Fibre Extrusion Technology – Europe could miss targets due to low plastic recyclate demand, report warns 02-02-2024

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Europe could miss targets due to low plastic recyclate demand, report warns

According to Plastics Recyclers Europe, the total European installed plastics recycling capacity saw a 7% decline in growth rate year-on-year and reached 12.5 million tonnes in 2022 – potentially putting Europe at risk of missing legislative targets.

Its latest report examines 850 different recycling sites across Europe, many of them small, with an average capacity of 15,000 tonnes. Plastics Recyclers Europe states that the plastics recycling sector consists of over 30,000 workers and generates a turnover of €10.4 billion.  Fibre Extrusion Technology

The decrease in growth rate from 17% to 10% year-on-year is attributed to heavy market disruptions that the European market has been facing since 2020.

“Progress is indispensable for ensuring the viability of the plastics recycling industry,” said Ton Emans, president at Plastics Recyclers Europe. “While the commitment from recyclers remains strong, our sector has faced unprecedented challenges, first with the halt of activities during the COVID-19 outbreak, followed by the energy crisis in 2022.

“Most recently, in 2023, the concerningly low demand for recyclates hit the sector, resulting from low prices for virgin plastics due to reduced industrial production in the EU and cheap imports of recycled plastic from outside the EU.  Fibre Extrusion Technology

Moving forward, enforcement of legislative measures will be essential in ensuring the progress can be continued.”

This report is Plastics Recyclers Europe’s first to distinguish between polyethylene and polypropylene, which were previously combined into a single figure.

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Fibre Extrusion Technology

Arkema, a pioneering force in specialty materials, is at the forefront of innovation with the introduction of the groundbreaking Foranext® Gaseous Thermal Barrier (GTB) line

This revolutionary material is specifically designed to enhance the safety of electric vehicle (EV) batteries by preventing the propagation of thermal runaway, a key factor in battery fires.

The Foranext® GTB represents a paradigm shift in EV battery safety, addressing the critical need for preventive measures at the origin of battery fires. As the industry strives to advance EV technology, Arkema’s commitment to safety is evident in this first-of-its-kind solution. Fibre Extrusion Technology

In parallel, Arkema achieves a significant milestone in the decarbonization of its acrylic production chain. The company proudly announces the attainment of ISCC+ certification for its acrylic acid and ester production facility in Taixing, Jiangsu Province, China. This certification underscores Arkema’s dedication to sustainability and environmental responsibility.

Arkema continues to play a pivotal role in shaping the future of materials and technologies, demonstrating a commitment to safety, innovation, and sustainability across its diverse portfolio. With a track record of leadership in specialty materials, Arkema stands as a driving force in the ongoing evolution of industries towards a safer and more sustainable future.  Fibre Extrusion Technology

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Ton Emans, President of the Plastics Recyclers Europe (PRE), expressed concern as the European plastic recycling industry faces challenges impacting its growth

The latest data reveals that the total installed plastics recycling capacity in Europe reached 12.5 million tonnes in 2022, with a notable decline in the growth rate from 17% to 10% year-on-year due to market disruptions.

Emans emphasized the industry’s resilience despite facing unprecedented challenges such as the COVID-19 outbreak and the 2022 energy crisis. In 2023, low demand for recyclates became a significant issue, attributed to reduced industrial production in the EU and the influx of cheap recycled plastic imports from outside the EU, affecting prices for virgin plastics.  Fibre Extrusion Technology

The report analyzed 850 recycling sites in Europe, primarily small with an average capacity of 15,000 tonnes, contributing €10.4 billion in turnover and employing over 30,000 workers. Flexible polyolefins, PET, and rigid polyolefins dominate the polymer grades, comprising over 80% of the total capacity.

Geographically, Germany, Italy, Spain, the United Kingdom, and France represent 60% of recycling activities. Spain, Italy, Poland, and Belgium show a significant share of PE and PP flexibles in installed recycling capacity, while France dedicates nearly one-third to PET.

Despite consistent investment over the years to meet legislative targets, achieving them is at risk due to lower growth in recyclates production caused by decreased demand. The industry, responsible for reducing over 10 million tonnes of CO2 emissions in 2022, looks to new legislative developments like the Packaging and Packaging Waste Regulation and End-of-Life Vehicles Directive, emphasizing the need for enforcement mechanisms and harmonization across Member States to drive plastic circularity success.

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Heather Tomas, Vice President Polymers Americas at TotalEnergies, proudly announces a groundbreaking achievement as the company successfully produces chemically recycled plastics in the United States

This milestone, realized at the La Porte, Texas polypropylene plant, marks a significant stride towards TotalEnergies’ commitment to meet the increasing global demand for innovative and sustainable plastics. The feedstock, sourced from New Hope Energy’s chemical recycling facility in Tyler, Texas, utilized a patented pyrolysis technology developed in collaboration with Lummus Technology to process mixed plastic waste.

