Polyestertime

PET bottles – Ocean freight disruptions threaten domestic supply, push US PET import prices higher – 11-01-2024

PET bottles

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Maschinenbau, a manufacturer of extrusion blow molding machines, has found a buyer following its declaration of insolvency in August of the previous year

The company will now come under the control of the German subsidiary of an unnamed Chinese investor, as disclosed by AndresPartner, a legal and tax firm specializing in industrial restructuring transactions.

The transfer encompasses not only the brand but also the Bonn facility in Germany, where Kautex Maschinenbau is headquartered. This facility is crucial for the development and assembly of the majority of plastic container blow molding machines. However, with 155 employees affected, there is a possibility of job cuts.  PET bottles

Apart from the German base, Kautex Maschinenbau has a second production facility under the independent subsidiary Shunde Kautex Plastics Technology in Shunde, China, which remains unaffected by insolvency. In Germany, the company also has a commercial subsidiary in Berlin. Additionally, independent branches are situated in Shanghai (China), Bangalore (India), Treviso (Italy), Jakarta (Indonesia), Mexico City (Mexico), and Moscow (Russia). The purchaser, being a Chinese investor, marks a strategic shift in ownership and may bring about changes in the company’s operations and global presence.

PET bottles

California market development payments prioritize PET bottles

A long-running post-consumer plastic market development program in California has been modified to further incentivize PET container recycling.

The Plastic Market Development Payment Program uses government funding to make payments to reclaimers and plastic product manufacturers that use recycled content, with the goal of spurring market development in the state.

The program only covers plastic containers that are part of the state’s California Refund Value (CRV) deposit system.  PET bottles

In-state reclaimers who process deposit containers, and in-state manufacturers who purchase the resulting flake, pellet or other output from those processed containers, can be reimbursed at a rate that’s set each program year, up to $150 per ton of material handled.

The market development payment program was created in 2006 and is regularly renewed by state lawmakers. A frequent priority for plastics recycling stakeholders in the state, it was most recently renewed through Senate Bill 1013, passed in 2022, and is set to run until at least July 2025. PET bottles

Lawmakers budgeted $10 million for market development payments during the current program year. Overall, they’ve allocated $47 million for the program to be used through June 30, 2027.

New in 2024, the program has been modified to use a three-tier payment structure, whereas previous years paid one rate for PET and one rate for HDPE. The new system creates a hierarchy within the PET payments to pay more for certain types of manufacturing and processing.  PET bottles

“The payment restructuring will incentivize participants who produce PET #1 or use PET #1 for new beverage containers,” CalRecycle stated in a public notice of the change.

More…

PET bottles

According to American media, Stellantis and CATL’s LFP batteries may find a home in Spain for electric vehicle production

Following Italy, France, and Germany, Spain could potentially become the birthplace of the next Stellantis electric vehicle batteries. Foreign press rumors suggest the Iberian Peninsula as the chosen location for the Group’s fourth European facility dedicated to accumulator production.

While the American publication Teslarati first reported the speculation, there is currently no mention of official sources or confirmations from the companies. The rumored Spanish plant would be dedicated to manufacturing lithium iron phosphate (LFP) batteries in collaboration with the Chinese company CATL.  PET bottles

Stellantis had previously announced an alliance with CATL in November, signing a memorandum of understanding for the supply of cells and modules in Europe without specifying the location for the batteries involved in the agreement.

Now, American media leans towards Spain as the next destination for Stellantis. The Group already owns three vehicle factories in Madrid, Vigo, and Zaragoza, with the latter two being converted for the production of coveted affordable electric cars based on the STLA Small platform.  PET bottles

Among the upcoming models, the Citroen e-C3 may be one of the creations featuring CATL’s LFP batteries, priced at €23,300 and expected to hit the market in 2024. However, it will be built on a different architecture, namely the Smart Platform.

PET bottles

Ocean freight disruptions threaten domestic supply, push US PET import prices higher

Imports of polyethylene terephthalate (PET) to the US have experienced price increases of 30-40% due to the global ocean freight disruptions and delays, according to market participants.

Last week, rates for shipping containers from east Asia to the US surged after rebel attacks on vessels in the Red Sea. Additionally, disruption of traffic through the Suez Canal is putting upward pressure on freight rates and increasing concerns of delayed shipments.

As a result, many companies are altering their shipping routes to avoid the disruptions from the Suez Canal and dangers of the Red Sea, opting to divert cargoes around the Cape of Good Hope. However, this route is adding significant delays, as well as reducing the availability of shipping containers.  PET bottles

The European PET and purified terephthalic acid (PTA) market is experiencing shortages as a result of diverted shipments combined with multiple outages. The Asia polyester market is also experiencing negative impacts from the Suez Canal and Red Sea diversions, as rising freight rates have dampened buying on the market.

In addition to the Suez Canal and Red Sea disruptions, commodities markets continue to grapple with issues at the Panama Canal due to low water levels as a result of a local drought. The Panama Canal Authority (PCA) has been limiting the number of vessels able to pass through the canal since early November.  PET bottles

More…

Ocean freight disruptions threaten domestic supply, push US PET import prices higher

The Composition and Evolution of Lithium-Ion Pouch Cell Batteries

Lithium-ion batteries, commonly used in electric vehicles, traditionally employ cylindrical cells. However, pouch cells, characterized by their flattened and flexible structure, have emerged as an alternative. First introduced in 1995 by the U.S. company Li-Polymer, these pouch cells have found applications not only in consumer electronics but also in energy storage systems and electric vehicles.

Similar to conventional lithium-ion cells, pouch cells consist of an anode, a cathode, a separator, and an electrolyte. The anode and cathode, serving as the negative and positive electrodes, are coated with conductive materials.  PET bottles

The separator prevents their direct contact, while the electrolyte facilitates ion movement during charge and discharge cycles.

Internally, pouch cells feature neatly arranged layers of anode-separator-cathode, sealed to form a compact unit resembling a bag or pouch. The negative and positive poles are externally connectable through tabs extending from the pouch.

Pouch cells offer advantages such as compactness, lightweight design, and flexibility, making them initially popular in consumer electronics. Their flexible design allows for greater design freedom, adapting to irregular shapes. Additionally, pouch cells boast higher energy density, exceeding 90%, making them appealing for emerging electric mobility.  PET bottles

Despite their benefits, pouch cells face a durability challenge. Their flexible external structure is susceptible to deformation and mechanical stress during charge and discharge cycles, leading to a shorter lifespan compared to cylindrical or prismatic cells. Factors such as gas production during cycles, sensitivity to humidity, and high temperatures contribute to observable cell swelling.

However, advancements are underway, particularly with the growing use of pouch cells in solid-state battery technology. Companies like Factorial, Solid Power, and QuantumScape are employing stacked layers of pouch cells, reaching up to 24 layers, to create next-generation batteries. Solid-state electrolytes offer improved temperature management and eliminate gas formation, addressing the longevity concerns associated with traditional pouch cells.  PET bottles

As a result, pouch cells are gaining traction, proving ideal for solid-state battery innovations with extended lifespans comparable to cylindrical or prismatic cells.

The Composition and Evolution of Lithium-Ion Pouch Cell Batteries

Heraeus Precious Metals enters hydrogen business

Heraeus Precious Metals has announced the establishment of a new dedicated Business Line, Hydrogen Systems, effective 1 January 2024.

The company aims to offer a comprehensive range of precious metal-based products for electrolysers and fuel cells, in particular state-of-the-art electrocatalyst solutions for next-generation applications. In addition to the supply of precious metals, the new business will offer a comprehensive range of technologies and production capabilities for the recovery of precious metals from production scrap and end-of-life materials such as catalyst-coated membranes.  PET bottles

Heraeus Precious Metals also continues to expand its R&D efforts to the United States and China and beyond PEM (Proton Exchange Membrane) technology. In addition, resources have been established to support customers in the development of inks and electrodes.

More…

Heraeus Precious Metals enters hydrogen business

Newcleo has entered into a partnership with NextChem and Tecnimont, subsidiaries of Maire, to leverage cutting-edge reactors for the decarbonization of the chemical industry, including hydrogen production

The agreement entails the exclusive development of a conceptual study on the sustainable, zero-emission production of hydrogen and chemicals, combining Newcleo’s nuclear technology with Maire’s chemical expertise.

This collaboration will enable the production of electrolytic hydrogen and zero-emission chemical products such as ammonia, methanol, e-fuel, and derivatives. It aligns with the European Union’s decision to incorporate innovative nuclear technologies, like that of Newcleo, into the EU taxonomy of environmentally sustainable economic activities.

Additionally, Tecnimont will provide consultancy services for Newcleo’s nuclear power plant based on small nuclear reactors (SMRs), applying Tecnimont’s modularization approach to optimize construction and planning methodologies, reducing production and construction times and costs.  PET bottles

This supports Newcleo’s vision of realizing a fully modular, accessible, and easy-to-install plant.

Stefano Buono, President and CEO of Newcleo, emphasized that small or advanced modular reactors (SMRs/AMRs) have the potential not only to generate electricity but also for industrial applications. The safety-by-design feature of Newcleo’s reactors, based on the laws of physics, ensures the safety of lead fast reactors (LFR) even in unlikely severe accidents or sabotage scenarios. This enhanced safety, coupled with the favorable physical properties of lead, allows for cost reduction compared to third-generation SMRs, paving the way for a competitive “e-Factory for zero-carbon chemistry” as envisioned by Maire. Buono expressed enthusiasm for the collaboration with Maire and looks forward to advancing their shared vision for sustainable, zero-emission hydrogen and chemical production.  PET bottles

Newcleo has entered into a partnership with NextChem and Tecnimont, subsidiaries of Maire, to leverage cutting-edge reactors for the decarbonization of the chemical industry, including hydrogen production

Solid-State Batteries – Bottled water contains hundreds of thousands of potentially dangerous plastic fragments 10-01-2024

PET bottles

Solid-State Batteries – Bottled water contains hundreds of thousands of potentially dangerous plastic fragments 10-01-2024

Solid-State Batteries

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Volkswagen – Solid-State Batteries: Half a Million Kilometers Without Degradation

Solid-state batteries, a highly promising technology for the electric cars of the coming years, take a significant step towards mass production. QuantumScape, an American startup in collaboration with Volkswagen for over a decade, has successfully completed endurance tests on its solid-state cells. These tests involved over a thousand recharge cycles, after which the cells retained 95% of their nominal capacity. The trials took place at the laboratories of PowerCo, the battery company within the Volkswagen Group.

Beyond industry standards, QuantumScape’s cells have surpassed the standard objectives for this development phase, which anticipate a maximum loss of 20% after 700 recharge cycles.  Solid-State Batteries

With this technology, an electric car achieving a range of 500-600 km in the Wltp homologation cycle could potentially last at least half a million kilometers without any noticeable decline in autonomy. The American company’s batteries have also excelled in rapid charging, safety, and self-discharge tests.

Ready for mass production, the solid-state cell tested by PowerCo consists of 24 layers and already corresponds to the version intended for serial production. The next steps involve refining large-scale production processes for market introduction. Jagdeep Singh, founder and CEO of the American startup, emphasizes that there is still much work to be done to bring this technology to the market.

Nevertheless, as of now, there is no knowledge of any other lithium-metal battery for automotive use demonstrating such high discharge energy retention over a comparable number of cycles and under similar conditions.  Solid-State Batteries

Solid-State Batteries

Turkey seeks Saudi partnership Cooperation as it plans to be an energy hub to Europe, minister tells Arab News

Turkey is seeking more cooperation with Saudi Arabia and other countries as it plans to be an energy hub to Europe, its finance minister said.

“Turkey from its geographical position is an energy corridor from Russia, Iran, and Saudi Arabia. Any kind of natural gas or oil that is going to be transported or shipped, will cost less and will be more safely shipped,” Nureddin Nebati told Arab News in an interview.

Speaking on the sideline of the 6th edition of Future Investment Initiative forum in Riyadh, the minister didn’t elaborate further on how the two countries might cooperate but said that peace in the region will bring energy costs down.  Solid-State Batteries

“Turkey and Saudi Arabia are also assisting each other, which will bring peace in the region. That peace will bring more affordable gas prices, the energy prices, and will allow both countries to look ahead,” he added.

Saudi Arabia is the largest exporter of oil in the world. Its gas reserves amounts to nearly 300 trillion cubic feet, making it the largest fifth gas reserve in the world. However, the Kingdom doesn’t export gas and it intends to expand production to meet local demand and eliminate the use of oil and other liquids in power generation.

More…

Solid-State Batteries

Bottled water contains hundreds of thousands of potentially dangerous plastic fragments: Study

A new study has found that the average bottle of water contains nearly a quarter million fragments of “nanoplastics” — plastic particles so small they can potentially gum up the machinery of human cells.

The findings published on Monday in the Proceedings of the National Academy of Sciences open a disturbing window into a largely unmapped corner of plastic pollution — a region marked by plastics the approximate size of viruses or vaccine particles.

“We know microplastics are always in the environment,” coauthor Beizhan Yan of Columbia University told The Hill. “They are high up in the alpine, and down in the Marianas Trench, and quite a lot in New York City water as well.”  Solid-State Batteries

But microplastics are comparatively large and easy to measure, he said — measurable in millionths of a meter, they can be viewed using technology like a scanning electron microscope.

The team was concerned by nanoplastics, which are particles thousands of times smaller – measurable in billionths of a meter. These smaller sizes can translate to greater danger, Yan said, “because the smaller the particle size, they are easy to get into the human bodies and then cross different barriers.”

The tiny compounds, Yan added, “can cross into the blood, and then can cross the different barriers to get into the cells,” interfering with the organelles — cellular organs — “and causing them to malfunction.”  Solid-State Batteries

Both micro- and nanoplastics have been found to have a wide array of dangerous impacts on a staggering array of key systems in the human body, as a December article in The Lancet found.

That survey of recent research found that tiny plastics can interfere with the chemistry of the human body — causing impacts both on and from the communities of microbes in our gut that help us digest food.

More…

Solid-State Batteries

BYD, the first stone for the production of sodium batteries, cheaper (but less efficient) than NMC and LFP

BYD has initiated the construction of a new production site dedicated to sodium batteries in Xuzhou, a city in the Jiangsu province of China. This move is part of an agreement with Huaihai Group, specializing in motorcycles and tricycles, signed on November 18 in Shenzen for a 10 billion yuan (€1.28 billion) investment and a production capacity of 30 GWh. The groundbreaking ceremony took place on January 4, and this facility joins another nearing completion in the same location, focused on Lithium Iron Phosphate (LFP) batteries with “blade” cells, initiated in early 2023.  Solid-State Batteries

The sodium batteries are intended for low-end vehicles produced by BYD and its customers, as well as for motorcycles from Huaihai Group. These batteries, utilizing sodium instead of lithium, offer superior sustainability from both an environmental and economic perspective compared to traditional Nickel Manganese Cobalt (NMC) and LFP batteries. They boast a lower cost (one-third of NMC), albeit with a 50% lower energy density and power. Noteworthy advantages include safety, recyclability, charge retention, durability, and operability in a broader temperature range (-20°C to +60°C).

This sodium battery technology is gaining traction in the market, targeting low-cost vehicles for emerging markets, motorcycles, tricycles, and stationary systems. The sodium-ion battery market is poised for significant growth, with a projected 600% increase by 2033, reaching a total capacity of 67.7 GWh. BYD’s ambitious plans contribute to this trend, challenging initial projections by industry experts.

Despite previous use in space shuttles, the technology’s success hinges on its adaptation to affordable and sustainable solutions, potentially reshaping the dynamics of the electric vehicle battery market.  Solid-State Batteries

BYD, the first stone for the production of sodium batteries, cheaper (but less efficient) than NMC and LFP

Equinor and Linde have signed an agreement to develop the H2M Eemshaven low carbon hydrogen project

Equinor and Linde have signed a project development agreement to develop the H2M Eemshaven low carbon hydrogen project in the Netherlands as partners.

Equinor will secure access to carbon transport and storage capacity and offer low carbon hydrogen to the market. Linde will build, co-own and operate the hydrogen production and carbon capture and transfer facility.

The aim is to build a facility in the Eemshaven industrial area to reform natural gas from the Norwegian continental shelf to low-carbon hydrogen with CO2 capture and storage (CCS). More than 95 percent of the CO2 will be captured and stored safely and permanently under the seabed offshore Norway. The aim is to start production in late 2028 and the hydrogen plant will be connected to onshore hydrogen pipelines planned in both the Netherlands and Germany.  Solid-State Batteries

More…

Equinor and Linde have signed an agreement to develop the H2M Eemshaven low carbon hydrogen project

Advanced Petrochemical to Temporarily Pause Jubail Polypropylene Production in February

Saudi Arabia’s Advanced Petrochemical, a major player in the Asian petrochemical industry, has announced plans for the temporary shutdown of two polypropylene (PP) production lines in Jubail, Saudi Arabia. This scheduled pause in production is set to commence on February 4, allowing for routine maintenance activities to be carried out. The maintenance work will be conducted on enterprises with a combined annual capacity of 270,000 tons of PP and 210,000 tons of PP. The shutdown period is expected to extend until February 27 of the current year, ensuring a comprehensive and thorough maintenance effort.  Solid-State Batteries

It’s worth noting that the last instance of Advanced Petrochemical closing its PP plant in Jubail for scheduled maintenance occurred from February 28 to March 22, 2022. This periodic shutdown strategy aligns with industry best practices, emphasizing the company’s commitment to maintaining optimal operational efficiency, reliability, and safety standards.

Advanced Petrochemical, formerly known as Advanced Polypropylene, operates as a joint-stock company, established in October 2005. The company embarked on the construction of petrochemical plants in May 2005, with its facilities strategically located in the industrial city of Jubail on the east coast of Saudi Arabia. The production output includes 455,450 tonnes of propylene annually and an additional unspecified tonnage of polypropylene per year.  Solid-State Batteries

The decision to undertake routine maintenance activities on the two PP production lines in Jubail reflects Advanced Petrochemical’s dedication to ensuring the long-term sustainability and effectiveness of its operations. By proactively addressing maintenance needs, the company aims to enhance equipment reliability, prevent potential issues, and align with industry standards and regulations.

As part of its commitment to transparency and industry best practices, Advanced Petrochemical has provided advance notice of the scheduled maintenance period.

More…

Advanced Petrochemical to Temporarily Pause Jubail Polypropylene Production in February

In the northwestern Galicia region of Spain, sandy beaches have become the focal point for hundreds of volunteers armed with colanders and shovels

Their mission: to tackle the aftermath of an environmental crisis as millions of plastic pellets, also known as mermaid tears or nurdles, inundated the coast.

These tiny pellets, utilized in the production of everyday items like water bottles and shopping bags, contribute to the pervasive issue of plastic pollution in oceans and rivers globally.  Solid-State Batteries

The onslaught of plastic pellets in Spain traced back to at least one container that fell from the Toconao, a Liberia-registered vessel chartered by shipping giant Maersk, off the neighboring Portuguese coast last month, according to a statement from Bedeko Europe, the manufacturer of the pellets.

Deputy Prime Minister Maria Jesus Montero expressed the government’s concern about potential “serious repercussions” and admitted uncertainty regarding the exact impact, particularly on the fishing industry. The cleanup efforts evoked memories of Galicia’s 2002 environmental disaster, a fuel oil spill that closed Spain’s lucrative fishing grounds.

An estimated 10 trillion plastic pellets contaminate marine ecosystems annually, as reported by the Pew Charitable Trusts in 2020.  Solid-State Batteries

Environmentalist group Ecologistas en Accion criticized the regional government’s delayed response and announced plans to file an environmental crime complaint against Toucan Maritime, the Dutch owner of the vessel. Political blame games ensued, with Galicia’s regional leader accusing the central government of withholding information for over two weeks, while Madrid’s representative in Galicia countered that the maritime rescue service had alerted regional coast guards about the incident on December 20.

In the northwestern Galicia region of Spain, sandy beaches have become the focal point for hundreds of volunteers armed with colanders and shovels

Recycling Guide – Brics countries shake up world order 09-01-2024

Solid-State Batteries

Recycling Guide – Brics countries shake up world order 09-01-2024

Recycling Guide

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

World Packaging Organisation (WPO) launches Recycling Guide

The ‘Packaging Design for Recycling Guide’, a product of WPO (World Packaging Organisation), has recently been translated into Japanese, and is now available through WPO website. This is the 11th translation besides the versions in English, German, Spanish, Arabic, Portuguese, Thai, Latvian, Czech, Hungarian and Georgian. Developed by WPO, Circular Analytics, FH Campus University of Applied Sciences and ECR Community, the Guide is a starting point to understand best practice examples, using state-of-the-art technology that can be applied and tailored to suit the recovery and recyclability capabilities and infrastructure on a regional and local level.

The formal launch of the Japanese version was undertaken during WPO Board Meeting (Nov 23), in South Africa, with the presence of the former President, Pierre Pienaar, the current President, Luciana Pellegrino, the representative of Japan Packaging Institute (JPI), Hiroko Akieda, and Vice President Sustainability & Save Food, Nerida Kelton.

“The ‘Packaging Design for Recycling Guide’ is a very important tool for the global packaging community to ensure that our industry is taking steady steps, based on scientific foundations, to achieve a circular economy model. It contributes to address the challenges that face the world in terms of climate change, environment and preservation of natural resources”, states Luciana Pellegrino, WPO President. She adds: “We highly recommend the industry to explore this Guide in a way of driving efforts based on a common voice of the packaging industry in terms of recycling and circular economy.”

More…

Recycling Guide

World Packaging Organisation (WPO) launches Recycling Guide

Honda considering $18.4B electric vehicle and battery plant in Canada: media report

Honda Motor Co. Ltd. could invest upwards of $18.4 billion in an electric vehicle plant in Canada, according to a report from a Japanese news outlet.

Nikkei Asia said on Sunday that Honda is considering building both a vehicle and battery plant in the country as part of efforts to catch up in the electric vehicle market.

The report says Honda is looking at several sites, including next to its existing plant in Alliston, Ont., with a potential investment decision expected by the end of the year.

A spokesperson for Industry Minister Francois-Philippe Champagne did not confirm whether any talks were going on between the company and the government.

The minister said in a statement that the report about Honda’s potential investment is a “testament to Canada’s growing reputation as a green supplier of choice and global EV leader.”  Recycling Guide

“Reports about Honda looking to make a significant investment in Canada speaks to the quality of workforce and the strength of our industry,” Champagne said in the statement.

The Nikkei report says the abundance of renewable energy in the country is part of the reason Honda is considering Canada, while in December the federal government mandated that all passenger vehicle sales would be electric by 2035.

Honda is retooling a production plant in Ohio to produce electric vehicles and has an agreement in place to build an electric vehicle battery plant in the state with LG Energy Solution, but the report says the company might go it alone on the battery plant in Canada.  Recycling Guide

LG is already in a partnership with automaker Stellantis to build a $5 billion battery plant in Windsor, Ont., one of numerous major EV investments Canada has secured after offering generous subsidies.

Volkswagen is building a battery plant in St. Thomas, Ont., and Northvolt is building one about 30 kilometres east of Montreal, with the three plants expected to cost tens of billions of dollars in subsidies linked largely to production volumes. Recycling Guide

More…

Recycling Guide

Antimicrobial Hospital Textiles Market worth $9.4 billion by 2025 | Key players Atlas Milliken & Company (US), Trevira GmbH (Germany), Unitika Trading Co. Ltd. (Japan)

According to recent market research the “Antimicrobial Hospital Textiles Market by Material, Usability (Disposable, Reusable), FDA Class (Class I, Class II, Class III), Application (Attire, Surgical supplies & Wipes, Sheets & Blankets), Hospital Department, Region – Global Forecast to 2025”, size is estimated at USD 7.1 billion in 2020 and is projected to reach USD 9.4 billion by 2025, at a CAGR of 5.8%. Increasing population, medical infrastructure development & health promotion by government authorities, and increasing affordability are major key driving factors for the growth of the antimicrobial hospital textiles industry.  Recycling Guide

Cotton was the largest material type in the overall antimicrobial hospital textiles market. This is because cotton is susceptible to microbial attack, as is it a naturally occurring plant fiber. Cotton is very soft in nature and renders comfort when it is in contact with the skin. Due to comfort property, it is used more as compared to other antimicrobial hospital textiles material. This factor is driving the demand for cotton in the antimicrobial hospital textiles market.
Attire is the largest application during the forecast period. The attire worn by the doctors, patients, and staff members in a hospital should be hygienic as it can act as a source of HAIs. Patients with lower immunity are highly susceptible to infections. Attire is used to protect hospital staff and prevent HAIs and is a mandatory practice in hospitals. Hence, the demand for antimicrobial textiles is high in the attire application. Recycling Guide

More…

Recycling Guide

Western LLDPE Market Confronts a Decline in December Amidst Trade Challenges

In December 2023, the Linear Low-Density Polyethylene (LLDPE) market experienced a depreciation in Western markets, particularly in the US and Europe. The weakening in prices can be primarily attributed to the global weak demand for LLDPE and the abundant availability of stock. The decrease in feedstock Ethylene and upstream Naphtha costs in the region has also played a role in pushing down the prices. Furthermore, various factors such as the holiday season, geopolitical tensions in the Middle East, supply chain disruptions caused by low water levels in the Panama Canal, and an attack by Houthi rebels affecting transportation in the Red Sea amid an economic slowdown, have collectively influenced market dynamics and contributed to the pricing fluctuations of LLDPE during this period.  Recycling Guide

Thus, the price of LLDPE Film Butene-based FOB Texas(USA) fell by 2% while the LLDPE Film FD Hamburg(Germany) declined by 5% this month.

The LLDPE market in the United States experienced a plummeting trend due to sluggish demand from downstream packaging and construction industries this month. Despite fluctuations in feedstock Ethylene, influenced by improved market activity before the holidays, and a continued decrease in upstream Naphtha amid easing Crude oil prices, LLDPE prices saw an overall decrease. Initially, the month witnessed steady market activity with a consistent flow of customer orders for LLDPE. Recycling Guide

However, as the year approached its end, some buyers reduced their purchasing efforts, maintaining a positive outlook and anticipating the possibility of December discounts extending into January. Further, export demand from the United States remained steady in Europe and Latin America. Sellers were willing to consider fair offers, leading to reduced prices in exchange for larger quantities, although there were some limitations on the extent of discounts which overall led to a slump in the price of LLDPE.

More…

Recycling Guide

Revolutionary indigo dye makes denim more ecofriendly

Two Israeli companies team up to bring a new level of sustainability to the highly polluting textile industry.The indigo dye market for the jeans industry is estimated at $1.5 billion a year. However, traditional indigo yarn dyeing processes require an average 60,000 liters of water per process and use polluting chemicals such as hydrosulfite.

Israeli green-tech company Sonovia developed a chemical-free, ultrasonic indigo dyeing technology, D(y)ENIM, which drastically reduces water usage, chemical waste and energy expenditure in the dyeing process, without hydrosulfites. Recycling Guide

Two European denim makers, France’s Kering and Italy’s PureDenim, have already integrated Sonovia’s yarn-dyeing technology into their production lines.

Now, D(y)ENIM will be scaled up significantly thanks to a collaboration with a fellow Israeli company, industrial chemicals company Avco.

The collaborative will focus on producing an industrial quantity of the dye. Avco will leverage its expertise in marketing chemical products internationally to promote and sell the ecofriendly indigo dye and technology to global textile and fashion companies.

According to Sonovia cofounder Shay Herchcovich, “The successful completion of the first phase is contingent upon achieving key criteria, including reaching a production rate of at least one ton of the indigo dye per week, meeting quality requirements defined by Sonovia’s first customer, confirming the sale of 80 tons of the material, and mutual agreement between the parties.”  Recycling Guide

More…

Revolutionary indigo dye makes denim more ecofriendly

Green Innovation: Progress Report – Third Edition highlights:

  • In 2021 plastic recycling patent filings have reached an all time high.
  • Drop in filings from previous highest filer Eastman, but the rest of the sector show growth.
  • Pyrolysis is still by far the main source of chemical recycling innovation, and continues to grow rapidly, but there is also growth in other emerging technologies such as biodegradation and electrolysis.  Recycling Guide
  • Strong growth is also found in innovation for the downstream processing of the treated polymer waste.

The evolution of innovation and patents in chemical recycling

The variety of plastics and compositions containing plastic have produced a reliance on them in a considerable range of applications. Traditional petrochemical-derived plastics, such as polyethylene (PE), polypropylene (PP), polyesters, polyacrylics, polystyrene and polyvinyl chloride (PVC) have evolved over decades, offering highly-specialised properties for such applications. They remain highly valuable materials, essential in many areas, and this seems set to continue until greener alternatives can sufficiently replicate their performance.  Recycling Guide

However, continued use will also likely require that such plastics become easier to recycle because the majority of plastic waste takes decades to biodegrade.

Recycling non-biodegradable plastic is one way to partially mitigate its environmental impact.

In 2019, of the approximately 350 million tonnes of plastic waste worldwide, nine percent was recycled, 19 percent incinerated, 49 percent went to landfill, and 22 percent was uncollected litter, with 6.1 million tonnes (Mt) of plastic waste leaking into aquatic environments, such as rivers, and 1.7 Mt flowing into the oceans. Recycling Guide

More…

Green Innovation: Progress Report - Third Edition highlights:

Brics countries shake up world order

The Brics constellation of countries is growing both in influence and membership. Expansion will require careful handling but is set to further increase the role of the group
Brics is an acronym from the world of investment banking that has become a global movement. Originally just ‘BRIC’, coined by the investment bank Goldman Sachs at the beginning of the century, it stood for Brazil, Russia, India and China, to describe a significant cluster of the world’s emerging economies with considerable potential for investors. The projection was that the four countries would dominate the global economy by the mid-21st Century.  Recycling Guide

The ‘S’ stands for South Africa, which was added soon after. This year will see nations from the Gulf Co-operation Council join the club. There are around 20 countries applying to join, although one member-elect, Argentina, announced late last year that it would not be joining as planned, following Javier Milei’s win in the presidential election.
Since 2009 the five countries have formed themselves into a formal grouping with annual summits aimed at assisting co-operation among non-Western nations, the most recent of which took place in Johannesburg, South Africa in August 2023. It was the 15th meeting of the bloc. Recycling Guide
More…

Brics countries shake up world order

PET-Bottle Nylon – Germany delays plastic tax to 2025 08-01-2024

Recycling Guide

Red-Sea crisis – Amidst prevailing market weakness, Saudi Arabia has announced a reduction in key crude prices for buyers across all regions in February 08-01-2024

Red-Sea crisis

PET-Bottle Nylon – Germany delays plastic tax to 2025 

More…

Red-Sea crisis

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Amidst prevailing market weakness, Saudi Arabia has announced a reduction in key crude prices for buyers across all regions in February

This decision encompasses the primary Asian market, where oil prices for the flagship Arab Light have been lowered by $2 to $1.50 above the benchmark. This adjustment is more substantial than the estimated $1.25 reduction projected in a Bloomberg survey of refiners and traders. Saudi Aramco, the state producer, has also implemented price cuts for February deliveries to Northwest Europe, the Mediterranean, and North America.

The oil industry traditionally experiences decreased consumption during February and March, as refiners often conduct periodic maintenance by temporarily shutting down some facilities. Concurrently, a surplus in global supply, including contributions from the United States, heightens the risk of an oversupply. Consequently, the OPEC+ group, led by Saudi Arabia and Russia, extended output cuts into the current year.  Red-Sea crisis

In 2023, global crude prices registered a decline for the first time since 2020. Despite ongoing geopolitical concerns such as the Israel-Hamas conflict and escalating turmoil in the Middle East, as well as Houthi militant attacks in the Red Sea, the market has not witnessed significant disruptions in supply.

The OPEC+ group’s production cuts aim to prevent an accumulation of oil in storage amid apprehensions of a sluggish global economy affecting demand. Saudi Arabia bears the major responsibility, voluntarily implementing cuts of 2 million barrels per day through the first quarter, potentially extending into subsequent periods.  Red-Sea crisis

Red-Sea crisis

Wendel completes sale of Constantia Flexibles to One Rock affiliate 

The move follows a definitive agreement signed by the parties in August 2023.

An affiliate of private equity investment management company, One Rock Capital Partners, has completed the acquisition of packaging company Constantia Flexibles.

One Rock acquired Constantia from European investment company Wendel, Maxburg Capital Partners, and other shareholders.

Headquartered in Vienna, Austria, Constantia supplies flexible packaging solutions to more than 4,000 global customers in the pharmaceutical, food, and consumer goods sectors.

The company operates a network of 28 sites in 15 countries, with more than 7,150 employees.  Red-Sea crisis

One Rock partner Kurt Beyer said: “Constantia’s commitment to product innovation, sustainability and quality underscores its position as a market leader in the flexible packaging industry.

“We look forward to working alongside Constantia’s management team to enhance its operational capabilities and suite of packaging solutions to maximise its potential.”

More…

Red-Sea crisis

Container shipping rates spike as Red Sea crisis draws first blood

Maersk halts Red Sea transits (again) after US military kills Houthi attackers

Maersk, the world’s second-largest ocean carrier, gambled that a U.S.-led military force, Operation Prosperity Guardian, would allow safe passage through the Red Sea. That gamble has failed.

On Tuesday, Maersk said it will suspend Red Sea transits indefinitely and reroute ships around Africa’s Cape of Good Hope. The decision followed attacks on the container ship Maersk Hangzhou, which was struck by a Houthi rebel missile on Saturday and threatened by four Houthi boats on Sunday.  Red-Sea crisis

Armed guards on the Maersk Hangzhou exchanged fire with the Houthis, whose boats approached within 70 feet of the container ship before U.S. military helicopters intervened. After the Houthis fired on U.S. forces, the helicopters took out three of the four boats, killing 10 Houthi rebels.

The attacks in the Red Sea continue. U.S. Central Command confirmed that the Houthis fired two anti-ballistic missiles on Tuesday that landed in the vicinity of passing commercial ships. The Houthi spokesperson confirmed Wednesday that the missiles were targeting the container ship CMA CGM Tage.

As supply chain issues mount and missile launches persist, there is an increasing likelihood of ground strikes in Yemen by the U.S.-led coalition.  Red-Sea crisis

More…

Container shipping rates spike as Red Sea crisis draws first blood

Svensk Plaståtervinning has recently inaugurated “Site Zero,” the world’s largest plastic sorting facility located in Motala, Sweden

Equipped with cutting-edge technology from Sutco and Tomra, this state-of-the-art plant efficiently categorizes all Swedish plastic packaging waste into 12 distinct fractions. WASTE MANAGEMENT WORLD covered the grand opening of this groundbreaking facility.

Motala, with a population of around 30,000, situated on the eastern shore of Lake Vättern, might seem an unlikely choice for the global epicenter of plastic sorting. However, the town’s industrial history, dating back to the 19th century and marked by the construction of the Göta Canal, has paved the way for Site Zero’s establishment. Red-Sea crisis

Housed in a repurposed industrial hall that once manufactured appliances for Elektrolux, the facility spans 60,000 square meters, embodying the principles of a circular economy.

Mattias Philipsson, CEO of Svensk Plaståtervinning, emphasizes the plant’s significance as a pioneer in producing top-tier material quality while minimizing environmental impact. The facility, known as Motala II, is an expansion of the earlier Motala I plant, making it the largest and most advanced plastic sorting plant globally.  Red-Sea crisis

Philipsson envisions a future with “no waste, no downcycling, and no emissions.” Currently recycling 33% of plastic packaging in Sweden, the plant’s advanced technology, including 500 tons of steel, nearly five kilometers of conveyor belts, infrared sensors, screening drums, ballistic separators, and state-of-the-art air purification systems, allows it to process 42 tons of material per hour, recovering 12 different plastic types. Plans for additional washing and pelletizing systems by 2025 aim to further enhance recycling capabilities and contribute to Sweden’s journey towards a closed-loop economy.

Svensk Plaståtervinning has recently inaugurated "Site Zero," the world's largest plastic sorting facility located in Motala, Sweden

SmartFactory – Developement of Smart Factories in textile industry with Industrie 4.0 approaches

Aim of the project SmartFactory is to frame the special demands of Product and Process Quality Management of Indusrtie 4.0 in Textile Industry and derive concrete approaches and possible potentials. To do this the current status in Production of Home Textiles with Jacquard Weaving is analyzed by Institute of Textile Technology (ITA) of RWTH Aachen University. As result the typical processes and structures for a Smart Textile Fabric of Future are expected. Red-Sea crisis

As shown in the picture the project is divided into two main parallel branches on the mend to Smart Textile Fabric. The first goal is to develop the Smart Weaving Factory. In the smart weaving factory the weaving machines are upgraded to so-called Cyber-physical systems and are able to intelligently interact with their environment. The project is focused on automatic Process and Product Quality Control. The second goal is to develop a consistent Communication Strategy to link the Production Chain as a basis for the Smart Textile Fabric.  Red-Sea crisis

To do this an existing strategy from other industrial branches is picked and concretized for a weaving company with an implementation recommendation. It is used as a guideline for further developments and includes vertical and horizontal communication.

More…

SmartFactory – Developement of Smart Factories in textile industry with Industrie 4.0 approaches

NREL researchers produce first macromolecular model of plant secondary cell wall; more efficient utilization of biomass for fuels, chemicals, and materials

Researchers with the US Department of Energy’s (DOE’s) National Renewable Energy Laboratory (NREL) have defined quantitatively the relative positioning and arrangement of the polymers in Populus wood and to create a computer model that details the findings.

The research into solving this macromolecular puzzle, which appears in an open-access paper in the journal Science Advances, may hold the key to disentangle and deconstruct biomass efficiently for conversion to fuels, chemicals, and materials.

Scientists have long known that the secondary cell wall of hardwoods involves three major biopolymers—cellulose, hemicellulose, and lignin—but detailed and quantitative understanding of how these polymers are arranged relative to each other has remained elusive.  Red-Sea crisis

The researchers capitalized on advances in the field of solid-state nuclear magnetic resonance (ssNMR) technology to infer refined details about the structural configuration of the cell wall, the intermolecular interactions, and the relative positions of the biopolymers within the wood. Solid-state nuclear magnetic resonance (NMR) spectroscopy is an atomic-level method to determine the chemical structure, 3D structure and dynamics of solids and semi-solids.

More…

NREL researchers produce first macromolecular model of plant secondary cell wall; more efficient utilization of biomass for fuels, chemicals, and materials

Bio-nylon fiber – Volkswagen has achieved a significant milestone in the development of solid-state batteries through successful testing with QuantumScape 06-01-2024

Red-Sea crisis

PET-Bottle Nylon – Germany delays plastic tax to 2025 08-01-2024

PET-Bottle Nylon

PET-Bottle Nylon

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

PET-Bottle Nylon

PET-Bottle Nylon

Polyestertime
ITEM 02/01/2024 08/01/2023 +/-
Bottle grade PET chips domestic market 6,975 yuan/ton 6,900 yuan/ton -75
Bottle grade PET chips export market 895 $/ton 890 $/ton -5
Filament grade Semidull chips domestic market 6,790 yuan/ton 6,760 yuan/ton -30
Filament grade Bright chips domestic market 6,790 yuan/ton 6,760 yuan/ton -30
Pure Terephthalic Acid PTA domestic market 5,940 yuan/ton 5,780 yuan/ton -160
Pure Terephthalic Acid PTA export market 740 $/ton 730 $/ton  

-10

 
Monoethyleneglycol MEG domestic market 4,385 yuan/ton 4,555 yuan/ton +170
Monoethyleneglycol MEG export market 520 $/ton 535 $/ton +15
Paraxylene PX FOB  Taiwan market

PET-Bottle Nylon

 1,020 $/ton 1,016 $/ton
 -4
Paraxylene PX FOB  Korea market 997 $/ton 994 $/ton -3
Paraxylene PX FOB EU market 1,050 $/ton 1,070 $/ton +20
Polyester filament POY 150D/48F domestic market 7,600  yuan/ton 7,580 yuan/ton
 -20
Recycled Polyester filament POY  domestic market 7,600 yuan/ton 7,600 yuan/ton +50
Polyester filament DTY 150D/48 F domestic market 8,900 yuan/ton 8,900 yuan/ton –
Polyester filament FDY 68D24F

PET-Bottle Nylon

 8,900 yuan/ton 8,950 yuan/ton +50
Polyester filament FDY 150D/96F domestic market 8,225 yuan/ton 8,230 yuan/ton +5
Polyester staple fiber 1.4D 38mm domestic market 7,300 yuan/ton 7,280 yuan/ton -20
Caprolactam CPL domestic market 13,800 yuan/ton 13,800 yuan/ton
 +50
Caprolactam CPL overseas  market 1,600 $/ton 1,630 $/ton +30
Nylon 6 chips overseas  market 1,880 $/ton 1,880 $/ton –
Nylon 6 chips conventional spinning domestic  market 14,400 yuan/ton 14,425 yuan/ton +25
Nylon 6 chips  high speed spinning domestic  market

PET-Bottle Nylon

 15,000 yuan/ton 15,050 yuan/ton +50
Nylon 6.6 chips domestic  market 19,500 yuan/ton 19,500 yuan/ton –
Nylon6 Filament POY 86D/24F domestic  market 17,050 yuan/ton 17,100 yuan/ton +50
Nylon6 Filament DTY 70D/24F domestic  market 19,200 yuan/ton 19,250 yuan/ton- +50
Nylon6 Filament FDY  70D/24F  17,850 yuan/ton 17,850 yuan/ton –
Spandex 20D  domestic  market

PET-Bottle Nylon

 34,500 yuan/ton 34,500 yuan/ton –
Spandex 30D  domestic  market 33,000 yuan/ton 33,000 yuan/ton –
Spandex 40D  domestic  market  30,000 yuan/ton 30,000 yuan/ton –
Adipic Acid domestic market 9,500 yuan/ton 9,550 yuan/ton +50
Benzene domestic market

PET-Bottle Nylon

 7,455 yuan/ton 7,410 yuan/ton -45
Benzene overseas  market 882 $/ton 897 $/ton +15
Ethylene South East market 850 $/ton 850 $/ton –
Ethylene NWE market 744 $/ton 744 $/ton –
Acrylonitrile ACN  domestic market

PET-Bottle Nylon

 9,700 yuan/ton 9,700 yuan/ton –
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 12,650 yuan/ton 12,650 yuan/ton –
PP Powder domestic market

PET-Bottle Nylon

 7,200 yuan/ton 7,150 yuan/ton -50
Naphtha overseas market  672 $/ton 639 $/ton -33
Phenol domestic market 7,475 yuan/ton 7,227 yuan/ton -248

r-PET high end eco-friendly chips =7,900 yuan/ton  — 7,900 yuan/ton   –

PET-Bottle Nylon

Germany delays plastic tax to 2025

The German government has announced the postponement of the new tax on non-recycled plastic packaging, now set to come into effect no earlier than 2025, as opposed to the initially proposed timeline for this year.

The decision was justified by the government’s need for additional time to formulate regulations aimed at minimizing bureaucratic burdens.

The extension is likely influenced by the collective appeal of five associations within the plastic packaging industry, urging federal authorities to permanently withdraw the measure.  PET-Bottle Nylon

These associations argue that the tax could prove ineffective or even counterproductive for the environment, ultimately burdening consumers with increased prices for packaged goods.

Martin Engelmann, the director of IK Industrievereinigung Kunststoff Verpackungen, representing German plastic packaging manufacturers, emphasizes the lack of clarity regarding who should pay, for what, and how much, just three weeks after the initial announcement.

Engelmann suggests that the federal government should recognize the impracticality of a populist plastic tax given the dense existing packaging regulations in Germany.

He notes that the tax announcement has already created uncertainty, leading to the suspension of investment decisions and an acceleration of plans to relocate production abroad within the industry.  PET-Bottle Nylon

The tax originated from the German government’s decision to make companies pay an 800-euro per ton contribution to the EU to cover the budget gap resulting from the UK’s Brexit.

This tax, applicable to non-recycled plastic packaging waste, has not been passed on to packaging producers by the German government, similar to the approach taken by Italy and many other European countries, funding it within the federal budget.

Germany delays plastic tax to 2025

Bio-nylon fiber – Volkswagen has achieved a significant milestone in the development of solid-state batteries through successful testing with QuantumScape 06-01-2024

Bio-nylon fiber

Toray and Porter™ unveil groundbreaking initiative with bio-nylon fiber

In a major collaboration, Toray Industries, Inc. has partnered with Yoshida Co. to jointly develop materials for Tanker bags utilizing Ecodear N510, a revolutionary 100% plant-based nylon fiber. Yoshida’s well-known Porter brand has been manufacturing and selling bags under the iconic Tanker line for the past four decades. The Ecodear N510 fiber is composed of 100% biobased synthetic polymers, meeting the standards set by ISO 16620-1:2015 for the biobased content of plastics.

The outer fabric of the bags will be made using Ecodear 510, a material produced by polymerizing and spinning sebacic acid sourced from castor oil and pentamethylenediamine derived from corn. Bio-nylon fiber

What sets Ecodear N510 apart from other plant-based nylons is its exceptional melting point and dimensional stability, making it both robust and heat-resistant like Nylon 6. Ever since its commercialization in 2022, Toray has been actively exploring new applications for this material as part of its commitment to sustainability.

The partnership aims to combine the benefits of plant-based materials with the practicality of Ecodear N510 for the Tanker line. Toray’s expertise in spinning technology has enabled mass production of Ecodear 510, which Yoshida selected for its strength and quality.

Additionally, the bag lining will feature Toray’s chemical-recycled nylon fibers derived from sources like fishing nets.  Bio-nylon fiber

The collaboration between the two companies will continue as they work together to develop more environmentally friendly materials and products.

By using fewer fossil-derived resources and reducing greenhouse gas emissions, Toray and Yoshida are responding to the growing demand for sustainable and eco-friendly materials.

More…

Bio-nylon fiber

Volkswagen has achieved a significant milestone in the development of solid-state batteries through successful testing with QuantumScape

As the major shareholder and primary customer of QuantumScape, Volkswagen has reported promising results from tests conducted on the solid-state batteries supplied by the U.S. startup. The prototype demonstrated performance exceeding expectations, indicating that the technology is theoretically ready for commercialization.

In laboratory tests conducted by PowerCo, Volkswagen’s battery-focused subsidiary, the QuantumScape solid-state battery exhibited only a 5% storage loss after 1,000 charge cycles.  Bio-nylon fiber

This unexpected durability implies that the battery could power an electric vehicle for 500,000 km, losing only 5% of its initial capacity over the entire distance. This result surpasses industry benchmarks, where a solid-state battery is typically considered market-ready if it loses 20% after 700 cycles.

Frank Blome, Head of PowerCo, expressed optimism, stating, “We are facing very encouraging information. This battery is a prelude to energy storage systems with high autonomy, fast charging capabilities, and slow aging.”

QuantumScape’s CEO, Jagdeep Singh, shares the enthusiasm, expressing the company’s commitment to bringing their batteries to market as quickly as possible. Their strategy involves an initial focus on consumer electronics and later expanding into the automotive sector, adapting production capacity accordingly.  Bio-nylon fiber

Bio-nylon fiber

GAIKER has a new pilot plant for the chemical recycling of complex PET waste

This equipment makes it possible to scale up chemical recycling processes to a suitable size between laboratory processes and industrial plants.

The GAIKER Technology Centre, a member of the Basque Research & Technology Alliance (BRTA), together with the Swiss company POLYMETRIX AG have developed an innovative technology and built a new pilot plant for the chemical recycling of PET waste.

This equipment has a 150 L chemical reactor and a series of batch and continuous post-treatment and purification stages that allow it to produce high purity chemical monomers, valid for the synthesis of new PET, even food grade, and other high added value products such as PU resins, unsaturated polyester resins, paint resins, etc. Thus, it can respond to the needs of different sectors such as plastic waste recycling, petrochemicals and polymer synthesis, while promoting the circular economy.  Bio-nylon fiber

Thanks to this plant, GAIKER can assess the suitability of complex PET waste for the production of high purity chemical monomers and define the design bases for industrial plants for the treatment of this waste. In addition, it can generate samples of the various process flows for the different stages that allow the scaling and quality parameters to be defined in each one of them.

More…

Bio-nylon fiber

As the world swims in plastic, some offer an answer: Ban the toxic two

  • Anti-plastic campaigners have achieved limited initial success in passing bans based on the toxic health effects of some plastic types, especially those that contain known carcinogens and hormone-disrupting chemicals.
  • Some activists say that two of the most toxic types of plastic, polystyrene and polyvinyl chloride (PVC) should be completely banned. But so far, bans of polystyrene in Zimbabwe, Scotland and elsewhere have focused only on certain products, such as takeout containers.  Bio-nylon fiber
  • PVC is used in medical devices and children’s products, despite its well-known toxicity. PVC and polystyrene are both used in consumer construction, where they can leach chemicals into water or home air, or release particles into the wider environment.
  • The U.S. EPA is reviewing vinyl chloride, PVC’s main ingredient and a known carcinogen, but the outcome won’t be known for several years and may only affect U.S. production, not imported products made of PVC. More than 60 nations want a ban on “problematic plastics” by the global plastics treaty now being negotiated.

In 2010, when Zimbabwe’s new Environmental Management Agency was less than 8 years old, it looked at high-priority environmental issues it should tackle. And it identified polystyrene takeout containers.  Bio-nylon fiber

Some know this type of plastic by its brand name Styrofoam. Zimbabweans call their takeout containers kaylites. Regardless of the name, just like all over the world, this lightweight plastic was ending up in Zimbabwe’s water bodies, where it broke up into tiny, impossible-to-clean-up, bits.

More…

As the world swims in plastic, some offer an answer: Ban the toxic two

China Aims to Create the World’s Largest Decentralized Power Grid with 3,000-Cycle Batteries

China is taking significant strides toward building the world’s largest decentralized power grid, focusing on electric vehicles (EVs) and plug-in hybrids. With a foresight surpassing other markets transitioning to future mobility, China outlined objectives for bidirectional charging, specifically emphasizing vehicle-to-grid (V2G) capabilities. The initiative recognizes the need for an integrated ecosystem capable of supporting the increasing volumes of EVs on the road.  Bio-nylon fiber

Key aspects of the plan include:

  1. Durable Batteries: China seeks next-generation batteries capable of enduring 3,000 cycles without cost increases. This durability is crucial for utilizing EVs as distributed energy storage systems during idle periods, contributing to more efficient energy management, particularly from renewable sources.
  2. Intelligent V2G Implementation: By 2025, China aims to launch numerous pilot projects studying the interaction between EVs and the power grid. The goal is for battery-powered vehicles to provide 60% of their own charging power by 2030, potentially reaching 80% in certain cities. This ambitious target could revolutionize China’s energy system, harnessing wind and solar power with millions of kWh available from parked EVs connected to charging stations.
  3. Role of Battery Swap Stations: Thousands of battery swap stations, each with multiple batteries, are expected to play a crucial role. Companies like NIO, focusing on swappable battery technology, envisioned their stations as virtual power plants actively managing the grid’s load. This vision appears to be on the verge of realization.  Bio-nylon fiber

In summary, China’s comprehensive strategy aligns EVs with the power grid, emphasizing durable batteries and intelligent V2G implementation, potentially reshaping the nation’s energy landscape.

China Aims to Create the World's Largest Decentralized Power Grid with 3,000-Cycle Batteries

Wang Chuanfu, 56, founder of Byd, emerges as a formidable challenger to Elon Musk’s dominance in the electric vehicle market

In contrast to Musk’s flamboyance, Chuanfu maintains a reserved demeanor, avoiding social media and embodying understatement. While Musk mocks events like Davos, Chuanfu quietly attends. Both share humble beginnings and a messianic belief in science serving society.  Bio-nylon fiber

Chuanfu, a chemistry-physics graduate with a metallurgy Ph.D. from Central South University of Technology, epitomizes a leader molded by the “people’s policy.” He grew up in rural China, orphaned at an early age, emphasizing a redemptive drive for the underprivileged.

In contrast, Musk represents the American dream, leaving a physics Ph.D. program for entrepreneurial pursuits after an economics degree. Both, however, prioritize disruptive technology. Chuanfu’s Byd, initially a battery factory funded by relatives, thrives on self-reliance, mirroring Musk’s early reliance on family support for his startup.

Their management styles converge in cost control, strict in-house production, and demanding work conditions. Chuanfu’s division of production into “increasingly smaller phases” mirrors Musk’s preference for specialized tasks. Both exhibit a ruthless approach to labor, with Musk eschewing unions and enforcing demanding schedules, while Chuanfu’s workforce specializes in narrowly defined roles.  Bio-nylon fiber

Chuanfu, married to Li Ke, Byd’s early marketing manager, exemplifies resilience and commitment to a shared vision, reflecting in both personal relationships and business strategy. As Byd outpaces Tesla in the last quarter of 2023, the clash of these automotive titans intensifies, contrasting the reserved “zero social” Chuanfu against the flamboyant Musk in the evolving electric vehicle landscape.

Wang Chuanfu, 56, founder of Byd, emerges as a formidable challenger to Elon Musk's dominance in the electric vehicle market

“Groundbreaking Achievement: World’s First Graphene Semiconductor Unveiled by Georgia Tech Researchers”

A team of researchers from the Georgia Institute of Technology has announced a groundbreaking achievement in the realm of electronics – the creation of the world’s first fully functional graphene semiconductor. This development marks a significant leap forward as it presents a tangible alternative to silicon, capable of overcoming its limitations and potentially revitalizing Moore’s Law.  Bio-nylon fiber

The primary challenge in semiconductor production revolves around the extreme miniaturization of transistors, leading to unwanted effects such as electron migration through the isolation barrier between the electrical channel and the gate. This results in current loss, contributing to energy consumption and chip overheating. Additionally, quantum effects become relevant at atomic transistor sizes, introducing unpredictable variations in device behavior.

The use of graphene as a semiconductor offers a promising alternative to silicon due to its unique properties. The epitaxial graphene developed by the Georgia Tech researchers has demonstrated superior electron mobility, enabling increased efficiency and computational speed compared to silicon.  Bio-nylon fiber

Led by Professor Walter de Heer, the research team spent a decade perfecting graphene on silicon carbide wafers, resulting in epitaxial graphene bound to silicon carbide. Tests indicate that this material exhibits ten times higher electron mobility than silicon, translating to significantly faster electronic calculations.

The significance of this achievement is underscored by the material’s superiority to other two-dimensional semiconductors in development. Professor de Heer likened it to the first flight by the Wright brothers in aviation history.  Bio-nylon fiber

Epitaxial graphene production is compatible with conventional microelectronics processing methods and holds potential for future advancements in quantum computing. The breakthrough opens new possibilities for the electronics industry, promising increased speed, efficiency, and compatibility with existing manufacturing processes.

"Groundbreaking Achievement: World's First Graphene Semiconductor Unveiled by Georgia Tech Researchers"

Plastic Waste – Problems at world’s largest existing green hydrogen project will not be solved until late 2025, Sinopec admits 05-01-2024

Bio-nylon fiber

Plastic Waste – Problems at world’s largest existing green hydrogen project will not be solved until late 2025, Sinopec admits 05-01-2024

Plastic Waste

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Hyosung nears full operation as spandex demand recovers

Hyosung TNC’s creora® bio-based spandex [Image source: Hyosung TNC]

South Korea’s Hyosung TNC Co. recently saw its spandex production facility operating at a rate exceeding 90 percent as demand for the functional fiber shows signs of recovery.
According to industry sources on Tuesday, the operating rate at Hyosung TNC’s spandex production facility topped 90 percent as of the end of 2023. The increase in production is attributed to the rising demand for spandex in China, the largest exporter of petrochemical products.
According to NH Investment & Securities Co., spandex demand in China increased by 13.4 percent during the first ten months of 2023 from the same period the previous year, hitting 690,000 tons. Plastic Waste

China’s self-sufficiency rate in spandex products is declining, with spandex imports increasing by 88.1 percent and exports decreasing by 2.7 percent over the same period.
Demand for spandex is expected to remain robust this year. HI Investment & Securities Co. estimates the global increase in spandex demand to be around 100,000 to 110,000 tons in 2024, noting that the increased production capacity in China and India in the second half of 2023 was only around 77,000 tons.

Plastic Waste

Green Bioplastics Can Help Reduce Plastic Waste In Japan

A new study sheds light on the potential of green bioplastics in achieving Japan’s carbon-neutral goals.

In a new study, researchers from Kyushu University and a Yokohama-based startup called Sotas Co., Ltd. presented a novel approach to help meet Japan’s ambitious goals of carbon neutrality by 2050. Japan ranks second in producing plastic waste per capita, globally. The study, published in Sustainability, highlighted the importance of environment friendly bioplastics and called for a major change in the country’s policies.

The main way Japan currently gets rid of plastic waste is by thermal recycling or incineration, leading to release of carbon dioxide, a gas that contributes to climate change, into the atmosphere. Plastic Waste

This has prompted the government to seek out greener, less conventional means of reaching carbon neutrality.

“We have examined whether switching to more sustainable recycled plastics and bioplastics is a competitive and effective alternative to current carbon reduction policies,” said Andrew Chapman, professor at the International Institute for Carbon Neutral Energy and Research, Kyushu University, in an article published by the university. Chapman is the corresponding author of the study.

The researchers looked at six common plastic types. Four key criteria—global warming potential, cost, recyclability, and perceived quality for manufacturers—formed the basis of their analysis.  Plastic Waste

Plastic Waste

Problems at world’s largest existing green hydrogen project will not be solved until late 2025, Sinopec admits

Chinese oil giant suggests that the electrolysers at the 260MW Kuqa facility in northwest China are only operating at about 20% of capacity

Sinopec has admitted that the problems at its existing 260MW Kuqa green hydrogen project in northwest China — first revealed publicly by Hydrogen Insight last month — will not be fully resolved until late 2025.

The Chinese oil giant has also inadvertently pointed out that the facility in the Xinjiang region — the world’s largest — is only operating at about 20% of its planned capacity.

As Hydrogen Insight exclusively revealed, the alkaline electrolysers at the plant, which have been supplied by three different Chinese manufacturers (Cockerill Jingli, Longi and Peric), all have their own technical problems, but share the same problem — they cannot safely produce hydrogen when receiving electricity that results in the production of less than about 50% of its maximum output, according to research house BloombergNEF (BNEF). Plastic Waste

This is a major problem when the 260MW of electrolysers are directly powered by 361MW of solar power (and wind energy bought from the grid at added cost), and has resulted in far lower production levels than the 20,000 tonnes of green hydrogen expected annually.

In what has widely been reported in China as a response to BNEF’s findings, Sinopec issued two statements on Christmas Day on the Chinese social network website Weibo, which attempted to change the narrative on the project. Plastic Waste

“As of December 21, the project has been operating smoothly for 4,200 hours, with a cumulative 22.36 million cubic metres of green hydrogen transported to the end-user Tahe Refining and Chemical [a Sinopec subsidiary],” the company posted.

More…

Plastic Waste

Trioworld to acquire Wentus

On December 30, Trioworld Group signed an agreement to acquire the German company Wentus GmbH (Wentus), a leading player in solutions for high-performance food-, consumer- and hygiene packaging, from Egeria Group.

“We are very pleased and excited to welcome Wentus into the Trioworld group. The acquisition will give us the opportunity to grow an even stronger position in the market for advanced food-, consumer- and hygiene packaging, in Europe and in North America. Wentus has a proven track record of supplying the market with premium products and superior support, to maximize value for customers.  Plastic Waste

“We have great confidence in the capabilities of the Wentus organization and management and look forward to joining forces and continuing the successful journey” says Andreas Malmberg, CEO of the Trioworld Group.

“We are very pleased to have found a partner in Trioworld that is a perfect fit for us and whose product portfolio is ideally complemented by Wentus. We are looking forward to working with a professional and ambitious team that we have already had the opportunity to get to know intensively during the sales process and whose management culture suits us well” says Mr. Christof Renz, Managing Director of Wentus. Plastic Waste

More…

Trioworld to acquire WentusTrioworld to acquire WentusTrioworld to acquire Wentus

Egypt’s parliament approves law for green hydrogen incentives

Egypt’s parliament on Tuesday gave the green light to a law introducing incentives for the production of green hydrogen and its derivatives as the country seeks to become a major producer and exporter of the clean fuel.

The law seeks to endorse incentives, exemptions, and guarantees to retain existing investors who have committed to green hydrogen production and its derivatives through memorandums of understanding and framework agreements. Plastic Waste

Do you know we have a daily hydrogen newsletter? Subscribe here for free!

The nation has secured 29 Memorandums of Understanding (MoUs) for green hydrogen. Among these, following the hosting of COP27 in 2022, nine framework agreements have been signed for green hydrogen projects within the Suez Canal Economic Zone (SCZone), totalling investments amounting to USD 85 billion (EUR 77.58bn).

The goal is to establish an appealing investment environment that empowers these investors to accelerate the execution of their projects within Egypt, with the goal of positioning the country as a global hub for green hydrogen. Plastic Waste

More…

Egypt's parliament approves law for green hydrogen incentives

Following weak downstream demand in 2023, European Ethylene prices may continue to fall in Q1 2024

The European Ethylene market is poised to conclude 2023 with a stronger sentiment, driven by increasing upstream values. However, market players report limited demand for Ethylene from the downstream polyEthylene and Ethylene oxide industry across the regional market due to a weak buying appetite among consumers. This limitation, however, has not been sufficient to drive Ethylene price realizations lower.

Throughout 2023, EU countries faced substantial challenges, including firm inflation, rising interest rates by the central bank, economic slowdown, elevated natural gas, and electricity prices against the backdrop of the energy crisis resulting from the Russia-Ukraine war.  Plastic Waste

This crisis has impacted the prices of several commodities, including Ethylene. Moreover, it is expected that European chemical makers may face a challenging market again in 2024 as weak economic growth and oversupply weigh on the Ethylene market.

According to the latest ChemAnalyst database, Ethylene prices in the German market increased by USD 10/MT in the last week of December 2023.

The rise in feedstock naphtha prices in the prior week has resulted in higher manufacturing costs of Ethylene across the domestic market, leading to bullish market sentiments among manufacturers.  Plastic Waste

More…

Following weak downstream demand in 2023, European Ethylene prices may continue to fall in Q1 2024

SÜDPACK expands its involvement in CARBOLIQ

With effect from January 2, 2024, SÜDPACK has acquired additional shares of CARBOLIQ GmbH and appointed Dirk Hardow as Managing Director. By doing so, SÜDPACK is demonstrating its commitment to a closed-loop system for plastics and to chemical recycling as a complementary recycling technology. Dirk Hardow, who as Manager of the BU FF&C is responsible for matters such as the development and implementation of closed-loop models, will lead the company as its managing director in the future.  Plastic Waste

The acquisition of a majority stake in CARBOLIQ was signed on December 15. For Erik Bouts, CEO of SÜDPACK, this is “the logical next step. We regard CARBOLIQ technology as an indispensable building block in our industry’s process of transformation towards a circular economy.”

With the acquisition, the film manufacturer is simultaneously substantiating its leading position in terms of a circular economy in the industry for flexible packaging. Because so far, SÜDPACK is the only manufacturer of flexible films with direct access to capacities for chemical recycling.  Plastic Waste

“We believe quite profoundly in the benefits of this advanced technology compared to other oiling processes,” highlighted Dirk Hardow. “In terms of energy consumption and the processing window for a broad range of recyclables, CARBOLIQ technology offers significant advantages in comparison to other processes from our point of view,” elaborated Hardow.

More…

SÜDPACK expands its involvement in CARBOLIQ

Enzymatic recycling – Scientists developed a new family of polymers that can kill bacteria 04-01-2024
Plastic Waste

Enzymatic recycling – Scientists developed a new family of polymers that can kill bacteria 04-01-2024

Enzymatic recycling

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Onset of 2024 Sees Asia’s Naphtha Prices Falling Below $100 per Tonne

The naphtha markets in Asia commenced 2024 on a downtrend, responding to the surge in crude oil benchmarks fueled by geopolitical tensions in the Gulf of Aden. The crack experienced a significant dip, plummeting by approximately $19 to $88.85 per metric ton relative to Brent crude.

On the Singapore trade window, naphtha witnessed no trading activity. However, the cracks found support from a series of transactions involving the benchmark-grade of gasoline. Enzymatic recycling

Unipec, a prominent trader, acquired 200,000 barrels of the 92-octane grade of transportation fuel. Simultaneously, Vitol secured 300,000 barrels of the same grade.

In the realm of refined fuel export quotas, China took a notable step by issuing its initial quotas for 2024, totaling 19 million metric tons. This volume remained unchanged from the previous year and aligned closely with market expectations. The stability in export quotas indicates a consistent approach from China in navigating the refined fuel landscape.

Oil prices experienced a surge in the first trading session of the New Year, propelled by several factors. Enzymatic recycling

The possibility of disruptions in Middle East supply chains following a naval clash in the Red Sea contributed to the upward momentum. Additionally, optimistic sentiments arose from expectations of robust holiday demand and economic stimulus in China, the world’s leading importer of crude oil.

More…

Onset of 2024 Sees Asia's Naphtha Prices Falling Below $100 per Tonne

Scientists developed a new family of polymers that can kill bacteria

A major step in the fight against superbugs like E. coli and MRSA.

The World Health Organization has recognized the swift emergence of antibiotic-resistant bacteria as a global threat, urging the urgent development of new antibiotics. Cationic polymers, a promising class of bioactive agents, induce bacterial cell death by physically disrupting their membranes. However, the polymerization processes must be carefully designed to optimize the therapeutic potential of cationic polymers.

Scientists, led by Texas A&M University, have made progress in addressing the threat of antibiotic resistance by developing a new family of polymers. These polymers can kill bacteria without disrupting the microorganisms’ membranes without inducing antibiotic resistance.  Enzymatic recycling

The recently synthesized polymers hold potential in combating antibiotic resistance by offering antibacterial molecules that operate through a mechanism resistant to development by bacteria.

The Michaudel Laboratory, operating at the intersection of organic chemistry and polymer science, synthesized the new polymer. This involved designing a positively charged molecule that could be repetitively stitched to create a large molecule with the same repeating set motif using a catalyst named AquaMet. The catalyst’s unique capability to tolerate high concentrations of charges while being water-soluble proved crucial for this process.  Enzymatic recycling

More…

Enzymatic recycling

Bizente project evaluates enzymatic recycling for resins, composites

Among the latest advances are toxicity tests, used to evaluate the effect of different resins and plastic degrading on aquatic and terrestrial organisms, and thus determine the technology’s long-term sustainability.

The EU project Bizente, coordinated by the Aitiip Technology Centre (Zaragoza, Spain), is facing its last months of work. The 3-year research, aided by an international consortium made up of a dozen partners, has announced the development of an enzymatic technology for recycling thermoset composites, to give them a second life. Through protein engineering, Bizente has successfully molecularly modified enzymes and resins, making them suitable for controlled biodegradation in a bioreactor. Sectors such as aviation and construction could benefit.  Enzymatic recycling

Among the latest advances are the toxicity tests being carried out by a group of scientists from the University of Cadiz (Spain), in collaboration with the rest of the project consortium, with the aim of evaluating the effect of different resins and plastic degrading products developed within the framework of the project on aquatic and terrestrial organisms, such as earthworms. The laboratory is studying these invertebrates as model organisms of great importance in the terrestrial ecosystem and as indicators of soil health. They are also beginning to work with artemia (brine shrimp), as they are considered the base of the trophic chain in aquatic systems.

In this way, the environments in which these materials could biodegrade are being recreated, and their degree of toxicity measured, taking into account possible anomalies in the different organisms. In the case of the worms, the observation examines whether external alterations occur, such as changes in weight, swelling, lesions, spasms, coiling, attempts to escape, lethargy and a host of strange behaviors, in addition to whether mortality is reached. Enzymatic recycling

More…

Enzymatic recycling

World’s largest economy US holds strong despite challenges: CEBR

  • In 2023, the world’s largest economy showcased resilience with a PPP-adjusted GDP per capita of $80,412, and growth rates of 2.1 per cent in 2022 and 2.2 per cent in 2023, despite aggressive rate hikes.
  • Consumer spending, bolstered by employment, fuelled this growth, but cooling is expected due to fiscal reductions and interest rate effects.

In a year filled with economic hurdles, the world’s largest economy stood resilient, boasting an estimated Purchasing Power Parity (PPP)-adjusted GDP per capita of $80,412 in 2023. Despite the Federal Reserve’s aggressive interest rate hikes totalling a full percentage point, the nation’s economy surpassed expectations with a growth rate of 2.1 per cent in 2022, accelerating slightly to 2.2 per cent in 2023, the Centre for Economics and Business Research (CEBR) said in a recent report. Enzymatic recycling

Consumer spending, buoyed by employment strength, played a pivotal role in the year’s economic narrative. However, as 2024 approaches, the economic landscape appears more subdued. The delayed effects of interest rate hikes and reductions in fiscal spending are expected to cool consumer expenditure and overall economic momentum, as per the CEBR report titled ‘World Economic League Table 2024’.

Inflation, which moderated to an estimated 4.1 per cent in 2023, remains a focal point. Despite a downward trend, prices are projected to stay above the Federal Reserve’s 2 per cent target into 2024, keeping policymakers and consumers watchful.

Enzymatic recycling

“Electric Cars and Environmental Impact: A Detailed Study Reveals the True Picture”

In the ever-expanding landscape of European and global transportation, electric cars have become a well-established reality. However, a recent study by the VDI, the Association of German Engineers, has shed light on the environmental impact of electric cars compared to conventional ones, examining various parameters. Enzymatic recycling

The study reveals that currently, Battery Electric Vehicles (BEVs) face a disadvantage due to the substantial carbon dioxide emissions associated with battery production. The “break-even point” for CO2 emissions between an electric car and a conventional one is shifted over the years and mileage. While electric cars compensate for emissions during operation by producing no exhaust emissions, this only partially offsets the environmental impact linked to vehicle production.

The VDI’s expert group conducted a detailed study comparing the ecological balance of electric cars, plug-in hybrids, and conventionally fueled diesel and gasoline vehicles in the German market. Results show that electric cars in this category reach an emissions equilibrium after approximately 90,000 km. Looking further, up to a mileage of 200,000 km, electric and hybrid cars outperform diesel and gasoline cars in terms of carbon footprint. Enzymatic recycling

However, it’s crucial to note that electric cars, like hybrids, carry a significant CO2 burden from their inception. This is primarily attributed to production in Asia, where most battery cells originate, causing substantial greenhouse gas emissions during transport. To address this, the VDI President, Joachim Damasky, suggests a solution: a substantial and rapid expansion of renewable energy production, green battery development, and sustainable fuel for existing vehicles.

For electric cars to truly become environmentally friendly, Damasky proposes producing them as close to the factories as possible, minimizing transportation emissions and utilizing cutting-edge fuel technologies. This approach could potentially lower the emissions break-even point, currently set at 90,000 km, encouraging more motorists to embrace the environmentally friendly aspects of electric vehicles. Enzymatic recycling

"Electric Cars and Environmental Impact: A Detailed Study Reveals the True Picture"

Breakthrough in Solid-State Batteries: A More Powerful and Affordable Future

Researchers at MIT and German engineers have developed innovative solid-state batteries with crystallized electrolytes. The pursuit of innovation in batteries is driven by two key priorities: performance and cost. The market demands increasingly powerful products while also seeking affordable energy storage solutions for the anticipated rise of economical electric vehicles. Enzymatic recycling

While lithium-ion batteries continue to improve in energy density and production cost reduction, the U.S. Department of Energy believes additional technologies are crucial for a definitive leap into the future. This is where MIT and the University of Munich researchers come into play.

Led by Jennifer Rupp from MIT, the team collaborated with German engineers from the Faculty of Engineering in Munich.  Enzymatic recycling

They created a new battery type utilizing solid-state electrolyte cells and lithium metal anodes instead of conventional graphite.

The groundbreaking aspect of this new battery lies in its solid electrolyte, derived not from traditional ceramic type but from a liquid containing lithium oxide, crystallized through a novel synthesis process.

Advantages of the New Production Method:

As reported in Angewandte Chemie, the solid electrolyte, produced through lithium ion crystallization, enables the creation of high-performance batteries at lower costs, ensuring safer energy storage without the formation of dendrites and without containing flammable elements.  Enzymatic recycling

These results have attracted the interest and funding support of the U.S. National Science Foundation, highlighting the potential of these innovative production methods. Thanks to the collaborative efforts of MIT and the University of Munich, solid-state batteries might be a step closer to reality.

Breakthrough in Solid-State Batteries: A More Powerful and Affordable Future

China Launches Trials for World’s Largest Plant Converting Coal-to-Ethanol

In a groundbreaking development, southeastern China has witnessed the initiation of test operations at the world’s largest coal-based ethanol production facility. With an impressive annual capacity of 600,000 tonnes, this pioneering plant marks a departure from conventional practices by harnessing coal, rather than crops, as the primary raw material for ethanol production.

Ethanol, valued as both a basic chemical and a petrol additive, stands out as a renewable energy source with properties akin to petrol. This move represents a significant stride in China’s endeavor to alleviate pressure on food sources while concurrently reducing dependence on fuel ethanol imports. Enzymatic recycling

The strategic choice of coal, specifically low-grade coal abundantly available in China, breaks away from traditional ethanol production methods that often involve corn or sugar cane. This shift addresses the critical concern of potential competition between ethanol production and the global food supply, a concern amplified by China’s escalating grain prices. In response to these challenges, China, endowed with vast coal reserves, seeks to carve out a sustainable and secure pathway by diverting from traditional raw materials, potentially saving millions of tonnes of grain annually.

The ramifications of this new production pathway extend beyond the realm of food security, encompassing broader implications for China’s energy security and the chemical industry supply chain. Enzymatic recycling

More…

China Launches Trials for World's Largest Plant Converting Coal-to-Ethanol

Postponement of Italian Plastics Tax to July 2024

Italy has once again delayed the implementation of the Single-Use Plastics Consumption Tax (MACSI), marking the sixth extension. The Italian Parliament, in its year-end Budget Law, granted another postponement for the tax on single-use plastic products, originally scheduled to take effect on January 1, but now rescheduled to commence on July 1, 2024, along with the ‘sugar tax’.  Enzymatic recycling

Initially approved in the 2020 Budget Law, the Italian plastics tax imposes a levy of 450 euros per ton (0.45 euros per kg) on single-use plastic packaging made from virgin plastic, including films and preforms. The scope of the tax excludes compostable plastics compliant with UNI EN 13432, recycled plastics, and all medical devices and pharmaceutical packaging.

Despite six consecutive delays, the enforcement of the regulation is still pending the issuance of guidelines by the Director of the Customs and Monopolies Agency (ADM) to define the application rules.

The continual postponements raise questions about the readiness and consensus on the implementation of the plastics tax in Italy.  Enzymatic recycling

Postponement of Italian Plastics Tax to July 2024

Pyrolysis Plastic – BRICS to double membership on January 1 as UAE, others join 03-01-2024

Enzymatic recycling

Pyrolysis Plastic – BRICS to double membership on January 1 as UAE, others join 03-01-2024

Pyrolysis Plastic

“The right choice for your production”

“Plastic that makes the difference”

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Pyrolysis Plastic Recycling: A Sustainable Solution for Plastic Waste

In the face of the escalating global plastic waste crisis, pyrolysis has emerged as a promising solution to tackle the environmental impact of plastic pollution. Pyrolysis is a chemical process that involves breaking down plastic materials into their constituent elements at high temperatures in the absence of oxygen. This innovative recycling method offers a sustainable alternative to traditional disposal methods, such as landfilling or incineration.

Pyrolysis not only mitigates the environmental impact of plastic waste but also has the potential to generate valuable products.  Pyrolysis Plastic

The process yields liquid fuels, gases, and solid residues, which can be further refined or used in various industries. This circular approach to plastic recycling aligns with the principles of a circular economy, minimizing resource consumption and environmental harm.

One key advantage of pyrolysis is its ability to handle various types of plastic, including mixed and contaminated plastics that are challenging to recycle through conventional methods. This versatility makes pyrolysis a comprehensive solution for the diverse range of plastic waste generated globally.  Pyrolysis Plastic

Despite its potential, challenges such as scalability, cost-effectiveness, and regulatory frameworks need to be addressed for widespread adoption of pyrolysis plastic recycling. As research and development continue, pyrolysis stands as a beacon of hope in the quest for sustainable and efficient plastic waste management.

Pyrolysis Plastic

“2023: The Year China Hit the Brakes”

“China’s economy, once the envy of the world, has slowed down dramatically in 2023, facing multiple challenges at home and abroad. What went wrong and what lies ahead for the world’s second-largest economy?”
• China’s growth in 2023 falls short of expectations, as COVID-19 restrictions, real estate crisis, and foreign pressure weigh on the economy.
• China faces structural problems, such as debt, ageing, and low productivity, that require market reforms and social changes.
• China’s economic performance has global implications, as it affects trade, investment, and geopolitics.  Pyrolysis Plastic
• China’s zero-COVID policy has led to the closure of several cities, affecting millions of people and disrupting supply chains. For instance, the lockdown of Xi’an, a major industrial hub, in December 2023 has caused severe shortages of coal, steel, and other materials.
• China’s real estate sector, which accounts for about 25% of GDP, has been hit by a wave of defaults and bankruptcies, as property developers struggle to repay their debts. The most prominent case is Evergrande, the world’s most indebted developer, which has failed to meet several interest payments and faces legal actions from creditors and protesters.
• China’s relations with the West have deteriorated in 2023, as the US and its allies have imposed sanctions, tariffs, and bans on Chinese companies and officials over human rights, cybersecurity, and territorial disputes.  Pyrolysis Plastic
The most controversial issue is the use of frozen Russian assets, worth over 200 billion euros, to fund Ukraine’s reconstruction after the Russian invasion, which China has strongly opposed and threatened to retaliate.
Pyrolysis Plastic

BRICS to double membership on January 1 as UAE, others join

UAE, Saudi Arabia, Egypt, Iran, Ethiopia have all confirmed joining the bloc, says official

The BRICS group will double its membership on January 1, as the UAE, Saudi Arabia, Egypt, Iran and Ethiopia join the alliance, South Africa’s envoy to the bloc has confirmed, according to a Bloomberg report.

The five existing members of the alliance, Brazil, Russia, India, China and South Africa, had invited six new countries to join the group last August. Out of the six states, only Argentina declined. Pyrolysis Plastic

This month, representatives from the UAE, Saudi Arabia, Egypt, Iran and Ethiopia attended a BRICS sherpa gathering in Durban, South Africa, indicating that the five states “have accepted the invitation” to join the bloc, Anil Sooklal, Pretoria’s ambassador to the group, told Bloomberg.

The five countries are also expected to send their representatives to another sherpa meeting in Moscow on January 30.

Last August, the UAE announced it is joining the group after a successful application, citing that its decision to become a member reflects the country’s keenness to “champion the value of multilateralism”.  Pyrolysis Plastic

“This development forms part of the UAE’s commitment to promoting constructive dialogue through active platforms that represent developing and emerging economies,” Sheikh Abdullah bin Zayed Al Nahyan, UAE Minister of Foreign Affairs, had said.

“The UAE has consistently championed the value of multilateralism in supporting peace, security and development globally.”

Pyrolysis Plastic

The introduction of a new reversible glue will bring about changes in recycling methods

A reversible glue has been developed by engineers that promises to revolutionize recycling processes. This water-based adhesive can eliminate bottle labels and help recycle materials while decreasing landfill waste.

A new type of adhesive has been developed by engineers at Newcastle University, which has the potential to revolutionize recycling practices.  Pyrolysis Plastic

The reversible feature makes it suitable for multiple purposes, such as removing the labels on bottles to streamline recycling.

Newcastle University’s School of Engineering experts developed a water-based emulsion that acts as a paint and can be separated by acidic or alkaline water.

The adhesive uses polymers with electrical charges to ensure stability and adhesion to different surfaces. If a positively charged emulsion is applied to a negatively charged emulsion, the resulting adhesive will stick together, but the bond may break if it is submerged in water with moderate pH (about lemon juice or lemon) or alkaline, opening up possibilities for recycling, as components that have already reached their expiration date can be separated on demand.  Pyrolysis Plastic

The School of Engineering’s Research Associate, Dr. Adriana Sierra-Romero, reported that Biffa’s recycling plant can remove a propylene label stuck to a PET bottle using our glue, as demonstrated by the first author.

More…

The introduction of a new reversible glue will bring about changes in recycling methods

Upcycling plastic into textiles offers two-in-one solutions

With billions of plastic bottles in production, making clothing from recycled PET provides a sustainable means to manage plastic, while mitigating the negative effects of the textile industry on the environment.  Pyrolysis Plastic

Get the latest news and market insights delivered to your inbox.Fine modulo

As the world struggles to cope with plastic waste, we continue to rely on virgin resources for most textile production. With billions of plastic bottles in production, making clothing from recycled PET provides a sustainable means to manage plastic, while mitigating the negative effects of the textile industry on the environment.

DGrade has been supplying sustainably made Greenspun™ clothing produced from recycled plastic bottles since 2010. Sustainability has become a much higher priority in the Middle East since the company started, but more action is still needed especially in sustainable sourcing.  Pyrolysis Plastic

Environmental impact of textile industry

Traditional means of textile production are not sustainable. The textile industry accounts for 10% of carbon emissions produced annually, contributes to pollution, and relies heavily on resources for production.

Cotton, for example, requires a large amount of land for crop cultivation, vast quantities of water and pesticides and fertilisers to grow. This contributes to the pollution of waterways and the utilisation of land better used for growing food crops. At the same time virgin polyester is also in high demand with more than 60 million metric tonnes produced annually, yet it also drains resources including oil, water, and energy.

Producing yarn from recycled plastic bottles diverts plastic from landfills and saves 55% carbon emissions, 50% energy, 20% water, and uses no oil, compared to making conventional polyester yarn.  Pyrolysis Plastic

More…

Upcycling plastic into textiles offers two-in-one solutions

In the realm of electric vehicles, a transformative shift is underway, fueled by the emergence of nearly limitless batteries

Electric vehicles, heralded as the future of global transportation, symbolize a joint effort by manufacturers to reshape energy and environmental landscapes. While Europe faces challenges in adopting electric mobility due to complex electricity markets, the United States and the Far East embrace electric vehicles as best-sellers.
Despite Italy’s wealth of electric cars, its automotive industry lags in development. However, a groundbreaking battery named “Ciic” from China’s Catl promises unprecedented autonomy, potentially reaching 1000 kilometers with a mere 10.5 kWh per 100 km.  Pyrolysis Plastic
Revealed at the Dishui Lake Summit, the Ciic battery not only extends autonomy but also offers rapid charging, providing a 300 km range in just 5 minutes.
Catl envisions the Ciic platform reducing production costs, vehicle weight, and energy consumption. Hozon Auto, in collaboration with Catl, plans to integrate Ciic into models by the end of 2024.
Simultaneously, Gotion is transforming its cell production with the “Astroinno L600” battery. This battery, enriched with manganese, achieves remarkable energy density, boasting 240 Wh/kg and 525 Wh/L.
The Astroinno battery excels with over 4,000 charging cycles, an 18-minute full recharge time, and a 1,000 km autonomy.  Pyrolysis Plastic
Qian Cheng, executive chairman of Gotion Global, emphasizes the Astroinno battery’s high energy density, eliminating the need for NCM material. As these innovations unfold, electric vehicles are set for a greener and more efficient future in the global automotive industry.
In the realm of electric vehicles, a transformative shift is underway, fueled by the emergence of nearly limitless batteries

Advancements in Carbon Fiber Recycling: A Sustainable Solution

Carbon fiber, a lightweight and high-strength material, has become a staple in industries ranging from aerospace to automotive. However, as the use of carbon fiber continues to grow, so does the need for sustainable practices in its production and disposal. Carbon fiber recycling has emerged as a promising solution to address environmental concerns associated with its manufacturing and end-of-life management.  Pyrolysis Plastic

Traditional methods of carbon fiber production involve energy-intensive processes, contributing to a significant carbon footprint. Recycling offers a way to mitigate these environmental impacts by repurposing used or scrap carbon fiber materials. Unlike some materials that degrade in quality during recycling, carbon fiber can maintain its structural integrity through various recycling techniques.

Advanced technologies in carbon fiber recycling involve breaking down composite structures to recover high-quality carbon fibers. This process not only reduces the demand for new raw materials but also decreases energy consumption compared to traditional manufacturing methods.

Additionally, recycling carbon fiber helps divert significant amounts of waste from landfills, contributing to a circular economy.  Pyrolysis Plastic

As industries strive to meet sustainability goals, the adoption of carbon fiber recycling is a crucial step forward. Researchers and manufacturers are actively exploring innovative techniques to improve the efficiency of recycling processes, making carbon fiber an even more environmentally friendly choice for a wide range of applications. Embracing these advancements in carbon fiber recycling will undoubtedly contribute to a greener and more sustainable future.

Advancements in Carbon Fiber Recycling: A Sustainable Solution

Plastics Production – Russia Witnesses 11.3% Surge in Plastics Production Over Four Months 02-01-2024

Pyrolysis Plastic

Bright-chip rPET – Reliance Industries pioneers chemical recycling of plastic waste into certified circular polymers 02-01-2024

“The right choice for your production”

“Plastic that makes the difference”

Bright-chip rPET

Bright-chip rPET

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Bright-chip rPET

Bright-chip rPET

 

Polyestertime
ITEM 26/12/2023 02/01/2023 +/-
Bottle grade PET chips domestic market 6,925 yuan/ton 6,975 yuan/ton +50
Bottle grade PET chips export market 885 $/ton 895 $/ton +10
Filament grade Semidull chips domestic market 6,730 yuan/ton 6,790 yuan/ton +60
Filament grade Bright chips domestic market 6,730 yuan/ton 6,790 yuan/ton +60
Pure Terephthalic Acid PTA domestic market 5,850 yuan/ton 5,940 yuan/ton +90
Pure Terephthalic Acid PTA export market 730 $/ton 740 $/ton  

+10

 
Monoethyleneglycol MEG domestic market 4,380 yuan/ton 4,385 yuan/ton +5
Monoethyleneglycol MEG export market 517 $/ton 520 $/ton +3
Paraxylene PX FOB  Taiwan market

Bright-chip rPET

 1,024 $/ton 1,020 $/ton
 -4
Paraxylene PX FOB  Korea market 1,001 $/ton 997 $/ton -4
Paraxylene PX FOB EU market 1,050 $/ton 1,050 $/ton –
Polyester filament POY 150D/48F domestic market 7,600  yuan/ton 7,600 yuan/ton
 –
Recycled Polyester filament POY  domestic market 7,550 yuan/ton 7,600 yuan/ton +50
Polyester filament DTY 150D/48 F domestic market 8,900 yuan/ton 8,900 yuan/ton –
Polyester filament FDY 68D24F

Bright-chip rPET

 8,900 yuan/ton 8,900 yuan/ton –
Polyester filament FDY 150D/96F domestic market 8,225 yuan/ton 8,225 yuan/ton –
Polyester staple fiber 1.4D 38mm domestic market 7,300 yuan/ton 7,300 yuan/ton –
Caprolactam CPL domestic market 13,750 yuan/ton 13,800 yuan/ton
 +50
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,850 $/ton 1,880 $/ton +30
Nylon 6 chips conventional spinning domestic  market 14,350 yuan/ton 14,400 yuan/ton +50
Nylon 6 chips  high speed spinning domestic  market

Bright-chip rPET

 14,600 yuan/ton 15,000 yuan/ton +400
Nylon 6.6 chips domestic  market 19,600 yuan/ton 19,500 yuan/ton -100
Nylon6 Filament POY 86D/24F domestic  market 16,600 yuan/ton 17,050 yuan/ton +450
Nylon6 Filament DTY 70D/24F domestic  market 18,850 yuan/ton 19,200 yuan/ton- +350
Nylon6 Filament FDY  70D/24F  17,450 yuan/ton 17,850 yuan/ton +400
Spandex 20D  domestic  market

Bright-chip rPET

 34,500 yuan/ton 34,500 yuan/ton –
Spandex 30D  domestic  market 33,000 yuan/ton 33,000 yuan/ton –
Spandex 40D  domestic  market  30,000 yuan/ton 30,000 yuan/ton –
Adipic Acid domestic market 9,100 yuan/ton 9,500 yuan/ton +400
Benzene domestic market

Bright-chip rPET

 7,280 yuan/ton 7,455 yuan/ton +175
Benzene overseas  market 882 $/ton 882 $/ton –
Ethylene South East market 850 $/ton 850 $/ton –
Ethylene NWE market 744 $/ton 744 $/ton –
Acrylonitrile ACN  domestic market

Bright-chip rPET

 9,700 yuan/ton 9,700 yuan/ton –
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 12,650 yuan/ton 12,650 yuan/ton –
PP Powder domestic market

Bright-chip rPET

 7,330 yuan/ton 7,200 yuan/ton -130
Naphtha overseas market  674 $/ton 672 $/ton -2
Phenol domestic market 7,725 yuan/ton 7,475 yuan/ton -300

r-PET high end eco-friendly chips =7,900 yuan/ton  — 7,900 yuan/ton   –

Bright-chip rPET

Reliance Industries pioneers chemical recycling of plastic waste into certified circular polymers

Reliance Industries Ltd (RIL) has achieved a significant milestone by becoming the first Indian company to engage in the chemical recycling of plastic waste-derived pyrolysis oil, transforming it into International Sustainability & Carbon Certification (ISCC)-Plus certified circular polymers. This groundbreaking initiative, showcased through the innovative product line named CircuRepol™ (polypropylene) and CircuRelene™ (polyethylene), reflects RIL’s steadfast commitment to addressing plastic waste challenges and promoting a circular economy in India.  Bright-chip rPET

RIL, a diversified conglomerate spanning from oil to telecommunications, recently dispatched its inaugural shipment of ISCC-Plus-certified circular polymers, bearing the names CircuRepol™ and CircuRelene™. This accomplishment aligns seamlessly with RIL’s overarching vision of leveraging technology to revolutionize plastic recycling. By converting various types of plastic waste, including single-use and multi-layered plastics, into pyrolysis oil, RIL is actively collaborating with trusted partners to upscale oil production and translate the output into specialized circular polymers.

Notably, RIL’s Jamnagar refinery has earned the distinction of being the first refinery to secure the crucial ISCC-Plus certification, validating its capability to manufacture circular polymers through chemical recycling. This certification ensures rigorous adherence to traceability and manufacturing protocols, thereby establishing new benchmarks for circular economy practices.  Bright-chip rPET

RIL’s breakthrough technology not only contributes positively to environmental conservation but also offers the potential to produce high-quality materials for new plastics, particularly for food-contact packaging.

Reliance Industries pioneers chemical recycling of plastic waste into certified circular polymers

Plastics Production – Russia Witnesses 11.3% Surge in Plastics Production Over Four Months 02-01-2024

Plastics Production

“The right choice for your production”

“Plastic that makes the difference”

Bright-chip rPET – Reliance Industries pioneers chemical recycling of plastic waste into certified circular polymers

More…

Plastics Production

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

MadeRight, an innovative Israeli startup established in 2022 by Yotam David and Rotem Cahanovitc, is revolutionizing plastic packaging by harnessing the power of fungi

By cultivating fungi on industrial organic waste, typically considered challenging to manage, MadeRight transforms these waste streams into valuable biomaterials. This groundbreaking approach offers a sustainable alternative to traditional plastic production, reducing reliance on fossil fuels.  Plastics Production

The material developed by MadeRight seamlessly integrates into existing supply chains and packaging machinery, minimizing the need for significant manufacturing workflow adjustments. In a world grappling with the escalating plastic waste crisis, where 400 million tons of plastic packaging is generated annually, constituting 40% of global plastic production, MadeRight’s solution addresses the urgent need for more sustainable practices.

Plastic packaging, often laden with chemical additives for extending shelf life, poses challenges for recycling and composting. MadeRight addresses this predicament by replacing these additives with its fermented material.  Plastics Production

The startup grows fungi on diverse organic waste sources, such as food, agriculture, and wood chips, creating biomass that, when combined with fossil plastics, substitutes functional plastic additives.

Founded by individuals with a shared passion for fungi, MadeRight not only offers an environmentally friendly solution but also taps into a substantial market. With the global food packaging sector estimated at $363 billion and projected to reach $512 billion by 2028, the startup’s impact extends beyond ecological considerations.

Despite facing challenges, including relocating due to regional conflicts, MadeRight perseveres. Cahanovitc, the CEO, emphasizes the resilience of the company and its commitment to delivering sustainable solutions even in the face of adversity.

The potential of MadeRight’s approach lies in bridging gaps hindering the transition to eco-friendly packaging materials while leveraging the inherent qualities of fungi in the production process.  Plastics Production

More…
Plastics Production

Beyond Conventional Degradation: Catalytic Solutions for Polyolefin Upcycling

Polyolefins (POs, i.e., polyethylenes, ethylene/α-olefin copolymers, and polypropylenes) are the most ubiquitous synthetic macromolecular materials in modern life. Their widespread use and low recovery rate after extensive usage have caused significant resource waste and environmental concerns. Chemical recycling of POs provides an efficient approach to unravelling the polymer chain to various chemicals. However, conventional chemical recycling methods, including pyrolysis, hydrocracking, and oxidation, require high-energy input (typically >500 °C) and/or the use of environmentally unfriendly chemicals, leading to complex product distribution. Plastics Production 

In this minireview, based on recent representative works, we summarize and highlight catalytic strategies addressing these issues in PO recycling from two perspectives: (1) employing advanced catalysts or technique designs to overcome the challenges in conventional chemical deconstruction approaches; and (2) developing novel tandem/cascade catalytic systems for highly selective PO upcycling under relatively mild conditions. We hope that this minireview will help researchers better understand the state of the art of PO chemical recycling and inspire more innovative and efficient ideas for this fast-developing field.

Introduction

Due to its durability and relatively low production cost, plastic has become one of the most ubiquitous synthetic materials in our modern world.  Plastics Production

More…

Plastics Production

Russia Witnesses 11.3% Surge in Plastics Production Over Four Months

Over the course of 11 months in 2023, Russia has witnessed a noteworthy uptick in the production of plastics in primary forms, marking a 3.4% increase compared to the corresponding period in the previous year. This positive trajectory is primarily fueled by heightened production levels of polyethylene (PE) and formaldehyde resins, although the recent months have seen a somewhat less substantial increase in PE, standing at 1.8%. Nevertheless, the sheer volume of PE produced, surpassing other polymers, has contributed to an overall favorable trend in the broader plastics category.

The surge in the production of formaldehyde resins has been more pronounced, exhibiting a robust 9.6% increase over the 11-month period.  Plastics Production

Notably, this escalation in output began in September, with figures for the preceding eight months trailing behind the results recorded in the same period of the previous year.

On the flip side, the production of polyvinyl chloride (PVC) has shown signs of improvement. While the volume of PVC production at the end of nine months was 2022.6% lower than the figures from the previous year’s six-month results, by the conclusion of the 11-month period, they essentially equalled the levels recorded in the corresponding period of the prior year.

In contrast, polyamides remain on the lower end of the spectrum, experiencing a substantial decline of 20.2% over the 11-month period compared to the same period in the previous year.  Plastics Production

More…

Plastics Production

Secondary supplies and importance of recycling

PGMs are valuable due to their unique properties and rarity. Because of this, recycling (also known as secondary supplies) is critical to conserve these precious resources and meet market demand.

Depending on the application, most PGMs are recoverable through the product lifecycle. Once recycled, secondary PGM has exactly the same properties as primary PGM, so ost of the PGM mined to date is still either in use or in a useable form. Plastics Production

PGMs are reused in two ways:

Open-loop recycling

The original purchaser of the metal does not retain control of the PGM, so the metal is available to the market once recovered. It contributes to market supply and helps bridge the gap between supply and demand.

Closed-loop recycling

Metal is retained within the same application by the same owner. For example, PGM recycled from spent chemical catalyst used make fresh catalyst to replace it. Because the net amount of metal in use has not changed, the ‘returned’ metal does not count as market supply, but it reduces the need for fresh metal to be purchased and therefore makes demand more sustainable. Plastics Production

Secondary supplies and importance of recycling

Recycled Polyolefins Close Year Up From Fall Lows

Pledges to incorporate recycled polymer materials did not translate into increased prices for the commodity in 2023, with prices generally falling for all grades and types of reclaimed and reprocessed materials. According to weekly reports from Oil Price Information Service (OPIS), many prices peaked in May/June and fell sharply in August. Prices for polyolefin materials rose somewhat from September through December.

PE scrap prices rose early in the year, fell and then recovered somewhat. Reprocessed PE grades and PP exhibited similar pricing trends. Photo Credits: Adapted from OPIS weekly reports.  Plastics Production

Recycled PP also found higher prices toward the end of the year.

Prices of Polyester Bales and Reprocessed Materials Fall

Bottle grade PET fell most dramatically, from 88 cents/lb in January to 56 cents/lb in December. Reprocessed FDA clear PET also declined significantly, while other grades of bales and regrind remained relatively flat.

Price movement in scrap and reprocessed polyethylene terepthalate (PET) varied by grade, but were generally flat or down for the year.  Plastics Production

More…

Recycled Polyolefins Close Year Up From Fall Lows

Battery Recycling: Understanding Core Charges

What is a Core Charge?

A core charge is a deposit that is levied when purchasing certain automotive parts, including batteries, with the intention of encouraging the return of the old or used part for recycling. In the context of battery recycling, when a consumer purchases a new battery, they are often required to pay a core charge, which acts as a deposit or incentive to ensure the return of the old battery for proper recycling. This practice is prevalent in the automotive industry and is aimed at promoting environmental responsibility by facilitating the collection and recycling of used batteries.  Plastics Production

The core charge is essentially a refundable deposit that serves as an incentive for consumers to return their old batteries for recycling rather than disposing of them improperly. It is important to note that the core charge is typically included in the initial purchase price of the new battery, and the amount varies based on the type and model of the battery. Once the old battery is returned, the core charge is refunded to the consumer, provided that the returned battery meets the required criteria for recycling.

When purchasing a new battery, consumers should expect to see the core charge listed as a separate line item on their invoice or receipt. This transparent approach ensures that consumers are aware of the deposit and its purpose, thereby promoting accountability and environmental stewardship.  Plastics Production

The concept of core charges aligns with the principles of a circular economy, where products and materials are reused, recycled, or repurposed to minimize waste and reduce environmental impact. By incorporating core charges into the purchase of automotive batteries, manufacturers and retailers actively participate in promoting sustainable practices and encouraging the responsible disposal and recycling of used batteries.

More…

Battery Recycling: Understanding Core Charges

Biomass-derived PET – Garware Technical Fibres has introduced an innovative coatable High-Density Polyethylene (HDPE) braided knotted net, marking a significant milestone in the industry 30-12-2023

Plastics Production

Biomass-derived PET – Garware Technical Fibres has introduced an innovative coatable High-Density Polyethylene (HDPE) braided knotted net, marking a significant milestone in the industry 30-12-2023

Biomass-derived PET

“The right choice for your production”

“Plastic that makes the difference”

The forthcoming edition of the Milanese biennial dedicated to machine tools, robots, and automation, known as BI-MU, will spotlight Composites as one of its prominent themes. Slated for October 9 to 12, 2024, at Fieramilano Rho, this international exhibition encompasses machine tools, robots, automation, digital and additive manufacturing, as well as auxiliary and enabling technologies

The introduction of a thematic area exclusively devoted to composite materials marks a significant development, with the Composites theme being one of the eight integral components of the event.  Biomass-derived PET

In collaboration with Assocompositi, a notable association in the Italian composite materials sector, BI-MU organizers are actively engaged in crafting conferences focused on technological innovations and applications within the realm of composite materials. The decision to highlight Composites stems from BI-MU’s historic role as a magnet for key players in the automotive, aerospace, and energy sectors. These industries, along with others, widely employ composite materials, metals, and additive solutions.

Alfredo Mariotti, the General Director of Ucimu, the association promoting the exhibition, underscores the resilience and adaptability of BI-MU, which, with a history spanning over 60 years, has evolved into a pivotal international showcase for production systems, automation, robotics, and digital manufacturing. Biomass-derived PET

The success of the 2022 edition, drawing in 50,000 participants, underscores the enduring relevance and appeal of BI-MU in the rapidly evolving landscape of manufacturing and technology exhibitions.

Biomass-derived PET

Dwindling Demand Casts a Pall Over the US HDPE Market in December 2023

In the initial half of December 2023, the HDPE market experienced a decline in Western markets, especially in the US. This drop in prices can be mainly attributed to the weak demand for HDPE globally and sufficient stock availability. The decrease in the costs of feedstock Ethylene and upstream Crude oil in the region has also contributed to the downward trend in HDPE prices. Further, geopolitical tensions in the Middle East, disruptions in the supply chain due to low water levels in the Panama Canal, and an attack by Houthi rebels, affecting transportation in the Red Sea amidst an economic slowdown, have collectively influenced market dynamics during this period and influenced pricing of HDPE. Biomass-derived PET

The US HDPE market showed a downshift as the demand from the downstream packaging and construction industries remained sluggish during the first half of this month. However, the feedstock Ethylene has been fluctuating as the market activity improved before the holidays, and upstream Naphtha continued to decline amid easing Crude oil prices. Further, the first week witnessed healthy market activity, characterized by the usual continuous customer order flow for HDPE. On the other side, some purchasers remained resolute in minimizing their buying activities towards the year-end, optimistic that December deals might extend into January while the export demand exhibited stability in Europe and Latin America. Biomass-derived PET

Sellers were receptive to reasonable bids, leading to lower prices in exchange for larger volumes, though within certain limits on the extent of discounting, which overall led to the price decline of HDPE in the USA. Moreover, the energy sector sustained a decline, with Crude Oil’s continuous drop which has overall impacted the production costs for the HDPE. Furthermore, the United States, being a significant exporter of HDPE to Asia, has experienced shipment delays due to restrictions in the Panama Canal caused by low water levels. While there hasn’t been any mention of the Suez Canal affecting US shipments at present, the situation could evolve if congestion at the Panama Canal intensifies, leading to additional delays in HDPE shipments. Biomass-derived PET

More…

Biomass-derived PET

Marubeni, Idemitsu, Oriental Petrochemical Taiwan to create biomass PTA supply chain

Marubeni Corporation, Idemitsu Kosan Co., Ltd., and Oriental Petrochemical Taiwan Co., Ltd. have collaboratively embarked on the creation of a groundbreaking supply chain for biomass Purified Terephthalic Acid (PTA), derived from biomass naphtha, marking a significant stride towards sustainability in the plastics industry. The consortium is delighted to announce their agreement to establish this innovative supply chain, with plans for the commencement of biomass PTA production in Taiwan in 2024, marking the first-ever production of its kind in the region. Biomass-derived PET

Idemitsu Kosan is set to play a pivotal role by producing biomass Paraxylene (PX) from biomass naphtha utilizing the mass balance method. Subsequen100% biomass-derived PETtly, Oriental Petrochemical Taiwan, operating as a PTA manufacturer within the Far Eastern New Century Group, will convert the biomass PX into biomass PTA. Marubeni will oversee the coordination of the supply chain’s establishment and manage the marketing aspects of the biomass products.

The significance of this endeavor lies in the potential to create  resin, a key component in PET bottles, by utilizing biomass PTA and biomass ethylene glycol. Overcoming the challenge of replacing petroleum-derived PTA with biomass-derived PTA marks a pivotal moment in the quest for sustainable materials in the plastics industry.

The raw material for biomass products, biomass naphtha, is derived from renewable sources such as plants, presenting a noteworthy reduction in CO2 emissions compared to naphtha derived from petroleum. Biomass-derived PET

Idemitsu Kosan’s biomass PX has already secured the esteemed “ISCC PLUS Certification,” ensuring the sustainable supply chain of products made from biomass. OPTC is slated to attain the same certification in 2024, further solidifying the environmental credentials of the entire supply chain.

This collaborative effort by Marubeni, Idemitsu Kosan, and Oriental Petrochemical Taiwan signifies a tangible contribution to CO2 reduction in the plastics industry, aligning with the broader goal of expediting the realization of a low-carbon society. Through the establishment of this forward-thinking supply chain, the trio aims to pioneer a sustainable paradigm for the production of PET resin, playing a transformative role in the global shift towards eco-friendly practices. Biomass-derived PET

Biomass-derived PET

India Remains on Top in Asia for Demand of Polyolefins Chemicals

India is expected to remain on top in Asia for demand of petrochemical in 2024 given its strong economic growth and resilient industrial production, said Exportgenius.
However, the greater demand is unlikely ro bring much relief to domestic producers struggling with pressure on margins as prices of key chemicals in bulk are expected to remain suppressed due to ample supplies and new capacities coming on stream. According to a report, India’s market for chemical commodities is predicted to grow at around 7% in 2023 and 8% in 2024. Biomass-derived PET
The robust demand of India’s chemical products is being driven by a sharp flow of economic activities after the country emerged from COVID-19 lockdowns. While India’s domestic chemicals demand is expected to stay strong in 2024, price expectations will not be very robust as the market struggles to find the right balance. This is due to new production capacities on stream in the country and in the rest of Asia, weak global demand, changing trade flows and volatile upstream prices.
India’s import of polyolefins – the largest chunk of its petrochemical import market surged significantly in 2023, crossed USD 200 million mark in first half of the year itself. This led by higher demand and increased imports from China, where downstream demand scenario stood weak. India’s imports of polyolefins from the world totalled USD 159 million in 2020, that increased to USD 360 million in 2022. Biomass-derived PET

More…

India Remains on Top in Asia for Demand of Polyolefins Chemicals

Photocatalytic recycling: University of Adelaide researchers use light to upcycle PE into ethylene

An international team of researchers, led by Professor Shizhang Qiao from the University of Adelaide, Australia, has developed a way to convert PE waste into ethylene (C2H4) and propionic acid, which has antiseptic and antibacterial properties, using a light-driven photocatalysis method. Biomass-derived PET

The study outlines a method involving the atomic engineering of a titanium dioxide (TiO2) photocatalyst with reversible palladium (Pd) species. This modification enables the selective conversion of PE under mild conditions.

“We have upcycled polyethylene plastic waste into ethylene and propionic acid with high selectivity using atomically dispersed metal catalysts,” shares Qiao, chair of Nanotechnology and director of the Centre for Materials in Energy and Catalysis at the School of Chemical Engineering, University of Adelaide. Biomass-derived PET

“Plastic waste is an untapped resource that can be recycled and processed into new plastics and other commercial products. Catalytic recycling of PE waste is still in early development. It is practically challenging because of the chemical inertness of polymers and side reactions arising from structural complexities of reactant molecules.”

The process involves room-temperature, oxidation-coupled photocatalysis. The team achieved a 98.8% selectivity in propionic acid, which can be used as preservatives to extend the shelf life in food packaging or as plasticizers in producing certain packaging materials. Biomass-derived PET

itled “Photocatalytic Production of Ethylene and Propionic Acid from Plastic Waste by Titania-Supported Atomically Dispersed Pd Species,” the research was published in the journal Science Advances.

More…

Photocatalytic recycling: University of Adelaide researchers use light to upcycle PE into ethylene

Garware Technical Fibres has introduced an innovative coatable High-Density Polyethylene (HDPE) braided knotted net, marking a significant milestone in the industry

This pioneering product allows the application of traditional water-based antifouling paints, overcoming the challenge posed by HDPE fibers’ inherent low surface energy, which impedes paint adhesion. Unlike nylon nets with higher surface energy, HDPE nets typically resist water-based antifouling paints.

The breakthrough lies in Garware’s V4 technology, which selectively modifies the surface properties of polyolefin material without altering its bulk properties. By increasing the surface energy of the polyolefin fibers, the V4 Technology facilitates the spreading and adhesion of water-based antifouling paints on the net surface. Biomass-derived PET

Extensive trials in Scotland demonstrated comparable antifouling performance over a 100-day period in peak summer for both V4-treated CBN-CFR nets (braided knotted net) and nylon knotless nets. Pål Korneliussen, Country Manager for Norway, hailed this as a significant achievement.

While Garware’s Sapphire CFR nets have proven effective against dogfish attacks in Norway, a notable limitation for fish farmers has been the inability to antifoul the nets. The introduction of Garware’s polyethylene nets with antifouling properties addresses this challenge, offering fish farmers greater flexibility to alternate between antifouling painting and in-situ cleaning strategies based on site and regulatory conditions. With over 100 Coatable Braided HDPE Nets sold to the salmon farming industry, Garware continues to deliver exceptional performance in terms of antifouling paint efficacy and protection against predator attacks.  Biomass-derived PET

Garware Technical Fibres has introduced an innovative coatable High-Density Polyethylene (HDPE) braided knotted net, marking a significant milestone in the industry

Baxter Expands PVC Intravenous Bag Recycling Program

Baxter International has successfully completed the initial phase of its groundbreaking intravenous (IV) bag recycling pilot program, conducted in collaboration with Northwestern Medicine. This pioneering initiative has diverted over six tons of polyvinyl chloride (PVC) IV bag waste away from landfills, demonstrating a significant stride towards sustainable healthcare practices.  100% biomass-derived PET

Cecilia Soriano, President of Baxter’s Infusion Therapies and Technologies division, underscores the importance of IV bags in healthcare, emphasizing their widespread use in hospitals for administering clinically essential solutions such as fluids, nutrition, and medicines. The conventional disposal method for non-hazardous IV bags involves draining residual fluids and discarding them as waste, contributing to landfill accumulation. Baxter’s pilot program, however, introduces a novel approach by integrating material separation for recycling into the nursing workflow. This innovative process addresses common space constraints in hospital settings and engages stakeholders from various Northwestern Memorial Hospital departments.  100% biomass-derived PET

Partnering with dedicated third-party logistics and recycling firms, the collected PVC IV bags undergo transportation and inspection before being recycled into diverse products, including industrial floor mats and protective edging for docks and landscaping. The success of this pilot phase is attributed to the collaboration with Northwestern Medicine and the active involvement of hospital departments in developing and implementing an efficient recycling process. All IV bags involved in the pilot were composed of PVC.

More…

Baxter Expands PVC Intravenous Bag Recycling Program

Sustainability Benefits – “Navigating the Future: The Evolution of Eco-Friendly Propulsion Technologies” 29-12-2023

100% biomass-derived PET

Sustainability Benefits – “Navigating the Future: The Evolution of Eco-Friendly Propulsion Technologies” 29-12-2023

Sustainability Benefits

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

“Navigating the Future: The Evolution of Eco-Friendly Propulsion Technologies”

In recent years, the automotive industry has undergone a transformative shift with the advent of electric cars. However, a new wave of innovation is emerging, challenging the dominance of electric vehicles (EVs) and bringing attention to the potential of eco-friendly petrol engines.

The push for zero-emission vehicles has been reinforced by the European Union’s commitment to phase out petrol and diesel cars by 2035. While this ambitious goal aims to pave the way for a greener future, it recognizes the reality that internal combustion engine cars will persist on the roads until at least 2050, driven by those who made purchases before the 2035 deadline.  Sustainability Benefits

To address the challenge of reducing emissions from existing vehicles, Europe is exploring alternatives such as synthetic fuels derived from water and CO2, effectively removing the largest climate pollutant from the atmosphere. Additionally, biofuels sourced from plant residues and waste materials present another eco-friendly option.

While the EU envisions a future dominated by electric cars and environmentally friendly fuels by 2030, not all member states are in unanimous agreement. Italy, for instance, challenges the exclusive focus on electric vehicles and calls for a more technologically neutral approach. Giorgia Meloni, the President of the Council of Ministers of the Italian Republic, expresses support for the electrification of light vehicles but emphasizes the need for a diversified approach to achieve zero emissions. Sustainability Benefits

Amidst the discussions, Adolfo Urso, the Minister of Business and Made in Italy, emphasizes the importance of reason and pragmatism in the pursuit of ecological and industrial transition. Italy’s stance reflects a broader call for revisiting regulatory approaches and embracing a vision aligned with the evolving landscape of sustainable transportation. As the automotive industry navigates this complex terrain, it remains to be seen how the interplay between electric and eco-friendly petrol engines will shape the future of transportation.

Sustainability Benefits

R-LLDPE Market Faces Downturn Amid Oversupply and sluggish downstream Demand

Ex-Riyadh: In the Arabian Recycled Linear Low-Density Polyethylene (R-LLDPE) market, an ongoing trend of declining prices persists, driven by challenges related to the diminishing price support for scrap LLDPE materials and the increasing rates of post-consumer product collection.  Sustainability Benefits

These factors pose obstacles to the sustainable growth of R-LLDPE recyclers. The market landscape is further complicated by a marginal weakening in the Purchasing Managers’ Index (PMI). On the supply side, an oversupply situation of R-LLDPE, coupled with ample inventories, and subdued procurement activities from overseas markets during the current seasonal phase, contribute to weakened export dynamics. Suppliers are responding with consistent discount offerings to incentivize larger volume purchases. However, the downstream industry is grappling with heightened freight rates with increased shipping cost, prompted by security concerns following attacks by Yemen’s Houthi militants on commercial vessels in the Red Sea.

Consequently, the European R-LLDPE market remains stable, reflecting the impact of elevated import costs for the product.  Sustainability Benefits

The Arabian market is grappling with an oversupply scenario, sustained by an unaltered production capacity of R-LLDPE material, which has established a bearish sentiment. This situation poses a challenge for suppliers in effectively managing excess inventory. The R-LLDPE market faces downward price pressure attributed to weakened product procurement activities during the Christmas holidays, influenced by reduced downstream industrial production and manufacturing activities for the final finished product with fewer staff members available during the holiday season.

More…

Sustainability Benefits

Kao Thailand Partners with SCGC and Dow to Develop Packaging with Key Sustainability Benefits

Kao Industrial (Thailand) Co., Ltd. (Kao) has partnered with two leading global packaging experts, SCG Chemicals Co., Ltd. (SCGC) and Dow Thailand Group (Dow), to develop packaging designed for recyclability.  Sustainability Benefits

The partnership aims to provide consumers with more sustainable packaging options, with a focus on high-quality packaging that has a lower carbon footprint and is recyclable. Today, the three companies signed a Memorandum of Understanding (MoU) at Dow Thailand’s headquarters in True Digital Park West.

Kao, a leading manufacturer of consumer products from Japan including Attack, Biore, Haiter, Laurier and Magiclean, plan to use the new, sustainable packaging across a wide range of its product portfolio in Thailand in the near future. The MoU signing ceremony was attended by Kao Thailand President, Yuji Shimizu; SCGC Executive Director, Pisan Uawithya; and Dow Thailand President, Chatchai Luanpolcharoenchai.  Sustainability Benefits

“Kao is delighted to partner with leading chemical companies such as SCGC and Dow to joint develop innovations for sustainable packaging based on the 4R principles: Reduce, Reuse, Recycle, and Replace, which align with our ESG strategy or what we call the ‘Kirei Lifestyle Plan,'” said Yuji Shimizu, Kao Thailand President “Kao is committed to achieving Zero Carbon Emission by 2040 in an effort to help mitigating global warming and climate change issues. This is why our business is seriously focused on energy conservation within our production plants and products design and development throughout product lifecycle to reduce carbon emissions.  Sustainability Benefits

More…

Sustainability Benefits

Mitsubishi Chemical sells Indonesian PTA business to Lintas Citra Pratama

In a strategic move to enhance its business portfolio and reinforce its commitment to sustainable growth, Mitsubishi Chemical Group Corporation has recently announced the decision to transfer shares of its subsidiary, PT Mitsubishi Chemical Indonesia (MCCI). The shares will be transferred to PT Lintas Citra Pratama, a company with plans to commercialize paraxylene, a key raw material for pure terephthalic acid (PTA) in South East Asia.

Reasons for Share Transfer: MCCI, a company established in 1991, has been a major player in the Indonesian PTA market, contributing significantly to the production of polyester products such as fibers, PET bottles, and films. Sustainability Benefits

Despite the stability and strength of Indonesia’s PTA market, Mitsubishi Chemical Group has continuously evaluated its business direction, aligning with its management policy of “Forging the future” through portfolio management focused on market growth, competitiveness, and sustainability.

Affiliates of PT Lintas Citra Pratama presented a compelling proposition to Mitsubishi Chemical Group, expressing their intention to operate the PTA business through vertical integration from raw material paraxylene to PTA. Sustainability Benefits

This integration is anticipated to strengthen MCCI’s competitiveness, and the company is expected to continue its development and growth under the new ownership structure.

Mitsubishi Chemical sells Indonesian PTA business to Lintas Citra PratamaMitsubishi Chemical sells Indonesian PTA business to Lintas Citra Pratama

CIP and Mexican authorities to collaborate on green hydrogen and maritime fuels project

Copenhagen Infrastructure Partners (CIP), the world’s largest fund manager within greenfield renewable energy, has agreed with Mexican authorities to collaborate on Helax Istmo, a green hydrogen and green maritime fuels project in the Isthmus of Tehuantepec, in Oaxaca, Mexico.

CIP will develop the Helax Istmo project in Mexico through its Growth Markets Funds II and Energy Transition Fund I.  Sustainability Benefits

To this end, CIP signed a memorandum of understanding (MoU) with the Interoceanic Corridor of the Isthmus of Tehuantepec (CIIT) and Mexico’s national Ministry of Navy, the Secretaría de Marina (Semar), on December 22, 2023.

Under the MoU, the parties will collaborate to support the development of the large-scale, integrated renewable energy project in Oaxaca which aims to produce green hydrogen and green maritime fuels, contributing materially to Mexico’s sustainable development goals, as well as to the decarbonization of the shipping industry globally.

CIP noted that the MoU acknowledges that Helax will undergo formal indigenous and social consultations under Mexican law. The consultations are expected to take place in early 2024.  Sustainability Benefits

Ole Kjems Sørensen, partner at CIP and co-head of Growth Markets Funds, said: “This MoU showcases our long-term commitment to Mexico through the development of a pioneering project that offers green maritime fuels at scale — a first for the region. We would like to thank the Mexican authorities for their continued interest and support, and we look forward to continuing to engage constructively with national and local stakeholders and further develop Helax.”

CIP and Mexican authorities to collaborate on green hydrogen and maritime fuels project

SK On cooperates with domestic and foreign companies to advance the intelligence of battery production equipment

■ SK On collaborates with Beckhoff, Cisco, IFM Electronic, Yaskawa Electric, and Woowon Technology to enhance battery production efficiency

■ This initiative will establish the groundwork for a “smart factory” by improving productivity and minimizing downtime  Sustainability Benefits

SK On is advancing the intellectualization of battery production equipment through collaboration with domestic and international companies that possess global-level core technologies. This strategy aims to leverage Information and Communication Technology (ICT) to maximize equipment efficiency and enhance productivity.

On December 26 (KST), SK On formalized a six-party Memorandum of Understanding (MOU) with Beckhoff Automation, Cisco, IFM Electronic, Yaskawa Electric Korea, and Woowon Technology at the SK Green Campus in Jongno-gu, Seoul, South Korea. This MOU is aimed at enhancing the control and communication systems for battery production equipment.  Sustainability Benefits

SK On intends to verify the performance, quality, and stability of the technologies and services offered by these companies and discuss strategic cooperation for the intellectualization of battery production equipment. These efforts are expected to strengthen SK On’s manufacturing competitiveness by reducing costs and improving yield, without the need for extensive equipment remodeling.

More…

SK On cooperates with domestic and foreign companies to advance the intelligence of battery production equipment

The prevalence of “Hot V” engines, a term coined for a specific architectural configuration, has become increasingly widespread in the automotive industry

Typically associated with V-shaped engines, the conventional layout positions intake ducts inside the V between the two banks, with exhaust directed outward. This design, optimized for naturally aspirated engines, facilitates the connection of intake manifolds and allows for convenient placement of throttle bodies and injection systems. Sustainability Benefits

However, when transitioning to turbocharged engines, the dynamics change. The complexity arises as intake and exhaust, previously distinct, converge in the double scroll of turbocharged engines. Ferrari engineers confronted this challenge in the early 1980s during the development of the turbocharged 126 CK, leading to the evolution of a novel architecture known as the “hot internal V” or Hot V. In this configuration, contrary to tradition, exhaust is positioned between the cylinder banks, while intake faces outward.

This innovative design, initially applied to high-performance racing engines, has gained traction in the road sector.  Sustainability Benefits

Prominent examples include the Ferrari V6 in the 296 GTB, the Mercedes-Benz 4.0 V8 featured in various AMG and Aston Martin models, as well as similar engines from Audi and BMW. The advantages of the Hot V layout are multifaceted. The integration of turbines within the V results in a more compact architecture with reduced lateral bulk. Improved thermal management concentrates the hottest components in the center and upper areas of the engine, enhancing heat dissipation and minimizing the impact on other regions. Additionally, the shortened intake and exhaust ducts optimize gas flow, leading to improved accelerator response and mitigating turbo lag—a coveted achievement in engine performance.

The prevalence of "Hot V" engines, a term coined for a specific architectural configuration, has become increasingly widespread in the automotive industry

Recycling Nylon – UBE now supplying nylon 6 resin for high-pressure hydrogen tanks in new crown FCEV 28-12-2023

Sustainability Benefits

Recycling Nylon – UBE now supplying nylon 6 resin for high-pressure hydrogen tanks in new crown FCEV 28-12-2023

Recycling Nylon

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Recycling Nylon with New Catalyst from Northwestern University

Northwestern University chemists have developed a new catalyst that quickly, cleanly and completely breaks down Nylon-6 in a matter of minutes — without generating harmful byproducts. Even better: The process does not require toxic solvents, expensive materials or extreme conditions, making it practical for everyday applications.

Not only could this new catalyst play an important role in environmental remediation, it also could perform the first step in upcycling Nylon-6 wastes into higher-value products.

The research was published in the journal Chem.

Marks is the Charles E. and Emma H. Morrison Professor of Chemistry and Vladimir N. Ipatieff Professor of Catalytic Chemistry at Northwestern’s Weinberg College of Arts and Sciences and a professor of materials science and engineering at Northwestern’s McCormick School of Engineering.Recycling Nylon

He also is a faculty affiliate at the Paula M. Trienens Institute for Sustainability and Energy. Northwestern co-authors include Linda J. Broadbelt, the Sarah Rebecca Roland Professor of Chemical and Biological Engineering and senior associate dean of McCormick, and Yosi Kratish, a research assistant professor in Marks’ group.

Recovering building blocks for upcycling
To bypass these issues, the researchers looked to a novel catalyst already developed in Marks’ laboratory. The catalyst harnesses yttrium (an inexpensive Earth-abundant metal) and lanthanide ions. When the team heated Nylon-6 samples to melting temperatures and applied the catalyst without a solvent, the plastic fell apart — reverting to its original building blocks without leaving byproducts behind. Recycling Nylon

More…

Recycling Nylon

Changan and Ganfeng Collaborate for Solid-State Battery Development

Changan Automobile and Ganfeng Lithium have announced their collaboration to manufacture solid-state batteries for electric vehicles (EVs) 1. 

Solid-state batteries are considered a next-generation energy storage device because of their superior performance and safety compared with the current batch of liquid-state electrolyte lithium-ion batteries 1.

 The two companies are among several international automakers that have bet on solid-state batteries, with leading promoter Toyota reportedly projecting adoption by 2027 1.

Ganfeng Lithium has already begun construction of a solid-state battery production facility in Chongqing, which will be the largest of its kind in China to date 2. 

The factory will offer annual capacities of 10 GWh each for the production of battery cells as well as battery packs 2.  Recycling Nylon

The company is also working on solid-state battery technology, and its first-generation solid-state battery has an energy density of 260Wh/kg 3.

This collaboration between Changan Automobile and Ganfeng Lithium is a significant step towards the commercialization of solid-state batteries and the electrification of transportation 1.

  Recycling Nylon

Polyester is not stain resistant

Recently, we attended a webinar about how to keep your home free of toxins.  In the conversation about which fabrics to choose for your furniture, one of the panelists suggested using a synthetic (polyester) fabric to avoid stains.

People often think synthetic fiber fabrics are naturally stain resistant. They are not. They are stain resistant because of the addition of chemicals which you do NOT want to bring into your home.   Recycling Nylon

Now, the situation is a little more complicated than: They are NOT.  Synthetic fibers are both hydrophobic, meaning that they resist absorbing liquids; and oilophilic, meaning that they more readily absorb oils and grease. There is a continuum of these states, hydrophilic – hydrophobic and oilophilic – oilophobic; but it is true that natural fiber fabrics are both hydrophilic and oilophobic.  This means that natural fiber fabrics absorb water well, but oil poorly.   Synthetic fiber fabrics are the opposite:  They are hydrophobic and oilophilic, meaning that they resist absorbing water but more readily absorb oils and grease.

The fact that natural fibers are hydrophilic also means that they clean much better than hydrophilic synthetics.  Washing machines (all washing action, with a machine, or by hand) depends on water absorption to clean.  The more absorbent the fibers, the better they will clean.   Recycling Nylon

So what do these hydro/oil phobic/philic characteristics mean for the staining and stain removal behavior of natural fibers versus synthetic fibers? It means that, lacking the addition of chemicals that we would all prefer to avoid, or that we should avoid AT ALL COSTS, a natural fiber fabric will absorb water-based stains more easily than a synthetic, but you will have an easier time removing that stain.  Natural fibers will resist oil-based stains better than synthetics. And should you get an oil-based stain, you will have an easier time removing it than from a synthetic fabric.  Synthetics will not clean in your washer nearly as well.   Recycling Nylon

More…

Polyester is not stain resistant

UBE now supplying nylon 6 resin for high-pressure hydrogen tanks in new crown FCEV

UBE Corporation has revealed its role as a supplier of polyamide (nylon) 6 resin, specifically UBE NYLON™ 1218IU, for Toyota Motor Corporation’s newly launched Crown FCEV (Fuel Cell Electric Vehicle). Developed collaboratively by Toyota Motor and UBE, this nylon 6 resin serves as a plastic liner material for high-pressure hydrogen tanks in fuel cell vehicles (FCVs). Notably, the Crown FCEV becomes the second Toyota Motor fuel cell passenger vehicle, following the MIRAI, to incorporate UBE’s nylon 6 resin.

The UBE NYLON™ 1218IU meets rigorous standards as an approved plastic liner material for the high-pressure hydrogen tank in the Crown FCEV.   Recycling Nylon

Positioned as the innermost component of the tank, the plastic liner plays a crucial role in preventing hydrogen leakage. This nylon 6 resin exhibits exceptional performance in preventing hydrogen permeation, displaying robust mechanical characteristics for enduring rapid temperature changes during hydrogen filling and discharging, as well as providing impact resistance in low-temperature environments.

Since initiating the production and marketing of nylon 6 resin in 1959, UBE has evolved into a prominent global producer, boasting an annual manufacturing capacity of 198,000 tonnes.    Recycling Nylon

The company has extended its influence as a composite materials manufacturer, emphasizing various engineering plastics to meet the increasingly sophisticated demands of the market. With a production capacity of 53,000 tonnes for engineering plastics composite materials, UBE maintains a global presence with operations in Japan, Asia, Europe, and North America. The company’s commitment to enhancing production capacity for engineering plastics composites aligns with its focus on developing products that cater to the diverse performance requirements of evolving automotive applications.

In related news, Manchester United plc has announced a significant agreement involving the acquisition of 25% of Class B shares and up to 25% of Class A shares by Sir Jim Ratcliffe, Chairman of INEOS.

Additionally, a substantial investment of $300 million is earmarked to facilitate future developments at Old Trafford.    Recycling Nylon

UBE now supplying nylon 6 resin for high-pressure hydrogen tanks in new crown FCEV

EQUATE announces Jan MEG India Contract Price at USD520/tonne

EQUATE, the global monoethylene glycol (MEG) producer, has declared a Contract Price (ICP) of $520 per tonne CFR for its January 2024 MEG shipments to India, as stated by the company. This figure marks a $43 per tonne increase from the December pricing.

It’s worth noting that EQUATE’s India Contract Price (ICP) for Monoethylene Glycol (MEG) in December 2023 was set at $477 per metric ton CFR for arrivals at India Main Ports. This pricing strategy is influenced by the current regional supply and demand dynamics, offering a glimpse into short-term market conditions.    Recycling Nylon

The specified Contract Price applies to the cost and freight (CFR) at India Main Ports, emphasizing the comprehensive financial aspects involved in the transaction. EQUATE’s regular updates on ICP play a crucial role in informing stakeholders about pricing fluctuations and market trends in the MEG sector. The January 2024 ICP of $520 per tonne reflects EQUATE’s response to evolving market conditions and its commitment to transparent communication in the industry.

EQUATE announces Jan MEG India Contract Price at USD520/tonne

Vietnam’s textiles and garments yet to fully unlock FTA’s advantages and potential

Vietnam textile and garment industry has not been able to fully capitalise on the advantages and potential of FTAs, according to the Ministry of Industry and Trade (MoIT).

To address this issue, the MoIT, as the leading agency for FTA negotiation and enforcement, has been enhancing connections with ministries, localities, associations, and stakeholders to establish a collaborative ecosystem to help the textile industry effectively leverage FTAs.    Recycling Nylon

According to Ngo Chung Khanh, deputy head of the multilateral trade policy department under the MoIT, the Vietnamese government has signed various FTAs with many markets around the world, with a key focus on reducing tariffs to the lowest and quickest levels and simpler rules of origin for Vietnamese goods, especially in the textile and garment sector.

In a recent survey by the Vietnam Chamber of Commerce and Industry (VCCI), while most enterprises had some understanding of the FTAs, only about 8 per cent possessed a clear understanding.    Recycling Nylon

According to the ministry, Vietnam’s trade balance has been significantly in deficit in the East Asian markets, amounting to nearly US$129 billion in 2022, with $60.5 billion in trade with China, $37.9 billion with South Korea, and $13.42 billion with Asean.

More…

Vietnam's textiles and garments yet to fully unlock FTA's advantages and potential

AI shows how microplastics are harming global soil and agriculture

In recent years, the accumulation of plastic waste in the environment has emerged as a pressing concern.

While the pollution of oceans by plastics is widely recognized, the presence of microplastics in soils across the globe is equally alarming.    Recycling Nylon

These plastics, breaking down into microplastics (MPs), significantly impact soil properties and, alarmingly, find their way into the human food chain, raising health concerns.

Microplastics, soil, and corporate sustainability

The effects of microplastics on soil are crucial in the realm of corporate sustainability, particularly under the ‘Environmental’ pillar of Environmental, Social, and Governance (ESG) goals.

Companies worldwide are increasingly expected to adopt eco-friendly approaches, with a strong focus on addressing plastic pollution.    Recycling Nylon

However, the complex interaction between soil and microplastics, influenced by the diversity of both soil types and microplastics, complicates understanding and managing their environmental impact.

Innovative research using AI machine learning

To bridge the research gap in this area, a team led by Prof. Yong Sik Ok, a Korean University Professor and a prominent figure in environmental governance, applied AI machine learning (ML) techniques to study microplastics in soil.    Recycling Nylon

More…

AI shows how microplastics are harming global soil and agriculture

Plastic packaging – Pressolysis: is the Pressolysis a Sustainable Recycling Method for Plastics and Composites? 27-12-2023

  Recycling Nylon

Plastic packaging – Pressolysis: is the Pressolysis a Sustainable Recycling Method for Plastics and Composites? 27-12-2023

Plastic packaging

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Germany’s producer prices decline 7.9% YoY in November 2023

INSIGHTS

  • In November 2023, Germany’s industrial product prices fell 7.9 per cent YoY, an improvement from October’s 11 per cent drop, as per Destatis.
  • The decline is mainly due to lower energy costs, with a significant 21.4 per cent decrease in energy prices.
  • Excluding energy, prices slightly rose by 0.3 per cent YoY but fell 0.1 per cent from October.

The producer prices of industrial products in Germany experienced a 7.9 per cent decrease in November 2023 compared to the same month in 2022, according to a recent update from the Federal Statistical Office (Destatis). This change, albeit significant, marks an improvement from the 11 per cent year-on-year (YoY) drop seen in October 2023. The fluctuation is largely attributed to a base effect resulting from the high price levels in the previous year.  Plastic packaging

The decrease in November 2023, compared to October 2023, was more modest at 0.5 per cent. This downward movement in prices is primarily driven by a notable decrease in energy costs, which have been the primary factor behind the YoY decline in producer prices.

Energy prices in November 2023 were significantly lower than the previous year, down 21.4 per cent.  Plastic packaging

More…

Plastic packaging

BYD has officially chosen Hungary as the location for its inaugural European factory, marking a historic move as the first Chinese automaker to directly produce cars on the continent

The longstanding speculations surrounding BYD’s intentions have been confirmed, with Szeged in Hungary selected as the site for the groundbreaking facility. This strategic decision reflects a shift in pace for the Shenzen-based group.

The implementation of this pivotal plan will unfold through several phases, commencing with the establishment of a robust supply chain involving numerous suppliers, many of which are affiliated with BYD.  Plastic packaging

The overarching goal is the creation of a “local green ecosystem.” BYD envisions the generation of thousands of new jobs in Hungary, citing the country’s favorable geographical position, well-connected infrastructures, and established industrial base, underscored by the presence of renowned car manufacturers such as Audi, Mercedes Opel, and Suzuki, along with key suppliers like Bosch, Continental, Delphi, Denso, Michelin, Hankook, Lear, and Luk. Germany and France were also contenders for the factory, especially given BYD’s existing European research and development center in Germany.

While specific dates for the construction of the BYD plant and details about the models to be produced remain uncertain, it is confirmed that the focus will be on plug-in hybrid and electric cars.  Plastic packaging

The assembly process will take place on cutting-edge production lines equipped with the latest technologies. Currently, BYD is engaged in productive operations in Hungary, specifically for electric buses and trucks in Kamarom, near the northern border with Slovakia. The automotive plant, however, is slated for construction in Szeged, situated on the northern border of Hungary, neighboring Serbia and Romania.

Despite BYD’s global threat to Tesla in the electric car sales arena, its European footprint is still burgeoning, with only 13 thousand units sold in the region. Nevertheless, BYD boasts a presence in 19 countries through 230 dealers, showcasing the company’s commitment to expanding its influence in the European automotive market. Plastic packaging

Plastic packaging

Coca-Cola Philippines accelerates efforts to achieve circular economy on plastic packaging, water security

Coca-Cola Philippines concludes 2023 with significant progress in its commitment to environmental sustainability and enters 2024 with an increased resolve to accelerate its efforts. This year, the company continued to strengthen its initiatives to meet its World Without Waste targets and launched “May Ikabobote Pa”, a brand-led initiative aiming to inspire behavior change among consumers regarding recycling.

This includes expanding partnerships with organizations sharing a commitment to advancing a circular economy for plastic packaging.  Plastic packaging

The Coca-Cola Company also unveiled its 2030 Water Security Strategy, which aims to achieve 100% circular water use across 175 facilities globally. Additionally, the company plans to partner with like-minded organizations to enhance the health of 60 critical watersheds and return a cumulative total of 2 trillion liters of water to nature and communities between 2021 and 2030.

“We are grateful for all our projects this year, which demonstrate our dedication to conducting our business more sustainably and empowering the communities where we operate and serve,” said Tony del Rosario, President of Coca-Cola Philippines.

“We recognize our responsibility to continue making a positive impact in communities and the environment and acknowledge that we still have a long way to go and that we cannot do this alone.  Plastic packaging

We encourage everyone to join us in these efforts.”

More…

Plastic packaging

Introduction to Biodegradable and Compostable Plastics

Biodegradable and compostable plastics have gained significant attention in recent years as the world grapples with the environmental impact of traditional plastics. These innovative materials offer a potential solution to the problem of plastic waste, but many people are still confused about the differences between biodegradable and compostable plastics. In this article, we will explore the various types of bioplastics and shed light on the distinctions between biodegradable and compostable plastics.

Bioplastics are derived from renewable sources such as plants, vegetable oils, and starches. They are designed to break down naturally over time, reducing their impact on the environment. Plastic packaging

However, not all bioplastics are created equal. There are different types of bioplastics, each with its own unique properties and characteristics.

One type of bioplastic is biodegradable plastic. Biodegradable plastics are made from organic materials that can be broken down by microorganisms such as bacteria or fungi. These plastics break down into natural elements like water, carbon dioxide, and biomass. Biodegradable plastics can be a suitable alternative to traditional plastics, as they do not accumulate in landfills or oceans, reducing the overall environmental impact.

Compostable plastics, on the other hand, are a specific subset of biodegradable plastics. Compostable plastics are designed to break down in a composting environment, where they can decompose alongside other organic matter. Composting is a natural process that turns organic waste into nutrient-rich soil.  Plastic packaging

Compostable plastics break down into non-toxic components, leaving behind no harmful residues. They are an excellent choice for products that are likely to end up in composting facilities, such as food packaging or disposable cutlery.

More…

Introduction to Biodegradable and Compostable Plastics

Pressolysis: A Sustainable Recycling Method for Plastics and Composites

Plastics and composites are widely used materials in various industries, such as packaging, automotive, aerospace, construction, and electronics. However, they also pose significant environmental challenges, as they are often difficult to recycle and end up in landfills or oceans, causing pollution and harming wildlife. According to a 2017 study, only 9% of the global plastic waste was recycled, 12% was incinerated, and 79% was accumulated in landfills or the natural environment1.  Plastic packaging

To address this problem, researchers and innovators have been developing various recycling methods that can recover valuable materials from plastic and composite waste, and reduce their environmental impact. One of these methods is pressolysis, a pressure-based technology that uses only steam to separate and recover organic materials from waste streams2. Pressolysis is also known as thermo-cyclic pressolysis, as it involves cyclic heating and cooling of the waste materials under high pressure3.

How does pressolysis work?

Pressolysis is a chemical recycling method that breaks down the molecular bonds of plastic and composite materials, and converts them into reusable monomers or oligomers. The process consists of four main steps3:

  1. Preparation: The waste materials are shredded and mixed with water in a reactor vessel.  Plastic packaging
  2. Heating: The reactor is heated to a high temperature (around 300°C) and pressurized to a high pressure (around 200 bar) using steam. This causes the water to become supercritical, meaning it has both liquid and gas properties, and can act as a solvent and a catalyst for the depolymerization reaction.
  3. Cooling: The reactor is rapidly cooled to a low temperature (around 100°C) and depressurized to a low pressure (around 1 bar) using cold water. This causes the depolymerized products to separate from the water and form two phases: an organic phase and an aqueous phase.  Plastic packaging
  4. Recovery: The organic phase, which contains the monomers or oligomers, is collected and purified for further use. The aqueous phase, which contains water and some dissolved salts, is recycled back to the reactor.

More…

Pressolysis: A Sustainable Recycling Method for Plastics and Composites

Taiwan’s Paraxylene Industry Faces Uncertainties with Tariff Adjustment

On December 20th, 2023, the Tariff Commission of China’s State Council announced a suspension of tariff concessions on specific products covered by the Cross-Strait Economic Cooperation Framework Agreement. Beginning January 1, 2024, tariff rates for 12 imported products, including Paraxylene (PX) from Taiwan, will no longer receive concessions. The current 0% tariff on Paraxylene will be adjusted to 2%. This new 2% tariff will be applicable on Paraxylene imports from Taiwan, same as that from other countries expect for the ASEAN market.  Plastic packaging

Taiwan’s sole Paraxylene producer, FCFC (Formosa Chemicals & Fibre Corp.), mainly supplies its Paraxylene exports to the PTA plant in Ningbo, Zhejiang Province in China and sells some Paraxylene to other PTA plants.

In the period of January-November 2023 alone, Paraxylene imports from Taiwan represented 14% of the total, with an average monthly volume of 106kt. With the introduction of a 2% tariff, it is estimated that the cost of importing Paraxylene from Taiwan will likely increase and the competitiveness of Taiwan’s Paraxylene will decline. Presently, Paraxylene imports from Taiwan benefit from a favorable 0% tariff policy, resulting in relatively low import costs.  Plastic packaging

Although, in practical transactions, both buyers and sellers often share the tariff reduction benefits, buyers still enjoy an advantage of approximately 1% tariff reduction compared to imports from Japan and South Korea. Therefore, with the implementation of 2% tariff, Paraxylene imports from Taiwan will no longer be able to enjoy this 1% reduction advantage, leading to an increase in the cost of importing from Taiwan. This may prompt buyers to turn to Paraxylene from ASEAN countries or imports from Japan and South Korea.  Plastic packaging

More…

Taiwan's Paraxylene Industry Faces Uncertainties with Tariff Adjustment

Freight on the Red Sea route soars, and China’s polyester exports to North Africa stagnate

Recent developments in the Red Sea have gained global attention, with many shipping companies announcing suspensions of service or a halt in offering new slots. Previously, the four major container shipping giants in Europe had all suspended services that required passing through the Red Sea route. As a result, shipping costs between Asia and Europe, as well as between Asia and Africa, have significantly increased in the short term. The current freight cost for a 20-feet standard container from China to North Africa has risen to around $3,500, an increase of several hundred dollars compared to before. However, shipping companies are actually unable to provide available slots, and their pricing adjustments are mainly opportunistic. Plastic packaging

Even if factories are willing to accept the higher rates, it does not necessarily guarantee the availability of slots.

Historically, disruptions in the Suez Canal have led to longer shipping distances and higher prices. In March 2021, the grounding of the MV Ever Given in the Suez Canal caused a six-day blockage, resulting in significant losses. Therefore, it is important to assess the potential impact of the “Red Sea Crisis.”

The Red Sea-Suez Canal route is one of the busiest shipping routes in the world, with approximately 12% of global cargo transportation passing through the Red Sea and the Suez Canal.Plastic packaging

The recent suspensions of Red Sea navigation by the four international shipping companies (Germany’s Hapag-Lloyd, Denmark’s Maersk Line, Mediterranean Shipping Company, and France’s CMA CGM) account for 53% of global container trade volume.

More…

Freight on the Red Sea route soars, and China's polyester exports to North Africa stagnate

Plastics technology – Chinese scientists have successfully developed a revolutionary knittable fiber, drawing inspiration from the insulating properties of polar bear fur 26-12-2023

Plastic packaging

Pressolysis Sustainable Recycling – Pressolysis: A Sustainable Recycling Method for Plastics and Composites – Every year, around 380 million tons of plastic are produced, with only 9% being recycled 27-12-2023

Pressolysis Sustainable Recycling

Pressolysis: A Sustainable Recycling Method for Plastics and Composites

Plastics and composites are widely used materials in various industries, such as packaging, automotive, aerospace, construction, and electronics. However, they also pose significant environmental challenges, as they are often difficult to recycle and end up in landfills or oceans, causing pollution and harming wildlife. According to a 2017 study, only 9% of the global plastic waste was recycled, 12% was incinerated, and 79% was accumulated in landfills or the natural environment1.  Pressolysis Sustainable Recycling

To address this problem, researchers and innovators have been developing various recycling methods that can recover valuable materials from plastic and composite waste, and reduce their environmental impact. One of these methods is pressolysis, a pressure-based technology that uses only steam to separate and recover organic materials from waste streams2. Pressolysis is also known as thermo-cyclic pressolysis, as it involves cyclic heating and cooling of the waste materials under high pressure3.

How does pressolysis work?

Pressolysis is a chemical recycling method that breaks down the molecular bonds of plastic and composite materials, and converts them into reusable monomers or oligomers. The process consists of four main steps3:

  1. Preparation: The waste materials are shredded and mixed with water in a reactor vessel.  Pressolysis Sustainable Recycling
  2. Heating: The reactor is heated to a high temperature (around 300°C) and pressurized to a high pressure (around 200 bar) using steam. This causes the water to become supercritical, meaning it has both liquid and gas properties, and can act as a solvent and a catalyst for the depolymerization reaction.
  3. Cooling: The reactor is rapidly cooled to a low temperature (around 100°C) and depressurized to a low pressure (around 1 bar) using cold water. This causes the depolymerized products to separate from the water and form two phases: an organic phase and an aqueous phase.
  4. Recovery: The organic phase, which contains the monomers or oligomers, is collected and purified for further use.
  5. The aqueous phase, which contains water and some dissolved salts, is recycled back to the reactor. Pressolysis Sustainable Recycling

The heating and cooling cycles are repeated until the desired degree of depolymerization is achieved. The number of cycles depends on the type and composition of the waste materials, and the quality and quantity of the recovered products.

Pressolysis Sustainable Recycling

What are the advantages of pressolysis?

Pressolysis has several advantages over other recycling methods, such as pyrolysis, solvolysis, and mechanical recycling. Some of these advantages are23:

  • It is a clean and green process, as it uses only water and steam, and does not produce any harmful emissions or residues.  Pressolysis Sustainable Recycling
  • It is a versatile and flexible process, as it can handle various types of plastic and composite materials, such as polyethylene, polypropylene, polystyrene, polyethylene terephthalate, polyamide, polyurethane, epoxy, and carbon fiber reinforced polymer.
  • It is a high-yield and high-quality process, as it can recover up to 90% of the original mass of the waste materials, and produce monomers or oligomers that are free from impurities and have similar properties to virgin materials.
  • It is a cost-effective and energy-efficient process, as it uses low amounts of water and electricity, and can generate heat and water as by-products that can be reused or sold.  Pressolysis Sustainable Recycling

What are the challenges and opportunities of pressolysis?

Pressolysis is a promising recycling method that has the potential to revolutionize the plastic and composite industry, and contribute to a circular economy. However, it also faces some challenges and opportunities that need to be addressed. Some of these are3:

  • The process needs to be optimized and standardized for different types of waste materials, and the optimal parameters and protocols need to be established and validated.  Pressolysis Sustainable Recycling
  • The process needs to be scaled up and commercialized, and the economic and environmental benefits need to be demonstrated and quantified.
  • The process needs to be integrated and coordinated with other recycling methods and waste management systems, and the regulatory and policy frameworks need to be updated and harmonized.
  • The process needs to be supported and promoted by various stakeholders, such as manufacturers, recyclers, consumers, governments, and NGOs, and the awareness and acceptance of the process need to be increased and enhanced.

Conclusion

Pressolysis is a novel and innovative recycling method that uses steam to depolymerize plastic and composite materials, and recover reusable monomers or oligomers. It is a clean, versatile, high-yield, and cost-effective process that can reduce the environmental impact of plastic and composite waste, and create new value and opportunities for the industry and society. Pressolysis Sustainable Recycling

Pressolysis is still in its early stages of development, and requires further research and development, as well as collaboration and communication, to overcome the challenges and seize the opportunities that lie ahead.

