Month: April 2024

Room temperature superconductors – Carbios and Partners Celebrate Groundbreaking for PET Biorecycling Plant 30-04-2024

Room temperature superconductors

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Carbios and Partners Celebrate Groundbreaking for PET Biorecycling Plant

New plant will use enzymatic process to depolymerize PET

Carbios held a groundbreaking ceremony for its project to construct a PET recycling plant. The plant will use a unique process involving the depolymerization of PET using enzymes. Participants included local authorities, partner brands and industrial partners. Located in Longlaville, in the Grand-Est region of France, the site will be Carbios’ first commercial plant. The plant will have a processing capacity of 50,000 ton/yr of prepared waste when operating at full capacity. According to the company, work is progressing on schedule with significant quantities set to be delivered to customers in 2026. Room temperature superconductors

The technology opens up new recycling streams for multilayered, colored and opaque trays made from packaging waste and polyester textile waste, which until now have been little or not recycled at all, giving them value and providing an alternative to fossil-based monomers.

“Our revolutionary enzymatic depolymerization technology marks the beginning of a new era in plastic recycling, moving away from dependence on oil to a circular economy fueled by PET waste itself. Room temperature superconductors

Room temperature superconductors

Amcor unveils 100% recycled PET bottle for soft drinks

The stock bottle empowers beverage brands to meet growing sustainability demands and regulations while accelerating their time to market.

Hyatt said each Mr & Mrs Smith property is known for its distinct character, with highlights including treehouse accommodations in Finland. Credit: Hyatt Hotels Corporation.

Amcor, a world leader in packaging solutions, has announced the launch of a one-litre polyethylene terephthalate (PET) carbonated soft drink (CSD) bottle made entirely from post-consumer recycled (PCR) material. Room temperature superconductors

The company said this innovative stock bottle empowers beverage brands to meet growing sustainability demands and regulations while accelerating their time to market. It also claims the product is the first-of-its-kind stock option.

The new bottle represents a significant advancement in Amcor Rigid Packaging’s (ARP) commitment to responsible packaging.

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Room temperature superconductors

BIR publishes position paper on chemical recycling

The organization says mechanical recycling must take priority and be incentivized.

In its latest position paper, the Brussels-based Bureau of International Recycling (BIR) says chemical recycling needs careful consideration and well-informed, market-based policies to ensure that it complements rather than competes with traditional recycling methods.

Additionally, BIR writes that mechanical recycling must remain the preferred method on a large scale, whereas chemical recycling should be used only for hard-to-recycle plastics at their end-of-life. Room temperature superconductors

This position paper on chemical recycling follows shortly after one on extended producer responsibility (EPR), which BIR published in November 2023. Describing chemical recycling as “a nascent technology,” BIR urges caution in its development and calls for the introduction of a harmonized definition of chemical recycling that excludes fuel production.

BIR says chemical recycling processes are extremely energy-intensive and some that are currently available produce more greenhouse gas emissions than primary production using fossil fuels during the production process. Room temperature superconductors

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Room temperature superconductors

Suzano Ventures, the investment branch of Brazilian pulp producer Suzano, has invested $5 million in Bioform Technologies

This Canadian startup, originating from research at the University of British Columbia, focuses on developing sustainable alternatives to conventional single-use plastics using bio-based materials.

This financial injection forms part of Bioform’s initial funding round, aimed at enhancing the production of these eco-friendly plastics. These materials can be produced using existing industrial methods from the pulp and paper industry, incorporating wood pulp fiber from Suzano as a primary component.  Room temperature superconductors

Bioform’s innovative hydrogels, reinforced with wood pulp, promise to be home compostable or recyclable through standard paper recycling routes without relying on fossil fuel-derived resources.

The applications for this technology are broad, including recyclable thermoformable films for packaging and compostable films for various uses such as agricultural and trash bags. Bioform’s products are designed to significantly reduce carbon emissions, offering an 80% lower footprint than traditional plastics while maintaining or improving on performance metrics like strength and barrier properties.  Room temperature superconductors

Suzano Ventures, the investment branch of Brazilian pulp producer Suzano, has invested $5 million in Bioform Technologies

Room temperature superconductors, once envisioned as transformative for energy production and transport, have faced scrutiny

Initially highlighted by physicist Ranga Dias in 2020, these superconductors promised a future of efficient energy systems, ultra-fast computing chips, and magnetic levitation transport. Despite periodic announcements signaling breakthroughs, persistent technical limitations and setbacks often followed.

Dias, a University of Rochester physicist, maintained his course despite growing criticism, publishing successive studies claiming room temperature superconductivity. His resilience against skepticism suggested potential in his research. However, a damning report detailed in Nature revealed significant data manipulation. This discovery, made during an internal investigation by the University of Rochester, not only undermines Dias’s credibility but also threatens his career, as dismissal looms.  Room temperature superconductors

Room temperature superconductivity, a Nobel-worthy achievement if validated, would revolutionize multiple technological domains. Traditional conductors lose energy as heat due to electrical resistance, a problem superconductors don’t have. Ideally, they could transport electricity without energy loss, impacting both technology and economy significantly. This phenomenon, explained by the BCS theory proposed in 1957 and Nobel-recognized in 1972, suggests that ambient temperature superconductors are possible but highly unlikely. Room temperature superconductors

The saga of Dias’s research, now tainted by allegations of falsification, serves as a cautionary tale for future claims in this high-stakes field of physics.

Room temperature superconductors, once envisioned as transformative for energy production and transport, have faced scrutiny

Kazakhstan’s Atyrau is set to open a terephthalic acid and polyethylene terephthalate (TPA/PET) production complex in 2029, according to Interfax citing Kazakh Deputy Energy Minister Askhat Khasenov

This announcement was made during a briefing in Astana, where Khasenov revealed ongoing pre-feasibility studies in collaboration with China’s Sinopec. Khasenov also highlighted the Atyrau Refinery’s plans to modernize by 2027 to ensure an uninterrupted supply of paraxylene, a key raw material for PET production, without compromising gasoline and diesel output.  Room temperature superconductors

Additionally, it was confirmed that there would be no limitations on paraxylene production upon the PET project’s initiation. This development was further underscored during a meeting between Kazakh President Kassym-Jomart Tokayev and Sinopec Chairman Ma Yongsheng in China, where they discussed the construction of the TPA/PET facility. Furthermore, Magzum Mirzagaliev, Chairman of KazMunayGas (KMG), and Ma Yongsheng signed an agreement to jointly develop a preliminary feasibility study for the project. The Atyrau TPA/PET complex is expected to produce up to 735,000 tonnes of PET annually, using paraxylene sourced from the Atyrau Oil Refinery.  Room temperature superconductors

Kazakhstan's Atyrau is set to open a terephthalic acid and polyethylene terephthalate (TPA/PET) production complex in 2029, according to Interfax citing Kazakh Deputy Energy Minister Askhat Khasenov

ORNL researchers use thermoplastic nanofibers to toughen composites

Researchers at the Department of Energy’s Oak Ridge National Laboratory have developed a method that demonstrates how fiber-reinforced polymer composite materials used in the automotive, aerospace and renewable energy industries can be made stronger and tougher to better withstand mechanical or structural stresses over time.

Composites are strong and lightweight relative to their metallic counterparts. They are also corrosion and fatigue resistant and can be tailored to meet specific industrial performance requirements. However, they are vulnerable to damage from strain because two diverse materials—rigid fibers and a soft matrix, or a binder substance—are combined to make them.  Room temperature superconductors

The interphase between the two materials needs to be improved because of its influence on the overall mechanical properties of the composites.

The research team deposited thermoplastic nanofibers to create chemically a supportive network that toughens the interphase. Their technique differs from conventional methods of coating the fiber surfaces with polymers or providing a rigid scaffolding to improve bonding between the fiber and the matrix, which have been shown to be inefficient and expensive.  Room temperature superconductors

ORNL researchers use thermoplastic nanofibers to toughen composites

PET Bottles Recycling – China’s Ministry of Commerce declared the imposition of anti-dumping duties on Taiwanese polycarbonate imports, effective from April 20 for five years 29-04-2024

 

r-PET Packaging – Polymer prices: Upward trend continues due to higher feedstock costs 29-04-2024

r-PET Packaging

r-PET Packaging

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

r-PET Packaging

r-PET Packaging

Polyestertime
ITEM 22/04/2024 29/04/2024 +/-
Bottle grade PET chips domestic market 7,150 yuan/ton 7,075 yuan/ton -75
Bottle grade PET chips export market 905 $/ton 900 $/ton -5
Filament grade Semidull chips domestic market 6,900 yuan/ton 6,850 yuan/ton -50
Filament grade Bright chips domestic market 6,905 yuan/ton 6,870 yuan/ton -35
Pure Terephthalic Acid PTA domestic market

r-PET Packaging

 5,935 yuan/ton 5,925 yuan/ton
 -10
Pure Terephthalic Acid PTA export market 735 $/ton 735 $/ton –
Monoethyleneglycol MEG domestic market 4,445 yuan/ton 4,335 yuan/ton
 -110
Monoethyleneglycol MEG export market 518 $/ton 508 $/ton -10
Paraxylene PX FOB  Taiwan market 1,057 $/ton 1,040 $/ton
 -17
Paraxylene PX FOB  Korea market 1,035 $/ton 1,018 $/ton -17
Paraxylene PX FOB EU market 1,160 $/7on 1,140 $/ton -20
Polyester filament POY 150D/48F domestic market 7,625  yuan/ton 7,525 yuan/ton
 -100
Recycled Polyester filament POY  domestic market 7,500 yuan/ton 7,550 yuan/ton +50
Polyester filament DTY 150D/48 F domestic market 9,075 yuan/ton 9,025 yuan/ton -50
Polyester filament FDY 68D24F 8,900 yuan/ton 8,850 yuan/ton -50
Polyester filament FDY 150D/96F domestic market

r-PET Packaging

 8,200 yuan/ton 8,125 yuan/ton -75
Polyester staple fiber 1.4D 38mm domestic market 7,470 yuan/ton 7,470 yuan/ton –
Caprolactam CPL domestic market 12,900 yuan/ton 12,700 yuan/ton
 -200
Caprolactam CPL overseas  market 1,620 $/ton 1,620 $/ton –
Nylon 6 chips overseas  market 1,910 $/ton 1,890 $/ton -20
Nylon 6 chips conventional spinning domestic  market 14,375 yuan/ton 14,150  yuan/ton -225
Nylon 6 chips  high speed spinning domestic  market 14,700 yuan/ton 14,350 yuan/ton -350
Nylon 6.6 chips domestic  market

r-PET Packaging

 21,900 yuan/ton 21,800 yuan/ton -100
Nylon6 Filament POY 86D/24F domestic  market 16,850 yuan/ton 16,600 yuan/ton -250
Nylon6 Filament DTY 70D/24F domestic  market 19,150 yuan/ton 18,900 yuan/ton- -250
Nylon6 Filament FDY  70D/24F  17,900 yuan/ton 17,900 yuan/ton –
Spandex 20D  domestic  marke 33,500 yuan/ton 33,500 yuan/ton –
Spandex 30D  domestic  market 32,000 yuan/ton 32,000 yuan/ton –
Spandex 40D  domestic  market  29,000 yuan/ton 29,000 yuan/ton –
Adipic Acid domestic market

r-PET Packaging

 9,600 yuan/ton 9,600 yuan/ton –
Benzene domestic market 8,920 yuan/ton 8,760 yuan/ton -160
Benzene overseas  market 1,066 $/ton 1,062 $/ton -4
Ethylene South East market 1,010 $/ton 1,010 $/ton –
Ethylene NWE market CIF 827 $/ton 841 $/ton +14
Acrylonitrile ACN  domestic market 10,600 yuan/ton 10,600 yuan/ton –
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market

r-PET Packaging

 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,000 yuan/ton 13,000 yuan/ton –
PP Powder domestic market 7,250 yuan/ton 7,230 yuan/ton -20
Naphtha overseas market  698 $/ton 710 $/ton +12
Phenol domestic market 7,800 yuan/ton 8,177 yuan/ton +377

r-PET high end eco-friendly chips =8,300 yuan/ton  — 8,300 yuan/ton   –

r-PET Packaging

Russian polymer and rubber producer Sibur supports the extended producer responsibility (EPR) mechanism, which aims to enhance circular economy efforts, according to Chinadaily

This initiative will structure waste management better and increase the use of recycled materials in Sibur’s manufacturing processes.

Sibur’s PolyLab Research and Development Center has been instrumental in creating sustainable polymers, integrating up to 90% recycled materials. r-PET Packaging

Already, the center has introduced over 10 products and is developing an additional 50.

In collaboration with China’s Sinopec, Sibur is also constructing the Amur Gas Chemical Complex, which will focus on polypropylene and polyethylene production. r-PET Packaging

Both China and Russia, as part of the Global Coalition for Plastics Sustainability, are proactive in addressing plastic waste via recycling and proper disposal methods.

They are sending delegates to the upcoming session of the Intergovernmental Negotiating Committee (INC) in Ottawa, which aims to formulate a globally binding treaty on plastic pollution.  r-PET Packaging

In Russia, a new law enacted in January enhances the EPR mechanism, mandating manufacturers to gradually increase their recycling rates, achieving 100% by 2027. Alternatively, companies may opt to pay an environmental levy. This legislation intends to decrease non-recyclable plastic usage, reduce landfill volumes, and fund new recycling facilities.

r-PET Packaging

Polymer prices: Upward trend continues due to higher feedstock costs

Over the past two months, thermoplastic prices in Western Europe have experienced a steady increase, largely influenced by rising feedstock costs.

Specifically, in March, the prices for L/LDPE (Linear Low-Density Polyethylene) saw an increase ranging from €70 to €80 per tonne. Concurrently, HDPE (High-Density Polyethylene) prices also went up by €50 to €60 per tonne.

These increments in thermoplastic prices have more than compensated for the €30 per tonne increase in the ethylene reference price.

Polymer prices: Upward trend continues due to higher feedstock costs

PET Bottles Recycling – China’s Ministry of Commerce declared the imposition of anti-dumping duties on Taiwanese polycarbonate imports, effective from April 20 for five years 29-04-2024

PET Bottles Recycling

r-PET Packaging – Polymer prices: Upward trend continues due to higher feedstock costs 

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PET Bottles Recycling

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Axpo and electric utility Rhiienergie have inaugurated Switzerland’s largest green hydrogen production facility in Graubünden canton

Situated alongside the Reichenau hydropower plant in Domat/Ems, this 2.5-megawatt facility can generate up to 350 tonnes of green hydrogen annually. This venture marks a significant step in integrating hydrogen into the national energy landscape to enhance future supply security.

Constructed over approximately a year, this plant employs water electrolysis powered by adjacent hydroelectricity, thus producing hydrogen without CO2 emissions. The resulting hydrogen, which can offset up to 1.5 million liters of diesel each year, is compressed for easy transportation to refueling stations and industrial clients. PET Bottles Recycling

The project’s opening ceremony drew political and business leaders, including local council members, Graubünden Cantonal Councillor and Energy Minister Dr. Carmelia Maissen, and National Councillor Martin Candinas. Dr. Maissen praised the plant’s alignment with regional green hydrogen ambitions and broader climate objectives.

Both Axpo CEO Christoph Brand and Rhiienergie CEO Christian Capaul underscored the critical role of green hydrogen in sustainable energy transition. Capaul highlighted the facility’s status as a flagship project for the region. Brand acknowledged existing challenges but remained optimistic about the potential of this renewable energy resource, emphasizing its sustainability credentials. PET Bottles Recycling

PET Bottles Recycling

TOMRA has secured long-term agreements with OMV and Borealis to supply high-quality raw materials for their recycling operations, enhancing the circular economy for plastics

Under these agreements, TOMRA Feedstock will deliver consistent feedstock to OMV’s ReOil® plants in Austria and to Borealis’ mechanical recycling facilities across Europe. Volker Rehrmann, Executive Vice President and Head of TOMRA Recycling, highlighted the significance of this collaboration in leveraging technology to reclaim post-consumer plastics, preventing their incineration and promoting reuse.

The feedstock will originate from a new, pioneering sorting facility in Germany, set to open at the end of 2025 with an annual input capacity of 80,000 metric tonnes. This facility will specialize in transforming mixed post-consumer plastic waste into clean, specific polymer types for further processing.  PET Bottles Recycling

Daniela Vlad, OMV Executive Vice President Chemicals & Materials, emphasized that the agreement supports their ReOil® technology in producing sustainable materials, contributing significantly to a circular plastics economy. Meanwhile, Borealis will utilize the feedstock in its Borcycle™ M technology, creating high-performance polymers from polyolefin-based waste for diverse industries such as automotive and healthcare.

Craig Arnold, Borealis Executive Vice President, reaffirmed their commitment to increasing recycled content in products, enabling customers to enhance their use of recycled plastics. This partnership marks a substantial advancement in sustainable plastic production and recycling, signifying a major stride towards closing the loop in plastic utilization.

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PET Bottles Recycling

PET Bottles Recycling

China’s Ministry of Commerce declared the imposition of anti-dumping duties on Taiwanese polycarbonate imports, effective from April 20 for five years

The ministry’s final determination followed an investigation which confirmed that dumping by Taiwan was harming China’s polycarbonate industry. Taiwan’s exports of this material to China last year were valued at around US$830 million, constituting 78.5 percent of its total polycarbonate exports, as per Taiwan’s Customs Administration.

Polycarbonate, used in electronics, automotive, optics, packaging, medical devices, and safety equipment, was listed in the 2010 Economic Cooperation Framework Agreement between Taiwan and China. The decision to apply these duties is seen as part of China’s strategy amidst broader geopolitical tensions.  PET Bottles Recycling

The anti-dumping investigation began in November 2022, with preliminary results in August indicating significant harm to the Chinese industry. Initial duties were set at up to 22.4 percent. Specific duties announced include 9 percent for Taiwan Chemical Fiber Corp and Idemitsu Chemicals Taiwan Corp, 12.2 percent for Chimei Corp and Chi Lin Technology Co., Ltd, and 22.4 percent for other firms.

Yesterday, China's Ministry of Commerce declared the imposition of anti-dumping duties on Taiwanese polycarbonate imports, effective from April 20 for five years

Weichai, a Chinese manufacturer, has launched a diesel engine that boasts a groundbreaking energy efficiency, marking a world record

This engine achieves an intrinsic thermal efficiency of 53.09%, a significant leap from the usual 45-46%. Such efficiency has been validated by esteemed international testing organizations including TÜV SÜD and the China Automotive Research and Technology Center.  PET Bottles Recycling

The improvements in thermal efficiency could potentially lower diesel engine operational costs by 14% across China, equating to an annual fuel saving of approximately 31 million tonnes and a carbon emission reduction of around 97 million tonnes. Despite these advancements, the engine’s impact on the automotive sector might be limited. Various auto manufacturers have reduced or ceased the production of diesel vehicles in response to emission scandals and environmental concerns. Additionally, the shift towards electric vehicles is gaining momentum, driven by stricter governmental regulations on diesel emissions and the enhanced capabilities and cost-efficiency of electric technologies.

These developments indicate a decreasing demand for diesel options as the automotive industry moves towards more sustainable electric alternatives, which offer better performance, greater autonomy, and reduced operational costs. PET Bottles Recycling

Weichai, a Chinese manufacturer, has launched a diesel engine that boasts a groundbreaking energy efficiency, marking a world record

In early April, global prices for polyester staple fiber (PSF) experienced a significant increase, even though the costs of feedstock materials, which are essential for producing PSF, showed a decline

This price surge has been observed across major markets worldwide, challenging the usual expectations that fiber prices should align with raw material costs.

Various factors contribute to this anomaly. Firstly, disruptions in supply chains have played a crucial role. These disruptions are partly due to geopolitical tensions and logistical challenges, which have hindered the smooth flow of raw materials and finished products, leading to shortages in certain regions. Secondly, there has been a marked increase in demand for PSF, fueled by its growing use in diverse applications from clothing and upholstery to automotive interiors. This heightened demand tends to push prices up, independent of the raw material cost fluctuations. PET Bottles Recycling

Moreover, energy prices and currency exchange rates have also influenced PSF pricing. In some countries, the weakening of the local currency against the dollar has made imports more expensive, contributing to higher domestic prices for polyester fibers. Additionally, energy costs, which are critical for manufacturing, have been volatile and generally trending upwards, further complicating the cost structure for producers.

These factors combined have led to the current situation where PSF prices are rising despite a fall in feedstock costs, reflecting a complex interplay of global economic and market dynamics. PET Bottles Recycling

In early April, global prices for polyester staple fiber (PSF) experienced a significant increase, even though the costs of feedstock materials, which are essential for producing PSF, showed a decline

Alpla has recently completed a significant upgrade and expansion at its Vlotho-Exter plant in Germany, with an investment of approximately 30 million euros

This project introduced two new facilities: a warehouse and a production area, enhancing the plant’s capacity to manufacture preforms and PET bottles. These bottles are primarily used for packaging mineral water sourced locally.

The Vlotho-Exter site employs 185 workers and utilizes recycled PET from Alpla’s nearby Bad Salzuflen facility, underscoring the company’s commitment to sustainability. Additionally, the plant manufactures reusable containers for beverages and cosmetics, aligning with growing environmental consciousness in the industry.

During the opening ceremony, Alpla CEO Philipp Lehner emphasized the company’s dedication to sustainable practices.  PET Bottles Recycling

He stated, “Plastic packaging has a future, but it hinges on our serious commitment to addressing current issues. We are dedicated to setting higher standards in reducing, reusing, and recycling packaging materials.” This initiative reflects Alpla’s proactive approach to overcoming challenges in the packaging sector and its drive towards more sustainable production methodologies.

Automotive plastic recycling – TotalEnergies Corbion is set to showcase its Luminy PLA bioplastics at Chinaplas 2024 in Shanghai, highlighting the product’s environmental benefits during Asia’s leading plastics and rubber trade fair from April 23-26 27-04-2024

Automotive plastic recycling

Polyamide in Europe witness Sharp Increase Despite Average Demand

In the European region, the price of Polyamide has increased in the latter part of April following a period of stability in the preceding weeks. This price increase comes despite the demand for Polyamide being in the average range in the European market. As a ripple effect, the cost of Polyamide 6 and 6.6 rose by 2.5% during the week ending 19th April 2024 on a FOB Hamburg basis.

The Polyamide market in Europe is currently experiencing moderate supply levels, with overseas trade facing challenges due to disruptions in ocean routes. These disruptions have led to uncertainties in the supply chain, impacting the availability of Polyamide in the market.  Automotive plastic recycling

The demand for Polyamide in Europe is described as average, with purchases being carried out on a needy basis, particularly in the downstream textile and automotive sectors.

In addition to fewer shipping delays, the pressure on supply chains was alleviated by a significant reduction in the purchasing of inputs by eurozone manufacturers. This reduction in input purchases indicates a slowdown in production or a more cautious approach to inventory management by manufacturers in the eurozone. Automotive plastic recycling

Europe manufacturers of Polyamide grades 6 and 66 globally have seen a rise in activity in the second half of April after a period of stability over the past few weeks.

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Automotive plastic recycling

Covestro collaborates with automotive partners on car-to-car plastic recycling

New joint program aiming for efficient, sustainable automotive plastic recycling

At the CHINAPLAS trade fair in Shanghai, Covestro and partners from the automotive value chain agree on a cooperation for the car-to-car recycling of plastics (from left to right). ): Lutz Frankholz (TÜV Rheinland Shanghai & Suzhou), Danilo Teobaldi (Principal Chief Engineer and Head of Advanced Technologies, NIO), Guido Naberfeld (Mobility Global Sales & Marketing Head, Engineering Plastics business entity, Covestro), Martin Hofmann (Head of the Cluster “Climate, Energy, Environment and Biodiversity” at GIZ), Simon Krämer (Head of Sustainability Product in R&D, Volkswagen China) and Qing Guo (Assistant to the President of GEM Green Industry, Wuhan, Innovation Research Institute). © Covestro Automotive plastic recycling

With increasing global environmental awareness and stricter regulatory requirements, the automotive industry is realizing the necessity of plastic recycling for sustainable development. In response, materials manufacturer Covestro, along with partners from the automotive value chain, is spearheading the concept of car-to-car closed-loop plastics recycling, which is emerging as a promising solution to tackle the challenges of plastic waste management in the sector.

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Automotive plastic recycling

TotalEnergies Corbion is set to showcase its Luminy PLA bioplastics at Chinaplas 2024 in Shanghai, highlighting the product’s environmental benefits during Asia’s leading plastics and rubber trade fair from April 23-26

PLA bioplastics are increasingly favored in China, driven by the country’s commitment to sustainability and eco-friendly initiatives. These bioplastics are renewable, industrially compostable, and offer a substantial reduction in carbon emissions—up to 75% less compared to traditional plastics.  Automotive plastic recycling

The adoption of PLA bioplastics in China is supported by regulatory measures and a growing consumer awareness towards sustainable products. Industries such as packaging and automotive are actively incorporating PLA into their processes, attracted by its low environmental impact and alignment with China’s sustainability objectives. Hao Ding, the global marketing director at TotalEnergies Corbion, noted, “The growing relevance of PLA bioplastics in China reflects a broader shift towards sustainable consumption and production practices.”

Key drivers for PLA’s increasing market presence include governmental backing, consumer preference for eco-friendly products, and collaborative efforts among government bodies, research institutions, and commercial enterprises.  Automotive plastic recycling

Automotive plastic recycling

Global mLLDPE Market Faces excess supply, Price Decline, Industry faces Challenges in April 2024

In the initial half of April 2024, there was an oversupply of Metallocene Linear Low-Density Polyethylene (mLLDPE) in the market, leading to a global decline in prices. Despite the rise in mLLDPE contracts in Europe throughout April, the overall market sentiment remained stable as demand tapered off following three consecutive months of growth. Similarly, the Asian market saw stable prices due to ample supplies. Several Middle Eastern producers adjusted their prices in April to accommodate shorter working hours during Ramadan and Eid-ul-Fitr holidays, resulting in price reductions in both Asia and Europe.

In the initial part of April, mLLDPE prices in Europe declined mainly due to weak domestic demand and an oversupply situation.  Automotive plastic recycling

Manufacturers encountered challenges in matching prices with production expenses in a sluggish market, leading to cost pressures. Despite the rising costs of feedstock Ethylene, some suppliers opted to decrease prices due to better availability. Additionally, ExxonMobil and SABIC declare shutdown of European ethylene cracking plants due to climbing energy expenses and expansion of global capacities. ExxonMobil plans to close its 400,000 tons/year steam cracker together with downstream PP and PE units at the Gravenchon site in France within 2024.

Further, despite the increase in Crude oil prices prompted by supply worries, the global mLLDPE markets continue to face subdued demand from downstream sectors like construction, automotive, and packaging.  Automotive plastic recycling

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Global mLLDPE Market Faces excess supply, Price Decline, Industry faces Challenges in April 2024

Chinese Spandex Market Sees Sharp Decline in April

In a significant development, the Chinese spandex market has experienced a dramatic downturn in April. The material has shed approximately 65% of its peak value since late 2021. This decline comes after a period of highs in early 2022.

Reasons for the Decline:

Global Demand Slowdown: The global demand for garments has weakened, impacting the spandex market. Economic uncertainties have also played a role in driving down prices.  Automotive plastic recycling

Optimism Fades: Despite previous robust demand and optimism about spandex’s use in stretchable garments, the persistent decline in costs has been challenging.

Implications:

Industry Impact: This sharp drop in spandex prices has implications for the textile and apparel industry. Manufacturers and retailers may need to reassess their supply chains and pricing strategies.

Supply Chain Resilience: Companies should focus on building resilient supply chains to navigate market fluctuations effectively.

While the situation remains challenging, industry players must adapt to the changing landscape.  Automotive plastic recycling

The decline in spandex prices serves as a reminder of the need for agility and strategic planning in the ever-evolving textile market.

Chinese Spandex Market Sees Sharp Decline in April

Asahi Kasei to Build EV Battery Component Plant in Canada to Supply Honda, Nikkei Reports

Japanese chemical company Asahi Kasei is set to invest approximately 200 billion yen (equivalent to $1.3 billion) in constructing a battery component factory in Canada, according to a report by the Nikkei newspaper. The project aims to bolster the supply chain for electric vehicle (EV) production.

The new plant will play a crucial role in supporting Honda Motor’s electric vehicle manufacturing operations in Canada. By establishing local production capabilities, Asahi Kasei aims to enhance efficiency and reduce logistical complexities associated with importing battery components.  Automotive plastic recycling

The decision to build the factory in Canada underscores the growing importance of the Canadian market for EVs. As the automotive industry shifts toward electrification, securing a reliable supply of battery components becomes paramount. Asahi Kasei’s investment demonstrates its commitment to supporting sustainable mobility solutions and meeting the rising demand for electric vehicles.

Asahi Kasei to Build EV Battery Component Plant in Canada to Supply Honda, Nikkei Reports

Vecoplan shredder boosts plastic recycling at Ys Reclamation site

UK-based plastic reprocessor YS Reclamation has installed a new Vecoplan shredder (model VAZ1700 L6) at their plastic recycling operation in Warrington, UK.

Each day, YS Reclamation processes 27 tonnes of post-consumer LDPE plastic film, turning it into 25 tonnes of high-quality plastic pellets for use in the manufacture of a wide range of plastic products. Shredding is a key part of this process.  Automotive plastic recycling

The Vecoplan VAZ1700 plastic shredder installed at YS Reclamation. Photo credit: Vecoplan AG.

In 2022, YS Reclamation was experiencing issues with the primary shredder at its Warrington plant. The shredder was reportedly unreliable and failed to produce the required quality of shred. During the first 8,000 hours of operation, YS Reclamation had experienced over 1,400 hours of downtime due to mechanical failures and other issues.Vecoplan – a producer and supplier of recycling technology – assessed the installation and recommended replacing it with a new VAZ1700 shredder.

After YS Reclamation had viewed the VAZ1700 in action at the 2022 K Fair – a major trade fair for plastics and rubber, held in Düsseldorf, Germany – the shredder was shipped to the Warrington site.  Automotive plastic recycling

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Vecoplan shredder boosts plastic recycling at Ys Reclamation site

Chinaplas 2024 – Scientists Have Found A Way To Turn Plastic Waste Into High-Quality Materials For New Plastic 26-04-2024

Automotive plastic recycling

Chinaplas 2024 – Scientists Have Found A Way To Turn Plastic Waste Into High-Quality Materials For New Plastic 26-04-2024

Chinaplas 2024

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Neste is set to introduce its Neste RE™ feedstock at Chinaplas 2024 in Shanghai, showcasing the potential of bio-based and chemically recycled materials in the plastics industry

Neste RE™ helps replace traditional fossil resources, enabling the production of plastics with a significantly reduced carbon footprint and promoting the utilization of hard-to-recycle plastic waste.

This innovative material will be featured at the exhibition booths of Neste’s partners from April 22 to 26. As the world’s leading producer of renewable diesel, sustainable aviation fuel, and renewable polymers and chemicals, Neste aims to drive the industry’s shift toward sustainability. “We are excited about our debut at Chinaplas, the world’s largest plastics market, to catalyze a shift towards more sustainable solutions,” stated Carrie Song, Senior Vice President Commercial, Renewable Products at Neste.

Neste RE™ is derived from waste and residue oils, fats, and chemically recycled plastic waste.  Chinaplas 2024

It boasts an over 85% lower lifecycle carbon footprint than conventional fossil feedstocks and supports a circular economy. Chemically akin to fossil raw materials, Neste RE™ seamlessly integrates into existing manufacturing setups without needing extra investments, covering a broad spectrum of polymer and chemical products used in packaging, automotive, electronics, medical, construction, and personal care industries. Products made from Neste RE™ include diapers, medical catheters, beverage cups, coffee capsules, various food packaging, pacifiers, and baby strollers.  Chinaplas 2024

Chinaplas 2024

CHINAPLAS 2024, a landmark event in the plastics and rubber industries, has launched at the National Exhibition and Convention Center in Hongqiao, Shanghai, PR China, running from April 23-26

This edition showcases an unprecedented scale with 4,420 exhibitors from around the globe—an increase of 12% from its 2018 edition. The exhibition spans 380,000 sqm and features over 3,800 machinery displays, more than 1,500 raw material suppliers, and 200 projects making their debut on the world or Asian stage.

Ada Leung, General Manager of Adsale Exhibition Services Ltd., remarked on the exhibition’s return to Shanghai after six years, highlighting a renewed vision and high expectations for the industry. This year’s theme, “A Brighter and Shared Future, Powered by Innovation,” aims to propel high-quality industry development and advance manufacturing transformations through innovative technologies.  Chinaplas 2024

The focus on new productivity trends is reflected in the wide international attendance, drawn by the latest in new energy vehicles, hydrogen energy, innovative materials and medicines, biomanufacturing, commercial aerospace, and other emerging sectors. These fields are experiencing explosive growth and innovation, significantly impacting global markets.

Chinaplas 2024

TRUECYCLED is revolutionizing textile recycling with their state-of-the-art installations, tailored by Trützschler experts to meet specific client needs

This innovation was highlighted with the launch of the new TRUECYCLED line, developed in collaboration with Balkan Textile Machinery INC.CO., a top machinery maker in Türkiye, at ITMA 2023 in Milan. This move positions Trützschler as the first company to offer a comprehensive solution for textile waste processing, from mechanical recycling to spinning preparation of secondary fibers. Chinaplas 2024

The TRUECYCLED system efficiently handles the entire recycling process—cutting, tearing, carding, and drawing of textile waste. This holistic approach ensures optimal fiber length and quality, giving manufacturers a significant competitive edge by minimizing fiber damage.

