FiberColors revolution 31-01-2023

FiberColors revolution

-Archroma starts the FiberColors* revolution

With the Earth population reaching 8 billion in November 2022, the need to address the issue of textile waste becomes more critical.

According to earth.org, 92 million tons of textile waste is produced every year, a number that is expected to soar to 134 million tons by the end of the decade.

Around 85% of all textiles discarded in the US are said to end up in landfills, leading to land and water pollution impacting first and foremost local communities.

Archroma, a company who creates colors for fashion, decided to look at the issue creatively: what if it could create colors from waste fashion?

Archroma had already developed a way to turn waste from the herbal and food industry into its range of EarthColors® featured by brands such as G-Star, Patagonia, Esprit, Tom Taylor, Pangaia, UGG, and Primark. FiberColors revolution

Archroma is now introducing another ground-breaking innovation: the FiberColors* technology.

With this technology, Archroma upcycles textile waste into gorgeous colors. The colors are synthesized from a minimum content of 50% waste-based raw material.

Archroma’s R&D experts have developed a way to use cotton and/or polyamide and their blends (with a >95% purity) to substitute the major part of the petroleum-based raw material usually used to make dyestuff. FiberColors revolution

The resulting FiberColors* range, which is patent-pending and therefore exclusive to Archroma, includes five dyes covering a palette of timeless shades: Diresul® Fiber-Teak (brown shades), Diresul® Fiber-Ochre (olive shades), Diresul® Fiber-Maroon (bordeaux shades), Diresul® Fiber-Slate (blue grey shades) and Diresul® Fiber-Graphite (dark grey shades).

The dyes are especially suited for cellulose fibers such as cotton, viscose, linen and kapok, and can be used in continuous, exhaust, denim and garment dyeing and printing processes. FiberColors revolution

With this, a brand can turn its own pre- and post-consumer textile waste into its own beautiful colors, and create a complete collection including t-shirts, chinos, sweatshirts, hoodies, polo shirts, and home textiles.

FiberColors* are ideal for forward-thinking companies who want to help find a solution to textile landfills, and at the same time give value to waste including articles collected in their take-back schemes that cannot be reused. FiberColors revolution

Heike van de Kerkhof, Chief Executive Officer of Archroma, comments: “After creating colors from food and herbal waste with EarthColors®, we are taking a step further in circular manufacturing with FiberColors*, addressing the huge textile and fashion waste global issue. This is how we make our purpose to lead our industry towards a more sustainable future for our customers and markets, a reality. Because it’s our nature.”

Watch the video: https://youtu.be/y0o_eECiG3g
More information at: https://www.archroma.com/innovations/fiber-colors-by-archroma
* trademark pending
® Trademark(s) of Archroma registered in many countries.
© 2023 Archroma

FiberColors revolution

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FiberColors revolution

Recycled-Plastics – Lithium-batteries 30-01-2023

Recyclable-Compostable-Plastic 31-01-2023

Recyclable-Compostable-Plastic

Crude Oil Prices Trend

Crude Oil Prices Trend

Crude Oil Prices Trend

-Radici in Plastindia with a wider offer

In addition to the compounds already in its catalogue, the Bergamo-based group offers the technopolymers acquired from Ester Industries, which will be produced locally in the new plant.

On the occasion of Plastindia, scheduled in New Delhi from 1 to 5 February, the Radici group takes stock of its activities in India, where it operates through RadiciGroup High Performance Polymers.

The company, which will exhibit at the Indian fair, is completing the construction of a new production plant in Halol, in the province of Gujarat, the result of the acquisition of the engineering plastics activities of Ester Industries, which took place last autumn (see article). Recyclable-Compostable-Plastic

Once completed, the factory will be equipped with compounding lines and R&D laboratories, allowing the Bergamo-based group to more closely monitor the Indian market, where it has been present with commercial structures since 2006. The Radici compounds are thus joined by the Estoplast range acquired by Ester Industries, also including flame retardant products, certified UL 94.

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Recyclable-Compostable-Plastic

-Why hydrogen cars are not the answer

Imagine an electric car which has a range of 400 miles, can be refuelled almost as fast as a petrol or diesel car yet emits only water. Those are the upsides of a hydrogen fuel cell car (known as a fuel cell electric vehicle, or FCEV). So why aren’t they everywhere?

There is a dedicated core of FCEV supporters who insist that hydrogen-powered EVs are better than battery-powered EVs, and that the world is crazy for ignoring them. Unfortunately, a hydrogen fuel cell offers few advantages over a battery, with several deal-breaking disadvantages. Recyclable-Compostable-Plastic

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Recyclable-Compostable-Plastic

-China’s battery maker CATL plans $3.5 billion new project

Chinese battery giant CATL plans to build a new project to recover waste batteries and make lithium materials, with investment of up to 23.8 billion yuan ($3.5 billion), the company said on Sunday. Recyclable-Compostable-Plastic

Guangdong Bangpu Recycling Technology Co Ltd – a unit of CATL – will invest and build the facilities in Foshan city in Guangdong province, CATL said in a statement.

The project will have a capacity of recovering 500,000 tonnes of waste battery materials and make lithium iron materials and other materials, the company said.

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Recyclable-Compostable-Plastic

-Archroma starts the FiberColors* revolution

Pratteln, Switzerland, 26 January 2023 – With the Earth population reaching 8 billion in November 2022, the need to address the issue of textile waste becomes more critical.

According to earth.org, 92 million tons of textile waste is produced every year, a number that is expected to soar to 134 million tons by the end of the decade. Around 85% of all textiles discarded in the US are said to end up in landfills, leading to land and water pollution impacting first and foremost local communities.

More.. 

Archroma starts the FiberColors* revolution

-EU trade with Russia declined strongly

EU trade with Russia has been strongly affected following Russia’s invasion of Ukraine, with the EU imposing import and export restrictions on several products. The effects of these measures have been particularly visible in the latest months.

Considering seasonally adjusted values, both exports and imports dropped considerably below the levels prior to Russia’s invasion. Russia’s share in extra-EU imports fell from 6.4% to 3.8% between February 2022 and September 2022. Over the same period, extra-EU exports to Russia dropped from 2.3% to 1.1%. The EU’s trade deficit with Russia, peaked in March 2022 at €19.6 billion. It then progressively decreased and in September 2022 stood at €9.7 billion.. Recyclable-Compostable-Plastic

When looking at Russia’s share in extra-EU imports for six key products, a strong decline is visible for coal, natural gas, petroleum oil, fertilisers, and iron & steel, while for nickel the share increased slightly. In particular, the highest drops have been recorded for coal (from 45% in 2021 to 13% in the third quarter of 2022), natural gas (from 36 % to 18 %), fertilisers (from 29% to 17%) and iron & steel (from 16% to 5%).

EU trade with Russia declined strongly

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EU trade with Russia declined strongly

-Dow is cutting about 2,000 jobs, or 5% of workforce

Materials science company Dow is cutting about 2,000 jobs, or approximately 5% of its global workforce, as part of an effort to reach $1 billion in cost savings this year.

The Midland, Michigan-based company currently employs approximately 37,800 people.

Dow Inc. will take a charge of $550 million to $725 million in the first quarter. This mostly includes severance and related benefit costs; costs related to exit and disposal activities and asset write-downs and write-offs. Dow did not provide specifics but said it would evaluate assets with a focus on Europe. Recyclable-Compostable-Plastic

The company also reported a fourth-quarter profit of $613 million, or 85 cents per share. Its adjusted profit was 46 cents per share, below the 57 cents per share that analysts surveyed by Zacks Investment Research were calling for.