Pressolysis Sustainable Recycling

Plastics technology – Chinese scientists have successfully developed a revolutionary knittable fiber, drawing inspiration from the insulating properties of polar bear fur 26-12-2023

Pressolysis Sustainable Recycling

PET-Resin rPET – Feedstock increase – Global Oil Prices Dip Following Angola’s OPEC Exit Announcement : Will other countries follow Nigeria? 26-12-2023

“The right choice for your production”

“Plastic that makes the difference”

PET-Resin rPET

PET-Resin rPET

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

PET-Resin rPET

PET-Resin rPET

Yuan vs US$

Polyestertime
ITEM 18/12/2023 26/12/2023 +/-
Bottle grade PET chips domestic market 6,800 yuan/ton 6,925 yuan/ton +125
Bottle grade PET chips export market 875 $/ton 885 $/ton +10
Filament grade Semidull chips domestic market 6,620 yuan/ton 6,730 yuan/ton +110
Filament grade Bright chips domestic market 6,640 yuan/ton 6,730 yuan/ton +90
Pure Terephthalic Acid PTA domestic market 5,655 yuan/ton 5,850 yuan/ton +195
Pure Terephthalic Acid PTA export market 700 $/ton 730 $/ton  

+30

 
Monoethyleneglycol MEG domestic market 4,160 yuan/ton 4,380 yuan/ton +220
Monoethyleneglycol MEG export market 492 $/ton 517 $/ton +25
Paraxylene PX FOB  Taiwan market

PET-Resin rPET

 982 $/ton 1,024 $/ton
 +42
Paraxylene PX FOB  Korea market 959 $/ton 1,001 $/ton +42
Paraxylene PX FOB EU market 1,005 $/ton 1,050 $/ton +45
Polyester filament POY 150D/48F domestic market 7,400  yuan/ton 7,600 yuan/ton
 +200
Recycled Polyester filament POY  domestic market 7,500 yuan/ton 7,550 yuan/ton +50
Polyester filament DTY 150D/48 F domestic market 8,820 yuan/ton 8,900 yuan/ton +80
Polyester filament FDY 68D24F

PPET-Resin rPET

 8,800 yuan/ton 8,900 yuan/ton +100
Polyester filament FDY 150D/96F domestic market 8,100 yuan/ton 8,225 yuan/ton +125
Polyester staple fiber 1.4D 38mm domestic market 7,180 yuan/ton 7,300 yuan/ton +120
Caprolactam CPL domestic market 13,000 yuan/ton 13,750 yuan/ton
 +750
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,850 $/ton 1,850 $/ton –
Nylon 6 chips conventional spinning domestic  market 13,950 yuan/ton 14,350 yuan/ton +400
Nylon 6 chips  high speed spinning domestic  market

PET-Resin rPET

 14,250 yuan/ton 14,600 yuan/ton +350
Nylon 6.6 chips domestic  market 19,600 yuan/ton 19,600 yuan/ton –
Nylon6 Filament POY 86D/24F domestic  market 16,350 yuan/ton 16,600 yuan/ton +250
Nylon6 Filament DTY 70D/24F domestic  market 18,500 yuan/ton 18,850 yuan/ton- +350
Nylon6 Filament FDY  70D/24F  17,050 yuan/ton 17,450 yuan/ton +400
Spandex 20D  domestic  market

PET-Resin rPET

 35,000 yuan/ton 34,500 yuan/ton -500
Spandex 30D  domestic  market 33,500 yuan/ton 33,000 yuan/ton -500
Spandex 40D  domestic  market  30,500 yuan/ton 30,000 yuan/ton -500
Adipic Acid domestic market 8,650 yuan/ton 9,100 yuan/ton +450
Benzene domestic market

PET-Resin rPET

 7,000 yuan/ton 7,280 yuan/ton +280
Benzene overseas  market 866 $/ton 882 $/ton +16
Ethylene South East market 850 $/ton 850 $/ton –
Ethylene NWE market 744 $/ton 744 $/ton –
Acrylonitrile ACN  domestic market

PET-Resin rPET

 9,700 yuan/ton 9,700 yuan/ton –
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 12,800 yuan/ton 12,650 yuan/ton -150
PP Powder domestic market

PET-Resin rPET

 7,300 yuan/ton 7,330 yuan/ton +30
Naphtha overseas market  683 $/ton 674 $/ton -9
Phenol domestic market 7,862 yuan/ton 7,725 yuan/ton -87

r-PET high end eco-friendly chips =7,900 yuan/ton  — 7,900 yuan/ton   –

PET-Resin rPET

Global Oil Prices Dip Following Angola’s OPEC Exit Announcement

Global oil prices took a hit on Thursday as news emerged of Angola’s decision to withdraw its membership from the OPEC. The country’s move has raised concerns about OPEC’s ongoing efforts to support oil prices by controlling the supply in the global market.

The announcement of Angola’s impending exit from OPEC sent shockwaves through the industry, resulting in a $1 decrease in oil benchmarks. The country’s oil minister, Diamantino Azevedo, asserted that remaining part of OPEC was not in Angola’s best interests. Over the past few months, OPEC, led by Saudi Arabia, has been rallying support for reducing output and driving up oil prices.  PET-Resin rPET

Shipping tracking firm Kpler’s Matt Smith suggested that OPEC appears to be losing its battle to keep prices high, especially as non-OPEC producers like the U.S. increase production to fill the emerging supply gap. Angola’s daily oil production, which is around 1.1 million barrels, is a small percentage of OPEC’s total daily output of 28 million barrels.

Angola might be one of the smaller contributors to OPEC’s output, but its decision to leave the group has prompted questions about OPEC’s unity and future strategy. However, Smith also pointed out that the impact of Angola’s departure on global supplies could be relatively minor.  PET-Resin rPET

More…

PET-Resin rPET

Plastics technology – Chinese scientists have successfully developed a revolutionary knittable fiber, drawing inspiration from the insulating properties of polar bear fur 26-12-2023

Plastics technology

PET-Resin rPET – Feedstock increase – Global Oil Prices Dip Following Angola’s OPEC Exit Announcement : Will other countries follow Nigeria?

More…

Plastics technology

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

NEXTCHEM (MAIRE) awarded licensing, process design and catalyst supply for biodegradable plastics intermediates in China

  • NEXTCHEM’s subsidiary CONSER, biodegradable plastics technology licensor, will provide the licensing, the process design and technical assistance expertise for its proprietary Duetto technology to produce added value products from maleic anhydride
  • This is the first award reflecting CONSER’s extended technology package, including hydrogenation catalyst supply

MAIRE (MAIRE.MI) announces that NEXTCHEM (Sustainable Technology Solutions BU), through its biodegradable plastics technology licensor CONSER, has been awarded technology licensing and catalyst supply by a prominent client, as part of a larger project located in Northwestern China.  Plastics technology

The scope of work entails licensing, process design package for CONSER proprietary Duetto technology and technical assistance during project execution, up to commissioning and start-up. As part of the agreement, CONSER will also supply the hydrogenation catalyst[1]. The Duetto technology offers a valuable solution in terms of CapEx, OpEx and energy efficiency to produce, with the same process, both butanediol[2] and dimethyl-succinate, the two intermediates needed to obtain biodegradable polymers.

Alessandro Bernini, MAIRE CEO, commented: “Since the acquisition of CONSER in April 2023, we have been working to further strengthen our technology package for the production of biodegradable polymers, which now spans from technology licensing and high-value process design services to the supply of catalysts. This award is a further demonstration of our top-class and broad portfolio of leading technologies that support our clients in the energy transition process.”  Plastics technology

[1] Hydrogenation Catalyst is a catalyst that activates a chemical reaction between hydrogen and another compound or element.

More…

Plastics technology

KAIST Unveils Eco-Friendly Strategies for Polyamides Production

Korea Advanced Institute of Science and Technology

– Provides current research trends in bio-based polyamide production

– Research on bio-based polyamides production gains importance for achieving a carbon-neutral society

Global industries focused on carbon neutrality, under the slogan “Net-Zero,” are gaining increasing attention. In particular, research on microbial production of polymers, replacing traditional chemical methods with biological approaches, is actively progressing.

Polyamides, represented by nylon, are linear polymers widely used in various industries such as automotive, electronics, textiles, and medical fields. They possess beneficial properties such as high tensile strength, electrical insulation, heat resistance, wear resistance, and biocompatibility.  Plastics technology

Since the commercialization of nylon in 1938, approximately 7 million tons of polyamides are produced worldwide annually. Considering their broad applications and significance, producing polyamides through bio-based methods holds considerable environmental and industrial importance.

KAIST (President Kwang-Hyung Lee) announced that a research team led by Distinguished Professor Sang Yup Lee, including Dr. Jong An Lee and doctoral candidate Ji Yeon Kim from the Department of Chemical and Biomolecular Engineering, published a paper titled “Current Advancements in Bio-Based Production of Polyamides”.

The paper was featured on the cover of the monthly issue of “Trends in Chemistry” by Cell Press.  Plastics technology

As part of climate change response technologies, bio-refineries involve using biotechnological and chemical methods to produce industrially important chemicals and biofuels from renewable biomass without relying on fossil resources.

More…

Plastics technology

In the ever-evolving landscape of automotive choices, safety has become a paramount consideration for discerning consumers

Beyond the usual factors like design, power, and comfort, the reliability and safety of a vehicle are now in the spotlight. Recent crash tests in 2023 have brought forth surprising revelations, positioning China at the forefront of car safety rankings.

While Chinese cars traditionally target the domestic market, their global influence is rapidly expanding. Notably, Chinese electric cars, navigating the delicate equilibrium between technological innovation and cost-effectiveness, are making a substantial impact. Despite lingering perceptions of affordability and high-tech features, there’s a newfound recognition of the safety prowess exhibited by Chinese vehicles.

In the latest crash tests conducted by Euro NCAP, a prominent independent safety assessment body, Chinese BYD emerged among the safest cars on the road. Traditionally lauded European brands such as Volkswagen and BMW still maintain their reliability status, but the inclusion of Chinese BYD Tang in the upper echelons of safety rankings signals a significant shift.  Plastics technology

As the automotive landscape continues to transform, the importance of feeling secure behind the wheel is escalating. The 2023 crash tests underscore that safety considerations are no longer confined to renowned European brands, with Chinese electric cars demonstrating commendable performance in protecting occupants during collisions.

This paradigm shift signifies the maturation of the Chinese automotive market, positioning it as a formidable contender on a global scale. Beyond mere aesthetics and speed, consumers are increasingly prioritizing safety, especially those with families or those who have experienced past accidents.  Plastics technology

The resilience exhibited by Chinese electric cars in crash tests is a testament to the industry’s maturity and its readiness to engage on equal terms in Western markets. In an era where safety is non-negotiable, China has overtaken its competitors and claimed its spot at the pinnacle of car safety rankings.

In the ever-evolving landscape of automotive choices, safety has become a paramount consideration for discerning consumers

EU economy emissions in 2022: down 22% since 2008

In 2022, greenhouse gas (GHG) emissions generated by economic activities of EU resident units stood at 3.6 billion tonnes of CO2 equivalents (CO2-eq), indicating a 22% decrease compared with 2008.

The activities with the highest GHG emissions in 2022 were the manufacturing industry and the supply of electricity, gas, steam and air conditioning, both with 745 million tonnes of CO2-eq, representing 21% of total greenhouse gases emitted. These were followed by households (718 million tonnes of CO2-eq; 20%), which are emitters of greenhouse gases related to transportation, heating and other purposes.  Plastics technology

Looking back, between 2008 (the first available year of data) and 2022, the largest relative decrease in GHG emissions was recorded in mining and quarrying (-40%), followed by the supply of electricity, gas, steam and air conditioning (-37%) and manufacturing (-28%).

These are estimates for the EU economy according to the air emissions accounts, which show the environmental impact of the whole economy, including international transport.

Source: Eurostat
EU economy emissions in 2022: down 22% since 2008

LyondellBasell and Pigeon Singapore Collaborate to Incorporate CirculenRenew Polymers in Nursing Bottles

LyondellBasell  and Pigeon Singapore – a market leader producing high quality mother and baby care products for Southeast Asia, Middle East, Africa and Oceania regions – announced today their collaboration on advancing the sustainable research and development efforts in baby nursing bottles.  Plastics technology

The renewed series of the Pigeon nursing bottles will use the LyondellBasell bio-based CirculenRenew polypropylene polymers, as part of Pigeon’s transitioning away from using 100% virgin polypropylene resins

LyondellBasell bio-based CirculenRenew polypropylene polymers (PP) are used in the cap and hood of the renewed Pigeon SofTouch™ T-Ester, PPSU and Glass nursing bottle (first three bottles from the left), and in the cap, hood and bottle of the PP nursing bottle and PP straw bottle (last two bottles). They are also used in the bottle handle of the PP straw bottle.  Plastics technology

The LyondellBasell CirculenRenew polymers are made from renewable feedstocks derived from bio-based wastes and residual oils, such as used cooking oils. These feedstocks are used in our conventional production processes along with conventional feedstocks, and are allocated to CirculenRenew products using an ISCC PLUS-certified mass balance approach. The use of renewable feedstocks offers a lower carbon footprint compared to fossil-based feedstocks.

More…

LyondellBasell and Pigeon Singapore Collaborate to Incorporate CirculenRenew Polymers in Nursing Bottles

Chinese scientists have successfully developed a revolutionary knittable fiber, drawing inspiration from the insulating properties of polar bear fur

The breakthrough, detailed in a study published in the journal Science on Friday, introduces an encapsulated aerogel fiber that possesses remarkable thermal insulation capabilities. Unlike traditional aerogel fibers, this innovative creation is washable, dyeable, and durable, making it ideal for incorporation into advanced textiles.

Inspired by the unique structure of polar bear fur, the researchers from Zhejiang University replicated a core-shell design featuring a porous core enveloped by a dense shell structure.  Plastics technology

This design effectively mimics the bear’s ability to stay warm and dry in harsh conditions. The resulting aerogel fiber, with lamellar pores, not only exhibits strength and stretchability but also retains its insulating properties even in wet or humid environments.

Remarkably, the fiber maintained its thermal insulation performance after undergoing 10,000 repeated stretching cycles at a 100 percent strain. In practical application, the researchers tested the fiber in a thin sweater, which, despite being only one-fifth as thick as a traditional down jacket, delivered comparable thermal insulation.

The successful development of this knittable fiber opens up exciting possibilities for the creation of multifunctional aerogel fibers and textiles, paving the way for innovative advancements in the field.  Plastics technology

Chinese scientists have successfully developed a revolutionary knittable fiber, drawing inspiration from the insulating properties of polar bear fur

Engineering plastics – Compostable fishing nets: An end to Ghost Nets in the oceans? 23-12-2023

Plastics technology

Engineering plastics – Compostable fishing nets: An end to Ghost Nets in the oceans? 23-12-2023

Engineering plastics

Japanese refining and petrochemical company Idemitsu has initiated the operational phase of its polystyrene (PS)-based engineering plastics plant in Johor state, Malaysia, boasting an annual production capacity of 9,000 tons

This successful launch in Malaysia has effectively doubled Idemitsu’s overall output capacity for its syndiotactic PS, a type of PS-based engineering plastic. The company already operates a similar 9,000-ton plant in Chiba prefecture, east Japan.

Syndiotactic PS plastics, known for their lightweight properties and resilience to heat and chemicals, find applications in electric vehicle (EV) components, home appliances, and kitchen utilities. Anticipating a surge in demand, particularly in Southeast Asia for EVs and kitchen utilities, Idemitsu strategically expanded its production capabilities in Malaysia to ensure stable output.  Engineering plastics

The decision to choose Malaysia as the new production site was facilitated by the proximity to Idemitsu SM Malaysia, a subsidiary providing the necessary feedstock styrene monomer (SM). The latter operates a 240,000-ton-per-year SM plant located adjacent to the syndiotactic PS project. However, specific details regarding the quantity of SM required for the annual production of 9,000 tons of syndiotactic PS were not disclosed.

In a move to streamline its petrochemical business, Idemitsu has opted to discontinue bisphenol-A production by October 2024. This decision stems from increased competition with Asian producers and oversupply in the market.  Engineering plastics

Engineering plastics

STF America announces the sale of a PET Bottle Washing Plant to Malama One Recycling LLC, Waiakea Volcanic Water

STF Group of Germany and Zimmer America Recycling Solutions announce the sale of a complete STF PET Bottle Recycling Plant in Hilo, Hawaii. The equipment will be installed at Malama One Recycling LLC, Waiakea Water, a supplier of sustainably sourced and packaged premium volcanic water.

The line has an initial capacity of 1.5 metric tons/hour output of flakes. It incorporates a modular design where the output can be increased to 2.5 metric tons/hour in the future.

In addition to PET, HDPE and PP are also recovered to be sold into the recycled material markets.  Engineering plastics

The line consists of machinery and equipment manufactured by STF Group in Germany. The sorting line includes Material Feeding and Conveying Systems, Bale Braker, Dosing Screws, Magnetic Over-Belt Metal Separator, Manual Sorting Station, Label Scraper, and Star Screen. The line also features wide Tomra AutoSort optical bottle sorters with two parallel streams.

The washing equipment includes STF Wet Grinder with Friction Cleaner and Circulation System, Air Stream Separation, Hot-Washers, Sink/Float Separation Stage with Stirring and Separating Containers, Post-Washers, Tomra Flake Sorting, Filling Stations for PET, PO and Labels as well as a Water Treatment System with Decanter, Neutralization Tank and Dosing Station.  Engineering plastics

 

More…

Engineering plastics

Emerging industries attract foreign investment

Volkswagen Anhui’s MEB plant in Hefei, capital of East China’s Anhui province, is buzzing with activity as more than 1,000 robots engage in the production of new energy vehicles.

Next to the production plant, two supplier parks have been set up, with 18 partners already moving in.

In just two and a half years, Volkswagen has built a new hub in Hefei, covering the complete value chain from research and development to manufacturing, sales and service of NEVs.  Engineering plastics

“We are specifically utilizing new technologies and the outstanding infrastructure of Anhui,” said Erwin Gabardi, CEO of Volkswagen Anhui. “We will also benefit from this innovative strength.”

Volkswagen is among several global companies that have consistently increased investments in China’s emerging industries.

As China promotes industrial innovation with technological innovation, more high-quality, high-end, and technologically innovative industries are becoming the new magnet for foreign investment.

Data from the Ministry of Commerce show that the actual use of foreign investment in manufacturing rose 1.9 percent year-on-year to 283.44 billion yuan ($39.84 billion) during the first 10 months, with that in high-tech manufacturing logging an increase of 9.5 percent.  Engineering plastics

 

ngineering plastics

More…

Engineering plastics

Compostable fishing nets: An end to Ghost Nets in the oceans?

Ghost nets lost from fishing boats become deadly traps for marine wildlife, persisting for centuries. Now a South African/Swedish joint venture aims at ending the problem with compostable fishing nets.

Fishing nets lost at sea are a major source of plastic pollution in the ocean. These so-called “ghost nets” drift globally, ensnaring and killing fish, dolphins, seals, birds, and sea turtles. They can last up to 600 years, releasing microplastics as they slowly degrade.

Now South African initiative Catchgreen, is developing a solution. By creating nets and other gear from compostable Biodolomer, a net lost at sea would degrade into biomass within a few years. They also have a higher density so they will sink to the bottom of the ocean where they cause less harm and are subject to microbes that speed up decomposing.  Engineering plastics

– Biodolomer nets will not only reduce ghost fishing,” says Emma Algotsson, project lead at Catchgreen and CEO of Kompost-It. “It will reduce the amount of micro plastics in the ocean. And old nets can be disposed of at industrial composting facilities and turned into biomass.

Biodolomer was invented by packaging material legend Åke Rosén who has been instrumental in developing many materials for Tetra Pak and has over 65 patents to his name.  Engineering plastics

 

More…

Compostable fishing nets: An end to Ghost Nets in the oceans?

Plastic waste – whose responsibility?

India has opted for the EPR route

Over the past 100 years, the world has produced more than 8.8 billion tonnes of plastic, 460 million tonnes (or 5%) of which were produced in 2019 alone. As a result, plastic waste has proliferated, and plastic pollution has become one of today’s most pressing environmental challenges around the globe.

In India, the problem of plastic waste is being tackled by an Extended Producer Responsibility system. Under the present EPR system, the Central Pollution Control Board (CPCB) has mandated recyclers to report their plastic packaging recycling data and generate EPR credits for the same.  Engineering plastics
It is a policy approach under the Solid Waste Management Rules of 2016, which makes producers responsible for the end-of-life disposal of their products. This means that manufacturers, brand owners, and importers are legally obligated to manage the collection and disposal of their products in an environmentally sound manner. The goal of EPR is to encourage producers to design products that are more environmentally friendly and to take responsibility for the entire life cycle of their products, including their disposal.

More…

Plastic waste - whose responsibility?

OQ’s latest polymer innovations

Headquartered in Oman, OQ stands out for its diverse expertise as an energy transition enabler across various markets. Excelling in polypropylene (PP) and polyethylene (PE), catering to both flexible and rigid packaging solutions, OQ has announced two major product launches designed to solve industry challenges and provide key sustainability benefits.

First is the OQ Luban polypropylene impact copolymer portfolio, introducing Luban EP 2340L, EP 2340P, and EP 2348R, which underwent initial proving in 2022 and are set for a full launch in Q4 2023. These grades, along with the upcoming Luban EP 2348S and EP 2348T are scheduled for launch in the same quarter. These products provide solutions covering a broad range of applications, including thin-walled packaging, appliances, automotive parts, and consumer goods, industrial, containers, crates, batteries, and beyond.  Engineering plastics

Alongside this, OQ is also launching Luban LL8446.21 – a new LLDPE Rotomoulding solution. Designed to enable safe, clean, and reliable storage and transportation of water and other liquids, it has multiple applications, including water tanks, chemical containers, pallets, traffic barriers, air conditioning enclosures and refuse bins.

OQ will showcase all its latest polymer portfolio innovations at Arabplast 2023 in Hall 4/C110

More…

OQ’s latest polymer innovations

Taking Pressure from Supply Shift, The US and Mexico Propylene Prices Surge in December

In the second week of December 2023, the U.S. Propylene market experienced a significant price surge of 8.5%, driven by pivotal shifts in commercial crude oil inventories, a crucial feedstock for Propylene production. The latest U.S. Energy Information Administration (EIA) weekly petroleum status report revealed a notable 4.3-million-barrel decrease in inventories, excluding the Strategic Petroleum Reserve (SPR), between December 1 and December 8.  Engineering plastics

This decline directly influenced Propylene prices, reaching the week-ending December 15. U.S. crude oil stocks, excluding the SPR, declined to 440.8 million barrels on December 8, down from 445.0 million barrels on December 1, significantly lower than the December 9, 2022, figure of 424.1 million barrels. SPR crude oil remained steady at 351.9 million barrels on both December 8 and December 1, compared to 382.3 million barrels on December 9, 2022. The broader U.S. petroleum market experienced a 10.0-million-barrel week-on-week decrease and a 2.2% downturn, with total petroleum stocks reported at 1.611 billion barrels on December 8.

Meanwhile, in the Mexican market, Propylene prices observed an 8.4% increase, influenced by expensive Propylene imports from overseas, particularly the USA, where prices rose by 8.5%. Despite this, the Propylene Refinery Grade price remained stable at USD 281 per metric ton.  Engineering plastics

More…

Taking Pressure from Supply Shift, The US and Mexico Propylene Prices Surge in December

Plastics circularity -Environment could be in for a break after enzyme found that can devour plastic 22-12-2023

Engineering plastics

Plastics circularity -Environment could be in for a break after enzyme found that can devour plastic 22-12-2023

“The right choice for your production”

“Plastic that makes the difference”

Plastics circularity

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Batteries that charge twice as much: the invention of a start-up from the Polytechnic University of Milan

Exciting developments are emerging from the Polytechnic University of Milan, where a dynamic startup, Lyft Energy, founded by two visionary researchers, Eugenio Gibertini and Maurizio Sansotera, is revolutionizing the landscape of electric vehicle technology. The groundbreaking innovation lies in their ability to transform lithium metal batteries, renowned for their superior storage capacity yet traditionally considered disposable, into rechargeable powerhouses, effectively doubling their charging potential.

Lithium anode batteries, distinguished by a capacity ten times greater than those utilizing graphite or other metals, have long been hindered by their single-use nature. Gibertini and Sansotera, experts in applied physical chemistry and chemical foundations of technologies, respectively, have successfully devised an insulating film to impede lithium movement between the anode and cathode.  Plastics circularity

This innovative film ensures that the battery remains functional even after multiple uses, addressing the disposability challenge.

The researchers entrusted the construction of the prototype to materials engineer Piergiorgio Marziani, whose initial results demonstrated remarkable promise. To expedite the industrialization of their invention, the trio welcomed Ground Control Holding as a strategic partner, acquiring a 10% stake in Lyft Energy.

The remaining ownership of this groundbreaking startup firmly rests in the hands of the visionary researchers, signifying a promising journey toward reshaping the future of electric vehicle technology.  Plastics circularity

Plastics circularity

Environment could be in for a break after enzyme found that can devour plastic

Plastic pollution is a huge environmental challenge, contributing to the proliferation of extensive landfill sites across the world. Plastic does not degrade naturally in the same way wood rots or even metal rusts, meaning that once the material is discarded into the environment, its impact is felt for years. Less than 10 percent of plastic around the world is recycled.

To address this issue, scientists have discovered an enzyme which is capable of rapidly breaking down the polymer bonds within plastics. By breaking down plastics to a molecular level, landfill sites will significantly enhance their recycling capacity for these materials.

Polyethylene terephthalate or PET, is the plastic commonly used in consumer packaging such as water bottles, food packaging and many other types of containers, making it account for more than 10 percent of all global waste. Plastics circularity

Scientists in the United States, South Korea and the European Union are using machine learning to develop enzymes which can break down PET into smaller parts and then reform them. The enzyme is so efficient that some plastics could be broken down in as little as 24 hours.  Plastics circularity

First discovered over 20 years ago in a pile of rotting leaves, naturally occurring bacteria use such enzymes to break down the cuticle wax on fallen tree leaves.

Usually plastics in landfill sites are simply burned to remove them. This process takes up a lot of energy and significantly pollutes the atmosphere with toxic waste. The alternative recycling process is also far from ideal, taking huge amounts of energy to break plastics down chemically in order to reform them in the recycling process.

Plastics circularity

INEOS Inovyn expands PVC portfolio; new products include NEOVYN range with reduced CO2 footprint, RECOVYN made from 100% recycled carbon feedstock, and the bio-attributed PVC BIOVYN

  • INEOS Inovyn introduces NEOVYN, the new PVC range with a reduced carbon footprint meeting 2030 market targets on GHG reductions;
  • BIOVYNTM, our current bio-attributed PVC, is optimised to progressively reach a carbon neutral footprint, becoming the net zero option;
  • For circularity, RECOVYNTM completes the new Sustainable PVC Portfolio, for customers aiming to increase recycled content with PVC.
  • “The new products we bring to the market will help our customers’ and business to jointly achieve our sustainability goals” says Arnaud Valenduc, Business Director of INEOS Inovyn.  Plastics circularity

INEOS Inovyn has today announced the expansion of its PVC portfolio – to offer new products that meet society’s everyday needs, with a significantly reduced carbon footprint and increased recycled content.

In the area of carbon neutrality, BIOVYNTM, the bio-attributed PVC launched by INEOS Inovyn in 2019, is designed to become carbon neutral and the net zero option. BIOVYNTM has been used increasingly across various sectors from automotive, building and construction, to medical and fashion applications, where fossil-free solutions with a reduced carbon footprint are needed.  Plastics circularity

To support customer targets for 2030 GHG reductions, INEOS Inovyn offers NEOVYN, which is a new PVC range with a significantly reduced carbon footprint that is 37% lower than the European industry average for suspension PVC (reduced to 1.3 kg CO2 per kg PVC).

NEOVYN will be produced from the many sustainable initiatives that INEOS Inovyn is pursuing, such as an increased access to renewable energy, process electrification and the production and use of renewable hydrogen. NEOVYN will become the new low carbon footprint standard enabling converters to progress on their carbon roadmap by reducing their Scope 3 emissions and offer low carbon footprint products to their customers.

More…

Plastics circularity

In the closing months of 2023, Italian industries are embracing a hydrogen-powered future with vigor, marking a significant stride towards cleaner processes

The impending three years will see pivotal utilization of public funds earmarked for territorial centers, primarily situated in derelict industrial zones. Notably, four projects have been unveiled in a single week, spanning from the north to the south of the country.

In Abruzzo’s Goriano Sicoli, an accord was inked between the municipal administration and Infinite Green Energy – IGE Italia, signaling the initiation of large-scale green hydrogen production in the Peligna Valley. Meanwhile, the Friuli Venezia Giulia Region has allocated 14 million euros for renewable hydrogen production in abandoned industrial areas. In Basilicata, the region boasts the highest renewable energy production and has received 12 requests for the production of renewable hydrogen.  Plastics circularity

Looking southward to Lazio, the Frosinone industrial district is set for reconversion by 2026. The “HELIOS” project in Patrica, a collaboration involving ENGIE, Società Gasdotti Italia (SGI), and the Lazio Industrial Consortium, aims to become Central Italy’s largest electrolysis production center, with an investment of 20 million euros, partially financed by the PNRR “Hydrogen Valleys” tender.

This surge in interest aligns with European decarbonization goals, as articulated by President Ursula von der Leyen, who recently revealed authorizing over €17 billion in state aid for 80 hydrogen projects across the EU. The Lazio valley project, occupying a 10-hectare disused industrial area, is poised to rejuvenate the pharmaceutical sector, producing approximately 400 tonnes of green hydrogen annually through electrolysis of water using renewable energy.  Plastics circularity

This initiative, developed in collaboration with the University of Cassino, signifies a modern power-to-gas plant, indicative of Italy’s commitment to hasten the transition to cleaner energy and enhance competitiveness for small and medium-sized businesses in 2023.

In the closing months of 2023, Italian industries are embracing a hydrogen-powered future with vigor, marking a significant stride towards cleaner processes

H2 Tank – First Cevotec system destined for Japan

FPP unit will be primarily dedicated to the production of H2 composite tanks with dome reinforcements.
Cevotec, the leading provider of automation equipment based on fibre patch placement (FPP) technology, is introducing the first FPP production system to the Japanese market.Fuji Industries, a specialised Japanese trading company in industries such as aerospace and high-tech equipment, has ordered Cevotec’s Samba Pro PV system which will be primarily dedicated to advancing H2 tank production with dome reinforcements which reduce the weight, cost and environmental footprint of composite tanks significantlyThe order follows a preview of Cevotec’s new Samba Pro PV FPP system dedicated to the production of reinforcements for hydrogen pressure vessels at the 2023 JEC in Paris.  Plastics circularity
Fuji  is committed to advancing Japan’s composites production capabilities and support the local industry with advanced technology solutions.“With FPP it is possible to reinforce the dome areas of type 4 hydrogen tanks which leads to significant material savings,” said Junji Yamada, president and CEO of Fuji Industries.
“This technology has the potential to establish a new standard in composite tank production – it enables us to support our customers with new automation options that they need to stay competitive.”In order to enable broad industrial and scientific engagement with the first FPP system in Japan, Fuji is planning to situate the system at a strategic R&D location accessible to relevant industry companies in aerospace and H2 and is well integrated in the Japanese composite research ecosystem.  Plastics circularity
More…H2 Tank - First Cevotec system destined for Japan

ICIS: Cautiously optimistic future for plastics circularity

The circular economy has been one of the most powerful megatrends affecting the plastics industry over the last few years and is widely anticipated to keep building momentum in the future.

However, in 2023, global macroeconomic headwinds including recessionary fears became a real test for companies’ sustainability commitments.  Plastics circularity

Overall low polymer demand across the key end-use industries with subsequent drops in virgin prices over 2023 made some companies (particularly those less exposed to consumer or regulation pressure) switch to low-cost feedstock alternatives. In the first half of 2023, this was virgin material. As a result, the existing record high prices for recycled polymers began to decline as well. While this may seem like a positive development as more brand owners might access more cost competitive recycled polymers, the long-term affect is likely to be adverse – disincentivising much-needed investments into building sorting and recycling capacity.

The current global mechanical recycling penetration rates (recycled polymer production divided by total polymer consumption) across the major commodities, such as polyethylene terephthalate (PET), polyethylene (PE) and polypropylene (PP), sits within 5-15%, according to the ICIS Supply & Demand Database and ICIS Recycling Supply Tracker – Mechanical. Despite a challenging 2023, production of mechanically recycled polymers is forecast to witness relatively strong growth supported by continuing consumer pressure, voluntary pledges and new legislation across the globe.  Plastics circularity

However, if the current market trends continue and no major acceleration happens, ICIS does not expect those global mechanical recycling penetration rates to exceed 20% by 2050. The main reasons include not only the overall growth of polymer consumption, but also the existence of certain plastic applications, which are intrinsically challenging to be recycled mechanically (for example, flexibles or textiles) as well as stringent requirements for contact-sensitive applications (for example, food-grade recycled polyolefins).

ICIS: Cautiously optimistic future for plastics circularity

Boosting hemp fibre production in Texas

 Panda Biotech has completed the construction and commissioning of the Panda High Plains Hemp Gin in Texas with the capacity to process ten metric tons of industrial hemp for textiles and nonwovens every hour.

In addition it will produce hurd, short-fibre hurd mix and a nutrient-rich co-product that will be pelletized. The facility is expected to be the largest hemp decortication centre in the Western Hemisphere and among the largest in the world.  Plastics circularity

“Each piece of the Panda Hemp Gin production line, including the three miles of overhead pneumatic duct lines, refining, blending, mechanical cottonization, hurd bagging and baling must be individually started, checked, balanced, and commissioned,” says Panda Biotech executive vice president Scott Evans. “Currently, all equipment is individually being brought online to be officially placed in service.”

Using only renewable energy sources, the engineering and production process at the Panda Hemp Gin has been certified green by Mid-South Engineering Company, in accordance with the International Capital Market Association’s Green Bond Principles. Panda Biotech has also partnered with Oritain, a scientific traceability company, to bring the most traceable hemp grown 100% in the United States to market.  Plastics circularity

Boosting hemp fibre production in Texas

Green Hydrogen – APK is gearing up for the establishment of its expansive Newcycling® plant, marking a pivotal moment in the company’s strategic evolution 21-12-2023

Plastics circularity

Green Hydrogen – APK is gearing up for the establishment of its expansive Newcycling® plant, marking a pivotal moment in the company’s strategic evolution 21-12-2023

“The right choice for your production”

“Plastic that makes the difference”

Green Hydrogen

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Economic Decline: Ecosystems’ Impact on Global Well-being

In a sobering study conducted by scientists at the University of California, Davis, and Scripps Institution of Oceanography at UC San Diego, the future economic landscape is predicted to bear the brunt of ongoing ecosystem degradation. Published on December 19, 2023, the research forewarns that by 2100, economic benefits derived from ecosystem services may plummet by up to 9%, exacerbating global inequalities.

The analysis, employing global vegetation and climate models alongside World Bank estimates, posits an average 1.3% reduction in gross domestic product worldwide due to climate change-induced alterations in vegetation, rainfall patterns, and elevated CO2 levels.  Green Hydrogen

This grim outlook is compounded by the unequal distribution of impacts, as the world’s poorest 50% of countries are projected to shoulder a staggering 90% of GDP damages. In contrast, the wealthiest 10% may experience more limited losses at just 2%. The study emphasizes the critical role natural capital plays in less developed countries’ economies, underscoring the need for robust climate mitigation measures to safeguard these ecosystems.

Bernardo Bastien-Olvera, a doctoral student at UC Davis, poses a crucial question: What is lost when an ecosystem is degraded? The study contends that the losses extend beyond economic impacts, encompassing clean air, water, healthy forests, and biodiversity—collectively constituting “natural capital” that directly influences human well-being and economic prosperity. The researchers stress the urgency of recognizing and addressing these often overlooked damages to mitigate economic losses and foster global well-being in the coming decades.  Green Hydrogen

Green Hydrogen

MEGlobal rolls over January MEG ACP

MEGlobal has maintained the monoethylene glycol (MEG) Asian Contract Price (ACP) for January 2024 at $840 per tonne, according to a company insider. This marks a stability compared to the December ACP. The pricing structure is established on a CFR (cost and freight) basis in the Asian market.

It’s noteworthy that MEGlobal had previously set the ACP for December 2023 at $840 per tonne, reflecting a $10 per tonne increase from the November ACP, as communicated by a company source. Again, the pricing for December was based on CFR terms in the Asian market.  Green Hydrogen

The decision to rollover the MEG ACP for January suggests a strategic approach to maintaining pricing consistency in the market. This move comes after a modest increment in the previous month, indicating stability in MEGlobal’s pricing strategy amidst market dynamics. The ACP not only serves as a benchmark for industry players but also reflects MEGlobal’s response to prevailing economic factors influencing the monoethylene glycol market in the Asian region.

Green Hydrogen

Aquafil Ranked First Among Global Companies in the “textiles” Subindustry …

Aquafil S.p.A. [ECNL:IM] [ECNLF:OTCQX] ranked as the top company globally in the “Textiles” subindustry according to the Morningstar Sustainalytics ESG Risk Rating1.

The excellent rating of 10.7 improved by 4.7 points2 from the rating received in 2022.

Today, the Group is ranked in the “low” ESG risk level, slightly above the “negligible” one.

The score is measured on a scale consisting of 5 levels (Negligible, Low, Medium, High, Severe) and a rating from 1 (lowest risk) to 100 (highest risk).

Moreover, with this result, Aquafil is in the third percentile of the companies rated globally by Morningstar Sustainalytics, a leading company in ESG analysis and evaluation. An abstract of the report is posted on the website at: https://www.sustainalytics.com/esg-rating/aquafil-spa/2005614095   Green Hydrogen

“The result obtained confirms our commitment and the effectiveness of the improvement process already initiated, which aims to achieve, by 2025, a negligible assessment of the ESG risk level”, stated Giulio Bonazzi, Chief Executive Officer of Aquafil.

For more information on Aquafil’s ESG commitment and specific initiatives, please see the Sustainability section on the website https://www.aquafil.com/esg-agenda-2030/

Aquafil is a pioneer in the circular economy also thanks to the ECONYL® regeneration system, an innovative and sustainable process able to create new products from waste and give life to an endless cycle. The nylon waste is collected in locations all over the world and includes industrial waste but also products – such as fishing nets and rugs – that have reached the end of their useful life. Such waste is processed to obtain a raw material – caprolactam – with the same chemical and performance characteristics as those from fossil sources. The polymers produced from ECONYL® caprolactam are distributed to the Group’s production plants, where they are transformed into yarn for rugs carpet flooring and for clothing.  Green Hydrogen

More…

Aquafil Ranked First Among Global Companies in the "textiles" Subindustry ...

APK is gearing up for the establishment of its expansive Newcycling® plant, marking a pivotal moment in the company’s strategic evolution

Hailing from Merseburg/Leuna, Germany, APK AG is poised to enter the new year with robust momentum, having meticulously laid the groundwork for its ambitious expansion in 2023. The company has not only secured the backing of formidable investors such as LyondellBasell and KIRKBI A/S but has also attained noteworthy ISO certifications. The inking of initial product supply agreements further fortifies APK AG’s foundation, setting the stage for the commencement of construction in 2024.

Dr. Robert Marx, the Chief Technology Officer (CTO) of APK AG, underscores the propitious environment for expansion, attributing it to the European Commission’s initiative mandating the use of plastic recyclates in packaging and, subsequently, in the automotive sector.  Green Hydrogen

The groundwork laid in early 2023, with LyondellBasell and KIRKBI A/S committing a substantial investment of 130 million euros, positions APK AG to utilize mixed waste from flexible plastic packaging for producing high-quality LDPE recyclates.

APK AG achieved a significant milestone in the summer of 2023 when TÜV Rheinland certified the company in accordance with ISO Standard 9001-Quality Management Systems. These certifications, encompassing quality management, environmental management, and energy management systems, play a pivotal role in attracting and assuring investors.

Looking ahead to 2024, APK AG anticipates an exciting journey with the full-scale planning and construction of the Newcycling® plant. CTO Dr. Robert Marx hints at forthcoming details about the plant’s location and capacity, signaling a promising and dynamic year for APK AG and its groundbreaking Newcycling® technology.  Green Hydrogen

Green Hydrogen

As a forward-thinking automotive industry leader, Toyota remains committed to diversification in its pursuit of sustainable mobility

Recognizing that one-size-fits-all solutions don’t apply to the future of electric vehicles (EVs), Toyota is strategically investing in various battery technologies to address different needs.

The company’s dedication to innovation is evident in its exploration of solid-state batteries, a technology poised to redefine zero-emission transport. While progress is incremental, Toyota aims to enhance its existing batteries, projecting a 1,000 km range for its EVs by 2027, ensuring that traditional lithium-ion batteries with liquid electrolytes remain relevant.  Green Hydrogen

In tandem with these developments, Toyota is actively researching solid-state batteries, foreseeing a potential 1,200 km range on a single charge. Although the market release date remains undisclosed, Toyota’s pioneering work since 2020 suggests a commitment to staying ahead of competitors, hinting at a potential surprise announcement.

A notable addition to Toyota’s future lineup is the introduction of bipolar batteries, anticipated by 2026 or 2027. Green Hydrogen

Leveraging a distinct internal structure, these batteries promise increased autonomy and faster charging. For instance, the bZ4X electric car equipped with bipolar batteries is projected to achieve a range of 480 to 800 km, with an impressive 20-minute charge time from 10% to 80%, outperforming current standards.

Derived from the technology developed for nickel-metal hydride batteries in Toyota’s hybrid cars, bipolar technology will be implemented in both traditional lithium-ion batteries and lithium iron phosphate accumulators. This forward-looking approach underscores Toyota’s commitment to providing diverse and efficient solutions, reinforcing its position as an industry leader in the electric vehicle revolution.  Green Hydrogen

As a forward-thinking automotive industry leader, Toyota remains committed to diversification in its pursuit of sustainable mobility

APEAL regrets lack of support for recyclability shown by European Council

APEAL regrets a lack of ambition regarding recyclability measures in the European Council’s General Approach to Packaging and Packaging Waste Regulation (PPWR).

“Initiatives such as the European Green Deal and the Circular Economy Action Plan (CEAP) serve as a global model. The General Approach of the Member States in Council missed the opportunity to signal the importance of delivering an ambitious packaging and packaging waste plan for Europe,” said Steve Claus, Secretary General of APEAL.

APEAL acknowledges the Council’s efforts to define high-quality recycling. However, we believe that incorporating the concept of multiple recycling into the definition of high-quality recycling within the legislative articles would convey an even more robust message to industry.  Green Hydrogen

An ambitious definition of high-quality recycling could act as a driving force for packaging manufacturers to enhance the recyclability of their products, thereby fostering to a more effective and efficient recycling process.

APEAL particularly regrets that ‘recyclability performance grades’ based on design for recycling criteria, will not realise their full potential.  Green Hydrogen

“Ambitious recyclability performance grades, including strong qualitative recyclability criteria, would have been a great step forward to a truly EU Circular Economy, ensuring that packaging that can be recycled multiple times and can feed a closed material loop scheme is duly recognised at the top of the recycling hierarchy”.

APEAL regrets lack of support for recyclability shown by European Council

SIBUR to register climate project with Global Carbon Council

SIBUR, a Russian petrochemical company, will issue carbon credits following the registration of a solar power projects at one of its facilities, said the company.
The project will be registered with the Global Carbon Council (GCC), an international carbon offsetting programme.
During COP28, the Qatar-registered GCC announced the launch of its own carbon credit registry, which, among other things, will enable Russian businesses to register projects and issue carbon credits, something they are currently prevented from doing by IHS Markit, an international carbon credit market operator.  Green Hydrogen
SIBUR has applied to the GCC to register a solar power project at its POLIEF facility. Once the project is registered, SIBUR will become the first Russian company to issue carbon credits under an international programme since Russia established its own system for emissions trading. SIBUR plans to issue around 18,000 carbon credits.
The solar power plant, which has a capacity of 4.9 MW (10,080 solar panels) and takes up an area of more than 8 hectares, supplies power for the production of Vivilen PET pellets using recycled plastics.
Elena Myakotnikova, Head of SIBUR’s Climate Initiatives and Carbon Regulation, said: “We have been upgrading our production facilities and reducing our environmental footprint thanks to consistent investment over a period of many years. The registration of our carbon credits with the Global Carbon Council will be a milestone in terms of recognition of our climate-related projects, laying the foundation for our carbon credits to be traded on the international market.”  Green Hydrogen

More…

SIBUR to register climate project with Global Carbon Council

Ionomr Innovations raises $26.7 million cad to boost Green Hydrogen sector

Simon Fraser University spinout has raised $55.4 million CAD to date.

Vancouver and Rochester, NY-based electrochemical engineering startup Ionomr Innovations has closed a $26.7-million CAD ($20-million USD) Series A extension.

The financing was led by returning investors NGIF Cleantech Ventures and Pallasite Ventures, and saw participation from Shell Ventures, Chevron Technology Ventures, Finindus, Samsung Ventures, SAIC Capital, N.V. Bekaert, and Asahi Kasei.

According to a spokesperson from Ionomr, the round is an extension raised at a higher valuation. The startup’s last funding round totalling $18.7 million CAD was announced in early 2022. This funding brings its total Series A financing to $46.6 million CAD, and its total funding to $55.4 million CAD.  Green Hydrogen

“The participation of leaders across our industry underscores that Ionomr is delivering proven competitive advantages to our customers and their system users.”

Bill Haberlin

Founded in 2018 and spun out of Vancouver’s Simon Fraser University, Ionomr Innovations develops ion-exchange membranes and polymers, which are designed to be more efficient, cost-competitive solutions for the hydrogen economy that eliminate the need for expensive precious metal requirements for hydrogen production and CO2 electrolysis.

Ionomr’s materials, Pemion and Aemion, are designed for use in fuel cells, hydrogen production, and carbon capture and conversion processes.  Green Hydrogen

Last year, the startup was one of the 13 Canadian companies named to the Global Cleantech 100.

“We are delighted to receive the financial support of industry players that represent the full spectrum of the hydrogen ecosystem,” said Bill Haberlin, CEO of Ionomr Innovations. “The participation of leaders across our industry underscores that Ionomr is delivering proven competitive advantages to our customers and their system users.”

More…

PET Bottles – Focus on circular and sustainable packaging  20-12-2023

Green Hydrogen

PET Bottles – Focus on circular and sustainable packaging  20-12-2023

“The right choice for your production”

“Plastic that makes the difference”

PET Bottles

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Tomra and Sutco Collaborate to Enhance Sorting Capabilities at Svensk Plaståtervinning’s Expanded Facility in Sweden

Svensk Plaståtervinning’s Site Zero, a Swedish plastics recycling facility, has undergone a significant expansion with the support of technology providers Tomra and Sutco.

The facility, located in Motala, Sweden, now boasts over 60 Tomra Autosort units as part of its sorting process for discarded packaging, resulting in 12 marketable polymer fractions. The expansion, completed in late 2022, positions the facility to process up to 42 metric tons of material per hour, contributing to the CEO’s vision of achieving zero waste and closing the loop on plastics in Sweden.  PET Bottles

Mattias Philipsson, CEO of Svensk Plaståtervinning, emphasized the importance of the project in increasing plastic recycling rates in Sweden, aiming to tap into the substantial potential of recyclable materials.

The collaboration with Tomra and Sutco has allowed the facility to adopt state-of-the-art sorting technology, facilitating material recovery and achieving purity levels of up to 98 percent.  PET Bottles

The project reflects a successful partnership, with Tomra providing cutting-edge sorting technology, Sutco leading in plant construction, and Svensk Plaståtervinning driving the initiative.

The resulting Site Zero serves as a model for sorting facilities across Europe, demonstrating the commitment to sustainable practices and environmental stewardship. The facility’s owner has plans to further enhance reprocessing capacities nearby, solidifying the project’s impact on the circular economy and promoting a greener future for plastic recycling. PET Bottles

PET Bottles

Victoria’s largest PET plastic bottle recycling plant opens

A new $50 million PET plastic bottle recycling plant has opened in Melbourne, coinciding with the start of Victoria’s Container Deposit Scheme.

The Circular Plastics Australia (PET) plant has the capability to recycle the equivalent of up to one billion 600ml PET plastic beverage bottles a year into high-quality, food-grade resin, which is then used to make new recycled PET beverage bottles and food packaging such as meat trays and fruit punnets.

PET is a joint venture between Pact Group, Cleanaway Waste Management, Asahi Beverages, and Coca-Cola Europacific Partners (CCEP) and was formed to accelerate the local plastic circular economy.  PET Bottles

Amanda Sellers, CEO of Asahi Beverages, said it is a big step towards creating a truly circular economy in Victoria.

“This plant helps ensure soft drink bottles collected via the Victorian CDS and recycling bins get another life as beverage bottles or food packaging.”

The facility is the biggest of its kind in Victoria and is equipped with state-of-the-art equipment capable of producing 2.5 tonnes of recycled PET resin per hour, and at full production, the facility will employ about 45 people for its 24/7 operations and supported around 60 full-time jobs during its construction.  PET Bottles

Orlando Rodriguez, Managing Director at CCEP, said CCEP is determined to be a leader in Australia’s circular economy.

“Through this investment, alongside the introduction of Victoria’s CDS, we have made great strides in closing the loop on beverage packaging locally. Seven out of 10 of our PET bottles are now made from 100 per cent recycled plastic (excluding caps and labels).”

This is the second PET recycling facility now operational in Australia, with the first, in Albury NSW, commencing operations in March 2022.  PET Bottles

More…

PET Bottles

Focus on circular and sustainable packaging 

The emerging significance of recycling technologies

The increased focus on the environment and climate has pushed companies harder to consider the sustainability of packaging and at the same time maintain its quality. Recycling technologies are critical components of the continuously improving process of transforming discarded plastic into new products.

Advanced and mechanical recycling each have an important role in creating more efficient processes.  PET Bottles

Speaking on the importance of the topic, Bambang Candra, Asia-Pacific commercial vice-president, of Dow packaging & specialty plastics told Packaging South Asia, “At Dow, we recognize that the world simultaneously needs more sustainable packaging options and less waste.

Plastic waste is in large supply – but it is not being accessed.

The gap between the downstream demand for circular plastics and the available supply is significant. The recycling of packaging waste, however, presents considerable logistical and operational challenges – with materials often ending up incinerated or buried along with general household waste.”  PET Bottles

According to Candra, though about 54% of recycled waste comprises rigid plastics, there is significant room for flexible packaging to become more recyclable. “The industry must realize that plastics are simply too valuable to be thrown away.

The 18 million metric tons of recycled plastic waste in 2022 alone generated a total gross product equivalent to CNY (Chinese Yuan) 105 billion (US$14.8 billion) in value. There is value in waste, and we are working to transform waste into circular and renewable solutions that contribute to sustainable packaging.”  PET Bottles

PET Bottles

US Paraxylene Contracts Exhibit a Decline in December

In December, contract prices for U.S. paraxylene (PX) witnessed a decline, dropping by one cent to reach 54 cents per pound (equivalent to USD 1,190.5 per tonne). This dip in prices can be attributed to the persistent downward trend in mixed xylene (MX) prices, coupled with subdued demand in the market. The ongoing decrease in xylene prices follows the culmination of the summer driving season, a period marked by heightened demand for MX due to increased gasoline consumption.

However, the outlook for MX demand suggests a continuing decline throughout the remainder of the year.  PET Bottles

The surplus in paraxylene supply remains a significant factor influencing pricing dynamics. The subdued demand for paraxylene stems from the sluggish market conditions for polyethylene terephthalate (PET), primarily driven by factors such as elevated mortgage rates and interest rates. These economic factors have rendered home purchases, renovations, and automobile acquisitions less affordable for consumers. Consequently, the demand for PET, a major application of paraxylene, has remained low.

Paraxylene plays a pivotal role in the production of polyester, as well as in the manufacturing of terephthalic acid (TPA) or dimethyl terephthalate (DMT). These materials serve as key components in various industries, with approximately 98% of paraxylene utilized for polyester and TPA or DMT production. Moreover, DMT is also employed in the synthesis of polybutylene terephthalate (PBT) resin.  PET Bottles

More…

US Paraxylene Contracts Exhibit a Decline in December

Teijin Frontier Announces Development Of Microft™ MX, A New Material For Sports And Outdoor Wear That Evenly Combines The Texture And Functionality Of Polyester And Nylon

Teijin Frontier Co., Ltd., the Teijin Group’s fibers and products converting company, today announced the development of Microft™ MX, a next-generation, high-quality, high-performance material. This product is made from highly-deformed cross-section multifilament yarn*, which is a uniform mixture of single filaments of polyester and nylon, using a unique spinning technology, as the optimal woven or knitted structure. The evenly mixed polyester and nylon filaments produce deep colors.  PET Bottles

And Microft™ MX has the appearance of a finely woven chambray due to difference in dyeing effect of both materials.

*Multifilament yarn: A filament yarn made by pulling together dozens of single yarns (single fibers) into a single yarn.

The raw yarn has a gently V-shaped highly-deformed cross-section, which provides bulkiness and a spun-like, soft texture. Uniformly mixing polyester and nylon on the surface and in the structure of the woven fabric produces a combination of desirable features from both materials, such as the abrasion resistance and color development capabilities of nylon, and the water absorption, quick-drying properties and shape stability of polyester.  PET Bottles

In recent years, fashions that combine the practicality of sports and outdoor apparel with lifestyle have been expanding in popularity. There is a growing need for fabrics with superior functionality, plus new looks and textures, that differ from conventional products.

Polyester and nylon are often used in sports and outdoor clothing. Advances in product development are being made to take advantage of polyester’s stretch properties, dimensional stability, water absorption and quick-drying properties, and nylon’s abrasion resistance and vivid colors. However, no progress has been made in developing materials that combine the texture and functionality of polyester and nylon. PET Bottles

More…

Teijin Frontier Announces Development Of Microft™ MX, A New Material For Sports And Outdoor Wear That Evenly Combines The Texture And Functionality Of Polyester And Nylon

Proposed Bill Aims to Transform Plastic Bottle Recycling reducing dependence on virgin polyethylene terephthalate (PET)

Spearheaded by the Environmental Protection Authority and collaboratively crafted by experts from the Ministry of Industry and the Food and Beverage Industry Research and Development Center, the bill is positioned to legalize the incorporation of recycled PET (R-PET), particularly in the reuse of plastic bottles for food packaging.

Bekele Mekuria, the director of the Food and Beverage Industry Research and Development Center, underscores the necessity of standardized regulations for R-PET in food packaging. Aligning with the ‘Hazardous Waste Management and Disposal Control Decree Proclamation’ established in 2018, the proposed regulation aims to meticulously outline procedures for integrating R-PET into food packaging.  PET Bottles

The potential impact is immense—projected cost savings of up to USD 50 million annually in PET imports, job creation, and a substantial contribution to environmental preservation. The bill, currently under review by the Ministry of Justice, spans nine sections and over two dozen articles. It delineates roles, responsibilities, and standards for the entire process, encompassing PET material technology, control systems, compliance, and quality standards.

Once approved, the regulation is poised to attract investors to the packaging industry, fostering a sustainable future. It mandates transparent labeling by recycling companies and obligates food producers to inform consumers about packaging specifics, promoting responsible practices.  PET Bottles

This regulatory framework marks a pivotal step towards mitigating the adverse effects of plastic waste, emphasizing the intersection of human health, economic development, and environmental sustainability.

Proposed Bill Aims to Transform Plastic Bottle Recycling reducing dependence on virgin polyethylene terephthalate (PET)

Coca-Cola introduces 100% recycled PET bottles for the first time in Malaysia

The new 100% recycled plastic PET bottles prominently feature the slogan Dari Botol Jadi Botol – signifying the transformative journey each bottle takes to re-enter the supply chain.

Coca-Cola Malaysia is making significant strides towards circularity in plastic packaging. On Dec 14, their nationwide launch featured CocaCola Original Taste and Coca-Cola Zero Sugar 500ml bottles made from 100% recycled plastic bottles, excluding the caps and labels.  PET Bottles

Coca-Cola currently offers at least one brand made from 100% recycled plastic bottles in over 40 countries worldwide, including Indonesia, Myanmar, Vietnam, Thailand, Singapore and now Malaysia.

The launch follows the company’s efforts to address the urgent issue of plastic waste and to promote sustainability in Malaysia. These efforts involve various strategic partnerships aimed at enhancing closed loop circular packaging.

Earlier on Oct 11, Coca-Cola Malaysia, in collaboration with the American Malaysian Chamber Of Commerce (Amcham Malaysia), hosted the Our Future, Our Choice sustainability forum where key stakeholders, including the Natural Resources, Environment and Climate Change (NRECC) Minister Nik Nazmi Nik Ahmad as well as the Malaysian Recycling Alliance (MAREA) were in attendance.  PET Bottles

The panel discussed the role of post-consumer packaging in advancing the circular economy, stressing the importance of creating the right ecosystem for collecting and recycling plastics, while ensuring consumers understand the recycling process.

The Coca-Cola Company (Asean and South Pacific) sustainability and partnerships director Kirsten van Zandwijk stated: “Recognising the urgency and complexity of the plastic waste challenge in Malaysia, we acknowledge the collaborative efforts needed to address this issue.

“In line with our commitment to building a circular economy in the country, we are introducing innovative packaging designs like our new 100% recycled plastic bottles. These bottles align with our brand philosophy of Dari Botol Jadi Botol, emphasising that every bottle has a second life. PET Bottles

We are also expanding collection and recycling programmes and deepening stakeholder and industry partnerships.

More…

Coca-Cola introduces 100% recycled PET bottles for the first time in Malaysia

Textile Industry – Before drinking tea or coffee in a paper cup, know its disadvantages, you will be surprised! 19-12-2023

PET Bottles

Textile Industry – Before drinking tea or coffee in a paper cup, know its disadvantages, you will be surprised! 19-12-2023

“The right choice for your production”

“Plastic that makes the difference”

Textile Industry

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Flame Retardant Could Be Made From Discarded Cocoa Husks

On cocoa farms around the world, cocoa beans are pulled from their pods, and the hard husks are discarded, leaving 20 million tons of plant waste to biodegrade and potentially harm future crops. These husks are a source of lignin, a substance that gives plants their rigidity. It’s extremely abundant—but often wasted.

A new study published in the journal ACS Sustainable Chemistry and Engineering found that the lignin processed from leftover cocoa pod husks could have a new use as an ingredient in flame retardant.  Textile Industry

“Lignin is pretty special, as it is very soluble in organic solvents,” said study co-author Dr. Nicholas Westwood, a professor of chemistry and chemical biology at St. Andrews University in Scotland, in an email. This means lignin can be chemically manipulated to create a number of useful substances relatively easily.

Because of lignin’s malleability, Westwood and his coauthors were able to add a flame-retardant molecule to the processed substance, and found that the modification increased its already naturally high ability to smother flames.

That’s just one possible application. While lignin hasn’t found widespread industrial use yet, scientists hold hope for it to become a greener alternative for fuel and a biodegradable plastic instead of just being leftovers. Processing biomass for food or fuel also produces a massive amount of lignin as a byproduct, which has been converted to materials like activated charcoal or carbon foam. “There are endless possibilities,” Westwood said.  Textile Industry

More…

Textile Industry

Sales of electric cars with Chinese batteries blocked in the United States

In response to the growing influence of Chinese electric car manufacturers and concerns about national security, the Biden administration has taken steps to impede the sale of electric vehicles (EVs) equipped with Chinese batteries and components in the United States. Despite the inevitable shift towards electric mobility, the government aims to curb the proliferation of EVs with ties to China. China has emerged as a major global player in electric vehicle battery production, prompting the U.S. to safeguard its market against potential vulnerabilities.

To deter the adoption of EVs with Chinese connections, the American government has implemented new eligibility criteria for incentives under the “Inflation Reduction Act” plan. Prospective buyers can now qualify for a tax credit of up to $7,500 only if the electric car they purchase does not contain batteries manufactured in the “foreign entity of concern” or components from China, Russia, North Korea, and Iran. Textile Industry

Another stipulation requires that no critical minerals used in the electric car’s components are sourced from China.

This move not only impacts Chinese automakers but also affects global manufacturers like Stellantis and Ford, as it restricts the sale of vehicles with Chinese batteries. While the initial provision faced criticism due to the U.S. automotive sector’s inability to produce electric car batteries independently, adjustments have been made to exclude specific materials from the restriction, as outlined by the U.S. Treasury Department.

Textile Industry

Euro area Dec biz activity falls steeper; manufacturing leads downturn

INSIGHTS

  • Business activity in the euro area fell at a steeper rate in December, according to provisional purchasing manager’s index survey data, according to S&P Global Ratings and Hamburg Commercial Bank.  Textile Industry
  • Manufacturing led the downturn, with output falling for a ninth month running, the rate of decline re-accelerating after the moderation seen in November.

Business activity in the euro area fell at a steeper rate in December, according to provisional purchasing manager’s index (PMI) survey data, closing off a fourth quarter that has seen output fall at its fastest rate for 11 years barring only the early-2020 pandemic months, according to S&P Global Ratings and Hamburg Commercial Bank (HCOB).

Downturns were again recorded across the manufacturing sector, which reported a further steep fall in inflows of new business, leading to a further depletion of backlogs of work.

Jobs were cut for a second month running as firms scaled back operating capacity in line with the worsening order book situation and persistent gloomy prospects for the year ahead, with future sentiment remaining well below its long-run average despite lifting slightly higher.  Textile Industry

Factories also cut inventories of inputs at a rate not seen since 2009.

Inflation signals in the euro area were mixed: input cost inflation cooled but selling price inflation accelerated, the latter notably remaining elevated by historical standards, S&P Global said in a release.

The seasonally adjusted HCOB Flash eurozone composite PMI output index registered 47 in December, down from 47.6 in November to signal a seventh consecutive monthly reduction in business activity across the euro area.  Textile Industry

The weak reading rounds off the sharpest average quarterly decline in activity recorded by the survey since the fourth quarter of 2012, if early pandemic lockdown months are excluded.

More…

Textile Industry

Before drinking tea or coffee in a paper cup, know its disadvantages, you will be surprised!

  1. The Deceptive Allure of Convenience

The allure of convenience is undeniable, especially in a society that values efficiency and time-saving solutions. Paper cups, celebrated for their disposability, seem to offer a quick and easy fix for those constantly on the move. However, does the convenience of a paper cup overshadow potential health and environmental concerns?

1.1 Environmental Fallout

While the disposable nature of paper cups may seem convenient, it comes at a considerable environmental cost.  Textile Industry

The seemingly innocent act of using a paper cup contributes to the already escalating problem of single-use plastic alternatives. The environmental fallout demands a closer look at the true impact of our convenience-driven choices.

  1. The Plastic Predicament

Contrary to popular belief, paper cups are not entirely made of paper. They often feature a hidden plastic lining, a design choice aimed at preventing leakage. This raises questions about the environmental friendliness of these seemingly innocent vessels.

2.1 The Recycling Quandary

The blend of paper and plastic in these cups creates a recycling challenge.

The intricate separation process required for recycling diminishes the eco-friendly image of paper cups. This underscores the need for a more sustainable approach to our daily choices.  Textile Industry

  1. The Temperature Tango

One may not consider the interaction between hot beverages and paper cups, but this delicate dance can impact both taste and safety.

3.1 Heat and Chemical Interaction

When hot liquids come into contact with paper cups, chemical interactions can occur. This phenomenon raises concerns about the potential transfer of harmful substances from the cup to your drink. Textile Industry

The unsuspecting consumer may be unknowingly exposed to these substances, highlighting a previously overlooked aspect of the paper cup experience.

More…

Before drinking tea or coffee in a paper cup, know its disadvantages, you will be surprised!

Shale production in the United States restarts, threat to OPEC

Shale oil production is experiencing a resurgence in the United States, posing a significant challenge to OPEC+’s efforts to constrain production for price control. The current surge indicates an estimated daily output of 13.3 million barrels, surpassing the previous US federal government prediction of 12.5 million barrels, and even surpassing the entire production of Venezuela.  Textile Industry

This revival in shale production is attributed to advancements in technology, which have streamlined and accelerated the extraction process. In the aftermath of the 2014 market bubble that impacted the sector, American companies redirected their focus towards process enhancement and ensuring the profitability of investments, resulting in a notable rebound in shale oil production.

As reported by Bloomberg, the resurgence of shale in the United States threatens to disrupt OPEC+’s strategic approach, which relies on limiting production to influence and stabilize oil prices. The scale of the production increase underscores the resilience and adaptability of the US shale industry, underscoring its potential to reshape the global oil market landscape.  Textile Industry

Shale production in the United States restarts, threat to OPEC

Bangalore Hosts The Lenzing Conclave: Spearheading Sustainable Solutions for the Textile Industry

The Lenzing Group, a global leader in wood-based specialty fibers, organized ‘The Lenzing Conclave’ in Bengaluru. This event served as a platform for brands, retailers, and selected garment manufacturers to gather and exchange insights on current consumption trends and the future trajectory of textile fibers and fabrics leading up to 2030. The discussions delved into the crucial factors driving dynamic transformations within the industry.

The showcase featured a comprehensive display of end-products utilizing Lenzing fibers across various segments such as denim, home textiles, intimate and loungewear, general outerwear, and traditional wear. Participants had the opportunity to directly experience Lenzing’s latest products and innovations.  Textile Industry

Notably, the exhibition highlighted the impressive variety of LENZING™ ECOVERO™ black fibers, renowned for delivering exceptional depth of black color in fabrics, and LENZING™ ECOVERO™ with REFIBRA™ technology, a step closer to a circular economy. This innovative offering reflects Lenzing’s commitment to sustainability and the pursuit of groundbreaking products. Recently, Lenzing transformed its Indonesian manufacturing site to produce LENZING™ ECOVERO™ fibers, certified with the internationally recognized EU Ecolabel for environmental excellence[1]. The site will also provide LENZING™ ECOVERO™ black fibers for Asian customers.  Textile Industry

As a trailblazer in the evolving textile industry, Lenzing continues to introduce pioneering and environmentally conscious solutions that align with the evolving demands of the Indian market. The conclave witnessed enthusiastic participation from essential stakeholders, fostering valuable networking opportunities and collaborative dialogues, further solidifying Lenzing’s position as a frontrunner in the ever-changing textile landscape.

Bangalore Hosts The Lenzing Conclave: Spearheading Sustainable Solutions for the Textile Industry

With over two decades of experience in the Italian packaging machinery industry, I have played a pivotal role in contributing to the sector’s unprecedented success

As of 2023, the industry has achieved a groundbreaking milestone, surpassing €9 billion in total sales revenues, marking a remarkable 6% increase from the previous year and securing its third consecutive record.

My leadership as the Ucima Chairman has witnessed the industry’s robust growth primarily driven by exports, constituting an impressive 81.3% of revenues and expected to reach €7.36 billion by year-end—an outstanding 12% surge from 2022. Notably, export sales have seen substantial increases across diverse geographical regions, with North America, the European Union, Asia, and South America experiencing year-on-year growth ranging from 17% to 31%.  Textile Industry

Despite the positive outlook for 2024, challenges loom on the horizon, notably the impact of evolving geopolitical scenarios and pending EU directives on packaging usage. Nevertheless, the industry remains resilient, having secured a record 8.2 months’ worth of orders.

While celebrating these achievements, there is a need for cautious optimism, as domestic sales have experienced a concerning 14% decline, attributed to the inflationary crisis and uncertainties surrounding Industry 4.0. As the industry navigates through these challenges, the RePowerEU initiative’s allocation of €6.3 billion for the Industry 5.0 plan is seen as a positive development, though more clarity is sought on fund distribution and criteria.  Textile Industry

In terms of global leadership, the Italian packaging industry continues to shine, with Italian-made technologies enjoying sustained demand worldwide. I have championed innovation within the industry, emphasizing the integration of artificial intelligence solutions into machinery—a key focus for future development and international expansion.

Ucima’s active involvement in advocating for the Italian waste recycling model is evident in our collaboration with other supply chain associations. The recent positive outcome in the European Parliament’s packaging directive vote is applauded, but our commitment to defending our unique waste recycling system remains unwavering. Textile Industry

With over two decades of experience in the Italian packaging machinery industry, I have played a pivotal role in contributing to the sector's unprecedented success

Plastic loop – Eurecat Develops New Ultra-Thin Smart Interface for New Generation of Cars 18-12-2023

Textile Industry

Plastic loop – Eurecat Develops New Ultra-Thin Smart Interface for New Generation of Cars 18-12-2023

“The right choice for your production”

“Plastic that makes the difference”

Plastic loop

yuan vs usd

Bright-PET chips – EXCLUSIVE-Eni exploring sale of stake in bioplastic maker Novamont 

More…

Plastic loop

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

These Chinese LFP batteries boast ultrafast charging

In a groundbreaking development, Zeekr, a brand under the Geely group, has unveiled a cutting-edge lithium-iron-phosphate (LFP) battery during the Zeekr Power Day event. Known as the Golden Brick Battery, this innovation promises an astonishing 500 km of autonomy in just 15 minutes, leveraging an 800 Volt architecture. Presented as a game-changer in the field of LFP batteries, known for their cost-effectiveness and ease of production compared to NMC lithium-ion counterparts, the Golden Brick Battery is set to hit the market in 2027, featuring an unprecedented 80% plus active material percentage.

What sets the Golden Brick apart is its remarkable resilience – proven to function flawlessly after enduring extreme conditions, including an 8-hour exposure to -45 degrees and exposure to flames at 1,000 degrees.  Plastic loop

This remarkable achievement was showcased during Zeekr Power Day, where the company illustrated its progress and future plans.

Notably, Svolt, a Chinese company under Great Wall ownership, also announced a revolutionary product during its Battery Day event. The Svolt Short Blade, featuring LFP chemistry and an 800 Volt architecture, can achieve a rapid 5C charging speed, translating to a remarkable 350 km of autonomy in just 10 minutes. Excitingly, the Short Blade is expected to hit the market in 2024, further advancing the landscape of fast-charging LFP batteries.  Plastic loop

Plastic loop

From Japan, a system for producing cheaper batteries

A breakthrough in battery technology has emerged from Japan, promising to revolutionize the production of lithium cobalt oxide, a crucial component in lithium-ion batteries. Researchers from Hokkaido University and Kobe University have developed a groundbreaking method that synthesizes lithium cobalt oxide at a significantly lower temperature of 300 degrees Celsius, in contrast to the current 800 degrees Celsius requirement, and achieves a remarkable tenfold increase in speed.

Traditionally, manufacturing lithium cobalt oxide involves lengthy industrial processes spanning 10 to 20 hours, necessitating exposure to high temperatures.

The Japanese researchers, however, have streamlined the process to a mere 30 minutes at a lower temperature, resulting in substantial time and energy savings.

The innovative approach employs cobalt hydroxide and lithium hydroxide as base materials, with sodium and potassium hydroxide as additives. Through systematic experimentation, the team perfected a hydroflow process for synthesizing layered crystals of lithium cobalt oxide.  Plastic loop

While the newly produced compound exhibits slightly lower technical characteristics and electrochemical properties compared to its high-temperature counterpart, it still delivers comparable performance.

Professor Masaki Matsui, leading the research project, highlighted the crucial role of water molecules in enhancing the crystallinity of the final product, underscoring a deep understanding of the chemical reactions driving the production process.

This groundbreaking method holds promise for accelerating battery production at reduced costs, contributing to the widespread adoption of electric vehicles and fostering a more sustainable future.  Plastic loop

Plastic loop

Closing the plastic loop

Plastic products bring important benefits to society – they help improve living standards and deliver health, safety and sustainability benefits. Plastic waste, however, is a global issue and where waste is not managed appropriately, it ends up polluting the environment. Estimates suggest that of the 353 million tonnes of plastic waste generated globally, only 9% is recycled, and the remainder goes to landfill or incineration – or is unmanaged after use.

Shell, alongside many others, is committed to finding lasting solutions to plastic waste. We want to play our part in the transformation of the plastics value chain from linear to circular, reducing the need for raw materials and introducing more recycled products into everyday life.  Plastic loop

Chemical recycling: key to tackling plastic waste

In recent decades, plastic recycling has mostly been limited to plastic waste streams which are relatively easy to collect and mechanically recycle like drink bottles or milk containers. However, alternative techniques are needed for plastics that cannot be mechanically recycled and are currently incinerated or go to landfill. These are hard to recycle plastics like snack bags, plastic film, garden furniture and others.

Chemical or advanced recycling uses different technologies to expand the types of plastics that can be recycled. Shell is working on several technologies to utilise waste and is focusing particularly on chemical recycling through pyrolysis: a special heating process that turns hard-to-recycle plastics into a liquid.  Plastic loop

This liquid, referred to as pyrolysis oil, replaces virgin hydrocarbons in the production of chemicals which are the building blocks of a wide range of products we use every day, including new plastic products.

More…

Closing the plastic loop

Eurecat Develops New Ultra-Thin Smart Interface for New Generation of Cars

The technology center presents the Púlsar project, which has developed a smart plastic surface just 3 millimeters thick.

The Eurecat technology center has developed a smart plastic surface just 3 millimeters thick, which has an interface that allows users to communicate with a machine, software or intuitive system with built-in LED lighting and capacitive sensors which is expected to be embedded in the central electronic system of the new generation of cars.

“The need for digital transformation and the growing importance of design, integration, personalisation and standing out from the competition means the industry is constantly evolving and developing highly innovative products and services,” says David Pardos, head of business development in Eurecat’s Mobility team.  Plastic loop

“By way of example, functional surfaces with haptic response activation featuring tactile sensations are gaining ground.”

The innovation has been created as part of the Púlsar project which has been run at Eurecat’s plastronics pilot plant. The facility specializes in functional printing and embedded devices and “has a track record spanning over 10 years of experience in electronics whether printed, hybrid or injected in plastic parts and functional fabrics,” notes Cristina Casellas, head of technology transfer at Eurecat. “This enables the technology centre to deliver solutions to complex and specific challenges across a wide range of sectors such as the automotive industry.”  Plastic loop

The Púlsar project can be seen at the Automotive Interiors fair in Stuttgart, Germany, where Eurecat is also showcasing plastic parts which imitate various textures such as marble, wood and fabric along with plastronics parts simulating push buttons with printed contact sensors and embedded optoelectronic devices.

Eurecat Develops New Ultra-Thin Smart Interface for New Generation of Cars

New standard for circular plastics ensures higher quality and cost reduction

Cirplus has developed a new standard for the use of recycled plastics together with the IKK — Institute of Plastics and Circular Economy and the Kunststoff-Institut Luedenscheid.

DIN SPEC 91481 improves the quality assurance of polyamide-based recyclates through the correction of previously insufficient data quality. It provides clear guidelines for the classification and description of waste and recyclates, thus simplifying trade in recycled plastics. In addition, the cooperation partners have developed a concept for a digital product passport for recycled plastics and waste along the entire value chain, which can also be implemented at European level.  Plastic loop

The digital product passport in accordance with DIN SPEC 91481 ensures comprehensive data collection and processing from raw material to compound. The aim is to ensure the data quality of the material over its entire life cycle, and to create and legally pass on the often-missing information at raw material level.

“Quality variations and price differences between virgin and recycled plastics currently make it difficult to expand the recyclate market. Standards facilitate the use and procurement of recycled plastics.  Plastic loop

They are therefore a prerequisite for the scaling of the recycling industry. DIN SPEC 91481 creates more clarity for polyamide-based waste and recyclates and provides an important step towards a deeper digitalisation of the plastics and waste industry,” remarks Christian Schiller, founder and CEO of Cirplus.

More…

New standard for circular plastics ensures higher quality and cost reduction

Copyright: Cirplu

US import prices fall 0.4%, export prices by 0.9% in Nov 2023

The price index for imported fuel declined by 5.6 per cent in November following a 3.7-per cent drop in October. The November decrease was the largest monthly decline since the index fell by 5.6 per cent in February this year.

Prices for non-fuel imports in the United States rose by 0.2 per cent in the month, after declining by 0.2 per cent in each of the three previous months. The November increase was the first one-month advance since a 0.4-per cent rise in February 2023.

Despite the November increase, non-fuel import prices declined by 0.4 per cent over the past year.  Plastic loop

The price index for non-fuel industrial supplies and materials rose by 0.2 per cent in November following a 0.6-per cent decline the previous month.

Prices for major finished goods import categories remained mostly unchanged in November.

Lower prices for non-agricultural exports in November more than offset higher agricultural prices.

Non-agricultural export prices decreased by 1 per cent for the second consecutive month in November. The declines followed a 2.7-per cent increase for the third quarter this year, a BLS release said.  Plastic loop

The price index for non-agricultural industrial supplies and materials fell by 2.2 per cent in November, after decreasing by 2.4 per cent the previous month. Lower fuel prices drove the declines for both months, decreasing by 5.1 per cent in November and by 4.3 per cent in October.

More…

US import prices fall 0.4%, export prices by 0.9% in Nov 2023

Plastic tax – The APR Design® for Plastics Recyclability Program, formerly known as Meets Preferred Guidance (MPG), is undergoing a notable expansion, introducing six additional packaging components 16-12-2023

Plastic loop

Bright-PET chips – EXCLUSIVE-Eni exploring sale of stake in bioplastic maker Novamont 18-12-2023

 

“The right choice for your production”

“Plastic that makes the difference”

Bright-PET chips

Bright-PET chips

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

 Bright-PET chips

 Bright-PET chips

Polyestertime
ITEM 11/12/2023 18/12/2023 +/-
Bottle grade PET chips domestic market 6,800 yuan/ton 6,800 yuan/ton –
Bottle grade PET chips export market 875 $/ton 875 $/ton –
Filament grade Semidull chips domestic market 6,620 yuan/ton 6,620 yuan/ton –
Filament grade Bright chips domestic market 6,650 yuan/ton 6,640 yuan/ton -10
Pure Terephthalic Acid PTA domestic market 5,715 yuan/ton 5,655 yuan/ton -60
Pure Terephthalic Acid PTA export market 700 $/ton 700 $/ton –

 
Monoethyleneglycol MEG domestic market 4,065 yuan/ton 4,160 yuan/ton +95
Monoethyleneglycol MEG export market 480 $/ton 492 $/ton +12
Paraxylene PX FOB  Taiwan market

 Bright-PET chips

 974 $/ton 982 $/ton
 +8
Paraxylene PX FOB  Korea market 951 $/ton 959 $/ton +8
Paraxylene PX FOB EU market 1,030 $/ton 1,005 $/ton -25
Polyester filament POY 150D/48F domestic market 7,425  yuan/ton 7,400 yuan/ton
 -25
Recycled Polyester filament POY  domestic market 7,500 yuan/ton 7,500 yuan/ton –
Polyester filament DTY 150D/48 F domestic market 8,850 yuan/ton 8,820 yuan/ton -30
Polyester filament FDY 68D24F

 Bright-PET chips

 8,800 yuan/ton 8,800 yuan/ton –
Polyester filament FDY 150D/96F domestic market 8,050 yuan/ton 8,100 yuan/ton +50
Polyester staple fiber 1.4D 38mm domestic market 7,200 yuan/ton 7,180 yuan/ton -20
Caprolactam CPL domestic market 12,850 yuan/ton 13,000 yuan/ton
 +150
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,850 $/ton 1,850 $/ton –
Nylon 6 chips conventional spinning domestic  market 13,750 yuan/ton 13,950 yuan/ton +200
Nylon 6 chips  high speed spinning domestic  market

 Bright-PET chips

 14,150 yuan/ton 14,250 yuan/ton +100
Nylon 6.6 chips domestic  market 19,800 yuan/ton 19,600 yuan/ton -200
Nylon6 Filament POY 86D/24F domestic  market 16,250 yuan/ton 16,350 yuan/ton +100
Nylon6 Filament DTY 70D/24F domestic  market 18,400 yuan/ton 18,500 yuan/ton- +100
Nylon6 Filament FDY  70D/24F  17,100 yuan/ton 17,050 yuan/ton -50
Spandex 20D  domestic  market

 Bright-PET chips

 35,000 yuan/ton 35,000 yuan/ton –
Spandex 30D  domestic  market 33,500 yuan/ton 33,500 yuan/ton –
Spandex 40D  domestic  market  30,500 yuan/ton 30,500 yuan/ton –
Adipic Acid domestic market 8,700 yuan/ton 8,650 yuan/ton -50
Benzene domestic market

 Bright-PET chips

 6,970 yuan/ton 7,000 yuan/ton +30
Benzene overseas  market 842 $/ton 866 $/ton +24
Ethylene South East market 890 $/ton 850 $/ton -40
Ethylene NWE market 744 $/ton 744 $/ton –
Acrylonitrile ACN  domestic market

 Bright-PET chips

 9,700 yuan/ton 9,700 yuan/ton –
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 12,900 yuan/ton 12,800 yuan/ton -100
PP Powder domestic market

 Bright-PET chips

 7,300 yuan/ton 7,300 yuan/ton –
Naphtha overseas market  641 $/ton 683 $/ton +42
Phenol domestic market 7,742 yuan/ton 7,862 yuan/ton +120

r-PET high end eco-friendly chips =7,900 yuan/ton  — 7,900 yuan/ton   –

 Bright-PET chips

EXCLUSIVE-Eni exploring sale of stake in bioplastic maker Novamont

Eni is reportedly exploring the possibility of selling a minority stake in its bioplastic subsidiary, Novamont, engaging in discussions with potential investors, in a move that could value the bioplastic giant at approximately €1 billion ($1.1 billion).

Earlier this year, Eni expanded its chemical portfolio by acquiring the remaining 64% of Novamont, previously held by private equity funds Investitori Associati II and NB Renaissance. Bright-PET chips

Eni now aims to expedite Novamont’s growth by seeking partnerships with investors, potentially enhancing the sustainability of its overall chemical business and increasing exposure to the circular economy sector.

Novamont, located in Piedmont and owned through Eni’s chemical unit, Versalis, stands as the global leader in bioplastic production. Noteworthy investors expressing interest in the prospective deal include Norway’s private equity fund HitecVision and U.S. fund Blackstone. Discussions remain in their early stages, and Eni has not yet determined the exact stake size for potential sale.

In contrast to traditional plastics, predominantly derived from fossil fuels and posing environmental challenges, bioplastics such as Novamont’s MATER-BI are made from natural or renewable sources and boast biodegradable properties. Novamont’s extensive patent portfolio, with over 1,400 patents and applications, underscores its commitment to advancing sustainable alternatives in the bioplastic industry. Bright-PET chips

EXCLUSIVE-Eni exploring sale of stake in bioplastic maker Novamont

EPA Begins Process to Prioritize Five Chemicals for Risk Evaluation Under Toxic Substances Control Act

Today, the U.S. Environmental Protection Agency (EPA) announced that it is beginning the process to prioritize five additional toxic chemicals for risk evaluation under the nation’s premier chemical safety law. If, during the 12-month long statutory process, EPA designates these five chemicals as High Priority Substances, EPA will then begin risk evaluations for these chemicals. Bright-PET chips

EPA plans to prioritize the following chemicals for risk evaluation under the Toxic Substances Control Act (TSCA):

  • Acetaldehyde (CASRN 75-07-0),
  • Acrylonitrile (CASRN 107-13-1),
  • Benzenamine (CASRN 62-53-3),
  • 4,4’-Methylene bis(2-chloroaniline) (MBOCA) (CASRN 101-14-4), and
  • Vinyl Chloride (CASRN 75-01-4).

“Under the Biden-Harris Administration, EPA has made significant progress implementing the 2016 amendments to strengthen our nation’s chemical safety laws after years of mismanagement and delay. Today marks an important step forward,” said Assistant Administrator for the Office of Chemical Safety and Pollution Prevention Michal Freedhoff.  Bright-PET chips

“Moving forward to comprehensively study the safety these five chemicals that have been in use for decades is key to better protecting people from toxic exposure.”

“Most vinyl chloride is used to make polyvinyl chloride (PVC) plastic, which poses significant health and environmental problems that have been known for over 50 years. This is one of the most important chemical review processes ever undertaken by the EPA. I applaud the EPA for launching this review,” said Judith Enck, President of Beyond Plastics and former EPA Regional Administrator.

This step is consistent with a commitment from the Biden-Harris Administration to understand and address environmental and toxic exposures as part of the Cancer Moonshot’s mission to end cancer as we know it, and as progress on delivering environmental justice. Bright-PET chips

More…

EPA Begins Process to Prioritize Five Chemicals for Risk Evaluation Under Toxic Substances Control Act

Plastic tax – The APR Design® for Plastics Recyclability Program, formerly known as Meets Preferred Guidance (MPG), is undergoing a notable expansion, introducing six additional packaging components 16-12-2023

“Plastic that makes the difference”

“Plastic that makes the difference”

Plastic tax

The German government is reportedly in the process of devising a plastic packaging tax, as disclosed by sources in German media

Steffen Hebestreit, a government spokesperson, has confirmed that the federal administration aims to levy charges on companies responsible for introducing plastic into the market. The anticipated consequence is that these companies will likely transfer the incurred costs to consumers. This initiative mirrors the EU’s plastic levy implemented in 2021, wherein 80 Euro cents per kilogram of non-recyclable packaging waste are charged. Presently, the German government, alongside several other EU counterparts, covers the 1.4 billion Euro levy from the state treasury.  Plastic tax

Since the commencement of 2023, manufacturers and importers of plastic in Spain have been subjected to a charge of 45 Euro cents per kilogram of plastic. Meanwhile, Italy is set to implement a tax on single-use packaging starting in 2024. According to reports from Germany, the projected impact on the average consumer would amount to an annual payment of €30 for the plastic tax. This move aligns with broader European efforts to address environmental concerns and promote sustainable practices in packaging and waste management.

Plastic tax

Werner & Mertz in cooperation with Alpla has increased the share of rPET from the Yellow Bag to 75% in their bottles

Werner & Mertz, in collaboration with Alpla, has significantly elevated the proportion of recycled PET (rPET) sourced from the Yellow Bag to 75% in their PET bottles. This accomplishment is part of Germany’s innovative dual-system plastic packaging collection, a pioneering initiative for the circular economy. The system serves as an optimal reservoir for the creation of new packaging through resource-efficient mechanical recycling, aligning with the principles of a climate-friendly circular economy.

The partnership between Werner & Mertz and Alpla within the Recyclate Initiative has yielded success in establishing a genuine circular economy. The Frosch PET bottles, manufactured by the German cleaning products company, now boast a composition of 75% rPET from the Yellow Bag, with the remaining 25% sourced from European deposit bottle collections, all subject to mechanical recycling.  Recycled PET

This achievement was facilitated by cutting-edge sorting facilities and insights gained from continuous monitoring of delivered PET bales in the recycling plant. Alpla’s advancements in sorting efficiency through software and computer technology have played a crucial role in enhancing the precision and speed of sorting.

It is crucial to note the origin of plastic packaging, as demonstrated by the success of recycling plastic from the Yellow Bag. The study by ETH Zürich emphasizes that the combustion of fossil carbon for plastics production far exceeds the carbon contained as feedstock in plastics. This revelation underscores the environmental significance of mechanical recycling over incineration, which not only reduces plastic waste but also minimizes greenhouse gas emissions associated with plastic production. The commitment to using recycled plastic from reliable sources contributes significantly to a more sustainable and climate-friendly circular economy. C

Visit Werner & Mertz

Visit Alpla

Plastic tax

North American PET recycling rate drops to 37.8% in 2022: NAPCOR

In its 2022 PET Recycling Report, the National Association for PET Container Resources (NAPCOR), representing the PET industry in the US, Canada, and Mexico, disclosed a dip in the North American PET recycling rate to 37.8%, down from 38.4% in 2021. Notably, the US experienced a decrease from 30.3% to 29% during the same period. Despite this, the report highlighted a milestone as the market consumption of recycled PET (rPET) bottles surpassed 50% in the US and Canada. Plastic tax

Moreover, the report indicated a 15% rise in recycled content usage in US bottles. NAPCOR projected a substantial increase in PET collection—1.75 billion pounds, an 85% boost compared to 2022—to meet the target of 25% rPET content in all bottles by 2025, with a subsequent goal of reaching 50% by 2030.

To address this challenge, the association urged the implementation of new policies and enhancements in recycling infrastructure to meet the escalating demand for post-consumer recycled content in North American markets. NAPCOR’s executive director, Laura Stewart, emphasized the imperative need for collaborative efforts among manufacturers, consumers, and packagers to effect significant changes for achieving full circularity in the PET industry.  Plastic tax

The report also underscored an 88% increase in the use of recyclate from post-consumer PET thermoforms in 2022, with an average post-consumer rPET content of 12%.

Plastic tax

Sulzer launches new biodegradable polymer for bioplastics

Sulzer, the Swiss technology giant, is broadening its bioplastics repertoire with the introduction of CAPSUL™, a cutting-edge licensed technology designed for the continuous manufacturing of polycaprolactone (PCL). PCL, a biodegradable polyester widely utilized in packaging, textiles, agriculture, and horticulture, is at the forefront of Sulzer’s sustainable plastic solutions.

CAPSUL™ stands out for its seamless end-to-end process, ensuring optimal performance in producing high-quality PCL grades at competitive rates.

This addition to Sulzer’s suite of renewable and circular plastic technologies, which includes polylactic acid (PLA) process technology, consolidates the company’s commitment to environmental responsibility.  Plastic tax

The CAPSUL™ PCL technology, developed by Sulzer Chemtech, integrates purification and polymerization steps into a fully streamlined, highly efficient, and continuous process.

This innovative biopolymer technology is versatile, adapting seamlessly to a wide range of industrial scales, and is poised to accelerate the adoption of biodegradable and compostable PCL. Key applications for premium PCL grades include consumer packaging, 3D printing, footwear, agricultural films, textiles, and medical devices.

Uwe Boltersdorf, President of the Chemtech Division at Sulzer, expressed enthusiasm about the role of PCL in curbing plastic waste, stating, “We are thrilled to facilitate the large-scale production of PCL from both conventional and renewable resources.

This aligns with our ongoing support for industry stakeholders in their journey towards sustainability.”  Plastic tax

Plastic tax

Tesla: ok to build the largest Gigafactory in the world

Tesla has secured the necessary permits to initiate the construction of its colossal Gigafactory in Mexico, as confirmed by documents obtained by the Milenio news agency from local and federal authorities. The Secretariat for the Environment and Natural Resources (SEMARNAT) has announced that all required documents for final authorization from the Mexican federal government are ready, signaling a swift realization of the Gigafactory.

With the recent acquisition of the designated land by Tesla, the project appears to be progressing in the right direction. The actual commencement of construction, however, remains uncertain, though local media speculates that it could kick off within the next few weeks.  Plastic tax

Simultaneously, the state of Nuevo Leon is actively developing an industrial district to support the Gigafactory. Investments exceeding $130 million are earmarked for infrastructure, including roads, to facilitate Tesla’s operations in the region. Mayor Jesus Nava of Santa Catarina hopes for construction to commence by the first half of 2024.

In a departure from his usual approach, Elon Musk has expressed a desire for caution regarding the Mexican factory. While groundwork is being laid, he stated, “we want to get a good idea of what the global economy is like before we go full speed.”

The Gigafactory, announced in March as the world’s largest electric vehicle plant, is anticipated to require an investment of approximately 5 billion euros and will produce models based on Tesla’s next-generation platform, supporting both the Model 2 and the company’s robotaxi. Plastic tax

Tesla: ok to build the largest Gigafactory in the world

The APR Design® for Plastics Recyclability Program, formerly known as Meets Preferred Guidance (MPG), is undergoing a notable expansion, introducing six additional packaging components

This initiative, a cornerstone for third-party validation, assures adherence to North American recycling system standards and attaining the esteemed Preferred status. The forthcoming program expansions include PET and Colored HDPE containers, packaging constructions, Natural HDPE packaging, and PE films.

With an impressive two-decade track record, APR Design® Recognition has meticulously assessed packaging from over 120 companies, fostering widespread adoption of impactful innovations. This has significantly improved the recyclability of plastic packaging and contributed to reducing plastic waste. Ruben Nance, APR’s Preferred Design Recognition Program Director, emphasizes the positive implications of the program’s expansion, noting it will save time, effort, and resources for brands and retailers in identifying recyclable packaging solutions.  Plastic tax

The APR Design® Recognition program encompasses three distinct paths: Preferred Design, Critical Guidance, and Responsible Innovation. Despite differing approaches, all paths lead to the same recognition level, affirming a product’s adherence to the highest criteria for recyclability. This framework not only acknowledges but rewards component and packaging manufacturers, serving as a catalyst for addressing recycling challenges.

A notable aspect of the program is its contribution to enhancing high-quality Post-Consumer Recycled Content (PCR) in the market.

By setting stringent standards and recognizing products meeting these criteria, the program actively promotes the use of recycled materials in packaging, fostering a more sustainable and circular approach.  Plastic tax

The program’s expansion, incorporating PET and Colored HDPE containers, packaging constructions, Natural HDPE packaging, and PE films, reflects a proactive response to the evolving landscape of sustainable packaging.

This underscores APR’s commitment to staying abreast of industry developments and addressing emerging challenges associated with various plastic materials.

Ruben Nance’s emphasis on saving time, effort, and resources for brands and retailers aligns with the broader industry shift towards sustainability.

By providing a standardized recognition system, APR’s program streamlines the identification of recyclable packaging solutions, facilitating decision-making for businesses and aligning with sustainability goals. Plastic tax

The program’s acknowledgment of Responsible Innovation is noteworthy, incentivizing companies to explore new avenues for sustainable packaging beyond standard recyclability. This forward-thinking approach positions APR as a driver of positive change within the industry, encouraging continuous improvement and innovation.

In conclusion, the APR Design® Recognition program’s expansion marks a significant milestone in the journey towards more sustainable plastic packaging. With its multifaceted approach and anticipation of further expansions, APR demonstrates its commitment to driving positive change and guiding the industry towards sustainable practices. Initiatives like APR’s play a pivotal role in navigating the complexities of sustainable packaging, incentivizing positive practices within the industry. Plastic tax

The APR Design® for Plastics Recyclability Program, formerly known as Meets Preferred Guidance (MPG), is undergoing a notable expansion, introducing six additional packaging components. This initiative, a cornerstone for third-party validation, assures adherence to North American recycling system standards and attaining the esteemed Preferred status. The forthcoming program expansions include PET and Colored HDPE containers, packaging constructions, Natural HDPE packaging, and PE films. With an impressive two-decade track record, APR Design® Recognition has meticulously assessed packaging from over 120 companies, fostering widespread adoption of impactful innovations. This has significantly improved the recyclability of plastic packaging and contributed to reducing plastic waste. Ruben Nance, APR's Preferred Design Recognition Program Director, emphasizes the positive implications of the program's expansion, noting it will save time, effort, and resources for brands and retailers in identifying recyclable packaging solutions. The APR Design® Recognition program encompasses three distinct paths: Preferred Design, Critical Guidance, and Responsible Innovation. Despite differing approaches, all paths lead to the same recognition level, affirming a product's adherence to the highest criteria for recyclability. This framework not only acknowledges but rewards component and packaging manufacturers, serving as a catalyst for addressing recycling challenges. A notable aspect of the program is its contribution to enhancing high-quality Post-Consumer Recycled Content (PCR) in the market. By setting stringent standards and recognizing products meeting these criteria, the program actively promotes the use of recycled materials in packaging, fostering a more sustainable and circular approach. The program's expansion, incorporating PET and Colored HDPE containers, packaging constructions, Natural HDPE packaging, and PE films, reflects a proactive response to the evolving landscape of sustainable packaging. This underscores APR's commitment to staying abreast of industry developments and addressing emerging challenges associated with various plastic materials. Ruben Nance's emphasis on saving time, effort, and resources for brands and retailers aligns with the broader industry shift towards sustainability. By providing a standardized recognition system, APR's program streamlines the identification of recyclable packaging solutions, facilitating decision-making for businesses and aligning with sustainability goals. The program's acknowledgment of Responsible Innovation is noteworthy, incentivizing companies to explore new avenues for sustainable packaging beyond standard recyclability. This forward-thinking approach positions APR as a driver of positive change within the industry, encouraging continuous improvement and innovation. In conclusion, the APR Design® Recognition program's expansion marks a significant milestone in the journey towards more sustainable plastic packaging. With its multifaceted approach and anticipation of further expansions, APR demonstrates its commitment to driving positive change and guiding the industry towards sustainable practices. Initiatives like APR's play a pivotal role in navigating the complexities of sustainable packaging, incentivizing positive practices within the industry.

Minnesota Welcomes State-of-the-Art Flexible Film Recycling Facility

Myplas USA, a global subsidiary of MRI Investments and the proud owner of Myplas Pty Ltd, a renowned recycling business based in South Africa, has recently inaugurated a cutting-edge 170,000-square-foot flexible film recycling facility in Rogers, Minnesota.

This facility is dedicated to the recycling of various materials, including pallet wrap, shrink wrap, single-use shopping bags, and select food packaging.

Andrew Pieterse, CEO of Myplas USA, expressed his enthusiasm on this momentous occasion, stating, “This marks a significant milestone for Myplas as we establish our U.S. headquarters and unveil our inaugural U.S. recycling facility in Minnesota. The realization of this vision has been an extraordinary journey, and we take pride in contributing our expertise to this groundbreaking initiative. The unwavering commitment of our partners has played a pivotal role in bringing us to this juncture, and we eagerly anticipate the promising future that awaits us.”  Plastic tax

Upon reaching maximum operational capacity, the facility is poised to recycle nearly 90 million pounds of plastic waste annually, providing employment opportunities for close to 200 individuals.

Despite the annual consumption of 12 to 15 billion pounds of flexible packaging and films in the United States, a mere 5 percent is estimated to be recycled.

The establishment of this facility was made possible through a $13 million equity investment, with additional financial backing from prominent entities such as Closed Loop Partners, the Alliance to End Plastic Waste, and the Minnesota Department of Employment and Economic Development.  Plastic tax

Minnesota Welcomes State-of-the-Art Flexible Film Recycling Facility

Recycled PET – The European Bioplastics Conference 2023 commenced today in Berlin, Germany, with Hasso von Pogrell, Managing Director of European Bioplastics, providing a comprehensive overview of the bioplastics market, unveiling key statistics 15-12-2023

Plastic tax

Recycled PET – The European Bioplastics Conference 2023 commenced today in Berlin, Germany, with Hasso von Pogrell, Managing Director of European Bioplastics, providing a comprehensive overview of the bioplastics market, unveiling key statistics 15-12-2023

“Plastic that makes the difference”

“Plastic that makes the difference”

Recycled PET

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

The European Bioplastics Conference 2023 commenced today in Berlin, Germany, with Hasso von Pogrell, Managing Director of European Bioplastics, providing a comprehensive overview of the bioplastics market, unveiling key statistics

Following a stagnation period in 2020, the global bioplastics production experienced substantial growth, reaching 1.79 million tonnes in 2023, up from 1.51 million tonnes in 2022. Among the various types, PLA constituted 27%, PA 20%, PE 14%, PTT 13%, and APC 7%.

The installed production capacity escalated to 2.18 million tonnes in 2023, with projections indicating a rise to 7.43 million tonnes by 2028, as per EUBP figures collaborated with the Nova Institute. Analysis of 2023 data revealed that the bioplastics industry operated at nearly full capacity, boasting an average utilization rate of 82%, although individual polymers varied from 60% to 100%.  Recycled PET

Despite challenges such as the climate crisis, soaring energy costs, and disrupted value chains, von Pogrell emphasized the industry’s resilience and significance, attributing the growth in production capacity to global circumstances.

Packaging retained its dominance in bioplastics applications, comprising 43% of the market in 2023 and projected to grow to 48% in 2028. Notably, the fiber market is anticipated to decline from 21% in 2023 to 13% in 2028.

Examining materials, PLA is expected to constitute 43.6% of production capacity by 2028, followed by PA (18.5%), PHA (13.5%), PP (5.9%), and PTT (5.3%).

Geographically, the focus shifted eastward, with Europe’s share decreasing from 12.8% to 7.3% by 2028, while Asia’s share is predicted to rise from 55.3% to 71.5%.

Conversely, the Americas are expected to see a decline, with North America dropping from 18.7% to 17.0% and South America significantly decreasing from 13.0% to 3.9% by 2028.  Recycled PET

Von Pogrell stressed the importance of transparent and consistent data for informed decision-making and called for supportive legislative frameworks. Throughout the conference, speakers praised Europe’s bioplastics research and development efforts but criticized the lack of political support, hindering competitiveness.

Recycled PET

Nestlé’s Pure Life Bottles now include 50% recycled PET

Nestlé Nigeria has reached a significant milestone in its commitment to environmental sustainability by introducing new bottles for Nestlé Pure Life, incorporating 50% recycled polyethylene terephthalate (rPET). This move effectively halves the use of virgin plastics in the company’s packaging, marking a pivotal step towards achieving 100% plastics neutrality.  Recycled PET

Nestlé Nigeria has been actively engaged in initiatives to recover and recycle plastics, adhering to a “one tonne in, one tonne out” principle since 2018.

Wassim Elhusseini, MD/CEO of Nestlé Nigeria PLC, emphasized the collaborative efforts with partners, particularly ALEF, in achieving this milestone.

The company’s commitment to reducing virgin plastic use by a third by 2025 has materialized with the successful inclusion of 50% rPET in water bottles. Nestlé Nigeria has played a leading role in establishing functional collection, sorting, and recycling systems for PET in the country, working closely with regulatory agencies like NESREA, SON, and NAFDAC to ensure compliance with the highest standards.  Recycled PET

Joy Abdulahi-Johnson, Category and Marketing Manager at Nestlé Waters, highlighted the brand’s dedication to rigorous safety processes and minimizing environmental impact. The introduction of the new rPET bottle coincides with Nestlé Pure Life’s global identity revamp, reinforcing the brand’s evolution for the better. The Minister for Environment, Balarabe Abbas Lawal, commended Nestlé’s strategies supporting environmental sustainability and local economies. As Nestlé continues its global commitment to increasing rPET usage across brands, its achievement in Nigeria marks a pioneering step in incorporating recycled materials into bottled water packaging.  Recycled PET

Recycled PET

Because OPEC matters less and less

With OPEC’s diminishing role in the global oil market, evident by its share falling to 51%, the lowest since 2016, the International Energy Agency (IEA) highlights the challenges faced by the hydrocarbon industry in its December report. Despite a substantial increase in global oil demand this year, reaching 101.7 million barrels daily, concerns arise as estimates for 2023 consumption have been reduced by 400 thousand barrels a day. Projections for 2024 indicate a halved pace of consumption growth at 1.1 million barrels per day.

The OPEC+ cartel, grappling with falling prices despite extending production cuts into Q1 2024, is particularly affected by the strength of U.S. oil production exceeding 20 million barrels per day.  Plastic tax

The surge in American, Brazilian, and Guyanese oil production, coupled with a demand slowdown, has led to an oversupply, pushing oil prices $25 per barrel below September levels. The United States has emerged as a key player, contributing to a historic shift in the global oil supply hub from the Middle East to the Americas.

As OPEC’s influence wanes, the IEA notes a weakening bond between OPEC and Europe, while the transatlantic energy axis gains prominence. Amidst a global transition, China stands out as a dominant consumer, accounting for 78% of the consumption increase in 2023. Plastic tax

These dynamics mark a transformative period for the global energy landscape.

Because OPEC matters less and less

Revolutionizing Packaging: The Eco-Friendly Biodegradable Hemp Jar

Present the idea of the naturally degradable hemp container and its significance in the context of lasting product packaging. Highlight the growing requirement for environmentally friendly choices and set the stage for the thorough expedition of the product.  Recycled PET

The Surge of Lasting Packaging:

Review the increasing understanding of ecological issues and the international shift in the direction of lasting product packaging remedies. Mention the downsides of traditional packaging and how biodegradable options click here are acquiring popularity.

Attributes and Specifications

Provide an in-depth summary of the eco-friendly hemp jar, stressing its crucial features such as recyclability, biodegradability, and being made in the U.S.A..

Discuss exactly how the air-tight layout makes certain item freshness and talk about the measurements (2.87 x 1.55) to give viewers a clear understanding of the product.

Benefits of Hemp-Based Packaging

Discover the benefits of using hemp as a product for product packaging. Highlight its sustainable nature, rapid development, and marginal environmental impact compared to typical packaging materials. Go over how picking hemp adds to a more sustainable supply chain.  Recycled PET

More…

Revolutionizing Packaging: The Eco-Friendly Biodegradable Hemp Jar

Focus on recycling: Alpla sustainability report 2021-2022

The international ALPLA Group is presenting its fifth sustainability report under the motto ‘What we do matters’.

In it, the packaging and recycling specialist analyses the financial years 2021 and 2022 and focuses on the three pillars of ‘People’, ‘Planet’ and ‘Profitability’.

ALPLA is on track in spite of growth and global expansion thanks to energy efficiency measures and investments in the circular economy.  Recycled PET

The proportion of recycled material was increased from 16 per cent to 18 per cent between 2021 and 2022 and is expected to reach at least 25 per cent by 2025.

With its fifth sustainability report, the ALPLA Group offers insights into the environmental, social and economic developments of the financial years 2021 and 2022.

The report focuses on business-relevant issues such as climate protection, resource efficiency, equal opportunity, and legal and regulatory changes.

Data, charts and examples document the progress made and show where there is potential.  Recycled PET

‘Every day, we champion solutions that promote safe, affordable and sustainable life around the world.

With more than three billion people coming into contact with our products every day, we are assuming the great responsibility that comes with our mission,’ emphasises ALPLA CEO Philipp Lehner.

‘Every day, we champion solutions that promote safe, affordable and sustainable life around the world.

With more than three billion people coming into contact with our products every day, we are assuming the great responsibility that comes with our mission.’

More…

Focus on recycling: Alpla sustainability report 2021-2022

Choosing the right blow molding machine supplier: a comprehensive guide

In the world of manufacturing, selecting the right machinery is crucial to ensure the efficiency and quality of your production process. When it comes to blow molding, the choice of a reliable and competent supplier can make a significant difference in your business’s success. This article will guide you through the process of choosing the perfect Blow Molding Machine Supplier to meet your specific needs.  Recycled PET

Understanding Blow Molding Machines

Before diving into the process of selecting a supplier, it’s essential to understand blow molding machines and their types. Blow molding is a manufacturing process used to produce hollow plastic parts by inflating a heated plastic tube (referred to as a parison) inside a mold. The key types of blow molding machines include extrusion blow molding, injection blow molding, and stretch blow molding.

Key Factors to Consider

When choosing a blow molding machine supplier, several critical factors should be taken into account:

Quality and Durability

Quality should be a non-negotiable criterion when evaluating suppliers. Look for suppliers with a reputation for delivering robust and durable machines that can withstand the rigors of long-term industrial use.  Recycled PET

Capacity and Production Speed

The capacity of the machine must align with your production requirements. Consider the volume of plastic products you plan to manufacture and ensure the machine can meet your demands efficiently.

More…

Choosing the right blow molding machine supplier: a comprehensive guide

Hydrogen in internal combustion engines: after many years,there is Marelli’s solution

Marelli’s groundbreaking fully active electromechanical suspension system has earned the prestigious “Commendable” recognition in the “Engineering Product of the Year” category at the 2023 Digital Engineering Awards.  Recycled PET

This technological marvel signifies a significant leap forward in the automotive industry, garnering accolades for its remarkable impact on driving experiences by enhancing both safety and comfort.

The system, a brainchild of Marelli’s innovative engineering, boasts four electromechanical actuators, each housing a state-of-the-art “brushless” motor and a high-ratio gearbox seamlessly connected to the suspension arm.

This configuration enables real-time dynamic control of the suspension, ushering in a new era of automotive efficiency.  Recycled PET

Piero Monchiero, the Innovation Director of Marelli’s Ride Dynamics division, highlighted its efficacy not only in bolstering road safety but also in mitigating motion sickness, a common concern during activities such as reading or using a laptop—a feature crucial in the context of the rising prevalence of autonomous driving.

Antonio Ferrara, President of Marelli’s Ride Dynamics division, expressed pride in achieving this accolade, emphasizing the company’s unwavering commitment to innovation geared towards enhancing driving comfort and safety.  Recycled PET

The electronically controlled system, operating autonomously and processing information within milliseconds, adapts suspension behavior based on driving conditions, effectively neutralizing vibrations and body movements.

This results in a ride that is not only more stable but also remarkably comfortable, marking Marelli’s dedication to staying at the forefront of technological advancements to meet the evolving needs of customers and vehicle owners.  Recycled PET

Hydrogen in internal combustion engines: after many years,there is Marelli's solution

Biodegradable Plastic – Revelation Unveils Mystery of Peculiar Behavior in Strange Superconducting Materials14-12-2023

Recycled PET

Biodegradable Plastic – Revelation Unveils Mystery of Peculiar Behavior in Strange Superconducting Materials 14-12-2023

“Plastic that makes the difference”

“Plastic that makes the difference”

Biodegradable Plastic

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Polymateria Secures £20M in Series B Funding to Expand Biodegradable Plastic Technology

Polymateria, a prominent scale-up based at Imperial College London’s White City Campus, has achieved a significant milestone in its mission to combat global plastic pollution. The company recently announced a successful £20 million Series B funding round. This investment is earmarked for scaling up its revolutionary technology that renders plastics biodegradable, addressing a critical environmental issue.

Innovative Solution to Plastic Pollution

Polymateria’s cutting-edge technology uniquely addresses the issue of plastic waste leakage from collection systems, a problem that accounts for an estimated 32% of plastics globally.  Biodegradable Plastic

The technology is designed to attract microbes that biotransform plastic products such as bags and packaging, enabling these materials to biodegrade in the natural environment without leaving behind microplastics or harmful residues.

An important aspect of this technology is its ability to allow manufacturers to control the lifespan of plastic products. This ensures that the plastics remain functional for their intended use but can still be recycled, with recycling remaining the preferred method of disposal.  Biodegradable Plastic

More…

Biodegradable Plastic

Opinion: Southeast Asia’s dominance in the global plastic credit market

The global plastic credit market is witnessing a significant shift in dynamics, with Southeast Asia emerging as a key player. This region, encompassing countries like India, Indonesia, and Thailand, is poised to lead the way in plastic credit projects and contribute to the sustainable management of plastic waste. In this article, we will explore the role of Southeast Asia in the upcoming global plastic market, focusing on the insights provided by Verra’s pipeline data.  Biodegradable Plastic

Verra is a non-profit organisation that operates the Plastic Waste Reduction Program (Plastic Program) which is used for consistent accounting and crediting of a variety of plastic collection and recycling activities. Verra issues Waste Recycling or Collection Credits based on the volume of plastic waste recycled or collected above what would have happened in the absence of the Plastic Program project. Its registry stores data on all registered projects and tracks the generation, retirement, and cancellation of all Plastic Credits.

More…

Biodegradable Plastic

Revelation Unveils Mystery of Peculiar Behavior in Strange Superconducting Materials

A potential cause for the ‘peculiar’ behavior of cuprates, unique superconducting materials composed of copper and oxygen that hold promise for reducing electricity wastage in the future, has been uncovered.
This breakthrough, paving the way for more sustainable technologies, is reported in Nature Communications by researchers from the Polytechnic University of Milan, Chalmers University of Technology in Gothenburg, and Sapienza University of Rome.
Superconductors are materials in which electric current flows without resistance below a certain temperature, distinguishing them from normal metals that generate heat and waste energy due to resistance.  Biodegradable Plastic
Cuprates, in particular, are superconducting materials that exhibit unconventional behavior above their critical temperature (when they are in the ‘normal’ state and do not have zero resistance), earning them the designation of ‘strange’ metals.
The peculiarity lies in the linear increase in resistivity with temperature, a phenomenon absent in normal metals.
Through X-ray scattering experiments conducted at the European Synchrotron Radiation Facility (ESRF) and the UK’s Diamond Light Source synchrotron, researchers have discovered that fluctuations in charge density make cuprates ‘strange,’ influencing electrical resistance.  Biodegradable Plastic
Systematic measurement of the energy variations of these fluctuations has allowed the identification of the exact value of the charge carrier density at which it is minimal: the quantum critical point.
This finding not only demystifies the peculiar behavior but also holds significant implications for advancing the development of more efficient and sustainable technologies in the realm of electricity distribution.
Biodegradable Plastic

VDMA Circular Economy Conference in Mumbai provides technological impetus for plastics recycling

On 6th December 2023, the first Circular Economy Conference of VDMA Plastics and Rubber Machinery and VDMA India took place in Mumbai, one day prior to the opening of Plastivision, one of the major trade fairs for the plastics industry in India.

India aims to promote the circular economy. The need for action is great. India already has to deal with over 60’000’000t of waste every year. Plastic consumption is expected to increase by 7.4% annually to 26’400’000t by 2026. The Federation of Indian Chambers of Commerce & Industry (FICCI) estimates that 40% of plastic waste is not recycled. Therefore, waste recycling has become a government issue.

Regulations are being introduced and political initiatives have been launched, such as the Clean India Programme, which is expected to lead to greater investment in recycling technology. The waste management industry in India is on a growth trajectory, especially in the plastics sector.  Biodegradable Plastic

The VDMA conference picks up on this trend. European machine manufacturers, member companies of the VDMA, presented their technology highlights along the process chain. From waste preparation and regranulation to the processing of regranulates in injection moulding or film extrusion. The aim is to use the right technology to produce regranulates of higher quality and thus high-quality plastic products. Over one hundred plastics processors, mainly from the packaging sector, but also recyclers, took part in the interactive discussion and B2B formats.  Biodegradable Plastic

More…

VDMA Circular Economy Conference in Mumbai provides technological impetus for plastics recycling

BASF launches Irgastab® PUR 71, a cutting-edge antioxidant improving regulatory compliance and performance for polyols and polyurethane foams

 

  • Formulated without aromatic amine to promote a better environmental, health and safety profile
  • Premium anti-scorch solution offers reduced emission levels and exceptional performance
  • Sustainable alternative offers polyol and foam producers a competitive advantage

BASF presents Irgastab® PUR 71, an innovative and advanced anti-scorch solution that not only ensures adherence to regulations but also offers exceptional performance. This premium solution has been formulated without aromatic amine, effectively addressing the limitations of conventional anti-scorch additives.  With its superior environmental, health, and safety profile, this solution meets the increasing regulatory pressure on substance classification and sustainability in the industry.  Biodegradable Plastic

“Irgastab PUR 71 reaffirms BASF’s commitment to innovation and partnership with the industry: We offer our customers a sustainable alternative to conventional solutions, empowering them to gain a significant advantage in the everchanging global market,” said Dr. Bettina Sobotka, Head of Global Marketing and Development, Plastic Additives, BASF.  “With a proven track record in additives, backed by our global team of experts dedicated to the development of the automotive and comfort industry, we strive to pioneer cutting-edge technologies and solutions that not only enhance performance, but also promote sustainability.”  Biodegradable Plastic

More…

BASF launches Irgastab® PUR 71, a cutting-edge antioxidant improving regulatory compliance and performance for polyols and polyurethane foams

Polyethylene Terephthalate (PET) Market Resins Revolution: Market Dynamics 2023-2029

In the realm of thermoplastic polymers, Polyethylene Terephthalate (PET) reigns supreme, boasting a market size valued at US$ 31.16 Bn in 2022. Brace yourselves for a fascinating journey through the PET landscape as it anticipates a growth spurt of 5.4%, reaching a staggering US$ 45.03 Bn by 2029.
Unraveling the PET Tapestry
Versatility at its Core:
PET, a darling of the polyester family, takes center stage in garment fibers, fluid and meal vessels, thermoforming, and specialty resins. Whether transparent or semi-crystalline, PET’s chameleon-like nature adapts to processing and heating, making it a go-to choice in textiles and packaging.  Biodegradable Plastic

Global Polymer Powerhouse:
Accounting for 20% of global polymer output, PET sits proudly as the fourth most abundant polymer globally, following polyethylene, polypropylene, and polyvinyl chloride. Its widespread use speaks volumes about its versatility and adaptability.

Recyclability Revival:
PET’s recyclability takes center stage as a major growth driver. Recycled PET (rPET) finds its way into various applications, from carpet fiber to clothing, furnishings, and even vehicle components.

Global giants committing to using 50% recycled material in plastic packaging fuel the demand for food-grade-certified recycled materials.  Biodegradable Plastic

More…

Polyethylene Terephthalate (PET) Market Resins Revolution: Market Dynamics 2023-2029

Polypropylene Makes Its Case for EV Lightweighting, Circularity

ExxonMobil says a reduction in filler levels, superior paint-free aesthetics, and advanced recycling are the keys to enhanced electric vehicle range and recyclability.

At a Glance

  • Increased use of PP in EV-specific components
  • Color-at-press consolidates materials usage
  • Advanced recycling optimal for safety critical components

Electric vehicle (EV) OEMs need to convince consumers of the driving range credentials of their cars.  Biodegradable Plastic

While the obvious solution is to throw in bigger batteries with higher energy storage, increased use of plastics remains one key to solving the issue of range anxiety.

One way to achieve this is to optimize material design to fit the technical needs of particular interior and exterior parts, according to ExxonMobil.

Speaking to PlasticsToday in an exclusive interview, Olivier Lorge, global marketing manager for polypropylene, Vistamaxx, and Exact (PVE) at ExxonMobil, noted additional trends have emerged in the EV plastics space. He cited the increased use of polypropylene (PP) in EV-specific components such as frunks and battery cases, materials consolidation throughout the vehicle, and greater content of recycled material in automotive compounds.  Biodegradable Plastic

Coloring at the press

“Color-at-press, or mold-in-color, injection molding using masterbatches has been around for some time in North America but that’s not the case in Europe and Asia,” notes Lorge. “[Using this process] you get thinner and lighter parts. 

More…

Polypropylene Makes Its Case for EV Lightweighting, Circularity

Smart textile – Toyota is working on a truly sustainable battery chain 13-12-2023

Biodegradable Plastic

Smart textile – Toyota is working on a truly sustainable battery chain 13-12-2023

“Plastic that makes the difference”

“Plastic that makes the difference”

Smart textile

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Cyclyx to build its first plastic feedstock production facility

The Cyclyx Circularity Centre will have a capacity to produce around 136,000 tonnes of plastic feedstock for chemical and mechanical recycling, with ExxonMobil and LyondellBasell holding offtake rights

Cyclyx International, a joint venture between Agilyx, ExxonMobil, and more recently LyondellBasell, has made the final investment decision to build its first Cyclyx Circularity Centre (CCC) in Houston, United States. Smart textile

The facility will have a capacity to produce around 136,000 tonnes (300 million pounds) of plastic feedstock for chemical and mechanical recycling, with ExxonMobil and LyondellBasell holding offtake rights. Together, the two companies are investing $135 million into Cyclyx to fund operating activities and construction costs for the new facility, which is expected to start operations in mid-2025.

Cyclyx draws on a database of over 1500 post-use plastic chemical characterisations to assesses each source of waste plastic to understand its chemical profile. It then uses artificial intelligence and big data to sort those profiles into the various mechanical and chemical recycling pathways that the plastics can be used for. Smart textile

The CCC will focus on sorting and custom blending collected material to ensure feedstock specifications and classifications meet expectations for ExxonMobil and LyondellBasell.

More…

Smart textile

Toyota is working on a truly sustainable battery chain

Toyota is actively advancing its commitment to sustainable battery practices through a strategic collaboration with Cirba Solutions in the United States. The agreement focuses on the recycling of electric car batteries, a crucial step in Toyota’s efforts to create a truly sustainable battery chain. In the Lancaster plant in Ohio, batteries from Toyota’s vehicles, including the widely distributed Prius and other electrified cars, undergo a meticulous dismantling process by Cirba Solutions, achieving an impressive 95% material recovery rate.  Smart textile

While Toyota may have entered the zero-emission vehicle market later than some competitors, it has a significant presence with over 6.2 million hybrid vehicles sold in North America. The collaboration with Cirba holds particular significance as it addresses the need to recycle batteries from Toyota’s existing fleet. Annually, approximately 25,000 batteries from end-of-life vehicles are collected by Toyota’s dealer network, emphasizing the importance of establishing sustainable practices.

Toyota’s partnership with Cirba aligns with its broader commitment to battery recycling, complementing existing agreements, such as the one with Redwood Materials on the West Coast. Christopher Yang, Vice President of Toyota Motor North America, underscores the significance of this collaboration, stating that Cirba Solutions’ network enhances Toyota’s ability to collect and recover batteries nationwide, contributing to cost reduction and a lowered operational carbon footprint.

The ultimate aim is to establish a closed-loop ecosystem, ensuring sustainability across the entire battery life cycle.  Smart textile

Smart textile

Stellantis tests electric car battery swapping

Stellantis and Ample have recently solidified a strategic partnership through a binding agreement, signaling a significant step in the realm of electric vehicle (EV) technology. The collaboration is centered around Ample’s Modular Battery Swapping solution, a groundbreaking battery swapping technology that enables Stellantis electric vehicle owners to replace depleted batteries with fully charged ones within minutes at dedicated swapping stations.  Smart textile

This innovative approach deviates from traditional recharging methods, promising a rapid turnaround of less than five minutes for a fully charged battery. Stellantis, the automotive giant, and Ample are not only committing to the integration of this technology into electric vehicles but are also contemplating its expansion to cater to the broader needs of the Stellantis fleet. Geographical diversity is also on the agenda, extending beyond Europe.

The pilot program, scheduled for a 2024 launch in Madrid, Spain, will initially involve 100 FIAT 500e vehicles, a flagship model for Stellantis in the electric vehicle market. This initiative aligns with the Free2move car-sharing service offered by Stellantis. Ricardo Stamatti, Senior Vice President of the Charging & Energy Business Unit at Stellantis, expressed enthusiasm about the partnership, emphasizing the exploration of solutions that facilitate mobility freedom for electric vehicle customers.

Khaled Hassounah, CEO of Ample, proudly highlighted the commitment to making electric vehicles universally accessible without compromises to make a substantial impact on emission reduction. Smart textile

Smart textile

Germany in provisional exercise, the Scholz government is in chaos over the budget and the economy is doing badly

In the midst of a provisional exercise, Germany finds itself ensnared in a tumultuous scenario under Chancellor Olaf Scholz’s leadership. Promising no cuts to the welfare state amidst plummeting poll numbers, over half of Germans contemplate early elections alongside European ones, as the current legislature, scheduled until autumn 2025, navigates a deep crisis, particularly with the budget.  Smart textile

Historically, Germany’s budget prowess, a stronghold during the Merkel era, now teeters, turning Berlin into the subject of European mockery. The Constitutional Court’s rejection of a 60-billion-euro expedient in November escalated the chaos, revealing 29 special vehicles with 869 billion against the Charter, leading to a freeze on spending by Finance Minister Christian Lindner, except for defense and parliament.

The looming specter of starting 2024 in provisional operation, where only essential expenses are permitted, underscores the critical impasse. With 17 billion yet to be covered, the “traffic light” majority, comprising the Social Democratic Party, the Greens, and the Liberals, grapples to reach a consensus on where to make cuts.

As the economic indicators reflect a dire situation—with manufacturing PMI below 50 points for over a year and a half and negative GDP growth—the political disarray is exacerbated by the rising popularity of the AfD, a conservative right-wing party accused of being “neo-Nazi.”  Smart textile

The potential influence of the AfD adds a layer of complexity to an already precarious political landscape, raising questions about the endurance of Germany’s established order. The nation, once an economic and political stalwart, now grapples with uncertainties that reverberate beyond its borders.

Germany in provisional exercise, the Scholz government is in chaos over the budget and the economy is doing badly

Puma expands fibre-to-fibre recycling

Puma is intensifying its commitment to sustainable practices by expanding its Re:Fibre polyester recycling technology. The sports brand aims to derive 100% of its polyester from textile waste, shifting away from PET fibers sourced from bottles. Starting in 2024, the majority of Puma’s replica football jerseys will feature fibers crafted from old garments and factory waste instead of recycled PET bottles.  Smart textile

The Re:Fibre pilot, initiated in 2022, has already been employed to produce replica kits for the Women’s World Cup and Girona’s 2023/24 season third kit. In 2024, the official Puma football replica jerseys, including those for the Euro and Copa América tournaments, will adopt the Re:Fibre technology. The program involves collecting, sorting, and processing textile waste through a chemical recycling process, ultimately producing new Re:Fibre fabrics.

Anne-Laure Descours, Chief Sourcing Officer at Puma, emphasizes the brand’s ambition for a complete transition to polyester sourced from textile waste, addressing the environmental risk posed by textile waste accumulation in landfills. Puma recognizes the need to rethink production methods, embracing a circular business model as a key element of its sustainability strategy.  Smart textile

To make the technical process more accessible, Puma has employed computer-generated imagery in an explanatory video showcasing the Re:Fibre journey, from waste collection to molecular chemistry. This effort aligns with Puma’s response to research revealing that 71% of young people desire brands to make stronger environmental commitments, communicate goals more effectively, and enhance transparency.

www.puma.com

Puma expands fibre-to-fibre recycling

Smart textile fiber places conductivity and flexibility side-by-side

Electrically conductive “smart fabrics” have many potential applications, but their specialized fibers typically aren’t as soft and flexible as those made of regular materials. An experimental new two-faced fiber, however, is both flexible and conductive.

Developed by a team of scientists at Washington State University, the fiber is made of two substances: cotton cellulose obtained from recycled T-shirts, and an existing conductive synthetic polymer known as polyaniline.  Smart textile

The polyaniline is combined with the cotton cellulose because it’s too brittle to be formed into usable fibers on its own. That said, the two materials aren’t simply blended into one homogenous mixture. If they were, the polyaniline would be diluted to the point that it would lose its conductivity.

Instead, liquid solutions of the two substances are extruded from two separate (but closely spaced) nozzles, merging and bonding to form a single fiber which is cotton cellulose on one side and polyaniline on the other. Smart textile

In lab tests, such fibers have exhibited excellent electrical conductivity while also offering the strength and flexibility of cotton. They have also been successfully used in textile systems that delivered power to an LED light, and that sensed ammonia gas.

More…

Smart textile fiber places conductivity and flexibility side-by-side

The objective is to comprehend the processes of degradation and biodegradation for the purpose of devising technical solutions to environmental challenges

Michelin, the renowned French tire manufacturer, joined forces with Clermont Auvergne University and the Center National de la Recherche Scientifique (CNRS) to delve into the wear degradation of tires. This involves the consequential formation of microparticles and the subsequent study of the biodegradation mechanisms associated with these microparticles.  Smart textile

Establishing the BioDLab, a dedicated laboratory, is a pivotal step in this collaborative venture. The primary mission of BioDLab is to scrutinize the underlying causes of tire wear degradation and develop technical interventions for environmental predicaments. One of the focal points is exploring methods to render wear particles biodegradable in the environment.

Tire erosion, an inevitable consequence of contact with road surfaces, is essential for ensuring vehicle safety and traction. Tires, alongside fabrics, are identified as primary contributors to the creation and dissemination of microplastics in the environment, with rubber being the specific material of concern.  Smart textile

Over the span of four years, the project will systematically investigate the chemical phenomena associated with microparticle degradation under the influence of solar energy and water. This interdisciplinary approach combines material science, chemistry, and microbiology to unravel the intricate regulatory mechanisms of this process.

The research specifically targets the degradation of rubber used in tires, employing photochemical and thermochemical processes, as well as exploring biodegradation facilitated by microorganisms and enzymes. Approximately twenty researchers from the Clermont-Ferrand Chemistry Institute (University of Clermont Auvergne/CNRS) and ten technicians from Michelin’s Operational Research and Development Department will be actively engaged in this collaborative effort.

Michelin’s ongoing commitment to reducing tire abrasion has resulted in a 5% decrease in microparticle emissions from wear between 2015 and 2020, a testament to their expertise in materials science.  Smart textile

The objective is to comprehend the processes of degradation and biodegradation for the purpose of devising technical solutions to environmental challenges

AI in Packaging – Global PBT Resin Market 2024-2030 is Booming Around the world with Upcoming years 12-12-2023

Smart textile

AI in Packaging – Global PBT Resin Market 2024-2030 is Booming Around the world with Upcoming years 12-12-2023

AI in Packaging

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Artificial Intelligence in the Packaging Industry: A Revolution from 2023 to 2032

The packaging industry stands at the forefront of a revolution, driven by the incredible potential of artificial intelligence (AI). In this transformative journey from 2023 to 2032, AI is set to redefine packaging design, manufacturing, sustainability, and even recycling. This article explores the dynamic landscape of AI in packaging, shedding light on its profound impacts and future prospects.

AI-Powered Packaging Design

Traditionally reliant on human imagination, packaging design now embraces AI algorithms for unparalleled creativity and precision. AI analyzes vast data sets, including consumer preferences, market trends, and brand guidelines, enabling designers to craft unique and captivating packaging. AI in Packaging

Simulations help visualize the packaging’s appearance in different environments, saving time and resources while ensuring it resonates with the target audience.

Manufacturing Excellence with AI

AI’s influence extends to manufacturing, where intelligent systems equipped with computer vision swiftly detect flaws in packaging materials, minimizing waste and product recalls. Furthermore, AI optimizes packaging arrangements, maximizing material usage and reducing excess, resulting in cost savings and enhanced sustainability.

Sustainable Packaging through AI

More…

AI in Packaging

LyondellBasell announced its acquisition of a 25% equity stake in the Cyclyx joint venture, a partnership between Agilyx and ExxonMobil

Cyclyx, formed in December 2020, focuses on advancing plastic waste recycling with the ambitious goal of increasing the recyclability of plastics from 10% to 90%.

The addition of LyondellBasell to this collaboration is poised to significantly accelerate innovation and the development of essential infrastructure for a nationwide circular economy for plastics.  AI in Packaging

Cyclyx International aims to create an innovative supply chain through its mission brand, working in tandem with industry partners to drive advancements in plastic recyclability. The joint venture’s strategic vision aligns with LyondellBasell’s commitment to sustainable practices, emphasizing the importance of robust supply chains to enhance access to circular and renewable feedstocks.

Yvonne van der Laan, LyondellBasell’s Executive Vice President of Circular and Low Carbon Solutions, expressed the significance of investing in plastic waste value chain experts like Cyclyx. This collaboration is instrumental in establishing the necessary scale of recycled material and infrastructure, particularly for LyondellBasell’s planned integrated Circular and Low Carbon Solutions Hub in the Houston area.  AI in Packaging

Joseph Vaillancourt, CEO of Cyclyx, welcomed LyondellBasell to the ownership structure, emphasizing their shared vision for a more sustainable future. The inclusion of LyondellBasell is seen as a strategic move, given their global leadership and commitment to advancing sustainability goals in plastic circularity. The joint efforts of Agilyx, ExxonMobil, and LyondellBasell are expected to contribute significantly to the realization of a circular economy, addressing the challenges posed by plastic waste.

AI in Packaging

Non-toxic plasticisers for use in elastomers and thermoplastics

Bio-based plasticizers from Central Germany

The Fraunhofer Institute for Microstructure of Materials and Systems IMWS is working with partners to develop a marketable, completely bio-based and non-toxic plasticizer for use in elastomers and thermoplastics. Using rapeseed oil as a starting product, more sustainable solutions for tires and packaging should become possible. The project partners also want to design a corresponding pilot plant in central Germany as part of the “Biocerine” project. AI in Packaging

Plasticizers are used to make plastics more flexible and pliable during the manufacturing process and/or during subsequent use. However, common industrially produced plasticizers such as phthalates are viewed critically because some of them can be potentially harmful to health and/or pollute the environment.

“Such plasticizers are not only frequently used in traditional plastics, but also in biopolymers, whose environmental compatibility they then impair. For this reason, alternatives are being sought worldwide that offer at least comparable quality at affordable prices and can ideally be produced from renewable raw materials,” says Dr. Patrick Hirsch, Group Leader “Sustainable Materials and Processes”, who is leading the project at the Fraunhofer IMWS.  AI in Packaging

This is precisely the solution the partners want to find within the project, which is being funded by the Federal Ministry of Education and Research as part of the “WIR! – Change through Innovation in the Region” program. The consortium is relying on the expertise and opportunities already available in Central Germany. In addition to the Fraunhofer IMWS, GLACONCHEMIE GmbH and Polymer Service GmbH from Merseburg are also involved, while Folienwerk Wolfen, Expinos GmbH and Reifenwerk Heidenau GmbH will test the product samples created in the research project as associated partners.

More…

AI in Packaging

Global PBT Resin Market 2024-2030 is Booming Around the world with Upcoming years

PBT Resin Market [2024-2030] research report is a comprehensive information that consolidates data and analysis gathered from diverse sources. Its primary purpose is to provide industry with a comprehensive understanding of the present market dynamics, including trends specific to their industry and insights into competitors’ activities within different applications like (Electrical & Electronics, Automobile Industry, Mechanical Equipment, Other Products) and Type (Injection Grade PBT, Extrusion Grade PBT). Armed with these valuable insights, organizations can make well-informed decisions and formulate successful growth strategies.  AI in Packaging

Polybutylene Terephthalate (PBT) is semi-crystalline, white or off-white polyester similar in both composition and properties to polyethyleneterephthalate (PET). It is a thermoplastic engineering polymer that is used as an insulator in the electrical, electronics, automobile, Mechanical Equipment and precision instruments industries. Compared to PET (polyethylene terephthalate), PBT has slightly lower strength and rigidity, slightly better impact resistance, and a slightly lower glass transition temperature.

In this report, the volume of PBT is calculated by PBT neat resin, excluding PBT modified resin and PBT Compounds.  AI in Packaging

The global PBT Resin market was valued at USD 4162.7 million in 2022 and is anticipated to reach USD 5382 million by 2029, witnessing a CAGR of 3.7 percent during the forecast period 2023-2029. The influence of COVID-19 and the Russia-Ukraine War were considered while estimating market sizes.

PBT is present in everyday life and is common in electrical, electronic and automotive components. PBT resin and PBT compound are the two types of products that are used in various applications.

More…

Global PBT Resin Market 2024-2030 is Booming Around the world with Upcoming years

China to Achieve Circular Economy in EV Batteries Before Europe and the US, According to Researchers

The University of Münster researchers project that China will outpace Europe and the US in achieving a circular economy for electric vehicle (EV) batteries  AI in Packaging

Their analysis, detailed in Resources Conservation and Recycling, envisions China meeting its primary lithium demand for EVs through recycling by 2059, well ahead of Europe and the US, expected to achieve this milestone after 2070.

Examining crucial battery materials like lithium, cobalt, and nickel, the study predicts China reaching cobalt recycling by 2045, Europe by 2052, and the US by 2056. For nickel, China is expected to achieve recycling by 2046, with Europe and the US following suit in 2058 and 2064, respectively.  AI in Packaging

Utilizing dynamic material flow analysis and considering factors like market forecasts, battery production, and sales, the researchers emphasize the uncertain timeline for achieving “complete circularity” – a balance between material supply and demand.

They also suggest that a faster pace of electrification, coupled with reduced battery sizes and decreased use of second-life batteries, could expedite circularity realization.

However, the predictions underscore the importance of monitoring industry trends to adapt to evolving circumstances in the electric vehicle battery and recycling sectors.

China to Achieve Circular Economy in EV Batteries Before Europe and the US, According to Researchers

From useless plastic waste to valuable oil

Researchers and business people have developed a new technology that can make oil from plastic waste that cannot be recycled. This oil can be used to make new plastic and other oil-based products. The technology was recently used in a new commercial facility in West Zealand, Denmark.  AI in Packaging

Do you ever wonder how much (or how little) of the plastic waste (packaging, containers, and milk cartons) you put in your recycling bin is actually recycled? The garbage truck transports it to a waste management facility for sorting and recycling. The ‘good’ plastic is recycled, and the rest—which is either too dirty, mixed, or damaged for recycling—is incinerated.

In Denmark alone, around 370,000 tons of plastic waste is incinerated every year. According to the Danish Ministry of the Environment, plastic waste incineration makes up a significant portion of Denmark’s fossil-fuel carbon emissions. In other words, there is a huge green potential in developing new methods for recycling even more plastic waste than we do now.  AI in Packaging

If we can also reduce the amount of non-renewable plastic waste, we can reduce the need for the non-renewable raw materials needed for plastic production—oil and natural gas.

A group of DTU researchers have therefore investigated new possibilities for recycling our plastic waste in collaboration with Roskilde University and a number of industry partners. Their research project, RePlastic, has shown that valuable oil can be produced from otherwise useless plastic waste through pyrolysis.  AI in Packaging

“I’m surprised at the great potential of pyrolysis technology for the most impure and mixed plastic fractions. This process can handle the plastic we have no other uses for. This enables us to bring end-of-life plastic back into the cycle and make it useful again,” says Anders Egede Daugaard, Associate Professor at DTU Chemical Engineering and head of the RePlastic project.  AI in Packaging

Plastic is not just plastic

More…

From useless plastic waste to valuable oil

Polyethylene waste could be a thing of the past

undamental research has developed a way of using polyethylene waste (PE) as a feedstock and converted it into valuable chemicals, via light-driven photocatalysis.

The University of Adelaide’s Professor Shizhang Qiao, Chair of Nanotechnology, and Director, Centre for Materials in Energy and Catalysis, at the School of Chemical Engineering, led the team which published their findings in the journal Science Advances.

“We have upcycled polyethylene plastic waste into ethylene and propionic acid with high selectivity using atomically dispersed metal catalysts,” said Professor Qiao.

“An oxidation-coupled room-temperature photocatalysis method was used to convert the waste into valuable products with high selectivity.  AI in Packaging

“Nearly 99 per cent of the liquid product is propionic acid, alleviating the problems associated with complex products that then require separation.

“Renewable solar energy was used rather than industrial processes that consume fossil fuel and emit greenhouse gases.

“This waste-to-value strategy is primarily implemented with four components, including plastic waste, water, sunlight and non-toxic photocatalysts that harness solar energy and boost the reaction. A typical photocatalyst is titanium dioxide with isolated palladium atoms on its surface.”

Most of the plastics used today end up being discarded and accumulated in landfills. PE is the most widely used plastic in the world. Daily food packaging, shopping bags and reagent bottles are all made from PE.  AI in Packaging

It is also the largest proportion of all plastic waste and primarily ends up in landfills, posing a threat to global environment and ecology.

“Plastic waste is an untapped resource that can be recycled and processed into new plastics and other commercial products,” said Professor Qiao.

More…

Polyethylene waste could be a thing of the past

PET Bottles -Goodbye to oil? OPEC puts the veto : greenhouse gas emissions isn’t so important! – In contrast to the global trend of phasing out petrol cars, Australia appears to be an outlier, exhibiting a persistent dependence on fossil fuel vehicles, according to recent data 11-12-2023

AI in Packaging

Polyester Feedstocks – ‘Biodegradable’ plastic bags failing in Beijing – Nylon filament and its feedstock isn’t strong 11-12-2023

Polyester Feedstocks

Polyester Feedstocks

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Polyester Feedstocks

Polyester Feedstocks

Polyestertime
ITEM 04/12/2023 11/12/2023 +/-
Bottle grade PET chips domestic market 6,800 yuan/ton 6,800 yuan/ton –
Bottle grade PET chips export market 875 $/ton 875 $/ton –
Filament grade Semidull chips domestic market 6,640 yuan/ton 6,620 yuan/ton -20
Filament grade Bright chips domestic market 6,680 yuan/ton 6,650 yuan/ton -30
Pure Terephthalic Acid PTA domestic market 5,675 yuan/ton 5,715 yuan/ton +40
Pure Terephthalic Acid PTA export market 720 $/ton 700 $/ton -20
Monoethyleneglycol MEG domestic market 4,040 yuan/ton 4,065 yuan/ton +25
Monoethyleneglycol MEG export market 480 $/ton 480 $/ton –
Paraxylene PX FOB  Taiwan market

Polyester Feedstocks

 1,001 $/ton 974 $/ton
 -27
Paraxylene PX FOB  Korea market 978 $/ton 951 $/ton -27
Paraxylene PX FOB EU market 1,045 $/ton 1,030 $/ton -15
Polyester filament POY 150D/48F domestic market 7,500  yuan/ton 7,425 yuan/ton
 -75
Recycled Polyester filament POY  domestic market 7,500 yuan/ton 7,500 yuan/ton –
Polyester filament DTY 150D/48 F domestic market 8,850 yuan/ton 8,850 yuan/ton –
Polyester filament FDY 68D24F

Polyester Feedstocks

 8,825 yuan/ton 8,800 yuan/ton -25
Polyester filament FDY 150D/96F domestic market 8,125 yuan/ton 8,050 yuan/ton -75
Polyester staple fiber 1.4D 38mm domestic market 7,300yuan/ton 7,200 yuan/ton -100
Caprolactam CPL domestic market 13,000 yuan/ton 12,850 yuan/ton
 -150
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,850 $/ton 1,850 $/ton –
Nylon 6 chips conventional spinning domestic  market 13,950 yuan/ton 13,750 yuan/ton -200
Nylon 6 chips  high speed spinning domestic  market

Polyester Feedstocks

 14,300 yuan/ton 14,150 yuan/ton -150
Nylon 6.6 chips domestic  market 19,900 yuan/ton 19,800 yuan/ton -100
Nylon6 Filament POY 86D/24F domestic  market 16,400 yuan/ton 16,250 yuan/ton -150
Nylon6 Filament DTY 70D/24F domestic  market 18,550 yuan/ton 18,400 yuan/ton- -150
Nylon6 Filament FDY  70D/24F  17,150 yuan/ton 17,100 yuan/ton -50
Spandex 20D  domestic  market

Polyester Feedstocks

 35,500 yuan/ton 35,000 yuan/ton -500
Spandex 30D  domestic  market 34,000 yuan/ton 33,500 yuan/ton -500
Spandex 40D  domestic  market  31,000 yuan/ton 30,500 yuan/ton -500
Adipic Acid domestic market 8,775 yuan/ton 8,700 yuan/ton -75
Benzene domestic market

Polyester Feedstocks

 6,850 yuan/ton 6,970 yuan/ton +120
Benzene overseas  market 862 $/ton 849 $/ton -13
Ethylene South East market 940 $/ton 890 $/ton -50
Ethylene NWE market 744 $/ton 744 $/ton –
Acrylonitrile ACN  domestic market

Polyester Feedstocks

 9,900 yuan/ton 9,700 yuan/ton -200
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 12,900 yuan/ton 12,900 yuan/ton –
PP Powder domestic market

Polyester Feedstocks

 7,300 yuan/ton 7,300 yuan/ton –
Naphtha overseas market  667 $/ton 641 $/ton -26
Phenol domestic market 8,072 yuan/ton 7,742 yuan/ton -330

r-PET high end eco-friendly chips =7,900 yuan/ton  — 7,900 yuan/ton   –

Polyester Feedstocks

‘Biodegradable’ plastic bags failing in Beijing

Beijing’s market regulator has assessed 29 types of “biodegradable” plastic bag and found that 19 (or 65.5%) fail to meet industry and national standards.

The standards concern labelling, biodegradation rate, volatile organic compound emissions, and carrying capacity by weight. The regulator emphasised that producers and sellers falling short of these standards face legal consequences.

Humanity produces more than 430 million tonnes of plastic annually, two-thirds of which comprise short-lived products that soon become waste, according to the UN Environment Programme. In 2019, China accounted for one-fifth of global single-use plastic waste, more than any other nation, though the per capita figure is a fraction of that in Australia and the US, reports the SCMP.  Polyester Feedstocks

To tackle China’s plastic pollution during 2021-2025, the National Development and Reform Commission and Ministry of Ecology and Environment issued a five-year plan in September 2021.

A summary of the plan states: “By 2025, key sectors such as retail, e-commerce, and express delivery, are expected to drastically cut the unreasonable use of single-use plastics.” The plan also promotes use of alternatives to ​​non-biodegradable plastic “such as bamboo, wood, paper, and degradable plastics“.

“Biodegradable plastic substitution was previously a popular solution, but the [five-year] plan proposed that its true value in solving plastic pollution needs to be scientifically evaluated to avoid unreasonable capacity expansion,” Dr Tan Yiki of Tsinghua Circular Economy Research Centre, recently told the media.  Polyester Feedstocks

More…

‘Biodegradable’ plastic bags failing in Beijing

Hybrid Solar Sheets for Perpetually Clean Drinking Water and Hydrogen

In a world grappling with environmental challenges, innovative technologies are emerging to address pressing issues like clean water scarcity and sustainable energy production. One such breakthrough is the development of hybrid solar sheets that not only harness solar energy efficiently but also contribute to the production of perpetually clean drinking water and hydrogen.  Polyester Feedstocks

These hybrid solar sheets integrate photovoltaic cells with advanced water purification and electrolysis systems, creating a multifunctional solution for two critical global needs. The photovoltaic cells capture sunlight and convert it into electricity, powering the water purification process and electrolysis simultaneously.

The water purification system utilizes advanced filtration techniques, ensuring that the collected water is free from contaminants and safe for consumption. This innovative approach allows communities in water-scarce regions to access a sustainable source of clean drinking water, mitigating the impact of waterborne diseases and improving overall public health.  Polyester Feedstocks

Simultaneously, the electrolysis component of the hybrid solar sheets splits water molecules into hydrogen and oxygen. This process yields hydrogen gas, a clean and versatile energy carrier with various applications, including fuel for vehicles and power generation. By harnessing the power of the sun to produce hydrogen, these hybrid systems contribute to the advancement of green and sustainable energy solutions.

One of the key advantages of this technology lies in its scalability and adaptability. Hybrid solar sheets can be deployed in both urban and remote areas, providing a decentralized and reliable source of clean water and hydrogen. This makes them particularly valuable for regions with limited access to centralized infrastructure.

As the world seeks innovative solutions to combat climate change and ensure access to essential resources, hybrid solar sheets represent a significant step forward.

By integrating solar energy, water purification, and hydrogen production into a single, efficient system, this technology has the potential to revolutionize the way we address environmental challenges and create a more sustainable and resilient future for generations to come. Polyester Feedstocks

Hybrid Solar Sheets for Perpetually Clean Drinking Water and Hydrogen

Polyester Feedstocks

PET Bottles -Goodbye to oil? OPEC puts the veto : greenhouse gas emissions isn’t so important! – In contrast to the global trend of phasing out petrol cars, Australia appears to be an outlier, exhibiting a persistent dependence on fossil fuel vehicles, according to recent data 11-12-2023

PET Bottles

This week commenced with a surge in crude oil prices, building on the momentum from the previous Friday’s upswing

The catalyst for this uptick was the revelation that the U.S. federal government is in the process of acquiring up to 3 million barrels for the strategic petroleum reserve (SPR). In a series of transactions, the government has already secured 9 million barrels, initiating the SPR’s replenishment following the drawdown of over 180 million barrels last year to stabilize fuel prices.

Presently, prices are positioned favorably within the Department of Energy’s (DoE) parameters. However, the expectation of price escalation upon the DoE’s procurement announcement has materialized. Nevertheless, the West Texas Intermediate (WTI) remains comfortably below the DoE’s self-imposed upper limit of $79 per barrel.

Analysts, such as Tony Sycamore from IG, acknowledge the Biden Administration’s endeavor to replenish the SPR as a supportive factor. However, concerns persist regarding the extent of price gains, with another IG analyst, Yeap Jun Rong, pointing to lingering apprehensions about China’s demand.

The backdrop to these developments is a seven-week decline in crude oil prices, despite OPEC+ implementing additional, more substantial production cuts of 2.2 million barrels per day from January through at least the end of March. The failure of this intervention is attributed to trader perceptions of oversupply and the anticipation of a slowdown in China’s oil demand growth in the upcoming year. Concurrently, reports of record-breaking U.S. production further intensified concerns about oversupply, particularly in light of rather pessimistic demand projections for the coming year according to the International Energy Agency (IEA).

This week commenced with a surge in crude oil prices, building on the momentum from the previous Friday's upswing

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Yuan to United States Dollar

Yuan to United States Dollar

1 Chinese Yuan = 0,14 United States Dollar

Polyester Feedstocks – ‘Biodegradable’ plastic bags failing in Beijing – Nylon filament and its feedstock isn’t strong

More…

PET Bottles

INEOS Aromatics to propose mothballing one of its PTA plants in Geel, Belgium

INEOS Aromatics has unveiled its proposal to mothball the smaller and older Purified Terephthalic Acid (PTA) unit at its integrated PX and PTA production facility in Geel, Belgium. The decision stems from the unit being offline since 2022, prompting a comprehensive evaluation of its long-term viability. Despite concerted efforts to enhance its competitiveness, challenging market conditions have reached a tipping point. Escalating energy, raw material, and labor costs have eroded the unit’s competitiveness in the European market compared to newer PTA and derivative capacity in Asia.

PTA, a crucial component for manufacturing polyester PET, finds widespread use in textiles, fabrics, food and beverage packaging, and various household and commercial items. The decision to mothball the unit underscores the difficulties faced by European production in the face of fierce competition from Asia. PET Bottles

The company will initiate a consultation process with employee representatives to address the impact on affected staff, exploring redeployment opportunities within other activities at the Geel site whenever feasible. Importantly, the larger and more efficient second PTA unit, along with the PX unit, will remain operational, ensuring no disruption for customers.