Technological challenges persist in recycling, as torn fibers are typically shorter than virgin fibers, and unopened yarn and fabric particles complicate processing. Dr. Georg Stegschuster, a leading researcher at the Recycling atelier in Augsburg, Germany, emphasizes the importance of expertly coordinated tearing and spinning processes to maximize fiber quality and length. Chinaplas 2024

Chinaplas 2024

European Adipic Acid Market Witness Stable Prices on Account of Sufficient Availability

The price of Adipic Acid in the German market has remained stable over the past week, attributed to the ample availability of the product in the market. In the previous month, manufacturers increased Adipic Acid prices due to rises in feedstock costs, which impacted the market. However, following this initial increase, prices have maintained a steady trend. This stability in prices can be attributed to the balanced demand-supply dynamics in the region, as well as efforts by Adipic Acid manufacturers to maintain competitive pricing amidst market uncertainties. Chinaplas 2024

Furthermore, upstream Benzene prices in the European market exhibited a continuous decline, falling by 4% on a week-on-week basis in the previous week. This decline has contributed to stabilizing the downstream sectors, including the Adipic Acid market. For the week ending April 19th, the price of Adipic Acid LAB grade was fixed at USD 3405 per metric ton on a FOB Hamburg basis.

On the supply side, the situation remains relatively stable, with moderate availability of Adipic Acid in Europe. However, recent supply disruptions in the Red Sea region have impacted trading activities, leading to some uncertainties in the market. The Red Sea region, a critical hub for the transportation of various commodities, including Adipic Acid, has faced disruptions due to geopolitical tensions, affecting the supply chain and trading dynamics in Europe. Chinaplas 2024

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European Adipic Acid Market Witness Stable Prices on Account of Sufficient Availability

Scientists Have Found A Way To Turn Plastic Waste Into High-Quality Materials For New Plastic

Plastic waste is definitely one of the biggest issues our planet is facing today.

According to Statista, humans currently produce more than 350 million metric tons of plastic waste per year and if no radical changes are made, global plastic waste generation is projected to triple by 2060. Yet advanced recycling might bring the long-awaited solution. Chinaplas 2024

Advanced recycling provides a solution for plastic waste to be recycled over and over again

Since the 1950s, humans have produced over 10 billion tons of plastics and more than 8 billion tons of that has ended up as waste. Sadly, only less than 10 percent of the plastic we use is recycled, and there’s currently an estimated 100 million tons of plastic in our oceans around the world that sometimes end up as huge floating plastic islands like the Great Pacific Garbage Patch.

“We all knew there was a rapid and extreme increase in plastic production from 1950 until now, but actually quantifying the cumulative number for all plastic ever made was quite shocking,” says Jenna Jambeck, environmental engineer from the University of Georgia, who’s studying plastic waste in the oceans. Chinaplas 2024

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Scientists Have Found A Way To Turn Plastic Waste Into High-Quality Materials For New Plastic

South Korea’s LOTTE Chemical Corp. is considering shutting down a Polyethylene Terephthalate (PET) production line at its Yeosu Plant 2 to streamline operations amidst an oversupply largely driven by Chinese competitors

This potential halt could significantly reduce LOTTE’s PET output, which currently stands at 260,000 tons annually, down from a previous capacity of 400,000 tons. Concurrently, LOTTE plans workforce reductions at its Ulsan plant, which surpasses Yeosu in PET production. The company’s restructuring strategy includes relocating some of the 486 employees from Ulsan to other positions within LOTTE Fine Chemical Co., LOTTE INEOS Chemicals Co., or at the Yeosu and Daesan plants, aiming to decrease the workforce to 400.  Chinaplas 2024

Amid aggressive competition from low-priced Chinese PET products, LOTTE has seen a sharp drop in its PET production operating rate, falling 22.7 percentage points from 92.4% in 2022 to 69.7% a year later. In response, LOTTE Chemical plans to reduce its focus on basic petrochemicals like PET. CEO Lee Hun-ki outlined a strategy at the 2024 shareholders’ meeting to aggressively refine the company’s business portfolio and decrease reliance on general-purpose petrochemicals. The cessation of the Yeosu PET line is part of these restructuring efforts, although decisions on the suspension and its timing remain pending. Chinaplas 2024

South Korea's LOTTE Chemical Corp. is considering shutting down a Polyethylene Terephthalate (PET) production line at its Yeosu Plant 2 to streamline operations amidst an oversupply largely driven by Chinese competitors

BASF now offers RCS-certified polyamides for the textile industry, featuring their sustainable Ultramid® Ccycled® range, comprising PA6 and PA6.6

This certification from the Recycled Claim Standard allows the marketing of textiles made with recycled raw materials. Ultramid Ccycled is produced through the chemical recycling of hard-to-recycle plastic waste, such as used tires, integrated into BASF’s production via a mass balance approach. This range also holds certifications from ISCC PLUS and REDcert2, demonstrating BASF’s commitment to promoting chemical recycling in textiles.

Since 2020, BASF has collaborated with Textile Exchange, a leading organization in recycled materials certification, to facilitate the adoption of RCS standards.

“We are proud to expand our textile portfolio with RCS-certified Ultramid Ccycled,” commented Dr. Dominik Winter, Head of Business Management Polyamides Europe at BASF.  Chinaplas 2024

The company’s portfolio further includes the “choose to reduce” option, allowing customers to select products that reduce carbon footprints by utilizing recycled materials without compromising quality or performance.

BASF now offers RCS-certified polyamides for the textile industry, featuring their sustainable Ultramid® Ccycled® range, comprising PA6 and PA6.6

Chinaplas 2024

Post-consumer Polymers – At CHINAPLAS 2024, BASF showcases its dedication to sustainability with a range of circular solutions and recycled materials 25-04-2024

Post-consumer Polymers – At CHINAPLAS 2024, BASF showcases its dedication to sustainability with a range of circular solutions and recycled materials 25-04-2024

Post-consumer Polymers

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Paag, a subsidiary of Bell Holding A.Ş., has launched a new PET bottle-to-bottle recycling line at its Gebze facility in Kocaeli, near Istanbul

This advanced recycling line, developed by Starlinger, features a recoSTAR PET 165 HC iV+ system and began operations in March 2024. With a capacity to process up to 1,800 kg/h, Paag’s installation aims to bolster sustainability by reducing the reliance on virgin plastics, minimizing carbon emissions, and supporting circular economy principles.

The facility plans to recycle about 1,200 tons of PET bottles monthly, primarily supplying recycled PET to Senapa Stampa, a fellow Bell Holding company, and selling to external customers.  Post-consumer Polymers

This initiative is part of a broader strategy to integrate recycled materials into their products, thereby lessening their overall environmental impact.

Vice Chairman Bekir Öktenoğlu emphasized that this move reflects Paag’s commitment to environmental stewardship and high-quality, food-safe production, compliant with EFSA and FDA standards for food-grade recycled PET (rPET).

Additionally, Paag has introduced ‘To-Ka’, a door-to-door collection system to enhance PET bottle recycling. This initiative, which stands for ‘collect – win’, encourages participation through a rewards system accessible via an app, facilitating easy collection and recycling of PET bottles.  Post-consumer Polymers

Post-consumer Polymers

At CHINAPLAS 2024, BASF showcases its dedication to sustainability with a range of circular solutions and recycled materials

Featured products include the Ultramid® Ccycled® polyamide, which incorporates pyrolysis oil derived from post-consumer plastic waste collected in Asia. This initiative is part of BASF’s mass balance approach, aimed at transforming feedstock within its integrated value chains.

BASF also introduces its innovative ‘Design-for-Recycling’ polyurethane foam technology, which simplifies the recycling process, enhancing the scalability of recycled polyurethane foam. The company continues to advance in sustainable plastics by offering a comprehensive portfolio of recycled grades, aligning with its commitment to environmental stewardship.  Post-consumer Polymers

The event also highlights BASF’s latest plastic additives, which improve the sustainability of various applications. These innovations are crucial for the mechanical and chemical recycling processes that support the circular economy by enabling the reuse of plastic waste.

Additionally, BASF’s IrgaCycle® additive technology enhances recycled content in products, while maintaining quality and performance. New technologies like Irgastab® PUR 71 and Tinuvin® 2730 will also be displayed, demonstrating advancements in durability and stability for automotive and marine applications.  Post-consumer Polymers

Post-consumer Polymers

Heubach GmbH required to file for insolvency

Heubach GmbH applied to the Braunschweig insolvency court for the initiation of regular insolvency proceedings concerning its assets. This application included a request to designate the Braunschweig court as the overseeing court for the German subsidiaries within the Heubach Group.

The court is expected to soon appoint an insolvency administrator who will explore potential business continuity, restructuring, or sale options. Post-consumer Polymers

This move comes as a response to the imminent risk of excessive debt exacerbated by volatile financial markets over the past two years, coupled with unsuccessful efforts to achieve financial restructuring involving all shareholders and creditors.

Despite these challenges, Heubach is striving to fulfill its commitments to employees, customers, and suppliers, operating within the limits of its financial capabilities and under the constraints of legal regulations.  Post-consumer Polymers

Post-consumer Polymers

NEXTCHEM (MAIRE) is reinforcing its dedication to plastic upcycling through its subsidiary, NextChem Tech, by increasing its shares from 51% to 85% in MyReplast Industries S.r.l. and MyReplast S.r.l

These companies are known for their innovative NX Replast technology and a production facility in Bedizzole, Northern Italy, that specializes in high-purity recycled polymers. The transaction involves an overall payment of approximately €8.9 million, with €5.1 million payable at closing and the remainder to be paid in increments by the end of 2027.

MyReplast Industries, a key player in the NextChem portfolio since 2019, has a production capacity of 40,000 tons annually. It focuses on mechanical upcycling processes to produce polymers that can substitute for virgin materials in various industries, including automotive and construction. The NX Replast technology was recently chosen by Aliplast for a new project in Modena.  Post-consumer Polymers

This strategic expansion enhances NEXTCHEM’s position in the circular polymers market, driven by increased regulatory demands and the voluntary commitments of purchasers. The company’s efforts are part of a broader movement towards sustainable practices in response to the global rise in plastic use and the pressing need for circular economic solutions.

NEXTCHEM (MAIRE) is reinforcing its dedication to plastic upcycling through its subsidiary, NextChem Tech, by increasing its shares from 51% to 85% in MyReplast Industries S.r.l. and MyReplast S.r.l

Research Project on PHA for Packaging

Coordinated by the Spanish company Cetec, the ViSS project aims to demonstrate the effectiveness of PHBV as an alternative to fossil-based plastics in food packaging. Initiated in September of the previous year and funded by the EU through the Horizon program, ViSS is set to conclude in 2027.  Post-consumer Polymers

The project, led by the Spanish technology center Cetec, focuses on developing a biopolymer made from the copolymer poly(3-hydroxybutyrate-co-3-hydroxyvalerate), commonly known as PHBV. This material is intended for use in food packaging applications. PHBV belongs to the polyhydroxyalkanoates (PHA) family, which are biobased and biodegradable materials. They can degrade in soil and water and are recyclable and compostable in both domestic and industrial settings. Its flexibility, workability, recyclability, and biodegradability make PHBV particularly suitable for packaging applications.

In the course of the research, PHBV will be produced through the fermentation of industrial food waste.  Post-consumer Polymers

Research Project on PHA for Packaging

At the Chinaplas 2024 trade fair in Shanghai, Covestro debuted its new range of polycarbonates, Makrolon® RP, derived from chemically recycled material sourced from post-consumer waste via mass balance

This initiative is part of Covestro’s commitment to the circular economy, involving collaborations with Neste and Borealis for raw material supplies. The introduction of Makrolon® RP, particularly targeted for high-purity applications in the automotive sector, is a significant step towards using sustainable materials that meet stringent purity standards.

Lily Wang, the Global Head of Engineering Plastics at Covestro, expressed enthusiasm about the expansion of their sustainable product line, emphasizing the role of partnerships in conserving fossil resources and enhancing waste management. Post-consumer Polymers

The company aims to support its customers’ sustainability objectives by offering high-quality materials that align with emerging regulatory demands and voluntary environmental standards, such as the European End-of-Life Vehicle Directive and the U.S. EPEAT for electronics.

Makrolon® RP, which matches the quality of traditional fossil-based polycarbonates, is part of Covestro’s CQ family, signifying a minimum of 25% alternative raw materials content. Production at certain facilities, like Krefeld-Uerdingen in Germany, is powered exclusively by renewable energy. Neste and Borealis contribute by providing high-quality recycled feedstock, which Borealis converts into phenol and acetone for Covestro’s use.

Jeroen Verhoeven from Neste and Thomas Van De Velde from Borealis highlighted the importance of chemical recycling and collaboration across the value chain in achieving recycling targets and advancing sustainable practices. Post-consumer Polymers

At the Chinaplas 2024 trade fair in Shanghai, Covestro debuted its new range of polycarbonates, Makrolon® RP, derived from chemically recycled material sourced from post-consumer waste via mass balance

Far Eastern New Century Corp. (FENC) has initiated the expansion of its FE Green PET facility in Malacca, Malaysia, which focuses on producing green polyethylene terephthalate (PET)

The expansion will include a new production line that uses waste PET bottles from local sources to manufacture 50,000 tons per year of food-grade recycled PET. The operation of this new line is slated to start by mid-2025.

This expansion aligns with FENC’s commitment to addressing global climate change. The company plans to implement energy-efficient technology, utilize carbon capture solutions, and introduce other innovative practices to cut carbon emissions.

The targeted reductions are 20% by 2025, 40% by 2030, with a goal of achieving net zero emissions by 2050.  Post-consumer Polymers

Additionally, it was reported earlier that FENC, along with Alpek and Indorama Ventures, had put on hold the construction of another PET plant in Corpus Christi, Texas. This plant was intended to have a production capacity of 1.1 million tons of PET annually. The site was also expected to house a facility capable of producing 1.3 million tons of purified terephthalic acid (PTA) each year, further expanding FENC’s manufacturing capabilities.

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Far Eastern New Century Corp. (FENC) has initiated the expansion of its FE Green PET facility in Malacca, Malaysia, which focuses on producing green polyethylene terephthalate (PET)

Antimicrobial textile technologies – French technology company Technip Energies has partnered with New York-based Anellotech to advance an innovative plastic recycling method 24-04-2024

Post-consumer Polymers

Antimicrobial textile technologies – French technology company Technip Energies has partnered with New York-based Anellotech to advance an innovative plastic recycling method 24-04-2024

Antimicrobial textile technologies

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French technology company Technip Energies has partnered with New York-based Anellotech to advance an innovative plastic recycling method

Together, they will focus on the Plas-TCat system, which transforms mixed-polymer waste into chemicals usable in the production of new materials. The collaboration will feature extensive performance trials at Anellotech’s demonstration facility in Texas to refine the technology. Technip Energies will utilize its downstream processing units and will also become the global licensor for the Plas-TCat technology. Antimicrobial textile technologies

This technology has the potential to cut carbon emissions by half when compared to the production of virgin monomers using traditional naphtha crackers. Bhaskar Patel, Technip Energies’ Senior Vice President for Sustainable Fuels, Chemicals, and Circularity, expressed enthusiasm about the project, highlighting its role in addressing the plastic waste dilemma by converting mixed plastic wastes into valuable end products.

David Sudolsky, founder and CEO of Anellotech, emphasized that the partnership aims to deliver a scalable and cost-effective solution crucial for tackling issues related to plastic sustainability. Antimicrobial textile technologies

Antimicrobial textile technologies

Neste has successfully completed its inaugural processing trial using pyrolysis oil derived from discarded tires, marking a significant advance in chemical recycling at its Porvoo refinery in Finland

This raw material, supplied by Scandinavian Enviro Systems, a Swedish firm specializing in material recovery from end-of-life products, has proven suitable for producing high-quality inputs for chemicals and plastics manufacturing.

This trial underscores the versatility of chemical recycling in handling waste materials beyond just plastics. Tires, composed of various materials, typically end up in landfills or are incinerated due to difficulties in mechanical recycling. The utilization of chemical recycling can thus help maintain valuable materials within the economic cycle by converting them into useful raw materials. Antimicrobial textile technologies

Andreas Teir, leading Neste’s raw materials supply for chemical recycling, highlighted the dual potential of this technology to process both hard-to-recycle plastics and tire waste, aiming to transform their linear life cycles into circular ones.

Antimicrobial textile technologies

iFabric Corp. has announced that its subsidiary, Intelligent Fabric Technologies (North America) Inc. (IFTNA), has achieved United States Environmental Protection Agency (EPA) registration for two innovative antimicrobial textile technologies

This achievement highlights iFabric’s dedication to leading-edge solutions that address the increasing demand for antimicrobial protection and adapt to the changing needs of the market.

The newly registered bioFRESH technology is a bio-based antimicrobial solution that supports environmental sustainability while delivering high performance. “With the evolving sustainability landscape, bioFRESH represents a significant step forward in combining ecological responsibility with robust antimicrobial properties,” explained Giancarlo Beevis, President and CEO of IFTNA.

“This technology is versatile, suitable for a wide array of applications from textiles to healthcare settings,” he added. Antimicrobial textile technologies

Furthermore, iFabric introduced PROTX2 S, a hydrothermal mineral-based antimicrobial technology. This addition broadens the company’s antimicrobial product line, allowing customers more options tailored to their specific requirements. “The registration of bioFRESH and PROTX2 S by the US EPA not only reinforces our commitment to innovation and excellence but also enhances our portfolio, providing our clients with additional resources to safeguard their environments,” Mr. Beevis remarked.

These advancements secure IFTNA’s position as a leader in antimicrobial technology, enabling the provision of products that effectively combat microbial threats across various industries. Antimicrobial textile technologies

iFabric Corp. has announced that its subsidiary, Intelligent Fabric Technologies (North America) Inc. (IFTNA), has achieved United States Environmental Protection Agency (EPA) registration for two innovative antimicrobial textile technologies

Global Plastics Treaty negotiations – focus on the value of plastic waste as a circular feedstock

In the pursuit of concluding the Global Plastics Treaty negotiations successfully and on time, a collaborative call to action, by Virginia Janssens, Managing Director of Plastics Europe, is made to industry stakeholders and governments alike, urging a concerted effort towards identifying common solutions in Ottawa:

“To ensure the Global Plastics Treaty negotiations can be concluded successfully, and on time, we urge everyone, including our industry and Governments, to work more closely together and stay focussed on identifying common solutions in Ottawa.

We believe that transitioning from a linear to a circular plastic system, in which all plastic applications are reused, recycled, and responsibly managed, is key to tackling the problem of plastic waste. Antimicrobial textile technologies

And the most effective way to accelerate this transition while maintaining the utility that plastics offer society is for the Treaty to make plastic waste a commodity with real value.

The greater the economic value of plastic waste, the greater the incentive to not litter, landfill or incinerate, but to reuse and recycle instead. This will create a massive additional incentive to increase investment in waste management infrastructure and innovation, and drive growth and employment. Antimicrobial textile technologies

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Global Plastics Treaty negotiations – focus on the value of plastic waste as a circular feedstock

Topsoe Announces Plans For New State-of-the-art US Electrolyzer Factory For Clean Hydrogen

Topsoe Announces Plans For New State-of-the-art US Electrolyzer Factory For Clean Hydrogen.

Topsoe, a global leader in carbon emission reduction technologies, announced plans to build a cutting-edge factory in Chesterfield, Virginia. The factory will manufacture advanced, energy efficient Solid Oxide Electrolyzer Cells (SOEC) that are essential to the efficient production of clean hydrogen and derivatives like eAmmonia and eMethanol.

The decision by Topsoe to announce its plan for its largest investment in the US to date comes after the company received an allocation for nearly $136 million in federal Section 48C tax credits from the Inflation Reduction Act. Antimicrobial textile technologies

Subject to Final Investment Decision, this more than $400M investment is expected to create at least 150 direct jobs in Virginia and more than 1,000 indirect jobs through the value chain.

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Topsoe Announces Plans For New State-of-the-art US Electrolyzer Factory For Clean Hydrogen

EU committee votes against ‘mass balance’ for chemical recycling

European recyclers have backed an EU committee’s proposal to prevent the ‘mass balance’ method for chemical recycling, over concerns mechanical recyclers would face unfair competition.

The European Parliament’s Committee on the Environment, Public Health and Food Safety (ENVI) voted through German MEP Jutta Paulus’s proposal to prevent mass balance being used under the Single Use Plastics Directive.

The committee’s rationale was to promote mechanical recycling over technologies such as pyrolysis. Recycling trade bodies fear the mass balance approach would give plastics-to-oil firms an unfair advantage in accessing feedstock. Antimicrobial textile technologies

Mass balance allows the volume of certified material entering chemical recycling to be counted towards a product’s recycled content. After lobbying from Chemical Recycling Europe, the EU drafted legislation to allow the method.

The ENVI vote now threatens this legislation but a further round of voting will take place next week.

Paulus’s motion argued the “unstated rationale” for mass balance was to promote chemical recycling over energy recovery. It added that mechanical recycling “is indeed preferable to chemical recycling, in particular when compared to pyrolysis and gasification, as it requires less energy and therefore creates significantly less CO2”.  Antimicrobial textile technologies

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EU committee votes against ‘mass balance’ for chemical recycling

Ford patents airbags for autonomous vehicles

The US car giant appears to be developing safety systems to work with autonomous vehicles fitted with rotating seats.

Ford has filed a patent for overhead and knee airbags which appear to be specifically designed for autonomous vehicles with swivelling seats.

Spotted by Ford Authority, the patents published on 16 April 2024 show large airbags which appear to extend from overhead, and one side of a seat to protect the upper body and lower limbs of a passenger. Antimicrobial textile technologies

A new design for airbags in autonomous cars is needed because these vehicles are proposed to feature seats which can move freely within the car – including rotating 180 degrees to face backwards, or reclining to allow a passenger to sleep.

The effectiveness of current airbag designs relies on passengers being in a known position, and at the correct distance from the airbag.

In October 2023, Mercedes-Benz revealed it was working on airbags for reclining seats as another possibility of where an occupant is positioned in an autonomous car during a collision. Antimicrobial textile technologies

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Ford patents airbags for autonomous vehicles

Pyrolysis technology – The European textile recycling sector is nearing collapse, with urgent warnings emerging from industry leaders across the Netherlands, Germany, and the UK 23-04-2024

Antimicrobial textile technologies

Pyrolysis technology – The European textile recycling sector is nearing collapse, with urgent warnings emerging from industry leaders across the Netherlands, Germany, and the UK 23-04-2024

Pyrolysis technology

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Investment firm Taranis has invested €10 million in Pryme, a cleantech company that specializes in converting plastic waste into valuable products using advanced pyrolysis technology

Pryme has developed a cost-effective pyrolysis process that recycles plastic with a high conversion rate and reduced carbon emissions on an industrial scale. The company is in the early production phase of its first large-scale facility, Pryme One, in Rotterdam.

This funding from Taranis, provided through its Taranis Carbon Ventures fund, will help Pryme speed up the deployment of its technology. This is aimed at minimizing the volume of difficult-to-recycle plastic that is either incinerated or discarded in the environment. The investment reflects the fund’s goal to support innovative technologies that promote carbon circularity.  Pyrolysis technology

Emmanuel Colombel, CEO of Taranis Investment, highlighted that supporting emerging companies in plastic recycling aligns with their investment strategy. He noted Pryme’s progress in enhancing pyrolysis processes and its potential to significantly mitigate issues associated with recycling stubborn plastic waste.

Christopher Hervé, CEO of Pryme, expressed enthusiasm about the partnership with Taranis and its parent company, Perenco Group.  Pyrolysis technology

Pyrolysis technology

RadiciGroup, a pioneer in physical and digital nylon traceability

RadiciGroup, the global leader in advanced textile solutions, proudly unveiled the first integrated physical and digital nylon traceability project at Techtextil, a major European textile fair held in Frankfurt from April 23-26.

This groundbreaking initiative, exhibited at Hall 9.1, Stand D28, marks a significant advancement in transparency for the textile industry.

The project’s first application is a gilet crafted from nylon yarn produced at one of RadiciGroup’s European factories.  Pyrolysis technology

This garment features a QR code that reveals its origins and details about its production process, emphasizing the project’s focus on full traceability through every stage of the supply chain, from spinning to retail.

This traceability is enhanced by a partnership with FibreTrace, which allows the physical and digital tracking of nylon yarns.

Pyrolysis technology

A unique tracer—an inorganic additive—does not compromise the yarn’s aesthetic or functional quality and is detectable in both fabric and finished garments. Digitally, scanners during production detect this tracer and upload the data to a dedicated platform, accessible to consumers via QR code to learn about the product’s provenance and journey.

Filippo Bona, R&D Manager at RadiciGroup, highlighted that this nearly two-year project is set to expand to other fibers produced by the company.  Pyrolysis technology

He emphasized the initiative’s role in promoting sustainable consumer choices and combating counterfeits, aligning with EU Digital Product Passport Regulations.

Additionally, RadiciGroup’s commitment to sustainability extends to education, partnering with POLI.Design at Politecnico di Milano to showcase garments designed by students at the fair, fostering the next generation of textile professionals.

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Pyrolysis technology

Linde announced today that its subsidiary White Martins is set to build, own, and operate a second green hydrogen electrolyzer in Brazil’s southeast, specifically next to their existing air separation unit in Jacareí, São Paulo

This new five-megawatt pressurized alkaline electrolyzer will utilize local solar and wind energy sources to produce green hydrogen that is independently certified. The plant, scheduled to start in 2025, aims to support the glass manufacturer Cebrace in reducing emissions from their glass melting furnaces in Jacareí. Additionally, it will cater to the growing demand for competitively priced green hydrogen across various industrial sectors such as metals, food, and chemicals.  Pyrolysis technology

White Martins previously pioneered the production of green hydrogen with international certification in South America at its Pernambuco plant in 2022. Gilney Bastos, President of South Latin America at Linde, emphasized that this project underscores Linde’s commitment to Brazil’s energy transition. He stated, “We are eager to assist Cebrace with their decarbonization efforts and support our other customers in transitioning to lower-carbon solutions.”

Linde continues to be a pivotal player in the clean energy shift, assisting clients in decarbonizing through advanced carbon capture and hydrogen technologies. Leveraging its extensive experience, infrastructure, and strategic partnerships, Linde is expanding its presence in clean energy projects across various applications and industries, enhancing its role in the global energy value chain. Pyrolysis technology

Linde announced today that its subsidiary White Martins is set to build, own, and operate a second green hydrogen electrolyzer in Brazil's southeast, specifically next to their existing air separation unit in Jacareí, São Paulo

3D printing is revolutionizing the electric car industry by speeding up development processes and producing lighter components, enhancing vehicle autonomy

According to IDTechEx, a market analysis firm, the electric car market could be valued at €3.3 trillion by 2044, attracting numerous companies to this burgeoning sector. Among them are 3D printing enterprises which are rapidly evolving and offering substantial benefits in manufacturing battery-powered vehicles and their parts.

Lorenzo Migliarini, a territory manager at Massivit, highlights that 3D printing is invaluable for prototyping and small-scale production, especially beneficial for limited-edition vehicles where creating industrial molds is less economical. Pyrolysis technology

It’s also increasingly adopted in motorsport, where rapid production and customization are crucial.

In the broader automotive market, 3D printing facilitates the creation of lighter, more complex components that streamline assembly processes, reducing the need for welding and fixing. This not only cuts down weight—critical for extending the range of electric vehicles—but also speeds up production, mirroring benefits seen in Tesla’s giga casting technique, albeit via different methodologies.

Despite these advantages, 3D printing faces challenges, particularly with materials like carbon fiber and certain metal alloys, where traditional manufacturing still prevails. Additionally, Migliarini notes that for mass production, conventional methods remain more cost-effective, making 3D printing less competitive for high-volume manufacturing—at least for now. Pyrolysis technology

3D printing is revolutionizing the electric car industry by speeding up development processes and producing lighter components, enhancing vehicle autonomy

Sustainably Developing The Circular Economy At ITMA 2023

industry move towards circularity as well as meet European Commission sustainability standards.

Excessive consumption and waste brought about by the overproduction of textile and apparel goods has produced the need for sustainability standards imposed by the European Union (EU) in order to facilitate the circular transition. The ITMA 2023 trade show in Milan showcased many of the steps businesses and organizations have taken towards circularity. This article highlights new developments in ecodesign, sustainability information requirements, verification of green claims, and how education and training drives circular innovation.  Pyrolysis technology

The Issue

The EU’s announcement of the Strategy for Sustainable and Circular Textiles in the spring of 2022 highlighted a range of industry measures that will be enforced in the near future to greatly reduce textile overproduction, consumption and waste to protect environmental and human health. The impacts of the strategy were evident at the ITMA 2023 trade show in Milan, where businesses and organizations from across the industry showcased their contributions to developing the circular economy in Europe.  Pyrolysis technology

Sustainably Developing The Circular Economy At ITMA 2023

The European textile recycling sector is nearing collapse, with urgent warnings emerging from industry leaders across the Netherlands, Germany, and the UK

EuRIC, the overarching organization for secondary sectors, highlights that without swift action, the industry faces severe economic and environmental repercussions. The sector, vital for the circular economy, is suffering from increased costs, reduced sales due to high competition, and legislative shortcomings, which jeopardize the future of reusable textiles.

Moreover, an excess of unsold second-hand clothing combined with inefficient recycling business models threatens the reuse and recycling of discarded textiles.

Mariska Boer, president of EuRIC’s textiles branch, expresses deep concern over the potential reliance on incineration if textile sorting becomes economically unsustainable. The inability to supply second-hand clothing to reliant countries could significantly impact local and EU economies.  Pyrolysis technology

To avert this crisis, EuRIC is advocating for immediate EU-wide measures. It calls for the implementation of supportive Extended Producer Responsibility (EPR) schemes as part of the revised Waste Framework Directive. Additionally, the adoption of green public procurement, mandatory recycled content quotas in textile products, and improved design standards are critical to boost demand for recycled materials, promote sustainability, and secure the future of the textile recycling industry.  Pyrolysis technology

The European textile recycling sector is nearing collapse, with urgent warnings emerging from industry leaders across the Netherlands, Germany, and the UK

Volvo Cars and the Chinese battery manufacturer CATL have launched a recycling initiative in China to repurpose electric vehicle (EV) battery materials

The partnership involves dismantling end-of-life batteries from Volvo vehicles to reclaim over 90% of valuable metals like nickel, cobalt, and lithium. These metals will then be recycled by CATL to create new battery cells for Volvo’s electric vehicles.

A letter of intent formalizing this collaboration was signed recently, aiming to enhance battery material recycling and diminish the environmental impact of EVs throughout their lifecycle. This initiative is crucial given the increasing quantity of EV batteries reaching the end of their utility due to the booming EV market in China. Improper disposal of these batteries could severely harm the environment.  Pyrolysis technology

Tan Libin, Co-President of Marketing at CATL, described the agreement as a significant step toward establishing a sustainable battery recycling and closed-loop business model in China. This marks a new phase in managing battery cycles more sustainably.

Volvo has been producing combustion engine cars in China through a partnership with Geely and has introduced the EM90 van, exclusive to the Chinese market. The production of Volvo’s EX90 electric SUV will also commence in China, complementing the U.S. manufacturing in South Carolina.  Pyrolysis technology

Volvo Cars and the Chinese battery manufacturer CATL have launched a recycling initiative in China to repurpose electric vehicle (EV) battery materials

Food packaging – Does Compostable Packaging Actually Break Down? 22-04-2024

Pyrolysis technology

Food packaging – Does Compostable Packaging Actually Break Down? 22-04-2024

Food packaging

PET Resin Bottle – European BOPP Film Market Prices Witness Stability Amid Demand Shortfall

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Food packaging

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Yesterday marked a pivotal moment for Faerch Group with the Grand Opening of its Cirrec plant in Duiven, a significant step towards transforming the rigid food packaging sector

“This event is not merely a celebration; it represents our pledge to evolve from linear to circular business models,” stated CEO Lars Gade Hansen. He emphasized the need for collaboration in redefining industry standards and invited stakeholders to join in shaping a sustainable future.

The establishment of the Cirrec plant follows a five-year developmental period where Faerch perfected its innovative technology aimed at reutilizing recyclable plastic packaging materials. These materials are intended to be used repeatedly, thus avoiding waste in landfills or incineration.  Food packaging

Hansen expressed his gratitude towards the Cirrec team, recycling partners, and national waste management bodies for their steadfast support.

The opening ceremony included speeches from several key figures, including sustainability advocate Paul Polman, who highlighted the importance of adopting a Net Positive approach. This strategy demands that companies contribute more to society and the environment than they extract, challenging traditional business practices and promoting leadership in sustainability. Food packaging

For Faerch, striving for Net Positive is a strategic goal as the company aims to make circular tray materials a standard commodity in the industry.

Food packaging

Gaia Biomaterials’ Biodolomer now BPI certified compostable as well

Gaia Biomaterials’ product Biodolomer has recently earned BPI certification for compostability, indicating its adherence to ASTM standards as verified by the Biodegradable Products Institute (BPI). BPI, a leading authority in North America on compostable products and packaging for over twenty years, ensures that compostability claims are supported by scientific evidence as required by the FTC. Food packaging

Biodolomer, distinct from many bioplastics, does not rely on farmland-grown materials but is made from limestone, a widely available natural resource. This innovative material avoids microplastic production and can reduce CO2 emissions by up to 80% compared to traditional fossil plastics when incinerated. The certification currently applies to film applications, with additional certifications pending.