Revenue totaled $11.86 billion, missing Wall Street’s estimate of $12.03 billion.

“In the fourth quarter, Team Dow continued to proactively navigate slowing global growth, challenging energy markets, and destocking,” Jim Fitterling, chairman and CEO, said in a statement. “In response, we shifted our focus to cash generation in the quarter as we lowered operating rates, implemented cost-savings measures, and prioritized higher-value products where demand remained resilient.

Shares fell 3% before the market open.

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Dow is cutting about 2,000 jobs, or 5% of workforce

-Easily Recyclable and Compostable – A New Plastic With Excellent Mechanical Stability

Researchers at the University of Konstanz have developed a new plastic that is highly stable, biodegradable, and readily recyclable.

How can plastics be designed so that they maintain their useful properties while also being more easily recyclable? Chemist Stefan Mecking and his research group at the University of Konstanz are focused on studying eco-friendly solutions for plastics. In their recent paper in the international edition of Angewandte Chemie, the team introduces a new polyester that exhibits material properties that are suitable for industrial use and environmentally responsible. Recyclable-Compostable-Plastic

Normally hardly compatible

Plastics are made of long chains of one or several chemical basic modules, so-called monomers. Plastics distinguished by high crystallinity and water repellency, therefore mechanically highly resilient and stable, are widely used. A well-known example is high-density polyethylene (HDPE), whose basic modules consist of non-polar hydrocarbon molecules. What may on the one side be advantageous properties for applications can also have adverse effects: It is very energy intensive and inefficient to recycle such plastics and recover the basic modules. Also, if such plastics leak into the environment, the degradation process is extremely long.

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Easily Recyclable and Compostable – A New Plastic With Excellent Mechanical Stability

Recyclable-Compostable-Plastic

Recycled-Plastics – Lithium-batteries 30-01-2023

Hydrogen cars 31-01-2023

Hydrogen cars

-Why hydrogen cars are not the answer

Imagine an electric car which has a range of 400 miles, can be refuelled almost as fast as a petrol or diesel car yet emits only water. Those are the upsides of a hydrogen fuel cell car (known as a fuel cell electric vehicle, or FCEV). So why aren’t they everywhere?

There is a dedicated core of FCEV supporters who insist that hydrogen-powered EVs are better than battery-powered EVs, and that the world is crazy for ignoring them. Unfortunately, a hydrogen fuel cell offers few advantages over a battery, with several deal-breaking disadvantages.

The problems that show no sign of really being overcome include cost, lack of infrastructure and relative inefficiencies in delivering hydrogen to customers.

But let’s start with a bit of background into FCEVs.

What’s a hydrogen car?

A hydrogen fuel cell car is a type of electric vehicle, using a similar electric motor system to drive the car as used by a battery electric vehicle. The key difference is how the electricity is generated and stored.  Hydrogen cars

In a battery electric vehicle – which is any EV you can currently buy on the market – the electricity to power the car comes from an external source (usually the national electricity grid) and is stored in a large battery, most often placed along the floor of the car underneath your feet.

In comparison, a hydrogen fuel cell car is fuelled with hydrogen from a fuelling station, in a similar way to filling a petrol car. The hydrogen is then used to create electricity on the go to power the electric motor.

How a hydrogen fuel cell car works

In simple terms, a fuel cell car consists of several pressurised fuel tanks which supply what is known as a fuel cell stack. The stack is made up of individual cells which each produce less than one volt of electricity, so hundreds of them are connected together to produce the necessary voltage to power the electric motor.

The fuel cell generates electricity by forcing hydrogen to react with oxygen. The only output is water.

Hydrogen is used because it’s a great energy carrier, meaning a small amount can release a lot of energy to drive the vehicle. That also means hydrogen is highly explosive if it leaks, which is why you inevitably read and see references to the 1937 Hindenberg airship explosion anytime anyone mentions hydrogen-powered cars.

However, that was 86 years ago and a lot has changed about how hydrogen is used and stored. Hydrogen cars

Modern hydrogen fuel tanks are just as safe, if not safer, than petrol tanks (another highly explosive product we are quite happy living with on a daily basis). They typically have a carbon fibre shell surrounded by a glass fibre layer. They can withstand double their normal operating pressures and are surrounded by sensors.

Tiny choice, high price

Car makers who have already built production hydrogen fuel cell cars have tended to be those who want to showcase their technical expertise rather than make a profit from them.

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Why hydrogen cars are not the answer

Hydrogen cars

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Recycled-Plastics – Lithium-batteries 30-01-2023

Radici in Plastindia 31-01-2023

Radici in Plastindia

-Radici in Plastindia with a wider offer

In addition to the compounds already in its catalogue, the Bergamo-based group offers the technopolymers acquired from Ester Industries, which will be produced locally in the new plant.

On the occasion of Plastindia, scheduled in New Delhi from 1 to 5 February, the Radici group takes stock of its activities in India, where it operates through RadiciGroup High Performance Polymers.

The company, which will exhibit at the Indian fair, is completing the construction of a new production plant in Halol, in the province of Gujarat, the result of the acquisition of the engineering plastics activities of Ester Industries, which took place last autumn (see article).  Radici in Plastindia

Once completed, the factory will be equipped with compounding lines and R&D laboratories, allowing the Bergamo-based group to more closely monitor the Indian market, where it has been present with commercial structures since 2006. The Radici compounds are thus joined by the Estoplast range acquired by Ester Industries, also including flame retardant products, certified UL 94. Radici in Plastindia

“At the fair we will show some applications with Radilon and Radiflam, also in special versions, for the automotive and e-mobility sectors – anticipates Federico Percassi, new Country Manager India of RadiciGroup High Performance Polymers -. These are strategic sectors also for the market India, looking for products that meet the most stringent requirements in terms of performance and safety”.

Radici High Performance Polymers will present at Plastindia compounds specifically formulated for the electrical/electronic and telecommunications industries, as well as for water management, also for metal substitution, such as special Radilon, Radistrong and Radistrong Aroma grades. 

“With a proprietary production site in India – underlines Cesare Clausi, Global Sales Manager of RadiciGroup High Performance Polymers – we add an important element to the Group’s internationalization strategy and, together with the site in China, we increase our production capacity in Asia and our level of efficiency, to be a strategic partner of our customers in the development of increasingly cutting-edge solutions”.