TotalEnergies signed a noteworthy feedstock agreement with New Hope, securing 100,000 tonnes of recycled plastics annually for processing at the La Porte plant. The conversion of New Hope’s feedstock into monomers took place at BASF’s and TotalEnergies’ Petrochemicals (BTP) facility in Port Arthur, Texas. Despite facing a temporary closure due to a fire in September of the previous year, the facility, operating one of the world’s largest steam crackers, resumed operations.  Fibre Extrusion Technology

TotalEnergies’ La Porte plant is poised to manufacture ISCC+ certified polymers, catering to diverse applications, including food-grade packaging. This achievement follows TotalEnergies’ successful initiatives in Europe and aligns with their ambitious goal to produce one million tons of circular polymers annually by 2030. Heather Tomas emphasizes this accomplishment as a pivotal step forward in realizing the company’s commitment to sustainability and meeting the evolving needs of the global market.

Heather Tomas, Vice President Polymers Americas at TotalEnergies, proudly announces a groundbreaking achievement as the company successfully produces chemically recycled plastics in the United States

CFD project for improved extrusion

Aim is to reduce the amount of polymer lost through inefficient flow paths.Computer aided designs will be employed to develop a number of complex spin pack and spinneret designs.
The UK’s Fibre Extrusion Technology (FET) has been awarded £50,000 in grant funding to collaborate with the University of Manchester on complex new spin pack and spinneret designs.  Fibre Extrusion Technology
The grant is being awarded by a consortium led by AMPI (The Advanced Machinery and Productivity Institute) and NPL (The National Physical Laboratory). AMPI’s Innovation for Machinery (I4M) programme supports businesses in West Yorkshire and Greater Manchester as part of an overall initiative to drive innovation for the UK’s advanced machinery manufacturers to meet the challenges of developing new technology and entering emerging markets.In this project, FET will be working with the University of Manchester to conduct computational fluid dynamics (CFD) studies on a number of complex spin pack and spinneret designs.  Fibre Extrusion Technology
The aim is to identify areas of improvement for FET’s spin packs and spinnerets and to use computer aided designs to develop significantly more efficient versions. Improving the throughput of FET extrusion systems will reduce the amount of polymer lost through inefficient flow paths. In turn, the development will reduce the environmental impact of synthetic polymer processing.
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BYD, a major player in the electric car market, has ignited a price war by slashing prices in Germany, a move soon to extend across Europe

This aggressive strategy serves as a direct challenge to industry leader Tesla and other renowned brands. The German electric car market, already in flux due to an early end to government incentives, witnessed a rapid slowdown in domestic demand for new cars. In response, BYD opted for a bold approach, reducing prices by 5% to 15%, intensifying the ongoing rivalry with Tesla.  Fibre Extrusion Technology

The battleground expands beyond China, with BYD aiming to conquer European territory. The price cuts on electric vehicles not only signify a tactical response to dwindling state incentives but also a strategic move to fortify BYD’s market presence in Germany and beyond. Despite ambitious expansion plans, BYD’s current sales volumes remain relatively modest, facing stiff competition from European and American counterparts.

BYD’s aggressive pricing strategy includes a 15% reduction for the Atto 3, making it available in Germany at €37,990 for the Comfort trim and €39,990 for the Design edition. With a more modest cut of approximately 8% for the Dolphin and a 5% reduction for the Seal, BYD aims to influence the adoption of electric mobility, presenting consumers with more affordable options.  Fibre Extrusion Technology

As BYD seeks to enhance its market share, the impact of these price reductions on electric car registrations, especially in comparison to Tesla, remains to be seen. The electric car landscape is not only characterized by a price war but also reflects important strategic and cultural differences, creating an intriguing dynamic in the rapidly evolving industry.

BYD, a major player in the electric car market, has ignited a price war by slashing prices in Germany, a move soon to extend across Europe

Coca-Cola is embarking on an innovative environmental initiative with its first UK trial of “label-less” packaging for Sprite and Sprite Zero on-the-go bottles

In a limited trial starting this January, labels on single 500ml bottles will be temporarily removed and replaced with an embossed logo on the front, while laser-engraved product and nutritional information will be featured on the back. This move aims to simplify the recycling process by eliminating the need to separate labels during recycling and reducing overall packaging material usage.  Fibre Extrusion Technology

The label-less design will be available for purchase at eight Tesco Express Stores in Brighton and Hove, Bristol, London, and Manchester from January to March 2024. Despite the removal of labels, the clear 100% recycled PET bottles will retain the iconic green and transparent attached caps, distinguishing between regular Sprite and Sprite Zero.

This initiative aligns with Coca-Cola’s ongoing commitment to sustainability, demonstrated through various design changes in recent years. These include transitioning Sprite bottles from green to clear plastic for easier recycling, implementing attached caps to reduce littering, and investing in lightweight bottle designs and streamlined external packaging to minimize environmental impact. As Coca-Cola continues to explore innovative solutions, the label-less trial showcases its dedication to environmentally conscious packaging practices.  Fibre Extrusion Technology

Coca-Cola is embarking on an innovative environmental initiative with its first UK trial of "label-less" packaging for Sprite and Sprite Zero on-the-go bottles

PET packaging solutions – Saudi Aramco, the energy giant and cornerstone of Saudi Arabia’s economy, has halted its plan to increase oil production capacity to 13 million barrels per day (bpd) 01-02-2024

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