Developed over nine years ago by Gaia Biomaterials, headquartered in Helsingborg, Sweden, Biodolomer is versatile in its applications. It is used for producing items like grocery bags, aprons, and agricultural films, and its granules are suitable for processes including thermoforming and 3D printing. Food packaging

This adaptability allows Biodolomer to replace conventional plastics in many single-use products such as straws, cups, bottles, and food containers on existing production lines with minimal changes.

Compostable materials like Biodolomer represent a crucial strategy in addressing the global plastic waste crisis, particularly in food packaging.

Food packaging

LyondellBasell  and Genox Recycling announced the inauguration of their joint venture (JV) plastics recycling facility in Zhaoqing, Guangdong Province, China

Named Guangdong Genox LyondellBasell New Material Co., Ltd., the plant utilizes mechanical recycling technology to transform plastic waste into new polymers, enhancing LyondellBasell’s CirculenRecover product line.

Yvonne van der Laan, LyondellBasell’s Executive Vice President of Circular and Low Carbon Solutions, highlighted the JV’s alignment with the company’s goals to advance a circular economy for plastics and broaden its circular polymer range in China. “This partnership allows us to provide localized recycling solutions to meet the ambitious sustainability goals of our customers and brand owners in the region,” she stated.  Food packaging

Allen Yu, LyondellBasell’s Senior Vice President for Asia Pacific, expressed pride in the collaborative efforts marking the facility’s launch, which aims to bolster customer growth in Asia through sustainable initiatives. Limin Fu, Vice President of LyondellBasell China’s JV Management and Polyolefins, emphasized the strategic intent to strengthen their Circular and Low Carbon Solutions business in Asia, noting the JV’s role in enhancing local recycling infrastructure and contributing to a circular economy.

Jingfa Jiang, Chairman of Genox Recycling, also affirmed the joint endeavor’s potential to pioneer advances in the plastics recycling sector.  Food packaging

On the day of the JV’s opening, LyondellBasell made charitable contributions to local schools, donating cash and recycled plastic stationery, reinforcing its commitment to community engagement and leadership in sustainability.

LyondellBasell  and Genox Recycling announced the inauguration of their joint venture (JV) plastics recycling facility in Zhaoqing, Guangdong Province, China

Reliance Industries Limited (RIL) has indeed increased the prices of Purified Terephthalic Acid (PTA) in the domestic market of India

According to recent reports, RIL set the price of PTA at ₹87.20 per kg, which is an increase of ₹2.30. This adjustment in pricing is attributed to the rise in PTA and MELT prices in the Chinese market, which has influenced the Indian market as well. Additionally, RIL has decreased the price of monoethylene glycol (MEG) to ₹53.20 per kg, a decrease of ₹3.30, while MELT prices have been raised to ₹93.08 per kg, an increase of ₹0.86.

The fluctuation in prices is a common occurrence in the industry and is often influenced by various factors including market demand, supply constraints, and changes in raw material costs.  Food packaging

It’s worth noting that RIL is a major player in India’s polyester value chain, and its pricing decisions can have a significant impact on the market.

Reliance Industries Limited (RIL) has been active in expanding its production of Purified Terephthalic Acid (PTA), which is a key raw material used in the production of polyester. Here are some key points from the latest updates:

Reliance Industries Limited (RIL) has indeed increased the prices of Purified Terephthalic Acid (PTA) in the domestic market of India

Does Compostable Packaging Actually Break Down?

The Composting Consortium, an industry collaboration led by the Center for the Circular Economy at Closed Loop Partners, released a report that examines how well certified, food-contact compostable packaging breaks down in composting facilities.

The Composting Consortium, an industry collaboration led by the Center for the Circular Economy at Closed Loop Partners, released a report that fills a data gap for the U.S. composting industry: how well does certified, food-contact compostable packaging actually break down in real-world composting facilities?  Food packaging

The report, Breaking It Down: The Realities of Compostable Packaging Disintegration in Composting Systems, shares findings from an 18-month study — the largest known field test of certified, food-contact compostable packaging conducted in North America — revealing the realities of compostable plastic and fiber disintegration in diverse in-field composting conditions.

In total, the study tested over 23,000 units of certified food-contact compostable packaging within large-scale industrial composting environments.

This encompassed 31 types of fiber packaging and products and compostable plastic packaging and products — such as PLA and PHA — across 10 diverse composting facilities across the U.S.  Food packaging

The data is released at a critical time, as compostable packaging grows as an alternative to conventional plastics amidst an urgent waste crisis. Roughly one-third of the world’s food is wasted each year — a loss estimated at $230 billion.

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Does Compostable Packaging Actually Break Down?

Miassite Mineral Exhibits Unprecedented Superconducting Properties

Ames National Laboratory scientists have discovered the first unconventional superconductor, with a chemical makeup that is also present in nature

Miassite is one of the four naturally occurring minerals that exhibit superconductivity when cultured in a lab. The team’s study of miassite unveiled its status as an unconventional superconductor, exhibiting properties akin to those found in high-temperature superconductors. Food packaging

These findings deepen scientists’ comprehension of this form of superconductivity, holding potential for the development of more sustainable and cost-effective superconductor-based technologies in the future.

The ability of a material to conduct electricity without losing energy is known as superconductivity. Applications for superconductors include quantum computers, power cables, and medical MRI machines. Food packaging

Although their critical temperatures are low, conventional superconductors are well understood. The greatest temperature at which a substance exhibits superconductivity is known as the critical temperature.

Unconventional superconductors were discovered in the 1980s, many of which have critical temperatures much higher than others.

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Miassite Mineral Exhibits Unprecedented Superconducting Properties

PET Resin Bottle – Shropshire Council is initiating a partnership with an unnamed company to establish a pyrolysis facility near Welshpool for biochar production, aimed at offsetting carbon emissions 22-04-2024

Food packaging

PET Resin Bottle – European BOPP Film Market Prices Witness Stability Amid Demand Shortfall 22-04-2024

 PET Resin Bottle

 PET Resin Bottle

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

 PET Resin Bottle

 PET Resin Bottle

Polyestertime
ITEM 15/04/2024 22/04/2024 +/-
Bottle grade PET chips domestic market 7,100 yuan/ton 7,150 yuan/ton +50
Bottle grade PET chips export market 905 $/ton 905 $/ton –
Filament grade Semidull chips domestic market 6,900 yuan/ton 6,900 yuan/ton –
Filament grade Bright chips domestic market 6,910 yuan/ton 6,905 yuan/ton -5
Pure Terephthalic Acid PTA domestic market

 PET Resin Bottle

 5,950 yuan/ton 5,935 yuan/ton
 -15
Pure Terephthalic Acid PTA export market 740 $/ton 735 $/ton -5
Monoethyleneglycol MEG domestic market 4,460 yuan/ton 4,445 yuan/ton
 -15
Monoethyleneglycol MEG export market 522 $/ton 518 $/ton -4
Paraxylene PX FOB  Taiwan market 1,048 $/ton 1,057 $/ton
 +9
Paraxylene PX FOB  Korea market 1,026 $/ton 1,035 $/ton +9
Paraxylene PX FOB EU market 1,140 $/7on 1,160 $/ton +20
Polyester filament POY 150D/48F domestic market 7,680  yuan/ton 7,625 yuan/ton
 -55
Recycled Polyester filament POY  domestic market 7,450 yuan/ton 7,500 yuan/ton +50
Polyester filament DTY 150D/48 F domestic market 9,100 yuan/ton 9,075 yuan/ton -25
Polyester filament FDY 68D24F 8,900 yuan/ton 8,900 yuan/ton –
Polyester filament FDY 150D/96F domestic market

 PET Resin Bottle

 8,250 yuan/ton 8,200 yuan/ton -50
Polyester staple fiber 1.4D 38mm domestic market 7,420 yuan/ton 7,470 yuan/ton +50
Caprolactam CPL domestic market 13,200 yuan/ton 12,900 yuan/ton
 -.300
Caprolactam CPL overseas  market 1,620 $/ton 1,620 $/ton –
Nylon 6 chips overseas  market 1,910 $/ton 1,910 $/ton –
Nylon 6 chips conventional spinning domestic  market 14,600 yuan/ton 14,375  yuan/ton -225
Nylon 6 chips  high speed spinning domestic  market 14,850 yuan/ton 14,700 yuan/ton -150
Nylon 6.6 chips domestic  market

 PET Resin Bottle

 22,200 yuan/ton 21,900 yuan/ton -300
Nylon6 Filament POY 86D/24F domestic  market 16,800 yuan/ton 16,850 yuan/ton +50
Nylon6 Filament DTY 70D/24F domestic  market 19,150 yuan/ton 19,150 yuan/ton- –
Nylon6 Filament FDY  70D/24F  17,850 yuan/ton 17,900 yuan/ton +50
Spandex 20D  domestic  marke 33,500 yuan/ton 33,500 yuan/ton –
Spandex 30D  domestic  market 32,000 yuan/ton 32,000 yuan/ton –
Spandex 40D  domestic  market  29,000 yuan/ton 29,000 yuan/ton –
Adipic Acid domestic market

 PET Resin Bottle

 9,650 yuan/ton 9,600 yuan/ton -50
Benzene domestic market 8,770 yuan/ton 8,920 yuan/ton +150
Benzene overseas  market 1,063 $/ton 1,066 $/ton +3
Ethylene South East market 1,010 $/ton 1,010 $/ton –
Ethylene NWE market CIF 848 $/ton 827 $/ton -21
Acrylonitrile ACN  domestic market 10,200 yuan/ton 10,600 yuan/ton +400
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market

 PET Resin Bottle

 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,000 yuan/ton 13,000 yuan/ton –
PP Powder domestic market 7,220 yuan/ton 7,250 yuan/ton +30
Naphtha overseas market  705 $/ton 698 $/ton -7
Phenol domestic market 7,512 yuan/ton 7,800 yuan/ton +288

r-PET high end eco-friendly chips =8,300 yuan/ton  — 8,300 yuan/ton   –

 PET Resin Bottle

Shropshire Council is initiating a partnership with an unnamed company to establish a pyrolysis facility near Welshpool for biochar production, aimed at offsetting carbon emissions

This venture, named Biodynamic Carbon, in which the council will own a 50% stake, seeks to generate approximately £133,333 in annual profits.

Ian Nellins, the council’s cabinet member for climate change, environment, and transport, highlighted the project’s innovative approach to reducing carbon emissions and transforming waste into valuable products.

Shropshire could become the UK’s first council to adopt this model, which is both scalable and replicable, drawing interest from other local councils and international firms.

The pyrolysis plant will utilize advanced technology to convert various feedstocks like wood waste, straw, and manure into biochar.  PET Resin Bottle

This product can improve soil quality, act as a carbon-negative component in materials such as asphalt and concrete, and serve as a filtration medium for air and water. Additionally, the operation will produce Carbon Offset Removal Certificates to verify the reduction of carbon dioxide levels, which will be traded on the global Puro.earth platform. This project not only aims at environmental sustainability but also at creating economic value through innovative waste management solutions.  PET Resin Bottle

 PET Resin Bottle

European BOPP Film Market Prices Witness Stability Amid Demand Shortfall

During the initial two weeks of April, BOPP Film prices in Europe sustained their stable trajectory, although they have remained at elevated levels since the beginning of the year. Similarly, the cost of the feedstock Polypropylene has also shown stability within this timeframe. However, in March 2024, Polypropylene prices experienced a sharp increase of approximately 9%, significantly affecting several downstream sectors, notably the BOPP Film market.  PET Resin Bottle

This notable increase in Polypropylene prices exerted considerable influence on the BOPP Film market, as higher input costs inevitably translated into elevated prices for BOPP Film products. Consequently, stakeholders within the BOPP Film industry faced heightened challenges in managing production costs and maintaining competitive pricing strategies.

The interconnected nature of the supply chain meant that fluctuations in the price of Polypropylene reverberated throughout downstream sectors, amplifying the impact on BOPP Film producers and consumers alike. As such, the sustained high-cost environment underscored the importance of effective cost-management strategies and the necessity for stakeholders to adapt swiftly to evolving market conditions to mitigate adverse effects on profitability and market competitiveness.  PET Resin Bottle

Throughout the first quarter of 2024, European Polypropylene (PP) prices exhibited a consistent upward trajectory, primarily fueled by the persistent scarcity in supply. Additionally, logistical challenges and material constraints have further strained the supply chain, ultimately amplifying the upward pressure on prices.

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European BOPP Film Market Prices Witness Stability Amid Demand Shortfall

 PET Resin Bottle

Automotive components – Klean Industries Inc., a leader in tire pyrolysis equipment and project design, is pleased to expand its collaboration with Reoil Ltd. 20-04-2024

Automotive components

Clash in Brussels over chemical recycling

Today, the European Parliament’s Environment Committee (ENVI) rejected a proposal by the European Commission to use the mass balance approach for calculating recycled content in PET bottles as per the Single-Use Plastics (SUP) Directive’s targets. The committee voted on this resolution, which is set for a full parliamentary vote next week, with a narrow outcome of 25 in favor, 24 against, and 3 abstentions.

ENVI argued that chemical recycling technologies, which include methods like pyrolysis and gasification, do not effectively contribute to the SUP Directive’s 2025 targets and are only minimally relevant for the 2030 goals.  Automotive components

However, the relevance of these technologies is acknowledged in the ongoing legislative process concerning the regulation of packaging and packaging waste.

In its resolution, ENVI urged the Commission to abandon its current project and to avoid making a binding decision on the methods for calculating and verifying the recycled content in beverage bottles, particularly concerning pyrolysis and gasification. The committee did not extend this recommendation to depolymerization methods, provided they are not associated with the mass balance approach. Automotive components

Automotive components

Luran S XA SPF60, developed for challenging outdoor applications, provides superior UV resistance and high gloss finishes, particularly suitable for automotive components like exterior trims and front grilles

Laura Nübling, Product Manager at Luran S, EMEA, expressed her enthusiasm about the material’s performance in automotive settings, anticipating seeing it in use on the road.

Luran S is an ASA polymer known for its excellent surface quality, impact strength, and color fastness.  Automotive components

It offers outstanding long-term durability against UV light and heat, alongside remarkable chemical resistance, making it ideal for various outdoor applications.

To maintain its status as the leading styrenic polymer for weather resistance, Luran S has introduced enhanced versions, SPF30 and SPF60, featuring advanced UV stabilization. This upgrade reinforces its benchmark position by significantly improving its resistance to harsh environmental conditions.

The Luran S product line caters to a wide array of industries such as automotive, construction, toys, sports and leisure, electronics, healthcare, household, and packaging. Among these, Luran S 778T stands out as a variant particularly tailored for high heat and chemical resistance, prevalent in numerous automotive applications. Automotive components

Automotive components

Technonikol is set to enhance its production of recyclable materials by doubling the capacity in Tosnensky district, Leningrad region in the latter half of 2024, according to Vedomosti

The firm will invest 480 million rubles to add two more granulation lines and inaugurate a washing complex with a water treatment system, revealed Anna Dautova, Deputy Operating Director of the Polymer Insulation division.

Half of the produced recycled granules will be marketed to other Russian businesses, marking Technonikol’s entry into the secondary pellet market.  Automotive components

The facility, which started operating fully at the start of 2024, processes waste polystyrene, high-density polyethylene, low-density polyethylene, and polypropylene into secondary pellets. These are used to manufacture building materials such as film, bitumen, and thermal insulation products. With the new installations, the plant’s output will reach 12,000 tonnes of granules annually, contributing to a total recycling capacity of 13,400 tonnes of plastic waste per year.

Technonikol also upgraded the TechnoNIKOL-Ulyanovsk Plant recently, increasing labor productivity by 20% and product volume by 25%.

This upgrade enabled the production of thicker extruded polystyrene foam, with investments totaling 262 million rubles.  Automotive components

Automotive components

NILIT Announces Strategic Expansions, Including a Joint Venture with Shenma in China

NILIT, the global leader in high-performance Nylon 6.6 fibers for the apparel industry and leader in sustainability, that owns the broadest line of sustainable Nylon 6.6 products, is announcing a new joint venture with Shenma Industry Co., Ltd. (hereinafter referred to as Shenma), a subsidiary of China Pingmei Shenma Group, a global leader in the industrial Nylon 6.6 market and a leading supplier to the automotive industry around the world. This new partnership represents a significant expansion of production capacity within China, also demonstrating NILIT’s ongoing commitment to support the growth of global customers and brands.  Automotive components

This expansion is highlighted by multiple investments and cooperation designed to enhance production capabilities and deliver more innovative solutions to the textile industry.

“We are pleased to unveil this new greenfield joint venture in China with Shenma to introduce differentiated state-of-the-art technologies to support the local market,” says Ilan Melamed, NILIT Global General Manager. “This collaboration is set to produce premium specialized products in Fully Drawn Yarns (FDY), known for their outstanding strength and smoothness, and Air Textured Yarns (ATY), known for providing unparalleled softness for the textile market, providing quality and performance, all within a highly competitive cost structure. This partnership will open new opportunities in end uses such as home textiles and the automotive industry where strength, smoothness, and durability are essential.” The joint venture will include a new production site in Pingdingshan, the China Nylon City.  Automotive components

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NILIT Announces Strategic Expansions, Including a Joint Venture with Shenma in China

Klean Industries Inc., a leader in tire pyrolysis equipment and project design, is pleased to expand its collaboration with Reoil Ltd.

They are enhancing their long-term partnership by co-developing additional projects. Their latest endeavor involves implementing the Klean Loop™ technology, an AI-driven tracking and identification system, at a reference plant in Bukowno, Poland. This integration aims to enhance the transparency and efficiency of recycling end-of-life tires (ELT), simplifying ESG reporting and improving CO2 impact measurements throughout the recycling chain. This marks a significant advancement in achieving closed-loop circularity and adding value to recovered products.  Automotive components

Reoil is recognized for creating some of the most sustainable and cost-effective solutions for ELT through its robust R&D and commercial efforts. The company leverages patented pyrolysis technology, distinguishing itself in profitability within the market. Since 2005, Klean Industries has specialized in tire pyrolysis, supported by a team with decades of experience in thermal processing equipment.

Michal Mikuśkiewicz, founder of Reoil, highlighted the scalability and proven profitability of their processes, now poised for tripling production capacity with Klean Loop™. Anders Bergman, head of Klean Loop™ at Klean Industries, emphasized the platform’s role in enhancing product lifecycle circularity.  Automotive components

Jesse Klinkhamer, CEO of Klean Industries, underscored their commitment to leading the industry towards complete circularity in tire management, building on their pioneering efforts in producing high-quality recovered carbon blacks.

Klean Industries Inc., a leader in tire pyrolysis equipment and project design, is pleased to expand its collaboration with Reoil Ltd.

Coca-Cola makes bottles lighter

Coca-Cola is launching lighter bottles across North America, reducing the PET or rPET content by 2.5 grams each. Over the past decade, the weight of Coca-Cola, Sprite, and Fanta bottles in 12, 16.9, and 20-ounce sizes has dropped from 27 grams to just 18.5 grams. This change is part of the company’s effort to meet demands for reduced plastic in packaging.  Automotive components

Alejandro Santamaria, Sr. Director for Global Packaging Development and Innovation at Coca-Cola, explains that achieving lighter packaging without sacrificing functionality involves meticulous design of the preform and final bottle shape. This is crucial for carbonated beverages, which need to maintain specific carbonation levels to ensure taste quality upon opening. The redesign applies to both virgin PET and fully recycled rPET bottles, excluding caps and labels.

The new bottles will be phased into the U.S. and Canadian markets throughout the year. Coca-Cola anticipates this initiative will cut down the use of about 800 million units, or roughly 15,000 tonnes of plastic, from 2024 to 2025. Additionally, the company is experimenting with lighter designs for 2-liter and 24-ounce multi-serve bottles, extending its commitment to sustainability.  Automotive components

Coca-Cola makes bottles lighter

Global LDPE Market Faces Downturn Amid Oversupply and Weak Demand in April 2024

In the first half of April 2024, oversupply conditions led to a downturn in the global Low-Density Polyethylene (LDPE) market. Despite higher April contracts for LDPE in Europe, sentiment remained steady as demand tapered off following a three-month uptrend. Similarly, the Asian market saw a moderate to declining trend due to ample supplies. To account for the shorter working days during Ramadan and Eid-ul-Fitr holidays, many Middle Eastern producers decreased their April offers, resulting in price reductions in both Asia and Europe. Automotive components

The European LDPE prices declined by about 1% during H1 of April, mainly due to weak domestic demand and surplus supply. Manufacturers encountered challenges in adjusting prices to match production costs amidst a slow market, leading to cost pressures. Despite feedstock Ethylene costs on the rise, many suppliers opted to lower prices due to better availability. The drop in LDPE prices in April was driven by increased availability and a shift in the supply-demand balance, which favored buyers. While some suppliers initially aimed to maintain stable prices, they ultimately had to decrease them due to consumer resistance and reduced shipping expenses. Automotive components

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Global LDPE Market Faces Downturn Amid Oversupply and Weak Demand in April 2024

Goldene for Hydrogen – Growth Of Technical Textiles Industry Increased Interest In HIGHTEX 2024 19-04-2024

Automotive components

Goldene for Hydrogen – Growth Of Technical Textiles Industry Increased Interest In HIGHTEX 2024 19-04-2024

Goldene for Hydrogen

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Middle East tensions worsen business outlook amid Chinese oversupply

Lotte Chemical is considering redeploying some of its 500 workers from its polyethylene terephthalate (PET) factory in Ulsan to other plants, following a decline in the Ulsan factory’s output due to the oversupply of petrochemical products from China, according to industry officials, Wednesday.

This came after the petrochemical unit of Lotte Group began to restructure its operations here and overseas to cope with the industry downturn.  Goldene for Hydrogen

Although the chemical firm said nothing has been decided regarding the redeployment, Lotte Chemical CEO Lee Hun-ki has indicated the company’s intention to downsize investments in conventional petrochemical products.

“Considering the deteriorating competitiveness in our petrochemical business, we are considering various strategic options,” he told reporters after the annual general meeting of shareholders last month.

In December, Lotte Chemical decided to complete its 77 billion won ($56 million) investment in a PET recycling facility in Ulsan by the end of 2027, three years later than initially planned, citing growing economic uncertainties.  Goldene for Hydrogen

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Goldene for Hydrogen

Obtained goldene, the 2D gold useful for producing hydrogen

Scientists at Linköping University have achieved a breakthrough by creating the first-ever sheets of gold that are only a single atom in thickness.

Dubbed ‘goldene,’ this innovative material was synthesized using a technique inspired by a centuries-old method originally employed by Japanese smiths.

This historic technique, repurposed for modern scientific achievement, has allowed for the production of gold sheets that could revolutionize several industries due to their unique properties. Goldene for Hydrogen

These atomically thin sheets of gold could play a crucial role in various applications, including hydrogen production, the conversion of carbon dioxide, and the synthesis of high-value chemicals.

The significance of this development lies in overcoming previous challenges where gold atoms would typically clump together, thwarting efforts to create such thin materials.

The success of this venture was detailed in a study published on April 16 in the journal Nature Synthesis, which underscores the potential of ‘goldene’ in scientific and industrial applications moving forward.  Goldene for Hydrogen

Goldene for Hydrogen

Global MEG Prices Fall Entering April 2024, High Inventories to Blame

In the first half of April 2024, Mono Ethylene Glycol (MEG) prices witnessed a diminishing trend on the global stage, influenced by several factors.

In the US market, MEG prices declined notably by 2.3% during the first week of April, primarily due to lacklustre demand from domestic downstream sectors. Despite stabilized MEG upstream, Ethylene Oxide prices, subdued demand in industries like PET and Antifreeze further exacerbated the situation. Similarly, the German market saw a 1.5% decrease in MEG prices, driven by lower production costs and feedstock prices. Despite this, MEG demand remained robust in the PET manufacturing sector, particularly during the Ester festival. Goldene for Hydrogen

In the Asia-Pacific region, particularly in the Chinese market, the cost of mono ethylene glycol (MEG) experienced a slight decline of 0.9%. This decrease in MEG prices can be attributed to ample inventory levels resulting from swift production rates and reduced feedstock prices, leading to decreased overall production costs. Despite an increase in demand from downstream sectors like the PET industry and a rise in feedstock prices, MEG prices remained subdued due to heightened production rates.

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Goldene for Hydrogen

Growth Of Technical Textiles Industry Increased Interest In HIGHTEX 2024

HIGHTEX 2024 Exhibition, which will bring together the world’s leading technical textile and nonwoven manufacturers and technology leaders with global buyers, will open its doors to visitors on 4-8 June 2024. HIGHTEX 2024, which attracts great interest from domestic and foreign companies, will host thousands of industry representatives and visitors from all over the world.  Goldene for Hydrogen

International Technical Textiles and Nonwovens Exhibition-HIGHTEX 2024, the first and only exhibition of its field in Turkey, will be held at Tüyap Fair and Congress Centrebetween 4-8 June next year. Preparations are underway for the HIGHTEX 2024, where nonwoven products, raw materials used in production and the latest technologies will be exhibited. HIGHTEX 2024, which has become more important as technical textiles take up more space in all areas of our lives, attracts great interest from companies.

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Growth Of Technical Textiles Industry Increased Interest In HIGHTEX 2024

LyondellBasell reduced pellet loss, invested in expansion

LyondellBasell worked to expand its line of recycled polymers and reduced the amount of plastic pellets lost into the environment slightly in 2023, its latest sustainability report noted. 

The Netherlands-based global company produced and marketed 123,000 metric tons of recycled and renewable-based polymers in 2023, its sustainability report noted. Its goal is to produce and market 2 million metric tons annually by 2023.  Goldene for Hydrogen

It also has a goal of zero plastic pellet loss to the environment from its 77 facilities that handle such material. In 2023, it lost about 10 kilograms in one incident, compared to four incidents in 2022 that lost 11 kilograms and four incidents in 2022 that lost 43 kilograms. 

CEO Peter Vanacker said in the report that the company understands “the critical role plastics play in society” and that “plastic pollution is a critical issue, and we recognize the need for our industry to move faster.” 

In response, LyondellBasell is strengthening its Circular and Low Carbon Solutions business by making investments to secure feedstock supply, expanding its recycling capacity and developing scalable technologies to grow its Circulen family of polymers: CirculenRecover, which uses mechanical recycling; CirculenRevive, which uses chemical recycling; and CirculenRenew, which uses renewable materials.  Goldene for Hydrogen

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LyondellBasell reduced pellet loss, invested in expansion

CJ Biomaterials launches two PHA-based compounds for film packaging

CJ Biomaterials, Inc., a subsidiary of South Korea-based CJ CheilJedang, has launched two innovative PHA-based compounds, PHACT™ CA1270P (clear) and PHACT™ CA1240PF (opaque), for various film packaging applications. These biopolymers are suitable for food packaging, shopping bags, agricultural mulch films, and other uses. Developed in partnership with NatureWorks, LLC., these compounds integrate Ingeo™ PLA with PHACT PHA, providing a competitive and high-performance sustainable packaging solution.

These 100% biobased compounds are a step forward in tackling plastic waste and reducing methane emissions from landfilled food waste, which the US Environmental Protection Agency identifies as a significant source of fugitive methane.

The environmental impact of CA1270P and CA1240PF is significantly lower than traditional plastic solutions, with a carbon footprint more than 50% less than LDPE, LLDPE, PP, and PET.  Goldene for Hydrogen

The new products have proven superior in terms of stiffness, strength, and puncture resistance, making them viable for both industrial and potentially home composting (tests ongoing). They represent a leap in sustainable packaging, meeting consumer demand for eco-friendly options and providing an alternative to conventional plastics.

CJ Biomaterials launches two PHA-based compounds for film packaging

Mura Technology and Ghent University to test challenging polymer recycling

Mura Technology has signed a five-year research partnership with Ghent University’s Laboratory for Chemical Technology (LCT) to build a continuous flow, pilot scale testing facility for hard-to-recycle polymers – aspiring to gauge the potential of products from circular feedstocks and aid future technology expansions.  Goldene for Hydrogen

Hydro-PRT is an advanced plastics recycling process developed by Mura Technology. Unlike other recycling technologies (e.g. pyrolysis), it utilizes supercritical water, or water under elevated pressure and temperature, to convert plastic waste into hydrocarbons.

As such, it is described as an efficient and scalable process that enables a range of plastics, including post-consumer packaging, to be recycled. It is also said to produce high yields of recycled hydrocarbons, which can then be used to produce ‘virgin-quality’ recycled plastics.

Mura Technology adds that the process allows for the same material to be recycled indefinitely, unlocking the potential for reduced dependence on fossil resources and a step forward in circularity for plastics.  Goldene for Hydrogen

Mura Technology and Ghent University to test challenging polymer recycling

Bottle Tethered Cap – Sinopec recently inaugurated the world’s largest single-unit production capacity PTA project at its Yizheng Chemical Fiber Co., Ltd., located in Jiangsu Province 18-04-2024

Goldene for Hydrogen

Bottle Tethered Cap – Sinopec recently inaugurated the world’s largest single-unit production capacity PTA project at its Yizheng Chemical Fiber Co., Ltd., located in Jiangsu Province 18-04-2024

Bottle Tethered Cap

RadiciGroup is set to make a significant impact at Chinaplas 2024, held from April 23-26 at the National Exhibition and Conference Center in Shanghai, China

This event marks another year of RadiciGroup showcasing its innovations at this premier meeting platform for the Chinese plastic and rubber industries, a sector it has accompanied for over three decades. This year, RadiciGroup will occupy stand D38 in Hall 7.2, where it will highlight advancements across various industries including automotive, electrical/electronic, appliances, and consumer goods.

The automotive industry remains a crucial market for RadiciGroup in China, reflecting substantial volume and growth. Despite economic challenges, 2023 was a landmark year as Chinese automotive manufacturers surpassed global competitors. This achievement underscores the importance of RadiciGroup maintaining strong relationships with both local and international OEMs and TIERs, aiming to meet their evolving technical and environmental needs.

Alberto Sessolo, Country Manager China for RadiciGroup High Performance Polymers, expressed the company’s commitment to enhancing partnerships within the automotive sector. He emphasized their focus on innovative, sustainable solutions that uphold product quality and reliability. The shift towards electric vehicles highlights the need to lighten vehicle components by substituting metal with advanced plastic materials, an area where RadiciGroup is actively innovating.

RadiciGroup also continues to pioneer with its digital tool, RadiciGroup AutoInsight. This application allows users to explore automobile components in 3D, easily accessing information about the sustainable materials used. Designed for accessibility on various devices, it facilitates in-depth analysis tailored to diverse user expertise.

In 2023, RadiciGroup inaugurated a new production facility in Suzhou, China, now fully operational. This expansion, particularly in R&D and Marketing, reflects the company’s commitment to capturing emerging market trends and transforming them into innovative offerings.

Another growing sector in China is the solar and photovoltaic panel industry, which mandates new constructions to incorporate these technologies. RadiciGroup meets these needs with materials like Radiflam® from its product line, which are designed to endure harsh conditions and are optimized for connectors.

Environmental sustainability continues to be a priority for RadiciGroup, evidenced by its promotion of Renycle®, a line of recycled polyamides. The environmental impact of these products is measured using the Life Cycle Assessment (LCA) method, considering all stages from raw material sourcing to final production, all conducted locally to reduce CO2 emissions. This is part of RadiciGroup’s broader strategy to minimize ecological footprints, facilitated by their LEED Gold certified production plant equipped with a photovoltaic system.

Throughout Chinaplas 2024, RadiciGroup’s team will be available at their stand to discuss these innovations and explore new collaborative opportunities. A special event will also highlight the latest additions to their product portfolio, particularly focusing on Renycle® and sustainability initiatives, signaling RadiciGroup’s ongoing dedication to environmental responsibility and innovation in the industry.

RadiciGroup is set to make a significant impact at Chinaplas 2024, held from April 23-26 at the National Exhibition and Conference Center in Shanghai, China

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Sinopec recently inaugurated the world’s largest single-unit production capacity PTA project at its Yizheng Chemical Fiber Co., Ltd., located in Jiangsu Province

PTA, an essential intermediate and key raw material for PET resin, is integral to manufacturing plastic bottles, fibers, films, and packaging materials, thus playing a vital role in everyday life.

The new PTA facility stands out as one of the most complex in the petrochemical sector. Embracing advanced technologies, Sinopec has implemented short-process, intelligent manufacturing, and eco-friendly production methods, positioning itself as a leader in the industry.  Bottle Tethered Cap

The plant has an impressive annual production capacity of 3 million tonnes.

This scale aims to meet the growing demands across various sectors, including apparel, food, housing, transportation, and environmental health, reflecting Sinopec’s commitment to innovation and sustainability. Bottle Tethered Cap

The conversion of Corvaglia Closures Eschlikon’s product line to 90% tethered caps is nearly complete, aligning with a 2019 EU directive mandating such designs for beverage bottles by July 3, 2024

Tethered closures, which remain attached to the bottle after opening, aim to reduce litter and environmental impact.

Based in Thurgau, Switzerland, Corvaglia has been at the forefront of designing and manufacturing these innovative caps, starting development before the directive was even announced.