Radici in Plastindia

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Radici in Plastindia

Recycled-Plastics – Lithium-batteries 30-01-2023

Petrochemicals – PX-PTA-PET – rPET 30-01-2023

Petrochemicals – PX-PTA-PET – rPET

Petrochemicals - PX-PTA-PET - rPET

Polyestertime
ITEM 23/01/2023 30/01/2023 +/-
Bottle grade PET chips domestic market 7,350 yuan/ton 7,475 yuan/ton +125
Bottle grade PET chips export market 995 $/ton 1,010 $/ton +15
Filament grade Semidull chips domestic market 6,650 yuan/ton 6,740 yuan/ton +90
Filament grade Bright chips domestic market 6,750 yuan/ton 6,840 yuan/ton +90
Pure Terephthalic Acid PTA domestic market 5,790 yuan/ton 5,770 yuan/ton -20
Pure Terephthalic Acid PTA export market 800 $/ton 810 $/ton +10
Monoethyleneglycol MEG domestic market 4,310 yuan/ton 4,350 yuan/ton +40
Monoethyleneglycol MEG export market 538 $/ton 540 $/ton +2
Paraxylene PX FOB  Taiwan market 1,041 $/ton 1,076 $/ton
+35
Paraxylene PX FOB  Korea market 1,018 $/ton 1,053 $/ton +35
Paraxylene PX FOB EU market 1,231 $/ton 1,266 $/ton +35
Polyester filament POY 150D/48F domestic market 7,475 yuan/ton 7,600 yuan/ton
+125
Recycled Polyester filament POY  domestic market 7,150 yuan/ton 7,350 yuan/ton +200
Polyester filament DTY 150D/48 F domestic market 8,700 yuan/ton 8,850 yuan/ton +150
Polyester filament FDY 68D24F

Petrochemicals – PX-PTA-PET – rPET

8,700 yuan/ton 8,850 yuan/ton +150
Polyester filament FDY 150D/96F domestic market 8,200 yuan/ton 8,350 yuan/ton +150
Polyester staple fiber 1.4D 38mm domestic market 7,500 yuan/ton 7,580 yuan/ton +80
Caprolactam CPL domestic market 12,400 yuan/ton 12,900 yuan/ton
+500
Caprolactam CPL overseas  market 1,600 $/ton 1,700 $/ton +100
Nylon6 chips overseas  market 1,870 $/ton 1,870 $/ton
Nylon6 chips conventional spinning domestic  market 13,050 yuan/ton 13,700 yuan/ton +650
Nylon6 chips  high speed spinning domestic  market 13,100 yuan/ton 13,250 yuan/ton +150
Nylon 6.6 chips domestic  market 21,000 yuan/ton 21,000 yuan/ton
Nylon6 Filament POY 86D/24F domestic  market 15,400 yuan/ton 15,550 yuan/ton +150
Nylon6 Filament DTY 70D/24F domestic  market 17,650 yuan/ton 17,800 yuan/ton- +150
Nylon6 Filament FDY  70D/24F  15,800 yuan/ton 16,450 yuan/ton +650
Spandex 20D  domestic  market 38,500 yuan/ton 40,000 yuan/ton +1,500
Spandex 30D  domestic  market 36,000 yuan/ton 37,500 yuan/ton
Spandex 40D  domestic  market 33,000 yuan/ton 34,500 yuan/ton +1,500
Adipic Acid domestic market 10,600 yuan/ton 11,000 yuan/ton +400
Benzene domestic market

Petrochemicals – PX-PTA-PET – rPET

6,920 yuan/ton 7,130 yuan/ton +210
Benzene overseas  market 924 $/ton 991 $/ton +67
Ethylene South East market 840 $/ton 840 $/ton
Ethylene NWE market 825 $/ton 825 $/ton
Acrylonitrile ACN  domestic market 9,900 yuan/ton 10,200 yuan/ton +300
Acrylonitrile ACN  overseas market 1,500 $/ton 1,500 $/tn
Acrylic staple fiber ASF  domestic market 16,600 yuan/ton 16,600 yuan/ton
Viscose Staple Fiber VSF  domestic market 12,900 yuan/ton 13,000 yuan/ton +100
PP Powder domestic market
7,630 yuan/ton 8,050 yuan/ton +420
Naphtha overseas market  686 $/ton 712 $/ton
+26
Phenol domestic market 7,540 yuan/ton 7,940 yuan/ton +400

Petrochemicals – PX-PTA-PET – rPET

Conductive-carbon-additives – Battery 30-01-2023

Conductive-carbon-additives – Battery

-Cabot to invest in component for manufacturing lithium-ion batteries

The company plans to invest approximately $200 million in U.S. conductive carbon additives over the next five years, with plans to add 15,000 metric tons of capacity in Texas to meet needs of electric vehicle lithium-ion battery applications.

Cabot Corporation plans to add conductive carbon additives (CCA) capacity in its Pampa, Texas facility to be used in lithium-ion batteries that power electric vehicles.

The US government announced numerous grants and loans to encourage the adoption of electric vehicles, helping the country on its path to carbon neutrality by 2050. This includes $8.1 billion in grants and $25 billion of loans specifically to produce low or zero-emission vehicles or batteries. Conductive-carbon-additives – Battery

Battery manufacturers are clamoring to set up shop in the United States to take advantage of the financial incentives and to be a part of the clean energy transition. Cabot sees this market as ripe for investment, and the government programs as potential funding opportunities for the company in its efforts to expand CCA production capacity in the United States.

“We are at a pivotal moment as the vehicle fleet transitions from internal combustion engines to electric vehicles. CCAs are essential materials to make EV batteries work and expanding battery capacity and building a domestic materials supply chain are critical for the growth of EVs to be realized,” said Sean Keohane, president and chief executive officer of Cabot Corporation.

The Boston-based Cabot Corporation’s history goes back to 1882, when two Cabot brothers began the manufacture of carbon black, used as a colorant and reinforcing filler in tires and to add pigment and wear protection in plastics, paints, and more.

Fast forward to 2013, and the company is developing CCAs, an essential component of lithium-ion battery chemistry and are used to provide electrical conductivity to the active battery materials. Conductive-carbon-additives – Battery

Demand for critical materials for EV batteries is expected to continue to grow in the range of 20% to 30% globally over the next five years, Cabot reports, and growth in the U.S. is expected to outpace global demand. The company said it plans to invest approximately $200 million over the next five years focused on expanding the company’s CCA production in the United States.

Cabot expects to invest approximately $75 to $90 million to produce 15,000 metric tons of conductive carbons annually at its existing facility in Pampa, TX. This project is expected to create approximately 75 jobs and is planned to begin operation at the end of 2025. In addition to a manufacturing plant, Cabot also operates a research and development facility and pilot plant in Pampa that focuses on developing new process technology for battery and other applications.

Cabot also intends to make additional investments to expand its U.S. manufacturing and technology footprint over the next five years with plans to invest in new CNT powder and dispersion capacity and to continue extending its portfolio of innovative products for battery applications. Conductive-carbon-additives – Battery

The company reports that in fiscal year 2022 EBITDA in the product line was $29M with a year-over-year increase in revenue of 74%. Cabot Corporation is listed on the NYSE as CBT.

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Conductive-carbon-additives - Battery

Conductive-carbon-additives – Battery

Titanium-Dioxide – Microplastic 28-01-2023

Recycled-Plastics – Lithium-batteries 30-01-2023

Recycled-Plastics – Lithium-batteries

Petrochemicals – PX-PTA-PET – rPET

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Recycled-Plastics - Lithium-batteries

Crude Oil Prices Trend

Crude Oil Prices Trend

Crude Oil Prices Trend

-Chemically Recycled Plastics Hitch a Ride in Auto Applications

Business intel firm IDTechEx explores markets where chemically recycled plastics have a growing foothold.

Chemical recycling of end-of-life plastics has its champions and its critics. IDTechEx does not believe advanced recycling solutions are the much-promised silver bullet, nor does it think they have no role to play in a circular economy. As pyrolysis and depolymerization projects ramp up, one question is where the recycled material will be used?

IDTechEx has published a new report — “Chemical Recycling and Dissolution of Plastics 2023–2033” — replete with company appraisals, technology analysis, and independent market forecasts. The report profiles six main areas looking to adopt chemically recycled products. Recycled-Plastics – Lithium-batteries

Overall, IDTechEx forecasts that pyrolysis and depolymerization plants will recycle more than 20 million tonnes/year of plastic waste by 2033.