Steve Dossett, CEO of INEOS Aromatics, expressed gratitude for the dedicated efforts of the Geel site personnel and acknowledged the challenging circumstances leading to the decision.PET Bottles

He highlighted the substantial disadvantage faced by European PTA production due to high energy and operating costs, emphasizing the competitive advantage enjoyed by Asian exporters with access to discounted Russian hydrocarbons.

More…

PET Bottles

Turkey moves to counter rising tide of Chinese EV imports

In response to the escalating influx of Chinese electric vehicle (EV) imports, Turkey has initiated stringent measures, aligning with the European Union’s investigation into China’s EV subsidies, according to a report by Bloomberg. Recently, Turkey’s Trade Ministry issued a decree stipulating that companies engaged in EV imports must establish a network of at least 140 authorized service stations across the country, accompanied by the opening of a dedicated call center for each brand. PET Bottles

This move, perceived as targeting Chinese vehicles specifically, excludes imports from the European Union and nations with existing free-trade agreements with Turkey. Importers face an imminent deadline, until the end of the month, to comply with these demanding requirements, a daunting task for many.

This unexpected regulatory shift poses a setback for businesses involved in the sale of Chinese cars in Turkey, the sixth-largest auto market in Europe. Industry insiders, including Erol Şahin, CEO of automotive consultancy EBS, highlight the challenges, emphasizing that not a single brand is currently in compliance with the rigorous regulations. PET Bottles

The primary hurdle arises from the mandate that importers establish their own service stations, complicating relationships with authorized third-party services.

Turkey’s electric vehicle market has been on the rise, fueled by the affordability of Chinese brands, the success of the domestic car Togg, and the entrance of Tesla Inc. EV sales have surged nearly tenfold from the previous year, constituting 7.1% of all passenger car sales.

The new regulations aim to bring order to the rapidly growing EV industry in Turkey, creating a controlled environment. Despite concerns raised by industry players, an anonymous official in Ankara stated that there are no plans to revise the rules or delay their implementation. PET Bottles

China, as Turkey’s largest importer, has contributed significantly to the country’s trade deficit, reaching almost $100 billion by November. Passenger car imports, particularly EVs, have been a major contributor to this deficit. China sold $184 million worth of EVs to Turkey in the first ten months of the current year, nearly double the figure for the entire 2022. Earlier in the year, Turkey imposed an additional 40% customs duty on EV imports from China, bringing the total customs tax rate to 50%.

PET Bottles

Goodbye to oil? OPEC puts the veto

Controversy following the latest document from the COP28 presidency released yesterday afternoon with a list of all the topics to be submitted to the ministers of the 197 countries participating in the Conference in the hope of finding convergence on a final agreement. In recent days, the head of OPEC in a letter had urged members of the oil cartel to reject any agreement in the climate negotiations underway in Dubai that would include the gradual elimination of fossil fuels. A veto that saw a firm reaction from environmentalists and other countries. PET Bottles
The Minister of the Environment and Energy Security Gilberto Pichetto defined the letter as “a move of pure party interest” and reiterated that “the COP must give a path which is that of decarbonisation which means overcoming the coal phase and subsequently the oil phase “. The French Energy Minister, Agnes Pannier-Runacher, said she was “stunned” and “angry” while the Spanish Minister for the Ecological Transition, Teresa Ribera, called the operation “disgusting”. ”
Meanwhile, vulnerable countries in particular are aiming for an ambitious agreement that leads to the abandonment of coal, oil and gas which according to science are at the origin of greenhouse gas emissions produced by human activity and which are responsible for global warming. PET Bottles
Emissions from major oil and gas projects in Gulf OPEC member countries will cause more than 43 million premature deaths in the region by the end of the century, according to researchers from the environmental network Lingo (Leave it in the ground).

OPEC against saying goodbye to fossils. Anger of EU countries

In contrast to the global trend of phasing out petrol cars, Australia appears to be an outlier, exhibiting a persistent dependence on fossil fuel vehicles, according to recent data

As other countries commit to banning new petrol car sales, concerns are mounting about Australia’s ability to achieve its climate targets. A report from the federal department of climate change and energy unveils troubling projections, indicating that petrol and diesel vehicles are expected to constitute nearly half of all new car sales in the country by 2035.

This forecast poses a significant threat to Australia’s emission reduction goals, especially considering that transport pollution already accounts for 21% of the nation’s total emissions. PET Bottles

Cars and light commercial vehicles are identified as major contributors, highlighting the urgent need for transformative changes in the automotive industry. The adoption of electric cars is deemed crucial, with experts advocating for a doubling of current projections to align with emission reduction targets.

However, the report paints a grim picture, forecasting that electric vehicles will represent only 13% of new car sales by 2026, 26% by 2030, and 51% by 2035. Even more disheartening is the outlook for electric utes and vans, projected to comprise a mere 9% of new vehicle sales by 2030 and 29% in 2035. Lindsay Soutar from Greenpeace Australia Pacific emphasizes the need for policymakers to prioritize making electric vehicles more affordable and accessible, while Behyad Jafari, CEO of the Electric Vehicle Council, expresses deep concern over the sluggish transition, urging the swift implementation of a fuel-efficiency standard promised in the National Electric Vehicle Strategy.

Despite assurances from government officials, the timeline for implementing this crucial standard remains uncertain. PET Bottles

Jafari insists that without an emissions cap on new cars, Australians are missing out on overseas models and sufficient electric vehicles to meet demand. The pressure intensifies on the government to take decisive action to align with global trends and secure a sustainable, low-emission future for the nation.

In contrast to the global trend of phasing out petrol cars, Australia appears to be an outlier, exhibiting a persistent dependence on fossil fuel vehicles, according to recent data

Andritz has successfully initiated operations of a novel textile recycling line at the facility of Italian recycling specialist Sfilacciatura Negro in Biella, Italy

This state-of-the-art line is specifically engineered for processing post-consumer textile waste with an automatic removal system for rigid components, bolstering Sfilacciatura Negro’s foray into expanding recycling sectors. PET Bottles

Driven by the escalating demand for sustainable fibers within re-spinning and nonwoven industries, Sfilacciatura Negro Biella opted to enhance its recycling capabilities. Renowned for its expertise in recycling industrial textile waste, the company already manages two tearing lines. Capitalizing on its longstanding partnership with ANDRITZ, it now ventures into recycling post-consumer clothing waste.

Sfilacciatura Negro’s CEO, Tiziano Negro, underscores their circular approach, emphasizing the conversion of textile waste into new fibers that would otherwise contribute to landfills. Negro expresses confidence in ANDRITZ as the ideal collaborator, citing the company’s extensive experience in both textile recycling and nonwovens. PET Bottles

The cutting-edge recycling line supplied by Andritz is the culmination of a decade-long collaboration, involving trials, technical center assessments, and on-site visits to customer facilities in Spain and Portugal. The comprehensive line, from sorted waste bale feeding to recycled fiber baling, is designed for optimal efficiency, energy conservation, and automated removal of rigid elements. With a streamlined process requiring only one operator, the recycling line culminates in the production of film-wrapped and tied bales weighing up to 350 kg.

Andritz has successfully initiated operations of a novel textile recycling line at the facility of Italian recycling specialist Sfilacciatura Negro in Biella, Italy

Australian-led study makes breakthrough in plastic recycling

A groundbreaking discovery in plastic recycling has been achieved by an Australian-led international research team, offering a promising solution to address the pervasive issue of plastic waste. The breakthrough, detailed in a recent publication led by the University of Adelaide with support from the Australian Research Council, focuses on the utilization of polyethylene (PE) waste as a crucial feedstock. PE plastics constitute a significant portion of global plastic waste, predominantly ending up in landfills.PET Bottles

The researchers harnessed the power of photocatalysis to convert PE waste into both a valuable feedstock and essential chemicals. Photocatalysis involves substances that expedite chemical reactions when exposed to light. The team successfully transformed PE waste into ethylene, a pivotal chemical feedstock applicable in the production of industrial and everyday items. Additionally, the process generated propionic acid, a versatile colorless liquid serving as an antimicrobial agent, preservative, and fungicide.

Shizhang Qiao, the study’s lead author and Director of the Centre for Materials in Energy and Catalysis at the University of Adelaide, emphasized the transformative potential of catalytic recycling for PE waste. The research not only highlights the viability of converting plastic waste into valuable resources but also underscores the importance of developing sustainable solutions for a circular economy. The collaborative effort involved experts from institutions such as the Wuhan Institute of Technology, University of Kent, and Heilongjiang University. PET Bottles

Australian-led study makes breakthrough in plastic recycling

Recycled Marine-Waste – India generates 26,000 tonnes of plastic waste every dayIndia generates 26,000 tonnes of plastic waste every dayIndia generates 26,000 tonnes of plastic waste every day 09-12-2023

PET Bottles

Recycled Marine-Waste – India generates 26,000 tonnes of plastic waste every dayIndia generates 26,000 tonnes of plastic waste every dayIndia generates 26,000 tonnes of plastic waste every day 09-12-2023

The European Commission has announced a new provisional agreement that aims to “help make sustainable products the new norm” in the European Union. In particular, the provisional agreement for “more sustainable, repairable, and circular products” – which was reached between the European Parliament and the Council on the Ecodesign for Sustainable Products Regulation this week – aims to ensure that products “last longer, use energy and resources more efficiently, [are] easier to repair and recycle, contain fewer substances of concern, and include more recycled content,” while also “leveling the playing field for sustainable products on the EU’s internal market and strengthen the global competitiveness of businesses offering sustainable products.”  Recycled Marine-Waste

The new law, as first proposed by the European Commission last year, will build on the existing Ecodesign Directive by “progressively setting performance and information requirements for key products placed on the EU market.” The Commission says that it will “adopt and regularly update a list of products identified on the basis of a thorough analysis and criteria notably related to the EU’s climate, environment and energy efficiency objectives” in order to ensure “predictability and transparency” on which products will be covered and when.

The Commission – which proposes new EU laws and policies and ensures the proper application of existing legislation – confirmed that it will give priority to “highly impactful products, including textiles (especially garments and footwear), furniture (including mattresses), iron and steel, aluminum, tires, paints, lubricants and chemicals, as well as energy related products, ICT products and other electronics.”  Recycled Marine-Waste

More…

EU Green-Lights New Law to Ban on Destroying Unsold Clothing, Footwear

Man-made yarns – Ecodesign: EU one step closer to making sustainable products the norm 08-12-2023

Recycled Marine-Waste

Man-made yarns – Ecodesign: EU one step closer to making sustainable products the norm 08-12-2023

Man-made yarns

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Fulgar, a Milan-based center of excellence in the production of man-made yarns, stands at the forefront of environmental responsibility with its revolutionary product, Amni Soul Eco

This innovative bio-degradable polyamide yarn, launched in 2014 in collaboration with the Rhodia-Solvay Group, has undergone further refinement, affirming its ability to rapidly decompose in marine environments without compromising on performance.

In response to the pressing challenges of environmental sustainability, Fulgar emphasizes the need for unprecedented action by governments, companies, and consumers alike. Microplastics, a burgeoning threat measuring less than five millimeters, result from the degradation of plastics and pose a serious risk to marine fauna and biodiversity. Fulgar takes a pioneering stance by producing biodegradable materials, such as Amni Soul Eco, which decompose twenty times faster in marine environments compared to conventional synthetic yarns.  Man-made yarns

Fulgar’s commitment to sustainability extends beyond the product itself. Amni Soul Eco is designed with a focus on reducing environmental impact during production, incorporating water recycling and greenhouse gas reduction treatments. The yarn’s bio-degradable component ensures rapid decomposition in both marine and soil environments, as confirmed by tests adhering to ASTM D5511 and ASTM D6691 standards.

This high-performance yarn has gained recognition from prestigious brands like Herno, Colmar, and Save the Duck, solidifying its reliability and versatility in the fashion industry. Amni Soul Eco not only meets the demands of eco-conscious consumers but also redefines standards without compromising style and performance. Man-made yarns

Fulgar’s proactive approach to sustainability aligns with the evolving market for ecological yarns, providing client companies with viable solutions to achieve their own sustainability objectives.

Amni Soul Eco’s technical specifications include compliance with Oeko-TEX STD 100 CLASS I Appendix 6 certification, ensuring data transparency in line with the Life Cycle Assessment (LCA) model. This model identifies and implements improvements that make both the product and production processes more sustainable. Fulgar invites the textile industry to seize this unique opportunity for real environmental impact reduction.

Man-made yarns

Linde has recently disclosed a significant augmentation in the production capacity of liquid hydrogen at its facility situated in McIntosh, Alabama

This enhancement enables the McIntosh facility to generate a noteworthy 30 tons per day of liquid hydrogen, primarily catering to the local merchant market.

The augmented capacity is in direct response to the escalating demand for hydrogen across various sectors, such as manufacturing and electronics, both from Linde’s existing customer base and potential new clients.

Moreover, the facility will play a crucial role in supplying hydrogen to Linde’s customers engaged in space launch activities and mobility solutions.  Man-made yarns

This expansion aligns seamlessly with Linde’s pre-existing hydrogen operations in the southeastern United States, contributing to an increased network density within the region.

The company has invested a substantial sum of approximately $90 million in this venture, signifying its commitment to meeting the burgeoning hydrogen needs in the market.

Todd Lawson, Vice President East Region at Linde, emphasized the company’s decade-long commitment to fortifying its hydrogen production and supply network in the U.S., solidifying Linde’s position as the largest supplier of liquid hydrogen in the country.

Lawson expressed pride in the successful and timely initiation of this project, attributing it to Linde’s technological prowess and operational expertise.  Man-made yarns

As the demand for liquid hydrogen continues its upward trajectory, Linde is poised to leverage its accumulated knowledge and cutting-edge technology to meet these evolving market requirements. This strategic move not only bolsters Linde’s market presence but also underscores its dedication to fostering sustainable solutions and innovation in the hydrogen sector.

Man-made yarns

Ecodesign: EU one step closer to making sustainable products the norm

EU legislators agree on Ecodesign rules, but fail to ban the destruction of unsold goods and ensure enforcement for products sold online.

The European Commission, Parliament and Council reached an agreement last night on a new framework to make products sustainable by design. The European Environmental Bureau (EEB) welcomes the ban on the destruction of unsold textiles as well as progressive provisions on cement and substances of concern, but lament the twofold failure to rule out the wasteful destruction of unsold electronics and provide a credible enforcement regime for products sold online.  Man-made yarns

The Ecodesign for Sustainable Products Regulation (ESPR) is one of the flagship initiatives of the Green Deal and Europe’s circular economy objectives. The policy is a revamp and extension of the existing Ecodesign and energy labelling framework, which only applies to electrical appliances. 

The new regulation will put in place minimum requirements such as efficiency, durability and recyclability for almost any product on the EU market. However, during the negotiations, some products such as military equipment and motor vehicles were removed from the scope. 

The regulation includes provisions to ensure the traceability of harmful substances in products, and the possibility to restrict them when they are a barrier to recycling or have a negative impact on human health. Man-made yarns

More…

Man-made yarns

In a noteworthy development, Trinseo, a major player in the polystyrene market, is implementing a significant reduction in the prices of polystyrene across Europe for the month of December

The company, known for its diverse range of polystyrene grades, is strategically revising its pricing strategy by lowering costs for all grades of polystyrene intended for general use (GPPS) and crystal applications (HIPS). This price adjustment spans across popular brands such as Styron, Styron A-Tech, and C-Tech.  Man-made yarns

Trinseo has communicated that the reduction in prices amounts to a substantial 90 euros per ton. This move is indicative of the company’s commitment to maintaining competitive pricing and adapting to market dynamics. Notably, this marks the second consecutive reduction in prices, following a previous cut of 125 euros per ton announced in November. The successive nature of these adjustments underscores the company’s responsiveness to market trends and its proactive approach in managing pricing structures.

The impact of this price drop extends across the entire spectrum of polystyrene grades, emphasizing Trinseo’s broad commitment to providing cost-effective solutions for various applications.

The affected grades include those catering to general use (GPPS) as well as crystal grades (HIPS). The price cut applies uniformly to products marketed under well-known brands such as Styron, Styron A-Tech, and C-Tech, further emphasizing the comprehensive nature of this strategic pricing move.  Man-made yarns

Trinseo’s decision to implement these price reductions aligns with the company’s objective of enhancing competitiveness, fostering market accessibility, and maintaining a dynamic response to evolving economic conditions. The consecutive reductions in November and December showcase Trinseo’s agility in navigating market fluctuations and its dedication to delivering value to its customers in the polystyrene segment.

Man-made yarns

Synthos signs a Memorandum of Understanding with Kumho Tire to jointly develop sustainable tire raw materials

Kumho Tire chooses Synthos as one of its key partners for sustainable development and seals the partnership during a ceremony in South Korea.

Synthos, a leading global producer of synthetic rubber, has announced the signing of a Memorandum of Understanding (MOU) with Kumho Tire, a leading South Korean tire manufacturer, for the joint development of sustainable tire raw materials.

Under the MOU, the two companies will conduct a joint research and development project for Neodymium-Butadiene rubber using Bio-Butadiene and expand the use of environmentally friendly synthetic rubber in tire manufacturing.

Dr. Malte Wohlfahrt, R&D Director, Synthos Synthetic Rubber, emphasized the importance of collaboration in the research and development of sustainable rubber and tire materials. “We are very pleased to be selected as one of Kumho Tire’s key partners to strengthen its efforts to develop environmentally friendly tires. Man-made yarns

We strongly believe that we have the best chance to contribute to net zero mobility if we can work together with industry leaders like Kumho Tire, who has already produced tires made from 55% sustainable raw materials in 2022 and is currently developing tires made from 80% sustainable raw materials that will be launched by the end of 2023. Kumho Tire’s impressive experience in developing tires with a lower carbon footprint combined with Synthos’ extensive expertise in sustainable synthetic rubber will enable further carbon footprint reduction towards our shared goal of carbon neutrality by 2050.”

More…

Synthos signs a Memorandum of Understanding with Kumho Tire to jointly develop sustainable tire raw materials

Critical raw materials? In an electric car you need 207 kilos

A comprehensive study conducted by Intesa Sanpaolo, as presented in the ‘Med & Italian Energy Report 2023,’ sheds light on the weighty matter of minerals required for this paradigm shift. The study not only emphasizes the quantities involved but also addresses the geographical concentration of crucial minerals, highlighting potential challenges for Europe.  Man-made yarns

The sheer weight of the matter is evident in the fact that an electric car necessitates an average of 207 kilograms of diverse minerals, such as graphite, copper, cobalt, nickel, rare earths, lithium, and manganese. This stands in stark contrast to the 33.6 kilograms required for a traditional internal combustion engine vehicle, marking a sixfold increase. The report, presented to the European Parliament by the SRM study center linked to the Intesa Sanpaolo group, underscores the significance of CRM in the transition.

The distinction between critical raw materials and rare earths is pivotal in the study. While rare earths like Scandium, Yttrium, and Lanthanum find marginal use in the automotive sector, the primary focus is on critical raw materials. Solar photovoltaics, wind turbines, lithium-ion batteries, and electric motors are also examined for their mineral requirements. For instance, offshore wind turbines demand nine times more CRM than a conventional gas plant.  Man-made yarns

Director General of the SRM, Massimo Deandreis, raises concerns about the territorial concentration of key minerals, such as lithium, cobalt, copper, and rare earths. He emphasizes that Europe’s reliance on specific regions exposes the European Union to geopolitical risks, necessitating strategic planning to mitigate these challenges.

The report elucidates the global distribution of these critical minerals, with significant shares located in countries like Congo, Australia, China, and South Africa. The Mediterranean region, including European countries, is notably deficient in these resources, except for Morocco, which ranks among the top three global producers of phosphorus.  Man-made yarns

In response to these challenges, the European Union has proposed the Critical Raw Materials Act in 2023. This legislative framework aims to secure a safe and sustainable supply of critical raw materials, outlining objectives such as 10% of annual EU consumption covered by internal extraction, 40% by internal processing, 15% by internal recycling, and a cap of 65% covered by a single third country. As Europe strives to meet its 2050 objectives, the study underscores the imperative of addressing CRM dependencies for a successful energy transition.

The issue of critical raw materials (CRM) essential for the transition to a green economy has come under scrutiny, particularly in the context of electric vehicles (EVs)

End of take-make-waste economy impossible without recycling of unsold goods

On Monday, EU negotiators reached a provisional agreement on the Ecodesign for Sustainable Products Regulation, a key part of Europe’s strategy to foster a circular economy.

This regulation aims to make products more durable, reusable, upgradable, reparable, recyclable, and easier to maintain. It targets a range of products including textiles and footwear and intermediate products.  Man-made yarns

EuRIC, the voice of Europe’s recycling industries, welcomes the agreement, which incorporated most of the recycling industries’ main points, such as the compliance of online marketplaces with EU legislation, the requirement for transparency in reporting the destruction of unsold goods, and the introduction of the “Digital Product Passport”.

However, we regret the fact that the imposed direct ban on the destruction of unsold textiles and footwear fails to consider the role of recycling. Ending the take-make-waste cycle (linear economy model) is a significant step towards circularity but is impossible without recycling operations.

To equate recycling with destruction contradicts the very objectives of the Circular Economy Action Plan. The path to circularity should be defined by recycling operations, providing a second life to materials.  Man-made yarns

Recycling is not destruction, but a resource recovery process, crucial for extending the lifecycle of materials.

Therefore, we strongly urge lawmakers to correct this miscalculated oversight and include recycling as a possibility to treat unsold goods, whenever reuse is not possible.

More…

End of take-make-waste economy impossible without recycling of unsold goods

Sustainable fuel – Innovative bio-based aromatics pave the way for 100% sustainable aviation fuel 07-12-2023

Man-made yarns

Electric vehicles – Innovative bio-based aromatics pave the way for 100% sustainable aviation fuel 07-12-2023

Electric vehicles

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Thyssenkrupp Uhde won contract for biopolymer plant from Gulf Biopolymers Industries Ltd

Thyssenkrupp Uhde has secured a basic engineering package and front-end engineering design package for the establishment of a biopolymer plant on the Arabian Peninsula, said Hydrocarbonprocessing.
The plant is intended to produce an industrial large-scale volume of polylactic acid polymer, utilizing lactic acid from corn as the primary feedstock. While polymer specialist Uhde Inventa-Fischer will perform the BEP for the PLA production based on its proprietary state-of-the-art technology, its sister company thyssenkrupp Uhde India will perform the FEED which covers the complete production complex including associated offsite and utilities.
The design of the biopolymer plant focuses on stringently optimized feedstock utilization during all stages: from starch conversion to lactic acid production, and finally polylactic acid production. Electric vehicles

An integral aspect of this project is the plant’s ability to sustainably produce a range of PLA grades, addressing the diverse requirements of various industries such as packaging, textiles, and hygiene supplies.
“Replacing fossil feedstocks with renewable ones can minimize the ecological impact of entire value chains,” stated Dr. Cord Landsmann, CEO thyssenkrupp Uhde. “This project is another proof that we can significantly contribute to a more sustainable production of much-needed materials for global key industries.”
Harald Kroll, CEO Gulf Biopolymers Industries: “We are proud to announce the establishment of the first large biopolymer plant in the MENA region. This project is a milestone for the reduction of fossil-based plastics and advancing the adoption of environmentally friendly PLA polymers.”Electric vehicles
More…

Electric vehicles

Toyota, new battery and fuel cell electric vehicles

At the Kenshiki 2023 event by Toyota Motor Europe, a cadre of global and European executives took center stage to unveil the automotive giant’s cutting-edge electrified products and technologies.

Chief Branding Officer and Head of Design at Toyota Motor Corporation, Simon Humphries, divulged a series of concept models poised to shape the next era of battery electric vehicles (BEVs) under the banners of Lexus and Toyota.

The key highlight was the introduction of a revolutionary modular design architecture, integrating gigacast chassis, component minimization, and the innovative Arena operating system.Electric vehicles

Humphries emphasized that this design framework not only facilitates enhanced design freedom but also elevates the overall user experience.

Toyota’s commitment to sustainability was underscored by the announcement of their goal to achieve complete carbon neutrality in Europe by 2040. In tandem, they aim to attain SBTi Scope 1 and 2 emissions neutrality in European operations and production facilities by 2030.

With a focus on Scope 3 emissions, Toyota sets ambitious targets, including a 100% reduction in CO2 emissions from new vehicle sales by 2035 and complete carbon neutrality across the value chain and logistics by 2040. The company is already making strides in this direction by incorporating hydrogen fuel cell electric heavy-duty trucks on crucial logistics routes. Electric vehicles

Toyota’s vision extends beyond battery electric vehicles, encompassing a robust hydrogen strategy. The Mirai and the new Crown spearhead their passenger car segment, while TME’s Hydrogen Factory Europe integrates fuel cell technology into a diverse array of commercial vehicles, including heavy goods vehicles, buses, coaches, boats, and pickups. The unveiling of the hydrogen fuel cell Hilux prototype at Kenshiki exemplifies this commitment.

In a nod to the future, Toyota plans to refine hydrogen technology further with the launch of its third generation fuel cell systems in 2026.

The Toyota Professional light commercial vehicle range is expanded with the addition of the Proace Max, a large van available in multiple configurations, offering customers versatility. Like its counterparts, the Proace Max is available with a battery electric powertrain, boasting an impressive range of 420 km (WLTP) and providing access to zero-emission zones.Electric vehicles

Completing the Toyota Professional fleet is the Hilux, a stalwart in Toyota’s commercial lineup, set to receive a boost with the introduction of a 48-volt hybrid system in the coming year.

This hybrid system promises increased power and torque, coupled with a 10% improvement in efficiency, solidifying Toyota’s commitment to innovation across its entire commercial vehicle spectrum.

Electric vehicles

 

Innovative bio-based aromatics pave the way for 100% sustainable aviation fuel

Iain Gilmore, Senior Manager, Catalyst Technologies, Johnson Matthey, and David Kettner, President and General Counsel of Virent, shed light on a groundbreaking development. This advancement, a collaborative effort between Johnson Matthey and Virent, the inventor of the technology, introduces bio-based aromatics as a key component in a 100% sustainable aviation fuel (SAF) that is cleaner-burning, more efficient, and compatible with existing aviation fleets and infrastructure. Electric vehicles

The aviation industry is actively seeking solutions to curb emissions, and SAF emerges as a leading option. However, the effectiveness of SAF varies, with many available forms only permitting limited emission reductions due to blending constraints.

The term ‘SAF’ can be misleading, as it is applied to many synthetic fuels with a carbon intensity below a certain threshold in relation to conventional jet fuel, as defined by various policies and international agreements. This results in a range of fuel blends that sit under the SAF umbrella, which contain varying proportions of synthetic components, most of which are not 100% SAF.

Presently, SAF is typically blended with varying percentages of conventional jet fuel, producing varying qualities of fuel to meet the criteria of international standards, specifically to ensure it contains aromatics in the range of 8-25%. Aromatics are an important component of the fuel as, among other benefits, they enhance lubricity, lower freeze point, and interact with polymer seals in the engines and fuelling systems to help prevent fuel leakage. Electric vehicles

Traditional jet fuel naturally contains aromatics but many bio-based fuels, such as Hydroprocessed Esters and Fatty Acids (HEFA) and Fischer Tropsch (FT) products, do not. This restricts their use to a maximum blend of 50% with conventional jet fuel, which, in turn, limits emission reductions and falls short of meeting international aviation emission targets for 2030 and 2050.

More…

Electric vehicles

Germany’s plastic recycling rate breaks records in 2022

The recycling of plastic packaging is on the rise in Germany, experiencing a remarkable 20% increase in just four years, reaching 67.5% of the total introduced to the market in 2022. According to the industry association IK Industrievereinigung Kunststoffverpackungen, the recycling of plastic packaging in Germany reached 67.5% of the total introduced to the market last year, amounting to 1.54 million tons (a slight decrease compared to the previous year)Electric vehicles

The data, provided by German authorities (Central Packaging Registry ZSVR and Federal Environment Agency UBA), surpasses the 2022 target of 63% set by the packaging law enacted in 2019 and represents an unprecedented achievement. In the last four years alone, since the regulations came into effect, the recycling rate has surged by twenty percentage points.

Isabell Schmidt, the director of IK, emphasizes, “The growing recycling of plastic packaging is a great success. Now it is important to further solidify this positive development and shield it from undesired trends. Reducing plastic in the direction of composite packaging does not contribute to achieving the goal. Recyclability and material savings must be a priority in packaging design. We cannot tolerate false arguments and greenwashing.”Electric vehicles

According to the association of plastic packaging manufacturers, ZSVR and UBA have repeatedly criticized the significant increase in composite paper-based packaging entering the market, as they are more challenging to recycle. IK asserts that almost half of the recyclable packaging with less than 90% recyclability is of a composite nature.

“Discriminatory goals for plastic, as envisaged by the European packaging regulation, as well as exceptions to recycled content quotas, could further reinforce the trend towards composite packaging, even if not explicitly intended.”

Germany’s plastic recycling rate breaks records in 2022

VTT finds unprecedented extensible limits for formable cellulose-based food packaging to replace single-use plastic

Enabled by foam forming technology, VTT’s formable cellulose-based webs with 30% extensibility were used to make rigid packages using an industrial product packaging line. This opens up the manufacturing of a wide range of sustainable packaging solutions.

In a pilot-scale study to find alternative raw materials for rigid plastic packages, VTT Technical Research Centre of Finland has obtained unprecedented maximum limits of its highly extensible formable cellulose-based webs used for rigid packaging applications. The results enable the manufacturing of a wide range of sustainable 3D packaging solutions that were previously unattainable.Electric vehicles

Typical commercial boards have between 3–6% extensibility (geometrical mean) and best commercial formable boards have 10–18% extensibility. By utilising foam forming technology, VTT has now obtained up to 30% extensibility. This enables brand owners to use rigid, cardboard-like packaging to serve consumers looking to buy more sustainable products. This material improvement enables e.g. food brands producing cold cuts to increase cardboard-like package size from 75 grams up to 200-250 grams. By adjusting the tray forming process and tray dimensions even larger cardboard-like packages can be produced.

“Polypropylene film is one of the world’s most used polymers – its extensibility is up to 300%. Our invention now offers a viable, sustainable alternative on the market,” says Jarmo Kouko, Research Team Leader at VTT. Electric vehicles

“There’s been a lot of great academic research around the world on how to eliminate plastics, but the challenge is that those seldom go beyond research. So, we’re extremely excited and proud of the results we’ve produced in our pilot-scale study, which clearly shows the commercial potential of our rigid cellulose-based packaging. packaging give suppliers a sustainable and affordable alternative to single-use plastic.

More…

VTT finds unprecedented extensible limits for formable cellulose-based food packaging to replace single-use plastic

Evolution of Battery Architecture: From Modules to Cell-to-Body Integration

Electric vehicles (EVs) have undergone a remarkable transformation in battery technology, moving from modular designs to cell-to-body integration. This concept involves embedding cells directly into the vehicle’s frame, unlike conventional gasoline-powered vehicles that depend on fuel tank size for capacity. EVs’ energy storage is determined by both physical dimensions and factors affecting energy density. Electric vehicles

The development of electric vehicle battery architecture can be traced from the traditional modular structures to the cutting-edge cell-to-body integration.

The chemistry of the cells and their internal architecture are two key factors that influence the energy density of EV batteries. This discussion focuses on the latter, exploring the evolution from established modular designs to the innovative realm of cell-to-body integration.

Lithium-ion batteries adopted a conventional structure with cells, modules, and battery packs. Modular designs, while enabling battery control and temperature management, introduced inactive elements, reducing energy storage efficiency.

The modular approach allowed automakers to adjust battery capacity by adding or removing modules. Electric vehicles

In a recent shift, automakers have adopted the cell-to-pack paradigm, eliminating the intermediate modules. This design integrates individual cells directly into the external casing, increasing energy storage capacity within the same external dimensions. However, these cell-to-pack batteries remain separate components attached to the vehicle’s chassis during manufacturing.

Leading the future, manufacturers like BYD, with its Seal sedan, have introduced a revolutionary structural design – cell-to-body integration. This approach incorporates cell housing directly into the lower part of the vehicle’s frame, eliminating the need for a separate element attached to the chassis. While not increasing the percentage of active material within the battery, similar to the cell-to-pack approach, this innovation simplifies components, minimizes external housing requirements, and enhances the structural integrity and overall efficiency of electric vehicles. The battery becomes an essential part of the vehicle platform, marking a paradigm shift in the electrification of the automotive industry. Electric vehicles

Evolution of Battery Architecture: From Modules to Cell-to-Body Integration

Argentina’s new bioethanol quotas may swamp demand

Argentine bioethanol supply quotas may outstrip demand over the coming years.

The outgoing federal energy department recently awarded 413,100m3/y of new supply quotas of bioethanol for blending with gasoline, known as E12. These will swell the 1.12Mm3/y (million cubic meters per year) in place.

The new facilities or plant expansions that will produce the additional ethanol are due to enter service in 2026 and could require capex of around US$500mn based on current exchange rates. Electric vehicles

But in 2026, the total annual E12 quota of 1.53Mm3/y will outstrip projected demand from refiners of 1.18Mm3, local bioenergy and rail transport consultant Claudio Molina told BNamericas. A mismatch is also projected for 2024-25.

“They’ve awarded more quotas than there is demand,” said Molina, adding that the process lacked transparency and would have future implications.

Molina said: “They’re going to have to arbitrate over a process so that, in a proportional manner, each sells less than the quota they have, because sufficient demand isn’t there. It’s like opening a can of worms.” Electric vehicles

By law, 12% of the finished gasoline blend must be ethanol made from corn or sugarcane.

Outgoing economy minister and former presidential candidate Sergio Massa had planned to raise the proportion to 15%, which would have absorbed the additional output. The increase was opposed by refiners and auto manufacturers, the latter citing the engine-calibration challenges associated with changing the blend. Massa had even pledged a hike to 25% if he had won the presidency.

More…

Biodegradable polymer – Toyota ‘not giving up’ on hydrogen but also ramps up production of battery electric cars 06-12-2023

Electric vehicles

Biodegradable polymer – Toyota ‘not giving up’ on hydrogen but also ramps up production of battery electric cars 06-12-2023

Biodegradable polymer

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Sulzer expands bioplastics portfolio with new biodegradable polymer

Sulzer is expanding its commitment to sustainable solutions with the introduction of a groundbreaking technology – CAPSULTM – designed for the continuous manufacturing of polycaprolactone (PCL), a biodegradable polyester widely employed in diverse industries such as packaging, textiles, agriculture, and horticulture. The CAPSULTM innovation represents an end-to-end licensed process that facilitates the production of high-quality PCL grades at competitive rates, reinforcing Sulzer’s dedication to advancing renewable and circular plastic technologies.

The CAPSUL™ PCL technology, developed by Sulzer Chemtech, revolutionizes the manufacturing process by incorporating all purification and polymerization steps into a seamlessly integrated, highly efficient, and continuous operation.

Leveraging Sulzer’s extensive expertise in separation and reaction processes, this biopolymer technology proves to be remarkably adaptable, catering to a wide spectrum of industrial scales. Its versatility is poised to accelerate the widespread adoption of biodegradable and compostable PCL, addressing critical environmental concerns related to plastic waste.  Biodegradable polymer

High-quality PCL derived from the CAPSUL™ process finds application in a myriad of sectors, including consumer packaging, 3D printing, footwear, agricultural films, textiles, and medical devices. Uwe Boltersdorf, President of the Chemtech Division at Sulzer, emphasizes the pivotal role of PCL in reducing plastic waste, highlighting the company’s commitment to facilitating larger-scale production from both conventional and renewable resources. The introduction of CAPSUL™ reflects Sulzer’s dedication to empowering industry stakeholders to gain a competitive edge in sustainability, ushering in a new era of environmentally conscious manufacturing practices. As the world grapples with the challenges of plastic pollution, Sulzer’s innovative solution marks a significant stride towards a more sustainable and eco-friendly future.  Biodegradable polymer

Biodegradable polymer

LYB acquires minority stake in Source One

 LyondellBasell (LYB) today announced it has acquired a minority share in Source One GmbH, Leiferde, Germany, a plastic waste sourcing and engineering company, specialized in developing technical solutions for hard-to-recycle post-consumer plastic waste. Both LYB and Landbell will be shareholders in Source One. Landbell is a global service provider who operates a comprehensive network of Extended Producer Responsibility (EPR) and take-back organizations worldwide.  Biodegradable polymer

This strategic investment provides LYB access to Source One’s engineering and plastic waste sourcing services. It also establishes a relationship with Landbell to provide plastic packaging waste volumes for LYB’s advanced recycling operations. Processing plastic waste volumes from EPR Service Providers such as Landbell reinforces the commitment by LYB to support brand owners to close the loop for plastic packaging.

“We are committed to support the growing demand of our customers for circular solutions,” says Yvonne van der Laan, LyondellBasell Executive Vice President, Circular and Low Carbon Solutions. “With the investment in Source One we are taking another important step to secure access to plastic waste for our recycling activities and to strengthen our Circulen product portfolio of material made from recyclable or renewable resources.”  Biodegradable polymer

50% of the shares in Source One will be held by 23 Oaks Investments, Leiferde, Germany, which together with LYB has formed the joint venture Source One Plastics in 2022. Source One Plastics currently builds an energy efficient, advanced plastic waste sorting and recycling facility in Germany.

“Thanks to our relationship with LYB and Landbell, we are able to optimally position Source One and successfully implement our growth strategy,” says Kai Hoyer, Owner 23 Oaks Investments.

More…

Biodegradable polymer

Toyota ‘not giving up’ on hydrogen but also ramps up production of battery electric cars

Japanese carmaker ploughing ahead with hydrogen despite difficulties

Toyota has reaffirmed its commitment to hydrogen power but at the same time will also ramp up development of battery electric vehicles.

The Japanese carmaker has been a pioneer of hydrogen fuel cell (FCEV) technology in recent years, and has developed two generations of its FCEV-powered Mirai saloon car, and launched the Japan-only Crown this year.  Biodegradable polymer

However Toyota has missed its own targets on sales of hydrogen cars, selling just over 3,900 hydrogen fuel cell vehicles last year, less than one per cent of its total worldwide sales of around 9.5m vehicles.

Media reports earlier this year quoted Hiroki Nakajima, Toyota executive vice-president and chief technical officer, admitting Mirai sales had not been successful, and that the carmaker would switch from building FCEV-powered cars to commercial vehicles.

But the carmaker has now reaffirmed its commitment to hydrogen-powered cars as well confirming it will diversify into commercial vehicles and other transport sectors. It will create a new hydrogen facility to produce more fuel cell systems to stimulate demand in Europe.  Biodegradable polymer

More…

Biodegradable polymer

Eurozone’s manufacturing PMI sees slight rebound in Nov 2023

INSIGHTS

  • The Eurozone manufacturing PMI, compiled by S&P Global for HCOB, remained below the growth threshold in November 2023, marking continuous contraction.
  • Austria, Germany, and France showed slight improvements, while Italy worsened.
  • Greece and Ireland saw growth, but overall, the sector faced reduced production, inventory levels, and staffing.

Eurozone’s manufacturing PMI, compiled by S&P Global for Hamburg Commercial Bank (HCOB), remained below the 50 growth threshold for the seventeenth consecutive month in November, indicating a continued decline in the goods-producing sector. However, there was a slight improvement, with the index rising to 44.2 from October’s 43.1, marking the highest reading since May and suggesting a less severe deterioration in manufacturing conditions.Of the eight nations included in the HCOB eurozone manufacturing PMI, six recorded in contraction territory. Austria was the worst performer in November, closely followed by Germany and France. Biodegradable polymer

All three countries recorded softer rates of decline, however, and this was also the case in the Netherlands and Spain. By contrast, Italy’s manufacturing downturn intensified. Two nations bucked the wider trend of contraction during November—Greece and Ireland—with the former seeing growth improve to a three-month high. Ireland’s manufacturing economy stabilised after back-to-back months of decline.

Factory production across the euro area continued to decrease during November. That said, while the pace of decline was strong overall, it eased to its softest since May. A slower fall in output coincided with a weaker contraction in new orders, and the slump in new export sales (which has been ongoing since March 2022) also moderated, as per S&P Global. Biodegradable polymer

Eurozone manufacturers were less aggressive with their destocking efforts, November survey data showed, with pre- and postproduction inventory levels falling at weaker rates. The fall in stocks of purchases was nevertheless the second-fastest seen since December 2012 amid another substantial month-on-month reduction in manufacturers’ buying activity.

More…

Biodegradable polymer

Sirmax building new compounding factory in India, expanding existing capacity

The Italy-based compounder said India is the ‘only [global region] experiencing growth’

Italian compounder Sirmax Group, known for its expertise in polypropylene compounds, engineering plastics, thermoplastic elastomers, recycled polymers, and more recently biocompounds,  announced it started building a new compounding factory in India.  Biodegradable polymer

It will be the company’s third facility in India upon completion, and its fourteenth global plant. The new facility is being built near Hosur, located in the southern state of Tamil Nadu, and is scheduled to start operations in 2026. Sirmax did not disclose the capacity of the new factory, but it said it is expanding the capacity of its existing Palwal plant, located near India’s largest automotive district, by 15,000 tonnes per year. The Padua-based company said it aims to increase its production capacity in India to over 60,000 tonnes per year, with a total investment of around $10 million.

The operations are part of the group’s strategy to boost its foreign subsidiaries, and in particular to meet increasing demand for thermoplastics compounds in Southeast Asia, it said in a statement. Biodegradable polymer

“At this pivotal moment in history, India stands out as the sole global region experiencing genuine growth,” said Sirmax’s President and CEO Massimo Pavin. “The country has a large domestic market and is an important hub for Southeast Asia.

More…

Sirmax building new compounding factory in India, expanding existing capacity

SABIC & CJ CheilJedang collaborate on world-first ready-to-eat rice packaging bowls made with 25% certified renewable PP in Korea

SABIC, a global leader in the chemicals industry, has announced that a food-contact grade of its TRUCIRCLE portfolio of certified renewable polypropylene (PP) resins is used in the production of Hetbahn instant white rice packaging bowls by CJ CheilJedang, a South Korea-based global food company, said the company.

The rigid bowls are the first of their kind using certified renewable PP in a ready-to-eat-rice packaging in Asia Pacific and align with CJ’s strong ‘Nature to Nature’ sustainability roadmap. Biodegradable polymer

Mohammed Al-Zahrani, Vice President of SABIC’s Polypropylene Business, comments: “Food brands around the world are increasingly looking for materials that will help them reduce their carbon footprint without compromising the performance, convenience and food safety of their packaging. We are very pleased about this opportunity to demonstrate SABIC’s vast expertise in sustainable PP resins for rigid food containers. Our certified renewable grade from our TRUCIRCLE portfolio used in CJ’s Hetbahn rice bowls meet the food-contact regulations, and offers the same ease of processing and high end-use quality as competitive all-virgin polymers.”

The Hetbahn brand, which is one of the top brands in cooked rice and now expanding its product portfolio to include porridge, frozen rice, cooked rice with soup etc., was originally launched in 1996 and means freshly harvested and cooked rice and has changed consumers’ perception of Korean rice meal culture. The rice grain is polished in a strict raw material process, cooked the same day and packed in a sterile environment so that the delicious taste of the rice can be preserved.  Biodegradable polymer
More…

SABIC & CJ CheilJedang collaborate on world-first ready-to-eat rice packaging bowls made with 25% certified renewable PP in Korea

Rathi Group to Install Two R4000-HD Secondary Shredders

Rathi Group has finalised the order for two R4000-HD model secondary shredders from Ahmedabad-based Fornnax Technology

“The two R4000-HD secondary shredders set to double annual capacity for tyre shredding and tyre wire cleaning,” informed Ravi Rathi, Director, Rathi Group.

Fornnax Technology continues to book orders from the domestic and overseas markets for R4000-HD shredders after its global launch at the recently concluded IFAT Expo 2023 in Mumbai.

New lines to double the plant capacity

The new installation will increase tyre shredding and tyre wire cleaning capacities to 150,000 metric tons and 25,000 metric tons, respectively. “Alongside this, there is an expansion in the works for the pyrolysis system, increasing by 40 metric tons per day, which will boost the group’s total pyrolysis capacity to 160 metric tons per day.”

This expansion is a proactive response to the anticipated demand from prospective recovered carbon black (rCB) buyers. Biodegradable polymer

As a result, the company is in the process of establishing dedicated rCB production units specifically for its major customers. Currently, the company’s rCB product, CAPITAL CARBON, is in various stages of trials with leading users in the market.

More…

Rathi Group to Install Two R4000-HD Secondary Shredders

Plastic pyrolysis – How to reduce the product defective rate of PET fiber? 05-12-2023

Biodegradable polymer

Plastic pyrolysis – How to reduce the product defective rate of PET fiber? 05-12-2023

Plastic pyrolysis
Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Innovation activity in bioplastics and chemical recycling technology continues apace

 Innovation in biopolymers (bioplastics) and plastics recycling has hit an all-time high, according to the latest-available patent data published by intellectual property firm, Appleyard Lees.

The third annual edition of the company’s Inside Green Innovation: Progress Report reveals that priority patent filings in bioplastics increased by almost a quarter in the 12 months to 2021 (from 458 to 569), with the 2020-21 period revealing a level of innovation in the field not seen since 2002. Plastic pyrolysis

Year-on-year rises in patent filings among the different types of bioplastics – including PHAs, butylene-based polymers and PLA – is broadly similar, while the latter remains ahead of the pack by a total of 93 patent filings in 2021, only 10 filings short of its previous high in 2011. However, starch blends’ recent patent numbers have fallen for the first time in six years.

Meanwhile, recent innovation activity in chemical recycling of plastics is sharply reversing the decline seen in the previous decade, with applications for thermal recycling pyrolysis technology increasing for three consecutive years and up by 25% from 2020 to 2021.

Appleyard Lees patent attorney, David Jasiewicz, said: “We’re in the midst of a second peak in bioplastics innovation, with the 2018-2021 period showing a significant increase in patent filing activity which outstrips the previous pinnacle in the early 2000s.”

Two key bioplastics trends emerge  Plastic pyrolysis

Technology innovation by the top patent filers indicates two trends in the bioplastics sector: improving bioplastics’ mechanical properties and appearance in line with conventional plastics and improving the materials’ biodegradability.

For example, South Korea’s LG Chemical has filed applications including copoloymers of lactones, lactic acid and other hydroxyacids, aiming to improve thermal and mechanical properties when compared to PLA. It has also shown innovation in resin compositions which blend bioplastics with the intention of replacing traditional plastics such as polyethylene films.  Plastic pyrolysis

Meanwhile Mitsubishi Chemical Corporation of Japan has focused on improving bioplastics’ biodegradability, such as finding bioplastic alternatives to PLA in additive manufacturing and blending polyesters with PHAs to use in shopping bags or food packaging.

More…

Plastic pyrolysis

CarbonScreen startup to develop monitoring method that doubles carbon fiber production speed

CarbonScreen technology will make it possible to control complex carbon fiber production through sensor monitoring, potentially increasing speeds to 30 m/min, enhancing turnover and making carbon fiber more available to other markets.

Felix Pohlkemper and Tim Röding from RWTH Aachen University’s Institut für Textiltechnik (ITA, Germany) are developing a technology with their startup company CarboScreen GmbH (Aachen) that makes complex carbon fiber production controllable through sensor monitoring.  Plastic pyrolysis

With the help of CarboScreen technology, it should be possible to double the production speed from the current 15 meters/minute to 30 meters/minute in the medium term. The doubling of production speed alone could result in an increase in turnover of up to €37.5 million per year. Pohlkemper and Röding were awarded third place in the AVK Innovation Award 2023 in the Processes and Procedures category for their development.

The production of carbon fibers is highly complex and in current state-of-the-art, the manufacturing process is only monitored manually by semi-skilled workers. However, even minimal fiber damage during production leads to a reduction in the quality of the carbon fiber. In extreme cases, it can also lead to plant fires.  Plastic pyrolysis

To ensure production quality, the production speed is currently limited to a maximum of 15 meters/minute. Using CarbonScreen’s technology could not only increase production speed and thus production volume, but could also reduce specific production costs of carbon fiber, potentially resulting in lower prices. This, in turn, would make it possible to drive carbon fiber and other composite materials more widely in markets like aerospace, wind and automotive.

More…

Plastic pyrolysis

Teijin breaks ground on carbon-fiber facility in South Carolina

The new facility in Greenwood, SC, is expected to create some 220 jobs and will represent $600 million worth of investment by around 2030, said the company. It’s the largest initial capital investment by a company in Greenwood

Teijin Ltd. (Tokyo) announced that it broke ground June 1 on a new carbon-fiber production facility of its wholly owned subsidiary Teijin Carbon Fibers Inc. (TCF), located in Greenwood, SC. Teijin will further evolve its carbon-fiber businesses under a long-term vision to reduce its environmental footprint and satisfy tightening environmental regulations worldwide, said the company.  Plastic pyrolysis

“We look forward to this new chapter of Teijin’s expansion in the U.S.,” said Yukito Miyajima, President of TCF. “We are strengthening its global upstream-to-downstream carbon-fiber business. In particular, we have been leveraging research and development to expand the carbon-fiber business in the aircraft and automotive fields.”

Teijin looked at multiple locations during the process of siting a new facility, but ultimately, with the support of local and state government officials, the company chose Greenwood as the ideal location for its new U.S. carbon-fiber facility.  Plastic pyrolysis

“South Carolina continues to make great strides in the manufacturing industry, and Teijin’s expansion and commitment to our state is proof that our hard work is paying off,” said Bobby Hitt, Secretary of Commerce, South Carolina. “We treasure our relationship with Teijin and look forward to industry success for years to come.”

More…

Plastic pyrolysis

RadiciGroup’s 100% natural nylon awarded in the Fibers and Insulation category

The Biofeel Eleven, RadiciGroup’s 100% natural nylon yarn derived from sustainable sources, has earned the prestigious ISPO Textrends award in the Fibers and Insulation category for the Fall/Winter 2025/26 collections.

This recognition, bestowed by a panel of industry experts, celebrates innovative trends within the textile and apparel sectors. Presented at the ISPO fair in Munich, a prominent event for fabrics and sportswear scheduled from November 28 to 30, 2023, RadiciGroup proudly accepts the award in the Fibers and Insulation category.

Since its introduction to the market in March, Biofeel Eleven has rapidly ascended to the “Top Ten” of new yarn products, showcasing its remarkable technical and environmental performance.  Plastic pyrolysis

Derived from a small, non-edible bean cultivated in India’s semi-arid soils, which do not compete with food production, this natural yarn originates from a unique oil extracted from the beans. RadiciGroup in Italy transforms this oil into biopolymers, crafting the distinctive Biofeel Eleven yarn.

Noteworthy characteristics of this yarn include low water absorption, heightened lightness, and enhanced strength properties.

These attributes enable the creation of durable yet comfortable fabrics—a crucial combination for sportswear and beyond.  Plastic pyrolysis

RadiciGroup's 100% natural nylon awarded in the Fibers and Insulation category

How to reduce the product defective rate of PET fiber?

Fibers are elongated substances of a certain length and fineness, usually consisting of many molecules. Fibers can be divided into two categories: natural fibers and chemical fibers.

Natural Fibres: Natural fibers are fibers extracted from plants, animals, or minerals, and common natural fibers include cotton, silk, and wool. Natural fibers have good breathability, moisture absorption, and comfort, and are widely used in textiles, garments, home furnishings, and other fields.  Plastic pyrolysis

Chemical fibers: Chemical fibers are fibers synthesized from raw materials through chemical methods, mainly including polyester fibers, nylon fibers, acrylic fibers, adenosine fibers, and so on. Chemical fibers have good strength, abrasion resistance, and durability, and are widely used in textiles, construction, automotive, medical, and other fields.

Chemical fibers have a wide range of applications, but there are still difficulties in their production and processing.

Raw material treatment: The manufacture of chemical fibers usually requires pre-treatment of raw materials, including polymerization, spinning, and other processes. The treatment of raw materials has an important impact on the quality and performance of the final fiber, so the composition, purity, and treatment conditions of the raw materials need to be controlled.  Plastic pyrolysis

Spinning process: The spinning of chemical fibers is to melt the polymer and then stretch it into silk through the spinneret orifice. During the spinning process, parameters such as temperature, pressure, and speed need to be controlled to ensure the uniformity and strength of the fibers.

Stretching and shaping: Chemical fibers need to be stretched and shaped after spinning to improve their strength and dimensional stability. This process requires control of temperature, humidity, stretching speed, and other factors to obtain the desired fiber properties.  Plastic pyrolysis

These are some of the difficulties that exist in the production and processing of chemical fibers. With the progress of science and technology and the improvement of processes, these difficulties have been gradually solved, and the production technology of chemical fiber has been continuously upgraded.

More…

How to reduce the product defective rate of PET fiber?

World’s First Nylon Plant, world record in Seaford, Delaware

Seaford, Delaware, United States–The city of Seaford, in western Sussex County, is known as the “Nylon Capital of the World,” because this is where one of the world’s most famous fibers was first produced on a large scale; DuPont’s siting of their nylon factory downstate in Seaford was regarded as a boon to Delaware; the Moderne plant came online with 850 workers in December 1939, setting the world record for being the World’s First Nylon Plant, according to the WORLD RECORD ACADEMY.  Plastic pyrolysis

“This booklet commemorates the designation of the DuPont Nylon Plant in Seaford, Delaware, as a National Historic Chemical Landmark. The designation was conferred by the American Chemical Society ( A C S ) , a non-profit scientific and educational organization of 150,000 chemists and chemical engineers. A plaque marking the A C S designation was presented to the plant on October 26, 1995,” the American Chemical Society says.

“The inscription reads: ” At this site on December 15, 1939, DuPont began commercial production of nylon. Among the earliest successes of a fundamental research program novel in the American chemical industry, nylon was the first totally synthetic fiber to be fashioned into consumer products.  Plastic pyrolysis

Prepared wholly with materials readily derived from coal, air, and water, nylon has properties superior to its natural counterparts, such as silk. Nylon revolutionized the textile industry and led the way for a variety of synthetic materials that have had enormous social and economic impact on the fabric of everyday life worldwide.”

“DuPont developed nylon in record time, five years between the creation of the molecule in the laboratory and plant start-up.The process was technically complex, involving new raw materials, new fiber-forming techniques and unfamiliar materials of construction. Plant construction took one year and cost $8 million.

The plant at Seaford initially employed 850 people and had a capacity of 4 million pounds a year; DuPont announced an expansion before the first pound was produced. T h e Seaford plant is still operating today, employs 1,600 people, and has a capacity of 400 million pounds—100 times greater than in 1939.”  Plastic pyrolysis

More…

World’s First Nylon Plant, world record in Seaford, Delaware

Closed Loop Partners invests $15M in recycling this year

The investments have helped to finance new collection carts and recycling technologies, supporting municipalities in advancing local circular economies.

According to Closed Loop Partners, it has provided approximately $15 million in investments to local municipalities for projects to upgrade recycling infrastructure and services across the Midwest and Southeast U.S. in the last year. Deployed by funds within the New York-based firm’s private credit arm, the Closed Loop Infrastructure Group, these investments are helping advance the infrastructure needed to collect, process and return materials to supply chains at their end of life.  Plastic pyrolysis

Closed Loop Infrastructure Group’s first fund was established in 2014 and funded by some of the world’s largest retailers, corporate foundations, technology and consumer goods companies, including 3M, Amazon, Coca-Cola, Colgate-Palmolive, Johnson & Johnson, BlueTriton, Keurig Dr Pepper, Procter & Gamble, PepsiCo, Danone North America, Danone Waters, Starbucks, Unilever and Walmart Foundation. It provides below-market rate loans to finance projects that build circular economy infrastructure in the United States. Since then, Closed Loop Infrastructure Group has added three additional funds—Closed Loop Circular Plastics Fund, Closed Loop Local Recycling Fund and Closed Loop Beverage Fund—that have invested in more than 45 different projects to date, including procuring recycling carts, making recycling facilities upgrades, supporting innovative recycling technologies and more, keeping more than 3 million materials in circulation and avoiding more than 6 million metric tons of greenhouse gas emissions, according to Closed Loop Partners. Across all their investments, the funds have catalyzed capital inflow from other sources equivalent to three times what has been deployed.  Plastic pyrolysis

More…

Closed Loop Partners invests $15M in recycling this year

Green Hydrogen – Now NIO’s battery swap could truly become global 04-12-2023

Plastic pyrolysis

Green Hydrogen – Now NIO’s battery swap could truly become global 04-12-2023

Green Hydrogen

Polymers Textiles – Europe’s Imperative: Countering Russia’s Bid for Hydrogen Market Supremacy 

More…

Green Hydrogen

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Now NIO’s battery swap could truly become global

NIO, the Chinese electric vehicle company, is expanding its global reach by signing a strategic agreement with Geely. This collaboration could potentially introduce NIO’s battery swap technology to electric cars from various brands owned by Geely, including Volvo, Polestar, Lotus, smart, and Zeekr. NIO has already deployed over 2,000 battery swap stations in China and is expanding its presence internationally. Green Hydrogen

The partnership involves a joint approach between Geely and NIO in handling investments, construction, and design of battery swap stations. Both companies aim to enhance the efficiency and versatility of battery swap systems, intending to offer this technology in all future electric cars from the associated brands. The agreement is seen as mutually beneficial, allowing NIO to diversify investments and increase profitability, while Geely can quickly expand its battery swap station network, currently comprising 300 active points.

This collaboration has potential implications for the European market, where Geely’s ownership of brands with strong traditions and significant market share could make battery swap technology more widely adopted. The agreement reflects a renewed interest in battery swap technology, which had previously been considered by various brands but is now gaining traction once again. Green Hydrogen

Green Hydrogen

BASF advances 54-MW green hydrogen project

BASF SE, the German chemical giant, has achieved a major breakthrough with the formal approval of $136.2 million state grant dedicated to the establishment of a green hydrogen plant at its Ludwigshafen headquarters, said Chemanalyst.
This financial endorsement signals a critical advancement for the Hy4Chem-EI project, a collaborative endeavor between BASF and Siemens Energy, propelling it into the eagerly anticipated construction phase.
The funding for this pioneering project will be sourced from the German Federal Ministry for Economic Affairs and Climate Action. Green Hydrogen

The Hy4Chem-EI initiative is designed to introduce a cutting-edge 54-megawatt proton exchange membrane electrolyser, with the capacity to produce a substantial 8,000 metric tons of hydrogen annually.

The electricity essential for hydrogen generation will be derived exclusively from renewable energy sources, aligning the project with a sustainable and environmentally conscious approach.
The primary strategic objective for the hydrogen produced at the Ludwigshafen facility is to serve as a fundamental raw material for the decarbonization of BASF’s chemical production processes. Green Hydrogen

Additionally, a portion of the hydrogen output will be earmarked for deployment in transportation applications within the Rhine-Neckar Metropolitan Region.
Anticipated to be among the largest of its kind in Germany upon activation, the Ludwigshafen electrolyser is expected to make significant contributions to the nation’s green hydrogen landscape.

The commissioning of this innovative facility is currently scheduled for the year 2025, marking a pivotal milestone in the transition towards sustainable and eco-friendly energy solutions.
This recent funding approval represents a crucial milestone for the Hy4Chem-EI project, occurring approximately one year after the European Commission (EC) granted Germany the necessary approval to allocate a substantial grant to support this groundbreaking initiative.  Green Hydrogen

The collaborative efforts of BASF and Siemens Energy in the Hy4Chem-EI project underscore their commitment to pioneering advancements in the realm of green hydrogen technology.

As the global community intensifies efforts to combat climate change and transition towards more sustainable energy solutions, projects such as Hy4Chem-EI take center stage in contributing to a cleaner and greener future.

The support garnered from governmental bodies further underscores the recognition of the project’s significance in advancing the green hydrogen agenda.  Green Hydrogen

More…

Green Hydrogen

Toppan breaks ground on new plant in Czech Republic

Bolstering barrier film supply capabilities in Europe to meet rising global demand for eco-friendly packaging

Toppan Packaging Czech, a Toppan Group company, has held a groundbreaking ceremony to launch construction of a new plant in Most in the Ústí nad Labem region of the Czech Republic. The new plant will manufacture GL Barrier transparent barrier film developed and manufactured by the Toppan Group for eco-friendly packaging, a focus of increasing demand around the world.  Green Hydrogen

Distinguished guests at the groundbreaking ceremony included His Excellency Hideo Suzuki, ambassador of Japan to the Czech Republic, Czech senator Jan Paparega, and Jan Schiller, governor of the Ústí region. Attendees joined Toppan’s managing executive officer Masahiko Tatewaki and deputy head of global packaging Hiroshi Suzuki in praying for the safe construction of the plant, which is scheduled to launch operations at the end of 2024 as a strategic base catering to increasing needs for sustainable products in the European market.

Masahiko Tatewaki said: ‘I would like to express my great appreciation to everyone who has supported our plan for Toppan’s very first Czech site in the city of Most. Establishing a European base for our GL Barrier business has been a long-standing wish. More than 15 years ago, demand for transparent barrier packaging materials increased from Europe, and our efforts to establish overseas bases began at that time. Our barrier film is not only a sustainable and recyclable product but also uses the most advanced technology in the world.  Green Hydrogen

‘We are very proud and excited to support our customers and consumers by providing products from Most to the European market. I believe that by being able to come to the Czech Republic, we will be able to make an even bigger leap forward in this business.

More…

Toppan breaks ground on new plant in Czech Republic

Scientists develop revolutionary process to tackle plastic pollution

Chemists at Northwestern University have developed a new catalyst that “quickly, cleanly and completely” breaks down plastic.

Durable plastic pollution – such as fishing nets – can be easily degraded without leaving harmful by-products thanks to a new high-tech process.

Disturbing images of wildlife – including sea turtles, dolphins and seals – tangled in abandoned fishing nets have become all too common.  Green Hydrogen

Scientists explained that the main issue with Nylon-6 – the plastic inside fishing nets, carpet and clothing – is that it’s too strong and durable to break down on its own.

So, once it’s in the environment, it lingers for years, littering waterways, breaking corals and strangling birds and sea life.

Now, chemists at Northwestern University have developed a new catalyst that “quickly, cleanly and completely” breaks down Nylon-6 in a matter of minutes — without generating harmful by-products.  Green Hydrogen

They say that the new process doesn’t require toxic solvents, expensive materials or extreme conditions, making it “practical” for everyday applications.

The research team, whose findings were published in the journal Chem. believe it could even perform the first step in upcycling Nylon-6 wastes into higher-value products.

Study senior author Professor Tobin Marks said: “The whole world is aware of the plastic problem.

“Plastic is a part of our society; we use so much of it.

“But the problem is: What do we do when we’re finished with it? Ideally, we wouldn’t burn it or put it into landfills. We would recycle it.

“We’re developing catalysts that deconstruct these polymers, returning them to their original form, so they can be reused.”      Green Hydrogen

Up to one million pounds (453,000 kilos) of fishing gear is abandoned in the ocean each year – with fishing nets composed of Nylon-6 making up at least 46 percent of the notorious Great Pacific Garbage Patch, according to the World Wildlife Federation.

More…

Scientists develop revolutionary process to tackle plastic pollution

Electric Cars – A Glimpse into the Future

In this article, we explore the evolving landscape of Battery Electric Vehicles (BEVs) and look ahead to future possibilities. We provide an overview of emerging technologies, including wireless charging and bidirectional charging, transforming electric vehicles into interactive, mobile power sources.

  1. Wireless Charging Revolution:
    • Overview of wireless charging technologies beyond communication protocols (Wi-Fi, Bluetooth, NFC).
    • Inductive electromagnetic induction principle for wireless power transmission.  Green Hydrogen
    • Practical applications and testing, including BMW’s use in Formula E safety cars.
    • Dynamic wireless charging trials in Sweden and Italy, highlighting the Arena del Futuro project near Brescia.
  2. Multidirectional Energy Networks:
    • Concept of future energy networks resembling data networks – multidirectional and optimizing production, flows, and storage.
    • Introduction of Vehicle-to-Everything (V2X) technology – V2G, V2B, V2H, and V2L.  Green Hydrogen
    • Explanation of V2G enabling bidirectional energy flow between vehicles and the grid, maximizing vehicle and energy utilization.
    • Potential applications of V2B, V2H, and V2L for direct energy exchange with buildings and homes, as well as utilizing vehicle batteries for various purposes.
  3. Battery Evolution:
    • Focus on battery improvements for electric vehicles, addressing weight, size, and cost concerns.
    • Overview of current battery chemistry using lithium, graphite, nickel, manganese, and cobalt.  Green Hydrogen
    • Exploration of alternative materials like silicon, LFP (lithium-iron-phosphate), and LFMP (additional manganese).
    • Mention of future developments, such as glass electrolytes and solid-state batteries.
  4. Battery Management and Integration:
    • Increase in operating voltages from 400V to 800V and potential plans for 900V to reduce wiring and copper requirements.
    • Streamlining wiring through wireless technology for individual cell control.
    • Simplification of internal battery structure using blade cells and integration into the vehicle’s body for structural support.
    • Emphasis on thermal management using thin radiative surfaces or immersing cells in a special dielectric liquid. Green Hydrogen
    • Significance of intelligent battery management software, utilizing artificial intelligence for enhanced performance and longevity.
  5. Inverter and Power Electronics:
    • Importance of the inverter in converting DC from the battery to AC for the electric motor.
    • Overview of current inverter materials, including SiC (silicon carbide) and future possibilities with GaN (gallium nitride).
    • Integration of the inverter into the propulsion unit for efficiency and space optimization.
  6. Electric Motor Advancements:
    • Evolution of electric motor designs, focusing on reducing copper and rare earth material usage.  Green Hydrogen
    • Introduction of various motor types, including synchronous and asynchronous motors.
    • Exploration of Eesm, I2Sm, and Sesm motors as alternatives that eliminate the need for rare earth magnets.
    • Integration of the motor, transmission, and power electronics into a single structural unit for improved efficiency and cooling.

In conclusion, the article delves into the ongoing advancements in electric vehicle technologies, providing insights into the future of sustainable and efficient mobility.

Electric Cars – A Glimpse into the Future

OECD projects mild global slowdown in 2024, a bit better 2025 growth

  • The latest OECD Economic Outlook projects global GDP growth of 2.9 per cent in 2023, followed by 2.7 per cent in 2024 and 3 per cent in 2025.
  • Asia is expected to continue to account for the bulk of global growth in 2024-25, as it has in 2023.  Green Hydrogen
  • Consumer price inflation is expected to ease gradually back towards central bank targets in most economies by 2025.

Global growth is set to remain modest, with the impact of the necessary monetary policy tightening, weak trade and lower business and consumer confidence being increasingly felt, according to the Organisation for Economic Cooperation and Development’s (OECD) latest Economic Outlook.

The outlook projects global GDP growth of 2.9 per cent in 2023, followed by a mild slowdown to 2.7 per cent in 2024 and a slight improvement to 3.0 per cent in 2025. Asia is expected to continue to account for the bulk of global growth in 2024-25, as it has in 2023.  Green Hydrogen

Consumer price inflation is expected to continue to ease gradually back towards central bank targets in most economies by 2025, as cost pressures moderate. Consumer price inflation in OECD countries is expected to decline from 7 per cent in 2023 to 5.2 per cent in 2024 and 3.8 per cent in 2025.

GDP growth in the United States is projected at 2.4 per cent in 2023, before slowing to 1.5 per cent in 2024, and then picking up slightly to 1.7 per cent in 2025 as monetary policy is expected to ease.  Green Hydrogen

In the euro area, which had been relatively hard hit by Russia’s war of aggression against Ukraine and the energy price shock, GDP growth is projected at 0.6 per cent in 2023, before rising to 0.9 per cent in 2024 and 1.5 per cent in 2025.

China is expected to grow at a 5.2 per cent rate this year, before growth drops to 4.7 per cent in 2024 and 4.2 per cent in 2025 on the back of ongoing stresses in the real estate sector and continued high household saving rates.

“Over the longer term, our projections show a significant rise in government debt, in part as a result of a further slowdown in growth. Stronger efforts are needed to rebuild fiscal space, also by boosting growth.  Green Hydrogen

To secure stronger growth, we need to boost competition, investment and skills and improve multilateral co-operation to tackle common challenges, like reinvigorating global trade flows and delivering transformative action on climate change,” OECD secretary general Mathias Cormann said in a release.

Geopolitical tensions remain a key source of uncertainty and have risen further as a result of the evolving conflict following HAMAS attacks on Israel. Amid heightened geopolitical tensions and a longer-term decline in the trade intensity of growth, the anticipated cyclical pick-up in trade growth could fail to materialise.  Green Hydrogen

More… OECD projects mild global slowdown in 2024, a bit better 2025 growth

Ecological Mobility – This new material could change the world 02-12-2023

Green Hydrogen

Polymers Textiles – Europe’s Imperative: Countering Russia’s Bid for Hydrogen Market Supremacy 04-12-2023

Polymers Textiles

Polymers Textiles

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Polymers Textiles

Polymers Textiles

Polyestertime
ITEM 27/11/2023 04/12/2023 +/-
Bottle grade PET chips domestic market 6,825 yuan/ton 6,800 yuan/ton -25
Bottle grade PET chips export market 880 $/ton 875 $/ton -5
Filament grade Semidull chips domestic market 6,640 yuan/ton 6,640 yuan/ton –
Filament grade Bright chips domestic market 6,710 yuan/ton 6,680 yuan/ton -30
Pure Terephthalic Acid PTA domestic market 5,725 yuan/ton 5,675 yuan/ton -50
Pure Terephthalic Acid PTA export market 730 $/ton 720 $/ton -10
Monoethyleneglycol MEG domestic market 4,045 yuan/ton 4,040 yuan/ton -5
Monoethyleneglycol MEG export market 477 $/ton 480 $/ton +3
Paraxylene PX FOB  Taiwan market

Polymers Textiles

 999 $/ton 1,001 $/ton
 +2
Paraxylene PX FOB  Korea market 976 $/ton 978 $/ton +2
Paraxylene PX FOB EU market 1,045 $/ton 1,045 $/ton –
Polyester filament POY 150D/48F domestic market 7,470  yuan/ton 7,500 yuan/ton
 +30
Recycled Polyester filament POY  domestic market 7,400 yuan/ton 7,500 yuan/ton +100
Polyester filament DTY 150D/48 F domestic market 8,850 yuan/ton 8,850 yuan/ton –
Polyester filament FDY 68D24F

Polymers Textiles

 8,800 yuan/ton 8,825 yuan/ton +25
Polyester filament FDY 150D/96F domestic market 8,100 yuan/ton 8,125 yuan/ton +25
Polyester staple fiber 1.4D 38mm domestic market 7,350 yuan/ton 7,300 yuan/ton -50
Caprolactam CPL domestic market 13,200 yuan/ton 13,000 yuan/ton
 -200
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,830 $/ton 1,850 $/ton +20
Nylon 6 chips conventional spinning domestic  market 14,150 yuan/ton 13,950 yuan/ton -200
Nylon 6 chips  high speed spinning domestic  market

Polymers Textiles

 14,350 yuan/ton 14,300 yuan/ton -50
Nylon 6.6 chips domestic  market 20,000 yuan/ton 19,900 yuan/ton -100
Nylon6 Filament POY 86D/24F domestic  market 16,450 yuan/ton 16,400 yuan/ton -50
Nylon6 Filament DTY 70D/24F domestic  market 18,600 yuan/ton 18,550 yuan/ton- -50
Nylon6 Filament FDY  70D/24F  17,150 yuan/ton 17,150 yuan/ton –
Spandex 20D  domestic  market

Polymers Textiles

 36,100 yuan/ton 35,500 yuan/ton -600
Spandex 30D  domestic  market 34,600 yuan/ton 34,000 yuan/ton -600
Spandex 40D  domestic  market  31,600 yuan/ton 31,000 yuan/ton -600
Adipic Acid domestic market 8,775 yuan/ton 8,775 yuan/ton –
Benzene domestic market

Polymers Textiles

 7,300 yuan/ton 6,850 yuan/ton -450
Benzene overseas  market 872 $/ton 862 $/ton -10
Ethylene South East market 940 $/ton 940 $/ton –
Ethylene NWE market 749 $/ton 744 $/ton -5
Acrylonitrile ACN  domestic market

Polymers Textiles

 10,300 yuan/ton 9,900 yuan/ton -400
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,100 yuan/ton 12,900 yuan/ton -200
PP Powder domestic market

Polymers Textiles

 7,270 yuan/ton 7,300 yuan/ton +30
Naphtha overseas market  653 $/ton 667 $/ton +14
Phenol domestic market 8,275 yuan/ton 8,072 yuan/ton -203

r-PET high end eco-friendly chips =7,900 yuan/ton  — 7,900 yuan/ton   –

Polymers Textiles

Europe’s Imperative: Countering Russia’s Bid for Hydrogen Market Supremacy

In the wake of Russia’s invasion of Ukraine, Europe finds itself at a crucial juncture, compelled to address the looming threat of Russia’s bid to dominate the global hydrogen market. Joseph Hammond, a seasoned journalist and fellow at the African Union, underscores the profound impact of Russia’s actions on Europe’s energy landscape, spotlighting the region’s vulnerable dependence on Russian oil, coal, and gas.

Hammond cautions that Russia, emerging from the shadows of conflict, is strategically poised to reclaim economic prominence through a concerted focus on natural resources. Central to this agenda is Russia’s ambition to emerge as a key player in the burgeoning global hydrogen market.  Polymers Textiles

Drawing attention to Russia’s tactical deployment of its vast natural gas reserves and robust infrastructure, Hammond outlines the nation’s goal to secure a formidable one-fifth share of the global hydrogen market by 2030. The author raises a red flag about Europe’s limited capacity to produce green hydrogen, underlining the pivotal role of sustainably produced hydrogen derived from wind and other renewable sources in ensuring Europe’s future energy security.

In exploring potential alternatives, Hammond references a significant energy agreement between an Emirati energy giant and Azerbaijan’s national oil company. The focus of this collaboration is on offshore wind and green hydrogen projects, presenting a viable pathway for Europe to diversify its energy sources and meet its green hydrogen demands.

Azerbaijan, a reliable gas supplier to Europe, emerges as a strategic partner in Europe’s quest for energy diversification and green hydrogen production.

The article underscores the nation’s potential to play a pivotal role in countering Russia’s hydrogen dominance.  Polymers Textiles

Moreover, the author sheds light on the United Arab Emirates’ unwavering commitment to spearheading the post-carbon transition. With substantial investments in renewable energy projects, including a robust focus on hydrogen production, the UAE is positioned as a beacon of progress. The upcoming COP28, hosted by the UAE, is anticipated to prioritize green hydrogen on the global agenda, providing a platform for collaborative efforts.

In light of these developments, Hammond urges Europe to take immediate action to avert potentially exorbitant costs in the future. Recognizing the shifting geopolitical dynamics surrounding oil, the article emphasizes the imperative for Europe to proactively prepare for potential shocks in the 21st century, underlining the critical need to safeguard its energy security and economic interests.  Polymers Textiles

Europe's Imperative: Countering Russia's Bid for Hydrogen Market Supremacy

Certification of the recyclability of multilayer films containing polyamide expanded

  • New studies prove recycling compatibility for broad portfolio of polyethylene/polyamide structures
  • Adhesive-laminated polyamide multilayer films also tested and certified as compatible in the polyethylene film recycling stream
  • Important fundament for fact-based development of European “Design for Recycling” guidelines

Following the studies already conducted in 2021 on the recyclability of coextruded polyethylene/polyamide (PE/PA) multilayer films, the independent institute cyclos-HTP GmbH has completed further extensive investigations into the recyclability of multilayer films containing polyamide 6 (PA6) and ethyl vinyl alcohol (EVOH) copolymer.

The subjects of the studies commissioned by BASF SE are coextruded PE/PA6/EVOH high-barrier films as well as and laminated PA6/PE films in household packaging waste. It has now been demonstrated that these two film types are also compatible for recycling in the polyethylene film stream.  Polymers Textiles

“The results show that PE film waste streams containing PA can be processed without significant adjustments to the recycling process. The certification confirms the standard market practice of PA-containing film waste already being recycled by film manufacturers today,” says Dr. Matthias Zorn, Senior Manager Market Development Polyamides for extrusion applications at BASF.”

The compatibilizer, which is incorporated additionally into laminated structures to enable distribution of the PA component in the PE matrix, plays an important role. In coextruded structures, the already present tie layer used to bond PA and PE in the film becomes an effective compatibilizer during the recycling process.  Polymers Textiles

“If additional functionalized polyethylene (PE-g-MAH) is also added as a compatibilizer during primary film production, the polyamide is even recognized as a valuable material in the polyethylene recyclate by cyclos-HTP,” says Zorn.

More…

Polymers Textiles

Ecological Mobility – This new material could change the world 02-12-2023

Ecological Mobility

This new material could change the world

In the realm of scientific breakthroughs, a name has emerged that could potentially alter the course of technology and energy transmission: LK-99, a superconductor that has ignited both excitement and skepticism. While its nomenclature might sound like the protagonist from a sci-fi narrative, the implications of this discovery are no laughing matter.

Hailing from the laboratories of South Korean scientists, LK-99 boasts the tantalizing prospect of being a room-temperature superconductor, a quality that could revolutionize technology as we know it. Unlike traditional superconductors that demand frigid temperatures to function optimally, LK-99 claims to defy this constraint by exhibiting superconducting properties at ambient temperatures. Ecological Mobility

The essence of this breakthrough lies in the ability to conduct electricity without any resistance, a feature previously achievable only under extreme cooling conditions. This characteristic has confined superconductors to niche applications, such as quantum computers and particle accelerators, due to the impracticality of sustaining extremely low temperatures for general use.

The composition of LK-99 comprises copper, lead, phosphorus, and oxygen. However, the international scientific community, particularly in America and Europe, remains cautious and skeptical about its superconducting claims.  Ecological Mobility

According to some experts, the configuration of copper sulfide within the compound challenges the assertion of LK-99 being a genuine superconductor, suggesting it might be an insulator instead.

The unfolding saga of LK-99 underscores the precarious nature of scientific breakthroughs and the fine line between revolutionary discoveries and unfounded fantasies. As South Korean scientists champion the potential of this material, their global counterparts approach the claims with a healthy dose of skepticism.

The verdict on whether LK-99 will truly usher in a new era of room-temperature superconductors awaits the conclusion of further studies, leaving the scientific community and enthusiasts alike in suspense regarding the fate of this potentially world-changing material. Ecological Mobility

Ecological Mobility

Borealis to acquire Integra Plastics AD, an advanced mechanical recycling player based in Bulgaria

  • Borealis announces the signing of an agreement to acquire a 100 % stake in Integra Plastics AD, an advanced mechanical recycling player based in Bulgaria
  • The investment will strengthen Borealis’ advanced mechanical recycling portfolio, adding more than 20,000 tons of recycling capacity and support growing customer demand for sustainable solutions
  • The transaction is part of Borealis’ EverMinds™commitment to accelerate the transition to a circular economy and represents another critical proof point of that ambition

Borealis announces that it has signed an agreement for the acquisition of Integra Plastics AD, a Bulgarian advanced mechanical recycling player. Closing of this transaction is subject to customary regulatory approvals.  Ecological Mobility

Based in Elin Pelin, Bulgaria, Integra Plastics AD operates a modern advanced mechanical recycling plant built in 2019 with state-of-the-art equipment. Integra Plastics has the ability to transform post-consumer waste into high quality polyolefin recyclates suitable for demanding applications.

“In line with Borealis’ Strategy 2030, we continue making steady progress on our circularity journey by reinventing essentials for sustainable living. The addition of Integra Plastics AD will strengthen our ability to deliver on our advanced mechanical recycling ambition and enable our customers to meet their sustainability targets,” says Lucrèce Foufopoulos, Borealis Executive Vice President Polyolefins, Circular Economy Solutions and Innovation & Technology.  Ecological Mobility

More…

Ecological Mobility

Cyclyx Welcomes Again Technologies to its Consortium

Cyclyx International, a consortium-based, post-use plastic innovation company with a mission to increase the recyclability of plastic from 10% to 90%, announces Again Technologies has joined the Cyclyx Consortium.

A supply chain partner, Again Technologies has experience bringing forth creative and strategic solutions to help ensure there is “no plastic left behind.” Again Technologies, a DCO International Group company launched in 2021, is the next generation business of the longstanding leader in plastic recycling. Again Technologies focuses on the potential value of plastic to be used again and again, instead of being destined for landfill. The visionary and driving force behind Again Technologies, CEO Claudine Osipow, has shaped and steered the innovation with her entrepreneurial spirit and determination to “show rather than tell.”  Ecological Mobility

This performance-driven approach has yielded impressive results. As documented on their website, since 2016, Again has facilitated the recycling of nearly 500M pounds of plastic.

“The Again Technologies Team is excited to partner with the Cyclyx Consortium”, stated Claudine Osipow. “Our WHY has always been to provide true solutions to the many so-called impossible streams that are at end of life (EOL). This requires the ability to access new technologies as well as collaboration with new partners. The Cyclyx relationship gives Again Technologies new avenues to help our communities leave no plastic behind.”

“We are thrilled to have Again Technologies join the Cyclyx Consortium,” said Ron Sherga, Vice President, Membership Engagement at Cyclyx.  Ecological Mobility

“With our combined experience of nearly half a century; science-based know-how; and practical, real-world application expertise, we can broaden the scope and scalability of our companies’ sustainability. It is clear that Again is well suited to help support Cyclyx’s mission to increase the recyclability of post-use plastics.”

More…

Ecological Mobility

Construction of our recycled PET plant in Messein (Meurthe-et-Moselle)

Circular economy: Aloxe inaugurates its new recycled PET plastic manufacturing plant in Messei

Yesterday afternoon, on Thursday, November 16th, Aloxe inaugurated its new recycled PET plastic manufacturing plant in Messein (Meurthe-et-Moselle), in the presence of Julien Le Goff, Deputy Prefect, Secretary-General of Meurthe-et-Moselle Prefecture, Dominique Potier, MP for Meurthe-et-Moselle, Philippe Bolo, MP for Maine-et-Loire and an expert in this field, Audrey Bardot, VP of Meurthe-et-Moselle Departmental Council, Filipe Pinho, Chairman of the Moselle-Madon Federation of Municipalities, and Daniel Lagrange, Mayor of Messein.  Ecological Mobility

Aloxe’s €25 million investment in this new plant provides a practical, tried-and-tested technological solution that responds immediately to the major challenges of reusing and recycling single-use foodgrade plastic bottles and, more broadly to the environmental transition in France and Europe.

In a mere two years, Aloxe has consolidated and accelerated its industrial development in France by opening the largest recycled PET manufacturing plant in the country, increasing its production capacity from 12.5 kt to 50 kt. In 2024, Aloxe will be independent leader in Recycled PET in Europe, with a 120kt capacity in France, Poland and Italy.

The new Messein plant, the largest recycled polyethylene terephthalate (PET) production facility in France  Ecological Mobility

More…

Circular economy: Aloxe inaugurates its new recycled PET plastic manufacturing plant in Messei

ECHA report confirms that regulatory action is needed on PVC and its additives

NGOs call on the European Commission to phase-out PVC by 2030

Civil society organisations welcome the publication of the investigation report on PVC (polyvinyl chloride) and its additives by the European Chemicals Agency (ECHA). The findings clearly indicate environmental damage and harm to health from some substances added to PVC and the release of its microparticles.

More than 60 environmental NGOs are calling on the European Commission to phase-out PVC by 2030.

Therefore they are pushing for a restriction on the harmful plastic and its additives under the REACH regulation.  Ecological Mobility

The ECHA report sheds light on the damaging health and environmental impacts that PVC poses, some of which have been known for decades. The harmfulness of its additives is highlighted. ECHA moreover confirms the existence of safe alternatives across applications. The report supports the conclusion that we need immediate action by EU policy makers to reduce the risks of PVC and its additives. We therefore ask the Commission to act on PVC, as set out in the Restrictions Roadmap under the Chemical Strategy for Sustainability, and swiftly mandate ECHA to prepare an ambitious restriction under the REACH regulation as a first step to facilitate a complete phase-out of this material by 2030.  Ecological Mobility

The NGOs see the need for this restriction to not only include single problematic substances or groups of additives, but also the production, use and placing on the market of PVC itself.  Only essential uses of PVC, for which no safer alternatives are available and which are needed to protect our health or safety or are critical for society – should in their view be allowed under strictly controlled conditions.

More…

ECHA report confirms that regulatory action is needed on PVC and its additives

Ecological Mobility and Kinetic Energy Harvesting

In the ever-evolving landscape of clean energy, the focus on ecological mobility goes beyond electric vehicles, delving into harnessing untapped energy from vehicles themselves. This article explores the transformation of kinetic energy from decelerating vehicles into electricity, presenting a groundbreaking Italian innovation – the “Kinetic Energy Harvesting from Vehicles” (KEHV) project.  Ecological Mobility

The heart of this technology is the Italian-made Lybra module, developed by startup “20energy,” which efficiently converts kinetic energy during deceleration or braking into electricity. The project, led by the Aspi Center of Excellence for Research and Innovation, is currently undergoing experimentation on the Italian highway network, particularly the Tuscan stretch of the A1.

Preliminary estimates suggest that a single Lybra module could potentially generate up to 30,000 kWh annually from an average daily passage of 9,000 vehicles. This innovation holds promising environmental benefits, potentially saving significant amounts of CO2 emissions and offering a sustainable energy source.  Ecological Mobility

The article details specific pilot projects at toll booths and service areas, highlighting potential energy production and emissions reduction. Notably, the technology’s advantages over traditional photovoltaics include its ability to predictably generate kinetic energy day and night, regardless of weather conditions. The compact underground platforms require minimal space and offer a viable alternative to photovoltaic systems.

The KEHV project aligns with the broader “Mercury Smart Sustainable Mobility” program, aiming to establish a unified hub for technological innovation in transportation. This initiative reflects the commitment of the Autostrade per l’Italia group to modernize assets, enhance infrastructure sustainability, and contribute actively to the global decarbonization and digitization efforts in the realm of transportation.  Ecological Mobility

As the experiment progresses, the potential incorporation of this kinetic energy harvesting system into broader sustainability initiatives is anticipated, illustrating a forward-looking approach to revolutionize energy resilience within highway infrastructure.

Ecological Mobility and Kinetic Energy Harvesting

Techtextil Texprocess – Innovative and Eco-Friendly Food-Packaging Leader Inno-Pak Acquires Albany Packaging 01-12-2023

Ecological Mobility

Techtextil Texprocess – Innovative and Eco-Friendly Food-Packaging Leader Inno-Pak Acquires Albany Packaging 01-12-2023

Techtextil Texprocess

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Net-zero ethylene and polyethylene for Dow in Canada

Dow, a leading chemical manufacturer, has received board approval for a substantial investment in the Path2Zero project, a groundbreaking initiative set in Fort Saskatchewan, Alberta, Canada, with an estimated cost of $6.5 billion. This strategic move aligns with Dow’s ambitious goal to achieve carbon neutrality by the year 2050. The pivotal components of this venture include the construction of a state-of-the-art ethylene cracker and a substantial increase in polyethylene capacity by 2 million metric tonnes annually.

Anticipated to yield significant returns, Dow foresees a growth of $1 billion in core profits per year at full operational capacity for the net-zero emissions facility. The company is slated to commence construction activities in 2024, with the gradual introduction of additional capacities in phases.  Techtextil Texprocess

The initial phase, scheduled to commence operations in 2027, is projected to contribute around 1,285 kilo tonnes per annum (KTA) of ethylene and polyethylene capacity. The subsequent phase, set to initiate operations in 2029, will add an extra 600 KTA of capacity.

Dow’s expansion aims to address burgeoning customer demands in lucrative markets such as packaging, infrastructure, and hygiene. Additionally, the company envisions potential benefits from the commercialization of low and zero-emissions products. In a bid to meet environmental targets, Dow has committed to reducing its net annual carbon emissions by 15% by 2030, relative to its 2020 baseline, and ultimately achieving carbon neutrality by 2050.  Techtextil Texprocess

This significant development follows Dow’s recent long-term supply agreement with New Energy Blue, a bio-conversion company, reinforcing Dow’s commitment to sustainability. The agreement focuses on sourcing plastic materials derived from corn residue, marking a pivotal stride towards integrating renewable energy sources into its production processes. As Dow celebrates its board-approved investment, the company solidifies its dedication to pioneering eco-friendly practices and fostering sustainable growth in the chemical manufacturing industry.

Techtextil Texprocess

New packaging waste regulation draft could prove controversial

The latest draft of the Packaging and Packaging Waste Regulation (PPWR) – which passed its plenary vote in the EU Parliament on Wednesday 22 November – brings further sweeping changes to the proposed legislation, some of which are likely to prove controversial.  Techtextil Texprocess

The wide-ranging changes from the initial draft, many of which are in line with the European Parliament’s Committee on Environment (ENVI)’s proposed amendments from October, include:

  • A watering down of minimum recycled content and collection targets at member state and company level
  • The acceptance of bio-based material as potentially counting towards 50% recycled content targets
  • Exemptions for linings in recycled content targets and recyclability assessments, which could encourage the use of difficult-to-recycle paper and cardboard food-contact packaging
  • Exemptions from recyclability assessments for wood and wax packaging
  • Bans on the intentional addition of bisphenol A (BPA) and per-and-polyfluoroalkyl substances (PFAs) in packaging
  • Labelling obligations and data provision obligations – including making information publicly available  Techtextil Texprocess
  • An extension of Extended Producer Responsibility obligations, which would include member states using fees collected to support collection infrastructure and make producers/distributors responsible for covering recycling fees
  • A push towards ‘regulated value chains’
  • Further amendments to the definition of recycling, tying the PPWR to directive 2008/98/EC, as well as the legislation’s own definition of recycling
  • Amendments to mandated Deposit Return Scheme (DRS) proposals
  • Changes to reuse and refill targets, including adding requirements that it must be reusable ‘multiple times’ to the reuse definition
  • Including online retailers into many of the PPWR obligations
  • The setting up of a ‘Packaging Forum’ made up of value chain stakeholders to vet future legislation and targets

The legislation still needs to go through the trilogue stage, where recommendations from the EU Council and other stakeholders will be debated, before it is adopted, and the final version could look quite different from the version voted on by the Plenary.

At a minimum it is likely to provoke heated discussion and lobbying from all sides of the various packaging value chains.  Techtextil Texprocess

Recycled content targets

What will most likely prove one of the most hotly-debated changes under the latest version of the PPWR is the incorporation of ENVI’s proposed amendment on the acceptance of bio-based plastics as counting towards up to 50% of mandated recycled content targets in packaging.

More… 

Techtextil Texprocess

APR joins Canada Plastics Pact

The APR will provide its industry perspective and technical expertise to support the CPP in its goals to eliminate plastic waste and create a circular plastics economy.

The Association of Plastic Recyclers (APR), Washington, has joined the Ottawa, Ontario-based Canada Plastics Pact (CPP), which aims to eliminate plastic waste and pollution by bringing together businesses, government, nongovernmental organizations (NGOs) and other key stakeholders in the Canadian plastics value chain. Techtextil Texprocess

The APR says the two organizations share the common goal of creating a circular plastics economy, where plastic is kept in the economy and out of people, animals and the environment. The APR will join CPP’s more than 98 partners from across the plastics value chain that are taking steps to eliminate what they deem unnecessary and problematic plastics, redesign packaging and bolster their usage of recycled plastic.

“The Canada Plastics Pact is helping to shape important discussions on the management of postconsumer plastics and convening leaders across the value chain committed to solutions,” APR President and CEO Steve Alexander says. “APR’s tools and resources are endorsed and aligned internationally.  Techtextil Texprocess

This partnership is part of larger harmonization efforts across the globe including APR’s work to align North America’s design for recyclability guidance with Europe’s RecyClass. By working together, we will help achieve an effective and robust plastics recycling system in Canada and beyond.”

More… 

Techtextil Texprocess

Ferrarelle Società Benefit relies on Sidel’s aseptic technology for its new range of functional water and teas

Ferrarelle Società Benefit partners with Sidel to install its first ever aseptic line at the Boario plant to produce its product range of Vitasnella ‘Le Linfe’ functional water and teas. With natural ingredients and a mix of flavours, the products have been designed with consumers well-being in mind, promoting a 360-degree healthy lifestyle.  Techtextil Texprocess
Ferrarelle Società Benefit, one of the largest mineral water producers in Italy well-known for its unique naturally sparkling water properties, bottles “Boario”, “Vitasnella” and “Fonte Essenziale” mineral waters at its Boario plant.
Close to the picturesque Iseo Lake, the plant sources its water from the mountains close to the factory.
This strategic location allows Boario to produce uniquely bottled mineral water with health-enhancing properties.
Ferrarelle Società Benefit chose Sidel’s Aseptic Combi Predis technology to produce its new range of functional water and teas.
Sidel supported the company in installing its aseptic technology to ensure a high-end taste experience, product integrity and a long shelf-life, utilising its Predis™ dry preform decontamination solution – a safe, hygienic, cost-effective way of packaging a variety of sensitive beverages.    Techtextil Texprocess
By installing Sidel’s Aseptic Combi Predis to produce Vitasnella ‘Le Linfe’ product range, Boario’s line is capable of handling two different formats, 0.5 litres and 1.25 litres, and achieves 18,000 bottles per hour.
This system ensures full production sterility, beverage integrity and food safety with easy operations.“‘Le Linfe’ functional waters and tea ranges are extremely important for us and we wanted to avoid any potential risks. That’s why we decided to turn to Sidel, given their extensive expertise in aseptic technology,” said Nicola Tignonsini, Operations Director at Ferrarelle.

More… Ferrarelle Società Benefit relies on Sidel’s aseptic technology for its new range of functional water and teas

Innovative and Eco-Friendly Food-Packaging Leader Inno-Pak Acquires Albany Packaging

Increases Integrated Manufacturing Capabilities, Creates an Even More Resilient Supply Chain and Expands Product Portfolio in Paper

Inno-Pak, LLC (“Inno-Pak” or the “Company”), a portfolio company of Emerald Lake Capital Management and a leading designer, manufacturer, importer and supplier of innovative, eco-friendly packaging for prepared and takeout foods, today announced that it has acquired Albany Packaging Inc. (“Albany”).  Techtextil Texprocess

“We are excited to add Albany’s facilities, products and people to Inno-Pak as we strive to bring our world-class customers the best packaging available anywhere”

Post this

Albany specializes in the design and manufacture of custom and stock folding paperboard cartons, including bakery boxes and food packaging items such as trays and takeout boxes. Albany has a manufacturing facility in Ontario, Canada, which services customers across the food service, grocery and convenience store channels.

“We are excited to add Albany’s facilities, products and people to Inno-Pak as we strive to bring our world-class customers the best packaging available anywhere,” said Chris Sanzone, Chief Executive Officer of Inno-Pak.  Techtextil Texprocess

“This acquisition increases our North American integrated manufacturing capabilities and marks a crucial step in our manufacturing expansion plan to create an even more resilient supply chain. Albany also deepens our ongoing investments in paper capacity as we continue to innovate to make packaging more eco-friendly.”

Jon Sill, Chairman of Inno-Pak, added, “Inno-Pak stands at an important inflection point with several favorable trends in our end markets of the food service, grocery, convenience store and hospitality industries. The acquisition of Albany enhances our ability to capitalize on these positive trends with one of the most diverse custom and stock folding carton programs. With our recent portfolio additions and our continued investments in innovation, we are better positioned to serve our customers.”  Techtextil Texprocess

More… 

Innovative and Eco-Friendly Food-Packaging Leader Inno-Pak Acquires Albany Packaging

SABIC & CJ Cheiljedang collaborate on RTE rice packaging bowls made with 25% certified renewable PP

Instant white rice packaged in thermoformed food-contact polypropylene bowls with 25% renewable content offering high dimensional stability and heat resistance for microwaving

SABIC, a global leader in the chemicals industry, has announced that a food-contact grade of its TRUCIRCLE portfolio of certified renewable polypropylene (PP) resins is used in the production of Hetbahn ‘햇반’ instant white rice packaging bowls by CJ CheilJedang, a South Korea-based global food company. The rigid bowls are the first of their kind using certified renewable PP in a ready-to-eat-rice packaging in Asia Pacific and align with CJ’s strong ‘Nature to Nature’ sustainability roadmap.  Techtextil Texprocess

Mohammed Al-Zahrani, vice president of SABIC’s Polypropylene Business, comments, “Food brands around the world are increasingly looking for materials that will help them reduce their carbon footprint without compromising the performance, convenience and food safety of their packaging.

We are very pleased about this opportunity to demonstrate SABIC’s vast expertise in sustainable PP resins for rigid food containers. Our certified renewable grade from our TRUCIRCLE portfolio used in CJ’s Hetbahn rice bowls meet the food-contact regulations, and offers the same ease of processing and high end-use quality as competitive all-virgin polymers.”

The Hetbahn brand, which is one of the top brands in cooked rice and now expanding its product portfolio to include porridge, frozen rice, cooked rice with soup etc., was originally launched in 1996 and means freshly harvested and cooked rice and has changed consumers’ perception of Korean rice meal culture. The rice grain is polished in a strict raw material process, cooked the same day and packed in a sterile environment so that the delicious taste of the rice can be preserved. Techtextil Texprocess

More…

SABIC & CJ Cheiljedang collaborate on RTE rice packaging bowls made with 25% certified renewable PP

Discover how next Techtextil and Texprocess show see the future

From 23 April to 26 April 2024, Frankfurt am Main will host the upcoming editions of Techtextil and Texprocess 2024, two trade shows focused on presenting the latest innovations, textile solutions and networking in the international textile industry hosting more than 1,600 exhibitors from about 50 countries, welcoming global buyers and decision makers from more than 90 nations.  Techtextil Texprocess

To mark the occasion, the two events will organize well-known formats such as the Techtextil Innovation Award and the Texprocess Innovation Award, as well as the Techtextil Forum and the Texprocess Forum.
Visitors to Techtextil will enjoy the Nature Performance space, the special exhibition Future Materials, and the Denim Hub. In addition, Texprocess will present an area dedicated to emerging markets
“The textile industry is going through a phase of very rapid transformation, and participants will take the advantage to stay ahead of the curve, present innovations to a global audience, and find new solutions and business partners,” explained Olaf Schmidt, vice president Textiles & Textile Technologies, Messe Frankfurt.

Techtextil will offer the opportunity to discover a vast range of products aimed at many industries, including, along with fashion, the automotive, medicine and construction sectors.  Techtextil Texprocess
During the event, companies will present the latest developments in fibers and yarns, nonwovens, composites, coated technical textiles, technologies, and more, and often for the first time in public.

More…

Discover how next Techtextil and Texprocess show see the future

Automotive recycling – Exceptional : Hyundai develops new technology that reduces the size of its electric motors 30-11-2023

Techtextil Texprocess

Automotive recycling – Exceptional : Hyundai develops new technology that reduces the size of its electric motors 30-11-2023

Automotive recycling

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Recycling of automotive shredder residues

In the past, when recycling electronic waste, cars and many other “end-of-life products”, it was important to recover the valuable metal fractions as completely as possible.

This has changed due to the European Commission’s binding target of using at least 25% recycled plastics in new vehicles. To meet this target, additional recycling processes will be necessary in the future.

One of the main targets is that 25% of the plastics used in new cars should come from recycled materials, a quarter of which should come from End-of-life vehicles.

In total, 30% of plastics from scrapped vehicles are to be recycled, compared to only 19% today.  Automotive recycling

The regulation requires car manufacturers to provide dismantling facilities with detailed instructions for the replacement and removal of components at the End of a vehicle’s useful life.

The average car contains between 150 and 200 kg of plastic. The measures would reduce carbon emissions by ~12.3 million tons annually by 2035, according to the Commission. It estimates that the scheme will lead to net revenues of 1.8 billion euros by 2035.

Hamos is a manufacturer of recycling and separation systems for the unmixed processing of various hard plastics from automotive shredder residue. Automotive recycling

When vehicles are shredded, a valuable metal fraction consisting of ferrous and non-ferrous metals is produced on the one hand. On the other hand, the so-called “shredder light fraction” is obtained, in which all other materials such as plastic bumpers, seat upholstery, dashboards, headliners and much more are present in shredded form. In addition to these products, there is also a considerable proportion of rubber, which comes from the car tires that are sometimes shredded together with the car body. The hard plastic fractions produced after separation of the “light fraction” still contain the unwanted rubber pieces from shredded tires. Some of these rubber pieces are in the same density range as the thermoplastics and therefore cannot be separated using density separation processes.

More… Automotive recycling

German, Danish companies ink green hydrogen offtake pact

 The signing of the German-Danish green hydrogen offtake declaration in Copenhagen. Photo credit: German-Danish Changer of Commerce

Thirty-two stakeholders, including Danish producers and suppliers of green hydrogen as well as German offtakers, have jointly signed an Offtake Declaration, highlighting the pressing demand for advancing hydrogen offtake and infrastructure to support the growth of the emerging industry.

The declaration was signed during the German-Danish Green Hydrogen Summit in Copenhagen hosted by Dansk Industri.  Automotive recycling

Recognising the potential for green hydrogen production in Denmark and demand in Germany, the companies are calling on the two governments to accelerate the planned hydrogen infrastructure and establish a link between the supply and demand in the two nations by 2028. To ensure the deployment of the announced hydrogen infrastructure capacity between Germany and Denmark by 2028, the final investment decision for the cross-border infrastructure must be made by mid-2024, the declaration reads.

The current industrial hydrogen demand in Germany is the highest among European nations, reaching 55 TWh annually, with a substantial projected increase in the long term towards 2050. To meet it, Germany anticipates to need 45 TWh- 90 TWh of hydrogen imports by 2030.

Simultaneously, Denmark’s export potential for Germany alone is projected to be 16 TWh in 2030, equivalent to around 4.5 GW of electrolysis capacity. Automotive recycling

More…

Automotive recycling

HKRITA unveils G2G, an innovative garment recycling system

The Hong Kong Research Institute of Textiles and Apparel (HKRITA) has unveiled a groundbreaking garment recycling system known as Garment to Garment (G2G). Climate activist and sustainability content creator Sam Bentley recently shared details of this innovative system, emphasizing its eco-friendly, closed-loop approach that eliminates the need for water or chemicals, as highlighted on the official G2G website.

In a comprehensive video presentation, Sam Bentley elaborates on the G2G process, which involves the transformation of old garments into a fibrous web through a cleaning procedure. This web is then skillfully spun into durable twisted yarns, which, in turn, are mechanically knitted into entirely new clothing items. A noteworthy feature of the G2G machine is its incorporation of a 3-D body scanner, allowing the creation of tailor-fit garments on-site.  Automotive recycling

Although the G2G machine was initially established in 2018 as a mini-scale production line within a retail setting, where it recycled post-consumer garments into new apparel, it has recently gained renewed attention due to Sam Bentley’s social media endorsement. The fashion industry’s staggering annual production of 100 billion garments contributes significantly to global carbon air pollution (2 to 8 per cent) and generates a substantial 20 per cent of global wastewater. Additionally, more than 100 million tonnes of textile waste find their way into landfills each year. The deployment of G2G technology emerges as a promising solution with the potential to significantly reduce this immense waste.

The G2G system stands out as a breakthrough in sustainable textile practices, offering an efficient and environmentally friendly process for transforming old clothes into new ones. Its potential impact on alleviating textile waste aligns with the escalating concerns surrounding the environmental footprint of the fashion industry. Automotive recycling

Automotive recycling

Pakistan, China forge textile ties

Delegation explores silk hub, paves way for collaboration

A Pakistani delegation, led by Hussain Haider, Pakistan’s Consul General in Shanghai, visited Shengze Oriental Textile City in Suzhou, China, and met with representatives from local textile enterprises.

During the meeting, Haider introduced the trade and investment environment of Pakistan and China, with a particular focus on the preferential policies available to Chinese investors in Pakistan. “Currently, Pakistan’s textile exports to China mainly consist of cotton yarn, apparel, cotton fabrics, and home textiles, with cotton yarn accounting for 73% of the total,” he stated.  Automotive recycling

Expressing a strong desire for deep cooperation with Shengze’s silk and textile industry cluster, he extended an invitation to Shengze’s enterprises to visit Pakistan and gain first-hand knowledge of the trade and investment policies.

Shengze is renowned for its robust silk and textile industry with a rich history. To gain insights into the dynamics of the textile sector and explore potential collaborations, the delegation toured several textile enterprises in Shengze Oriental Textile City and reached preliminary cooperation intentions. Haider said, “We hope to further communicate and connect with Shengze Oriental Textile City.  Automotive recycling

We sincerely invite Shengze’s enterprises to invest and establish factories in Pakistan, aiming to achieve mutual benefits and contribute to the deepening of China-Pakistan cooperation.”

More…

Pakistan, China forge textile ties

Hyundai develops new technology that reduces the size of its electric motors

Hyundai has recently unveiled a groundbreaking technology, named “Uni Wheel,” poised to revolutionize electric mobility by significantly shrinking the size of electric motors. This innovation not only enhances the efficiency and performance of electric vehicles but also creates more space within the vehicle for passengers and their belongings.

Functioning akin to a hub motor, the Uni Wheel incorporates a universal drive system that relocates essential drive components into the wheel, a distinctive departure from conventional designs. Notably, the motor itself remains positioned outside the wheel, maintaining a streamlined and compact form factor.  Automotive recycling

The key breakthrough lies in the Uni Wheel’s strategic relocation of the gearbox into the wheel hub, leading to a substantial reduction in motor size. This ingenious design allows Hyundai to adopt a small motor for each wheel, a departure from the reliance on a single large drive unit for an entire axle. In essence, it represents a universal traction system that integrates transmission components inside the wheel, leaving the electric motor external.

By employing this technology, Hyundai achieves advantages in terms of overall efficiency, performance, and handling. The Uni Wheel system’s unique configuration enhances the overall driving experience while contributing to a more spacious and versatile interior for occupants.  Automotive recycling

Park Jong-sul, a senior researcher at Hyundai Motor Company and Kia Advanced Technology Institute, emphasized the company’s commitment to redefining the mobility experience for customers. He stated, “We are developing technology so that customers can experience mobility in a completely different and new way than before.” Hyundai has rigorously tested the durability of the Uni Wheel, affirming its functionality and reliability.

Despite this significant leap forward, Hyundai has not yet revealed plans for the commercial release of the Uni Wheel system, indicating that further development and testing may be underway.

As the automotive industry continues to evolve, Hyundai’s innovative approach to electric motor design showcases a commitment to pushing the boundaries of what is possible in the realm of sustainable and efficient transportation. Automotive recycling

Hyundai develops new technology that reduces the size of its electric motors

Luxury on the body and underfoot too 

As was amply illustrated at ITMA 2023 this June, tradition and innovation go hand in hand for members of UCMTF, the French Textile Equipment Manufacturers, including NSC Fibre to Yarn, Superba and Spoolex.

NSC Fibre to Yarn has a history dating back to 1812 – at a time when the British blockade of France during the Naploeonic Wars obliged French companies to start developing their own textile machinery and components.

Thirty years later, in the 1840s, its patents established the basic principles for the combing, recombing and spinning preparation of short fibres such as wool, silk and flax.

Long fibres

Move forward roughly 110 years to 1950, and NSC Fibre to Yarn had also started to specialise in the machines for combing and spinning long fibres such as Egyptian and Pima cottons. Such fibres have been prized for many years for their strength and durability, smoothness and lustre, and reduced pilling.  Automotive recycling

A series of acquistions over the past 20 years has subsequently consolidated the company’s position as a leader in textile lines for luxury long-staple fibres, as well as wool and technical fibres.

The company’s latest ERA50 comber is an evolution of the well-known ERA40 and benefits from the latest advances in mechatronics and a complete Industry 4.0 data collection system.

Heat setting

In addition to apparel, wool is associated with the most luxurious of carpets, and machinery for the heat-setting of carpet yarns – whether from natural fibres like wool or synthetics – is a speciality of Superba, which was founded in 1950.

The heat setting process is crucial in enabling such yarns to be more successfully woven or tufted into wall-to-wall carpets, increasing their thickness, enabling different yarns to be combined and graduated dyeing affinities to be accommodated.

The important twist of the yarns is set at a high temperature in a continuous process to ensure it remains permanent.  Automotive recycling

More…

Luxury on the body and underfoot too 

Rock Tech and Electra sign North American lithium supply agreement

Rock Tech Lithium will partner with Electra Battery Materials Corporation to supply recycled lithium from Electra’s Ontario battery recycling operations for upgrading to battery-grade lithium chemicals in Rock Tech’s lithium refineries. The partnership agreement took the form of a memorandum of understanding. Both companies will use their experience to develop a closed-loop service for the recycling of lithium-ion battery manufacturing scrap, end-of-life batteries, and black mass. Automotive recycling

“Partnering with Rock Tech . . . complements our recycling strategy by allowing us to further upgrade recycled lithium into a battery-grade product,” said Trent Mell, Electra’s CEO. “Collaboration is crucial to create a closed loop for all critical minerals we recover in our black mass refining operation. Jointly with Rock Tech, we are excited to offer an end-to-end battery recycling solution specifically for the lithium market. The partnership is expected to generate an additional revenue stream for Electra, improve our service offering for our clients, and facilitate future growth.”

“At Rock Tech, we are thinking long-term,” emphasized Klaus Schmitz, Rock Tech’s COO. “Developing localized circular lithium value chains is key for this. Electra is an important partner to realize this vision in Ontario and North America. Our collaboration unlocks an important lithium sourcing option and ensures continuous long-term supply for our plants. Our collaboration ensures that lithium recovered from the recycling of end-of-life batteries or battery manufacturing scrap is recovered, refined, and returned to the battery value chain as battery-grade lithium product.”  Automotive recycling

More…

Electra Battery Materials Corporation

Avantium PEF – Dieffenbacher highlights Fibercut system for increased productivity 29-11-2023

Automotive recycling

Avantium PEF – Dieffenbacher highlights Fibercut system for increased productivity 29-11-2023

Avantium PEF

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Avantium to offer PEF solution for Heijn’s own-brand packaging

Avantium has embarked on a strategic partnership with Albert Heijn, a prominent Dutch supermarket chain, with the aim of facilitating a shift towards more sustainable packaging solutions for Heijn’s proprietary products. Avantium, recognized for its expertise in sustainable chemistry, is offering its innovative polyethylene furanoate (PEF) solution as a pivotal element in the creation of diverse packaging options for the retailer.

PEF, characterized by its 100% plant-based composition and circular polymer structure, stands out as a fully recyclable material.  Avantium PEF

Its remarkable barrier properties empower brands and businesses to extend the shelf life of both beverages and food items. The versatility of PEF makes it suitable for a broad spectrum of applications, including the manufacturing of bottles and various types of packaging.

At present, Avantium is in the final stages of initiating operations at its commercial PEF plant. The operationalization of this plant will mark the commencement of utilizing the PEF solution for the production of a new fruit juice bottle for Heijn. The manufacturing of this PEF-made bottle will be executed by Refresco, a global beverage solutions provider catering to diverse brands and retailers.  Avantium PEF

Avantium proudly asserts that this initiative will result in the introduction of the first PEF-made product within a supermarket chain’s own-brand product line. Tom van Aken, the CEO of Avantium, emphasized the significance of this collaboration, stating, “With Albert Heijn as a partner, Avantium can further scale up and expand the PEF value chain to meet the growing global demand for circular and renewable material solutions.”

The commercial PEF plant, situated in Delfzijl, the Netherlands, is designed to have a production capacity of five kilotons of furandicarboxylic acid. This acid serves as a fundamental building block for chemicals and plastics, including PEF. The anticipated timeline for the commencement of commercial production at the Delfzijl site is the second half of 2024.  Avantium PEF

Marit van Egmond, the CEO of Heijn, expressed the company’s commitment to sustainability, stating, “With the use of PEF, we are giving substance to our goal of making packaging more sustainable, besides reduction, recyclability, and reuse, fossil-free materials are high on our wish list.” This collaboration follows a notable offtake agreement signed in August 2022, where Brazil’s Ambev committed to purchasing Avantium’s recyclable PEF material for producing soft drink bottles.

Avantium PEF

PPWR – European Parliament discriminates plastics packaging

“Packaging neutrality objectives and similar material circularity targets will create the level playing field that Europe really needs.” stated EuPC managing director Bernard Merkx in his first reaction to the vote.  Avantium PEF

Last week, the European Parliament adopted its negotiating position on the Packaging and Packaging Waste Regulation (PPWR) proposed last year by the European Commission. Unfortunately, many amendments from the Environmental Committee initial Report that single out plastic packaging have passed the consensus of the Plenary session.

European Plastics Converters are disappointed by the unfounded tailored measures against plastics, which seem to be based predominantly on emotional motives. Some examples of such emotional motived voting are special reduction targets for certain plastic packaging, exemptions for composite packaging from the recyclate use quotas, and bans on single-use stretch films and more.

The lack of rational support to a plastics converting and recycling industry that has been working for improved sustainability, recyclability, circularity as well as on improved performances of its packaging offer is a missed opportunity.  Avantium PEF

In our perspective, topics like additional food waste as a direct consequence should have been addressed, whereas plastic packaging reuse quotas and others have not been very well assessed either. In our view the voted amendments will therefore not bring the expected environmental goals the Parliament desires.

Moreover, the lack of consideration for how to reach the ambitious recycled content targets adds perplexity to their feasibility in coming years. The proposed targets are based on the assumption of a given consistent availability of high-quality recycled raw materials, that has proven to be already lacking today. Linear waste management systems in many Member States with still open landfills and subsidized incineration have for years been blocking required additional investments in high-quality infrastructure and high-tech systems for collection, sorting and recycling.  Avantium PEF

Practical solutions such as credit-based systems and clear exemptions must be included in a final version of the PPWR to allow the plastics converting and recycling industry, mostly composed of SMEs, and their customers, to effectively comply and support the market of high-quality recycled materials to naturally grow.

Further concerns come from the ban of packaging falling in recyclability grade D or below, which may negatively affect future innovation and will have unforeseeable impacts on many, widely recycled packaging formats. The possibility for Member States to adopt more stringent national measures ultimately undermines the harmonisation spirit of the regulation and risks creating the patchwork effect that we witness today in the sustainability arena.  Avantium PEF

More…

Avantium PEF

Paques Biomaterials and Looop are set to join forces in a groundbreaking collaboration aimed at producing Polyhydroxyalkanoate (PHA) from residual agri-food streams

With over a decade of experience, Paques Biomaterials specializes in a technology that utilizes bacteria within organic waste to generate the biopolymer PHA. Looop, on the other hand, acts as an independent knowledge partner and supplier, providing the agri-food sector’s residual flows, commonly known as by-products. Avantium PEF

The synergy between these two entities is evident as they pool their expertise to create a natural alternative to conventional plastics. René Rozendal, co-founder of Paques Biomaterials, emphasizes the significance of this collaboration, stating, “For us, the collaboration with Looop means a reliable supply of residual flows to produce PHA.” He highlights Looop’s proficiency in valuing residual flows and the ability to combine diverse agri-food by-products, ensuring the optimal raw material for PHA production.

PHA, often hailed as the most promising biopolymer, is noteworthy for being biodegradable in both land and sea environments without the need for specific conditions or equipment. This makes PHA a crucial solution in combating plastic pollution and microplastics.

Expressing their commitment to exploring PHA production further, Looop and Paques Biomaterials are dedicated to maximizing the value of organic residual flows. Kelly Vermeer, Procurement & Development Manager at Looop, asserts, “Producing PHA provides higher valorization of various by-products, ensuring lower CO2 emissions and aligning with our mission and vision.”  Avantium PEF

Looop, specializing in reintegrating organic residual flows into the food chain, operates with a strong focus on Responsible Consumption (Goal 12) and Partnership for the Goals (Goal 17) as part of the Sustainable Development Goals. Paul Slits, a shareholder of Looop, emphasizes the importance of partnerships in their circular business model and expresses confidence in the collaboration with Paques Biomaterials, describing it as a partnership that simply “feels good.”

Paques Biomaterials has an array of collaborations underway, including partnerships with Dutch organizations dealing with industrial wastewater, a consortium with various water boards for municipal wastewater, and an international collaboration with a multinational entity in South Korea.  Avantium PEF

The coming months will witness the tangible realization of the collaboration between Looop and Paques Biomaterials, spanning both business and technology development in their shared pursuit of a harmonious world in balance with nature.

Avantium PEF

China faces yet another economic setback as the shadow banking sector takes a hit with the collapse of Zhongzhi Enterprise Group (ZEG)

Following the crises of Evergrande and Country Garden, ZEG, one of the country’s major shadow banks and a significant asset manager, has declared liabilities of up to $64 billion, intensifying concerns that the real estate debt crisis is extending its grip into the financial domain. Avantium PEF

In a letter of apology to investors, ZEG, which holds substantial exposure to the Chinese real estate market, disclosed total liabilities ranging from 420 billion yuan ($58 billion) to 460 billion yuan ($64 billion). The company’s asset management arm, at its zenith, reportedly managed $139 billion. Authorities in China initiated an investigation into “suspected illegal crimes” against the company shortly after its admission of insolvency. “Criminal coercive measures” have been taken against numerous suspects, although the identities and roles of these individuals within the company remain unclear. The founder, Xie Zhikun, passed away in 2021 due to a heart attack. Tensions surrounding Zhongzhi first surfaced in July when a major subsidiary trust company, Zhongrong International Trust Co, failed to meet payments on numerous investment products, exposing the high default risks associated with the underlying real estate assets of the Zhongrong Trust Fund.  Avantium PEF

The escalating issues at Zhongzhi, a key player in China’s $3 trillion shadow banking sector, have rekindled concerns about contagion risks. China’s heavily indebted real estate sector, grappling with a liquidity crisis since 2020, has witnessed developer defaults since late 2021, with Evergrande being among the initial giants to succumb.

Andrew Collier, a shadow banking expert at Orient Capital Research, notes the historical pursuit of a real estate bubble in China, driven by capital influx. As the real estate sector experiences a downturn amid economic slowdown, Collier suggests that ZEG’s problems might only mark the onset of a more extensive issue, potentially spreading to other forms of shadow banking and even traditional banks in the country. Avantium PEF

The unfolding situation raises apprehensions about the broader stability of China’s financial landscape.

China faces yet another economic setback as the shadow banking sector takes a hit with the collapse of Zhongzhi Enterprise Group (ZEG)

Dieffenbacher highlights Fibercut system for increased productivity

Dieffenbacher’s fully automated cutting and stacking system enables automated SMC processing applications.

Automotive suppliers and others who manufacture composite parts can increase production as much as 7% with Dieffenbacher’s (Eppingen, Germany) fully automated Fibercut cutting and stacking system featuring a quick-change unit. The Fibercut system enables automated processing of sheet molding compound (SMC) materials. While many SMC applications use error-prone and time-consuming manual processes, Dieffenbacher’s fully automated Fibercut SMC cutting and stacking system provides increased productivity and plant efficiency.  Avantium PEF

Fibercut consists of a cutting unit with a cutting belt, a stacking table and a quick-change unit for SMC on coil or in festoons to further increase productivity. The cutting unit communicates with the stacking gantry or robot and is able to implement complex laying patterns automatically.

“Different cutting patterns can be realized at the same time with maximum flexibility,” says Marco Hahn, director sales of the forming business unit at Dieffenbacher. “Using an active compensation cut, deviations in the weight of the material stack will be actively corrected. This ensures compliance with weight tolerances and maximum reproducibility even with the geometric complexity of the SMC layer structure.”  Avantium PEF

The quick-change unit increases the system’s availability by enabling a complete SMC coil or festoon changeover within a few minutes. Including gripper change stations, the production line can be rapidly switched over to another component. Additionally, the Fibercut monitors when the SMC material nears its end and notifies the operator. The operator can prepare to change the material without an unplanned stop of the machine. The quick-change unit is equipped with an automated foil removal system to reduce the “on-air time” of the SMC to preserve the styrene for optimal part quality.

Because the material can be prepared offline and the material change process runs fully automatically, the quick-change unit can save 10-15 minutes per change.

Assuming annual production of 80,000 pieces, SMC consumption of 2 million lbs per year and 600 related coil changes, output can be increased by 3,000-4,500 parts or 3-5% per year.  Avantium PEF

More…
Dieffenbacher highlights Fibercut system for increased productivity

AkzoNobel Invests in a New Manufacturing Facility to Produce Bisphenol-Free Coatings

AkzoNobel is investing €32 million in a new plant at Vilafranca del Penedès in Spain to manufacture bisphenol-free coatings for the metal packaging industry in Europe, Middle East and Africa.

The Minister of Employment in Catalonia, Roger Torrent attends the breaking ground ceremony for AkzoNobel’s new production centre for bisphenol-free coatings, which will support stringent bisphenol regulations in force in Europe.  Avantium PEF

This content was written and submitted by the supplier. It has only been modified to comply with this publication’s space and style.

The new facility, which is expected to be operational by mid-2025, will create around 40 new jobs and has been designed according to the best possible eco-efficiency standards.

Jim Kavanagh, Director of AkzoNobel’s Industrial Coatings business, says the new facility will help the company respond to a strong need from the packaging industry. “The Vilafranca plant will allow us to offer leading-edge products to any customer and country in EMEA, responding to the most stringent bisphenol regulations in force in Europe. The investment is in line with our view that bisphenols of any kind are no longer required to create safe coatings.”  Avantium PEF

The announcement follows the recent launch of next generation coatings technology including the first two products in its new Accelstyle range. This further illustrates the company’s commitment to giving customers the tangible support they need to transition to a new future: “Both new products – Accelstyle 100 and 200 – can be seamlessly introduced into existing production processes, allowing can makers to transition to coatings that are free from materials of concern, while remaining as commercially viable as possible,” Kavanagh continues.

AkzoNobel Invests in a New Manufacturing Facility to Produce Bisphenol-Free Coatings

EPA studies costs of recycling programs, awards grants

The U.S. EPA is sponsoring a study of the costs and benefits of municipal recycling programs, and at the same time the agency is directing more funding toward the sector. 

“Despite numerous reported benefits of recycling, many areas lack a dedicated program for various reasons, including economic challenges, and many materials that could be recycled are not,” a press release from the National Academies of Sciences, Engineering and Medicine noted.  Avantium PEF

“Recognizing a need to better understand the costs and benefits of administering MSW recycling programs,” the release continued, “Congress called on the National Academies to conduct a study on the programmatic and economic costs of these programs and to produce recommendations to facilitate their effective implementation.”

Accordingly, a committee will review current cost information of recycling programs in municipal, county, state and tribal governments, then provide several options, including policy approaches, to help facilitate effective implementation of more and better programs.

The analysis will include environmental justice considerations such as different population sizes and demographics, different geographical locations, different economies, the type of recycling program and its capabilities, infrastructure needs, end market opportunities and various mandates such as single-stream vs. dual-stream or curbside food and yard material pickup services.  Avantium PEF

In-scope materials are paper, metals, glass, PET and HDPE, food scraps and yard material that are “converted into raw materials and used in the production of new products.” Textiles, e-scrap, construction and demolition debris, household hazardous waste, auto bodies, municipal sludge, combustion ash and industrial process wastes are specifically out of scope for the study, the press release noted.

Grant awards

In addition, the EPA recently announced its plans to reclassify solar panels as universal waste instead of hazardous waste and to create a universal waste category specifically for lithium-ion batteries in order to streamline and increase recycling of the materials.

More…

EPA studies costs of recycling programs, awards grants

Sand Battery – The Role of Chemical Engineering in Waste Management Strategies 28-11-2023

Avantium PEF

Sand Battery – The Role of Chemical Engineering in Waste Management Strategies 28-11-2023

Sand Battery

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Toray Obtains ISCC Certification for European Carbon-Fiber Plants

Article-Toray Obtains ISCC Certification for European Carbon-Fiber Plants

Toray Industries’ French subsidiary, Toray Carbon Fibers Europe S.A., has obtained ISCC Plus certification for its Lacq and Abidos production plants in southwest France. This certification allows Toray Carbon Fibers Europe to allocate and use biomass or recycled materials through the mass balance approach to produce and supply carbon fiber. Thus, Toray Carbon Fibers Europe now has the ability to reduce the life cycle inventory (LCI) of its carbon fiber, prepreg, and other offerings and help its customers to enhance product life cycle assessments (LCAs) while contributing to building a circular economy.  Sand Battery

The International Sustainability & Carbon Certification’s (ISCC) voluntary certification program guarantees that the raw materials used are sourced from biomass or recycled materials. It also ensures full traceability at all stages of a product’s manufacturing process. The mass balance approach tracks the amount and sustainability characteristics of circular and bio-based materials used in the value chain based on verifiable records. This scheme is open to several sectors such as the food, feed, chemicals, plastics,

Toray Carbon Fibers Europe will start manufacturing carbon fiber derived from biomass and recycled raw materials by the end of 2023. In addition, Toray’s Ehime Plant in Japan aims to obtain ISCC Plus certification by March 2024 and begin producing fiber by the close of that year. Sand Battery

In the United States, the carbon-fiber facility of Toray Composite Materials America Inc. in Decatur, AL, also plans to obtain this certification in 2024. With these three locations, the Toray Group intends to manufacture carbon fiber using biomass or recycled raw materials at plants in Japan, the United States, and Europe, ensuring a stable supply to customers around the globe.

Toray has already received requests from customers similarly committed to carbon neutrality. From the end of 2023, Toray will offer this carbon fiber for industrial applications such as automobiles and handheld devices, where demand for materials to create sustainable products is particularly high. At a later date, other applications, such as aviation and sports, will also be targeted. Sand Battery

Toray aims to build a new materials ecosystem that harnesses natural raw materials and returns them to nature in an eco-friendly state. For carbon fiber, the ecosystem will be built using biomass and recycled raw materials to manufacture carbon fiber. This fiber will be made into a composite material and, finally, an end product.

Sand Battery

Sun and sand to decarbonize: Magaldi Stem technology

Magaldi Group’s STEM-CST (Solar Thermo Electric Magaldi) technology emerges as a groundbreaking solution in the quest to diminish reliance on fossil fuels and transition towards sustainable energy sources. With heat production constituting nearly half of energy-related emissions and over 50% of global energy consumption, the need for innovative alternatives is paramount. Industrial applications, responsible for 40% of total heat demand, predominantly lean on fossil fuels, contributing to approximately 70% of this demand.  Sand Battery

Addressing the imperative for industrial decarbonization, Magaldi’s STEM-CST integrates advanced solar radiation conversion systems with energy storage solutions, ensuring a continuous energy supply even in the absence of sunlight.

This technology serves as a reliable, environmentally compliant alternative for clean energy generation, particularly tailored to the stringent requirements of energy-intensive industries such as paper, food & beverage, chemical, and plastic. Unlike conventional technologies, Magaldi’s system consolidates the solar receiver, heat exchanger, and thermal storage within a single device, optimizing efficiency and ease of integration.

The mechanism employs a field of primary mirrors (heliostats) and a secondary reflector (beam-down) positioned above a solar receiver on the ground, acting as a thermal storage battery. The mirror field captures solar energy, directing it through the secondary mirror into the solar receiver—comprising a fluidized bed of sand particles for thermal accumulation.  Sand Battery

This sand bed exhibits exceptional energy absorption capabilities, achieving uniform heating up to 600°C and releasing steam at variable temperature and pressure levels (250-500°C and 10-40 bar) through embedded exchangers. This steam proves highly versatile in diverse industrial processes, enabling energy-intensive sectors to transition away from fossil fuels, aligning with “Net-Zero” objectives.

Magaldi’s innovation distinguishes itself by employing solid granular particles, specifically sand, for thermal accumulation instead of molten salts commonly used in concentrated solar technologies. This decision offers economic advantages, as sand is readily available and avoids issues related to freezing associated with molten salts. Moreover, the higher temperature tolerance of sand, with a melting point exceeding 1200°C, enhances its applicability in the industrial sector.  Sand Battery

The first experimental module of the STEM®-CST system, initiated in June 2016 at A2A Energie Future’s integrated energy hub in Sicily, marked a significant milestone. Recent results from experimental tests, unveiled at “SolarPaces 2023” in Sydney, Australia, showcase the technology’s potential to revolutionize the concentrated solar energy sector, paving the way for a cleaner, sustainable future.

Sand Battery

BST India’s focus on consistent quality in flexible packaging 

BST India at Food Packaging and Innovations India Summit 2023

BST India, a leading manufacturer of quality assurance systems for printing, flexible packaging, and the web-based processing industry, showcased its potential in changing the future of food packaging at the recently concluded Food Packaging and Innovations India Summit 2023 in Mumbai. BST India supported the summit as a gold partner for the event.  Hydrogen vehicles

A presentation by Khushal Patel, director of sales and marketing, on ‘BST’s role in delivering consistent quality in flexible packaging’, delved into the company’s role in ensuring a standard of quality paramount in the flexible packaging industry.

The presentation explored how BST, integrated into the manufacturing process, can streamline operations, and enhance the overall quality of flexible packaging. It emphasized the importance of consistency in meeting industry standards, addressing challenges, and ultimately providing customers with products that surpass expectations.

“Our Gold Partnership and presentation at the Food Packaging & Innovations India Summit 2023 reflect our ongoing commitment to staying at the forefront of advancements in food packaging technology. By sharing our insights and experiences, we aim to contribute not only to our industry’s growth but also to the success of our valued partners and clients,” Patel said.  Hydrogen vehicles

The two-day summit from 1 November in Mumbai saw the active participation of companies such as Emami, Wagh Bakari Tea, Marico, Britannia, and many more. Their presence added depth to the discussions, fostering an environment of collaboration and knowledge exchange.

The multi-channel B2B in print and digital 17-year-old platform matches the industry’s growth trajectory. The Indian, South Asian, Southeast Asian, and Middle East packaging industries are looking beyond the resilience of the past three years. They are resuming capacity expansion and diversification, with high technology and automation in new plants and projects.  Hydrogen vehicles

As we present our 2024 publishing plan, India’s real GDP growth for the financial year ending 31 March 2024 will exceed 6%. The packaging industry growth will match the GDP growth in volume terms and surpass it by at least 3% in terms of nominal growth allowing for price inflation in energy, raw materials, consumables, and capital equipment.

More…

Sand Battery

BASF, in collaboration with Siemens Energy, has secured approval for a groundbreaking project, marking a significant stride toward sustainable energy production

The German Federal Ministry for Economic Affairs and Climate Action, along with the State of Rhineland-Palatinate, has granted funding of up to €124.3 million for the construction of a cutting-edge proton exchange membrane (PEM) electrolyzer at the Ludwigshafen site, known as the Hy4Chem-EI project.  Sand Battery

This proton exchange membrane electrolyzer, boasting a substantial 54-megawatt output and an annual capacity of up to 8,000 metric tons of hydrogen, is slated to be one of Germany’s largest when operational. The PEM electrolyzer, powered exclusively by renewable energy sources, is expected to produce CO2-free hydrogen, leading to an annual reduction of up to 72,000 metric tons of greenhouse gas emissions at the site.

The collaboration between BASF and Siemens Energy aims to commence operations at the water electrolysis plant in 2025. The German Federal Ministry for Economic Affairs and Climate Protection, in conjunction with the State of Rhineland-Palatinate, is contributing €124.3 million to the project, with €37.3 million from the regional government.

The hydrogen produced will serve as a crucial raw material for BASF’s manufacturing processes, aligning with the company’s commitment to reducing its carbon footprint. Moreover, BASF plans to supply hydrogen for mobility in the Rhine-Neckar Metropolitan Region, contributing to the establishment of a hydrogen economy in the area.

Dr. Melanie Maas-Brunner, a member of the Board of Executive Directors of BASF SE and Site Director Ludwigshafen, expressed enthusiasm about the project’s potential impact on the chemical industry. She emphasized the dual role of hydrogen as both a raw material and an energy vector, highlighting the importance of political and business collaboration in driving the energy transition.  Sand Battery

Dr. Franziska Brantner, Parliamentary State Secretary at the Federal Ministry for Economic Affairs and Climate Action, commended the project as a pioneering effort in decarbonizing the chemical industry, setting an example for achieving climate targets. Malu Dreyer, Minister-President of Rhineland-Palatinate, underscored the project’s significance in advancing the hydrogen economy in the region, Europe, and beyond.

BASF’s commitment to various hydrogen production technologies, including water electrolysis and methane pyrolysis, aligns with its overarching goal of achieving net-zero CO2 emissions by 2050. The Ludwigshafen site serves as a crucial testing ground for innovative technologies aimed at replacing fossil fuels and embracing renewable energy sources, reinforcing BASF’s position as a pioneer in the chemical industry’s energy transformation.  Sand Battery

BASF, in collaboration with Siemens Energy, has secured approval for a groundbreaking project, marking a significant stride toward sustainable energy production

The Importance of Adopting Sustainable Solutions in the Recycling of Electric Vehicle Batteries

As societies worldwide strive to adopt more sustainable approaches, the mobility industry has witnessed significant changes in recent years. Electric vehicles (EVs) have emerged as a promising solution to reduce greenhouse gas emissions and air pollution. However, the emergence of batteries has posed new environmental challenges, especially regarding their recycling and disposal.  Sand Battery

The Environmental Impacts of EV Battery Disposal
Improper disposal of EV batteries in landfills can have severe environmental consequences. These batteries contain hazardous substances such as lithium, cobalt, and nickel, which can poison the land and groundwater, as well as harm plant and animal life. To mitigate these risks, strict regulations are needed to ensure safe recycling and ethical disposal of EV batteries, thus protecting the environment and ensuring a sustainable future for electric mobility.

Resource Depletion and Sustainable Alternatives
The increasing demand for batteries for electric vehicles has raised concerns about resource depletion. The extraction of materials such as lithium, cobalt, and nickel can deplete natural resources and disrupt ecosystems through deforestation, habitat loss, and pollution.  Sand Battery

To address this problem, alternative solutions such as recycling and the development of eco-friendly battery chemistries must be explored. These approaches will not only reduce environmental impact but also ensure a responsible and environmentally respectful method of obtaining raw materials for EV batteries.

Greenhouse Gas Emissions and Circular Economy
While electric vehicles help reduce greenhouse gas emissions during their use, the extraction of raw materials and improper battery disposal can lead to an increase in emissions. To truly benefit the environment, it is crucial to adopt sustainable battery recycling processes, invest in low-carbon technologies, and advocate for a circular economy that maximizes resource efficiency.  Sand Battery

These initiatives will minimize the carbon footprint associated with the manufacturing and disposal of electric vehicle batteries.

Sustainable Solutions for EV Battery Recycling
Reusing EV batteries in second-life applications is a sustainable way to reduce the negative effects of their disposal. Many batteries still have usable capacity even after being used in vehicles, which can be incorporated into energy storage systems. This approach prolongs their lifespan and reduces the demand for new battery production, thus minimizing waste and increasing overall sustainability.

Additionally, designing electric vehicle batteries with recycling in mind is crucial. Standardizing battery chemistries and improving dismantling processes can streamline recycling, making it more economically viable and environmentally friendly. Simplifying component separation allows for efficient recovery of essential elements such as lithium, cobalt, and nickel, reducing waste and minimizing the environmental impact of raw material extraction.  Sand Battery

More…

The Importance of Adopting Sustainable Solutions in the Recycling of Electric Vehicle Batteries

The Role of Chemical Engineering in Waste Management Strategies

As the world population continues to grow and consumerism intensifies, the issue of waste management has become a significant global challenge. Traditional waste management methods, such as landfilling and incineration, are detrimental to the environment and fail to extract any value from discarded materials.  Sand Battery

Transforming Waste into Valuable Resources: Chemical Engineering Solutions

Chemical engineering, however, offers innovative solutions to transform waste into valuable resources. This article explores the various ways chemical engineering is revolutionizing waste management and creating a sustainable future.

1. Waste-to-Energy: Generating Clean Power

The concept of waste-to-energy involves converting waste materials into heat or electricity. Chemical engineers lead the way in developing advanced technologies to harness energy from waste, reducing our dependence on fossil fuels. Some key solutions include:

  • Pyrolysis: This thermochemical process uses high temperatures and controlled conditions to convert plastic and rubber waste into valuable fuel oil and gas. With this technology, waste materials that were previously discarded can now be used to generate electricity and heat.  Sand Battery
  • Anaerobic Digestion: By breaking down organic waste in the absence of oxygen, anaerobic digestion produces biogas, a combustible gas rich in methane. This renewable energy source can be used to generate electricity, heat, and even fuel for vehicles.

More…

The Role of Chemical Engineering in Waste Management Strategies

EV Battery Recycling and Disposal: Environmental Impacts and Solutions

EV Battery Recycling and Disposal

Ever since environmental challenges have impacted our planet, societies worldwide have been striving to adopt more sustainable approaches in various sectors.

The mobility industry, being no exception, has witnessed significant changes in recent years. To address the escalating environmental concerns, the automobile industry has prominently embraced electric vehicles (EVs), predicting a transformative shift towards greener transportation.  Sand Battery

According to Allied Market Research, the global market for electric vehicles, which was valued at $163.01 billion in 2020, will grow by 18.2% between 2021 and 2030 to reach $823.75 billion. The lithium-ion batteries that power these emission-free vehicles are key to the emergence of EVs. While EVs present a promising solution to reduce greenhouse gas emissions and air pollution, the emergence of batteries in the scenario has brought forth new environmental challenges, particularly concerning recycling and disposal.

Here’s a look at the environmental effects of recycling and disposing electric vehicle batteries, and investigate sustainable alternatives to guarantee an eco-friendly and responsible future for the ecosystem supporting electric mobility-

Environmental Impacts of EV Battery Disposal

 Landfill Waste

Batteries for electric vehicles should never be disposed of improperly in landfills. These batteries contain hazardous substances including lithium, cobalt, and nickel that can poison the land and groundwater and damage both plant and animal life.

As a result, strict regulations are required to guarantee the secure recycling and ethical disposal of EV batteries, protect the environment from potential risks, and advance a sustainable method of handling electric vehicle battery waste. Sand Battery

Resource Depletion

Concerns regarding resource depletion have been highlighted by the rise in demand for electric vehicle batteries. These batteries require lithium, cobalt, and nickel, three materials whose mining can deplete natural resources and disturb ecosystems. Some effects of mining practices include deforestation, habitat loss, and air and water pollution. Thus, to solve this problem, it is essential to look into alternatives like recycling and creating more ecologically friendly battery chemistries, ensuring a more responsible and eco-friendly method of obtaining raw materials for EV batteries.

More…

EV Battery Recycling and Disposal: Environmental Impacts and Solutions

Hydrogen vehicles – Recycled plastic reduces carbon consumption by up to 87 per cent 27-11-2023

Sand Battery

Hydrogen vehicles – Recycled plastic reduces carbon consumption by up to 87 per cent 27-11-2023

Hydrogen vehicles

Petrochemicals Ny66 – Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP 

More…

Hydrogen vehicles

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Recycled plastic reduces carbon consumption by up to 87 per cent

Recycling works: plastic packaging specialist ALPLA operates state-of-the-art plants worldwide under the brand ALPLArecycling for the production of rPET (recycled PET) and rHDPE (recycled HDPE). Calculation of the product carbon footprint by the independent consultancy c7-consult now provides new data for a total of four plants in Mexico and Germany. Carbon reductions of up to 87 per cent compared to virgin materials confirm the climate protection effect of recycled plastics and the ecological importance of regional bottle-to-bottle loops. Hydrogen vehicles

ALPLA processes used plastic packaging into recyclate. The recycled material produced in Mexico and Germany causes up to 87 percent less CO2 emissions than virgin material.

ALPLA is focusing on the circular economy: the global packaging specialist invests more than 50 million euros annually in recycling and uses state-of-the-art technologies to produce recycled material. With an installed and projected output capacity of 350,000 tonnes per year, the company is one of the world’s leading plastics recyclers. Analyses performed by the life cycle assessment specialist c7-consult now confirm efficient production at a total of four additional sites in Mexico and Germany. There, ALPLArecycling produces rPET and rHDPE, which produces up to 87 per cent fewer carbon emissions than virgin materials.

‘The figures confirm our path. We produce climate-friendly recycling solutions with a regional focus and convert the material into new packaging, thereby promoting the bottle-to-bottle loop. In this way, we ensure there are safe, affordable and sustainable packaging solutions all over the world,’ emphasises Georg Lässer, Director of Business Development, Procurement and Sales, Recycling, at ALPLA.  Hydrogen vehicles

Circular economy pioneers in Mexico

ALPLArecycling produces 30,000 tonnes of rHDPE per year at its Toluca recycling plant in Mexico. Production in Toluca causes 0.69 kg of CO2e per kilogram. This is 70 per cent fewer emissions than with HDPE virgin material (2.32 kg of CO2e per kilogram[1]). ALPLA has been operating what was the first PET recycling plant in Latin America at the time in Toluca since 2005 within the joint venture IMER (Industria Mexicana de Reciclaje S.A. de C.V.) together with Coca-Cola FEMSA and The Coca-Cola Company. It has an annual production capacity of 16,000 tonnes of rPET. According to the analysis, production causes only 0.38 kg of CO2e per kilogram, which is 87 per cent less than virgin PET (2.90 kg of CO2e per kilogram[2]).  Hydrogen vehicles

The rPET production capacity in Mexico will be increased to 51,000 tonnes next year. The PLANETA plant (Planta Nueva Ecología de Tabasco) in Cunduacán is currently being built in cooperation with Coca-Cola FEMSA. The joint venture partners are setting new collection priorities with the model of paying for the receipt of used PET bottles and with social cooperations. ‘Recycling is a key element in packaging solutions of the future. We want to convince people of the benefits and are drawing on substantiated data to do so. Exact analysis of our plants also enables us to improve our ecological footprint in a targeted manner,’ explains Carlos Torres Ballesteros, ALPLA Managing Director, Mexico, Central America and the Caribbean.  Hydrogen vehicles

More…

Hydrogen vehicles

China in red, lithium in free fall. Here because

This financial turbulence unfolded against the backdrop of Beijing’s concerted efforts to rescue the beleaguered real estate sector, strained under the weight of mounting debt. Compounding the unease were anxieties surrounding China’s October PMI figures, slated for release the following week, following September readings that signaled a contraction in manufacturing and a deceleration in service activities.

Amidst these concerns, skepticism swirled regarding the efficacy of Beijing’s various real estate stimulus measures, including the decision to allow banks to extend unsecured short-term loans to sector companies.  Hydrogen vehicles

Despite the day’s downturn, the Hang Seng index was on course for its second consecutive weekly gain, rising by approximately 1.0%.

This optimism stemmed from the hope that the Federal Reserve’s tightening trajectory might be nearing its conclusion, with the first rate cut anticipated in March 2024.

Meanwhile, Japan grappled with a surge in inflation, reaching 3.3% in October 2023, up from the previous month’s 3.0%.

This marked the highest level since July, with core inflation also climbing to 2.9%, just below the consensus of 3.0%.  Hydrogen vehicles

Notably, the Bank of Japan’s 2% inflation target remained elusive for the 19th consecutive month.

In a starkly different economic arena, the price of Chinese lithium carbonate, denominated in yuan, continued its month-long descent, plummeting by 75% for the year.

An oversupply in the market exerted downward pressure on prices, prompting electric vehicle manufacturers to reevaluate their strategies.

Chinese lithium carbonate prices dipped by 2.3% on Thursday and a staggering 20% thus far in November, with the last recorded daily gain occurring on October 25th.

The spodumene, a lithium-bearing rock extracted in Australia, witnessed more than a 50% decrease in value in 2023.  Hydrogen vehicles

Shifting the focus to geopolitics, Argentina’s newly elected president, Javier Milei, adopted a more tempered tone compared to his previous sharp rhetoric.

Following his victory, Milei extended well-wishes to the Chinese people, a notable departure from his earlier characterization of the Chinese government as an “assassin” during an August interview.

Milei’s gesture included responding to a congratulatory letter from Xi Jinping and hinting at the potential inclusion of former central bank president Luis Caputo in a significant economic role.  Hydrogen vehicles

Hydrogen vehicles

Hydrogen, often hailed as a beacon of eco-friendly transportation,  particularly in the context of fuel cell technology

While electric cars dominate green conversations, fuel cell-powered vehicles, like the Toyota Mirai and Hyundai Nexo, are making their mark in the Italian automotive landscape. These models leverage hydrogen-oxygen reactions to generate electrical energy, offering the notable advantage of rapid refueling, with the Mirai boasting a mere five minutes for a substantial range exceeding 600 km. However, this green innovation comes at a price—both the Mirai and Nexo command high price tags of 66,000 and approximately 80,000 euros respectively.  Hydrogen vehicles

Beyond these initial offerings, car manufacturers like Toyota and BMW are exploring hydrogen’s potential in different vehicle types. Toyota showcased the GR Yaris H2, integrating hydrogen as fuel while maintaining a modified turbocharged internal combustion engine. On the other hand, BMW, an early advocate for hydrogen engines since 2000, remains in the experimental phase, producing small series for testing purposes, as seen in the iX5 Hydrogen.

Despite promising strides in vehicle technology, a critical hurdle to widespread adoption is the lack of infrastructure. With only two operational hydrogen refueling stations—located in Bolzano and Mestre—accessing fuel remains a challenge for Italian motorists. Hydrogen, currently perceived as more suitable for heavy transport, is reflected in logistical decisions favoring areas like the Brenner road axis and the Trieste-to-Turin corridor. The Ministry of Transport’s 2023 ranking of 36 new projects earmarks public funding for expanding the hydrogen refueling network by 2026, encompassing regions from Valcamonica and Umbria to Puglia and Calabria.  Hydrogen vehicles

Territorial imbalances compound the issue, as private mobility needs are not met uniformly across regions. Of the 36 proposed projects, only six are slated for implementation in southern regions, with Veneto leading the charge with nine refueling stations. Comparatively, Germany, a hydrogen pioneer, already boasts 92 supply points, revealing the substantial gap in Italy’s hydrogen infrastructure development. As European nations race toward hydrogen expansion goals, Italy aims for 70 stations by 2030, falling behind Germany, the United Kingdom, and France in this ambitious pursuit.

The journey toward making hydrogen a viable solution in Italy’s transportation landscape is underway, but substantial challenges must be surmounted for it to become a mainstream reality.  Hydrogen vehicles

Hydrogen, often hailed as a beacon of eco-friendly transportation, is gaining attention in Italy, particularly in the context of fuel cell technology

Hydrogen vehicles represent a promising yet underutilized facet of the automotive landscape, offering a unique alternative to traditional gasoline-powered cars and electric vehicles

Although their popularity has been eclipsed by the widespread adoption of electric vehicles, understanding how hydrogen vehicle engines work sheds light on their potential and the challenges they face.

At the heart of hydrogen vehicles is the fuel cell, a device that enables the conversion of hydrogen into electricity through an electrochemical process. Unlike conventional internal combustion engines, hydrogen vehicles employ electric motors for propulsion. This distinction positions them as electric vehicles (EVs), despite the divergent energy source.

In a hydrogen vehicle, the journey from hydrogen gas to electrical power begins with the storage of hydrogen in a high-pressure tank.  Hydrogen vehicles

This gaseous fuel is then directed to a fuel cell stack, a crucial component housing a catalyst, often platinum. As hydrogen molecules interact with the catalyst in a controlled electrochemical reaction, electrons are released, generating electrical energy.

This process is known as the proton exchange membrane (PEM) fuel cell technology, one of the most common designs in hydrogen vehicles.

The produced electricity is subsequently harnessed to power the electric motor, propelling the vehicle forward. Remarkably, the sole byproduct of this energy conversion is water vapor, positioning hydrogen vehicles as exceptionally clean and environmentally friendly transportation options.

However, despite their potential ecological advantages, hydrogen vehicles face significant challenges hindering their widespread adoption.  Hydrogen vehicles

The dearth of hydrogen refueling infrastructure poses a substantial hurdle, limiting the practicality of these vehicles for everyday consumers. Additionally, concerns regarding the flammability of hydrogen gas have contributed to apprehension surrounding its use as a fuel source.