As an early adopter in the European market, Corvaglia has established a strong presence in the tethered cap segment, attracting major brand owners with its effective solutions. The company’s Eschlikon facility has progressively shifted towards producing these caps, with over 80% of its output now complying with the EU requirements as of March 1, 2024. Approximately 10% of its production is destined for non-EU countries and remains untethered, while the balance is expected to transition by July. Bottle Tethered Cap

Corvaglia has a longstanding commitment to minimizing plastic waste, a principle embedded in its operations long before the tethered cap initiative.

The latest cap designs continue this tradition by cutting down on material use and energy consumption, thereby reducing CO2 emissions associated with beverage packaging.

This transition not only complies with regulatory demands but also underscores Corvaglia’s dedication to environmental sustainability.  Bottle Tethered Cap

Bottle Tethered Cap

Avantium and TNO partner to manufacture electrolyser test stations for green hydrogen production

Avantium N.V., a leader in renewable and circular polymer materials, announced its partnership with The Netherlands Organisation for Applied Scientific Research (TNO) to manufacture Proton Exchange Membrane (PEM) electrolyser test stations, crucial for green hydrogen production.  Bottle Tethered Cap

This collaboration grants Avantium access to TNO’s advanced technical knowledge and software for single-cell and multi-cell lab-scale electrolysis test stations.

Avantium will leverage this expertise to manufacture, develop, and globally distribute these test stations, enhancing its green hydrogen technology offerings.

Avantium R&D Solutions is known for its innovative R&D products and services in sustainable chemistry, particularly electrolysis for green hydrogen.

TNO, recognized for its research in energy, sustainability, and technology, has significantly advanced the efficiency and cost-effectiveness of electrolysis processes through ongoing development of PEM electrolysis test stations. Bottle Tethered Cap

Both organizations aim to advance these test stations further, combining Avantium’s innovative manufacturing and commercial strategies with TNO’s technical prowess. Richard Braal from TNO highlighted the partnership as a step towards intensified collaboration in accelerating the chemical industry’s energy transition.

Bottle Tethered Cap

KBR has entered into an exclusive alliance with GeoLith SAS to globally distribute GeoLith’s pioneering Direct Lithium Extraction (DLE) technology, Li-Capt®

This innovative technology facilitates zero-emission lithium production from previously untapped sources such as geothermal and oil well brines. As the exclusive global licensor, KBR will integrate this technology with its battery material solutions, including the high purity lithium production technology, PureLiSM.

This collaboration will provide customers with comprehensive solutions to produce battery-grade lithium carbonate or lithium hydroxide monohydrate, crucial for advanced electric vehicle batteries.  Bottle Tethered Cap

Jay Ibrahim, KBR President of Sustainable Technology Solutions, expressed enthusiasm about partnering with GeoLith to enhance lithium availability for the booming lithium-ion battery market, supporting the shift towards electrification and a net-zero carbon future. He highlighted KBR’s expertise in evaporation and crystallization technologies as vital for developing sustainable mobility.

Jean-Philippe Gibaud, CEO of GeoLith SAS, also emphasized the importance of robust partnerships in promoting electrification. He praised the Li-Capt® technology for its zero-emission process and exceptional efficiency and selectivity in lithium extraction.

KBR’s technical proficiency in mineral recovery and purification is built on over seventy years of experience in developing technologies that adhere to strict environmental standards.  Bottle Tethered Cap

KBR has entered into an exclusive alliance with GeoLith SAS to globally distribute GeoLith’s pioneering Direct Lithium Extraction (DLE) technology, Li-Capt®

Germany’s Recycled Polypropylene Industry: A Model of Resilience

In the dynamic world of recycling, Germany’s recycled polypropylene industry stands as a testament to resilience and adaptability. Despite market volatility and logistical challenges, the industry has maintained a steady course, showcasing its robustness.

March 2024 began with an unexpected rise in recycled polypropylene prices, despite a decrease in the cost of propylene, its raw material. This anomaly was attributed to farmers’ protests, which disrupted trade routes and logistics. However, the industry’s response was swift and measured, with only minor price adjustments reflecting the market’s ability to navigate disruptions.  Bottle Tethered Cap

As the month progressed, the market remained stable, thanks to a well-balanced supply and demand equation. The packaging sector, in particular, continued to receive ample supplies from full warehouses, underscoring the industry’s strong foundation.

Mid-March saw a surge in demand from the packaging and other industries, leading to a brisk trading pace and a slight uptick in prices.

This reflected the market’s sensitivity to the interplay between available supply and consumer needs. Bottle Tethered Cap

By the end of March, the market had achieved a stable stride, with demand from the packaging and textile sectors being met by increased production. This equilibrium ensured that companies dependent on recycled polypropylene could operate without interruptions.

Entering April, the market’s stability persisted, with prices remaining unchanged from March’s end. The price for recycled polypropylene natural pellets in Hamburg was USD 1760/MT as of April 12th, indicating a market that had weathered challenges and emerged stronger.

Germany’s recycled polypropylene market is a clear indicator of the industry’s capacity to withstand upheaval and swiftly adjust to its customers’ evolving demands.

The stable prices as April progresses underscore the resilience and efficiency of market participants1. Bottle Tethered Cap

Germany’s Recycled Polypropylene Industry: A Model of Resilience

Versalis, Eni’s chemical division, has successfully completed the acquisition of Tecnofilm S.p.A., securing full ownership following regulatory approval

Tecnofilm, a family-operated entity based in the Le Marche region, specializes in manufacturing functionalized polyolefins and thermoplastic compounds, which are primarily used in the footwear and technical goods industries. Established in 1972, Tecnofilm has diversified its offerings over the years, providing a variety of compounds and functional polymers for multiple industrial uses. The company’s commitment to innovation is evident in its continuous investment in research and development, leading to several patents. In 2015, Tecnofilm was recognized as an “Innovative SME” by the Italian Business Register, and in 2016, it joined ELITE, a Borsa Italiana platform aimed at supporting outstanding companies’ growth.  Bottle Tethered Cap

Adriano Alfani, CEO of Versalis, stated that this acquisition enhances the company’s strategic focus on specialization within its business segments. By incorporating Tecnofilm, Versalis aims to broaden and refine its product portfolio by integrating additional processes in elastomer-based compounding, specifically targeting industrial applications and the footwear market. Alfani highlighted the synergy between Tecnofilm and Finproject, another company within Versalis’s portfolio, emphasizing the complementary nature of their operations in the compounding supply chain.

Versalis, Eni's chemical division, has successfully completed the acquisition of Tecnofilm S.p.A., securing full ownership following regulatory approval

Cyclohexane Market Sees Price Surge Amidst Unfavorable Demand

In the first half of April 2024, the chemical industry observed a surprising trend: the price of Cyclohexane, a key solvent and intermediate in the production of nylon, increased by approximately 3%.  Bottle Tethered Cap

This price hike comes at a time when production costs have escalated, yet demand from the downstream paints and coatings industry remains markedly low.

Industry experts attribute the rise in Cyclohexane prices to several factors. Primarily, the cost of benzene, a major feedstock for Cyclohexane, has seen an uptick due to tightened supply chains and increased crude oil prices. Additionally, operational costs have soared with energy prices reaching new heights, further compounding the financial pressure on Cyclohexane producers.

Contrastingly, the paints and coatings industry, which significantly relies on Cyclohexane, is experiencing a slump. Bottle Tethered Cap

The sector has been hit by a decrease in construction activities and a shift in consumer preferences towards eco-friendly alternatives. This has led to an inventory build-up, causing a mismatch between supply and demand dynamics.

The current situation poses a challenge for Cyclohexane manufacturers. They are caught in a bind between recovering increased production costs and maintaining competitive pricing to stimulate demand. Some producers are considering scaling back production to prevent further price inflation and balance the market. Bottle Tethered Cap

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Cyclohexane Market Sees Price Surge Amidst Unfavorable Demand

Textile-to-textile – In the latest Chemical Trends Report from CEFIC, the European Chemical Industry Council highlights that the EU chemical sector is grappling with greater impacts from the energy crisis compared to other regions 17-04-2024

Bottle Tethered Cap

Textile-to-textile – In the latest Chemical Trends Report from CEFIC, the European Chemical Industry Council highlights that the EU chemical sector is grappling with greater impacts from the energy crisis compared to other regions 17-04-2024

Textile-to-textile

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Europe’s textiles sorting industry in crisis; urgent EU action needed

The industry responsible for sorting discarded textiles for reuse and recycling is on the brink of collapse across Eu­rope, with urgent alarms ringing from the Netherlands, Germany, and the UK.

Without immediate intervention, this crisis will escalate, causing irreversible economic and environmental damage.

Rising costs, dropping sales due to intense competition and legislative gaps are putting valuable reusable textile resources and the circular economy at risk. The combination of unsold second-hand clothing due to a global drop in sales and lacking business models for recycling, discarded textiles threaten to end up directly in the incinerator without being reused or recycled. Textile-to-textile

Mariska Boer, the President of EuRIC’s Textiles Branch, stated:”The prospect of incineration becoming the only remaining option if sorting discarded textiles becomes financially unviable is deeply alarming. All industry efforts to create a sustainable textile value chain in a circular economy would be in vain when textiles can no longer be collected and sorted in Europe. When second-hand clothing can no longer be supplied to countries that depend on it, this will have a massive economic impact both locally and within the EU.”

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Textile-to-textile

In the latest Chemical Trends Report from CEFIC, the European Chemical Industry Council highlights that the EU chemical sector is grappling with greater impacts from the energy crisis compared to other regions

According to Chemanager-online, structural challenges within the sector require immediate attention. Historically, the EU27 chemical industry has been losing ground in the global market, primarily due to its high energy costs. Textile-to-textile

This factor is particularly critical as it contrasts sharply with regions like the US and the Middle East, where energy is cheaper.

CEFIC points out that high energy prices are not the sole issue. Investment delays in Europe are also linked to regulatory ambiguities and unclear innovation support schemes, which together erode confidence in the EU’s industrial policies. This environment complicates conducting business in the EU. CEFIC emphasizes the need for a solid business framework as proposed in the Antwerp Declaration for a European Industrial Deal to attract investments.  Textile-to-textile

Despite these challenges, there is a silver lining as confidence within the chemical sector is improving and the trade balance is stabilizing, possibly marking the end of destocking phases. Based on European Central Bank projections, inflation is anticipated to decrease from 5.4% in 2023 to 2.3% in 2024, signaling potential economic stabilization. However, CEFIC remains cautious, suggesting it might be premature to declare this a start of a recovery upcycle. Further insights are provided in graphs and the complete report on the CEFIC website.

Additionally, data from January 2024 shows a 5.9% drop in the output of the EU27 manufacturing sector compared to the previous year. Textile-to-textile

Textile-to-textile

From wheat to Bioplastics

In a pioneering move for Europe’s green chemistry sector, Belgian company Futerro and French cooperative Tereos have teamed up to establish a biomanufacturing platform in Normandy. Futerro, a leader in producing lactic acid, lactide, and PLA (polylactic acid), and Tereos, a key player in the sugar, ethanol, and starch markets, have entered a strategic partnership aimed at creating a localized, sustainable supply chain. This involves converting dextrose extracted from eco-friendly French wheat into recyclable and compostable bioplastics at a facility planned for Port-Jérôme-Sur-Seine by 2027.

The agreement will see Tereos supply 150,000 tonnes of dextrose annually from its Lillebonne plant to Futerro’s adjacent biorefinery. Textile-to-textile

There, Futerro will transform the dextrose into bio-based products such as lactic acid, lactide, and PLA. This collaboration emphasizes a reduction in energy usage, particularly from fossil fuels, and strengthens the economic and environmental aspects of local production and logistics. Notably, the venture will utilize river transport and a pipeline system between the plants, significantly reducing road transport needs.

The initiative is set to infuse over €500 million into the local economy, generate about 1,150 new jobs, and support a substantial number of existing jobs at Tereos. This partnership not only promises significant environmental benefits by promoting decarbonization and sustainable logistics but also bolsters the regional workforce and economy through innovative agricultural and industrial advancements.

Textile-to-textile

Early April 2024, Asian and European PET Prices contrast with US PET Prices

During the initial days of April, the global Polyethylene Terephthalate (PET) resin market displayed a varied sentiment, with both the Asia-Pacific and European markets mirroring similar trends. Conversely, the US market maintained a stable stance. The trend of PET prices was influenced by downstream demand and the fluctuating crude oil prices amid geopolitical concerns. Textile-to-textile

In the United States, the PET market maintained its steady course, a trend that took root in late March. This stability followed a notable increase in the third week of March, which was subsequently balanced by a 2.3% decline in the feedstock Mono Ethylene Glycol (MEG) prices. With ample inventory in MEG feedstock, Ethylene Oxide, and moderate demand from downstream industries, particularly the PET bottle and packaging sector, prices found equilibrium. Despite a 4% rise in Crude Oil prices, the impact on MEG prices remained minimal, thanks to modest fluctuations in crude oil inventories. The overall scenario in the US, including refinery operations at more than 88% capacity and a slight decrease in daily crude oil imports, influenced the commercial crude oil storage dynamics. Moreover, a marginal rise in inflation signalled potential challenges ahead, primarily driven by higher oil and raw material prices and increased transportation rates observed in March. Textile-to-textile

Early April 2024, Asian and European PET Prices contrast with US PET Prices

South Korea’s LG Chem Ltd. has partnered with Ansan City in Gyeonggi Province to recycle waste vinyl into plastic raw materials, according to a report by Kedglobal

This collaboration was formalized with the signing of a memorandum of understanding (MOU) aimed at promoting a circular economy and transforming Ansan’s waste vinyl into sustainable resources. The agreement, signed on Tuesday, underscores the mutual commitment to establishing a system for the circulation of plastic resources.

Annually, Ansan generates about 15,000 tons of waste vinyl, a number that continues to rise. Under this new agreement, Ansan City will supply waste vinyl to LG Chem’s upcoming pyrolysis oil factory in Dangjin, South Chungcheong Province, which is expected to commence operations this year. This facility will specialize in chemical recycling, a process that converts waste vinyl into plastic raw materials. Textile-to-textile

LG Chem’s initiative is set to not only reuse local waste materials but also to produce various eco-friendly products utilizing the recycled vinyl from Ansan.

This partnership reflects a strategic move towards sustainability and resource efficiency, leveraging technological innovations in chemical recycling to address environmental challenges.

South Korea's LG Chem Ltd. has partnered with Ansan City in Gyeonggi Province to recycle waste vinyl into plastic raw materials, according to a report by Kedglobal

Circular from the start

Recycling start-up to promote circularity in automotive components

Over the past year, the news from the plastics recycling industry has been, for the most part, sombre. Textile-to-textile

The low prices of virgin materials have attracted producers away from the use of recycled plastic, which has led to the shuttering of recycling plants across Europe.

Now, bucking this trend is a young, dynamic startup in Modena, Italy, called Circular Identity, which is convinced that now is the time to act. Textile-to-textile

“We envision a world where plastic waste is transformed into high-quality safety-critical components, reducing the negative impact of plastic waste on the environment and creating a more sustainable future for generations to come,” is how the company put it. Sustainable Plastics spoke with one of the co-founder owners of the company, Pierrick Cassin,  a plastics recycling veteran who is well aware of the challenges ahead.

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Circular from the start

Exploring options for UK textile-to-textile recycling

Study will take lessons from first fully scaled automated textile sorting facility in Sweden.

Tomra Textiles and Circle-8 Textile Ecosystems have entered into a collaborative agreement to advance the first automated textiles sorting and pre-processing facility for non-reusable waste textiles in the UK. Textile-to-textile

The companies will conduct a feasibility study for an automated textile sorting and pre-processing facility, emphasising solution and process designs that can be scaled.

The explorative collaboration agreement is focused on the UK market where despite higher average re-use levels compared to the rest of Europe, an estimated 700,000 tons of non-reusable textile waste is still generated every year.

As a key member of ACT UK, a consortium set up to industrialise textile sorting in the country in 2023, London-based Circle-8 is working with stakeholders along the textile value chain to realise a circular textiles ecosystem. It will now draw on Tomra’s experience and know-how to develop solution designs for a future automated sorting and pre-processing facility for non-reusable textiles in the UK. Textile-to-textile

Tomra, headquartered in Oslo, Norway, was the main technology provider to the world’s first fully scaled automated textile sorting facility, SIPtex, in Malmö, Sweden and the Swedish research project has provided valuable lessons for optimising and reconfiguring Tomra’s technology for the industrial-scale sorting of post-consumer garments.

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Exploring options for UK textile-to-textile recycling

PET bottle duty – EU ADD against Chinese PET bottle chip generally digested, pay attention to whether RPET can be removed 16-04-2024

Textile-to-textile

PET bottle duty – EU ADD against Chinese PET bottle chip generally digested, pay attention to whether RPET can be removed 16-04-2024

PET bottle duty

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Crude Oil Prices Trend by Polyestertime

Technopolymers with recycled carbon fibres

On April 11, 2024, UBE Corporation, under the leadership of President Masato Izumihara, announced the introduction of innovative composite products incorporating recycled carbon fiber, aimed at mitigating greenhouse gas (GHG) emissions and lessening environmental impact. These products integrate traceable recycled carbon fiber, capitalizing on UBE’s extensive experience in engineering plastics. In collaboration with Shinryo Corporation, led by President and CEO Masaaki Tsuchiyama, UBE has harnessed a method to reclaim high-quality carbon fiber from used components, addressing the growing accumulation of carbon fiber waste and the challenges it presents.  PET bottle duty

The newly developed composites blend recycled carbon fiber with various nylons, enhancing functionality for use in the automotive and sports industries. These advancements not only reduce component weight, thereby conserving energy, but also diminish GHG emissions produced during the original carbon fiber manufacturing process. The UBE Group is actively working towards a sustainable future by focusing on the reduction of GHG emissions and the promotion of eco-friendly products and technologies. Through these efforts, UBE aims to supply more customers with sustainable solutions, aligning with their 2030 vision to become a specialty chemicals leader that supports global environmental sustainability, human health, and a prosperous future society. PET bottle dutyPET bottle duty

Re-PET feedstock price trend analysis

Since recycled plants resume operation since the Chinese Lunar New Year holiday, recycled PSF prices have experienced a round of slight rise before the Lantern Festival, and then prices maintained for about half a month. Later, as sales continued to be sluggish and inventory accumulated, market prices started to decline apparently around Mar 10. Close virgin PSF prices in Hebei market declined the most, and prices have lowered by 400yuan/mt compared to the level around Chinese Lunar New Year. For other products, prices of close virgin PSF in Zhejiang and Jiangsu and HC re-PSF decreased by around 200-300yuan/mt. As some plants continued to cut prices, market confidence lacked obviously, and downstream buyers were more cautious to purchase with weak demand, mainly buying for pressing demand. PET bottle duty

With the weak demand for recycled chemical fibers and low processing spread, many plants adjusted lower the procurement prices of feedstock. In Hebei, rough bottle bales prices kept downward after the holiday, down by 400yuan/mt. The price decline moved from North China to South China. Bottle bales and PET flakes trading prices went downward generally in Jiangsu, Zhejiang, Fujian and Guangdong, down by 200-300yuan/mt. During this round of decline, imported PET flakes prices in Zhejiang slipped obviously. Some traders were active to sell amid the panic mood and currently, some blue and white flakes prices declined below 6,000yuan/mt, down by nearly 500yuan/mt compared to some transactions of 6,400-6,450yuan/mt before. Part of orders is still on afloat and some losses may be seen for traders. PET bottle duty

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PET bottle duty

Renewed Efforts to Tackle Plastic Pollution Gain Momentum

In recent years, there has been a growing recognition of the urgent need to address plastic pollution, as mounting environmental concerns and public outcry prompt renewed efforts to tackle this global crisis. From bans on single-use plastics to innovative recycling technologies and community-led clean-up initiatives, momentum is building towards a more sustainable and plastic-free future.

Plastic pollution poses a significant threat to ecosystems, marine life, and human health, as plastic waste accumulates in landfills, waterways, and oceans, contaminating habitats and endangering wildlife.  PET bottle duty

Plastic debris, such as microplastics and macroplastics, can persist in the environment for hundreds of years, leaching harmful chemicals and disrupting ecosystems, with far-reaching consequences for biodiversity and ecosystem health.

In response to these environmental challenges, governments, businesses, and civil society organizations are taking decisive action to reduce plastic waste and promote alternatives to single-use plastics. This includes implementing policies and regulations to restrict the production, sale, and distribution of plastic bags, straws, and other disposable items, as well as incentivizing the use of eco-friendly alternatives, such as biodegradable packaging and reusable containers.  PET bottle duty

PET bottle duty

Axpo has entered a partnership with French energy investor ENEGO to explore establishing a 100 MW green hydrogen plant in Sicily, focusing on the Priolo-Augusta industrial zone along the east coast

This collaboration aims to form part of a broader “hydrogen valley” spanning from Catania to Siracusa, aimed at supplying green hydrogen to local industries, thereby supporting regional decarbonization efforts.

The proposed facility would mark a significant stride in both Axpo’s and Europe’s green hydrogen initiatives, potentially expanding to 300 MW based on demand. This plant, which would integrate into the European Hydrogen Backbone, signifies a major step towards replacing grey hydrogen—currently produced using natural gas—with CO2-free hydrogen in local refineries and transportation.  PET bottle duty

Guy Bühler, Axpo’s Head of Hydrogen, emphasized the project’s importance for reducing carbon footprints in Sicily, particularly within the industrially crucial Priolo-Augusta district. Concurrently, ENEGO Holding’s CEO, Alfonso Morriello, highlighted the project’s inception through collaborations, including the University of Catania’s engineering expertise, aiming to leverage green hydrogen for Sicily’s economic benefit.

This initiative complements Axpo’s other hydrogen projects across Europe, including a significant venture in Italy’s Peligna Valley and a hydrogen-powered passenger vessel on Switzerland’s Lake Lucerne. Axpo’s engagement in the “Arve Hydrogène Mobilité” project in France further demonstrates its commitment to advancing hydrogen as a sustainable energy carrier, underscored by its recent publication of a white paper on hydrogen’s potential in Switzerland.    PET bottle duty

Axpo has entered a partnership with French energy investor ENEGO to explore establishing a 100 MW green hydrogen plant in Sicily, focusing on the Priolo-Augusta industrial zone along the east coast

Recycling of plastic ‘a deception’

The global plastic industry’s long-standing narrative of recycling as the panacea for plastic pollution has been debunked in a new report by Planet Tracker (PT). 

In ‘The Plastic Recycling Deception’, PT sets out practices it claims are deceptive employed by the plastic industry. It urges stakeholders to re-evaluate their approach to plastic waste management.

For years, it insists, the plastic industry has promoted recycling as the solution to the world’s plastic pollution crisis. However, the report highlights that 91% of plastic is not recycled. The use of resin identification codes, often mistaken for recycling symbols, has further misled policymakers, regulators and consumers into believing in the circularity of plastic, it alleges.  PET bottle duty

‘Advanced recycling‘

PT is a non-profit think tank focused on sustainable finance. It quotes a report by the Center for Climate Integrity (CCI) saying the plastics industry was initially focused on disposability (1950s and 1960s), then moved to incineration and landfilling as ‘solutions’ (late 1960s and 1970s), then followed with the promise of recycling (mid 1980s to mid-1990s).

‘With recycling failing to deliver meaningful results, by 2015, and public pressure to find a solution re-emerging, most lately the plastics industry has started to promote an old technology as a new “solution” to plastic waste – “advanced recycling”,’ according to CCI.

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IISc Scientists Develop Sustainable Hydrogel to Remove Microplastics from Water

Scientists at the Indian Institute of Science (IISc) have developed a sustainable hydrogel to remove microplastics from water, addressing the global issue of plastic pollution.

Microplastics, particles less than 5 millimetres in size, are pervasive in oceans, soil, and even the air we breathe, posing a threat to human health.  PET bottle duty

The hydrogel, made up of a unique polymer network, can bind and degrade microplastics using UV light irradiation.

Previous methods like filtering membranes have been unsuccessful due to clogging, making them unsustainable.

How it was Developed?

The IISc hydrogel, composed of three polymer layers and nanoclusters of a material called copper substitute polyoxometalate, has shown high efficiency in removing polyvinyl chloride and polypropylene microplastics from water.  PET bottle duty

As per IISc, the hydrogel consists of three different polymer layers – chitosan, polyvinyl alcohol and polyaniline – intertwined together, making an Interpenetrating Polymer Network (IPN) architecture. The team infused this matrix with nanoclusters of a material called copper substitute polyoxometalate (Cu-POM). These nanoclusters are catalysts that can use UV light to degrade the microplastics.

IISc Scientists Develop Sustainable Hydrogel to Remove Microplastics from Water

EU ADD against Chinese PET bottle chip generally digested, pay attention to whether RPET can be removed

Early April 2024, the European Commission announced the final ruling on the anti-dumping investigation of Polyethylene Terephthalate (PET) originating from China, imposing anti-dumping duties ranging from 6.6% to 24.2% on the products involved, with specific rates detailed in the attached table. The products in question are Polyethylene Terephthalate with a viscosity equal to or greater than 78 milliliters/gram. The EU CN (Combined Nomenclature) code for the products is 3907 61 00 (TARIC code 3907 61 00 10). The announced rates were actually preliminarily indicated in the announcement on November 28, 2023, with rates set at 6.6% for Sanfame, 10.7% for Wankai, 17.2% for China Resources, and 11.1-24.2% for other companies (specific rates can be found in the final table).  PET bottle duty

Since the initiation of the  investigation on PET bottle chip from China by the EU early March in 2023, the export volume from mainland China to EU has significantly decreased.

Taking Italy as one of the main destination markets, Chinese customs data shows that Italy imports from China were at 10,267 tons in January 2023, while dropped to 1.1 tons by December. Similarly, imports from China to countries like France and Belgium have notably declined.

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EU ADD against Chinese PET bottle chip generally digested, pay attention to whether RPET can be removed

PET bottle duty

Sustainability Recycling – Ineos Styrolution, based in Frankfurt, is set to increase polystyrene (PS) prices this April 15-04-2024

Sustainability Recycling – Ineos Styrolution, based in Frankfurt, is set to increase polystyrene (PS) prices this April 15-04-2024

Sustainability Recycling

r-PET Bottles – Japanese researchers have unveiled a groundbreaking bioplastic that combines durability with rapid seawater degradation, offering hope for ocean cleanup efforts

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Sustainability Recycling

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At Techtextil 2024 in Frankfurt, from April 23-26, Germany’s ITA will exhibit Biotexfuture projects emphasizing sustainability and recycling

The Biobase project, in collaboration with Krall+Roth, has yielded interior textiles from biopolymers. These polymers were transformed into yarns and fabrics, with processes tailored to their properties, resulting in four partially bio-based polyamides for interiors.

The Bioturf project aims to create bio-polyethylene turf identical to conventional turf in performance but better for recycling and free of microplastics. CO2TEX is developing an elastane-free compression stocking using TPU yarns with up to 600% elongation, made from polymers with 18% renewable content.  Sustainability Recycling

Degratex focuses on bio-based, degradable geotextiles for temporary earth stabilization or vegetation protection, designed to be replaced by natural elements eventually. ITA’s other innovations include a durable polishing disc from hemp and insulation textiles from cellulose aerogels.

These advancements will be featured at Elmatex’s stand D63 in Hall 12, alongside Recycling Atelier’s display, showcasing efforts to hasten textile recycling.

Sustainability Recycling

Exel Composites, Fairmat sign carbon fiber scrap repurpose deal

Exel material waste will go through Fairmat’s reconstitution process to produce second-generation CFRP chips, enabling a closed-loop ecosystem.  Sustainability Recycling

Exel Composites (Vantaa, Finland) and Fairmat (Paris, France) have announced a partnership to close the loop of carbon fiber waste. Fairmat will recycle Exel Composites’ carbon fiber composite scrap at its Nantes, France, manufacturing facility to produce second-generation carbon fiber-reinforced polymer (CFRP) chips, high-performance composite units. Beginning in Q2 2024, the carbon fiber composite scrap will be transferred to Bouguenais from Exel’s two plants in Finland.

Traditional waste management techniques involving pyrolysis or solvolysis use significant amounts of energy, mitigating the environmental benefits of recycling used carbon fiber (read “Recycling end-of-life composite parts: New methods, markets”). In contrast, Fairmat’s reconstitution process uses proprietary cutting technologies — aided by robotic tools equipped with machine learning — to dissemble carbon fiber components and convert the pieces into CFRP building blocks. Sustainability Recycling

“Fairmat’s innovative recycling methodology enables its products to retain the high strength and stiffness of the original embedded fibers,” explains Kim Sjödahl, senior VP of technology and sustainability at Exel Composites. “This is often compromised by other recycling methods that involve chopping and milling carbon fiber. Combined with its minimal energy input, Fairmat’s process is game-changing for sustainability in the composites industry. What’s more, the successful recycling of process waste also opens possibilities to recycle the end-of-life waste from our customers.”

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Sustainability Recycling

Bühler launches fully automatic bagging station with Premier Tech

Swiss technology group Bühler, in partnership with leading Canadian packaging equipment manufacturer Premier Tech, announce the launch of the CHRONOS OMP-2090 B, a fully automatic bagging station. The new bagging station was developed for a wide range of powdery and other non-free-flowing products. It delivers maximum productivity through reliable, fully automatic operation, outstanding bagging accuracy and high product and operational safety.  Sustainability Recycling

As the need for advanced and efficient packaging solutions grows, this new system for powdery products is designed to increase productivity, ensure safety, and accommodate a wide range of bags, representing a significant advancement over traditional solutions. With decades of combined experience in the industry, Bühler and Premier Tech have once again demonstrated their commitment to innovation by expanding their portfolio to meet the increasing demand for higher packaging capacities in mills.

“The performance and reliability of the fully automatic bagging station CHRONOS OMP-2090 B lifts open mouth bag packaging to the next level. Operational safety and precision increase overall mill efficiency, maximize raw material yield, and ensure safe distribution of the valuable products of our customers and partners,” says Marco Chialina, Head of Business Unit Digital Sense at Bühler.  Sustainability Recycling

Bühler launches fully automatic bagging station with Premier Tech

AIMPLAS to Host Fourth Edition of EcoFRam

AIMPLAS, the Plastics Technology Centre, is proud to host the fourth edition of the EcoFRam conference, an initiative of the French Chemical Society (SCF). Scheduled for 22nd and 23rd May, the event is set to convene experts and stakeholders in the field of eco-friendly flame retardants and additives.

The conference aims to shed light on the current state of eco-friendly flame retardants, exploring the latest advancements and research. With environmental concerns at the forefront, the development of sustainable materials that meet safety standards without compromising ecological integrity is more crucial than ever.  Sustainability Recycling

EcoFRam serves as a platform for scientists, researchers, and industry professionals to exchange knowledge and foster collaborations. The two-day event will feature presentations on innovative solutions that align with global sustainability goals.

As the world grapples with the challenges of climate change and environmental degradation, the role of eco-friendly flame retardants becomes increasingly significant. These substances are essential in reducing the flammability of materials, thereby enhancing safety. However, traditional flame retardants have raised environmental and health concerns, prompting the search for greener alternatives.

The fourth edition of EcoFRam is expected to highlight breakthroughs in non-toxic, effective flame retardants that can be integrated into various products, from electronics to construction materials. The discussions will also delve into regulatory frameworks, market trends, and future directions for this vital industry.  Sustainability Recycling

AIMPLAS to Host Fourth Edition of EcoFRam

China’s textile industry profits top 18 bln yuan in first two months   

In the initial two months of the current year, China’s principal textile firms witnessed a substantial profit surge, reaching 18.2 billion yuan (approximately 2.56 billion U.S. dollars).

This marks a significant increase in the industry’s financial performance. The total operational revenue of these companies was reported at 675 billion yuan, indicating a 13.7 percent growth compared to the previous year. Sustainability Recycling

This data was released by the Ministry of Industry and Information Technology. Furthermore, the industrial output of these key textile enterprises showed a 7.7 percent year-on-year increase.

Additionally, the period saw China’s textile and garment exports climb to 45.1 billion U.S. dollars, registering a 14.3 percent rise from the same timeframe last year.

These figures underscore the robust expansion and economic health of China’s textile sector.  Sustainability Recycling

China's textile industry profits top 18 bln yuan in first two months  

Ineos Styrolution, based in Frankfurt, is set to increase polystyrene (PS) prices this April

The company announced a hike in the gross market price for general-purpose polystyrene (PS-GP) by €60 per tonne, as reported by Kunststoffweb.

Similarly, high-impact polystyrene (PS-HI) will see an equivalent price rise, maintaining its premium at €100 per tonne over PS-GP.

This follows significant price surges in February and March, where increases were in the triple-digit range.  Sustainability Recycling

Additionally, the reference price for styrene monomer—a key PS component—went up by €44 per tonne in April.

Concurrently, the cost for butadiene, an essential additive, escalated by €70 per tonne.

These adjustments reflect ongoing market trends and input cost fluctuations, impacting the overall pricing structure for PS products.