One key application area, according to IDTechEx, is the automotive industry. There are two aspects to the role of chemical recycling: First, making use of automotive shredder residue (ASR), and second, generating recycled plastics that have properties capable of replacing fossil-based incumbents. Automotive-grade resins have been launched by the likes of Sabic and Repsol and projects involving USCAR and Eastman, JLR and BASF, and others in this space. In terms of those further along toward commercialization, in 2022 Audi announced a seatbelt buckle for the Q8 e-Tron in collaboration with LyondellBasell, while Mercedes-Benz put into series production a door handle that uses pyrolysis oil from end-of-life tires developed with Pyrum and BASF. Expect to see several more announcements in 2023 and beyond.

Electronics potential

Although less reported, an emerging opportunity lies in the electronics space, mainly for polycarbonate (PC) or PC/ABS (acrylonitrile-butadiene-styrene) blends. Electronic devices are like every other industry in facing pressure to incorporate more recycled material, but much like clothing, consumer-facing premium brands can also benefit from promoting their sustainability credentials. Recycled-Plastics – Lithium-batteries

Mechanically recycled PC is known to be commonly incorporated, although sourcing-related challenges often surface. Several emerging examples of PC derived from pyrolysis oil exist, including materials from Lotte Chemical and Sabic.

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Recycled-Plastics - Lithium-batteries

-Equipolymers continues to keep the load of PET production in Germany reduced

Swiss company Equipolymers continues to keep loading at its polyethylene terephthalate (PET) plant in Skkhopau, Germany, reduced, Polymerupdate reports.

According to market sources, the load at the plant with a capacity of 335 thousand tons per year was reduced in November 2022 amid a decrease in production margins.

Earlier it was reported that in 2021, Equipolymers carried out prevention at the PET plant in Schkopau in October. Recycled-Plastics – Lithium-batteries

According to the ScanPlast review, in January-November 2022, the estimated consumption of PET in Russia amounted to 758.69 thousand tons, which corresponds to consumption for the same period a year earlier. Compared with November 2021, total estimated consumption increased by 4% and amounted to 78.77 thousand tons against 75.44 thousand tons last year.

Equipolymers is a joint venture between Petrochemical Industries Company and Dow Chemical Company. Both companies have a 50% stake in Equipolymers. The company manufactures and sells PET as well as terephthalic acid (TPA). The head office of the company is located in Zurich, Switzerland. The company has the production of PET and TPA in Ottan (Italy), as well as two PET production facilities in Schkopau (Germany).

Recycled-Plastics - Lithium-batteries

-Cabot to invest in component for manufacturing lithium-ion batteries

The company plans to invest approximately $200 million in U.S. conductive carbon additives over the next five years, with plans to add 15,000 metric tons of capacity in Texas to meet needs of electric vehicle lithium-ion battery applications.

Cabot Corporation plans to add conductive carbon additives (CCA) capacity in its Pampa, Texas facility to be used in lithium-ion batteries that power electric vehicles.

The US government announced numerous grants and loans to encourage the adoption of electric vehicles, helping the country on its path to carbon neutrality by 2050. This includes $8.1 billion in grants and $25 billion of loans specifically to produce low or zero-emission vehicles or batteries. Recycled-Plastics – Lithium-batteries

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Recycled-Plastics - Lithium-batteries

-2022 PET bottle chip market review

In 2022, the extent of industry prosperity of China PET bottle chip was still high, and the average spot processing spread was around 1500yuan/mt. Export increment was more than 1 million tons, but China domestic demand began to show negative growth.

Price: rushed up first and then fell down

PET bottle chip price rushed up first and then fell down as a whole in 2022, and market price continued to rise compared with 2021.

According to CCFGroup statistics, trading price for water bottle chip averaged at 8167.76yuan/mt by cash EXW and $1101.55/mt FOB Shanghai in 2022, respectively rising 19.6% and 11.7% year on year. Recycled-Plastics – Lithium-batteries

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2022 PET bottle chip market review

-Imperial Oil to invest USD539 mln for renewable plant in Canada

Imperial Oil Ltd said on Thursday that it plans to invest CD720 mln(USD538.64 mln) to construct a renewable diesel facility near its Strathcona refinery at Edmonton, Canada, said Reuters.

The facility will use low-carbon hydrogen produced with carbon capture, storage technology and locally sourced feedstock, the Canadian oil major said.

Imperial said the project, first announced in August 2021, would produce 20,000 barrels of renewable diesel daily, while the production is expected to start in 2025.

The company, which has a deal with Air Products and Chemicals Inc for low-carbon hydrogen supply, said it is looking for third parties for bio-feedstock supply.

We remind, Canada will ban the manufacture and import for sale of single-use plastics in an effort to achieve zero plastic waste by 2030, according to Environment and Climate Change Canada. The ban covers single-use plastics including checkout bags, cutlery, food service ware, ring carriers, stir sticks and straws, the federal government stated in a news release published on June 20. Recycled-Plastics – Lithium-batteries

Imperial Oil to invest USD539 mln for renewable plant in Canada

-Vecoplan enables plastics recycling cleaning trials at demonstration facility

Many sectors of the plastics industry are consequently undergoing a transition. The aim is to increase the recycling rate and use the advantages of plastic in such a way that no damage is caused to the environment.

“We’re seeing an increasing demand for high-quality plastic recyclates,” says Martina Schmidt, head of the Recycling and Waste Division at Vecoplan AG. “Many manufacturers are introducing closed cycles because it gives them direct control.”

Now, in a contribution to closed-loop recycling, Vecoplan is offering additional processing options. “Plastics recycling at a suitable level of cleanliness is becoming increasingly important,” says Schmidt. “By offering this to our customers, we can give them even greater support. At the end of the process chain, they get a material that is ready for the extruder.” Recycled-Plastics – Lithium-batteries

At its new technology centre in Neunkhausen, Vecoplan has installed a demonstration and test facility called the Cleanikum, which covers some 600 square meters. The test facility can run cleaning tests with film waste and thin-walled hard plastics made from polyolefins like LDPE, HDPE, and PP. The facility features a new combination of machines for cleaning plastic and processes it to yield high-quality extrudable flakes that can find use in the manufacture of consumer goods, packaging, and cosmetics.

“Our approach is purposely different from conventional solutions,” says Martina Schmidt. “Our developers have optimized the processing method to provide better cleaning quality while reducing energy and water consumption.”

Vecoplan’s Cleanikum process

The Cleanikum test centre demonstrates the systematic use of cleaning and separation technologies that help to cut back on the use of energy and water. Post-consumer waste can be cleaned in a cold or hot process and with or without lye – depending on the degree of contamination and the quality requirements for the recyclate. The combined demonstration and testing facility is able to handle polyolefins in the form of plastic film or used bottles.

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Vecoplan enables plastics recycling cleaning trials at demonstration facility

-Topsoe enters agreement with Steeper Energy to introduce complete waste-to-biofuel solution

Topsoe and Steeper Energy, a developer of biomass conversion technologies, signed a global licensing agreement for a complete waste-to-fuel solution. The agreement combines Topsoe’s technologies in renewable fuels and hydrogen production as well as decades of experience in engineering with Steeper’s proprietary Hydrofaction technology and industry know-how.Recycled-Plastics – Lithium-batteries

With the agreement, Topso e will be able to provide a complete waste-to-fuel technology solution and at the same time a one-stop solution for refineries, project developers, and industries having access to excess waste biomass. The end-products include Sustainable Aviation Fuel (SAF), marine biofuel, and renewable diesel from waste biomass.