As of now, the disparity in adoption rates between electric vehicles and hydrogen vehicles is stark. The United States, for instance, boasts over 2 million electric vehicles on its roads, dwarfing the approximately 15,000 hydrogen-powered vehicles in operation. Nevertheless, ongoing advancements in technology, coupled with efforts to expand hydrogen infrastructure, may yet breathe new life into the hydrogen vehicle revolution, offering a compelling alternative in the quest for sustainable transportation.

Hydrogen vehicles represent a promising yet underutilized facet of the automotive landscape, offering a unique alternative to traditional gasoline-powered cars and electric vehicles

Coperion recycling innovation centre starts operations in Germany

The high-tech test centre for plastics recycling applications is located in Niederbiegen near Weingarten, Germany

Machinery producer Coperion has started operations at its plastics recycling innovation centre in Niederbiegen near Weingarten, southern Germany.  Hydrogen vehicles

The Recycling Innovation Centre is situated in the immediate vicinity of Coperion’s existing test centre for Bulk Solids Handling, expanding the company’s test lab capacities in Germany alone up to 5,000 square meters.

The high-tech centre allows Coperion’s customers to test every recycling process step, from material handling and feeding to extrusion, compounding, pelletising, material postprocessing, and deodorisation. Extensively equipped recycling systems are available that can be modified in myriad ways, depending upon the specific requirements of the recyclate to be produced.  Hydrogen vehicles

Machinery available include the Fluidlift ecodry for material flash drying during conveying; the Mix-a-Lot bulk solid mixer for creating pre-mixes including flakes or powders; and a ZS-B MEGAfeed side feeder, especially for extruding and compounding plastic recyclates with bulk densities starting as low as 20 kg/m³ at high throughputs.

“With this new Recycling Innovation Centre, we’re in a position where we can simulate the entire plastics recycling process,” said Massimo Serapioni, general manager of Coperion’s Recycling Business Unit. “Our customers can test the complete process, from mechanical pre-treatment of plastics in Herbold Meckesheim’s Test Centre up to compounding and pelletizing, prior to making the investment.

As a supplier of entire recycling systems, we are very proud to be able to offer our customers this enormous added value.”  Hydrogen vehicles

More…

Coperion recycling innovation centre starts operations in Germany

Here is the extraordinary news: BYD, the Chinese giant, has started construction of the largest salt battery factory in the world, located in Xuzhou, between Beijing and Shanghai, with a monumental investment of 1.2 billion euros

This mammoth facility, known as the Gigafactory, represents a milestone in the evolution of battery technology, as it will be entirely dedicated to the production of sodium ion batteries.
The BYD Gigafactory, with a production capacity of 30 GWh per year, will be the largest factory in the world specializing in this type of technology, which is gradually emerging on the market.
Sodium ion batteries, commonly called “salt” batteries, are gaining ground and are already available for some energy storage systems, as well as used in the first electric cars. In the future, these batteries will represent a valid alternative to the more common lithium-ion batteries, offering slightly lower performance but at lower costs. Hydrogen vehicles
The construction of this new factory is the result of collaboration between BYD, its subsidiary Findreams Battery and the electric tricycle company Huaihai. Initially, the sodium ion batteries produced will be intended for scooters and light quadricycles, but the future goal is to extend their use to cars too.
BYD is not the only player to focus on this innovative technology; other Chinese companies such as Jiangsu Zoolnasm and Hina are also investing in Gigafactory to produce sodium batteries.
CATL, the world’s leading battery manufacturer, together with Northvolt, a leading European company, are preparing to launch their versions of sodium-ion batteries on the market.  Hydrogen vehicles
A clear signal that the salt battery sector is destined to become a focal point in the race for sustainability and energy efficiency.
Here is the extraordinary news: BYD, the Chinese giant, has started construction of the largest salt battery factory in the world, located in Xuzhou, between Beijing and Shanghai, with a monumental investment of 1.2 billion euros

BST India’s focus on consistent quality in flexible packaging 

BST India at Food Packaging and Innovations India Summit 2023

BST India, a leading manufacturer of quality assurance systems for printing, flexible packaging, and the web-based processing industry, showcased its potential in changing the future of food packaging at the recently concluded Food Packaging and Innovations India Summit 2023 in Mumbai. BST India supported the summit as a gold partner for the event.  Hydrogen vehicles

A presentation by Khushal Patel, director of sales and marketing, on ‘BST’s role in delivering consistent quality in flexible packaging’, delved into the company’s role in ensuring a standard of quality paramount in the flexible packaging industry.

The presentation explored how BST, integrated into the manufacturing process, can streamline operations, and enhance the overall quality of flexible packaging. It emphasized the importance of consistency in meeting industry standards, addressing challenges, and ultimately providing customers with products that surpass expectations.

“Our Gold Partnership and presentation at the Food Packaging & Innovations India Summit 2023 reflect our ongoing commitment to staying at the forefront of advancements in food packaging technology. By sharing our insights and experiences, we aim to contribute not only to our industry’s growth but also to the success of our valued partners and clients,” Patel said.  Hydrogen vehicles

The two-day summit from 1 November in Mumbai saw the active participation of companies such as Emami, Wagh Bakari Tea, Marico, Britannia, and many more. Their presence added depth to the discussions, fostering an environment of collaboration and knowledge exchange.

The multi-channel B2B in print and digital 17-year-old platform matches the industry’s growth trajectory. The Indian, South Asian, Southeast Asian, and Middle East packaging industries are looking beyond the resilience of the past three years. They are resuming capacity expansion and diversification, with high technology and automation in new plants and projects.  Hydrogen vehicles

As we present our 2024 publishing plan, India’s real GDP growth for the financial year ending 31 March 2024 will exceed 6%. The packaging industry growth will match the GDP growth in volume terms and surpass it by at least 3% in terms of nominal growth allowing for price inflation in energy, raw materials, consumables, and capital equipment.

More…

BST India’s focus on consistent quality in flexible packaging 

Plastic waste – Svensk Plaståtervinning opens state-of-the-art facility for plastic recycling 25-11-2023

Hydrogen vehicles

Petrochemicals Ny66 – Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP 27-11-2023

Petrochemicals Ny66

Petrochemicals Ny66

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Petrochemicals Ny66PET

Petrochemicals Ny66

Polyestertime
ITEM 20/11/2023 27/11/2023 +/-
Bottle grade PET chips domestic market 7,000 yuan/ton 6,825 yuan/ton -175
Bottle grade PET chips export market 890 $/ton 880 $/ton -10
Filament grade Semidull chips domestic market 6,825 yuan/ton 6,675 yuan/ton -150
Filament grade Bright chips domestic market 6,875 yuan/ton 6,710 yuan/ton -165
Pure Terephthalic Acid PTA domestic market 6,080 yuan/ton 5,725 yuan/ton -355
Pure Terephthalic Acid PTA export market 750 $/ton 730 $/ton -20
Monoethyleneglycol MEG domestic market 4,185 yuan/ton 4,045 yuan/ton -140
Monoethyleneglycol MEG export market 488 $/ton 477 $/ton -11
Paraxylene PX FOB  Taiwan market

Petrochemicals Ny66

 1,020 $/ton 999 $/ton
 -21
Paraxylene PX FOB  Korea market 997 $/ton 976 $/ton -21
Paraxylene PX FOB EU market 1,050 $/ton 1,045 $/ton -5
Polyester filament POY 150D/48F domestic market 7,430  yuan/ton 7,470 yuan/ton
 +40
Recycled Polyester filament POY  domestic market 7,400 yuan/ton 7,400 yuan/ton –
Polyester filament DTY 150D/48 F domestic market 8,825 yuan/ton 8,850 yuan/ton +25
Polyester filament FDY 68D24F

Petrochemicals Ny66

 8,800 yuan/ton 8,800 yuan/ton –
Polyester filament FDY 150D/96F domestic market 8,100 yuan/ton 8,100 yuan/ton –
Polyester staple fiber 1.4D 38mm domestic market 7,500 yuan/ton 7,350 yuan/ton -150
Caprolactam CPL domestic market 13,000 yuan/ton 13,200 yuan/ton
 +200
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,830 $/ton 1,830 $/ton –
Nylon 6 chips conventional spinning domestic  market 14,000 yuan/ton 14,150 yuan/ton +150
Nylon 6 chips  high speed spinning domestic  market

Petrochemicals Ny66

 14,250 yuan/ton 14,350 yuan/ton +100
Nylon 6.6 chips domestic  market 20,000 yuan/ton 20,000 yuan/ton –
Nylon6 Filament POY 86D/24F domestic  market 16,350 yuan/ton 16,450 yuan/ton +100
Nylon6 Filament DTY 70D/24F domestic  market 18,500 yuan/ton 18,600 yuan/ton- +100
Nylon6 Filament FDY  70D/24F  17,000 yuan/ton 17,150 yuan/ton +150
Spandex 20D  domestic  market

Petrochemicals Ny66

 36,100 yuan/ton 36,100 yuan/ton –
Spandex 30D  domestic  market 34,600 yuan/ton 34,600 yuan/ton –
Spandex 40D  domestic  market  31,600 yuan/ton 31,600 yuan/ton –
Adipic Acid domestic market 8,850 yuan/ton 8,775 yuan/ton -75
Benzene domestic market

Petrochemicals Ny66

 7,800 yuan/ton 7,300 yuan/ton -500
Benzene overseas  market 893 $/ton 872 $/ton -21
Ethylene South East market 940 $/ton 940 $/ton –
Ethylene NWE market 779 $/ton 749 $/ton -30
Acrylonitrile ACN  domestic market

Petrochemicals Ny66

 10,300 yuan/ton 10,300 yuan/ton –
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,100 yuan/ton 13,100 yuan/ton –
PP Powder domestic market

Petrochemicals Ny66

 7,350 yuan/ton 7,270 yuan/ton -80
Naphtha overseas market  626 $/ton 653 $/ton +27
Phenol domestic market 8,192 yuan/ton 8,275 yuan/ton +83

r-PET high end eco-friendly chips =7,900 yuan/ton  — 7,900 yuan/ton   –

Samsung Engineering to start FEED on 150,000-tonne Malaysian green hydrogen project

A green hydrogen project in Sarawak, Malaysia, with an annual production capacity of 150,000 tonnes, is set to begin its front-end engineering design (FEED) work by Samsung Engineering, a South Korean company.

The project, named H2Biscus, is a joint venture between Lotte Chemical and Korea National Oil Corporation from South Korea and SEDC Energy from Malaysia.

The project aims to convert green hydrogen into 850,000 tonnes of green ammonia per year, using renewable energy sources.  Petrochemicals Ny66

Samsung Engineering will choose the best hydrogen production method from two options: PEM and alkaline electrolysis, based on efficiency and economic feasibility.

The FEED work is expected to be completed in 2024, followed by a final investment decision (FID) at the end of the same year.

If the FID is approved, the engineering, procurement and construction (EPC) work will start in early 2025, and the commercial production of green hydrogen will commence in early 2028.  Petrochemicals Ny66

The project partners have already secured a renewable power supply agreement with Sarawak Electricity Authority, as per a Memorandum of Understanding (MoU).

Samsung Engineering’s President and CEO, Hong Namkoong, said that the H2Biscus project is a significant milestone for both domestic and international markets, and that they will strive to make it a successful and exemplary model for global hydrogen projects.

Samsung Engineering to start FEED on 150,000-tonne Malaysian green hydrogen project

 

Petrochemicals Ny66

Plastic waste – Svensk Plaståtervinning opens state-of-the-art facility for plastic recycling 25-11-2023

Plastic waste

Research at the University of Edinburgh could lead the charge toward UK rare element sustainability

A groundbreaking research initiative at the University of Edinburgh, spearheaded by Professor Louise Horsfall and her research group, holds the promise of revolutionizing the sustainability of rare elements in the UK. Focused on bio-based recycling, the project is centered around the utilization of engineered bacteria as a key component in recovering critical metals from end-of-life electric vehicle (EV) batteries.

In this innovative approach, bacteria are employed to extract metallic compounds, including cobalt, manganese, nickel, and lithium, from lithium-ion batteries. The goal is to establish a novel UK-based supply chain for rechargeable vehicle batteries by processing and repurposing these valuable elements. Professor Horsfall’s team is collaborating with the Industrial Biotechnology Innovation Centre (IBioIC) to advance the project to an industrial scale. Plastic waste

The FlexBio center within IBioIC facilitates the refinement of the process in a larger bioreactor, marking a significant step toward practical implementation.

To ensure the effectiveness of the engineered bacteria at scale, the Edinburgh Genome Foundry, situated at the University of Edinburgh, has been instrumental in the selection and modification of bacteria. The process involves introducing bacteria into battery leachate, the liquid remaining after initial processing, within a fermenter to simulate a natural biological reaction. During this reaction, the bacteria generate nano-sized particles of metallic compounds, resulting in a sediment that can be separated and filtered from the residual liquid. Tests are currently underway using material recovered from an EV battery previously employed in a Nissan Leaf.

This cutting-edge research is part of the broader Reuse and Recycling of Lithium-Ion Batteries (ReLiB) initiative, led by the University of Birmingham and financially supported by the Faraday Institution—the UK’s independent institute for electrochemical energy storage science. Plastic waste

With battery electric vehicles comprising 16.1% of total new car sales in the UK from January to June 2023, there is an escalating demand for initiatives that address supply chain pressures and manage waste batteries at the end of their lifespan. As reserves of metals used in batteries diminish, the approach of repurposing existing batteries becomes increasingly vital, especially given that a significant portion of metals in EV batteries is currently imported.

Professor Horsfall, who holds the position of Chair of Sustainable Biotechnology at the University of Edinburgh, emphasizes the importance of considering the fate of technology post-use, stating, “This project is about using cutting-edge sustainable biotechnology to find ways of tackling that challenge and, in turn, extract some of the most valuable metals that can go back into the sector at the early stages of vehicle production.”

Liz Fletcher, the Director of Business Engagement at IBioIC, underscores the dual value of the method being developed, stating, “No one wants to see lithium-ion batteries ending up in landfill, so it is important to explore different ways to repurpose and recycle them.”

She adds that the project could not only provide a petrochemical-free solution to waste but also contribute to reshoring the supply chain for rare metals and future battery manufacturing. Plastic waste

This multidimensional approach aligns with the imperative to make everyday products and services, such as cars and transport, more sustainable through the application of biotechnology.

Plastic waste

Svensk Plaståtervinning opens state-of-the-art facility for plastic recycling

Svensk Plaståtervinning, a Swedish a non-profit company co-owned by Swedish plastics, food and trade industry groups, inaugurated Site Zero, a sorting plant in Motala, Sweden. The plant features Tomra and Sutco equipment and aims to realise a circular economy for plastics by sorting Swedish plastic packaging waste into 12 fractions.

The plant is expected to process 42 metric tons of materials per hour and to recover 12 different types of plastics from mixed plastic packaging waste. This includes a variety of polyolefins, PET, PS, EPS, PVC, and more. The technology allows for purity levels of up to 98%. As of now the clean material fractions are then sent to recyclers in the EU. However, Site Zero is also planning to add recycling capacity to further process the main fractions locally in the future. Plastic waste

With Site Zero the three partners – Svensk Plaståtervinning, Tomra and Sutco – aim to close the loop on plastics and to enable zero waste, zero downcycling and zero emissions. “The plant we are seeing here today is the result of three partners working towards a common goal: closing the loop on plastic packaging.”, Oliver Lambertz, VP and Head of Operations and Feedstock Sourcing at Tomra Feedstock, concludes.

More…

Plastic waste

Plastic waste management: Working towards a sustainable future

The European Commission is determined to address the challenge of plastic waste, with a comprehensive strategy and targets that will transform Europe’s plastic waste management and help the transition to a circular economy.

The exponential growth of plastic use is of global environmental concern. It has led to a surge in plastic waste that our current waste management systems are struggling to manage. Plastic waste

Effective plastic waste management has emerged as a significant challenge and opportunity for innovation that requires a comprehensive and sustainable approach. The European Commission told The Innovation Platform about its plans to manage and mitigate plastic waste, the associated challenges and its progress towards ambitious policies and targets

What is the European Commission currently doing to manage plastic waste? What are key policies and how are they being implemented?

Plastics are an important material in our economy and daily lives. However, they can have serious negative effects on the environment and human health. The EU is taking action to tackle plastic pollution and marine litter to accelerate the transition to a circular and resource-efficient plastics economy.  Plastic waste

The EU Plastics Strategy was adopted in January 2018 to transform the way plastic products are designed, produced, used, and recycled in the EU. We want to improve plastic waste recycling through better design, curbing plastic waste and littering, and driving investments and innovation in the value chain.

More…

Plastic waste

From Northvolt comes the sodium ion battery

The intuition of a start up could soon mark a fundamental turning point in the world of electric cars. Northvolt, a Swedish company specializing in the production of batteries, has in fact developed a sodium ion battery, which does not contain lithium, cobalt or nickel, three metals that are not always so easily available and have unstable prices.
The use of sodium would have another fundamental advantage for the West, as it would minimize dependence on China for the purchase of the three elements, lithium in particular. Northvolt’s product is based on a hard carbon anode and a high-sodium “Prussian white” cathode. Due to the increased safety at high temperatures, the company would find it particularly interesting for energy storage in markets such as India, the Middle East and Africa. Plastic waste
This new sodium ion technology is less expensive and safer than the already known electric batteries; however, the amount of energy it produces is currently lower than that of lithium batteries, making it impossible, for the moment, to exploit sodium ion cells to power electric vehicles. The energy density achieved by Northvolt batteries currently reaches 160 watt hours per kilogram, while that of lithium batteries used in electric cars reaches 250/300 watt hours per kilogram. The first generation of sodium ion cells produced by Northvolt is in fact designed mainly for energy storage, while subsequent productions will offer opportunities for greater energy density to be used in electric vehicles.
Peter Carlsson, CEO and co-founder of Northvolt, said this new technology could be worth tens of billions of dollars as demand for electric batteries is set to increase over the next decade. Northvolt is currently the West’s safest hope against China, Korea and Japan, the three giants that hold a monopoly in the production of electric batteries.
However, sodium ion batteries are not an invention of the Swedish start-up; but the novelty is the lack of heavy metals. Plastic waste
In fact, even the Chinese Catl, the world’s largest battery manufacturer, has developed a similar technology, which however also incorporates nickel, cobalt and manganese, making the product much more expensive and less safe, as it could catch fire even at low temperatures .
Carlsson also added: «The world has placed great hopes in sodium ions and I am very pleased to say that we have developed a technology that will serve to accelerate the energy transition.
This is an important milestone for Northvolt’s market proposition, but technology like this is also critical to achieving global sustainability goals, making electrification more affordable, sustainable and accessible around the world.” Plastic waste
Plastic waste

Nanshan Fashion enters nylon field with Oerlikon

Partners committed to building the business and moving towards brand internationalisation.
At ITMA ASIA + CITME currently underway in Shanghai, Oerlikon Barmag has signed a strategic cooperation agreement with Shandong Nanshan Fashion Technology for a nylon POY+DTY project in Longkou, Shandong, China.The cooperation will see Oerlikon Barmag provide a completely integrated solution for nylon filament from chip drying and spinning to winding and texturing.Both parties will engage in cooperation based on mutual trust and long-term development considerations, with the target of high-end and sustainable nylon production.
Oerlikon Barmag will provide highly-differentiated nylon filament production solutions, integrate the advantages of Nanshan Fashion’s scientific and technological R&D resources and promote a joint brand for the nylon filament industry. Plastic waste
“For Oerlikon, this is the first time we have had the opportunity to work with an integrated textile manufacturer with a well-known brand in Dellma,” said Georg Stausberg, Oerlikon Polymer Processing Solutions CEO. “This should help us better understand  ongoing developments in the consumer market and the demands that they place on the manmade fibre industry. Nanshan Fashion is entering the field of manmade fibre production for the first time and we’ll support the venture with all our experience.”
Nanshan Fashion enters nylon field with Oerlikon

Hyosung, Tefron and Santoni partner to introduce sustainable activewear and seamless apparel

The world is witnessing a growing demand for sustainable and innovative solutions within the textile and fashion industry. To meet the evolving needs of consumers and the environment, Hyosung is collaborating with two of the leading global seamless companies, Tefron and Santoni, to introduce a new generation of sustainable sportswear and seamless apparel made with its certified and multi-functional yarns.

Hyosung, Tefron, and Santoni will unveil its collaborative product, which aims to set new standards in sustainable activewear and seamless clothing, at ISPO Munich this November 28-30 in Hall A1, Booth 335. Plastic waste

“The collaboration between Tefron, Hyosung, and Santoni presents a winning combination of certified eco-friendly raw materials and innovative production techniques,” said Susie Barak, Business Director, Tefron. “By integrating Tefron’s global one-stop shop expertise in seamless knitting with Hyosung’s creora® Bio-Based yarn, the partnership paves the way for innovative designs and styles that were previously challenging to achieve with traditional materials and manufacturing techniques.”

“We are delighted to team-up with two of the most powerful players in the seamless apparel market,” said Simon Whitmarsh-Knight, Hyosung Global Marketing Director -Textiles.

“The benefits of our collaboration are numerous and range from traceable, certified fibres, comfort, and performance to innovative design and versatility.” Plastic waste

To inspire seamless mills and fashion brands, Santoni will introduce its first-ever capsule collection of seamless materials made with Hyosung USDA, SGS-certified creora® Bio-Based elastane, RCS-certified 100% recycled creora® regen elastane, and soft-stretch creora® EasyFlex made on its world-class seamless knitting machines.

At the Santoni ISPO booth, the company will introduce its new SANTONI SM8-TOP2ST machine, a variant of its best-selling SANTONI SM8-TOP2V that allows for the creation of sculptured terry patterns and upgraded seamless designs. Santoni and Hyosung have partnered to create an environmentally friendly and innovative “capsule collection” made with Hyosung USDA, SGS-certified creora® Bio-Based elastane, which will be presented in the Hyosung booth.

The collection features terry knitting solutions to produce different padding effects based on higher protection and comfort. Plastic waste

More…

Breaking Down Waste – Plastic Granulators and Recycling Machines Drive Sustainability Efforts

As awareness grows around the world about the environmental impact of plastic waste, companies and municipalities are ramping up sustainability efforts and looking for solutions.

As awareness grows around the world about the environmental impact of plastic waste, companies and municipalities are ramping up sustainability efforts and looking for solutions. Key to these efforts are technologies like plastic granulators and recycling machines that allow for the efficient breaking down and repurposing of plastic waste.

Plastic granulators are powerful machines that fragment and grind plastic scraps into smaller, uniform pieces called regrinds or granules. The resulting plastic granules provide the feedstock for recycling and can be remade into new plastic products. Common plastic resins that are recycled include PET, PP, HDPE and LDPE.  Plastic waste

“Plastic granulators are an essential first step in the recycling process,” said John Smith, president of ABC Recycling Machinery. “They enable us to take in scrap plastic that would otherwise be destined for landfills and grind it into a raw material that can be reborn as new plastic products. It’s a closed-loop system that creates less waste and uses fewer virgin resources.”

There are numerous types of plastic granulators available that are tailored to different plastic scrap streams and volumes. The granulation process reduces the size of plastic feeds such as bottles, containers, film, engineering plastic and other leftovers from manufacturing or post-consumer use.  Plastic waste

The granulator uses a cutting chamber and rotating knives to continuously slice the plastic until it is small enough to fall through a sized screen. The screen size and knife design can be configured based on the type of plastic stream input as well as the desired particle output size.

ABC Recycling Machinery offers heavy-duty granulators for large volume recycling as well as smaller bench-top granulators for converting scrap in a lab or small manufacturing setting. The granulators have safety mechanisms to prevent operator injury or contact with internal cutting components. Proper feeding rate, screen configuration, blade sharpness maintenance and stable ground anchoring are also critical to safe and efficient operation. Plastic waste

More…

Breaking Down Waste - Plastic Granulators and Recycling Machines Drive Sustainability Efforts

Plastic waste

Plastics Recycling – Recycleye, Valorplast, and TotalEnergies use AI and computer vision to sort food-grade PP during mechanical recycling 24-11-2023

Plastics Recycling

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Adient will participate in the Barclays Global Automotive and Mobility Tech Conference

Adient, a renowned global force in automotive seating, is slated to actively participate in the upcoming Barclays Global Automotive and Mobility Tech Conference scheduled for Thursday, November 30, 2023. Jerome Dorlack, the Executive Vice President and Chief Financial Officer of Adient, will engage in a compelling fireside chat set to commence at 10:50 a.m. Eastern time. The event aims to provide valuable insights into Adient’s strategies, performance, and its perspective on the evolving automotive and mobility technology landscape. Plastics Recycling

The fireside chat, featuring Jerome Dorlack, will be accessible to a wider audience through a live webcast. This webcast can be conveniently accessed on the investor section of Adient’s official website at https://investors.adient.com/. Those interested in gaining firsthand knowledge and updates on Adient’s positioning, future initiatives, and market perspectives are encouraged to tune in to this engaging session.

Adient, with its extensive presence as a global leader in automotive seating, stands out with over 70,000 employees spread across 29 countries. The company boasts a network comprising more than 200 manufacturing and assembly plants worldwide. Operating at the forefront of automotive innovation, Adient is recognized for its ability to produce and deliver cutting-edge automotive seating solutions to all major Original Equipment Manufacturers (OEMs).  Plastics Recycling

From comprehensive seating systems to meticulously crafted individual components, Adient’s proficiency extends across every facet of the automotive seat manufacturing process. The company’s integrated, in-house capabilities empower it to shepherd products from the initial stages of research and design through to engineering and manufacturing. This seamless process culminates in the incorporation of Adient’s automotive seating solutions into millions of vehicles annually, a testament to the company’s commitment to excellence.

For those seeking a deeper understanding of Adient’s contributions to the automotive industry and its dedication to advancing seating technologies, additional information is available on the official Adient website at www.adient.com. The website serves as a comprehensive resource for exploring Adient’s corporate profile, innovations, and its enduring impact on the global automotive landscape.  Plastics Recycling

Plastics Recycling

Plastic has a greater value than we think

Plastic often receives negative attention, primarily due to the issue of plastic litter. However, it is important to acknowledge that plastic adds value to our lives, often in ways that we may not fully appreciate.

From the manufacturing of polymers used to produce preforms and eventually plastic products, plastic holds intrinsic value, and that value does not necessarily diminish once a plastic product has served its purpose.  Plastics Recycling

Safripol, a leading South African producer of polymer, recognises the importance of maximising the advantages of plastic through innovative solutions.

The company is dedicated to enhancing the recyclability of plastic products and promoting its use in durable applications, where it outperforms alternative materials.

The value of plastic to South Africa’s economy

The Department of Trade, Industry, and Competition (DTIC) estimates that there are approximately 1,800 companies in the plastics industry across the country, employing over 60,000 individuals.

The industry’s contribution to South Africa’s total GDP and manufacturing GDP is 2.3 % and 20 % respectively.  Plastics Recycling

These figures do not take into account the significant number of individuals who earn income from plastic-related activities, such as workers involved in the transportation of plastic products, as well as those in industries that rely on plastic components for their operations or the manufacturing of finished goods. In fact, nearly every sector and industry utilises or depends on plastic in some capacity.

The value of plastic to our environment

It is undeniably challenging to recognise the environmental benefits of plastic, particularly when we encounter plastic litter in our streets and parks. However, it is crucial to use plastic responsibly, dispose of it correctly, and promote recycling.

By recycling, we can establish a circular plastics economy. Instead of using additional virgin plastic, various recycling methods can be employed to generate new products that incorporate recycled plastic. This approach enables us to decrease energy consumption and mitigate greenhouse gas emissions.  Plastics Recycling

More…

Plastics Recycling

First edition of Plastics Recycling Show Middle East and Africa

The inaugural edition of the Plastics Recycling Show Middle East and Africa (PRS MEA) unfolded from September 5th to 7th, 2023, at the Dubai World Trade Center, marking a significant milestone in advancing the plastics recycling landscape for the Middle East and Africa (MEA) market. Hosted in Dubai, a hub for rapid growth in recycling, the event brought together 98 exhibitors who showcased cutting-edge technologies and solutions geared towards promoting a circular and sustainable economy.

Organized by Media Fusion’s Managing Director, Taher Patrawala, in collaboration with Crain Communications, the PRS MEA aimed to foster a green future by highlighting the latest developments in plastics recycling from global leaders. The event served as a platform for the MEA market to witness the forefront of innovations in recycling solutions. Patrawala expressed his excitement about the region’s interest and emphasized Dubai’s central role in the dynamic recycling landscape. Plastics Recycling

Throughout the three-day event, attendees engaged with exhibitors who presented the latest trends and technologies in the plastics recycling industry, including insights into the bedding- and mattress-related recycling sector. The conference delved into crucial topics such as the current state and opportunities in the plastics recycling market, the collection and sorting landscape in MEA, chemical recycling’s impact on recyclable materials, and innovative solutions for sustainable food packaging to enhance circular economy practices.

A notable highlight was the Panel Discussion on ‘Transitioning to Circularity,’ where industry leaders, including Mustafa Bater from Coca-Cola Eurasia Middle East Operating Unit, emphasized their commitment to sustainability. The event also featured speakers from prominent organizations such as Unilever, PepsiCo, Veolia, Tetra Pak, Nestlé, Dow Chemical IMEA, and others. Plastics Recycling

Material focus sessions, a pivotal component of PRS conferences, included a Material Recycling Focus Session in Dubai. Ton Emans, President of Plastics Recyclers Europe, commended the success of the first PRS MEA edition, expressing enthusiasm about the collaboration between European recyclers’ expertise and the emerging recycling industry in the Middle East and Africa.

As a testament to its triumph, the PRS MEA drew thousands of visitors and international exhibitors, setting the stage for a follow-up event scheduled for September 2024. Matt Barber, reflecting on the success, underlined the event’s role in bringing together diverse industry stakeholders, making PRS MEA a crucial platform for advancing the global agenda of circular plastics.  Plastics Recycling

Plastics Recycling

Recycleye, Valorplast, and TotalEnergies use AI and computer vision to sort food-grade PP during mechanical recycling

Project OMNI – a research project directed by Recycleye, Valorplast, and TotalEnergies that utilizes AI and machine learning to identify and separate food-grade polypropylene from household post-consumer waste – has led to ‘ground-breaking results’, the companies report.

Project OMNI is one of seven successful projects selected in Citeo’s call for projects in October 2020. It is said to have proven the viability of sorting food-grade polypropylene waste with AI, computer vision, and an ‘efficient’ decontamination process.

Using waste collected from five French locations by Valorplast, Recycleye built and trained an AI model; the AI and robotic sorting has apparently achieved a successful pick rate of 50% of the food-grade material and >95% purity. This material was further decontaminated on a semi-industrial pilot based on off-the-shelf mechanical recycling technologies, at which point TotalEnergies used it to produce recycled polypropylene for high-end packaging applications. Plastics Recycling

It is hoped that Project OMNI, the result of eighteen months of research, will facilitate ‘system-wide packaging changes’ and take steps towards circularity for polypropylene packaging.

“This project not only demonstrates how cutting-edge technology can improve material circularity, but also paves the way for a wider range of accessible applications for recycled polymers to serve our customers,” explained Nathalie Brunelle, senior vice president of Polymers at TotalEnergies. “It provides a concrete response to the challenge of managing end-of-life plastics, and fully supports our ambition of reaching 1 million tons of circular polymers.”

Victor Dewulf, CEO of Recycleye, continued: “We are extremely excited to see this successful application of our robust AI-powered sorting technology at a semi-industrial scale. This application opens the possibility of creating new markets for recycled plastics materials; ultimately changing the economics of recycling.”  Plastics Recycling

More…

Recycleye, Valorplast, and TotalEnergies use AI and computer vision to sort food-grade PP during mechanical recycling

Clariant’s catalyst chosen for Shenghong’s new world-scale biodegradable plastics project

Clariant, a sustainability-focused specialty chemical company, today announced that it has been awarded a major contract by Jiangsu Shenghong Petrochemical Co., Ltd, to use Clariant’s SynDane 3142 LA catalyst for its new maleic anhydride (MA) production plant in Lianyungang, Jiangsu province, China, said Hydrocarbonprocessing.  Plastics Recycling

With a production capacity of 200,000 tons per year, the new plant slated for start of production in 2025, will be one of the largest production plants for MA worldwide.

The plant in Lianyungang will produce maleic anhydride as an intermediate product for polybutylene adipate terephthalate (PBAT), which in turn will function as a base product for biodegradable plastic. Using the SynDane catalyst, Shenghong Petrochemical will be able to improve production efficiency and reduce power consumption, leading to annual energy savings of up to 24 million CNY.
Xaver Karsunke, Head of Clariant Specialty Catalysts, commented: “Sustainability is at the heart of our company strategy to drive change by partnering with our customers to develop sustainable, efficient solutions.

We are excited to support Shenghong in this ambitious and important project to address the plastic waste problem and maximize their energy savings during MA production with our innovative SynDane catalyst.”  Plastics Recycling

More…

Clariant’s catalyst chosen for Shenghong’s new world-scale biodegradable plastics project

MAP tray on 100 percent rPET creating a fully closed-loop packaging system

Sustainable packaging solution for fresh protein market

Submitted by editorship team on Tuesday, November 21, 2023.
MAP tray made from 100 percent rPET for a sustainable, high-performance packaging, Photo: Klöckner Pentaplast

Klöckner Pentaplast (KP) has taken a remarkable step towards sustainable packaging design for the European fresh protein market with “kp Elite”, the MAP modified atmosphere tray made from 100 percent recycled PET (rPET), creating a fully closed-loop packaging system for the industry. At the heart of the new packaging is the only fully recyclable, lightweight tray made from a modified atmosphere mono-material that has been certified as 100 percent recyclable by the cross-industry Recy-Class initiative. “kp Elite” can be seamlessly integrated into existing PET recycling systems, setting a new standard for the end-to-end recyclability of protein packaging.  Plastics Recycling

The combination of the MAP tray with the new “kp Zapora padless” tray and the certified recyclable “kp FlexiLid EH 145 R” barrier film opens up new possibilities for sustainability in the protein sector and creates a fully recyclable, ready-to-box MAP solution from a single source.

Cecilia Guardado, Marketing Director, Trays, at Klöckner Pentaplast, comments: “By communicating ‘kp Elite’s’ closed loop credentials, we’re aiming to drive the fresh protein market further than ever before. Packaging circularity is one of the biggest challenges in the protein market, but when combined with our KP Tray2Tray initiative, ‘kp Elite’ takes a vital step forward in reducing waste and promoting a more resource-efficient protein packaging ecosystem.”  Plastics Recycling

More…

MAP tray on 100 percent rPET creating a fully closed-loop packaging system

XRG Technologies and BayoTech announce partnership

XRG Technologies, a leader in fired equipment engineering and design, and BayoTech, a leader in hydrogen production, transportation, and storage solutions, have announced a new partnership to design and build a proprietary high performance reforming furnace.

In this next generation reformer design, XRG will utilise their combustion expertise and CFD modelling capabilities to tailor heat flux profiles to BayoTech’s proprietary reactor design, enabling more hydrogen production with the same energy input.

BayoTech is accelerating the hydrogen revolution through greater accessibility, starting with its first production plant in Missouri, US.

This next generation reformer furnace will be incorporated into future facilities as BayoTech establishes a network of localised hydrogen production hubs in the US. Producing on a small scale with proprietary technology, BayoTech’s goal is to make reliable, cost-effective, low-carbon hydrogen accessible today.  Plastics Recycling

XRG Technologies is focused on combining diverse expertise with advanced simulation tools to develop innovative combustion and heat transfer solutions, enabling the industry to achieve energy efficiency and environmental stewardship goals.

Tom Korb, XRG’s VP of Technology and Commercial Development, elaborated: “XRG is pleased to partner with BayoTech in our shared vision of making the hydrogen economy a reality. This partnership is especially productive because both companies operate with an innovation and first-mover mindset.  Plastics Recycling

More…

XRG Technologies and BayoTech announce partnership

Electric car – Researchers describe a more sustainable process to recycle biobased polycarbonates 23-11-2023

Plastics Recycling

Electric car – Researchers describe a more sustainable process to recycle biobased polycarbonates 23-11-2023

Electric car

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

The next generation of sustainable antimicrobial technologies

Polymers and plastics are ubiquitous in our daily lives, and are used extensively in everything from construction materials and synthetic textiles to medical devices and product packaging. As a result, these materials are frequently exposed to microorganisms, which can accumulate on product surfaces and lead to odours, staining and degradation. Unfortunately, this can result in premature disposal of these items into landfill, significantly increasing their carbon footprint, while generating substantial waste and contributing to a loss of revenue. Antimicrobial additives are a viable solution to this problem, offering long-lasting antimicrobial protection to a wide range of products to prevent microbial damage and reduce waste.  Electric car

The damaging effects of microbes

Microorganisms – such as bacteria, fungi and algae – are tiny lifeforms that exist all around us in vast quantities. They play a critical role in maintaining various ecosystems, by breaking down organic matter for conversion to new food and energy sources, and are also important in maintaining the microbiota within the human body. However, microbes can cause irreversible damage to many man-made products, leading to premature disposal or costly repairs.

Polymers like plastics, rubber and synthetic textiles are particularly susceptible to the metabolic activities of microorganisms. The enzymes and acids released by microbes can break down these substrates, causing discoloration, malodour and decay, and leading to structural and functional damage.1,2 For example, mould can build up and take root within the porous structure of polymer-based caulk used to seal bathroom tiles, leading to recurring aesthetic issues. Electric car

Frequent cleaning and scrubbing with strong chemicals – such as bleach – can, in turn, prematurely degrade the caulk. In addition, microbe-related damage to these products can also make them unsuitable for repurposing or recycling. Without the protection of antimicrobials, microbes can reduce the lifespan of the materials used to tile bathroom surfaces, and they can quickly end up in landfill.

More…

Electric car

Chemical Recycling: The Future of Plastic Recycling in Europe

Europe’s journey towards environmental sustainability is taking a significant turn with the advancement of chemical recycling technologies. A recent study reveals that chemical recycling could contribute up to 34% to the continent’s plastic recycling efforts. This innovation, alongside mechanical recycling, is projected to elevate the overall plastic recycling rate to an impressive 80% by 2030​​.

The study, utilizing material flow analysis (MFA), focuses on the quantitative impact of chemical recycling technologies on Europe’s plastic waste management. It analyzes various scenarios, including the current state and potential future developments. The research points to a mix of recycling methods—mechanical and chemical—as the key to achieving higher recycling rates. This holistic approach is critical in tackling the growing plastic waste challenge.  Electric car

Chemical Recycling Technologies: A Game Changer

Chemical recycling involves sophisticated processes like pyrolysis coupled with distillation and hydrotreatment, as well as gasification combined with Fischer-Tropsch Synthesis. These technologies are pivotal in converting plastic waste into valuable resources, thus playing a crucial role in circular economy efforts.

Chemical recycling, together with mechanical and physical recycling processes scale-up, is vital for EU’s strategic autonomy as waste will be a valuable resource in a circular society we are building now. This is helping the plastics/chemical industry to reduce the dependance on fossil raw materials and associated carbon emissions at the end of use.

Annick Meerschman, Director Innovation in Cefic  Electric car

According to the European Commission, chemical recycling should be promoted as an additional method for processing waste that is not suitable for mechanical recycling, especially if it results in a lower environmental impact compared to incineration and the production of new plastic.

The study mentioned here does just that, highlighting the promising solution that is chemical recycling and providing evidence toward how it can significantly increase the efficacy of plastic waste management​.

The European Scenario and Future Prospects

Europe’s current plastic recycling rate is alarmingly low, prompting an urgent need for advancements in recycling technology.  Electric car

The study conducted at a European level uses material flow analysis modeling to provide estimates of chemical recycling’s contribution to enhancing plastic circularity. It models a status quo for 2018 and compares it with potential future scenarios for 2030, considering developments in both mechanical and chemical recycling technologies.

More...

Electric car

Researchers describe a more sustainable process to recycle biobased polycarbonates

ICIQ researchers describe a more sustainable process to recycle biobased polycarbonates. Credit: ICIQ

A month ago, the European Union banned glitter. This action was part of an effort that aims to reduce the presence of microplastics in our environment by 30%. Waste plastics are a serious problem for our ecosystems, and the push for recycling plastics, in general, has gained significant attention as a potential solution.

“Circular processes for plastics represent ways to recycle chemical feedstock ideally over and over again, thereby greatly contributing to sustainability, avoiding unnecessary plastic waste accumulation and possible formation of microplastics in our eco-systems,” explains Prof. Arjan W. Kleij, Group Leader at the Institute of Chemical Research of Catalonia (ICIQ-CERCA).  Electric car

All plastics are mainly made from polymers, macromolecules assembled by the union of many small molecules called monomers. Like a construction game, the ideal plastic recycling process would be the controlled degradation of these polymers into smaller products and the repolymerization of them into functional plastics.

Researchers from ICIQ now describe a circular process to depolymerize and repolymerize polycarbonates, a group of plastics often used in medical applications as surgical instruments, in building and construction as an alternative for glass, and in the automobile industry to enhance vehicle efficiency by reducing weight.

The study, led by group leaders Prof. Arjan W. Kleij and Prof. Carles Bo, in collaboration with Dr. Fernando Bravo, manager of the Knowledge and Technology Transfer (KTT) department, focuses on the use of TBD (triazabicyclodecene), a multi-task catalyst, to promote this circular process for a biobased polycarbonate. Electric car

“The cycle of polycarbonate generation, degradation towards a cyclic carbonate monomer, and re-polymerization to regenerate the polycarbonate using the same catalyst both in the degradation and in the recycling can contribute to a more sustainable circular economy, in which fewer chemicals are involved,” indicates Dr. Fernando Bravo.

The biobased polymer used in this study is formed by monomers of limonene and carbon dioxide, with the former compound extracted from the peel of citrus fruits and available in large amounts from the food industry. Poly(limonene carbonate), shortened to PLC, has an extremely low biodegradability, but chemical degradation, like the catalytic approach presented in this collaboration, can accelerate the degradation process, making it a potentially attractive process for commercial exploitation.

This summer, ICIQ presented a patent for the use of the limonene polycarbonate for adhesive and coating applications as an alternative for oil-based materials. This polymer development is now further complemented by the present discovery, demonstrating the potential of PLC as a circular material to generate plastics that can be easily recycled under practical conditions. Electric car

More…

Electric car

Honda is intensifying its commitment to hydrogen technology, unveiling a groundbreaking fuel cell engine concept set to debut at Hydrogen Week 2023

The company’s dedication to achieving global carbon neutrality by 2050 across all operational divisions is underscored by this innovation, displayed at the Brussels Expo from November 20 to 23. This compact and potent hydrogen engine module, designed for durability and versatility, is poised to revolutionize fuel cell electric vehicles (FCEVs) and find applications in commercial, construction machinery, and stationary power generation.

The prototype reflects Honda’s eagerness to collaborate with commercial and technology partners, urging potential associates to explore possibilities at stand I90 in Hall 7 during European Hydrogen Week. Building on existing collaborations, Honda supports various companies in the development of products within defined application areas, fostering the integration of fuel cell systems into diverse development programs. The company aims to commence commercial sales of fuel cell systems by 2025.  Electric car

Ingo Nyhues, Deputy General Manager, European Business Planning & Development at Honda Motor Europe, emphasized the company’s confidence in the imminent surge in demand for hydrogen technology, with over 30 years of experience in hydrogen cell development. The new fuel cell prototype is characterized by versatility, compactness, powerful output, durability, and quick start-up times, making it an ideal solution for sectors transitioning to zero-emission energy sources.

Identifying four key areas for its fuel cell system deployment, Honda focuses on fuel cell electric vehicles (FCEVs) and heavy commercial vehicles, with plans to introduce the new CR-V FCEV model in North America and Japan by 2024. The company is also investing in clean, low-noise, and low-vibration fuel cell solutions for heavy-duty commercial vehicles. Honda’s collaboration with Isuzu Motors in developing a heavy-duty vehicle with a next-generation fuel cell system underscores its commitment to sustainable propulsion technologies.  Electric car

Stationary power generation is another arena where Honda aims to apply its fuel cell technology, catering to the increased power requirements of data centers and the growing demand for backup power sources. Additionally, the company is set to collaborate with the construction industry, leveraging its fuel cell systems in excavators and wheel loaders to contribute to the development of zero-emission construction machinery.

Honda’s legacy in hydrogen technology spans over three decades, with significant milestones such as the Honda FCX in 2002 and the Clarity Fuel Cell sedan in 2016.

Beyond products, Honda R&D Europe has established a green hydrogen production plant in Germany, utilizing excess solar energy to produce green hydrogen through electrolysis, further expanding the scope of applications in the energy management sector.

Honda is intensifying its commitment to hydrogen technology, unveiling a groundbreaking fuel cell engine concept set to debut at Hydrogen Week 2023

Stellantis has strategically aligned itself with CATL, a prominent Chinese company, marking a significant move towards embracing Lithium-Iron-Phosphate (LFP) batteries

This strategic shift is encapsulated in a non-binding memorandum of understanding that primarily addresses the European market.  Electric car

The document outlines plans for localizing the supply of LFP battery cells and modules, dedicated to powering Stellantis’ electric vehicles manufactured in Europe.

Furthermore, the collaboration extends to exploring the establishment of a joint venture with equal ownership stakes.

Carlos Tavares, the CEO of Stellantis, views the agreement with CATL as a pivotal element in the company’s long-term strategy aimed at ensuring the mobility of the European middle class.

Tavares emphasizes that CATL’s leadership in the sector aligns seamlessly with Stellantis’ objective to provide innovative and accessible battery technology through its renowned brands.  Electric car

This technology is envisaged to play a crucial role in achieving Stellantis’ ambitious target of achieving net-zero carbon emissions by 2030.

The memorandum sets the stage for a prolonged collaboration between CATL and Stellantis, focusing on two key strategic pillars.

Firstly, the partners will jointly develop a technology roadmap that underpins Stellantis’ battery electric vehicles, illustrating a commitment to innovation and progress. Secondly, the memorandum underscores the intent to identify opportunities that will fortify the entire battery value chain.

Robin Zeng, the President and General Manager of CATL, expresses satisfaction in elevating the collaboration with Stellantis to new heights.  Electric car

Zeng recognizes the synergy between Stellantis’ automotive manufacturing expertise and CATL’s cutting-edge battery technology as a decisive step for both companies in their pursuit of carbon neutrality goals.

The partnership, as Zeng asserts, signifies a commitment to offering increasingly competitive and sustainable solutions, contributing to the global energy transition.

In essence, the Stellantis-CATL collaboration on LFP batteries signifies a bold strategic move, positioning both companies at the forefront of sustainable and innovative solutions in the electric vehicle sector. Electric car

Stellantis has strategically aligned itself with CATL, a prominent Chinese company, marking a significant move towards embracing Lithium-Iron-Phosphate (LFP) batteries

The electric car, once hailed as the harbinger of a green revolution in transportation, now reveals a tapestry of contradictions that challenges its claim to sustainability

The narrative that electric vehicles (EVs) mitigate environmental damage by eliminating emissions is overshadowed by the complex web of issues arising from their production.

While electric cars strive to reduce tailpipe emissions, their manufacturing process raises alarming concerns. The extraction and transportation of essential materials such as nickel, lithium, manganese, and cobalt cast a dark shadow over the purported eco-friendliness of EVs. For instance, nickel production in Indonesia has led to deforestation and water pollution, depriving local communities of clean drinking water. The extensive supply chain for these materials adds another layer of opacity, making it nearly impossible to trace their origin accurately.Electric car

Moreover, the exploitation of mine workers, often with minimal rights, poses ethical dilemmas, with reports highlighting dangerous working conditions and, in some instances, the involvement of child labor, particularly in African countries.

Even in advanced nations like Germany, the much-touted Tesla factory exposed the pitfalls of the energy transition. Environmental challenges linked to the production process of electric cars are not confined to developing regions; they permeate even the most developed economies, revealing systemic contradictions.

The push for an all-electric future by the European Union, with a mandate to cease internal combustion engine sales by 2035, demands careful consideration of the inherent contradictions in the electric car sector. Blindly embracing such a monumental shift without addressing the underlying issues risks a counterproductive outcome. A recent survey underscored a paradox where consumers express a desire for electric cars but hesitate to make the purchase. This incongruity underscores the need for greater transparency in the production of EVs, emphasizing that the challenges lie not in the technology itself but in the unregulated practices within the sector.  Electric car

As the world navigates toward a sustainable future, a comprehensive and critical examination of the electric car industry is imperative. Electric car

Technological progress must be accompanied by a paradigm shift in the mindset of both consumers and manufacturers, emphasizing ethical production practices and environmental responsibility. Without such concerted efforts, the promise of a green transportation revolution may remain elusive, marred by the hidden costs and contradictions of the electric car industry.

Packaging specialist Alpla is investing in Morocco and planning expansion

By acquiring a majority stake in the packaging company Atlantic Packaging and establishing a joint venture with the previous sole owner Diana Holding, Alpla Group is expanding its presence in North Africa. In addition to PET preforms for the beverage industry for the regional markets in the Maghreb and for Western Africa, Alpla Morocco also produces plastic pallets by injection moulding and packaging films by extrusion at its modern plant in Tangier. Currently, 32 people are employed at the site.

Alpla Morocco’s preform capacity has already been tripled in 2023 by two additional preform production lines.  Electric car

In the coming years, the company intends to increasing the portfolio of the Moroccan site through further local activities, potentially including bottle and closure production. This initiative aims to establish the groundwork for growth and sustainable packaging solutions in the North Western African Region.

In addition to its packaging subsidiary, Diana Holding is primarily active in the agro-industrial sector. Through this joint venture, the family-run group is claimed to strengthen its packaging division, which was founded in 2007, by capitalising on its substantial bottling experience garnered over nearly 50 years as the former Coca-Cola Company bottler in the northern region of Morocco.

The approximately 12,000 m2 plant in the free trade zone of Tangier is to be expanded in stages over the coming years. More than 20,000 m2 of space is available for future expansion.  Electric car

In the first stage, Alpla Morocco has tripled its production capacity from the current 100 million preforms to around 300 million units per year. To this end, the company is investing in two new PET preform production lines.

More…

Packaging specialist Alpla is investing in Morocco and planning expansion

Biodegradable Polymers – LyondellBasell to Build Industrial-scale Advanced Recycling Plant in Germany 22-11-2023
 Electric car

Biodegradable Polymers – LyondellBasell to Build Industrial-scale Advanced Recycling Plant in Germany 22-11-2023

Biodegradable Polymers

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

LyondellBasell to Build Industrial-scale Advanced Recycling Plant in Germany

LyondellBasell (LYB) today announced it has made the final investment decision to build the company’s first industrial-scale catalytic advanced recycling demonstration plant at its Wesseling, Germany, site. Using LyondellBasell’s proprietary MoReTec technology, this plant will be the first commercial scale, single-train advanced recycling plant to convert post-consumer plastic waste into feedstock for production of new plastic materials that can be ran at net zero GHG emissions. The new plant is expected to have an annual capacity of 50,000 tonnes per year and is designed to recycle the amount of plastic packaging waste generated by over 1.2 million German citizens per year. Construction is planned to be completed by the end of 2025.  Biodegradable Polymers

“We are committed to addressing the global challenge of plastic waste and advancing a circular economy, and today’s announcement is another meaningful step in that direction,” says Peter Vanacker, LYB CEO. “Scaling up our catalytic advanced recycling technology will allow us to return larger volumes of plastic waste back into the value chain. By doing this, we will have the ability to produce more materials for high-quality applications, retaining value of plastics for as long as possible.”

The LYB MoReTec demonstration plant will close the gap for difficult to recycle plastics, such as mixed or flexible materials that are currently sent to landfill or incineration. Source One Plastics, a joint venture of LYB and 23 Oaks Investments formed in October 2022, will supply the majority of the sorted processed feedstock. The advanced recycled feedstock produced by the MoReTec facility will be used for the production of polymers sold by LYB under the  CirculenRevive product line for use in a wide range of applications, including medical and food packaging.

The MoReTec difference

The MoReTec technology produces pyrolysis oil and pyrolysis gas. Pyrolysis oil is a substitute for fossil-based materials used in polymer production.  Typically, pyrolysis gas streams are consumed as a fuel, however, the MoReTec technology enables the pyrolysis gas to be recovered as well, contributing to the production of polymer and displacing fossil-based feedstocks, which lowers direct CO2 emissions. Biodegradable Polymers

In addition, the proprietary catalyst technology lowers the process temperature, reduces energy consumption and improves yield.  With lower energy consumption, the process can be powered by electricity, including electricity from renewable sources at net zero GHG emissions.

These differentiating advantages provide a carbon footprint advantage as well. The recovery of pyrolysis gas as feedstock, lower energy demand, electrical heating design, displacement of fossil-feedstocks, and recovery of waste plastic from incineration or landfill result in a significantly lower carbon footprint compared with fossil-based processes. This makes MoReTec a unique value proposition. Biodegradable Polymers

Biodegradable Polymers

Polestar has officially confirmed the integration of super-fast-charging XFC batteries in its electric cars, solidifying a partnership with StoreDot

Scheduled for availability in 2027, the collaboration promises groundbreaking charging capabilities. While previous speculations hinted at this development, Polestar has now formalized the agreement.

In an unprecedented move, Polestar has entered into an exclusive agreement with StoreDot, an Israeli firm renowned for its expertise in rapid battery charging.

StoreDot recently completed the production of initial XFC (Extreme Fast Charging) battery prototypes and distributed them to 15 automakers for testing.

Polestar, as the pioneering adopter, is set to receive XFC batteries capable of recharging its electric vehicles in just 10 minutes.  Biodegradable Polymers

This revolutionary battery technology is anticipated to debut in Polestar models by 2027, marking a significant advancement in electric vehicle charging efficiency.

Polestar’s CEO, Thomas Ingenlath, expressed enthusiasm about the partnership, stating that StoreDot’s technology will enable rapid recharging of their electric cars within minutes.

Echoing this sentiment, StoreDot’s CEO emphasized the shifting concern from range anxiety to charging anxiety, emphasizing the growing demand for electric vehicles with swift recharge capabilities.

To validate the real-world performance of XFC batteries, StoreDot is actively collaborating with Polestar to integrate the systems into production vehicles and ensure optimal functionality beyond the confines of the laboratory.  Biodegradable Polymers

The remarkable endurance of XFC batteries, demonstrated by consistent 10% to 80% charging in just 10 minutes for over 1,000 cycles without significant performance degradation, underscores the potential of this innovative technology.

Biodegradable Polymers

SANTONI Finalizes Acquisition Of Terrot, A Pivotal Realignment Of The Circular Knitting Machine Industry

Santoni Shanghai Knitting Machinery Co., Ltd., made an appearance at the ITMA Asia + CITME, and is honored to announce that it has received regulatory approval from Chinese authorities for its proposed acquisition of Terrot GmbH, a manufacturer of circular knitting machines in Germany.

The acquisition represents a pivotal step in Santoni’s strategy to advance the circular knitting machine industry. The integration of Terrot into the Santoni ecosystem is projected to increase Santoni’s production capacity and boost its market share, and in conjunction with other strategic objectives, firmly solidify Santoni’s position as the leading manufacturer in the industry, with unrivaled scale, depth of innovation and expertise.

Seeking to meet rising demand for high-end circular knitting products, Santoni has pursued an Ecosystem Strategy in recent years, aiming to unify a highly fragmented industry and enhance innovation, sustainability and digitalization to more effectively meet market needs.  Biodegradable Polymers

The deployment of both parties’ latest innovation practices, textile automation offerings, integrated enterprise services, C2M solutions, and a platform for designers “Materialliance”, will allow Santoni Shanghai and Terrot to connect and bridge demand and offer of circular knitted products, delivering substantial added value to clients.

By incorporating Terrot’s offerings, particularly in the double jersey and jacquard sector, Santoni stands to gain a competitive edge in offering high-efficiency machines known for their superior performance, low maintenance, and cost-effectiveness. Highlighting this shift, Terrot’s patented UCC 572-T will be showcased during ITMA Asia + CITME in the Santoni’s Shanghai premises. This state of the art high-feeder transfer jacquard machine for sports and leisurewear in fine gauges will offer a glimpse into the potential of future collaboration.  Biodegradable Polymers

“I am very excited about today’s announcement,” said Gianpietro Belotti, CEO of Santoni Shanghai. The acquisition of Terrot, including the reputable Pilotelli brand, will allow us to deliver on our commitment to building a stronger, more consolidated global ecosystem capable of yielding a sustained competitive advantage in the circular knitting machine industry. Looking ahead, we aim to cultivate an even more extensive talent pool and solutions portfolio, creating synergies that empower us to deliver a superior knitting experience to our customers.”

More…

Biodegradable Polymers

Aloxe inaugurates its new recycled PET plastic manufacturing plant in Messein, France

On November 16th, 2023, Aloxe inaugurated its new recycled PET plastic manufacturing plant in Messein. Aloxe’s €25 million investment in this new plant provides a practical, tried-and-tested technological solution that responds immediately to the major challenges of reusing and recycling single-use foodgrade plastic bottles and, more broadly to the environmental transition in France and Europe.  Biodegradable Polymers

On November 16th, 2023, Aloxe inaugurated its new recycled PET plastic manufacturing plant in Messein (Meurthe-et-Moselle), in the presence of Julien Le Goff, Deputy Prefect, Secretary-General of Meurthe-et-Moselle Prefecture, Dominique Potier, MP for Meurthe-et-Moselle, Philippe Bolo, MP for Maine-et-Loire and an expert in this field, Audrey Bardot, VP of Meurthe-et-Moselle Departmental Council, Filipe Pinho, Chairman of the Moselle-Madon Federation of Municipalities, and Daniel Lagrange, Mayor of Messein.

Aloxe’s €25 million investment in this new plant provides a practical, tried-and-tested technological solution that responds immediately to the major challenges of reusing and recycling single-use foodgrade plastic bottles and, more broadly to the environmental transition in France and Europe. In a mere two years, Aloxe has consolidated and accelerated its industrial development in France by opening the largest recycled PET manufacturing plant in the country, increasing its production capacity from 12.5 kt to 50 kt. In 2024, Aloxe will be independent leader in Recycled PET in Europe, with a 120kt capacity in France, Poland and Italy.  Biodegradable Polymers

More…

Aloxe inaugurates its new recycled PET plastic manufacturing plant in Messein, France

New Method Converts Mixed Plastics Into Biodegradable Polymers

In a groundbreaking development, researchers have introduced a novel method for converting mixed plastics, comprising both traditional and bio-based polymers, into biodegradable alternatives. Traditional recycling processes face challenges when dealing with bio-based plastics like polylactic acid (PLA), as their visual and textural similarity to conventional petroleum-based plastics often leads well-intentioned recyclers to place them in the wrong streams, hindering proper decomposition in composters.

Addressing this issue, a collaborative effort between Lawrence Berkeley National Laboratory (Berkeley Lab), the Joint BioEnergy Institute (JBEI), and X—the moonshot incubator under Alphabet—has resulted in a “one-pot” technique. This innovative approach utilizes naturally sourced salt solutions and specific microbes within a single container to catalyze the disintegration of mixed plastics into individual molecules called monomers. Subsequently, microbes ferment these monomers, yielding a new form of biodegradable polymer suitable for crafting various products.  Biodegradable Polymers

The simplicity of this method not only sidesteps the intricate separation process but also promises to enhance the environmental impact of the final product. This breakthrough could revolutionize recycling practices, allowing consumers to mix plastic waste without concern. Beyond simplifying recycling, the team envisions a future where bacteria metabolizing plastic monomers can be harnessed for the bio-based production of valuable goods, such as biofuels or pharmaceuticals.

While the researchers, including the recognized engineer Dou, are currently experimenting with different organic salt catalysts to optimize their method’s efficiency and cost-effectiveness, the ultimate goal is to scale up the process for real-world applications in recycling facilities. Biodegradable Polymers

Their recent paper demonstrated the viability of the approach through bench-scale experiments involving common plastics like polyethylene terephthalate (PET) and PLA, showcasing the potential for transforming the approximately 8.3 billion tons of plastic waste in landfills into valuable and sustainable products.

New Method Converts Mixed Plastics Into Biodegradable Polymers

Clariant inaugurates flame retardants plant in China

Clariant formally launched its state-of-the-art manufacturing site for halogen-free flame retardants in Daya Bay, Huizhou, China, said the company.

The USD67 M investment into the site’s first manufacturing line will offer domestic customers with access to new and sustainable Exolit OP flame retardants and associated technical knowhow to back the significant increase of engineering plastics uses in the electrical & electronics and e-mobility segments.

A second line is being constructed and predicted to come online in 2024, representing another investment worth USD44 M.  Biodegradable Polymers

The new facility will manufacture the company’s international series of patent-protected organo-phosphorus flame retardants and supports the capacity of the firm’s two Exolit OP sites in Knapsack, Germany. The team at the One Clariant Campus in Shanghai will back customers in co-development and in-application evaluation.

The site is run by 100 workers and is situated within the Huizhou Daya Bay Economic and Technological Development Zone (Daya Bay Chem Park) in Guangdong Province. The Daya Bay site of Clariant uses green electricity, allowing a significant decrease in Scope 2 (CO2) emissions.

Clariant inaugurates flame retardants plant in China

DOE to award up to $3.5B more to support domestic battery manufacturing

The U.S. Department of Energy (DOE) announced up to $3.5 billion from the Infrastructure Law to boost domestic production of advanced batteries and battery materials nationwide.

The high-capacity battery supply chain consists of five main steps including: (1) raw material production; (2) materials processing including material refinement and processing; (3) battery material /component manufacturing and cell fabrication; (4) battery pack and end use product manufacturing, and (5) battery end-of-life and recycling. This FOA aims to reach across both the midstream and downstream segments of the battery supply chain, supporting both midstream battery materials and component manufacturing, as well as subsequent cell manufacturing and end of life recycling.

This investment, which includes a focus on retaining and creating good-paying union jobs in the manufacturing workforce, is administered by DOE’s Office of Manufacturing and Energy Supply Chains (MESC).  Biodegradable Polymers

With the demand for electric vehicles (EVs) and stationary storage alone projected to increase the size of the lithium battery market by five- to ten-fold by the end of the decade, it is essential that the United States invests in the capacity to accelerate the development of a resilient supply chain for high-capacity batteries, including non-lithium batteries, the DOE said.

More…

DOE to award up to $3.5B more to support domestic battery manufacturing

Plastic recycled – Judge says Ottawa listing plastic items as toxic was ‘unreasonable and unconstitutional’ 21-11-2023

Biodegradable Polymers

Plastic recycled – Judge says Ottawa listing plastic items as toxic was ‘unreasonable and unconstitutional’ 21-11-2023

Plastic recycled

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

In the picturesque town of Frauenfeld, Switzerland, a groundbreaking development is underway at Müller Recycling AG, where the age-old practice of sorting PET beverage bottles is taking a leap into the future

With a legacy spanning over three decades, the company has been a stalwart in the recycling industry, witnessing the evolution of sorting systems since 2004. Now, on the cusp of 2024, the torchbearers of sustainability are ushering in a new era with the installation of the latest generation of sorting modules, propelled by the innovative prowess of artificial intelligence.

The avant-garde sorting system, a brainchild of Swiss engineering excellence by Borema Umwelttechnik AG, marks a paradigm shift by integrating artificial intelligence into the intricate dance of segregating PET bottles from extraneous materials while discerning subtle differences in color. The fundamental premise is clear: the more precise the separation, the higher the quality of the recycled PET that emerges from the amalgamated raw material.  Plastic recycled

In the quest for optimal efficiency and precision, Müller Recycling AG has harnessed the power of artificial intelligence, a first in their storied history. Augmenting the capabilities of the latest laser and near-infrared sensors, the AI-driven system brings an unprecedented level of accuracy to the sorting process. Astonishingly, the new system boasts an impressive throughput of up to 49 bottles per second, with a claimed accuracy rate of 99.96 percent. This leap in efficiency not only underscores the commitment to technological advancement but also positions Müller Recycling AG as a frontrunner in sustainable practices within the recycling landscape.  Plastic recycled

However, the journey towards environmental responsibility doesn’t stop at advanced sorting technologies. In a move to amplify the eco-friendliness of PET recycling, Müller Recycling AG has adorned its sorting hall and all other operational spaces with photovoltaic modules. This strategic implementation allows the facilities to harness the power of solar energy, contributing significantly to the electricity requirements of the cutting-edge PET sorting plant. By embracing renewable energy sources, Müller Recycling AG aligns itself with the broader goal of minimizing its carbon footprint and fostering a greener, more sustainable future.  Plastic recycled

As the hum of machinery and the meticulous dance of artificial intelligence converge in the sorting halls of Frauenfeld, Switzerland, Müller Recycling AG stands at the forefront of an environmental revolution. This convergence of cutting-edge technology and sustainable practices not only elevates the efficiency of PET recycling but also serves as a testament to the company’s unwavering commitment to environmental stewardship.

In an industry where every bottle sorted is a step towards a cleaner planet, Müller Recycling AG’s integration of artificial intelligence becomes more than a technological marvel—it becomes a beacon illuminating the path towards a circular economy where innovation and sustainability coalesce for a better tomorrow. Plastic recycled

For those intrigued by the intersection of technology and environmental responsibility, a visit to PET Recycling Schweiz and Müller Recycling AG promises a firsthand glimpse into the future of recycling—one where artificial intelligence is not just a tool but a catalyst for transformative change.

Plastic recycled

Electric cars, Polestar will be the first to fit rechargeable batteries in 10 minutes

In a groundbreaking development set to reshape the landscape of electric vehicles (EVs), Polestar, a prominent player in the zero-emission car realm under the Volvo umbrella, is poised to spearhead a transformative shift by integrating rechargeable batteries capable of achieving a remarkable 10-minute charging time. This paradigm-shifting innovation is expected to be implemented starting in 2027 and represents a pivotal stride in overcoming a longstanding impediment to the widespread adoption of electric cars—the prolonged wait times for recharging.  Plastic recycled

The realm of electric vehicles has undergone remarkable evolution since the introduction of zero-emission cars, with constant advancements pushing the boundaries of what was once deemed unattainable. Polestar, aligning with its commitment to cutting-edge technology, is set to usher in a new era with ultra-fast charging batteries that promise an unprecedented acceleration in charging speeds. Developed by the Israeli company StoreDot, a pioneer in ultra-fast charging battery technology, these batteries, known as XFC (Extreme Fast Charging), are designed to propel electric vehicles from a 10% charge to 80% in an astonishingly brief 10-minute timeframe.

The critical breakthrough offered by these batteries is poised to address one of the primary challenges hindering the widespread adoption of electric cars—the protracted waiting periods for recharging. StoreDot, having initially unveiled its XFC technology, embarked on collaborative efforts with 15 car manufacturers, with Volvo emerging as a privileged partner committed to contributing to the development of this groundbreaking innovation starting in 2024. Plastic recycled

The logical progression of this collaboration has led to Polestar becoming the inaugural automaker to officially incorporate StoreDot’s XFC batteries into its vehicles. An official agreement has been inked, solidifying the supply of these cutting-edge batteries for the first models expected to hit the market in 2027. This strategic move is anticipated to significantly mitigate the inconvenience associated with extended charging durations, positioning Polestar at the forefront of electric vehicle innovation.

Although the 2027 timeline may appear distant, the integration of StoreDot’s XFC batteries into production vehicles demands meticulous testing and seamless integration. StoreDot faces the challenge of ensuring the functionality of its batteries not only in controlled laboratory environments but also through rigorous real-world testing scenarios—a crucial litmus test for any automotive component.

The collaboration between Polestar and StoreDot underscores a shared commitment to addressing a persistent bottleneck in the electric vehicle landscape. StoreDot’s XFC batteries have already demonstrated remarkable endurance, sustaining rapid charging capabilities from 10% to 80% over 1,000 cycles without significant performance degradation. Plastic recycled

As the collaboration progresses, the technological synergy between the two entities aims to culminate in a revolutionary leap forward in electric vehicle charging, promising a future where the inconvenience of extended charging times becomes a relic of the past. StoreDot is concurrently exploring even more advanced battery technologies, with plans to introduce the XFC “100in3” in 2028—an endeavor that further solidifies the commitment to pushing the boundaries of electric vehicle technology.

Plastic recycled

LyondellBasell Collaborates on First Paving Project Using Recycled Plastic

Both LyondellBasell and Plastics Industry Association (PLASTICS) have goals to bring solutions to global challenges, such as helping eliminate and reducing plastic waste. Recently, both organizations came together on a project that has turned the equivalent of 71,000 plastic retail bags into the paving material of a repaved parking lot at the Cincinnati Technology Center in Ohio. This 2,885 square yard lot was made up of over 4,000 pounds of plastic waste and was the first installation of the New End Market Opportunities (NEMO) for Film Asphalt Project.  Plastic recycled

The NEMO Recycled PE project was launched in 2017 in Washington state and aims to better understand the different streams of polyethylene films and identify end-market opportunities for recycled films. The NEMO Asphalt Working Group initiated research on the use of recycled polyethylene (rPE) film blends in asphalt. With a focus on extending the life of plastic waste, this research project if successful, could be used in paving an even larger parking lot using 20,000 pounds of rPE or the equivalent of 1.5 million plastic grocery bags.

“Through this unique project, the LyondellBasell team demonstrates how all plastic can and should be used to its highest potential,” said PLASTICS’ President and CEO Tony Radoszewski.  Plastic recycled

The Cincinnati Technology center assists customers in meeting their business and sustainability goals by developing the most efficient and effective polymer materials required for product performance.  LyondellBasell partnered with Colas Solutions, the National Center for Asphalt Technology (NCAT), and Barrett Paving Materials Inc., to bring the project to life.

“LyondellBasell is taking a leadership position in sustainability, and this is one step of many that affirms our commitment in playing an active role,” said Chuck Holland, Site Manager of the Cincinnati Technology Center.

More…

LyondellBasell Collaborates on First Paving Project Using Recycled Plastic

The Italian masterbatches hub is born

The emergence of the Italian masterbatches hub takes a significant stride as Koinos Capital completes the acquisition of Pavia-based Masterbatch, marking another strategic move following the takeover of Milanese Ultrabatch in July.

This development culminates in the formation of the Impact Formulators Group, positioning itself as a robust entity in the masterbatch formulation landscape.

With an eye on further expansion, additional operations are on the horizon for the burgeoning group. Plastic recycled

Masterbatch, established in 2003 and situated in Casei Gerola within the province of Pavia, stands as a key player in the field.

Led by founders Maurizio Garbelli and Stefano Battaini, the company focuses on the production of additive masterbatch primarily tailored for flame retardancy in construction and electrical cable sectors.

Additionally, Masterbatch manufactures nucleating concentrates and combibatches, seamlessly blending additives and colors.

The company’s 2,500 m2 facility in Casei Gerola boasts an annual production capacity of 1,700 tonnes, generating a turnover of 12.5 million euros, half of which is derived from international markets, notably Germany and France.  Plastic recycled

With an impressive average annual growth rate of 18%, Masterbatch has established itself as a force to be reckoned with in recent years.

The amalgamation of Masterbatch with Ultrabatch, which became part of the group just four months ago, propels Impact Formulators Group to a formidable 40 million euros in turnover. Plastic recycled

The ambitious vision includes doubling this figure by 2025 through a combination of organic growth strategies and strategic acquisitions within the sector.

Francesco Fumagalli, Founding Partner of Koinos Capital, emphasizes the tangible realization of their vision through the Masterbatch acquisition, solidifying the group’s position as an Italian industrial powerhouse with global aspirations.

Fumagalli lauds the collaboration with entrepreneurs Maurizio Garbelli and Stefano Battaini, underscoring their shared commitment to building a dynamic project by leveraging collective know-how, assets, networks, and commercial strength.

Looking ahead, Fumagalli reveals plans for additional operations in the sector, with a keen focus on color masterbatch and additives for PET, technopolymers, and polyolefins.

Ultrabatch, founded in 2003 in Castano Primo, Milan, specializes in formulating masterbatches for applications in the agricultural and industrial sectors.

Achieving a turnover of over 30 million euros last year, Ultrabatch maintains an annual growth rate of 10% since 2017, with 40% of its production distributed internationally, particularly in Europe and North Africa. Plastic recycled

The synergy between Ultrabatch and Masterbatch positions Impact Formulators Group as a formidable force in the ever-evolving masterbatch formulation industry.

The Italian masterbatches hub is born

Judge says Ottawa listing plastic items as toxic was ‘unreasonable and unconstitutional’

A Federal Court judge has ruled that a federal government decision to list plastic items as toxic was “unreasonable and unconstitutional.”

In a ruling released Thursday, Justice Angela Furlanetto wrote that the category of plastic manufactured items was too broad to be given a blanket toxicity label under federal law.

“There is no reasonable apprehension that all listed [plastic manufactured items] are harmful,” Furlanetto wrote. Plastic recycled

The case was brought forward by a group of major industrial players in plastics, including Dow Chemical, Imperial Oil and Nova Chemicals. They argued that Ottawa failed to demonstrate it had enough scientific evidence to justify the regulations.

Environment Minister Steven Guilbeault said the federal government is reviewing Thursday’s decision and is “strongly considering an appeal.”

“Canadians have been loud and clear that they want action to keep plastic out of our environment,” he said in a statement posted on X, formerly Twitter. “That’s what we’ll keep fighting for.”

The move to list plastic items as toxic was a key step that allowed Ottawa to proceed with a ban on some single-use plastic items. Those regulations will prohibit the sale of plastic checkout bags, cutlery, food service ware, stir sticks and straws in Canada after December 20.  Plastic recycled

Lindsay Beck, a lawyer who acted on behalf of environmental groups that intervened in the case, called Thursday’s decision “disappointing.”

“We know that plastic pollution is one of the major environmental crises of our time and this [ruling] really hampers the federal government’s ability to come to grips with this crisis,” Beck told CBC News.

Regulating waste management is generally a provincial responsibility. The government is only able to regulate substances for environmental protection if they are listed as toxic under the Canadian Environmental Protection Act.

But Furlanetto wrote that adding a broad category of plastics to the list went beyond the rules of the Act.  Plastic recycled

“Not every item within [the plastic manufactured items category] has the potential to create a reasonable apprehension of harm,” Furlanetto wrote.

The judge also wrote that Ottawa’s decision “poses a threat to the balance of federalism” because it didn’t restrict its regulations to those plastics that have “potential to cause harm to the environment.”

Judge says Ottawa listing plastic items as toxic was 'unreasonable and unconstitutional'

Covestro Forges Multiple Strategic Partnerships with Carmakers in China

Article-Covestro Forges Multiple Strategic Partnerships with Carmakers in China

The alliances target the use of polycarbonate in display, headlight, and sensor applications, and the deployment of polyurethane in auto interiors and batteries.

While economic growth in China may be decelarating, Covestro is accelerating its activities on the mainland through strategic partnerships in the automotive sector with several local players. Three such tie-ups were announced at the recent China International Import Expo (CIIE) in Shanghai.  Plastic recycled

First, Covestro formalized a strategic partnership aimed at advancing vehicle display technologies with Changzhou Talent-display Optronics & Technology (CTOT), which focuses on the enhanced application of specialized polycarbonate (PC) films to improve vehicle displays.

As automobile technology continues to progress in areas like integration, intelligence, electrification, and data connectivity, the importance of displays as an interface for human-vehicle interaction is growing. Manufacturers not only need to ensure the reliability of these displays but offer flexibility in design to accommodate the rapid changes in new-energy vehicles. In response, Covestro has teamed up with CTOT, a leading manufacturer of backlight modules, to explore tangible solutions. The partnership has already led to the release of Makrofol LM807, a high-quality PC light guide plate material designed for vehicle displa future mobility challenges  Plastic recycled

The second partnership unveiled at CIIE was the establishment of a joint laboratory with Chinese premium electric vehicle brand HiPhi to address key challenges in future mobility. The joint lab will mainly focus on the commercialization of low-carbon materials in future EV models and the establishment of relevant standards, as well as the development of next-generation smart-surface technologies and battery solutions. This initiative builds upon a cooperation agreement signed between the two companies at the CIIE last year.

As EVs becomes increasingly smarter, headlights present new opportunities beyond illumination, according to Covestro. The headlight lenses on the HiPhi Y, for example, are transformed into a projector to display signs and patterns in front of the vehicle, creating an interactive interface with pedestrians and other vehicles. Covestro’s high optical performance Makrolon AL offers the needed dimensional stability, UV resistance, and transparency required for this application.  Plastic recycled

Further, in the HiPhi Y’s LiDAR lenses, the Makrolon AX portfolio demonstrates superior performance compared to glass, including infrared transmittance, the ability to shape curved surfaces, and impact resistance against stone chips. The materials can also endure the working environment of LiDAR at temperatures reaching 115°C for extended periods.

Polyurethane on the inside

Covestro’s third initiative announced at CIIE was a global partnership with Chinese automotive trim company Xinquan Automotive to strengthen the latter’s business in China and support Xinquan’s expansion into North America, Europe, and ASEAN countries. The material focus will be on polyurethane (PU), initially for automotive interior applications, such as instrument panels, door panels, and center armrests. Expanding on the technical collaboration, Covestro and Xinquan will also harness Covestro’s global R&D capabilities to develop low-carbon PU solutions for vehicle interiors by using partially bio-based raw materials.  Plastic recycled

The cooperation also extends to the development of PU applications for electric vehicle battery packs.

More…

Covestro Forges Multiple Strategic Partnerships with Carmakers in China

Verkor marks new milestone in future of sustainable mobility, laying the foundation stone of its Gigafactory

Verkor, joined by the Prime Minister and other members of Government, laid the foundation stone of its Gigafactory aimed to produce low carbon, high-performance electric batteries for sustainable mobility. An event made possible by the European Commission’s validation of French support of 659 million euros for Verkor’s development activities and direct and indirect support for the project of up to €600 million from the European Investment Bank, subject to final approval, as part of the €2 billion financing package announced by Verkor last September.In the presence of Prime Minister Elisabeth Borne, Minister of Energy Transition Agnès Pannier-Runacher, Delegate Minister of Housing and President of the Urban Community of Dunkirk, Patrice Vergriete, President of the Hauts-de-France region Xavier Bertrand and Ambroise Fayolle, Vice-President of the EIB, Verkor officially inaugurated the construction of the Gigafactory located in Dunkirk. The event highlights Verkor’s determination to advance quickly and concretely develop a European, resilient and sustainable battery value chain.  Plastic recycled

Verkor’s Gigafactory will be operational by 2025 with an initial production capacity of 16GWh/year. Located in the Port of Dunkirk, it will contribute to the creation of approximately 1200 jobs and 3000 indirect jobs. The industrial project positions Verkor as a major partner for mobility and stationary storage players, developing high-performance, low-carbon batteries in Europe, in favour of the energy transition.

The construction of this European production site for high-density, high-performance, low carbon batteries for electric vehicles and stationary storage is made possible through the financial support of multiple stakeholders.

Last September, Verkor announced the company had secured 2 billion euros in funding through a Series-C of €850m, direct and indirect banking support for the project of up to €600m from the European Investment Bank (subject to final approval), and national subsidies of approximately €650m recently approved by the European Commission in the context of the state aid framework for research and development and innovation (RDI framework).  Plastic recycled

More…

Verkor marks new milestone in future of sustainable mobility, laying the foundation stone of its Gigafactory

Blue hydrogen – Semi-solid state batteries: a better alternative to solid state ones? 20-11-2023

Plastic recycled

Blue hydrogen – Semi-solid state batteries: a better alternative to solid state ones? 20-11-2023

Blue hydrogen

Petrochemicals textile – Electric brakes, devoid of a hydraulic system, herald a groundbreaking revolution 

More…

Blue hydrogen

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Circular Polymers by Ascend and ReDefyne experts highlight expanded options for post-consumer recycled nylons, PET and PP

CP’s business director will share learnings at Compounding World Expo

Recycling post-consumer nylons for high-performance applications is possible – and achievable with high product consistency and low energy consumption. Circular Polymers by Ascend leader Maria Field has been tapped by Compounding World Expo to show attendees the possibilities.  Blue hydrogen

In her talk titled “Nylon Recycling: A Circularity Story,” Field will discuss how mechanical recycling can convert end-of-life carpet back into usable nylon 6,6 or nylon 6, without the use of added water. With Circular Polymers’ recycling technology, these materials can find new life as fibers or pellets used in new applications, including high-performance engineered materials. The company also recycles polypropylene, PET and calcium carbonate from carpet.

“Recycling carpet has never been more efficient or effective,” Field says. “At Circular Polymers, our proprietary process allows us to convert landfill-bound carpet into feedstocks for materials that go into finished goods such as automobiles, electric vehicles, furniture, household appliances and more.”  Blue hydrogen

Field’s presentation is scheduled for 2:40 p.m. Nov. 15 at Compounding World Expo Theater Two in Cleveland, Ohio. The show runs Nov. 15-16, and Circular Polymers will co-exhibit with its parent company, Ascend Performance Materials, in Stand A-1208.

Ascend experts will be on-hand to discuss ReDefyne™, a line of post-consumer and post-industrial recycled compounds designed for demanding applications, such as under the hood of autos and in electric vehicles.  Blue hydrogen

Circular Polymers by Ascend, a leading recycler of post-consumer carpet, provides the feedstocks for ReDefyne production. It also offers recycled fibers and pellets as feedstocks for compounds and injection molding applications. Earlier this year the company launched Cerene™, a line of recycled polymers and materials.

Ascend Performance Materials, a fully integrated producer of durable high-performance materials, is known for its innovations in nylon 6,6. Cerene continues that legacy with offerings in nylon 6,6 while also bringing to market recycled polymers such as nylon 6, PET and PP.

“Customers around the globe are seeking consistent and reliable post-consumer recycled materials,” said Maria Field, business director of Circular Polymers by Ascend. “All our feedstocks and Cerene materials come from a mechanical recycling process that minimizes carbon footprint and environmental impact.”  Blue hydrogen

Circular Polymers by Ascend has redirected 85 million pounds of carpet from landfills into new goods in its California facility since 2018. Industry recognition includes the Plastic Industry Sustainability Innovation award, Innovation Showcase award from the Association of Plastic Recyclers, Arrow Award from the California Product Stewardship Council and Processor of the Year award from the Carpet America Recovery Effort.

Ascend has published its 2030 Vision, a set of nine sustainability targets including a target to reduce waste by 40% and reduce its scope 1 emissions by 90%. The company recently announced two new efforts to reduce the carbon footprint of its products.

More…

Blue hydrogen

World’s largest plastic sorting facility promises a trashy revolution

A new state-of-the-art plastic sorting facility, the largest of its kind in the world, has been launched in Sweden. It’s big enough to receive almost all plastic waste from Swedish households. The technology could have implications for Australian governments and companies, who have been increasingly embracing the push to go green.

This factory is all about plastic.  Blue hydrogen

Chocolate wrappers, plastic bags, yoghurt containers and white polystyrene boxes are making their way across a 60,000 square metre complex – to be broken down, separated by size, and sorted in a fully automated process.

Mattias Philipsson is the CEO of Sweden Plastic Recycling.

“This what the end result looks like. Here we have each plastic type separately sorted. Here we have ketchup bottles. Here we have a creme fraiche packaging. Here we have a lot of candy wrappers. Here we have rigid, different plastics. And everything is sorted separately, so it can be recycled separately.”

The new plant is called Site Zero, built to receive 200,000 tons of plastic household waste a year Blue hydrogen

While there isn’t yet a market for each type of plastic they sort, upcoming EU legislation is set to require new plastic packaging to contain at least 35 percent recycled material.

The legislation is part of a worldwide push to tackle what Robert Blasiak from the Stockholm Resilience Centre says is a massive plastics pollution problem.

“To date, about 8 billion metric tons of plastic have been produced globally. It’s basically about one metric ton for every person alive today. In most of the world, there aren’t waste management facilities equipped to deal with that scale of plastic pollution… It’s thought that only about 9 percent of that has been recycled, about 12 percent has been incinerated and about 79 percent has entered the natural environment into the ocean, into landfills, into waterways. It’s still with us.”

There’s been a worldwide push for sustainability and a reduction in greenhouse gas emissions, and some signs at the grassroots level that the green message is getting through.  Blue hydrogen

In Stockholm, a supermarket called ICA is stocking a grey detergent bottle made from Site Zero’s recycled materials.

ICA packaging manager Karin Jawerth.

“This particular product is the flagship of the circularity that we are trying to achieve, where our recycled packaging becomes a new packaging, and it’s only coming from Swedish households.”

Karin Jawerth says the supermarket wants to work with Site Zero to use fewer types of plastic, avoiding dark plastics that machines struggle to sort and avoiding too much labelling that reduces the quality of the final recycled raw material.

“The most important purpose of the packaging is to protect the product. And it doesn’t matter how recyclable the packaging is if it doesn’t protect the product and we generate more food waste… And it’s not only about recyclability when it comes to sustainable packaging. It’s also about how much packaging material you’re using, how well you can empty the products.”  Blue hydrogen

More…

Blue hydrogen

Neste and Mitsui Chemicals receive Japanese Eco mark for bio-based seaweed snack packaging

Neste, Mitsui Chemicals, and its subsidiary Prime Polymer are packaging dried seaweed slices with bio-based raw materials for the Japanese Consumers Co-operative Union (JCCU) brand CO-OP.

Prime Polymer is processing Neste RE, a polymer feedstock made entirely from bio-based raw materials, into renewable polypropylene under the brand name Prasus. The polypropylene will then be converted for JCCU food packaging.

This is expected to provide the same quality and performance as its predecessor while cutting down on both fossil-based content and the packaging’s carbon footprint. It uses mass balancing to allocate renewable material to the plastic packaging.

The partners report that the seaweed snack packaging is the first of its kind – i.e., packaging made with renewable plastics in a mass balance approach – to receive the Japanese Eco Mark certification. Blue hydrogen

“Change begins with small things,” Lilyana Budyanto, head of Sustainable Partnerships APAC at Neste’s Renewable Polymers and Chemicals business unit. “In this case, it’s slices of dried seaweed.

“However, the impact of renewable plastics packaging isn’t small at all. It’s a crucial contributor to the sustainability transformation of the plastics industry and reducing emissions along the value chain. We are looking forward to the cooperation with Mitsui Chemicals, Prime Polymer and JCCU evolving.”

More…

Neste and Mitsui Chemicals receive Japanese Eco mark for bio-based seaweed snack packaging

Semi-solid state batteries: a better alternative to solid state ones?

They can match the performance and safety of solid state batteries, but with a simpler and faster production process.  Blue hydrogen

Thanks to a gel-like electrolyte, they are ready to hit the market sooner.

Solid state batteries are often seen as the ultimate solution for electric cars. They promise to deliver many benefits that make them highly desirable.

Many companies are working harto increase the energy density, but with an advantage: the gel allows a faster movement of ions between the electrodes, compared to a solid electrolyte.  

A smart way to overcome technod to bring them to the market, but some researchers are raising an interesting question: what if the best batteries for the future were not solid, but semi-solid?

A semi-solid state battery has an electrolyte that is not liquid, but gel-like (and present in very small amounts).  Blue hydrogen

Like solid state batteries, it aims logical challenges A solid electrolyte, made of ceramic or polymer, is much more difficult to manufacture.

That’s why some startups that are developing solid state batteries are considering adding some gel (or liquid) to their products, to improve their performance.

Some examples are Factorial Energy, StoreDot, Lyten and QuantumScape.

Semi-solid state batteries can offer similar performance to solid state batteries, but with a lower cost and complexity.  Blue hydrogen

Some analysts even wonder if solid state batteries are worth pursuing, given the challenges they face and the advantages of semi-solid state batteries.

Semi-solid state batteries: a better alternative to solid state ones?

 

UFlex’s innovative, sustainable product lines in Q2 FY24 

UFlex Limited launched several innovative and sustainable products across business verticals in Q2 FY24. The company also won several awards in the quarter ended September 30, 2023.

Packaging Films Business

F-PTX high-barrier thermal stable alox film (offline coating): F-PTX is a high barrier thermal stable transparent Alox BOPET film. The film has a protective printable layer atop a high-barrier vacuum  deposit on one side and the other side is primer-coated or untreated. This film has excellent moisture and oxygen barrier properties and is environmentally friendly. It has an increased yield compared to PVDC-coated films and is a good replacement for PVDC/EVOH (PE) coated films. This film is suitable for high-barrier applications such as dried meat snacks, confectionaries, microwavable foods, etc. The film is suitable for hot fill, sterilization, pasteurization, and retort applications  (125⁰C/45min), which makes it eye-catching and suitable for industrial packaging.

F-UMF melamine-free BOPET Film (Inline Coating): F-UMF is a transparent BOPET film. One side of the film is a UMF chemical-coated surface, with the other side being untreated or corona-treated. It possesses high clarity, excellent machinability and handling properties, and excellent metal bond strength. Blue hydrogen

On one hand, the coated surface provides excellent adhesion with various types of inks and adhesives, and on the other, the corona treatment improves bonding. The film is suitable for printing, lamination, metallization and hot fill, pasteurization, sterilization, and retort application.

CWR White opaque retort-grade CPP film (Functional Raw Material)

CWR white opaque retort-grade CPP film (Functional raw material): C-CWR is a co-extruded white opaque film that is treated for aseptic/retort packaging on one side. It provides excellent sterilization performance, lamination adhesive anchorage, and high seal strength. The primary application areas of this film are sterilization and pasteurization, hot filling, and packing ready-to-eat food.  Blue hydrogen

B-TAS Transparent Anti-fog with Low SIT BOPP Film (BOPP, functional raw material co-extruded layer modification): B-TAF is a newly designed anti-fog (both cold and hot) sealable treated layer on one side and an anti-fog with LOW SIT heats sealable layer on the other side. Good anti-fog functionality (both cold and hot), anti-fog side SIT (<85 °C), good seal performance, and good machinability are some of the quality improvement approaches offered by this film. It is primarily used in the packaging of fresh foods and vegetables and also in hot and cold anti-fog applications.

More… 

UFlex’s innovative, sustainable product lines in Q2 FY24 

Experts react to Japan and South Korea’s joint hydrogen and ammonia initiative

Today, Japanese and South Korean leaders are expected to announce a joint supply network for hydrogen and ammonia at the Asia Pacific Economic Cooperation (APEC) meeting.  Blue hydrogen

The initial announcement did not restrict the supply chain to renewable energy-based green hydrogen and ammonia, according to the Nikkei report of the development.

Without clear guardrails, experts say this may lead to fossil fuel-based blue hydrogen and ammonia expansion, which would prolong the use of coal and gas and delay the transition to renewable energy in the Asia region. Blue hydrogen and ammonia rely on the use of carbon capture and storage (CCS), which has historically failed to significantly reduce greenhouse gas emissions.

The world’s top LNG importers have been pushing for the expansion of fossil fuel-based blue hydrogen and ammonia domestically and abroad.

Japan’s “Green Transformation” (GX) strategy directs 150 trillion yen ($1 trillion) in public-private investments including nuclear and fossil fuel-based technologies such as LNG, carbon capture storage (CCS), ammonia and hydrogen co-firing at thermal plants as part of its strategy for Asia’s energy transition.  Blue hydrogen

South Korea also aims to expand hydrogen and ammonia including the conversion of 24 coal plants to ammonia co-firing plants by 2030, which experts say will likely prolong the use of coal. While South Korea plans on establishing a clean hydrogen certification system next year, lawmakers are continuing to debate over whether to include fossil fuel-based blue hydrogen in the definition.

Japan’s Mitsubishi Corporation, Korea’s Lotte Chemical, and Germany’s RWE signed an agreement in February to develop an ammonia production and export project in the U.S. that would produce up to 10 million tons of blue ammonia per year.

Japan’s Mitsui & Co. and South Korea’s GS Energy are also planning on producing up to 1 million tons of blue hydrogen per year in the United Arab Emirates with UAE’s oil major ADNOC.  Blue hydrogen

More… 

Experts react to Japan and South Korea’s joint hydrogen and ammonia initiative

White hydrogen – Setting Up a Recycled Polyester Manufacturing Plant: Project Report 2023 18-11-2023

Blue hydrogen

Petrochemicals textile – Electric brakes, devoid of a hydraulic system, herald a groundbreaking revolution 20-11-2023

Petrochemicals textile

Petrochemicals textile

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Petrochemicals textile

Petrochemicals textile

Polyestertime
ITEM 13/11/2023 20/11/2023 +/-
Bottle grade PET chips domestic market 6,900 yuan/ton 7,000 yuan/ton +100
Bottle grade PET chips export market 880 $/ton 890 $/ton +10
Filament grade Semidull chips domestic market 6,710 yuan/ton 6,825 yuan/ton +115
Filament grade Bright chips domestic market 6,750 yuan/ton 6,875 yuan/ton +125
Pure Terephthalic Acid PTA domestic market 5,825 yuan/ton 6,080 yuan/ton +255
Pure Terephthalic Acid PTA export market 740 $/ton 750 $/ton +10
Monoethyleneglycol MEG domestic market 4,100 yuan/ton 4,185 yuan/ton +85
Monoethyleneglycol MEG export market 478 $/ton 488 $/ton +10
Paraxylene PX FOB  Taiwan market

Petrochemicals textile

 998 $/ton 1,020 $/ton
 +22
Paraxylene PX FOB  Korea market 975 $/ton 997 $/ton +22
Paraxylene PX FOB EU market 1,080 $/ton 1,050 $/ton -30
Polyester filament POY 150D/48F domestic market 7,325  yuan/ton 7,430 yuan/ton
 +105
Recycled Polyester filament POY  domestic market 7,350 yuan/ton 7,400 yuan/ton +50
Polyester filament DTY 150D/48 F domestic market 8,700 yuan/ton 8,825yuan/ton +125
Polyester filament FDY 68D24F

Petrochemicals textile

 8,700 yuan/ton 8,800 yuan/ton +10s0
Polyester filament FDY 150D/96F domestic market 7,950 yuan/ton 8,100 yuan/ton +150
Polyester staple fiber 1.4D 38mm domestic market 7,400 yuan/ton 7,500 yuan/ton +100
Caprolactam CPL domestic market 12,800 yuan/ton 13,000 yuan/ton
 +200
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,830 $/ton 1,830 $/ton –
Nylon 6 chips conventional spinning domestic  market 13,850 yuan/ton 14,000 yuan/ton +150
Nylon 6 chips  high speed spinning domestic  market

Petrochemicals textile

 14,050 yuan/ton 14,250 yuan/ton +200
Nylon 6.6 chips domestic  market 20,000 yuan/ton 20,000 yuan/ton –
Nylon6 Filament POY 86D/24F domestic  market 16,150 yuan/ton 16,350 yuan/ton +200
Nylon6 Filament DTY 70D/24F domestic  market 18,300 yuan/ton 18,500 yuan/ton- +200
Nylon6 Filament FDY  70D/24F  17,000 yuan/ton 17,000 yuan/ton –
Spandex 20D  domestic  market

Petrochemicals textile

 36,200 yuan/ton 36,100 yuan/ton -100
Spandex 30D  domestic  market 34,700 yuan/ton 34,600 yuan/ton -100
Spandex 40D  domestic  market  31,700 yuan/ton 31,600 yuan/ton -100
Adipic Acid domestic market 8,900 yuan/ton 8,850 yuan/ton -50
Benzene domestic market

Petrochemicals textile

 7,730 yuan/ton 7,800 yuan/ton +70
Benzene overseas  market 869 $/ton 893 $/ton +24
Ethylene South East market 940 $/ton 940 $/ton –
Ethylene NWE market 836 $/ton 779 $/ton -57
Acrylonitrile ACN  domestic market

Petrochemicals textile

 10,200 yuan/ton 10,300 yuan/ton +100
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,150 yuan/ton 13,100 yuan/ton -50
PP Powder domestic market

Petrochemicals textile

 7,250 yuan/ton 7,350 yuan/ton +100
Naphtha overseas market  630 $/ton 626 $/ton -4
Phenol domestic market 7,857 yuan/ton 8,192 yuan/ton +335

r-PET high end eco-friendly chips =7,900 yuan/ton  — 7,900 yuan/ton   –

 

Petrochemicals textile

Electric brakes, devoid of a hydraulic system, herald a groundbreaking revolution

ZF has unveiled a novel electromechanical braking system, marking a departure from traditional hydraulic setups. Engineered in ZF’s research hubs in China, the USA, and Germany, this purely electric braking system forgoes hydraulic fluid, relying on electric motors to generate braking force on each wheel.

Dr. Holger Klein, CEO of ZF Group, emphasizes the significance of this electrically controlled braking system in expanding their portfolio of interconnected chassis systems. Klein underscores its pivotal role in ushering in a new era of vehicle control, particularly in software-defined and electric vehicles.

The absence of a hydraulic system, termed “dry brake-by-wire,” eliminates the need for brake fluid.

In this system, braking pressure is generated not by fluid pressure in a hydraulic system but by electric motors, with brake signals transmitted electrically.

This innovative brake-by-wire system, exemplified by Integrated Brake Control (IBC), offers advantages such as reduced braking distances, enhanced braking energy recovery, and lower maintenance costs compared to traditional systems.

In emergency braking scenarios at 100 km/h, the braking distance can be up to 9 meters shorter than that of traditional systems.

Electric vehicles, specifically, stand to gain up to 17% more range through improved braking energy recovery.

The “dry” nature of this brake-by-wire system minimizes residual friction torques, resulting in virtually zero particulate emissions from brake abrasion.

This lower resistance not only saves energy during driving but also contributes to increased range in electric vehicles.

Beyond the performance benefits, forgoing the hydraulic system significantly reduces assembly and logistics costs in vehicle production.

Users also benefit from lower maintenance requirements, as there’s no need to change brake fluid over the vehicle’s lifespan.

Despite the absence of mechanical connections between the pedal and brake actuators, the braking sensation remains akin to a hydraulic brake.

Ensuring the security of data transmission and processing, as well as a stable energy supply to electric motors, is achieved through redundancy in all connections and systems, mirroring the reliability seen in aviation by-wire systems.

With over 50 years of experience, ZF, a leading global supplier, provides vehicle manufacturers with flexibility in choosing their braking systems—from purely hydraulic to purely electric or a hybrid combination.

ZF’s comprehensive range spans all components, from wheel brakes to parking brakes, covering hardware and software.

Moreover, ZF’s portfolio extends beyond braking systems to include purely electronic systems for steering, shock absorbers, and brakes, facilitating the creation of interconnected chassis systems.

This approach promises improved driving dynamics, greater vehicle control, shorter braking distances, enhanced steering flexibility, increased stability at high speeds, and improved autonomy and efficiency in software-defined vehicles.

Electric brakes, devoid of a hydraulic system, herald a groundbreaking revolution

White hydrogen – Setting Up a Recycled Polyester Manufacturing Plant: Project Report 2023 18-11-2023

White hydrogen

SK Geo Centric Breaks Ground on Ulsan Recycling Facility

The $1.4 billion facility is expected to be capable of processing 320,000 metric tons of waste plastic per year.

SK Geo Centric held a groundbreaking ceremony on Wednesday, Nov. 15, for the Ulsan Advanced Recycling Cluster (ARC), a waste recycling complex.

The site represents a total projected investment of KRW 1.8 trillion ($1.4 billion USD) and will cover 60 acres. The Ulsan ARC is scheduled to be completed by the end of 2025.

SK Geo Centric is partnering with Plastic Energy, Purecycle Technologies and Loop Industries to apply three recycling technologies in one site: pyrolysis,  polypropylene (PP) extraction and depolymerization.  White hydrogen

“The ability to create a closed-loop recycling system for apparel companies using the Infinite Loop technology will play a significant role in our Asian JV with SKGC as we work to reinvent the supply chain for textile manufacturing in Asia,” says Daniel Solomita, Loop Industries CEO.

When the facility is operational, it is expected to have an annual capacity to reprocess 320,000 metric tons (over 700 million lbs) of plastic waste.

Operating at full capacity, this will enable processing 9% of waste plastic incinerated or buried each year in South Korea and 60% of the nation’s annual consumption of PET water bottles and plastic cups.

SK Geo Centric’s Ulsan ARC project is designed to serve as a model for future projects, with discussions already underway for building additional plants in France, Belgium and China.  White hydrogen

The Ulsan site will be able to create raw plastic materials from a wide range of discarded plastics, such as takeout  containers, bottles, automotive parts and certain plastic-based textiles.

It will be able to turn some plastics, such as vinyl and other composite plastics, into chemical materials that can be used as a substitute for crude oil.

More…

White hydrogen

Carbios’ PET Biorecycling Plant, Longlaville, France

Carbios is developing the world’s first PET biorecycling plant in Longlaville, France.

Carbios, a biotech company based in France, is developing a polyethylene terephthalate (PET) biorecycling plant in Longlaville, France. It is expected to be the first of its kind in the world.

The new facility is being developed in a joint venture (JV) with Indorama Ventures, a producer of recycled PET for beverage bottles. The JV is expected to invest €230m ($242.9m) in the facility.  White hydrogen

The construction is scheduled to begin by the end of 2023, with commissioning targeted for 2025. The project is expected to create approximately 150 direct and indirect full-time jobs.

The new facility is part of Indorama’s Vision 2030, which is aimed at achieving a recycling capacity of 50 billion PET bottles a year by 2025 and 100 billion bottles a year by 2030. Indorama plans to expand the technology to other PET plants based on the performance of the new facility.

Carbios’ PET biorecycling plant location

The PET biorecycling plant will be built on a 13.7ha site within Indorama’s PET production site located in Longlaville, Meurthe-et-Moselle, France. The site has space to double its capacity in the future.  White hydrogen

The plant’s location near the borders of Belgium, Germany and Luxembourg provides access to nearby waste supply.

Development details

Carbios and Indorama announced plans to develop the facility in February 2022. The two companies signed a non-binding memorandum of understanding (MoU) in June 2023 for the project.

Indorama will ensure 100% output repolymerisation and both partners will be responsible for securing feedstock supply under the MoU.

Carbios filed for the permitting process of the new plant in December 2022. The environmental operating permit was issued in September 2023, while the building permits were granted in October 2023.

Carbios’ PET biorecycling plant details

Carbios’ PET biorecycling plant will provide an industrial-scale enzymatic recycling solution for PET waste.  White hydrogen

The plant will have a processing capacity of 50,000t of post-consumer PET waste a year, including non-recyclable mechanical waste equivalent to two billion coloured PET bottles or 2.5 billion PET food trays.

The initial supply for the plant will be sourced by a consortium comprising Carbios, Wellman, a subsidiary of Indorama Ventures and Valorplast, as part of a tender issued by CITEO. Valorplast is a recycling services provider, while CITEO is a not-for-profit organisation focused on reducing the environmental impact of packaging.

The consortium will handle 30% of the tonnage of multilayer food trays proposed by CITEO, a portion of which will be supplied to the new plant in 2025.

Carbios’ enzymatic recycling process details  White hydrogen

Carbios’ C-ZYME™ is a first-of-its-kind enzyme-based biological process that converts PET plastic and textile waste into its core monomers, which are then purified to enable repolymerisation into a PET of similar quality to that of one manufactured from virgin material.

The solvent-free process overcomes the limits of existing thermomechanical recycling processes that can only recycle clear plastic in a closed loop with some loss in quality. The technology enables all types of PET waste to be recycled, allowing for the manufacture of 100% recycled and infinitely recyclable PET products.  White hydrogen

More…

White hydrogen

The Power and Traceable Proof Behind Lenzing’s Fiber Brands

Now more than ever, companies need to know where their fibers come from. Being able to pinpoint a material’s origin not only helps to provide more specific sustainability progress, benchmarking and reporting, but it also enables brands to make supported, substantiated claims about their products’ impact.

However, the apparel and textile industries’ long and complex supply chains make it challenging to have full confidence in tracing a material origin and the authenticity of the claims made about specific products.  White hydrogen

Most companies can only trace back to Tier 2, or their fabric supplier, leaving opportunities for counterfeit risks. In an effort to establish better traceability practices, wood-based fiber manufacturer the Lenzing Group created traceability and transparency systems and solutions to protect its fiber brands, TENCEL™ and LENZING™ ECOVERO™.

The companies that source Lenzing materials know they are getting the verified, sustainable lyocell and modal, compared to generic viscose fi“Respect and protection of trademarks are our core values, and we strongly believe that innovation is the lifeline for ongoing growth and development of the fashion and home textile value chain,” said Harold Weghorst, vice president of global marketing and branding at Lenzing.

“For years, we have been taking proactive steps to enforce the TENCEL™ and LENZING™ ECOVERO™ trademarks to ensure that the rights of our partners and consumers are protected, and that only products made of authentic branded fibers bear the trademarks.”

In 2018, Lenzing launched its Lenzing E-Branding Service for its supply chain partners. In this system, the manufacturer can have their fabric tested to ensure that it is authentic, meaning that they can accurately claim that their materials are made with Lenzing fibers. Once the test confirms the product contains Lenzing fibers, the producer receives a certificate which can be carried through to the brand buyer, enabling the consumer-facing retailer to apply for product licensing as well as branding materials from Lenzing.

Among the marketing materials available for e-commerce stores are free swing tickets and a Digital Hangtag tool. Even in today’s digital retail environment, hangtags still provide an opportunity for brands to communicate benefits to better market products.

A 2020 consumer survey conducted for Lenzing found that 88 percent of clothing shoppers and 86 percent of bedding buyers read hangtags.  White hydrogen

Lenzing E-Branding Service also includes a helpdesk that gives licensees direct access to experts who can assist them in the certification process.

More…

White hydrogen

Setting Up a Recycled Polyester Manufacturing Plant: Project Report 2023

The report “Recycled Polyester Manufacturing Plant Project Report 2023: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue” provides a comprehensive guide for establishing a recycled polyester manufacturing plant. The report covers various aspects, ranging from a broad market overview to intricate details like unit operations, raw material and utility requirements, infrastructure necessities, machinery requirements, manpower needs, packaging and transportation requirements, and more.

In addition to the operational aspects, the report also provides in-depth insights into recycled polyester manufacturing process, project economics, encompassing vital aspects such as capital investments, project funding, operating expenses, income and expenditure projections, fixed and variable costs, direct and indirect expenses, expected ROI, net present value (NPV), profit and loss account, and thorough financial analysis, among other crucial metrics. With this comprehensive roadmap, entrepreneurs and stakeholders can make informed decisions and venture into a successful recycled polyester manufacturing unit.  White hydrogen

Recycled polyester, a sustainable textile innovation, has emerged as a beacon of hope in the fashion and textile industry’s quest for eco-friendliness. This revolutionary material is derived from post-consumer plastic bottles, diverting them from landfills and oceans, and transforming them into a versatile, eco-conscious fabric. With its reduced environmental footprint, recycled polyester addresses the growing concerns of resource depletion and plastic pollution. Its adoption aligns with the global shift towards sustainable fashion, offering a guilt-free alternative to traditional polyester.

This textile has emerged as a sustainable and eco-friendly alternative to traditional polyester, driven by several market drivers and trends. One of the key drivers is the growing global awareness of environmental issues and the need to reduce plastic waste. Recycled polyester addresses this concern by repurposing PET plastic bottles and textile waste into new polyester fibers, reducing the reliance on virgin petroleum-based polyester. Consumer demand for sustainable as well as ethically produced clothing and textiles has also fueled the growth of this textile.  White hydrogen

Brands and manufacturers are responding to this demand by incorporating recycled polyester into their product lines. Additionally, government regulations and policies promoting sustainable practices and circular economy principles have further propelled the adoption of this textile. Innovations in recycling technologies and processes have made it more cost-effective to produce high-quality recycled polyester, making it competitive with virgin polyester in terms of price and performance.

More…

Setting Up a Recycled Polyester Manufacturing Plant: Project Report 2023

In a groundbreaking announcement, scientists worldwide have unveiled the remarkable revelation of an exceptionally abundant reservoir of white hydrogen

This discovery, estimated to encompass a staggering 6 to 250 million metric tons, emerges as a transformative catalyst for the evolution of sustainable energy solutions.

White hydrogen, distinguished for its minimal environmental footprint by yielding only water upon combustion, has long been a coveted resource in sectors like aviation and steel production. The prevailing methods for hydrogen production presently heavily lean on fossil fuels, making this discovery a pivotal stride towards establishing a more environmentally conscious economy.  White hydrogen

The magnitude of interest sparked by this revelation stems from its sheer abundance and the untapped potential it presents as a pristine energy source. This finding not only challenges pre-existing hypotheses but also charts a course towards unexplored frontiers in utilizing hydrogen as an expansive and eco-friendly energy reservoir.

Experts are quick to underscore the profound positive ramifications this discovery could have in the larger context of transitioning towards sustainable energy sources. It serves as a paradigm shift, upending established notions regarding hydrogen supply and laying the groundwork for a future characterized by increased cleanliness and sustainability.

The implications of this white hydrogen deposit extend far beyond its immediate environmental benefits.  White hydrogen

The prospect of a more extensive and accessible source challenges industries to reimagine their energy landscapes, offering a compelling alternative to conventional methods reliant on fossil fuels. As the demand for cleaner energy intensifies, this discovery becomes a linchpin in fostering a global shift towards practices that are not only economically viable but also ecologically responsible.

Moreover, the newfound abundance of white hydrogen provides a strategic advantage in diversifying energy portfolios. Its versatility and eco-friendly attributes position it as a frontrunner in reshaping the energy matrix, potentially reducing our dependence on finite and environmentally taxing resources.  White hydrogen

In conclusion, the revelation of this unprecedented white hydrogen deposit represents a watershed moment in the pursuit of sustainable energy. Its vast potential, coupled with its minimal environmental impact, challenges the status quo and propels us towards a future where hydrogen plays a central role in a cleaner and more sustainable global energy landscape.

In a groundbreaking announcement, scientists worldwide have unveiled the remarkable revelation of an exceptionally abundant reservoir of white hydrogen

Stora Enso to produce 1.2 million tonnes of packaging materials at Oulu mill beginning in 2025

With its new production line in the Oulu Mill in northern Finland, Stora Enso will increase its capacity and produce 1.2 million tonnes of sustainable packaging materials in one site starting from 2025.

“This is an ongoing journey, and a shift in mindset towards packaging sustainability is now taking place across all regions. The regulation is most advanced in Europe, but the trend can be seen everywhere. Our winning combination at Stora Enso is the fact that we can offer our customers a large portfolio of premium-quality materials while supporting their efforts in moving towards more sustainable offering,” Tomi Nurminen, Stora Enso’s Head of Product Line, CKB, says.  White hydrogen

Stora Enso’s expanded capacity in Oulu empowers customers to embrace greater sustainability in their choices for food, beverage and personal care packaging. The new high-quality and material-efficient packaging boards enable the use of renewable materials and encourages circular design principles, including bio-based, recyclable, and low carbon options.

In the long term, the use rate, availability, and cost of sustainable materials will evolve as more people prioritise them. There will be more alternatives available, and materials will be prioritised also by different mechanisms such as the producer responsibility costs.

More…

Stora Enso to produce 1.2 million tonnes of packaging materials at Oulu mill beginning in 2025

Opinion: Establishing a New Plastics Value Equation

The world clearly needs a new plastics value equation – one where the utility of plastics is maintained, CO2 emissions are greatly reduced and plastic pollution is prevented.

There can be no doubt that plastics-producing and plastics-using corporations are largely responsible for significantly reducing the environmental impact of these materials. However, companies’ central role in this pursuit cannot be performed in isolation.

Outlining the circular plastics system
There is growing recognition that the solution is a circular economy. The principal goals are to decouple plastic production from its harmful reliance on fossil feedstock and to keep high-quality plastics in circulation.  White hydrogen

Material circularity holds the greatest potential for carbon emissions abatement. As outlined in the recently launched Plastics Transition Roadmap, a 28% reduction in emissions generated by the European plastics industry is achievable by 2030,  setting us on the path to  net-zero by 2050*. All up- and down-stream levers need to be engaged including new reuse business models, design of lighter materials, design for recycling, as well as mechanical and chemical recycling. Further emission reductions can be realized by increased use of renewable sources of power, green hydrogen, carbon capture and alternative feedstocks such as biowaste in the production of plastics materials.

While all of these avenues must be pursued intensively, one of the biggest opportunities to reduce emissions comes from increasing recycling levels. White hydrogen

Intelligent systems that efficiently sort and then recycle multiple waste streams, including those that are difficult to reprocess, are emerging. This technology is progressing quickly, aided by the adoption of AI, which is set to improve waste sorting and processing efficiency. Moreover, concepts to “decentralise” recycling by setting up small-scale hubs near waste-generating sites are gaining traction.
However, note that there is no “silver bullet” to deliver the new plastics value equation. A range of complementary solutions that operate fluidly at scale is required. Establishing such physical and systemic infrastructure relies on contributions by a variety of stakeholders.

More…

Opinion: Establishing a New Plastics Value Equation

Recycled content – Johnson Matthey demonstrates new recycling technology for fuel-cell and electrolyzer materials 17-11-2023

White hydrogen

Recycled content – Johnson Matthey demonstrates new recycling technology for fuel-cell and electrolyzer materials 17-11-2023

recycled content

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Beverage industry calls for priority access to recycled content

Seeks to anchor the right to recycled content in proposed PPWR

With the plenary vote on the proposed EU Packaging and Packaging Waste Regulation (PPWR) just a short week away, the European natural mineral water and soft drink industries are urging MEPs to ensure a priority access to recycled content is part of the proposal.

In Sweden and Slovakia, two countries that have already implemented priority access for the beverage industry, the measure has proven to be crucial to securing a consistent supply of recycled content, say deposit and return system (DRS) operators from those countries. It promotes closed-loop recycling where technically possible, and encourages other sectors to invest in the collection and recycling of their own products –  ultimately contributing to a more circular economy.  recycled content

“We see the true value of having a priority access to recycled content enshrined within the Swedish DRS,” Anna-Karin Fondberg, managing director at Sveriges Bryggerier (the Swedish Brewers). With this priority access, also our SMEs are in a position to make the necessary investments in recycled content to achieve their recycled content obligations and circularity ambitions.”

‘’A priority access right to recycled material is a fundamental component of the Slovak DRS,” added Lucia Morvai, director of external affairs and communications of the Slovak DRS Administrator.

“This is absolutely necessary to enable a circular economy. SMEs, in particular, have a lot to gain from it, because they have the possibility to comply with the EU’s recycled content obligations whilst remaining competitive.’’  recycled content

Considerable investments are being made by the European natural mineral waters and soft drinks industries, among others in lightweighting solutions, recyclability and efficient collection systems, such as Deposit and Return Systems. These investments are vital in order to meet the EU mandatory recycled content targets. However, under the current EU regimes, only recycled PET is authorised for use in food contact applications. It is, therefore, imperative for beverage manufacturers to secure a stable supply of rPET if they are to be able to comply with the targets set by the EU.

For this reason, the downcycling of PET beverage bottles should be discouraged, says the industry. According to a 2022 study by Eunomia and Zero Waste Europe, around 68% of the PET beverage bottles collected for recycling are downcycled into other PET product applications, such as polyester textiles, automobiles or toys, rather than collected for bottle-to-bottle recycling. This breaks the recycling loop and restricts the overall rPET supply.  recycled content

recycled content

Sweden opens state-of-the-art plant for sorting plastics for recycling

A new plastics sorting facility inaugurated in Sweden on Wednesday is being billed as the largest of its kind, and one designed to double the amount of plastic packaging materials being recycled in the Nordic country.

A new plastics sorting facility inaugurated in Sweden on Wednesday is being billed as the largest of its kind, and one designed to double the amount of plastic packaging materials being recycled in the Nordic country.  recycled content

Thanks to cutting-edge technology, the Site Zero plant in the central city of Motala can sort up to 200,000 tons of plastic packaging a year, according to Sweden Plastic Recycling, a non-profit company co-owned by Swedish plastics, food and trade industry groups. The company says that’s more than any other sorting facility in the world.

A unique feature of Site Zero is that it can separate up to 12 different types of plastic.

An old plant at the same location could only sort 5 types of plastic, which meant that only 47% of the material was sent on for recycling and the rest was incinerated, said Mattias Philipsson, CEO of Sweden Plastic Recycling.

The new plant will be able to send up to 95% of the packaging for recycling, minimizing the amount that is incinerated. Burning plastic has a climate impact by adding greenhouse gasses to the atmosphere.

The world produces more than 430 million tons of plastic annually, two-thirds of which are short-lived products that soon become waste, filling the ocean and, often, working their way into the human food chain, the U.N. Environment Program said in an April report.

Plastic waste produced globally is set to triple by 2060, with about half ending up in landfill and under one-fifth recycled.  recycled content

Efforts to create a landmark treaty to end global plastic pollution are taking place in Kenya’s capital, Nairobi, where nations, petrochemical companies, environmentalists and others affected by the pollution are gathered for U.N.-backed negotiations.

At Site Zero, the roar of the machines is deafening as conveyor belts carry 40 tons per hour of mixed plastic waste through the entrails of the factory. Gradually, as the chocolate wrappers, plastic bags, yogurt containers or white polystyrene progress across the 60,000 square-meter complex, it’s broken down, separated by size and sorted in a fully automated process reliant on infrared cameras.  recycled content

More…

recycled content

Indorama Ventures reports stable quarterly earnings; management focused on bolstering performance in challenging environment 

Indorama Ventures Public Company Limited (IVL), a global sustainable chemical producer, reported stable third-quarter earnings as the company’s management focuses on conserving cash and improving competitiveness to bolster performance in a continued period of weakness in the global chemical industry.

Indorama Ventures achieved EBITDA of $324 million in 3Q23, an increase of 1% QoQ and a decline of 37% YoY, impacted by a weak economic environment, geopolitical tensions, and continued post-pandemic disruptions in global markets.  recycled content

Sales volumes dropped 5% from a year ago to 3.6 million tons as China recovers from the pandemic more slowly than expected and an extended period of destocking in the manufacturing and chemical sectors continues to normalize from unprecedented levels last year. Management continues to focus on conserving cash, realising efficiency improvements, and optimising the company’s operational footprint to boost profitability. These efforts resulted in positive operating cash flow of US$410 million in the quarter, positive free cash flow of $79 million year to date, and room for further reductions in working capital going forward. The company’s AA- rating was maintained by TRIS in the quarter, with a stable outlook. The company expects the operating environment to improve in 2024 as customer destocking continues to ease across all three of Indorama Ventures’ segments. The ramp up of PET and fibers expansion projects operations in India and the U.S. will also contribute to increased volumes.  recycled content

Combined PET posted EBITDA of $146 million, a 25% decline QoQ, amid historically low benchmark PET margins, increased feedstock prices in Western markets, and lingering effects of destocking. Integrated Oxides and Derivatives (IOD) segment posted a 27% rise in EBITDA to $119 million QoQ, supported by strong MTBE margins in the Integrated Intermediates business. The Integrated Downstream portfolio’s profitability was impacted by destocking, inflationary pressures, and margin pressure from imports. Fibers segment achieved a 140% increase in EBITDA to $48 million QoQ as Lifestyle volumes grew in key markets in Asia, and the Mobility and Hygiene verticals benefited from management’s focus on optimizing operations and refocusing the organization.

Mr DK Agarwal, Deputy Group CEO of Indorama Ventures, said, “I am pleased to report that we are making meaningful progress on the management actions that I mentioned in the last quarter.  recycled content

In the short term, these are resulting in positive free cash flow generation, while in medium term we continue to defend aggressively our first-quartile cost position to emerge with enhanced profitability post the return to normalization in 2024 from the challenging operating environment that the industry faces. I must admit it is surprising that global inventory levels have yet to reach optimum levels, including our own, as the value chains in our segments de-leverage against higher operating costs, especially in Europe and in general from steep interest costs that we feel may stay at peak levels for longer. We are adjusting our global footprint to meet the anticipated supply/demand environment and trade flows to ensure we continue to provide our customers with competitive and reliable offerings and are aligned in providing best-in-class sustainable solutions.”

Visit Indorama

More…

recycled content

“Navigating the Path to a Circular Economy: IDTechEx Explores Sustainable Polymer Technologies”

In the global pursuit of a circular economy, governments, brands, materials suppliers, and the public are rallying to address the escalating threat posed by surging plastic consumption. The Organisation for Economic Co-operation and Development (OECD) predicts a doubling of global plastic consumption by 2050, accentuating the urgency for sustainable polymer solutions. IDTechEx, a leading research firm, sheds light on the pivotal role played by various stakeholders in propelling the polymer industry towards greater sustainability.  recycled content

Four influential groups are steering the drive for sustainable polymers: governments, retailers or brands, non-governmental organizations (NGOs), and the public. Regulatory measures, investments, pledges, and consumer behavior are all contributing factors, with the enforcement and monitoring of regulations likely to wield the most significant influence. A notable development occurred in 2023, as representatives from 180 countries gathered in Paris to discuss a treaty aimed at curbing global plastic pollution.

Addressing the call for sustainable plastics necessitates innovations across the entire polymer value chain, encompassing chemical suppliers, end-users, and recyclers. IDTechEx delves into these innovations, exploring alternative feedstocks such as carbon dioxide (CO2) and biobased inputs, alongside production processes like white biotechnology. The application of these sustainable polymers, especially in high-demand sectors like packaging, is crucial. Furthermore, the end-of-life recycling, through both established mechanical processes and emerging advanced recycling methods, plays a vital role in establishing a truly circular economy.  recycled content

The transition to sustainable polymers encounters various technical and economic challenges, contingent on factors like product properties, the “green premium,” and the ability to decouple pricing from traditional raw materials. IDTechEx delves into the technological developments, challenges, and outlook for innovations spanning the entire polymer value chain.

Biobased feedstocks, including carbon dioxide, bacteria, and others, take center stage in the quest for sustainability. Carbon capture and utilization technologies hold the promise of transforming polymer production into a carbon-negative industry. While challenges persist, government support, investments, and technological advancements signal a positive trajectory.  recycled content

The bioplastic industry, driven by demand for sustainable polymers, is expected to grow at a 10.1% compound annual growth rate over the next decade. Notable advancements include the production of biodegradable water bottles using polyhydroxyalkanoates (PHAs), showcasing the industry’s potential to compete with traditional plastics.

White biotechnology emerges as a promising area for converting biobased feedstocks into commodity chemicals and materials. Though faced with historical challenges, advancements in synthetic biology provide new possibilities for industrial production using living cell factories.

The application of sustainable polymers in end markets, particularly packaging, presents unique challenges. The sustainable packaging market is evolving rapidly, with increasing regulations on single-use plastics driving the adoption of recycled and biobased materials.

Chemical recycling, despite controversies surrounding its environmental impact, offers a valuable pathway for enhancing the value of end-of-life plastics. With major players entering the market, the mid-term growth of chemical recycling is inevitable, though subject to ongoing scrutiny.  recycled content

In conclusion, the outlook for sustainable polymer technologies is optimistic, driven by the imperative to address plastic consumption and stringent government regulations. As sustainability becomes a corporate and consumer priority, the plastic circular economy is poised to gain momentum, albeit with challenges to overcome in transforming the petrochemical market. IDTechEx remains vigilant, closely monitoring developments in this dynamic landscape.

"Navigating the Path to a Circular Economy: IDTechEx Explores Sustainable Polymer Technologies"

NILIT Scores For Sustainability With Award Winning Partnerships

Advancing apparel sustainability requires partnerships and collaborations that redefine the traditional structure of the global supply chain. Companies across the spectrum from fiber to finished product and through to the end user must work together to create apparel that delivers on consumer demands for performance, longevity, comfort, and style while being better for the planet throughout and after useful life.  recycled content

“Partnership is integral to creating the sustainable apparel that significantly reduces our industry’s burden on the environment,” says Michelle Lea, NILIT’s VP global marketing for the SENSIL® portfolio of sustainable premium Nylon 6.6 performance products. “Over the past two years, we have introduced multiple new SENSIL® technologies to target apparel’s sustainability concerns. Our award-winning collaborations with mills, brands, and retailers are bringing these innovations to life and presenting them to a very receptive performance apparel market.”

Through collaboration with mill partners, NILIT is proud to have been selected for three ISPO Textrends Awards for Fall/Winter 25/26:

Second Layer Top 10 with Pontetorto‘s 9154/M/Bio fabric created with biodegradable SENSIL® BioCare  recycled content

Street Sports Selection with Cifra’s B90MF fabric designed with SENSIL® ByNature, the industry first premium Nylon 6.6 that replaces fossil feedstocks with reclaimed biogas made from recyclyed organic waste

Base Layer Selection with Eusebio’s Kimmy Bio fabric with biodegradable SENSIL® BioCare

At ISPO Munich in Stand A1.444, NILIT will also showcase the partnership with Jack Wolfskin that resulted in the new Pioneers Collection featuring SENSIL® ByNature. Known for designs that optimize style, function, and sustainability, Jack Wolfskin’s Pioneers Collection seamlessly combines the latest sustainable SENSIL® Nylon 6.6 technology with minimalist design to create a responsible and transparently made range of exceptional apparel built for urban and outdoor pursuits.  recycled content

More…

NILIT Scores For Sustainability With Award Winning Partnerships

Pan Era, Milliken tie up on Indonesian PP recycling

Indonesian polyolefins recycler Pan Era has today signed an initial agreement with US manufacturing company Milliken to recycle polypropylene (rPP) in Indonesia.

Pan Era will provide the rPP while Milliken Chemical, the subdivision of the company specialising in additives, will enhance the rPP with additives and handle the manufacturing of finished goods. The partnership will allow the Indonesian recycler to access more customers in the domestic Indonesian markets and within the region. The rPP produced will be under Pan Era’s patented recycled polyolefin brand Eterlene.

The rPP will initially be used to produce thin wall plastic packaging for non-food contact applications. Pan Era will supply approximately 8,000 t/yr of rPP, based on existing Indonesian recycling rates of rPP, according to Milliken’s plastic additives, chemical division country manager Daniel Tanzil. Using rPP in food-contact applications is currently tricky, given a lack of standardised regulations within the region.  recycled content

The melt flow index (MFI) of rPP produced in Indonesia is typically below 30 g/10 minutes. The collaboration between the two companies has produced three new grades of rPP, all with an MFI of 40 g/10 minutes or higher. A higher MFI diversifies the range of rPP applications from thin wall packaging and can extend to the automotive, electronics and industrial sectors, Tanzil said.

The new grades of rPP could be commercially available to customers within the next two months, but this could be prolonged as prospective customers will have differing requirements for the specifications of grades of rPP needed for their products, Milliken said.  recycled content

Milliken has begun marketing the product to global brand owners such as Procter and Gamble and Unilever as well as local companies such as Wings, Tanzil said.

More…

Pan Era, Milliken tie up on Indonesian PP recycling

Johnson Matthey demonstrates new recycling technology for fuel-cell and electrolyzer materials

Johnson Matthey plc (JM; London) announced the successful lab scale demonstration of its new HyRefine technology for recycling hydrogen fuel cell and electrolyser materials. While there are established routes to recycle the platinum group metals (PGMs), often the ionomer isn’t recovered. We believe this is the first ever demonstration of circularity for the PGMs and valuable ionomer together.

JM researchers have proven at lab scale that both the PGMs and the ionomer can be recovered and recycled into new catalyst coated membranes – the performance-defining components at the heart of hydrogen fuel cells and electrolysers.

Separate experiments have confirmed that the recycled PGM catalysts match the performance of fresh material.  recycled content

As the hydrogen economy takes off, embedding circularity is critical to conserve precious resources and minimise the environmental impact of manufacturing new hydrogen technologies.

Using a purely chemical process, JM’s HyRefine technology offers efficiency and sustainability benefits compared to conventional PGM refining.

Processing only fuel cell and electrolyser material, JM’s bespoke HyRefine technology provides additional traceability of the critical PGMs. The output from this process would be 100% secondary (recycled).

Secondary metal has up to a 98% lower carbon footprint than primary (mined) metal, offering significant sustainability benefits[1].  recycled content

The PGM can then be seamlessly integrated into JM’s PGM catalyst manufacturing and subsequent CCM manufacturing.

Following successful 5 litre lab scale demonstrations, JM is now scaling up this technology to run 50 litre pilot trials in its facility in Brimsdown, UK.

Alastair Judge, JM’s Chief Executive, Platinum Group Metals Services, said: “This demonstration of our HyRefine technology is a key step on our path to providing a circular service for our fuel cells and electrolyser customers in the future.

More…

Recycled car interiors – New technique can capture or reuse CO2 as a chemical source for the production of sustainable plastic 16-11-2023

recycled content

Recycled car interiors – New technique can capture or reuse CO2 as a chemical source for the production of sustainable plastic 16-11-2023

Recycled car interiors

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Recycled car interiors are the new chic luxury

Carmakers are lining their electric vehicles with trash — literally — and hoping sparse, eco-friendly cabins will redefine luxury for a new generation of buyers.

Why it matters: Turning recycled denim, fishing nets and plastic bottles — or even mushroom roots — into automotive cockpits may help the industry reduce its carbon footprint.

  • Plus, it’s what today’s premium customers prefer in place of plush leather or polished wood, carmakers say.
  • “Sustainability is luxury,” says Anders Karrberg, head of global sustainability at Volvo Cars. “It speaks to a younger generation.”

Driving the news: Volvo’s newest electric vehicle (EV), the compact EX30 SUV, will test that theory.  Recycled car interiors

  • The Swedish luxury brand is known for its clean and simple Scandinavian design, with light oak interiors that are functional yet beautiful.
  • The EX30, starting at $34,950, puts a whole different spin on that theme, blending an array of recycled and renewable materials into an austere cabin.
  • The bare-bones interior features seat fabric sewn from denim scraps, a dashboard woven with thread from flax and linseed plants, and speckled door accents made from ground-up vinyl window frames.
  • The EX30 has the smallest carbon footprint of any Volvo, the company says.

The big picture: Some automakers have used products like soy or sugar cane fibers in inconspicuous areas for years, like in wiring harnesses under the hood or in the headliner fabric on the inside roof of the car.  Recycled car interiors

  • But there’s a new urgency to use more recyclable and renewable materials as automakers face looming targets to be “carbon neutral” by 2050 or sooner.
  • They won’t hit those goals simply by adding more EVs to their lineups, since evidence shows EVs aren’t driven as much as gasoline-powered cars.
  • To dramatically reduce their carbon footprint, automakers need to decrease greenhouse gas emissions across their operations, including in manufacturing and logistics.

Meanwhile: Like Volvo, Kia is integrating a lot more recycled or plant-based components into its lineup — starting with the EV9, a family-friendly SUV hitting dealerships by the end of the year.  Recycled car interiors

  • The EV9 uses 10 “must-have sustainable materials,” including bio-paint made from rapeseed oil on the door switches, recycled polyethylene terephthalate plastic (PET) in the seats and other surfaces, and recycled fishing nets in the carpet.
  • The South Korean carmaker is taking the trend even further with newly revealed concept cars like the EV3, EV4 and EV5.
  • For example, it’s replacing plastic molding with soft-but-strong plant-based parts “grown” from mycelium, the white hairlike fiber from mushroom roots.

What’s next: Kia eventually wants to develop grown materials using a process called bio-fabrication.

  • “Using mycelium enables us to mimic the processes we see in nature and leverage it to design more sustainable solutions — the material can be grown in any shape you want using a mold,” Marília Biill, who heads up color, materials and fabric design at Kia, notes in a press release.  Recycled car interiors

What to watch: Will these recycled components and biomaterials hold up during the wear and tear of daily driving?

  • Complaints have been rolling in about the durability of a new recycled fabric Apple is using in place of leather for its iPhones and watches.

What they’re saying: “The industry’s been making interiors out of plastic for 70 years, so the supply chain is pretty good at it,” says Stephen Kosowski, manager of long-range strategy and planning for Kia America.

  • “To engineer new parts that are as durable, and have the same look and feel and that will last as long as plastic, is not easy.”
  • “I think we’ve cracked the code on durability,” he said, but the cost of developing sustainable materials remains a challenge.  Recycled car interiors

More…

Recycled car interiors

Technip Energies Creates Reju – An Innovative Polyester Textile Regeneration Company

Building on its technology partnership with IBM and Under Armour, Technip Energies announces the launch of Reju, an innovative company focused on creating new solutions at scale for the vast amount of plastic fiber in textiles that goes unrecycled and ends up as waste. Former Under Armour CEO and apparel industry veteran Patrik Frisk is heading the new company along with Alain Poincheval, COO, a senior executive with Technip Energies.

Technip Energies (PARIS: TE) (ISIN:NL0014559478) announces the creation of Reju, a new company focused on PET (Polyethylene terephthalate) recycling (rPET) of textiles that will leverage the innovative technology co-developed in joint-venture with IBM and Under Armour as well as Technip Energies’ global engineering and technology integration expertise.  Recycled car interiors

Reju will address the fast-growing market of global rPET whose demand from the textile market is expected to grow up to 20 Mtpa by 2033, driven by industry pledges and targets on recycling, regulation and consumer awareness of the need to reduce plastic waste.

Technip Energies, IBM and Under Armour have been working together since 2021 in a joint venture to bring VolCat, an IBM technology for rejuvenating waste PET packaging and polyester, to an industrial scale. VolCat allows the selective breakdown of polymers which IBM first applied to technologies like semiconductor lithography and microelectronics packaging. Reju intends to use this technology to address hard-to-recycle polyester garments and PET packaging lost to the waste stream today. With this technology, acting as a molecular sorter, PET could be regenerated infinitely.

The groundbreaking ceremony for Reju’s demonstration plant took place in September in Technip Energies Frankfurt Research Center with the facility expected to come on stream in 2024.  Recycled car interiors

Arnaud Pieton, CEO of Technip Energies , commented: “Globally, l ess than 1% of PET textiles waste is recycled today . This means that most textiles end up as waste in landfills when they could be repeatedly reused in new clothes. What has been holding the world back in textile circularity is not a lack of demand for textile recycling but the lack of a solution that makes recycling of textiles economical on an industrial scale. For the first time in this domain, a unique scalable technology is directly associated with a scalability expert like Technip Energies. Reju will deliver the promise of economical textile recycling, and we are proud to extend our role as an active agent of circularity.”

Arvind Krishna, CEO of IBM , said: “The health of our planet has never been more pressing, and the amount of fashion apparel and textiles that end up in landfills today is enormous. Recycled car interiors

The good news is that technology can help solve this challenge. IBM is proud to provide its VolCat technology to support Reju in advancing sustainable textile recycling.

We look forward to collaborating with Technip Energies and Reju to champion initiatives like these that place sustainability at the heart of the global textile industry.”

More…

Recycled car interiors

The LYCRA Company launches new LYCRA® FiT400™ fiber

The LYCRA Company, a global leader in developing innovative and sustainable fiber and technology solutions for the apparel and personal care industries, announced today the launch of new LYCRA® FiT400™ fiber for knits.

The company’s latest EcoMade offering is a unique bicomponent fiber engineered to optimize the performance and comfort of knits. It delivers a durable soft hand-feel, low shrinkage and high uniformity to fabrics. LYCRA® FiT400™ fiber is made from 60% recycled PET and 14.4% from bio-derived resources and is GRS certified.

The fiber includes two different polyester polymers, which together create a helical crimp, providing permanent stretch and recovery properties, as well as breathability, cooling comfort and chlorine resistance to fabrics.  Recycled car interiors

LYCRA® FiT400™ fiber helps set the stage for circularity, a key priority for The LYCRA Company. In controlled tests under specific conditions, this fiber was recycled back into new polyester fibers, thereby demonstrating the technical feasibility of this process.*

“We developed LYCRA® FiT400™ fiber to deliver in-demand performance benefits and an enhanced soft hand to the knit fabric category,” said Steve Stewart, chief brand and innovation officer at The LYCRA Company. “This innovation also meets customer and consumer expectations for more sustainable solutions since it is made with recycled and bio-derived materials.”

LYCRA® FiT400™ fiber will be advertised to the trade. The “It’s Time for Better” campaign aims to disrupt the activewear, athleisure and swimwear categories with the message that consumers and the planet deserve better—better-functioning garments offering reduced environmental impact. Recycled car interiors

Fabrics and garments powered by LYCRA® FiT400™ fiber are eligible for LYCRA® XTRA LIFE™ or COOLMAX® EcoMade brand hangtags if they meet specific brand quality standards. Both brands enjoy high levels of consumer brand awareness worldwide.

To learn more about LYCRA® FiT400™ fiber for knits, visit lycra.com.

*LYCRA® FiT400™ fiber is compatible with established polyester chemical recycling processes.

In multiple tests, LYCRA® FiT400™ fiber components were blended with standard polyester components and recycled back into new polyester fibers with comparable performance as standard recycled polyester fibers.  Recycled car interiors

More…

Recycled car interiors

TOMRA to invest €36 million in new infrastructure for Quebec DRS

TOMRA has entered into a long-term agreement to provide ‘reverse vending machines’ for a new deposit return scheme in Quebec starting in 2024.

Following on from the November 1st expansion of Quebec’s deposit return system (DRS), the agreement with the local producer responsibility organization, the Quebec Beverage Container Recycling Association (QBCRA), will see the installation of approximately 1350 TOMRA machines.

The roll-out of automated collection equipment in Quebec will begin in the first quarter of 2024 and continue over three years, during which time TOMRA will make an investment of approximately €36 million in the new infrastructure. Recycled car interiors

“Today, eleven out of 13 Canadian provinces and territories offer deposit return systems, to combat litter, increase recycling, and drive a circular economy,” explained Alain Nault, SVP, General Manager of TOMRA Canada.

“It is inspiring that Quebec is making huge new strides with the modernization of their drink container recycling program, promising to become one of the most efficient systems in the world. TOMRA is excited to be on board as the major provider of automated collection technology for that expansion.”

The Quebec redemption centers will be equipped with TOMRA T9 and T70 reverse vending machines, as well as installations of TOMRA’s Expert Line bulk collection technology for industrial facilities, configured for consumer interaction. Recycled car interiors

The return centers automated by TOMRA include smaller centers that will purchase the reverse vending infrastructure and subscribe to a service agreement, and larger centers that will operate on a throughput model.

The building of new containers’ return centers follows on from the expansion and modernization of Quebec’s deposit return system on November 1st.

Prior to November 1st, the DRS included only beer/soft drink cans, PET and a small portion of one-way glass. Now it will expand to all drinkable beverages between 100ml and 2L, including all cans, plastic and glass bottles, and cartons. The deposit/refund value has also increased from 5 cents to 10 cents, except for glass, which has increased to 25 cents.

The DRS expansion also includes a change to the types of locations where consumers can return their drink containers for recycling. Quebec was until now a return-to-retail model (meaning that supermarkets where drinks are purchased also served as return points), but the province will now move to a “hybrid” return model, with the introduction of return centers, starting from 2024.  Recycled car interiors

More…

TOMRA to invest €36 million in new infrastructure for Quebec DRS

New technique can capture or reuse CO2 as a chemical source for the production of sustainable plastic

To obtain their new compound, the researchers put a raw material into a pressurized reactor filled with CO2. The transformed CO2-based compound is then purified and used to produce monomers to make polymers. When the material is obtained, it is hot-pressed in molds and can be cut into various shapes. Credit: University of Liège / Th.Habets

A team led by chemists at the University of Liège has developed a new polyurethane production technique using CO2 to create new types of easily recyclable plastics. The study, published in the Journal of the American Chemistry Society, could provide a solution for the development of truly sustainable plastics.  Recycled car interiors

Commodity plastics have transformed global industry. Whether in construction, clothing, vehicles or food packaging, these plastics are everywhere in our daily lives, so much so that their global use has been estimated at around 460 million tons in 2019.

“This number is staggering, but not surprising, because plastics, also known as synthetic polymers, have met a large success thanks to their irreplaceable characteristics: they are light, cheap and incredibly versatile,” explains Christophe Detrembleur, chemist at the Center for Education and Research on Macromolecules (CERM) of the University of Liège. “However, the fact that they are difficult to recycle, or even impossible to recycle in the case of thermosets, has serious consequences.”  Recycled car interiors

This impossibility of recycling not only leads to the depletion of the fossil resources used to manufacture them, but also to their very long-term accumulation in nature and the oceans. It is therefore imperative for our society to quickly design and manufacture plastics that can be easily recycled at the end of their life.

In this context, a study led by researchers at the University of Liège and carried out in collaboration with the University of Mons and the University of the Basque Country, reports on a new technique for producing easily recyclable polyurethane plastics.

“The special feature of this approach is the use of carbon dioxide (CO2 )—a major emblematic waste of our society—as a raw material for the production of the building blocks, or monomers, needed to manufacture these new products,” explains Thomas Habets, a doctoral student at CERM and first author of the article. “The structure of the monomers can be easily modified, making it possible to produce plastics with a wide range of properties, from highly malleable elastomers such as silicones to more rigid materials such as polystyrene.”  Recycled car interiors

These plastics have a chemical structure that resembles a three-dimensional network rather than long linear chains. This structure, which is generally associated with thermosets that are very difficult to recycle, makes them more resistant than plastics made from long molecular chains. The polyurethanes created here have new “dynamic” chemical bonds, which means that despite their thermoset structure, they can be reshaped by exchanges of chemical bonds under relatively mild reaction conditions.

More…

New technique can capture or reuse CO2 as a chemical source for the production of sustainable plastic

Duo and Plastix launch shrink film made from waste fishing gear

Duo will manufacture shrink film for food and beverage outer packaging using Plastix’s Oceanix recycled plastic, which is made from 98% maritime waste like fishing nets and ropes.

Fishing gear is one of the deadliest forms of marine waste, reportedly threatening 66% of marine animals and 50% of seabirds. Plastix says that its technology enables the maritime industry to minimise waste fishing gear pollution, which could otherwise end up in the oceans.  Recycled car interiors

According to the companies, Oceanix has undergone a life-cycle assessment and is confirmed to provide up to 94% CO2e savings, when compared with virgin plastics.

Hans Axel Kristensen, CEO at Plastix, says: “Our independent LCA study on Oceanix not only shows world-class CO2 reductions, but at the same time highlights that it is 11 times more climate efficient on freshwater use, five times more on ocean acidification and 43 times more on fossil resource use, compared to virgin plastics.

“It is our mission here at Plastix to reduce maritime plastic pollution and offer the most sustainable recycled plastics as an immediate solution to the world’s climate emergency.

“Duo represents everything we look for in a partner; they demonstrate a shared motivation and drive to make the plastics economy circular to help solve the climate crisis. We’re delighted to partner with them as they step into new packaging territory with exciting products in shrink film.”  Recycled car interiors

Zoe Brimelow, Brand Director at Duo, adds: “Duo remains unwavering in its mission to bring waste full-circle, so this partnership with Plastix was an easy choice; their recycled plastic ticks so many boxes for us as a business. Not only is it an innovative solution to a big environmental problem, but the quality of the green recycled pellet makes for a standout end product too.

More…

Duo and Plastix launch shrink film made from waste fishing gear

NFW and Sage Automotive Interiors Partner to Revolutionise Cars with Biodegradable Plant-Based Leather

Plant-based material company Natural Fiber Welding (NFW) and automotive interior solutions supplier Sage Automotive Interiors (Sage) have partnered to develop animal and plastic-free materials for car interiors.  Recycled car interiors

The strategic partnership aims to manufacture NFW’s plant-based leather MIRUM at scale, offering the automotive industry a recyclable and biodegradable alternative while supporting a circular economy.

“Asahi Kasei, Sage & NFW take a leading role in revolutionizing the market”

Sage, an affiliate of the Japanese company Asahi Kasei, is among the leading global suppliers of seat materials, door panel surfaces, and automobile headliners. With a strong presence in the US, China, and Europe, Sage has been expanding its lineup of growth-potential materials, including leather alternatives.

Dirk Pieper, chairman of the Sage Automotive Interiors board of directors, commented: “By jointly introducing MIRUM®, a plastic-free, plant-based, and fully circular leather alternative, Asahi Kasei, Sage & NFW take a leading role in revolutionizing the market for interior mobility materials.”  Recycled car interiors

Asahi Kasei’s partnership with NFW is part of its “Care for Earth” investment framework, announced in April 2023. Over the next five years, the company will invest $100 million in startups addressing environmental issues. The car interior material industry is among Asahi Kasei’s future growth areas.

The most sustainable option

Based in Peoria, Illinois, NFW was founded in 2015 to develop and manufacture sustainable products using naturally circular, biobased ingredients to replace animal and petrochemical-based materials. Today, NFW has become a platform for plastic-free performance materials spanning sheet goods (plywood and other composite materials), textiles, molded composites, and foams.

The company’s patented leather alternative, MIRUM, is made from natural rubber, fibers, pigments, plant oils, and minerals.  Recycled car interiors

More…

NFW and Sage Automotive Interiors Partner to Revolutionise Cars with Biodegradable Plant-Based Leather

Chemical recycling – Pyrowave introduces nanopurification technology for plastics 15-11-2023

Recycled car interiors

Chemical recycling – Pyrowave introduces nanopurification technology for plastics 15-11-2023

Chemical recycling

The Chinese brick is crumbling

As of the first 10 months of 2023, the foundations of China’s real estate sector are visibly cracking, with a 6.8% year-on-year decline in property sales, adding to the preceding 7.5% downturn observed from January to September. This data, emanating from the National Statistics Office, serves as a glaring indicator of the deep-seated crisis gripping the Chinese real estate market. Concurrently, investments in the construction sector have hit the brakes, experiencing a notable 9.3% decrease following the 9.1% contraction in the preceding January-September period. Chemical recycling

A closer look at specific metrics reveals a concerning trend. New construction initiations, measured in square footage, have plummeted by 23.2% on an annual basis, mirroring the 23.4% slump witnessed in the first nine months of the year. Additionally, the funds amassed by real estate developers have seen a precipitous 11% decline, building upon the 13.5% contraction recorded in the initial nine months of the year.

These alarming figures find resonance within the broader context of investments in fixed assets, which, contrary to expectations, have only grown by a modest 2.9% in the first 10 months of the year.  Chemical recycling

The total, amounting to 41,940 billion yuan (equivalent to nearly 5,830 billion dollars), falls short of anticipated growth, which was pegged at 3.1%. This downturn in real estate activity is emblematic of the economic turbulence faced by China, exacerbated by the crises befalling major players in the industry such as Evergrande and Country Garden. These industry giants, grappling with insurmountable debt and teetering on the brink of collapse, are contributing significantly to the erosion of the dragon’s economic prowess. The reverberations of this downturn extend beyond the realm of real estate, casting a shadow on China’s overall economic landscape.

The Chinese brick is crumbling

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Pyrowave introduces nanopurification technology for plastics

A short-loop chemical recycling process to remove toxic additives and contaminants in plastics

At the 2nd ICIS Recycled Polymers conference held last week in Chicago, Pyrowave introduced a new nanopurification technology that specifically addresses the problem of contaminants in plastic waste and in pyrolysis oil. Contamination is an issue that has held back efforts to scale plastic recycling, precisely because of  the inability to secure feedstock compatible with level of purity required in end applications. In fact, a United Nations report recently highlighted the challenges of handling hazardous chemicals present in plastics – additives and contaminants that represent major concerns to human health and the environment.  Chemical recycling

According to Pyrowave, its nanopurification technology operates at the molecular level to remove contaminants from polymers with perfect control on purified resins, offering a plastic waste pre-treatment to purify the resins that can be used in advanced recycling methods, or directly into final applications. The technology  debottlenecks the access to plastic feedstock, by standardising the material upstream to be compliant with most advanced recycling process, including its own microwave depolymerization process.

Pyrowave has successfully demonstrated the technology by decontaminating polymers and supplying high-quality recycled plastics to industries requiring strict compliance, including food-contact applications.

