Coperion K-Tron Unveils Smart Feeding and Weighing Technologies at K 2025

Coperion will showcase a new era of smart feeding and weighing technologies at K 2025, marking the seamless integration of its global technology brands: Coperion K-Tron and Coperion (formerly Schenck Process FPM).

With its renowned AccuRate® and MechaTron® product lines, Coperion is uniting advanced engineering and smart digital control to deliver unmatched precision for the plastics processing and recycling industry.

A Unified Portfolio: Precision Meets Intelligence

The merger between Coperion K-Tron and the Schenck Process FPM portfolio creates a comprehensive range of feeding and weighing solutions that elevate productivity, consistency, and process control.

For plastics manufacturers and recyclers, this means greater flexibility—with both gravimetric and volumetric feeders optimized for every step of compounding and recycling workflows.

Two Booths, One Smart Vision for K 2025

Visitors will find Coperion’s innovations at two key K 2025 locations:

Hall 14 | Booth B19 – Focusing on Compounding Solutions
Open Area | FG/CE07 – Dedicated to Recycling Technology

At both booths, Coperion K-Tron experts will present new systems that unify advanced control, digital monitoring, and material handling precision.

Inside the SmartConnex Feeder Control Environment

Central to the exhibition is SmartConnex, Coperion K-Tron’s intelligent feeder control ecosystem. It harmonizes all feeding systems under a connected architecture designed for speed, accuracy, and integration with modern automation platforms.

Highlights of SmartConnex:

KCM-III Control Module – A newly redesigned module with faster response times and enhanced connectivity.
K-Vision Line Controller – Provides intuitive touchscreen operation, process visualization, and seamless communication with plant systems.
Smart Force Transducer (SFT) Technology – A hallmark of Coperion K-Tron’s weighing precision, combining digital linearization, vibration immunity, and real-time feedback for stable, high-resolution measurements.

These features deliver reliability, digital traceability, and operational transparency, essential for modern plastics compounding and recycling plants.

Compounding Technology at the Forefront

At Booth B19, Coperion demonstrates how precision feeders and digital control systems drive performance improvements in compounding environments. Visitors will see how consistent dosing and optimized flow directly translate to higher-quality compounds and lower production costs.

T35 Twin Screw Feeder with Smart Enhancements

The Coperion K-Tron T35 Twin Screw Feeder is designed to handle challenging additives such as pigments, fillers, or recycled plastics regrinds.

Equipped with ActiFlow™ Bulk Solid Activator technology and Electronic Pressure Compensation (EPC), the T35 maintains consistent feed rates even under changing process pressures—ensuring precision in every batch.

New Generation Feeders Expand the Portfolio

Coperion’s enhanced feeder range adds new versatility for industrial users seeking efficiency without complexity.

AccuRate Series 602 Volumetric Feeder – An economical, reliable option for steady volumetric feeding.
MechaTron Coni-Flex Single Screw Feeder – Designed for quick disassembly, cleaning, and material changeovers without removing extension hoppers or bulk bins.
ProRate PLUS-MT Twin Screw Feeder – A durable, preconfigured system built for moderate to free-flowing materials, offering plug-and-play simplicity.

All feeders are compatible with Coperion K-Tron’s SmartConnex system, allowing remote configuration, monitoring, and data tracking.

Feeding Innovations for Plastics Recycling Systems

In the Open Area FG/CE07 Recycling Pavilion, Coperion presents solutions crafted for plastics recycling, where materials vary in density, texture, and flow behavior.

MechaTron FB Feeder

The MechaTron FB Feeder is engineered for fragile and recycled materials such as plastics flakes, glass fibers, and carbon fiber composites. Its flat-bottom design and internal agitation system promote consistent flow, preventing clogs and ensuring steady feed rates—even with irregular materials.

K3-V200 Vibratory Feeder

The Coperion K-Tron K3-V200 Vibratory Feeder stands out for its ability to gently and precisely feed free-flowing fragile materials.
Its innovative drive technology minimizes energy consumption and mechanical wear, while the quick-release tray system allows rapid cleaning and product changeovers—ideal for recycling environments.

S60 Single Screw Feeder

The proven S60 feeder continues to serve as a dependable solution for pellets, powders, and free-flowing plastics. Available in both volumetric and gravimetric models, its modular design ensures easy maintenance and long-term reliability.

Smart Feeding Technology: The Digital Edge

Coperion K-Tron integrates advanced digital measurement and connectivity features to transform traditional feeding into a data-driven operation.