Steeper’s Hydrofaction has been validated through various stages of continuous pilot and demonstration-scale plant operations over the past 10 years. With this agreement, the parties are working towards the first commercial scale deployment of Hydrofaction technology.

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Topsoe enters agreement with Steeper Energy to introduce complete waste-to-biofuel solution

Recycled-Plastics – Lithium-batteries

Titanium-Dioxide – Microplastic 28-01-2023

 

PET bottle chip market 30-01-2023

PET bottle chip market

-2022 PET bottle chip market review

In 2022, the extent of industry prosperity of China PET bottle chip was still high, and the average spot processing spread was around 1500yuan/mt. Export increment was more than 1 million tons, but China domestic demand began to show negative growth.

Price: rushed up first and then fell down

PET bottle chip price rushed up first and then fell down as a whole in 2022, and market price continued to rise compared with 2021.

According to CCFGroup statistics, trading price for water bottle chip averaged at 8167.76yuan/mt by cash EXW and $1101.55/mt FOB Shanghai in 2022, respectively rising 19.6% and 11.7% year on year. PET bottle chip market

Capacity: expansion lower than expected

According to CCFGroup statistics, China PET bottle chip nominal capacity was revised to 12.31 million tons/year at the end of 2022, as we include Wankai phase II 600kt/year line, and Chengold 600kt/year unit acquired by China Resources. The unit of China Resources restarted in Q4 2023, and did not run at full rates, so the actual impact on market supply was limited. Sichuan Hanjiang New Material 500kt/year line is expected to be put into production before the Spring Festival of 2023, which had no impact on the supply side of the market in 2022. China PET bottle chip output totaled 11.52 million tons in 2022, an increase of 11% over the same period last year.

In 2023, many PET bottle chip plants are expected to be put into production, including Wankai Chongqing III, Yisheng Hainan IV, Sanfame, Xinjiang Yipu, Fujian Billion, etc. However, in view of the expectation of intensively startup, the launch of some new plants may be postponed, depending on the actual launch situation at that time.

China domestic demand: negative growth

According to CCFGroup statistics, China domestic demand totaled 7.20 million tons, y-o-y down 3-4% and slightly lower than the previous expectation. Among them, sheet producers’ demand for PET bottle chips decreased significantly, with a year-on-year decline of 15%. PET bottle chip market

Cash flow: Significantly higher than 2021

Processing spread of PET bottle chip averaged at 1466yuan/mt and $189/mt respectively in 2022 (spread=PET bottle chip price-feedstock cost), obviously higher from 2021 level. However, due to the low cost of energy and labor and the technical update of equipment, the unit production cost of some large bottle chip factories reduced, and the actual profit margin is larger.

Seeing from China domestic and export sales, PET bottle chip cash flow in 2022 was good throughout the year, in which enterprises who had moderate export orders earlier or had forward orders still made profits, with a gross profit margin of more than 10% in some periods.

Operating rate: The annual operating rate was at an all-time high for most of the year

In terms of operating rate, most PET bottle chip producers operated at high rates in the first half of 2022. PET bottle chip market

Although factories issued production reduction plans gradually due to rising costs and weaker demand in the second half of the year, the overall operating rate remained at a high level, and sometimes factories operated at above 100%.

PET bottle chip running rate averaged at 97.5% in 2022 based on effectively released designed capacity of 11.82 million tons, and the overall fluctuation was mainly affected by seasonal factors and changes in epidemic control policy.

In Q1-Q3 2022, due to the substantial increase in export orders, China domestic spot supply of PET bottle chips was tightened, and the overall operating rate increased significantly compared with the same period in previous years.

Excluding the reduction and shutdown of the plants caused by the closure and control of the epidemic in individual periods, the overall average operating rate has been maintained at more than 100% for a long time (calculated on design capacity of 11.71 million tons).

Since the end of the third quarter, due to the fact that the delivery of orders in the early stage basically ended, the new domestic and export sales orders of PET bottle chip factories were not good, and the processing spread of RMB market was once compressed to around 800-900yuan/mt, resulting in reduced profit. PET bottle chip market

PET bottle chip market ushered in a major test of the off-season, some plants announced to cut production. The average operating rate of China domestic PET bottle chip factories once dropped to less than 90% (calculated on design capacity of 12.31 million tons).

Exports: rose up sharply, with an increase of more than 1 million tons

In 2022, China’s export share of PET bottle chip rose sharply, accounting for nearly 39% of total consumption. Calculating data from HS code 39076110, China PET bottle chip exports totaled 3.97million tons from January to November in 2022, YOY up 43%.

If combine HS code 39076910 and the delivery statistics of factories, overall exports of PET bottle chip in the first 11 months of 2022 was estimated at 4.30 million tons, hiking 39.5% on annual basis, which had far exceeded the total export delivery volume for the whole of 2021. Considering that Nov-Dec export order intake averaged around 380kt of each month, if combine HS code 39076910 and the delivery statistics of factories, overall exports of PET bottle chip in 2022 was estimated at 4.65 million tons, an increase of 32% over the same period last year.PET bottle chip market

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PET bottle chip market

Titanium-Dioxide – Microplastic 28-01-2023

Titanium-Dioxide – Microplastic 28-01-2023

Titanium-Dioxide – Microplastic

-Bacteria really eat plastic

Laboratory experiment shows that bacteria really eat and digest plastic

The bacterium Rhodococcus ruber eats and actually digests plastic.

This has been shown in laboratory experiments by PhD student Maaike Goudriaan at Royal Netherlands Institute for Sea Research (NIOZ).

Based on a model study with plastic in artificial seawater in the lab, Goudriaan calculated that bacteria can break down about one percent of the fed plastic per year into CO2 and other harmless substances.

“But,” Goudriaan emphasizes, “this is certainly not a solution to the problem of the plastic soup in our oceans.

It is, however, another part of the answer to the question of where all the ‘missing plastic’ in the oceans has gone.”

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Bacteria really eat plastic

-New Titanium Dioxide Pigment Reduces Masterbatch Carbon Footprint

Novel technology enhances sustainability while improving masterbatch processability and profits, according to Chemours.

A rutile titanium dioxide (TiO2) pigment designed to enhance processing performance in plastics applications, including polyolefin masterbatch, has been introduced by the Chemours Co. The grade reportedly achieves up to a 6% net reduction in the carbon footprint of the pigment manufacturing process through masterbatch production compared with conventional TiO2 pigments.

TS-1510, the newest pigment in Chemours’ Ti-Pure Sustainability (TS) series, was developed to address customer challenges and improve their production rate and processing, said the company. A novel technology is used to produce this pigment with enhanced material bulk density to address these issues while improving profits and the processability of masterbatch. Titanium-Dioxide – Microplastic

The benefits to masterbatch producers include:

  • Up to 12.5% processing energy reduction for plastics processing;
  • improved line productivity, enabling up to a 30% increase in compounding;
  • higher bulk density resulting in a 50% reduction in package height, reducing storage space and warehouse costs;
  • easier and more complete unloading with faster feed rates;
  • increased flowability driving efficiencies in energy and labor;
  • enhanced handling through low dusting;
  • packaging designed for ease of recycling and reduced material usage.