For advanced recyclers, the ability to pre-treat the feedstock results in a higher quality pyrolysis oil, which in turn, means that the threshold of recycled oil added into steam crackers can be raised.  Chemical recycling

The company was inspired by the purification technologies applied in the pharmaceutical industry. The methodology takes advantage of the large difference in size and solubility disparity between polymers and most additives found in the compounds, using advanced nanofiltration membranes to separate the contaminants out. The patent-pending technology enables simultaneous removal of various contaminants – something not possible when using conventional dissolution methods –  all while maintaining meticulous control over the endpoint.

More…

Chemical recycling

Cosmo First results expect worst to be behind

Cosmo First declared its financial results for the quarter ended June 2023 on 10 August. The results for the quarter would have been better by Rs 20-crore but for the non-repetitive inventory loss arising from the sharp drop in prices of raw materials towards the quarter end.  Chemical recycling

During the quarter, the BOPP demand has started picking up and the demand-supply balance should get restored in the coming quarter(s). In the case of BOPET, where the supply is far in excess of demand, it will take many more quarters for the supply-demand gap to bridge. Margins are therefore likely to remain under pressure with little downside risk.

The export markets showed signs of improvement with better specialty sales. Cosmo with over two third of its revenue coming from BOPP speciality films could withstand the margin pressure better than the industry.  Chemical recycling

“We continue to build our specialty films portfolio by adding speciality polyester films, including shrink labels and sun shield films which would further strengthen our overall margins and also the ability to withstand margin pressures if any in the future,” the company said.

The company’s Petcare vertical Zigly continues to grow rapidly and clocked monthly revenue (GMV) with a run rate revenue of Rs 3-crore on the back of expanding retail footprints, innovative sales promotion, and increasing online presence. The acquisition of Petsy, an online venture in the Petcare space, is complete and would further accelerate the growth of the Petcare vertical.  Chemical recycling

The speciality chemical subsidiary is set to launch newer adhesives in H2, FY24.

Pankaj Poddar, Group CEO, Cosmo First, said “The company is working on multiple growth drivers including speciality BOPET films, sun shield film, rigid packaging, specialty chemicals, petcare, etc.

More…

Chemical recycling

The joint ventures intend to issue a final investment decision in 2023, with construction beginning that year

Production is production to commence in late 2025 or early 2026. Between the two facilities, over 125 new jobs would be created if the project moves forward.

“With the establishment of this JV, LG Chem will not only procure production capacities for highly pure lactic acid needed for commercial-scale PLA production, but will also be able to apply biomaterials in the development of various high-value-added products. Based on eco-friendly materials, which is an axis for new growth engines, we will respond to the rapidly changing market and customers, while becoming a market leader, ” said Hak Cheol Shin, CEO of LG Chem, in a statement.  Chemical recycling

More…

The joint ventures intend to issue a final investment decision in 2023, with construction beginning that year

In China, even finance is communist: Xi is the central banker (but the crisis does not pass)

In China, the once-unchallenged trajectory of economic prosperity is now met with unprecedented challenges, sending shockwaves through all levels of society

Unlike the West, which has grown accustomed to periodic crises, China has been relatively immune for several decades. However, the current state of Beijing’s economy is causing widespread concern, marked by a significant slowdown in economic growth, a looming real estate bubble, and the staggering youth unemployment exacerbated by Xi Jinping’s stringent measures on the hi-tech sector.  Chemical recycling

The severity of the situation is not lost on the Communist Party, whose social legitimacy historically hinged on meeting the needs of the people. For decades, a tacit agreement existed: citizens traded some freedoms for steadily improving living conditions. Now, this implicit contract is unraveling, and the Party, under mounting pressure from its populace, is grappling with how to regain control.

The recent Central Financial Work Conference, held every five years to outline financial objectives, provided a glimpse into Xi’s vision. In his central speech, Xi unveiled a new economic model emphasizing the “rejuvenation” of the country through “socialism with Chinese characteristics for the new era.” A central tenet of this vision involves the Communist Party reclaiming a pivotal role in the entire economy.

Market forces, once allowed a degree of freedom, are now to be tightly controlled, if not outright impeded.  Chemical recycling

This shift had already manifested in various measures, such as the drastic downsizing of Alibaba’s Jack Ma, the crackdown on internet giants, dismantling of online higher education sectors, and restrictions imposed on private businesses, which constitute 80% of the nation’s employment. The presence of party cells in companies, even foreign ones, reflects the growing intrusion of political influence. Foreign consultancy firms have faced ostracism and repression, while security and anti-espionage laws grant unprecedented powers to Chinese authorities.

In a departure from the previous focus on economic development, the central theme now is security – both geopolitical and domestic.

The goal is to create an economy and technology that are less reliant on international relations and foreign exchanges.  Chemical recycling

Against this backdrop, the latest move is a profound transformation of the financial sector. The establishment of a Central Financial Commission, announced during the Conference, consolidates significant powers directly under the Communist Party’s purview.

This Commission will oversee the central bank, the regulatory commission for financial activities, and stock exchange authorities, essentially placing the entire Chinese financial sector, valued at over 60 trillion dollars, under the direct control of the Chinese Communist Party. As the economic landscape undergoes this tectonic shift, the world watches with anticipation, wondering whether these measures will steer China towards stability or introduce a new chapter of uncertainties.  Chemical recycling

Chemical recycling

Hyundai, the electric revolution of the world’s largest car factory

Hyundai, at the forefront of the global automotive industry, is gearing up for an electric revolution that promises to reshape the landscape of the world’s largest car factory

The visionary words of Ju-yung Chung, Hyundai’s founder, echoing the conviction that “Korean cars will conquer the world,” laid the foundation for a remarkable journey.

Now, Hyundai Motor Group, currently holding the esteemed third place among car manufacturers globally, is poised to dominate the electric vehicle (EV) market by expanding the production capacity of its colossal Ulsan plant.

The Ulsan plant, already a colossus in the automotive realm, assembled a staggering 1.4 million cars in 2022 alone, dwarfing even Volkswagen’s facility in Wolfsburg, Germany, which can manage a maximum of 800,000 cars annually. Chemical recycling

In an ambitious move, Hyundai plans to carve out a dedicated production line within this automotive behemoth, earmarking a substantial 548 thousand square meters for the construction of a cutting-edge electric car plant.

The symbolic laying of the first stone on November 13 marked the initiation of this transformative endeavor, attended by key figures such as Euisun Chung, executive president of Hyundai Motor Group, Jaehoon Chang, president and CEO of Hyundai Motor Company, along with local officials.

The emphasis of this new facility extends beyond mere production capacity augmentation. Hyundai is actively seeking to integrate revolutionary production technologies to redefine the manufacturing process for electric vehicles.

While details remain undisclosed, there are tantalizing speculations about the adoption of the Hyundai Hyper Casting method.  Chemical recycling

When queried about this groundbreaking technique, the response was elusive yet suggestive, hinting at an innovative manufacturing platform developed by the Hyundai Motor Group Singapore Innovation Center (HMGICS). This platform incorporates intelligent control systems driven by artificial intelligence, prioritizing employee safety, convenience, and operational efficiency.

Additionally, it employs eco-friendly, low-carbon construction methods, aligning with sustainability goals such as carbon neutrality and RE100 certification.

The investment allocated for the Ulsan expansion amounts to a formidable $1.53 billion, a strategic move in line with Hyundai’s broader vision.  Chemical recycling

The Korean conglomerate aims to bolster domestic production of electric cars from the current 330 thousand units to a staggering 1.51 million by 2030. This surge in production will contribute to a global output of 3 million cars, emanating from 10 factories strategically positioned worldwide.

In this ambitious pursuit, Hyundai plans to unleash approximately thirty electric models under both the Hyundai and Kia brands.

This multifaceted approach positions Hyundai to contend for a spot among the top three electric car manufacturers globally, an echelon currently dominated by Tesla and BYD.

The challenge for electric domination is not only a strategic business move for Hyundai; it is a revival of ambition echoing the spirit of 1963, when Hyundai embarked on its journey. As the electric revolution unfolds, the Korean giant aims to rewrite history and reclaim its position at the forefront of automotive innovation.  Chemical recycling

Hyundai, the electric revolution of the world's largest car factory

Xi Jinping’s upcoming trip to San Francisco from November 14 to 17 holds critical significance, especially in light of the recent economic turbulence between the USA and China

The central focus of this diplomatic journey is a dinner engagement with American captains of industry. The primary objective for the Chinese leader is to reestablish trust and confidence among US investors, given the substantial withdrawal of funds by foreign companies from the Chinese market over the last six quarters.  Chemical recycling

An astonishing $160 billion has been pulled out by foreign companies during this period. Even more concerning is the fact that the Chinese State Administration of Foreign Exchange (Safe) reported a deficit in foreign direct investments for the first time in a quarter of a century, amounting to $11.8 billion in the third quarter of 2023. This financial setback prompted Chinese authorities to diligently prepare for the summit in San Francisco.

Simultaneously occurring with the Apec summit dominated by Biden and Xi, the meeting in San Francisco gathers hundreds of American business executives, including CEOs of major multinational corporations such as Microsoft, Pfizer, and ExxonMobil. The gala evening invitation hints at the participation of a “senior Chinese official and his ministerial delegation.” While the name remains undisclosed, the ticket price is hefty, requiring $40,000 for a table reservation accommodating eight executives. This investment promises a close encounter with the mysterious Chinese official expected to deliver a significant speech.  Chemical recycling

The anticipation surrounding this event stems from the urgent need for Xi Jinping to address the concerns and reservations of American business leaders. The invitation card emphasizes the importance of the speech, raising expectations for a persuasive and reassuring message from the communist general secretary.

Xi’s recent diplomatic efforts include a letter read by his ambassador at the National Committee on US-China Relations gala in New York.

The letter stressed the need for “mutual respect,” “peaceful coexistence,” and “double win-win cooperation,” highlighting the crucial role of amicable relations between the two superpowers for global stability. However, the reality contradicts these diplomatic aspirations.  Chemical recycling

A survey conducted by the US-China Business Council reveals that 34 percent of its members have either halted or reduced planned investments for the year 2023.

The hesitancy among American businesses stems from the Chinese Communist Party’s increased intervention in the market and the intimidating effects of recent anti-espionage legislation. Incidents such as the arrests of employees from Mintz Group and the searches at the offices of Bain & Company in Shanghai have further deterred US businesses.

Beijing TV, in a report on these incidents, has framed them as attempts by Americans to steal intelligence on crucial sectors of the Chinese production system, financial data, energy, and even healthcare. This narrative suggests a purported “well-known plan to contain and suffocate the rise of China.”  Chemical recycling

As of November, Gallup, renowned for its opinion polls, has also withdrawn from China. The question remains: can a $40,000 dinner and an eloquent speech truly alter the perspectives of the skeptical American business community? Xi Jinping’s words during this high-stakes summit will play a pivotal role in shaping the trajectory of US-China economic relations.

Xi Jinping's upcoming trip to San Francisco from November 14 to 17 holds critical significance, especially in light of the recent economic turbulence between the USA and China

Global negotiations for plastic treaty commences in Kenya

The third session of the Intergovernmental Negotiating Committee (INC-3), tasked with developing a legally binding global treaty to address plastic pollution, opened in the Kenyan capital of Nairobi on Monday.Over 2,000 representatives from governments, civil society, industry and academia are attending the seven-day meeting. They will discuss the Zero draft text, which forms the basis for establishing a global treaty to enhance action against plastic litter that is causing harm to terrestrial and marine ecosystems.

In his opening remarks, Kenyan President William Ruto said that plastic pollution remains an existential threat to a just transition as well as human and planetary health, noting that a legally binding treaty could offer some relief.  Chemical recycling

Ruto said ending plastic pollution from the source to the end users will ensure a just and green transition for humanity, promote ecological health and revitalize the growth of the circular economy.

The Kenya meeting follows previous sessions held in Uruguay in 2022, and Paris earlier this year.

The negotiations for a global plastic treaty stem from the adoption of a landmark resolution at the fifth session of the United Nations Environment Assembly held in Nairobi in February 2022.  Chemical recycling

Discussions on the contents of the Zero draft, which was agreed upon at INC-2, will dominate this week’s meeting, aiming to expedite the process of establishing a legally binding global treaty to combat plastic pollution by 2024.

Gustavo Adolfo Meza-Cuadra Velasquez, the INC chairperson, said that the transnational nature of plastic pollution necessitates the creation of an international legally binding instrument to address the challenge. He highlighted the need for legal interventions to support efforts to eliminate plastic pollution that harms wildlife sanctuaries, oceans and freshwater bodies.  Chemical recycling

More…

Global negotiations for plastic treaty commences in Kenya

Sulzer Technology To Enable A Carbon Capture Plant In Austria

Sulzer’s mass transfer technologies are being leveraged by Messer, the world’s largest privately owned industrial gas specialist, in collaboration with a manufacturer of inorganic chemicals to enable innovative carbon capture and utilization (CCU) at a plant in Landeck, Austria.

The CO2 capture unit will rely on Sulzer Chemtech’s carbon capture technology to capture more than 50,000 tons of CO2 per year, which will be re-used in the food & beverage industry and by other companies from nearby regions.  Chemical recycling

Messer and its business partner are collaborating to convert carbon emissions resulting from calcium carbide production into valuable feedstock for food & beverages, greenhouse fertilizers and fire extinguishers. The selected carbon capture technology for flue gas and post-combustion CO2 capture, OASE® blue from BASF, utilizes Sulzer Chemtech’s carbon capture products, which are designed to address the specific needs of carbon capture applications while offering maximum CO2 capture rates in combination with low energy demand.

Sulzer Chemtech Division President Uwe Boltersdorf says: “We appreciate our customers’ needs to remain competitive as they strive to deliver sustainable products and processes – which is why we work to maximize efficiency, performance, and productivity by default. This is how we ensure our range of mass transfer components enable businesses worldwide to adopt more sustainable practices.”  Chemical recycling

More…

Sulzer Technology To Enable A Carbon Capture Plant In Austria

Solid-state batteries – Bio-based Leather Alternative for Auto Interiors Attracts Investment 14-11-2023

Chemical recycling

Solid-state batteries – Bio-based Leather Alternative for Auto Interiors Attracts Investment 14-11-2023

Solid-state batteries

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Race to all-solid-state batteries draws in Japan’s AGC, Idemitsu

Companies work to slash time and cost of making vital material

Japanese materials maker AGC and energy group Idemitsu Kosan have made strides toward mass producing the main ingredient in all-solid-state batteries, which are seen as a next-generation power source for electric vehicles.

All-solid-state batteries contain solid electrolytes instead of the liquid ones found in lithium-ion batteries.

They have been hailed as a safer, fast-charging alternative for powering EVs, but production at significant levels remains years away. Solid-state batteries

Efforts to build a supply chain for them are moving ahead in Japan, which leads in patent applications for all-solid-state battery technology, followed closely by China.

AGC, the world’s leading automotive glass producer, has built a test facility for solid electrolytes inside the company’s Yokohama Technical Center.

Research is underway on combining up to 10 ingredients and melting them at below 1,000 C to produce a dark molten material. When it cools, the liquid solidifies into a yellow sulfide electrolyte.  Solid-state batteries

“Although it’s a late start, the new technology gives us good prospect of coming from behind,” said Naoki Okahata, a senior manager at AGC. The company announced its entry into sulfide electrolytes in September.

Toyota Motor is developing an all-solid-state battery that can be recharged in under 10 minutes and provide 1,200 kilometers per charge, more than double the range of today’s EVs. Toyota aims to roll out cars with all-solid-state batteries in 2027 or 2028.

Research and development into all-solid-state batteries in Japan goes back two or three decades, with Idemitsu among the pioneers. AGC’s program is less than four years old.

But since September, “the reception has been significant, and we’ve received inquiries from manufacturers around the world,” said an AGC representative.

Ions move more easily between electrodes through solid sulfide electrolytes than with liquid ones. Sulfide solid-state batteries are also resistant to temperature changes, allowing for reduced charge times, extended EV ranges and a smaller battery.

But sulfides are chemically unstable.  Solid-state batteries

To work in EVs, they need to overcome hurdles in durability and high production costs. One of the biggest challenges has been ensuring the chemicals are evenly combined, which has been difficult to do with conventional methods.

This is where AGC stepped in, with over 100 years of glassmaking know-how in melting together materials to produce a homogenous solid.

The company developed its own technology for melting together lithium sulfide and other materials to produce electrolytes of high consistency. The process speeds up the chemical reaction and shortens production time to less than a tenth of conventional methods.

“For automotive applications requiring a large amount of electrolyte, this ensures lower production costs,” Okahata said.

The cost to produce all-solid-state batteries can range from four to 25 times that of lithium-ion batteries, according to the Japan Science and Technology Agency.

Electrolytes account for 76% of materials costs. Lowering mass production costs will be key to bringing solid-state EV batteries into the mainstream.  Solid-state batteries

AGC’s process can also incorporate raw materials that are difficult to mix, which opens up a wider variety of compositions. Since lithium is relatively scarce, AGC looks to use material recycled from used batteries.

AGC will build a large pilot electrolyte facility by 2025, with the goal of bringing the product to market between 2027 and 2028. The company has set an annual revenue target of 10 billion yen ($66 million) by 2030 for the business.

Idemitsu, which ranks second in the world in patent applications for solid sulfide electrolytes, entered into a partnership with Toyota in October to mass produce all-solid-state batteries.

More…

Solid-state batteries

Purecycle sends first shipments of recycled resin

Florida-based polypropylene (rPP) recycler Purecycle has sent out its first shipments of recycled resin after a force majeure and months of delay during construction.

Purecycle, which has built its first recycling plant in Ironton, Ohio, says its unique solvent-based recycling technology allows the company to create rPP that has properties closer to virgin material.

Purecycle said they have recycled 409,000 lbs, or 204.5t, of used polypropylene so far at its Ironton plant. The company has sent its first shipments of rPP to Formerra and Milliken, two US-based polymer producers.

Purecycle aims to increase its production to 4.45mn lbs of input capacity per year by 31 December.  Solid-state batteries

“Ironton is the first facility of its kind and as expected, we are working through many challenges in getting the facility to run on a continuous basis,” Chief executive Dustin Olson said. “We have identified a set of reliability and operational improvements that are expected to be addressed during a two-week outage in November, including the installation of an automatic screen changer on the final product extruder, which has impacted continuous run times.”

The company noted that most of its production issues have been as a result of mechanical issues that are part of an “operational learning curve”.

More…

Solid-state batteries

New oil from plastic that pollutes the sea

Sea plastic is a huge environmental problem, but it can also be a valuable resource. Aenea, a research institute, has developed a way to transform more than 90% of the plastic recovered from the sea into new oil, using a chemical process called pyrolysis. Pyrolysis breaks down the plastic by heating it to over 400 degrees without oxygen.

The process also uses another waste material, the ash from coal plants, as a catalyst.

The new oil obtained from pyrolysis is very rich in hydrocarbons, which can be used to make fuels, high quality chemicals, new plastics, paints, solvents and many other products.  Solid-state batteries

The process is cleaner and more efficient than using the original oil.

The American Chemical Society has certified the results of Aenea’s technology and published them in its online journal ACS Sustainable Chemistry & Engineering.

The challenge of reducing plastic pollution Plastic pollution is a global threat to the oceans and marine life.

Every year, the world produces 400 million tons of plastic waste, and at least 10 million tons end up in the oceans, forming huge floating islands of plastic debris.

These islands interfere with navigation and are only the tip of the iceberg of the damage caused by plastic.  Solid-state batteries

Plastic takes more than 600 years to degrade naturally, and in the sea it breaks into smaller pieces, called microplastics, that attract and absorb other pollutants, such as pesticides, fertilizers, industrial waste, detergents and cosmetics.

These microplastics then enter the food chain, affecting fish, mammals, birds and humans. The effects of plastic on health, nutrition, metabolism and hormones are unknown and worrying.

A local and circular solution The current methods of recycling and disposing of sea plastic are mainly based on mechanical processes, which have many limitations and difficulties, especially when the plastic is mixed with other materials.  Solid-state batteries

Catalytic pyrolysis, on the other hand, offers a more effective and sustainable solution, as it can handle large quantities of heterogeneous and unsorted waste.

Moreover, pyrolysis can be done locally, using small plants installed in ports, which could even produce fuel for boats from the plastic collected at sea, suggests Riccardo Tuffi, the Aenea researcher who carried out the research with his colleagues Lorenzo Cafiero and Doina De Angelis.

This would create a circular and zero-kilometer recycling system, turning a problem into an opportunity.

Solid-state batteries

Bio-based Leather Alternative for Auto Interiors Attracts Investment

NFW, a startup based in Peoria, IL, that produces non-petroleum-based leather alternatives for car interiors, has attracted investment from Asahi Kasei. The Japanese company and its US-based affiliate, Sage Automotive Interiors Inc., said it will work with NFW in a strategic partnership enabling another major step to support global automotive OEMs in reducing the environmental burden of automobiles.

NFW was founded in 2015 and has developed a platform capable of producing precision-engineered leather, foam, and textiles without using animal- or petrochemicals-based materials.  Solid-state batteries

The company’s patented leather alternative, called Mirum, is certified by the US Department of Agriculture as having 100% bio-based content, and is made from natural rubber, fibers, plant oils, pigments, and minerals. The material’s durability and quality make it a suitable replacement for traditional animal-based or synthetic leather products without the use of polyurethane or other coatings.

A yen for sustainable growth

Sage Automotive is engaged in the development, manufacture, and sale of innovative functional materials used in automobile interiors globally. Since its acquisition by Asahi Kasei in 2018, Sage has been strengthening its business activities in Europe and China through mergers and acquisitions, parallel to expanding its lineup of growth-potential materials such as suede and synthetic leather.  Solid-state batteries

As one of the leading global suppliers in the car seat fabric market, Sage has a strong presence among automakers and suppliers.

Dirk Pieper, chairman of the Sage board of directors and lead executive for the development and growth of Asahi Kasei’s overall automotive product offering, stated: “The cooperation with NFW will enable Asahi Kasei and Sage to assist global automakers in reducing the environmental burden of their cars. By jointly developing and manufacturing a non-petroleum-based and fully circular leather alternative, the Asahi Kasei Group takes a leading position in revolutionizing the market for car interior materials.”

Asahi Kasei earmarks $100 million for sustainability-minded startups

The cooperation with NFW is the first project within Asahi Kasei’s Care for Earth investment framework announced in April 2023.  Solid-state batteries

More…

Bio-based Leather Alternative for Auto Interiors Attracts Investment

Novozymes launches Quara LowP

As the world seeks sustainable alternatives to traditional fuels, renewable diesel and SAF production have taken center stage. By 2030, vegetable oils are projected to account for over 40 percent of global feedstock used in renewable diesel and SAF production. However, producers have long grappled with challenges related to feedstock availability, pricing fluctuations, and the ever-increasing market demand.

To address these pressing issues, Novozymes has leveraged its extensive experience in enzymatic degumming, which has resulted in Quara LowP, an innovative solution that gives customers flexibility to process mixed feedstocks without negatively impacting their bottom line.  Solid-state batteries

“This innovation is a testament to our commitment to sustainable solutions for the renewable diesel and SAF industry. Quara LowP offers producers the flexibility to process blends of feedstocks resulting in increased efficiency, reduced operating costs, and lowered environmental impact. It is a great contribution to the industry and a reflection of Novozymes’ dedication to rethinking tomorrow,” said Hans Ole Klingenberg, VP of marketing, Agriculture & Industrial Biosolutions at Novozymes.

A sustainable solution for a growing demand

Quara LowP facilitates the efficient processing of HVO (Hydrotreated Vegetable Oil) and HEFA (Hydroprocessed Esters and Fatty Acids) feedstocks. By pretreating these feedstocks with Quara LowP, producers can achieve higher yields and significantly lower operational costs, all while reducing the environmental footprint of their operations.

This innovation holds profound significance for the HVO and SAF industry:
•    Increased efficiency: HVO/HEFA feedstock producers now have a means to process blends of vegetable oils with other lipid feedstocks without compromising yield or incurring additional operating costs.  Solid-state batteries

The current practice of overusing bleaching earth/bleaching clay to address contaminants in vegetable oils when blending with waste oils is a thing of the past. Quara LowP offers a more efficient and cost-effective solution.
•    Economic benefits: With Quara LowP, producers can enjoy increased yields and lower operating costs, overcoming process inefficiencies.
•    Environmental impact: The industry can benefit from a greener operation, with reduced waste handling hazards and lower water consumption, aligning with the global sustainability goals.  Solid-state batteries

More…

Novozymes launches Quara LowP

Republic Services and Blue Polymers to develop plastics recycling complex

The move is part of a JV established between the companies earlier this year.

Republic Services and Blue Polymers have broken ground on a new plastics recycling complex in Indianapolis, US.

The site encompasses a Republic ‘Polymer Center’ and a Blue advanced polymer production facility.  Solid-state batteries

Both facilities are anticipated to be opened by the end of next year.

They are expected to promote the circularity of plastics and provide recycled materials for sustainable packaging and other applications.

The Indianapolis-based site will comprise two buildings with a combined area of approximately 286,000ft² and create roughly 125 permanent jobs for the local community.

Lauth Group has been selected for the development and construction of the project.

Republic recycling and sustainability vice-president Pete Keller said: “Through our Polymer Center network and Blue Polymers partnership, we’re helping customers achieve their ambitious recycled content goals by producing high-quality recycled plastics.

“As a leader in the environmental services industry and one of the nation’s largest recyclers, Republic Services is uniquely positioned to advance plastics circularity and the region’s circular economy while supporting Indianapolis’ vision for a more resilient future.”

Republic is establishing a national network of Polymer Centers alongside Blue Polymers’ production facilities via a joint venture (JV) established earlier this year.

More…

Republic Services and Blue Polymers to develop plastics recycling complex

Polypropylene (PP) prices drift lower in Europe

This week, PP prices slipped in Europe.  Solid-state batteries
An industry source in Europe informed a Polymerupdate team member, “A bearish pricing sentiment prevailed in the European PP market as demand weakened ahead of winter. A moderate rise witnessed in consumer activity over the last two months has ebbed considerably, with a large number of market participants procuring inventories prior to the onset of winter and making purchases on a need-based basis.”
The source added, “Prices further trended lower as sellers were keen on destocking their excess inventories ahead of the winter season typically marked by depressed demand sentiments.”
In the spot markets, PP injection moulding grade prices were assessed at the Euro 1125-1135/mt FD North West Europe mark, a decline of Euro (-30/mt). PP block copolymer grade prices were assessed at the Euro 1175-1185/mt FD Northwest Europe levels, week on week sharply lower by Euro (-40/mt).
In the contract markets, PP injection moulding grade prices were assessed at the Euro 1420-1425/mt FD NWE Germany and FD NWE France levels, both fallen by Euro (-20/mt) from the previous week. PP injection moulding grade prices were assessed at the Euro 1410 1415/mt FD NWE Italy levels, a drop of Euro (-20/mt) from last week. Meanwhile, PP injection moulding grade prices were assessed at the GBP 1235-1240/mt FD NWE UK levels, week on week down by GBP (-15/mt).  Solid-state batteries
In the contract markets, PP block copolymer grade prices were assessed at the Euro 1500-1505/mt FD NWE Germany and FD NWE France levels, both lower by Euro (-20/mt) from last week. PP block copolymer grade prices were assessed at the Euro 1490-1495/mt FD NWE Italy levels, a drop of Euro (-20/mt) from the previous week. Meanwhile, PP block copolymer grade prices were assessed at the GBP 1305-1310/mt FD NWE UK levels, down GBP (-15/mt) from last week.
FCA Antwerp PP homopolymer prices were assessed at the Euro 1110-1140/mt levels, a week on week fall of Euro (-20/mt), while FCA Antwerp PP copolymer prices were assessed at the Euro 1160-1190/mt levels, a sharp week on week drop of Euro (-40/mt).
Upstream propylene spot prices on Thursday were assessed at the Euro 875-885/mt FD Northwest Europe levels, week on week rise of Euro (+15/mt).  Solid-state batteries

More…

Polypropylene (PP) prices drift lower in Europe

Packaging waste – New project called GRAPHERGIA to revolutionize energy harvesting in textiles and battery technology 13-11-2023

Solid-state batteries

Petrochemicals PSF – General Motors plans to eliminate rare earths from electric cars 13-11-2023

Petrochemicals PSF

Petrochemicals PSF

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Petrochemicals PSF

Petrochemicals PSF

Polyestertime
ITEM 06/11/2023 13/11/2023 +/-
Bottle grade PET chips domestic market 6,900 yuan/ton 6,900 yuan/ton –
Bottle grade PET chips export market 880 $/ton 880 $/ton –
Filament grade Semidull chips domestic market 6,780 yuan/ton 6,710 yuan/ton -70
Filament grade Bright chips domestic market 6,830 yuan/ton 6,750 yuan/ton -80
Pure Terephthalic Acid PTA domestic market 5,890 yuan/ton 5,825 yuan/ton -65
Pure Terephthalic Acid PTA export market 740 $/ton 740 $/ton –
Monoethyleneglycol MEG domestic market 4,080 yuan/ton 4,100 yuan/ton +20
Monoethyleneglycol MEG export market 470 $/ton 478 $/ton +8
Paraxylene PX FOB  Taiwan market

Petrochemicals PSF

 1,031 $/ton 998 $/ton
 -33
Paraxylene PX FOB  Korea market 1,008 $/ton 975 $/ton -33
Paraxylene PX FOB EU market 1,150 $/ton 1,080 $/ton -70
Polyester filament POY 150D/48F domestic market 7,280  yuan/ton 7,325 yuan/ton
 +45
Recycled Polyester filament POY  domestic market 7,550 yuan/ton 7,350 yuan/ton -200
Polyester filament DTY 150D/48 F domestic market 8,650 yuan/ton 8,700 yuan/ton +50
Polyester filament FDY 68D24F

Petrochemicals PSF

 8,700 yuan/ton 8,700 yuan/ton –
Polyester filament FDY 150D/96F domestic market 7,950 yuan/ton 7,950 yuan/ton –
Polyester staple fiber 1.4D 38mm domestic market 7,450 yuan/ton 7,400 yuan/ton -50
Caprolactam CPL domestic market 12,825 yuan/ton 12,800 yuan/ton
 -25
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,830 $/ton 1,830 $/ton –
Nylon 6 chips conventional spinning domestic  market 13,800 yuan/ton 13,850 yuan/ton +50
Nylon 6 chips  high speed spinning domestic  market

Petrochemicals PSF

 14,050 yuan/ton 14,050 yuan/ton –
Nylon 6.6 chips domestic  market 20,000 yuan/ton 20,000 yuan/ton –
Nylon6 Filament POY 86D/24F domestic  market 16,150 yuan/ton 16,150 yuan/ton –
Nylon6 Filament DTY 70D/24F domestic  market 18,300 yuan/ton 18,300 yuan/ton- –
Nylon6 Filament FDY  70D/24F  17,200 yuan/ton 17,000 yuan/ton -200
Spandex 20D  domestic  market

Petrochemicals PSF

 36,500 yuan/ton 36,200 yuan/ton -300
Spandex 30D  domestic  market 35,000 yuan/ton 34,700 yuan/ton -300
Spandex 40D  domestic  market  32,000 yuan/ton 31,700 yuan/ton -300
Adipic Acid domestic market 9,150 yuan/ton 8,900 yuan/ton -250
Benzene domestic market

Petrochemicals PSF

 7,940 yuan/ton 7,730 yuan/ton -210
Benzene overseas  market 905 $/ton 869 $/ton -36
Ethylene South East market 945 $/ton 940 $/ton -5
Ethylene NWE market 717 $/ton 836 $/ton +119
Acrylonitrile ACN  domestic market

Petrochemicals PSF

 9,700 yuan/ton 10,200 yuan/ton +500
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,200 yuan/ton 13,150 yuan/ton -50
PP Powder domestic market

Petrochemicals PSF

 7,350 yuan/ton 7,250 yuan/ton -100
Naphtha overseas market  658 $/ton 630 $/ton -28
Phenol domestic market 7,812 yuan/ton 7,857 yuan/ton +45

r-PET high end eco-friendly chips =7,900 yuan/ton  — 7,900 yuan/ton   –

 

Petrochemicals PSF

General Motors plans to eliminate rare earths from electric cars

The US company invests in Niron Magnetics, a startup that produces permanent magnets without critical minerals General Motors, the American carmaker that is preparing to launch only electric vehicles in Europe, is looking for ways to make its zero-emission future more affordable.

One of its partners is Niron Magnetics, a US startup that makes permanent magnets.

The startup, based in Minneapolis, claims to have developed the “first and only permanent magnet in the world with automotive-level power” that does not use rare earths: a technology that will be used in the rotors of GM’s electric motors.

This will help reduce the costs of battery-powered vehicles.

A cheaper and more available alternative General Motors says that electric vehicle powertrains are a “key element of the Ultium platform”, and that permanent magnets offer a “great opportunity to lower costs and environmental impact compared to traditional magnetic materials”.

However, the magnets that are currently used in EV motor rotors are “usually made of rare earth minerals such as terbium, dysprosium, praseodymium and neodymium: expensive elements that are mostly processed overseas”.

The Ultium platform that General Motors used for the Hummer EV Niron Magnetics, on the other hand, has a technology that is “completely free of critical materials, including rare or heavy rare earth minerals”.

It is called “Clean Earth Magnet ®” and it is based on iron nitride, “a cheap and abundant material, with great potential for commercial use in future electric vehicles”.

GM and the startup have agreed to work together to further develop the Clean Earth Magnet and apply it to the company’s upcoming electric cars.

“GM Ventures has also invested in Niron,” the carmaker adds.

“Everyone in an electric vehicle” “We think that Niron’s unique technology can play a key role in reducing rare earth minerals from electric vehicle engines and help us expand our supply chain in North America,” says Anirvan Coomer, president of GM Ventures.

Jonathan Rowntree, CEO of Niron Magnetics, agrees.

“We believe our Clean Earth magnets can help GM achieve its goal of putting everyone in an electric vehicle.”

General Motors plans to eliminate rare earths from electric cars

Packaging waste – New project called GRAPHERGIA to revolutionize energy harvesting in textiles and battery technology 13-11-2023

Packaging waste

Petrochemicals PSF – General Motors plans to eliminate rare earths from electric cars

More…

Packaging waste

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Axium Packaging acquires Italian company Silte srl

Axium Packaging, specialising in the production of jars, bottles and closures in PET, recycled PET & PP, PCR PP for personal care and food markets, has signed the acquisition of the Italian company Silte srl.

Silte srl, family-owned SME based in Budrio next to Bologna in Italy, is specialising in the production of bottles and jars by extrusion blow and by blow moulding in 2 steps for the Italian markets of personal care, cosmetics and detergents. Founded in 1970, the company Silte generates a turnover of €7.5 million and employs 25 people at its Italian production site. Packaging waste

The integration of the Italian company within the group is intended to enable Axium Packaging to strengthen its presence in Italy and is expanding the ranges of customised and standard packaging from the group while remaining in line with the strategic development objective. This includes offering eco-designed packaging including a customised container and a closure solution, says Axium. The acquisition is claimed to strengthen the position of the group, which is established throughout Europe and currently has five production sites employing 385 people, with consolidated turnover of almost €80 million after this acquisition.

Complementing its range of plastic packaging, Silte is expected to leverage synergies within the group’s other companies to enhance its products and services offerings in the Italian market, with a particular focus on the food industry. Packaging waste

More…

Packaging waste

Lummus and Citroniq Announce Licensing and Engineering Agreements for Green Polypropylene Plants

Agreements highlight Lummus and Citroniq’s progress in meeting surging demand for sustainable polypropylene  

 Lummus Technology, a global provider of process technologies and value-driven energy solutions, and Citroniq Chemicals announced that the two companies have signed licensing and engineering agreements for green polypropylene plants in the U.S. The first plant, scheduled for completion in 2027, will produce 400kta of bio-polypropylene and will be first in North America with this production capability.  Packaging waste

“This agreement demonstrates the progress we continue to make with Citroniq in establishing the first world-scale sustainable bio-polypropylene production process in North America,” said Romain Lemoine, Chief Business Officer of Polymers and Petrochemicals, Lummus Technology. “Combining Lummus’ leadership in polypropylene licensing with Citroniq’s carbon negative production capabilities will help us meet the growing demand for bio-polypropylene and accelerate the decarbonization of the downstream energy industry.”

“Citroniq’s four-plant bio-polypropylene licensing agreement with Lummus Technology is a testament of our commitment to bring sustainable plastics at world-class scale to the marketplace,” said Mel Badheka, President & Co-Founder of Citroniq Chemicals.

In April 2023, Lummus and Citroniq formed a partnership to develop four green polypropylene plants in North America using Lummus’ Verdene™ polypropylene technology suite. The licensing and engineering agreements announced today are for the first of the four plants.  Packaging waste

The Verdene suite includes four Lummus technologies: ethanol to ethylene technology, dimer technology, olefins conversion technology and polypropylene technology. Lummus is the only technology provider able to supply all the proven, low energy technologies to produce renewable green polypropylene from biogenic ethanol.ù

More…

Packaging waste

New project called GRAPHERGIA to revolutionize energy harvesting in textiles and battery technology

A consortium of 11 partners from six European countries has launched the GRAPHERGIA project, an ambitious 3.5-year Research and Innovation program, funded by €4.5 million under the Horizon Europe’s Graphene Flagship initiative. \

Aimed at redefining the integration of energy solutions into everyday life, GRAPHERGIA aims to transform how we use and store energy. Its main goal is to develop and deploy cutting-edge graphene-based materials into energy harvesting and storage devices. These advances would enable scalable and cost-efficient production of two-dimensional (2D) material technologies for a wide array of applications.  Packaging waste

The project kicked off on 2-3 November 2023 with a commitment to pioneering the domain of smart textiles. “We envision a world where your clothing does more than just look good—it powers your devices, acts as a sensor and connects you seamlessly to the Internet of Things (IoT),” says Prof. Spyros Yannopoulos, the project coordinator for GRAPHERGIA. “Imagine e-textiles that not only adapt to your body but also charge themselves. This is the future we are creating.”

The second key area of exploration for the GRAPHERGIA project is the development of next-generation electrodes for Li-ion batteries. By leveraging the consortium partners’ proprietary technologies, GRAPHERGIA aims to capitalize on the unique properties of 2D materials to enhance battery life and performance, all while maintaining an environmentally friendly footprint.  Packaging waste

“As we move from current technology readiness levels to higher grounds, GRAPHERGIA stands at the forefront of materials engineering. Our collaborative effort aims to bring pilot-scale innovations to the marketplace, setting new benchmarks for the energy sector,” adds Prof. Yannopoulos.

More…

New project called GRAPHERGIA to revolutionize energy harvesting in textiles and battery technology

Sidel Launches Ultra-Small, Ultra-Light PET Bottle for Liquid Dairy Drinks

Sidel’s drinkable yogurt bottles from 65 to 150 ml save material and energy in production, and they’re qualified for 100% rPET.

The latest lightweight PET bottle and preform design from Sidel is aimed at drinkable and probiotic yogurts in sizes from 65 to 150 ml and is suitable for ambient and cold-chain processes. The new small bottle could also be used for juice, nectar, soft drinks, isotonics and tea.  Packaging waste

The global yogurt and probiotic market is predicted to grow at 9.3% from 2023 to 2030, aided by PET’s food-grade bottle-to-bottle recyclability and cost savings that Sidel pegs at up to 20% when switching from HDPE.

Sidel claims best-in-class bottle weights of 3.9 g for a 100-ml extended shelf-life bottle and 5.4 g for a 100-ml aseptic bottle, achieved through a dedicated preform design. The new bottles are qualified for 100% rPET and also enable energy-saving low blowing pressure below 15 bar. The new preform design reportedly ensures a wide process window, even with reduced heating zones.

In addition, the new bottles are compatible with Sidel’s Aseptic Combi Predis FMa aseptic system with dry preform decontamination.  Packaging waste

More…

Sidel Launches Ultra-Small, Ultra-Light PET Bottle for Liquid Dairy Drinks

PLASTICS Report Shows Strong Global Demand for Plastics

The Plastics Industry Association report shows that the U.S. plastics industry’s trade volume for 2022 grew 9.7%.

The Plastics Industry Association (PLASTICS) released its annual Global Trends report during a press briefing and keynote address at the Plastimagen trade show in Mexico City. Presented by PLASTICS’ Chief Economist Perc Pineda, the report found that while global trade volume expanded by 2.7% in 2022, according to the World Trade Organization (WTO), trade volume for the U.S. plastics industry over the same time period grew at more than three times that rate, coming in at 9.7%.  Packaging waste

For 2023, WTO is forecasting a 0.8% increase in world merchandise trade volume, but data from the first half of the year indicates a decline in plastics trade volume compared to the first half of 2022. During this time, however, the U.S. trade balance shifted from a $5.2 billion deficit to a $1.0 billion surplus. Pineda concluded that “it would not be surprising” if the U.S. plastics industry’s trade volume in 2023 once again outpaced the growth in total global merchandise volume.  Packaging waste

China’s slowdown could hinder that growth, given that the country ranks as the third-largest export market for U.S. plastics, Pineda noted. Overall, the U.S. has a trade deficit with China in all plastics; however, it enjoys a $3.1 billion trade surplus in resin.

U.S. plastics industry exports rose 11.8% and imports rose 7.2%, shrinking the overall plastics trade deficit to $7.4 billion in 2022 from $10.0 billion in 2021.

The Global Trends report found that 2022 apparent consumption of plastics industry goods in the U.S. increased 13.7% to $393.3 billion, up from $345.9 billion in 2021.

Global plastics trade volume is estimated to have reached $1.7 trillion, with China, the U.S. and Germany ranking as the top three players in the global plastics trade, based on PLASTICS’ annual Global Plastics Ranking. Packaging waste

PLASTICS Report Shows Strong Global Demand for Plastics

The Italian economy could face a serious threat from the new European rules on packaging and packaging waste, which are about to be voted on in the European Parliament

This is the warning issued by the main associations representing the industry, agri-food and distribution sectors in Italy, who have also contacted Prime Minister Giorgia Meloni to express their concerns.

The new Regulation, which is being drafted in Brussels, would affect more than 30% of Italy’s GDP, with negative effects on the whole economic system, employment and consumer protection.

It would also undermine Italy’s leadership in recycling and ignore more sustainable alternatives such as fully biodegradable bioplastics.  Packaging waste

This is the content of a joint letter signed by Confindustria, Confcooperative, Confcommercio, Confartigianato, Federdistribuzione, and sent to the Prime Minister in the last few days; a position that was also reiterated during a meeting held yesterday in the European Parliament with the Permanent Representation of the Italian Government to the European Union.

The appeal is also supported by Assobioplastiche, which represents the Italian supply chain of compostable plastics.

The damage – the letter states – would not only affect the packaging sector, but also crucial sectors for Italy such as the entire agri-food chain, from production to processing and distribution, putting at risk tens of thousands of businesses and hundreds of thousands of jobs.  Packaging waste

According to the signatories, the proposal would also have an impact on a sector such as that of compostable and fully biodegradable bioplastics, by introducing a series of restrictions on their use, limiting innovation in packaging and preventing the recovery of the huge investments made in innovation and biorefineries.

“The concrete risk – says Rosario Rago, member of the Confagricoltura Council – is that of damaging entire strategic sectors of Made in Italy, with incalculable consequences on the security of supplies and on the national distribution chains, which are also highly integrated at European level”.  Packaging waste

“The most affected ones – he adds – would be the companies in the food supply chain, the core of the national economy and the driving force for exports, since food packaging in general, including disposable packaging, among the most directly affected, is essential for the protection and preservation of food, information on product traceability and hygiene.

Not to mention the risk of the possible loss of hundreds of thousands of jobs.”

The Packaging Regulation was recently amended by the Environment Committee of the European Parliament and will be voted on in this form during the plenary session scheduled for 20 to 23 November, although with the possibility of amendments.

The text resulting from the vote will then be discussed in the Trilogue between the Commission, Council and EU Parliament.  Packaging waste

The Italian economy could face a serious threat from the new European rules on packaging and packaging waste, which are about to be voted on in the European Parliament

Hydrogen Cars – Recover™ And Valdese Weavers Partner For Circularity In The Home Textiles Industry 11-11-2023

Packaging waste

Hydrogen Cars – Recover™ And Valdese Weavers Partner For Circularity In The Home Textiles Industry 11-11-2023

Hydrogen Cars

Do Hydrogen Cars Waste Water?

In recent years, hydrogen-powered cars have gained attention as a potential solution to reduce greenhouse gas emissions and combat climate change. These vehicles use hydrogen fuel cells to generate electricity, emitting only water vapor as a byproduct. However, a common question arises: do hydrogen cars waste water? Let’s explore this topic and shed light on the matter.

Hydrogen Cars and Water Consumption

Contrary to popular belief, hydrogen cars do not waste water. The water vapor emitted from the tailpipe of a hydrogen car is a byproduct of the chemical reaction that occurs within the fuel cell. This reaction combines hydrogen fuel with oxygen from the air, resulting in the production of electricity and water vapor. Therefore, the water vapor released is simply a natural consequence of the car’s operation and does not contribute to water waste.  Hydrogen Cars

Water Recycling in Hydrogen Cars

It is important to note that hydrogen cars have a water recycling system in place. This system collects and recycles the water vapor produced during the vehicle’s operation. The collected water is then reused within the fuel cell, ensuring a closed-loop system that minimizes water consumption. This recycling process further emphasizes the efficiency and sustainability of hydrogen cars.

FAQ: Frequently Asked Questions

Q: Can the water emitted by hydrogen cars be used for other purposes?
A: The water vapor emitted by hydrogen cars is generally in small quantities and not suitable for use in other applications. It is primarily released into the atmosphere as harmless water vapor.  Hydrogen Cars

Q: How does the water recycling system in hydrogen cars work?
A: The water recycling system in hydrogen cars collects the water vapor emitted during operation, purifies it, and reintroduces it into the fuel cell. This closed-loop system ensures minimal water consumption.

Q: Are hydrogen cars more water-efficient than traditional combustion engine cars?
A: Yes, hydrogen cars are more water-efficient than traditional combustion engine cars. While traditional cars emit pollutants and do not generate water as a byproduct, hydrogen cars produce only water vapor, making them environmentally friendly.

In conclusion, hydrogen cars do not waste water.  Hydrogen Cars

More…

Hydrogen Cars

Recover™ And Valdese Weavers Partner For Circularity In The Home Textiles Industry

November 9, 2023Valdese Weavers, a producer of decorative textiles in the United States for residential and contract markets, has partnered with global recycled cotton fiber producer, Recover™, to transform the home textile industry. The two innovative textile leaders, both at different stages of the supply chain, intend to capitalize on their combined expertise to drive the use of sustainable materials in the industry.

Valdese Weavers has more than 100 years of textile experience and works with a full range of furniture manufacturers, distributors, and retailers to deliver unparalleled design through their vertical manufacturing facilities. The company understands the importance of choosing responsible raw materials, and already offers a collection of environmentally conscious products. By partnering with Recover™, they can offer the highest quality decorative fabrics made with RCS/GRS verified Recover™ recycled fiber and help brands and retailers to reduce their environmental impact caused by virgin raw material production.  Hydrogen Cars

Blake Millinor, President and CEO of Valdese Weavers, commented: “We are proud to partner with Recover™ as a natural fiber platform for our customers searching for sustainable fabrics. Recover™ compliments our sustainable product offering by helping create a more circular material solution. We are excited to be working with the Recover™ team to tell this unique story and develop more responsible textile solutions for our customers”.

Recover™ has perfected the art and science of scaled production of recycled cotton fiber over more than 75 years, and today, the company is supported by leading institutional investors including STORY3 Capital, Goldman Sachs, Fortress Investment Group and Eldridge Industries.  Hydrogen Cars

Its recycled cotton fiber is fundamentally transforming the textile industry, making significant environmental savings compared to virgin and organic cotton, and it is one of the most sought-after fibers in the recycled materials space. The integration of Recover™ fiber into Valdese Weaver’s product lines, enables the textile mill to remain frontrunners in delivering sustainable and innovative fabrics, and accelerate the production of low-impact products such as sofas, cushions, and curtains.

More…

Hydrogen Cars

Amcor to source mechanically recycled polyethylene from NOVA Chemicals

The multiyear collaboration will focus on the incorporation of mechanically recycled polyethylene resin in flexible packaging films.

Amcor has unveiled a Memorandum of Understanding (MOU) with sustainable polyethene producer Nova Chemicals Corporati  Hydrogen Cars

This multiyear collaboration focuses on Amcor’s commitment to circular content, emphasising the incorporation of mechanically recycled polyethene resin (rPE) in flexible packaging films.

Fuelling circular content with SYNDIGO rPE resin

The heart of this collaboration lies in the supply agreement that positions Amcor to procure SYNDIGO rPE resin.  Hydrogen Cars

This resin, scheduled to be produced at NOVA Chemicals’ mechanical recycling facility in Connersville, Indiana, is anticipated to commence operations as early as 2025.

Amcor flexibles North America president Fred Stephan expressed enthusiasm, stating: “This is an exciting opportunity for us to supplement our rPE supply as we strive to achieve a 30% recycled material usage across our global portfolio by 2030.”

Driving sustainable practices

Amcor’s strategic move aligns with its global vision to foster sustainability and packaging circularity.  Hydrogen Cars

By integrating rPE into flexible packaging films, the company aims to assist brand owners in meeting recycled content targets, reducing greenhouse gas emissions, and actively contributing to the preservation of the environment.

NOVA circular solutions vice-president Greg DeKunder shared the sentiment, stating: “Reshaping plastics for a better future will take collaboration within our industry, and we share Amcor’s commitment to further global packaging circularity.”

NOVA Chemicals’ expansion to propel circular solutions

In parallel, NOVA Chemicals unveiled plans to expand its recycling footprint across North America in the coming years.  Hydrogen Cars

More…

Hydrogen Cars

Honda, Mitsubishi Chemical Develop Colored Acrylic Resin for Car Bodies

Article-Honda, Mitsubishi Chemical Develop Colored Acrylic Resin for Car Bodies

Mitsubishi Chemical and Honda Motor are jointly developing a PMMA (polymethyl methacrylate acrylic) acrylic compound for automotive body components such as doors and front fenders. Two concept models — the Sustaina-C and Pocket concept cars — using these materials are exhibited at the Honda booth in the Japan Mobility Show 2023 which concludes on Nov. 5, 2023, in Tokyo.  Hydrogen Cars

Painted steel is the most commonly used material for automobile bodies, but Mitsubishi Chemical and Honda aim to transform the status quo by developing a new acrylic resin material that can be adopted for doors, hoods, fenders, and other automotive body parts. The compound is composed of acrylic resin and rubber particles to improve the impact resistance required for automobile bodies.

Acrylic resins are highly transparent and can be toned to a variety of colors, enabling manufacturers to create glossy surfaces simply by adding colorants. It also helps reduce CO2 emissions generated in the painting process.  Hydrogen Cars

Furthermore, acrylic resin is suitable for recycling because it can be decomposed into acrylic raw materials at high yields by heating. With a view to starting operation of a recycling plant in fiscal 2025, Mitsubishi Chemical aims to commercialize an acrylic resin molecular recycling business. Closed-loop recycling trials conducted in collaboration with Honda and Microwave Chemical Co. Ltd. have yielded recycled products comparable in quality to conventional products. Mitsubishi Chemical expects to reduce greenhouse gas (GHG) emissions through this technology over the entire product life cycle by about 50% compared with current practices.  Hydrogen Cars

More…

Honda, Mitsubishi Chemical Develop Colored Acrylic Resin for Car Bodies

The tech to recycle clothes is only just being invented

The vast waste and pollution caused by the fashion industry has made recycling clothes a top priority, but only now are simple tasks like pulling the sole off a shoe being done by machines.

CETIA, a company in the southwest of France is finally offering some mechanical solutions to the challenges of recycling clothes.

Its research team has invented a machine that uses artificial intelligence to scan garments, identify hard elements like zippers and buttons, and use a laser to cut them out.  Hydrogen Cars

It has also built a machine that grabs shoes in a large mechanical arm and yanks off the soles.

In a world of space travel and vaccines, that may seem a relatively rudimentary piece of technology, but it had simply never been done before.

“It was a chicken and egg question. No one was recycling soles because we couldn’t separate them from the shoe, and no one was separating them because there was no recycling,” said Chloe Salmon Legagneur, director of CETIA.

Previously, recyclers had to bake the shoes for many hours to melt the glue and then pull the sole off by hand.  Hydrogen Cars

“There’s nothing spectacular in what we’ve done,” Legagneur said. “But we’ve done it.”

For now, barely one percent of textiles in Europe are turned back into new clothes. Most end up as housing insulation, padding or asphalt for paving roads.

That is because clothes are usually a complex mix of materials that must be separated carefully to keep the fibers in good condition if there is any hope of respinning them into new garments.

Usually done by hand, CETIA says its AI-laser machine can do this at a much faster rate that is rapidly evolving as it perfects the technology.

It also has machines that can sort clothes by color and composition at a rate of one per second.

The reason these inventions are finally emerging is that tough new European rules are imminent that will force clothing companies to use a set amount of recycled fibers in their garments.  Hydrogen Cars

CETIA’s work is backed by big retailers like Decathlon and Zalando who are urgently looking for industrial-scale solutions.

There are also political incentives. The French government sees the potential for new manufacturing jobs if recycling technology allows it to deal with some of the 200,000 tonnes of textile waste currently being shipped abroad each year.

CETIA’s focus is on preparing textiles for reuse. Other companies must now start melting down the separated soles and turning them into new ones.

But it is an important first step.  Hydrogen Cars

More…

The tech to recycle clothes is only just being invented

Is Piovan Using Too Much Debt?

The external fund manager backed by Berkshire Hathaway’s Charlie Munger, Li Lu, makes no bones about it when he says ‘The biggest investment risk is not the volatility of prices, but whether you will suffer a permanent loss of capital.’ So it might be obvious that you need to consider debt, when you think about how risky any given stock is, because too much debt can sink a company. We can see that Piovan S.p.A.  does use debt in its business. But should shareholders be worried about its use of debt?

What Risk Does Debt Bring?

Debt is a tool to help businesses grow, but if a business is incapable of paying off its lenders, then it exists at their mercy.  Hydrogen Cars

Ultimately, if the company can’t fulfill its legal obligations to repay debt, shareholders could walk away with nothing. While that is not too common, we often do see indebted companies permanently diluting shareholders because lenders force them to raise capital at a distressed price. Having said that, the most common situation is where a company manages its debt reasonably well – and to its own advantage. The first step when considering a company’s debt levels is to consider its cash and debt together.

How Much Debt Does Piovan Carry?

As you can see below, Piovan had €174.0m of debt, at June 2023, which is about the same as the year before. You can click the chart for greater detail. However, because it has a cash reserve of €73.8m, its net debt is less, at about €100.3m.  Hydrogen Cars

A Look At Piovan’s Liabilities

According to the last reported balance sheet, Piovan had liabilities of €207.6m due within 12 months, and liabilities of €140.0m due beyond 12 months. Offsetting this, it had €73.8m in cash and €106.4m in receivables that were due within 12 months. So its liabilities total €167.4m more than the combination of its cash and short-term receivables.

While this might seem like a lot, it is not so bad since Piovan has a market capitalization of €469.5m, and so it could probably strengthen its balance sheet by raising capital if it needed to. But it’s clear that we should definitely closely examine whether it can manage its debt without dilution.  Hydrogen Cars

In order to size up a company’s debt relative to its earnings, we calculate its net debt divided by its earnings before interest, tax, depreciation, and amortization (EBITDA) and its earnings before interest and tax (EBIT) divided by its interest expense (its interest cover). Thus we consider debt relative to earnings both with and without depreciation and amortization expenses.

Piovan has a low net debt to EBITDA ratio of only 1.5. And its EBIT covers its interest expense a whopping 30.6 times over. So you could argue it is no more threatened by its debt than an elephant is by a mouse. On top of that, Piovan grew its EBIT by 69% over the last twelve months, and that growth will make it easier to handle its debt. There’s no doubt that we learn most about debt from the balance sheet. But it is Piovan’s earnings that will influence how the balance sheet holds up in the future. So when considering debt, it’s definitely worth looking at the earnings trend.  Hydrogen Cars

Finally, while the tax-man may adore accounting profits, lenders only accept cold hard cash. So we clearly need to look at whether that EBIT is leading to corresponding free cash flow. Over the most recent three years, Piovan recorded free cash flow worth 76% of its EBIT, which is around normal, given free cash flow excludes interest and tax. This cold hard cash means it can reduce its debt when it wants to.

More…

Is Piovan Using Too Much Debt?

Chlorophyll Water launches 100% rPET bottles with Clean Flake technology

Chlorophyll Water has transitioned to bottles made from 100% rPET with Clean Flake technology. These rPET bottles are manufactured from food-grade PET which is recycled as per the technologies approved by the US FDA and European Food Safety Authority (Efsa) for food-grade recycled material and repurposed into new PET bottles.

“As a brand, Chlorophyll Water is committed to sustainability and implementation of new ideas and technology which can improve the impact that packaging has on our environment,” explains founder Matt Levine, “in utilising bottles made from 100% recycled plastic, our intention is to make a meaningful environmental impact – addressing the plastic waste challenge, minimising our use of virgin, fossil-fuel based packaging.”

To accompany their bottle made from 100% recycled plastic, Chlorophyll Water selected Avery Dennison’s Clean Flake label technology as their label to help improve the yield of high-quality, food grade PET in the recycling process.  Hydrogen Cars

The technology is built on a water-based adhesive technology that is claimed to separate cleanly from PET during the caustic wash stage of the recycling process.

Chlorophyll Water is a plant-powered purified water enhanced by nature with the addition of Chlorophyll, a key ingredient and the distinct green pigment in plant life. It is carbon-filtered using triple filtration and is UV-treated for a high level of purity.

More…

Chlorophyll Water launches 100% rPET bottles with Clean Flake technology

Circular Textiles – One million tonnes of plastic additives pollute the world’s oceans each year 10-11-2023

Hydrogen Cars

Circular Textiles – One million tonnes of plastic additives pollute the world’s oceans each year 10-11-2023

Circular Textiles

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Automation – Sorting the Circular Textiles Gap

Advanced technologies for the classification and pre-processing of waste garments are now an urgent requirement, as the textile industry looks to close the loop. All the indications are that by 2030, recycling will have become a much bigger part of the global picture, and automation has a major role to play, especially in sorting and pre-processing.

Automated processes are already highly developed all along the global textile and garment manufacturing chain. Circular Textiles

The supply chain is, however, still strictly linear, while being highly complex – spanning from fibres to finished garments and still involving tremendous waste and many unnecessary transportation steps globally on the route from the first chemical processing plants or cotton fields to the shelves of High Street stores.

In addition to continuing to address these issues, the supply chain will now very quickly have to become more circular, as legislation closes in and changes things dramatically.

New Restrictions

There is an immediate need for advanced new technologies that can close the loop for the collection, sorting and pre-processing of waste garments, in order for recycling to be further developed, especially in the European Union (EU), which will be first in imposing new restrictions. Circular Textiles

As previously reported by Fibre2Fashion, over seven million tons of waste textiles is being mandated to be separately collected each year within the EU from 2025. It will be paid for by the brands who put product into the market via the new Extended Producer Responsibility (EPR) scheme, and this waste is no longer eligible to be landfilled, incinerated or moved on to other countries. As such, it will create a 32 million-ton mountain of new waste by 2030 without immediate action.

Worn Again Technologies

The huge challenge this poses was emphasised by a number of speakers at the 62nd Dornbirn Global Manmade Fibers (GFC) conference held in Austria from September 13-15, including Toby Moss, director of business development for Worn Again Technologies. Circular Textiles

Worn Again Technologies has raised funding of some €42.9 million to support the construction of its new textile chemical recycling demonstration plant in Winterthur, Switzerland, and counts Sulzer, Oerlikon and fashion retailer H&M among its key strategic investors.

The demonstration plant will be opened in 2025 and will recycle fibres from hard-to-recycle fabric blends using a solvent-based process, with an annual capacity of 1,000 tons. (Just for context, annual global fibre consumption is currently 120 million tons.)

Licensing model

Worn Again, however, is a technology licensing company and does not plan to build its own facilities, but is working with technology partners who will quickly build much larger-scale commercial plants. Circular Textiles

The first of these is expected to come onstream in Europe and have annual capacities of approximately 50,000 tons per annum by as early as 2027-28, when feedstock streams from waste textiles have sufficiently built up.

“At the moment, most current recyclers are focused on post-industrial waste, but demand will soon outstrip supply, which will lead to a rush into post-consumer textile waste,” Moss said. “At the same time, recycling capacity is not yet growing as fast as demand, while bottle companies are getting a lot better at bottle collection so a lot of rPET from bottles currently used in textile production will not be available. As a result, recycled content in textiles is likely to go down rather than up for a period and this indicates some healthy price premiums for the first companies producing recycled PET polyester fibres with the same performance as virgin fibres.”  Circular Textiles

As with many other current recycling technologies being developed and planning industrial upscaling in the near future, success is in part hinged on the collection and sorting of waste clothing becoming much more sophisticated – and quickly.

More…

Circular Textiles

UK-based Colorifix aims to bring environmentally friendly fabric-dyeing solution to China and Southeast Asia in 2025

  • Biotech start-up will focus on markets in India and Sri Lanka next year, before making its move to China and Southeast Asia
  • Production life-cycle using its solution can help reduce carbon emission by 31 per cent, water consumption by 77 per cent and chemical usage by 80 per cent

Colorifix, a finalist for Prince William’s Earthshot prize, aims to bring its environmentally friendly fabric-dyeing solution to markets in China and Southeast Asia in 2025 to help tackle pollution in the garment manufacturing industry.  Circular Textiles

The biotech start-up uses DNA sequences from nature and microorganisms to create pigments that can be fixed onto fabrics in a way that significantly reduces water and chemical usage, as well as the carbon footprint in the dyeing process.

The UK firm will make its foray into the Asian markets from the first half of next year, starting with India, the world’s fifth-largest producer of textiles, and Sri Lanka, according to its chief operating officer Christopher Hunter. The firm is still in “very early stages” of establishing its presence in China, he added.

“China is a very important market for textiles,” Hunter said in a video interview on Tuesday. Circular Textiles

“We are aware that there are increasing environmental targets for the industry in China, which might in some way accelerate our entry. It won’t be before 2025.”

China announced in April last year that it aimed to recycle 25 per cent of its textile waste and churn out 2 million tonnes of recycled fibre by 2025, part of its big push to achieve peak carbon emissions by 2030 and carbon neutrality by 2060. That included promoting green and low-carbon production in the textile industry.

More…

Circular Textiles

The battery is the key factor for electric cars’ convenience and affordability. The battery is also the main source of anxiety and doubt for many drivers

It is obvious that the high price of electric cars is related to the battery.

Let’s see why. Electric cars: the battery determines the economic difference Electric cars are gradually winning over drivers, especially in Italy, that the energy transition is possible on a large scale.  Circular Textiles

However, the electric transition imposed by the European Union in a short time is not very encouraging for the switch from thermal engines to electric ones.

What makes electric cars less attractive is the high cost of eco-friendly vehicles, which are on average between 10,000 and 15,000 euros more expensive than a combustion car in the same segment and, as expected, not everyone can afford them.

How can the costs be lowered and what are they mainly due to? The answer is simple: to the batteries.  Circular Textiles

Andy Palmer, former operations director of Nissan and responsible for the first Leaf, confirmed this and also predicted a drop in prices in the next few years.

Cheap electric cars: we need smaller batteries and a change of mentality Andy Palmer, former operations director of Nissan, provided the solution to lower the costs of electric cars.

He said: “The solution for an affordable electric vehicle is not to wait for the technology to mature, it’s not necessarily playing with the chemistry: it’s simply using a smaller battery. But to have a smaller battery you need charging infrastructure, that’s the key.

A decent charging network including home chargers probably has around 15 million charging points and we are a long way from that at the moment.

Unless an effective infrastructure is achieved quickly, people will not naturally transition to electric vehicles.  Circular Textiles

People will continue to mention range anxiety and you won’t change that mindset. With a ubiquitous network, people won’t worry so much about battery life, they’ll know they can always plug into a charger and that’s when a smaller battery can be accepted.

That’s when you get the transformation.” However, not only a technical change is needed, but also a mental one by the consumers, as David Greenwood, expert in advanced propulsion systems at the Warwick Manufacturing Group, explained: “The key is not to buy an EV with more battery capacity than you need, if you spend a fortune on a car capable of 500 miles and then only drive 10 miles a day, you’re paying for the battery and all the systems, but not you will save on fuel to cover them.  Circular Textiles

A manufacturer could make three different module models and assemble them into eight different models to achieve economies of scale at the module level.

Something that would allow us to obtain economies of scale and introduce much larger cells.

While in the early days batteries like Tesla’s contained thousands of small cells, the future will see batteries containing hundreds of much larger cells.”

Circular Textiles

Korean petrochemical firms ramp up carbon fiber production

The South Korean petrochemical industry is ramping up the production of carbon fiber, a part of its focus on high value-added businesses to develop mid- to long-term growth engines amid a prolonged slump in the market.  Circular Textiles
According to multiple industry sources on Tuesday, Hyosung Advanced Materials Corp. plans to expand its carbon fiber production capacity, which currently stands at 9,000 tons per year, to 16,500 in 2024, 21,500 tons in 2025, and 24,000 tons by 2028.

The company has also decided to establish a new carbon fiber production entity, Hyosung Vina Core Materials Co., in Ba Ria-Vung Tau Province in southern Vietnam.
Toray Advanced Materials Korea Inc. also recently held a groundbreaking ceremony for the expansion of its carbon fiber unit 3 in Gumi City, North Gyeongsang Province.

The company plans to expand its annual carbon fiber production capacity to 8,000 tons by 2025 from 4,700 tons.  Circular Textiles
Carbon fiber is called “super fiber” as it weighs one-fourth of iron but is over 10 times stronger.

Demand is growing in many areas, including compressed natural gas (CNG), compressed hydrogen storage, automotive parts, and wind blades.

The market for carbon fiber, also dubbed the “rice of the future,” is expected to grow at nearly 10 percent on average annually.
Global demand for polyacrylonitrile (PAN) carbon fiber is expected to increase to 327,000 tons in 2035 from 112,000 tons in 2023, according to Japanese market research firm Fuji Keizai Co.  Circular Textiles
The recent decisions by petrochemical companies to enter the carbon fiber business come as they seek growth engines with high value-added products amid a sluggish market. Hyosung Advanced Materials, whose flagship product is tire reinforcement materials, posted sales of 783.3 billion won ($597.03 million) in the third quarter, down 20 percent from a year ago, and an operating profit of 35.7 billion won, down 46 percent.

Sales of tire reinforcements and seat belts and airbags fell 29 percent and 15 percent respectively from a year earlier to 426.5 billion won and 141.3 billion won each. The decline is likely due to the slowdown in the automotive industry.
Meanwhile, the carbon and aramid fiber segments saw solid demand and posted an 11 percent increase in sales that hit 90.7 billion won during the period.
The securities industry forecasts that Hyosung Advanced Materials’ operating profit from the carbon fiber segment will outperform that of the tire reinforcement business from the second half of 2024.  Circular Textiles
Increased solar power generation is also driving demand for carbon fiber. Recently, carbon fiber has been in demand for insulation materials used to produce polysilicon and ingots, which are key value chains in the solar industry.
Ceramic was used for insulation previously but is being replaced by carbon fiber for its short replacement cycle.
Hyosung Advanced Materials’ carbon fiber brand TANSOME? 

Coca Cola, Nestlé face scrutiny on recycled bottles claims

 

Dutch consumer watchdog Consumentenbond has joined European consumer organisation Beuc and other groups from 12 EU countries in a legal complaint against food and drink giants Coca Cola, Danone and Nestlé for misleading claims about recycling plastic bottles.
The groups on Tuesday filed a case to the European Commission and consumer protection authorities’ network CPC calling for an investigation into claims that plastic water bottles sold across Europe are ‘100% recyclable’ or ‘100% recycled’.  Circular Textiles

They also denounced the use of images suggesting that plastic bottles have no impact on the environment. The groups argue such claims are “factually incorrect” and do not comply with EU rules as they mislead consumers.

The recycling rate for PET plastic bottles is estimated to be 55% across the EU and the likelihood of it becoming a bottle again is around 30%, the groups say.

The claims also do not consider that virgin materials can be added during manufacturing and parts of a plastic water bottle, such as lids and labels, cannot be made from recycled plastic.  Circular Textiles

Drinks bottles are one of the top sources of plastic pollution on European beaches, the organisations noted and in October Dutch government inspectors said that the private sector is not doing enough to make sure more plastic bottles are collected.

“Using 100% recycled or recyclable claims or displaying nature images and green visuals that insinuate that plastic is environmentally friendly is misleading consumers.

Such claims however can be found on many bottles sold across Europe.

The problem is that there’s no guarantee it will be fully recycled once it’s in the bin,” said Beuc deputy director Ursula Pachl.  Circular Textiles

More…

Coca Cola, Nestlé face scrutiny on recycled bottles claims

One million tonnes of plastic additives pollute the world’s oceans each year

A new study has revealed that approximately one million tonnes of plastic additives leak into the planet’s oceans every year.

The report – conducted by EA Earth Action – reveals the scale of pollution caused by these chemicals on an annual basis, with the organisation warning that, without substantial changes to production and waste management, the leakage of plastic additives into oceans and waterways could increase by over 50 per cent by 2040.

The study – entitled ‘Adding It Up’ – further highlights that a significant portion of this pollution – approximately 116 kilotonnes – originates from plastic packaging materials alone.  Circular Textiles

EA Earth Action stresses the potential dangers this could pose to human health – the vast majority of additives found are untested, unregulated and have been linked to various health conditions such as obesity, cancer and fertility issues.

Everyday items such as textiles or vehicle tires provided a considerable contribution to the leakage into oceans at 37 and 35 kilotonnes respectively.

Publishing the findings ahead of the third session of the UN Global Plastic Treaty Negotiations (INC-3) – aimed at formulating a legally binding international treaty to tackle plastic pollution – EA Earth Action is calling for increased transparency on the composition of plastic products alongside the scaling of effective waste management practices across the globe.  Circular Textiles

Julien Boucher, Founder of EA Earth Action commented: “The findings of our report underscore the urgency of adopting a comprehensive approach to confront the challenge of plastic pollution and combat additive leakage effectively.

“The widespread inclusion of potentially harmful additives in plastics, combined with substantial amounts of mismanaged plastic waste worldwide, has created the toxic threat we face today.

“Addressing the problem with additives must be a key talking point at INC-3 if we are to protect the ecosystem and human health from its detrimental effects. Further research into these chemical compounds is critical to addressing the threats from the whole spectrum of plastic pollution.”  Circular Textiles

Calls to reduce plastic additives in oceans

EA Earth Action is calling on policymakers to select materials that are both more reusable and recyclable to help tackle the plastics crisis and drive towards a more circular economy.

The organisation has also called for further research on how and why plastic additives leak into the environment and the effects this has on the human body to enable governments worldwide to construct more effective prevention strategies.

Maria Westerbos, Founder of the Plastic Soup Foundation and Co-founder of the Plastic Healthy Council said: “The results of EA Earth Action’s Adding it up report are a sobering reminder of how additives toxify both our planet and our bodies. We should never forget that all these chemicals are added to plastics and, in that way, are released into the entire ecosystem, including our own bodies. We now must see action.”

More…

One million tonnes of plastic additives pollute the world’s oceans each year

APR and RecyClass Work to Align Design for Recycling Guidance
Continued efforts to drive harmonization of plastic packaging recyclability

The Association of Plastic Recyclers (APR) recently announced updates to the APR Design® Guide for Plastic Recyclability to align with RecyClass, the European based non-profit initiative focused on advancing plastics circularity. The APR Design® Guide will now state that 6% of EVOH is allowed for HDPE containers.  Circular Textiles

“Because the recycling process is very similar in both geographies, packaging will likely be processed similarly,” said Curt Cozart, APR COO. “Although some differences exist, APR Design® Guidance is nearly the same as RecyClass. The APR® Design Guide previously allowed for 5% EVOH in HDPE containers but will update to 6% to align with RecyClass Design for Recycling Guidelines.”

Through their respective Technical Committees, APR and RecyClass are accelerating global alignment of recyclability principles. In these groups, scientific data, gathered based on standardized testing protocols, is shared and serves as the base for discussions on uncovering the complexities of plastic packaging.  Circular Textiles

In addition to guidance on the use of EVOH in HDPE containers, guidance on the use of EVOH in PP containers has also been streamlined through this collaboration.

“To achieve a truly circular future for plastics, harmonization is essential,” commented Paolo Glerean, Chairman of RecyClass. “The real value of the collaboration between APR and RecyClass is evident in these latest recommendations, providing clearer guidance to the plastics industry globally. These joint efforts will allow the plastic packaging value chain to standardize their products on a larger scale and make the path towards the circular use of plastics more cost efficient.”

This activity is part of a continued effort between APR and RecyClass to reinforce their collaboration to drive worldwide harmonization of recyclability for all plastic packaging types, through a shared vision of science-based design for recycling guidelines and protocols for recyclability assessments.  Circular Textiles

This partnership will drive a unified, fact-based approach to recyclability, and bring clarity to the whole value chain.

The harmonization efforts are underway, taking into consideration the variations in recycling capabilities and infrastructure between the two regions.

More…

APR and RecyClass Work to Align Design for Recycling Guidance Continued efforts to drive harmonization of plastic packaging recyclability

Flake sorting –  Demystifying Chemical Recycling: An Emerging Solution or a New Set of Challenges? 09-11-2023

Circular Textiles

Flake sorting –  Demystifying Chemical Recycling: An Emerging Solution or a New Set of Challenges? 09-11-2023

Flake sorting

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Tomra presents new Innosort Flake

Its enhanced features enable simultaneous flake sorting by polymer, colour and transparency, achieving unmatched quality even from highly contaminated inputs.

With the introduction of the new Innosort Flake, Tomra provides the ideal flake sorting solution to help the industry recover more recyclable materials from any waste stream with maximum yield.  Flake sorting

Alberto Piovesan, Global Segment Manager Plastics at Tomra Recycling Sorting, explains: ”Given recycled content targets in Europe and elsewhere, the market needs to prepare for future demand. Recyclers need solutions to produce high-quality post-consumer recycled content in sufficient volumes.

At the same time, they strive for reliable sorting results and operational flexibility. With the new Innosort Flake, this is now possible.”  Flake sorting

Any colour, any polymer

Equipped with a powerful sensor combination, the new Innosort Flake sorts polymers by material type and colour, removing any impurities to create pure fractions.

Thanks to its advanced near-infrared (NIR) spectrometer, the machine precisely detects various polymers, allowing for the recovery of recyclable materials from highly contaminated infeed. With this technology, plastics recovered from mixed waste, for example, can be sorted for recycling, providing access to more recyclable materials that otherwise would be lost or downcycled for lower-grade applications. For instance, polyolefins (PO), such as polyethylene (PE) and polypropylene (PP), are often found comingled in the same waste stream. With the new Innosort Flake, mixed plastic fractions that have been shredded and washed can be sorted into clean fractions of PET, PP and PE and other materials that meet the quality requirements for extrusion and the creation of high-quality post-consumer recycled (PCR) content.  Flake sorting

Moreover, plant operators profit from the machine’s unmatched colour sorting performance. Its enhanced optics, with a changeable colour background and dual-sided high-resolution cameras, detect millions of colours and create single-colour fractions. Its high contrast imaging can even differentiate between white opaque and natural, transparent and translucent flakes, reducing material losses and maximizing yield.

Piovesan adds: ”The new Innosort Flake is designed to sort any colour, any polymer, at the same time. It levels the playing field for recyclers and gives them maximum flexibility to respond to the respective market demands. If an operator wants to purify PET this month and produce a clean blue PP next month, it is technically possible with the new machine. What’s more, it is cost-effective.”  Flake sorting

More…

Flake sorting

Borealis, TotalEnergies Start Up Baystar PE Joint Venture

New unit brings Borealis’ proprietary Borstar PE technology to North America and completed the partners’ integrated petrochemicals venture

Borealis and TotalEnergies recently brought on stream their ambitious Baystar joint venture’s new 1.3-billion lb/yr (625,000 m.t.) in Pasadena, Texas, which brings to North America Borealis’ proprietary Borstar 3G technology and more than doubles the current production capacity at Baystar’s site.

Referred to as Bay 3, the unit completes the partners’ integrated petrochemicals venture, which includes the expanded Bayport PE facility, including two existing legacy PE units producing 881.8 million lb/yr, and the 2.2- billion lb/yr ethane cracker at the TotalEnergies Platform in Port Arthur, Texas, brought on stream in mid-2022.

Borstar technology has been shown to produce advanced value-added polymers with enhanced sustainability by enabling light-weighting and the incorporation of greater amounts of post-consumer recycled materials in a variety of end products, serving the energy, infrastructure and consumer products industries. Flake sorting

According to Baystar president, Diane Chamberlain, “Borstar technology enables our technical, production, and sales teams to collaborate in the creation of the highly customized products our customers require to remain competitive and meet consumer demands” She notes that these PFAS-free materials, enable more than 50% post-consumer recycled material in some end products. Also, due to their broad molecular weight distribution, Borstar PE offers superior physical properties with no need for process aids or additives.

Said Borealis CEO Thomas Gangl, “The arrival of Borealis’ proprietary Borstar technology in North America by way of Baystar marks, in line with our owners’ strategies, a crucial step for us in becoming a global leader in advanced and sustainable chemicals and material solutions,” Expanding and deepening our footprint through Baystar enables us to better serve customers and partners by offering improved access to Borstar based products produced right here in North America.”  Flake sorting

More…

Flake sorting

Opinion: Time to clear up the ocean-bound plastic issue

We need to demystify ocean-bound plastic and educate people on its potential

We all know that plastic in our oceans is an environmentally devastating problem that is only getting worse. According to the UN’s Sustainable Development Goals Report, over 17 million tonnes of plastic entered the ocean in 2021, and that number is set to double or even triple by 2040. The collection and recycling of ocean-bound plastic has great potential to address this spread, but sadly, not enough businesses and consumers understand what it is, which has led to a general misunderstanding of the category.

For many, recycled ocean-bound plastic conjures up images of plastic being pulled directly from the sea or from around the neck of a sea turtle, which is simply not the case. Plastic pulled from the ocean has already been degraded by the salt and sun, making it very difficult to recycle at scale.  Flake sorting

At best, well-meaning companies try to engage with consumers by using this emotive but misleading imagery as a shorthand – and, at worst, bad actors in the industry deliberately conjure this image in order to greenwash or generate confusion.

Our operating definition of ocean-bound plastic is inspired by the pioneering work of Distinguished Professor of Environmental Engineering and 2022 MacArthur Fellow, Dr. Jenna Jambeck, and her team. They utilised various criteria in their research, and it is important to consider these factors together, rather than looking at one aspect of the problem in isolation.

The country or region lacks proper waste management infrastructure and collection incentives.

The infrastructure is being overwhelmed by population growth and/or increased tourism.

There is a significant risk to wildlife and biodiversity if plastic contaminates their ecosystem.  Flake sorting

It is found within 50km (30mi) distance of an ocean coastline or major waterway that feeds into the ocean.

The Prevented Ocean Plastic programme focuses on addressing these concerns in tandem, working with at-risk coastal communities to create an intervention before this plastic reaches our waterways, where it can cause immeasurable harm.

More…

Flake sorting

We’re supporting legal action against Coca-Cola, Nestlé and Danone for their misleading claims about recycling

Along with the Environmental Coalition on Standards (ECOS), we’re supporting the Bureau Européen des Unions de Consommateurs (BEUC) in filing a legal complaint to the European Commission against three food and drink giants, over their use of misleading ‘100% recyclable’ and ‘100% recycled’ claims on plastic water bottles sold across Europe.

What’s the problem?

We’ve likely all seen slogans on plastic water bottles, claiming that the bottle is ‘100% recyclable’ or ‘100% recycled’. However, claims such as these, commonly found on plastic water bottles all over Europe, are either vague, factually incorrect, or not substantiated, and may suggest that bottles can be recycled in an infinite circular loop, which is simply not true.  Flake sorting

Evidence shows that there is no such thing as truly circular plastic and that recycling – while less harmful than other methods of waste disposal – cannot solve the worsening crisis of plastic pollution. The process of recycling actually continuously degrades the properties of plastic, making ‘infinite’ recycling impossible. In fact, only 9% of plastic ever made has been recycled, and production of new plastic is now expected to triple by 2060.

These claims about recycling also fail to account for all the parts of a plastic water bottle, such as lids and labels, which are not made from fully – if at all – recycled plastic and are much less likely to be effectively recycled.

The reality is that single-use plastic is neither circular nor sustainable. Recycling can never catch up with the sheer volume of plastic produced on our planet.

Rosa Pritchard, ClientEarth lawyer

Quite simply, we are producing too much plastic, and people and planet are drowning in it. Recycling is not a satisfactory solution, and companies shouldn’t be implying to consumers that plastic bottles are ever a sustainable choice.  Flake sorting

What’s the legal action?

We’ve supported BEUC in raising an ‘external alert’ to the European Commission and the Consumer Protection Cooperation Network against Coca-Cola, Nestlé and Danone for suspected widespread infringement of consumer protection law.

An ‘external alert’ is an important tool that allows designated entities – such as BEUC – to submit complaints to the Consumer Protection Cooperation network and the European Commission, meaning they can submit evidence of business practices they suspect infringe consumer protection law directly to the enforcement authorities.

The external alert submitted here argues that the recycling statements on plastic water bottles, which are often reinforced by ‘green’ imagery and generic environmental catchphrases, may mislead consumers into viewing single-use bottles as a ‘sustainable’ choice, when this simply isn’t the case. The most sustainable way to consume water is using a refillable bottle and drinking tap water.  Flake sorting

The evidence is clear – plastic water bottles are simply not recycled again and again to become new bottles in Europe. A ‘100%’ recycling rate for bottles is technically not possible and, just because bottles are made with recycled plastic, does not mean they don’t harm people and the planet. Where waste can be recycled, consumers should keep up their good work. Recycling is less harmful than other disposal methods, like incineration or landfill. But it’s important companies don’t portray recycling as a silver bullet to the plastic crisis. Instead they need to focus efforts on reducing plastic at source. Companies are in a unique position to change how we consume but currently these claims – which we consider to be misleading – are making it hard for consumers to make good environmental choices.

Is recycling worthwhile?

Recycling is less harmful than plastic being incinerated or going into landfill. And consumers should still recycle wherever possible.  Flake sorting

But, the ‘recyclability’ of a plastic water bottle depends on lots of different external factors, such as local infrastructure when it enters the recycling system. In the EU, the recycling rate for plastic bottles is approximately 50%, with only 30% used to make new bottles. The remainder goes towards products like textiles, which are generally unrecyclable and more likely to end up in landfill, or an incinerator, causing pollution and contributing to climate change.

The combined effect of the claims on these bottles about recyclability risks persuading consumers across Europe that single-use plastic packaging does not harm the environment, while distracting attention from the urgent need to hugely reduce plastic production across the globe.  Flake sorting

More…

We’re supporting legal action against Coca-Cola, Nestlé and Danone for their misleading claims about recycling

 Demystifying Chemical Recycling: An Emerging Solution or a New Set of Challenges?

The escalating plastic pollution crisis and inefficiencies in the plastic recycling system have turned many against single-use plastics and led to national and state bans on some plastic packaging. Now, the fossil fuel and petrochemical industries have launched a category of plastic processing technology called chemical recycling or advanced recycling. The plastic industry describes it as a potential panacea that can clean up millions of tons of plastic waste produced annually. Is it everything claimed?

The Ocean Conservancy recently hosted a forum to discuss their findings after examining chemical recycling. The implications of this technology are intricate, and the technology is still evolving. However, the early evidence is that chemical recycling still requires immense energy, generating large amounts of planet-warming CO2. At the same time, it does not significantly reduce the volume of plastic toxins. Flake sorting

“Chemical recycling is an umbrella term that captures a suite of disparate technologies,” said Dr. Anja Brandon, Associate Director of U.S. Plastics Policy at the Ocean Conservancy. She suggested that fossil fuel and plastic companies fudge these terms to confuse consumers and policymakers. “These terms are constantly changing. Its ‘chemical recycling,’ ‘advanced recycling,’ ‘molecular recycling,’ and ‘renewable technologies.’ Different companies all use different terms.”

One clear message from the event was the importance of reducing the use of plastic. As much as 40% of plastic becomes single-use packaging, which accounts for much of the plastic pollution in the oceans and landfills. Flake sorting

“Recycling mitigates the harm of waste and extraction, but not as much, of course, as reuse and certainly reduction is our primary strategy,” said Lynn Hoffman, Co-President of Eureka Recycling in Minneapolis and National Coordinator for the Alliance for Mission-Based Recyclers.

Hoffman noted that mechanical recycling is not without its environmental flaws but suggests that most plastics, especially single-use plastic packaging, are not recycled because of the broken economics of today’s system.

It’s often cheaper to use virgin plastic because of the complexity and cost of sorting and processing plastic. Flake sorting

More…

 Demystifying Chemical Recycling: An Emerging Solution or a New Set of Challenges?

Creating a Plastics Circular Economy in the Food Industry

Recently, there has been a push for the food industry to trade plastics for new packaging alternatives. However, as industry leaders work together to lower the carbon footprint of food packaging, it’s imperative to take a fact-based approach to the sometimes polarizing topic of plastic.

The concept of simply eliminating so-called problematic materials sounds like a quick and easy solution; however, these reflex reactions to misguided findings and policies just further complicate the problem. In most cases, this shifts the issue to a new material, which has its own challenges.  Flake sorting

The design of plastic materials and recycling technologies has continued to advance, making plastics, such as polystyrene (PS), far more eco-friendly than many people realize.

What makes a material sustainable?

One way to understand the full impact and environmental costs of a product is by using a lifecycle assessment, or LCA. A full LCA examines each step of the product’s entire cycle. It accounts for all energy, raw materials, and emissions involved at each stage of a product’s life. Only when we understand a product’s full life cycle can we accurately compare our options.

However, once a product is produced, that’s not the end of its existence. Additional inputs often add to its life cycle impact at other stages along the way to fulfilling its purpose. For example – shipping and distribution. The impact of shipping lighter materials, such as plastic, will be significantly lower as opposed to heavier materials, like metal or glass, due to the reduced fuel use.  Flake sorting

While an LCA is all-inclusive, there are methods to break down the assessment into separate, trackable portions. The product’s carbon footprint (PCF), for example, is specifically the equivalent amount of CO2 that is released into the earth’s atmosphere as a result of a product’s production, use, and afterlife. Product carbon footprint can be a very useful metric for estimating a product’s environmental impact since CO2 is a major contributor to climate change.

After use, the final resting place for the material contributes to the footprint, too. This can help demonstrate the benefits of circularity. If materials end up in landfills, each step of its life and all the inputs used to make that product need to be repeated and made again. However, if it can be recycled, the original inputs used to create the product stay in the value chain, reducing the need for that environmental impact to be repeated. Closing the loop with waste prevention and recycling allow for the life cycle of this valuable material to be infinite. To be repurposed and reused, again, and again. Flake sorting

More…

Creating a Plastics Circular Economy in the Food Industry

Lenzing Advances Circularity Through Strategic Industry Partnerships and Value Chain Innovation

A strong commitment to achieving textile circularity, forging industry partnerships, and realizing value chain innovation are infused in Lenzing and the TENCEL™ brand’s strategic DNA. This year, the company continued to introduce exciting collaborations and initiatives, launching innovative products and creating added value for supply chain partners.

Incorporating TENCEL™ branded fibers, Japanese denim mill Kaihara and Lenzing have elevated their long-standing partnership this year, developing several innovative denim garments with finishing technology by Jeanologia. The capsule collection showcases Kaihara’s craftsmanship and the versatility of TENCEL™ fibers in high-end denim fashion worldwide.  Flake sorting

Lenzing and Kentaur also launched a collection of uniforms for culinary professions. These innovative uniforms are made from a blend of 50% TENCEL™ branded lyocell fibers with REFIBRA™ technology and 50% recycled polyester, to give textile waste a second life while maintaining a high level of quality and comfort.

Regarding fibers, Lenzing has extended the REFIBRA™ technology to LENZING™ ECOVERO™ branded viscose fibers with 20% of recycled content, and announced the expansion of the production of their EU Ecolabel certified[1] responsible viscose fibers at Lenzing’s Purwakarta site in Indonesia. The site will also produce LENZING™ ECOVERO™ black specialty fibers by the end of 2023.  Flake sorting

To address the industry’s increasing supply chain complexities, Lenzing partnered with supply chain solutions company project44™ to pioneer a real-time ocean shipment tracker that aims to enhance the transparency of the global fiber supply chain through greater carbon emission visibility. The tracker empowers Lenzing’s customers with accurate real-time insights on fiber orders, supporting Lenzing’s commitment to digital transformation and supply chain transparency in textiles and nonwovens.

The launch of the pilot “Start with the Original” campaign in China strives to enhance awareness of the correct usage of trademarks to safeguard industry partners and consumers. Harold Weghorst, Global Vice President of Marketing & Branding, Lenzing AG reaffirmed the education and training initiatives of the campaign that will help sustain a healthy business environment in the domestic ecosystem.  Flake sorting

More…

Lenzing Advances Circularity Through Strategic Industry Partnerships and Value Chain Innovation

PCR packaging – Mura Technology’s flagship advanced plastics recycling plant opens in Teesside 08-11-2023

Flake sorting

PCR packaging – Mura Technology’s flagship advanced plastics recycling plant opens in Teesside 08-11-2023

PCR packaging

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Mura Technology’s flagship advanced plastics recycling plant opens in Teesside

MURA Technology’s first site, ReNew ELP, which turns ‘unrecyclable’ plastics that would usually be sent to incineration or landfill into liquid hydrocarbon products, has begun commissioning.

Based at the Wilton International industrial site in Teesside, UK, the facility uses a novel approach called Hydrothermal Plastic Recycling Solution (HydroPRS) to convert waste plastics that cannot be processed via traditional mechanical means, such as flexible films and multi-material rigids, back into the chemical and oil products they were made from. These in turn can then be used as feedstocks in the manufacture of new plastics and other materials.  PCR packaging

Mura says the recycling process takes just 30 minutes, and it works by using supercritical water – water under high pressure and high temperature – to help break down the carbon-carbon bonds in plastic.

First, the plastic is shredded and any contaminants such as grit, glass and metal are removed. The shredded plastic mix is then melted and pressurised, before supercritical steam is applied.

The mix is further heated, and plastics are broken down into liquid hydrocarbons and gas. After the conversion, energy reclaimed from depressurisation is used to drive product separation, while the recovered process gas is reused to generate the critical steam.

The end products span a range of valuable, liquid hydrocarbon products including naphtha, distillate gas oil, and heavy gas oil which is used to make chemicals, oils, speciality plastics and wax.  PCR packaging

Vitally, new materials made from the recycled feedstock are suitable for use in food-contact packaging material. This is currently a problem area for mechanical recycling systems whose products do not meet European Food Standard Agency requirements.

Described as a “world-first” by Mura, the facility, which was awarded a £4.42m (US$5.5m) grant from Innovate UK, aims to process about 20,000 t/y of plastic waste, rising to 80,000 t/y when the site is fully complete. This will reduce CO2 output by an estimated 120,000 t/y compared to incineration. And, as there is no limit to the number of times the same material can be recycled, HydroPRS has the potential to significantly reduce single-use plastics and permanently increase material circularity in the plastics industry, the firm said.  PCR packaging

Mura expects to deliver the first recycled hydrocarbon products from the plant to their off-take customers in early 2024.

Steve Mahon, Mura Technology’s CEO, hailed the opening of the new facility as “a ground-breaking” achievement and the culmination of four years of dedication. “Our HydroPRS process is unlocking a new market for plastic waste, creating value and keeping both plastic and carbon in circularity,” he said. ”The technology works alongside existing mechanical recycling to ensure no plastic types are considered ‘unrecyclable’ and require incineration or landfilling.”

Along with the Teesside plant, the firm has a licencing agreement with Mitsubishi Chemical Corporation (MCC) which is developing a 20,000 t/y HydroPRS plastics recycling facility in Japan.   PCR packaging

Mura is also eyeing potential sites in the USA and Germany, as it looks to recycle one million tonnes of plastic annually by the end of the decade.

Plastic problem

Poor plastic waste management has become such a problem globally that around eight million tonnes of it ends up in our oceans each year. To help industry make the changes needed to curb the spread of more plastic waste, trade body Plastics Europe has recently revealed a “radical plan” to completely redesign the European plastics sector.

In its report, the organisation recommends a shift towards circular practices such as recycling, biomass-based production, and carbon capture, as well as investing in joint infrastructure for hydrogen, renewable energy, and CCS. It also calls on the EU to develop an equivalent to the US Inflation Reduction Act (IRA) to support climate and low-carbon programmes.    PCR packaging

More…

PCR packaging

Innovation and efficiency in the production of PET and rPET bottles and preforms: the partnership between PDG Plastiques and Piovan

In the latest edition of the Spotlight, Piovan Group tells us about its partnership with PDG Plastiques. At a time when innovation and efficiency are key words, companies are constantly looking for improvements. This includes French company PDG Plastiques, specialising in the design and production of PET preforms, bottles and containers. With two production plants and an annual output of over 2.2 billion preforms, PDG Plastiques is a leader in its field. But what are the enablers of this success?  PCR packaging

The needs of PDG Plastiques

With an eye for innovation, PDG Plastiques has faced increasing challenges related to the need to combine production efficiency with the use of recycled raw materials in a closed loop, always with the ultimate goal of a top-quality finished product. PDG needed a technology partner that could provide advanced solutions tailored to its specific needs. Employee training was also a key factor.

The solution provided by Piovan

Piovan, the world’s leading supplier of industrial automation systems, was the answer to these needs. The solution package provided to PDG Plastiques is a real technological enabler:

  • Winfactory 4.0: advanced software for production process control and management, which eliminates human errors and ensures production repeatability.  PCR packaging
  • Winfactory includes Winenergy, an energy efficiency monitoring system that provides a comprehensive analysis of energy consumption in real time, and Winflo, a tool for monitoring and controlling industrial cooling solutions, which turns data into useful information for optimising operations.
  • Condenso: an oil condenser specially developed for the plastic recycling process. In addition to removing VOCs (Volatile Organic Compounds) from the process air during dehumidification, it also reduces energy consumption to a minimum thanks to a series of technological measures, including:
  • A heat exchanger that transfers energy from the incoming hot air to the outgoing air, reducing the thermal gap with the dehumidifier with lower costs for both cooling and heating.  PCR packaging

More…

David Bankson of Fortis provides insights into PCR packaging’s growth

In an exclusive interview, Bankson highlights PCR packaging’s central role in addressing sustainability and reshaping the packaging industry’s environmental impact.

n an era where environmental concerns are paramount, the rise of post-consumer recycled (PCR) packaging is nothing short of a packaging industry revolution.

This innovative approach provides solutions to some of the most pressing sustainability challenges, redefining how we perceive packaging materials and their environmental impact.  PCR packaging

To gain deeper insights into this transformation, we spoke with David Bankson, Director of Flexible Packaging & Shrink Sleeves at Fortis Solutions Group, a company that’s taking the lead in sustainable packaging innovation.

Redefining PCR packaging

PCR packaging is not merely a recycling initiative; it’s a comprehensive approach that repurposes post-consumer materials and transforms them into valuable packaging solutions.

This approach leverages materials such as polyethylene terephthalate (PET) and low-density polyethylene (LDPE) – two of the most common resins in flexible packaging – to create environmentally conscious packaging that meets the stringent demands of modern consumers and communities.  PCR packaging

David Bankson explains, “PCR content in flexibles comes in the form of polyethylene terephthalate (PET) and low-density polyethylene (LDPE) solutions, two of the most common resins in flexible packaging today. PET is the most widely available recycled resin due to the significant infrastructure in recycling clear PET beverage bottles.”

PCR packaging’s remarkable evolution

One of the remarkable aspects of PCR packaging is that it is nearly indistinguishable from packaging made with brand-new materials. Thanks to advances in recycling technologies, PCR resins, especially chemically recycled PET, have achieved a level of parity with their virgin counterparts.  PCR packaging

More…

PCR packaging

The prices of metals used in electric vehicle batteries have plummeted this year, after soaring in 2022

Lithium, nickel and cobalt are now among the worst performing commodities, as EV sales growth slows down and supply from various countries increases. This is a relief for car makers and battery producers, who can lower their costs and prices. However, it also reflects the challenges of balancing supply and demand in a fast-changing market.

Lithium prices have dropped by almost 70% this year, while nickel has fallen by around 40%. Cobalt also declined. These metals are essential for making batteries that power electric vehicles, which are expected to dominate the car market in the future. However, the demand for these metals has not kept up with the supply, which has expanded rapidly in China, Indonesia and the Democratic Republic of Congo. PCR packaging

Electric vehicle sales are still growing, but not as fast as before. Higher interest rates and uncertain economic conditions have dampened consumer demand. In China, the largest EV market, sales growth slowed down compared to last year. As a result, there is a “huge buildup” of Chinese-made batteries, which exceeds demand by two times, according to analysts from ANZ Group Holdings Ltd. Battery makers have cut down their production, and the prices of lithium, nickel and cobalt are likely to stay low in the near term, the analysts said.  PCR packaging

The lower metal prices are good news for automakers and battery makers, who can benefit from lower costs and pass them on to consumers. For example, BYD Co, China’s largest EV maker, and Contemporary Amperex Technology Co, China’s top battery maker, have both profited from lower lithium prices.

The metal prices have also been affected by several developments in the production side. China has increased its lithium mining, while Indonesia has become a major source of cheap nickel, thanks to Chinese-financed plants. More cobalt is also being produced, especially in the Democratic Republic of Congo and Indonesia.

PCR packaging

New ITC Packaging technology injection moulds thin-wall PET containers in single step

ITC Packaging has worked with BMB SPA and Novapet to unveil TWI-PET, a new technology that produces thin-wall, flexible PET packaging in a one-step injection moulding process.

The system produces transparent flexible packaging that reduces wall thickness by 15% compared to other injection moulded containers – optimizing the weight of the pack and the amount of raw material needed to produce it.  PCR packaging

Initial industrial tests have reportedly achieved high performance and efficient energy use by reducing the injection cycle by up to 10%. Up to 30% recycled food-grade PET can be utilized, the company continues – helping customers align with legislation across Europe.

Containers produced with TWI-PET can also feature IML decoration with labels made of PET or PP, both of which are said to be recyclable. The resultant packaging is set to apply to dairy products, nuts, dried food, sweets, and other food that requires highly transparent, heat-sealed, and high-barrier packaging.

The technology made its debut at Fakuma 2023 – as did a lightweight, thin-wall, injection compression moulded polypropylene cup from Netstal.  PCR packaging

Earlier this year, ITC Packaging’s Bio2Bio bioplastic solution was implemented into its blow-moulded container portfolio for the food and cosmetics markets. PCR packaging

More…

New ITC Packaging technology injection moulds thin-wall PET containers in single step

Will the fashion industry outgrow PET bottles if chemical recycling for textiles takes off?

As concerns about fast-fashion waste gain more attention, well-funded startups and longstanding chemical companies are starting to scale up the textile recycling market.

The problems associated with apparel waste, intensified by fast fashion, have been piling up for years and gaining increased attention. A site in Chile’s Atacama Desert has become known for mountains of used apparel, and study after study shows the potential effects of plastic microfiber pollution on ecosystems and human health.

Many apparel brands now use polyester made from post-consumer PET bottles in an effort to improve the sector’s sustainability.

But using waste PET as apparel feedstock is “not a perfect solution,” said Rachel Kibbe, CEO of the consultancy Circular Services Group.  PCR packaging

In 2022, along with resellers, fashion brands and other supply chain partners, Kibbe convened the American Circular Textiles group to advocate for new fashion policies.

“It has been a topic of importance in our industry for a while,” said Kibbe, referring to using bottles as textile feedstock. Textile suppliers and brands began labeling their products as recycled, which she said “made brands feel good at first.” But because textile-to-textile recycling technology is still in the early stages, this may risk confusing customers about how to manage their worn-out clothes and leaves landfill or incineration as the likely end-of-life option.  PCR packaging

In the first 15 years of this century, the amount of apparel produced doubled while the amount of time consumers kept clothes in their wardrobes fell by 40%, according to 2017 data compiled by the World Bank. In recent years, apparel resellers have found profitable ways to extend apparel lifecycles. But much of the industry’s wastefulness can’t be undone. U.S. EPA data shows that the amount of clothing and footwear in the MSW stream has grown from an estimated 6.47 million tons in 2000 to 11.9 million tons in 2015.

More…

Will the fashion industry outgrow PET bottles if chemical recycling for textiles takes off?

Lenzing sees no end to current slump

Company implements comprehensive performance programme in response to lack of market recovery.
Cellulosic fibre producer Lenzing reports that an anticipated recovery in the markets relevant to its business has so far failed to materialise.A continued sharp increase in raw materials and energy costs and very subdued demand is having a negative impact on the company’s sales, which in the first three quarters of 2023 fell by 5.3% year-on-year to €1.87 billion, primarily due to lower fibre revenues, although pulp revenues were up. Earnings for the period fell by 16.7% year-on-year to €219.1 million and the company recorded a net loss of €96.7 million, compared to profit of €74.9 million in the first three quarters of 2022.  PCR packaging“We already launched an ambitious cost-cutting programme at the end of 2022 which has delivered the expected results ahead of schedule,” said Lenzing Group CEO Stephan Sielaff. “Building on this, we are currently implementing a holistic performance programme with a focus on measures to boost profitability and cash flow generation as well as leveraging growth potential in the fibre markets through targeted sales activities.”Cost reductions will now derive in part from a reduction in personnel costs, which will be reduced by up to €30 million by not filling positions that fall vacant due to retirement and natural attrition, as well as by staff reductions. PCR packagingFor the Austrian sites in Lenzing and Heiligenkreuz, negotiations are currently underway with the works council concerning a social plan which is scheduled to commence in the first quarter of 2024.

In addition, after the successful conversion of a production line in Nanjing, China, in the first quarter of 2023, Lenzing has now completed its conversion and modernisation measures at its site in Purwakart, Indonesia, to convert to speciality viscose and significantly reduce emissions. Viscose fibres produced in Indonesia under the Lenzing Ecovero and Veocel brands now carry the EU Ecolabel for environmentally responsible products and services.  PCR packaging

More…

Lenzing sees no end to current slump

Plastic waste – Chemical recycling ‘not the miracle cure’ for plastic waste 07-11-2023

PCR packaging

Plastic waste – Chemical recycling ‘not the miracle cure’ for plastic waste 07-11-2023

Plastic waste

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

German exports fall by 7.5% YoY, imports drop by 16.6 % YoY during Sep

INSIGHTS

  • German exports were down by 2.4 per cent and imports dropped by 1.7 per cent month on month on a calendar- and seasonally-adjusted basis in September.
  • Exports fell by 7.5 per cent and imports by 16.6 per cent year on year.
  • After calendar and seasonal adjustment, Germany’s goods exports were worth €126.5 billion and imports worth €110 billion in the month.

German exports were down by 2.4 per cent and imports dropped by 1.7 per cent on a calendar- and seasonally-adjusted basis in September this year compared with August.

Based on provisional data, the Federal Statistical Office (Destatis) reported that exports decreased by 7.5 per cent and imports fell by 16.6 per cent year on year (YoY) during the month. Plastic waste

After calendar and seasonal adjustment, Germany exported goods worth €126.5 billion and imported goods to the value of €110 billion in September.

Related News

The foreign trade balance showed a surplus of €16.5 billion in September. The calendar- and seasonally-adjusted surplus stood at €17.7 billion in August this year and €5 billion in September.  Plastic waste

On a calendar- and seasonally-adjusted basis, Germany exported goods worth €69.8 billion to the member states of the European Union (EU) in September, while it imported goods worth €58.7 billion from these countries in that period.

Compared with August this year, calendar- and seasonally-adjusted exports to EU nations dropped by 2.1 per cent and imports from these countries fell by 2.6 per cent.

The value of the goods exported to euro area countries in September totalled €48.8 billion (minus 2.4 per cent), and the value of the goods imported from these countries was €38.9 billion euros (minus 3.8 per cent).  Plastic waste

Exports of goods to countries outside the non-EU countries amounted to €56.7 billion in September, while imports from these countries totalled €51.3 billion on a calendar- and seasonally-adjusted basis. Compared with August this year, exports to non-EU countries declined by 2.8 € and imports from such countries fell by 0.6 per cent.

Most German exports in September were to the United States. After seasonal and calendar adjustment, exports of goods to the United States during the month were down by 4 per cent compared with August, with the value of exports dropping to €12.8 billion.

Exports to China fell by 7.3 per cent to €7.7 billion and exports to the United Kingdom rose by 2.3 per cent to €6.3 billion.  Plastic waste

Most imports during the month were from China. Goods to the value of €13 billion were imported from there, representing a 0.9-per cent decrease month on month (MoM) after calendar and seasonal adjustment.

Imports from the United States rose by 0.5 per cent to €7.7 billion. Imports from the United Kingdom increased by 5.2 per cent to €3.2 billion during the month.

Exports to Russia in September this year declined by a calendar- and seasonally-adjusted 11.2 per cent MoM to €0.6 billion and by 41.7 per cent YoY. Imports from Russia rose by 7.5 per cent MoM to €0.2 billion, and were down by 89.4 per cent YoY.

More…

German exports fall by 7.5% YoY, imports drop by 16.6 % YoY during Sep

Oceana: Coca-Cola and Pepsi’s plastic packaging use increases by hundreds of millions of pounds

Oceana calls on both companies to increase reusable packaging and reduce single-use plastic, after Ellen MacArthur Foundation report reveals significantly increased plastic use and limited progress in meeting recycling goals

Oceana analyzed data[1] from the Global Commitment 2023 Progress Report released earlier this week by the Ellen MacArthur Foundation, and found that the two top polluting brands, according to the Break Free From Plastic Brand Audit, increased the amount of plastic used by hundreds of millions of pounds on a year over year basis. The Coca-Cola Company increased its use of plastic packaging by over 6% or over 454 million pounds (206,000 metric tons) to a reported 3.43 million metric tons in 2022. PepsiCo increased its use of plastic packaging by 4% or over 220 million pounds (100,000 metric tons) to a reported 2.6 million metric tons in 2022. Plastic waste

This increase coincides with additional data in the Ellen MacArthur annual report that shows the companies made only marginal progress towards meeting pledges to increase recycled content in their plastic packaging and to decrease their use of virgin plastic packaging. And, both companies reported no progress on having more plastic – by weight – in reusable packaging. Coca-Cola disclosed that this percent was just 1.3% in both 2021 and 2022 and Pepsi, for the second year running, released no data for this metric. The companies have pledged to increase the volume of beverages they sell in reusable packaging by roughly 10-percentage points by 2030.

Oceana released the following statement from Matt Littlejohn, Senior Vice President, Strategic Initiatives:

“It is unacceptable that Coca-Cola and Pepsi are increasing their use of plastic by hundreds of millions more pounds year over year.  Plastic waste

The companies’ efforts and pledges are not solving this problem. The best way for Coca-Cola and Pepsi to stop this relentless growth in plastic is to dramatically increase the use of refillable bottles – which can be used up to 50 times if made of glass. Just a 10% increase in refillable bottles in all coastal countries in place of single-use plastic could reduce marine plastic bottle pollution by 22%.

Unfortunately, despite commitments to increase reusable packaging, both companies are falling short. This doesn’t have to be a daunting task. Refillable bottle systems exist – at scale – in many countries around the world. Consumers in existing markets buy them, prefer them, and return them for a small deposit. Coca-Cola has said that 93% of their reusable packaging is returned to the point of sale.  Plastic waste

More…

Plastic waste

Chemical recycling ‘not the miracle cure’ for plastic waste

Where does pyrolysis fit in the waste hierarchy?

Pyrolysis is not a ‘future-proof’ solution in the battle against plastics, insists Zero Waste Europe. The group argues in a new report that relying on the chemical process creates a ‘leaky loop’ rather than a circular economy. 

‘Even in the best scenario, only 2% of today’s plastic waste fed into pyrolysis will actually make the round trip into the steam cracker and then be recycled,’ writes Zero Waste Europe (ZWE).  Plastic waste

Furthermore, it argues, the process produces new, unwanted, and toxic hydrocarbons. ‘All plastics, though notably the polyolefins which are identified as ideal pyrolysis feedstocks, do not simply revert back to the precursor material from which they were formed,’ the report says.

‘Instead, they produce a wide variety of products due to aggressive chemical substances, known as free radicals, splitting from the plastic and re-combining in unwanted forms.’ These pyrosynthetic hydrocarbons lower the product oil yield and impair its quality, it adds.

High contamination

ZWE believes ‘chemical recycling’ is not the answer for difficult-to-recycle plastic waste streams. Highly mixed, unwashed or difficult-to-recycle plastic waste streams, such as automotive shredder residue and computer casings, result in a pyrolysis oil with substantially increased levels of contamination.  Plastic waste

‘The universal laws of physics and chemistry that govern pyrolysis are unlikely to change because of marketing pressure,’ the report states. ‘Decision makers would be sensible to accept that pyrolysis is not the wonderful miracle they need merely because no other back-end solution exists.’

It claims the laws of thermodynamics dictate that the most sensible solution to minimising plastic waste lies in upstream intervention. ‘This means putting investment into making plastic products less complex, less contaminated, and more recyclable,’ the report concludes.

More…

Plastic waste

New batteries for electric cars and wearables, backed by multi-million US$ funding, are both fire resistant and flexible

Anthro Energy’s flexible energy storage systems will be used in next-generation electronic devices and are currently being sold to the first wearable manufacturers.
The development team has identified promising applications for the fireproof batteries, particularly in electric vehicles and laptops. By integrating them into belts, straps and other “dead spaces”, Anthro batteries are expected to extend the service life of devices by 2 to 5 times. Plastic waste

Batteries are regarded as crucial technologies in the battle against climate change, particularly for electric vehicles and storing energy from renewable sources. Anthro Energy’s novel flexible batteries are presently available to wearable manufacturers and could be employed in a variety of areas, including electric cars and laptops.

The innovative batteries score well in fire safety, thanks to new materials and design features that eliminate internal and external mechanical safety risks like explosions. Many of today’s batteries, such as lithium-ion batteries, contain a flammable liquid as an electrolyte.

Anthro Energy’s David Mackaniac and his team have created a flexible polymer electrolyte that is malleable like rubber. The new technology provides increased design flexibility for use across a range of devices, with adaptable shapes and sizes to suit specific applications.

The batteries are highly durable, capable of enduring tens of thousands of bending cycles without any decrease in performance. Plastic waste

More…

Plastic waste

Nylon demand falls across major end-uses; China exports pressure margins – AdvanSix CEO

AdvanSix is seeing global nylon demand declines across most major end-uses, Erin Kane, CEO of the integrated US-based nylon 6 producer said during the company’s third-quarter earnings call on Friday.

“Overall, we see demand declines across most key end markets, leading to further margin compression in the industry,” Kane said.

In North America, the higher interest rate environment is unfavourably impacting building and construction end markets, she said.  Plastic waste

The high rates are also impacting consumer spending, with implications for nylon in packaging applications, she said.

However, auto has been a more “resilient” end market for AdvanSix, with the recent US auto worker strikes only modestly impacting engineered plastics demand, she said.

Meanwhile, low-priced imports are creating “competitive intensity”, she said, noting in particular exports from China.

“We are seeing China’s global nylon exports reach all time-highs” amid that country’s slower economy, thus putting pressure on nylon prices and margins, she said.

The company expects nylon industry margins to remain at “trough levels” through year-end, due to the unfavourable supply and demand conditions, she said.

With the softness across the key nylon end market in North America, AdvanSix would “continue to leverage various sales channels to meet demand where it exists, including a higher share of exports”, added chief financial officer Michael Preston.

On the positive side, underlying agriculture industry fundamentals are expected to remain favourable, boding well for ammonium sulphate (AS).  Plastic waste

AS is a by-product of AdvanSix’s integrated nylon production process.

In North America, “the underlying fundamentals continue to support firm fertilizer demand, moving forward”, Kane said, adding: “Our current order book is robust”.

As for acquisitions, “accretive M&A has always been part of our framework” and the company continues to evaluate opportunities, she said, adding: “This is an interesting time” for M&A.

She was responding to an analyst on the call who suggested that AdvanSix, with its healthy balance sheet, should have the opportunity to expand with “bolt-on” deals in chemical intermediates, specialties or other products. Plastic waste

More…

Nylon demand falls across major end-uses; China exports pressure margins – AdvanSix CEO

Bloomberg Asks Why Electric Cars Today Are So Huge

The UK has a long tradition of small cars, exemplified by the original Mini but including a gaggle of MGs, Triumphs, Humbers, Hillmans, Cortinas, Austins, and the like. Mostly they were small because raw materials were scarce after World War II, but also because Britain taxed cars based on horsepower. Smaller cars were lighter, which means they could make do with less powerful engines. While all of that is true historically, it does not explain why most electric cars sold in the UK today are so big and heavy.  Plastic waste
Bloomberg correspondents Olivia Rudgard and Kyle Stock spent some time driving around London behind the wheel of an Ora Funky Cat. At just over 4 meters (13 feet) in length, the four door, five passenger hatchback proved to be an able and efficient vehicle for use in that environment. For some perspective on size, the Maxda MX5 — known as the Miata in North America — measures 12.8 feet in length. [Note: The Funky Cat appears to be very similar in size to a first-generation Nissan LEAF.]
Of the 72 electric cars available in the UK, nine have batteries with a capacity under 50 kWh. (Just two EVs in the US have such small batteries.) Between 2013 and 2022, new sales of every type of car declined in the UK — except SUVs, whose sales have risen 75% over that period according to the Society of Motor Manufacturers and Traders (SMMT). In August, tests by Which?, a consumer group, identified 161 cars too big for standard UK parking spaces, up from 129 in 2018.  Plastic waste
Small cars like the Fiat Punto and the Ford Fiesta have been discontinued and replaced with SUVs in recent years, says Ralph Palmer, UK electric vehicles & fleets officer at Transport & Environment, which tracks the new and used car markets. “They’re seeing that there are great profit margins to be made from selling a massive SUV for a far higher margin, but selling fewer of them,” he said.
Electric Cars — How Much Is Enough?
This shift in the marketplace, especially when it comes to electric cars, is creating a dearth of options for commuters looking to buy only as much car as they need. The Ora Funky Cat with its 48 kWh battery has a range of 320 kilometers (about 200 miles). As Rudgard and Stark discovered, that is more than ample range for urban driving. After a weekend of shopping and hauling furniture from IKEA, they still had nearly a 50% state of charge remaining in the car’s battery. The car’s dimensions mean it is closer in size to those iconic British cars of old, which is a plus in crowed urban environments where a car can be more of a logistical nightmare than a convenience.  Plastic waste

More…

Bloomberg Asks Why Electric Cars Today Are So Huge

Sage Automotive Interiors Partners With US Startup NFW

Sage Automotive Interiors has partnered with Peoria, Ill.-based startup, NFW, a producer of a plastic-free, plant-based leather alternative for car interiors. This strategic partnership between Sage Automotive Interiors, part of the Asahi Kasei Group, and NFW, a leading global provider of innovative and functional materials for the automotive interior — enables another major step to support global automotive OEMs in reducing the environmental burden of the automobile lifecycle.  Plastic waste

NFW was founded in 2015 and has developed the only platform capable of producing precision-engineered, all-natural (zero plastic) leather, foam, and textiles to replace animal and petrochemical-based materials. MIRUM®, the company’s patented leather alternative, is made from natural rubber, natural fibers, plant oils, natural pigments, and minerals. MIRUM is bio-neutral and can be safely returned to the Earth or recycled by NFW at the end of its lifetime. The material offers superior durability and quality that can replace traditional animal-based or synthetic leather products without the use of any polyurethane or other coatings.

Sage is engaged in the development, manufacturing, and sales of innovative functional materials used in automobile interiors globally. Since its acquisition by Asahi Kasei in 2018, Sage has continued to strengthen its business activities in Europe and China through mergers and acquisitions in parallel to expanding its lineup of growth-potential materials such as suede and synthetic leather.  Plastic waste

As one of the leading global suppliers in the car seat fabric market, Sage has a strong presence among automakers and suppliers.

Luke Haverhals, CEO and founder of NFW, said: “Over time, our partnership with Sage will allow consumers to apply the same decision-making process that they use in their homes, in their cars as well — the most sustainable option will be available to them. The kind of impact that matters to the planet has to happen at scale, not just around the edges.”

More…

Sage Automotive Interiors Partners With US Startup NFW

Recycled cellulosic-fibres – Japan: Scientists develop self-healing, stronger and partially biodegradable plastic 06-11-2023

Plastic waste

Recycled cellulosic-fibres – Japan: Scientists develop self-healing, stronger and partially biodegradable plastic 06-11-2023

Recycled cellulosic-fibres

Petrochemicals BGPET – Goldman Sachs says the Israel-Hamas war could have major implications for Europe’s economy

More…

Recycled cellulosic-fibres

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

New partnership for recycled man-made cellulosic fibres

SaXcell and Birla Cellulose sign Memorandum of Understanding for recycled fibre production to accelerate circularity.
Textile recycling innovator SaXcell has signed a Memorandum of Understanding (MoU) with Aditya Birla Group’s, Birla Cellulose, one of the world’s largest manufacturers of man-made cellulosic fibres. The MoU paves the way for the expansion of collaboration between the two companies for production of recycled man-made cellulosic fibres. SaXcell’s textile waste pulping technology combined with Birla’s advanced wet spinning expertise results in high quality sustainable SaXcell recycled fibres, serving the circular textile needs of customers at commercial scale.Commenting on the development, Mr Erik van der Weerd, CEO SaXcell, highlighted that this collaboration fits SaXcell’s vision to set up a robust circular textile supply chain based on partnership and mutual commitment. He explains: “To address today’s social and environmental challenges of the textile industry, global collaboration is imperative.  Recycled cellulosic-fibres
We need to facilitate a change from a linear to a circular economy and we need to do it now. SaXcell’s and Birla’s combined innovation force and production power offer a great opportunity to create real impact.”Commenting on this circularity and sustainability focussed collaboration, Dr. Aspi Patel, Chief Technology Officer, Aditya Birla Group and Birla Cellulose, points out: ”Birla Cellulose is strongly committed to support innovators for expanding circular fibre offerings in the textile and non-woven value chain. We have been exploring innovative business models and partnerships, this collaboration is one such initiative, where we aim to help SaXcell leapfrog from pilot to commercial demonstration scale.  Recycled cellulosic-fibres
Such partnerships will play an increasingly important role in accelerating circularity in global textile value chain.”SaXcell B.V. is an innovative technology development company that recycles used textiles into feedstock for making new and sustainable man-made cellulosic fibres. Creating the new fibres requires less water, land and chemicals. A team of researchers from Saxion University of Applied Science in Enschede started with SaXcell B.V. in 2015. After extensively testing and improving the technology, a pilot factory was successfully built in 2020. By 2024 SaXcell will further expand by building a Small Scale Production plant in Enschede, The Netherlands.
More…Recycled cellulosic-fibres

BMW showcases own battery to tackle Tesla

BMW starts making new battery cells that outperform Tesla’s BMW has begun producing its new Gen 6 battery cells, which will power its upcoming Neue Klasse electric vehicles.

The German car maker says its battery cells are better than Tesla’s in both performance and sustainability.

The Gen 6 battery cells are cylindrical and have a diameter of 46 mm. They come in two heights, 95 mm or 120 mm, depending on the capacity.

This shape helps to optimize the space and weight of the battery pack, which will be built into the vehicle structure.  Recycled cellulosic-fibres

The Gen 6 battery cells will also have a voltage of 800 volts, which will enable faster charging and higher efficiency.

BMW claims its Gen 6 battery cells will provide a 30% increase in range over the previous generation, thanks to higher energy density and improved thermal management.

Moreover, the German company says it has cut CO2 emissions in cell production by 60%, using renewable energy and recycled materials.

The Bavarian company also plans to introduce solid-state batteries by 2030, which will further boost energy density by 20%.

The first cars to use Gen 6 battery cells will be the Neue Klasse models, which will launch in 2025.  Recycled cellulosic-fibres

This is a new exclusive electric platform, which will include a compact sedan, a sporty SUV, a crossover and a station wagon.

BMW aims to sell more than 10 million electric vehicles by 2030, with a market share of 25%.

Recycled cellulosic-fibres

Japan: Scientists develop self-healing, stronger and partially biodegradable plastic

Scientists in Japan have developed a new version of plastic which is not just stronger and stretchier than the traditional version but also partially biodegradable. Besides, it can remember complex shapes which can be restored once it is heated.

Now, researchers at the University of Tokyo have successfully created “sustainable plastic,” which is based on an epoxy resin vitrimer. Recycled cellulosic-fibres

What are vitrimers?

Vitrimers represent a relatively recent category of plastics known for their impressive strength at low temperatures, while also possessing the unique ability to be reshaped numerous times when exposed to higher temperatures.

Nonetheless, they do have a notable drawback – extreme brittleness, as they cannot be stretched far before breaking.

To address this issue, researchers introduced a molecule called polyrotaxane into the plastic synthesis process, resulting in a novel plastic variant they’ve dubbed VPR, an abbreviation for “vitrimer incorporated with polyrotaxane.”

At lower temperatures, VPR’s robust internal chemical bonds maintain its rigid shape, but as temperatures rise, to around 150 degrees Celsius, these bonds start to recombine, allowing the material to take on different forms.  Recycled cellulosic-fibres

Moreover, when heat and a solvent are applied to VPR, it readily breaks down into its constituent components. Submerging VPR in seawater for 30 days also led to a 25 per cent biodegradation, with the polyrotaxane breaking down into a potential food source for marine life.

Self-healing properties

“VPR is over five times as resistant to breaking as a typical epoxy resin vitrimer,” said Professor Shota Ando, a project research associate at the University of Tokyo Graduate School of Frontier Sciences.

“It also repairs itself 15 times as fast, can recover its original memorised shape twice as fast and can be chemically recycled 10 times as fast as the typical vitrimer.

It even biodegrades safely in a marine environment, which is new for this material,” Ando added.  Recycled cellulosic-fibres

More…

Japan: Scientists develop self-healing, stronger and partially biodegradable plastic

High-purity rPET for new bottles

Croatia’s accession to the European Union has also given a significant boost to the topic of recycling, among other things.

Varisort sorting systems with FLASH technology for inspecting the bottle material for special colours (silver, opaq, TiO2 coloured) and for detecting bottles with a very low colour saturation.  Recycled cellulosic-fibres

Since then, the aim has been to implement the EU’s waste directives and current targets and, above all, to drive forward the circular economy to a national level. The EU target of recycling more than 65 percent of the municipal waste generated by 2035 has paved the way for a sustainable circular economy.

Plastic packaging manufacturers as an active part of the circular economy

An example from the field of plastic packaging shows that especially the distributors and manufacturers of such packaging who see it as their duty to make their contribution to the circular economy and thus to environmental protection and resource conservation. The aim is to use recycled PET material in the production of PET beverage packaging and to continuously increase its share. When using recycled PET, purity is the decisive factor. Only pure and high-quality recyclate can be used for a wide range of new products and especially for beverage packaging.  Recycled cellulosic-fibres

rPET pellets of the highest quality for use in the food sector

Austrian beverage producer Steinrieser and the newly founded Austrian-Croatian trading company for beverage production KIS pica have joined forces to set up a PET recycling plant in the Donja Dubrava region of Croatia to reprocess disposed plastic bottles.

The PET recycling plant REKIS produces up to 18,000 metric tons of high-quality rPET pellets annually, which is then reused for the production of beverage bottles. In Croatia, plastic bottles are collected via the existing deposit system, but also via municipal collection points. In addition, REKIS sources collected plastic bottles from Austria, Slovenia, Slovakia and the Czech Republic.

The material is delivered pressed into bales, separated and forwarded via an eddy current separator for separation from aluminium cans. To obtain pure PET material for use in the food sector from the plastic bottles processed in this way, a multi-stage sorting process follows.  Recycled cellulosic-fibres

At REKIS, multisensor sorting systems from Sesotec are used to reliably separate plastic bottles and, in a further step, plastic flakes by type. This is the prerequisite for obtaining high-quality rPET pellets.

Presorting with Varisort+ multisensor sorting systems

In the first step, the bottles pass through the Varisort+ multisensor sorting system. Positive sorting of clear PET bottles takes place: PET plastic bottles and clear bottles are removed and sent to the next sorting stage. Unwanted plastic bottles are actively suppressed and were then sent to the return sorting stage with all other materials.

The advantage of this sorting process is that the target fraction is positively identified and collected. All other materials, such as stones, etc., are removed and no longer interfere with further processing.  Recycled cellulosic-fibres

More…

High-purity rPET for new bottles

APLA ’23: Brazil’s PE supply concerns rise as demand ticks higher

Brazil’s concerns about short supply of polyethylene (PE) in the fourth quarter continue mounting as imports could fall while demand is expected to rise slightly heading into this year’s annual meeting of the Latin America Petrochemical Association (APLA).

  • Weather conditions could affect imports into Brazil
  • Planned maintenance shutdowns to affect domestic supply
  • Imports into Argentina heavily curtailed

Until August, PE supply was not a concern for the Brazilian chemicals market, but a drought in Brazil’s northern states has changed the scenario.

DROUGHT IN THE NORTH…
The inland Port of Manaus, in the state of Amazonas, is one of the main gateways for PE into Brazil; the region has large converters and is a free trade zone, making imports more competitive.  Recycled cellulosic-fibres

However, the region has been struggling with a severe drought, causing the Port of Manaus – where the rivers Negro and Amazonas meet – to record its lowest water level in 121 years.

The Port recorded a water level of 13.59 metres in mid-October, the lowest level since records began in 1902 and well below the previous record lows of 2010.

Many shipping companies have ceased their services to the Amazonas state capital because, in some critical passage points, the water has reached a level that makes it impossible to continue maritime operations.

Many cargoes on board vessels bound for Manaus will have to be unloaded in other ports like Pecem and Vila do Conde, but it remains unclear when these cargoes will be re-embarked to Manaus.  Recycled cellulosic-fibres

According to one distributor, this situation has caused many converters to transfer their production to plants located in other regions, thus generating an “artificial” demand for PE due to the impossibility of receiving imports in Manaus and shipping finished products from there to other regions.

Another source said this situation should only improve in Q1 2024, causing a large volume of backlogged cargo to land in Manaus next year, while a local converter said it expects the situation to improve in November.

More…

APLA ’23: Brazil’s PE supply concerns rise as demand ticks higher

Berlin Packaging and APR partner to assess recyclability of PET bottles

The initiative will allow participating companies to receive the APR’s Design Recognition verification. Recycled cellulosic-fibres

Berlin Packaging has collaborated with US-based non-profit organisation the Association of Plastic Recyclers (APR) to introduce a sample bottle programme.

The programme aims to assist in the designing and testing of recyclable polyethylene terephthalate (PET) plastic packaging.

Berlin Packaging, a hybrid packaging solutions provider, is a member of the APR.

As part of this effort, Berlin Packaging is required to send small quantities of PET bottles to undergo recyclability test protocols at third-party testing laboratories to secure the APR’s Design for Recyclability Recognition.  Recycled cellulosic-fibres

This guide is designed to help companies ensure that the design of their packaging is fully recyclable and can easily be converted into high-quality, post-consumer recycled content.

More…

Berlin Packaging and APR partner to assess recyclability of PET bottles

Recycled cellulosic-fibres

Mechanically recycled plastic – Multiple mixed plastic polymers depolymerized by single catalyst in new scientific development 04-11-2023

Petrochemicals BGPET – Goldman Sachs says the Israel-Hamas war could have major implications for Europe’s economy 06-11-2023

Petrochemicals BGPET

Petrochemicals BGPET

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Petrochemicals BGPET

Petrochemicals BGPET

Polyestertime
ITEM 30/10/2023 06/11/2023 +/-
Bottle grade PET chips domestic market 6,900 yuan/ton 6,900 yuan/ton –
Bottle grade PET chips export market 885 $/ton 880 $/ton -5
Filament grade Semidull chips domestic market 6,790 yuan/ton 6,780 yuan/ton -10
Filament grade Bright chips domestic market 6,830 yuan/ton 6,830 yuan/ton –
Pure Terephthalic Acid PTA domestic market 5,900 yuan/ton 5,890 yuan/ton -10
Pure Terephthalic Acid PTA export market 730 $/ton 740 $/ton +10
Monoethyleneglycol MEG domestic market 4,070 yuan/ton 4,080 yuan/ton +10
Monoethyleneglycol MEG export market 468 $/ton 470 $/ton +2
Paraxylene PX FOB  Taiwan market

Petrochemicals BGPET

 1,014 $/ton 1,031 $/ton
 +17
Paraxylene PX FOB  Korea market 991 $/ton 1,008 $/ton +17
Paraxylene PX FOB EU market 1,150 $/ton 1,150 $/ton –
Polyester filament POY 150D/48F domestic market 7,400  yuan/ton 7,280 yuan/ton
 -120
Recycled Polyester filament POY  domestic market 7,550 yuan/ton 7,550 yuan/ton –
Polyester filament DTY 150D/48 F domestic market 8,700 yuan/ton 8,650 yuan/ton -50
Polyester filament FDY 68D24F

Petrochemicals BGPET

 8,750 yuan/ton 8,700 yuan/ton -50
Polyester filament FDY 150D/96F domestic market 8,050 yuan/ton 7,950 yuan/ton -100
Polyester staple fiber 1.4D 38mm domestic market 7,500 yuan/ton 7,450 yuan/ton -50
Caprolactam CPL domestic market 12,750 yuan/ton 12,825 yuan/ton
 +75
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,830 $/ton 1,830 $/ton –
Nylon 6 chips conventional spinning domestic  market 13,750 yuan/ton 13,800 yuan/ton +50
Nylon 6 chips  high speed spinning domestic  market

Petrochemicals BGPET

 13,900 yuan/ton 14,050 yuan/ton +150
Nylon 6.6 chips domestic  market 19,700 yuan/ton 20,000 yuan/ton +300
Nylon6 Filament POY 86D/24F domestic  market 16,100 yuan/ton 16,150 yuan/ton +50
Nylon6 Filament DTY 70D/24F domestic  market 18,250 yuan/ton 18,300 yuan/ton- +50
Nylon6 Filament FDY  70D/24F  17,250 yuan/ton 17,200 yuan/ton -50
Spandex 20D  domestic  market

Petrochemicals r-Polyester

 36,500 yuan/ton 36,500 yuan/ton –
Spandex 30D  domestic  market 35,000 yuan/ton 35,000 yuan/ton –
Spandex 40D  domestic  market  32,000 yuan/ton 32,000 yuan/ton –
Adipic Acid domestic market 9,300 yuan/ton 9,150 yuan/ton -150
Benzene domestic market

Petrochemicals BGPET

 8,340 yuan/ton 7,940 yuan/ton -400
Benzene overseas  market 911 $/ton 905 $/ton -6
Ethylene South East market 970 $/ton 945 $/ton -25
Ethylene NWE market 679 $/ton 717 $/ton +38
Acrylonitrile ACN  domestic market

Petrochemicals BGPET

 9,500 yuan/ton 9,700 yuan/ton +200
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,350 yuan/ton 13,200 yuan/ton -150
PP Powder domestic market

Petrochemicals BGPET

 7,350 yuan/ton 7,350 yuan/ton –
Naphtha overseas market  658 $/ton 658 $/ton –
Phenol domestic market 8,425 yuan/ton 7,812 yuan/ton -613

r-PET high end eco-friendly chips =7,800 yuan/ton  — 7,900 yuan/ton   –

 

Petrochemicals BGPET

Goldman Sachs says the Israel-Hamas war could have major implications for Europe’s economy

  • The ongoing Israel-Hamas war could affect European economies via lower regional trade, tighter financial conditions, higher energy prices and lower consumer confidence, Goldman Sachs said.
  • Concerns are growing among economists that the conflict could spill over and engulf the Middle East, with Israel and Lebanon exchanging missiles, as Israel continues to bombard Gaza.

The Israel-Hamas war could have a significant impact on economic growth and inflation in the euro zone unless energy price pressures remain contained, according to Goldman Sachs.

The ongoing hostilities could affect European economies via lower regional trade, tighter financial conditions, higher energy prices and lower consumer confidence, Europe Economics Analyst Katya Vashkinskaya highlighted in a research note Wednesday.

Concerns are growing among economists that the conflict could spill over and engulf the Middle East, with Israel and Lebanon exchanging missiles as Israel continues to bombard Gaza, resulting in massive civilian casualties and a deepening humanitarian crisis.

Although the tensions could affect European economic activity via lower trade with the Middle East, Vashkinskaya highlighted that the continent’s exposure is limited, given that the euro area exports around 0.4% of the GDP to Israel and its neighbors, while the British trade exposure is less than 0.2% of the GDP.

She noted that tighter financial conditions could weigh on growth and exacerbate the existing drag on economic activity from higher interest rates in both the euro area and the U.K. However, Goldman does not see a clear pattern between financial conditions and previous episodes of tension in the Middle East

The most important and potentially impactful way in which tensions could spill over into the European economy is through oil and gas markets, Vashkinskaya sai“Since the current conflict broke out, commodities markets have seen increased volatility, with Brent crude oil and European natural gas prices up by around 9% and 34% at the peak respectively,” she said.

Goldman’s commodities team assessed a set of downside scenarios in which oil prices could rise by between 5% and 20% above the baseline, depending on the severity of the oil supply shock.

“A persistent 10% oil price increase usually reduces Euro area real GDP by about 0.2% after one year and boosts consumer prices by almost 0.3pp over this time, with similar effects observed in the U.K.,” Vashkinskaya said.

More…

Goldman Sachs says the Israel-Hamas war could have major implications for Europe’s economy

Mechanically recycled plastic – Multiple mixed plastic polymers depolymerized by single catalyst in new scientific development 04-11-2023

Mechanically recycled plastic

Borealis anticipates expanded mechanically recycled plastic compounding capacity in closed Rialti acquisition

Borealis has successfully closed a deal to acquire recycled polypropylene compound producer Rialti in a move set to boost its portfolio of PP compounds based on mechanical recyclates by 50,000 tons annually.

Rialti produces polypropylene compounds with a focus on mechanically recycled PP feedstock from post-industrial and post-consumer waste. With its annual capacity of 50,000 tons, it makes injection moulding and extrusion PP compounds for the automotive, appliances, and construction industries, among others.  Mechanically recycled plastic

After signing the agreement to acquire Rialti back in June, Borealis anticipates that the subsequent improvement in capacity will help to expand its PP compounding business and increase its volume of compounds based on mechanical recyclates. In turn, it expects to provide a wider range of sustainability-minded, high-performance solutions, meet customer demand, and help close the loop on a circular economy.

“Mechanical recycling is a key component of our integrated circular cascade model, which is a cornerstone of our future-positive transformation and path to net zero,” says Lucrèce Foufopoulos, Borealis executive vice president Polyolefins, Circularity and Innovation & Technology. “The acquisition of Rialti provides a vital expansion of our recyclate-based PP compound capacity, and marks another critical step on our path to reinventing essentials for sustainable living.”  Mechanically recycled plastic

Massimo Dal Toso, CEO of Rialti, adds: “Borealis is at the forefront of our industry’s mission to advance plastics circularity. With the closing of this transaction, I am pleased to see Rialti’s capacity and expertise contributing to this endeavour.

More…

Mechanically recycled plastic

CompPair healable composites, recycled carbon fibers featured in ID Genève luxury watch

HealTech prepregs enable 400x faster regenerative properties for the new Circular C product, along with incorporation of industrial waste fibers for a sustainable touch.

The newly launched Circular C watch by ID Genève (Geneva, Switzerland) is claimed to be the first regenerative watch that has been designed with CompPair Technologies’ (Renens) healable composite technology, HealTech, produced with prepregs made from recycled carbon fibers sourced from industrial waste.  Mechanically recycled plastic

The dial, side decorations and bezel of the watch are all comprised of HealTech prepregs, which are capable of repairing scratches and internal cracks up to 400x faster than industrial standards. Initially intended for sports, leisure and aerospace components, CompPair’s smart material has also proved its appeal in the luxury sector.

“CompPair’s vision is to extend the lifetime of composites to reduce maintenance operations and waste, as well as improve circularity, in line with ID Genève’s vision,” Amaël Cohades, CEO and cofounder of CompPair, says. “Through this work, we are demonstrating the use of our healable resins with recycled carbon fibers, that can be applied to various other applications.”  Mechanically recycled plastic

CompPair aims to accelerate the transition to a circular economy with a product enabling ultrafast repair and cost reductions. The company is developing innovative resins which produce composite structures that can heal damage on-site in 1 minute. Together with ID Genève, CompPair has taken its technology one step further by combining it with recycled fibers, combining innovation with sustainability.

More…

recycled carbon fibers

Multiple mixed plastic polymers depolymerized by single catalyst in new scientific development

Scientists at the Department of Energy’s Oak Ridge National Laboratory (ORNL) have developed a catalytic process that can apparently deconstruct multiple polymers in mixed plastic streams back down to their building blocks – a development set to cut down on energy use, fossil fuel consumption, and carbon emissions, among other benefits.

According to ORNL, almost 90% of mixed consumer plastics are buried in landfills or incinerated at commercial facilities, regardless of whether they enter waste or recycling streams. This is attributed to the cheaper alternative of making new plastics rather than collecting, sorting, and recycling existing ones.  Mechanically recycled plastic

In response, ORNL has combined chemical design, neutron scattering, and computing to develop a new recycling process.

It utilizes a catalyst to deconstruct multiple polymers in mixed plastics back into monomers. This process is said to take place over approximately two hours and is thought to be the first single catalytic treatment capable of deconstructing PET, polyurethanes, polyamides, and polycarbonates – all of which make up around 30% of global plastic production, the researchers claim.

An analysis published in the scientific journal Materials Horizons suggests that the new catalyst would call for up to 94% less energy input, generate up to 95% fewer greenhouse gases, and reduce fossil fuel consumption by up to 96%. It is set to replace harsh chemicals in polymer deconstruction and provide good selectivity, thermal stability, nonvolatility, and low flammability.  Mechanically recycled plastic

ORNL synthetic polymer chemist and author Tomonori Saito explained: “Our approach involves a tailored synthetic organocatalyst — a compound comprised of small organic molecules that facilitate organic chemical transformations. The organocatalyst can convert batches of mixed plastic waste into valuable monomers for reuse in producing commercial-grade plastics and other valuable materials.

“This exceptionally efficient chemical process can help close the loop for recycling mixed plastics by replacing first-use monomers with recycled monomers.

“Today, nearly all plastics are made from fossil fuels using first-use monomers made by energy-intensive processes. Establishing this kind of closed-loop recycling, if used globally, could reduce annual energy consumption by about 3.5 billion barrels of oil.”

ORNL’s Spallation Neutron Source has also used small-angle neutron scattering to confirm that waste plastics had been deconstructed into monomers. In this process, neutrons are scattered at small angles to gauge structures at different levels of detail, e.g., nanometres or fractions of a micrometre.  Mechanically recycled plastic

Plastics are deconstructed at different temperatures by the organocatalyst. This enables individual monomers to be sequentially and separately recovered in a reusable form, as PET deconstructs at 180°C, polyamides at 210°C, polyurethanes at 160°C, and polycarbonates at 130°C.

More…

Mechanically recycled plastic

Plastic-eating bacteria turn waste into useful starting materials for other products

Mountains of used plastic bottles get thrown away every day, but microbes could potentially tackle this problem. Now, researchers in ACS Central Science report that they’ve developed a plastic-eating E. coli that can efficiently turn polyethylene terephthalate (PET) waste into adipic acid, which is used to make nylon materials, drugs and fragrances.  Mechanically recycled plastic

Previously, a team of researchers including Stephen Wallace engineered a strain of E. coli to transform the main component in old PET bottles, terephthalic acid, into something tastier and more valuable: the vanilla flavor compound vanillin. At the same time, other researchers engineered microbes to metabolize terephthalic acid into a variety of small molecules, including short acids. So, Wallace and a new team from the University of Edinburgh wanted to expand E. coli’s biosynthetic pathways to include the metabolism of terephthalic acid into adipic acid, a feedstock for many everyday products that’s typically generated from fossil fuels using energy-intensive processes.

The team developed a new E. coli strain that produced enzymes that could transform terephthalic acid into compounds such as muconic acid and adipic acid.

Then, to transform the muconic acid into adipic acid, they used a second type of E. coli, which produced hydrogen gas, and a palladium catalyst. Mechanically recycled plastic

In experiments, the team found that attaching the engineered microbial cells to alginate hydrogel beads improved their efficiency, and up to 79% of the terephthalic acid was converted into adipic acid. Using real-world samples of terephthalic acid from a discarded bottle and a coating taken from waste packaging labels, the engineered E. coli system efficiently produced adipic acid. In the future, the researchers say they will look for pathways to biosynthesize additional higher-value products.

The authors acknowledge funding from the Carnegie Trust for the Universities of Scotland; the Industrial Biotechnology Innovation Centre; a Future Leaders Fellowship from UK Research and Innovation; and an Engineering and Physical Sciences Research Council Sustainable Manufacturing grant. Mechanically recycled plastic

More…

Plastic-eating bacteria turn waste into useful starting materials for other products

Huntsman suspends EV battery materials because of Chinese imports

Huntsman is suspending a project that would produce ultra-pure ethylene carbonate (UPEC) used in the batteries of electric vehicles because of aggressive imports from China, which has caused pricing to fall by 75%, said the company.

“The current level of pricing will not generate the returns we would expect, and we took the difficult decision to suspend the project,” the company said in prepared remarks about its Q3 earnings.  Mechanically recycled plastic

Once Huntsman sees signs that pricing for UPEC will improve, it can complete the project within 12 months.

Huntsman is the only producer of ultra-pure ethylene carbonate in North America. The company had planned to raise UPEC capacity to up to 20,000 tonnes/year at its plant in Conroe, Texas. The project would have been completed by the end of this year.

Huntsman suspends EV battery materials because of Chinese imports

SK Geo Centric to build a pyrolysis plant in Dangjin with Plastic Energy

■ SK Geo Centric signed an MOU with UK-based Plastic Energy in Germany to establish a pyrolysis plant in Dangjin, Chungcheongnam-do Province, Korea on October 31  Mechanically recycled plastic

■ With the plant’s geographical advantage, proximity to the Seoul metropolitan area and Chungcheong-do regions, the plant is anticipated to create a synergy for waste plastic recycling in collaboration with the Ulsan ARC

■ SK Geo Centric CEO Na Kyung-soo stated, “The establishment and operation of the pyrolysis plant will contribute to establishing a circular economy system”

SK Geo Centric joins forces with Plastic Energy, the UK-based plastic pyrolysis specialist, to build a waste plastic pyrolysis plant in Dangjin, Chungcheongnam-do province. The plant is the second domestic pyrolysis plant after the Ulsan ARC (Advanced Recycling Cluster), which is under construction in the southern district of Ulsan with the goal of operations in 2025.

The two companies signed a Memorandum of Understanding (MOU) for the construction of the Pyrolysis Plant 2 in Frankfurt, Germany on October 31 (local time). According to the MOU, the companies will establish a joint venture and construct a pyrolysis facility in the Songsan-2 Foreign Investment Zone in Dangjin. The specific timeline for construction and plant operation will be determined through future discussions between the two companies. The annual waste plastic processing capacity of Pyrolysis Plant 2 is planned to be 66,000 tons.  Mechanically recycled plastic

As the second plant will be located near the Seoul metropolitan area and Chungcheong regions, not only will its locational feature facilitate efficient waste collection from these areas, there is also the potential connection with the Ulsan ARC. The pyrolysis oil produced at Pyrolysis Plant 2 is expected to be further refined at the Ulsan ARC’s pyrolysis oil post-treatment facility for use in petrochemical processes.

Pyrolysis oil is created by heating waste plastics and discarded vinyl at high temperatures, and it is considered a crude oil substitute. Therefore, it is regarded as a crucial element in the circular economy for waste plastics, as it can be used in petrochemical processes to produce new petrochemical products. This process is also referred to as “Urban Oil Field” as it is extracting crude oil from waste materials.  Mechanically recycled plastic

Last year, SK Geo Centric continued its collaborative relationship with Plastic Energy by signing a Heads of Agreement (HOA) for the construction of a waste plastic pyrolysis plant in the Ulsan ARC. Building on Plastic Energy’s experience in operating stable pyrolysis plants in places including Seville, Spain, and its accumulated technology patents, the partnership aims to open up an era of a circular economy for waste plastics in South Korea.

SK Geo Centric CEO Na Kyung-soo said, “Following Ulsan, operating a waste plastic pyrolysis plant in Dangjin will significantly contribute to establishing a circular economy system in Korea.”  Mechanically recycled plastic

More…

SK Geo Centric to build a pyrolysis plant in Dangjin with Plastic Energy

Celanese, the US-based engineered materials producer, has unveiled its plan to cease operations at its nylon 6,6 and high-performance nylon manufacturing facilities located in Uentrop, Germany

The decision to shut down these production units is primarily attributed to mounting operational costs, a move intended to bolster the company’s financial stability. On Tuesday, Celanese initiated the consultation process with both the works council and the labor union, marking the initial steps in the closure procedure.

This strategic decision involves a meticulous timeline, with the company aiming to conclude the shutdown by the year 2024. It represents a significant operational shift and is anticipated to come with substantial financial implications.

The estimated cost of the plant closures is projected to range between USD 110 million and USD 125 million. This substantial expenditure encompasses a variety of expenses, such as decommissioning equipment, managing inventory, and addressing environmental concerns.  Mechanically recycled plastic

Furthermore, a crucial aspect of this process is the termination of the employees currently working at the Uentrop facility. While the company has made efforts to streamline the process and ensure that this transition is as smooth as possible for its workforce, the exact costs related to employee termination remain uncertain. The financial intricacies of severance packages, pensions, and other associated expenses are yet to be fully determined.

This decision has come as a response to the evolving economic landscape and changing market dynamics. Celanese, like many other global companies, faces the challenge of managing production costs and optimizing its global footprint to stay competitive in the industry. The decision to shut down these plants is part of a broader strategy to streamline operations and enhance profitability.  Mechanically recycled plastic

The impact of this closure extends beyond the financial realm. It also raises questions about the livelihoods and future employment opportunities of the workers at the Uentrop facility. The consultation process with the works council and union is crucial in ensuring that the interests of the employees are taken into account as the shutdown proceeds. It is a challenging and complex process that requires a delicate balance between cost management and social responsibility.

In the meantime, Celanese remains committed to maintaining its dividend payout to its stockholders. The company’s dividend, which is a distribution of profits to its shareholders, is set to be paid out in 2023. The dividend is payable to stockholders who were recorded as such by October 30, 2023.  Mechanically recycled plastic

As the shutdown plan progresses, Celanese will continue to navigate the complexities associated with the facility closures and the accompanying financial challenges. The company’s focus remains on adapting to the ever-changing industrial landscape while also fulfilling its obligations to its employees and shareholders. The eventual impact of this strategic decision on Celanese’s financial health and market position will be closely watched by industry observers and investors alike.