Ineos Styrolution, based in Frankfurt, is set to increase polystyrene (PS) prices this April

Sustainability Recycling

Nylon fibers – The Challenge of PMMA Recycling: A Shift Towards Chemical Solutions 13-04-2024

r-PET Bottles – Japanese researchers have unveiled a groundbreaking bioplastic that combines durability with rapid seawater degradation, offering hope for ocean cleanup efforts 15-04-2024

r-PET Bottles

r-PET Bottles

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

r-PET Bottles

r-PET Bottles

Polyestertime
ITEM 08/04/2024 15/04/2024 +/-
Bottle grade PET chips domestic market 7,130 yuan/ton 7,100 yuan/ton -30
Bottle grade PET chips export market 910 $/ton 905 $/ton -5
Filament grade Semidull chips domestic market 6,970 yuan/ton 6,900 yuan/ton -70
Filament grade Bright chips domestic market 6,990 yuan/ton 6,910 yuan/ton -80
Pure Terephthalic Acid PTA domestic market

r-PET Bottles

 5,985 yuan/ton 5,950 yuan/ton
 -35
Pure Terephthalic Acid PTA export market 740 $/ton 740 $/ton –
Monoethyleneglycol MEG domestic market 4,450 yuan/ton 4,460 yuan/ton
 +10
Monoethyleneglycol MEG export market 517 $/ton 522 $/ton +5
Paraxylene PX FOB  Taiwan market 1,059 $/ton 1,048 $/ton
 -11
Paraxylene PX FOB  Korea market 1,037 $/ton 1,026 $/ton -11
Paraxylene PX FOB EU market 1,150 $/7on 1,140 $/ton -10
Polyester filament POY 150D/48F domestic market 7,725  yuan/ton 7,680 yuan/ton
 -45
Recycled Polyester filament POY  domestic market 7,400 yuan/ton 7,450 yuan/ton +50
Polyester filament DTY 150D/48 F domestic market 9,100 yuan/ton 9,100 yuan/ton –
Polyester filament FDY 68D24F 8,900 yuan/ton 8,900 yuan/ton –
Polyester filament FDY 150D/96F domestic market

r-PET Bottles

 8,250 yuan/ton 8,250 yuan/ton –
Polyester staple fiber 1.4D 38mm domestic market 7,500 yuan/ton 7,420 yuan/ton -80
Caprolactam CPL domestic market 12,725 yuan/ton 13,200 yuan/ton
 +475
Caprolactam CPL overseas  market 1,620 $/ton 1,620 $/ton –
Nylon 6 chips overseas  market 1,910 $/ton 1,910 $/ton –
Nylon 6 chips conventional spinning domestic  market 14,200 yuan/ton 14,600  yuan/ton +400
Nylon 6 chips  high speed spinning domestic  market 14,300 yuan/ton 14,850 yuan/ton +550
Nylon 6.6 chips domestic  market

r-PET Bottles

 22,200 yuan/ton 22,200 yuan/ton –
Nylon6 Filament POY 86D/24F domestic  market 16,400 yuan/ton 16,800 yuan/ton +400
Nylon6 Filament DTY 70D/24F domestic  market 18,750 yuan/ton 19,150 yuan/ton- +400
Nylon6 Filament FDY  70D/24F  17,600 yuan/ton 17,850 yuan/ton +250
Spandex 20D  domestic  marke 33,700 yuan/ton 33,500 yuan/ton -200
Spandex 30D  domestic  market 32,200 yuan/ton 32,000 yuan/ton -200
Spandex 40D  domestic  market  29,200 yuan/ton 29,000 yuan/ton -200
Adipic Acid domestic market

r-PET Bottles

 9,450 yuan/ton 9,650 yuan/ton +200
Benzene domestic market 8,800 yuan/ton 8,770 yuan/ton -30
Benzene overseas  market 1,068 $/ton 1,063 $/ton -5
Ethylene South East market 1,010 $/ton 1,010 $/ton –
Ethylene NWE market CIF 873 $/ton 848 $/ton -25
Acrylonitrile ACN  domestic market 10,000 yuan/ton 10,200 yuan/ton +200
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market

r-PET Bottles

 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,250 yuan/ton 13,000 yuan/ton -250
PP Powder domestic market 7,250 yuan/ton 7,220 yuan/ton -30
Naphtha overseas market  710 $/ton 705 $/ton -5
Phenol domestic market 7,425 yuan/ton 7,512 yuan/ton +87

r-PET high end eco-friendly chips =8,300 yuan/ton  — 8,300 yuan/ton   –

r-PET Bottles

Japanese researchers have unveiled a groundbreaking bioplastic that combines durability with rapid seawater degradation, offering hope for ocean cleanup efforts

Made from polylactic acid derived from starches like sugarcane and corn, the material represents a significant step in combating the 30 million tons of plastic waste polluting oceans worldwide.

While traditional polylactic acid suffers from brittleness and production challenges, the team overcame these limitations by leveraging a bacteria’s plastic-producing capabilities. Through genetic modification, they achieved mass production of an enhanced degradable polylactide known as LAHB.

By blending LAHB with conventional polylactic acid, they achieved transparency, enhancing its versatility.

The Japanese government aims to boost bioplastic usage to 2 million tons by 2030, viewing this innovation as a pivotal step in their biomanufacturing initiative.

Seiichi Taguchi, a key figure in the project, believes this development will not only aid in mitigating global warming but also marks the industrialization of bioplastics.

With this advancement, the prospect of cleaner oceans and reduced reliance on petroleum-based plastics becomes increasingly attainable.

Japanese researchers have unveiled a groundbreaking bioplastic that combines durability with rapid seawater degradation, offering hope for ocean cleanup efforts

Microplastics are contaminating our water; IISc has now found a solution to the problem

Microplastics, a global water contamination crisis, faces a promising solution from researchers at the Indian Institute of Science (IISc). Their innovative hydrogel, boasting a unique polymer network, effectively removes and degrades these minuscule plastic particles.

Microplastics, omnipresent in water bodies worldwide, threaten ecosystems and human health. Despite efforts using filtering membranes, these solutions often falter due to clogging. Led by Professor Suryasarathi Bose, the IISc team engineered a sustainable hydrogel with an Interpenetrating Polymer Network (IPN) architecture. Infused with nanoclusters of a copper substitute polyoxometalate (Cu-POM), this hydrogel efficiently binds and degrades microplastics under UV light.

The hydrogel, comprising chitosan, polyvinyl alcohol, and polyaniline layers, exhibits remarkable adsorption and degradation capabilities. Mimicking real-world scenarios, the team crushed plastic products to generate common microplastics. Tracking their removal and degradation, they found the hydrogel excelled, especially at near-neutral pH levels.

Additionally, the hydrogel proves durable under varying temperatures, hinting at its potential for large-scale deployment. Once its lifespan concludes, it can transform into carbon nanomaterials for heavy metal removal.

Future endeavors involve collaborating to develop scalable devices for widespread microplastic cleanup. The IISc’s breakthrough heralds a sustainable remedy to combat waterborne microplastic pollution, safeguarding ecosystems and human well-being alike.

Microplastics are contaminating our water; IISc has now found a solution to the problem

Nylon fibers – The Challenge of PMMA Recycling: A Shift Towards Chemical Solutions 13-04-2024

Nylon fibers

INVISTA, a key player in the nylon 6,6 and polypropylene sectors, has announced plans to explore strategic options for its nylon fibers division

This encompasses INVISTA’s fiber-centric portfolio, including airbag and industrial fibers, CORDURA® businesses, and five global manufacturing sites in Seaford, Delaware; Martinsville, Virginia; Kingston, Ontario, Canada; Gloucester, UK; and Qingpu, China.

Francis Murphy, President and CEO of INVISTA, stated, “As part of our Principle Based Management™ approach, we regularly evaluate asset value to ensure optimal ownership for growth. While nylon fibers are valuable, we believe other companies may unlock greater potential. However, if not, we’ll maintain operations.”  Nylon fibers

Regardless of any potential divestment, INVISTA commits to serving its global nylon and propylene customers with intermediates, polymers, and specialty chemicals. Proceeding with the exploration would streamline operations, reinforcing focus on core upstream businesses.

The nylon fiber division forms a significant part of INVISTA’s operations, and specifics of any potential deal remain confidential. Barclays has been enlisted as Exclusive Financial Advisor for this process. Nylon fibers

Nylon fibers

The Challenge of PMMA Recycling: A Shift Towards Chemical Solutions

In the realm of plastics recycling, Poly(methyl methacrylate) (PMMA), commonly known as acrylic or plexiglass, presents a unique challenge. PMMA is widely used for its clarity, strength, and resistance to UV light and weathering, making it a popular material in various industries, from construction to advertising. However, its recycling process is not as straightforward as other plastics.

Mechanical Recycling Limitations

Mechanical recycling, the process of grinding, melting, and remolding plastic waste, is limited when it comes to PMMA. Nylon fibers

This is due to PMMA’s properties, which can degrade when exposed to high temperatures during the recycling process. Additionally, PMMA waste streams often contain additives, colors, and other types of plastics, which can contaminate the recycled product. As a result, only PMMA waste that is clean, clear, and free from contaminants is suitable for mechanical recycling. This represents a small fraction of PMMA waste, leaving the majority either landfilled or incinerated.

Landfill and Incineration Issues

Landfilling PMMA waste is not a sustainable solution. It consumes valuable land resources and can lead to environmental contamination. Incineration, while recovering some energy, releases carbon dioxide and potentially harmful compounds into the atmosphere, contributing to air pollution and climate change.  Nylon fibers

Chemical Recycling: A Promising Alternative

Faced with these challenges, the plastic industry is increasingly turning to chemical recycling. This process involves breaking down PMMA waste into its molecular components using chemicals or heat. The resulting monomers can then be purified and repolymerized into new PMMA, effectively closing the loop on the plastic lifecycle.

Advantages of Chemical Recycling

Chemical recycling offers several advantages over mechanical methods. It can handle a broader range of PMMA waste, including contaminated or colored material. It also has the potential to produce PMMA with properties equivalent to virgin material, which is crucial for high-value applications.

Furthermore, chemical recycling reduces the reliance on fossil fuels for new PMMA production, aligning with the principles of a circular economy. Nylon fibers

Challenges and Future Outlook

Despite its benefits, chemical recycling is not without challenges. It requires significant energy input and the use of potentially hazardous chemicals. The infrastructure for chemical recycling is still in development, and the process must be optimized to be cost-effective and environmentally friendly.

As the industry progresses, advancements in catalysts and process design are making chemical recycling more viable. Companies are investing in research and pilot projects to scale up this technology.

With continued innovation and support from policies that encourage recycling and sustainability, chemical recycling could play a pivotal role in managing PMMA waste and reducing the environmental impact of plastics. Nylon fibers

Nylon fibers

PE prices decreased at domestic trades in Uzbekistan

In the first quarter of 2024, Uzbekistan’s domestic polyethylene (PE) market saw a slight 1% decrease in sales volume year-on-year, with approximately 39,600 tonnes traded through the Uzbek Republican Commodity and Raw Materials Exchange (UZEX). The primary sellers were the Shurtan Gas-Chemical Complex and the UZ-KOR GAS CHEMICAL JV. Film and injection molded PE types dominated the market, holding 35% and 22% shares, respectively, followed by blown PE brands at 17% and pipe PE at 16%.

Price trends for all PE types on the stock exchange from January to March 2024 indicated a general decline. Nylon fibers

January prices started at 16.9 million soums per ton, which then fell to 16.5 million in February, and further dipped to 16 million soums per ton in March.

Geographically, Tashkent and its surrounding region accounted for nearly half of the PE purchases, with a 49% share. Notably, the Fergana region’s share rose from 11% to 18% compared to the previous year, while the Samarkand region also saw an increase from 12% to 15%. Additionally, the Namangan region contributed to 6% of the total sales. These figures reflect a shifting landscape in regional demand within the country’s PE market. Nylon fibers

Nylon fibers

Toray Industries has indeed made a significant advancement by developing a biodegradable spherical polyamide 4 fine particle

This innovation is particularly important as it addresses the environmental concerns associated with microplastics in the oceans. The company’s efforts to replace conventional non-biodegradable particles used in cosmetics with these new biodegradable particles align with global regulatory moves to limit and eventually ban microplastics.

The development of these particles also showcases Toray’s commitment to overcoming technical challenges, such as finding suitable solvents for polyamide 4 and managing its high melting point and thermal properties. Nylon fibers

Their success in producing these particles using proprietary technology is a testament to their extensive R&D efforts.

With the safety verification process completed and cosmetic ingredient labeling obtained, Toray is now collaborating with cosmetics manufacturers to assess the particles and establish a mass production structure. This step is crucial for the commercialization of the product, which is targeted by the end of March 2025.

Furthermore, Toray’s ongoing R&D into biomass-based biodegradable polymer particles reflects its dedication to sustainability and its vision for 2050, aiming to contribute to a world where resources are sustainably managed.  Nylon fibers

Toray Industries has indeed made a significant advancement by developing a biodegradable spherical polyamide 4 fine particle

Sabic is downsizing its operations in Europe, particularly at the Chemelot Industrial Park in Geleen, the Netherlands

As part of a scheduled maintenance shutdown, one of the cracking units, Olefins 3, will be halted for three months. This move is part of Sabic’s strategy to optimize its operations, improve efficiency, and invest in sustainability at the Geleen site.

Olefins 3, which started in 1973 and has a production capacity of 550,000 tonnes per year of ethylene and 260,000 tonnes per year of propylene, will not be restarted after the maintenance works. Instead, it will be dismantled. Meanwhile, Olefins 4, with a nominal capacity of 675,000 tonnes per year of ethylene and 485,000 tonnes per year of propylene, will continue operating as usual.  Nylon fibers

The company’s future plans for the Geleen site involve portfolio optimization and the ongoing construction of the Sabic and Plastic Energy chemical recycling plant, aligning with its sustainability goals.

Sabic’s financial performance in 2023 saw a significant decline, with sales dropping by 23% compared to the previous year, totaling 141.5 billion riyals (approximately $37.7 billion).  Nylon fibers

Sabic is downsizing its operations in Europe, particularly at the Chemelot Industrial Park in Geleen, the Netherlands

Swedish Tyre Recycling, or SDAB, has inked a deal to supply tyre raw materials for the forthcoming tyre pyrolysis plant in Uddevalla, Sweden

This plant, being constructed by a joint venture between Antin Infrastructure Partners and Scandinavian Enviro Systems, will employ Enviro’s pioneering technology. This technology facilitates the production of sought-after recovered Carbon Black (rCB) and Pyrolysis Oil from sorted and processed End-of-Life Tyres (ELTs), thus establishing a fully circular supply chain. Under the strategic agreement, SDAB will deliver a substantial volume of ELTs collected annually in Sweden, with shipments starting in 2025.

Fredrik Ardefors, CEO of Swedish Tyre Recycling, expressed satisfaction in being chosen to supply this innovative plant, emphasizing their commitment to quality and reliable delivery. Nylon fibers

Stefano Madeddu, General Manager of the joint venture’s Swedish operations, highlighted their significant investment in building this flagship ELT recycling plant. He sees it as a model for future endeavors across Europe, aiming to set the highest standards for a fully circular economy in tyre recycling.

Fredrik Ardefors emphasized their ongoing quest for better tyre recycling solutions and hailed Enviro’s pyrolysis technology as a milestone. He sees the agreement as validation of their sorting and customization efforts. Nylon fibers

Swedish Tyre Recycling, or SDAB, has inked a deal to supply tyre raw materials for the forthcoming tyre pyrolysis plant in Uddevalla, Sweden

Kobe University engineers bacteria to manufacture green plastic

Experts at Kobe University in Japan have pioneered an innovative method to produce green plastic.

The team of bioengineers are leveraging bacteria to create a plastic modifier that yields renewably sourced, more processable, green plastic.

The novel sustainable plastic process has industrial-scale production potential, a development that could make the industry more environmentally friendly.

A paradigm shift in plastic production

Plastic, an indispensable component of modern civilisation, has long been associated with environmental degradation due to its persistence and reliance on non-renewable resources like crude oil. Nylon fibers

Seeking a sustainable plastic alternative, researchers have turned to polylactic acid (PLA) derived from plants. However, PLA’s inherent brittleness and poor degradability have hindered its widespread adoption.

To surmount these challenges, Kobe University’s bioengineers and Kaneka Corporation ventured have collaborated.

Kobe University engineers bacteria to manufacture green plastic

Electric cars – Introducing Winter Proof: the solution to the cold weather dilemma faced by electric car batteries 12-04-2024

Nylon fibers

Electric cars – Introducing Winter Proof: the solution to the cold weather dilemma faced by electric car batteries 12-04-2024

Electric cars

Crude Oil Prices Tren

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Borealis invests €4.5M in Porvoo cracker to increase production of circular materials

Borealis is injecting a hefty €4.5 million into enhancing the cracker furnaces at its olefins unit in Porvoo, Finland, aiming to ramp up production of Base Chemicals (ethylene and propylene) using more renewable and recycled materials.

This move aligns with Borealis Strategy 2030, advancing towards a circular economy. The investment, set for completion by 2025, follows a similar upgrade last year at the Stenungsund facility in Sweden. Electric cars

Porvoo’s steam cracker, with an annual capacity of 430 kilotons of ethylene and 263 kilotons of propylene, is central to a petrochemical complex, cracking feedstock like naphtha and propane into smaller molecules. The investment focuses on modifying three out of ten cracker furnaces, increasing annual production by 120 kilotons from renewable and recycled sources, certified by ISCC Plus for sustainability.

Wolfram Krenn, Borealis Executive Vice President Operations and Base Chemicals, emphasizes the investment’s role in driving sustainability and circularity.

Borealis, a leader in polyolefin solutions, caters to various industries globally, boasting 6,000 employees and a €216 million net profit in 2023.

OMV, based in Vienna, owns 75% of Borealis, with the remaining 25% held by the Abu Dhabi National Oil Company. Electric cars

Borealis invests €4.5M in Porvoo cracker to increase production of circular materials

Klöckner Pentaplast launches 100% recycled PET trays

Klöckner Pentaplast debuts 100% recycled PET trays, offering businesses a cost-effective solution amidst eco-tax and plastic legislation challenges.

Representing a milestone in food packaging, the Luxembourg-based company introduces trays crafted entirely from post-consumer tray-derived recycled PET (rPET).

While current trays integrate reclaimed PET, Klöckner Pentaplast’s Tray2Tray initiative elevates sustainability by exclusively using recycled tray material for new tray production. Thomas Kure Jakobsen, kp’s food packaging president, hails this innovation as a testament to their pioneering spirit and technological prowess. Electric cars

He emphasizes the significance of blending expertise with technology to achieve such milestones.

Presently, a mere 30% of recycled PET serves food tray production, with a considerable portion lost in the linear system, resulting in the wastage of valuable rPET material annually.

Klöckner Pentaplast’s 100% rPET trays signal a transformative shift in the packaging landscape, showcasing the potential unleashed through innovation and sustainable practices. Electric cars

Klöckner Pentaplast launches 100% recycled PET trays

Veolia has announced it has successfully commissioned a recycled PET plant in Tsuyama, Japan

This innovative facility, a joint venture between Veolia, Mitsui & Co., Ltd., and Seven & i Holdings Co., Ltd., represents a significant leap forward in the global movement towards a circular economy.

Commissioned by Veolia, a French multinational with a legacy in waste management, the plant is poised to transform the landscape of PET (polyethylene terephthalate) recycling. With an annual production capacity of 25,000 tonnes of food-grade recycled PET resin, the Tsuyama plant is not just a marvel of modern recycling technology; it’s a testament to the collaborative spirit of international sustainability efforts. Electric car

The ‘Circular PET’ plant stands on the premise of recycling low-grade used PET bottles, which account for over half of Japan’s PET bottle waste volume. These are the bottles often discarded with caps, labels, or residual liquids still intact. The facility’s cutting-edge processes will convert these bottles into high-quality, food-grade resin, suitable for creating new PET bottles.

This initiative is not only a triumph for environmental stewardship but also for economic pragmatism. By recycling PET, the plant will reduce CO2 emissions by an estimated 27,500 tons annually compared to virgin production. This is equivalent to taking thousands of cars off the road each year, a milestone in the fight against climate change.

The strategic location of Tsuyama, in Okayama Prefecture, was chosen for its proximity to sources of post-consumer PET bottles and its accessibility to major markets where the recycled resin will be sold. The plant’s operation aligns with Japan’s ambitious goals to reduce plastic waste and increase recycling rates, serving as a model for other nations to follow. Electric car

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Electric cars

Introducing Winter Proof: the solution to the cold weather dilemma faced by electric car batteries

SK On and Samsung are leading the charge in this field, aiming to revolutionize the market with advanced, cold-resistant models in the coming years.

Efficiency is key – these Korean companies are pushing boundaries to ensure batteries maintain peak performance even in freezing temperatures. Winter Proof batteries are designed to defy the challenges of cold weather, ensuring consistent efficiency during the toughest months.Electric cars

Renowned globally, SK On supplies batteries to industry giants like Volkswagen Ford Group and Hyundai, while Samsung is gearing up for solid-state battery production by 2027. The need for improved performance is evident; traditional lithium-iron-phosphate batteries can lose up to 70% of their range in sub-zero conditions.

The new Winter Proof models boast a 16% increase in charging capacity and a 19% energy boost, with rapid charging capabilities. Samsung’s solid-state battery, expected in 2027, promises even faster charging, greater energy retention, and compact size.

With plans to achieve 80% battery recharge in just 15 minutes by 2026 and a 20-year lifespan by 2029, the industry is driving towards a future dominated by electric vehicles. While challenges persist, investments in alternative battery technologies signal a promising shift away from traditional fuel reliance. Electric cars

The transition to electric vehicles is complex, but advancements like Winter Proof and solid-state batteries represent significant steps towards a sustainable automotive future.

Introducing Winter Proof: the solution to the cold weather dilemma faced by electric car batteries

In the early 2030s, Eni is set to pioneer the first industrial-scale fusion nuclear power plant

This announcement was made by Francesca Ferrazza, who leads Eni’s fusion group, during a Senate Environment Committee hearing.

Eni is a key player in the Commonwealth Fusion System (CFS) project, a United States initiative born from MIT’s spinoff, which utilizes magnetic confinement for fusion.

The Italian energy company is contributing to the construction of the inaugural Cfs-Sparc pilot plant, anticipated to be operational by the mid-2020s. Electric cars

Following this, the Cfs-Arc, Eni’s first industrial plant to be integrated into the power grid, is scheduled for the early 2030s.

The company also has plans to establish additional power plants later in the decade.

In the early 2030s, Eni is set to pioneer the first industrial-scale fusion nuclear power plant

BMW has struck a significant deal with Rimac Technology to advance battery technology for its future electric vehicles post-2025

This collaboration marks a substantial milestone for both companies, with Mate Rimac, founder of Rimac Technology, describing it as their largest and most ambitious project to date.

While specific details of the partnership remain undisclosed, the focus will be on co-developing and co-producing innovative high-voltage battery solutions for BMW’s upcoming electric models. Mate Rimac has hinted at their prior involvement with BMW, noting that Rimac has been developing battery systems for the German company for the past two years.  Electric cars

The agreement signals Rimac’s evolution from a niche supplier to a key player in high-volume manufacturing for the automotive industry. Notably, a significant portion of Rimac’s Croatian campus is now dedicated to producing batteries exclusively for BMW.

However, the implications of this partnership on BMW’s existing battery supply framework remain uncertain. It’s unclear whether Rimac will refine the chemistry and production processes of BMW’s new cylindrical cell batteries or if BMW plans to incorporate additional battery types.  Electric cars

As Mate Rimac reflects on his journey from converting a 1984 BMW 3 Series into an electric car to collaborating with BMW today, he sees it as a perfect symmetry. This partnership signifies Rimac’s readiness to undertake large-scale projects for leading automotive brands, marking a pivotal moment in Rimac Technology’s growth.

BMW has struck a significant deal with Rimac Technology to advance battery technology for its future electric vehicles post-2025

Stellantis CEO Carlos Tavares, speaking at the annual Freedom of Mobility Forum, emphasized hydrogen’s potential as a sustainable alternative to electric vehicles (EVs), citing advantages in economy, charging speed, and vehicle integration

However, he flagged a major hurdle: the steep cost of hydrogen technology, currently twice that of EVs.  Electric cars

Tavares expressed concerns over the affordability of hydrogen vehicles, suggesting they might be viable for corporate fleets but not yet for the average consumer. He stressed the urgency of addressing cost barriers to broaden access to hydrogen mobility.

Meanwhile, Stellantis Italia’s Davide Mele warned about the competitive landscape, particularly with the emergence of Chinese automotive firms enjoying a 30% cost advantage over European counterparts. This poses a threat to the sustainability of Italy’s automotive supply chain, impacting projects like the electric Fiat 500 and Italy’s global market competitiveness. Electric cars

Though hydrogen offers promise for a greener future, cost and competitiveness hurdles loom large. Overcoming these challenges is crucial to realizing the potential of hydrogen mobility.

Stellantis CEO Carlos Tavares, speaking at the annual Freedom of Mobility Forum, emphasized hydrogen's potential as a sustainable alternative to electric vehicles (EVs), citing advantages in economy, charging speed, and vehicle integration

Sustainable Chemicals – De Nora, a historic Italian company established in Milan in the 1920s, is forging ahead in the production of electrolysers, key components for zero-emission energy 11-04-2024

Electric cars

Sustainable Chemicals – De Nora, a historic Italian company established in Milan in the 1920s, is forging ahead in the production of electrolysers, key components for zero-emission energy 11-04-2024

Sustainable Chemicals

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Neste and Lotte Chemical Forge Alliance for Sustainable Chemicals and Plastics

Neste and Lotte Chemical are joining forces to revolutionize the chemicals and plastics industry. Their strategic partnership aims to supplant fossil resources with renewable materials in chemical and plastic production, promising greener solutions across various sectors.

Neste will supply Lotte Chemical with its renewable raw material, Neste RE™, derived entirely from renewable sources.

Lotte Chemical will utilize Neste RE at its Korean facilities to manufacture a variety of plastics and chemicals from its extensive product range. Sustainable Chemicals

These eco-friendly alternatives will find application in diverse sectors including packaging, construction, textiles, and electronics, maintaining the quality and performance of conventional products.

Recognizing the imperative to transition from fossil fuels, both companies are committed to driving sustainability in their operations.

Jeroen Verhoeven, Vice President of Value Chain Development for renewable polymers and chemicals at Neste, expresses anticipation for the collaboration: “We eagerly anticipate advancing renewable solutions with Lotte Chemical. Sustainable Chemicals

Together, we can pioneer sustainable supply chains, reducing emissions across multiple sectors and applications.”

Sustainable Chemicals

BioPowder replaces synthetic components with bio-composites

Key Highlights:

  • BioPowder is shifting towards natural materials like plant-based polymers and functional fillers in the composites industry.
  • BioPowder aims to reduce environmental footprints while enhancing functional properties, partnering with manufacturers to create genuinely sustainable products.
  • They transform olive oil by-products into high-quality powders with unique characteristics, making them highly suitable as natural fillers and reinforcing fibres in composite materials.  Sustainable Chemicals

BioPowder is a specialist for innovative fibre additives and functional composite fillers originating from the circular economy. By transforming olive oil by-products into powders of high quality with unique characteristics such as excellent stability, homogeneous particle shape and a bright colour, they become highly suitable natural fillers and reinforcing fibres for composite materials.

Composites are materials made of two components that have distinct physical and chemical properties. In combination, the two components ensure enhanced characteristics of the finished compound.  Sustainable Chemicals

In recent times, there has been a strong trend of making natural composites, i.e. nature-inspired materials with a reduced carbon footprint and better recyclability.

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Sustainable Chemicals

Energy tech firm Baker Hughes has won a contract with Snam, a leading European energy infrastructure company

The deal involves supplying three NovaLT™12 gas turbine-powered turbocompressors to Snam, capable of using a 10% hydrogen blend. This partnership marks a significant stride in decarbonizing Italy’s gas network.

The contract, awarded in Q1 2024, is for a new gas compressor station in Sulmona, Italy, part of Snam’s Adriatic Line pipeline project.

This project aims to improve energy transportation to northern Europe and aligns with Snam’s 2040 carbon neutrality goal.  Sustainable Chemicals

Baker Hughes and Snam’s collaboration has already seen the successful testing of the world’s first “hybrid” hydrogen turbine in 2020 and the installation of a NovaLT™12 turbine at Snam’s Istrana site in 2022.

Ganesh Ramaswamy, EVP of Industrial & Energy Technology at Baker Hughes, stressed the importance of ongoing partnership in driving the energy transition. He underscored Baker Hughes’ commitment to innovation, as demonstrated by the NovaLT™12 development, which supports decarbonization and the hydrogen economy.  Sustainable Chemicals

Baker Hughes also highlighted its hydrogen projects, including a new testing facility in Florence, Italy, and the completion of NovaLT™16 hydrogen turbines for projects in Canada and Saudi Arabia. With a century-long history in hydrogen technology, Baker Hughes contributes to the global shift towards cleaner energy.

Sustainable Chemicals

De Nora, a historic Italian company established in Milan in the 1920s, is forging ahead in the production of electrolysers, key components for zero-emission energy

While the European Commission recently allocated 1.1 billion euros for electrolyser production in Italy, De Nora is taking a different approach. Recognizing the need for swift action in the green transition, De Nora has established a new factory in Okayama, Japan, to produce these sought-after machines. Despite the EU funding, De Nora’s initiative abroad demonstrates a proactive stance toward advancing green technology.

The company’s global expansion includes plans for new facilities in India and the USA, underlining its commitment to driving decarbonization worldwide. Paolo Dellachà, CEO of De Nora, emphasizes the importance of territorial coverage to ensure widespread impact and maintain the company’s leading position in the global market. Sustainable Chemicals

De Nora’s investments reflect a strategic vision for navigating the complexities of the energy transition. By expanding operations across multiple continents, the company aims to maximize its influence and contribute to the global shift toward sustainability. Despite its international reach, De Nora remains rooted in Italian heritage, showcasing the adaptability and agility required to thrive in today’s rapidly evolving landscape of green technologies.

De Nora, a historic Italian company established in Milan in the 1920s, is forging ahead in the production of electrolysers, key components for zero-emission energy

CarpeCarbon shines as a pioneer in the fight against carbon emissions, aligning with the urgent call from the latest IPCC report to significantly reduce atmospheric CO2 levels

This Italian venture, based in Turin, is on the verge of launching Italy’s first direct carbon capture (DAC) facility. Sustainable Chemicals

Their philosophy is clear: simply stopping emissions is not enough.

Their innovative DAC technology stands out for its scalability and energy efficiency. It operates on renewable energy, avoiding harmful chemicals, thus reducing environmental harm and energy costs. Their supply chain is also designed to be independent of critical minerals, enhancing resilience and sustainability.

CarpeCarbon is at the forefront of repurposing captured CO2 for various industries, including synthetic fuel and pharmaceuticals, embodying the UN’s Sustainable Development Goal 12 for sustainable consumption and production. Sustainable Chemicals

The initiative has garnered significant investment from Tech4Planet, Cdp Venture Capital, and 360 Capital, funding that is crucial for the development of Italy’s inaugural DAC system—a significant step in the climate change battle.

CarpeCarbon’s vision extends beyond carbon capture; it represents a shift towards conscientious planetary management. The company emphasizes DAC as an essential waste management service in our carbon-impacted era, highlighting the need for decisive action amidst rising emissions. This approach not only addresses environmental concerns but also paves the way for sustainable industrial practices. Sustainable Chemicals

CarpeCarbon shines as a pioneer in the fight against carbon emissions, aligning with the urgent call from the latest IPCC report to significantly reduce atmospheric CO2 levels

European PET Market Continues Upward Price Movement, Entering April 2024

The European Polyethylene Terephthalate (PET) market embarked on a bullish trajectory as it stepped into April 2024, building upon the significant upward momentum witnessed in March 2024.

Germany, a key player in PET market, saw PET prices rise by approximately 0.7% during the initial week of April 2024, following a notable 1.16% increase in March. This surge in prices was spurred by heightened demand downstream, coinciding with the Ester break festivities and the onset of April. Sustainable Chemicals

Suppliers, keen on boosting future demand, swiftly filled their order books for April.

Meanwhile, across Europe, PET raw materials experienced modest increases in March 2024. In Germany specifically, PET feedstock such as Mono Ethylene Glycol (MEG) surged by about 4.2%, while Purified Terephthalic Acid (PTA) saw a 0.5% uptick in the domestic market.

These upward movements in feedstock prices were likely influenced by the bullish sentiment prevailing in crude markets, propelled by surging oil prices driven higher by a drone attack on a major Russian oil refinery and escalating tensions in the Middle East. Consequently, downstream petrochemical prices soared, potentially constraining further margin recovery for European PET resin producers due to increased raw material costs. Despite this, downstream customers maintained a conservative outlook on demand, holding minimal stock levels in anticipation of possible price decreases in the upcoming months.  Sustainable Chemicals

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European PET Market Continues Upward Price Movement, Entering April 2024

CATL, the premier electric vehicle battery manufacturer, has unveiled a groundbreaking innovation: a new EV battery developed in partnership with Yutong Bus Co, a prominent Chinese bus manufacturer

This cutting-edge battery boasts an unprecedented 932,000-mile (1.5 million km) lifespan and a 15-year warranty, heralding a new era of endurance in commercial vehicle technology.

In a testament to its durability, the battery exhibited no degradation after 1,000 charge cycles, setting a remarkable industry standard. This milestone builds upon the decade-long collaboration between CATL and Yutong, focused on advancing battery technology for commercial vehicles and exploring new materials.