“The introduction of Ti-Pure TS-1510 reflects our commitment to developing new products that advance the state of the industries we serve,” said Cherie Stancik, Product Development Manager, Plastics Segment – Titanium Technologies at Chemours. “In developing this innovative TiO2 grade, we assessed the chemistry and pigment design of the new product, as well as its performance in plastics applications, to deliver a solution with multifaceted benefits. Titanium-Dioxide – Microplastic

There are currently no TiO2 plastics grades of comparable properties or extensive benefits in the open market today, and we’re confident that the introduction of Ti-Pure TS-1510 will create lasting value for our customers.”

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Titanium-Dioxide - Microplastic

-Creating a culture of innovation based on experience and data

Sustainability goals are best met when tactics are tied to what has been proven to work, says a consultant in the field.

Sustainability has risen from marginal concept to an idea that shapes everything from individual lifestyles, government and corporate strategies, and even national and international policy. Titanium-Dioxide – Microplastic

And is it any wonder? In the six years between headline-grabbing climate conferences, the global economy consumed 70 percent more than the Earth can safely replenish—an additional half a trillion metric tons of virgin materials.

It is less that nature is part of our economy, and rather that our entire economic system is a wholly owned subsidiary of nature. In the end, growth that destroys nature will cease. Economic development that, by contrast, moves toward net zero greenhouse gas emissions and nature’s recovery is a very different prospect.

This is an unprecedented time in the packaging sector. And it’s time we lived by design and not by default.

Circular innovation

Circular innovations are all around us. From renting a car on an online platform to recycling metals from an old smartphone, many of these day-to-day, resource-saving ideas are taken for granted. They are punctuation marks in the conversation of our lives – tools of convenience, just as they should be. But the systems, services and products we have in place today did not just appear in isolation. Particular innovations had to happen to get us to where we are now.  Titanium-Dioxide – Microplastic

The circular economy is all about systems trying to draw together different subgroups of activities – materials, material security, supply chain risks, renewable energy – and bringing them together to create a joined-up conversation.

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Titanium-Dioxide - Microplastic

-This new fabric coating could drastically reduce microplastic pollution from washing clothes

A team of U of T Engineering researchers, led by Professor Kevin Golovin (MIE), have designed a solution to reduce the amount of microplastic fibres that are shed when clothes made of synthetic fabrics are washed.

In a world swamped by fast fashion — an industry that produces a high-volume of cheaply made clothing at an immense cost to the environment — more than two-thirds of clothes are now made of synthetic fabrics. Titanium-Dioxide – Microplastic

When clothes made from synthetic fabrics, such as nylon, polyester, acrylic and rayon, are washed in washing machines, the friction caused by cleaning cycles produces tiny tears in the fabric. These tears in turn cause microplastic fibres measuring less than 500 micrometres in length to break off and make their way down laundry drains to enter waterways.

Once microplastics end up in oceans and freshwater lakes and rivers, the particles are difficult to remove and will take decades or more to fully break down.

The accumulation of this debris in bodies of water can threaten marine life. It can also become part of the human food chain through its presence in food and tap water, with effects on human health that are not yet clear.

Governments around the world have been looking for ways to minimize the pollution that comes from washing synthetic fabrics. One example is washing machine filters, which have emerged as a leading fix to stop microplastic fibres from entering waterways. In Ontario, legislative members have introduced a bill that would require filters in new washing machines in the province. Titanium-Dioxide – Microplastic

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Titanium-Dioxide - Microplastic

-NOW switches to postconsumer-recycled supplement bottles

The company performed extensive testing over two years to ensure the PCR bottles performed as well as or better than virgin-plastic bottles.

NOW’s virgin-plastic bottle next to its new PCR-plastic bottle. Photo from NOW.

Supplements brand NOW announced that some of its dietary supplement bottles will now be made of 100%-postconsumer-recycled (PCR) resin. “Based on supplement bottle production in 2022, NOW estimates over 3 million pounds of plastic will be diverted for use in PCR bottles used by the company in the first year alone,” the firm’s press release states.

NOW says that the transition to PCR bottles “will be rolled out initially to every product in the extensive supplement line currently packaged in white bottles, with sports nutrition, pet supplements, and personal care lines to follow.” The company says customers may notice some variations in the color of the PCR bottles, which it says is normal for this material. Titanium-Dioxide – Microplastic

The company performed extensive testing for nearly two years before adopting the PCR bottles. “NOW performed quality testing and a sophisticated leaching study prior to making this change, taking nearly two years to make sure that bottle quality would not be inferior or cause any quality issues,” the press release says. The company performed oxygen permeability testing, water vapor permeability testing, leaching testing, and microbial testing. The company says the PCR bottles “performed as well as or better than virgin-resin PET bottles.”

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NOW switches to postconsumer-recycled supplement bottles

-The Port of Antwerp-Bruges and PureCycle ‘creating a more sustainable future together’

Last week, PureCycle Technologies and the Port of Antwerp-Bruges announced that PureCycle has opted to build its first polypropylene recycling facility in Europe in the port’s NextGen District. In the following interview, Wiebe Schipper, VP European Operations at PureCycle provides a few more insights into the project.

Why did you select Antwerp as the location for your first European plant?

There is a strong strategic fit with the circular and strategic aspirations of the Port of Antwerp-Bruges’ NextGen district. Furthermore, Antwerp is at the centre of gravity for our European feedstock suppliers and customers.

There is a well-developed plastics-industry infrastructure in Antwerp, and we see plenty of opportunity for value chain collaboration with local partners. The port and the government of Flanders also have “welcome” teams that offer useful connections to other companies, institutions, and individuals. Titanium-Dioxide – Microplastic

How will you ensure a consistent supply of waste PP plastic?

The PureCycle process is designed to tackle many different types of PP waste; we can take material from varying sources such as carpets, PP-waste from cars, and films and flexibles that currently go to incineration, etc. We are already engaged in feedstock sourcing discussions, with multiple initiatives underway to collaborate with partners upstream in the value chain (i.e. waste collection and sorting).

Your process uses a solvent. Can you say something about what is it? Is it reusable?

We use a generic hydrocarbon solvent, which is commonly used in home cleaning supplies. Our solvent is repeatedly recovered and re-used in our purification process, which removes odors, colors and contaminants from polypropylene waste, yielding an ultrapure resin.

What do you do with the by product?

Our main by-product is a polyethylene rich stream that we intend to sell to industrial users and/or recyclers.

The process is only suitable for PP?

The PureCycle process is based on a patented invention by Procter & Gamble for which we have the license. Titanium-Dioxide – Microplastic

It is specifically designed for solvent-based purification of polypropylene waste, which is one of the most-used and least-recycled plastics around the globe.

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The Port of Antwerp-Bruges and PureCycle ‘creating a more sustainable future together’

-TotalEnergies and Intraplás celebrate their collaboration on the commercialization of drop-in packaging solutions from renewable sources, using TotalEnergies RE:clic range

TotalEnergies and Intraplás are collaborating to bring sustainable solutions to the packaging market, without compromising on performance and food safety

Intraplás is launching commercial products using TotalEnergies RE:newable polymer – a range of the RE:clic portfolio – coming from renewable sourcing therefore allowing for a substantial reduction of the final product’s carbon footprint.