Celanese, the US-based engineered materials producer, has unveiled its plan to cease operations at its nylon 6,6 and high-performance nylon manufacturing facilities located in Uentrop, Germany

Plastic waste – Signal: carmakers boost EV battery supply chains via recycling partnerships 03-11-2023

Mechanically recycled plastic

Plastic waste – Signal: carmakers boost EV battery supply chains via recycling partnerships 03-11-2023

Plastic waste

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Axens, IFPEN and JEPLAN announce the start-up operation of Rewind® PET semi-industrial unit in Japan for the chemical recycling of PET

Axens, IFPEN and JEPLAN entered into a partnership in 2020 to develop and license an innovative recycling process, called Rewind® PET, that can be used to recycle all types of waste Polyethylene Terephthalate (PET), especially those difficult to recycle mechanically. With the support of the French Environment and Energy Management Agency (ADEME), this collaboration has resulted in the construction, commissioning and recent start-up of their Rewind® PET semi-industrial unit, which modifies and expands JEPLAN’s existing Kitakyushu Hibikinada Pilot (KHP) demonstration plant, in Kitakyushu-city, Japan. The production capacity of the Rewind® PET semi-industrial unit keeps the same capacity of the KHP demonstration plant before modifications, at one thousand tons per annum (1 KTA).  Plastic waste

The aim of this unit is to show future industrial customers how the innovative PET recycling process, developed by the three partners, can be integrated into their own production and recycling facilities. This is a key step for the three partners in view of the commercialisation (licensing) by Axens, which is intended to start by the end of 2023 once the process has been fully validated. The Rewind® PET process will produce a high-quality, virgin-like, recycled PET, suitable for all PET applications including food contact packaging or textiles. An event was held at the semi-industrial unit on October 24th to celebrate its launch.

An innovative process for the chemical recycling of PET

The innovative Rewind® PET process involves a continuous depolymerization of PET by glycolysis, followed by a deep purification of the obtained monomer, BHET (Bis(2-Hydroxyethyl) terephthalate).  Plastic waste

Its major advantage for manufacturers lies in its ability to separate all additives and colorants to restore a pure BHET monomer, which can easily be polymerized again in existing (or new) polymerization plants. It can be used to process all types of waste PET, including coloured and opaque bottles, multilayer trays, packaging film and polyester textiles. This innovation is the result of more than 10 years of development at Axens, IFPEN and JEPLAN, and of the synergy established by the three partners for over three years now. It will greatly help the PET industry meet its targets for the integration of recycled materials, complementing mechanical recycling.

This will also contribute to reaching Europe’s target of 30% recycled content in PET-made packaging by 2030.  Plastic waste

Promoting a circular plastics chain

More….

Plastic waste

Ascend returns to Plastimagen with innovative new materials for Latin America

Ascend Performance Materials will showcase how it is advancing together with its customers through new products for e-mobility and sustainable materials at Plastimagen this week. In its first Plastimagen exhibition since expanding compound production to Latin America, the company will exhibit its engineered materials portfolio, including:

  • New grades of the award-winning Vydyne® AVS, which provide tunable frequency damping for automakers looking to reduce vehicle noise, vibration and harshness (NVH) at the source.  Plastic waste
  • Further advances in Starflam® X-Protect, a family of PA66 compounds capable of withstanding direct flame exposure up to 1,100°C for 15 minutes – mitigating the risk of a thermal runaway to EV passenger safety. Starflam X-Protect recently passed UL 2596, a safety test for EV battery enclosure materials, and is an ideal material for use as busbar insulation, connectors and flame barriers.
  • A growing portfolio of ReDefyne™ certified circular polyamide compounds with up to 100% pre- and post-consumer recycled feedstock, specially formulated to help customers reduce the carbon footprint of their products without compromising performance. The ReDefyne portfolio can help meet the circularity objectives laid down in the European Commission’s proposed end-of-life vehicle regulation.  Plastic waste

“A truly innovative product portfolio makes this event exciting for us,” said Steve Manning, senior business director, engineering plastics. “Our new materials and technical support are helping customers design high-performance, sustainable products quickly and reliably.”

More…

Plastic waste

Signal: carmakers boost EV battery supply chains via recycling partnerships

Auto OEMs are partnering with EV battery recyclers, as they seek to secure better raw materials access and improve ESG profiles.

utch automaker Stellantis announced on 24 October that it had signed a memorandum of understanding with US-based Orano to establish a joint venture for recycling end-of-life electric vehicle (EV) batteries. The move, Stellantis said, is calculated to strengthen the company’s position in the EV battery value chain by granting them “additional access to cobalt, nickel and lithium necessary for electrification and energy transition.”

This is just the latest in a series of joint ventures between automakers and EV battery recycling firms, as the former seek to shore up their supply chains against projected raw material shortages and boost the environmental, social and governance (ESG) profiles of their batteries.  Plastic waste

Earlier this month, South Korea’s Kia established a public-private partnership with North Gyeongsang Provincial Government and Gyeongbuk Technopark to build a battery recycling ecosystem, and, last month, Volvo announced a partnership with Newcastle-based Connected Energy to recycle its commercial EV fleet batteries.

And the list goes on. Earlier this year, Honda inked agreements with two leading US-based battery recycling companies, Cirba Solutions and Ascend Elements, in a move calculated to bring the automaker closer to its 2050 carbon neutrality goal. Indeed, Andreas Breiter, partner at the global management consulting firm McKinsey & Co., notes that using recycled battery materials for EV batteries equates to approximately 25% lower carbon emissions versus virgin mineral extraction.  Plastic waste

In March, meanwhile, Germany’s Mercedes-Benz joined forces with three Chinese companies, including China’s largest battery maker CATL, to form a “closed loop” battery recycling project.

More…

Plastic waste

PET recycling claims ‘mislead consumers’

Claims that PET bottles are ‘100% recyclable’ or ‘100% recycled’ are likely to mislead consumers, a report by consultancy Eunomia Research & Consulting says.

Working with environmental groups ClientEarth, the Environmental Coalition on Standards and Zero Waste Europe, Eunomia said PET was “not currently a circular material within even the best recycling systems in Europe” in its report 100% Greenwash? Green Claims on PET Beverage Bottles in Europe.

ClientEarth’s Rosa Pritchard said: “This report clearly demonstrates that ‘plastic bottle circularity’ is a myth.”  Plastic waste

Assertions about the sustainability of PET beverage bottles did “not reflect reality” and potentially breached consumer protection law by making bogus claims, Eunomia said.

The report investigated examples of claims and found the term ‘recyclable’ was ambiguous and should not be placed on bottles. It recommended instead that labels should provide consumers with clear instructions on how to dispose of packaging.

Claims that PET bottles were ‘100% recycled’ might not account for all the components, since caps and labels “are rarely, if ever, made from recycled content”.

The authors conclude that PET beverage bottles should not be marketed in ways that that imply circularity or sustainability.  Plastic waste

Andy Grant, Eunomia technical director, said: “PET beverage bottles should not be marketed using language or imagery that states or implies circularity, sustainability and/or climate neutrality.

More…

PET recycling claims ‘mislead consumers’

REPORT | Chemical Recycling: A Dangerous Deception

Chemical recycling — or what the industry likes to call “advanced recycling” — is increasingly touted as a solution to the plastic waste problem, but a landmark new report from Beyond Plastics and IPEN shows this technology hasn’t worked for decades, it’s still failing, and it threatens the environment, the climate, human health, and environmental justice. This comprehensive report features an investigation of all 11 constructed chemical recycling facilities in the United States, their output, their financial backing, and their contribution to environmental pollution.  Plastic waste

The petrochemical and plastics industries have been aggressively working across America to pass state laws that reclassify chemical recycling facilities as manufacturing rather than waste facilities, which reduces regulation of these polluting plants and allows the companies to grab more public subsidies. As of this report’s release, 24 states have passed such laws. Just like mechanical recycling, chemical recycling is an industry marketing tactic to distract from the real solution to the plastic problem: reducing how much plastic is produced in the first place.

Deregulating and incentivizing chemical recycling is a dangerous trend with environmental and human health repercussions, though it’s not surprising when you consider how little information is publicly available about what chemical recycling actually does, how it does it, who it affects, how little plastic it removes from the waste stream, and how little product is actually produced.

This report unmasks chemical recycling’s history of failure, its lack of viability, and its harms so that others, especially lawmakers and regulators, can see this pseudo-solution for what it is: smoke and mirrors.  Plastic waste

More…

REPORT | Chemical Recycling: A Dangerous Deception

Opinion: How To Increase Recycling Rates With 2D Codes and The GS1 Digital Link

how can we increase the quantity and availability of PCR plastic? Lee Metters, Group Business Development Director, Domino Printing Sciences, explores

Five years since the Ellen MacArthur Foundation and the UN Environment Programme launched the New Plastics Economy Global Commitment to create a circular economy for plastics and more than 500 signatories have signed up. Many global brands have promised to drastically increase their use of post-consumer recycled (PCR) plastic instead of virgin plastic by 2025.  Plastic waste

Many brands have taken great strides in the right direction, but a problem remains – there is insufficient recycled plastic to meet demand. In its 2022 global report, the Ellen MacArthur Foundation announced that signatories had more than doubled their use of PCR since 2018 – from 4.8% to 10% – but remain way off the 2025 target. Moreover, virgin plastic use is back at 2018 levels after an initial drop.

As such, the question remains: how can we increase the quantity and availability of PCR plastic? Lee Metters, Group Business Development Director, Domino Printing Sciences, explores.  Plastic waste

Creating a circular economy for plastic waste  

The first step towards creating a circular economy for plastic waste is designing products for recyclability, but making products recyclable is only part of the solution. Worldwide, we produce large volumes of recyclable waste daily, but the vast majority ends up in general waste collections. Indeed, a recent report by National Geographic found that 91% of plastic waste is not sent to a recycling facility. So, it’s hardly a surprise that there is a significant debate about how to improve materials recovery.

Multiple start-ups and businesses aim to improve product identification at materials recovery facilities (MRFs), with everything from artificial intelligence and machine vision applications emerging alongside existing near-infrared and air separation technologies to identify waste better at the point of recycling.  Plastic waste

More…

Opinion: How To Increase Recycling Rates With 2D Codes and The GS1 Digital Link

How Polymer Materials are Shaping the Electric Vehicle (EV) Revolution

The electric vehicle (EV) revolution has been gaining momentum over the past few years, and one of the key factors driving this change is the innovative use of polymer materials. As the world becomes increasingly concerned about environmental issues and the need to reduce greenhouse gas emissions, the adoption of electric vehicles is on the rise. Polymer materials have played a crucial role in making electric vehicles more efficient, affordable, and sustainable. In this article, we will explore how polymer materials are transforming the electric vehicle industry and shaping the future of transportation.

Introduction

The Rise of Electric Vehicles

Before delving into the impact of polymer materials, it’s essential to understand the current state of the electric vehicle market. Electric vehicles, or EVs, have seen a significant surge in popularity over the last decade. Several factors drive this surge, including government incentives, environmental concerns, and advancements in technology.  Plastic waste

One of the primary reasons for the growth of the electric vehicle market is the need to reduce greenhouse gas emissions. Traditional internal combustion engine vehicles are a major source of carbon dioxide emissions, contributing to global warming and climate change. Electric vehicles, on the other hand, produce zero tailpipe emissions, making them a cleaner and more sustainable mode of transportation.

The Role of Polymer Materials

Polymer materials, composed of long chains of molecules, have emerged as a key player in driving the electric vehicle revolution.  These materials have several properties that make them ideal for EV applications.  Plastic waste

Lightweight and Strong

Polymer materials are known for their exceptional strength-to-weight ratio. They are significantly lighter than traditional materials like steel and aluminum, which is a crucial advantage in the design of electric vehicles. By using lightweight polymers, manufacturers can reduce the overall weight of the vehicle, leading to improved energy efficiency and longer driving ranges.

Improved Battery Technology

Electric vehicles rely on high-capacity lithium-ion batteries to store and provide energy. Polymer materials are used in the construction of these batteries to improve their performance. The use of polymer separators in lithium-ion batteries enhances their energy density, making them more efficient and capable of storing more energy in a smaller space.  Plastic waste

This, in turn, allows electric vehicles to travel longer distances on a single charge.

More…

How Polymer Materials are Shaping the Electric Vehicle (EV) Revolution

Carbon Fiber – Electric cars : Automaker executives admit their plans are in jeopardy 02-11-2023

Plastic waste

Carbon Fiber – Electric cars : Automaker executives admit their plans are in jeopardy 02-11-2023

Carbon Fiber

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Electric cars : Automaker executives admit their plans are in jeopardy

Despite ambitious electrification strategies, automaker executives expressed doubts this week about the growth of the electric car market, amid signs of slowing demand and production difficulties.

Some industry leaders have also scaled back their electric vehicle (BEV) sales targets, calling into question their profitability and sustainability.
Many auto executives are reviewing their electric car plans
Among those who have changed their tone is Mary Barra, CEO of General Motors, who has been one of the most optimistic about the future of electric cars.

GM has suspended its targets to produce 100,000 BEVs in the second half of 2023 and another 400,000 in the first six months of 2024, without knowing when it will reach them. “As we progress through the transformation to EV, our road is a little bumpy,” she said.
Even Mercedes-Benz, which had to discount its electric cars by several thousand euros to sell them, did not hide its difficulties.”  Carbon Fiber

But Mercedes is not the only one. In fact, almost all current electric vehicles are sold at a lower price than the list price and in some cases with manufacturer incentives close to 10%.

This is while inventory is piling up at dealerships, in spite of the dealers. Often even significant markdowns and discounts are not enough.

These cars take dealers longer to sell than their gasoline counterparts.
This obviously leads to severe slowdowns in the plans of many companies which were evidently far too ambitious and optimistic.

The president of Toyota Motor, Akio Toyoda, spoke about this problem at the Japan Mobility Show, who declared: “People are finally realizing what the reality is.”

Toyoda has long been skeptical of his colleagues’ purely electric designs.

Carbon Fiber

Self-adhesive label material for PET recycling

Herma, a leader in self-adhesive label materials, has introduced the new wash-off adhesive 72Hpw. Thanks to a special formulation, the production costs of the new adhesive are almost on the same level as a conventional permanent standard adhesive, says the company. Nevertheless, it is claimed to make it possible to generate pure PET flakes with the usual industrial washing processes, without disturbing residues of labels and the printing inks contained on them. At the same time, this adhesive also benefits from the wash-off know-how that Herma states to have acquired in this field: The new adhesive has been designed to achieve good values in the important initial adhesion, i. e. the tack, and in the wash-off rate. They are claimed to be very similar to the more expensive wash-off adhesives that have already been introduced.  Carbon Fiber

Institut cyclos-HTP has already certified the adhesive 72Hpw for wash-off applications in combination with the film Herma PP white super tc (grade 881). This means that PET bottles can also be visually attractive for products such as beverages, cleaning agents (detergents), cosmetics and personal care. They can all be recycled in industry-standard recycling plants. The adhesive 72Hpw has been developed for applications where the label is to be washed off in warm alkaline water. Good results are already achieved at 70 °C in a 1% sodium hydroxide solution, explains Herma. Further material combinations are currently still in the test phase. These include, for example, the extra light and therefore resource-friendly films Herma PP 50 white (grade 884) and Herma PP 50 transparent super tc (grade 886).

Visit Herma

More….

Carbon Fiber

Chlorophyll Water transitions to 100% rPET bottles

For the new bottles’ labels, the brand leveraged Avery Dennison’s water-based CleanFlake technology.

US-based bottled water brand Chlorophyll Water has announced the launch of new bottles made using 100% recycled polyethylene terephthalate (rPET).

The plastic material used in manufacturing Chlorophyll’s new bottles is recycled using technologies that have been approved by the US Food and Drug Administration (FDA).

The company has also received the European Food Safety Authority’s (EFSA) approval for food-grade applications of this rPET material.  Carbon Fiber

These approvals signify that the material used in Chlorophyll’s packaging can be repurposed again into new PET bottles, further minimising the requirement of using virgin plastic for manufacturing new PET bottles.

Regarding the labels on these new 100% recycled plastic bottles, Chlorophyll leveraged Avery Dennison’s CleanFlake label technology.

CleanFlake labels, according to Chlorophyll, help enhance the yield of food-grade PET during the recycling process.

More….

Carbon Fiber

Landbell and Sabic Enter Into Long-Term Partnership to Advance Plastic Packaging Closed-Loop Systems

Landbell, a German waste management service provider, and Sabic, the Saudi chemical giant, have solidified their long-term cooperation through an agreement aimed at fostering closed-loop systems for plastic packaging and expanding advanced recycling initiatives. The primary focus will be on establishing and enhancing processes to augment feedstock streams, technology, and expertise required for larger-scale chemical recycling operations.

This agreement marks a significant milestone in the ongoing partnership between the two companies, which was initially formed in 2020. Carbon Fiber

It builds upon the success of a pioneering recycling project announced by Landbell and Sabic in 2022 in collaboration with Mars. This project demonstrated the feasibility of closing the loop on flexible packaging by collecting mixed-used plastic and producing certified circular polypropylene (PP) as part of Sabic’s Trucircle portfolio.

Landbell and Sabic aspire to encourage other brand owners, as well as plastic and packaging converters, to integrate circular solutions utilizing chemically recycled post-consumer plastic packaging into their product applications. The collaboration also aims to showcase that closed-loop projects have the potential to recapture value and reintroduce used plastic into new material streams. To achieve this, Landbell is providing mixed plastic packaging waste from the German yellow bag collection as feedstock for chemical recycling—a waste stream that has traditionally been processed through low-end mechanical recycling or incineration for energy recovery.

This waste is transported to a specialized pre-treatment facility operated by A. Siemer Entsorgung, where it undergoes further sorting and cleaning processes in preparation for subsequent processing. Ultimately, the material will be transported to the Sabic Plastic Energy Advanced Recycling Unit in Geleen (currently in its final construction stages), where it will be converted into pyrolysis oil known as Tacoil. Following treatment in a newly constructed Sabic hydrotreater plant, this Tacoil can be utilized in Sabic’s production processes.  Carbon Fiber

Landbell and Sabic Enter Into Long-Term Partnership to Advance Plastic Packaging Closed-Loop Systems

OMV and Interzero establish joint venture to build and operate Europe’s largest sorting facility for chemical recycling

 

  • Construction and operation of innovative, fully automatic, sorting plant with capacity of up to 260,000 tonnes per year in Walldürn, Germany
  • Processing mixed plastics into feedstock for OMV’s chemical recycling
  • OMV investment volume over EUR 170 mn

OMV, the integrated company for energy, fuels & feedstock, chemicals and materials, headquartered in Vienna, has today announced the final investment decision to build an innovative sorting plant developed by Interzero* to produce feedstock for chemical recycling. In total, OMV will invest an amount of over EUR 170 mn to build this state-of-the-art facility in Walldürn, southern Germany. OMV will hold 89.9 percent of the shares in the joint venture and 10.1 per cent of the shares will belong to Interzero, Europe’s leading provider of circular economy solutions.  Carbon Fiber

Production start of the new plant is expected to take place in 2026. Around 120 new jobs will be created at the new site. The groundbreaking ceremony is already scheduled for November 20, 2023, with guests from politics expected to attend.

The sorting facility will be the first of its kind to produce feedstock for OMV’s chemical recycling on a large industrial scale. The ReOil® technology developed and patented by OMV is a chemical

recycling innovation that converts plastic waste that cannot be mechanically recycled into pyrolysis oil – a valuable resource.  Carbon Fiber

The input for the sorting plant essentially involves mixed plastics that have not been recyclable until now, especially those collected separately from the yellow bag and the yellow bin recycling system in Germany.

More….

OMV and Interzero establish joint venture to build and operate Europe’s largest sorting facility for chemical recycling

Toray Industries, Inc. Develops TORAYCA T1200, the Ultra-High-Strength Carbon Fiber

Toray Industries, Inc. announced that it has developed TORAYCA? T1200 carbon fiber, the higher strength at 1,160 kilopound per square inch (Ksi). This new offering will move forward to reducing environmental footprints by lightening carbon-fiber-reinforced plastic materials.

This fiber also opens a new performance frontier for strength-driven applications. Its potential applications range from aerostructures and defense to alternative energy and consumer products. As carbon fiber products have proven their value and become more commercialized, the supply of high-strength carbon fiber has increased globally.

Pushing this performance frontier has increased the demand for specialty applications. Toray set about refining its proprietary nanoscale structural control technology to design and achieve an internal structure that resists damage. Leveraging this fundamental technology led Toray to develop TORAYCA?  Carbon Fiber

T1200 in its new facility within the Ehime Plant (in Masaki-cho, Ehime Prefecture). T1200 has a tensile strength of up to 1,160 Ksi, more than 10% higher than TORAYCA? T1100, which currently has the higher tensile strength available.

T1100 applications include defense weapon systems, space, aircraft, and sports and leisure equipment. Toray began the commercial production of TORAYCA? carbon fiber in 1971 at the Ehime Plant and diversified the application into compressed natural gas and high-pressure hydrogen tanks, automobiles, aircraft, and sporting equipment.

In 1986, Toray developed TORAYCA? T1000 and further expanded carbon fiber’s potential by commercializing TORAYCA? T1100.

Toray remains a global leader, with both carbon fibers exhibiting the higher strength available worldwide. As part of the Toray Group’s Sustainability Vision, the company committed itself to providing innovative technologies and advanced materials that contribute to sustainable progress. TORAYCA?  Carbon Fiber

More….

Toray Industries, Inc. Develops TORAYCA T1200, the Ultra-High-Strength Carbon Fiber

Report finds high likelihood of greenwashing in beverage packaging

Circularity claims on PET beverage bottles such as ‘100% recyclable’ are likely to be misleading consumers, according to a new report.

ClientEarth, ECOS (Environmental Coalition on Standards), Eunomia Research & Consulting and Zero Waste Europe have researched greenwashing in PET beverage packaging.

The report is based on previous work by circular economy specialists at Eunomia, which concluded that PET is not currently a circular material within even the best recycling systems in Europe. It shows that circularity claims may in some cases be inaccurate and overall give an impression of the ‘sustainability’ of PET beverage bottles that does not reflect reality.  Carbon Fiber

The investigation looks at examples of on-pack claims and finds that the term ‘recyclable’ is ambiguous and should not be placed on bottles. The authors recommend instead that labels provide consumers with clear instructions on how to dispose of packaging.

It also finds that ‘100% recycled’ claims may not account for all the components of the bottle, asserting that caps and labels are rarely, if ever, made from recycled content.

The report warns that companies should address these practices to avoid misleading consumers and potentially breaching consumer protection law.

The conclusion drawn is that PET beverage bottles should not be marketed using language or imagery that implies circularity or sustainability.  Carbon Fiber

ClientEarth representative Rosa Pritchard commented: “‘Plastic bottle circularity’ is a myth. Claims on bottles that promote this idea present an obstacle to the green transition. Consumers need access to fair, honest information about the environmental impacts of products and clear information on recycling.”

More…

Report finds high likelihood of greenwashing in beverage packaging

Circular plastics – World Bank warns oil price could soar to record $150 a barrel 01-11-2023

Carbon Fiber

Circular plastics – World Bank warns oil price could soar to record $150 a barrel 01-11-2023

Circular plastics

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

European plastics manufacturers agree roadmap to circular plastics

Circular Economy, Sustainability, Treatment and Recovery

European plastics manufacturers have agreed a “Plastics Transition” roadmap that aims to accelerate the transition to make plastics circular and net zero lifecycle emissions.

The “Plastics Transition” roadmap highlights what Plastics Europe calls the “urgent need” for a policy framework that stimulates circular markets and investments.

Plastics Europe says its vision is to create a sustainable plastics system that continues to meet consumer and societal demands while supporting the transitions of many downstream industries. Circular plastics

The roadmap establishes a pathway to reduce greenhouse gas emissions from the overall plastics system by 28% by 2030 and towards net zero by 2050. It also predicts that circular plastics could meet 25% of European demand in 2030 and 65% by 2050.

Cumulated additional investments and operational costs to reach these ambitions are projected to be €235 billion, Plastics Europe says.

The roadmap identifies several “key levers and enablers”, and details immediate, short, and medium-term milestones and actions for plastics manufacturers. It also says that circularity requires a whole value chain approach and includes recommended actions for policymakers and value chain stakeholders between now and 2030.

For the first time our industry is united around a hugely ambitious but realistic plan to redesign the European plastics system.

Virginia Janssens, Managing Director of Plastics Europe, commented: “For the first time our industry is united around a hugely ambitious but realistic plan to redesign the European plastics system – the ‘Plastics Transition’ roadmap. It will be our North Star for the years to come and reflects a profound cultural shift that has taken place in our industry.”        Circular plastics

The roadmap also calls for a European waste management system fit for a net zero and circular economy, minimum circular plastic content targets for key plastics applications, and unlock industry investments in, for example, chemical recycling infrastructure.

Marco ten Bruggencate, President of Plastics Europe, and Dow EMEA Commercial Vice President Packaging and Specialty Plastics said: “We are excited about the opportunity the Green Deal provides to create a thriving and competitive European plastics industry that allows us to increase investment and innovation in circularity and decarbonisation.

More….

Circular plastics

Amcor, SK Geo Centric partner for supply of recycled content

Amcor, a global leader in developing and producing responsible packaging solutions, announced today that it has signed a Memorandum of Understanding (MOU) with SK Geo Centric (SK), a leading petrochemical company based in South Korea, to source advanced recycled material primarily in the Asia Pacific region beginning in 2025.

The MOU with SK will enable Amcor to provide access to packaging solutions using recycled content for food and healthcare customers in key markets in Asia Pacific, as well as globally, building on Amcor’s existing global access to advanced recycled material through ExxonMobil, as well as its recent investment with Licella in Australia. Combined, these partnerships will help Amcor take another important step toward achieving its target of 30% recycled content across its portfolio by 2030.  Circular plastics

“Our ability to deliver more sustainable packaging solutions containing recycled material is increasingly important to customers in all consumer categories,” said Mike Cash, president of Amcor Flexibles Asia Pacific. “These partnerships will help enable Amcor to unlock opportunities for food and healthcare customers to leverage recycled content in their packaging, and will also foster a circular economy by significantly reducing the need for virgin plastic.”

SK Geo Centric CEO Na Kyung-soo said, “We are committed to contributing to a circular economy by expanding the supply chain where pyrolysis oil, produced from end-of-life plastic, can provide recycled content in consumer packaging. Providing Amcor with access to that material is an important step forward.”

SK extracts pyrolysis oil from end-of-life plastic waste that would otherwise be sent to landfill. SK is using post-processing technology the company developed.

This can then replace crude oil as a feedstock for petrochemical processes and subsequently polyethylene to make new sustainable packaging materials for our customers.  Circular plastics

More….

Circular plastics

500ml sparkling drink bottles from The Coca-Cola Company shift to 100% recycled plastic in Canada

The Coca-Cola Company is transitioning all 500ml sparkling beverage bottles sold in Canada into 100% recycled plastic, excluding caps and labels, by early 2024 to save virgin plastic, reduce carbon emissions, and meet its sustainability targets.

The company claims to be the first to launch multiple sparkling beverages in 100% recycled plastic bottle bodies across Canada. Coke Canada Bottling will produce the bottles at its manufacturing facilities in Brampton, Ontario; Calgary, Alberta; Lachine, Quebec; and Richmond, British Columbia.  Circular plastics

All bottles falling under this category will display ‘Recycle Me Again’ messaging to raise awareness and encourage consumers to continue recycling the packaging at end-of-life.

“This means that no virgin PET plastic will be used for our sparkling 500ml bottles under normal circumstances going forward in Canada,” said Kurt Ritter, vice president and general manager, Sustainability, Coca-Cola North America. “We hope that transitioning our 500ml sparkling portfolio to 100% recycled plastic will increase the amount of high-quality, food-grade, recycled plastic available in Canada and, ultimately, enable us to offer more of our brands in this sustainable format.”  Circular plastics

The shift is predicted to save 7.6 million pounds of new plastic in 2024 and cut out almost 7,000 metric tons of CO2 every year, a reduction that The Coca-Cola Company compares to taking 1,500 cars off the road for one year. It also aligns with the company’s World Without Waste goals, in which it aspires to lower its consumption of virgin plastic and utilize at least 50% recycled content in its packaging by 2030.

More….

Circular plastics

World Bank warns oil price could soar to record $150 a barrel

Escalation of Israel-Hamas war into Middle East-wide conflict would disrupt oil supplies and stoke food prices, says Bank

Oil prices could soar to a record high of more than $150 a barrel if the war between Israel and Hamas leads to a repeat of the full-scale conflict in the Middle East witnessed 50 years ago, the World Bank has warned.

In the first major assessment of the economic risks of an escalation of the war beyond Gaza’s borders, the World Bank said there was a risk of the cost of crude entering “uncharted waters”.  Circular plastics

A “large disruption” scenario comparable with the Arab oil boycott of the west in 1973 would create supply shortages that would lead to the price of a barrel of oil increasing from about $90 to between $140 and 157. The previous record – unadjusted for inflation – was $147 a barrel in 2008.

“The latest conflict in the Middle East comes on the heels of the biggest shock to commodity markets since the 1970s – Russia’s war with Ukraine,” said Indermit Gill, the World Bank’s chief economist. “That had disruptive effects on the global economy that persist to this day.

“Policymakers will need to be vigilant. If the conflict were to escalate, the global economy would face a dual energy shock for the first time in decades – not just from the war in Ukraine but also from the Middle East.”

The Bank said in its latest commodity markets outlook that the shock to the global economy would not be confined to energy costs but would also result in hundreds of millions going hungry as a result of higher food prices.

In its assessment, the Bank said the Israel-Hamas war had had little impact on commodity prices so far. Oil prices had risen by about 6%, but agricultural commodities, industrial metals and other commodities had “barely budged”.

It added: “The outlook for commodity prices would darken quickly if the conflict were to escalate.”  Circular plastics

Under the World Bank’s baseline forecast, oil prices will average $90 a barrel in the current quarter before declining to an average of $81 a barrel next year as global economic growth slows. But it also sketched out three alternative paths for oil prices:

  • A “small disruption” scenario, in which the global oil supply would be reduced by 500,000 to 2m barrels a day -roughly equivalent to the reduction seen during the Libyan civil war in 2011. The oil price would rise to a range of $93 to $102 a barrel.

More….

World Bank warns oil price could soar to record $150 a barrel

Closing the loop on bottle caps

Recycler, processor and manufacturer Greenpath Enterprises has partnered with TOMRA Recycling Sorting to install and optimize a plastic flake sorting line designed to identify and separate mixed polyolefin caps from beverage bottles.

“We are at the genesis of creating a sorting system for caps similar to what is more common today for the bottle,” said Eric Olsson, area segment manager, plastics for TOMRA Recycling.  Circular plastics

Operating for more than 25 years, the vertically integrated Greenpath accepts a wide range of materials, and the inbound flow can be somewhat inconsistent. Greenpath creates value being a one-stop solution by accepting mixed trailer loads with variable supply streams and producing consistent, quality products.

“Developing a mechanical sorting process to close the loop for food-grade cap-to-cap recycling by consistently separating mixed polyolefins by polymer and colour with high purity is a game changer,” said Joe Castro, president of Colton, California-based Greenpath.

Considering only the post-consumer polyolefin materials – low-density polyethylene (LDPE), high-density polyethylene (HDPE) and polypropylene (PP) – Greenpath accepts film, rigid plastics and bottle caps. Polypropylene and polyethylene (PE) are together the most abundant plastic family on earth, but the market is limited for valuable applications for mixed polyolefins, according to Olsson.

PE and PP have very close density characteristics and are challenging to separate. So, mixed polyolefins are primarily downcycled into more forgiving applications that allow for more contamination.  Circular plastics

The quest for cap to cap

A beverage container commonly consists of four parts: the bottle, cap or closure, ring and label. A more mature PET recycling infrastructure has led to brand owners incorporating up to 100% PCR material in their bottles.

As regulations increase the percentage of recycled content by weight, the next logical container component to address is the cap. “Following Greenpath’s approach, the industry can move toward a 100% PCR by weight package using only mechanical sortation,” says Olsson.

During the recycling process, bottles, labels, caps and rings are shredded, and a sink-float process is used to separate the PET bottles from the PE and PP caps.

The heavier PET sinks and the lighter polyolefins float and are skimmed off as a secondary byproduct.  Circular plastics

More….

Closing the loop on bottle caps

The Future of Cars: Exploring the Advancements in Polymer Automobile Technology 

The automotive industry is experiencing a revolution, and at the heart of this transformation lies the remarkable advancements in polymer automobile technology. In recent years, there has been a paradigm shift towards the use of polymers, also known as plastics, in various automotive applications. These innovations are set to reshape the future of cars by enhancing performance, reducing environmental impact, and improving safety. This article delves into the exciting world of polymer automobile technology and how it is driving the automotive industry towards a sustainable and dynamic future.

Introduction

The Rise of Polymers in Automobiles

Lightweighting for Fuel Efficiency

One of the most significant trends in the automotive industry is the pursuit of fuel efficiency. As environmental concerns and stringent regulations regarding emissions continue to shape the industry’s landscape, automakers are turning to polymer materials for solutions.

Polymers offer a remarkable advantage in terms of weight reduction. By replacing traditional metal components with lightweight polymers, vehicles can achieve better fuel economy and reduced emissions.  Circular plastics

In the quest for lightweighting, polymers like carbon fiber-reinforced composites are leading the way. These materials are not only lighter than steel but also possess impressive strength and durability. As a result, the use of polymers in structural components, such as body panels and chassis, is on the rise. This shift towards lightweight materials not only reduces fuel consumption but also enhances handling and overall driving experience.

Electrification and Battery Technology

The electric vehicle (EV) revolution is another driving force behind the adoption of polymer technology. In EVs, battery packs play a crucial role, and their weight directly impacts the vehicle’s range and performance. To optimize the efficiency of batteries, automakers are incorporating lightweight and thermally efficient polymers in battery components.

More….

The Future of Cars: Exploring the Advancements in Polymer Automobile Technology 

Zeppelin Systems and ReOil build tire recycling plant in Poland

In March 2023, Zeppelin Systems launched the Zeppelin Sustainable Tire Alliance to cooperate with international partners on shaping the future of tire production and tire recycling in a more environmentally friendly manner.

One of the members of this technology alliance is the Polish company ReOil, which built Europe’s largest pyrolysis plant for the recycling of old tires in 2015. Since then, ReOil has recycled around 20,000 tons of old tires annually. Zeppelin Systems was awarded the engineering contract for the construction of a second ReOil pyrolysis plant. Construction is scheduled to start in February 2024.

After completion of the gigantic plant, around 60,000 tons of old tires are to be returned to the sustainable circular economy every year.

ReOil, Europe’s largest pyrolysis plant operator, works in the field of raw material recycling. The company uses continuous pyrolysis to break down rubber from old tires into substance such as gas, oil and recovered Carbon Black (rCB). The recycled materials obtained are reused, for example, in the manufacture of textiles, new tires, rubber components, plastics, steel, or aviation fuel. After commissioning in 2015 and initial test runs, ReOil recycled around 70,000 tons of old tires since 2020 to date. Since 2020, the plant has been operating in a process-stable and profitable manner.

With the construction of the new pyrolysis plant, the company has tripled its annual recycling capacity to around 60,000 tons per year. A first-class plant covering an area of around 27 acres, brought to life by technology and engineering solutions from Zeppelin Systems!  Circular plastics

More….

Zeppelin Systems and ReOil build tire recycling plant in Poland

Carbon fiber – New method of recycling carbon fiber shows potential for use in more advanced products 31-10-2023

Circular plastics

Carbon fiber – New method of recycling carbon fiber shows potential for use in more advanced products 31-10-2023

Carbon fiber

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

New method of recycling carbon fiber shows potential for use in more advanced products

As manufacturing and technology continually take steps forward, products are using more advanced materials and becoming more sophisticated, but also more complicated.

This presents a problem when these products reach the end of their useable life, because they’re either difficult or expensive to recycle, or both.

For example, as the world transitions to electric vehicles, disposing of their used batteries, some made with highly toxic materials, will be a challenge.

As it stands, many advanced products either end up in landfill or incinerated, which is a waste of valuable resources and harmful to the planet.  Carbon fiber

One material that has been difficult to recycle is carbon fiber.

However, a UNSW Canberra researcher has developed a method to recycle it in a way that not only wastes less of the material, but also uses less energy and leaves more of it intact and able to be turned into more useful new products.

Carbon fibers are thin strands of carbon that are exceptionally strong and lightweight. The fibers are combined with plastic to create a composite that can be used to construct a variety of products.  Carbon fiber

Carbon fiber is commonly used to build aircraft, wind turbines, and it is the primary material used in Formula 1 race cars, which need to be as light as possible to increase performance. You might encounter carbon fiber in high-end bicycles or other sporting equipment such as hockey sticks or tennis racquets.

More….

Carbon fiber

Fairmat, a Leading French Deeptech Carbon Fiber Recycling Company, Showcases Tech-Driven Solutions at CAMX 2023

Fairmat, a prominent French deeptech company specializing in carbon fiber composite recycling and product co-design, is set to showcase their innovative solutions at CAMX, the largest and most comprehensive composites and advanced materials event in North America. Their participation in this renowned expo will spotlight Fairmat’s tech-enabled manufacturing processes, addressing carbon fiber waste challenges in the United States.

“At Fairmat, we are closing the loop on carbon fiber composite. Our Ecosystem is a fully-integrated infrastructure that spans the entire value chain, from research and development to design and manufacturing.  Carbon fiber

I am excited to announce that we will be showcasing our solutions, engineering expertise, and co-designed products at CAMX for our US customers,” shares Benjamin Saada, Founder & CEO of Fairmat.

CAMX 2023

For the first time, Fairmat will exhibit their solutions at CAMX, October 30 to November 2, underscoring their commitment to helping US industries decarbonize and assisting clients in co-designing breakthrough sustainable products.  Carbon fiber

“We are proud to be at CAMX for the first time this year. At Fairmat, we want to play a vital role in helping US composite manufacturers decarbonize and aiding local US brands in designing new products using our innovations,” states Antoine de Turckheim, US Country Manager, Fairmat. Booth location: Georgia World Congress Center, BB30, Building C, Level

Proximity to Material & Clients

Emphasizing a global-to-local approach, Fairmat’s presence at CAMX reflects their focus on being closer to carbon fiber material hubs and clients. This aligns with the company’s values and goals to reduce their carbon footprint. Building on its success in France, Fairmat is creating a high-tech closed-loop ecosystem.  Carbon fiber

More…

Carbon fiber

HTPA High Temperature Nylon: A Booming Industry for the Future

High temperature nylon (HTPA) is a special type of nylon engineering plastic that can withstand temperatures of 150°C or higher for a long time1. It has excellent mechanical properties, chemical resistance, and dimensional stability, making it suitable for various applications in automobile, electronics, LED, machinery, and other industries2.

The global HTPA high temperature nylon market is expected to witness extraordinary growth by 2030, driven by the increasing demand for high-performance materials in various end-use sectors. According to a report by ReportsnReports, the global HTPA high temperature nylon market size is projected to reach US$ million by 2028, at a CAGR of % from 2022 to 20283. The report also analyzes the market by type, application, region, and key players. Carbon fiber

The major types of HTPA high temperature nylon are glass fiber reinforced type and flame retardant type. The glass fiber reinforced type segment is expected to dominate the market in terms of revenue and volume, due to its superior strength, stiffness, and heat resistance. The flame retardant type segment is also anticipated to grow at a significant rate, owing to its enhanced safety and environmental benefits4.

The main applications of HTPA high temperature nylon are automobile, electronics, LED, machinery, and others. The automobile segment is projected to account for the largest share of the market, as HTPA high temperature nylon is widely used in engine components, transmission parts, fuel systems, and other parts that require high temperature resistance and durability.  Carbon fiber

The electronics segment is also forecasted to grow rapidly, as HTPA high temperature nylon is used in connectors, switches, sensors, and other electronic devices that operate in harsh environments2.

The global HTPA high temperature nylon market is geographically divided into North America, Latin America, Europe, Asia Pacific, and Middle East & Africa. Asia Pacific is expected to be the fastest-growing region in the market, due to the rising industrialization, urbanization, and consumption of HTPA high temperature nylon in China, India, Japan, South Korea, and other countries.  Carbon fiber

North America and Europe are also expected to hold significant shares of the market, due to the presence of major manufacturers and consumers of HTPA high temperature nylon in these regions5.  Carbon fiber

The global HTPA high temperature nylon market is highly competitive and fragmented, with the presence of several key players such as DuPont, DSM, Solvay, MGC, Mitsui Chemicals, BASF, Kuraray, EMS Chemie Holding, Kingfa, etc. These players are engaged in various strategies such as product innovation, expansion, mergers and acquisitions, partnerships, and collaborations to gain a competitive edge in the market6.

The global HTPA high temperature nylon market is expected to face some challenges such as high production cost, limited availability of raw materials, and environmental regulations.  Carbon fiber

However, these challenges are likely to be overcome by the development of new technologies, products, and applications that can enhance the performance and reduce the cost of HTPA high temperature nylon. Moreover, the emergence of new markets and opportunities in emerging economies will also provide impetus for the growth of the HTPA high temperature nylon industry in the future2.  Carbon fiber

Carbon fiber

New report blasts the limitations of pyrolysis technology, dubbed “miracle” by industry

 A new report released today has criticised a so-called “miraculous” method of plastic waste management that has been shown to be misleading in its efficacy.

Touted as a solution, pyrolysis – technology that heats up plastic waste in the absence of oxygen – produces a type of oil that industries argue can be transformed back into ‘virgin-like’ plastic.  Carbon fiber

However, this latest report published by the environmental network Zero Waste Europe underlines the limitations of pyrolysis oil. Incompatibility with different plastic types, low yield, and contamination of pyrolysis oil means it must be diluted by a petroleum-based mixture, in some cases by a ratio of over 40:1.

The report, “Leaky loop “recycling”: A technical correction on the quality of pyrolysis oil made from plastic waste” argues that for pyrolysis oil to be used in the production of recycled plastic, it should either apply multiple energy-intensive purification steps or highly dilute the oil with virgin petroleum naphtha. Both options are not in line with the ambitions of the EU Green Deal.

Discussions underway to define a harmonised European approach to end-of-waste criteria for plastic will continue until 2025, when the review is foreseen to be adopted. Such a definition is crucial for pyrolysis as industry interests are to classify pyrolysis oil as a product. Decision-makers should not overlook the toxic compounds and purification requirements needed for pyrolysis oil and lower safety standards for the sake of developing a circular economy.  Carbon fiber

Lauriane Veillard, Chemical Recycling and Plastic-to-Fuels Policy Officer, states:

“If pyrolysis oil is reclassified as a product instead of being classified as waste, as industry demands, it must meet EU requirements. We cannot afford to accept haphazardous  legislation that undermines a true circular economy. Our north star should be the protection of the environment, human health and the public trust. These values should form the basis of different discussions on plastic recycling-related issues, like calculating recycled content and defining end-of-waste criteria.” 

Low oil yield presents a significant problem with pyrolysis technology. Even in a best case scenario, only 2% of the plastic waste fed into pyrolysis will actually make it into the “recycled” product, the report found.  Carbon fiber

More…

New report blasts the limitations of pyrolysis technology, dubbed “miracle” by industry

The Growing Problem of Misleading Biodegradable Plastics

In recent years, the issue of plastic pollution has gained significant attention, with experts raising concerns about the environmental impact of plastic waste. A study published in the journal Science revealed that only 9% of plastic produced had been recycled, while a staggering 79% was left to rot in landfills or garbage dumps. Moreover, approximately 10% of this plastic waste eventually reached the ocean, contributing to the global problem of marine pollution.

However, the situation has only worsened since that study was conducted. Despite the implementation of “zero plastic” policies by some countries, the production and disposal of plastic continue unabated.

Factories continue to generate a staggering 400 million tons of plastic each year, exacerbating the accumulation of plastic waste.  Carbon fiber

As a result, contamination by microplastics, which are fragments of plastic less than 5 millimeters in length, has emerged as one of the most pressing environmental concerns alongside the climate crisis. These microplastics can be found everywhere, from land and sea to the air. They have even been found in the human body, circulating in the bloodstream and accumulating in vital organs.

In an effort to address the issue, there have been attempts to develop biodegradable plastics as an alternative to conventional plastics. However, a recent investigation conducted by researchers from the Federal University of São Paulo’s Institute of Marine Sciences (IMAR-UNIFESP) has revealed that some of these claims are misleading.

The study examined 49 different products, including plates, cutlery, cups, and straws, all marketed as biodegradable. Shockingly, none of the products met the minimum requirements to be considered truly biodegradable. They were predominantly made of a type of material known as oxo-degradable plastic, which does not degrade under normal environmental conditions.

Instead, these plastics fragment into smaller pieces, contributing to the formation of microplastics that persist for decades.  Carbon fiber

More,,,

The Growing Problem of Misleading Biodegradable Plastics

Italy’s Pirelli to make tyres in Saudi Arabia with Saudi wealth fund

Italy’s Pirelli ) has signed a joint venture with Saudi Arabia’s Public Investment Fund (PIF) to build a tyre manufacturing facility in the country, the two groups said on Thursday.

The deal – for a total investment of $550 million – will make Pirelli the first tier 1 tyre maker to directly source production in Saudi Arabia, which is trying to diversify its economy away from oil.  Carbon fiber

PIF, Saudi Arabia’s $700 billion sovereign wealth fund, will hold a 75% stake in the new JV, with Pirelli holding the remaining 25% and providing the technical and commercial support for the development of the project, the two groups said.

The project will not impact Pirelli’s deleveraging targets to 2025, they added.

The plant is expected to start producing in 2026 and is set to reach a production capacity of 3.5 million units.

It will manufacture high-quality tyres for passenger vehicles under the Pirelli brand, as well as market tires under a new local brand mainly aimed at the domestic and regional market, it added.

Founded in 1872, Pirelli now specialises in high-end tyres for premium carmakers like Ferrari , Porsche and BMW and is the sole supplier for Formula One cars.

Saudi Arabia is boosting its manufacturing capabilities in the automobile sector and aims to produce more than 300,000 cars annually by 2030.  Carbon fiber

More…

Italy's Pirelli to make tyres in Saudi Arabia with Saudi wealth fund

PE, PP ‘highly challenged’ by Europe, new capacity while US exports a positive – LyondellBasell

Global polyethylene (PE) and polypropylene (PP) markets will continue to see headwinds from weak European demand and new capacity through at least H1 2024, but positive signs include strong US PE exports and some improvement in China, executives from LyondellBasell said.  Carbon fiber

“[US] PE exports have gone up during the past quarter, and that of course is a positive sign. But one also needs to look at additional capacity that has come into the market or that has not really hit the market because of… some technical difficulties,” said Peter Vanacker, CEO of LyondellBasell, on the company’s Q3 earnings call.

He expects the European market overall to remain “highly challenged” on weak demand coupled with rising feedstock and energy costs which will compress margins.

US exports are being supported by a high oil/gas ratio that is expected to continue, especially with volatility around oil markets and gas production being relatively robust, said Ken Lane, executive vice president, Olefins and Polyolefins (O&P) at LyondellBasell.

“We do feel good about what’s happening in the North American market,” said Lane.

“Europe is going to continue to be very challenged in terms of demand. That is still significantly down, mainly because of the inflation impact, but also the margins are challenged with the higher naphtha pricing,” he added.  Carbon fiber

New capacity will be the key factor to watch in 2024, he pointed out.

“We’re still going to see more capacity coming online next year and that’s why we’re going to be kind of bouncing along the bottom overall as an industry in H1 of next year,” said Lane.

“The hope is that at the back end of next year we start to see some recovery as market growth comes back to absorb the additional capacity. But there’s going to continue to be pressure from new capacity coming in, and that’s going to be the biggest ‘watch-out’ for us,” he added.

CHINA SLOWLY IMPROVING
In China, overall markets appear to be slowly improving as targeted stimulus measures provide some benefit.  Carbon fiber

“We don’t see the construction market picking up yet but automotive has seen a 10% year on year increase and EVs (electric vehicles) has been closer to 40%,” said Vanacker.

“But on the other hand, we see that consumers continue to save a lot of money. With more and more of these incentives, one would expect confidence will grow in the population which then would influence their spending on durable goods as well,” he added.

More…

PE, PP ‘highly challenged’ by Europe, new capacity while US exports a positive – LyondellBasell

Bottles-to-fabric – Teesside welcomes Mura Technology’s first HydroPRS plant  30-10-2023

Carbon fiber

Petrochemicals r-Polyester – Artificial Intelligence and the Call for Safety: A Global Initiative 30-10-2023

Petrochemicals r-Polyester

Petrochemicals r-Polyester

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Petrochemicals r-Polyester

Petrochemicals r-Polyester

Polyestertime
ITEM 23/10/2023 30/10/2023 +/-
Bottle grade PET chips domestic market 6,825 yuan/ton 6,900 yuan/ton +75
Bottle grade PET chips export market 875 $/ton 885 $/ton +10
Filament grade Semidull chips domestic market 6,775 yuan/ton 6,790 yuan/ton +15
Filament grade Bright chips domestic market 6,810 yuan/ton 6,830 yuan/ton +20
Pure Terephthalic Acid PTA domestic market 5,710 yuan/ton 5,900 yuan/ton +190
Pure Terephthalic Acid PTA export market 730 $/ton 730 $/ton –
Monoethyleneglycol MEG domestic market 3,960 yuan/ton 4,070 yuan/ton +110
Monoethyleneglycol MEG export market 457 $/ton 468 $/ton +11
Paraxylene PX FOB  Taiwan market

Petrochemicals r-Polyester

 1,027 $/ton 1,014 $/ton
 -13
Paraxylene PX FOB  Korea market 1,004 $/ton 991 $/ton -13
Paraxylene PX FOB EU market 1,150 $/ton 1,150 $/ton –
Polyester filament POY 150D/48F domestic market 7,600  yuan/ton 7,400 yuan/ton
 -200
Recycled Polyester filament POY  domestic market 7,550 yuan/ton 7,550 yuan/ton –
Polyester filament DTY 150D/48 F domestic market 8,950 yuan/ton 8,700 yuan/ton -250
Polyester filament FDY 68D24F

Petrochemicals r-Polyester

 8,950 yuan/ton 8,750 yuan/ton -200
Polyester filament FDY 150D/96F domestic market 8,200 yuan/ton 8,050 yuan/ton -150
Polyester staple fiber 1.4D 38mm domestic market 7,450 yuan/ton 7,500 yuan/ton +50
Caprolactam CPL domestic market 12,650 yuan/ton 12,750 yuan/ton
 +100
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,900 $/ton 1,830 $/ton -70
Nylon 6 chips conventional spinning domestic  market 13,750 yuan/ton 13,750 yuan/ton –
Nylon 6 chips  high speed spinning domestic  market

Petrochemicals r-Polyester

 14,100 yuan/ton 13,900 yuan/ton -200
Nylon 6.6 chips domestic  market 19,100 yuan/ton 19,700 yuan/ton +600
Nylon6 Filament POY 86D/24F domestic  market 16,200 yuan/ton 16,100 yuan/ton -100
Nylon6 Filament DTY 70D/24F domestic  market 18,500 yuan/ton 18,250 yuan/ton- -250
Nylon6 Filament FDY  70D/24F  17,250 yuan/ton 17,250 yuan/ton –
Spandex 20D  domestic  market

Petrochemicals r-Polyester

 36,500 yuan/ton 36,500 yuan/ton –
Spandex 30D  domestic  market 35,000 yuan/ton 35,000 yuan/ton –
Spandex 40D  domestic  market  32,200 yuan/ton 32,000 yuan/ton -200
Adipic Acid domestic market 9,400 yuan/ton 9,300 yuan/ton -100
Benzene domestic market

Petrochemicals r-Polyester

 8,120 yuan/ton 8,340 yuan/ton +220
Benzene overseas  market 918 $/ton 911 $/ton -7
Ethylene South East market 950 $/ton 970 $/ton +20
Ethylene NWE market 786 $/ton 679 $/ton -7
Acrylonitrile ACN  domestic market

Petrochemicals r-Polyester

 9,700 yuan/ton 9,500 yuan/ton -200
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,400 yuan/ton 13,350 yuan/ton -50
PP Powder domestic market

Petrochemicals r-Polyester

 7,220 yuan/ton 7,350 yuan/ton +130
Naphtha overseas market  687 $/ton 658 $/ton -29
Phenol domestic market 8,382 yuan/ton 8,425 yuan/ton +43

r-PET high end eco-friendly chips =7,800 yuan/ton  — 7,800 yuan/ton   –

 

 

Petrochemicals chip – Panel for Sustainable Future in Textile in Gaziantep 23-10-2023

Petrochemicals r-Polyester

Artificial Intelligence and the Call for Safety: A Global Initiative

British Prime Minister Rishi Sunak has issued a stark warning about the potential risks and dangers posed by artificial intelligence (AI), likening its potential consequences to that of a nuclear weapon. Sunak’s concerns were articulated on the eve of the first-ever global summit on AI, an event that he passionately supports. The summit, scheduled for November 1 and 2, is set to take place at Bletchley Park, a historic hub of technology where Alan Turing famously cracked the Enigma code during World War II. In his address to the public, Sunak outlined both the tremendous promise and the peril that AI presents, while also revealing the establishment of the world’s first institute dedicated to AI safety.

Sunak emphasized that artificial intelligence, when harnessed responsibly, has the potential to usher in a new era of knowledge, economic growth, human progress, and the resolution of previously insurmountable problems. However, he cautioned that AI also brings forth a new set of dangers and fears that need to be addressed proactively. A comprehensive government report, authored by a panel of 50 experts, highlights AI’s potential as an “existential threat” in the future. Sunak is urging the global community to address these concerns now to ensure the utmost peace of mind for citizens.

One of the central concerns is the potential misuse of AI technology, with threats including fraud, cyberattacks, and, by 2025, the possibility of enhancing the capabilities of terrorist groups in planning attacks and propagating extremist propaganda. Sunak stated that AI could even facilitate the development of chemical or biological weapons, with the dire possibility of terrorists exploiting AI for mass destruction. Criminals could utilize AI for a wide range of malicious activities, from cyberattacks to disinformation campaigns and child exploitation. In the most extreme scenario, there is the risk of losing control over superintelligent AI, raising concerns about humanity’s very existence.

To address these concerns, the United Kingdom will be the birthplace of the world’s first center for AI safety. This institute will specialize in the analysis, evaluation, and testing of new AI models, contributing valuable insights to the global AI safety discourse. The primary objective of the center is to advance humanity’s understanding of AI safety and assess potential risks, including social damage such as bias and misinformation. Sunak’s ambition is to position the UK as a global leader in AI regulation, recognizing the immense potential benefits, particularly in fields like medicine and science, while acknowledging the paramount importance of safety and security.

The upcoming Global AI Summit at Bletchley Park aims to be a platform for collaboration, involving institutions, international partners, AI experts, tech companies, and civil society. With approximately 100 attendees, the event will feature notable figures like Google DeepMind CEO Demis Hassabis and U.S. Vice President Kamala Harris. The summit also anticipates Chinese participation, highlighting the necessity of engaging with Beijing in shaping a cohesive strategy for AI, despite challenges. The British government has set forth five key objectives for the summit, including promoting a shared understanding of AI risks, fostering international collaboration, recommending organizational safety measures, exploring AI security research, and demonstrating the potential for beneficial global AI development.

The United Nations is also stepping up its efforts by creating a Committee for Artificial Intelligence, which consists of around 40 experts from diverse backgrounds. This committee, led by Amandeep Singh Gill, UN envoy for technology, and including notable members like Father Paolo Benanti from the Pontifical Gregorian University in Italy, is tasked with formulating common rules for AI. Their mission encompasses evaluating the benefits and risks of AI and its contributions to sustainable development and international cooperation.

As the world grapples with the profound implications of artificial intelligence, these initiatives demonstrate a collective commitment to addressing the challenges and risks while harnessing the potential of AI for the betterment of humanity. The coming years will reveal whether these global efforts can effectively regulate and safeguard the development and deployment of AI technology, ensuring it remains a force for good in the world.

Artificial Intelligence and the Call for Safety: A Global Initiative

Bottles-to-fabric – Teesside welcomes Mura Technology’s first HydroPRS plant  30-10-2023

Bottles-to-fabric

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Petrochemicals r-Polyester – Artificial Intelligence and the Call for Safety: A Global Initiative

More…

Bottles-to-fabric

Teesside welcomes Mura Technology’s first HydroPRS plant 

The UK’s first plant that uses supercritical water to transform plastic into hydrocarbons has been opened by Mura Technology in Teesside.

The HydroPRS process converts plastics into valuable feedstock materials that can be used by Mura’s customers, who will start receiving deliveries in early 2024.

The plant has an annual capacity of 20,000 tons of recycled liquid hydrocarbons, which can be increased to 60,000 tons. Bottles-to-fabric

The company claims that the process can recycle postconsumer plastics such as films and trays, offering a sustainable solution for these materials.

The HydroPRS process also cuts carbon emissions by 80% by preventing plastics from being burned. Steve Hahon, Mura Technology CEO, says: “Our HydroPRS process is creating a new opportunity for plastic waste, generating value and keeping both plastic and carbon in a circular economy.

The technology complements existing mechanical recycling to make sure no plastics are deemed ‘unrecyclable’ and need to be incinerated or landfilled.”  Bottles-to-fabric

Mura has received funding from various companies in the plastic industry, such as KBR, Dow, CPChem, LG Chem and igus GmbH, as well as from UK Research & Innovation’s Smart Sustainable Plastic Packaging Challenge and the government’s Future Fund.

Bottles-to-fabric

LyondellBasell acquires 25% of Cyclyx

It joins Agilyx and ExxonMobil in the joint venture

Netherlands-based LyondellBasell has acquired 25% equity ownership in Cyclyx International, a joint venture between Agilyx and ExxonMobil founded in 2020.

“Investing in plastic waste value chain experts such as Cyclyx, together with Agilyx and ExxonMobil, helps create the robust supply chains we all need to increase access to circular and renewable feedstocks,” said Yvonne van der Laan, LyondellBasell executive vice president, circular and low carbon solutions. “This collaboration unlocks the necessary scale of recycled material and infrastructure for our planned integrated Circular and Low Carbon Solutions Hub in the Houston area and aligns with our purpose of creating solutions for everyday sustainable living.”  Bottles-to-fabric

Cyclyx draws on over 1500 post-use plastic chemical characterisations to assesses each source of waste plastic to understand its chemical profile. It then uses artificial intelligence and big data to sort those profiles into the various mechanical and chemical recycling pathways that the plastics can be used for. Finally, the company aggregates and pre-processes the products according to costumers’ needs.

The resulting products include recycled polystyrene (PS), polymethyl methacrylate (PMMA), polyethylene terephthalate (PET), polypropylene (PP), and polyethylene (PE). Cyclyx processes are ISSC PLUS certified, ensuring their compliance with sustainability and traceability requirements along the supply chain.

Cyclyx is also expanding its business model from a strict licensing model to now include a build, own, and operate option for Cyclyx Circularity Centers (CCCs). This business model expansion will enable Cyclyx to control the custody and quality of custom-blended feedstocks from sourcing through delivery.  Bottles-to-fabric

More…

Bottles-to-fabric

This factory in Tiruppur turns used PET bottles into fabric and garments

Sulochana Cotton Spinning Mills in Chitambalam ventured into recycling in 2010, and aims to achieve carbon neutrality by 2027 and says it has also aligned with nine of the 17 sustainable development goals

A 150-acre facility at Chitambalam, about an hour’s drive from Coimbatore, has over 10,000 trees, 1,000 birding nests, solar energy panels, bio gasifiers, and plastic-free zones. Tiruppur-based Sulochana Cotton Spinning Mills buys 4,000 tonnes of used polyethylene terephthalate (PET) bottles a month and coverts them into polyester fibre, yarn, cloth, and garments on this campus. Bottles-to-fabric

Even as global apparel brands commit to Environmental, Social and Governance (ESG) targets, textile factories, such as Sulochana, in Tamil Nadu, a textile powerhouse, are showing the way in sustainable and circular fashion. The company, which won the State government’s Green Champion Award for 2021, ventured into PET bottle recycling in 2010 and currently buys used PET bottles from waste aggregators in Tamil Nadu, Kerala, Puducherry, and parts of Karnataka.

The bottles land at its gates at Chitambalam in three colours – white, green, and brown. The labels on the bottles are removed and sent to cement factories to be used as fuel. The plastic caps and rings are converted into pellets that go into the making of planters, car bumpers, etc. The bottles are washed multiple times and broken into flakes. Colour master batches are added to the flakes to make coloured polyester fibre or yarn. “We do not use water, salt, or chemicals to dye the fibre. The (PET) recycled fibre saves on both cost and time,” says the company’s CEO, G.D. Gopalakrishnan. Bottles-to-fabric

The recycled fibre waste also has its applications in the manufacture of conveyor belts, automobile mats, etc.

A scuba diving jacket made by Sulochana has 96% recycled polyester filament, avoids 47 kg of carbon dioxide (CO2) emission, saves 46 litres of water, and has 40 g of diverted waste. Similarly, yoga wear made by the company has 96% recycled polyester filament, avoids 32 kg of CO2 emission, saves 31 litres of water, and has 27 g of diverted waste.

More…

Bottles-to-fabric

Vietnam’s fibre exports foresee positive signals

Vietnam is the world’s sixth-largest fibre exporter and the world’s third-largest exporter of textiles and garments – just behind China and Bangladesh.Vietnam is the world’s sixth-largest fibre exporter and the world’s third-largest exporter of textiles and garments – just behind China and Bangladesh.
Latest statistics from the General Department of Customs showed that, by the end of the third quarter of 2023, fibre exports earned 3.2 billion USD with more than 1.3 million tonnes of goods exported abroad, up 9.3% in volume but decreasing 13.8% in value compared to the same period last year. Bottles-to-fabric
Increase in quantity
Regarding the market, in September, fibre exports to China reached 77,459 tonnes worth more than 203 million USD, down 18.8% in volume and down nearly 20% compared to August 2023.
Overall, in the first nine months of the year, Vietnam exported 647,862 tonnes of fibre to the Chinese market and earned more than 1.71 billion USD, up 18.1% in volume but down 2.1% in value over the same period last year. The export price reached 2,652 USD per tonne, down 17.1% compared to the same period in 2022.
The Republic of Korea (RoK) is the second-largest export market of Vietnamese fibre. In September, fibre exports to the RoK reached 10,898 tonnes with a value of more than 30 million USD, an increase of 0.6% in volume and an increase of 2.8% in value compared to August 2023. Bottles-to-fabricOverall, in the first nine months of the year, fibre exports to this market reached 101,880 tonnes and earned more than 284 million USD, down 5.78% in volume and 24.2% in value compared to the same period in 2022. The average export price reached 2,788 USD per tonne, down 19.65% over the same period in 2022.
The US market ranked third. In the first nine months of 2023, Vietnam exported 75,483 tonnes of fibre to the US with a value of more than 108 million USD, down 13.8% in volume and 29.4% in value over the same period. The average export price reached 1,443 USD per tonne, down 17.5% over the same period in 2022 and less than half the export price to China or the RoK.  Bottles-to-fabricMore…Vietnam's fibre exports foresee positive signals

Innovative Approaches Transforming Battery Recycling for a Sustainable Future

As we strive for a more sustainable future, addressing the issue of electronic waste, particularly used lithium-ion batteries, becomes crucial. The growing demand for lithium-ion batteries, driven by the popularity of electric vehicles (EVs), renewable energy sources, and portable electronic devices, raises concerns about their disposal and environmental impact. However, technological advancements in battery recycling offer powerful solutions to mitigate these challenges. Bottles-to-fabric
At the core of the problem lies the lithium-ion battery, which powers EVs, smartphones, laptops, and various other devices. While these batteries have revolutionized our lives, their disposal poses significant environmental risks. The complex chemistry of lithium-ion batteries makes it difficult to separate and recover valuable materials. To tackle this, battery manufacturers are embracing closed-loop systems, taking responsibility for recycling their products.
This approach not only reduces waste but also motivates manufacturers to design eco-friendly products, increasing the overall sustainability of the industry.A fundamental aspect of sustainable battery recycling involves designing batteries with recyclability in mind from the start.
Researchers and manufacturers are developing lithium-ion batteries with easily separable components and standardized disassembling processes. Artificial intelligence (AI) and robotics are further revolutionizing recycling through automated sorting systems. Equipped with AI algorithms, these systems accurately identify and segregate various battery types and chemistries, enhancing recycling efficiency. Bottles-to-fabricEmerging technologies like hydrometallurgy processes offer cleaner and greener recycling practices. These methods use water-based solutions to extract valuable materials from lithium-ion batteries, minimizing energy consumption and reducing greenhouse gas emissions. Similarly, researchers are exploring bioremediation as an environmentally friendly approach to battery recycling. By harnessing microorganisms, this innovative method degrades and recovers battery components sustainably.More…Innovative Approaches Transforming Battery Recycling for a Sustainable Future

Innovation in plastics packaging – driving the transition to a circular economy

This month, the UK government introduced an extension of the ban on single-use plastics to include polystyrene foods and drinks containers. In the two years since our last article series on targeting plastic waste, a lot has changed both in terms of legislation and the development of plastic-free alternatives.  Bottles-to-fabric

In this article we consider how effective these changes have been in tackling plastic packaging waste, key areas of innovation, and how innovators can protect the new materials and processes that are being developed.

The current landscape

In 2021, packaging was the largest application in the world plastics market. In a bid to tackle this and reduce the use of virgin plastics, the UK government has implemented new legislation that will give UK organisations that import or supply packaging extended producer responsibility (EPR). This requires producers to pay the full cost of dealing with the waste they produce, with businesses needing to collect data on how the packaging is used and ensure packaging is recycled where possible. This legislation is an environmental policy which follows the introduction of the plastic packaging tax in 2022 on the manufacture or importation of plastic packaging components that contain less than 30% recycled plastic. Bottles-to-fabric

The UK government has also launched a range of funding schemes to incentivise development into sustainable plastic packaging, such as grant schemes from the UK Research and Innovation’s Engineering and Physical Sciences Research Council and Biotechnology and Biological Sciences Research Council. On top of this, the UK government recently announced a further £3.2 million investment in the UKRI’s Smart Sustainable Plastic Packaging (SSPP) challenge. With a budget of £60 million for spending from 2019 to 2025, the SSPP has received the largest investment in sustainable packaging initiatives to date. Interestingly, nearly 50% of this funding is directed at mechanical recycling projects, with 30% of the funding being split between refill/re-use, chemical recycling schemes and prevention and reduction projects.

Governmental drive has been reinforced by consumers with 8 in 10 consumers in the UK supporting a ban on single-use plastics. A recent report from Trivium Packaging and Euromonitor International showed that of nearly 10,000 respondents, 82% of respondents would be willing to pay more for sustainable packaging, while 63% of consumers are now less likely to buy products with environmentally harmful packaging.

These regulatory, financial, and consumer-backed incentives seem to be working. Since 2006, recycling and energy recovery have overtaken landfill as the largest waste treatment options.  Bottles-to-fabric

More…

Innovation in plastics packaging - driving the transition to a circular economy

Bio-based plastic – Stellantis to invest €1.5B in Leapmotor for 20% share; JV for products outside China; global EV relationship 28-10-2023

Bottles-to-fabric

Bio-based plastic – Stellantis to invest €1.5B in Leapmotor for 20% share; JV for products outside China; global EV relationship 28-10-2023

Bio-based plastic

European plastics manufacturers reveal roadmap into circularity for plastics

Plastics Europe and its members have agreed on a ‘Plastics Transition’ roadmap with their sights set on circularity, net zero emissions, and more sustainable material consumption in the European plastics industry.

Although the organizations are concerned about the impacts of the European plastics system on climate change and the environment, they note that the materials are ‘irreplaceable’ in many applications and have their own part to play in both the sustainable transition and the competitiveness of various European sectors.

As such, the roadmap emphasizes that a whole value chain approach must be taken to speed up systemic change and achieve true circularity.  Bio-based plastic

It foregrounds immediate, short, and medium-term milestones and actions for plastics manufacturers while recommending actions for policymakers and value chain stakeholders between the present day and 2030, including the preservation of the European plastics system’s international competitiveness.

It envisions that fossil-based plastics will gradually be phased out, with circular plastics expected to meet 25% of European demand by 2030 and 65% by 2050. At the same time, it aspires for a 28% reduction in greenhouse gas emissions from the overall plastics system by 2030 and a complete transition into net zero by 2050. Additional investments and operational costs are predicted to reach a total of €235 billion.

Minimum circular plastic content targets for key plastics are necessary to incentivize their uptake, the roadmap states. In conjunction with industry investments in such areas as chemical recycling infrastructure, Plastics Europe also calls for a European waste management system that can feasibly achieve net zero emissions and usher in a circular economy.  Bio-based plastic

More…

Bio-based plastic

E7A, the “next gen” electric motor developed by Renault and Valeo

Harnessing the expertise it has built in wound-rotor motors – which it pioneered in the automotive sector in 2012 –, Renault Group is taking the next step and designing a new motor that is in a class by itself worldwide, even more powerful and efficient, and uses no rare earths. This third motor generation is a team adventure with Valeo, which is contributing its stator expertise. This motor, E7A, is still at the prototype stage and set to debut in 2027.
A breakthrough from France will bring about a more powerful, more compact and cleaner electric motor: Renault Group and Valeo are combining their expertise to create a new electric motor generation.   Bio-based plastic
As a result of the regular conversations between the carmaker and the equipment manufacturer, this partnership that started in 2021 soon grew into a co-development journey. They each pooled one key part (Renault Group the rotor, Valeo the stator) as well as their expertise in technology development and production. The are currently fine-tuning their E7A high-tech motor.

Rare-earths-free and environmentally friendlier

Renault pioneered electrically excited synchronous motors (EESMs) in production vehicles when it introduced ZOE in 2012. This know-how puts it in a position to supply an all-in-one architecture for the new E7A motor (to make it 30% more compact for equivalent power than the current motors equipping the Megane E-Tech electric and the Scenic E-Tech electric) and the rare-earths-free rotor technology (to shrink its Confidential C carbon footprint by 30%).  Bio-based plastic

By using a wound rotor instead of permanent magnets, Renault is improving the engine’s output, securing its supply chain and avoiding reliance on countries that produce rare earths and magnets.  Bio-based plastic

More power and efficiency

This third-generation motor will also help shorten battery charging times as the system will be built for 800 volts instead of 400 volts, the standard today. And the stator by Valeo will boost power and efficiency. The new E7A motor, as a result, will unleash up to 200 kW. It will also supply more power without consuming more electricity. And the E7A motor uses hairpin technology to assemble copper wires, a Valeo specialty since 2010.

At this stage, the engine is still under development. There are other stages to go through before it can reach serial life. The mass production of this new-generation engine will start at Renault Group’s Cléon factory at the end of 2027. Bio-based plastic

More…

E7A, the "next gen" electric motor developed by Renault and Valeo

Honeywell exMorepands renewable fuels offering in Asia Pacifc

Global technology firm Honeywell is expanding the availability of its technologies and digital solutions to enable customers in the Asia Pacific region to produce renewable fuels from various renewable feedstocks.

The move is the result of Honeywell noting a “vital” need for operators to produce low-carbon fuels to support long-term decarbonisation across the Asia Pacific region.

Matt Spalding, Vice-President and Regional General Manager at Honeywell, said, “The ability to use various feedstocks is a transformational opportunity for this market. With UOP eFining™, Ecofining, ETJ and RTP technologies, Honeywell offers multiple routes to market to meet the rapidly growing demand for renewable fuels.”

Honeywell offers serval technologies for the production of renewable fuels. Earlier this year, gasworld sat down with Leigh Abrams, Renewable Fuels Senior Business Leader at Honeywell UOP, to speak about the company’s eFining™ technology.

Abrams explained that Honeywell started out by producing triglyceride-based feedstocks for renewable diesel, but then saw a big shift towards sustainable aviation fuel (SAF).

eSAFs combine green hydrogen (i.e., hydrogen produced in electrolysers from renewable energy and water) and carbon dioxide (CO2) to produce eMethanol, which can then be converted to a wide range of sustainable fuels.  Bio-based plastic

In addition to supporting new assets, Honeywell also has the expertise to help retrofit existing refineries for renewable fuel production. This offers lower capital investment opportunities with a fast and cost-effective route to renewable fuels.

To support these objectives, Honeywell provides comprehensive digital solutions, featuring cyber-secure hardware and software technologies designed for day-one readiness, scalability, and seamless integration with legacy systems.  Bio-based plastic

More…

Bio-based plastic

Stellantis to invest €1.5B in Leapmotor for 20% share; JV for products outside China; global EV relationship

Stellantis N.V.plans to invest around €1.5 billion in China-based Leapmotor to acquire approximately 20% of Leapmotor, making Stellantis a significant shareholder. The deal also outlines the formation of Leapmotor International, a 51/49 Stellantis-led joint venture that has exclusive rights for the export and sale, as well as manufacturing, of Leapmotor products outside Greater China.

This will be an industry-first global electric vehicle relationship between a leading automaker and a Chinese pure-play NEV OEM.  Bio-based plastic

The partnership aims to further boost Leapmotor’s sales in China, the biggest market in the world, while leveraging Stellantis’ established global commercial presence to significantly accelerate Leapmotor brand sales in other regions, starting with Europe.

Stellantis intends to leverage Leapmotor’s highly innovative, cost-efficient EV ecosystem in China to help meet core Dare Forward 2030 electrification targets, with the possibility to further explore mutually beneficial synergies. The joint venture expects to begin shipments in the second half of 2024.  Bio-based plastic

The two companies consider Leapmotor’s EV product offering to be complementary to Stellantis’ current technology and portfolio of brands and will bring more affordable mobility solutions to global customers. Stellantis will have two seats on Leapmotor’s Board of Directors and will appoint the CEO of the Leapmotor International joint venture.

More…

Stellantis to invest €1.5B in Leapmotor for 20% share; JV for products outside China; global EV relationship

UBQ bio-based plastic recognised as one of TIME’s best inventions of 2023

The bio-based thermoplastic won in the “reuse & recycle” category of TIME magazine’s award

Israel-based cleantech company UBQ Materials has been named in TIME magazine’s list of the best inventions of 2023. The list features 200 innovations solving compelling problems in creative ways with the potential to change lives. UBQ Materials was recognised as a winning innovation in the “reuse & recycle” category for inventions reducing overconsumption.

The company has developed and patented a closed-loop process, which converts garbage waste – including food waste, mixed plastics, cardboard, paper, and dirty diapers – into a sustainable raw material for the manufacturing of everyday goods across a multitude of industries.  Bio-based plastic

The process works by breaking down the heterogeneous waste streams into their basic, natural components before reconstituting them to create a brand-new material.  Around 70% to 80% of UBQ’s feedstock is broken down to its particulate constructs—lignin, cellulose, fibres, and sugars—and then reassembled and bound together into a matrix. The remaining 20% to 30% are mixed plastics that melt and bond into the matrix, creating a highly recyclable thermoplastic material.

According to a Life Cycle Assessment conducted by Quantis, every ton of UBQ produced diverts 1.3 tons of waste and prevents up to 11.7 tons of CO2 equivalent emissions. According to the manufacturer, that makes it ‘the most climate positive thermoplastic material on the planet’, it said on a statement.  Bio-based plastic

“Our material, UBQ, replaces scarce and carbon intensive materials, including oil-based plastics,” explained Jack ‘Tato’ Bigio, CEO and Co-founder of UBQ Materials. “We provide a climate positive material that is price competitive, straightforward to implement, and highly recyclable, converted from 100% household waste through a clean, zero waste, energy-efficient process.”

More…

UBQ bio-based plastic recognised as one of TIME’s best inventions of 2023UBQ bio-based plastic recognised as one of TIME’s best inventions of 2023

Article-Resin Price Report: Producers Looking for Third Straight PE Price Hike

PP contracts also are set for another price increase, which is now targeting around $0.06/lb.

The solid October start downshifted last week, as spot resin trading slowed, reports the PlasticsExchange in its Market Update. Polyethylene (PE) prices were steady to a penny higher, while  polypropylene (PP) jumped $0.02/lb, reflecting rising monomer costs. Interest remained strong, but deals were harder to complete and transacted volumes at the PlasticsExchange trading desk slipped back toward the levels seen in the earlier part of the year.  Bio-based plastic

Processors pull back

There was a lot more quoting than trading, and it seemed that some processors were just taking the temperature of market conditions, writes the PlasticsExchange. Demand for packaged truckloads outpaced railcars. This came after a previous surge in demand, including some precautionary buying following the Hamas terrorist attack against Israel and the potential for the conflict to expand regionally. Though volatile crude oil prices have remained elevated, keeping upward cost-push pressure on international resins, the export market seemed to lose a little of its upward momentum when prices came off their highs earlier in the month. Producers reportedly remain steadfast in their effort to implement a third straight $0.03/lb PE price increase, while PP contracts will  endure another monomer-led price hike, which is now targeting around $0.06/lb.  Bio-based plastic

More…

Article-Resin Price Report: Producers Looking for Third Straight PE Price Hike

AIMPLAS joins EcoeFISHent project to convert fish by-products into oxygen barriers and more

AIMPLAS is participating in the EcoeFISHent project with a vision of transforming fish gelatine and fishing nets into food and cosmetic packaging, respectively.

Global production from fisheries will reach 194 million tonnes by 2026, according to recent predictions, and around 20 million tonnes of raw material are thought to be used to produce fishmeal and fish oil. AIMPLAS believes that extracting bioactive compounds from residual, bio-based fish side streams is a cost-effective means of pursuing circularity in the fish industry.  Bio-based plastic

The EcoeFISHent project is a European project seeking to preserve marine ecosystems and marine protected areas by streamlining the fish industry’s operational flows and establishing a regional reproducible cluster based on the bio, blue, green, and circular economy approaches.

This involves six multilevel and synergic circular value chains valourizing waste, pre-treating and extracting bio-active components, and recycling end-of-life fishing gear from fisheries and aquaculture for use in packaging, food, automotive, and agricultural applications.

It is set to use gelatine from side streams of fish processing to produce a compostable, gas-barrier biopolymer coating to package oxidation-sensitive food like meat, cheese, and fish itself.  Bio-based plastic

In scaling up to industrial pilot production, the process is hoped to achieve true sustainability while also offering functionality and ‘nonharmful utility’.

Moreover, AIMPLAS will extrude the polyethylene recovered from fishing nets and put it through further injection moulding and lamination processes to create cosmetic packaging. A collection, recovery, and recycling programme for abandoned fishing nets, as well as a sustainability-minded fishing programme, hope to contribute towards this goal.

International research centres and up-and-coming technologies and processes are coming together between thirty-four partners in seven countries. The initiative is coordinated by FILSE spa, the Financial body for Economic Development of the Ligurian regional administration, and funded by the European Union’s Horizon 2020 research and innovation programme under grant agreement ID 101036428.  Bio-based plastic

More…

AIMPLAS joins EcoeFISHent project to convert fish by-products into oxygen barriers and more

Enzyme biorecycling – India set to surpass Japan, Germany to become 3rd largest economy by 2030: S&P 27-10-2023

Bio-based plastic

Enzyme biorecycling – India set to surpass Japan, Germany to become 3rd largest economy by 2030: S&P 27-10-2023

Enzyme biorecycling

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Looking into the future: clear PET’s rise and colored plastic’s decline

From milk tops to Sprite bottles, colored plastics have a grey future, whilst the value of clear PET is becoming transparent.

With only 9% of plastic successfully recycled globally, there has been a growing push towards a circular plastic economy: a closed-loop system for recycling materials which eliminates waste and reduces the need for new production.

Through the 2022 Global Commitment, made in collaboration with the UN Environment Programme, and the Plastics Pact Network, over 1,000 businesses and governments have already enacted plans to move towards a circular economy, committing to a variety of 2025 targets, which include ensuring that 100% of plastic packaging is reusable, recyclable, or compostable.  Enzyme biorecycling

Dominic Cakebread, GlobalData analyst, commented that: “Almost all of the major global companies in the packaging supply chain – from retailers, CPG manufacturers, packaging converters and polymer suppliers are fully aware of the need to move to a circular economy and have sustainability policies, targets and systems in place to address this.”

More…

Enzyme biorecycling

Electric motors come in different types: synchronous or asynchronous, with permanent magnets or wound rotors

These terms may seem confusing if you are not familiar with electrical engineering. Let’s see what they mean and how they affect electric mobility.

All electric motors use electromagnetism, which is based on two simple ideas: electric charges moving create magnetic fields and changing magnetic fields create electric currents.  Enzyme biorecycling

Also, different magnetic fields can push or pull each other, creating forces. This way, we can turn electricity into motion for our wheels. But there are many ways to do this, and many kinds of electric motors, each with its own advantages and disadvantages.

In cars, the most common types are the synchronous motor with permanent magnets and the asynchronous motor with a copper cage. In the first one, the stator (the outer, fixed part of the motor) has copper coils that make a magnetic field when an alternating current (that changes over time) flows through them. This magnetic field also changes over time and rotates around the motor axis.

The rotor (the inner, moving part of the motor) has magnets that are attracted by the stator’s magnetic field. This makes the rotor spin at the same speed as the stator’s magnetic field, so it is called synchronous. In the second one, the rotor also has a copper cage, but no magnets.

The stator’s magnetic field makes an electric current in the rotor’s cage, which then makes another magnetic field. This second magnetic field interacts with the first one and makes the rotor spin. But this only works if the rotor is slower than the stator’s magnetic field, so it is called asynchronous.  Enzyme biorecycling

The asynchronous motor is cheaper, easier and stronger than the synchronous one. That’s why it was used in the first electric cars. But it also wastes more energy as heat because of the electric current in the rotor.

That’s why it is being replaced by the synchronous motor with permanent magnets, which is more efficient (and can travel more with less energy). But this motor also has problems, mainly because of the magnets, which are costly and need rare materials to make. A possible solution is the synchronous motor with wound rotors, which some car makers like Nissan-Renault and BMW use.  Enzyme biorecycling

Here, instead of magnets, the rotor has copper coils that get another electric current, called excitation current, to make a magnetic field. This current can be controlled to change how the motor works at different speeds, which can make it even more efficient than the permanent magnet motor at high speeds.

Enzyme biorecycling

Carbios : Progress in in France

Progress in biorecycling in France Carbios has completed the administrative process for the construction of the new plant, which will come into operation in two years.

Output: Carbios has finished the paperwork for the new facility, whic

biorecycling 

h will be operational in two years.

It is part of a project to set up the first large-scale plant in France for the enzyme-based recycling of PET waste, which will be located in Longlaville, in the Grand-Est region, close to a PET production plant owned by Indorama Ventures, a partner in the initiative.

Carbios obtained the permits, including the environmental ones, to build and run the new facility, after Indorama Venures sold them the land where it will be constructed in September: an area of 13.7 hectares that will enable future capacity expansions.

The authorizations came after an administrative process and a public consultation, where they evaluated the effects of the site on water resources and aquatic environment protection, on energy use, on landscape integration and on traffic.

Carbios applied for the authorizations to the local authorities last December and it took them ten months to get them all.  Enzyme biorecycling

They will start building the facility by the end of this year with the goal of launching it in 2025.

The biorecycling facility will be able to process 50,000 tonnes of post-consumer PET waste per year, creating 150 new jobs, both direct and indirect.

The biorecycling method relies on the C-Zyme technology developed by Carbios, where an enzyme breaks down PET and polyester fibres, returning them to the original components: terephthalic acid and monoethylene glycol, which, after a purification stage , can be used to make polyester again with a quality equal to virgin and further recyclable at the end of its life.  Enzyme biorecycling

Enzyme biorecycling

India set to surpass Japan, Germany to become 3rd largest economy by 2030: S&P

India has become an increasingly attractive location for multinationals across a wide range of industries, says US-based global ratings agency

India is likely to overtake Japan and Germany to become the world’s third-largest economy by 2030 as its gross domestic product (GDP) is expected to touch $ 7.3 trillion, S&P Global Market Intelligence says in its latest PMI issue.

Currently, India is the 5th largest economy in the world at $3.7 trillion worth of GDP in 2023-24. It replaced the U.K. as the 5th biggest economy in 2022. After two years of rapid economic growth in 2021 and 2022, the Indian economy has continued to show sustained strong growth during the 2023 calendar year, S&P says.  Enzyme biorecycling

“India’s nominal GDP measured in USD terms is forecast to rise from USD 3.5 trillion in 2022 to USD 7.3 trillion by 2030. This rapid pace of economic expansion would result in the size of the Indian GDP exceeding the Japanese GDP by 2030, making India the second largest economy in the Asia-Pacific region. By 2022, the size of Indian GDP had already become larger than the GDP of the UK and also France.

More…

India set to surpass Japan, Germany to become 3rd largest economy by 2030: S&P

Valgroup expands its operations in the Italian PET preform market with the acquisition of Garda Plast Group

Valgroup, one of the largest producers, transformers and recyclers of plastic packaging, announces the acquisition of Garda Plast Group (GP Group), formed through the aggregation – led by Progressio SGR – between Garda Plast S.p.A., based in Polpenazze del Garda (BS), and IFAP S.p.A., based in Palmanova (UD). GP Group is specialized in the production of PET and rPET preforms.        Enzyme biorecycling

This business expansion consolidates the company’s presence in Italy, strengthening relations with suppliers and enabling it to support regional customers more comprehensively.

Massimo Cutolo, President and CEO of Garda Plast, comments: “During these years of partnership with Progressio, the management team has achieved significant milestones. We dare say that our Group is now an excellence in the industry, important goals has been achieved and many others will be achieved.”  Enzyme biorecycling

Alessandro Petraccia, Senior Partner at Progressio, says: “We are proud to have supported Massimo and the management team of the GP Group in this journey. The company has embarked on a virtuous growth path, entering new markets, developing new value-added business lines, investing in technology, digitalization, and sustainability. Special thanks go to our partners, Pietro Bruseschi, Marco Bruseschi, Amos Tonoli, and Luca Tonoli, who, not only for their significant contribution to the business, but also because they have been great companions in this journey.”

Luigi Geronimi, Founder of Valgroup, says: “With the acquisition of the Garda Plast Group, we further consolidate our position in the Italian market, creating a hub of innovation and excellence in the PET and rPET preform sector for the beverage, detergent and dairy industries.”

The two new plants acquired by Valgroup in Italy are in addition to five other PET preform manufacturing units: one in San Jose, Uruguay, another three in Brazil, in the cities of Duque de Caxias (RJ), Ipojuca (PE) and Betim (MG), as well as the unit located in Villa Lempa, Italy, acquired at the end of 2022.  Enzyme biorecycling

More…

Valgroup expands its operations in the Italian PET preform market with the acquisition of Garda Plast Group

What’s the deal on chemical recycling?

A major point of debate in Europe today is the status of chemical recycling. Mark Victory of ICIS weighs in.

Chemical recycling and the definition of recycling
Directive 2008/98/EC forms the basis of the majority of EU recycling legislation definitions, defines recycling as “any recovery operation by which waste materials are reprocessed into products, materials or substances whether for the original or other purposes. It includes the reprocessing of organic material but does not include energy recovery and the reprocessing into materials that are to be used as fuels or for backfilling operations.”

This has left the legal status of chemical recycling uncertain, particularly for pyrolysis – the dominant form of chemical recycling in Europe – where mixed plastic waste is commonly converted to pyrolysis oil – a naphtha substitute – before being reprocessed into recycled materials.    Enzyme biorecycling

The EU Commission stated in late 2020 that it would take a decision in 2021 on the legal status of chemical recycling based on its cradle-to-grave life-cycle impact. This decision remains yet to emerge.

Nevertheless, the proposed redraft of the Packaging and Packaging Waste Directive – which would replace transform the directive into a regulation, uses a different definition of recycling, which would clear up the ambiguity in directive 2008/98/EC

The draft legislation states that:

“The amount of packaging waste materials that have ceased to be waste as a result of a preparatory operation before being reprocessed may be counted as recycled provided that such materials are destined for subsequent reprocessing into products, materials or substances to be used for the original or other purposes. Enzyme biorecycling

More…

What’s the deal on chemical recycling?

Toyota – Akio Toyoda: “People are finally opening their eyes” to electric cars

It’s never nice to hear I-told-you-so, but that’s exactly what Akio Toyoda, chairman of Toyota’s board of directors, reiterated on the opening day of the Japan Mobility Show: the decline in demand for electric cars is proof that BEVs do not represent the only path to the future of the automotive industry.  Enzyme biorecycling
People are finally starting to see things as they are, said Toyoda, who has been harshly criticized for his less than conciliatory positions on the massive electric transition involving almost all car manufacturers.
The case of the USA.
The manager referred to the contraction in demand in the United States (where GM and Ford are considering slowing down the production of their electric pick-ups) to underline how his reticence towards battery-powered cars was justified.
There are many ways to climb the mountain of CO2 neutrality, Toyoda said from the Tokyo Motor Show. If the rules are written in an ideological way, then it is the consumers, the normal people who suffer the most.
A step at a time. And all the electric prototypes presented at the Japan Mobility Show? Toyoda said that the cars presented in Tokyo a re the result of the work of an automaker that moves with the right times.  Enzyme biorecycling
The strength of the Japanese industry in the electric car sector will come from its decades of experience and the failures of the past.
Meanwhile, it’s worth highlighting that demand for hybrid cars is higher than ever. It certainly won’t be a coincidence.
Toyota – Akio Toyoda: “People are finally opening their eyes” to electric cars

Paper bottle – IEA Study – Electric and renewable “flywheel”: “This will reduce the demand for oil” 26-10-2023

Enzyme biorecycling

Paper bottle – IEA Study – Electric and renewable “flywheel”: “This will reduce the demand for oil” 26-10-2023

Paper bottle

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

ALPLA becomes majority owner of Paboco and invests to upscale paper bottle manufacturing

ALPLA has succeeded Billerud as the majority shareholder of Paboco and is now investing in scaling its manufacturing capacity, envisioning the production of a fully recyclable paper bottle at a new, state-of-the-art manufacturing site by the end of 2024.

Founded in a joint venture between ALPLA and Billerud, Paboco (The Paper Bottle Company) is based in Slangerup, Denmark, and uses pulp-forming technology to produce FSC-certified fibre-based packaging. It has been working with The Absolut Company, Carlsberg Group, The Coca-Cola Company, L’Oréal, and Procter & Gamble to test its first products since 2021.  Paper bottle

Following this successful test phase, it is anticipated that series production for the next generation of paper bottles will begin in late 2024. ALPLA is taking over all Billerud’s shares and is investing in Paboco in the hopes of industrializing the bottles at speed.

A new manufacturing site and development centre are set to open in Denmark for the market launch. Paboco currently hires eighteen employees, but this figure is expected to rise by the time production begins.

In the long term, Paboco aims to develop and scale fully bio-based and recyclable paper bottles.

“Safety, affordability and sustainability are the central criteria of our packaging solutions,” says Philipp Lehner, CEO of ALPLA. “After several years of intensive development and groundbreaking innovations, the Paboco team is now ready to take its pioneering product to the market and establish the paper bottle as a sustainable alternative for a wide range of customers.”  Paper bottle

Tim Silbermann, CEO of Paboco, continues: “The vision of the fully bio-based and recyclable paper bottle has driven the team to create amazing results in just a short development period. With the bottle configuration now, we are targeting the beauty and fabric and home-care segment, but continuous development will also enable us to bring our next-generation bottle into further applications. We are happy that ALPLA is fully committed to supporting us on this journey.”

“We at ALPLA work intensively on alternative materials, invest in promising projects and actively shape technological progress as a ‘Family of Pioneers’,” adds Christian Zmölnig, director of Corporate Research, Development and Innovation at ALPLA and chairman of the Board of Directors at Paboco.  Paper bottle

Ricardo Rehm, CFO of ALPLA, and Rainer Widmar, managing director Central and Eastern Europe at ALPLA, join Zmölnig on Paboco’s Board of Directors.

The transaction took place at the beginning of October, with the contracting parties agreeing not to disclose details.

More…

Paper bottle

IEA Study – Electric and renewable “flywheel”: “This will reduce the demand for oil”

The International Energy Agency (IEA) has released its 2023 edition of the World Energy Outlook, projecting a substantial reduction in the demand for crude oil, gas, and coal by 2030. This transformation is primarily attributed to the rapid ascension of clean technologies like photovoltaics, wind power, electric vehicles, and heat pumps. The IEA, an intergovernmental organization established in 1974 in response to the oil crisis, outlines a vision for the energy landscape of the future.  Paper bottle

In this future energy system, clean technologies will play a significantly more prominent role. The IEA predicts that the global fleet of battery-powered vehicles will increase nearly tenfold from current levels. Photovoltaics are expected to generate more electricity than the entire U.S. energy system, and renewables will comprise approximately 50% of the global electricity mix, up from around 30% today. Moreover, electric heating systems, such as heat pumps, will surpass the sales of fossil fuel boilers, and investments in offshore wind projects will triple compared to new coal and gas power plants.

The forecast is contingent on current climate policies implemented globally, coupled with economic shifts. These developments will drive a decline in the demand for fossil fuels, reducing their share in the global energy supply from an average of 80% in previous decades to 73% by 2030. Furthermore, CO2 emissions related to energy production will peak by 2025. Paper bottle

Nonetheless, the IEA emphasizes the necessity for further action to limit global warming to 1.5 degrees Celsius. Meeting existing energy and climate commitments will expedite progress, but even more stringent measures will be essential.

Fatih Birol, the executive director of the IEA, asserts that the transition to clean energy is inevitable and emphasizes that governments, companies, and investors should support this transition for its manifold benefits, including economic opportunities, job creation, energy security, improved air quality, universal energy access, and a safer climate. Traditional energy markets face ongoing volatility, making the case for oil and gas as safe choices for the world’s energy future less convincing than ever.

Continuing to reduce fossil fuel usage is imperative since their current demand remains “too high” to achieve the goal of limiting global temperature increases. According to the IEA, sticking to the current trajectory would have significant costs, as global emissions would still be high enough to raise average temperatures by around 2.4 degrees Celsius this century, well above the Paris Agreement’s 1.5-degree target.

The World Energy Outlook proposes a global strategy based on five key pillars to get the world back on track by 2030. Paper bottle

These pillars include tripling global renewable generation capacity, doubling the rate of energy efficiency improvement, reducing methane emissions from fossil fuel extraction by 75%, establishing large-scale financing mechanisms for clean energy investments in emerging economies, and implementing measures for an orderly decline in fossil fuel usage, including halting new coal-fired power plant permits.

Birol underscores the necessity of international cooperation to accelerate the transition to clean energy. It is crucial to finance sustainable solutions to meet the energy demands of fast-growing economies and intensify collaboration rather than abandoning it. This holistic approach is essential for achieving the ambitious climate goals and ensuring a sustainable energy future. Paper bottle

Paper bottle

Naia™ Renew Fibers And The Game-Changing Potential Of Molecular Recycling Take Center At The 2023 Textile Exchange Conference, London

Being responsible materials the main topic of the 2023 Textile Exchange Conference, Naia™ from Eastman is pleased to be among the sponsors of the event and bring its expertise on the topic, in the name of the molecular recycling technology behind Naia™ Renew fibers.  Paper bottle

From recycling technology to sustainable fibers

Naia™ Renew, available at scale as both a filament yarn and staple fiber, is produced from 60% sustainably sourced wood pulp and 40% certified waste materials and can be blended with other sustainable fibers to create nearly endless luxurious fabric possibilities that are comfortable and rich in color. The carbon footprint of Naia™ Renew fiber is measurably reduced over its life cycle*. Eastman transforms waste materials that are difficult to recycle – which would otherwise not have an end-of-life option and would end up in landfill or incinerators – into biodegradable fibers through its patented carbon renewal technology. This is one of Eastman’s molecular recycling technologies that breaks materials down into basic molecular building blocks, assuring end materials are indistinguishable from those made from virgin fossil sources in quality, performance, or appearance.

Accelerating the molecular recycling culture

To make recycling options economically efficient and enable long terms success, Eastman is actively engaging with multiple value chain players, recognizing the need for systematic changes in collecting and sorting.Paper bottle

The company is among the founding members of the Alliance of Chemical Textile Recycling (ACTR), a working group launched by Accelerating Circularity, the nonprofit focused on textile-to-textile recycling at a commercial scale, to move chemical recycling technology forward, share common definitions, and address policies in a collaborative way to maximize the elimination of textile waste to landfills and incineration: Naia™’s goal, by 2025, is to have more than 25% recycled content derived from textile waste material.
Visitors at Textile Exchange Conference have the opportunity to drop in and find out more about textile-to-textile recycling directly from Eastman’s team contributors in a session of Q&A on October 26, from 2:00 to 3:00 PM.  Paper bottle

More…

Paper bottle

Quantum Materials, LLC Acquires the Innegra™ Portfolio of High-Performance Fibers

Quantum Materials, LLC (“Quantum”), a vertically integrated manufacturer of multifilament and monofilament yarns, elastomeric woven suspension fabrics and industrial textiles, has acquired the Innegra™ portfolio of patented high-performance fibers and materials. Innegra will serve as a foundational product to support Quantum’s growth of new technical and industrial textile solutions for the composite and textile markets.

Quantum has accelerated its capital expenditure plan over the last three years to expand the company’s manufacturing asset base to meet increased demand for domestic textile production. The expansion, which included investment in equipment and infrastructure to support the production of Innegra, has allowed the company to seamlessly merge the Innegra business into its operations post-acquisition and successfully service the brand’s current customer base.  Paper bottle

“For over 15 years, Innegra has been effectively used across a wide range of composite applications. We are excited to incorporate Innegra and its patented range of fibers and materials into our product portfolio,” said Allen Smith, CEO of QTI Fibers. “This strategic acquisition fits within our vision of being the industry leader in the development and commercialization of technical textile solutions. As we move forward with Innegra, we see many opportunities that extend past composites, including its integration into products manufactured by the QTI company portfolio, consisting of the Quantum, Twitchell and Infinity businesses.”

Engineered to enhance and amplify the performance of composite and textile materials, Innegra is the lightest synthetic fiber commercially available and can be used as a standalone fiber, or it can be hybridized with other structural fibers or materials. It is chemically resistant, hydrophobic, tough, durable and has excellent dielectric properties, while also being flexible, ductile and fusible. The fiber also has the ability to dampen vibrations, aid impact resistance and can be synergistically combined with many other materials and fibers to improve product performance properties. Today, Innegra can be found in footwear, sporting goods, U.S. military and ballistic products, and various automotive, aerospace and marine applications.  Paper bottle

More…

Quantum Materials, LLC Acquires the Innegra™ Portfolio of High-Performance Fibers

Stellantis and Orano To Enter EV Battery Recycling Joint Venture

Key Takeaways

  • Stellantis and Orano said they will establish a joint venture for an electric vehicle (EV) battery recycling plant set to begin production in 2026.
  • The venture, which will secure access to materials needed to create EVs, could strengthen Stellantis’ position in the competitive EV market.
  • The venture is designed to help support a circular and low-carbon economy amid the transition to EVs.  Paper bottle

Automaker Stellantis (STLA) said it was set to enter a joint venture with Orano, a global nuclear fuel cycle company, to recycle electric vehicle (EV) batteries to support a circular economy.

The companies signed a memorandum of understanding to establish a joint venture for recycling EV batteries and scraps from gigafactories. The joint venture will produce “black mass” or “active mass” that can be refined at Orano’s hydrometallurgical plant to ultimately be reused in batteries.

Stellantis said the venture would strengthen the company’s standing in the EV market by “securing additional access to cobalt, nickel, and lithium necessary for electrification and energy transition.”

The “innovative and disruptive process” creates “a real closed loop,” Orano Group Director of Innovation, R&D, and Nuclear Medicine, Magnets, and Batteries Guillaume Dureau said, indicating that the venture is part of Orano’s “commitment to developing a low-carbon economy with the recycling of strategic materials for the energy transition and the circular economy.”  Paper bottle

The recycling joint venture is set to begin production in the first part of 2026 using existing Stellantis facilities. The company will invest to “reskill and upskill Stellantis and Orano employees” for the project.

Stellantis and Orano To Enter EV Battery Recycling Joint Venture

Packaging regulation, ENVI report voted

Proposed restrictive rules on ultralight bags, BPA and PFAS in food packaging and specific reduction targets for plastic packaging waste.
The Environment Committee (ENVI) of the European Parliament this morning approved by majority (56 votes in favour, 23 against and 5 abstentions) the position with amendments to the proposal for a Regulation on packaging and packaging waste presented by the European Commission as a replacement of the Directive in force since 1994.
The report, with the negotiating mandate, will be voted on by Parliament during the second plenary session, scheduled for 20 November. Then the text will be examined by the trilogue between Parliament, Commission and EU Council.  Paper bottle
“The Environment Committee has sent a strong message in favor of a complete review of the European market for packaging and packaging waste – says the Belgian rapporteur Frédérique Ries -. There can be no effective recycling or reuse policy without safe packaging, which is why the ban on intentionally added harmful chemicals is a huge victory for the health of European consumers. We also ensured that environmental ambitions met industrial reality, with a report focused on innovation and providing an exemption for companies with fewer than ten employees.”
The position of the ENVI Committee includes a ban on the sale of ultra-light plastic bags (under 15 microns), unless they are necessary for hygienic reasons or provided as primary packaging for loose foods, in order to prevent food waste.  Paper bottle
In addition to the general packaging reduction objectives already contained in the proposed Regulation, MEPs want to set specific reduction objectives for plastic packaging waste: 10% by 2030, 15% by 2035 and 20% by 2040. Furthermore the plastic fraction of packaging should contain minimum percentages of recycled content, varying depending on the type of packaging, with specific objectives set for 2030 and 2040.
The amended text remodulates the percentages of recycled content in contact-sensitive packaging by 2030: the 30% threshold for single-use bottles containing drinks, foreseen for PET packaging, has been cancelled. The quota for contact-sensitive packaging produced with materials other than PET has been reduced from 10% to 7.5%, with the exception of bottles.
Packaging containing less than 5% plastic is now exempt from the obligation to introduce a minimum recycled content. And up to 50% of the ‘mandatory’ recycled material can be replaced by bioplastics.
By the end of 2025, the Commission is called to propose sustainability objectives and criteria for biobased plastic, considered “a key resource to defossilize the plastic economy”.  Paper bottle
Among the other measures contained in the draft approved today is the delicate issue of reusable packaging, which should meet a series of criteria, including the minimum number of times it can actually be reused, to be defined later. Operators in the Horeca sector who operate in the distribution of drinks and take-away foods should offer consumers the possibility of using their own container.
However, requests from some Italian MEPs for exemptions from the reuse bans and quotas did not pass. On the topic of bans, the contrary opinion of the Industry Commission (ITRE) must also be considered, especially in the case of packaging for fruit and vegetables and disposable packaging in restaurants. The synthesis between these opposing positions will be entrusted to Parliament.
It is also proposed to ban intentionally added persistent chemicals in packaging in contact with food, such as PFAS and bisphenol A (BPA), used mainly in paper and cardboard food packaging for waterproofing.  Paper bottle

PPWR Regulations with amendments
Packaging regulation, ENVI report voted

Zara owner Inditex to buy recycled polyester from US start-up

Zara owner Inditex , the world’s biggest clothing retailer, has agreed to buy recycled polyester from U.S. start-up Ambercycle, the companies said on Wednesday.

As fast-fashion retailers face pressure to reduce waste and use recycled fabrics, Inditex is spending more than 70 million euros ($74 million) to secure supply of Ambercycle’s recycled polyester made from textile waste.  Paper bottle

Polyester, a product of the petroleum industry, is widely used in sportswear as it is quick-drying and durable.

Under the offtake deal, Inditex will buy a “significant” portion of Ambercycle’s production of recycled polyester, which is sold under the brand cycora, over three years. The clothing retailer aims for 25% of its fibers to come from “next-generation” materials by 2030.

The Inditex investment will help Los Angeles-based Ambercycle fund its first commercial-scale textile recycling factory. Production of cycora at the plant is expected to begin around 2025, and the material will be used in Inditex products over the following three years.

Zara Athleticz, a sub-brand of sportswear for men, launched a capsule collection on Wednesday of “technical pieces” containing up to 50% cycora. Inditex said the collection would be available from Zara.com.  Paper bottle

Some apparel brands seeking to reduce their reliance on virgin polyester have switched to recycled polyester derived from plastic bottles, but that practice has come under criticism as it has created more demand for used plastic bottles, pushing up prices.

Textile-to-textile polyester recycling is in its infancy, though, and will take time to reach the scale required by global fashion brands.

“We want to drive innovation to scale-up new solutions, processes and materials to achieve textile-to-textile recycling,” Inditex’s chief sustainability officer Javier Losada said in a statement.

The Ambercycle deal marks the latest in a series of investments made by Inditex into textile recycling start-ups.  Paper bottle

Last year it signed a 100 million euro ($104 million) three-year deal to buy 30% of the recycled fibre produced by Finland’s Infinited Fiber Co, and also invested in Circ, another U.S. firm focused on textile-to-textile recycling.

More…

Zara owner Inditex to buy recycled polyester from US start-up

Plastic Pollution – Supply chain letter on the need for mass balance fuel-use exempt for chemical recycling 25-10-2023

Paper bottle

Plastic Pollution – Supply chain letter on the need for mass balance fuel-use exempt for chemical recycling 25-10-2023

Plastic Pollution

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Stamicarbon (MAIRE Group) signs licensing and equipment supply contracts with Shandong Lianmeng Chemical Company for an Ultra-Low Energy grassroots urea plant in China

Shandong Lianmeng Chemical Company awards licensing and equipment supply contracts for a grassroots urea melt and prilling plant in China to Stamicarbon, the nitrogen technology licensor of MAIRE Group. The plant located in Shouguang city of Shandong province in China will use Stamicarbon’s Ultra-Low Energy design with a highly efficient pool reactor concept and have a capacity of 2334 MTPD.

Stamicarbon will provide the license, proprietary equipment, including high-pressure equipment made of super duplex stainless steel and associated services. This grassroots project will be the eighth urea plant worldwide to utilize Stamicarbon’s proprietary Ultra-Low Energy design.  Plastic Pollution

The Ultra-Low Energy Design allows heat supplied as high-pressure steam to be used three times instead of two, compared to the conventional CO2 stripping processes. This results in a 35% reduction in steam consumption and a 16% decrease in cooling water use. The efficiency of this design is proven with two operational plants, making its energy savings unparalleled in the market.

“We are thrilled to start this project in collaboration with Stamicarbon, a global leader in urea technology. We are looking forward to seeing the cutting-edge technology in action and are confident in the advantages it will bring,” said Mr. Wang Xinjian, the General manager of Shandong Lianmeng Group.

“We’re excited to launch a project using our Ultra-Low Energy design, which has shown itself to be the top choice for energy efficiency and sustainability in urea production. With this project, we are further expanding our footprint in China, aiming to address the region’s growing demand for urea,” said Pejman Djavdan, Stamicarbon CEO.

More…

Plastic Pollution

In-house production facility in Romania steers Coca-Cola HBC towards 50% rPET goal in 2023

Coca-Cola HBC has opened a new in-house production facility in Romania to supply rPET for its 100% recycled bottle portfolio – apparently positioning the company to deliver almost 50% rPET use across its EU and Swiss markets by the end of the year.

The development follows an investment of €11 million, which includes €3.5 million of state aid, and is thought to make Romania the first market within the group to use 100% recycled bottles across its portfolio, an in-house PET production facility – and, from December, a deposit return scheme (DRS) to facilitate bottle and can collection for recycling.  Plastic Pollution

Other ventures into DRS are set to roll out in many of the company’s markets, with five currently active across the company’s markets and six more set to be added by the end of 2025. These systems are said to reach a typical collection rate of 90% for bottles and cans.

Coca-Cola HBC Romania is also described as the first beverage producer in the market to produce PET in-house and, of Coca-Cola HBC’s markets, marks the third rPET decontamination facility to begin operations.

It is reported that 22% of the PET used across Coca-Cola HBC’s EU and Swiss markets in 2022 was recycled. A combination of its progress in Romania and the transition into recycled bottle portfolios in its Swiss, Austrian, Italian, Irish, and Northern Irish markets, the company claims that it is on its was to utilizing 50% rPET by the end of 2023, ahead of its 2025 deadline.  Plastic Pollution

With packaging constituting around a third of Coca-Cola HBC’s carbon footprint, the company is foregrounding its efforts to achieve net zero emissions across its whole value chain by 2040. Food-grade rPET bottles have an 80% lower carbon footprint than virgin PET resin, the company claims, and all electricity used on its production line is said to come from 100% renewable sources.

Additionally, it claims to have reduced 30% of emissions across its entire supply chain since 2010 and invested €377 million into its sustainability initiatives.

“I’m very proud of the progress we are seeing in our sustainability agenda and our mission to create a world without waste,” said CEO Zoran Bogdanovic. “At Coca-Cola HBC, our purpose is to ‘Open Up Moments that Refresh us All’ and this means that, beyond the functional refreshment that we provide, we strive to refresh our communities and the environment through the work that we do.

“We are working to produce and deliver our drinks in more sustainable ways and in packaging that has a life beyond its initial use – and Romania is a great example of how we can work collaboratively with our stakeholders and the wider industry to create a circular economy for packaging.”  Plastic Pollution

Coca-Cola Philippines recently rolled out its own line of 100% rPET bottles – including caps and labels – for its Coca-Cola Original and Wilkins Pure brands. A new sustainable packaging platform is accompanying their release, seeking to increase consumer education in the fight against plastic waste.

More…

Plastic Pollution

Global Plastics Summit Puts Forth Radical Proposals to Reduce Plastic Pollution

Article-Global Plastics Summit Puts Forth Radical Proposals to Reduce Plastic Pollution

The Global Rules Scenario would lead to production of just 301 million tonnes of virgin plastics by 2040 compared with current projections of 712 million tonnes

Amid what’s described as an “escalating global plastic pollution crisis,” key stakeholders from across the plastics space, headed by NGOs, policymakers, and the scientific community, have unveiled their recommendations to guide UN negotiations on establishing an international, legally binding treaty to combat plastic pollution. Plastic Pollution

Delegates at the inaugural Global Plastics Summit in Bangkok, albeit with sparse participation from plastics producers themselves, proposed a raft of solutions to plug gaps in a draft of a Global Plastics Treaty to ensure it is robust enough to tackle the plastics crisis. The summit, organized by Economist Impact, is the largest and most significant assembly of stakeholders ahead of the third round of negotiations on the UN Plastics Treaty (Intergovernmental Negotiating Committee INC-3), scheduled to take place in Nairobi, Kenya, from Nov. 13 to 19, 2023.

Slashing virgin resin production by 2040

Among the more ambitious — some might say radical — proposals to minimize plastic waste detailed at the summit included calls to significantly reduce production of virgin polymers. One such strategy was highlighted in a presentation by Felix Cornehl, manager of Systemiq. The firm describes itself as a system change company whose objective is to help design and build a better [sustainable] economy. Plastic Pollution

Under its Global Rules Scenario, Systemiq proposes that global production of virgin plastics be slashed by 30% by 2040 compared with the 2019 production level through a process of reduction and elimination, including increased usage of recycled materials.

The Global Rules Scenario would reduce the annual volume of virgin plastic production and consumption by applying targets, fees and demand reduction policies; eliminating avoidable single-use plastics in certain applications; mandating substitution where alternative materials would yield better impacts; and expanding safe reuse, recycling, durability, and repair.

Systemiq’s proposal does emphasize that alternative materials should only be mandated when their environmental outcomes are more favorable than those of the material being replaced. One potential barrier here is that, in numerous cases, plastics have been proven to be the most environmentally friendly option available, provided they are disposed of correctly or recycled. Plastic Pollution

Hefty EPR fees on the table

The company’s proposal also encompasses extended producer responsibility (EPR), with fees modeled depending on product and region, but ranging from $300 per tonne starting in 2025 and increasing gradually to $1,000 per tonne by 2040.

The Global Rules Scenario does not consider substitution of current plastics with bio-based, biodegradable, or compostable plastics (except for some specific applications in agriculture). “Uncertainty remains as to the role of these solutions in the future and caution is required based on the available evidence,” says Systemiq.

The end result of the Global Rules Scenario would lead to production of just 301 million tonnes of virgin plastics in 2040 versus 430 million tonnes in 2019, compared with 712 million tonnes in 2040 in a business-as-usual scenario. If realized, this would have a devastating effect on many plastics producers and converters who fail to adapt to the new normal. Plastic Pollution

More…

Plastic Pollution

Supply chain letter on the need for mass balance fuel-use exempt for chemical recycling

The undersigned, representing 20 associations in the plastics supply chain, call on EU Member States to urgently adopt mass balance fuel-use exempt as the EU harmonised mass balance method for allocating recycled content via chemical recycling.

An early warning report to Member States from June 2023 states that 19 countries are at high risk of not achieving their plastic packaging recycling targets*. Currently, the EU plastics recycling rate is 38% (Eurostat, 2022) while the target for 2025 is 50%. Recycling efforts across the EU need to be urgently ramped up with a critical need for more investment in recycling and collection infrastructure. Plastic Pollution

While mechanical and other physical recycling technologies will continue to expand and innovate, there is also a unique opportunity for chemical recycling to complement existing efforts to help achieve recycling targets and increase the volume of recycled content. Mandatory recycled content targets for packaging and automotive are currently being discussed at EU level.

Chemically recycled feedstocks are typically blended with virgin feedstocks and the two different feedstocks cannot be physically separated once they are co-fed into the complex large-scale installations. Therefore, a mass balance chain of custody is required to accurately calculate and verify the amount of recycled content allocated to products. Chemical recycling allows the use of plastic waste, especially feedstock not suitable for mechanical recycling, to produce new chemicals, including plastics. Recent academic research shows that mechanical, other physical and chemical recycling are complementary as these address different types of feedstocks**.  Plastic Pollution

As recognised by the European Commission’s Joint Research Centre (JRC), chemical recycling is currently undergoing rapid technological developments***. When comparing the environmental performance of chemical recycling to incineration with energy recovery, chemical recycling already achieves significant greenhouse gas emission savings, and these are set to increase as the EU electricity grid gradually decarbonises.

Mass balance fuel-use exempt is crucial to incentivize the rapid scale-up of chemical recycling. An estimated 8-billion-euro investment is in the pipeline by 2030 that would produce 2.8Mt recycled plastics via chemical recycling across the different EU Member States****. However, these planned investments will not be achieved if the regulatory framework does not allow for a mass balance method that incentivizes scale-up.

The mass balance fuel-use exempt approach is in line with the EU recycling definition in the Waste Framework Directive and we endorse this to be accompanied by stringent third-party certification and auditing systems to ensure the traceability of recycled content throughout the supply chain. Plastic Pollution

Chemical recyclers are already using third party certification systems with mass balance allocation to ensure full chain of custody traceability for the products commercialised on the market. Other methods such as polymer only and proportional allocation will significantly increase the costs and the required chemical recycling capacity needed to achieve the recycled content targets in packaging and other sectors.

More…

Supply chain letter on the need for mass balance fuel-use exempt for chemical recycling

Plastics Recyclers Europe warns against priority access to recycled PET

The organisation said the provision, if implemented, would promote monopolistic control of recycled polymers and go against free-market principles

Plastics Recyclers Europe (PRE), the European Waste Management Association (FEAD), and EuRIC, a confederation representing the interests of the European recycling industries, have objected to the introduction of the “right of first refusal” in the Packaging and Packaging Waste Regulation proposal (PPWR) legislation.  Plastic Pollution

“Right of first refusal” would give priority access to recycled plastics, including recycled PET, to companies in the packaging industry. In September 2022, Unesda, the pan-European association representing Europe’s soft drink industry, proposed introducing the measure in the upcoming revision of the PPWR. At the time, the association said recycled PET was becoming ‘almost as rare and expensive as white truffles or gold’ in the EU, with demand purportedly significantly exceeding supply.

Beverage companies, particularly small to medium-sized enterprises, expressed concerns of not being able to meet the obligations arising from the EU Single-Use Plastics Directive, as many cannot the very high prices of recycled material. They argued that right of first refusal would give every producer, from large to small, the option to buy the recycled material issued from the recyclable packaging it put on the EU market – after adjustment for collection and recycling rates.  Plastic Pollution

This would arguably put all beverage producers, including SMEs, in a position to meet their mandatory recycled content targets, considerably reduce the downcycling of PET bottles by promoting bottle-to-bottle recycling, and incentivise all sectors, including those outside the beverage industry, to invest in the recyclability and collection of their products.

However, recycling organisations argued in an Oct. 23 statement that the risk of PET bottle downcycling is a ‘myth’ that ‘could ruin European efforts toward packaging circularity’. PRE, EuRIC, and FEAD warned that the provision, if implemented, would be detrimental to the development of recycling capacity in Europe, promoting monopolistic control of recycled polymers, and going against free-market principles.

More….

Plastics Recyclers Europe warns against priority access to recycled PET

One Eq­uity Part­ners Agrees to Sell Walki to Japan’s Oji Group

Firm Supported Walki’s Sustainability Initiatives Over Five Years of Ownership

One Equity Partners (“OEP”) today announced that it has entered into a definitive agreement to sell Walki Holding Oy (“Walki” or the “Company”), a pan-European supplier of sustainable and high-performing packaging and engineered materials solutions, to Oji Holdings Corporation (“Oji Group”), a Japanese paper products technology company.

Founded in 1930 and headquartered in Espoo, Finland, Walki is a specialty packaging materials manufacturer, offering consumer and industrial packaging for food and specialty consumer products, as well as engineered materials, such as insulation and fire-retardant facings, sustainable membranes, and protective clothing applications.

The Company has 17 production facilities worldwide and employs more than 1,700 people. OEP’s acquisition of Walki closed in July 2018.  Plastic Pollution

“We are humbled by Walki’s performance under our ownership and were pleased to help the business execute on a transformative business expansion strategy with sustainability at its core,” said Marc Lindhorst, Managing Director, One Equity Partners. “We collaborated with management to drive transformative growth opportunities in the packaging and engineered materials end markets while supporting the development of manufacturing methods with reduced adverse environmental effects.”

During OEP’s ownership, Walki saw revenue growth of 125% and made significant investments in long-term environmental sustainability. Investments included the development of alternative materials and production methods to give customers the flexibility to choose the most appropriate packaging solution to mitigate environmental impact.  Plastic Pollution

Walki completed seven acquisitions over OEP’s hold period, including that of Plasbel Plásticos in 2021, to leverage its expertise in producing recycled and compostable packaging and support significant expansion of the Valkeakoski facility in Finland.

“One Equity Partners was a first-rate partner to our business over the last five years,” said Leif Frilund, President and CEO of Walki. “OEP’s expertise in specialty manufacturing businesses like ours helped us to execute our sustainability strategy while continuing to grow the business.

With their support, we have proven that consistent corporate growth and business development do not have to be mutually exclusive.”  Plastic Pollution

One Eq­uity Part­ners Agrees to Sell Walki to Japan’s Oji Group

Danimer Scientific, BIOLO and Bolthouse Farms Announce Commercialization of Home Compostable Packaging for Fresh Produce with Meijer Stores

Danimer Scientific, Inc. (“Danimer” or the “Company”), a leading next-generation bioplastics company focused on the development and production of biodegradable materials, today announced the commercialization of home compostable retail packaging for vegetables and fruit, which Danimer developed in partnership with biodegradable packaging and food service product manufacturer BIOLO and carrot producer Bolthouse Farms.  Plastic Pollution

Danimer’s signature PHA, Nodax®, was used to create the bags for one-pound Earthbound Farm Organic Mini Peeled Carrots, now available in Meijer’s regional network of 240 grocery stores and supercenters in six states across the Midwest.

Stephen Croskrey, CEO of Danimer Scientific, said, “As demand continues to rise for environmentally superior alternatives to petroleum plastics, we’re excited that Meijer will offer home compostable packaging solutions that make possible the safe, efficient, low-cost and stable delivery of fresh foods, providing consumers with a more responsible way to enjoy the products they love. We’re grateful for the partnership of BIOLO, Bolthouse Farms and Meijer in bringing this product to market, which we believe will lead to other foods shifting to PHA-based packaging.”  Plastic Pollution

Danimer’s Nodax® is a biobased polyester made with oils derived from the seeds of plants such as canola. Unlike traditional plastic, which can take centuries to degrade, Danimer’s PHA-based products can degrade in a matter of months under certain conditions.

The Earthbound Farm Organic Mini Peeled Carrots bags are certified as home compostable by TUV, a globally recognized leader in independent product testing, inspection and certification. This certification means that the bags have passed rigorous testing that requires them to disintegrate at least 90% within 26 weeks and biodegrade within 52 weeks under home compost conditions.  Plastic Pollution

More…

Danimer Scientific, BIOLO and Bolthouse Farms Announce Commercialization of Home Compostable Packaging for Fresh Produce with Meijer Stores

Unrecyclable plastics – The Complex Reality of Plastic Recycling: Beyond the Hype 24-10-2023

Plastic Pollution

Unrecyclable plastics – The Complex Reality of Plastic Recycling: Beyond the Hype 24-10-2023

Unrecyclable plastics

Beijing’s economy is in bad shape

Proof? Xi Jinping today visited the Central Bank of China.

It is the first time this has happened since he came to power 10 years ago – the aim is “to underline the government’s growing attention to supporting the economy”.

Translated: countermeasures are needed to avoid collapseChinese President Xi Jinping today made his first known visit to the Central Bank (PBOC) since coming to power 10 years ago, aiming to underline the government’s growing focus on supporting the economy and financial markets amid stagnant growth and turbulences of various types.
Bloomberg reports this, citing well-informed sources, according to which Xi, together with Vice Prime Minister He Lifeng and other government officials, went to the headquarters of the PBOC and the State Administration of Foreign Exchange (Safe) in the afternoon.

He, according to the same sources, also visited the nation’s sovereign wealth fund.

Unrecyclable plastics

Beijing's economy is in bad shape

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Mura Technology opens advanced recycling facility for ‘unrecyclable’ plastics

Mura Technology is opening its first commercial-scale HydroPRS advanced plastic recycling plant in Teesside, UK, processing ‘unrecyclable’ flexible and rigid mixed plastics into recycled hydrocarbon feedstocks for repeated plastic production.

Located at the Wilton International industrial site, the site reportedly has the capacity to produce 20ktpa of recycled liquid hydrocarbon products and expand its production capacity by over three times its initial size in the future. It is said to have created 150 jobs during its build and commissioning phases and now expects to offer up to 50 direct jobs and a further 100 surrounding related infrastructure to support operations.

The company anticipates that its offtake partners will receive their first delivery of recycled hydrocarbon products from the Teesside facility early next year. Unrecyclable plastics

HydroPRS is a process designed to complement mechanical recycling and produce recycled plastic feedstock to manufacture new plastics, in turn facilitating a circular economy. It makes use of supercritical water, or water under high pressure and temperature, and converts films, pots, tubs, trays, and other post-consumer, multi-layered plastics into stable hydrocarbon feedstocks.

Independent Life Cycle Assessments have been carried out at Teesside and suggest that the process saves 80% of carbon emissions by diverting these ‘unrecyclable’ plastics away from incineration. Apparently, materials can undergo unlimited cycles of the HydroPRS recycling process, which would cut down on single-use plastics and drive circularity within the plastics industry.  Unrecyclable plastics

For every tonne of plastic waste produced, HydroPRS is also said to save up to five barrels of oil and create products with an equivalent or lower Global Warming Potential.

Local mayor Ben Houchen will deliver a speech at the opening of the facility. Also set to attend are Marco ten Bruggencate, commercial VP for EMEA at Dow and President of Plastics Europe; Benny Mermans, vice president of Sustainability at Chevron Phillips Chemical (CPChem); Jinsuk Kim, managing director of LG Chem Europe; Doug Kelly, vice president of Technology at KBR, Mura’s License and Engineering Partner; and Dr Paul Davidson, Director of UK Research & Industry’s Smart Sustainable Plastic Packaging Challenge delivered by Innovate UK.  Unrecyclable plastics

Dr Steve Mahon, CEO of Mura Technology, said: “The opening of our first-of-its-kind, next generation recycling facility is a groundbreaking achievement and the culmination of four years of dedication.

“Our HydroPRS process is unlocking a new market for plastic waste, creating value and keeping both plastic and carbon in circularity. The technology works alongside existing mechanical recycling to ensure no plastic types are considered ‘unrecyclable’ and require incineration or landfilling.

“With support from our partners, the Teesside site will be the first in Mura’s global roll-out, helping in the fight against the plastic pollution and global warming crises and acting as a launchpad for the 1,000,000 tonnes of annual recycling capacity that Mura plans to have in operation and development in this decade.”  Unrecyclable plastics

Partnerships with blue-chip companies like KBR, CPChem, LG Chem, and igus GmbH are helping Mura pursue global scaling for the HydroPRS process. Its collaboration with Dow has resulted in plans to construct a HydroPRS advanced recycling facility in Böhlen, Germany, scheduled to begin operations in 2025.

In similar news, Swedish Plastic Recycling’s Site Zero plant site, which aims to recycle all kinds of plastic packaging without emitting CO2, has scheduled its own grand opening on 15th November 2023. The company expects its opening to commence a ‘new era’ for the recycling of plastics.  Unrecyclable plastics

More…

Unrecyclable plastics

Joint Swiss-German survey finds inflation expected to drop worldwide

Insights

  • Though inflation expectations worldwide remain above central banks’ target, a further fall in the expected inflation rate for the rest of this year compared with previous quarters is evident, a Swiss-German survey found.
  • The overall average expected inflation rate this year is 6.2 per cent.
  • High inflation rates worldwide are expected in the coming years.

Though inflation expectations worldwide remain well above central banks’ target, a further decline in the expected inflation rate for the rest of this year compared with previous quarters is evident, according to the Economic Experts Survey (EES) of the Leibniz Institute for Economic Research at the University of Munich (ifo Institute) and the Institute for Swiss Economic Policy.  Unrecyclable plastics

The overall average expected inflation rate this year is 6.2 per cent. This is the median of average expected inflation rates at the country level, ifo Institute said on its website.

Though inflation expectations worldwide remain above central banks’ target, a further fall in the expected inflation rate for the rest of this year compared with previous quarters is evident, a Swiss-German survey found. The overall average expected inflation rate this year is 6.2 per cent. High inflation rates worldwide are expected in the coming years.

The median is used because expected inflation rates vary widely by region, with some dramatically higher in individual countries and regions such as Africa than in the rest of the world.  Unrecyclable plastics

The average rate of 6.2 per cent expected in the current quarter is significantly lower than the expected rate of 7 per cent in the second quarter this year.

Short-term inflation expectations are therefore falling, but remain at a high level worldwide. Experts also expect high inflation rates worldwide in the coming years.

In the long term up to 2026, inflation expectations will also remain high at 4.5 per cent. However, long-term inflation expectations have decreased compared with the results of the previous quarter (4.9 per cent).

Inflation expectations vary widely among the world’s regions. For 2023, experts expect the lowest inflation rates in North America (4.1 per cent).  Unrecyclable plastics

More…

Unrecyclable plastics

Mexico’s Alpek suspends construction at the PTA and PET plant in Texas due to inflationary cost pressure

Mexico-based Alpek, one of the largest petrochemical companies in the Americas, has decided to temporarily suspend construction at its Corpus Christi Polymers (CCP) project in Texas due to rising costs. The decision comes shortly after the announcement of the closure of a filament plant in Mexico due to profitability challenges. Alpex has already obtained consent from its partners for this project for the temporary suspension of construction at the CCP project.  Unrecyclable plastics

The CCP project offers the most efficient and innovative production of polymers such as purified terephthalic acid (PTA), and polyethylene terephthalate (PET). PTA accounts for the majority of the total annual capacity of the project, followed by PET. The project uses innovative processes and products for technical advantages compared to the competing packaging materials in its versatility. The CCP was originally scheduled to commence commercial production in 2025.

Reports said that the construction and labour costs have surpassed the initial expectations due to a sustained period of high inflation. Hence, CCP and its partners decided to pause the project temporarily. The promoter, partners, and financiers are expected to meet in the near future to decide the re-commencement of the construction work and commercial production. Sources said that the project will be adequately preserved to restart construction in the near future.  Unrecyclable plastics

Unrecyclable plastics

The Complex Reality of Plastic Recycling: Beyond the Hype

Plastic recycling has become a buzzword in the global efforts to combat climate change and environmental degradation. Recycling plastics is seen as a sustainable solution that can reduce our dependence on fossil fuels and minimize the environmental footprint of plastic production. However, the reality of plastic recycling is far more complex than it may seem. In this article, we will delve into the multifaceted aspects of plastic recycling, including the challenges faced by small businesses, the complexities of recycled raw materials, and the need for a more nuanced understanding of environmental benefits.
The Cost Challenge
One of the most significant issues in the plastic recycling industry is the cost of recycled raw materials. In many cases, recycled plastics are more expensive than their counterparts derived from fossil fuels. This cost disparity poses a challenge for businesses looking to adopt sustainable practices. Consequently, some brands incorporate negligible quantities of recycled materials to maintain an image of sustainability while keeping their costs low.  Unrecyclable plastics
It’s important to understand that the cost of recycling involves various factors, including collection, sorting, cleaning, and reprocessing. These additional steps in the recycling process contribute to the higher costs. Small businesses, in particular, often struggle to absorb these extra expenses, leading to a situation where only large corporations with substantial resources can invest in sustainable practices.
Exceptions in the Automobile and Other Sectors
While the use of recycled plastics is cost-prohibitive for many industries, some exceptions exist. The automobile industry, for instance, has made significant strides in incorporating recycled materials into their products. This is largely attributed to the innovative practices of large automotive manufacturers. However, these exceptions are not widespread and are primarily driven by the significant financial resources available to large corporations.
For small businesses that produce high-quality products, the financial barriers can be insurmountable. Many of them find themselves caught between wanting to make sustainable choices and struggling to compete with larger competitors who can absorb the additional costs of using recycled materials.  Unrecyclable plastics
The Market for Low-Performance Recycled Raw Materials
There is indeed a market for recycled raw materials with lower performance attributes, but profitability is often elusive. These materials may find applications in less demanding industries or in products where performance is not a critical factor. However, the market for this materials have a fierce competition .
To make recycled raw materials more attractive, it is essential to develop innovative ways to enhance their performance and durability. Only then can they compete more effectively with their virgin material counterparts and gain a broader foothold in various industries.
The Nuances of Environmental Benefits
When discussing the environmental benefits of using recycled materials, it’s important to consider the full picture. While it is true that recycling plastics can significantly reduce carbon emissions, these reductions can sometimes be exaggerated. This is often due to the omission of certain secondary factors or the failure to account for differences in recycled and virgin materials.  Unrecyclable plastics
For instance, the carbon emissions associated with the transportation of recycled materials, additional energy requirements in the recycling process, and the carbon footprint of collecting and transporting plastic waste are factors that can affect the overall environmental impact. While recycling remains an environmentally beneficial practice, a more nuanced and comprehensive assessment is needed to provide an accurate representation of its advantages.
Conclusion
Plastic recycling is a crucial component of our collective efforts to mitigate the environmental impact of plastic production. However, it is essential to acknowledge the multifaceted challenges that exist within the industry. The cost disparity between recycled and virgin materials, the exceptions in industries like automotive and the nuanced assessment of environmental benefits all underscore the complexity of plastic recycling.
Small businesses that aim to embrace sustainability may find themselves at a disadvantage, given the financial barriers associated with adopting recycled materials. This highlights the need for more accessible and cost-effective recycling solutions for all businesses.  Unrecyclable plastics
Furthermore, a transparent and comprehensive evaluation of the environmental benefits of recycling is vital to ensure that the advantages are accurately represented. By addressing these challenges and promoting innovation in the recycling industry, we can move closer to a more sustainable and eco.
The Complex Reality of Plastic Recycling: Beyond the Hype

InnoVent Renewables Launches a Solution to Global Waste Tire Challenge

Exclusive technology converts tires into valuable fuels & chemicals

InnoVent Renewables announces its formation with a corporate mission to drive renewable energy forward by mitigating the global environmental challenge of waste tires. InnoVent Renewables launched as a U.S.-based technology and operations company with a proprietary continuous pyrolysis technology that converts waste tires, plastics, and biomass into valuable fuels and chemicals.  Unrecyclable plastics

Each year more than 1 billion tires are disposed of globally, and North America alone disposes of 100+ million tires annually.  Decomposition of tires is slower than other waste resulting in a serious health hazard (mosquitos, pests, water borne diseases, and chemical leaching into soil); and burning tires in pits or cement kilns is far more hazardous as it emits toxic emissions in the air. The exclusive pyrolysis technology is unique in that it’s continuous, which is a much higher efficiency compared to batch processing. It utilizes the gas to preheat the tires, thereby making it a Net Zero energy process. During the process valuable chemicals are recovered from the products, producing high quality fuels.

“We are thrilled to formally launch InnoVent Renewables and plan to ramp-up operations into early 2024,” noted InnoVent Renewables CEO Vibhu Sharma. “Our investors, strategic advisors, and management team are all fully committed to our success as we address the global challenge of waste tires.  Unrecyclable plastics

We firmly believe our proven process, deployed at scale globally, will have a huge positive impact on our climate and fill a clear environment need.”

With a solution to this environmental challenge, InnoVent has assembled a team of world class executives each with more than 25 years of energy and chemical industry experience to drive early-stage growth. With current operations in Houston (USA), Pune (India), and Monterrey (Mexico), the company has aggressive growth plans across North America and Latin America, with future expansion opportunities in Europe, the Middle East, and Asia-Pacific.  Unrecyclable plastics

More…

InnoVent Renewables Launches a Solution to Global Waste Tire Challenge

Flexible packaging materials get cheaper, but still above 2020 levels

A new report from Flexible Packaging Europe reveals that the prices of flexible packaging materials have fallen more in the third quarter of 2023, but they are still higher than before the crisis.

The report, based on a survey by the European association, shows that the prices have been dropping since the start of the year, after reaching a record high last year.

However, they have not yet returned to the levels of the fourth quarter of 2020, which is the baseline for comparison.  Unrecyclable plastics

The report says that most prices went down by 10% to 20% in the third quarter, compared to the second quarter.

For example, HDPE and LDPE prices went down by 10% and 14%, and ended the quarter with a price index of 125 and 131, respectively.

The index was 100 in the fourth quarter of 2020.

Some prices decreased less than others.

The price of sixty gram single-coated glossy paper went down by 7% and reached 140, while the price of 15 micron BOPA film went down by 8% and reached 124.

The price of 20 micron BOPP film went down by 11% and reached 113, which is close to the original price.   Unrecyclable plastics

The price of 12 micron PET film only went down by 4% and reached 136. David Buckby, a senior analyst at Wood Mackenzie, thinks that the prices are falling because of low orders, low demand from some European customers, and low stocks.

He also says that some markets have too much production capacity, which was increased a lot in the past years. Buckby says that some prices may keep falling in the fourth quarter, but some products may become more stable.

Guido Aufdenkamp (in the photo), the executive director of FPE, says that the future is unclear: “Many customers do not want to buy packaged foods and there are too many stocks in the supply chain.  Unrecyclable plastics

This makes the demand for flexible packaging low in the short term”. He also says that inflation is going down, but not as fast as some people expected.

He reminds that even though these big drops in prices are good for reducing inflation, the prices of flexible materials are still much higher than before Covid and they change a lot. He says that this makes their customers and suppliers very careful, but they hope that demand will increase in 2024.

Flexible packaging materials get cheaper, but still above 2020 levels

What happens to waste tire after pyrolysis?

Pyrolysis is a thermochemical process that involves the decomposition of organic materials, such as waste tire, in the absence of oxygen and at high temperatures. During this process, the tire waste is heated in a controlled environment, leading to the breakdown of its chemical structure.
Stages of Pyrolysis:
Pyrolysis of waste tire can be divided into three main stages:
1. Preheating:
The waste tire is initially heated gradually to a specific temperature range, typically between 300 to 400 degrees Celsius.

This preheating stage helps to evaporate any moisture present in the waste tire and prepare it for further decomposition.  Unrecyclable plastics
2. Pyrolysis or Decomposition:
Once the waste tire reaches the desired temperature, pyrolysis occurs. At this stage, the long chains of polymers in the waste tire break down into smaller molecules, including oil-gases and solids.
3. Condensation and Collection:
After the pyrolysis process, the oil-gas products are usually cooled rapidly by the cooling system(DOING waste tire pyrolysis system has a multi cooling system with high oil yield), causing them to condense into liquid oil and gas. The solid can be discharged from the pyrolysis reactor. These products are then collected and subjected to sell or further process.
– Gaseous Products: Various hydrocarbon and volatile gases, such as methane, ethane, propane, and butane, are released as byproducts of pyrolysis. These gases can be used as sources of energy or further processed for pyrolysis reactor heating or other applications.
– Liquid Products: The decomposition of waste tire results in the formation of a liquid product known as pyrolysis oil or pyrolysis liquid. This oil is rich in hydrocarbons and can be used for industrial plants heating. Or it can be refined by the pyrolysis oil distillation machines to diesel and for agricultural machinery.

More…

What happens to waste tire after pyrolysis?

Packaging films – Oil drops after Hamas releases US hostages : will it continue to go down? 23-10-2023

Unrecyclable plastics

Packaging films – Oil drops after Hamas releases US hostages : will it continue to go down? 23-10-2023

Packaging films

Petrochemicals chip – Panel for Sustainable Future in Textile in Gaziantep

More…

Packaging films

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Oil drops after Hamas releases US hostages

• Summary
• Oil prices drop on Friday but gain over 1% for the week
• Hamas releases two US hostages in Gaza
• Earlier, Israeli minister said troops to see Gaza ‘from inside’
• Global oil market already faces supply concerns
Oil prices settled lower on Friday after the Islamist group Hamas released two U.S. hostages from Gaza, leading to hopes the Israeli-Palestinian crisis could de-escalate without engulfing the rest of the Middle East region and disrupting oil supplies.
Brent crude futures fell 22 cents, or 0.2%, to settle at $92.16 a barrel.
U.S. West Texas Intermediate crude futures for November delivery , which expired after settlement on Friday, fell 62 cents, or 0.7%, to $88.75 a barrel. The more-active December WTI contract closed 29 cents lower at $88.08 a barrel.
Hamas’ armed wing released two U.S. hostages from Gaza – a mother and her daughter – “for humanitarian reasons” in response to Qatari mediation efforts in the war with Israel, its spokesman Abu Ubaida said on Friday.  Packaging films
“The report took some of the risk premium out of the market,” said Phil Flynn, analyst at Price Futures Group. “The market went from starting the day with little hope and went to possible signs that there may be some way out of this crisis.”
Both contracts had gained more than a dollar per barrel during the session on signs of escalation of the conflict. For the week, both front-month contracts rose over 1%, a second straight weekly jump.
On Thursday, Israeli Defence Minister Yoav Gallant told troops at the Gaza border they would soon see the Palestinian enclave “from inside,” and the Pentagon said the U.S. had intercepted missiles fired from Yemen toward Israel.  Packaging films
“The Middle East remains a big focus of the market because of fears of a region-wide conflict that would likely involve a disruption of oil supplies,” said John Kilduff, a partner at New York-based Again Capital.
Supply disruptions may be less likely now, Kilduff added, but “the market cannot ignore it – especially heading into the weekend when things could change rapidly and there will be no trading.”
Also supporting prices were forecasts of a tightening market in the fourth quarter after top producers Saudi Arabia and Russia extended supply cuts to year end.
Large inventory draws, mostly in the U.S., support the thesis of an undersupplied market, UBS analyst Giovanni  Packaging films
Packaging films

“The Complex Nexus of Energy Transition: Lithium, Cobalt, Hydrogen”

The quest for achieving decarbonization and the energy transition presents a myriad of challenges. Are the essential raw materials readily available to support a fully electric mobility landscape? Will their extraction and utilization prove to be environmentally favorable? And is it economically viable for the industry? These are the inquiries that have long preoccupied global policymakers and major automotive conglomerates.

From the 22nd to the 25th of October, experts and professionals from diverse sectors convened in Palermo for the second iteration of the E2DT congress – Energy, Environment, and Digital Transition. This event was organized by the Italian Association of Chemical Engineering (AIDIC) with the endorsement of the European Federation of Chemical Engineering (EFCE).  Packaging films

When we speak of energy and environmental transition, we typically refer to the shift from fossil fuel-based energy production to renewable resources. This path, as reiterated by analysts and companies, is neither straightforward nor devoid of costs. This transition necessarily unfolds within the realm of political choices, as exemplified by the European Commission’s recent stance on internal combustion engines. This stance has ignited a robust debate encompassing contrasting perspectives: those advocating for a swift farewell to fossil fuels, those advocating for a gradual shift, and those who argue that the current level of technological innovation permits a balanced compromise between environmental protection, industrial costs, and raw material availability.

“To this end, it is imperative that unbiased and scientifically sound information be accessible to decision-makers and regulators so that legislative changes are not influenced by partisan views,” underscores Giuseppe Ricci, President of AIDIC.

Additionally, digitalization assumes a pivotal role in this transition by expediting transformation processes.

Energy and production systems are increasingly becoming interconnected, intelligent, and efficient, equipped with self-learning capabilities, with profound implications for the labor landscape and, consequently, society.  Packaging films

This challenge is global in scope. Recent developments in various parts of the world underscore this fact. Ghana, for instance, has inked an agreement with the Australian conglomerate Atlantic Lithium Ltd for the exploitation of a substantial lithium deposit, a key raw material in the spotlight. In a shift to South America, Chile is contemplating nationalizing its lithium reserves. Across Asia, China, which already holds a central position in the availability, exploitation, and processing of critical raw materials, has recently reached an accord to exploit lithium deposits in Afghanistan. In many regions of Europe, including France, Italy, and Scandinavia, searches are underway to identify potential sites for resource extraction. Simultaneously, the United Kingdom has postponed its ban on internal combustion engines from 2030 to 2035.  Packaging films

A significant portion of Europe’s concerns stems from its status as primarily a consumer of materials essential to bolster the energy transition. It heavily relies on China and, to some extent, the United States for these resources. Furthermore, many of the fundamental elements required for electric batteries are sourced from politically unstable regions. Thus, the geopolitical aspect is far from inconsequential in the context of the energy transition.

AIDIC has crafted numerous position papers on critical metals, summarizing the primary challenges at hand. Batteries, for instance, impact not only electric mobility but also an array of everyday devices and objects, while simultaneously influencing the efficiency of renewable energy sources with their storage systems.  Packaging films

Ricci cites a well-known study by the International Energy Agency (IEA) that zeroes in on batteries. This study reveals that, on average, an electric vehicle battery weighs approximately 206 kg and comprises a variety of metals, with graphite, copper, nickel, manganese, cobalt, lithium, and chromium being the most significant. When comparing the weight of individual materials used in batteries to the number of vehicles in circulation across Europe and worldwide, and then contrasting this with the availability of raw materials, it becomes evident that the critical issue revolves around cobalt and nickel. In an extreme scenario, there might not be enough cobalt to support a fully global fleet of electric vehicles.  Packaging films

Packaging films

Hellweg defies odds, sees major sales increase

This year has been tough for a lot of plastic recyclers. Recycled resin prices have been under severe downward pressure for months because of persistent weak demand, competition from the falling cost of virgin plastics and cheaper imports from Asia.

On the show floor at Fakuma, there are some reports of double-digit percentage drops in sales for recycling machinery. But there are also surprisingly positive reports, with some companies saying they have not seen a drop in sales or have, even, experienced increased sales.  Packaging films

Chief among them is perhaps Hellweg Maschinenbau, whose managing director, Mark Hellweg, gleefully said the company will have increased its output by 30 to 50 percent by the end of 2023 after already boosting sales by 50 percent in 2022.

“The first day at Fakuma was really good,” Hellweg said. “We had conversations throughout the entire day. For me, it was a very good day, like a very good Fakuma. So, I don’t see any negative impact right now. I don’t see it, and I don’t feel it. People were a little bit nervous during the last month. I have also seen that in our customers. But yesterday I had no chance to feel it here. Optimism what all I was met with yesterday.”

At the core of Hellweg’s success is the new MDSGi 1500/600 wet grinder, which it is unveiling and starting to sell at Fakuma. The machine has been under development for the past three years after Repetco contacted Hellweg and was “absolutely impressed” with the results of the grinding tests, Hellweg said.  Packaging films

The Spain-based new entrant to the recycling of PET/polyethylene multilayer packaging ordered four prototypes that have been in operation 24/7 since the beginning of the year. Even though Hellweg only just started commercialization at Fakuma, it already received six orders for the rest of the year, and another eight are booked for 2024.

The new wet grinder uses low-power motors rated from 45 kW to 110 kW, which enable previously unattained low power consumption of just 70 kWh to 90 kWh, a huge advantage during the current high electricity price market. Forced feed of PET, polyethylene, polypropylene, polystyrene, PVC, polycarbonate, polylactic acid or PE films using a tamping screw ensures long-term, trouble-free operation even with contaminated input materials, achieving a throughput of up to 5 tonnes of film per hour.

Mark Hellweg of Hellweg Maschinenbau says his recycling machinery company has increased its sales while other firms saw drops in demand.

The MDSG 1500/600 W model is the first to be commercially available, with MDSG 600/600 W and MDSG 600/300 W versions to follow. The first number in the model’s name denotes the working width of 600 mm or 1500 mm, while the second number refers to the diameter of the rotors, 300 mm or 600 mm.  Packaging films

Depending on the model, the grinders are fitted with five or seven rotary blades plus two or three static blades. These blades use Hellweg’s double scissor-cut technology, in use in its machines for the past 25 years. These are key to the success of the new grinder, setting a benchmark in terms of cut quality and dust-free operation. They ensure a constant cutting gap and require no adjustment of the rotary blades.

Hellweg defies odds, sees major sales increase

Evonik to develop precious metal catalysts and technology with Hydrogenious LOHC Technologies

Evonik Industries has completed the relocation and expansion of its precious metal powder catalyst plant in Shanghai Chemical Industrial Park (SCIP). Production is scheduled to commence in Q4, 2023.

  • Evonik to produce precious metal catalysts tailored to Hydrogenious’ LOHC (liquid organic hydrogen carriers) technology
  • Technology will be jointly commercialized and targets green hydrogen for mobile applications
  • Catalysts for pilot plants and commercial units expected to be available 2026

Evonik has signed an agreement to develop, scale up and produce proprietary fixed bed catalysts for mobile applications of Hydrogenious LOHC Technologies’ proprietary liquid organic hydrogen carrier (LOHC) technology based on benzyl toluene (BT).

The safe, cost-efficient and flexible process chemically binds hydrogen synthesized by sustainable energy to the LOHC-BT, which then is transported to the off-taker site where the hydrogen is released for industrial or consumer use – or in the mobile application released on board to power propulsion units.  Packaging films

“We are committed to bringing our expertise in catalysis to jointly develop processes with the Hydrogenious team, that will help to transform the industry from fossil-based to sustainable feedstock,” said Michael Frey, Head of Product Line Polyolefin and Continuous Process Catalysts, at Evonik.

“When transporting hydrogen over long distances, liquid organic carriers play a particularly important role. To overcome catalytical challenges associated with the use of onboard applications, customization – based on extensive and proven experience – is required,” he added.  Packaging films

Hydrogenious’ LOHC process uses benzyl toluene as carrier material, boasting competitive safety and economic advantages. The thermal oil – which is loaded with hydrogen – is hardly flammable and non-explosive, with a risk potential comparable to diesel fuel. It can be stored at ambient temperatures and pressure, has a competitive storage density level, and is reusable as a hydrogen carrier hundreds of times.

“The flexibility and scalability of our LOHC technology accelerates the ramp-up of the hydrogen economy because we can leverage the existing liquid fuel infrastructure,” said Dr Caspar Paetz, Chief Technology Officer (CTO) of Hydrogenious LOHC Technologies.

“We are happy to work with Evonik to further improve our technology – their expertise in tailoring catalysts to specific needs is an essential part of the development process,” he added.