Already, Yutong’s buses equipped with CATL batteries have made significant inroads into over 40 countries, including key markets like Italy, France, the United Kingdom, Spain, and Qatar. This global expansion solidifies CATL’s position as the forefront leader in EV battery innovation, bolstering its presence on the international stage. Sustainable Chemicals

Through synergistic efforts, CATL and Yutong aim to transcend national boundaries, introducing pioneering vehicles and batteries to new markets worldwide. This bold partnership underscores their commitment to revolutionizing transportation through sustainable, high-performance solutions.

CATL, the premier electric vehicle battery manufacturer, has unveiled a groundbreaking innovation: a new EV battery developed in partnership with Yutong Bus Co, a prominent Chinese bus manufacturer

Sustainable Chemicals

R-PET market – Revolutionizing Waste: The Plastic Recycling Machine  10-04-2024

R-PET market – Revolutionizing Waste: The Plastic Recycling Machine  10-04-2024

R-PET market

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U.S. R-PET Market Exhibits Remarkable Stability Amid Global and Domestic Shifts

Throughout March 2024, the U.S. R-PET (Recycled – Polyethylene Terephthalate) market has proven to be a bastion of stability in the fluctuating global economy. With its cornerstone product, the Clear Flakes, steadfastly priced, the sector has navigated through varying degrees of demand with a calm that belies the undercurrents shaping its trajectory.

As the month commenced, industry players were bracing for potential shifts in consumption patterns. Downstream sectors, notably textiles and bottle manufacturing, were adjusting to a softer demand environment. R-PET market

Yet, the R-PET market held its ground, maintaining a steady price point that was reflective of a finely tuned balance between supply and the demands of the market. Manufacturers found themselves in a cautious stance with the spot market, where the pace of trade was subdued, and the pulse of transactions was measured.

The domestic stability in the R-PET market was juxtaposed with a global backdrop where external demand pressures and international market sentiments exerted their influence. The U.S. Manufacturing PMI indicated an uptick in activity, suggesting a recovery in the industrial sector that could potentially ripple into increased demand for R-PET. Export orders, too, showed signs of vigour, marking a reversal from previous trends, and injecting a dose of optimism into market outlooks. R-PET market

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R-PET market

Lombardy (Italy) offers substantial incentives for eco-friendly plastics

Lombardy Region is dedicating 5 million euros towards fostering sustainability in the plastics and textile industries. Eligible businesses can receive non-repayable contributions of up to 300,000 euros, covering half of their sustainable expenses.

Open to small and medium-sized enterprises in Lombardy, the application window for accessing these incentives runs from May 7 to June 18, 2024.

Giorgio Maione, the Councilor for Environment and Climate, applauds Lombard companies’ progress over the past decade in balancing environmental and economic sustainability through strategic investments. R-PET market

These funds will further enhance waste management in plastics and textile supply chains through circular economy initiatives.

Eligible expenses encompass various stages of the supply chain lifecycle, including procurement, design, production, distribution, use, collection, and end-of-life management:

  • Repurposing production residues for material use, promoting industrial symbiosis and by-product integration.
  • Implementing measures for packaging reuse, including the establishment of returnable systems.
  • Initiating product reuse or extending their lifespan.
  • Adapting production lines to minimize raw material usage.
  • Modifying production processes to reduce waste.
  • Incorporating “end of waste” materials into production lines.
  • Adjusting production lines for product redesign to enhance durability and recyclability.  R-PET market
  • Supporting innovative waste collection projects for efficient reuse or recycling preparation.
  • Backing innovative projects for plastic, compostable bioplastic, and textile waste reuse or recycling preparation, with scalability and transferability.

Lombardy’s incentives signal a commitment to sustainable development, fostering greener practices in key industries.

R-PET market

Revolutionizing Waste: The Plastic Recycling Machine 

  1. Introduction

Plastic pollution has become an ever-growing threat to our planet’s ecosystems. With landfills overflowing and marine life suffering, the need for effective waste management solutions has never been more urgent. Recycling stands as a beacon of hope in this crisis, offering a way to reduce the environmental impact of plastic consumption. Among the innovations leading the charge is the Plastic Recycling Machine (PRM), a revolutionary technology designed to streamline the recycling process and maximize efficiency.

  1. Understanding the Plastic Recycling Machine

The Plastic Recycling Machine represents a paradigm shift in waste management. Unlike traditional recycling methods, which often rely on manual sorting and processing, the PRM automates much of the recycling process. R-PET market

At its core, the machine consists of several key components: a shredder, a washer, a dryer, and an extruder. These components work in tandem to transform discarded plastic waste into reusable material.

The process begins with the shredder, which breaks down plastic items into smaller pieces, facilitating the recycling process. These shredded pieces then pass through the washer, where they are cleaned to remove any contaminants or impurities. Once cleaned, the plastic undergoes drying to prepare it for the next stage.

Finally, the dried plastic is fed into the extruder, where it is melted down and formed into pellets or other reusable forms.  R-PET market

More…

R-PET market

China’s spunlace nonwovens export experiences robust growth amidst intense price rivalry

Customs data reveal a 15% year-on-year surge in Jan-Feb 2024, totaling 59.514kt—nearly rivaling 2021’s annual volume. However, the average price plummeted by 7% to $2,264/mt, indicative of stiff competition among fabric mills despite ample orders.

During the same period, exports to key destinations—Republic of Korea, United States, Japan, Vietnam, and Brazil—reached 33.851kt, marking a 10% uptick and constituting 57% of total exports. While shipments to the US and Brazil flourished, those to Republic of Korea and Japan saw marginal declines.  R-PET market

Originating mainly from Zhejiang, Shandong, Jiangsu, Guangdong, and Fujian, Jan-Feb exports hit 51.53kt, escalating by 15% year-on-year and accounting for 87% of total exports.

Although Jan-Feb exports slightly surpassed expectations, fierce pricing competition persists, with many mills hovering near break-even levels. The surge in export volume is chiefly propelled by the US, Brazil, Indonesia, Mexico, and Russia, while exports to Republic of Korea and Japan saw declines. Zhejiang remains China’s primary source of spunlace nonwovens.  R-PET market

China's spunlace nonwovens export experiences robust growth amidst intense price rivalry

Stellantis CEO Carlos Tavares aims to halve the weight of EV batteries within a decade, addressing environmental concerns and lithium scarcity

Current electric vehicles, with a 250-mile range, carry around 1,000 lbs more in raw materials than traditional ICE models. Tavares envisions slashing this weight by 50%, reducing environmental impact and raw material usage significantly.

Speaking at Stellantis’ Freedom of Mobility Forum, Tavares emphasized the need for lighter battery packs, hinting at breakthroughs to achieve this goal. Although specifics on how Stellantis plans to achieve this weren’t provided, the company is heavily investing in electrification. It targets 100% of European sales being electric by the decade’s end and aims for BEVs to constitute 50% of its U.S. sales.  R-PET market

Moreover, Stellantis plans to sell 5 million BEVs annually by 2030 and will introduce over 75 BEVs by then.

Stellantis’ electric lineup will rest on four platforms: STLA Small, Medium, Large, and Frame, the latter embracing a body-on-frame design. Additionally, the company is developing three electric drive modules, multiple battery chemistries, and various drivetrain configurations, offering ranges from 300 to 500 miles.

Despite the buzz around hydrogen, Tavares remains skeptical about its viability due to high costs, suggesting it may only be practical for large company fleets in the foreseeable future, not for average consumers.  R-PET market

Stellantis CEO Carlos Tavares aims to halve the weight of EV batteries within a decade, addressing environmental concerns and lithium scarcity

UPM Raflatac’s BOPP labels recognized for HDPE, PP recycling

UPM Raflatac’s BOPP Labels Acknowledged by APR for HDPE & PP Packaging Recyclability Supporting Circular Economy with Certified Sustainable Labeling Solutions UPM Raflatac, a global provider of eco-friendly self-adhesive paper and film products, has received formal recognition from the Association of Plastic Recyclers (APR) for three variants of biaxially-oriented polypropylene (BOPP) labels suitable for recycling in HDPE and PP packaging. These variants encompass Undecorated BOPP with hotmelt adhesive, Undecorated BOPP with RW85C, and Metalized undecorated BOPP with general purpose acrylic adhesive.

Kyle Strenski, Business Director of UPM Raflatac Americas, expressed gratitude for the acknowledgment, highlighting their dedication to fostering a circular economy.

He stated, “This validation enables us to offer even more sustainable solutions to our clientele and brand proprietors.” R-PET market

APR Design® for Recyclability Recognition serves as third-party validation, confirming a package or its components’ compatibility with North American recycling systems.

UPM Raflatac’s BOPP products have successfully met the stringent recyclability criteria outlined in the APR Design® Guide, specifically tailored for HDPE and PP recycling.

Steve Alexander, President & CEO of APR, commended UPM Raflatac’s efforts, emphasizing the importance of recyclable packaging in minimizing waste and maximizing resource efficiency.  R-PET market

He remarked, “Recyclable packaging translates to reduced waste, optimized use of scarce resources, and a greater supply of high-quality post-consumer resin for manufacturing new goods.” UPM Raflatac's BOPP labels recognized for HDPE, PP recycling

 

Utilizing modular battery configurations, manufacturers such as Tesla, GM, and Porsche have capitalized on the efficiency of 800-volt electric vehicles

Unlike cell-to-pack structures, which directly integrate cells into the battery pack, modular designs divide the battery into separate units. Examples include the Tesla Cybertruck and GMC Hummer EV, both employing a “split” battery approach.

In the case of the Hummer EV, its dual modules, when connected in series, achieve an 800-volt capacity, enabling rapid charging of up to 350 kW. Similarly, the Cybertruck utilizes four 200-volt modules, enabling it to reach 800 volts during charging, offering similar rapid charging capabilities.  R-PET market

Notably, the Cybertruck, besides its 800-volt platform, supports vehicle-to-load functionality. When connected to a Supercharger V3, it seamlessly switches to 400 volts, optimizing performance. The absence of a DC-DC converter simplifies the architecture, reducing costs and space requirements.

This modular approach also facilitates future upgrades. Tesla has hinted at a potential 1,000-volt Cybertruck variant, achieved by adding another module. Other manufacturers, such as Porsche with the Macan EV and Audi with the Q6 e-tron, are adopting similar 800-volt architectures. R-PET market

Ford has even patented designs for 800-volt electric vehicles, further indicating the industry’s shift towards modular battery configurations.

Utilizing modular battery configurations, manufacturers such as Tesla, GM, and Porsche have capitalized on the efficiency of 800-volt electric vehicles

Circular Plastic – NILIT, a global leader in Nylon 6.6 production for apparel and the owner of the SENSIL® brand, introduces SENSIL® Flow, an innovative approach to Nylon 6.6 circularity 09-04-2024

R-PET market

Circular Plastic – NILIT, a global leader in Nylon 6.6 production for apparel and the owner of the SENSIL® brand, introduces SENSIL® Flow, an innovative approach to Nylon 6.6 circularity 09-04-2024

Circular Plastic

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Indorama Ventures is reassessing the future of its Rotterdam PET and PTA plants amidst industry challenges

The move aligns with its strategic goals for sustainable solutions amid competitive pressures.

The evaluation involves discussions with site employees to determine the plants’ future activities.

Rising costs and industry shifts are driving the need for asset optimization to boost resilience.

Despite challenges, Indorama Ventures assures seamless operations globally, minimizing customer impact. Mr. DK Agarwal highlights the importance of prudent decision-making amidst economic uncertainties.  Circular Plastic

The company emphasizes its global reach as a strength to ensure continued customer service excellence.

Mitigation measures will be implemented to support affected individuals. This decision coincides with the launch of ‘IVL 2.0,’ emphasizing financial optimization and customer value.

Strategic actions include maximizing asset efficiency, operational excellence, and market leadership maintenance.  Circular Plastic

Indorama Ventures, a PET industry leader, operates across Asia, Europe, and the Americas.

Indorama Ventures is reassessing the future of its Rotterdam PET and PTA plants amidst industry challenges

EU imposes anti-dumping duties on Chinese PET imports

The European Commission has enforced definitive anti-dumping duties on specific polyethylene terephthalate (PET) imports from China, safeguarding EU companies and over 1,500 jobs while protecting the €5.5 billion PET market. These duties, ranging from 6.6% to 24.2%, were finalized following a comprehensive investigation exposing dumping practices that undercut EU industry prices. Lasting five years, these measures aim to uphold market stability.

The imposition of definitive anti-dumping duties on certain PET imports from China by the European Commission aims to protect EU companies and preserve more than 1,500 jobs while securing the €5.5 billion PET market.  Circular Plastic

The duties, which range from 6.6% to 24.2%, were confirmed after an extensive investigation revealed dumping practices undermining EU industry prices. Set for a duration of five years, these measures seek to maintain market integrity.

The European Commission has instituted lasting anti-dumping duties on particular PET imports from China, aiming to shield EU companies and sustain over 1,500 jobs, thus safeguarding the €5.5 billion PET market.

Ranging from 6.6% to 24.2%, these duties were affirmed post a thorough investigation exposing dumping practices eroding EU industry prices. Implemented for five years, these actions are intended to ensure market stability. Circular Plastic

EU imposes anti-dumping duties on Chinese PET imports

NILIT, a global leader in Nylon 6.6 production for apparel and the owner of the SENSIL® brand, introduces SENSIL® Flow, an innovative approach to Nylon 6.6 circularity

SENSIL® Flow facilitates yarn, fabric, and apparel recycling, aiming to eliminate waste and reduce environmental impact. It engages the entire supply chain, emphasizing product design and partnerships to achieve true circularity.

Ilan Melamed, NILIT General Manager, emphasizes the necessity of a sustainable textile industry mindset shift. SENSIL® Flow enables yarn and fabric recycling, setting the stage for apparel recycling. Collaboration is key to this transformation.

Michelle Lea, NILIT’s Chief Marketing and Sustainability Officer, highlights the massive apparel waste issue. SENSIL® Flow reduces waste throughout production, enabling brands to design longer-lasting apparel that is easier to recycle. Circular Plastic

Current apparel recycling challenges include material sorting complexities, especially with blended fibers. SENSIL® Flow addresses these obstacles by providing mono-component fabrics, suitable for various end uses. These fabrics offer comfort stretch and are easily recyclable post-consumption, promoting circularity.

NILIT partners with recycling experts to efficiently recover and recycle fabric waste. High-quality recycled Nylon chips are reintroduced into the manufacturing process, promoting circularity. Certificates ensure transparency and accountability among partners committed to a circular textile economy. Circular Plastic

NILIT celebrates 50 years of excellence, offering premium Nylons like SENSIL® ByNature, BioCare, EcoCare, and WaterCare, all promoting sustainability. These responsible yarns provide designers with environmentally considerate performance fabrics to meet consumer demands.

Circular Plastic

Is natural hydrogen the key to a green revolution?

Burning it for electricity produces only water, paving the way for eco-friendly cities. In Mali’s Bourakebougou village, a plant has been running successfully for twelve years, setting a precedent for hydrogen extraction and management. Surprisingly, there’s been no pressure drop in 11 years of operation, unlike traditional gas and oil plants. Shallow basins are proving most promising, with hydrogen replenishing as it’s used.

This success sparks a global race for hydrogen, with investments pouring in from the US, Brazil, Morocco, France, and Australia. Circular Plastic

Estimates suggest vast untapped reserves underground, offering a potential solution to climate change and geopolitical energy concerns.

At the recent CERAWeek conference, hydrogen demand was a hot topic. The Biden administration is planning subsidies to boost its use, especially in energy-intensive industries where electricity falls short.

Natural hydrogen eliminates costly production processes, offering a cheaper, carbon-free, and renewable alternative. Projects like Neom in Saudi Arabia and European investments in green hydrogen are already underway. France may harbor the world’s largest natural hydrogen deposit. Circular Plastic

Italy too is exploring natural hydrogen, reflecting a global rush towards this promising energy source. With demand expected to skyrocket, the race for hydrogen supremacy has officially begun.

Circular Plastic

Talent New Energy, a Beijing-based company founded in 2018, has unveiled a breakthrough in solid-state batteries crucial for electric vehicles (EVs)

Solid-state batteries represent a significant advancement in energy density and charging capacity for EV batteries. Talent’s latest development boasts an impressive energy density of 720 Wh/kg, surpassing existing technologies.  Circular Plastic

Compared to WeLion’s cells for NIO’s semi-solid-state battery, which offer 360 Wh/kg, Talent’s innovation demonstrates a substantial leap. This breakthrough holds promise for enhancing EV performance, particularly in extending their range. Current EV batteries, including those utilized by WeLion, offer even lower energy densities.

The potential of Talent’s solid-state cells lies in their ability to significantly enhance EV autonomy while enabling the creation of lighter and smaller battery packs. This advancement could revolutionize EV efficiency and mileage.

However, it’s important to note that Talent’s announcement is still in the realm of laboratory results, with no immediate plans for mass production or collaboration with automakers. Nevertheless, it underscores the potential of solid-state battery technology, signaling a promising future for electric mobility.  Circular Plastic

Circular Plastic

The inauguration of the new Iren “Circular Plastic” plant marks a significant step towards addressing the challenges posed by plastic waste

Recognizing the pivotal role of plastics in Italy’s industrial landscape, efforts to align its use with long-term climate goals are imperative. In response, the Iren Group has unveiled Circular Plastic, a cutting-edge facility dedicated to the sorting and storage of plastic waste.

Representing an investment of 45 million euros, Circular Plastic boasts state-of-the-art technology capable of processing up to 100 thousand tons of plastics annually. Situated in Borgaro Torinese, the plant covers 77 thousand square meters and handles loose waste from separate collection systems or pre-selected operations. Its construction involved a three-year effort with 150 workers.  Circular Plastic

Operational efficiency lies at the core of Circular Plastic’s design. With 130 conveyor belts and 22 optical readers, the plant meticulously sorts incoming materials. Following size-based selection, further separation occurs based on rigidity, flexibility, and color, with PET bottles receiving additional scrutiny. Recyclable plastics are stored for processing by authorized consortia, while non-recyclables are prepared for energy recovery.

Luca Dal Fabbro, President of the Iren Group, emphasizes the project’s contribution to waste management and energy production. Moreover, Circular Plastic‘s advanced capabilities extend to artificial intelligence, as it participates in the ReBioCycle project to enhance bioplastic selection using robotic systems and AI algorithms.

Circular Plastic represents a beacon of innovation, promoting significant circularity in material reuse and advancing Italy’s position in sustainable waste management practices. Circular Plastic

The inauguration of the new Iren "Circular Plastic" plant marks a significant step towards addressing the challenges posed by plastic waste

StoreDot’s latest testing reveals a significant breakthrough with its XFC battery, maintaining over 80% of its initial capacity after 2,000 charge and discharge cycles

This achievement guarantees a remarkable 600,000 km of travel, marking a historic milestone according to the Israeli company.

“We have demonstrated that drivers of electric vehicles can quickly recharge their cars, allowing for worry-free travel with just a few minutes of charging at the station,” stated StoreDot.  Circular Plastic

Let’s crunch the numbers. With an estimated total mileage surpassing 600,000 km, even factoring in battery degradation and partial recharges, this advancement is substantial. Laboratory evaluations indicate over 400 miles (approximately 650,000 km), surpassing typical market standards.

Furthermore, StoreDot’s XFC battery complies with the upcoming Euro 7 regulations, ensuring durability and maintaining at least 80% performance over 5 years or 100,000 km, meeting stringent industry requirements.

“The results obtained provide ample margins even against external aging factors encountered in real-world scenarios,” affirmed the company. Circular Plastic

Named 100×5 for its ability to gain 100 miles (160 km) in just 5 minutes of charging, this battery has undergone independent testing by 15 automakers and is slated for market release later this year. StoreDot’s roadmap outlines plans for even faster charging, with a battery set to gain 160 km in 4 minutes by 2026 and 160 km in just 3 minutes by 2028.

More…

StoreDot's latest testing reveals a significant breakthrough with its XFC battery, maintaining over 80% of its initial capacity after 2,000 charge and discharge cycles

Enzymatically recycled polyester – Plant-based plastic releases nine times less microplastics than conventional plastic 08-04-2024
Circular Plastic

Bottle Environmental Impact – Origin Materials has achieved a significant milestone in the production of biobased intermediates at its Origin 1 commercial plant in Sarnia, Canada 08-04-2024

Bottle Environmental Impact

Bottle Environmental Impact

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Bottle Environmental Impact

Bottle Environmental Impact

Polyestertime
ITEM 25/03/2024 08/04/2024 +/-
Bottle grade PET chips domestic market 7,150 yuan/ton 7,130 yuan/ton -20
Bottle grade PET chips export market 910 $/ton 910 $/ton –
Filament grade Semidull chips domestic market 6,890 yuan/ton 6,970 yuan/ton +80
Filament grade Bright chips domestic market 6,900 yuan/ton 6,990 yuan/ton +90
Pure Terephthalic Acid PTA domestic market

Bottle Environmental Impact

 5,985 yuan/ton 5,985 yuan/ton
 –
Pure Terephthalic Acid PTA export market 750 $/ton 740 $/ton -10
Monoethyleneglycol MEG domestic market 4,490 yuan/ton 4,450 yuan/ton
 -40
Monoethyleneglycol MEG export market 525 $/ton 517 $/ton -8
Paraxylene PX FOB  Taiwan market 1,052 $/ton 1,059 $/ton
 +7
Paraxylene PX FOB  Korea market 1,030 $/ton 1,037 $/ton +7
Paraxylene PX FOB EU market 1,175 $/7on 1,150 $/ton -25
Polyester filament POY 150D/48F domestic market 7,625  yuan/ton 7,725 yuan/ton
 +100
Recycled Polyester filament POY  domestic market 7,400 yuan/ton 7,400 yuan/ton –
Polyester filament DTY 150D/48 F domestic market 9,000 yuan/ton 9,100 yuan/ton +100
Polyester filament FDY 68D24F 8,850 yuan/ton 8,900 yuan/ton +50
Polyester filament FDY 150D/96F domestic market

Bottle Environmental Impact

 8,175 yuan/ton 8,250 yuan/ton +75
Polyester staple fiber 1.4D 38mm domestic market 7,470 yuan/ton 7,500 yuan/ton +30
Caprolactam CPL domestic market 12,450 yuan/ton 12,725 yuan/ton
 +275
Caprolactam CPL overseas  market 1,650 $/ton 1,620 $/ton -30
Nylon 6 chips overseas  market 1,910 $/ton 1,910 $/ton –
Nylon 6 chips conventional spinning domestic  market 13,950 yuan/ton 14,200  yuan/ton +250
Nylon 6 chips  high speed spinning domestic  market 14,300 yuan/ton 14,300 yuan/ton –
Nylon 6.6 chips domestic  market

Bottle Environmental Impact

 22,200 yuan/ton 22,200 yuan/ton –
Nylon6 Filament POY 86D/24F domestic  market 16,450 yuan/ton 16,400 yuan/ton -50
Nylon6 Filament DTY 70D/24F domestic  market 18,800 yuan/ton 18,750 yuan/ton- -50
Nylon6 Filament FDY  70D/24F  17,600 yuan/ton 17,600 yuan/ton –
Spandex 20D  domestic  marke 33,800 yuan/ton 33,700 yuan/ton -100
Spandex 30D  domestic  market 32,300 yuan/ton 32,200 yuan/ton -100
Spandex 40D  domestic  market  29,300 yuan/ton 29,200 yuan/ton -100
Adipic Acid domestic market

Bottle Environmental Impact

 9,350 yuan/ton 9,450 yuan/ton +100
Benzene domestic market 8,650 yuan/ton 8,800 yuan/ton +150
Benzene overseas  market 1,037 $/ton 1,068 $/ton +31
Ethylene South East market 1,010 $/ton 1,010 $/ton –
Ethylene NWE market CIF 855 $/ton 873 $/ton +18
Acrylonitrile ACN  domestic market 9,800 yuan/ton 10,000 yuan/ton +200
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market

Bottle Environmental Impact

 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,250 yuan/ton 13,250 yuan/ton –
PP Powder domestic market 7,150 yuan/ton 7,250 yuan/ton +100
Naphtha overseas market  712 $/ton 710 $/ton -2
Phenol domestic market 7,320 yuan/ton 7,425 yuan/ton +105

r-PET high end eco-friendly chips =8,300 yuan/ton  — 8,300 yuan/ton   –

Bottle Environmental Impact

Recycled polymer prices have been steadily rising across various material types

Recycled polymer prices have seen a consistent uptick across various materials. Let’s explore further:

  1. R-PET (Recycled Polyethylene Terephthalate): Demand for R-PET has nearly returned to pre-pandemic levels. Beverage bottle converters are restocking their inventory, driven by concerns over potential future price hikes. This surge in demand marks a significant rebound after a prolonged period of subdued activity.
  2. Standard Recycled Plastic Prices: In February, prices for standard recycled plastics witnessed an upward trend, with R-PET experiencing the most notable increase. Producers upped the price for clear food-grade pellets and clear flakes by €70-80 per tonne, while colored flakes saw a hike of €40-50 per tonne.

Despite these positive shifts, overall demand for most material types still lags behind pre-pandemic levels. Nonetheless, the recent improvements hint at a promising trajectory for the recycled polymer market.

Recycled polymer prices have been steadily rising across various material types

Origin Materials has achieved a significant milestone in the production of biobased intermediates at its Origin 1 commercial plant in Sarnia, Canada

By transitioning from corn starch-based feedstocks to wood processing residues, such as sawmill waste, the company has made strides in sustainability. Utilizing Forest Stewardship Council (FSC) verified wood waste, lumber by-products, and wood floors from local sawmills, Origin Materials has successfully generated sustainable intermediates. These intermediates, derived from wood chips and sawdust, serve as alternatives to petroleum-based counterparts, catering to a wide array of product applications. Bottle Environmental Impact

John Bissell, Origin Materials’ co-founder and co-CEO, highlights the versatility of these intermediates, emphasizing their potential to replace traditional petroleum-derived materials. Initial production batches are earmarked for process refinement, aiming to enhance efficiency and yield optimization.

Employing biomass feedstocks, Origin Materials commenced production of chloromethyl furfural (CMF) and hydrothermal carbon (HTC). CMF serves as a precursor for paraxylene, pivotal in the production of polyethylene terephthalate (PET) and FDCA, an intermediate for producing polyethylene furanoate (PEF). Bottle Environmental Impact

PEF, a biobased and recyclable polyester, presents a sustainable alternative to PET in various applications including films, bottles, and textile fibers. Meanwhile, HTC facilitates the production of sustainable carbon-black for tires.

Origin Materials has achieved a significant milestone in the production of biobased intermediates at its Origin 1 commercial plant in Sarnia, Canada

KazMunayGas cuts its share in Silleno, a company that develops a multi-billion polyethylene project

KazMunayGas (KMG, a subsidiary of Samruk Kazyna) has sold a 20% share in Silleno, a joint venture developing a $7.7 billion polyethylene project.

As KMG reported, the move happened on March 29. Now, the national oil company controls a 29.9$ stake in the company. No details of the deal were provided.

At the same time, according to eGov there are several shareholders in Silleno: KMG, KMG PetroChem, Russian Sibur Holding and Chinese Sinopec Overseas Investment Holding (Singapore) PTE LTD. Bottle Environmental Impact

In October 2023, while on an official visit to China, President Kassym-Jomart Tokayev met with Ma Yongsheng, chairman of the board of Sinopec Corp. The two sides agreed to launch the construction of a polyethylene production facility in the Atyrau region in the second half of 2024. The total cost of the projects was evaluated at $7.7 billion.

President Tokayev emphasized that Sinopec has significantly contributed to bilateral relations between Kazakhstan and China and described the Chinese company as a strategic partner for Kazakhstan’s oil and gas industry. Bottle Environmental Impact

More…

KazMunayGas cuts its share in Silleno, a company that develops a multi-billion polyethylene project

Enzymatically recycled polyester – Plant-based plastic releases nine times less microplastics than conventional plastic 08-04-2024

Enzymatically recycled polyester

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Bottle Environmental Impact – Origin Materials has achieved a significant milestone in the production of biobased intermediates at its Origin 1 commercial plant in Sarnia, Canada

More…

Enzymatically recycled polyester

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Samsara Eco and lululemon introduce first product made from enzymatically recycled polyester

Australian enviro-tech startup Samsara Eco and its partner, athletic apparel, accessories and footwear brand lululemon, have today launched the first product made from enzymatically recycled polyester. The lululemon limited edition Packable Anorak jacket is made from a variety of inputs, including mixed plastic waste, lululemon apparel at the end-of-life stage, and converted carbon emissions. The jacket is available for purchase online in Australia, the US and Canada beginning today.  Enzymatically recycled polyester

Polyester is the most widely used fibre worldwide, accounting for around 80% of the synthetic fibre market and equating to over 63 million tonnes made each year. It is lightweight, durable, versatile and resistant to fading, crinkling and stains making it a prime choice for apparel, yet the vast majority of discarded polyester items end up in landfills, incinerated or are leaked into the environment.

Samsara Eco’s patent pending recycling technology, EosEco™ uses a combination of biophysics, chemistry, biology and computer science (including AI) to create plastic-eating enzymes.  Enzymatically recycled polyester

More…

Enzymatically recycled polyester

Nio, the Chinese automaker, has achieved a major milestone with the commencement of mass production for its revolutionary 1,000 km semi-solid state battery, developed in partnership with WeLion New Energy Technology

This cutting-edge battery technology promises outstanding performance and convenience for electric vehicle (EV) owners.

Key Highlights:

  • Battery Specifications: The Nio semi-solid state battery boasts a remarkable 150 kWh capacity with cells achieving an internal density of 360 Wh/kg and the entire battery pack reaching 260 Wh/kg density, all while weighing only 676 kg.
  • Record-Breaking Range: In a recent real-world road test, the Nio ET7 sedan equipped with the 150 kWh battery achieved an incredible 1,044 km (650 miles) on a single charge, with Founder and CEO William Li personally testing the battery under real conditions.  Enzymatically recycled polyester
  • Universal Compatibility: Nio’s semi-solid state battery is universally compatible, easily swapped at any of China’s battery swap stations, offering existing customers significant range extensions.
  • WeLion’s Technological Advancements: WeLion’s battery technology includes a highly efficient cooling system, ensuring stable performance even under demanding conditions.
  • Future Prospects: Nio plans to integrate this battery into its flagship model, the NIO ET9, by 2025.

In conclusion, Nio’s semi-solid state battery signifies a significant advancement in EV technology, offering extended range, universal compatibility, and impressive energy density, all contributing to a more sustainable future. Enzymatically recycled polyester

Enzymatically recycled polyester

Plant-based plastic releases nine times less microplastics than conventional plastic

A newly developed plant-based plastic material releases nine times less microplastics than conventional plastic when exposed to sunlight and seawater, a new study has found.

The research, led by the University of Portsmouth and the Flanders Marine Institute (VLIZ), in Belgium, looked at how two different types of plastic break down when tested in extreme conditions. Enzymatically recycled polyester

A bio-based plastic material made from natural feedstocks held up better when exposed to intense UV light and seawater for 76 days – the equivalent of 24 months of sun exposure in central Europe – than a conventional plastic made from petroleum derivatives.

Professor of Mechanical Engineering, Hom Dhakal, from the University’s School of Mechanical and Design Engineering, and member of Revolution Plastics said: “Bio-based plastics are gaining interest as alternatives to conventional plastics, but little is known about their potential source of microplastics pollution in the marine environment.

“It’s important to understand how these materials behave when they’re exposed to extreme environments, so we can predict how they’ll work when they’re used in marine applications, like building a boat hull, and what impact they might have on ocean life.

More…

Plant-based plastic releases nine times less microplastics than conventional plastic

It will be used i CATL presents the 1.5 million km battery (guaranteed for 15 years)

CATL unveils a groundbreaking 15-year, 1.5 million km battery, initially targeted for buses and commercial vehicles.  Enzymatically recycled polyester

Yutong Bus, known for unfortunate incidents in Italy, eagerly adopts it. CATL asserts 1,000 cycles without degradation.

Since 2012, CATL and Yutong have collaborated, developing batteries for urban transport. Now, leveraging the new battery, they aim to venture into untapped markets abroad, expanding their reach from 40 countries.

Next up: solid-state batteries, seen as ideal for certain commercial vehicles due to their high energy density and fast charging.

China spearheads collaboration among battery giants like CATL and car manufacturers to accelerate solid electrolyte battery development.  Enzymatically recycled polyester

This move aims to solidify China’s dominance in the battery sector, where CATL and BYD alone hold over 50%. In 2023, CATL doubled its sales in the USA and Europe, cementing China’s position as a global leader.

It will be used i CATL presents the 1.5 million km battery (guaranteed for 15 years)

Amandina Bumi Nusantara, an Indonesian plastics recycler, provides rPET for Coca-Cola, Fanta, Sprite, and Sprite Waterlymon bottles using two Starlinger recoSTAR PET 165 HC iV+ bottle-to-bottle recycling systems

Operating on the outskirts of Jakarta, Amandina’s PET recycling plant processes 3,000 tons of PET bottles monthly, producing clear bottle-grade rPET pellets for carbonated beverages and spring water, along with hot-washed flakes in clear and light-blue colors.

Installed in autumn 2022 by local technicians from Starlinger’s Indonesian branch office, these recycling systems enable Amandina to support companies in meeting sustainability goals. Collaborating with the Mahija Parahita Nusantara Foundation for post-consumer PET bottle collection, Amandina champions waste pickers as essential contributors to recycling efforts.  Enzymatically recycled polyester

CCEP Indonesia aims for 100% recyclable packaging by 2025, with at least 50% of plastic bottles made from rPET. By 2030, they plan to collect all plastic bottles for recycling and eliminate virgin plastic from their products.