TotalEnergies’ world-class biorefinery in La Mède (France) allows to leverage a direct access to renewable feedstock for its drop-in RE:newable polymer range. The resulting polymer is warranted under the International Sustainability and Carbon Certification (ISCC PLUS) scheme, which uses a mass balance approach. As a result, the RE:newable range exhibits virgin-like properties suitable for high-end, demanding applications, while significantly reducing carbon emissions. Titanium-Dioxide – Microplastic

Intraplás technical and commercial expertise have been fundamental in bringing this innovation to the packaging market. As the converter’s facilities are ISCC PLUS certified, thus facilitating traceability from the material production through to the final application, Intraplás is able to provide high-performing, low-carbon, fossil-free products to its customers that need sustainable solutions in food packaging.

“Our RE:newable range is essential in achieving TotalEnergies’ ambition to produce 30% circular polymers by 2030. Our leading position as an integrated player on the market enables TotalEnergies to provide its customers with low-carbon, drop-in polymers from renewable sources in industrial quantities. This collaboration with our long-term partner Intraplás is another important milestone. Innovation is increasingly critical for companies to distinguish themselves in an increasingly competitive market,” said Olivier Greiner, Vice President, Polymers Europe & Orient at TotalEnergies.

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Titanium-Dioxide – Microplastic

Global-plastic-treaty – PET preform 27-01-2023

Bacteria really eat plastic 28-01-2023

Bacteria really eat plastic

-Bacteria really eat plastic

Laboratory experiment shows that bacteria really eat and digest plastic

The bacterium Rhodococcus ruber eats and actually digests plastic. This has been shown in laboratory experiments by PhD student Maaike Goudriaan at Royal Netherlands Institute for Sea Research (NIOZ). Based on a model study with plastic in artificial seawater in the lab, Goudriaan calculated that bacteria can break down about one percent of the fed plastic per year into CO2 and other harmless substances.  “But,” Goudriaan emphasizes, “this is certainly not a solution to the problem of the plastic soup in our oceans. It is, however, another part of the answer to the question of where all the ‘missing plastic’ in the oceans has gone.”

Special plastic

Goudriaan had a special plastic manufactured especially for these experiments with a distinct form of carbon (13C) in it. When she fed that plastic to bacteria after pretreatment with “sunlight” – a UV lamp – in a bottle of simulated seawater, she saw that special version of carbon appear as CO2 above the water. “The treatment with UV light was necessary because we already know that sunlight partially breaks down plastic into bite-sized chunks for bacteria,” the researcher explains. Bacteria really eat plastic

Proof of principle

“This is the first time we have proven in this way that bacteria actually digest plastic into CO2 and other molecules,” Goudriaan states. It was already known that the bacterium Rhodococcus ruber can form a so-called biofilm on plastic in nature. It had also been measured that plastic disappears under that biofilm. “But now we have really demonstrated that the bacteria actually digest the plastic.”

Underestimate

When Goudriaan calculates the total breakdown of plastic into CO2, she estimates that the bacteria can break down about one percent of the available plastic per year. “That’s probably an underestimate,” she adds. “We only measured the amount of carbon-13 in CO2, so not in the other breakdown products of the plastic. There will certainly be 13C in several other molecules, but it’s hard to say what part of that was broken down by the UV light and what part was digested by the bacteria.” Bacteria really eat plastic

No solution 

Even though marine microbiologist Goudriaan is very excited about the plastic-eating bacteria, she stresses that microbial digestion is not a solution to the huge problem of all the plastic floating on and in our oceans. “These experiments are mainly a proof of principle. I see it as one piece of the jigsaw, in the issue of where all the plastic that disappears into the oceans stays. If you try to trace all our waste, a lot of plastic is lost. Digestion by bacteria could possibly provide part of the explanation.”

From lab to mudflats

To discover whether ‘wild’ bacteria also eat plastic ‘in the wild’, follow-up research needs to be done. Goudriaan already did some pilot experiments with real sea water and some sediment that she had collected from the Wadden Sea floor. “The first results of these experiments hints at plastic being degraded, even in nature,” she says. “A new PhD student will have to continue that work. Ultimately, of course, you hope to calculate how much plastic in the oceans really is degraded by bacteria. But much better than cleaning up, is prevention. And only we humans can do that,” Goudriaan says.

Sunlight pulps the plastic soup

Recently Goudriaan’s colleague Annalisa Delre published a paper about sun light which breaks down plastics on the ocean’s surfaces. Floating microplastic is broken down into ever smaller, invisible nanoplastic particles that spread across the entire water column, but also to compounds that can then be completely broken down by bacteria. This is shown by experiments in the laboratory of NIOZ, on Texel. Bacteria really eat plastic

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Bacteria really eat plastic

Global-plastic-treaty – PET preform 27-01-2023

Plastic-pollution-in-Asia 27-01-2023

Plastic-pollution-in-Asia

-Would a global plastic treaty solve plastic pollution in Asia?

That depends on whether the region has an important seat at the treaty’s negotiating table, say experts at the World Oceans Summit.

A senior executive from recycling company Tomra said Asia needs to have greater representation at plastic treaty negotiations.to tackle plastic pollution in the region more effectively.

Also Annupa Ahi, who is Tomra’s vice president and head of public affairs, said, “If we want to make so much as a dent [in the global plastic problem], we have to solve Asia’s problems first and foremost.

We shouldn’t just be in the centre [of the discussions]. We should be leading, and it’s up to the Asian leaders to take it upon themselves to lead the discussion.”

She was speaking on a panel at the World Ocean Summit Asia-Pacific (APAC), which was held in Singapore in November this year.  Plastic-pollution-in-Asia

So the topic of discussion was on APAC’s role in negotiating the global plastics treaty and whether the agreement would adequately respond to the region’s plastic pollution problem.

According to the World Bank, half of the top 10 marine plastic waste producing countries are located in Southeast Asia.

The global treaty she referenced is the landmark resolution to end plastic pollution achieved at the UN Environment Assembly (UNEA-5) in Nairobi in March.

This year, where officials from more than 160 UN member states agreed to negotiate a legally binding treaty which will address the full lifecycle of plastics by 2024.

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Plastic-pollution-in-Asia

Plastic-pollution-in-Asia

PET prices plastic recycling 26-01-2023

Global-plastic-treaty – PET preform 27-01-2023

Global-plastic-treaty – PET preform

Crude Oil Prices Trend

Crude Oil Prices Trend Polyestertime

Crude Oil Prices Trend Polyestertime

-Toray Industries : Develops Recycled Nylon 66 Recovered from Silicone-Coated Airbags

Toray Industries, Inc., announced today that it has developed recycled nylon 66 recovered from silicone-coated airbag fabric scrap cuttings.

This material achieves the same flowability and mechanical properties as injection molding grades from virgin nylon 66.

The company created this product by combining particular additives with resin that REFINVERSE Group, Inc., recycled by stripping silicone from airbag fabric scrap cuttings. and thereafter washed. Global-plastic-treaty – PET preform

The new offering will debut as Ecouse AMILAN™. Toray looks for that offering to accelerate the expansion of Ecouse (pronounced Eco-Use), a proprietary integrated brand for eco-friendly recycled materials and products that it rolled out worldwide in 2015.

The nylon 66 fabric of airbags can be silicone-coated or non-coated.

Manufacturers normally recycle the scrap cuttings of non-coated fabrics. Recycling coated airbag fabric scrap cuttings requires removing the silicone. REFINVERSE was the first in Japan to achieve commercial-scale silicone-coated fabric recycling.

Recycling through stripping and washing has typically left silicone traces, however, degrading the resin and contaminating molds during injection molding. Another issue has been that the high viscosity of airbag yarn limits applications in thin-wall and other injection molding processes in which high fluidity is vital.