Catalysts for pilot plants and commercial units are expected to be available from 2026 onwards.  Packaging films

More…

Evonik to develop precious metal catalysts and technology with Hydrogenious LOHC Technologies

Novel packaging films and textiles with tailored end of life and performance based on bio-based copolymers and coatings

Novel bio-based food packaging supports home composting and recycling

Innovative formulations have fostered a circular economy for polylactic acid, a bioplastic made from plant starch that was challenged by end-of-life issues.

Plastic packaging, largely for foods and beverages, has become ubiquitous. It is low-cost and lightweight, with essential barrier properties that protect products meant for human consumption. About a third of plastics are produced for packaging and approximately 85 % of this ends up in landfills or as unregulated waste. Polylactic acid (PLA), a bio-based and biodegradable plastic, has relieved the food packaging sector’s dependence on fossil fuel raw materials and requires less energy to produce. However, it cannot be recycled with other plastics and is degradable only under harsh industrial conditions. With funding from the Bio-based Industries Joint Undertaking, a public-private partnership between the EU and industry, the BIOnTop project aimed to address these end-of-life (EoL) challenges and foster a circular economy for sustainable PLA.  Packaging films

Conventional barriers in plastic and textile packaging

Food packaging plastics are often multi-layer, multi-material structures that are difficult to process and recycle at EoL. PLA is a bio-based plastic made from fermented sugars or plant starch. Although compostable under industrial conditions, it can take several weeks or more to decompose, with significant energy and water input. Most PLA ends up in landfill where it can take hundreds of years to decompose. According to Rafael Alonso of project coordinating entity AIMPLAS: “When it comes to textiles like tea bags, most coatings are not bio-based. As with multi-material plastic packaging, they are different from the fibres they coat, again making organic recycling extremely difficult.”

PLA-based compounds with technical and environmental appeal

The project combined several technologies to ensure properties required for packaging while enabling EoL options that are currently not possible for available materials, under controlled waste management scenarios. The team used sustainably sourced feedstocks, additives and fillers to formulate new PLA-based materials from close to 100 % bio-based feedstock. These reduce the carbon footprint and open the door to better EoL recycling opportunities including more eco-friendly mechanical recycling and industrial composting as well as home composting.  Packaging films

“BIOnTop developed novel tailor-made biocomposites and copolymers integrating bio-based diacids with lactic acid, enabling a breakthrough in their biodegradation behaviour in mild conditions. We also enhanced the barrier properties of delivered biopackaging trays, films and derived packaging using removable protein-based coatings and a novel fatty acid grafting technology to decrease permeability and compete with fossil fuel-based packaging,” Alonso explains.

More…

Novel packaging films and textiles with tailored end of life and performance based on bio-based copolymers and coatings

China and India struggle to curb fossil fuels: Kemp

China and India are burning record amounts of fossil fuels this year, even as they also install record renewable power generation capacity, highlighting the slow pace and enormous inertia to be overcome in the energy transition.

Both countries are experiencing rapid growth in energy use for services such as air conditioning, heating, cooking, lighting, power and transport as they try to raise living standards closer to those in the advanced economies.

Growing demand for energy services is so vast fossil fuels and renewable energy sources are acting as complements rather than substitutes, ensuring consumption from both is increasing simultaneously. Packaging films

In effect, both countries are pursuing an “all of the above” approach to economic development and energy security, similar to the one advocated by then-U.S. President Barack Obama in his state-of-the-union address in 2014.

GROWING ENERGY DEMAND

In every historical case, the transition from a pre-modern agricultural economy to a modern urban and industrial one has been accompanied by a huge increase in the consumption of energy.

Increased consumption provides more labour saving, higher wages, more comfort, more entertainment and more opportunity for travel to visit family and see the world.

If they follow the usual pattern, both China and India are likely to consume a lot more energy services in the next few decades as their populations aspire to reach the same living standards as North America and Europe.  Packaging films

Chartbook: China and energy consumption

In 2022, the populations of China (1.43 billion) and India (1.42 billion) were each similar to the total for countries in the Organisation for Economic Cooperation and Development (OECD) (1.38 billion).

But total primary energy consumption in China (159 exajoules) and India (36 exajoules) was far lower than in the OECD (234 exajoules).²

Each person in China consumed only 66% of the energy as their counterparts in the OECD and in India the figure was just 15%.

Even that overstates the consumption of energy services locally since both countries and especially China export a high proportion of their energy-intensive manufactured output to the OECD.  Packaging films

Continued modernisation means both countries will use a lot more energy – making an “all of the above” strategy imperative for policymakers.

THE NEED FOR ALL SOURCES

In the OECD, total energy consumption has been essentially flat since 2007, so growing production from renewables and especially gas has displaced coal and to a lesser extent oil.

Renewables (and gas) have been substitutes for fossil fuels such as coal and oil enabling a significant reduction in greenhouse emissions.  Packaging films

But total energy consumption has continued to grow rapidly in China (by an average of 3.1% per year in the last decade) and India (3.8% per year).

Renewables (and gas) have served as complements to other fossil fuels – ensuring energy remains affordable and reliable even as consumption increases significantly.

China and India’s current trajectory for energy consumption looks a lot like the United States or Western Europe between the 1950s and 1970s, a period of rapid growth in economic output, living standards and energy use.

In the Euro-Atlantic economies, rapid growth in total energy demand created a need for more energy from all sources; consumption from older sources continued to rise in absolute terms even as its share was reduced relatively.  Packaging films

More…

China and India struggle to curb fossil fuels: Kemp

PET bottle waste – How Flexible Packaging Benefits from Today’s Corona Treatment 21-10-2023

Packaging films

Petrochemicals chip – Panel for Sustainable Future in Textile in Gaziantep 23-10-2023

Petrochemicals chip

Petrochemicals chip

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Petrochemicals chip

Petrochemicals chip

Polyestertime
ITEM 16/10/2023 23/10/2023 +/-
Bottle grade PET chips domestic market 7,000 yuan/ton 6,825 yuan/ton -175
Bottle grade PET chips export market 885 $/ton 875 $/ton -10
Filament grade Semidull chips domestic market 6,860 yuan/ton 6,775 yuan/ton -85
Filament grade Bright chips domestic market 6,900 yuan/ton 6,810 yuan/ton -90
Pure Terephthalic Acid PTA domestic market 5,860 yuan/ton 5,710 yuan/ton -150
Pure Terephthalic Acid PTA export market 730 $/ton 730 $/ton –
Monoethyleneglycol MEG domestic market 4,025 yuan/ton 3,960 yuan/ton -65
Monoethyleneglycol MEG export market 467 $/ton 457 $/ton -10
Paraxylene PX FOB  Taiwan market

Petrochemicals chip

 1,033 $/ton 1,027 $/ton
 -6
Paraxylene PX FOB  Korea market 1,010 $/ton 1,004 $/ton -6
Paraxylene PX FOB EU market 1,185 $/ton 1,150 $/ton -35
Polyester filament POY 150D/48F domestic market 7,675  yuan/ton 7,600 yuan/ton
 -75
Recycled Polyester filament POY  domestic market 7,550 yuan/ton 7,550 yuan/ton –
Polyester filament DTY 150D/48 F domestic market 9,000 yuan/ton 8,950 yuan/ton -50
Polyester filament FDY 68D24F

Petrochemicals chip

 8,950 yuan/ton 8,950 yuan/ton –
Polyester filament FDY 150D/96F domestic market 8,300 yuan/ton 8,200 yuan/ton -100
Polyester staple fiber 1.4D 38mm domestic market 7,550 yuan/ton 7,450 yuan/ton -100
Caprolactam CPL domestic market 12,600 yuan/ton 12,650 yuan/ton
 +50
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,900 $/ton 1,900 $/ton –
Nylon 6 chips conventional spinning domestic  market 13,500 yuan/ton 13,750 yuan/ton +250
Nylon 6 chips  high speed spinning domestic  market

Petrochemicals chip

 14,050 yuan/ton 14,100 yuan/ton +50
Nylon 6.6 chips domestic  market 19,100 yuan/ton 19,100 yuan/ton -300
Nylon6 Filament POY 86D/24F domestic  market 16,150 yuan/ton 16,200 yuan/ton +50
Nylon6 Filament DTY 70D/24F domestic  market 18,500 yuan/ton 18,500 yuan/ton- –
Nylon6 Filament FDY  70D/24F  17,250 yuan/ton 17,250 yuan/ton –
Spandex 20D  domestic  market

Petrochemicals chip

 36,500 yuan/ton 36,500 yuan/ton –
Spandex 30D  domestic  market 35,000 yuan/ton 35,000 yuan/ton –
Spandex 40D  domestic  market  32,200 yuan/ton 32,200 yuan/ton –
Adipic Acid domestic market 9,500 yuan/ton 9,400 yuan/ton -100
Benzene domestic market

Petrochemicals chip

 7,930 yuan/ton 8,120 yuan/ton +190
Benzene overseas  market 920 $/ton 918 $/ton -2
Ethylene South East market 920 $/ton 950 $/ton +30
Ethylene NWE market 729 $/ton 686 $/ton -43
Acrylonitrile ACN  domestic market

Petrochemicals chip

 9,700 yuan/ton 9,700 yuan/ton –
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,450 yuan/ton 13,400 yuan/ton -50
PP Powder domestic market

Petrochemicals chip

 7,400 yuan/ton 7,220 yuan/ton -180
Naphtha overseas market  657 $/ton 687 $/ton +30
Phenol domestic market 8,575 yuan/ton 8,382 yuan/ton -193

r-PET high end eco-friendly chips =7,800 yuan/ton  — 7,800 yuan/ton   –

 

Panel for Sustainable Future in Textile in Gaziantep

GAGİAD President Koçer Spoke at the Sustainable Future in Textile Panel: “The Future of Textile Is Through Branding”  Petrochemicals chip

Cihan Koçer, Chairman of the Board of Directors of Gaziantep Young Business People (GAGİAD), spoke at the opening of the panel titled “Sustainable Future in Textiles” held at Gaziantep Chamber of Industry Vocational Training Center. Emphasizing that Gaziantep is a strong textile and export city, Koçer said, “Our Gaziantep city continues its determined march in the 100th anniversary of the Republic, with its textile experience from centuries ago to today, and weaves its success stories, stitch by stitch.”

The present and future of the textile industry were discussed in the panel titled “Sustainable Future in Textile” organized by GAGİAD and Gaziantep Chamber of Industry. In the panel held at Gaziantep Chamber of Industry Vocational Training Center, many topics were discussed, from wearable technologies to sustainable fashion, from employee engagement and sustainable human resources practices to the transition process of the European Union Green Deal. The meeting, moderated by Istanbul Fashion Academy Trainings Coordinator Gülin Girişken, was attended by Fashion Designer Arzu Kaprol, who designs special clothes for Turkish scientists working in Antarctica, and LC Waikiki Corporate Academy, Professional Expertise Development Group Manager Dr. İbrahim Güneş, Orbit Consulting General Manager Didem Çakar and industry representatives attended.  Petrochemicals chip

“We must brand by focusing on sustainability”

Giving the opening speech of the panel, Cihan Koçer, Chairman of GAGİAD Board of Directors, stated that it is very meaningful and valuable to organize such a panel in Gaziantep, one of the most important production and export centers of Turkey, which is the 5th largest textile exporter in the world, and said:

“Our city of Gazi, which aims to continue its stable growth by focusing on production, employment, investment and export, continues its determined march in the 100th anniversary of the Republic with its textile experience from centuries ago and weaves its success stories, stitch by stitch. The fact that the textile industry ranks first with a 2022 percent share in the 10,5 billion dollar exports reached by our city in 36 is the clearest indicator of this progress and success. Petrochemicals chip

I think that both our country and our city have a strong competitive advantage in textile in terms of production capacity and quality, but we have difficulty competing with many countries, especially Asian countries, in terms of cost. “The thing that will get us out of this cycle and turn a development that can be seen as a threat into an opportunity is to center sustainability, branding, and taking our place in the future of the world with high technology and digitalization moves.”

Koçer continued his words by stating that the sustainable future of the textile industry and our country’s reaching the place it deserves in the world requires a paradigm shift.

“To exist and produce value in a world where new generation raw materials, innovative production solutions, carbon neutrality targets and circularity are at the center, now requires leaving familiar paradigms aside.  Petrochemicals chip

At the point we have reached, a view on sustainability should be a necessity rather than an obligation. We should work not for laws and sanctions, but to add value to the world in economic, social and environmental terms.

The textile industry, which was one of the first sectors to announce its sustainability action plan, should aim to first preserve and then increase its competitiveness by rapidly carrying out the implementation processes in line with the United Nations Sustainable Development Goals, Paris Climate Agreement and European Green Deal on a global level, and the Green Deal Action Plan and Medium Term Program on a national level. At this point; “With the awareness of the responsibility of our chambers, unions and GAGİAD, we will continue to play an active role in the transition of our sectors to the new order,” he said.  Petrochemicals chip

“The transition to a circular economy will accelerate our adaptation to international standards.”

Ali Can Koçak, one of the hosts of the panel, Member of the Board of Directors of Gaziantep Chamber of Industry and Chairman of the Board of Directors of Gaziantep Chamber of Industry Vocational Training Center (GSO-MEM), emphasized the importance of sustainability in terms of international competition in his speech and said, “It is necessary to realize green and digital transformation for a sustainable future in textiles.” .

More…

Panel for Sustainable Future in Textile in Gaziantep

PET bottle waste – How Flexible Packaging Benefits from Today’s Corona Treatment 21-10-2023

PET bottle waste

Plastics Europe launches Plastics – the fast Facts 2023

Plastics Europe has launched its new ‘Plastics – the fast Facts 2023’. The fast Facts is a more visual and user-friendly format for the publication of preliminary global and European plastics production, trade partners and other key data. Finalised and more comprehensive data will be published in the ‘Circular Economy for Plastics – A European Overview’ report, early 2024.

This year’s Plastics – the fast Facts has identified a number of key developments and trends.

Faster growth in circular plastics 

The global production of plastics reached 400.3 Mt in 2022, which was a slight increase compared to the previous year.  PET bottle waste

Most notable, however, is that, proportionally, circular plastics production grew 16 times more than fossil-based plastics and has now reached nearly 10% of global production. The growth of circular plastics is expected to increase at an even faster rate over the coming years.

The circularity picture in Europe is even more positive. Fossil-based plastics production is decreasing, while circular plastics production has increased by 29.2% since 2018, reaching a 19.7% share of overall European plastics production in 2022.

Accelerating this trend, which is necessary to realise the European Union’s Green Deal and circularity ambitions, will require a very significant increase in the collection, sorting, recycling, as well as increased access to high-quality circular feedstock, and abundant and affordable renewable energy.

Growing competitiveness pressures for European manufacturers 

More concerning from a European perspective, is that the fast Facts 2023 confirms the growing competitiveness gap between Europe and the rest of the world.

Europe’s share of global plastics production has fallen from 28% in 2002 to 14% in 2022, with North America and China accounting for 17% and 32% respectively. And European plastics production has also decreased in absolute terms, even though demand for conversion and consumption of plastic products by end-consumers in Europe remains stable.  PET bottle waste

Europe’s producers are under significant competitiveness pressures for a number of reasons, including high energy prices, a more stringent regulatory framework and access to raw materials.

If this continues Europe will become increasingly dependent on imports, which do not necessarily meet EU sustainability standards, to satisfy the demand for plastics and achieve our legal targets. The ability of European plastic producers to invest in our circularity and net zero transitions, and the transitions of the many downstream sectors that rely on plastics, will also be undermined. This will also negatively impact on the competitiveness of these sectors and increase their exposure to international shocks.

The fast Facts confirms that China, followed by Europe, is the global leader in relation to bio-based plastics production and recycling.  PET bottle waste

To safeguard and restore European competitiveness plastics manufacturers need an enabling policy framework that incentivises investments and creates a level playing field through, for example, a true EU equivalent to the US Inflation Reduction Act, and the creation of a harmonised and consistent regulatory framework across the Single Market.

Releasing the potential of chemical recycling

The world’s recycled plastics production continued to increase in 2022, reaching 35.5 Mt, or an 8.9% share of overall global plastics production, with Europe accounting for 21% of global recycled plastics production.

Chemical recycling is essential for producing enough high-quality recycled plastics for applications which are complex or have high safety requirements, such as food contact, automotive, and building and construction materials. In 2022, Europe produced more than 50% of the chemically recycled plastics globally.  PET bottle waste

With over €8 billion of investment already announced, and provided that policy makers deliver the legislative acceptance of this technology that is so urgently required, the volume of chemical recycling plastics should increase significantly over the coming years.

Learn more about announced investments in chemical recycling, and the policy framework needed for a rapid scale-up in Europe, on Plastics Europe’s dedicated webpage (here).

More…

PET bottle waste

How Flexible Packaging Benefits from Today’s Corona Treatment

Smart upgrades address pressing sustainability, as well as workforce and business growth challenges, to make sure your pouches, bags, and films are the best they can be.

Corona treatment is a prime example of how upgrades to so-called legacy technologies enable new and cost-effective solutions to today’s most pressing challenges.

At their core, corona treatment systems increase the surface energy of materials like plastic films or special papers so they can be printed or coated, ensuring uniform results and effective adhesion. Converting, narrow-web flexography, textile finishing, and a host of other applications benefit from corona treatment to ensure premium printed quality and optimized line speeds.  PET bottle waste

Let’s look at how corona treatment will become more central to surmounting three present-day and soon-to-be-here issues: sustainability concerns, workforce challenges, and business expansion.

  1. Sustainability concerns.

The modern food industry has long relied on plastic film to ensure safety, quality, and shelf life of endless products. Corona treatment is used in the printing, lamination, and coating of flexible packaging that is a central tenet of the food market.

Given rising consumer concerns and a rapidly shifting regulatory environment, the nature of film will change, most likely with the inclusion of more recycled film materials or substrates that are combined with paper. Corona treatment will be even more important to secure unified surface quality as the substrate landscape expands.

From a process perspective, the latest technology removes corona treatment’s ozone emissions by converting ozone into oxygen. Purifying the air is achieved through using a catalyst bed of metal oxides, with easy monitoring and replacement of filters for optimum catalyst protection.

  1. Workforce challenges.

Ozone removal benefits the larger environment and, of equal importance, avoids exceeding the limits of ozone surrounding the exhaust area in any case.

More…

PET bottle waste

Go Rewise aims to recycle 25% of India’s PET bottle waste by 2025 partners with Coca Cola for 100% recycled PET bottles

Go Rewise, a brand by Ganesha Ecosphere (XNSE: GANECOS), recycling partner and food grade rPET provider is taking another meaningful step towards creating a circular economy. It has announced that it intends to recycle 25% of India’s PET bottle waste by 2025.

Go Rewise is at the forefront of building a green supply chain for India, with a bold objective to recycle 25% of India’s PET bottle waste by 2025 and create a circular economy. With 25 years of industry expertise, Go Rewise has deployed state-of-the-art Super Clean recycling technology to produce premium quality, FDA, EFSA-certified, and food-safe rPET materials. Every rPET product also comes with EPR certification, assuring transparency and traceability in the supply chain.  PET bottle waste

Go Rewise aims to solve India’s increasing plastic waste problem and brings sustainable packaging solutions for various FMCG brands. The company recycles 9.3 billion bottles annually and is expected to see double-digit growth given the Government’s Extended Producer Responsibility and Plastic Waste Management mandates to curb plastic pollution.

Yash Sharma, Founder, Go Rewise and Director at Ganesha Ecosphere, said: “At Go Rewise, our goal is not just to recycle plastic but create viable options for green supply chain and circular economy solutions in India. Recycling is not just an environmentally responsible choice; it is a powerful tool to mitigate the effects of climate change. The recycling expertise we’ve harnessed from 25 years in the industry enabled us to push the boundaries of what’s possible in PET recycling in India, and the partnerships with Manjushree for conversion and Coca-Cola for adoption of rPET helped us launch new sustainable packaging solutions at scale.”  PET bottle waste

More…

PET bottle waste

Ascend to further increase prices on nylon polymers, compounds and monomers

Ascend Performance Materials, the largest fully integrated producer of nylon 6,6, announced another round of global price increases on its polyamide polymers, compounds and monomers due to significant increases in input costs, where contracts allow, as follows:

Material Price Increase Notes
Neat PA66 polymer $0.20/kg In addition to Oct.
increase.
PA6 compounds $0.20/kg In addition to Oct.
increase.
PA66 compounds $0.30/kg
Hexamethylene diamine
Adipic acid		 $0.15/kg In addition to Oct.
increase.

This is the second increase Ascend has announced in as many months.

These price increases will take effect Nov. 1, 2023. Customers should contact their sales representative for additional information.  PET bottle waste

About Ascend Performance Materials
Ascend Performance Materials makes high-performance materials for everyday essentials and new technologies. Our focus is on improving quality of life and inspiring a better tomorrow through innovation. Based in Houston, Texas, and with regional offices in Shanghai, Brussels and Detroit, we are a fully integrated material solutions provider with global manufacturing facilities in North America, Europe and China. Our global workforce makes the plastics, fabrics, fibers and chemicals used to make safer vehicles, cleaner energy, better medical devices, smarter appliances and longer-lasting apparel and consumer goods. We are committed to safety, sustainability and the success of our customers and our communities.  PET bottle waste

More…

Ascend to further increase prices on nylon polymers, compounds and monomers

Braskem continues investing in the development of its biopolymers in Asia and opened a Tokyo Representative Office

Braskem, the leading global biopolymer producer, today announces the opening of its Representative Office in Tokyo, Japan one of the key markets for Braskem’s I’m greenT bio-based Polyethylene (PE). This expansion reinforces our continuous commitment to the Japanese market and the continued development the biopolymer solutions based on renewable feedstock.  PET bottle waste

For over 15 years, Braskem has provided biopolymers to the Japanese market as part of its sustainable solutions, in line with the countries goals to become a carbon neutral circular economy.

Braskem’s biopolymer I’m greenT bio-based Polyethylene (PE) delivers an important contribution to a carbon-neutral society and mitigation of climate change as the product has a negative carbon footprint, from the sugar cane crop to polymer production. Through this process, we can removes CO2 from the atmosphere through photosynthesis and stores the carbon in the biopolymer that can be further mechanically or chemically recycled.

Braskem recently increased the production capacity of biopolymers in Brazil by 30% and has established an JV with SCG Chemicals to develop a project in Thailand to increase the regional availability of I’m greenT bio-based Polyethylene (PE) in Asia.

Walmir Soller, VP of Braskem for Europe & Asia and Global Leader for the I‘m greenT bio–based PE business, said “We are always looking for opportunities to expand the I’m greenT bio-based PE reach and deliver low-carbon alternatives to our clients, aligned with the increasing societal demand for sustainable solutions.

Our Representative office in Japan will be Braskem’s ambassador to work with local stakeholders, and advocate for the development of the low carbon solutions. We want to be an active partner in Japan’s journey towards net zero, by contributing our plastics from sustainably sourced renewable feedstock.”  PET bottle waste

More…

Braskem continues investing in the development of its biopolymers in Asia and opened a Tokyo Representative Office

Covestro commissions recycled polycarbonate compounding line in China

The Shanghai facility has an annual processing capacity of 25,000 tons

Germany-based polycarbonate manufacturer Covestro has started operating a new compounding line in Shanghai. It is the company’s first dedicated mechanical recycling compounding line for polycarbonates in China.

The new line is set to produce over 25,000 tons of polycarbonates and blends containing mechanically recycled materials annually, in response to the growing demand for post-consumer-recycled (PCR) plastics, particularly in applications within the electrical and electronic products, automotive, and consumer goods sectors.  PET bottle waste

Covestro plans to supply over 60,000 tons of recycled-content polycarbonates annually in the Asia Pacific region by 2026, in response to robust market demand. Recently, the company also transformed an existing compounding line at its Map Ta Phut site in Thailand for mechanically recycled polycarbonate. The move is part of a programme to expand capacity in the region, which also includes the addition of new production lines at sites in Guangzhou, China, as well as Greater Noida, India. The combined additional capacity now exceeds 100,000 metric tons annually.

“These investments enable us to meet the rising demand for PCR polycarbonates, enhancing our capacity and efficiency. With new or repurposed capacity now operational, we are better positioned to assist our downstream customers in their journey towards more sustainable products, expediting the transformation of industries towards a circular and climate-neutral future,” said Lily Wang, head of Covestro’s business entity engineering plastics.  PET bottle waste

More…

Covestro commissions recycled polycarbonate compounding line in China

Sesotec lets users take full control of regrind purity, quality

Dietmar Dieing, Sesotec vice president of sales, left, and Bartosch Jauernik, group director product management, at Fakuma 2023.

The 2023 edition of Fakuma opened its doors to the world premiere of Sesotec GmbH’s new sorting platform, Pre-Sort.

Sesotec says the platform promises to redefine precision, efficiency and sustainability in the plastics recycling industry.

The Schönberg, Germany-based company has been manufacturing recycling sorting systems for more than 40 years. It wants to leverage intelligent technology for an effective and profitable circular economy and has bet on combing the components of its Varisort Compact sorter, dedusting, material conveying, and central control into one platform to achieve just that.  PET bottle waste

The Pre-Sort platform is designed to give users full control over the quality and purity of input material, minimizing dependency on external suppliers.

At Sesotec’s booth, a real-life sized platform can be seen hard at work. Mixed material flows are extracted from a bin, although silos, bags or octabins can also be used. The selection of sorting levels is done using preconfigured modes, with input material being assigned to three exemplary classes. Class one is for nearly homogenous input material, with low level of impurities, for example 90 percent good material, 10 percent foreign matter. This is the chosen class for the demonstration on the show floor, with a mix of blue and yellow, foreign, regrinds. PET bottle waste

More…

Sesotec lets users take full control of regrind purity, quality

Returnable PET-bottles – Economic recovery in Europe? Maybe next year 20-10-2023

PET bottle waste

Returnable PET-bottles – Economic recovery in Europe? Maybe next year 20-10-2023

Returnable PET-bottles

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Renault aggravates the car crisis Yesterday was a tough day on the stock market for Stellantis (-3.65%) and especially Renault (-7.15%)

And while the group led by Luca De Meo, which yesterday presented third-quarter results below expectations, suffered from currency depreciation, doubts about the listing of Ampere (electric vehicles and software), already postponed once and expected by June 2024, would have weighed on the group; for Stellantis, according to an analyst, the reason is “the stock market’s disaffection with the sector due to recession signals”.

But also worrying is the extension of the strike called in mid-September by the Uaw union that has stopped production of Gm and Ford in the United States.

Also to be taken into account are the recent statements by Tesla’s number one, Elon Musk, who gave news that was not entirely reassuring about the prospects of the car company. For the first time, the company missed both earnings and revenues since the second quarter of 2019. Returnable PET-bottles

A consequence of the sharp cut applied to prices. The tycoon is also worried about the general state of the economy.

Fears, those expressed by Musk, that affect the entire sector, which is also struggling with a complex and expensive energy transition.

The spotlight of manufacturers is in fact on high interest rates that make it even more difficult for consumers to buy cars, especially if they were to rise further.

Stellantis, for its part, due to the continuous higher costs caused by Uaw strikes in the United States, has decided to cancel the exhibitions and presentations scheduled at Ces 2024, the largest technology fair in the world, scheduled for January 2024 in Las Vegas.

A painful choice, given the importance of the showcase. “In light of the current state of negotiations in the United States, preserving business fundamentals and, therefore, protecting the future of the company is a top priority for Stellantis’ leadership team.

Being second to none in creating value for stakeholders, customers, employees and investors is a key component of the Dare Forward plan by 2030,” explains a note from the group. Returnable PET-bottles

In this regard, Bill Ford, executive chairman of Ford Motor Company, on the damage that the agitation is causing, issued a warning: “At stake is the future of the American auto industry”.

Stellantis, finally, has defined an agreement with Dongfeng for the sale of three plants based in China and currently owned by joint ventures Dongfeng Peugeot Citroën Automobile.

Dongfeng will continue to manage sales of Peugeot and Citroën brands under the Great Wall.  Returnable PET-bottles

Renault aggravates the car crisis Yesterday was a tough day on the stock market for Stellantis (-3.65%) and especially Renault (-7.15%)

Best-in-class weight achieved by new returnable, resistant PET bottle launched by Sidel for carbonated beverages

With upcoming European regulations requiring beverage producers to embrace packaging circularity and returnable bottles, Sidel has developed a dedicated PET bottle for carbonated beverages designed for long-standing reuse.

In accordance with the European Packaging and Packaging Waste Regulation, the focus is on creating a circular economy where returnable bottles are at the forefront. With a target of 25 percent of bottles to be reusable by 2040, there is now increasing demand for returnable packaging and refillable production lines over a food grade bottle-to-bottle process.

For packaging manufacturers looking to introduce returnable bottles, PET is the material of choice. Using PET helps to reach lighter bottle weights and lower greenhouse gas emissions.

To meet the needs of the returnable carbonated beverages bottle market, Sidel experts have designed a PET bottle with a best-in-class weight and a high level of resistance which can withstand numerous washing cycles.  Returnable PET-bottles

Robust bottle endurance

The returnable packaging design has been developed for sustained endurance and consumers can return the same bottle into a deposit scheme to be reused multiple times. This bottle is qualified to withstand up to 25 refillable loops.

Combined with a dedicated blowing process, the preform and structural design enable the bottle to endure high washing temperatures. The bottle also includes a reinforced neck to guarantee top bottle quality in neck-held washing and refill cycles. 

Lightweight and fully recyclable

With the packaging industry aiming to reduce its material usage, this structural design is available in various bottle formats, such as 1L, 1.5L and 2L and provides significant opportunity for lightweighting. For example, the 1.5L bottle weighs just 77g and offers ultra-high performance with 28 percent weight saving compared to the market average.

Even when this new returnable bottle reaches the end of its useful life, it can be recycled into a new bottle, continuing the circularity of PET.  Returnable PET-bottles

Proven expertise in PET packaging, blowing and complete lines

With more than forty years of leadership in blow-moulding equipment for PET bottles, Sidel offers dedicated solutions to support beverage producers’ switch to returnable bottles.

For example, Its EvoBLOW eHR range is a standout solution from Sidel and enables the highest preform reheating capability and blowing bottles in hot moulds. This results in increased bottle performance and an output of up to 1,300 bottles per hour per mould for CSD and carbonated water (for a 1L bottle).

More…

Returnable PET-bottles

Economic recovery in Europe? Maybe next year

Every downswing is followed by an upswing, said Michael Wittmann, president of Wittmann Technology GmbH: “That’s how economic cycles work.”

Wittmann’s exceptionally high backlog going into 2023 cushioned the company against feeling the effects of the economic downturn this year in terms of sales revenue. In fact, the figure for this year is expected to show an increase of 9 percent over last year, both because of the order backlog but also because a number of supply issues have also been resolved. Returnable PET-bottles

As a result, deliveries have picked up significantly. The impact of the economic slowdown will not be felt by Vienna-based Wittmann until 2024.

“We will only notice the economic slowdown in our overall sales revenue with a delay, specifically next year in 2024,” Wittmann said.

The downturn in economic activity has persisted since mid-2022, which is a relatively long period by historical standards, he noted.  Returnable PET-bottles

“This may also be explained by the fact that the investment boom in 2021 and early 2022 was exuberant and resulted in investments being brought forward — and these now have to be compensated for,” he said.

Although there are currently no indicators pointing to a significant economic recovery, he is optimistic that market activity will start to pick up next year.

“We’ll be looking at an improvement in order bookings compared with 2023 and a temporary slowdown in revenue in 2024,” Wittmann predicted.

He added that, generally speaking, the different regions in which the company operates have been affected to varying degrees by the economic crisis.

“Central Europe, Germany and Austria in particular, are suffering the most. In Western and Eastern Europe, we can already see slight signs of improvement.

Asia will also recover more quickly, while North America continues to show pleasing market activity.”  Returnable PET-bottles

More…

Returnable PET-bottles

Recycling moves from mainstream to faltering industry

The last edition of Fakuma, back in October 2021, was hailed as the show when recycling moved from niche to mainstream.

The industry had started its recovery from the COVID-19 pandemic with sales books filling up quicker than in 2019. Regulations calling for recycled content and public pressure were highlighted as main factors driving demand on the show floor.

In the meantime, high prices for virgin resin, which guide the price of recyclates, were allowing recycling companies the margins to further invest in new products and technologies.  Returnable PET-bottles

Fast forward to 2023 and recycled resin prices are under severe downward pressure because of persistent weak demand, competition from the falling cost of off-spec virgin plastics and cheaper imports from Asia. Recycled PET has been particularly affected.

There are some recent signs of improvement, however. Virgin polymer prices registered strong price gains in September, and the situation might keep improving with crude oil costs soaring.

Nevertheless, weakened European economies and stubbornly strong inflation rates continue to restrain end user demand. When inflation is high and consumers end up having less money to spend, they tend to restrain their spending to essentials — are they still willing to pay a premium for packaging with recycled content, for example?

Sustainable Plastics caught up with the CEO of industry leader Erema Group, Manfred Hackl, to discuss how these circumstances are affecting the company. Compared with last year, the Austria-based manufacturer of machinery for plastic recycling is seeing percentage sales drops in the double digits.  Returnable PET-bottles

Mixed waste probably diffucult to recycled at Fakuma Trade Fair in Friedrichshafen Germany October 2023. Foto: Plastics News/Caroline Seidel

“The sales are not on the level of the last years. The intake is lower, especially in Europe, no discussion about that,” Hackl said.

“But we have other regions all over the world that we are still getting orders from. We are currently benefiting from two things. First, that we have a broad product portfolio, including recycling machines, filtration systems, high-tech components, and used and remanufactured machines. That broad customer base ensures higher stability, especially in these economically challenging times.

And second, we benefit from the fact that we brought two energy-saving technologies onto the market last year that help our customers make significant savings in energy consumption and thus achieve greater profitability.  Returnable PET-bottles

More…

Returnable PET-bottles

Novamont passes to Versalis (ENI- Italy)

The transfer of 64% of the bioplastics producer to the chemical company of the ENI group has been completed.
After obtaining the green light from the European antitrust authorities, Versalis – a chemical company of the ENI group – announced that it had completed the acquisition of entire control of Novamont, of which it already held a 36% stake.
The operation was announced in April this year. Versalis took over the 64% held by Mater-Bi, a holding controlled by Investitori Associati II and NB Renaissance. Financial details of the deal were not provided.  Returnable PET-bottles
“The acquisition of Novamont will allow us, through the integration of the two portfolios, to accelerate our strategy in the direction of chemistry from renewable sources – comments Adriano Alfani, CEO of Versalis.
Today the process of integrating our businesses begins, which will enhance people’s skills and which will lead us to the definition of an industrial plan that will leverage a unique technological platform and an increasingly low-carbon product portfolio, in line with the strategy Versalis and with the ENI energy transition path”.
“Together we will have even more strength to face the urgent challenges of the ecological transition and to play a key role in the field of chemistry from renewable sources and the circular bioeconomy at a national and international level – comments Catia Bastioli on X -. This important result is not only a recognition of the path undertaken by Novamont over thirty years ago, but also of the commitment, dedication and results achieved by all the players in our supply chain”.  Returnable PET-bottles
Based in Novara, Novamont is active in the production of bioplastics and biobased intermediates under the Mater-bi and Origo-bi brands. It has plants in Terni, Bottrighe (RO) and Patrica (FR), as well as research laboratories in Novara, Terni and Piana di Monte Verna (CE). It also operates at the Matrìca site in Porto Torres (SS) in a 50/50 joint venture with Versalis. Overall it employs 650 people.
Returnable PET-bottles

Natureworks Announces Next Phase Of Construction On New Fully Integrated Ingeo™ PLA Biopolymer Manufacturing Facility In Thailand

NatureWorks, a manufacturer of polylactic acid (PLA) biopolymers made from renewable resources, has made significant progress on the construction of their new fully integrated Ingeo™️ PLA biopolymer manufacturing facility in Nakhon Sawan Province, Thailand. As a fully integrated PLA complex, the plant will include three manufacturing facilities: lactic acid fermentation, lactide monomer production, and polymerization. The facility will have an annual capacity of 75,000 tons of Ingeo biopolymer and produce the full portfolio of Ingeo grades. This effort reflects the company’s commitment to expanding customer access to fully biobased, low-carbon biomaterials with unique performance attributes valued by global downstream packaging and fiber markets.  Returnable PET-bottles

“The construction of our new facility is a significant undertaking that represents NatureWorks’ continued investment both in the Asia Pacific region and in the expansion of the biobased materials market,” said Steve Bray, VP of Operations at NatureWorks. “We have seen a rise in demand for Ingeo biopolymers throughout the Asia Pacific region, and this new complex will allow us to continue to sustainably and efficiently supply our markets with the highest quality biopolymers.”

The construction of this new facility will support rapid growth in multiple different markets including 3D printing, nonwovens for hygiene, compostable coffee capsules, tea bags, flexible packaging, and sustainable food serviceware. Construction is on track to support projected start-up activities and full production in 2025.

Ingeo biopolymer produced at this site will be made from sugarcane, an annually renewable feedstock that is locally abundant and will be sourced from farms within a 50-kilometer radius of the Nakhon Sawan site.  Returnable PET-bottles

“Over the last decade, the global materials market increasingly prioritized the use of biobased, sustainably sourced materials in order to reduce the impact on climate and facilitate climate-friendly processes like food scrap diversion from landfill to compost through the use of compostable materials,” said Jill Zullo, CEO at NatureWorks.

“The market’s evolution has redefined the scope of what we can accomplish, allowing us to think bigger when it comes to our manufacturing expansion. This new facility will enable us to meet growing consumer demand and continue providing unparalleled service to our international customer base.”  Returnable PET-bottles

More…

Natureworks Announces Next Phase Of Construction On New Fully Integrated Ingeo™ PLA Biopolymer Manufacturing Facility In Thailand

Thai Acrylic Fibre Co.,Ltd. (TAF) To Showcase Regel™ And Other Sustainable Innovations In Textile Exchange Conference

Thai Acrylic Fibre Co.,Ltd. (TAF), one of the world’s largest acrylic fibre producers, is excited to announce its participation in the upcoming Textile Exchange Conference 2023 at Booth 145. Set to take place from October 23 to October 27 at the O2 InterContinental in Greenwich, London.

The Textile Exchange Conference brings together industry leaders, innovators, and experts from across the fashion, textile, and apparel industry, serving as a premier global platform to collaboratively explore challenges and solutions to overcome the climate crisis.

At the conference, TAF will be showcasing their latest innovation – Regel™ – recycled acrylic fibre. With its impressive MSI (Material Sustainability Index) scores, and outstanding LCA (Life Cycle Assessment) credentials, Regel™ is setting new standards for sustainability within the textile industry.  Returnable PET-bottles

Regel™, recycled acrylic fibre, has been developed with a strong focus on sustainability that offers a practical solution for a variety of textile applications. Its MSI scores and LCA demonstrate the reduced environmental impact throughout its life cycle and its potential to contribute to a supply chain, marking a significant step in the industry towards more eco-friendly textile production. Regel™ also retains the warmth, comfort, vibrant shades, and durability for which acrylic fibers are renowned through innovative “Regel technology”.

More…

Thai Acrylic Fibre Co.,Ltd. (TAF) To Showcase Regel™ And Other Sustainable Innovations In Textile Exchange Conference

Sonopress and SK Chemicals agree on cooperation in the field of 100% recycled PET distributed by Biesterfeld Plastic for the EcoRecord Long-Playing Record

Leading storage media manufacturer Sonopress has developed a revolutionary new form of long-playing record that dramatically reduces the environmental impact of the manufacturing process. Neither natural gas nor steam are needed to press the discs, and in test operations the energy savings were up to 85% compared to the conventional process. For the production of the novel “EcoRecord” LP, recyclable polyethylene terephthalate (PET) is used as the base material instead of polyvinyl chloride (PVC), which can also be 100% recycled PET from SK Chemicals provided by SK Chemicals’ long-standing international distribution partner Biesterfeld Plastic. This allows a significant reduction in carbon emissions – while ensuring the same physical properties and safety as existing PET.    Returnable PET-bottles

Sonopress and SK Chemicals are thus actively leading the way in reducing carbon emissions by closely cooperating in the production of music long-playing records made from 100% recycled materials. SK Chemicals announced that it has used 100% of its recycled PET (CR-PET) for Sonopress’ new EcoRecord long-playing records.

The term CR refers to “Circular Recycling” or “Chemical Recycling” technology, which enables infinite reuse by breaking down plastic waste to the molecular level and reprocessing it back into raw materials. Compared to “mechanical recycling,” in which plastic waste is cleaned or shredded for reuse (in flake form), it has the advantage of maintaining high-value physical properties and safety.

Sonopress’ EcoRecords, which can be made of 100% recycled PET-CR, was jointly developed by SK Chemicals and its long-term strategic international Distribution Partner Biesterfeld Plastic, after signing a memorandum of understanding with Sonopress.

By using PET-CR in Sonopress’ EcoRecord music records, greenhouse gas emissions can be significantly reduced compared to the previous petroleum-based PET, which meets the needs of consumers who prefer environmentally friendly products. Accordingly, Sonopress plans to expand the use of SK Chemicals’ PET-CR to other product groups, starting with this mass-produced packaging.    Returnable PET-bottles

In addition to Sonopress applications, SK Chemicals is using the CR material for Jeju Samdasoo’s RE:Born and has launched the “6℃ Eco Toothbrush” with recycled materials in collaboration with KNK, a company specializing in toothbrushes. The company is also expanding the scope of recycled materials by launching textiles made of recycled materials developed in collaboration with environmentally friendly social enterprises such as “Art Impact” and “Project 1907.”

Eung-soo Kim, Executive Vice President and Head of SK Chemicals’ Green Material Business, said, “In March, we acquired assets related to the recyclable recycled PET raw materials business in Shuye, China, and established SK Shantou to lay the foundation for a stable supply of recycled plastic raw materials.” He added, “Based on this, SK Chemicals plans to expand its recyclable recycled product groups to various industrial materials in the future.”  Returnable PET-bottles

More…

Sonopress and SK Chemicals agree on cooperation in the field of 100% recycled PET distributed by Biesterfeld Plastic for the EcoRecord Long-Playing Record

1,000 km battery – Polyolefins producer details its catalytic pyrolysis process 19-10-2023

Returnable PET-bottles

1,000 km battery – Polyolefins producer details its catalytic pyrolysis process 19-10-2023

1,000 km battery

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

DOMO Chemicals boosts sustainable portfolio and pioneering partnerships at Fakuma 2023

  • DOMO spotlights TECHNYL®’s 70 years of innovation with latest sustainable polyamide offering
  • Premiere of partnerships with MITSUBISHI and MARTOR demonstrate power of collaboration on sustainability journey
  • DOMO commits to double share of sales in circular solutions

Leading engineered materials provider DOMO is presenting groundbreaking polyamide solutions at Fakuma 2023 (Hall B4, Stand 4216). DOMO’s globally renowned TECHNYL® brand celebrates 70 years of innovation in flame and temperature resistance, light-weighting, as well as sustainable polyamide solutions at the booth.

As the owner of the premier sustainable engineered materials brand TECHNYL® 4EARTH®, DOMO will unveil new formulations at Fakuma in collaboration with internationally prominent customers including MITSUBISHI Chemical Group and MARTOR.

DOMO’s latest partnerships further testify the company’s ambition of doubling sustainable sales by 2030.  1,000 km battery

MITSUBISHI’s greener power tools

In the field of power tools and home appliances, a pioneering experimental solution will be announced at Fakuma 2023. It is the result of a joint project between DOMO and MITSUBISHI Chemical Group (MCG), Performance Polymers Division, and consists of the first combination of PA6/TPE that combines excellent adhesion and haptics with sustainability through the use of recycled raw materials and unlimited color choices.

Both TECHNYL® 4EARTH® (PA6) and TEFABLOC™ (TPE-S) have a 30% recycled content matrix.

“We were looking for a recycled polyamide grade able to meet the requirements of the most common power tool colors,” says Fabien Resweber, Sales and Marketing manager, MITSUBISHI Chemical Group / Performance Polymers EMEA. “Customized color is an important part of product design features because it enhances brand recognition with the end consumer. With DOMO we have found the right partner. With their broad portfolio of sustainable polyamides, we have been able to find the right solution that will synergize the value of our new circular TPE compound for two-component injection molding applications with polyamides.”  1,000 km battery

Delphine Huguenot, Commercial Director Engineered Materials, DOMO, embraces the recent partnership with MITSUBISHI: “It’s imperative for us to accompany and empower our customers and partners on our shared ambition to reduce our product carbon footprint. Next to MITSUBISHI, we are proud to have joined forces with MARTOR on the production of sustainable safety knives in the consumer goods segment. Ultimately, we want to double our share of sales in circular solutions by 2030, which includes our leading TECHNYL® 4EARTH® sustainable polyamide.”

MARTOR’s more sustainable safety knives

For MARTOR, a leading maker of premium cutting tools, DOMO’s recycled polyamide solutions will enable it to produce its new ECO line of sustainable safety knives. DOMO’s PA6-based TECHNYL® 4EARTH® materials will be used to mold MARTOR’s new ECO line of safety knives. Already existing models previously developed with prime material will further expand the ECO-series. “Making use of recycled raw materials with certified environmental benefits is a first achievement,” said Sylke Wendt, Head of Product Management at MARTOR. “The next phase will be the reuse of end-of-life knives to become truly circular.”  1,000 km battery

At the booth, DOMO will also present the latest progress of TECHNYL® in the development of drinking and non-drinking water management solutions for PPA replacement in sanitary, heating and home appliances. In addition, visitors can expect breakthrough solutions supporting mobility electrification with newly-launched high voltage, electro-friendly and cooling grades.

Come celebrate DOMO’s significant strides in the chemical sector, setting a precedent for industry sustainability, at Fakuma 2023, Hall B4, Stand 4216. Please also join the DOMO team for a drinks reception on October 18 starting at 5 pm.

1,000 km battery

NIO’s 1,000 km battery will soon be across the entire lineup

The company has presented the documentation to adopt 150 kWh semi-solid state batteries on 11 models
Last spring, NIO announced that it was ready to fit its 1,000 km range battery in three of the electric models it produces. The batteries in question, made by the Chinese specialist WeLion, have a capacity of 150 kWh and are equipped with a semi-solid electrolyte.
Today, as reported by the Chinese automotive news site CNEVPost, the Shanghai company has presented all the documentation to the Chinese Ministry of Industry and Technology to be able to adopt that type of battery on 11 models.
Available across the entire range
The NIO range is constantly evolving. Leaving aside the EP9 supercar, dating back to 2016, the company initially put two SUVs on the market – the ES8 and the ES6 – and two sedans, the ET5 (also available with a station wagon body) and the ET7. It is now expanding the offer with other SUVs (EC6, ES7, EC7).  1,000 km battery

The NIO ET5, competitor of the Tesla Model 3
According to local media reports, the request made to the ministry would be formulated to adopt the 150 kWh battery on 11 models. Of these, 2 would be sedans (the ET5 and ET7, in all likelihood) and 9 would be SUVs. Which means that the range will be expanded with the arrival of new cars with this type of bodywork.
An interchangeable battery
If the ministry accepts the request, NIO will then be able to fit its 1,000 km battery on all cars on the market, beating the competition to the punch. The battery with semi-solid state electrolyte was first announced in January 2021, and WeLion started its production in November last year. Starting from the summer it has been fitted on some models of the company, which is adopting it more and more widely.
The NIO ES8: large SUV recently subjected to restyling
An interesting thing about this type of battery is the fact that it is interchangeable with the others proposed by NIO on its electric ones. It has the same dimensions as a traditional pack and the same attachments.  1,000 km battery
NIO, as is known, believes more than anyone in battery swap technology and has put into operation, mainly in China but not only, over 1,000 automated stations for on-the-fly battery changes. At these stations, by paying a special subscription, the company’s customers will be able to replace their battery with the 150 kWh one even for a limited period of time. Maybe for when they need to face a long journey.

1,000 km battery

Polyolefins producer details its catalytic pyrolysis process

LyondellBasell says its chemical recycling technology presents environmental benefits over competing pyrolysis processes, particularly because the company can use both the liquid and gas outputs as feedstock for new plastics. 

One of the world’s largest polyolefins producers, LyondellBasell, held a Sept. 26 webinar to showcase MoReTec, which stands for Molecular Recycling Technology. That’s the name of its proprietary chemical recycling technology, which breaks down post-consumer scrap plastics to produce chemicals that are used to make new plastics.

While hyping the benefits of MoReTec, the executives also acknowledged the current-day shortcomings of chemical recycling – which they called “advanced recycling” – in general.

“When we look at the current landscape for advanced recycling, we see it’s in early stage and limited, and it’s faced with higher costs than mechanical recycling.

It’s struggling to reach commercial scale as it goes through its learning curve, and it has lower energy and carbon efficiency,” said Yvonne van der Laan, executive vice president of Circular and Low Carbon Solutions at LyondellBasell.  1,000 km battery

“As LyondellBasell, we recognize these challenges and are tackling them piece by piece with our integrated hub approach that allows us to build scale, reduce operating costs and capture value.”

During the webinar, which was broadcast from LyondellBasell’s R&D Center in Ferrara, Italy, where the company has a semi-industrial-scale MoReTec plant, van der Laan and Jim Seward, executive vice president and chief innovation officer at the company, explained the competitive advantages of the technology, as well as plans to scale it up in Europe and the U.S.  1,000 km battery

Catalyst reduces energy usage

Pyrolysis, which involves heating plastic in the absence of oxygen, breaks polymer chains in plastics to produce gas and liquid fractions, as well as some percentage of solid contaminants. The gas is often burned to produce energy to heat the process. Environmentalists have pointed to that reduced yield and combustion when they criticize pyrolysis as inefficient and polluting.

“Pyrolysis is actually a fairly relatively intensive-energy-using process, but we are applying our long history of catalyst development in this space as well, looking at how we can convert polymers back to monomers,” Seward said in his presentation.

The MoReTec pyrolysis process is able to use the gas fraction to produce new plastics, as well as the liquid, further displacing fossil-based feedstocks, he said. By using its catalyst, MoReTec lowers reaction temperatures, which reduces energy usage, and improves the plastic-to-plastic yield.  1,000 km battery

Seward said that recovering gas for use as feedstock rather than fuel yields Scope 1 greenhouse gas generation benefits, using electrically heated systems and lower temperatures lower Scope 2 emissions, and replacing fossil-based feedstocks with scrap plastic reduces Scope 3 emissions.

“Combining all of this, we believe the pyrolysis feedstock produced from MoReTec has less than 50% of the carbon footprint of fossil-based feedstocks,” Seward said.

He acknowledged that purification of the pyrolysis oil and gas outputs will be required if they make up higher and higher percentages of the feedstock going into the company’s ethylene crackers, where they replace naphtha and natural gas liquids.

“This is an element of our industrialization path,” he said.  1,000 km battery

The crackers then process the inputs into monomers, which are fed to existing polymerization plants to be made into new plastics for use in demanding applications, such as food and healthcare packaging, according to the presentation.

Plans for scaling up 

In terms of scaling up, Seward said LyondellBasell is first looking to build a plant near Cologne, Germany, capable of processing 50,000 tons per year, with a final investment decision on that project likely to come before the end of this year. If approved, that plant would be scheduled to come on-line in 2025.

Then, the company will likely move its attention to a larger MoReTec unit – one capable of producing 100,000 tons per year – at its Houston refinery, he said.

“We anticipate MoReTec units within each of our integrated hubs,” he said.

Van der Lann said LyondellBasell currently plans to continue operating its Houston refinery until the end of the first quarter of 2025. Before that date, the company will decide on repurposing assets from the refinery to create MoReTec 2 there.  1,000 km battery

Globally, LyondellBasell has a goal of marketing 2 million tons of circular and renewable-based polymers by 2030. They’re sold under the company’s Circular brand portfolio.

Last year, the company sold less than 80,000 tons of Circulen plastics, far short of its goal.

More…

1,000 km battery

LyondellBasell Acquires Stake in De Paauw Sustainable Resources

LyondellBasell today announced it has acquired a 50% stake in Rodepa Vastgoed B.V., the holding company of De Paauw Sustainable Resources (“DPSR”). The Dutch plastic waste recycling company is involved in the sourcing, processing and trading of post-consumer and post-industrial plastic packaging waste. DPSR operates production facilities located in Hengelo and Enschede, the Netherlands, with an annual processing capacity equivalent to the amount of plastic packaging waste generated by over 1.7 million Dutch citizens per year.

“Investing in DPSR aligns with our strategy to increase our access to plastic waste feedstock, which supports  our  integrated hub strategy that allows us to build scale and expand our production and offering of CirculenRecover products,” says Yvonne van der Laan, LyondellBasell executive vice president, Circular and Low Carbon Solutions. “Demand for recycled plastics continues to grow as consumers and brand owners ask for sustainable materials.  1,000 km battery

Through this collaboration, we can further expand our CirculenRecover portfolio of mechanically recycled polymers, creating solutions for our customers”.

DPSR was founded in 1956 and has over time built up an extensive network of plastics waste sources. DPSR has grown into a leading recycler in the Benelux region, processing plastic waste into recycled polypropylene (PP) and low-density polyethylene (LDPE) materials.

“With a great team of driven employees, we have steadily built our business over the years by responsibly and carefully finding new use for used plastics,” says Roy de Paauw, CEO of DPSR. “I greatly appreciate the cooperation we had with ING CI. I am proud that LyondellBasell is participating in our company and that we are now joining forces to recycle even more plastic waste into high-quality raw material.”  1,000 km battery

LyondellBasell acquired its 50% share from DPSR CEO Roy de Paauw and ING Corporate Investments, the investment branch of the Dutch multinational banking and financial services corporation ING Group.

“Our investment in DPSR always fitted perfectly in the sustainable ambitions of ING and over the past years ING Corporate Investments has been able to work together with DPSR’s management team in further professionalizing the organization, expanding its production platform and preparing the company to realize future sustainable growth. We are extremely glad to see DPSR has found a sound new strategic partner in LyondellBasell for entering its next growth phase after all that has been achieved so far,” says Mathijs Henzen, Investment Director at ING Corporate Investments.  1,000 km battery

1,000 km battery

Could Stellantis Partner with Chinese Leapmotor for Electric Vehicle Platforms?

Recent reports suggest that Stellantis is edging closer to striking a deal with Chinese electric vehicle manufacturer Leapmotor to utilize their platforms for electric cars. While Chinese electric cars may pose a challenge to Western automotive giants, they also offer an exciting opportunity for growth and advancement in future vehicle models. Chinese manufacturers boast readily available technologies, including platforms and batteries, which can serve as the foundation for creating new product lines. This line of thinking appears to be gaining traction within Stellantis as well.

According to information from CarNewsChina, Stellantis, under the leadership of Carlos Tavares, is poised to finalize an agreement with Leapmotor, allowing them to license the LEAP 3.0 platform. This platform is designed for both fully electric models and series plug-in hybrids.  1,000 km battery

According to these rumors, Stellantis may also consider becoming a shareholder in Leapmotor, giving them the opportunity to leverage these new technologies initially for the Chinese market and potentially expanding into other countries.

The LEAP 3.0 platform made its debut in July in China and was officially showcased at the 2023 Munich Motor Show in September with the introduction of the Leapmotor C10, a midsize SUV presented by the Chinese startup as its first global model. The C10 can utilize either a fully electric powertrain or an EREV (Extended-Range Electric Vehicle), where the car is primarily driven by an electric motor with thermal unit-powered batteries, resembling the concept seen in the Mazda MX-30 R-EV. It’s more accurately described as a series hybrid.  1,000 km battery

As of now, neither of the involved parties has officially confirmed or denied these rumors. However, it’s worth noting the recent statement from Leapmotor’s CEO, Zhu Jiangming, who stated, “We don’t want to be just an electric car brand but also a supplier of vital technologies for electric vehicles.” Zhu also mentioned ongoing negotiations with two manufacturers, although no names were specified.

If this agreement does come to fruition, Stellantis would be following in the footsteps of Audi and Volkswagen. Audi entered into an agreement with SAIC to utilize the iO Origin platform for electric vehicles in China, while Volkswagen is set to purchase 5% of Xpeng and secure a license to use the Edward platform, serving as the foundation for two upcoming models catering to the Eastern market.  1,000 km batteryCould Stellantis Partner with Chinese Leapmotor for Electric Vehicle Platforms?

Electric cars, Volkswagen stops production, now it’s a black crisis

Black crisis, very black indeed. The future of electric cars is becoming increasingly uncertain, so much so that even Volkswagen is doing an about-face and interrupting production due to an excessive drop in demand. The sector is proving to be too volatile. There are those who claim that the problem is the few charging stations present in our country, but at this point there could be multiple faults.
Stop production
The electric car sector is not taking off, in fact it risks going backwards. In our country there is a strong shortage of charging stations, furthermore the list prices of these cars are still too high for our families. Meanwhile, politics continues to impose limits and pushes towards this sector.  1,000 km battery
The objective is to eliminate the sale of combustion engine cars by 2035. An imposition that risks being unworkable, given that at the moment zero-emission cars continue to have a highly fluctuating market. If we thought that the crisis was limited only to our country, we were very wrong, given that in Germany Volkswagen has decided to stop production. In reality, this was to be expected, given that a sad time ago the German car manufacturer had clearly spoken of an electric crisis. Specifically, the company has stopped production of some zero-emission models. Two factories in the country stop. Specifically, stop the production of Cupra Born and Volkswagen ID.3 as demand has fallen sharply. At the moment, what we know is that the factories will stop for two weeks, limited to the assembly activities (which are also limited) of the two battery-powered models of the Volkswagen Group. Rumors state that at the moment only one assembly line will remain active in order to slow down work. However, the production of the Audi Q4 e-tron, Q4 Sportback e-tron, Volkswagen ID.4 and ID.5 will continue without changes, at least for the moment. However, we cannot know what will happen after this stop, whether it will be extended or whether production activities will resume.  1,000 km battery
Electric cars in crisis
It is another heavy blow to sustainability. After the debacle of solar cars, with interesting companies admitting the flop and focusing on something else, comes another blow to the green economy which made mobility one of the essential musts for a more eco-sustainable world. And to think that just a few weeks ago we reported on Volvo’s courageous decision to say goodbye to diesel engines by discontinuing their sale starting next year. However, Volkswagen’s decision deserves all the attention it deserves, given that we are talking about a production that represents 70% of its specific sector, that of electric cars, in fact. As we were saying, the reasons can be attributed to the sharp decline in demand for the two models produced by the German company. One wonders why this drastic drop in demand. Even in this case the reasons for the contraction are quite clear. Incentives in Germany for the purchase of electric cars have been significantly reduced and in some cases disappeared completely.
In fact, in the country the incentives intended for private individuals will go from 4,500 to 3,000 euros starting from 1 January 2024. Furthermore, since last September 1st the Government has stopped providing the bonus for the purchase of electric cars. In short, a chain reaction that led to an inevitable decrease in demand from the Germans. This is a significant problem which also has repercussions on the world of work, given that the company has had to cut 296 jobs.  1,000 km battery
Electric cars, Volkswagen stops production, now it's a black crisis

How Coca-Cola is supporting the circular economy

An ambitious sustainable packaging strategy, World Without Waste, was launched in 2018 by The Coca-Cola Company. This strategy aims to create systemic change by focusing on the circular economy for packaging, from how bottles and cans are designed and manufactured to how they’re recycled and reused.

Simply put, World Without Waste is a global sustainable packaging strategy focused on three primary goals: Design, Collect and Partner.  1,000 km battery

The Coca-Cola Company (Coca-Cola) has stated that it has a responsibility to help solve the global plastic waste crisis by leveraging its scale and reach across markets to reach its sustainability goals, suppress waste pollution, and reduce its carbon footprint.

“Sustainability is core to our business strategy and focuses on the interconnection between water, packaging, and climate. To realise these goals, we invest in solutions and partnerships across industry, governments, and society.

“By 2030, Coca-Cola’s manufacturing facilities, that we designate as high priority leadership locations, we will reduce, reuse, recycle and replenish the water used in operations in the local correlated watersheds for beneficial social, economic and/or uses by other stakeholders and nature,” says Babongile Mandela, director of public affairs, communication and sustainability at Coca-Cola.  1,000 km battery

Collection

In South Africa, Coca-Cola is a member of the PET Recycling Company (Petco), an extended producer responsibility (EPR) organisation for PET, since 2004 to support collection.

The partnership and membership in Petco create economic opportunities by supporting the recycling sector to increase collection efforts and divert packaging waste from landfills.

Petco’s published 2022 Annual Report identifies the collection and recycling rates for the products its members have registered with the organisation.

That includes Coca-Cola.  1,000 km battery

The report shows that 121,369 tonnes of packaging was placed on the market by all Petco members in 2022. Of this, 83,967 tonnes (69%) of post-consumer packaging were collected for recycling, and 79,571 tonnes were recycled – achieving a 66% recycling rate. According to the Waste Pickers Association, South Africa has approximately 90,000 informal waste pickers who play an increasingly important role in waste management.

More…

How Coca-Cola is supporting the circular economy

Biodegradable plastic – Biodegradable plastic: now flies will produce it 18-10-2023

1,000 km battery

Biodegradable plastic – Biodegradable plastic: now flies will produce it 18-10-2023

Biodegradable plastic

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Biodegradable plastic: now flies will produce it

Soldier flies can lend a hand in the production of biodegradable plastic. Let’s find out all the details.
Until a few years ago, the mere idea of creating biodegradable plastic from the cultivation of flies would have aroused disbelief and even made people smile. However, in the meantime, several changes have occurred. Firstly, it has finally been recognized and accepted that plastic is a highly polluting material. As a result, an active search for concrete alternatives has begun, with a number of proposals for biodegradable plastic. Secondly, there is also the increase in soldier fly breeding, which has become increasingly widespread in the meantime.  Biodegradable plastic
Soldier fly breeding: more and more all over the world
Even if many don’t know it, soldier fly farms are spreading all over the world – including Italy. The soldier fly, also known by the international name of black soldier fly, is native to tropical areas and has been used by humanity in recent years as a solution to tackle the problem of food waste.
The distinctive characteristic of this insect, or more precisely of its larvae, is their ability to feed on organic matter in an advanced state of decomposition, both of vegetal and animal origin. Consequently, it is possible to obtain high-quality fertilizers and flours that can be used as animal feed from animal waste.
Several farms of this type have developed in Italy.
For example, we can mention Biogest-Siteia, an interdepartmental research center dedicated to the improvement and valorisation of the agri-food biological resources of the University of Modena and Reggio Emilia or Bef Biosystems, located in the province of Alessandria. Biodegradable plastic
Flies help produce biodegradable plastic
The carcasses of soldier flies do not find applications in the food sector and can be considered as a “by-product” of farming, which derives its value mainly from the larvae. Therefore this represents a motivation behind the production of biodegradable plastic derived from flies.
The plastic made by flies is really very interesting and has peculiar characteristics that certainly attract attention. What makes the use of deceased soldier fly carcasses for the production of bioplastic extremely fascinating is the presence of chitin, a sugar-based polymer known to strengthen the exoskeleton of insects and crustaceans. It is no coincidence that shrimp shells, for example, have previously been exploited for the production of biodegradable plastic.  Biodegradable plastic
However, soldier fly carcasses contain higher quality chitin and also completely eliminate concerns related to seafood allergies. Hence the inspiration of Karen Wooley, a researcher at Texas A&M University, who is currently conducting tests to develop this innovative biodegradable plastic.
Biodegradable plastic, flies can help produce it
Biodegadable plastic can therefore be produced with the help of flies. This discovery represents something very important that may perhaps provide many positive results in the future.  Biodegradable plastic
Biodegradable plastic

Honda, Toray Explore Polyamide Chemical Recycling

The Japanese automaker and fellow Japanese firm Toray plan to recycle glass-fiber-reinforced polyamide parts recovered from end-of-life vehicles

Toray Industries has signed an agreement with Honda Motor to jointly develop chemical recycling technology for glass-fiber-reinforced polyamide (PA) 6 parts recovered from end-of-life vehicles. The partners have begun verifying a technology that entails depolymerization using subcritical water to obtain raw caprolactam.

Toray and Honda are focusing on the high permeability, dissolving power, and hydrolysis effect in resins of subcritical water in developing a technology that successfully depolymerizes PA 6. Subcritical water is water maintained at an elevated temperature and pressure.  Biodegradable plastic

It is free of catalysts; additives do not affect it; and it can depolymerize PA 6 in several minutes to create high yields of raw monomer. Separating, refining, and repolymerizing the monomer enables regeneration of PA 6 that performs like a virgin material.

Japan’s road map to a circular economy

Japan’s Ministry of the Environment adopted this technology for a fiscal 2023 project to establish a decarbonized circular economy system, including the validation of recycling systems for plastics and other resources. Toray and Honda plan to participate in this project, set up a pilot facility with a processing capacity of 500 tonnes annually of raw resin, and conduct validation testing.  Biodegradable plastic

The first step is to recycle used automotive plastic parts into the same automotive materials. The two companies will develop depolymerization and monomer separation and refining technologies by employing intake manifolds as raw materials for engine intake system parts. They seek to apply these technologies for recycling chemicals in automotive resin parts by around 2027.

Broadening scope of chemical recycling

Down the track, they look to broaden the scope of their chemical recycling technology to encompass apparel, films, and other non-automotive applications. They also envisage inviting other companies to take part in their effort and set up a chemical recycling scheme for nylon 6 in Japan. This endeavor would help the realization of a circular economy and cut greenhouse gas emissions.  Biodegradable plastic

More…

Biodegradable plastic

Carbios demonstrates superior performance of its enzyme in world-renowned scientific publication

  • The publication in ACS Catalysis, one of the world’s most influential scientific journals, compares the four best performing enzymes for PET degradation under industrial conditions and confirms the superior performance of Carbios’ enzyme
  • Carbios proposes an international standardized method for enzyme comparison thereby confirming its position as the world leader of enzymatic PET depolymerization
  • Since the publication of the LCCICCG enzyme in the journal Nature in 2020, three years of R&D has optimized its performance to produce a new, more efficient generation of enzyme that will be used in the world’s first PET biorecycling plant

Carbios (Euronext Growth Paris: ALCRB), a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastics and textiles, announces the publication in ACS Catalysis, one of the world’s most influential scientific journals (Impact Factor 13.7), of an article entitled “Assessment of Four Engineered PET Degrading Enzymes Considering Large-Scale Industrial Applications.”

The article demonstrates that Carbios’ enzyme LCCICCG (published in Nature in 2020) outperforms all three competitors considered most promising in scientific literature: two variants of the IsPETase enzyme produced by Ideonella sakaiensis described by the University of Manchester and the University of Austin (Texas) and a variant of PES-H1 (also known as PHL7) described by the University of Greifswald.

By using a standardized method for comparing PET degrading enzymes under industrial conditions, Carbios and Toulouse Biotechnology Institute (TBI) validate the superior performance of Carbios’ enzyme and confirm Carbios’ leadership in the field. Moreover, since 2020, Carbios has significantly enhanced the enzyme used in this article, further extending its lead.  Biodegradable plastic

This next-generation enzyme (results not yet published) will be used in the world’s first PET biorecycling plant due for commissioning in 2025.

More…

Biodegradable plastic

KBR launches new technology for green methanol production

KBR, Inc. has launched a new green methanol technology, PureM, which is designed to provide a cleaner pathway for downstream production of fuels or high-value chemicals. The technology utilizes bio or captured carbon-dioxide and green hydrogen as primary feed components, which are key ingredients in sustainable coatings, adhesives, and other materials that support a net-zero transition12.  Biodegradable plastic

PureM is an advanced green methanol technology that augments KBR’s portfolio of clean ammonia and hydrogen technologies1. It provides a much-needed capability of converting bio or captured carbon dioxide into green methanol and ultimately other high-value downstream products1. The technology is expected to provide greater flexibility to KBR’s clients for CO2 capture while diversifying their value chains1.

KBR is a world leader in ammonia technology with approximately 50% market share of licensed capacity2. Since 1943, KBR has licensed, engineered, or constructed over 250 grassroot ammonia plants worldwide2. The company’s proven technology will enable the conversion of bio or captured carbon dioxide into green methanol and other high-value downstream products1.  Biodegradable plastic

The launch of PureM represents a significant advancement in green methanol technology. By incorporating bio-based or captured carbon dioxide and green hydrogen as primary feed components, PureM provides a cleaner path for producing high-value fuels and chemicals3. The technology supports the development of sustainable coatings, adhesives, and other materials essential for a net-zero transition3.

In conclusion, KBR’s new green methanol technology, PureM, is expected to provide greater flexibility to clients for CO2 capture while diversifying their value chains. The technology utilizes bio or captured carbon-dioxide and green hydrogen as primary feed components to provide a cleaner pathway for downstream production of fuels or high-value chemicals. It represents a significant advancement in green methanol technology and supports the development of sustainable coatings, adhesives, and other materials essential for a net-zero transition.  Biodegradable plastic

KBR launches new technology for green methanol production

The inaugural Plastics Recycling Show India (PRS India) is set to make its debut in Mumbai from December 4th to December 6th, 2024, at the NESCO Bombay Exhibition Center (BEC)

This three-day event will mark India’s first dedicated exhibition and conference focused on plastics recycling.

PRS India is the latest addition to the rapidly expanding PRS series of annual global events catering to the plastics recycling sector. The PRS series includes established shows like the Plastics Recycling Show Europe in Amsterdam, the Plastics Recycling Show Middle East & Africa in Dubai, and the Plastics Recycling Show Asia in Singapore.

Matt Barber, Director of Global Trade Shows at Crain Communications, expressed enthusiasm, stating, “We are thrilled to bring the Plastics Recycling Show to India in 2024, driven by strong demand from all sectors of the plastics value chain in the region. Our recent events in Europe and the Middle East have garnered significant interest from exhibitors and visitors, and we are eager to replicate this success in India.”

Taher Patrawala, Managing Director of Media Fusion, noted the impact of the Plastics Recycling Show Middle East and Africa in Dubai, which spurred growth in plastics recycling and attracted key players from India. Biodegradable plastic

He emphasized the need for India to have its own plastics recycling event, as the country’s major corporations invest heavily in recycling technologies, while legislative changes drive the circular and sustainable use of plastics.

The Plastics Recycling Show India is tailor-made for professionals in the plastics recycling industry, offering a platform for showcasing cutting-edge technology, sharing best practices, networking, and conducting business. The event will feature a diverse range of industry players, including suppliers of plastics recycling machinery and equipment, plastic material suppliers, pre-processors, plastics recyclers, recycling and waste management experts, government and industry associations.  Biodegradable plastic

The accompanying conference will delve deep into the latest trends within the plastics recycling sector. It will provide a comprehensive overview of the entire plastic recycling value chain, uniting legislators, major brands, recyclers, and the plastics recycling and manufacturing industry. Local and international experts will explore crucial themes such as the circular economy, regulations, challenges, opportunities, innovations, technologies, and trends, offering insights and experiences that promote the sustainable use of plastics.

Organized by Crain Communications and Media Fusion, and supported by Plastics Recyclers Europe, the Plastics Recycling Show India will be an annual event commencing in December 2024. For more information about exhibiting at or visiting the Plastics Recycling Show India, please visit https://bit.ly/prseventindia.  Biodegradable plastic

PRS Event Calendar 2024:

  • Plastics Recycling Show Europe, RAI Amsterdam: June 19-20, 2024 – Website
  • Plastics Recycling Show Middle East & Africa, Dubai: September 10-12, 2024 – Website
  • Plastics Recycling Show Asia, Marina Bay Sands Singapore: November 13-14, 2024 – Website
  • Plastics Recycling Show India, BEC Mumbai: December 4-6, 2024 – Website

The inaugural Plastics Recycling Show India (PRS India) is set to make its debut in Mumbai from December 4th to December 6th, 2024, at the NESCO Bombay Exhibition Center (BEC)

LyondellBasell Invests in First Close of the Plastic Circularity Fund

LyondellBasell today announced its investment in the first close of the Lombard Odier Investment Managers (LOIM) Plastic Circularity Fund SCSPp (“Plastic Circularity Fund”). This fund will focus on investments providing solutions to reduce pollution from plastic waste and decrease greenhouse gas emissions in the plastic value chain. This includes investing in companies offering innovative plastic materials designed for reuse and recyclability, and improved collection, sorting and recycling solutions. LyondellBasell has committed a total of $44 million since 2021 to venture capital funds.  Biodegradable plastic

“Advancing circular solutions to meet the global challenge of plastic waste requires engagement and collaboration across the value chain to increase available material supply to meet the robustly growing demand for sustainable products,” said Yvonne van der Laan, executive vice president, Circular and Low Carbon Solutions at LyondellBasell. “LOIM’s Plastic Circularity Fund aligns with our ambition to help end plastic waste in the environment and accelerate the development of a circular, low carbon economy.”

The company’s venture capital investments include Closed Loop Partners, Infinity Recycling, HX Venture, Chrysalix, and LOIM. These investments align with the company’s goal that for every dollar LyondellBasell invests in venture funds addressing critical sustainability challenges, the company helps catalyze another five dollars from co-investors.  Biodegradable plastic

For more information on the company’s sustainability goal, click here.

LyondellBasell Invests in First Close of the Plastic Circularity Fund

Celanese Launches New PA Solutions to Improve Performance of Electric Vehicle Components

Celanese Corporation, a global specialty materials and chemical company, announced the global commercial launch of two new polyamide solutions for manufacturers of Electric Vehicle (EV) powertrain components and EV battery applications, said the company.
The Frianyl® PA W-Series of flame-retardant polyamide solutions enables the manufacturing of large, thick-walled, flame-retardant components for EV batteries.

With the W-Series solutions, manufacturers can improve the safety of these components, introduce novel new designs and enhance manufacturing efficiency.

Potential applications include battery module housings, e-box housings and covers, and more.  Biodegradable plastic
The W-Series solutions achieve V-0 flame retardance at 1.5mm, combined with excellent flow characteristics. Compared to standard PA66 grades with 30% glass fiber reinforcement, the equivalent grade of the new W-Series offers a 10-20% improvement in flow in an injection mold, depending on the pressure applied.

Improved flow means manufacturers can consider new designs and more readily fill molds during processing, potentially leading to cycle time reductions.

The W-Series solutions also have excellent laser markability with all common laser marking processes.
In addition, the Frianyl® PA W-Series solutions exhibit an excellent Comparative Tracking Index (CTI) even after aging at 125°C for 1,000 hours.

Long-term color stability of parts manufactured from these materials, measured at 125°C, is also notable with no visible change to the eye, and even only a nominal change when measured in a color lab.  Biodegradable plastic

More…

Celanese Launches New PA Solutions to Improve Performance of Electric Vehicle Components

Pyrolysis Recycling – Climate crisis: Coca-Cola trial to make bottle tops from CO2 emissions 17-10-2023

Biodegradable plastic

Pyrolysis Recycling – Climate crisis: Coca-Cola trial to make bottle tops from CO2 emissions 17-10-2023

Pyrolysis Recycling

RadiciGroup, a leading manufacturer of engineering polymers, will be showcasing its latest products at Fakuma 2023 in Friedrichshafen, Germany from October 17 to 21 

The company’s R&D team has developed new products that meet increasingly stringent requirements, aesthetic parameters, and environmental targets.

RadiciGroup Specialty Chemicals and RadiciGroup High Performance Polymers will present their latest highly technological proposals for various sectors at the fair . 

These include materials for e-mobility, electronics, solar industry, and white goods . Pyrolysis Recycling

RadiciGroup AutoInsight, a new digital tool that provides a 3D map of the main applications in which RadiciGroup’s technopolymers, yarns, fibers, and non-wovens can be used in the automotive sector, will be launched at Fakuma 1. The tool is intuitive and effective and emphasizes applications for e-mobility.

The company’s vertical integration in the polyamide supply chain has enabled it to develop new polymer solutions for challenging markets and end applications 1. RadiciGroup has production sites in both chemical intermediates and compounding in Germany, making Fakuma an important event for the company. Pyrolysis Recycling

Erico Spini, Global Marketing Director of RadiciGroup High Performance Polymers, said that the company is increasingly focused on high-tech applications.

He added that the company’s product range includes Radiflam A FRX products with excellent laser marking versions for terminal blocks in the electrical sector.

The company also offers materials for electric vehicles such as hydrolysis-resistant PA6-based material with 35% glass fiber suitable for prolonged contact with cooling liquids up to 90°C.  Pyrolysis Recycling

Other flame-retardant products are ideal for applications in the home appliance sector .

Fakuma is an important event for RadiciGroup as it attracts major European industry professionals and practically all German industry professionals.

The automotive sector is central to Germany’s economy, making Fakuma an ideal platform to launch RadiciGroup AutoInsight .

RadiciGroup, a leading manufacturer of engineering polymers, will be showcasing its latest products at Fakuma 2023 in Friedrichshafen, Germany from October 17 to 21 

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

EFS-plastics investing $17M to enhance recycling capabilities

Improvements at the company’s Pennsylvania and Alberta locations are expected to come online over the next two years.

EFS-plastics, a Listowel, Ontario-based plastics reclaimer, says it intends to invest around $17 million in recycling technology upgrades at its plants in Hazelton, Pennsylvania, and Lethbridge, Alberta, with the aim of increasing its capacity to process films and rigid scrap.

According to Hendrik Dullinger, EFS-plastics U.S.’ vice president of business development, each facility will receive half of the funding. At the company’s Hazelton plant, which primarily focuses on recycling flexibles, the goal is to open up its capability to accept different grades.  Pyrolysis Recycling

“We have a full film recycling line there already, but we want to open up our sales floor for a greater spec of materials,” Dullinger says.

The facility currently recycles Grade A commercial films, but, citing increased competition for those bales, Dullinger says upgrades to its sorting, washing and extrusion equipment will allow it to take on Grade B and C bales. In addition, the site also will start testing curbside collectible films. “We’re considering changing parts along the entire line to meet that,” Dullinger says.

Dullinger says new sorting equipment is expected to be operational in early 2024, while the third processing line is expected to be up and running by the summer.

The expansion in film processing capability is designed to meet potential requirements under extended producer responsibility (EPR) legislation and help brands meet circularity goals, Dullinger says.  Pyrolysis Recycling

“Because we have a large footprint on the Canadian side of the border, this is what we have to focus on when it comes to curbside film, is the upcoming EPR legislation,” he says. “It requires the PROs [producer responsibility organizations] to look at films and flexibles and make sure they can become circular, so we’ll use Hazelton as a test facility as well to see how well it can do on curbside.

“But also in the U.S., if you look at some of the brands, brand commitments are a little weak at this point, but we still believe in the long-term,” he adds. “Brands will have to take action. We know that they’re increasingly looking at flexibles, so there will be a push eventually to take more of the residential film materials.”

The 70,000-square-foot plant in Lethbridge, which was added in 2022 and has primarily served as a secondary sorting facility feeding the company’s Listowel operation, will add washing and extrusion equipment.  Pyrolysis Recycling

The facility processes Nos. 1-7 mixed rigid plastic bales sourced from material recovery facilities (MRFs) in the western U.S. and Canada.

More…

Pyrolysis Recycling

Climate crisis: Coca-Cola trial to make bottle tops from CO2 emissions

Coca-Cola has unveiled plans to make its bottle tops from carbon dioxide taken out of the atmosphere.

The firm – one of the world’s biggest users of plastic – is funding a three-year trial at Swansea University as part of the company’s target of net zero by 2040.

Much of its current plastic packaging is made cheaply, from fossil fuels.

But it aims to “capture” CO2 from the air, or from factory emissions, to produce a key ingredient for plastics.  Pyrolysis Recycling

“The plastic we make today releases a lot of carbon dioxide into the environment,” said the project’s principle investigator, Professor Enrico Andreoli.

“Our starting material is carbon dioxide,” he said, “so we entirely de-fossilise the process and make plastic free from fossil fuels and fossil carbon.”

Plastic free from fossil fuels

Prof Andreoli, an industrial chemist, said the “magic happens” in a small black electrode where an electric charge passes through a mixture of CO2 and water, producing ethylene, a key ingredient in the flexible type of plastic used in bottle tops.

“We want to prove the technology in the laboratory works,” he said, explaining how “success” would suggest ways to scale up the process.

Coca-Cola says it will have to make “radical bets” on new technologies to try to reach its net zero by 2040 goal  Pyrolysis Recycling

Coca-Cola’s goal is to use “captured” CO2 as a resource, taking it either from the air near its factories or directly from its own smoke stacks.

Ethylene is currently made as cheap by-product of refining petrochemicals, with fossil fuels heated to more than 800C (1472F), “cracking” off the molecules needed to make plastic.

Reducing carbon footprint

The process produced more than 260 million tonnes of CO2 emissions in 2020, or nearly 1% of the world’s total CO2 emissions, according to the climate tracking group the Global Carbon Project.

Craig Twyford, director of Coca-Cola’s venturing division for Europe and the Pacific, said the company’s promise for a 30% reduction in its carbon footprint by 2030 will mostly come from using more recycled plastics.

“From 2030 to 2040 we need to start making the more radical bets… looking at lots of different technologies.  Pyrolysis Recycling

More…

Pyrolysis Recycling

Pyrolysis-based Recycling Has Significant Environmental Benefits, Study Shows

New plastic made with just 5% pyrolysis oil produces up to 23% fewer greenhouse-gas emissions than crude-oil derived polymer, according to US Department of Energy research.

Pyrolysis-based advanced recycling can reduce greenhouse-gas (GHG) emissions and increase US recycling rates, according to a peer-reviewed life-cycle study published in the November 2023 issue of Journal of Cleaner Production.

The research conducted by the US Department of Energy’s Argonne National Laboratory reportedly is the first to look at the full cycle of post-use plastic from recycling to its integration in new plastic products at multiple facilities.

The study collected operating data from 2017 to 2021 at eight companies that use pyrolysis oil production processes. The oil replaces a portion of fossil fuel ingredients in the manufacture of ethylene and propylene.  Pyrolysis Recycling

In this study, the new plastics made with the pyrolysis oil were low-density (LD) and high-density (HD) polyethylene (PE). When new plastic was made with just 5% pyrolysis oil, GHG emissions were reduced by as much as 23% compared with crude-oil derived LDPE and HDPE, according to the study. When current end-of-life practices for plastics in the United States, such as incineration, are factored in, there is a further 40% to 50% reduction in GHG emissions, the study found. In the European Union, where more post-use plastics are incinerated, the reduction may be as much as 131%. Other beneficial environmental outcomes include a 65% to 70% reduction in fossil energy use; up to 55% less water use; and a 116% to 118% reduction in solid waste.

Pyrolysis-based advanced recycling can reduce greenhouse-gas (GHG) emissions and increase US recycling rates, according to a peer-reviewed life-cycle study published in the November 2023 issue of Journal of Cleaner Production.

The research conducted by the US Department of Energy’s Argonne National Laboratory reportedly is the first to look at the full cycle of post-use plastic from recycling to its integration in new plastic products at multiple facilities. The study collected operating data from 2017 to 2021 at eight companies that use pyrolysis oil production processes. The oil replaces a portion of fossil fuel ingredients in the manufacture of ethylene and propylene.

In this study, the new plastics made with the pyrolysis oil were low-density (LD) and high-density (HD) polyethylene (PE).  Pyrolysis Recycling

When new plastic was made with just 5% pyrolysis oil, GHG emissions were reduced by as much as 23% compared with crude-oil derived LDPE and HDPE, according to the study. When current end-of-life practices for plastics in the United States, such as incineration, are factored in, there is a further 40% to 50% reduction in GHG emissions, the study found. In the European Union, where more post-use plastics are incinerated, the reduction may be as much as 131%. Other beneficial environmental outcomes include a 65% to 70% reduction in fossil energy use; up to 55% less water use; and a 116% to 118% reduction in solid waste.

More…

Pyrolysis Recycling

How to solve the common processing pain points of color masterbatches & filler masterbatches

Color is one of the most expressive elements, the most sensitive form element that can cause our common aesthetic pleasure. Color masterbatches as a medium for color, are widely used in various plastic products which are closely related to our daily life, adding colorful colors to our life. In addition, in plastic products, filler masterbatch also plays an important role in reducing the cost of products, improve production efficiency, enhance the rigidity of products and other aspects play an indispensable role.

Common Processing Pain Points of Color masterbatches & Filler Masterbatches:

Color masterbatch is a new type of special colorant for polymer materials. In order to make the pigment evenly dispersed in the masterbatch and no longer coagulate, enhance the weather resistance of the pigment, improve the dispersibility and coloring power of the pigment, it is often necessary to add dispersant in the process.  Pyrolysis Recycling

Filler masterbatch is composed of carrier resin, filler and various additives. In the production process of filler masterbatch, in order to improve the processing fluidity of the masterbatch and promote the uniform dispersion of the masterbatch in the matrix resin, dispersants are also used.

However, in the actual production process many dispersants are difficult to solve the following problems, thus causing the production cost of color masterbatches & filler masterbatches to increase:

  1. Color powder agglomeration, filler agglomeration, thus affecting the final plastic products, such as products of different shades of color, the formation of many white hard particles or “clouds” on the products;  Pyrolysis Recycling
  2. The accumulation of material in the mouth mold due to poor dispersion during the production of color masterbatches & filler masterbatches;
  3. Insufficient coloring and color fastness of color masterbatches.

SILIKE Silicone powder S201 is a powder processing aid containing ultra-high molecular weight polysiloxanes dispersed in silica, specially developed for masterbatches, polyolefin/filler masterbatches and other masterbatches, which can greatly improve the processing properties, surface properties and dispersion of fillers in the plastics system.

More…

How to solve the common processing pain points of color masterbatches & filler masterbatches

Birla Carbon Acquires Nanocyl to Drive Growth In Battery Materials for Lithium Ion Batteries

  • Expanding material portfolio for key markets
  • Establish leadership position in material critical to LiB performance
  • Leveraging innovation to drive growth beyond Carbon Black

Birla Carbon, one of the leading manufacturers and suppliers of high-quality carbon solutions, completed the acquisition of Nanocyl SA, a worldwide leader in multi-wall carbon nanotubes (MWCNT’s) based in Sambreville, Belgium. The acquisition expands Birla Carbon’s presence in the Energy Systems market, creating a leadership position in material critical to Lithium Ion battery performance along with other conductive applications.  Pyrolysis Recycling

Speaking about the acquisition, Dr. Santrupt Misra, Group Director, Birla Carbon; Director, Chemicals & Director, Group H.R., Aditya Birla Group, said, “Birla Carbon has been nurturing a number of innovation opportunities in its effort to realize its multi-prong sustainability agenda. The acquisition of Nanocyl is a clear step towards executing its strategy in that direction. We hope that this partnership will enable Birla Carbon to be a significant player in the emerging energy systems space. He further added, “Aditya Birla Group has been concentrating on investing in sustainability and circularity-driven initiatives led by innovation in order to be future-ready. The same is in line with our Purpose: to enrich lives by building dynamic and responsible Businesses that “inspire” trust.”

Sharing his thoughts on the acquisition, John Loudermilk, President and Chief Executive Officer, Birla Carbon, said, “We are thrilled to welcome Nanocyl into the Birla Carbon family.    Pyrolysis Recycling

Laurent and his experienced team have been pioneers in the field of carbon nanotubes that provide unique performance characteristics for a wide range of applications, most notably energy systems such as lithium-ion batteries.”

He further shared, “Birla Carbon’s commitment to driving growth through innovation in sustainability aligns well with the potential for MWCNTs to enable the electrification of the transportation industry, deliver enormous environmental benefits, and prevent climate change.  We are committed to partnering with our growing family of customers to create unprecedented value with the expanded carbon portfolio of products and technologies.”

 Laurent Kosbach, Chief Executive Officer, Nanocyl, stated, “We are proud of our journey to develop and commercialize MWCNT’s successfully over the past 20 years as an entrepreneurial start-up, with the support of our current partners and investors. However, with growing needs for our products, the time has come to join a Global industry leader in order to maximize the synergies and the potential of these materials across many end uses.”  Pyrolysis Recycling

More…

Birla Carbon Acquires Nanocyl to Drive Growth In Battery Materials for Lithium Ion Batteries

Closing the bottle cap loop: Greenpath and TOMRA pioneer mechanical sorting solution for separating polyolefins by polymer type and colour…

California-based full-service recycler, processor and manufacturer, Greenpath Enterprises, has partnered with TOMRA Recycling Sorting to install and optimise a plastic flake sorting production line designed to identify and separate mixed polyolefin caps from beverage bottles.

Operating for more than 25 years, the vertically integrated Greenpath accepts a wide range of materials, and the infeed stream is somewhat inconsistent. Greenpath creates value being a one-stop solution by accepting mixed infeed loads with variable supply streams and producing consistent, quality products.

In terms of post-consumer polyolefins – low-density polyethylene (LDPE), high-density polyethylene (HDPE) and polypropylene (PP) – Greenpath accepts film, rigid plastics and bottle caps.  Pyrolysis Recycling

“Polypropylene and polyethylene (PE) are together the most abundant plastic family on earth, but the mixed polyolefin market is limited for valuable applications,” comments Eric Olsson, area segment manager, plastics for TOMRA.

PE and PP have very close density characteristics and are challenging to separate. So, mixed polyolefins are primarily downcycled into more forgiving applications that allow for more contamination.

The quest for cap to cap

A more mature PET recycling infrastructure has led to brand owners incorporating up to 100% post-consumer recycled content (PCR) material in their bottles. As regulations tighten to increase the percentage of recycled content, the next logical container component to address is the cap. “We are at the genesis of creating a sorting system for caps that is similar to what is more common today for bottles. Following Greenpath’s approach, the industry can move toward a 100% PCR by weight package using only a mechanical sortation,” says Olsson.  Pyrolysis Recycling

More…

Closing the bottle cap loop: Greenpath and TOMRA pioneer mechanical sorting solution for separating polyolefins by polymer type and colour...

Petrochemicals EV-Cars – Slow or fast charging: what is better for the “health” of the battery? 16-10-2023

Pyrolysis Recycling

Petrochemicals r-PET Resin – Has the electric car won the war against the hydrogen car? 16-09-2023

Petrochemicals r-PET Resin

Petrochemicals r-PET Resin

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Petrochemicals r-PET Resin

Petrochemicals r-PET Resin

Polyestertime
ITEM 09/10/2023 16/10/2023 +/-
Bottle grade PET chips domestic market 7,025 yuan/ton 7,000 yuan/ton -25
Bottle grade PET chips export market 890 $/ton 885 $/ton -5
Filament grade Semidull chips domestic market 6,980 yuan/ton 6,860 yuan/ton -120
Filament grade Bright chips domestic market 7,010 yuan/ton 6,900 yuan/ton -110
Pure Terephthalic Acid PTA domestic market 6,005 yuan/ton 5,860 yuan/ton -145
Pure Terephthalic Acid PTA export market 760 $/ton 730 $/ton -30
Monoethyleneglycol MEG domestic market 4,025 yuan/ton 4,025 yuan/ton –
Monoethyleneglycol MEG export market 467 $/ton 467 $/ton –
Paraxylene PX FOB  Taiwan market

Petrochemicals r-PET Resin

 1,050 $/ton 1,033 $/ton
 -17
Paraxylene PX FOB  Korea market 1,027 $/ton 1,010 $/ton -17
Paraxylene PX FOB EU market 1,250 $/ton 1,185 $/ton -65
Polyester filament POY 150D/48F domestic market 7,900  yuan/ton 7,675 yuan/ton
 -225
Recycled Polyester filament POY  domestic market 7,550 yuan/ton 7,550 yuan/ton –
Polyester filament DTY 150D/48 F domestic market 9,150 yuan/ton 9,000 yuan/ton -150
Polyester filament FDY 68D24F

Petrochemicals r-PET Resin

 9,100 yuan/ton 8,950 yuan/ton -150
Polyester filament FDY 150D/96F domestic market 8,500 yuan/ton 8,300 yuan/ton -200
Polyester staple fiber 1.4D 38mm domestic market 7,620 yuan/ton 7,550 yuan/ton -70
Caprolactam CPL domestic market 12,500 yuan/ton 12,600 yuan/ton
 +100
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,900 $/ton 1,900 $/ton –
Nylon 6 chips conventional spinning domestic  market 13,500 yuan/ton 13,500 yuan/ton -550
Nylon 6 chips  high speed spinning domestic  market

Petrochemicals r-PET Resin

 14,400 yuan/ton 14,050 yuan/ton -350
Nylon 6.6 chips domestic  market 19,400 yuan/ton 19,100 yuan/ton -300
Nylon6 Filament POY 86D/24F domestic  market 16,500 yuan/ton 16,150 yuan/ton -350
Nylon6 Filament DTY 70D/24F domestic  market 18,700 yuan/ton 18,500 yuan/ton- -200
Nylon6 Filament FDY  70D/24F  17,500 yuan/ton 17,250 yuan/ton -250
Spandex 20D  domestic  market

Petrochemicals r-PET Resin

 36,500 yuan/ton 36,500 yuan/ton –
Spandex 30D  domestic  market 35,000 yuan/ton 35,000 yuan/ton –
Spandex 40D  domestic  market  32,200 yuan/ton 32,200 yuan/ton –
Adipic Acid domestic market 9,800 yuan/ton 9,500 yuan/ton -300
Benzene domestic market

Petrochemicals r-PET Resin

 7,940 yuan/ton 7,930 yuan/ton -10
Benzene overseas  market 908 $/ton 920 $/ton +12
Ethylene South East market 900 $/ton 920 $/ton +20
Ethylene NWE market 772 $/ton 729 $/ton -43
Acrylonitrile ACN  domestic market

Petrochemicals r-PET Resin

 10,000 yuan/ton 9,700 yuan/ton -100
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,400 yuan/ton 13,450 yuan/ton +50
PP Powder domestic market

Petrochemicals r-PET Resin

 7,450 yuan/ton 7,400 yuan/ton -50
Naphtha overseas market  648 $/ton 657 $/ton +9
Phenol domestic market 9,112 yuan/ton 8,575 yuan/ton -537

r-PET high end eco-friendly chips =7,800 yuan/ton  — 7,800 yuan/ton   –

 

Petrochemicals r-PET Resin

Has the electric car won the war against the hydrogen car?

The debate between electric and hydrogen cars has been ongoing for years. While both technologies have their advantages and disadvantages, it seems that electric cars have emerged as the clear winner.

According to a study published in the peer-reviewed journal Nature, hydrogen fuel cell vehicles are not likely to catch up to battery-electric vehicles, even for commercial trucks 1. The study confirms what common sense has made clear for years: hydrogen fuel cell vehicles are not as efficient as battery-electric vehicles 2. The organization forecasts that battery-electric vehicles will improve to 81% overall efficiency by 2050, whereas hydrogen fuel cell electric vehicles will improve to 42% 2. Petrochemicals r-PET Resin

Another advantage of electric cars is that they can depend on an existing power generation and distribution system – the electrical grid. An electric vehicle can be recharged wherever there is access to a plug socket 3. On the other hand, hydrogen cars require a separate infrastructure for producing and transporting hydrogen 4.

Despite the fact that hydrogen fuel cell cars emerged as an alternative to both the electric and combustion engine vehicle in the early 2000s, they have now all but disappeared 3. Toyota and Hyundai, the only vehicle manufacturers to produce hydrogen cars for the UK market, sold just 12 hydrogen cars in the country in 2021 3. Meanwhile, electric vehicles have surged in popularity. In 2010, 138 electric vehicles were sold in the UK. This grew to roughly 190,000 annual sales in 2021 3.

In conclusion, it seems that electric cars have won the war against hydrogen cars. While both technologies have their advantages and disadvantages, electric cars are more efficient and practical than hydrogen cars. They can depend on an existing power generation and distribution system – the electrical grid – and do not require a separate infrastructure for producing and transporting fuel. Therefore, it is safe to say that electric cars are here to stay. Petrochemicals r-PET Resin

Has the electric car won the war against the hydrogen car?

Petrochemicals EV-Cars – Slow or fast charging: what is better for the “health” of the battery? 16-10-2023

Petrochemicals EV-Cars

Petrochemicals r-PET Resin  –Has the electric car won the war against the hydrogen car?

More…

Petrochemicals EV-Cars

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Electric cars – Slow or fast charging: what is better for the “health” of the battery?

When it comes to charging electric car batteries, slow charging is better than fast charging.

This is because slow charging reduces the heat and pressure that accompanies charging your battery, which benefits the long-term health of your electric car battery 1.

Frequent charging cycles from 0% to 100% can cause your vehicle’s battery to degrade, especially if you’re using rapid or ultra-rapid chargers often, as these refill the battery at a much faster rate 2.

However, according to a study carried out by Recurrent, an independent company that provides reports on the health of batteries and projections on their autonomy, examining over 12,500 Tesla Model 3 and Model Y vehicles, the software and safety mechanisms of the battery management system are actually able to prevent any damage caused by disorderly charging processes or counterproductive habits. Petrochemicals EV-Cars

The study compared cars that are connected to fast charging (effectively Superchargers) for at least 90% of the time and those that use it in 10% of cases (or less).

For the Model 3 (produced since July 2017), the period considered by Recurrent covers more than five years and the graphs seem to indicate a substantially similar level of degradation between the two types of charging, at least at the level of the final “balance”: in both cases, we start from an autonomy close to 100% with a charged battery and end up around 89% after five years, with continuous “overtaking” between the two methods.

In the case of Model Y (in production since January 2020), however, the study period drops to just under three years and highlights a slight difference between the two types of charging 1.  Petrochemicals EV-Cars

Petrochemicals EV-Cars

Low demand and high imports endanger the European plastics recycling industry

The European plastics recycling industry has been destabilized throughout 2023 due to low demand and high imports of materials from outside the EU. Since the beginning of the year, prices of recyclates have decreased by up to 50%1. The PET industry has been hit the hardest, with PET imports to the EU increasing by 20% from Q2 2022 to Q2 2023, resulting in low demand for EU rPET. Consequently, these disruptive market dynamics led to an estimated 10% decrease in rPET over the same period1.

If urgent measures are not taken to alleviate the pressure on recyclers, there is a risk that Europe will fall short of achieving its legally binding and newly proposed recycling and recycled content targets.  Petrochemicals EV-Cars

Ton Emans, PRE president, commented that “the future of the recycling industry is at stake and immediate action in form of enforcement measures is needed to avoid a shutdown of recycling plants across Europe. Ceasing recycling activities would have knock-on effects on jobs, overall economy in Europe and the environment” 1.

With the targets set by the Single Use Plastics Directive nearing, the pressure to boost the use of recycled content in PET beverage bottles is high. However, rather than supplying the demand with rPET produced in Europe, this has given rise to non-transparent imports from non-European countries1. Legislation has proved itself as one of the most effective instruments in setting the course for a circular plastic future. However, enforcement measures are a must for its effective implementation. Without this, Europe risks untraceable, unverified imports of plastics participating toward the European recycling targets1.  Petrochemicals EV-Cars

Petrochemicals EV-Cars

1 / 4

Cabopol Polymer announces new production unit in Monterrey,  Mexico

We are delighted to announce that Cabopol – Polymer Compounds, a leading European company in the production of thermoplastic & crosslinked compounds, is expanding its global presence with the opening of a new production unit in Monterey, Mexico. This new unit is part of our long-term strategy to provide our clients with even better products and services and to reach new markets.

This new production unit represents our commitment to growth and innovation in the polymer industry. With an initial configuration of 2 production lines and the potential for expansion, we expect to achieve a production capacity of 25,000 tons per year.

Notably, this is the first production unit in the American continent, paving the way for our expansion in this region. It follows the successful operations of our production units in Serbia, Morocco, and Portugal.  Petrochemicals EV-Cars

With an expected conclusion date of December 2023, this new production unit, located in the heart of Monterey’s industrial zone, will cover an area of 10,000 square meters. Equipped with the latest technology and equipment, it will enable us to produce high-quality polymer compounds at a competitive cost. This expansion will significantly increase our production capacity, improve supply chain efficiency, and reduce lead times for our customers in the Mexican and American markets.

In response to this significant development, the Sales Director of Cabopol Polymer Compounds, Anselmo Mendes, expressed his enthusiasm: “The opening of our new production unit in Monterey, Mexico, marks a pivotal moment for Cabopol. We are dedicated to delivering the highest-quality polymer compounds, and this expansion allows us to further our commitment to excellence. We are excited to better serve our customers and contribute to the growth of the local economy.”

We look forward to working closely with our partners and new customers in the region and to building lasting relationships.  Petrochemicals EV-Cars

More…

Petrochemicals EV-Cars

The energy sector has undergone a significant transformation in recent years, with the advent of new technologies and innovations.

In this article, we will discuss the six key innovations in the energy sector that have revolutionized the way we produce, store, and consume energy.

  1. Renewable Energy: Renewable energy is a form of energy that is derived from natural resources such as sunlight, wind, rain, and geothermal heat. It is a clean and sustainable source of energy that has gained significant traction in recent years. According to the International Energy Agency (IEA), renewable energy sources accounted for 29% of global electricity production in 20201. The increasing adoption of renewable energy sources has helped reduce carbon emissions and mitigate climate change.  Petrochemicals EV-Cars
  2. Energy Storage: Energy storage is an essential component of the energy sector that enables us to store excess energy generated from renewable sources. It helps balance the supply and demand of electricity and ensures a stable power supply. Energy storage systems such as batteries, flywheels, and pumped hydro storage have gained significant attention in recent years due to their ability to store large amounts of energy efficiently2.
  3. Smart Grids: Smart grids are an advanced version of traditional power grids that use digital technology to manage electricity supply and demand more efficiently. They enable two-way communication between power generators and consumers, allowing for better management of electricity consumption. Smart grids also help reduce power outages and improve the reliability of the power supply3.
  4. Electric Mobility: Electric mobility refers to the use of electric vehicles (EVs) powered by batteries or fuel cells instead of traditional fossil fuel-powered vehicles. EVs are environmentally friendly and emit fewer greenhouse gases than traditional vehicles. The increasing adoption of EVs has led to a significant reduction in carbon emissions from the transportation sector4.
  5. Energy Efficiency: Energy efficiency refers to the efficient use of energy to achieve maximum output with minimum input. It involves using energy-efficient appliances, lighting systems, and building materials that reduce energy consumption without compromising on performance. Energy efficiency measures have gained significant attention in recent years due to their ability to reduce carbon emissions and save costs.  Petrochemicals EV-Cars
  6. Green Hydrogen: Green hydrogen is a form of hydrogen produced using renewable energy sources such as wind or solar power. It is a clean and sustainable source of fuel that can be used in various applications such as transportation, heating, and power generation. The increasing adoption of green hydrogen has the potential to reduce carbon emissions significantly.

In conclusion, the six key innovations in the energy sector have revolutionized the way we produce, store, and consume energy. The increasing adoption of renewable energy sources, energy storage systems, smart grids, electric mobility, energy efficiency measures, and green hydrogen has helped reduce carbon emissions and mitigate climate change.  Petrochemicals EV-Cars

The energy sector has undergone a significant transformation in recent years, with the advent of new technologies and innovations.

Monash University scientists unveil sustainable lithium-sulfur battery with enhanced efficiency

Researchers at Monash University have unveiled a new lithium-sulfur (Li-S) battery design that aims to reduce costs, lower environmental impact, and enhance recycling options.

In particular, this innovative battery design introduces a nanoporous polymer-coated lithium foil anode, effectively reducing the amount of lithium required in each battery, and offering a host of advantages.  Petrochemicals EV-Cars

In a news release, the university said Li-S batteries are emerging as a highly efficient energy storage solution that can deliver more energy per gram than traditional lithium-ion batteries.

However, these batteries typically contain a lithium anode and a sulfur cathode, which undergo significant stress during the charging and discharging process.

Additionally, lithium, while efficient, comes with the environmental cost of mining and transportation.

In their research paper, a team of scientists from Monash University, led by PhD student Declan McNamara, and including Professor Matthew Hill and Professor Mainak Majumder, in collaboration with Dr Makhdokht Shaibani of RMIT University, demonstrated that applying a nanoporous polymer coating directly to the lithium foil anode can address these issues.

McNamara introduced a thin polymer coating on the lithium anode, significantly enhancing the battery’s cycling capacity.  Petrochemicals EV-Cars

“The polymer contains tiny holes less than a nanometre in size – one billionth of a metre – which allow lithium ions to move freely while blocking other chemicals that would attack the lithium. The coating also acts as a scaffold for lithium, and helps it charge and discharge repeatedly,” he explained.

Professor Majumder emphasised the importance of Li-metal protection technologies, particularly in lithium metal-based energy storage systems.

“The study establishes a new framework to protect Li-metal from rapid decay or catastrophic failure which has been an Achilles heel for Li-S batteries,” he said.

Meanwhile, Professor Hill highlighted the immediate potential of this technology, especially in the growing markets of electric vehicles, drones, and electronic devices.

More…

Monash University scientists unveil sustainable lithium-sulfur battery with enhanced efficiency

From fibre to fibre: polyester textiles recycling

Over half of the world’s clothes are made from polyester. With most of these garments failing to be recycled, Resource explains the problem with polyester textiles recycling and what barriers are being overcome to mainstream it.  Petrochemicals EV-Cars

In the absence of clear signposting or legislation, such as the Strategy for Sustainable and Circular Textiles being developed in the EU, the UK public is largely confused as to where is best to dispose of waste textiles – and what types of textiles can be reused or recycled.

The issue of sorting and separating textiles extends to the industry itself too. The textile waste stream is comprised of many different types of material between cotton, wool, synthetic fibres and so on – all of which need to be sorted for different recycling techniques. Progress in the area of sorting is being made through novel sorting methods, such as the infrared technology ‘Fibersort’ being developed and used by SATCoL – the trading company of the Salvation Army – which is able to sort ‘textiles by fibre type, blend and colour for recycling back into the circular textiles supply chain’.

Other projects, such as the Trace4Value initiative, are working to create Digital Product Passports (DPPs) for textiles which will increase traceability and transparency in the textile industry.  Petrochemicals EV-Cars

The pilot is set to align with the EU textiles strategy which mandates the introduction of DPPs for textiles sold in Europe by 2030. This legislation will make it much easier to track and sort textiles based on their respective components.

However, tracking and sorting the different fabrics is just one part of the challenge – they then have to be recycled. Synthetic fibre ‘polyester’ accounts for 65 per cent of the global fibre market but there is yet to be any real use of textile-to-textile polyester recycling in the fashion industry.

But loads of brands sell ‘recycled polyester’ clothing?

There is a general misconception about polyester recycling – clothing items that are marketed as ‘recycled polyester’ are almost never made from other polyester textiles, but usually from other sources of polyester such as PET bottles.  Petrochemicals EV-Cars

Polyethylene terephthalate (PET) is the chemical name for polyester. After cleaning and sorting into respective colours, the bottles are shredded into flakes, melted down and extruded – a squeezing process – into plastic filaments. The filaments are then spun into a yarn which can be used to produce clothing. This is a mechanical recycling process which is relatively simple and used in many industries. Textile-to-textile polyester recycling requires a more complex process – chemical recycling.

Georgia Parker, Innovation Platform Director at Amsterdam-based Fashion for Good, explains: “The chemical recycling of textiles, as the name suggests, uses chemical processes to break down textile waste to a molecular level. The different outputs of chemical recycling offer multiple points of re-entry into the fashion supply chain and allow for a more versatile product range than mechanical recycling. Chemical recycling is also thought to increase the purity of the output products in comparison to mechanical recycling.  Petrochemicals EV-Cars 

“Most of the recycled polyester on the market is actually made from plastic bottle sources rather than textiles. As such, the fashion industry is currently trying to ease the reliance on the bottling industry and push for circularity by investing in innovations in textile-to-textile polyester recycling.”

To summarise the problem, ‘recycled polyester’ is very different from recyclable polyester. Turning polyester fabric back into polyester fabric – i.e. textile-to-textile, fibre-to-fibre recycling –is yet to be deployed extensively in the fashion industry.

Recycling polyester textiles at scale

Considered by many to be one of the key changes needed to make the textiles industry sustainable, there are many projects around the world trialling polyester textile-to-textile recycling at scale.  Petrochemicals EV-Cars

SATCoL’s Project Re:claim – a joint venture with Project Plan B – launched plans for the first commercial-scale, post-consumer polyester recycling plant in the UK this year. The exclusive textile-to-textile polyester recycling system uses a thermomechanical recycling process through what they call the ‘Thermo Mechanical Extrusion Recycler’ (TMER) machine and recycles polyester garments and offcuts into rPET pellets made from textiles. SATCoL installed the machine at one of its processing centres in Kettering which already sorts and processes around 65,000 tonnes of donated textiles every year. SATCoL says that the first trials, which began this September, will give it an understanding of how the quality of feedstock affects the output.  Petrochemicals EV-Cars

To maximise the volume and potential of the recycling process, SATCoL cannot rely on clothing bank donations alone and is calling for corporate partners to commit to donating 100 per cent polyester textiles. The project already has several retail and commercial customers, with many of the partnerships focused on the long-term goal of a fibre-to-fibre circular model. Commercially, it hopes to partner in the future with organisations that have excess polyester such as the NHS and the laundry industry which both use large amounts of polyester products.

More…

From fibre to fibre: polyester textiles recycling

EU recycling targets – Magna Introduces Industry-First, 100% Melt Recyclable Foam and Trim Seating Solutions 14-10-2023

Petrochemicals EV-Cars

EU recycling targets – Magna Introduces Industry-First, 100% Melt Recyclable Foam and Trim Seating Solutions 14-10-2023

EU recycling targets

Magna Introduces Industry-First, 100% Melt Recyclable Foam and Trim Seating Solutions

  • Solution utilizes PET mono-materials in both foam and trim, contributing to the circular economy
  • Sustainable option without compromising comfort, style or performance
  • Magna partnering with TWE Group to create 100% recycled trim foundation

AURORA, Ontario, October 11, 2023 – Magna announces its EcoSphere™ product family, an industry-first solution that eliminates the disposal of seating foam pads and trim covers in landfills by utilizing mono-material polyethylene terephthalate (PET) with the company’s innovative 100% Melt Recyclable Foam and Trim system. Magna’s new EcoSphere product family is comprised of sustainable trim materials, trim padding, structures and foam.

The product family leverages Magna’s expertise in the integration of foam chemistry, trim manufacturing, craftsmanship and tooling to develop a seamless and affordable solution. In addition, the 100% Melt Recyclable Foam and Trim technology ensures that the look and feel of the seating materials remain consistent with industry standards, while significantly reducing the environmental impact.  EU recycling targets

“As a top priority for our stakeholders, we recognize the need for innovative solutions that minimize environmental impact,” said Carrie Young, Chief Engineer, Seating Innovation, at Magna. “This unique product family enables our seating materials to be repurposed and reused in the creation of new polyester products, contributing to a circular economy approach. Our technology offers automakers a game-changing opportunity to enhance sustainability without compromising on comfort, quality or performance.”

Magna EcoSphere Trim Foundation is an essential part of the 100% Melt Recyclable Foam and Trim technology. Trim foundation can be found in every seat produced. It is laminated to the back of trim materials to provide support and a crisp appearance. To source 100% recycled materials for EcoSphere Trim Foundation, Magna has partnered with TWE Group, a multinational company that specializes in manufacturing technical textiles and nonwovens. TWE’s rePEaT® solutions include products made from recycled and biodegradable fibers.  EU recycling targets

Magna’s sustainable seating approach contributes to the company’s net-zero goal by utilizing recycled and bio-based materials, implementing energy-efficient manufacturing processes and considering end-of-life management. This reduces greenhouse gas emissions and lowers the carbon footprint of Magna’s products.

To learn more about these new seating products, visit www.magna.com/products/seating-systems/sustainable-seating.    EU recycling targets

EU recycling targets

Opaque white milk bottles to be recycled in Resilux and Inex collaboration

Resilux and Inex have unveiled the Rebirth series, which recycles opaque white milk bottles into new ones. The solution seeks to close the loop on ultra-high-temperature milk packaging.

In collaboration with Fost+, Resilux’s Poly Recycling division sorts the collected bottles into a separate stream, where they are ground, washed, and regranulated into food-grade feedstock. The Rebirth series claims to be between 20% and 40% lighter than HDPE bottles and thus offer a lower carbon footprint, alongside the establishment of a circular economy for the bottles.  EU recycling targets

Inex’s aseptic PET line is set to enable flexible switching between different bottle sizes. The absence of an aluminium seal is also thought to be environmentally beneficial for the pack and enable horizontal storage without risking leakage.

The companies hope that the Rebirth solution will bring the industry together in a collaborative effort to close the loop on opaque white bottles and secure a more sustainable future for milk packaging. It also adheres to Resilux’s People, Planet, Product philosophy, in which collaboration with customers and stakeholders aims to develop the best solutions for protecting products.  EU recycling targets

“At Resilux, we believe in the power of collaboration to address the pressing environmental challenges of today and tomorrow,” explains CEO Dirk De Cuyper. “By joining forces with Inex, we have achieved to develop our Rebirth series, an innovation that significantly reduces the reliance on virgin PET resources for packaging.

“This breakthrough enables us to recycle white opaque bottles into new ones without compromising on food safety or quality, while also providing optimal protection for a longer shelf life, through our ResiBlock light barrier solutions.”  EU recycling targets

In similar news, One Stop and Veolia are working together on a system for in-store collection and bottle-to-bottle recycling – aiming to recycle over 380,000 milk bottles annually.

EU recycling targets

Coca-Cola and Grab Bring Back ‘Recycle Me’ Program

Beverage giant Coca-Cola has partnered with Southeast Asia’s super app Grab to launch the ‘Recycle Me’ recycling program, which seeks to nudge consumers into recycling their polyethylene terephthalate (PET) plastic bottles.

This initiative is also in partnership with Yayasan Mahija Parahita Nusantara and Waste4Change.  Post-consumer PET

Consumers who recycle their empty PET plastic bottles through the programs will get reward points that they can exchange for phone credits, electricity tokens, and e-wallets (electronic wallet money) on OVO. Consumers only need to submit eight used PET plastic bottles from Coca-Cola Indonesia’s range of beverage products. The Grab delivery service will deliver all the collected PET bottles to eight Mahija Parahita Nusantara collection centers located in the DKI Jakarta, Bekasi, and Tangerang areas.

According to a press release, the first 20,000 participating consumers can get a shipping fee subsidy of up to Rp 30,000. Also, the chance to earn e-wallets worth a maximum of Rp 15,000 on OVO.  EU recycling targets  Post-consumer  PET

“We’re on a mission to collect more empty bottles so we can make new ones with them,” Triyono Prijosoesilo, Public Affairs, Communications, and Sustainability Director at PT Coca-Cola Indonesia was quoted as saying in a recent press statement.

“It’s a great fit with our ‘World Without Waste’ vision, under which we are working to support a closed-loop circular economy for our packaging in Indonesia,” Triyono said.

Coca-Cola Indonesia in June launched bottles made from 100% recycled PET (rPET), excluding its caps and labels. Coca-Cola Indonesia said one out of every three bottles that the company introduced into the Indonesian market is made from locally produced 100% recycled PET plastic.  EU recycling targetsPost-consumer PET

Yayasan Mahija Parahita Nusantara will send the collected PET plastic bottles to Amandina Bumi Nusantara recycling facility. This is where the bottles will get recycled and become raw material so they can be converted into new bottles.

Amandina Bumi Nusantara processes locally sourced post-consumption PET bottles provided by Mahija Parahita Nusantara and converts them into new bottles, specifically into Coca-Cola’s 100% recycled PET plastic bottles. The facility is a joint cooperation between Coca-Cola Europacific Partners Indonesia (CCEP) and Dynapack Asia.

“Grab has set a Carbon Neutral and Zero Waste to Nature by 2040 goal. We believe that preserving the environment and minimizing climate change impact would ensure long-term economic success for our partners and community. Therefore, through this partnership with Coca-Cola, Yayasan Mahija Parahita Nusantara, and Waste4Change, we are actively supporting the promotion of recycling habits in Indonesia as our concrete step to achieve zero packaging waste in nature by 2040,” Tirza Munusamy, Chief of Public Affairs, Grab Indonesia said.  Post-EU recycling targetsEU recycling targetsconsumer PET

This marks the third year of the Recycle Me program which grows in scale and partner involvement every year. Every time a consumer takes part in the program, it also helps plastic bottles to have another life.

“Once again, we look forward to consumers joining the ‘Recycle Me’ program by collecting, sorting, and sending in their empty PET plastic bottles.

More…

EU recycling targets

Sinopec NZRCC Selects Lummus’ Polypropylene Technology for Large-Scale Plant in China

Novolen® technology recognized for sustainability benefits, product flexibility, minimizing CAPEX and OPEX, and maximizing financial returns

HOUSTON, Oct. 11, 2023 /PRNewswire/ — Lummus Technology, a global provider of process technologies and value-driven energy solutions, announced a contract from Sinopec Ningbo Zhenhai Refining & Chemical Co. Ltd. (Sinopec NZRCC), a subsidiary of the Sinopec Group and its flagship refining and petrochemical company. Sinopec NZRCC will license Lummus’ Novolen® technology for a new 500 kilo ton per annum polypropylene plant in Ningbo, China.  EU recycling targets

“With this award, our Novolen business strengthens its position in China and globally, reinforcing it as the industry’s leader and preferred process for producing high-quality polypropylene,” said Romain Lemoine, Chief Business Officer of Polymers and Petrochemicals, Lummus Technology. “We look forward to supporting Sinopec NZRCC’s project to build this highly competitive plant by providing timely, superior process design- and implementation services.”

Lummus’ scope includes the technology license, basic design engineering, training and project engineering services.

Today, Novolen is the industry’s leading polypropylene technology and can deliver a sustainable route for polymers production, while maximizing the financial benefits of operations through lower CAPEX and OPEX. The technology is highly flexible, robust, energy efficient and allows production of a full grade slate of leading polypropylene products of all product families, including homopolymers, random copolymers, terpolymers, impact copolymers and rTPO’s.  EU recycling targets

More…

EU recycling targets

High imports and low demand for European plastics threaten EU recycling targets, says Plastics Recyclers Europe

Plastics Recyclers Europe warns that the European plastics industry could be threatened by low demand for recyclate produced in the EU and high imports from outside the continent – recommending an independent third-party certification system to ensure transparency and traceability.

Since the beginning of 2023, recyclate prices have apparently decreased by up to 50% and cheap material imports from outside the EU have gone up. All recycled polymers are said to have been affected; to name one example, PET imports to the EU have reportedly increased by 20% between Q2 2022 and Q2 2023, lowering demand for EU rPET and reducing rPET production by an estimated 10%.  EU recycling targets

Manufacturers of PET beverage bottles are looking to increase their use of recycled content as the Single Use Plastics Directive’s targets are approaching, Plastics Recyclers Europe explains – but, instead of rPET produced within Europe, non-transparent imports from non-European countries are thought to have become increasingly popular for meeting this demand.

The organization calls for action to be taken to reduce pressure on recyclers, cautioning that Europe could fail to meet its newly proposed, legally binding recycling and recycled content targets if nothing is done. It recognizes legislation as a powerful tool in the pursuit of circularity for plastics, yet underlines that it must be adequately enforced to ensure it is effective.  EU recycling targets

An independent third-party certification system is suggested as a means of preventing untraceable, unverified plastics imports and declarations. Similarly, it is expected to boost traceability, especially for food contact materials, and increase the transparency of the origin of recycled plastics.

“The future of the recycling industry is at stake and immediate action in form of enforcement measures is needed to avoid a shutdown of recycling plants across Europe,” said Ton Emans, president of Plastics Recyclers Europe. “Ceasing recycling activities would have knock-on effects on jobs, overall economy in Europe and the environment.”

Mark Victory, senior editor, Recycling at ICIS, recently spoke with Packaging Europe about the effect of lowering prices on demand for recycled materials. Although he states that rPP and rHDPE made a comeback last month, recycled polyolefins are expected to remain low in demand for the rest of the year.  EU recycling targets

In another article, he examined the shortage of mechanically recycled polymers suitable for packaging application and the pressure from regulators and consumers for sustainable solutions, and what this means for the industry.

High imports and low demand for European plastics threaten EU recycling targets, says Plastics Recyclers EuropePenn Color receives a joint Recyclability Approval from RecyClass and EPBP

Latest independent testing proves Penn Color’s ‘66UV11964’ UV blocker as compatible with the clear transparent and coloured PET bottle recycling streams in Europe.

UV light exposure can induce the degradation of specific vitamins, flavours, colorants, and additives, resulting in diminished potency and a shortened shelf life. Penn Color’s ‘66UV11964” UV blocker can be used in PET bottles to safeguard UV-sensitive contents against photodegradation when exposed to direct light, thereby protecting essential product characteristics like aroma, flavour, and colour. Recyclability evaluation was carried out to ensure that the additive does not cause yellowing on the PET matrix during the recycling process.  EU recycling targets

Trials were carried out at Plastic Forming Enterprises (PFE) following the Recyclability Evaluation Protocol for PET bottles from EPBP[1], and results show that no significant deviations were observed on the quality of the produced recyclates. The stated approval is valid under the condition that the concentration of the UV stabiliser does not exceed 0.6 wt% in a PET bottle[2].

Following this process, Penn Color’s technology will be integrated within the RecyClass Online Tool[3] and will also be considered within the scope of RecyClass Recyclability Certifications[4] for plastic packaging.  EU recycling targets

In general, the use of additives in the PET stream has caused issues for recycling due to the subsequent yellowing of the final recycled materials. What this approval shows to the industry is that with innovation it is possible to limit or avoid such adverse impacts on recyclates – and, therefore, move closer to a circular plastic future.

More…

Penn Color receives a joint Recyclability Approval from RecyClass and EPBP

Environmentally friendly microcapsules made from biopolymers

Biopolymers as shells for microcapsules will be the focus of a workshop on November 16, 2023, at the Fraunhofer Conference Center at the Potsdam Science Park. Biodegradable polymers and natural materials ensure manufacturers and users of microcapsules get their products approved under the EU Regulation on Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH). Experts from the Fraunhofer Technology Platform Microencapsulation will discuss how to apply natural raw materials to manufacture environmentally friendly microcapsules. The network concentrates current findings and identifies new opportunities for the use of microcapsules.  EU recycling targets

In the future, new regulations in the European Union will prohibit the sale of products that contain intentionally added conventional microplastics and release them during use. Transitional periods of four to twelve years apply to applications in cosmetics, fertilizers, as well as detergents and cleaning agents. Natural materials and biodegradable polymers are key for products to not be subject to such regulations.  EU recycling targets

“We are developing biodegradable microcapsules that are functional and cost-effective,” emphasizes Dr. Alexandra Latnikova, an expert in microencapsulation at Fraunhofer Institute for Applied Polymer Research IAP. For this, a deep understanding of polymer and particle formation processes is essential Latnikova adds. Microcapsules, for example, efficiently protect active ingredients and allow for targeted release. They thus improve the effectiveness and durability of products. The desired functionality of microcapsules often contradicts the requirements for rapid biodegradability in many applications. Parameters such as availability, stable quality, price, and sustainable sourcing of capsule wall materials also determine the basis for environmentally friendly microcapsules.

Developing new materials to meet these requirements is a focus of the scientists at Fraunhofer IAP.  EU recycling targets

“All these parameters must be met to obtain solutions with high market potential. In recent years, we have seen a great interest in chemically cross-linkable, water-soluble polymers. These polymers save the use of solvents and avoid new investments, as it allows to use existing equipment. Water-soluble cellulose sulfate and aqueous nanocellulose dispersions are good examples,” adds Dr. Latnikova.

More…

Environmentally friendly microcapsules made from biopolymers

Advanced Recycling Reduces GHG Emissions in Plastic Production

 

Producing new plastic by advanced recycling of post-use plastic (PUP), instead of fossil-based production, can reduce greenhouse gas emissions (GHG) and increase the U.S. recycling rate, according to research by the U.S. Department of Energy’s (DOE) Argonne National Laboratory. The peer-reviewed life cycle analysis study appears in the November 2023 issue of Journal of Cleaner Production.  EU recycling targets
This is the first analysis of multiple U.S. facilities taking PUP all the way to new plastics again. Specifically, the new plastics are low-density and high-density polyethylene (LDPE and HDPE, respectively). The recycling process used is pyrolysis, whereby plastics are heated to high temperatures in an oxygen-free environment. The main product is pyrolysis oil, a liquid mix of various compounds that can be an ingredient in new plastic. The oil can replace fossil ingredients like naphtha and gases to manufacture ethylene and propylene. They are two important monomers, or building blocks, for plastic production.  EU recycling targets

 

“Advanced recycling can transform hard-to-recycle plastics into a multitude of high-value raw materials, reducing the need for fossil resources and potentially minimizing the environmental impact of waste management.” — Pahola Thathiana Benavides, Argonne principal energy systems analyst

The study collected 2017-2021 operating data from eight companies with varying pyrolysis oil production processes. The analysis shows an 18% to 23% decrease in GHG emissions when making plastic with just 5% pyrolysis oil from PUP compared to crude oil-derived LDPE and HDPE, respectively.  EU recycling targets

When factoring in current end-of-life practices for many plastics in the U.S., such as incineration, there is a further 40% to 50% reduction in GHG emissions when manufacturing pyrolysis-based LDPE and HDPE, respectively, according to the analysis. Reductions are much higher (up to 131%) in the European Union as more PUP is currently incinerated.

“As advanced recycling becomes increasingly efficient, it is poised to play a major role in achieving global sustainability goals by reducing waste and GHG emissions,” said Argonne Principal Energy Systems Analyst Pahola Thathiana Benavides, a study author. ​”It can transform hard-to-recycle plastics into a multitude of high-value raw materials, reducing the need for fossil resources and potentially minimizing the environmental impact of waste management.”  EU recycling targets

Advanced Recycling Reduces GHG Emissions in Plastic Production

Post-consumer PET – thyssenkrupp Uhde inks service contract with Hive Energy for Spanish green hydrogen plant 13-10-2023 

EU recycling targets

Post-consumer PET – thyssenkrupp Uhde inks service contract with Hive Energy for Spanish green hydrogen plant 13-10-2023

Post-consumer PET

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

RadiciGroup Inaugurates New Production Facility in India

With a commercial presence dating back to 2006, RadiciGroup has marked a significant milestone by opening its first industrial facility in India, consolidating its commitment to the Asian continent. The establishment in Halol, Gujarat, is a substantial investment, occupying over 100 employees and encompassing an expansive 19,000 square meters, with a remarkable 11,000 square meters dedicated to the production of technopolymers. These technopolymers serve as fundamental components for various sectors, including automotive, electrical/electronic, consumer/industrial goods, and telecommunications.

The decision to establish a manufacturing base in India is the result of more than 15 years of commercial engagement in the country, providing invaluable insights into the local market. Over time, RadiciGroup High Performance Polymers has evolved into a key partner for numerous clients in the region, and the new facility equips the company to tackle global challenges more effectively.

Maurizio Radici, Vice President of RadiciGroup, remarked, “This is a historic moment for us. Now, we have a manufacturing presence in India, which becomes an integral part of the global production network of RadiciGroup High Performance Polymers, supported by seven other facilities and numerous commercial locations across Europe, America, and Asia. From the beginning, we envisioned expanding our roots worldwide, with the goal of being close to our global and local customers, collaboratively developing high-quality products and innovative solutions for the market. The opening of this plant underscores the success of this vision and represents the long-term commitment we, as shareholders, have in the Indian region.”

India is a market where a strong presence is essential to capture growth in sectors that require short and responsive supply chains. Federico Percassi, Country Manager India of RadiciGroup High Performance Polymers, emphasizes, “With this facility, we can respond much more rapidly to our customers’ needs. It allows us to shorten material development and supply times by developing tailor-made solutions on-site, leveraging the expertise of our Indian specialists while continuing to benefit from the support of the global structure. I am confident that, through teamwork, valuable synergies will be created, fostering mutual growth. Moreover, the new facility is located in an area that can accommodate increases in production capacity should the need arise to harness the growth potential of not only the Indian market.”

The Halol site is an addition to the facility inaugurated in Suzhou, China, just last April. This marks another step in RadiciGroup’s internationalization journey, aimed at strengthening the Group’s footprint throughout the Asian continent. The strategy is to serve diverse markets punctually and efficiently, following a proximity-driven approach that positions the company close to the industrial realities of its clients.

Federico Percassi adds, “In addition to the over 100 people at the new Halol site, Radici Plastics India PVT LTD has around 30 other professionals located in various Indian cities, covering the entire country. The company also has two large warehouses and a commercial office. We hope that further opportunities for development and market growth will emerge, contributing to the success of the entire RadiciGroup High Performance Polymers Business Area.”

The inauguration of the Halol facility signifies RadiciGroup’s commitment to long-term growth in India, supporting the region with high-quality technopolymers and customized solutions across various industries. With its extensive experience and dedication to global and local clients, RadiciGroup is well-positioned to navigate the challenges and opportunities that lie ahead in the dynamic Indian market.

RadiciGroup Inaugurates New Production Facility in India

thyssenkrupp Uhde inks service contract with Hive Energy for Spanish green hydrogen plant

thyssenkrupp Uhde has been engaged by Hive Energy Limited to deliver a pre-FEED to support the development of Hive’s first green hydrogen / ammonia production plant in Spain. The pre-FEED was awarded following a comprehensive techno-economic study for the power-to-ammonia facility, which was performed in 2022 using thyssenkrupp Uhde’s proprietary RHAMFS methodology.

The key goal of the pre-FEED is to enhance the technical concept and commence key engineering activities for the plant. thyssenkrupp Uhde will base the pre-FEED on its dynamic uhde ammonia synthesis technology, which has been specifically developed to tackle the unique challenges of dynamic ammonia production and will also provide integration engineering for the process facility. The pre-FEED will allow Hive Energy to advance through the subsequent commercial and regulatory phases of the project development.  Post-consumer PET

Dr. Cord Landsmann, CEO thyssenkrupp Uhde, said: “We at thyssenkrupp Uhde are making a significant contribution to the green transformation. With our technologies and new partnerships like this one with Hive Energy Limited, we are building a sound business case for this groundbreaking green energy project. This marks another important step towards the sustainable and climate-friendly production of green ammonia.”

Shirvine Zhang, Head of Hydrogen and Hybrid Energy at Hive Energy Limited, commented: “Hive’s mission is to implement sustainable and clean technologies to mitigate the impact of climate change. We look forward to progressing this project with world-class and equally climate-minded companies, like thyssenkrupp Uhde, to support the energy transition.”

More…

Post-consumer PET

After Tesla, other manufacturers turned to Idra from Brescia(Italy) to obtain gigantic body molding machines

Tesla has shown the way for megacasting, the creation of large body parts for electric cars in one go. It did so thanks to the Giga Presses created by Idra, an Italian company based in the province of Brescia.
Now those same Giga Presses will also be used by Hyundai and Ford. The House of the Blue Oval, in particular, asked for the creation of a Giga Press which is currently being tested and fine-tuned in the Idra factories in Brescia.  Post-consumer PET
We start with 6,000 tons
Ford’s Giga Press, complete with the American manufacturer’s logo printed on it, is identified by the acronym 6,100, which indicates a power of 6,000 tons. The new Giga Press was also shown to a selected audience of industry experts during an event organized by Idra at its headquarters.
During the event, Idra technicians also put into operation another Giga Press, even larger, with a power of 9,000 tons. This one, unlike the other, was not “branded”. Two similar machines, also produced by the Brescia company, were sent to Tesla (which already has 14 from Giga Press) for the production of the Cybertruck.  Post-consumer PET
Idra, up to now, has signed 25 contracts for as many Giga Press. It has already produced and delivered 21. Among the customers, in addition to Tesla and Ford, there is also Hyundai, which has understood the advantages of this production method and which, in addition to the Italian Giga Presses, is working to develop its own.
The other Giga Press coming soon
Among the companies that are updating their lines to introduce presses with similar performance (and dimensions) is Zeekr, a brand owned by Geely, which will be able to eliminate as many as 800 welding points thanks to the molding of larger components.
Volvo also ordered two Giga Presses, but they are produced in Switzerland by Bulher. To these are also added NIO, General Motors, Toyota and Volkswagen: each with its own times and suppliers.

Post-consumer PET

Advanced Battery Technologies (ABAT) Announces Start of Operations at its Recycling Facility in Nevada

American Battery Technology Company , an integrated critical battery materials company that is commercializing its technologies for both primary battery minerals manufacturing and secondary minerals lithium-ion battery recycling, announced the operational start-up of its commercial-scale, lithium-ion battery recycling facility located in the Tahoe-Reno Industrial Center (TRIC) in McCarran, Nevada, initiating implementation of its first-of-kind lithium-ion battery recycling technologies at an industrial scale.

“We are excited to have achieved this major milestone and to now be generating commercial-scale quantities of domestic recycled battery metal products,” stated ABTC CEO Ryan Melsert. “By securing our move-in-ready industrial facility in early 2023, we were able to greatly accelerate our timeline to operations, and the last step of receiving approvals for the updated operational permits for our specific internally-developed processes were received over the past week.”  Post-consumer PET

ABTC’s first-of-kind integrated battery recycling system utilizes a strategic de-manufacturing and targeted chemical extraction train in order to recover battery materials with high yields, low cost, and with a low environmental footprint. These processes are fundamentally different than conventional methods of battery recycling, which utilize high temperature furnaces, such as in smelting operations, or non-strategic shredding or grinding systems. The ABTC system results in efficient separation, recovery, and purification of high-value battery-grade products with less environmental impact and greater cost efficiencies than conventional methods.

This commercial facility has the capacity to process over 20,000 metric tonnes of battery feedstock materials per year when fully ramped, and this first phase of operations will process these battery feedstock materials into recycled products including copper, aluminum, steel, a lithium intermediate, and a black mass intermediate material that will be sold through an already executed marketing agreement with the global metals trader TechMet-Mercuria.  Post-consumer PET

Once the second phase of this integrated recycling facility is operational, this lithium intermediate will be further refined into a battery grade lithium hydroxide product, and the black mass intermediate material will be further refined into battery grade nickel, cobalt, manganese, and lithium hydroxide products.

“Our research & development, engineering, project management, and operations teams have been working with the commissioning of this facility as our highest priority, and we are proud to have accelerated our timelines to have installed our first piece of equipment within a month of gaining access to this new site, and to now have begun commercial operations less than six months later,” stated Andrés Meza, chief operating officer for American Battery Technology Company. “We appreciate Storey County and Nevada Department of Environmental Protection (NDEP) in their work to permit and establish these processes, and we look forward to our continued engagements as we move through operations.”  Post-consumer PET

More…

Post-consumer PETPET recycling in Brazil

How likely is it that a passer-by in the streets of Sao Paulo, Brazil, would know the price of recycled PET resin? Not very, perhaps, but considerably more probable than most people would assume. Around 55% of PET packaging is recycled in Brazil, compared to around 24% for plastic packaging in general. In a city of more than 12 million inhabitants, there are anywhere between 2,000 and 30,000 ‘catadores’, informal recycling workers that collect plastic, carboard, aluminium, and other waste from the city streets.
The numbers vary widely because the vast majority of the workers aren’t registered. However, the Brazilian newspaper A Folha de Sao Paulo put its estimate at 2,100 while a survey from Cataki, an app that connects catadores with waste producers, calculated this to be closer to 30,000 workers.  Post-consumer PET

The National Movement of Catadores of Recycled Materials (MNCR, from the Portuguese) estimates that there are around 800,000 active catadores in Brazil, with women making up 70% of the category. Overall, catadores are responsible for collecting around 90% of everything that is recycled in Brazil.

Polymer prices
Much like the rest of the world, the increased offer of cheap virgin materials from Asia has led to a drop in demand and price of recycled polymers in Brazil. According to the Interministerial Committee for the Socioeconomic Inclusion of Waste Pickers and Collectors of Reusable and Recyclable Materials (CIISC), the inflow of plastic waste into Brazil rose by 7.2% between 2019 and 2022, while resin prices have dropped an average of 28% over the last 12 months.  Post-consumer PET
According to data collected by Sustainable Plastics, during the first two weeks of August, European polymer prices for rPET clear flake prices fell by €100/tonne, clear food-grade pellet prices were down by €90/tonne and coloured flake prices fell by €40/tonne.
Dwindling demand for rPET resin is impacting recyclers in Brazil and the catadores are amongst the first to feel the impact. At the end of August, national broadcaster Globo aired an interview with catadores from the streets of Sao Paulo, who shared they were shocked at the unprecedented drop in prices.

In an attempt both to slow the fall in prices and to shore up the national recycling industry, on 1 August the Brazilian Chamber of Foreign Trade (Camex) raised the import tax on waste plastic, paper, and glass to 18%.  Post-consumer PET

Until this August, these products had been exempt from import taxes, and plastic waste was taxed at 11.2%.

More…

PET recycling in Brazil

SGR deploys new flake analyser for post-consumer PET

The analyser utilises a combination of infrared radiation, AI, and colour identification to map the rPET.

France-based Société Générale de Recyclage (SGR) has announced the deployment of a new analyser for post-consumer polyethylene terephthalate (PET) flakes.

The new 4.0 analysis tool from Canadian manufacturer Eagle Vizion will allow the company to produce premium-quality recycled PET (rPET) for its customers in the food industry.

The equipment, named Flake Analyzer, is intended for the analysis of post-consumer polymers.  Post-consumer PET

SGR has an annual production capacity of 12,000 tonnes of rPET for the food industry.

Dubbed CIRPET, the company’s produced rPET received a positive opinion from the European Food Safety Authority last year.

Integrated directly into the CIRPET production line with continuous sample analysis, Flake Analyzer is used for validating flake purity in real time.

This identification of potential contaminants enables rapid automated responses when purity levels fluctuate.

The machine simultaneously utilises infrared identification, AI, and colour identification to map the material within the rPET.

Designed to detect each particle, the scalable system quantifies the different constituents of the rPET flow at parts per million precision.  Post-consumer PET

According to SGR, rPET quality will be based on a combination of the initial purity of the inbound PET flakes and the efficiency of the sorters used to purify that stream.

SGR de Chalon-sur-Saône plant manager Jean-Marc Wiencek said: “We are giving ourselves the means to strengthen our position and offer the best possible quality of rPET to our customers, and above all consistent quality.”

More…

SGR deploys new flake analyser for post-consumer PET

The secret to better batteries? A different software management

An advanced Battery Management System (BMS) can increase density, charging speed and duration more than “hardware” innovations
The world of lithium ion batteries is destined to experience years of great growth. According to a survey signed by IDTechEx, the sector will be worth 360 billion euros by 2034. The reason is clear: the number of electric cars in circulation will increase and, consequently, manufacturers will ask for more and more accumulators to power them.
With these prospects on the horizon, it is obvious that battery companies will look for ways to gain an advantage over the competition by working on innovative products. But when you think of batteries with better performance or technical characteristics, your mind immediately goes to the solid state, to particular chemistries, to innovative architectures (read Tesla 4680).  Post-consumer PET

In truth, there is much more to pay attention to.

The Difference Between “Hardware” and “Software”

Let’s start from a general consideration. If you introduce a hardware innovation in the field of lithium ion batteries, you usually encounter a series of critical issues. First, large sums of money must be spent on the development and fine-tuning of that innovation. Second, you have to compromise somehow.
High-silicon anodes that can be used to replace graphite ones, for example, increase energy density and charging speed, but reduce lifetime. The solid electrolyte, however, can increase production costs.
However, there is a field in which great benefits can be obtained in terms of performance without necessarily having to face critical issues. It is that of the battery management software, or BMS (Battery Management System). Let’s see why.
The management of individual cells
Software engineers can improve multiple parameters of a battery by simply working (so to speak) on the control units that control the operation of the battery itself. With a better BMS, the energy density of a battery can be increased, its charging speed can be increased, its safety can be improved and its useful life can be extended.
Thanks to the software it will be possible to precisely monitor the health status of each individual cell that makes up a battery and it will be possible to modify the functioning of that single cell to optimize the functioning of the entire accumulator.

There are many companies that have understood that software will be the real secret ingredient for having better batteries, but all of them are only at the beginning of their journey. Certainly, names like Qnovo or Eatron Technologies, currently unknown to most, will soon end up being known globally. Post-consumer PET

The secret to better batteries? A different software management

BASF Supplies Asahi Kasei’s ROICA With Biomass Balanced Tetrahydrofuran

BASF is supplying biomass balanced tetrahydrofuran (THF BMB)2 to the ROICA Division of Asahi Kasei Corporation (Asahi Kasei), a multinational Japanese company. Asahi Kasei will use BASF’s THF BMB to produce its mass balance grade premium sustainable stretch fiber under the ROICA™ brand. This collaboration aims to support the launch of a new sustainable apparel collection by Asahi Kasei’s customers.

ROICA™ supplies its mass balance (MB) stretch fiber as an option for most of its portfolio products.  Post-consumer PET

The brand is making its debut in the market with MB stretch fibers and has already initiated discussions with several apparel manufacturers.

BASF’s THF BMB is recognized for its significant reduction in product carbon footprint compared to its standard grade of THF products. This is achieved by replacing a certain amount of fossil raw materials in the production with renewable feedstock in its Verbund setup. According to Asahi Kasei, utilizing BASF’s THF BMB can lead to an approximately 25% reduction in CO2 emissions compared to its existing products. Additionally, by introducing its own mass balance approach and renewable energy in the production, Asahi Kasei aims to further reduce CO2 emissions of its products by approximately 25%, resulting in a total reduction of CO2 emissions by approximately 50% compared to Asahi Kasei’s existing products.1 Without the need of large investments or changes to the product’s formulation, BASF’s THF BMB drop-in solution3 ensures identical quality and properties as the standard product.  Post-consumer PET

Choon Nga Phua, Director, Business Management Diols & Derivatives, Intermediates Asia Pacific, BASF, said, “We are excited about the progress we have made in our sustainability partnership with Asahi Kasei. We see a growing trend in the adoption of more sustainable raw materials in the global apparel market. As a pioneer in the development of the biomass balance approach, we will support our customers in accelerating the transition to a lower-carbon, circular bio-economy and help consumers make informed purchasing decisions about more sustainable products, thereby fashioning a more sustainable textile value chain.”

“As one of the global leaders in the development and manufacturing of innovative materials, we view this as another step in our efforts to bring our business pillar of originality and sustainability together,” said Takehiro Kamiyama, Senior Executive Manager of ROICA Division, Life Innovation SBU, Asahi Kasei.  Post-consumer PET

THF is a colorless, water-miscible liquid with an ether-like odor. In this case, THF is used to produce polytetrahydrofuran (PolyTHF®), which is a raw material for the production of highly elastic spandex and elastane fibers. Furthermore, THF serves as an organic solvent with intermediate polarity for organic substances and is used as a reaction medium or starting material for various syntheses.

More…

BASF Supplies Asahi Kasei’s ROICA With Biomass Balanced Tetrahydrofuran

Biodegradable plastics – New Public-Private Partnerships Look to AI and Enzymes to Break Down Plastic and Textile Waste 12-10-2023

Post-consumer PET

Biodegradable plastics – New Public-Private Partnerships Look to AI and Enzymes to Break Down Plastic and Textile Waste 12-10-2023

Biodegradable plastics

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

France becomes first country to implement Digimarc’s plastics recycling platform

France, selected by the HolyGrail initiative leadership team, will become the first country-wide implementation of Digimarc Recycle. Digimarc Recycle allows brand owners to digitize products and packaging, enabling a direct communication channel with consumers. When the digitized item is scanned with a Smartphone, consumers can see recycling instructions and sustainability content of the item.

Digimarc says that this marks a milestone in combatting plastic pollution and that the implementation of Digimarc Recycle is a testament to the hard work and collaboration of stakeholders who want to unlock the circular economy for plastics, address fast-approaching legislation, and create a more sustainable world. Biodegradable plastics

By linking covert digital watermarks (used to identify plastic packaging to any desired level of granularity deterministically) with an extensible cloud-based repository of product attributes (such as brand, SKU, product variant, packaging composition, food/non-food/cosmetics use, etc.), Digimarc Recycle helps drive a step change in the quality and quantity of recyclate. This improvement also unlocks new end markets for post-consumer recyclate that do not exist today. Moreover, the information used to drive this sortation in facilities provides product-specific and location-based disposal instructions via a brand-owned direct-to-consumer digital communication channel accessed via on-pack watermarks or QR codes.  Biodegradable plastics

“Digimarc applauds the vision and action of the France team and its pioneering member organizations, including P&G, L’Oreal, Henkel, Veolia, CITEO, and Pellenc ST,” said Riley McCormack, Digimarc president and CEO. “Moreover, we are committed to working alongside this group to expand the rollout to other facility operators, brands, and retailers in France, because when the only thing that stands in the way of progress is inertia, true leadership is defined by those who take action.”

In addition to providing the information necessary to power advanced sortation at recycling facilities, Digimarc Recycle captures and provides a view of the post-purchase product journey benefiting stakeholders across the value chain. Biodegradable plastics

Among these benefits, governments can gain insights into the size, scope, and content of their waste stream; producer responsibility organizations (PROs) can design and implement more meaningful and more accurate extended producer responsibility (EPR) schemes; facility operators can unlock operational efficiencies and insights; and brand owners and retailers can access data to power design-for-recyclability improvements, packaging-usage reductions, consumer behaviour insights, and overall functional gains.

More…

Biodegradable plastics

Study stirs controversy over the benefits of biodegradable plastics

Research that suggests the breakdown products of compostable plastic bags could be toxic has been criticised by the bioplastics industry

Controversy has been sparked by a study that appears to show that when they break down, compostable plastic bags release more toxins into the environment than conventional plastic bags do.  Biodegradable plastics

European Bioplastics, which represents companies that produce various types of biodegradable plastics, has branded the research “scientifically questionable” and suggested that it does not replicate how plastics degrade in the real world.

The dispute highlights concerns over biodegradable plastics. To some, they are the answer to the world’s acute problem of plastic waste, but to others these materials are a distraction from what they see as the true answer – simply using less plastic.

What did the study find?

Carried out by scientists in Spain and released in the Journal of Hazardous Materials, the study involved testing the breakdown products of various types of plastic bag on zebrafish cells grown in the laboratory.  Biodegradable plastics

The researchers looked at compostable bags, which are a type of biodegradable plastic bag designed to break down under specific conditions, and compared them to conventional plastic bags.

It found that extracts of compostable bags decreased the viability of the cells, an effect that was made stronger if the bag had been exposed to ultraviolet light or had been composted.

However, similar remains from conventional plastic bags did not have the same toxic effect on the cells.

“These findings highlight the importance of investigating the effects of degradation mechanisms such as sunlight and composting on the toxicity of bioplastics,” the researchers wrote in the Journal of Hazardous Materials.  Biodegradable plastics

“It is also crucial to investigate the composition of newly developed formulations for bioplastics, as they may be more harmful than conventional ones.”

What criticism has been levelled at the study?

To extract chemicals from the plastics before they were tested on the zebrafish cells, the scientists used methanol, a type of alcohol.

In a statement issued this week, European Bioplastics said that there was no evidence in the study that the methanol did not change the chemical structure of the samples. As a result, the study, they suggested, may not reflect how these plastics behave in the real world.  Biodegradable plastics

Claims made by the Institute of Environmental Assessment and Water Research, one of the organisations behind the study, “are not supported by the scientific evidence”, according to European Bioplastics.