PT Amandina Bumi Nusantara is the first PET recycler in Indonesia to receive the SNI Marking Product Certificate, ensuring compliance with the Indonesian National Standard for recycled PET resin quality. This standard, established in 2017, emphasizes safety and sustainability, supported by certifications from BPOM, Halal, and FSSC 22000, allowing rPET use in food and beverage packaging. Enzymatically recycled polyester

Amandina Bumi Nusantara, an Indonesian plastics recycler, provides rPET for Coca-Cola, Fanta, Sprite, and Sprite Waterlymon bottles using two Starlinger recoSTAR PET 165 HC iV+ bottle-to-bottle recycling systems

Formerra and Evonik have formed a strategic alliance, expanding Formerra’s reach with Evonik’s high-performance polyamides, including sustainable solutions

This partnership enables Formerra to distribute Evonik’s polyamides and sustainable materials in the U.S., Canada, Puerto Rico, and Mexico. PA12 and polyamides from Evonik are now part of Formerra’s lineup for automotive, aerospace, and industrial applications.

Doug Zupan, Formerra’s VP of Operations, is excited about this new partnership, stating that it allows them to provide top-tier materials for critical applications.

Craig Schmidter, Evonik’s Americas Director of Granules and Compounds, sees Formerra as the ideal distributor for their polyamide products due to their vast network and technical support.  Enzymatically recycled polyester

Evonik’s products enable Formerra to enter new markets like aerospace and oil & gas, while Formerra will support customers with logistics, warehousing, and technical service. The collaboration aims to fuel customer innovation in multiple markets.

Formerra will showcase their offerings at NPE2024: The Plastics Show in booth S39025 at the Orange County Convention Center in Orlando, Florida.

Formerra and Evonik have formed a strategic alliance, expanding Formerra's reach with Evonik's high-performance polyamides, including sustainable solutions

Enzymatically recycled polyester

Renewable plastic solutions – Jiangsu Weiming New Materials invests 10.8 billion yuan to build nylon 6, 66 project 06-04-2024

Renewable plastic solutions – Jiangsu Weiming New Materials invests 10.8 billion yuan to build nylon 6, 66 project 06-04-2024

Renewable plastic solutions

Bioplastics manufacturer Gaia Biomaterials secure $5 million rights issue

Gaia Biomaterials, a Swedish bioplastics manufacturer, recently concluded a successful $5 million rights issue, supported by the Swedish state-owned greentech venture capital fund Almi Invest Greentech and various private investors. The funds will facilitate the expansion of market reach into the United States, India, and other selected markets. Gaia’s flagship product, Biodolomer, crafted from limestone, offers a home-compostable alternative to fossil-based plastics, promising minimal carbon footprint and no micro-plastics post-composting.  Renewable plastic solutions

CEO Peter Stenström highlights their revolutionary technology and production capacity, emphasizing the need for market expansion. The investment will be directed towards bolstering the global network of commercial agents and providing them with necessary training and support.

Almi Invest Greentech, a significant investor, underscores Gaia’s potential for both commercial success and environmental impact.

Gaia’s materials have already found applications in various sectors, including Formula 1 events in Abu Dhabi and everyday disposable products such as health-care items, food containers, and planting pots. Renewable plastic solutions

Stenström notes the versatility of their material across different production techniques without requiring machinery alterations, enabling significant reductions in CO2 emissions. Gaia currently boasts a production capacity scalable up to 50,000 tons/year, aiming to meet the surging demand for sustainable alternatives globally. The company is actively expanding its network of commercial agents to cater to the growing market demand for plastic replacements. Stenström notes the versatility of their material across different production techniques without requiring machinery alterations, enabling significant reductions in CO2 emissions. Gaia currently boasts a production capacity scalable up to 50,000 tons/year, aiming to meet the surging demand for sustainable alternatives globally. The company is actively expanding its network of commercial agents to cater to the growing market demand for plastic replacements.

Renewable plastic solutions

Introducing the batteries of the future: highly durable and environmentally friendly

Cobalt, a significant cost and environmental concern in battery production, poses challenges for electric vehicles. Yet, MIT researchers have developed a solution: a lithium-ion battery with an organic cathode, sidestepping the need for cobalt or nickel.

Mircea Dincă, an energy professor at MIT, believes this innovation holds immense promise. Not only does it perform exceptionally well, but it also addresses cost, extraction difficulties, and environmental issues associated with current battery metals.

In a recent study, researchers demonstrated that this organic cathode material rivals cobalt-containing batteries in conductivity and storage capacity. Moreover, it boasts faster recharging capabilities, all at a significantly reduced cost. Renewable plastic solutions

This breakthrough heralds a new era for electric vehicles, offering a sustainable alternative to traditional batteries. With superior performance and reduced environmental impact, these batteries pave the way for a cleaner, greener future on the roads.

Renewable plastic solutions

UFlex, an Indian leader in flexible packaging, embarks on a journey of expansion and innovation

Commencing commercial production of poly-condensed polyester chips in Panipat, India, and CPP packaging film in Russia, marks significant milestones.

The company’s Panipat facility, with an annual capacity of 168,000 metric tons, focuses on poly-condensed polyester chips production, essential for BOPET packaging films. Besides meeting in-house demands, it serves third-party clients, fostering India’s packaging film industry. Renewable plastic solutions

This expansion supplements UFlex’s existing facilities in Noida, NCR, and Dharwad, Karnataka, enhancing its nationwide service capabilities.

Simultaneously, in Russia, UFlex’s subsidiary, Flex Films Rus, inaugurates a 6.5-meter-wide CPP film line with an 18,000 MTPA capacity. This addition complements the existing BOPET film and metallizer lines, strengthening UFlex’s global presence.

Ashok Chaturvedi, UFlex’s Chairman and Managing Director, expressed enthusiasm, emphasizing the company’s commitment to meeting industry demands for reliability, speed, and quality. Renewable plastic solutions

Leveraging vertical integration, advanced technology, and sustainable practices, UFlex aims to deliver innovative solutions, tailored to evolving market needs.

In conclusion, UFlex’s expansion signifies its dedication to serving customers worldwide with superior packaging solutions, reflecting its ethos of quality, innovation, and sustainability. Stenström notes the versatility of their material across different production techniques without requiring machinery alterations, enabling significant reductions in CO2 emissions. Gaia currently boasts a production capacity scalable up to 50,000 tons/year, aiming to meet the surging demand for sustainable alternatives globally. The company is actively expanding its network of commercial agents to cater to the growing market demand for plastic replacements.

Renewable plastic solutions

Jiangsu Weiming New Materials invests 10.8 billion yuan to build nylon 6, 66 project

Jiangsu Weiming New Materials is investing 10.8 billion yuan into a nylon project.

The project, located in Rudong, Jiangsu, includes an annual production capacity of 200,000 tons of nylon 6, 60,000 tons of nylon 66, and 10,000 tons of nylon 666, along with supporting facilities. Renewable plastic solutions

Divided into two phases, the project aims to produce 340,000 tons/year of caprolactam, 360,000 tons/year of hydrogen peroxide, 320,000 tons/year of cyclohexanone, 25,000 Nm³/h of natural gas hydrogen, 30,000 tons/year of hexanediamine, and 0.4 million tons/year of para-tert-butylphenol.

Of these, 200,000 tons/year of nylon 6, 60,000 tons/year of nylon 66, 10,000 tons/year of nylon 666, and 0.4 million tons/year of para-tert-butylphenol are designated for external sales. Renewable plastic solutions

The company, founded in May 2013, is a subsidiary of Taiwan China Petrochemical Corporation and Hong Kong Union Chemicals Limited.

Jiangsu Weiming New Materials invests 10.8 billion yuan to build nylon 6, 66 project

Haitian’s trajectory in 2023 shows signs of improvement, though it falls short of its peak performance in 2021

The Chinese press manufacturer witnessed a 6.2% rise in turnover to 13 billion RMB, approximately $1.84 billion, with exports totaling $726 million, up 17% from the previous year. Despite this rebound, it lags behind the record-breaking sales of 2021 when turnover reached 16 billion RMB, and deliveries amounted to 56 thousand units, compared to 38 thousand in 2023. Renewable plastic solutions

The previous year saw a 5.7% growth in press turnover to 12.4 billion RMB, accompanied by a 15.7% surge in spare parts and services sales, reaching 622.5 million. This performance is commendable amid a global economic landscape characterized by uncertainty and inflationary pressures.

In the domestic market, Haitian faced challenges such as slowed export growth and decreased investments, although conditions improved in the latter half of the year. Reduced raw material costs positively impacted margins, leading to a 10% increase in net profit to RMB 2.49 billion. Renewable plastic solutions

Looking ahead to 2024, Haitian aims to prioritize its fifth-generation machines introduced in August 2023 and enhance its service offerings. It has designated 2024 as the “Year of Quality and Service,” intending to elevate quality control, standardize procedures, and provide proactive pre-sales and post-sales services to enhance customer satisfaction.

Haitian's trajectory in 2023 shows signs of improvement, though it falls short of its peak performance in 2021

Monforts coaTTex debut at Techtextil 2024

End-use applications range from window blinds to abrasive cloths and from airbags to sails.
At the upcoming Techtextil show for technical textiles which will take place in Frankfurt from April 23-25, Monforts will launch its new coaTTex coating unit exclusively dedicated to air knife and knife-over-roller coating.For single-sided application with paste or foam, the versatile coaTTex is suitable for both incorporation into existing finishing ranges as well as installation with new Monforts lines, notably the industry-leading Montex stenter systems.A wide range of coatings can be applied to fabrics for providing functions such as waterproofing, liquid and gas protection and breathability, in addition to foam lamination and coating, including black-out coating. Renewable plastic solutionsThe considerable technical textile end-use applications envisaged for the coaTTex range from window blinds to abrasive cloths and from airbags to sails.More…Monforts coaTTex debut at Techtextil 2024

NPE 2024 – Otto Hofstetter AG: Discover Swiss excellence in PET preform production

Experience Swiss excellence in PET preform production at NPE 2024 with Otto Hofstetter AG! For the first time, our renowned Swiss craftsmanship will be on display at our booth, showcasing our wide array of high-performance injection molds. From 2 to 192 cavities, our molds cater to both top-entry and side-entry systems. Explore precision molds for medical applications, thin-wall packaging, cartridges, and in-mold labeling solutions.

As pioneers in the field, Otto Hofstetter AG has been setting industry standards for over four decades. Our expertise spans every stage of PET preform processes, from conception to final product quality assurance. Renewable plastic solutions

Our dedicated team of mold specialists ensures an efficient project workflow, delivering high-quality, cost-effective PET preforms. Join us in Orlando and discover why our Swiss-engineered molds are trusted by industry professionals worldwide.

Don’t miss this opportunity to witness Swiss innovation firsthand at NPE 2024. Visit Otto Hofstetter AG’s booth and unlock the potential for significant savings in high-volume production. Experience excellence, experience Otto Hofstetter AG.

NPE 2024 - Otto Hofstetter AG: Discover Swiss excellence in PET preform production

Price Volatility in European Polyamide 6 Market Linked to Raw Material Shortages and Automotive Sector Growth

The price of Polyamide 6 in the European market witnessed an initial rise during the first half of March, followed by stabilization in the latter half of the month. This price movement was primarily driven by a combination of factors, including a shortage of feedstock Caprolactam, which is a key raw material for Polyamide 6 production. Additionally, there were increases in raw material prices across the industry, further influencing the cost of Polyamide 6. Another contributing factor was the improvement observed in the downstream automotive market, which led to an uptick in demand for Polyamide 6. As a ripple effect, the price of Polyamide GF 6 settled at USD 3928/MT on a DDP Hamburg basis at the end of the first quarter.  Renewable plastic solutions

In Germany, the market for Benzene has experienced a notable upswing in prices, primarily attributed to heightened demand from industries reliant on styrene, phenol, and other solvent applications. Concurrently, rising domestic production costs have further contributed to the price surge. The effects of these developments have reverberated across the European market, notably influencing the Polyamide 6 sector.

More…

Price Volatility in European Polyamide 6 Market Linked to Raw Material Shortages and Automotive Sector Growth

Renewable plastic solutions

Recycling technologies – PET Flakes Manufacturing Plant Project Report 2024: Cost Analysis, Machinery Requirements and Profit Margin 05-04-2024

Recycling technologies – PET Flakes Manufacturing Plant Project Report 2024: Cost Analysis, Machinery Requirements and Profit Margin 05-04-2024

Recycling technologies

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Ascend to increase prices on nylon polymers, compounds

Ascend Performance Materials, the leading producer of nylon 6,6, has announced a global price hike on its polyamide polymers and compounds effective April 15, 2024. The price increase applies to Neat PA66 polymer and PA6 and PA66 compounds, with a rise of $0.30/kg and €0.28/kg respectively. Customers are advised to connect with their sales representative for further details.  Recycling technologies

Based in Houston, Texas, Ascend Performance Materials specializes in crafting high-performance materials for both everyday necessities and cutting-edge technologies.

With regional offices in Shanghai, Brussels, and Detroit, as well as manufacturing facilities across North America, Europe, and China, we are committed to innovating for a better tomorrow. Recycling technologies

Our diverse global workforce is dedicated to producing plastics, fabrics, fibers, and chemicals that contribute to safer vehicles, cleaner energy, improved medical devices, smarter appliances, and more durable apparel and consumer goods.

We prioritize safety, sustainability, and the success of our customers and communities in all that we do. Recycling technologies

Ascend to increase prices on nylon polymers, compounds

PET Flakes Manufacturing Plant Project Report 2024: Cost Analysis, Machinery Requirements and Profit Margin

Syndicated Analytics’ latest report titled “PET Flakes Manufacturing Plant Project Report 2024: Industry Analysis (Market Performance, Segments, Price Analysis, Outlook), Detailed Process Flow (Product Overview, Unit Operations, Raw Materials, Quality Assurance), Requirements and Cost (Machinery, Raw Materials, Packaging, Transportation, Utility, Human Resource), Project Economics (Capital Investments, Operating Costs, Profit Projections, Financial Analysis, Revenue), and Investment Opportunities” covers all the aspects including industry performance, key success, and risk factors, manufacturing requirements, project costs, and economics, expected returns on investment, profit margins, etc. required for setting up a PET flakes manufacturing plant. Recycling technologies

The study, which is based both on desk research and multiple waves of qualitative primary research, is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who are planning to foray into the PET flakes industry in any manner.

What is PET flakes?

PET (Polyethylene Terephthalate) flakes are small pieces of recycled plastic derived from post-consumer PET bottles and containers, undergoing a process of cleaning, sorting, and shredding to produce uniform flakes suitable for reuse in various applications. The recycling process begins with collection and sorting of discarded PET bottles, which are then washed, sterilized, and crushed into small flakes. Recycling technologies

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Recycling technologies

Trützschler’ Truecycled: A holistic approach to textile recycling success

Trützschler has taken a bold step to tackle the global problem of textile waste: We expanded our portfolio to become the first full-liner in the preparation of textile waste – from mechanical recycling to the spinning preparation of torn secondary fibers. Tearing and spinning preparation are both key processes for achieving the best possible quality from secondary fibers. That means our customers can tap into a competitive advantage by embracing this holistic approach. Recycling technologies

Our new complete TRUECYCLED solution is the result of our cooperation with the company Balkan Textile Machinery INC.CO. in Turkey, which we announced at the ITMA 2023 trade event in Milan. Since then, Trützschler has received many inquiries for recycling systems. More and more customers are now producing recycled yarns on a TRUECYCLED line: State-of-the-art recycling installations, configured and fine-tuned by Trützschler experts based on the customer’s specific requirements. Recycling technologies

Recycling systems face significant technological challenges. On average, torn fibers are much shorter thanvirgin fibers. The percentage share of short fibers in the fiber mass is much higher.

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Recycling technologies

RadiciGroup High Performance Polymers has restructured its UK sales network, effective April 2, 2024

Plastoplan Polymers Ltd is now one of its primary distributors, handling a diverse range of products, including renowned brands like Radilon®, Radiflam®, Radistrong®, Raditer®, Heraflex®, Torzen®, Heraform®, and Raditeck®.

Plastoplan will exclusively distribute Renycle®, RadiciGroup’s sustainable technopolymers, derived from recycled post-industrial and post-consumer polyamide. This move addresses the escalating demand for eco-friendly products while upholding market standards of quality, reliability, and safety.  Recycling technologies

John Rae, RadiciGroup High Performance Polymers’ UK Country Manager, expressed confidence in the partnership with Plastoplan Polymers, emphasizing the necessity of a strong, dependable collaborator to ensure top-notch quality and flexibility for British clientele.

Plastoplan Polymers (Hromatka Group), a significant player in the European polymer distribution market, already shares a fruitful partnership with RadiciGroup across multiple European nations. Kai Arnold, CEO of Plastoplan Polymers Ltd, noted the alignment of this new agreement with both partners’ shared strategy, focused on enhancing trade exchange and broadening the array of products and services available to UK customers, including logistics and technical support.

RadiciGroup High Performance Polymers has restructured its UK sales network, effective April 2, 2024.

From left: Peter Shakeshaft and Kai Arnold of Plastoplan Polymers, John Rae and Abhi Sharma of Radici Plastics UK

New capabilities in Asia in bioBDO

Hyosung TNC plans to pioneer new capabilities in Asia with the production of biobased 1,4 butanediol (bioBDO) in Vietnam, integrating it into the manufacture of spandex fibers.

The initial plant aims for an output of 50,000 tons annually by 2026, with potential expansion to 200,000 tons per year across multiple facilities, requiring an investment nearing a billion dollars. Recycling technologies

Employing Geno BDO technology from Genomatica, the process utilizes fermentation of sugars, proven to slash carbon emissions by about 90% compared to traditional fossil-based BDO.

This initiative signifies a strategic shift towards sustainability.

The Vietnamese complex, declared by Hyosung, will establish the world’s premier vertically integrated facility for spandex polyurethane fiber production from sugarcane.

BioBDO manufactured in Ba Ria-Vung Tau will undergo conversion into PTMG at a nearby Dong Nai facility, further processed into regen BIO branded spandex fiber at the Dong Nai Spandex plant. Recycling technologies

This pioneering venture aligns with global trends towards eco-friendly materials and signifies Hyosung’s commitment to innovation and environmental responsibility.

Recycling technologies

Japan’s First PS Chemical Recycling Plant Goes Online with Agilyx Technology

In a significant milestone for sustainable plastics management, Japan has inaugurated its first polystyrene (PS) chemical recycling facility. Denka and Toyo Styrene, two prominent Japanese chemical companies, have jointly completed the construction of this groundbreaking plant. The facility employs cutting-edge Agilyx technology to address the growing challenge of PS waste.  Recycling technologies

The Birth of a Sustainable Solution

A Collaborative Effort

Denka and Toyo Styrene invested approximately JPY 4 billion (€24.6 million) in the construction of this state-of-the-art facility. The plant, located at Denka Chiba Factory, boasts a capacity to process around 3,000 tonnes of PS waste per year. This collaboration marks a significant step forward in Japan’s commitment to circular economy practices and environmental stewardship.

Agilyx Technology: The Driving Force

The heart of this recycling plant lies in the innovative technology provided by Agilyx. The US-based company specializes in advanced chemical recycling solutions. Their expertise in pyrolysis—a process that breaks down plastics into their constituent monomers—has been harnessed to create a sustainable solution for PS waste. Recycling technologies

Pyrolysis: Transforming Waste into Resources

The new facility utilizes a pyrolysis modular system developed by Agilyx. Here’s how it works:

  1. Collection and Preparation: Post-use PS waste is collected and prepared for processing.
  2. Pyrolysis: The waste undergoes controlled high-temperature pyrolysis, breaking down the PS polymer chains. This results in the production of styrene monomers.
  3. Monomer Recovery: The styrene monomers are recovered and can be used to create new PS products or other materials.  Recycling technologies

By converting PS waste back into its raw material form, this recycling process significantly reduces the environmental impact of discarded plastics. It also helps close the loop, ensuring that PS waste doesn’t end up in landfills or incinerators.

A Blueprint for the Future

Japan’s PS chemical recycling plant sets a precedent for other nations and industries. As global awareness of plastic pollution grows, more companies and governments are seeking sustainable alternatives. Agilyx’s technology, combined with the commitment of Denka and Toyo Styrene, demonstrates that circular solutions are not only feasible but also economically viable.

Conclusion

The opening of Japan’s first PS chemical recycling plant is a beacon of hope in the fight against plastic waste.  Recycling technologies

As we move toward a greener future, collaborations like this one will play a pivotal role in preserving our planet for generations to come.

Japan’s First PS Chemical Recycling Plant Goes Online with Agilyx Technology

Toray develops chemically recycled BOOP film for polymer bank notes

Toray Plastics America, a subsidiary of Japan-based Toray, has achieved a significant milestone in the world of polymer banknotes . For the first time, they have developed a chemically recycled BOOP (Biaxially Oriented Polypropylene) film that is being used to produce polymer banknotes .  Recycling technologies

Here are the key details:

Background:

    • Polymer banknotes, which replaced paper currency, were first introduced by Australia in 1988. Since then, over 60 countries have adopted this technology due to its longevity, cost-effectiveness, and advanced security features.
    • The polymer of choice for these banknotes is Biaxially Oriented Polypropylene (BOPP) film.
  2. Security Challenge:
    • One of the critical security challenges in polymer banknotes is ensuring that the BOPP substrate cannot be easily counterfeited.
    • To address this, security tags are embedded into the BOPP film during the extrusion process, resulting in highly transparent film with a thickness between 60 and 80 microns.  Recycling technologies
  3. Recycled Content:
    • Toray Plastics America has taken a groundbreaking step by using attributed recycled content in their new polymer banknotes.
    • They achieved this by developing the BOOP film using ExxonMobil’s ISCC Plus certified recycled polymers.
    • The recycled content is attributed via a mass balance method, meaning that for every kilogram of polymer utilized in the substrate, an equal amount of polymer was recycled and repurposed as part of a sustainable supply chain.  Recycling technologies
  4. Exclusive Partnership:
    • Toray Plastics America is the exclusive partner of Spectra Systems Corporation, a US-based banknote security company.
    • Spectra Systems Corporation is producing these innovative polymer banknotes.
  5. Upcoming Launch:
    • Spectra Systems will unveil this new substrate at the Banknote 2024 conference in Fort Worth, Texas, from May 13 to 16.

This development marks a significant leap forward in sustainable currency production, combining advanced security features with environmentally responsible practices.

It’s exciting to see mass balance plastics being used in polymer banknotes for the first time! Recycling technologies

Toray develops chemically recycled BOOP film for polymer bank notes

Sustainable Packaging – Recyclers Recovered Five Billion Pounds Of Post-Consumer Plastic For Recycling 04-04-2024

Recycling technologies

Sustainable Packaging – Recyclers Recovered Five Billion Pounds Of Post-Consumer Plastic For Recycling 04-04-2024

Sustainable Packaging

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Specialty and Sustainable Materials for Packaging to Be Showcased by Avient at Propak Vietnam 2024

Avient Corporation, a premier provider of specialty and sustainable materials solutions and services, will showcase its extensive range of sustainable and specialty colorants and additives for both rigid and flexible packaging at Propak Vietnam 2024, one of Vietnam’s premier trade fairs for the packaging industry. The exhibition runs from today through April 5th.

At the event, Avient will feature its latest polymer additive innovations for post-consumer recycled (PCR) resins, such as recycled polyethylene terephthalate (rPET) and polyolefins. These innovations include Avient’s PCR Color Prediction Service, ColorForward™ 2025, and new grades of polymer additives for flexible film. Avient is dedicated to helping customers enhance the quality and functionality of their packaging while simultaneously improving its sustainability.  Sustainable Packaging

“Manufactures and consumers are increasingly demanding better recyclability efforts from the packaging industry,” said Say-Eng Lee, Vice President and General Manager, Color & Additives Asia for Avient. “As a packaging materials specialist, we strive to improve production efficiency, provide sustainability support, and offer innovative materials and technologies that benefit our customers globally.”

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Sustainable Packaging

Iranian Nanotechnology Firm Produces Antibacterial Yarn with Constant Color Spectrum

Specialists at an Iranian knowledge-based company succeeded in producing antibacterial fibers and thread by using nanotechnology.

“The knowledge-based product of our company is fancy yarn which is often used in the fashion and clothes industry,” Haman Shahbakhti, the managing director of the knowledge-based company, told ANA.

“We managed to produce four different types of fibers with nanotechnology that are antibacterial,” he added. Sustainable Packaging

“We were able to equip various fibers, including cellulose and viscose yarns, with permanent color stability by using nanotechnology after obtaining the necessary licenses,” Shahbakhti said.

Noting that antibacterial fibers enjoy self-cleaning properties, he said, “When these fibers are exposed to sunlight, they are disinfected and self-cleaned.”

Iranian technologists in textile industry had also earlier succeeded in production of antibacterial nano polyester yarn. Sustainable Packaging

Polyester fibers enjoy high strength, low water absorption and minimal water loss compared to other industrial fibers and are widely used in the clothing industry.

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Sustainable Packaging

In the European market, ethylene prices have recently softened despite previous firm pricing

This trend is notable even in the face of high upstream and energy prices. Let’s delve into the details:

  • Market Situation:
    • Subdued Fundamentals: Persistent market fundamentals remain subdued due to geopolitical risks and dwindling end-sales.
    • Discounts Applied: Price hikes have been kept in check as discounts were applied to deals.  Sustainable Packaging
    • Weak Demand Outlook: Market participants anticipate softer ethylene prices in the upcoming weeks, citing a weak demand outlook.
    • Potential Supply Relief: There is hope for potential relief in supply.
  • German Market Insights:
    • Declining Ethylene Prices: In the German market, ethylene prices have significantly declined. Buyers are cautious, and muted derivative orders persist.
    • Polyethylene Industry Demand: Demand for ethylene from the downstream polyethylene industry has been average within the domestic market.
    • Consumption Slowdown: Consumption from end-user packaging and the plastic industry has slowed down toward the end of March 2024.
    • Import Cargo Expectations: Consumers are ready to wait for the arrival of import cargoes in April 2024.  Sustainable Packaging

Sustainable Packaging

Plastics Recycling Conference 2024: The more things change …

Reclaimers discuss their successes and the ongoing challenges they face.

The plastics recycling industry has changed considerably in the last 40 years. Despite that, it remains a difficult industry that has claimed many companies over time, according to panelists at the Plastics Recycling Conference session Reality Check with Reclaimers.

Scott Saunders, general manager of high-density polytheleyene (HDPE) and polypropylene (PP) KW Plastics, Troy, Alabama, said when his company first began recycling plastics in 1981, equipment wasn’t commercially available. “You had to design it yourself or adapt equipment designed for another industry.” Sustainable Packaging

He added that customers had KW sign nondisclosure agreements (NDAs) because they didn’t want people to know they used recycled content. “Now, we sign NDAs because they don’t want people to know who they are getting their PCR [postconsumer resin] from.”

Brian King, executive vice president of marketing at HDPE and PP recycler Advanced Drainage Systems (ADS), Hilliard, Ohio, said that company began recycling in the 1970s as a competitive advantage from a pricing perspective. He said ADS was quiet about its use of recycled content “because we didn’t think anyone would want a recycled product.”

Now the company is vocal about its use of recycled content and its recycling operations because it is a great story, he said. “It’s amazing the number of jobs we create and bottles we keep out of landfill.” Sustainable Packaging

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Plastics Recycling Conference 2024: The more things change …

Recyclers Recovered Five Billion Pounds Of Post-Consumer Plastic For Recycling

Recyclers recovered just over five billion pounds of post-consumer plastic for recycling in the U.S. in 2022 with the vast majority staying in North America to be processed and remanufactured into new products, according to new data released by the Association of Plastic Recyclers (APR), ISRI, and the U.S. Plastics Pact. Prepared by Stina Inc., and based on surveys conducted by Stina Inc. and the National Association for PET Container Resources (NAPCOR), the 2022 U.S. Post-consumer Plastic Recycling Data Dashboard details U.S. sourced post-consumer plastic recovered for recycling.

North American reclaimers acquired 93.7 percent of plastic recovered for recycling in the U.S. while export overseas fell to 6.3 percent. Sustainable Packaging

Although total volumes recovered were down by 1.4 percent (71.2 million pounds), U.S. reclaimers acquired 21.4 million pounds more U.S. sourced post-consumer plastic over 2021, for a total of 4,307.8 million pounds or 85.9 percent of the total.

The 2022 data shows that the five billion pounds of plastic recovered in 2022 include Bottles (2,784 million pounds, 55.5 percent of total); Non-Bottle Rigids (1,111.8 million pounds, 22.2 percent of total), Film (1,110.3 million pounds, 22.1 percent of total) and “Other Plastics” (11 million pounds, 0.2 percent of total).

While the volumes reported as recovered for recycling in Non-bottle Rigids and Film categories held steady or increased in 2022, as compared to 2021, the volumes in Bottle and Other Plastics categories decreased. Sustainable Packaging

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Recyclers Recovered Five Billion Pounds Of Post-Consumer Plastic For Recycling

Borealis has expanded its advanced mechanical recycling capacity with the acquisition of Integra Plastics AD, a Bulgarian player in the field

This acquisition adds over 20,000 tons per year to Borealis’ recycling capacity, meeting rising demand for sustainable solutions. It’s a testament to Borealis’ commitment to a circular economy.

The transaction, announced on November 29, 2023, has now successfully closed, with Borealis acquiring 100% of Integra Plastics AD. The Bulgarian company runs a modern recycling plant established in 2019, capable of producing high-quality polyolefin recyclates from post-consumer waste. Sustainable Packaging

This move enhances Borealis’ portfolio, enabling it to better cater to customers seeking sustainability. By combining Integra Plastics’ expertise with Borealis’ innovation, the company is advancing circularity in the industry, aligning with its EverMinds™ commitment.

Craig Arnold, Borealis Executive Vice President, expresses excitement about the progress in their circularity journey and the ability to meet sustainability targets. Julian Stefanov, CEO of Integra Plastics AD, sees this as a step towards growth and innovation, ensuring a broader range of advanced recyclates for customers. Sustainable Packaging

Borealis has expanded its advanced mechanical recycling capacity with the acquisition of Integra Plastics AD, a Bulgarian player in the field

Shell and Verdagy are set to collaborate on renewable hydrogen projects, marking a significant milestone in the advancement of sustainable energy solutions

Verdagy, a seasoned player in renewable hydrogen electrolysis, announced Shell’s endorsement of their eDynamic® electrolyzers after a thorough year-long evaluation process encompassing technology, design, and safety reviews.

Based in Moss Landing, Calif., Verdagy brings over a decade of expertise in technology and product development to the table. Shell’s technical endorsement positions Verdagy as a supplier for its forthcoming green hydrogen initiatives. This endorsement follows the successful completion of a meticulous safety review (HAZOP) and comprehensive Design and Technology Development Review conducted by Shell. Sustainable Packaging

Andrew Beard, Shell’s Vice President of Hydrogen, expressed excitement about the outcomes of the evaluations, underlining Verdagy’s prowess in developing dynamic and cost-competitive electrolyzers for large-scale projects. The collaboration entailed detailed assessments of Verdagy’s 20 MW eDynamic Electrolysis system, crucial for infrastructure-scale renewable hydrogen installations exceeding 100 MW.

Marty Neese, Verdagy’s CEO, highlighted the successful culmination of the year-long collaboration, anticipating widespread adoption of Verdagy’s advanced electrolyzers within the industry post-Shell’s technology endorsement. Verdagy’s electrolyzers boast the lowest levelized cost of hydrogen (LCOH), achieved through high current densities, broad operating ranges, and rapid response capabilities, facilitating seamless integration with renewable power sources. Sustainable Packaging

Shell and Verdagy are set to collaborate on renewable hydrogen projects, marking a significant milestone in the advancement of sustainable energy solutions

Life Cycle Assessment – GM has developed an innovative cooling system for electric car batteries, inspired by the famous game Tetris 03-04-2024

Sustainable Packaging

Life Cycle Assessment – GM has developed an innovative cooling system for electric car batteries, inspired by the famous game Tetris 03-04-2024

Life Cycle Assessment

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ArabPlast 2023 – A Transformative Showcase of Innovation and Sustainability in the Plastics and Petrochemical Industry

ArabPlast, the premier trade fair for the plastics, recycling, petrochemical, packaging & rubber industry, unfolded its grandeur on the 13th of December 2023. The three-day spectacle not only celebrated the latest advancements, and innovations, but also delved into sustainable solutions, positioning itself as a pivotal player in shaping the future of the global plastics, petrochemical and allied industries. The inauguration ceremony on the 13th was graced by the esteemed presence of His Highness Sheikh Hasher bin Maktoum bin Juma Al Maktoum, Member of the Ruling Family & Chairman of Dubai Media Incorporated, further emphasizing ArabPlast’s unparalleled significance.  Life Cycle Assessment

The promise of an exceptional experience for industry professionals, enthusiasts, and stakeholders was not a mere declaration; it became a tangible reality. As the curtains were drawn on the 15th of December 2023, the resounding success of ArabPlast firmly endorsed its unrivaled position in the Middle East’s industrial landscape and extended its influence beyond regional boundaries.

A defining feature of ArabPlast 2023 was the participation of more than 750 exhibitors, representing 35 countries across the globe.  Life Cycle Assessment

This impressive gathering of industry leaders, innovators, and visionaries created a dynamic environment under a single roof.