Toray accordingly combined particular additives so residual silicone resin would not migrate to the surface of molded products. It also greatly reduced mold adhesion. That is why the flowability and mechanical properties of recycled nylon 66 with Toray’s technique are on par with those of virgin nylon 66.

Toray plans to start full-fledged sample work in April 2023 or later. It ultimately looks to procure recycled raw materials at its overseas sites to establish a global supply system.

It will also explore commercializing recycled nylon 66 products made from airbags recovered from end-of-life vehicles.

The company has cultivated recycled plastic products derived primarily from post industrial scrap materials from in-house production processes, undertaking such efforts as recycling used air conditioner parts into new ones. It aims to extend recycling to used automotive parts and industrial equipment. Plastic-pollution-in-Asia

Toray intends to launch Ecouse TORAYCON™ as a chemically-recycled polybutylene terephthalate resin product that has properties equivalent to virgin materials. It will keep assessing material recycling and chemical recycling for its own polymers in driving to expand the Ecouse lineup by bringing out such products as Ecouse TOYOLAC™ acrylonitrile butadiene styrene, Ecouse TORELINA™ polyphenylene sulfide

One goal of the Toray Group Sustainability Vision is to help the world manage resources sustainably by 2050. It will keep catering to customer demand for eco-friendly resins to materialize its corporate philosophy of contributing to social progress by delivering new value. Global-plastic-treaty – PET preform

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Toray Industries : Develops Recycled Nylon 66 Recovered from Silicone-Coated Airbags

-Study shows bioplastic processing via AD reduces environmental impact

In Belgium, the study “Anaerobic digestion of organic waste allows recovering energy and enhancing the subsequent bioplastic degradation in soil” illustrates that the processing of bioplastics through anaerobic digestion contributes to prevent bioplastics accumulation and reduce their leakage into the environment.

According to the paper, the residual bioplastic remaining in the digestate, a co-product of biogas production used as organic fertiliser, does not accumulate in soils.

The figures show that bioplastics degrade between 50% and 70% in the soil after 120 days, and are fully biodegradable within less than two years. This digestate can therefore be used as fertiliser in agricultural soils without ecological risks.

In addition, the degradation of bioplastics via anaerobic digestion also contributes to the energy recovery of waste by producing renewable energy for our households and industries. Global-plastic-treaty – PET preform

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Study shows bioplastic processing via AD reduces environmental impact

-Would a global plastic treaty solve plastic pollution in Asia?

That depends on whether the region has an important seat at the treaty’s negotiating table, say experts at the World Oceans Summit.

A senior executive from recycling company Tomra said Asia needs to have greater representation at plastic treaty negotiations.to tackle plastic pollution in the region more effectively.

Also Annupa Ahi, who is Tomra’s vice president and head of public affairs, said, “If we want to make so much as a dent [in the global plastic problem], we have to solve Asia’s problems first and foremost. Plastic-pollution-in-Asia

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Plastic-pollution-in-Asia

-Sipa goes off-limits to maximise PET preform mould capabilities

There is a well-known rule of progression when it comes to cavitation in medium and large-sized PET preform molds: 72, then 96, 128, 144.

Sipa has demonstrated on numerous occasions that, with some clever hot runner configurations and ingenious tool engineering

This is perfectly possible to squeeze more cavities into a given mould space, with no loss of preform quality. Global-plastic-treaty – PET preform

Unconventional cavity numbers for better output/capital ratio

Think about a “workhorse” 72-cavity mould: this is considered a good choice for low-to-medium output production on a 250-tonne machine like Sipa’s Xform 250.

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Global-plastic-treaty - PET preform

-Avantium, Henkel sign 5-year FDCA agreement

Henkel to develop adhesives with FDCA for electronic applications

Renewable chemistry company Avantium N.V. and Henkel, a leading manufacturer of, amongst others, adhesives, sealants and functional coatings, have signed a 5-year offtake agreement. Global plastic treaty – PET preform

So under this Avantium will supply Henkel with FDCA (furandicarboxylic acid) from the flagship plant that is currently under construction in Delfzijl, the Netherlands.

Production at the new facility – the world’s first commercial facility for the production of FDCA from plant-based sugars – is expected to commence in 2024.

Henkel and Avantium have been partners since 2019, when Henkel joined the PEFerence consortium; a multi-company initiative coordinated by Avantium to establish a viable supply chain for FDCA and PEF (polyethylene furanoate).

Other partners include, for example, Carlsberg, LVMH, Nestle Water and LEGO.Global-plastic-treaty – PET preform

As a participant in the consortium, Henkel tested the feasibility of FDCA for use in polyurethane adhesives. The positive outcome of those tests led to Henkel’s decision to further commercialise the development. The company now plans to market the new adhesives for use in electronic applications, such as consumer devices

The fact that, after LVMH and Carlsberg, yet another PEFerence partner has entered into an offtake agreement for FDCA is good news, according to Bineke Posthumus, Director of Business Development of Avantium Renewable Polymers.

“One of the benefits of working with such a diverse group of reputable companies within the PEFerence consortium is that it enables us to create new applications for FDCA and PEF.Global-plastic-treaty – PET preform

The decision of Henkel to use FDCA for polyurethane adhesives for use in electronics applications is a great example of the possibility to use our high-quality, plant-based chemical building block FDCA in various markets and applications,” she said.

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Global-plastic-treaty - PET preform

-Closed Loop Partners, U.S. Composters and Composting Industry launch degradation tests for compostable packaging

The Composting Consortium, a collaboration of industry partners managed by Closed Loop Partners, has announced the launch of a new pilot designed to provide more in-depth insights into the compostability of compostable packaging.

It aims to improve available data on what happens to certified, food-contact compostable foodware and packaging at various types of composting facilities––from static piles to worms to GORE covers. Global-plastic-treaty – PET preform

Called the Compostable Packaging Degradation Pilot, the initiative is the most comprehensive collaborative study of real-world compostable packaging disintegration in the U.S. to date.

The facilities participating in the project include Ag Choice; Atlas Organics; Black Earth Compost; The Foodbank, Inc. of Dayton, Ohio; Happy Trash Can Curbside Composting; Napa Recycling; Specialized Environmental Technologies, Inc.’s Empire Facility; Veteran Compost and Windham Solid Waste Management. Global-plastic-treaty – PET preform

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Global plastic treaty - PET preform

-Geminor and Quantafuel set up plastics recycling firm

Geminor and chemical recycling company Quantafuel ASA have established a plastics recycling company and aim to take a “leading position in the value chain for plastics” in the Nordics and the UK.

Named ‘Polynate’, the company’s “main operation” will be to supply Quantafuel’s existing facilities in Norway and Denmark and its planned facilities in the UK, waste fuel specialist Geminor said this morning (25 January).

Quantafuel, which owns a 40% stake in Geminor, said last year it hoped to have its 12-acre chemical recycling plant in Sunderland operational in 2024, subject to planning permission (see letsrecycle.com story). Global-plastic-treaty – PET preform

Kjetil Vikingstad, chief executive of Geminor, said: “Polynate will be an important contributor in the sustainable treatment and handling of international plastic waste.

“Establishing Polynate together with Quantafuel is strategically important for Geminor. Our ambition is to increase our market share and secure new downstream solutions for plastics.

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Geminor and Quantafuel set up plastics recycling firm

Global-plastic-treaty – PET preform

PET prices plastic recycling 26-01-2023