More…

Biodegradable plastics

Lummus’ Green Circle Announces Agreement for Advanced Plastic Recycling Technology with Dongyang Environment Group

Agreement strengthens Lummus’ experience developing and commercializing solutions for
plastics circularity

Lummus Technology, a global provider of process technologies and value-driven energy solutions, has announced an agreement with Dongyang Environment Group to deploy Lummus’ advanced plastics recycling technology in South Korea. The plant will be located in Seosan, Chungcheongnam-do, Korea, and will be operated by Dongyang Environment’s subsidiary, Seohae Green Chemical.  Biodegradable plastics
“We are pleased to announce this agreement with Dongyang Environment, one of South Korea’s leading providers of energy and environmental services,” said Greg Shumake, Vice President and Managing Director of Green Circle. “This is a significant step forward in our commitment to the circular economy and to deploying advanced plastics recycling technology in South Korea and other key markets around the world.”
Lummus’ Green Circle business unit will provide to Dongyang Environment its advanced plastic recycling technology, which effectively converts plastic waste into high-value chemicals and feedstocks, creating circularity. This technology is a proven, reliable and economic solution to address the global plastic waste problem, offering additional environmental benefits such as a lower carbon footprint and the elimination of char production.  Biodegradable plastics
“Dongyang’s resource recycling and energy conversion expertise and Lummus’ world-class technology will create strong synergies,” said Byung Jin Song, the head of Dongyang Environment R&D center. “Additionally, Dongyang will strengthen its position in the chemical recycling industry, offering more sustainable products and increased value to our customers.”
Green Circle concentrates and expands Lummus Technology’s capabilities to capture new opportunities in the energy transition and circular economy.

Green Circle is a leader in providing economically and technically sound solutions to process solid wastes containing plastics; process various renewable bio-based feedstocks to value-added chemicals, polymers and fuels; decarbonize refinery and petrochemicals assets; expand production of blue hydrogen and biofuels; and treat industrial wastewater.

Biodegradable plastics

New Public-Private Partnerships Look to AI and Enzymes to Break Down Plastic and Textile Waste

Protein Evolution, Inc. Partners with U.S. Department of Energy’s Agile BioFoundry, Advanced Biofuels and Bioproducts Process Development Unit, and the Joint BioEnergy Institute to Decarbonize the Chemicals Industry  Biodegradable plastics

Protein Evolution, Inc., a biological recycling company focused on decarbonizing plastic production, announced today that it is partnering with the U.S. Department of Energy’s (DOE’s) Agile BioFoundry (ABF), Advanced Biofuels and Bioproducts Process Development Unit (ABPDU), and the Joint BioEnergy Institute (JBEI), a DOE Bioenergy Research Center, both led by Lawrence Berkeley National Laboratory, on two separate projects.

The first project will leverage the team’s collective advancements in artificial intelligence to create enzymes that break down plastic and textile waste, and the second will streamline the methods for manufacturing these enzymes at scale. JBEI, ABF and ABPDU are part of Berkeley Lab’s BioManufactory – a collaborative group of programs that partner with industry to provide expertise and support as companies develop, optimize, and scale-up their bio-based projects.  Biodegradable plastics

“Our innovative process uses AI to design novel enzymes to transform various types of polyester waste back into the building blocks of new polyester,” said Maren Wehrs, Director of Bioprocess Development of Protein Evolution. “These partnerships provide access to cutting-edge research, infrastructure, and a wealth of domain expertise that will help us accelerate sustainable waste management and the global transition to a lower-carbon, circular economy.”

Protein Evolution’s innovative technology is the first in the U.S. to use enzymes as a catalyst to successfully produce new polyethylene terephthalate (PET) from polyester textile waste. The PET resulting from Protein Evolution’s process is indistinguishable from the petroleum-derived virgin alternative, but with a far lower carbon footprint, and it is suitable for both textile and packaging grade applications.

The company is actively scaling its commercial capacity to take in greater quantities and more diverse types of plastic waste as feedstock to facilitate the production of low-carbon polyester.  Biodegradable plastics

Partnering to Decarbonize the Chemicals Industry

Protein Evolution’s partnerships with JBEI, ABF and ABPDU share the overarching goal to reduce emissions from petroleum-based plastic production and the landfilling and incineration of plastic waste.

“Identifying and cost-effectively producing highly catalytic enzymes to transform waste into new products has the potential to significantly reduce industry’s reliance on petroleum,” said Jay Konieczka, Chief Technology Officer at Protein Evolution. “At scale, our technology will divert millions of waste products from landfills and the environment, helping to reduce pollution, conserve natural resources, and contribute to a more sustainable and cleaner future.”  Biodegradable plastics

More…

New Public-Private Partnerships Look to AI and Enzymes to Break Down Plastic and Textile Waste

Breakthrough study in post-consumer polypropylene packaging – Characterising contamination levels

Having just read UNEP’s recent Global Plastics Treaty draft policy, it is interesting to note their suggested approaches per country to the areas NextLoopp and Nextek have been focusing on. Reviewing and upgrading how we manage and maximise recycled plastic contents, through to reviewing product design for sustainability and enhancing waste management is our mission.
As such closing the loop on post-consumer food-grade polypropylene (PP) packaging is very much in-step with our commitment to save CO2e by extending the lifecycle of plastic. The reason for this is that, from a climate change perspective, 1.6 tonne/1.8 ton of CO2e could be saved if we were to use food-grade recycled PP versus using virgin PP resin.
Polypropylene accounts for more than 20 percent of global plastics production with food packaging being this prolific polymer’s primary product. In fact, some 55 percent of PP rigid packaging (1 Mt) is food-contact, equivalent to around 10 percent of total PP demand.  Biodegradable plastics
According to Plastics Recyclers’ latest report the net demand for PP in Europe is 10.5 Mt., yet PP recyclate from post-consumer rigid product applications only meets 3 percent of this demand.
This is the driving force behind NextLoopp’s continued science-based exploration to close the loop on post-consumer food-grade PP
Achieving this has required addressing each and every roadblock along the way and deep-diving into the specific sorting and decontamination requirements for the recycling processes for PP. This has led to our most recent investigations to determine the residual contamination levels of post-consumer PP packaging, which up until now, have not been characterised.  Biodegradable plastics
The lack of data showing the misuse rate within PP feedstocks has meant there was no reliable way of defining the residual levels that could potentially migrate into food as well as understanding which molecules to target via decontamination processes.

Nextek’s study aimed to identify substances that might cause samples to be outliers from the expected input stream which could represent challenges to the final safety of the recycled plastics. Key was to check whether the substances observed could potentially be genotoxic. This is a critical criterion for EFSA safety evaluations given that the substance could be derived from the mis-selection of an item of non-food PP packaging, which is not necessarily a case of misuse.  Biodegradable plastics
Although, being olefinic, PP has very similar properties to HDPE, the packaging format of PP reduces the chances of it being in a consumer-misuse scenario. A large proportion of PET packaging is relatively durable, with a tight closure, making it a container of choice when used for the storage of hazardous materials.
Likewise, HDPE packaging is also in bottle form with a closure, meaning it, too, may be used in such a scenario.

PP food containers, on the other hand, are less likely to come in bottle form and much more likely to be pots, tubs, or trays with limited closure capability.

More…

Breakthrough study in post-consumer polypropylene packaging - Characterising contamination levels

OMV Europe PE margin down year on year

OMV’s polyethylene (PE) indicator margin for Europe stood at €308/tonne in Q3 2023 versus €312/tonne in Q3 2022 and €320/tonne in Q2 2023, said the Austrian oil, gas and petrochemical group.  Biodegradable plastics
For the polypropylene (PP) indicator margin for Europe, the figures were €330/tonne, €357/tonne and €372/tonne, respectively.
For the propylene indicator margin for Europe, the figures were €330/tonne, €574/tonne and €459/tonne, respectively.
For the ethylene indicator margin for Europe, the figures were €455/tonne, €614/tonne and €567/tonne, respectively.
Also in the trading statement, the company put its European refining margin indicator (based on Brent crude) for the third quarter at $14.05/bbl compared with $14.38/bbl in the third quarter a year ago and $7.59 cents/barrel in the second quarter of this year.

More…

OMV Europe PE margin down year on year

Three new partners targeting recycled plastic packaging join the Canada Plastics Pact

Most recently, the CPP released its five-year roadmap (2023 to 2027) for advancing flexible plastic packaging in Canada.  Biodegradable plastics

The Canada Plastics Pact (CPP) has welcomed Omnia Packaging Inc., BASF Canada, and NSF to its expanding network of more than 95 partners in the third quarter of 2023.

Omnia Packaging Inc. joins as a signatory partner

Omnia Packaging Inc., a Canadian subsidiary of Sunino Group, is a food packager specializing in injection plastic production producing exclusively recyclable polypropylene (PP) plastic packaging. They are committed to collaborating with other PP producers in Canada to increase recycling efforts.

NSF joins as an implementation partner

NSF is a public health and safety organization that helps companies responsibly manage their corporate, facility, product, and supply chain materials with customized solutions. They are committed to assisting CPP partners to operate more responsibly through better materials management.  Biodegradable plastics

BASF Canada joins as a knowledge partner

BASF is focused on advancing sustainability and driving a circular economy by taking actions like designing materials for circularity, developing solutions that improve or enable recycling, and establishing product-specific recycling loops. They are committed to sharing professional, technical, and commercial systems knowledge to support CPP’s advancement on its roadmap and collaborate on programming, standards, policies, and solutions to further plastics circularity.

“We are excited to welcome these new stakeholders to the pact, each contributing unique perspectives to the plastics value chain,” said Cher Mereweather, managing director at the CPP. “Our collective commitment to advancing solutions to achieving a circular economy for plastics is strengthened by their involvement.”  Biodegradable plastics

Since the CPP launched in January 2021, various initiatives have been underway to address the opportunities and challenges to enacting systems change, such as forming nine working groups that bring together the key stakeholders to tackle the pressing issues around plastic waste and pollution.

The CPP’s guidance documents, driven by the collective expertise of its working groups, are a tool for supporting stakeholders to implement circular economy principles in their operations, by sharing knowledge and solutions. Most recently, the CPP released its five-year roadmap (2023 to 2027) for advancing flexible plastic packaging in Canada. It’s designed for stakeholders across Canada, including manufacturers, producers and brand owners, retailers, stewardship agencies, recyclers, and governments, to work together on clear and practical objectives.  Biodegradable plastics

More…

Three new partners targeting recycled plastic packaging join the Canada Plastics Pact

Carbon Footprint – Petronas Chemicals Group to Build Asia’s Largest Advanced Chemical Recycling Plant in Malaysia 11-10-2023

Biodegradable plastics

Carbon Footprint – Petronas Chemicals Group to Build Asia’s Largest Advanced Chemical Recycling Plant in Malaysia 11-10-2023

Carbon Footprint

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Petronas Chemicals Group to Build Asia’s Largest Advanced Chemical Recycling Plant in Malaysia

Plant would have a capacity of 33 kilotons, with a target start-up date of mid-2026.

Petronas Chemicals Group Berhad (PCG) said Oct. 9 it plans to build Asia’s largest advanced chemical recycling plant in Malaysia with operations scheduled to begin in the first half of 2026.

The plant would have a capacity of 33 kilotons per year, the company said.

PCG, a division of Malaysia’s state-run oil giant Petronas, will convert end-of-life plastics into pyrolysis oil.

The company’s final investment decision includes the signing of a technology license agreement between PCG and Plastic Energy Limited and an engineering, procurement and construction agreement with Mutiara Etnik Sdn. Bhd.  Carbon Footprint

Plastic Energy will provide the chemical recycling technology for the plant through its TAC process, which heats mixed post-consumer plastic waste in the absence of oxygen. This process then produces hydrocarbon vapors that are condensed into pyrolysis oil, which can be used as a substitute for hydrocarbon feedstock in the production of food-grade recycled plastics.

The plant will help PCG meet its sustainability goals while contributing to the circular supply chain, said PCG CEO Mohd Yusri Mohamed Yusof.

“Through the advanced chemical recycling plant, we envision driving innovation across the plastics value chain while creating opportunities for all parties, from waste collectors to manufacturers, to jointly contribute to the circular plastics economy,” he said in a prepared statement.  Carbon Footprint

More…

Carbon Footprint

Berlin Packaging on the sustainable strengths of hybrid packaging

Packaging Gateway sits down with Berlin Packaging EMEA CMO Dario Bassetti to discuss sustainable hybrid packaging.

US-headquartered Berlin Packaging is well-known in the industry for its regular acquisitions, which have recently included Coropoulis Packaging and StyleGlass.

But the company is also aiming to make strides on its ESG goals as reportedly the “world’s largest hybrid packaging supplier”.  Carbon Footprint

Following a roundtable presented at Luxe Pack Monaco, Packaging Gateway spoke to company representatives for the EMEA region and chief marketing officer Dario Bassetti about Berlin Packaging’s “strategic pillar” of sustainable materials.

Bassetti explained that “Packaging plays a crucial role. We are aware that only through dialogue with our stakeholders, customers and suppliers, can we overcome the current challenges together.

“This involves consumers increasingly demanding sustainability, but they are not always ready to pay the price.”

Berlin Packaging’s business model aims to provide maximum freedom in the use of materials and processes that can be optimised, focusing on three main areas: circularity, optimisation, and reuse. These are integrated into the services and drive innovations and business proposals.  Carbon Footprint

The company’s 2022 Sustainability Report stated that it enabled its customers to eliminate over 2,000 metric tons of greenhouse gas emissions and conducted 120 Life-Cycle Assessments.

However, Bassetti highlighted the European Union’s regulations, which “are becoming more and more complicated”, including the Packaging and Packaging Waste Regulation (PPWR) and Corporate Sustainability Reporting Directive.

The strengths of hybrid packaging

Berlin Packaging’s stands at Luxe Pack Monaco featured recyclable and refillable products for the spirits and beauty markets.  Carbon Footprint

Carbon Footprint

Dow launches recycled, bio-grades for perfume and cosmetic packaging

Chemicals company Dow has launched two new ionomers grades using renewable and circular feedstocks for perfume and cosmetic packaging applications, said Sustainableplastics.

The Surlyn Ren grade is produced from bio-waste such as used cooling oil, while Surlyn Cir grade contains chemically recycled plastic waste. Both grades are ISCC Plus certified according to the mass balance scheme. Dow claims the recycled and bio grades continue to deliver the properties that give the unique look, feel, and performance that the Surlyn line, based on fossil feedstocks, is known for.  Carbon Footprint

LVMH Beauty, a division of luxury conglomerate LVMH, will be the first user of the new grades following the brand’s announced collaboration with Dow earlier this year. Dow has started to supply the new sustainable Surlyn ionomer grades, which will be integrated into several of the multinational’s applications.

“Surlyn Ren and Surlyn Cir are a major step forward in creating sustainable packaging for the cosmetic industry,” said Daniella Souza Miranda, global business director for Circular & Renewable Solutions at Dow. “These products will not only support LVMH towards their sustainability goals but will also contribute to Dow’s bold ambition to transform waste and deliver 3 million metric tons per year of circular and renewable solutions by 2030,” she added.  Carbon Footprint

More…

Carbon Footprint

INVISTA halting production in Orange, impacting more than 200 employees

A representative of the INVISTA plant in Orange County confirms to KFDM/Fox 4 News it’s discontinuing production at its site in mid 2024, eliminating about 240 of the site’s 300 jobs by the end of that year.

Invista produces chemicals used in nylon products.

The company says it’s making the difficult decision due to lower than expected growth and an increase in the global supply.  Carbon Footprint

STATEMENT FROM INVISTA:

INVISTA today announced the decision to discontinue production at its site in Orange, Texas.

“We appreciate the diligent and innovative work of employees at the Orange site over the years,” said Francis Murphy, INVISTA president and CEO. “Unfortunately, lower than anticipated growth and an increase in global supply led to this difficult decision.”

The site will begin the safe shutdown of the adiponitrile (ADN) production unit right away and expects to cease production of hexamethylene diamine (HMD) in mid-2024.

About 240 of the site’s 300 roles will be eliminated by the end of 2024. All impacted employees will be eligible for severance benefits. Throughout this transition, the company is committed to treating every employee with dignity and respect.

INVISTA’s top priority now and always is the safety of employees, contractors and the surrounding community.  Carbon Footprint

More…

INVISTA halting production in Orange, impacting more than 200 employees

ARKEMA Continues to Lower the Carbon Footprint of the Global Production of Its Bio-Based Polyamide 11 Chain

The Group further decreased by 46% the carbon footprint of its bio-based Rilsan® polyamide 11 grades reaching less than 2 kg CO2e/kg (1), by using renewable or low carbon energy sources and by making several energy efficiency improvements in its production sites. It represents an improvement of around 70% relative to traditional polyamide resins using fossil-based raw materials and conventional energy sources.  Carbon Footprint

Derived entirely from renewable castor seeds, Rilsan® polyamide 11 is 100% segregated bio-based. Furthermore, the amino 11 monomer and the downstream polymers are produced using a significant proportion of low carbon and renewable energy – both in terms of electricity and combustible fuels. Arkema thus recently announced a biomethane supply agreement with ENGIE in France, and carried out several energy efficiency improvements in its polyamide 11 chain production sites over the last year.

“This is an important step for our customers and the markets we serve,” said Erwoan Pezron, Senior Vice President, Arkema’s High Performance Polymers. “The lower carbon footprint we announce today applies to our entire global production, not just a particular set of grades or a certain location. This allows our customers to deliver on their commitment to decarbonize and to develop more sustainable products at scale. Furthermore, we have a strong action plan in place to further decarbonize this range, with a 2030 target to reduce the carbon footprint by a further 50%. Our objective is to continue to offer our customers high-performance materials with one of the lowest carbon footprints in the market.”  Carbon Footprint

This represents a strong step forward in Arkema’s drive to ever-lower carbon footprint and lower climate change impact through a combination of sustainable raw materials, energy sources, and manufacturing processes.

More…

ARKEMA Continues to Lower the Carbon Footprint of the Global Production of Its Bio-Based Polyamide 11 Chain

Alpla, Tönissteiner launch reusable bottle made from 100% rPE

Packaging specialist Alpla has collaborated with Privatbrunnen Tönissteiner, a mineral water company based in Germany, on the development of a reusable PET bottle made entirely of recycled material. The new bottle, of which the development was worked on by the two companies for around a year, is also completely recyclable at the end of life. Currently only available in a one-litre size, the bottles have already been introduced at retail outlets in the country.  Carbon Footprint

The bottles are produced from 100% post-consumer recycled material, provided by Alplarecycling, with the exception of the closure and the label).

‘The packaging of the future is sustainable, light and safe,” said Georg Pescher, managing director of Alpla Germany. Alpla already delivers in this respect, he added, ‘with a circular economy based on the bottle-to-bottle principle, weight optimisation and systematic design for recycling’.

The new bottle has been designed for use with Tönissteiner’s existing twelve-bottle crates in which the bottles are also returned. Up to 160 crates can be transported per lorry load.

“In ALPLA, we have found an innovative partner for the introduction of our first own reusable rPET bottle. The climate-friendly bottle has been perfectly tailored to our sorting, bottling and transport processes,” said  Tönissteiner managing director Hermann-Josef Hoppe.  Carbon Footprint

The end of life of the reusable bottle is reached after a specified number of cycles. Laser markings indicate the number of cycles a bottle has been through and complement the quality controls at the refilling stage.

More…

Alpla, Tönissteiner launch reusable bottle made from 100% rPE

Here is the laser that halves battery production times

Manufactured by IGP Photonics, it uses a double beam to weld individual cells at double the speed of traditional methods
The car market wants more and more batteries. So producing them faster can give a big advantage to increase volumes and respond to growing demand.
Among the innovations in cell construction processes is the technology of IPG Photonics, which operates in the field of latest generation lasers and which has presented a new highly automated double beam system for welding cells.  Carbon Footprint
The double beam trick
This new laser, called AMB – an acronym that stands for Adjustable Model Beam or adjustable operation beam – can emit a 3 kW single-mode beam of power that reaches the individual cells to create welds with great precision and at double the speed of a traditional system .
The AMB laser also emits a second beam. If the main one carries out the actual welding, the secondary one, which has an annular section, serves to reduce spatter as much as possible and minimize the area subjected to overheating. Furthermore, this type of welding also reduces cracks and porosity in the weld itself.
  For cylindrical, prismatic or bag cells
The technology developed by IGP Photonics is suitable for any type of lithium ion cell. The EV-Cube system is designed for cylindrical cells and can weld 10 of them per second with a precision of 25 µm (micrometers). The LaserCell system, however, develops on 6 axes and can weld the inside of bag or prismatic (as well as cylindrical) cells.
Both systems come complete with a specific laser, processing setups and secondary equipment. Furthermore, they are equipped with integrated software that allows you to modify processes according to different needs. In addition, they can be enhanced with real-time laser welding measurement.  Carbon Footprint
“Our laser systems provide solutions that address real-world requirements, such as battery cell welding, and integrate patented technologies such as real-time laser weld measurement,” said Trevor Ness, senior vice president of worldwide sales and of IPG’s strategic business development.
Here is the laser that halves battery production times

Plastic Pollution – EU launches trade attack against China in a war it can’t win  10-10-2023

Carbon Footprint

Plastic Pollution – EU launches trade attack against China in a war it can’t win  10-10-2023

Plastic Pollution

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Plastic Recycling Technology: A Solution for the Plastic Pollution Crisis

Plastic is one of the most widely used materials in the world, but it also poses a serious threat to the environment and human health. Every year, more than 380 million tonnes of plastic are produced globally, but only 9% of it is recycled into new plastics. The rest ends up in landfills, incinerators, or the oceans, where it can harm wildlife, ecosystems, and human health.

To tackle this problem, scientists and engineers are developing new ways to recycle plastic waste more efficiently and sustainably. One of these methods is chemical recycling, which involves breaking down plastic molecules into smaller units that can be used as raw materials for new products.  Plastic Pollution

Q   How does chemical recycling work?

A.  Unlike mechanical recycling, which melts and reshapes plastic waste into new products without changing its chemical structure, chemical recycling transforms plastic waste into different substances. There are several types of chemical recycling technologies, such as pyrolysis, gasification, hydro-cracking, and depolymerisation.

Pyrolysis is a process that heats plastic waste in the absence of oxygen, producing a mixture of gases, liquids, and solids. The gases and liquids can be used as fuels or feedstocks for making new plastics or other chemicals. The solids can be used as carbon black, a material used in tyres, rubber products, and ink.

Gasification is a process that converts plastic waste into a mixture of hydrogen and carbon monoxide, known as syngas. Syngas can be used to generate electricity or to produce synthetic fuels or chemicals.  Plastic Pollution

Hydro-cracking is a process that uses hydrogen and a catalyst to break down plastic waste into smaller hydrocarbon molecules, such as propane or ethane. These molecules can be used as fuels or feedstocks for making new plastics or other chemicals.

Depolymerisation is a process that reverses the polymerisation reaction that forms plastics from monomers. Monomers are the building blocks of plastics, such as ethylene or terephthalate. By using heat, pressure, or catalysts, depolymerisation breaks down plastic waste into its original monomers, which can be purified and reused to make new plastics.

Q    What are the benefits of chemical recycling?

A.  Chemical recycling offers several advantages over mechanical recycling. First, it can recycle plastics that are difficult or impossible to recycle mechanically, such as mixed or contaminated plastics, multilayer plastics, or plastics with additives or colours. Second, it can produce high-quality recycled materials that have similar properties to virgin materials, avoiding the loss of quality or performance that often occurs with mechanical recycling.  Plastic Pollution

Third, it can reduce greenhouse gas emissions by saving energy and resources that would otherwise be used to produce new plastics from fossil fuels.Q

Q    What are the challenges of chemical recycling?

A.  Chemical recycling also faces some challenges that need to be overcome before it can be widely adopted. One of them is the high cost and energy consumption of the processes, which depend on the type and quality of the plastic waste and the desired output. Another challenge is the availability and accessibility of suitable plastic waste streams that can be collected and sorted for chemical recycling. A third challenge is the regulation and standardisation of chemical recycling processes and products, which vary across different countries and regions.  Plastic Pollution

Q    How can chemical recycling help solve the plastic pollution crisis?

A.  Chemical recycling is not a silver bullet that can solve the plastic pollution crisis alone. It needs to be combined with other strategies, such as reducing plastic production and consumption, improving plastic design and quality, enhancing mechanical recycling systems and infrastructure, promoting circular economy principles and practices, and raising awareness and education among consumers and stakeholders.

However, chemical recycling can play an important role in closing the loop of plastic waste management and creating a more sustainable future for plastics.

By transforming plastic waste into valuable resources that can be reused again and again, chemical recycling can help reduce environmental impacts, conserve natural resources, create new economic opportunities, and support innovation and development in the plastics industry.  Plastic Pollution

References:

1 Recycling technologies • Plastics Europe

2 The world’s first ‘infinite’ plastic – BBC Future

3 Plastic Recycling Technology: What are the Environmental Benefits …

4 Plastic pollution: how chemical recycling technology could help fix it

5 New process could enable more efficient plastics recycling

Plastic Pollution

EU launches trade attack against China in a war it can’t win

The European Union is preparing new anti-China measures. BYD is sticking Tesla to the crown, but sales are also increasing at other Chinese EV builders. The large state-owned enterprises are investing heavily in emerging high-tech sectors. Human-like robots are in the spotlight, but the gaming sector is also catching up on the AI road. We end with a chips section.  Plastic Pollution

As part of its economic security strategy, the EU Commission has unveiled 4 technologies in which it seeks to de-crist: advanced semiconductors, artificial intelligence, quantum technologies and biotechnology. Although China is not mentioned in particular, it is clear who is targeted. The Commission is now going to flea by the end of the year to what extent the 27 Member States are exposed to risks. Ultimately, restrictions could be placed on the export or investment of European companies in high-tech sub-sectors that are classified as high risk. By next spring, four other technologies would be eligible. It involves advanced connectivity, navigation and digital technology-including IoT and blockchain-advanced sensor technology, space and propulsion technology, energy technology, robotics and advanced materials. of SCMP    Plastic Pollution

EU Commissioner for Justice Reynders has revealed on the French BFM TV that the Commission is considering a similar investigation of the windmills by analogy with the investigation into government support for electric vehicles. Interest association WindEurope has been complaining stone and leg over Chinese competition FT for some time

The European Parliament, for its part, has approved an ‘anti-compulsive’ instrument that would allow Brussels to impose tariffs, quotas, export controls or market frostbites on countries that are believed to engage in economic harassment.

More…

Plastic Pollution

Toray Expanding European Carbon Fiber Production Facilities

Toray Industries, Inc., announced that it has decided to expand French subsidiary Toray Carbon Fibers Europe S.A.’s production facilities for regular tow* medium- and high-modulus carbon fibers. This move will increase annual capacity at the Abidos plant (South-West France) from 5,000 metric tons annually, to 6,000 metric tons. Production is expected to start in 2025.  Plastic Pollution
Demand for medium- and high-modulus carbon fibers is rising in Europe, driven by a push to move towards a net-zero society. This growth is mainly due to higher build rates for commercial aircrafts (secondary structures and engines), as well as centrifuge for energy production, satellites, and high-end automobiles. By boosting carbon fiber production capacity in Europe, Toray is responding to its customers’ demand for medium and high-modulus carbon fibers, as befits the market leader.

Toray has made sustainable growth pivotal to Project AP-G 2025, its medium-term management program. Accordingly, the company has developed solutions to tackle climate change with its carbon fiber composite materials. Toray will fully leverage its resources to help achieve a carbon-neutral economy by 2050, in keeping with its corporate philosophy of contributing to society by creating new value.  Plastic Pollution

More…

Plastic Pollution

 World plastic production and consumption per capita

Plastic recycling is the process of recovering plastic waste and transforming it into new products.    Plastic Pollution

There are different methods of plastic recycling, such as mechanical, chemical and direct recycling1. Here is a brief overview of each method:

The plastic recycling metric ton by 2022 is not easy to estimate, as there are different sources and methods of measuring plastic waste and recycling.

We can resume so :

As you can see, these estimates vary widely depending on the data source and methodology used. Therefore, it is important to be cautious and critical when interpreting these numbers, and to consider the uncertainties and limitations involved in measuring plastic waste and recycling.  Plastic Pollution

World plastic production and consumption per capita

Saudi Arabia, Russia to continue voluntary oil cuts

Saudi Arabia and Russia said they were continuing voluntary oil cuts to year end as tightening supply and rising demand support oil prices,said Reuters.

The Saudi and Russian statements come hours before a ministerial monitoring panel of the OPEC+ group of leading oil producers convenes online later on Wednesday. The panel, called the Joint Ministerial Monitoring Committee, can call for a full OPEC+ meeting if warranted but sources have told Reuters it is unlikely to tweak current oil output policy.

Oil prices continued a downward trend directly following the news with Brent futures falling $1 to $89.92 a barrel but they were trading at $90.40 a barrel by 0854 GMT. OPEC+, which comprises the countries of the Organization of the Petroleum Exporting Countries (OPEC) and leading allies including Russia, has been cutting output since last year in what it says is preemptive action to maintain market stability.  Plastic Pollution

The U.S. and Western allies have argued that the world needs lower prices to support economic growth and the global economy. Saudi Arabia, the OPEC de facto leader, said it would continue with its voluntary oil output cut of one million barrels per day (bpd) for the month of November and until the end of the year and that it would review the decision again next month.

The kingdom’s production for November and December will be approximately 9 million bpd, the energy ministry said in a statement. “This voluntary cut decision will be reviewed next month to consider deepening the cut or increasing production,” the statement said.

Saudi Arabia first implemented the additional voluntary cut in July and has been renewing it monthly. It said in September the cut would last until year end but would be reviewed on a monthly basis. Russia in August said it would reduce exports by 300,000 bpd until the end of this year.  Plastic Pollution

The Saudi and Russian additional voluntary cuts come on top of April cuts agreed by them and several OPEC+ producers, which extend to the end of 2024.

Saudi Arabia, Russia to continue voluntary oil cuts

Borouge and Tadweer sign partnership to explore recycling opportunities in Abu Dhabi

Borouge, a leading petrochemical company that provides innovative and differentiated polyolefin solutions and Tadweer signed a Memorandum of Understanding (MoU) to explore opportunities in the management and adoption of best practices in waste management, sorting and mechanical recycling of polymers, said the company.
Tadweer, part of ADQ, is the sole custodian of waste management for the Emirate of Abu Dhabi and is committed to developing an integrated waste management sector and becoming a leader in extracting value from waste to contribute to national sustainability ambitions.  Plastic Pollution
Borouge and Tadweer will explore further opportunities in polymers waste sorting for mechanical recycling and the development of a sustainable ecosystem, to secure the generation of high-quality polymer recyclates using different technologies. Furthermore, the partners will join forces to establish business development and benchmarking frameworks which unlock value added business opportunities through potential joint investments in brown and greenfield assets. The agreement reinforces Borouge and Tadweer’s leading industry positions and supports their circular economy ambitions.
Both companies will be collaborating in supporting local regulatory frameworks related to the sustainable and efficient management of polymer waste. This includes the launch of public initiatives and campaigns to boost awareness about best practices in polymer waste management and recycling.  Plastic Pollution
Committed to driving circularity for a zero-waste environment, Borouge has increased the number of strategic partnerships with recycling companies and expanded its product portfolio of sustainable solutions. Today, Borouge has 18 partnerships across eight countries serving its key territories in the Middle East and Asia-Pacific, marking an important milestone in its ambitions towards realising its 2030 strategy.
Borouge is a responsible petrochemical company with a portfolio of sustainable solutions. The Company works with customers, suppliers and value chain partners to address global challenges, with a comprehensive roadmap to reduce emissions. In addition, Borouge collaborates with the Environment Agency – Abu Dhabi to combat a multitude of environmental issues related to waste management.  Plastic Pollution
As part of its commitment to sustainability, Tadweer has built partnerships with leading global entities in Greece, Spain, Jordan, and more. These partnerships, which are focused on the exchange of knowledge and experience, contribute to driving a circular economy and achieving a sustainable future. Tadweer’s partners play a pivotal role in supporting the company to develop an integrated waste management system, in line with the UAE’s sustainability objectives.

More…

Borouge and Tadweer sign partnership to explore recycling opportunities in Abu Dhabi

UK implements new restrictions on single-use plastics

Commencing on 1 October 2023, the sweeping ban marks a watershed moment in the global fight against plastic waste.

On 1 October 2023, England took a significant step in its fight against plastic pollution with the introduction of new regulations banning several single-use plastic items.

In a bid to address the escalating problem of plastic pollution and litter, the UK government has implemented a series of bans and restrictions on single-use plastic items, taking effect on Sunday 1 October 2023.  Plastic Pollution

These measures, announced in January, will prohibit the sale of single-use plastic cutlery, balloon sticks, polystyrene cups and food containers across various sectors, including retailers, takeaways, food vendors and the hospitality industry.

Restrictions will also be placed on the supply of single-use plastic plates, trays and bowls.

Environmental impact and public support

Single-use plastics are known for their long-lasting environmental impact, taking hundreds of years to decompose and causing harm to oceans, rivers and land.

Furthermore, the production and disposal of plastic items contribute to greenhouse gas emissions. Research indicates that in England alone, approximately 2.7 billion single-use plastic cutlery items and 721 million single-use plates are used annually, with only a meagre 10% being recycled.  Plastic Pollution

These items, if lined up, would circle the globe more than eight-and-a-half times.

The public has overwhelmingly supported these measures, with 95% of respondents in favour of the prohibitions following a government consultation. This broad support reflects a shared commitment to reducing plastic waste and littering, particularly as plastic cutlery ranked among the top 15 most littered items in the country in 2020.

Collaboration and future initiatives

The government has worked closely with industry stakeholders to facilitate their transition to compliance with the new regulations. Businesses were provided with nine months from the publication of the consultation response to prepare and deplete existing stock.

Collaboration with trade bodies and local authorities has also played a crucial role in ensuring businesses and Trading Standards officers are well-prepared for the implementation of the new rules.  Plastic Pollution

The ban does not extend to single-use plastic plates, trays and bowls used as packaging in shelf-ready pre-packaged food items. These items will be addressed within the government’s plans for an extended producer responsibility scheme, designed to incentivise producers to minimise packaging and meet higher recycling targets.

These new measures are part of the UK government’s broader commitment to combat plastic pollution and eliminate avoidable plastic waste by 2042.

Prior actions included banning microbeads in personal care products in 2018, restricting the supply of plastic straws, stirrers and cotton buds in 2020 and introducing the Plastic Packaging Tax in April 2022.  Plastic Pollution

More…

UK implements new restrictions on single-use plastics

Recycling Technology – Petrochemicals Polymers – German industrial orders rebound in August but outlook uncertain  09-10-2023

Plastic Pollution

Petrochemicals Polymers – German industrial orders rebound in August but outlook uncertain 09-09-2023

Petrochemicals Polymers

Petrochemicals Polymers

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Petrochemicals Polymers

Petrochemicals Polymers

Polyestertime
ITEM 02/10/2023 09/10/2023 +/-
Bottle grade PET chips domestic market 7,200 yuan/ton 7,025 yuan/ton -175
Bottle grade PET chips export market 905 $/ton 890 $/ton -15
Filament grade Semidull chips domestic market 7,100 yuan/ton 6,980 yuan/ton -120
Filament grade Bright chips domestic market 7,170 yuan/ton 7,010 yuan/ton -160
Pure Terephthalic Acid PTA domestic market 6,240 yuan/ton 6,005 yuan/ton -235
Pure Terephthalic Acid PTA export market 790 $/ton 760 $/ton -30
Monoethyleneglycol MEG domestic market 4,050 yuan/ton 4,025 yuan/ton -25
Monoethyleneglycol MEG export market 470 $/ton 467 $/ton -3
Paraxylene PX FOB  Taiwan market

Petrochemicals Polymers

 1,117 $/ton 1,050 $/ton
 -67
Paraxylene PX FOB  Korea market 1,094 $/ton 1,027 $/ton -67
Paraxylene PX FOB EU market 1,250 $/ton 1,250 $/ton –
Polyester filament POY 150D/48F domestic market 8,050 yuan/ton 7,900 yuan/ton
 -150
Recycled Polyester filament POY  domestic market 7,550 yuan/ton 7,550 yuan/ton –
Polyester filament DTY 150D/48 F domestic market 9,350 yuan/ton 9,150 yuan/ton -200
Polyester filament FDY 68D24F

Petrochemicals Polymers

 9,200 yuan/ton 9,100 yuan/ton -100
Polyester filament FDY 150D/96F domestic market 8,650 yuan/ton 8,500 yuan/ton -150
Polyester staple fiber 1.4D 38mm domestic market 7,800 yuan/ton 7,620 yuan/ton -180
Caprolactam CPL domestic market 13,000 yuan/ton 12,500 yuan/ton
 -500
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,830 $/ton 1,900 $/ton –
Nylon 6 chips conventional spinning domestic  market 14,050 yuan/ton 13,500 yuan/ton -550
Nylon 6 chips  high speed spinning domestic  market

Petrochemicals Polymers

 14,900 yuan/ton 14,400 yuan/ton -500
Nylon 6.6 chips domestic  market 19,500 yuan/ton 19,400 yuan/ton -100
Nylon6 Filament POY 86D/24F domestic  market 17,000 yuan/ton 16,500 yuan/ton -500
Nylon6 Filament DTY 70D/24F domestic  market 19,150 yuan/ton 18,700 yuan/ton- -450
Nylon6 Filament FDY  70D/24F  18,100 yuan/ton 17,500 yuan/ton -600
Spandex 20D  domestic  market

Petrochemicals Polymers

 36,500 yuan/ton 36,500 yuan/ton –
Spandex 30D  domestic  market 35,000 yuan/ton 35,000 yuan/ton –
Spandex 40D  domestic  market  32,200 yuan/ton 32,200 yuan/ton –
Adipic Acid domestic market 9,900 yuan/ton 9,800 yuan/ton -100
Benzene domestic market

Petrochemicals Polymers

 8,240 yuan/ton 7,940 yuan/ton -300
Benzene overseas  market 975 $/ton 908 $/ton -67
Ethylene South East market 870 $/ton 900 $/ton +30
Ethylene NWE market 785 $/ton 772 $/ton -13
Acrylonitrile ACN  domestic market

Petrochemicals Polymersv

 10,000 yuan/ton 10,000 yuan/ton –
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,100 yuan/ton 14,600 yuan/ton +500
Viscose Staple Fiber VSF  domestic market 13,400 yuan/ton 13,400 yuan/ton –
PP Powder domestic market

Petrochemicals Polymers

 7,600 yuan/ton 7,450 yuan/ton -150
Naphtha overseas market  711 $/ton 648 $/ton -37
Phenol domestic market 9,477 yuan/ton 9,112 yuan/ton -365

r-PET high end eco-friendly chips =7,800 yuan/ton  — 7,800 yuan/ton   –

 

Petrochemicals Polymers

German industrial orders rebound in August but outlook uncertain

German industrial orders rose more than expected in August due to a strong increase in computing, electronic and optical products, but the outlook for the sector remains challenging.

Orders rose by 3.9% on the previous month on a seasonally and calendar adjusted basis, the federal statistics office said on Friday.

A Reuters poll of analysts had pointed to a rise of 1.8%.

“This means that incoming orders have stabilised after a two-year decline,” said Ralph Solveen, chief economist at Commerzbank. However, this stabilisation is at a lower level than before and companies will have to gradually adjust their production in the coming months.  Petrochemicals Polymers

The less volatile three-month on three-month comparison showed that new orders were 4.9% higher in the period from June to August than in the previous three months.

The increase in August follows a sharp decline the previous month. The statistics office revised July’s drop to 11.3% compared with June, from a provisional decline of 11.7%.

In August, an increase of 37.9% on the month in the manufacturing of computer, electronic and optical products drove the expansion in industrial orders. The manufacturing of electronic components was largely responsible for the increase, the statistics office said.

Foreign orders were up 3.9% on the month and domestic orders rose by 4.0%, the data showed.  Petrochemicals Polymers

“The weak external environment and the high level of uncertainty in Germany still call for caution,” said Bastian Hepperle, senior economist at Hauck Aufhaeuser Lampe Privatbank. He said the weak period in the manufacturing sector was likely to continue.

Despite the positive data for August, Germany’s manufacturing sector, which accounts for about a fifth of its economy, remains mired in a downturn.

More…

German industrial orders rebound in August but outlook uncertain

Geneva Motor Show (GIMS) in Qatar

Sheikhs from oil to electricity. And they take Ginevra to the desert

From oil to electricity, even sheikhs change. The car is not the end, but the means to get into. Just as the rest of the world seems to want (or have to) go down: investing on four wheels is now officially the new frontier of the richest Arab countries. The strategy is always the same: attract the best to your home, exactly as has already happened for football and other forms of business. Nothing is impossible, nor too expensive for them. Not even carrying Guinevere into the desert.  Petrochemicals Polymers
This is exactly what is happening, given that the most prestigious and oldest car show in the world, after a few years of trouble, increasingly lukewarm participation from manufacturers and cancellations due to Covid, opened its awaiting Middle Eastern edition on Saturday in Doha to return to Switzerland next February. The Geneva Motor Show (GIMS) in Qatar – which will be organized every two years and always in conjunction with the Formula 1 Grand Prix – is not a scandal at all but a sign of the times, with a fundamental variant.  Petrochemicals Polymers
The idea of Middle Eastern countries is to ride the change in global mobility and invest the money earned from oil and natural gas in renewables and electric cars. The desire, in many cases, is to support a foreign brand and then find a way to also invite it to build its cars in the Emirates, contributing to the growth of the local economy.
Rich Arab entrepreneurs continue to buy European luxury cars to show off behind the wheel on the Corniche in Doha or at the Dubai Marina, where Ferraris and Lamborghinis, Bentleys and Rolls-Royces circulate as if they were giving them away: traditional custom-built cars remain a status symbol here. But this attraction, which was also reflected at the level of investments for Gulf companies that purchased shareholdings in traditional brands, seems to be over. Today, with the ecological transition, Arab funds are looking less and less at Europe and more and more at China, master of the electric car with its brands, still little known in our latitudes but very popular elsewhere.  Petrochemicals Polymers
CYVN Holding, for example, recently signed a deal to buy 7% of NIO. The Abu Dhabi government fund will thus contribute to giving an injection of liquidity (700 million euros) to the Shanghai company. While the Ministry of Investment of Saudi Arabia has declared that it is ready to invest around 5 billion euros in Human Horizons, a Chinese brand that has recently made its debut in Europe with two premium electric cars under the HiPhi brand.
Not only participations, but also production. It happened with Iconiq Holding Limited, a startup founded by Chinese entrepreneur Allen Wu in 2016 and purchased in 2022 by NWTN, a Dubai-based company financed by Sultan Investments, a giant in the Emirati real estate sector. NWTN has built a factory in China and one in Dubai where it assembles cars coming from China. Saudi Arabia, which is already ready to debut on the market with Ceer, the first brand of the monarchy which is part of a joint venture between the sovereign fund Pif and the Taiwanese multinational, is also the main investor of the American Lucid Motors which has received an order for 100 thousand vehicles over ten years from local authorities, and which will produce its 100% battery-powered vehicles in a factory near Jeddah, near the Red Sea. The initiative is part of the program launched by the Riyadh government to diversify the local economy and achieve, by 2030, a 30% sales mix covered by battery-powered cars.  Petrochemicals Polymers
It is normal, with these premises, that a country like Qatar brings home the most famous event dedicated to the sector, with the participation of many Chinese manufacturers alongside Toyota, Kia, Porsche, Volkswagen, Audi, Lamborghini, Mercedes and BMW which here they obviously brought their most luxurious models (but not only) and 10 world “firsts”. «We have created a completely new car festival, respectful of the Geneva tradition but with an innovative format – explains Sandro Mesquita, CEO of GIMS who has signed an agreement with the Qatari authorities for 5 editions over the next ten years -. No longer just an exhibition, but dynamic tests on the track and in the desert for the public.”
But Doha is focusing on broader projects.  Petrochemicals Polymers

«For our country – explains the Qatari Minister of Tourism Saad Bin Ali Kharji – the GIMS is the most prestigious and influential automotive experience in the Middle East. An important step also in terms of hospitality in the strategy that will help us become the fastest growing destination in this part of the world by 2030.”

Petrochemicals Polymers

Petrochemicals Polymers

Recycling Technology – Petrochemicals Polymers – German industrial orders rebound in August but outlook uncertain  09-10-2023

Recycling Technology

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Petrochemicals Polymers – German industrial orders rebound in August but outlook uncertain 

More…

Recycling Technology

Toray Develops Glass Fiber-Reinforced PPS Recycling Technology

Matches performance of virgin content, reduces CO2 emissions

Toray Industries, Inc. has developed a technology that makes it possible to recycle glass fiber-reinforced polyphenylene sulfide (PPS-GFRP) whose performance matches initial performance of virgin resins. By Increasing recycling ratio of PPS GFRP, it will contribute to reducing CO2 emission.  Recycling Technology

PPS resin is an engineering plastic with excellent heat resistance and chemical resistance. More than 90% of PPS resin is glass fiber reinforced and applied for various types of industrial applications. Also, PPS resin has excellent insulation resistance. It is applied for electronic parts such as semiconductors and EV parts. Demand of PPS resin is expected to increase along with these applications and the need of PPS recycling reins.

The conventional process for recycling PPS-GFRP shortens glass fibers and breaks them. This significantly decreases mechanical strength. To meet the performance requirements of resin molded products, manufacturers generally apply them in applications with lower quality requirements.  Recycling Technology

This makes it difficult to increase the recycling ratio of PPS resin.

Toray developed pellets for recycling materials by leveraging proprietary compounding technology to blend PPS resin with special reinforcing fibers. Blending these pellets with recycled material makes it possible to maintain comparable performance with virgin material and can be applied to same application, such as horizontal recycling and expected to be used for various applications.

This technology can deliver comparable mechanical strength with injection grade moldings wholly made with virgin material. This is even when recycled material accounts for 50% or more of the PPS-GFRP. Another benefit of 50% recycled content is that it reduces CO2 emission by at least 40%.  Recycling Technology

The company is working on technologies to broaden variations by designing different resins and additives in pellets for recycling materials. It looks to supply recycled PPS- GFRP pellets after engineering optimal pellet blend ratios and formulations that meet customer demand requirements and by drawing on Materials Informatics-based prediction technologies.

Collaborating with several molding companies and other business partners, Toray has already embarked on closed recycling initiatives with its technology. One move has been to supply customers with recycled PPS-GFRP pellets blended with those for materials recycling based on process remnants from customer plants. The company is also conducting tests to verify horizontal recycling and prepare for commercialization with cooperations from customers.  Recycling Technology

Toray plans to seek more partners to create a recycling scheme and will foster the use in open recycling for materials recovered from the marketplace, thus helping to realize a sustainable economy. A first step will be to develop sample work, primarily for customers in Japan, thereafter, launching offerings under Ecouse, Toray’s integrated brand for recycled materials and products.

One goal of the Toray Group Sustainability Vision for 2050 is to contribute to a world in in which resources are sustainably managed.  Recycling Technology

Recycling Technology

Coca-Cola India has expanded its 100% recycled PET bottles for its packaged drinking water brand Kinley, launching the bottles in pack sizes of 250 milliliters and 750 milliliters for Coca-Cola.

The recycled bottles are manufactured by Coca-Cola’s bottling partners Moon Beverages, and SLMG Beverages. They are made from 100% food-grade recycled polyethylene terephthalate (PET), except for the caps and labels. The recycled plastic is approved by the U.S. FDA and European Food Safety Authority (EFSA) for food-grade recycled material and repurposed into new PET bottles.  Recycling Technology

“PET plastic bottles have value beyond their first life,” Sanjeev Agarwal, chairman, Moon Beverages (part of MMG Group), said in a statement. “Our new bottles made with food-grade rPET are recyclable and can become another bottle giving it another life. Recycled PET is a big move in the right direction to embrace plastic circularity in India.”

The company said it was the first to launch a one-litre bottle made from 100% recycled PET. Coca-Cola now offers the recycled bottles in more than 40 markers. The iconic brand also has a goal, dubbed World Without Waste, to meet 50% of recycled content by 2030.

In addition, Coca-Cola is aiming to collect and recycle the equivalent of a bottle or can for every one the company sells globally by 2030. Plus, it wants to make 100% of its packaging recyclable by 2025.  Recycling Technology

“We produced the first bottle of Coca-Cola in India and are proud to be amongst the first bottlers to produce the rPET variant,” said Paritosh Ladhani, managing director, SLMG Beverages. “We are committed to sustainability and SLMG is enthused to drive meaningful change and build a sustainable future.”

The use of recycled PET in food packaging was approved by the Food Safety Authority of India. Other agencies, including the Government of India’s, Ministry of Environment, Forest and Climate Change, and the Bureau of Indian Standards, have facilitated the use of recycled plastics in food and beverage packaging.  Recycling Technology

The actions in India follow the Coca-Cola Bangladesh launch of 100% rPET bottles in December 2022 — making it the first market in Southwest Asia to introduce Kinley water bottles in one-liter packages.

Coca-Cola also has a “Return and Recycle” initiative with Zepto that gathers bottles directly from consumers.

More…

Recycling Technology

Mandatory Bottle Return System to be Introduced Next Year

From January 1, 2023, the mandatory bottle return system will start in Hungary. The government’s aim is to enable Hungary to switch to a circular economy as quickly as possible.  Recycling Technology

A mandatory bottle return system will be in place from the beginning of next year, with the decree laid down in the latest issue of the Hungarian Gazette published on Wednesday evening. The products subject to the mandatory return fee include all glass, metal, plastic bottles and cans of beverage products with a capacity of between one deciliter and three liters, with the exception of milk and milk-based beverage products.

Manufacturers are obliged to place a legally required marking on these products, the communications department of the Ministry of Energy announced.

Anikó Raisz, Secretary of State responsible for environment and circular economy, stated that this system will contribute to Hungary achieving a 90 percent PET bottle recycling rate in a few years.  Recycling Technology

The fee for mandatory returnable non-reusable beverage packaging will be HUF 50 (EUR 0.13) per item.

For products and refillable bottles with a voluntary return fee, the manufacturers will determine the amount that customers can get back after returning them.

The mandatory return of the bottles must be provided by reverse vending machines in groceries with a sales area of more than 400 square meters, and mandatory return points in municipalities with more than 1,000 inhabitants. Retail outlets that are obliged to operate reverse vending machines will soon be able to register at MOHU MOL Waste Management Zrt., while stores with smaller sales areas can join the system on a voluntary basis.  Recycling Technology

More….

Mandatory Bottle Return System to be Introduced Next Year

Polyplastics launches new material at Fakuma 2023

Polyplastics, a specialist in the development and production of engineering thermoplastics, will launch a new high-performance engineering thermoplastic and a sustainability initiative at Fakuma (Hall B5-Stand B5-5219) in Friedrichshafen, Germany.

During Fakuma, the company will present its latest product portfolio and discuss how it meets the requirements of the medical industry, as well as expectations for environmental sustainability  Recycling Technology

Polyplastics Group will introduce to its lineup SARPEK polyetherketone (PEK), a material solution for metal replacement and applications requiring the highest heat resistance of any injection mouldable resin without requiring post-curing.

SARPEK PEK is an engineering plastic in the upper end of the crystalline super engineering plastic hierarchy, an advancement upon polyetheretherketone (PEEK) that delivers a high crystallisation rate and high moulding efficiency. It also features higher heat resistance and superior strength to replace metals in harsh environments where other crystalline super-engineering plastics fail and metals are heavy and noisy.  Recycling Technology

Meanwhile, Polyplastics’ parent company, Daicel Corp., has undertaken a new sustainability initiative which is trade named CAFBLO. The new bioplastic is a non-edible biomass cellulose acetate resin for injection moulding and extrusion applications. This new brand of cellulose acetate is a marine biodegradable and transparent clear resin. Compared to typical bioplastics such as polylactic acid (PLA), CAFBLO has well-balanced mechanical and thermal performance which is comparable to acrylonitrile-butadiene-styrene (ABS). CAFBLO absorbs moisture so pre-drying is necessary before moulding.

CAFBLO is made from cellulose acetate, acetic acid, and biodegradable plasticisers. In seawater, these materials are biodegraded by microorganisms and eventually converted into water and carbon dioxide. CAFBLO resins also hold high antibacterial activity against Staphylococcus aureus and Escherichia coli.  Recycling Technology

CAFBLO is targeted for a range of uses including 3D printing applications using the melt stacking method (FDM) which can print large-scale parts. This bioplastic can be recycled multiple times with little physical property deterioration during repeated moulding compared to other biodegradable resins.

More…

During Fakuma, the company will present its latest product portfolio and discuss how it meets the requirements of the medical industry, as well as expectations for environmental sustainability 

Committed to the Future of Bioenergies

As renewable, low-carbon resources, bioenergies have a vital contribution to make in reducing emissions, particularly in transportation. Bioenergies are therefore a perfect fit with our ambition to become the responsible energy major. As a pioneer in biofuels for more than 20 years as well as a bioplastics producer, we have a role in the future of the bioenergies sector and the development of all biomass conversion pathways.  Recycling Technology

Bioenergies:Helping to Reconcile Growth and Climate Change

Biomass encompasses all organic material derived from plants, animals and microbes.
Biomass can be converted to produce biofuels and bioplastics, and thereby help meet three major challenges.

Meeting the energy needs of a growing world population

The increase in global energy needs goes hand in hand with global population growth and economic and social development. In the transportation sector, energy needs are increasing by 31% per year. Demand for plastics is growing by 3% annually.

Limiting global warming

According to the 2°C scenario put forward by the International Energy Agency (IEA), the world economy must undertake major changes in order to limit energy-related carbon emissions.  Recycling Technology

One of the drivers identified to achieve this shift is an increase in the share of renewable energies, particularly through the development of biofuels.

More than 20% of worldwide CO2 emissions are attributable to transportation. Biofuels, which lower carbon dioxide emissions by at least 50% compared to fossil fuels, are key to reducing this sector’s environmental footprint. Today, biomass represents the only renewable alternative to fossil fuels in the production of liquid fuels, on which transportation still largely depends. A significant amount of legislation has been passed to encourage and channel the development of biofuels.  Recycling Technology

In Europe, for example, 14% of transportation fuel must come from renewable sources by 2030.

Also offering interesting prospects for reducing the environmental footprint is the development of bioplastics. Polylactic acid (PLA) polymers, for example, are biodegradable and less carbon-intensive than conventional polymers.

More…

Committed to the Future of Bioenergies

New dyeing technology slashes greenhouse gas emissions

DyeCoo’s waterless dyeing technology, operated by CleanDye’s factory in HCMC, generated 58% less greenhouse gas emissions than conventional vendors, an independent lifecycle assessment (LCA) commissioned by Adidas shows.  Recycling Technology

As brands like Adidas are reshaping the apparel industry to address climate concerns, technologies such as DyeCoo‘s supercritical CO2 dyeing that reduce both carbon emissions and water pollution are essential. Adidas will, based on these results, incorporate CO2 dyeing into its supply chain.

The LCA was conducted by Sphera, a third-party consultant with a proven track record of producing reliable sustainability reports across several industries.

Sphera compared CleanDye and DyeCoo’s waterless dyeing process to three of Adidas’ conventional fabric vendors to show their difference in carbon footprint, with the results showing CleanDye produces 58% lower carbon emissions.  Recycling Technology

CleanDye’s Ho Chi Minh factory is unique in that it is the world’s first and only textile factory purpose built to exclusive use supercritical CO2 dyeing technology, while completely bypassing conventional water-based technologies that use huge water resources, generate large amounts of waste water and have far higher carbon emissions.

DyeCoo’s technology has received interest from firms all over the world, including manufacturers in Turkey, Vietnam, India, Bangladesh, and Central America, as well as large international brands and retailers that seek to reduce their carbon footprint over the coming years.

It received enthusiastic feedback at ITMA, the world’s largest international textile and garment technology exhibition, which was held in Italy in June.  Recycling Technology

During the exhibition, DyeCoo introduced a range of new CO2 dyeing solutions, including a smaller, fully electric CO2 dyeing machine suitable for sampling and small-scale production, as well as an advanced lab system for R&D purposes.

“We are thrilled about this report and that CO2 dyeing is gaining momentum in textile manufacturing,” said Kasper Nossent, Commercial Director at DyeCoo. “We look forward to expanding our technology beyond our current customers to other factories around the world in collaboration with our brand partners.”

Simon Weston, CEO of CleanDye Vietnam, said that the LCA is a testament to the company’s Vietnam facility, where they use sustainable supercritical CO2 technology to deliver high-quality, sustainably manufactured fabric at competitive prices.

CleanDye has already produced fabrics for brands such as Decathlon, Tom Tailor, s.Oliver, Marco Polo, and Bonprix, and many other global apparel and footwear brands are in discussions to incorporate DyeCoo and CleanDye into their supply chains.

“After analyzing the LCA, we have made further improvements to CleanDye’s process, and we are confident that our carbon emissions are even lower than the already impressive LCA figures,” Weston said.  Recycling Technology

According to Kenneth Katz, Managing Director and Head of Asia at TAU Investment Management who is a shareholder in CleanDye and DyeCoo, they already knew that innovation like this was critical.

More…

New dyeing technology slashes greenhouse gas emissions

Textile-to-textile – PCR and Bio-based Closures for Circular Flexible Packaging 07-10-2023

Recycling Technology

Textile-to-textile – PCR and Bio-based Closures for Circular Flexible Packaging 07-10-2023

Textile-to-textile

Renewcell Expands The CIRCULOSE® Supplier Network To 116 Members, Increasing The Marketplace For Textiles Made With CIRCULOSE®

Renewcell, featuring textile-to-textile recycling at scale, announces the expansion of the CIRCULOSE® Supplier Network (CSN) to 116 members, marking a significant milestone in the journey toward a circular textile industry. This expansion brings an infusion of innovation, diversity, and global reach, increasing the number of materials made with CIRCULOSE® that are available to source now.

The CIRCULOSE® Supplier Network, initially composed of 47 yarn and textile producers, has now evolved to include a diverse range of 116 members. Particularly of note is the geographical expansion, with new members joining from regions such as Vietnam, Taiwan, and the Czech Republic.  Textile-to-textile

The extension into the Southeast Asian region reaffirms Renewcell’s commitment to advancing circular fashion on a global scale.

In addition to the geographic diversification, this growth includes onboarding a dozen knitters and more than thirty yarn spinners, enhancing the variety of qualities made with CIRCULOSE® that are available for all brands to source. This expansion signifies a considerable step forward in ensuring that brands worldwide have access to a wide array of materials made with CIRCULOSE®.

A significant development within this expansion is the inclusion of home textile suppliers for the first time, including Sharadha Terry Products, The Kadri Mills, and Yang Tsu. This strategic addition opens up new possibilities for integrating CIRCULOSE® into various facets of the textile industry, reaffirming the network’s adaptability and potential.

Patrik Lundström, CEO at Renewcell, emphasizes the importance of this expansion: “The CIRCULOSE® Supplier Network plays a pivotal role in scaling up the availability of yarns and fabrics made with CIRCULOSE®. With a more diverse network across the textile supply chain, fashion brands now have a broader range of sustainable options to incorporate CIRCULOSE® into their designs.”  Textile-to-textile

“Right now, Sustainability is not just a trend. It’s our need to make the future green,” states Shakaib Nazim, General Manager Marketing at Indigo. “Indigo Textile mill isn’t just a place of production; it’s a hub of innovation for sustainable denim. Our CIRCULOSE® denim fabric range is the perfect fit for style and sustainability. Our next step towards sustainability growth is to convert our core line fabrics with CIRCULOSE® fiber.”

Hatice Ates, Product Design and Development Manager at Ekoten, explains, “At Ekoten Fabrics, we are aware that circularity is the key to the fashion industry’s fight against climate change. We believe that the circularity of the fashion industry will be achieved through timeless designs and sustainable material selection. In this direction, we attach great importance to the use of cellulosic raw materials from secondary raw materials with low environmental impact.

We are delighted to join the CIRCULOSE® Supplier Network, which carries out disruptive innovation endeavors in this field.”  Textile-to-textile

More… Textile-to-textile

Europe has the evidence: China violates the rules on electric cars

Chinese electric cars receive subsidies from the People’s Republic of China, in violation of European Union rules.

Announced a few weeks ago by the President of the European Commission, Ursula von der Leyen, the anti-subsidy investigation into electric vehicles from China has already yielded initial results.

And the situation revealed is what many had suspected: Chinese electric cars benefit from subsidies from the People’s Republic.

This operation violates the European article for “defense against subsidized imports from non-European Union countries.”  Textile-to-textile

Here is the evidence: In the document published on the official website of the European Commission, the evidence supporting the thesis is outlined:

• Direct transfer of funds and potential direct fund transfers or bonds.

• Waiver by the public administration of otherwise due revenues or non-collection of the same.

• Provision of goods or services by the public administration for a consideration lower than the appropriate amount.

Additionally, as reported by the European Commission, “various subsidies, loans, export credits, and lines of credit granted by state-owned banks” are added to these elements.

In summary: the Chinese government subsidizes its manufacturers, economically incentivizing them through favorable loans, minimal or even absent taxation, to export their electric cars.  Textile-to-textile

An Urgent Issue “These subsidies have allowed a rapid increase in the market share of subsidized imports in the EU, to the detriment of the Union’s industry,” the document states, emphasizing how Chinese policies are creating an unfair competitive situation, threatening manufacturers in Europe.

Indeed, pricing is one of the key issues in the global automotive transition, with prices higher than those of conventional models but artificially lowered by the People’s Republic. The evidence available to the Commission also indicates that subsidized import prices are significantly lower than those of the Union’s industry, to the extent that they exert downward pressure on prices or prevent price increases that would otherwise have occurred, consequently putting significant pressure on sales, market shares, and profit margins of the Union.    Textile-to-textile

This is particularly important in a context where the Union’s industry will need to achieve higher sales volumes in the battery electric vehicle market to absorb the substantial investments it must make to remain competitive in the transition to full electrification.

The increased imports of low-priced battery electric vehicles originating from the People’s Republic of China, capturing significant shares of a growing market, would result in heavy losses for the Union’s industry, which could quickly become unsustainable.

Tariffs on the Horizon? The evidence gathered so far does not conclusively resolve the issue, with investigations and discussions expected to continue for some time.

According to European regulations, the maximum limit is set at 13 months, meaning that any conclusions must be presented by the beginning of November 2024.

However, the European Union can begin taking action earlier: according to Union regulations, protective market measures can be implemented within nine months. In other words: customs tariffs.  Textile-to-textile

By doing so, the gap between European and Chinese models would be narrowed, with the latter subject to higher taxes to offset the tax breaks and economic benefits granted by the People’s Republic.

Textile-to-textile

Milliken & Company Brings Plastic Additive Portfolio to ArabPlast 2023

This press release features multimedia. View the full release here: https://www.businesswire.com/news/home/20231005188625/en/

DeltaMax performance modifiers help balance melt flow, impact strength, and stiffness to increase overall performance and enable wider recycled polypropylene (rPP) use. (Photos © 2023 Milliken & Company)

Fortified and enhanced by Milliken’s innovative portfolio, plastics can take on performance-driven characteristics like increased clarity and strength and improved recyclability and emissions reductions, while supporting inter-material replacement opportunities and enabling recycled content utilization during production. Brands and manufacturers can also harness tangible gains from utilizing Milliken’s additive portfolio that help advance their own sustainability goals and metrics. These benefits align with Milliken’s enterprise-wide sustainability goals, including contributing to plastics end-of-life solutions, and reinforce Milliken’s path to achieving its SBTi-verified near- and long-term net-zero targetsSBTi-verified near- and long-term net-zero targets.  Textile-to-textile

“As experts in the field of additive and colorant technologies, Milliken is uniquely positioned to help further the circular economy for plastics with a range of solutions that promote reduction, reuse, recycling and replacement strategies—solutions that very much align with Milliken’s overarching sustainability commitment,” shared Wim Van de Velde, global vice president of plastic additives for Milliken.

ArabPlast attendees can explore Milliken’s leading clarifier, modifier and additive products, including:

  • Millad® NX® 8000 ECO, a clarifying agent for polypropylene (PP) that boosts clarity, enables faster production rates and reduces energy use. This product is certified by Underwriters Laboratories (UL) to provide average energy savings of 10% for the production of injection molded clarified PP parts.
  • Hyperform® HPN®, performance additives for PP, deliver an improved balance in stiffness and impact-resistant properties while reducing energy use. The Hyperform line is certified by UL to enable 5% to 8% energy savings when this product is used as a nucleator when producing thin-wall injection-molded PP container lids and similar PP applications.  Textile-to-textile
  • DeltaMax®, performance modifiers for virgin and recycled PP, is unique in its ability to balance melt flow, impact strength, and stiffness to increase overall performance. DeltaMax helps converters reduce energy by running machines with faster cycle times or lower temperatures.
  • DeltaFlow™ Viscosity Modifiers are solid concentrates designed to specifically help PP recyclers by increasing the melt flow rate of recycled polypropylene (rPP) for extrusion and injection molding processes.
  • UltraGuard™ Solutions are concentrates that improve barrier properties in polyethylene (PE) to enable downgauging for reduced material usage and part weight, allowing designers to create more mono-material products to improve end-stage recyclability.  Textile-to-textile

“We are a technology leader in the plastics ecosystem,” added Van de Velde. “But we understand the importance of collaboration to achieve critical sustainability milestones, which is why we’re working within the industry to envision the future of circular plastics.”

More…

Textile-to-textile

revalyu Resources Breaks Ground On Its First PET Recycling Facility In The United States

Leaders from revalyu Resources, Heraeus Group, and the Development Authority of Bulloch County were joined by state and local officials to celebrate revalyu breaking ground on their first advanced PET (polyethylene terephthalate) recycling facility in America located at Gateway Regional Park in Statesboro, GA.   revalyu is investing over $200 million to build a plant capable of recycling 200 million pounds (90,000 metric tons) of post-consumer PET plastic a year.

Customer applications have shown that the quality of recycled PET from plastic bottles is equivalent to that of virgin PET and can be used as a direct replacement. Once converted into high quality recycled PET, revalyu’s rPET chips can be used to produce any kind of sustainable PET product.  Textile-to-textile

Currently, it is mostly used in the textile industry for applications such as seamless knitting, weaving, denim, automotive, furniture or technical textiles.

revalyu has already recycled over 6 billion bottles in India. Due to its unique recycling process based on glycolysis, the quality of revalyu’s rPET (recycled PET) products enables its customers to replace conventional oil-based PET with revalyu’s more sustainable rPET. Compared to conventional PET, revalyu’s rPET is produced using 75% less water, 91% less energy, and saves around 0.7 barrels of oil and 0.2 cubic meters of landfill space per 2000 pounds of PET recycled.

According to Jan van Kisfeld, Managing Director of revalyu, the company plans to recycle the equivalent of 25 million plastic bottles per day at its Georgia facility. He noted that, “Our first plant in the US is a very important step for the global expansion of our company. Our existing and future US customers have a huge demand for our 100% recycled pellets, which are equivalent in quality to conventional oil-based PET pellets. This advanced recycling plant will serve our customers directly from the US, enabling quicker transportation time, lower cost and a smaller CO2 footprint.”  Textile-to-textile

Dr. Vivek Tandon, Founder of revalyu states: “Used PET plastic can now be efficiently, profitably and easily recycled again and again without degradation of quality.  Our already commercialized revolutionary process will transform the PET plastic industry as we know it.  In the years to come, less and less PET will be manufactured from oil as it is replaced by high quality recycled material. I thank Bulloch County for their incredible support, we could not have chosen a better partner for our international expansion.”
Textile-to-textile

Lanxess Mesamoll plasticizer made more sustainable

Reduces carbon footprint; no impact on product quality

Sustainability, plasticizer, plastics, Mesamoll, sustainable raw materials, reduced product carbon footprint, PCF

In an important step towards more sustainability in its plasticizer portfolio, specialty chemicals company Lanxess‘ polymer additives (PLA) business unit now offers a more sustainable solution for its plasticizer Mesamoll. The phthalate-free, well-gelling and saponification-resistant plasticizer can be applied for a wide range of polymers, such as PVC, PUR and rubber.  Textile-to-textile

“The switch to a more sustainable raw material base in the production of Mesamoll is a testament to Lanxess’ commitment to sustainability,” says Karsten Job, head of the Polymer Additives business. “Helping our customers to reduce their carbon footprint while meeting the demands of our customers for phthalate-free, reliable, and performing solutions makes us a front-runner in the market.”

In the future, more than 30% of the input materials for Mesamoll will come from fully sustainable sources resulting in a reduction in the product carbon footprint (PCF) of around 20%. As this is calculated via the mass balance approach by the supplier of the respective raw materials, there is no impact on the product quality or performance of Mesamoll.

“We want to actively shape the transformation of our industry,” says Stefan Tiebach, Head of Global Marketing at PLA. “At Lanxess, we firmly believe in leading by example and that is why we decided to stop the distribution of our conventional Mesamoll and are solely distributing the more sustainable version starting on 1 October, 2023. Our customers will continue to receive the usual product quality with the additional benefit of an improved sustainability profile.”  Textile-to-textile

Lanxess says it is committed to further reduce the PCF for its plasticizer Mesamoll in the future, even though the current, reduced PCF is significantly lower than most alternative plasticizers on the market.

Lanxess is a specialty chemicals company with sales of 8.1 billion Euros in 2022. Its core business is the development, manufacturing and marketing of chemical intermediates, additives and consumer protection products.

The impact, resilience, and growth of responsible packaging in a wide region are daily chronicled by Packaging South Asia.

A multi-channel B2B publication and digital platform such as Packaging South Asia is always aware of the prospect of new beginnings and renewal. Its 16-year-old print monthly, based in New Delhi, India has demonstrated its commitment to progress and growth. The Indian and Asian packaging industries have shown resilience in the face of ongoing challenges over the past three years.  Textile-to-textile

As we present our publishing plan for 2023, India’s real GDP growth for the financial year ending 31 March 2023 will reach 6.3%. Packaging industry growth has exceeded GDP growth even when allowing for inflation in the past three years.

The capacity for flexible film manufacturing in India increased by 33% over the past three years. With orders in place, we expect another 33% capacity addition from 2023 to 2025. Capacities in monocartons, corrugation, aseptic liquid packaging, and labels have grown similarly. The numbers are positive for most of the economies in the region – our platform increasingly reaches and influences these.  Textile-to-textile

More…

Lanxess Mesamoll plasticizer made more sustainable

Partnership previews upcoming sustainable packaging to enable circular economy at PACK EXPO Las Vegas 2023.

Accredo Packaging, a member of the API Group, and Presto Specialty Products, a business unit of Reynolds Consumer Products, came together to create the Child Guard flexible package for retailer Costco’s signature Kirkland Ultra Clean laundry detergent in the midst of the COVID-19 pandemic, which won the 2023 Gold Sustainability award from the Flexible Packaging Association.  Textile-to-textile

At PACK EXPO Las Vegas 2023, the companies previewed a post-consumer recycled (PCR) edition of the Child Guard that has since launched.

The PCR Child Guard is made up of at least 25% PCR materials. The closure is opened by pressing down into a small notch with the mechanism. Pressing down on any other section of the zipper, the flexible pouch will remain closed.

“The level of recycled content inside the zipper helps to enable higher recycled content in the overall structure because it’s all done by weight. We are really excited about the partnership with Presto on that specific and we’ve got some exciting things on the horizon,” says Jonathan Quinn, vice president of marketing and sustainability at Accredo, a vertically integrated converter with a strong focus on sustainability.

Presto’s Fresh-Lock+ is also releasing a new line of closures made from bio-based materials, originating from sugar cane, which absorbs carbon during its growth cycle. These closures can be processed and recycled in the recyclable recovery stream.

More…

PCR and Bio-based Closures for Circular Flexible Packaging

Netstal presents new brand positioning

Shortly before Fakuma in Friedrichshafen, Germany, Netstal is presenting itself with a new brand identity. The company has defined the values ‘Leading, Reliable and Value-creating’ as the core of the corporate brand. With a contemporary corporate design, this positioning is intended to be communicated to the outside world.

The self-formulated mission is to sustainably maximise the added value of customers from the strategic application fields of thin-wall packaging, closures, PET preforms and medical technology.    Textile-to-textile

With the new message to the target groups ‘Your best choice’, Netstal also hopes to address new target groups: “Today the shortage of skilled employees is an urgent challenge. More than ever, we want to present ourselves as an attractive employer, retain existing employees and attract new talent,” emphasises Renzo Davatz, CEO of Netstal and member of the KraussMaffei Executive Board.

New logo, new homepage

The heart of the new corporate design is the graphically revised company logo. “In modernizing it, we have been careful to respect Netstal’s long tradition. Clearly recognizable remains the familiar diamond shape, which has been opened up on the sides and forms a harmonious frame for the lettering,” says Michael Birchler, Head of Marketing and Communications at Netstal. “In a figurative sense, this also says that we are opening ourselves up to new opportunities and challenges. These include topics such as digitalisation and sustainability or the conscious use of the valuable plastic material. At the same time, we remain true to our core competence, and that is the injection moulding machine,” adds Renzo Davatz.  Textile-to-textile

On the new Netstal website, customers, partners, and job seekers can gather information and get in touch with the company. In the new download centre, technical data is available for all current series of Netstal injection moulding machines. With user-oriented filter options, the selection can be narrowed down according to application area, drive technology, shot weight and tie-bar distance. The data sheets are available for download with either metric or imperial units of measurement. “We want to reduce hurdles and provide our customers and interested parties with the best possible support in the planning phase. That’s why we are also opening in this regard and making the required data freely available on the internet,” explains Wolfgang Zangerle, Head of Business Intelligence at Netstal.

Injection moulding machines reflect the new look

With the switch to the latest Axos 9 controller generation, Netstal has also applied its new corporate design to the current machine portfolio. The dominant colours of the covers are dark blue and white. Three-dimensional logos in chrome steel look has been designed to emphasise high quality and independence. Large window areas continue to provide insights into the inner workings of the clamping units of the machines, all of which are equipped with toggle lever technology.  Textile-to-textile

More…

Netstal presents new brand positioning

Plastic Pyrolysis Oil – Microban Launches Ascera™: A Patent-Pending, Cutting-Edge Antimicrobial Technology Inspired By Nature 06-10-2023

Textile-to-textile

Plastic Pyrolysis Oil – Microban Launches Ascera™: A Patent-Pending, Cutting-Edge Antimicrobial Technology Inspired By Nature 06-10-2023

Plastic Pyrolysis Oil

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Pyrolysis Oil Pricing Indexes: Shaping the Future of Plastic Waste Recycling

In the ongoing battle against plastic waste, the need for reliable pricing indicators has become more critical than ever. In a significant development, ICIS, a renowned consulting firm known for its expertise in tracking prices of virgin and recycled plastics and other chemical commodities, has unveiled a groundbreaking service known as the Pyrolysis Oil Pricing Indexes. This innovative index aims to shed light on the pricing dynamics of pyrolysis oil, a product obtained through the chemical recycling of waste plastics. The Pyrolysis Oil Pricing Indexes will be seamlessly integrated into the existing Mixed Plastic Waste – Europe report, introduced in 2021, leading to a name change for the report itself: it will now be known as Mixed Plastic Waste and Pyrolysis Oil.

The existing Mixed Plastic Waste pricing service has already been instrumental in capturing the prices of mixed polyolefin bales and high-plastic-content waste bales, two key sources from which pyrolysis oil is derived.  Plastic Pyrolysis Oil

With the addition of pyrolysis oil pricing data, this comprehensive index will cover the pricing trends and market dynamics of the two primary methods of plastic waste recycling: mechanical and chemical recycling.

One significant aspect highlighted by ICIS is that pyrolysis oil prices do not necessarily follow the trends observed in equivalent virgin feedstocks. This divergence underscores the unique nature of this emerging market, where reliable and independent price indicators have been notably absent.

As per ICIS Recycling Supply Tracker – Chemical, waste plastic pyrolysis plants, particularly those focused on mixed polyolefins, currently constitute approximately 60% of all chemical recycling capacity in Europe. This sector is poised for remarkable growth, with European capacity projected to increase nearly sevenfold by 2028, reaching approximately 600,000 tons annually based on projects that have reached the final investment decision (FID) stage.  Plastic Pyrolysis Oil

Moreover, when considering projects that are still in the announcement phase but have not yet reached FID, the total capacity for pyrolysis of mixed plastic waste could potentially reach a staggering 1.7 million tons annually within the next five years. This forecast demonstrates the immense potential of chemical recycling in addressing the plastic waste crisis and transforming waste materials into valuable resources.

The introduction of the Pyrolysis Oil Pricing Indexes is a pivotal moment in the field of plastic waste recycling. By providing accurate and up-to-date pricing information for pyrolysis oil, ICIS is empowering stakeholders across the industry with the data they need to make informed decisions. This includes recyclers, manufacturers, investors, policymakers, and environmental advocates who are all dedicated to creating a sustainable future by reducing plastic waste.  Plastic Pyrolysis Oil

One of the key advantages of the index is its ability to bridge a significant gap in the market. Unlike traditional recycling practices, which often rely on mechanical processes, pyrolysis represents a chemical recycling method. This means that it can handle a wider range of plastics, including those that are challenging to recycle mechanically. Pyrolysis offers a pathway to recycle mixed and contaminated plastics effectively, helping to divert more waste from landfills and incineration.

Additionally, the Pyrolysis Oil Pricing Indexes will promote transparency and stability in the pyrolysis oil market. This is crucial for the industry’s long-term growth and the development of a circular economy for plastics. Transparent pricing mechanisms encourage investment, innovation, and the adoption of sustainable practices, further driving the transition away from linear, disposable plastic consumption.  Plastic Pyrolysis Oil

As the demand for sustainable solutions to plastic waste continues to grow, the Pyrolysis Oil Pricing Indexes will serve as an invaluable tool for tracking market trends, evaluating investment opportunities, and shaping the future of plastic waste recycling. Its integration into the Mixed Plastic Waste – Europe report underscores the importance of pyrolysis oil as a key component in the evolving landscape of plastic recycling.

In conclusion, ICIS’s launch of the Pyrolysis Oil Pricing Indexes is a significant step forward in addressing the global plastic waste crisis. With the capacity of pyrolysis recycling set to soar in the coming years, the need for accurate and independent pricing information is paramount. This index not only fills that gap but also heralds a new era in the recycling industry, where the transformation of plastic waste into valuable resources is guided by data-driven insights and sustainability principles.  Plastic Pyrolysis Oil

Plastic Pyrolysis Oil

Wood and OMV sign collaboration agreement for plastic recycling technology

Wood has signed a collaboration agreement with OMV for the commercial licensing of its innovative plastic recycling technology, ReOil®. This agreement will support significant advancements in chemical-based plastic recycling, helping to build a circular economy solution for end-of-life plastics that would otherwise be sent to landfill or waste incineration.

OMV, the integrated energy, fuels & feedstock and chemicals & materials company, developed the proprietary ReOil technology to convert plastic waste into pyrolysis oil, a valuable resource primarily used to produce high-performing and sustainable plastics. ReOil offers an innovative solution to support the growth of plastic recycling – it is estimated that around 60% of plastics production will come from recycled feedstock by 2050.  Plastic Pyrolysis Oil

Under the agreement, Wood and OMV will bring ReOil jointly to the market, combining Wood’s proprietary heater technology with OMV’s chemical recycling process. The companies have established a combined technology and engineering delivery team to support clients with the implementation of ReOil at their sites. In addition, Wood will work with ReOil licensees to provide full asset lifecycle support globally.

Craig Shanaghey, Wood’s Executive President of Projects, said: “Building on our excellent long-term relationship with OMV, we are excited to formally partner on the ReOil technology. ReOil is a proven solution to the complex problem of plastic waste and aligns with Wood’s strategic priorities to design a more sustainable future. We look forward to working with OMV to deploy this technology at scale.”  Plastic Pyrolysis Oil

Daniela Vlad, Executive Vice President Chemicals & Materials at OMV, said: “We are delighted to enter this long-term relationship with Wood to provide a licensing offer which will further enable global licensees to make use of future circular economy solutions. This is in line with our strategic priorities to establish OMV as a leader in renewable and circular economy solutions and diversify our portfolio by entering adjacent products and business areas.”

A ReOil pilot plant has been operating in the OMV refinery in Schwechat, Austria since 2018 and has processed end-of-life plastics for more than 22,000 hours to date. A 16,000 tons per year ReOil plant is currently in construction at the same site and Wood is working with OMV on the development of an industrial-scale plant with a capacity of 200,000 tons per year.  Plastic Pyrolysis Oil

More…

Plastic Pyrolysis Oil

Arçelik – Bio-attributed polystyrene in the refrigerator

In its commitment to sustainability in the use of plastics, the Turkish appliance manufacturer Arçelik (part of the Koç group) has chosen to use polystyrene grades obtained from biobased raw materials, attributed by mass balance, for some components of its innovative latest generation Bio Fridge refrigerators, such as the internal linings and drawers.
This bio-attributed styrenic resin maintains the same properties and characteristics of its conventional counterpart, being indistinguishable from it, but offers a significant advantage in terms of reducing the carbon footprint. The attribution of renewable raw materials, starting from styrene, and their traceability along the production chain are guaranteed by an ISCC Plus certified mass balance.  Plastic Pyrolysis Oil
Trinseo launched two years ago the Styron BIO85 HIPS and Styron BIO95 GPPS grades, produced with bio-attributed styrene, which boast a reduction in product carbon footprint (PCF) of 71% and 84% compared to variants obtained from fossil sources.
Arçelik has made a commitment to achieve a percentage of 40% recycled plastic and 5% bio-attributed materials in all its products by 2030, thus demonstrating its commitment to environmental sustainability.
Plastic Pyrolysis Oil

Eni’s record discovery: a field of 140 billion cubic meters of gas in Indonesia

Eni has identified a significant gas field in Indonesia, located approximately 85 kilometers off the coast of Kalimantan. This discovery confirms the crucial importance of methane in the context of the energy transition.

Initial estimates indicate that the field, identified by the Geng North-1 well, drilled to a depth of 5,025 meters in 1,947 meters of water depth, in the North Ganal license, has total volumes of approximately 140 billion cubic meters of gas and contains approximately 400 million barrels of condensates.
Eni’s CEO, Claudio Descalzi, speaking to CNBC, underlined that gas remains fundamental to meeting ever-growing energy demand, highlighting its importance in several regions such as China, India and Europe.  Plastic Pyrolysis Oil

He defined the discovery of Geng North as “strategic”, given its proximity to growing markets and its position close to structures already discovered in the past, allowing to consider the start of a new production hub.
Geng North, given its location and size, has the potential to significantly contribute to a new production hub in the northern part of the Kutei Basin, connecting to the Bontang liquefaction (LNG) sites on the East Kalimantan coast.

The Geng North well is adjacent to the Indonesia Deepwater Development (IDD) area, which includes several undeveloped discoveries.

Eni’s goal is to achieve a production mix of 60% gas and liquefied natural gas (LNG) by 2030, with an increase in proprietary LNG production.

By that date, installed renewable energy capacity is expected to exceed 15 gigawatts through the Plenitude project.

This year, capacity will reach 3 gigawatts.  Plastic Pyrolysis Oil Plastic Pyrolysis Oil

Recycling CO2 to produce methanol

A question of balance

Reducing global Greenhouse Gases emissions to net zero by 2050 increasingly hangs on our ability to make a significant change in our relationship with CO2. Perhaps the most critical component of the global economy, until now, we have treated it as a waste stream and discarded it in the atmosphere. For the world to end its reliance on fossil fuels, CO2 must instead be treated as a precious resource that we re-cycle and reuse. Carbon will continue to be needed to support human progress, but we must manage it within a closed loop system to make it sustainable.  Plastic Pyrolysis Oil

Since 2006 CRI has pioneered the development of the technology required to produce sustainable methanol from carbon emissions and is rolling it out to help partners achieve industrial scale Carbon Capture Utilisation and Storage (CCUS) projects.

Capturing CO2 emissions, combining them with green or recovered H2 to produce methanol and feeding them back into our industrial processes as a renewable energy source and feed stock, provides an accelerated path toward a Circular Economy.

Renewable methanol enables a rapidly growing proportion of the global economy to become carbon neutral using existing processes and infrastructures, by enabling collaboration between different sectors to reduce overall CO2 emissions.

In China, a CO2-producing industry is supplying carbon neutral methanol as raw material for chemical production, instead of emitting.  Plastic Pyrolysis Oil

In Scandinavia a CO2-producing smelter will soon supply clean burning fuel for maritime transport.

The carbon dioxide challenge

Compared with the pre-industrial era, levels of CO2 in our atmosphere are now 50% higher and still rising. The first 25% of that increase took 200 years, but it has taken only 30 years to double. The primary cause of that increase is our dependence on fossil fuels as an energy source.

The consequence of this sharp rise is going to be global warming and the current levels of CO2 already represent an unavoidable temperature rise, accompanied by environmental effects such as rising sea levels.  Plastic Pyrolysis Oil

More…

Recycling CO2 to produce methanol

Repsol selects Honeywell technology for biofuel production in Spain

Honeywell International Inc. (Charlotte, N.C.) announced that Repsol S.A. (Madrid, Spain) has licensed Honeywell Ecofining technology to produce renewable fuels from feedstocks such as used cooking oil and waste animal fat at Repsol’s facility in Puertollano, Spain. Repsol is designing this plant to convert approximately 240,000 metric tons per year (m.t./yr) of waste feeds/feedstocks to renewable diesel and other products.

The Honeywell UOP Ecofining process will provide Repsol with an efficient and high yield solution to produce renewable fuels and petrochemical precursors from residual feedstocks.  Plastic Pyrolysis Oil

“Renewable fuels are a key pillar in our commitment to achieve net zero emissions by 2050 and Honeywell is providing us with the cutting-edge Ecofining technology to accomplish this,” said Berta Cabello, Repsol’s Director of Renewable Fuels. “This will be Repsol’s second plant exclusively dedicated to producing 100% renewable fuels, allowing us to lead the market for these products in the Iberian Peninsula where we already have more than 20 service stations supplying 100% renewable diesel.”

“Honeywell’s Ecofining technology will allow Repsol to economically convert waste feeds into renewable fuels and reduce its carbon footprint,” said Barry Glickman, vice president and general manager, Honeywell Sustainable Technology Solutions. “Renewable Diesel and SAF can significantly reduce greenhouse gas emissions compared to conventional diesel or aviation fuel.”    Plastic Pyrolysis Oil

More…

Repsol selects Honeywell technology for biofuel production in Spain

Microban Launches Ascera™: A Patent-Pending, Cutting-Edge Antimicrobial Technology Inspired By Nature

Microban International is pleased to introduce its latest ground-breaking technology – AsceraTM. This patent-pending, next generation antimicrobial technology uses an active ingredient inspired by nature*, and is designed for use in olefinic polymers and solvent-based coatings. Ascera is sustainable, metal free and less toxic than alternative technologies, and provides the lifelong antimicrobial product protection that Microban is known for around the world.  Plastic Pyrolysis Oil

As the global leader in antimicrobial and odor-control technologies, Microban is committed to the development of solutions that support product sustainability by extending their useful lifetimes. Ascera exemplifies the company’s commitment to sustainability by offering lasting product protection while maintaining critical attributes, such as ease of incorporation, safe handling, and good chemical, thermal and UV stability. Ascera will perform for the product’s expected lifetime when applied according to Microban’s standards, effectively inhibiting the growth of odor-causing bacteria to prevent stains and premature aging of the finished product.

“Microban has always led the antimicrobial industry with technological innovations that contribute to product sustainability,” said Dr. Souvik Nandi, Vice President of R&D at Microban International.“In the past decade, regulatory and environmental groups have put increasing pressure on many of the antimicrobial chemistries that are currently used. As a result, Microban has invested significant resources in identifying naturally occurring solutions that are more sustainable and effective. We are very proud to roll out Ascera, which represents the culmination of many years of intensive research. This is the first of an exciting series of nature-inspired solutions that we will be launching in the next few years for different market segments and material types.”  Plastic Pyrolysis Oil

More…

Microban Launches Ascera™: A Patent-Pending, Cutting-Edge Antimicrobial Technology Inspired By Nature

Hydrogen plastic waste – Carbios’ textile preparation line ‘closes loop’ on fibre-to-fibre recycling 05-10-2023

Plastic Pyrolysis Oil

Hydrogen plastic waste – Carbios’ textile preparation line ‘closes loop’ on fibre-to-fibre recycling 05-10-2023

Hydrogen plastic waste

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Flash method may be solution for hydrogen, plastic waste

Rapid flash joule heating (FJH) of waste plastics produces large quantities of hydrogen gas and high-purity graphene, researchers at Rice University in Houston, Texas, have found, a method that could turn the nascent hydrogen industry on its head if proved to be scalable.

FJH discharges current through a carbon-based product to increase the temperature up to 3,000C within a tenth of a second. The sudden heating reorganizes the product’s chemical bond, converting the carbon-carbon bonds to graphene and releasing the hydrogen.

“We just bore a hole in one of the electrodes and the hydrogen comes spurting out,” says James Tour, Professor of Chemistry, Computer Science, Materials Science, and NanoEngineering at Rice University, founder of 14 companies, and author of over 785 research publications.    Hydrogen plastic waste

The U.S. Department of Energy’s (DOE’s) ‘Earth Shot’ hydrogen strategy aims to create an industry that can make one kilo of hydrogen for $1 within one decade.

“This method solves your 1-1-1 challenge. And we’re at much less than $1,” says Tour.

“You take plastic off the street, you form a material that allows you to use less building material, because you’re strengthening it with the graphene, and you get hydrogen as your byproduct. It’s a tremendous way to go.”

One Tour-founded company, Universal Matter, has headquarters in Canada, the United States, and Britain and is focused on producing graphene from the process.

The company aims to have a demonstration plant in Burlington, Ontario, by the end of 2023.    Hydrogen plastic waste

Tough, flexible, and light

Turbostratic graphene, through the FJH process and without the use of solvents or reactive gases, can be produced from a broad range of carbon-based feedstock material, including recycled plastics, coke, and petroleum, as well as biomass and discarded food waste, Universal Matter says.

Graphene is a tough, flexible, light, nanomaterial with a high resistance. An individual sheet is 200 times stronger than an equally thin piece of steel, says Ford Motor Co., one of the only companies to use graphene at an industrial scale.

“The graphene is mixed with foam constituents, and tests done by Ford and suppliers have shown about a 17% reduction in noise, a 20% improvement in mechanical properties, and a 30% improvement in heat endurance properties, compared with that of the foam used without graphene,” the company said in a statement.

More…

Hydrogen plastic waste

Carbios’ textile preparation line ‘closes loop’ on fibre-to-fibre recycling

Biochemistry researcher, Carbios inaugurated its textile preparation line at its demonstration plant in France, to turn textile waste from used garments into raw materials suitable for enzymatic recycling.

Carbios’ textile preparation line aims to optimise the sorting and preparation of textiles, especially those with challenging components like zips and buttons, resulting in higher yields and accelerating bio-recycling in the industry.  Hydrogen plastic waste

The biochemistry researcher has developed a highly selective enzyme capable of depolymerising polyester in textile material, which is a challenging task due to the complex nature of textiles.

Enzymatic recycling not only contributes to establishing a textile recycling chain but also promotes textile circularity and allows brands to reduce their reliance on virgin materials.

Key information about the textile preparation line:

  • Textiles (used clothing or cutting scraps) are loaded onto the line, shredded, and have “hard points” (e.g., buttons, zips) removed, resulting in a material suitable for enzymatic recycling
  • 300kg of textiles are processed per hour in a continuous process
  • The patent was filed in 2023    Hydrogen plastic waste

According to Carbios, only 13% of textile waste is recycled globally, with a mere 1% undergoing “fibre-to-fibre” recycling. To address this pressing issue, the patented line streamlines the entire preparation process, encompassing shredding and the extraction of hard points such as buttons or fasteners.

This follows the announcement that starting from 1 January 2025, separate collection of textile waste will be mandatory in Europe, with the European Union targeting a minimum content of recycled fibres in textiles by 2030.

At the inauguration of the line, which took place in Clermont-Ferrand, France, Roland Lescure, French Minister for Industry explained that only 13% of textile waste is currently recycled worldwide, with the majority ending up in landfills or incineration.

He said: “Carbios is contributing to the creation of a French recycling industry and providing a solution – cutting-edge and made in France – to what was until now a real obstacle to textile recycling.”  Hydrogen plastic waste

More…

Hydrogen plastic waste

Recycling in the car, but in a closed-loop

Beverage producers worried about competition on regenerated materials that could be triggered by the new regulation on end-of-life vehicles.

In July, the European Commission announced measures to encourage the recyclability and end-of-life recycling of motor vehicles, through a new Regulation intended to replace and unify the current Directives 2000/53/EC and 2005/64/EC.
Among the measures proposed by Brussels is the obligation to use recycled plastic in new cars, starting from 2030, for 25% of the total used, of which 25% comes from end-of-life vehicles, therefore in a sort of closed circuit.  Hydrogen plastic waste

However, four organizations representing drinks producers, recycling and environmentalism – Natural Mineral Waters Europe (NMWE), The Reloop Platform, Unesda Soft Drinks Europe and Zero Waste Europe – are wondering where 75% of non-recycled material will come from of automotive origin and what impact it will have on the availability of recycled material for other uses, in this case packaging.

“The experience of recent years suggests that part of the recycled content used to achieve the new objective will come from other sources, including quality ones, such as materials approved for contact with food, therefore with an unwanted downcycling – we read in the signed document by the four organizations -. A further negative effect could arise from the automotive industry’s use of recycled material which would have the potential for continuous recycling in applications that are no longer recyclable, breaking the closed-loop in other sectors.”  Hydrogen plastic waste

The signatories fear that it could create competition on recycled materials, which could jeopardize the ability of other sectors to meet their recycled content obligations imposed by Brussels, as in the case of PET bottles.

“Thanks to the supply chain’s sustained investments in Extended Producer Responsibility (EPR) and Deposit Responsibility (DRS) systems – the note continues -, PET beverage bottles boast a fairly high collection and recycling rate. They provide recycled materials of high quality for food use which can then be reused to produce new beverage bottles in a ‘closed loop’, bottle to bottle.” “However, PET bottle recycling is often diverted from other sectors to lower-quality, no-longer-recyclable applications. A downcycling that jeopardizes the ability of drinks manufacturers to meet their obligations under the Single-Use Plastics Directive ( SUP) – 25% recycling by 2025 and 30% in 2030 – and the ambitions of the upcoming Regulation on Packaging and Packaging Waste”.  Hydrogen plastic waste

The signatories suggest, to prevent these problems, to focus, in the formulation of the regulation on end-of-life vehicles, on closed-loop recycled content objectives, taking into account technical feasibility and foreseeing their gradual revision and expansion over time.

Furthermore, the use of recycled material should be discouraged where this material can be recovered in a closed cycle from other sectors. Finally, the EU Commission proposal should support the principle of ensuring priority access to its own raw materials for recycling in every sector subject to mandatory recycled content targets. In other words, Downcycling should only be allowed when closed-loop recycling is not technically feasible or environmentally desirable.  Hydrogen plastic waste

Recycling in the car, but in a closed-loop Beverage producers worried about competition on regenerated materials that could be triggered by the new regulation on end-of-life vehicles. In July, the European Commission announced measures to encourage the recyclability and end-of-life recycling of motor vehicles, through a new Regulation intended to replace and unify the current Directives 2000/53/EC and 2005/64/EC. Among the measures proposed by Brussels is the obligation to use recycled plastic in new cars, starting from 2030, for 25% of the total used, of which 25% comes from end-of-life vehicles, therefore in a sort of closed circuit. However, four organizations representing drinks producers, recycling and environmentalism - Natural Mineral Waters Europe (NMWE), The Reloop Platform, Unesda Soft Drinks Europe and Zero Waste Europe - are wondering where 75% of non-recycled material will come from of automotive origin and what impact it will have on the availability of recycled material for other uses, in this case packaging. "The experience of recent years suggests that part of the recycled content used to achieve the new objective will come from other sources, including quality ones, such as materials approved for contact with food, therefore with an unwanted downcycling - we read in the signed document by the four organizations -. A further negative effect could arise from the automotive industry's use of recycled material which would have the potential for continuous recycling in applications that are no longer recyclable, breaking the closed-loop in other sectors." The signatories fear that it could create competition on recycled materials, which could jeopardize the ability of other sectors to meet their recycled content obligations imposed by Brussels, as in the case of PET bottles. "Thanks to the supply chain's sustained investments in Extended Producer Responsibility (EPR) and Deposit Responsibility (DRS) systems - the note continues -, PET beverage bottles boast a fairly high collection and recycling rate. They provide recycled materials of high quality for food use which can then be reused to produce new beverage bottles in a 'closed loop', bottle to bottle." “However, PET bottle recycling is often diverted from other sectors to lower-quality, no-longer-recyclable applications. A downcycling that jeopardizes the ability of drinks manufacturers to meet their obligations under the Single-Use Plastics Directive ( SUP) - 25% recycling by 2025 and 30% in 2030 - and the ambitions of the upcoming Regulation on Packaging and Packaging Waste". The signatories suggest, to prevent these problems, to focus, in the formulation of the regulation on end-of-life vehicles, on closed-loop recycled content objectives, taking into account technical feasibility and foreseeing their gradual revision and expansion over time. Furthermore, the use of recycled material should be discouraged where this material can be recovered in a closed cycle from other sectors. Finally, the EU Commission proposal should support the principle of ensuring priority access to its own raw materials for recycling in every sector subject to mandatory recycled content targets. In other words, Downcycling should only be allowed when closed-loop recycling is not technically feasible or environmentally desirable.

Midwest reclaimer rolls out $2 million PP processing line

Plastic Recycling Inc. is now processing post-consumer curbside PP, with an eye toward obtaining an FDA food-contact letter in the near future.

The Indianapolis-based plastics reclaimer is initially sorting and washing about 25 million pounds of PP per year on the system, said Brandon Shaw, marketing manager for Plastic Recycling Inc. (PRI), but the system is modular and can be scaled up easily.

The line, which processes PP bales from materials recovery facilities (MRFs), includes a trommel, metal removal technology, shredding, optical sorting, wet grinding, washing and rinsing steps, float-sink separation, drying and color sorting.

The company is also looking to add sorting robots to produce a stream of PP scrap consisting entirely of food and drink packaging.  Hydrogen plastic waste

PRI has invested millions of dollars in recent years to boost its production capabilities, including by building-out a $3 million lab.

With the investments, including two new extruders that added 60 million pounds of annual capacity, PRI now has the capacity to produce 160 million pounds of recycled plastic, Shaw said.

In terms of post-consumer PP, specifically, the reclaimer can produce about 45 million pounds a year, said Marco Meloni, chief operating officer at PRI.

“We are able now to really respond to all the requests of the market in terms of recycled content, PCR content and virgin plus recycled products,” Meloni said. “So we are able now to give a very wide range of products to the market.”  Hydrogen plastic waste

Commercial-scale production starts

Located at PRI’s 550,000-square-foot compounding facility in Indianapolis, the new PP line is currently running. (PRI also has a 120,000-square-foot scrap processing plant in Indianapolis, as well as facilities in Tennessee and South Carolina.)

Shaw estimated the line cost about $2 million, not counting roughly $1 million worth of equipment already owned by PRI.

PRI has been buying bales for the last three months, with commercial production starting in August. “We’re working with all the big MRFs,” he said.  Hydrogen plastic waste

So far, PRI hasn’t had any trouble sourcing enough PP feedstock, Shaw said, noting that relatively few reclaimers are recycling curbside PP bales, with the market dominated by KW Plastics.

Prices for PP have been low lately, with post-consumer scrap averaging only about 5 cents per pound nationally, according to RecyclingMarkets.net. Throughout 2022, a year that included some high PCR pricing, bales averaged nearly 20 cents per pound, and during the first half of this year, they averaged 7.5 cents per pound.

Virgin pricing has also been low. Citing marketing conditions, plastics producer Braskem recently decided to reduce PP production levels at a plant in Pennsylvania, according to Plastics News.  Hydrogen plastic waste

Shaw acknowledged that there is a “tough market right now economically, but we are playing the long game and using the lab upgrade to create real compounds with the ability to create colors.”

PRI has invested substantially in its lab, which is expected to employ a staff of 17 people conducting testing on raw materials and finished goods, as well as R&D, Meloni said.

More…

Midwest reclaimer rolls out $2 million PP processing line

Avient India’s specialty material solutions

Polymer materials for sustainability in packaging and tech verticals

Avient Corporation, a global manufacturer of specialized polymer materials, addresses the demand of the rapidly changing market with the development of new specialty materials. The company produces thermoplastic compounds, plastic colorants and additives, thermoplastic resins, vinyl resins, thermoplastic composites, and specialty thermoset composite materials.  Hydrogen plastic waste

As mentioned in Dominique Huret’s article on beverage developments shown at Interpack in this issue, Avient has also been part of the newly developed, Cerac Milky Monsters, a playful small format bottle suitable for children shown in Dusseldorf. She writes, “The preforms come from SGT and were developed in partnership with Avient – a coloring specialist. They are a single-layer dairy preform with a very low mineral content (less than 4%).

“Intended especially for the dairy products market, these preforms incorporate a new Avient additive technology called ColorMatrix Lactra Four One Zero which offers superior whiteness to the bottle and high protection for photosensitive liquids, blocking light up to 99.9%, even with a low wall thickness of 200 microns.”  Hydrogen plastic waste

Speaking about the company’s activity in India, Vikas Vij, managing director of Avient India, said, “We are born of the collective power of two leading innovators — PolyOne and Clariant Masterbatch. The Avient name was derived from the combination of l’avenir – which means the future, vie – which means life, and -ent – a suffix that means to perform, and which can also be heard in the words environment and invent. Our corporate brand position is Challenge Accepted, and we work every day to live and fulfill that promise to all of our stakeholders.”

In September 2022, Avient welcomed more than 1,000 new associates to its new Avient Protective Materials business, further expanding its growing composites portfolio with the globally admired brand of Dyneema, claimed to be the ‘world’s strongest fiber.’

“We have created a next-level specialty material solutions company that addresses the demands of the rapidly changing world that lies before us. We are cutting a new path in the development of specialty materials, one where our distinctive problem-solving passion can have the deepest impact and enable us to conquer the challenges of the future we all share.”  Hydrogen plastic waste

Industrial and tech verticals

Apart from polymer materials, Avient provides technologies that improve the recyclability of products, thus enabling a more circular economy. There are lightweight solutions that replace heavier traditional materials such as metal, glass, and wood, which can improve fuel efficiency in all modes of transportation and reduce carbon footprint. Then come sustainable infrastructure solutions that increase energy efficiency, renewable energy, natural resource conservation, and fiber optic / 5G network accessibility.

In the last quarter of 2023, Avient will launch new technologies in the automotive, E&E, and packaging sectors. These will be showcased at the Fakuma show in Germany from 17-21 October 2023 in Hall B5, Stand 5316.  Hydrogen plastic waste

The impact, resilience, and growth of responsible packaging in a wide region are daily chronicled by Packaging South Asia.

A multi-channel B2B publication and digital platform such as Packaging South Asia is always aware of the prospect of new beginnings and renewal. Its 16-year-old print monthly, based in New Delhi, India has demonstrated its commitment to progress and growth. The Indian and Asian packaging industries have shown resilience in the face of ongoing challenges over the past three years.  Hydrogen plastic waste

As we present our publishing plan for 2023, India’s real GDP growth for the financial year ending 31 March 2023 will reach 6.3%. Packaging industry growth has exceeded GDP growth even when allowing for inflation in the past three years.

The capacity for flexible film manufacturing in India increased by 33% over the past three years. With orders in place, we expect another 33% capacity addition from 2023 to 2025. Capacities in monocartons, corrugation, aseptic liquid packaging, and labels have grown similarly. The numbers are positive for most of the economies in the region – our platform increasingly reaches and influences these.

Even given the disruptions of supply chains, raw material prices, and the challenge of responsible and sustainable packaging, packaging in all its creative forms and purposes has significant headroom to grow in India and Asia. Our context and coverage engulf the entire packaging supply chain – from concept to shelf and further – to waste collection and recycling. We target brand owners, product managers, raw material suppliers, packaging designers and converters, and recyclers.  Hydrogen plastic waste

More…

Avient India’s specialty material solutions

Taiwan encourages companies to invest in Lithuania to deepen bilateral cooperation

Lithuania has solid research capabilities and innovation while Taiwan has commercialisation capabilities and experiences in developing international markets, a Taiwanese official told Euractiv, adding that they would be glad to provide various kinds of facilitation to deepen this cooperation.

The comment comes after Taiwan’s Naonal Science and Technology Council and the Lithuanian Research Council signed a memorandum of understanding on September 22 to strengthen research and development cooperation in lasers, biotechnology, semiconductors, and other areas.  Hydrogen plastic waste

“Lithuania has solid research capabilities and innovation, while Taiwan has commercialisation capabilities and experiences in developing international markets, which will be an essential model for broadening Taiwan-Lithuania economic cooperation,” Alex Liao, director of the Economic Division on behalf of the Taiwanese Representative Office in Lithuania, told Euractiv.

According to Liao, both countries share the same development direction, as Lithuania has chosen biotechnology and laser as its strategic industries, while Taiwan’s strategic industries include biotechnology precision machinery and semiconductors.

“We encourage enterprises and research institutes between Taiwan and Lithuania to expand contacts and deepen exchanges, and we will be glad to provide various kinds of facilitation,” he said.  Hydrogen plastic waste

Relations between both countries increased after Lithuania allowed Taiwan to open its de facto embassy under its own name, The Taiwanese Representative Office in Lithuania, rather than after its capital city – Taipei.

China heavily criticised the move, which accused Lithuania of violating the one-China principle, according to which Taiwan is an inalienable part of the country. This resulted in China removing Lithuania from its customs registry, blocking shipments, and pressuring international businesses to leave the Baltic country.  Hydrogen plastic waste

More…

Taiwan encourages companies to invest in Lithuania to deepen bilateral cooperation

Accelerating Circularity working group to tackle textile chemical recycling ambiguity

Non-profit Accelerating Circularity, which focuses on textile-to-textile recycling has created the Alliance of Textile Chemical Recycling (ACTR) working group to give the textile industry a common voice and facilitate accurate information on textile chemical recycling.

The mission of Accelerating Circularity is to create new supply chains and business models to turn textile waste into mainstream raw materials and its new working group aims to share the benefits of chemical textile recycling.  Hydrogen plastic waste

“We formed this collective to move chemical recycling technology forward, share common definitions, and address policies in a collaborative way to maximise the elimination of textile waste to landfills and incineration,” explained Karla Magruder, Founder and President of Accelerating Circularity. “Chemical recycling technology has many benefits, including quality more similar to virgin fibre and the ability to recycle multiple times.”

ACTR plans to provide the industry with information on how textile chemical recycling can:

  • Offer solutions for diverting textile waste to landfill
  • Enable textile to textile recycling versus incineration/landfill
  • Provide sustainably sourced/circular materials
  • Support brand/retailers/producers in achieving their CO2 reduction targets
  • Provide long term price stability and consistent supply of raw materials versus virgin.  Hydrogen plastic waste

More…

Accelerating Circularity working group to tackle textile chemical recycling ambiguity

Graphene plastic recycling -Is graphene the silver bullet for plastic recycling woes? 04-10-2023

Hydrogen plastic waste

Graphene plastic recycling -Is graphene the silver bullet for plastic recycling woes? 04-10-2023

Graphene plastic recycling

Introducing Radilon® Chill-fit: RadiciGroup’s Innovative Textile Yarn for Enhanced Comfort and Freshness

RadiciGroup, a renowned leader in the textile industry, has unveiled its latest innovation, Radilon® Chill-fit, a groundbreaking nylon yarn designed to maximize the breathability and freshness of fabrics. This remarkable achievement is the result of extensive research and development efforts, culminating in a highly functional nylon yarn that offers optimal thermal regulation without the need for additional treatments.

Radilon® Chill-fit provides users with an enduring sensation of comfort and freshness, ensuring long-lasting wearability while also offering excellent protection against harmful UV rays.  Graphene plastic recycling

This innovative yarn represents a significant leap forward in the world of textiles, setting new standards for comfort, performance, and sustainability.

For the first time, textile enthusiasts and industry professionals will have the opportunity to experience Radilon® Chill-fit firsthand during the autumn edition of Performance Days, a premier trade fair dedicated to showcasing the latest trends and innovations in yarns, fabrics, and accessories. This event is scheduled to take place on October 4th and 5th in Munich, Germany. At the RadiciGroup booth (Stand L17), experts from the Business Area Advanced Textile Solutions will present the full range of the Group’s functional and high-performance yarns, along with their sustainable product offerings aimed at fostering innovation and circularity within the textile industry.  Graphene plastic recycling

Marco De Silvestri, Head of Sales & Marketing for the Business Area Advanced Textile Solutions, emphasized the company’s commitment to optimizing the technical performance of their yarns, as exemplified by the introduction of Radilon® Chill-fit. He also stressed their dedication to enhancing the environmental performance across various sectors, including sportswear, athleisure, workwear, and more, through their special products that are traceable and have a reduced environmental footprint.

Introducing Radilon® Chill-fit: RadiciGroup's Innovative Textile Yarn for Enhanced Comfort and Freshness

Credits : RadiciGroup

De Silvestri further elaborated on their sustainable offerings, mentioning the Renycle®, Repetable®, and Biofeel® product lines, each representing a unique approach to environmental responsibility. Renycle® offers recycled nylon, Repetable® focuses on recycled polyester, and Biofeel® features fibers produced from renewable materials. These solutions significantly reduce CO2 emissions, contributing to a more responsible and sustainable textile supply chain.  Graphene plastic recycling

In discussing the textile industry’s ongoing evolution, De Silvestri emphasized the importance of collaboration and collective responsibility. He highlighted RadiciGroup’s substantial investments in cutting-edge technologies aimed at streamlining processes and enhancing both technical and environmental aspects of their products. These investments begin at the material chemistry level and extend through the production chain, demonstrating the company’s commitment to sustainability from start to finish.

Radilon® Chill-fit is a testament to RadiciGroup’s dedication to pushing the boundaries of textile innovation while prioritizing comfort, performance, and sustainability. Its launch at Performance Days is a significant milestone, showcasing the company’s commitment to providing the industry with groundbreaking solutions that benefit both consumers and the planet. As RadiciGroup continues to lead the way in textile advancements, they remain steadfast in their mission to create a more environmentally responsible and sustainable future for the entire textile sector.  Graphene plastic recycling

Introducing Radilon® Chill-fit: RadiciGroup's Innovative Textile Yarn for Enhanced Comfort and Freshness

Credits : Radicigroup

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Baystar transforms polyethylene production with North America’s first Borstar technology unit

New 625,000 metric ton-per-year PE production unit more than doubles production capacity in Pasadena, TX

Baystar (Bayport Polymers LLC) launches a new era in high-performance polyethylene (PE) production and enhanced sustainability with the start-up of its new Bay 3 polyethylene unit. The new unit is the first of its kind in North America, bringing proprietary Borstar technology from Borealis and more than doubling Baystar’s production capacity in Pasadena, TX.

The Borstar technology brings a transformative approach to production flexibility for manufacturers and converters seeking a broad range of highly customized products for lighter, more durable, more flexible and more efficient plastics. Borstar products are PFAS-free and can enable more than 50% postconsumer recycled material in some end products.  Graphene plastic recycling

Thanks to a broad molecular weight distribution, Borstar PE offers superior physical properties with no need for process aids or additives.

“Bringing our new unit online marks the beginning of an exciting evolution in PE production for the industry as Baystar reimagines what is possible,” says president Diane Chamberlain. “Borstar technology enables our technical, production and sales teams to collaborate in the creation of the highly customized products our customers require to remain competitive and meet consumer demands. This project is the culmination of an enormous investment which began in 2019, and it stands as a testament to the incredible determination, innovation and relentless focus on safety demonstrated by our team and our partners.”

Baystar became a fully integrated polyethene manufacturer in 2022 with the start-up of its new 1 million ton-per-year ethane cracker unit in Port Arthur, Texas, which supplies ethylene feedstock to Baystar’s three PE production units. With a total investment exceeding $1.4 billion, construction of the Bay 3 unit employed over 1,900 on-site workers and will provide full-time employment for an additional 50 skilled workers in the Pasadena region.  Graphene plastic recycling

“We have a product offering second to none, backed by a talented team of experts who came to Baystar to be part of something special,” says commercial director Brad Leesman. “We’re big enough to introduce leading technologies, but small enough to be nimble and highly responsive on behalf of our customers. We look forward to surprising the industry with our new approach.”

More…

Graphene plastic recycling

Is graphene the silver bullet for plastic recycling woes?

Kjirstin Breure, president of HydroGraph Clean Power Inc., a commercial manufacturer of high-quality graphene and other nanomaterials

If it feels like you’ve been hearing about recycling plastic all of your life, you might be right.
The first plastic recycling mill was built in 1972[1], about the same time as the Environmental Protection Agency was formed. But despite promoting plastic recycling — including spending tens of millions of dollars in advertising, marketing and public relations campaigns[2], as well as lobbying for curbside recycling — the technology to economically recycle plastic didn’t exist.  Graphene plastic recycling
The resin identification codes with which we’re all now familiar were introduced in 1988, and the global waste trade – developed countries shipping their plastic waste to less developed ones for recycling – took off in earnest in the early ’90s[3].
But certain facts have refused to go away, much like plastic waste itself. Plastic recycling has never been a popular practice. The Organisation for Economic Co-operation and Development has reported that global plastic use and waste will almost triple by 2060[4]. Meanwhile, plastic waste recycling has fallen from a high of only 9.5% in 2014 to between 5% and 6% in 2021[5]. And the amount of plastic that has been recycled more than once is under 1%[6].
There are a host of reasons to explain this problem.
One is that plastic is expensive to collect and sort. There are seven different identification codes: polyethylene terephthalate (e.g. water and soda bottles), high-density polyethylene (e.g. milk and shampoo bottles), polyvinyl chloride (e.g. cling film wrap), low-density polyethylene (e.g. grocery bags), polypropylene (e.g. microwavable dishes), polystyrene (e.g. plastic cutlery), expanded polystyrene (e.g. takeout food containers) and “other” plastics (e.g. water cooler bottles).    Graphene plastic recycling
These all have different melting temperatures and densities so, if they are melted together, they separate and set into layers. The resulting blend is structurally weak and difficult to shape. They could be melted a second time to separate them, but the cost is prohibitive.
Even when correctly sorted, most plastic can only be recycled between one and three times because heating shortens polymer chains, degrading its strength and quality, hence the term “downcycling” used to describe the process.
When it comes to food-grade plastics, strict packaging requirements also prevent, for example, a water bottle being turned into another water bottle.
And there is the question of colour. Each kind of plastic has a unique mix of dyes and additives that give it specific colours, shapes, toughness and other qualities. To recycle a light-green plastic soda bottle, it needs to be melted down with other soda bottles which are that exact shade of green. Even if the desired colour is black, different shades of black still make sorting mandatory.

What all this means is that the vast majority of plastic, including those that people wash, strip labels from and put into their blue bins, winds up in landfills, is burned (releasing toxic chemicals and pollutants, including microplastics) or dumped in the ocean.
A partial solution can be found in the use of a relatively newly discovered nanomaterial called graphene. Only an atom thick, adding graphene to plastic has a twofold result. First, it improves the plastic’s strength so that it lasts longer and therefore stays out of the trash heap longer. Second, it also improves plastic’s ability to be repeatedly recycled.
When it is correctly added to plastic parts, graphene can improve impact resistance, increase stiffness and allow for thinner cross-sections, reducing material usage. In most cases, only a small amount of graphene, around 0.1% by weight, is needed, making it cost-effective to include.  Graphene plastic recycling
When it comes to recycling plastics, their mechanical properties tend to decrease with each processing cycle. By incorporating graphene, the recycled plastic can regain its strength comparable to new materials.
Additionally, graphene will turn the mixed material’s colour solid black, regardless of its original colour or opacity. This can make the material more desirable as it avoids inconsistencies and off-colour appearances often found in recycled plastics. Graphene could also eliminate the need to sort even black plastics because of the resulting uniformity of colour.
However, not all types of graphene are the same, so it’s important to find the right combination to achieve the desired results.

HydroGraph is playing a significant role in making high-quality graphene available in large quantities with its Hyperion detonation system. This method involves filling a chamber with hydrocarbon and oxygen, igniting the mixture with a small spark, and graphene is formed in the resulting detonation.
The graphene produced using this technology is 99.8% pure, unmatched in quality and quantity. It is currently undergoing testing in various polymer applications worldwide. This system:

  • Can produce graphene of various modifications and morphologies.
  • Is highly energy efficient.
  • Doesn’t require solvents or mined minerals.
  • Can be easily scaled up.  Graphene plastic recycling

The HydroGraph Hyperion system is compact and modular, allowing for easy deployment and enabling integration into production lines at customer sites around the world. It operates as a closed system, minimizing energy consumption and emissions. Each machine has a small footprint of just 2 meters by 2 meters but can produce over 10 metric tons of fractal graphene per year, which can be further customised with additional chemical functionalisation.

More…

Graphene plastic recycling

McKinsey: rPET availability in the US market needs boost

According to a study by McKinsey, high long-term demand for recycled content in packaging could lead to shortages of recycled packaging materials in the US. Brand owners that are aiming to introduce new packaging formats and establish innovative ways to boost product recyclability and levels of recycled content to meet their sustainable-packaging commitments, address consumer concerns, and adapt to rapidly rising regulatory pressure could face the very real risk that they cannot achieve their goals because of an anticipated shortage of recycled materials: collection levels of high-quality recycled material look set to remain almost flat, creating supply challenges for brand owners and packaging companies, says the study.  Graphene plastic recycling

If brands with public recycled-content commitments follow through on their plans, the US demand for rPET in 2030 would outpace supply by about three times. As the supply-and-demand imbalance widens, the price premium between rPET and virgin PET has the potential to rise significantly over the next decade. The challenge for the industry moving forward will be to unlock additional rPET supply, the experts say and suggest three potential approaches, centered on boosting supply, ensuring access, and designing for circularity, that could also be applicable to other packaging substrates.

The experts have evaluated that today only about 27 per cent of PET bottles and about 18 per cent of all recyclable PET plastic waste is collected, the rest ends up in landfills. In recent years, the collection and sorting of PET has not improved significantly. As a result, rPET supply in North America grew only about 1 per cent per year in 2012-22. While there have been some new entrants in the recovery and reprocessing value chain, process losses have not been significantly reduced. This means that about 4.6 billion pounds of PET ends up in landfills every year.

Rapidly growing demand combined with stagnant supply could lead to a supply-demand imbalance for rPET in the future, the study outlines. Historically, rPET supply has only grown by about 1 per cent per year over 2012-22, while consumption has grown by about 4 per cent per year over the same period. If brands fully deliver on their recycled content commitments by 2030, demand for rPET is expected to grow by about 15 per cent per year between 2022 and 2030, the study says. Over the same period, supply is expected to continue to grow by only about 1 per cent, so that by 2030 demand will be three times higher than available supply.      Graphene plastic recycling

In the future, ESG-driven use of rPET is expected to expand its market share and potentially lead to increasing price premiums as demand for rPET grows. In addition, brand owners may consider switching from other plastics – such as HDPE, PVC and PS – to rPET because it is more recyclable and considered more accessible compared to other plastics. This could lead to another supply shortage, the experts caution.

As future rPET availability will be determined by a combination of supply, demand and regulatory factors, packaging industry leaders should consider three meaningful ways to increase rPET availability, according to McKinsey:

Boost supply: With more than 80 percent of PET waste going unused, opportunities exist across the value chain to boost PET recovery, from collection through to sorting and processing. Given that recycling programs are often organized at the local level, there are opportunities to form public‒private partnerships to increase local collection rates in areas with underfunded or nonexistent curbside recycling.  Graphene plastic recycling

The Recycling Partnership, for example, is an organization that makes private investments in public recycling programs, with the aim of increasing the supply of recycled plastics. At the same time, investments in advanced sortation equipment at material recovery facilities are an additional avenue to increasing rPET supply. McKinsey also note that in some countries (such as the Nordic countries), national and state-level policies such as extended producer responsibility or deposit-return schemes are having a measurable influence on rPET supply.

More…

Graphene plastic recycling

Plastic Omnium – In France, composite hydrogen tanks

Plastic Omnium is building Europe’s largest plant for high-pressure tanks for trucks and buses. composite hydrogen tanks Plastic Omnium The French group Plastic Omnium has started construction work on a new plant for the production of high pressure tanks (type IV) in composite material with fiber in Lachelle, in the department of Oise (Northern France). of carbon for hydrogen storage, intended to be installed on industrial vehicles and buses. With an investment estimated at 150 million euros and an annual production capacity of 80 thousand tanks, obtained through filament winding, once completed it will be the largest European plant. It will supply vehicle manufacturers such as Stellantis and HYVIA, creating 150 to 200 new jobs.  Graphene plastic recycling

Plastic Omnium - In France, composite hydrogen tanks

The works will be completed by the end of 2024. The company created the new Plastic Omnium New Energies division early last year and currently has a pilot plant in Belgium. Two more tank factories will be launched by the group in Shanghai (China) in 2026 and in Michigan (United States) the following year. From 2015 to today, the French group has invested over 400 million euros in this segment. Type IV tanks are designed for pressures from 350 to 700 bar. They are produced by the French group starting from a blown liner in thermoplastic resin, subsequently wrapped with carbon fibers impregnated with resin. The result is a highly resistant and at the same time lightweight container.

Coperion and Herbold Meckesheim to present  product and process solutions at Fakuma 2023

Coperion and Herbold Meckesheim will present  product and process solutions that the company claims make both the compounding and the recycling of plastics markedly more efficient and increase the product quality achieved.

One eyecatcher at Fakuma booth 6312 in Hall A6 is the preconfigured ProRate, PLUS-S feeder. It serves as a representative of Coperion’s comprehensive technology and process expertise in all compounding tasks.  Graphene plastic recycling

From raw material handling to conveying, feeding, melting, dispersing, homogenizing and devolatilizing up to pelletizing, Coperion delivers both high-efficiency individual components as well as complete systems.

The added value from the merger of Coperion and Herbold Meckesheim, specialist in mechanical recycling of plastics and plastic waste, is evident at the booth in a virtual PET recycling plant that both companies have created. This virtual plant presents one of the complete solutions for plastics recycling that Coperion, together with Herbold Meckesheim, is now making available from a single source. It demonstrates the entire process and at the same time allows a glimpse into numerous key components and their functions.

Moreover, rotors from Herbold Meckesheim granulators will be on display in several sizes and for various applications.

The rotor concept with the cutting geometry is a decisive reason for the high efficiency of Herbold Meckesheim’s granulators. Graphene plastic recycling

Plastics Recycling Plants from A Single Source

Along with individual components, Coperion and Herbold Meckesheim now build entire systems for plastics recycling. From mechanical processing – size reduction, washing, separating, drying and agglomerating of plastics – to bulk material handling as well as feeding and extrusion all the way to compounding and pelletizing, such plants cover the entire plastics recycling process chain. Since their merger, both companies have continued to develop and optimally attune their technologies for individual process steps so that entire systems excel in operation with extremely high efficiency.

Coperion and Herbold Meckesheim realize solutions for mechanical recycling of post-industrial and post-consumer waste, chemical recycling, solvent-based recycling, and deodorization, tailored to the type of plastic being processed. Representative of their expertise in these various plastics recycling processes, Coperion and Herbold Meckesheim will be showing a PET recycling plant simulation at Fakuma 2023. Booth visitors can look directly into all process steps and view the construction and functionality of key technologies.  Graphene plastic recycling

Pivotal for the high efficiency of Herbold Meckesheim’s granulators are both the rotor concept and the cutting geometry, individually adapted for the task and the raw material. Herbold Meckesheim granulators work with true double cross cutting action: not only the rotor knives are mounted at an inclined angle, even the stator knives are creating a clean cut with a constant gap across the entire knife width.  The end product is a regrind with very good flow characteristics, low fines percentage, and high bulk density that can be easily reintroduced into the process. Various rotors from Herbold Meckesheim granulators will be available to view at the booth.

Smart Solutions For More Efficiency In Classic Compounding Tasks

At Fakuma, Coperion will also present versatile and efficient uses of its ZSK and STS twin screw extruders as well as its feeding and conveying technologies in classic and forward-looking compounding tasks.  Graphene plastic recycling

Coperion technologies are ideally suited for manufacturing demanding compounds such as bioplastics. Due to the number of possible base polymers and the variety of recipes, bioplastics manufacturing creates very high demands upon compounding technology. Coperion has already supplied numerous systems for the production of bioplastics. The company’s comprehensive process expertise is leveraged to design each process step such that the required mechanical properties of bioplastic end products are achieved.

Coperion and Herbold Meckesheim to present  product and process solutions at Fakuma 2023

Ampacet introduces PERMSLIP 1409, low COF permanent slip masterbatch solution

Global masterbatch leader Ampacet has introduced PERMSLIP 1409, a non-migrating permanent slip solution for trouble-free flexible packaging conversion.

Film and packaging manufacturers always look for efficient and trouble-free operability during film manufacturing and conversion. Conventional permanent slip additives face some limitations like the achievable slip performance and the transfer of the active agent on the opposite packaging side.  Graphene plastic recycling

Ampacet PERMSLIP 1409 outperforms conventional permanent slip masterbatches by offering low and consistent slip behaviour with Coefficient Of Friction (COF) between 0.20 and 0.25. When film is under a roll form, the additive remains on the additivated side and has no influence on the properties of the opposite side after unwinding.

Ampacet PERMSLIP 1409 represents an excellent solution for trouble-free flexible packaging operability.

More…

Ampacet introduces PERMSLIP 1409, low COF permanent slip masterbatch solution

The Rising Tide of Battery Recycling: A Tale of Success and Opportunity

Something amazing is happening in the battery world: Battery recycling rates are steadily rising thanks to smart industry initiatives and growing consumer awareness. The lead-acid batteries used in cars, for example, boast a remarkable 99% recycling rate in the U.S., which is twice the recycling rate of aluminum cans. Lead car batteries have become the most recycled consumer product, with approximately 160 million batteries collected and recycled each year, preventing millions of tons of lead and plastic from ending up in landfills. This success story is a result of coordinated efforts between battery manufacturers, recyclers, and governments who have worked together to establish the necessary infrastructure and incentives for recycling.  Graphene plastic recycling

As the world moves towards a future dominated by lithium-ion batteries (LiB) powering various devices, the achievements in lead battery recycling offer hope in an industry where LiB recycling rates currently languish around 5% to 15%. With the expected increase in electric vehicle adoption, LiB waste is projected to exceed 20 million tons per year by 2040. However, this also presents a significant opportunity if recycling efforts can be scaled up. Despite the challenges of collecting and transporting used batteries, the value recovered from these batteries is substantial.

Efforts are already underway to scale up LiB recycling. One notable example is the investment in Redwood Materials and their recycling infrastructure. Redwood Materials has received over $1 billion in Series D funding and a $2 billion loan from the Department of Energy, providing the company with the capital to expand its recycling capacity. While the journey to widespread LiB recycling may take time, the lead battery industry serves as a template and a source of inspiration.  Graphene plastic recycling

Lead batteries exemplify the concept of recycling as a core principle rather than an afterthought. These batteries are designed to be recycled in a closed-loop system, with their three main components – lead, plastic, and acid – engineered for repeated recycling without any loss of performance. An average new lead battery comprises 80% recycled material, with 83% of the lead sourced from North America. The plastic casings also find new life, creating near-perfect loops of circulation.

The lead battery industry has built a network of manufacturing facilities, collection sites, and recyclers across the country that keeps lead in continuous circulation. It took time and persistence to establish this ecosystem, with industry groups playing a vital role in bringing stakeholders together and promoting responsible battery management practices. Beyond waste  Graphene plastic recycling

More…

The Rising Tide of Battery Recycling: A Tale of Success and Opportunity

Clothing microplastics polluting – In Emmen the solution must be invented for polluting microplastics in clothing 03-10-2023

Graphene plastic recycling

Clothing microplastics polluting – In Emmen the solution must be invented for polluting microplastics in clothing 03-10-2023

Clothing microplastics polluting

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

In Emmen the solution must be invented for polluting microplastics in clothing

In the world, 50 million tons of synthetic fibers for clothing are made every year and almost all of it ends up in the environment © serge vinkenvlieg/RTV Drenthe
The solution must be found for polluting microplastics in Emmen. One of the biggest culprits? The polyester in our clothing. Innovation company Senbis is now conducting research into a biodegradable variant. “If this invention is successful, everyone will soon wear responsible clothing, which, just like Bluetooth, was developed in Emmen.”
“The holy grail we are looking for is clothing,” explains Senbis director Gerard Nijhoving. “Sixty percent or more of our clothing consists of polyester. That is, plastic. Clothing wears out during wearing and washing. Look in the dryer to see how many fibers remain after a wash. That is what you can see. What you cannot see is the much smaller particles, the micro-plastics. These end up in the surface water and the environment via wastewater and sewage treatment,” says Nijhoving. And when you throw away an item of clothing, you are actually throwing away petroleum.  Clothing microplastics polluting
Microplastics are killing
The clothing example is just the tip of the iceberg. Wherever we use plastic made from oil that then ends up in the environment, pollution is ultimately created by tiny pieces of plastic. Think of mowing trimmers, fishing nets, plastic that we throw away, wear and tear on car tires. And there are also numerous care products that contain microplastics: facial scrub or toothpaste, for example. The list is endless.
Ultimately, all those invisible particles of plastic end up in nature, in animals or in ourselves. For example, via the water purification system, which will never be able to remove those tiny pieces of plastic. Nijhoving: “Fortunately, it has been banned in cosmetics since this week. It has to be. It has already been shown that microplastics are now in our blood.”
While Senbis is now focusing on the invention of a biodegradable variant for polyester, it has already found solutions for the mowing trimmer, fishing nets and plastic granules for artificial grass sports fields. These are now all biodegradable thanks to the smart minds at the company at Getec Park in Emmen.  Clothing microplastics polluting
Huge collaborative project
Senbis does not do it alone. Education and knowledge institutions are participating in the search for ‘the invention.’ NHL Stenden in Emmen, the University of Groningen, the University of Wageningen and TNO are working together to bring together the right molecules to find a replacement for polyester. Nijhoving: “We will also use artificial intelligence (AI) to accelerate our research and help us think about the molecules.” The project is called BIOTTEK: Biopolyesters In Research for a Future-Proof Transition of Emmen and the Plastics Industry.
Nijhoving hopes that the first invention will be available within three years. That’s going to be quite a job. According to the director, there are already quite a few bioplastics, but they are still in their infancy compared to all other types of plastics and especially the properties they have. “We have to make our new artificial yarn so that the clothes do not shrink in the wash or melt during ironing.”  Clothing microplastics polluting
Just Transition Fund
Senbis’ search will cost 6.6 million euros. 3.3 of these come as a subsidy from Europe via the province. “That money comes from the Just Transition Fund, which is one of the multi-year European subsidy programs,” says Economy Representative Willemien Meeuwissen. “It is a ‘fund for a just energy transition’, intended for areas most affected by the transition from a fossil to a green economy. With this, the European Union wants to reduce socio-economic inequality. This subsidy for Senbis is the first in Drenthe “, says Meeuwissen.
The North jointly received 330 million for the research. Emmer councilor Guido Rink is determined to have approximately 25 million of this end up in Southeast Drenthe. And these do not all have to be mega-large and complicated studies such as those carried out by Senbis, SMEs can also join in with plans and ideas.
Senbis and the researchers received 3.3 from Europe for research into biodegradable artificial yarn © serge vinkenvlieg/RTV Drenthe  Clothing microplastics polluting
Long history
According to Nijhoving, it is not surprising that the search for biodegradable artificial yarn and ultimately complete organic artificial yarn takes place in Emmen. The AKU, AKZO and nylon stocking factory Danlon were once companies here, all of which were involved in plastic and synthetic fibers. “We ourselves come from the research department of AKZO. AKZO sold everything in the 1990s, the aramid yarns went to Teijin, nylon to DSM and polyester fibers to Diolen. All Emmen. Diolen went bankrupt in 2008 and we are now with sample drawer Clothing microplastics polluting
Clothing microplastics polluting

Traceless secures €36.6m in series A funding round

Germany-based bioeconomy start-up Traceless has secured €36m in a series A funding round led by private equity fund UB Forest Industry Green Growth Fund (UB FIGG) and Swen CP’s Blue Ocean fund. UB FIGG invests in sustainable and resource-efficient forest and bio-based industries; the Blue Ocean fund invests in innovations that help address the three existential threats to ocean health. A local banking syndicate consisting of GLS Bank, Hamburg, and Hamburger Sparkasse also participated in the financing round, as well as the company’s three existing investors, green-tech investor Planet A Ventures, seed investor High-Tech Gründerfonds (HTGF), and deep tech investor b.value.

“The Blue Ocean fund seeks to invest in startups bringing innovative solutions to address the 3 main threats to our ocean: overfishing, ocean pollution and climate change. As plastic pollution is one of the main pollutants threatening our ocean, we were seduced by Traceless,” said Olivier Raybaud, managing director of SWEN Capital Partners.

“The traceless team has achieved extremely strong results in terms of material performance, development times and commercialisation of the new material. We are looking forward to accompanying Anne, Johanna and the team in the scale up of this innovative technology,” added Sakari Saarela, partner at UB FIGG.

Founded in 2020, Traceless has developed a certified completely bio-based, home-compostable, and plastic-free material that uses agricultural residues as feedstock. It contains no potentially harmful chemicals and has a minimal ecological footprint: compared to plastic, 91% of CO2 emissions and 89% of fossil energy requirements are saved during production and disposal. Traceless materials are available as a granulate that can be further processed using standard processing technologies and is suitable for applications ranging from rigid moulded parts and flexible films to paper coatings or adhesives.
Traceless materials will use the funding from the round to build a demonstration plant in Hamburg – its first production facility at industrial scale.
“Through scaling our innovative technology, we prove that a climate-friendly, circular, resilient and regenerative industry is possible. With our novel biomaterial, we can make a significant contribution to solving plastic pollution,” said Anne Lamp, co-founder & CEO of Traceless

More…

Traceless secures €36.6m in series A funding round

KHS exhibits cutting-edge filling equipment and resource-conserving packaging systems at BrauBeviale

Nature MultiPack with new universal adhesive for PET bottles

After a four-year break the beverage industry returns to Nuremberg: at BrauBeviale from November 28 to 30 KHS will be presenting its extensive portfolio of cutting-edge filling technology and resource-conserving packaging systems. The modular Innofill Glass DRS ECO filling system will be the center of attention at KHS’ trade show booth – a veritable success story whose consumption values and product quality prove convincing. Nature MultiPack (NMP) is also setting standards as one of the most sustainable types of secondary packaging currently on the market. Following the introduction of a universal adhesive for the beverage can segment, in the future KHS will now be offering this for PET, too. The KHS portfolio is rounded off by a number of digital service products, among them intelligent systems for remote diagnosis and maintenance and a range of additional virtual training courses.  Clothing microplastics polluting

From the beverage can to the PET bottle: the universal Nature MultiPack adhesive is now also available for plastic containers.Photo – KHS

The last successful trade show in Nuremberg in 2019 attracted around 40,000 visitors from 138 different countries of the world. For KHS as the second-largest exhibitor, this is reason enough to present the global beverage industry with its latest developments, as Kai Acker, CEO of KHS GmbH, emphasizes: “We’re very excited about finally returning to Nuremberg after such a long break and convincing our international trade visitors of our profitable and sustainable systems and solutions.”    Clothing microplastics polluting

Pioneer in efficiency and conversing resources

This is exactly where the Innofill Glass DRS ECO comes in. Since its launch in 2019, the modular glass filler has been installed many times over throughout the world. Its success is primarily attributable to its special evacuation and CO2 purging process for glass bottles. Here, during pre-evacuation air – and thus oxygen – is first removed from the containers before they are then purged with a precisely dosed amount of carbon dioxide. The result is compelling: the machinery lets less oxygen into the beer – and in doing so consumes up to 60% less CO2. The less carbon dioxide used per filled bottle, the more efficient the filling process. “Low-oxygen filling brings product quality up to a new level and thus ensures perfect enjoyment of the beer,” explains Acker.  Clothing microplastics polluting

At the trade show KHS will also be focusing on reducing packaging materials – and thus supporting the circular economy. Following the successful launch of a universal adhesive for beverage cans, KHS is now also offering this pioneering streamlined consumable for plastic bottles. Still one of the most environmentally-friendly secondary packaging styles on the market, PET containers of practically any shape, size or material thickness can now be joined together using just one type of adhesive. This is facilitated by a special process where the adhesive is foamed during application to the containers. The new system also increases the level of convenience for the consumer, as bottles are easier to separate. Moreover, the outer wall of the PET container is subjected to less stress when the pack is opened, meaning that even with lightweight bottles with a very low wall thickness overload and damage are more or less totally ruled out.  Clothing microplastics polluting

Digital systems a fixed feature of the KHS service portfolio

KHS is not only smart and intelligent with respect to its filling and packaging expertise; its digital service portfolio is also a feature of this year’s trade show booth. With ReDiS (Remote Diagnostic Service) the systems supplier already supplies a highly efficient method of remote maintenance. This enables system disruptions to be analyzed and remedied and software updates and modified system parameters to be uploaded to the machinery at any time on consultation with the customer. KHS provides additional help to make troubleshooting more time- and cost-effective with its ARS or Augmented Reality Service. According to the principle of ‘I see what you see’, support engineers gain a clear picture of the situation through the smart glasses worn by the user and line availability is thus quickly restored.  Clothing microplastics polluting

More…

Clothing microplastics polluting

Why BRICS matters for Pakistan

BRICS represents Brazil, Russia, India, China and South Africa, encompassing 41% of the global population and 24% of the global GDP. The 15th BRICS Summit being held from August 22 to 24 in Johannesburg, South Africa. About 40 countries participated in this year’s BRICS summit where some key decisions were made adding six new members namely Argentina, Egypt, Ethiopia, Iran, Saudi Arabia and the UAE. The new membership will be effective from January 1, 2024.

In a historic first, Pakistan’s participation in the BRICS’s seminar, ahead of the summit, was encouraged by Beijing, which wants to integrate Pakistan into the alliance. However, Pakistan surprised the international community for not being the part of BRICS’s summit in Johannesburg. By joining BRICS, Pakistan could potentially benefit in multiple ways.

First, BRICS is the emerging power Centre of the world. Joining BRICS could open up economic opportunities for Pakistan.  Clothing microplastics polluting

The country could engage in trade with other member states, benefiting from their growing economies. Pakistan’s exports could find new markets within the framework of BRICS. Muhammad Karim Ahmed analysed, “These BRICS countries are emerging economies and they have improved their country, their economic conditions, manufacturing, and found markets for themselves through joining the bloc”. Certainly, the economic prosperity will minimize unemployment, poverty and illiteracy in Pakistan.

Moreover, developing nations are dissatisfied with the stringent conditions imposed by western-dominated financial institutions like International Monetary Fund (IMF). BRICS has also created two new financial institutions, the New Development Bank (NDB), also known as the BRICS Bank and the Contingent Reserve Arrangement (CRA). CRA, which has a capital of more than USD 100 billion, can help member states withstand any short-term balance of payment crises. Pakistan if allowed in BRICS, can easily access the USD 100 billion CRA as well as the comparatively lenient loan conditions of NDB, without improving the functioning of the Pakistani state.

Second, BRICS membership could boost Pakistan’s geopolitical leverage by providing a platform to collaborate with other emerging powers on global issues. Pakistan has always been blackmailed by its traditional allies. Becoming a BRICS member could offer Pakistan an opportunity to diversify its diplomatic relationships. As a BRICS member, Pakistan could potentially demand for reforms in global governance structure. This could lead to a more equitable international order.  Clothing microplastics polluting

Third, some political analysts suspected that Pakistan’s inclusion in BRICS may generate disturbances with India, leading to a defunct group. However, it appears that India’s opposition to Pakistan joining the bloc is dying down. Recently, Indian Prime Minister Modi has supported BRICS expansion. South African president also welcomed Modi’s remarks, who remarked, “delighted to hear India supporting expansion of the BRICS”. Senator Mushahid Hussain Syed told Arab News that “First of all, Pakistan should apply for membership in BRICS, where the lead role is with China and where India is the weakest link due to its proclivity to be part of the West’s new Cold War against Beijing.” So, BRICS membership will certainly increase Pakistan’s diplomatic leverage with regard to India in the region.  Clothing microplastics polluting

More…

Clothing microplastics polluting

The Population Bomb – A defining question of the 21st century

Fifty years ago overpopulation was a major source of concern around the world. Humanity was growing so rapidly, warned experts, that we’d soon outstrip the carrying capacity of the planet, run out of food, and face collapse. Stanford biologist Paul Ehrlich became a media celebrity after his book “The Population Bomb” was published in 1968, and for years thereafter the topic was central to debates about the environment, the global food supply, and our collective future. And then somewhat suddenly, it wasn’t.

An expanding food supply and falling birthrates in many countries combined to make the worst predictions of the 1970s the stuff of fiction, such as in the 1973 movie “Soylent Green” where the food supply was, shall we say, of human origin. While the total population did grow rapidly, from 2.5 billion in 1950 to over 8 billion now, the rate of increase slowed significantly starting in the mid-1960s and is now less than half what it was at its peak.  Clothing microplastics polluting

Recent headlines are now reporting on a predicted population bust — projections for late in this century that could see the human population shrink to perhaps half of what was once expected, possibly as low as 6 billion in 2100 rather than the 11-12 billion previously anticipated. The prospect of slowed growth is at odds with basic assumptions about the global economy, which are predicated on ever-increasing GDPs and economic models driven by mass consumption and cheap labor. With fewer workers and fewer consumers in the future the global economy can only shrink, a notion that puts chills into the hearts of some observers. But would a gradual decline in population really be all that bad?

Today the chief source of concern over our collective future is not the food supply, but the ability of the atmosphere to absorb the greenhouse gasses that modern societies emit. Our reliance on fossil fuels is changing the planet in increasingly unpredictable ways, impacting precipitation patterns, growing seasons, migration routes, sea level, and of course temperatures in ways that may threaten large segments of the human population within our lifetimes.  Clothing microplastics polluting

In his book, “The Carbon Footprint of Everything,” author Mike Berners-Lee explains that a sustainable amount of emissions per person is around five tons CO2 equivalent per year as a global average. By his numbers the average American is responsible for about 21 tons per year, over four times our “share” of the global carbon budget. That needs to come down, while the energy footprints of many in developing countries equitably should go up so their standards of living can be improved.

To make room to increase the carbon footprints of the large segment of humanity that needs more resources, the impacts of the global wealthy — especially North Americans and Western Europeans –will have to decrease. But if overall population growth slows to the point of reversal there will be some additional wiggle room, more “carbon capacity” to go around to help the world’s poorest improve their living conditions while ameliorating perhaps some of the most painful impacts on the rest of us as we strive toward a climate-stable future.  Clothing microplastics polluting

More…

The Population Bomb - A defining question of the 21st century

Can BRICS de-dollarise the global financial system?

China is among a number of countries looking to challenge the dominance of the US dollar. PHOTO: REUTERS

The highlight of the 15th BRICS summit was the agreement to admit six new member countries – Argentina, Egypt, Ethiopia, Iran, Saudi Arabia, and the UAE – which will officially join the group on January 1, 2024. “This membership expansion is historic,” said Chinese President Xi Jinping, the bloc’s most stalwart proponent. “It shows the determination of BRICS countries for unity and cooperation with the broader developing countries.”

Another significant outcome of the summit was the group’s declaration to work towards an alternative multilateral currency to replace the dollar. Nicknamed the “bric” by some cheeky observers, this new currency is expected to increase the payment options for emerging markets and developing economies (EMDE), and reduce their vulnerability to dollar exchange rate fluctuations. Obviously, bric will have to compete with special drawing rights (SDRs) and euro, the other currencies popular in the international market. While the hype about a common BRICS currency might be impractical and premature, trading in national currencies is increasingly becoming common.  Clothing microplastics polluting

What has driven the BRICS nations to push for their own currency and embark on this journey to depose the dollar from its pedestal? What are the chances that BRICS will be able to de-dollarise the global financial system? The factors contributing to the de-dollarisation initiative are plenty.

The US dollar is used as a reserve currency and a medium of exchange. Countries hold reserves for many reasons, as a buffer to overcome economic shocks, pay for imports, debt servicing, and moderate the value of their own currencies. The dollar is the most commonly held, making up 59 percent of global foreign exchange reserves, and second comes the euro, accounting for roughly 20 percent.

The dollar is also the dominant international medium of exchange. By one measure, it is now used in 84.3 percent of cross-border trade – compared to just 4.5 percent for the Chinese yuan.  Clothing microplastics polluting

The call for de-dollarisation did not come out of the blue. World leaders and economists have expressed their desire to dethrone the dollar since the 1960s. Former Bank of England governor Mark Carney told central bankers at the Jackson Hole Symposium in 2019 that the dollar’s dominance is the “destabilising asymmetry” growing “at the heart of international monetary and financial system.”

However, while there has been very little progress in that area, the urgency has increased recently. Extensive US sanctions have driven some countries to transact in other currencies, accelerating the urgency for de-dollarisation. The US relies upon the dollar’s dominant currency status to exercise “coercive economic statecraft” and sanction its adversaries.  Clothing microplastics polluting

More…

Can BRICS de-dollarise the global financial system?

Global net-zero emissions by 2050 possible but with urgent action: IE

INSIGHTS

  • IEA Net Zero Roadmap reveals that limiting global warming to 1.5 degrees Celsius is achievable but requires rapid action and international cooperation.
  • The roadmap outlines plans for tripling renewable energy, boosting energy efficiency, and reducing fossil fuel demand, while emphasising an equitable global transition.
  • Delays could make targets unattainable.

Driving greenhouse gas emissions from the world’s energy sector to net zero and limiting global warming to 1.5 degrees Celsius remains possible due to the record growth of key clean energy technologies, though momentum needs to increase rapidly in many areas, according to a new edition of the International Energy Agency’s (IEA) landmark Net Zero Roadmap.  Clothing microplastics polluting

The roadmap emphasised the need for increased ambition and stronger international cooperation to achieve global climate goals, as per IEA.

Despite increased investment in fossil fuels and persistently high emissions, record growth in solar power capacity and electric vehicle sales indicate that achieving net-zero emissions by mid-century is still attainable. These technologies alone are expected to contribute one-third of the emissions reductions needed by 2030. Moreover, the role of yet-to-be-commercialised technologies in emissions reduction has fallen from nearly 50 per cent in 2021 to around 35 per cent in the 2023 update.  Clothing microplastics polluting

For bolder action, the updated roadmap calls for a tripling of global renewable power capacity and doubling the annual rate of energy efficiency improvements by 2030. Additionally, it advocates for a 75 per cent reduction in energy sector methane emissions and a sharp rise in electric vehicles and heat pumps sales. These strategies are based on proven and often cost-effective technologies, which are projected to deliver over 80 per cent of the necessary emissions reductions by the end of the decade.

The roadmap also stresses the need for an equitable transition, taking into account national circumstances. For example, advanced economies should reach net zero sooner to allow emerging and developing economies more time. The pathway also seeks to provide modern forms of energy to all by 2030, requiring an annual investment of nearly $45 billion—just over 1 per cent of energy sector investment.  Clothing microplastics polluting

However, most countries need to advance their targeted net zero dates and significantly increase investments, especially in emerging and developing economies. Global clean energy spending is expected to rise from $1.8 trillion in 2023 to $4.5 trillion annually by the early 2030s.

In the updated scenario, fossil fuel demand would fall by 25 per cent by 2030 and by 80 per cent by 2050. This eliminates the need for new long-lead-time upstream oil and gas projects, as well as new coal mines and unabated coal plants. However, investments are still needed for some existing oil and gas assets.  Clothing microplastics polluting

More…

Global net-zero emissions by 2050 possible but with urgent action: IE

Petrochemicals PET-Bottle – Germany’s 2023 GDP expected to decline by 0.6% 02-10-2023

Clothing microplastics polluting

1 2 3
Wordpress Social Share Plugin powered by Ultimatelysocial