Key Digital Advantages:

Real-Time Data Monitoring: Track feed rates, load cell readings, and vibration metrics directly from control dashboards.
Predictive Maintenance: Built-in diagnostics anticipate maintenance needs before failures occur.
Interoperability: Open protocols like OPC-UA and Ethernet/IP make it easy to integrate with plant MES and ERP systems.
Energy Efficiency: Smart drive systems automatically adjust performance to minimize power use.

This digital backbone empowers plant operators with instant insights, helping them make proactive, data-backed decisions.

Expert Insight from Coperion Leadership

“The strategic integration of feeding and weighing technologies enables Coperion to offer a broader, more innovative portfolio,” said Markus Parzer, President of Coperion’s Performance Materials Division.
“Our goal is to empower plastics manufacturers and recyclers to enhance their processes with reliable, efficient, and scalable solutions.”

His statement underlines the company’s commitment to innovation, sustainability, and digital transformation—cornerstones of the Coperion K-Tron approach.

Why Coperion K-Tron Technologies Matter

1. Accuracy That Drives Efficiency

High-precision feeding minimizes additive waste, reduces scrap, and ensures consistent quality—critical for both compounding and plastics recycling lines.

2. Reduced Downtime

Easy disassembly and self-cleaning mechanisms cut maintenance hours. Faster changeovers mean greater line uptime.

3. Sustainable Manufacturing

Energy-efficient drives and material-specific feeder designs support sustainability goals by reducing energy and resource consumption.

4. Adaptable Configurations

Coperion K-Tron’s modular systems support a wide range of polymers, additives, and recycled materials, enabling flexible plant operation.

At-a-Glance Product Table

Product	Ideal For	Key Features
T35 Twin Screw Feeder	Additives & compounding	ActiFlow™, EPC, precision weighing
AccuRate 602	Volumetric feeding	Cost-effective, low maintenance
MechaTron Coni-Flex	Mixed feeding needs	Quick disassembly, flexible use
ProRate PLUS-MT	Moderate/free-flowing materials	Preconfigured, robust operation
MechaTron FB	Recycled & fragile materials	Flat-bottom design, internal agitation
K3-V200 Vibratory	Glass fibers, flakes	Gentle feed, quick tray release
S60 Single Screw	Pellets, powders	Modular, hygienic design

Future-Ready Feeding for Industry 4.0

Coperion’s feeders and controllers align with Industry 4.0 principles, offering connectivity and intelligence that extend beyond traditional automation.

Digital Twins: Enable simulation and optimization of feeder performance before deployment.
Cloud Integration: Secure data sharing for remote monitoring and performance analytics.
Smart Scaling: From laboratory feeders to full-scale production, the same technology scales seamlessly.

Enhanced User Experience for Operators

The K-Vision interface simplifies daily operation with touch-based control, visual feedback, and real-time alerts.
Operators can monitor multiple feeders simultaneously, compare trends, and quickly identify deviations—enhancing productivity and process reliability.

Engineering Excellence for Long-Term Value

Each Coperion K-Tron system is built for longevity and low lifecycle cost. The use of premium materials, anti-corrosive finishes, and modular components means:

Longer service intervals
Easier part replacement
Lower total cost of ownership

For manufacturers aiming to modernize or expand, Coperion’s feeders offer scalable solutions that adapt as production evolves.

The Role of Coperion K-Tron in Circular Manufacturing

As the global plastics industry shifts toward circularity, Coperion K-Tron technologies help recyclers reintroduce recovered plastics into production without compromising quality.

From dosing shredded flakes to mixing fiber-reinforced compounds, precision feeding ensures stable processes—an essential factor in creating high-value recycled materials.

Preparing for K 2025: What to See

When visiting Coperion K-Tron at K 2025, focus on:

Live demonstrations of feeder accuracy under real-world loads
Control interface walkthroughs (SmartConnex, K-Vision, KCM-III)
Material flow simulations for recycled feedstock
Comparative insights between volumetric and gravimetric systems

Each demo highlights how smart control, mechanical innovation, and connectivity come together for next-level performance.

Coperion’s Broader Vision

Beyond feeders, Coperion continues to integrate smart processing technologies across the plastics lifecycle—from compounding extruders to recycling systems—enabling a more efficient and sustainable value chain.

By merging mechanical precision with digital intelligence, Coperion K-Tron reinforces its position as a trusted partner for global manufacturers and recyclers.

Final Takeaway

The unveiling of Coperion K-Tron’s smart feeding and weighing technologies at K 2025 represents more than a product showcase—it’s a vision for data-driven, sustainable, and efficient plastics processing.

Whether optimizing additive dosing, improving compounding accuracy, or refining plastics recycling lines, Coperion K-Tron provides the intelligence and precision needed to shape the future of material handling.

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