PET Bottles – Sibeg Coca-Cola Celebrates Sustainable Breakthrough as Sidel Unveils High-Speed, Eco-Efficient PET Bottles Line Transforming Beverage Production in Sicily 21-10-2025
Sidel Powers Sibeg Coca-Cola’s Next-Generation PET Bottles Line in Sicily
Catania, Sicily – Sibeg, the official Coca-Cola bottler in Sicily, has unveiled a groundbreaking PET bottles production line powered by Sidel’s aseptic technology. This integrated plant, capable of producing 18,000 PET bottles per hour, represents a major step toward sustainable, digital, and energy-efficient beverage manufacturing in Southern Europe.
A Milestone in Sustainable Beverage Production
Sibeg’s new facility enables the company to produce sensitive beverages in-house—a process that was previously outsourced. The move enhances efficiency, quality control, and environmental performance while strengthening the local supply chain.
At the heart of the installation is Sidel’s Aseptic Combi Predis system, which integrates bottle sterilization, blowing, filling, and capping into a seamless, closed-loop process. This innovation ensures maximum product safety and extends the shelf life of beverages such as teas, juices, and energy drinks—all bottled in PET bottles designed for long-term freshness and recyclability.
The Power of Aseptic Technology
Sidel’s Aseptic Combi Predis is an industry-first technology that dry-decontaminates PET preforms using hydrogen peroxide vapor instead of liquid sterilants. This approach drastically cuts down on water and chemical consumption, supporting Sibeg’s sustainability and circular economy goals.
Flexible Multi-Format Capability
The system’s sterilization process is engineered for flexibility. Sibeg can seamlessly alternate between up to ten different beverage formats—from Coca-Cola soft drinks to Monster Energy and premium teas—without production downtime. This adaptability reflects modern consumer trends and Sibeg’s commitment to product diversity.
EvoFilm Stretch Wrapper: Smart and Sustainable Packaging
At the end of the bottling line, Sidel installed its EvoFilm Stretch wrapper, an eco-friendly alternative to traditional shrink-film solutions. Instead of heat tunnels, EvoFilm uses pre-stretched LLDPE film (10–23 microns thick) to wrap multipacks efficiently and sustainably.
The results are remarkable:
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60% less plastic use (reducing from 26g to just 6g per pack)
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90% lower energy consumption, requiring only 10 kWh
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No shrink tunnel, meaning reduced floor space and easier integration
By switching to EvoFilm, Sibeg minimizes both environmental impact and operational costs—reinforcing its reputation as a leader in sustainable PET bottles packaging.
Driving Digital Transformation with Evo-ON Flex
Sibeg’s modernization extends beyond physical equipment. The company has implemented Sidel’s Evo-ON Flex software, an intelligent, real-time solution that simplifies production management and changeovers.
Operators receive step-by-step digital guidance for each action, minimizing errors and improving consistency. The platform also provides a comprehensive overview of all scheduled format changes across shifts, ensuring smoother transitions and higher uptime.
This integration is a key step in Sibeg’s Industry 4.0 transformation, merging automation, data analytics, and human expertise into one connected production ecosystem.
Commitment to Sustainability and Innovation
For Sibeg, sustainability is more than a goal—it’s part of its DNA. The company’s investment in Sidel’s technology represents a broader strategy to reduce waste, save energy, and promote the use of recycled PET bottles.
Every element of the new line—from preform sterilization to stretch wrapping—has been designed with resource efficiency in mind. This transformation aligns with Coca-Cola’s global “World Without Waste” initiative, aiming to collect and recycle the equivalent of every bottle sold by 2030.
Sibeg Coca-Cola: A Sicilian Success Story
Based in Catania, Sibeg manages every stage of the Coca-Cola value chain in Sicily—from production and bottling to distribution and development. The company employs more than 400 people and operates eight production lines, covering everything from soft drinks to energy beverages.
Sibeg distributes its portfolio—including Coca-Cola, Monster Energy, and Acqua di Tepelene—across approximately 24,500 points of sale throughout the island. The new PET bottles line strengthens Sibeg’s leadership as a regional hub for innovation and sustainable beverage production.
Conclusion: Smarter, Greener, and More Connected
Sibeg Coca-Cola’s new PET bottles production line, powered by Sidel, is a shining example of how technology, sustainability, and digital innovation can converge. From aseptic bottling to energy-efficient packaging and intelligent software, every element supports a vision of smarter, greener manufacturing.
By investing in efficiency and embracing digital transformation, Sibeg is setting a new benchmark for sustainable beverage production in Sicily—and inspiring the global Coca-Cola network to follow suit.
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