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Life Cycle Assessment

PE market is in the extended downcycle of low operating rates and margins

The polyethylene (PE) and polypropylene (PP) markets are both in the midst of an extended downcycle of low operating rates and margins sparked by massive overbuilding and delayed rationalization, according to industry experts who spoke at the World Petrochemical Conference by S&P Global, as per Chemweek.

“By our estimation, [the polyethylene] industry went into a downcycle in the second half of 2022, and the conditions that drove us there persist,” said Jesse Tijerina, head of global polyolefins at S&P Global Commodity Insights. “It’s this oversupply that we’ve been talking about … and then also [the] somewhat weaker global economic demand that we experienced in ‘23 and expect it to go into ‘24 as well. Life Cycle Assessment

Much like in ethylene, there is additional excess capacity still planned in the next three years, which complicates the matter from a recovery perspective. Without action, these conditions will continue to put pressure on profitability, and we think this could go into 2027 or beyond.”

PE capacity additions outpaced demand growth by 13.5 million metric tons (MMt) over the last four years, Tijerina noted, pulling the global operating rate down from 87% in 2020 to 79% in 2023. Under current demand projections, this excess capacity will not be absorbed for another two or three years; meanwhile, more new capacity is slated for start-up, so the operating rate will remain mired near 80% through 2027. Life Cycle Assessment

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Life Cycle Assessment

Life Cycle Assessment (LCA) is increasingly adopted in various industries to gauge a product’s environmental impact

Essentially, LCAs evaluate the environmental footprint from raw material extraction to disposal. For manufacturers striving to reduce carbon emissions and environmental harm, LCAs are pivotal. These assessments inform decisions on sustainable materials and processes. Consequently, manufacturers are pressuring Tier suppliers to disclose carbon footprint and environmental data. But what exactly is an LCA?

An LCA analyzes a product’s environmental impact across various categories like resource depletion, water usage, and global warming potential. Typically, there are two types: cradle-to-gate, evaluating from raw materials to product readiness, and cradle-to-grave, covering a product’s entire lifecycle including its disposal. Both aim to quantify carbon emissions along the supply chain. Life Cycle Assessment

These emissions are categorized into scopes: Scope 1 refers to direct emissions like those from fuel-burning equipment, while Scope 2 pertains to indirect emissions like those from electricity usage.

In summary, LCAs are pivotal in understanding a product’s environmental impact. They guide decisions towards sustainability, driving ripple effects throughout the supply chain. Manufacturers, alongside Tier suppliers, must adapt to this shift towards environmental accountability by embracing LCAs and taking proactive measures to mitigate their carbon footprint. Life Cycle Assessment

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GM has developed an innovative cooling system for electric car batteries, inspired by the famous game Tetris

This system involves the use of interlocking blocks, similar to game pieces, designed to accommodate more efficient cooling channels. This concept was revealed through a recent patent filed by General Motors.
Current technology used to cool batteries, as in the case of the Hummer EV, often leads to inconsistent results and premature battery deterioration. However, GM offers an innovative solution by introducing “L” or “C” shaped cells that allow cooling channels to be integrated more efficiently.  Life Cycle Assessment
This new cell shape could increase the overall efficiency of the cooling system. However, producing thes alternative cells would require additional industrial effort. To overcome this, GM proposed an alternative: to use traditional prismatic cells, but combine them in a different way.
In the proposed alternative, two of the four cells would be shorter and thicker, while the other two would be longer and thinner. This would allow the same results to be achieved without having to revolutionize existing production lines. In both cases, the goal remains to improve the efficiency of battery cooling for electric cars.  Life Cycle Assessment
GM has developed an innovative cooling system for electric car batteries, inspired by the famous game Tetris

CARBIOS joins Paris Good Fashion to accelerate textile circularity and contribute to more sustainable fashion

CARBIOS (Euronext Growth Paris: ALCRB), a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastic and textiles, announces its membership to Paris Good Fashion, the association that unites over 100 French players in the sector – brands, designers and experts – around their commitment to sustainable fashion. CARBIOS is the first recycling technology supplier to join, demonstrating the importance given to recycling to achieve textile circularity. By contributing its revolutionary solution for the biorecycling of polyester, the world’s most widely used and fastest-growing textile fiber, CARBIOS aims to contribute Paris Good Fashion’s mission, which focuses on concrete actions, best practice sharing and collective intelligence to accelerate change in the fashion industry.  Life Cycle Assessment

Developing the “fiber-to-fiber” industry

CARBIOS will be particularly involved in the association’s project to set up a working group dedicated to the development of a “fiber-to-fiber” industry, one of Paris Good Fashion’s top priorities over the next five years. While only 1% of textiles are currently recycled fiber-to-fiber (circular), this working group will identify levers for significantly increasing the share of recycled fibers in the industry.

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CARBIOS joins Paris Good Fashion to accelerate textile circularity and contribute to more sustainable fashion

Coke’s ‘First in Decades’ PET Lightweighting Project Sends Supply Chain Ripples

A new lightweighting project reduces the weight of 12-, 16.9-, and 20-oz PET bottles from 21 to 18.5 g. That’ll help reduce PET by 3 million metric tons by 2025, but how will the supply chain react? We asked Alejandro Santamaria, Coke’s senior director.

All small PET bottles in 12 oz, 16.9 oz and 20 oz will be lightweighted from 21 g to 18.5 g for all The Coca-Cola Company’s sparkling brands, Minute Maid Refreshments, and Minute Maid Aguas Frescas in the U.S. and Canada.  Life Cycle Assessment

The Coca-Cola Company has completely redesigned its range of small PET bottles with its latest lightweighting initiative, reducing the weight of these bottles and in many cases, changing the shape. Starting now and through 2024, all small PET bottles in 12 oz, 16.9 oz and 20 oz will be lightweighted from 21 g to 18.5 g for all The Coca-Cola Company’s sparkling brands, Minute Maid Refreshments, and Minute Maid Aguas Frescas in the U.S. and Canada.  Life Cycle Assessment

Coca-Cola Trademark’s 20-oz 100% recycled PET (rPET, excluding caps and labels) bottles will soon be available in the new lightweighted bottle, as well.

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Coke's ‘First in Decades’ PET Lightweighting Project Sends Supply Chain Ripples

TOMRA’s deep learning solutions sort and separate food- from non-food plastics

TOMRA seeks to separate food-grade PET, PP, and HDPE from their non-food-grade counterparts with a new sorting technology utilizing deep learning, as well as purify plastic and paper waste streams with deinking and cleaning machinery.

Deep learning is a subset of AI. TOMRA’s continued investment in GAIN, its deep learning-based sorting add-on for its AUTOSORT units, has allowed the company to develop a solution claiming to ‘quickly and efficiently’ separate food-grade and non-food-grade plastics on a large scale.  Life Cycle Assessment

Now rebranded as GAINnext, the technology is reportedly capable of identifying objects that are difficult or even impossible to classify with optical waste sensors. TOMRA explains that these traditional solutions can struggle to separate food- and non-food packaging by sight alone, as they often look similar and/or are made of the same materials.

By bringing deep learning technology to conventional near-infrared, visual spectrometry, and other sensors, TOMRA claims to exceed purity levels of 95% for packaging plants and open up new revenue streams for its customers. It also intends to overcome the challenges posed by hygiene concerns and stringent industry regulations in the recycling processes for food packaging.  Life Cycle Assessment

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TOMRA’s deep learning solutions sort and separate food- from non-food plastics

Polyamide6,6 Automotive – Escalating trend of virgin PSF replacing recycled PSF 02-04-2024

Life Cycle Assessment

Polyamide6,6 Automotive – Escalating trend of virgin PSF replacing recycled PSF 02-04-2024

Polyamide6,6 Automotive

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Pushing the Limits of Large PET Containers at NPE2024

Cypet Technologies, known for its cutting-edge one-stage injection stretch-blow molding (ISBM) machines, is unveiling its latest advancements in large PET products. Among these innovations are expanded sizes and designs of handled and stackable PET containers, including some groundbreaking offerings:

• In Mexico, a pioneering PET agricultural solution emerges in the form of a 434-mm-long, 40-mm wide tube with a pointed base for easy insertion into soil, manufactured in 16 cavities. With precise engineering, its base seamlessly interlocks with another identical part, allowing for the creation of sturdy structures reaching 2 meters in height.

• Introducing Cypet’s inaugural 60-L stackable industrial container featuring twin built-in handles, catering to a market dominated by 20-L counterparts. Polyamide6,6 Automotive

• Additionally, Cypet showcases three previously unseen containers: a PET jar with a lightweight blown neck achieved by molding a dome above and then trimming it with a spin trimmer; a 20-L container designed for edible oils and chemicals boasting a four-high stackability, an improvement from the previous three-high configuration; and a series of PET jars ranging from 1.3 L to 2.2 L with a distinctive deep groove grip.

Cypet continues to redefine possibilities in PET container manufacturing, expanding horizons and meeting diverse industry demands. Polyamide6,6 Automotive

Pushing the Limits of Large PET Containers at NPE2024

The 2024 Plastics Recycling Conference kicked off in Grapevine, Texas, sparking dynamic discussions on industry trends like policy, investment, and recyclability design

From March 25-27, this annual event drew 2,500 participants and featured a bustling exhibit hall with over 240 booths.

The inaugural session, titled “The State of Plastics Recycling,” moderated by Nina Bellucci Butler, CEO of Stina, engaged industry leaders including Steve Alexander, CEO of The Association of Plastic Recyclers, Jon Vander Ark, CEO of Republic Services, and Scott Saunders, GM of KW Plastics. Topics ranged from economic pressures to sustainability goals, the interface between recycling operators and consumer goods companies, and strategies to enhance recycling efforts.  Polyamide6,6 Automotive

Saunders emphasized consumer demand for increased recycling, stressing the urgency for cities to initiate recycling programs to supply materials for industry investments. Alexander underscored the importance of collaboration between industry and communities, advocating for consumer education and improved access to recycling facilities.

Flexibility in plastic packaging emerged as a central theme, with Vander Ark exploring chemical recycling solutions for composite materials arising from e-commerce. Despite challenges like contamination, industry leaders remain optimistic about recycling innovation and market potential.  Polyamide6,6 Automotive

Looking ahead, the conference promises further insights into resin markets, collaborative initiatives, and advancements in film and flexible recycling. As the industry evolves, collective action is essential to address pressing environmental concerns and foster sustainable practices1.

Polyamide6,6 Automotive

In January 2024, the U.S. witnessed an unprecedented surge in scrap PET imports, reaching a staggering 52.5 million pounds – more than double the amount imported in January 2023

This influx coincided with a year that already set records for post-consumer resin imports. The situation has created what one reclaimer aptly described as a “brutal” scenario.

Paul Bahou, president of Global Plastics Recycling in California, lamented how the influx has depressed sale prices for reclaimers in the state. Many are now selling at cost just to secure orders. The reasons behind this surge are multifaceted: a global economic slowdown in China, coupled with increased shipping availability, has fueled the imports. Meanwhile, California’s processors find themselves caught in a bind: while scrap PET bales are being snapped up by Mexican reclaimers, they struggle to find enough inbound material.  Polyamide6,6 Automotive

Sally Houghton, executive director of the Plastic Recycling Corporation of California, aptly called it a “perfect storm situation.” California reclaimers are paying more for bales and then selling their output of RPET (recycled PET) at lower prices due to fierce competition from imports. It’s a challenging market for them.

The surge in January 2024 follows a remarkable year in 2023, during which recovered PET imports surged by 33%, reaching a new high of 450 million pounds. The driving force behind this increase was a spike in RPET imports from southeast Asia, particularly Thailand, which jumped from 20 million pounds in 2022 to 51 million pounds in 2023. Canada also contributed, sending 21% more RPET than the previous year. Interestingly, the RPET entering the U.S. is primarily in flake form, processed abroad but in high demand by U.S. end users – a twist for a commodity that was once a major export1   Polyamide6,6 Automotive

Polyamide6,6 Automotive

Escalating trend of virgin PSF replacing recycled PSF

Recently, the trend of virgin PSF replacing recycled PSF has been escalating.

The price difference between virgin PSF and recycled PSF is low, leading to more downstream spinners switching from recycled PSF to virgin PSF.

In some factories, as many as one-third to half of the downstream spinners are making this switch.

The trend of this substitution is particularly seen in Hebei, followed by North Jiangsu.

Additionally, some factories in Jiangyin, Wujiang, and Sichuan have also reported instances of such substitution, around 20%. Polyamide6,6 Automotive

While there is still some lack of precise data, but sales of recycled PSF have shown a declining trend this week.
Why is this happening?
For example, on Feb 29, 2024, CCFGroup virgin PSF price was 7,405yuan/mt, with processing fees of 4,350yuan/mt, making the total cost 11,755yuan/mt.

Jiangsu-origin polyester yarn 32S price was at 11,650yuan/mt, resulting in a loss of 105yuan/mt.

Meanwhile, a large recycled plant in Hebei (Hebei Jinyi) offered 1.4D HTLS close virgin PSF at 7,350yuan/mt after-tax ex-works, with processing fees of 3,500yuan/mt, making the total cost 10,850yuan/mt.  Polyamide6,6 Automotive

Hebei-origin polyester yarn 32S made of close virgin PSF was 10,200yuan/mt, resulting in a loss of 650yuan/mt.

More…

Polyamide6,6 Automotive

Nylon filament new orders weak, but processing fees improves

Entering the second half of March, nylon textile filament market, which was thriving at this time last year (many specifications in 1 month or even longer of pre-sales), is now lukewarm. Although it is now in the traditional peak season for nylon filament, the order taking has fallen short of expectations. New orders taken by filament plants are generally not as active, resulting in increasing equity inventory. Even sun-protection related products, which were popular in 2023, are showing signs of stagnation, with no significant increase in demand. However, despite the lackluster performance in new orders, processing fees for nylon filament have improved overall.  Polyamide6,6 Automotive

The improvement in processing fees is reflected in several aspects:

1. Pre-holiday presales prices with minimal pressure for post-holiday deliveries

Before the Chinese New Year holiday, from late January to early February, downstream stocked up nylon filament until the end of March or partly until mid to late April, with nylon filament priced based on the basic cost of CPL at 14,000-14,200yuan/mt. The February contract settlement of CPL rose slightly by 105yuan/mt compared to the previous month’s price, but the settlement in March is expected to be significantly lower than the pre-holiday stocking price.  Polyamide6,6 Automotive

More…

Nylon filament new orders weak, but processing fees improves

In 2023, the European Union marked a notable turnaround in its trade performance, boasting a trade surplus of €38 billion (about $40.9 billion), as per Eurostat data

This is a stark contrast to the previous year’s €436 billion deficit ($469.8 billion). The shift can be attributed to a 16% decrease in non-EU imports, particularly in energy products (down by 34%) and manufactured goods (down by 21%), driven by both lower prices and reduced volumes.

The EU’s transformation from deficit to surplus in just a year underscores significant economic shifts. Notably, Luxembourg exhibited robust intra-EU trade, with 90% of its imports originating from fellow member states, highlighting its deep integration into the EU market. Conversely, Czechia emerged as a major intra-EU exporter, with 82% of its total exports destined for other EU nations, emphasizing its pivotal role within the bloc’s export landscape.  Polyamide6,6 Automotive

Conversely, Ireland displayed the lowest intra-EU import share, at a mere 39% of its total imports, primarily due to its reliance on non-EU trading partners, notably the US and the UK. This underscores the diversity of trade patterns within the EU and the varying degrees of integration among its member states.

In 2023, the European Union marked a notable turnaround in its trade performance, boasting a trade surplus of €38 billion (about $40.9 billion), as per Eurostat data

Polyamide 6,6 in Automotive Applications: A Sustainable Shift

Introduction

The automotive industry is undergoing a transformative shift towards sustainability. As concerns about environmental impact and resource scarcity grow, manufacturers are seeking alternatives to traditional petroleum-based polymers. One such promising material is polyamide 6,6 (PA 6,6), which offers a balance of performance, durability, and eco-friendliness.  Polyamide6,6 Automotive

Why Polyamide 6,6?

  1. Superior Mechanical Properties: PA 6,6 exhibits excellent tensile strength, impact resistance, and fatigue endurance. These properties make it ideal for critical components in automobiles.
  2. Heat Resistance: PA 6,6 can withstand high temperatures, making it suitable for engine parts, exhaust systems, and under-the-hood applications.
  3. Chemical Resistance: It resists oil, fuel, and other automotive fluids, ensuring longevity and reliability.
  4. Lightweight: PA 6,6 contributes to weight reduction, enhancing fuel efficiency and reducing emissions.  Polyamide6,6 Automotive

Recent Advances

1. Interior Components

  • Seatbacks: PA 6,6-based materials are used in seatbacks, providing comfort and structural integrity.
  • Door Panels and Dashboards: These components benefit from PA 6,6’s impact resistance and dimensional stability.
  • Trunk Liners and Headliners: PA 6,6 ensures durability and aesthetics in these areas.

2. Exterior Applications

  • Bumpers and Grilles: PA 6,6 withstands impacts and harsh weather conditions.
  • Wheel Covers: Lightweight PA 6,6 wheel covers enhance aerodynamics.
  • Electrical Components: PA 6,6 insulates wiring and connectors.

3. Environmental Impact  Polyamide6,6 Automotive

  • PA 6,6 reduces greenhouse gas emissions throughout its life cycle.
  • It is biodegradable, addressing end-of-life disposal concerns.

Challenges and Future Prospects

While PA 6,6 has made significant strides in automotive applications, challenges remain:

  1. Cost: PA 6,6 can be expensive compared to traditional plastics.
  2. Property Requirements: Meeting stringent aviation industry standards remains a hurdle.
  3. Supply Chain: Ensuring a reliable supply of biopolymers is crucial.

Conclusion

Polyamide 6,6 is poised to revolutionize the automotive sector. As automakers embrace sustainability, PA 6,6 will play a pivotal role in shaping the cars of the future. From steering wheels to engine components, this versatile material is driving positive change on our roads.  Polyamide6,6 Automotive

Remember, as we drive towards a greener future, polyamide 6,6 is steering us in the right direction!

Polyamide 6,6 in Automotive Applications: A Sustainable Shift

Polyamide6,6 Automotive

Solid-state battery – Lotte Chemical introduces a groundbreaking translucent polypropylene (PP) compound tailored for innovative automotive designs 01-04-2024

PET Bottle Polymers -EU beverage bottles: 24% recycled content, progress towards circularity, but more work for 2025 targets 01-04-2024

PET Bottle Polymers

PET Bottle Polymers

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Nylon price trend

PET Bottle Polymers

Polyestertime
ITEM 18/03/2024 25/03/2024 +/-
Bottle grade PET chips domestic market 7,100 yuan/ton 7,150 yuan/ton +50
Bottle grade PET chips export market 900 $/ton 910 $/ton +10
Filament grade Semidull chips domestic market 6,830 yuan/ton 6,890 yuan/ton +60
Filament grade Bright chips domestic market 6,850 yuan/ton 6,900 yuan/ton +50
Pure Terephthalic Acid PTA domestic market

PET Bottle Polymers

 5,840 yuan/ton 5,985 yuan/ton
 +145
Pure Terephthalic Acid PTA export market 725 $/ton 750 $/ton +25
Monoethyleneglycol MEG domestic market 4,480 yuan/ton 4,490 yuan/ton
 +10
Monoethyleneglycol MEG export market 525 $/ton 525 $/ton –
Paraxylene PX FOB  Taiwan market 1,028 $/ton 1,052 $/ton
 +24
Paraxylene PX FOB  Korea market 1,006 $/ton 1,030 $/ton +24
Paraxylene PX FOB EU market 1,175 $/7on 1,175 $/ton –
Polyester filament POY 150D/48F domestic market 7,500  yuan/ton 7,625 yuan/ton
 +125
Recycled Polyester filament POY  domestic market 7,500 yuan/ton 7,400 yuan/ton -100
Polyester filament DTY 150D/48 F domestic market 8,950 yuan/ton 9,000 yuan/ton +50
Polyester filament FDY 68D24F 8,850 yuan/ton 8,850 yuan/ton –
Polyester filament FDY 150D/96F domestic market

PET Bottle Polymers

 8,100 yuan/ton 8,175 yuan/ton +75
Polyester staple fiber 1.4D 38mm domestic market 7,400 yuan/ton 7,470 yuan/ton +70
Caprolactam CPL domestic market 12,600 yuan/ton 12,450 yuan/ton
 -150
Caprolactam CPL overseas  market 1,700 $/ton 1,650 $/ton -50
Nylon 6 chips overseas  market 1,975 $/ton 1,910 $/ton -65
Nylon 6 chips conventional spinning domestic  market 14,100 yuan/ton 13,950  yuan/ton -150
Nylon 6 chips  high speed spinning domestic  market 14,550 yuan/ton 14,300 yuan/ton -250
Nylon 6.6 chips domestic  market

PET Bottle Polymers

 22,200 yuan/ton 22,200 yuan/ton –
Nylon6 Filament POY 86D/24F domestic  market 16,550 yuan/ton 16,450 yuan/ton -100
Nylon6 Filament DTY 70D/24F domestic  market 18,900 yuan/ton 18,800 yuan/ton- -100
Nylon6 Filament FDY  70D/24F  17,900 yuan/ton 17,600 yuan/ton -300
Spandex 20D  domestic  marke 33,800 yuan/ton 33,800 yuan/ton –
Spandex 30D  domestic  market 32,300 yuan/ton 32,300 yuan/ton –
Spandex 40D  domestic  market  29,300 yuan/ton 29,300 yuan/ton –
Adipic Acid domestic market

PET Bottle Polymers

 9,300 yuan/ton 9,350 yuan/ton +50
Benzene domestic market 8,555 yuan/ton 8,650 yuan/ton -95
Benzene overseas  market 1,030 $/ton 1,037 $/ton +7
Ethylene South East market 1,010 $/ton 1,010 $/ton –
Ethylene NWE market CIF 832 $/ton 855 $/ton +23
Acrylonitrile ACN  domestic market 9,700 yuan/ton 9,800 yuan/ton +100
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market

PET Bottle Polymers

 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,300 yuan/ton 13,250 yuan/ton -50
PP Powder domestic market 7,150 yuan/ton 7,150 yuan/ton –
Naphtha overseas market  714 $/ton 712 $/ton -2
Phenol domestic market 7,487 yuan/ton 7,320 yuan/ton -167

r-PET high end eco-friendly chips =8,300 yuan/ton  — 8,300 yuan/ton   –

PET Bottle Polymers

Veolia calls on government to escalate Plastic Packaging Tax

Veolia urges the government to ramp up the Plastic Packaging Tax, aiming to boost the market for recycled materials, instill investor confidence, and spur eco-friendly economic development. With a £1.1 billion investment required for ten new plastic sorting and 30 reprocessing facilities, Veolia, in collaboration with WRAP, scrutinized the tax’s effects.

Despite the tax, set at £217.85 per tonne from April 1, 2024, for plastic packaging with less than 30% recycled content, only 22% of plastic packaging materials originate from recycled sources, Veolia noted.

By increasing the tax, Veolia aims to stimulate demand for recycled content, aligning with consumer preferences for sustainability.PET Bottle Polymers

Based on YouGov’s February 2024 survey showing strong public support for more recycled packaging, Veolia’s “Resource the Future” report suggests elevating the tax to 35% recycled content and £275 per tonne initially, reaching 50% and £500 per tonne by 2030. This move necessitates a £1.1 billion investment, creating 2,500 jobs and reducing annual carbon emissions by 1.8 million tonnes.

Veolia emphasizes the importance of adapting the tax to maintain competitiveness with EU standards, where mandatory recycled content targets are set to hit 65% by 2040. Gavin Graveson, Veolia’s Senior Executive Vice President, Northern Europe Zone, underscores the need for recalibration to foster a sustainable market, advocating for swift action to unlock private investment, job creation, and carbon reduction. PET Bottle Polymers

Veolia calls on government to escalate Plastic Packaging Tax

EU beverage bottles: 24% recycled content, progress towards circularity, but more work for 2025 targets

The average recycled content in beverage bottles across the EU has reached 24 percent, marking progress towards circularity, but further efforts are necessary to meet the 2025 EU targets. In 2022, PET collection and recycling surged ahead of the new EU Single-Use Plastic Directive objectives.

Despite uncertainties, the latest PET Market in Europe report reveals significant advancements, yet discrepancies in PET collection, sorting, and recycling persist across Europe, posing challenges to EU recycling goals in the medium and long term.

PET collection rates soared to 60 percent in 2022, up from 45 percent in 2020, with a staggering 75 percent of PET beverage bottles sorted for recycling, compared to 61 percent in 2020. PET Bottle Polymers

This growth is expected to continue, driven by the expanded adoption of deposit-return systems throughout Europe. Additionally, nearly 2.7 million tonnes of PET waste were sorted for recycling, with a total installed recycling capacity of around 3 million tonnes, including 1.4 million tonnes earmarked for food contact applications.

In 2022, packaging, particularly bottle-to-bottle recycling, dominated rPET end-use, comprising 48 percent, while 25 percent was utilized in sheets (trays), and the remainder in non-packaging applications like polyester fibers (15 percent), strapping (six percent), and others (six percent).

To achieve true circularity, the EU must address discrepancies among member states in collection, recycling, and uptake, as some risk missing 2025 targets without sustained investment. PET Bottle Polymers

Tailored actions are necessary per member state to enhance waste collection, recycling infrastructure, and meet set targets, alongside implementing the SUPD and further investing in waste management and recycling sectors to uphold EU industry competitiveness.

EU beverage bottles: 24% recycled content, progress towards circularity, but more work for 2025 targets

PET Bottle Polymers

Solid-state battery – Lotte Chemical introduces a groundbreaking translucent polypropylene (PP) compound tailored for innovative automotive designs 01-04-2024

Solid-state battery

PET Bottle Polymers -EU beverage bottles: 24% recycled content, progress towards circularity, but more work for 2025 targets 

More…

Solid-state battery

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

PP market suffers from a surge in excess production capacity

The PP market has also been suffering from a surge in excess production capacity, said Pooja Jain, associate director at S&P Global Commodity Insights, as per Chemweek.
She noted that while the current PP investment cycle began in 2019, the initial overbuild was relatively modest, totaling around 3 MMt per year (MMt/y) through 2021.
“It wasn’t until 2022 that we started to feel the heat,” said Jain.

Demand growth dropped close to zero that year while new capacity surged, and though demand rallied in 2023, more than twice as much new capacity came online, resulting in another 8.5 million metric tons of excess capacity in just two years.

“It’s going to take us some time to absorb, and thus, in our estimation, we expect the market to remain long for at least two more years before showing any strong signs of recovery,” Jain said.  Solid-state battery
Rationalization will be necessary, and S&P Global expects close to 2 million metric tons of capacity to be shut down in 2024, much of it in China.

“China has this long tail of very small, old, nonintegrated assets running at suboptimal [rates],” said Jain.

“Will that help with prices? Not so much. … Northeast Asia prices have essentially bottomed out, and we don’t expect any strong recovery, at least this year.”
More…

Solid-state battery

SABIC Fujian Petrochemicals, in partnership with Lummus Technology, is advancing a significant ethylene project in Fujian Province, China

Lummus, renowned for its process technologies and energy solutions, will provide ethylene and co-monomer technologies for the grassroots complex. Solid-state battery

Established in 2022, SABIC Fujian Petrochemicals is a joint venture between SABIC Industrial Investment Company and Fujian Fuhua Gulei Petrochemical Co., Ltd. Majority-owned by SABIC, the venture announced its final investment decision on January 22, 2024, for the SABIC Fujian Petrochemical Complex. Construction is set to commence this year, with completion expected in 2026, marking the largest foreign investment joint venture in Fujian Province.

Leon de Bruyn, President and CEO of Lummus Technology, commended SABIC Fujian Petrochemicals for their investment decision, expressing anticipation for future milestones. Lummus’ involvement encompasses technology licensing, basic design engineering for ethylene and propylene units, a butene-1 unit, and BTX products. Additionally, Lummus will supply proprietary heater equipment and CDModules®. Solid-state battery

As a leading licensor of ethylene technology globally, Lummus has licensed over 200 ethylene plants, constituting 45% of global ethylene capacity. Moreover, Lummus has completed over 250 ethylene projects, including grassroots, revamp, and expansion designs, surpassing other technology licensors in this field.

Solid-state battery

New solid-state battery prototypes shipped for testing and evaluation

QuantumScape, an American innovator in solid-state batteries, has initiated deliveries of their latest prototype, Alpha-2, to their customer companies, marking a significant step forward in their journey towards commercialization. These batteries, designed for electric cars, bridge the gap between the initial A0 prototypes and the forthcoming QSE-5 B0 models, serving as a crucial testing ground for refining the final product.

Compared to their predecessors, the Alpha-2 samples boast a reduction in layers from 24 to 6, resulting in a remarkable enhancement in energy density.

This improvement is attributed to advancements such as higher load cathodes and more efficient packaging techniques, optimizing both materials and space within the battery cells.  Solid-state battery

Looking ahead, QuantumScape plans to leverage customer feedback, notably from major investors like the Volkswagen Group, to iterate on their product design and production processes. Their commitment to continuous improvement is underscored by President and CEO Siva Sivaram, who emphasizes the importance of customer input in refining their offerings. With ongoing advancements in production techniques like Raptor and Cobra slated for 2025, QuantumScape remains steadfast in their pursuit of bringing cutting-edge solid-state battery technology to the automotive industry.

New solid-state battery prototypes shipped for testing and evaluation

Lotte Chemical introduces a groundbreaking translucent polypropylene (PP) compound tailored for innovative automotive designs

Engineered to offer superior light transmission and minimal opacity, this compound presents unprecedented possibilities for electric and self-driving vehicles.

Designed with versatility in mind, Lotte’s translucent PP compound finds its niche in the automotive realm, particularly in crafting front-end modules including bumpers and light grilles.  Solid-state battery

These components boast enhanced aesthetics and functionality, accommodating concealed lighting elements for visual effects and integrating sensors for advanced driving assistance systems seamlessly into the vehicle’s structure.

The compound’s formulation not only prioritizes light transmission but also reinforces rigidity and durability, essential for structural integration within the vehicle.

Unlike traditional materials like polycarbonate or PMMA, which compromise impact resistance, Lotte’s PP compound ensures robust protection while maintaining transparency.

Beyond frontal modules, Lotte Chemical envisions applications extending to exterior panels and interior trim, offering design opportunities for next-generation vehicles. By pushing the boundaries of material innovation, Lotte paves the way for automotive designers to explore new realms of creativity and functionality, ultimately enhancing both the aesthetics and performance of modern automobiles.  Solid-state battery

Lotte Chemical introduces a groundbreaking translucent polypropylene (PP) compound tailored for innovative automotive designs

Sacmi brings AI to NPE 2024

Sacmi is set to revolutionize NPE 2024 with cutting-edge AI integration into cap and preform molding, even accommodating 100% recycled materials. This digitalization-focused showcase promises groundbreaking advancements in artificial intelligence.

Advanced Controls: Sacmi unveils Smart Pack 2, elevating control capabilities in continuous compression molding (CCM) of plastic caps. This suite enables comprehensive machine control, incorporating hydraulic management, consumption monitoring, and self-adapting processes. Predictive maintenance functionality forecasts potential issues, minimizing downtime risks.  Solid-state battery

AI Virtual Assistants: Introducing Classy AI for automated defect identification and classification, seamlessly integrated into SACMI Computer Vision systems. Gilda AI, a chatbot expert, offers real-time troubleshooting assistance based on years of accumulated technical expertise.

Recycled Caps and Preforms: Highlighted hardware includes the CCM64 cap press with vision system and PVS156, alongside the IPS 300 preform press. These innovations enable compression molding of FDA-compliant, food-grade recycled HDPE caps, fostering closed-loop polyethylene capsule recovery. The IPS press, showcased at NPE 2024, produces 96 11.5g preforms in 100% rPET within 6.6 seconds, advocating for a transition to 26/22 mm neck-cap standards, particularly in the tethered sector.  Solid-state battery

Sacmi brings AI to NPE 2024

Aliplast has initiated the establishment of an upcycling facility in Modena, in collaboration with NextChem

The plant aims to recycle up to 30,000 tons annually of polyolefin-based rigid packaging waste. The project, totaling about 50 million euros, with 7.7 million euros financed through PNRR funds, is set to conclude by the end of 2025.

Located within the Modena plant hub, owned by Herambiente, a Hera Group company, the construction site commenced recently. It will utilize water from the waste water purification plant and energy from the waste-to-energy plant for operations. The incoming plastic waste will largely originate from Hera Group’s existing processing lines or local sources, ensuring zero-kilometer material.  Solid-state battery

NextChem Tech, a subsidiary of the Maire group, has been chosen as the engineering and technological partner for the project. Leveraging their expertise in upcycling, they will transform waste into high-quality recycled polymers suitable for various industrial applications.

The Modena plant aligns with Hera Group’s commitment to decarbonization and plastic recycling, outlined in their 2022-2026 Industrial Plan.

Aliplast’s investments also extend to expanding PET recycling capacity and establishing a chemical recycling plant in Imola for carbon fiber from composite materials used in the Emilia-Romagna automotive district.  Solid-state battery

Aliplast has initiated the establishment of an upcycling facility in Modena, in collaboration with NextChem

Solid-state battery

Post-consumer packaging – The demand for recyclable packaging is on the rise globally, particularly in developed nations 29-03-2024