Polyestertime

PET Resin Bottle – European BOPP Film Market Prices Witness Stability Amid Demand Shortfall 22-04-2024

 PET Resin Bottle

 PET Resin Bottle

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

 PET Resin Bottle

 PET Resin Bottle

Polyestertime
ITEM 15/04/2024 22/04/2024 +/-
Bottle grade PET chips domestic market 7,100 yuan/ton 7,150 yuan/ton +50
Bottle grade PET chips export market 905 $/ton 905 $/ton
Filament grade Semidull chips domestic market 6,900 yuan/ton 6,900 yuan/ton
Filament grade Bright chips domestic market 6,910 yuan/ton 6,905 yuan/ton -5
Pure Terephthalic Acid PTA domestic market

 PET Resin Bottle

5,950 yuan/ton 5,935 yuan/ton
-15
Pure Terephthalic Acid PTA export market 740 $/ton 735 $/ton -5
Monoethyleneglycol MEG domestic market 4,460 yuan/ton 4,445 yuan/ton
-15
Monoethyleneglycol MEG export market 522 $/ton 518 $/ton -4
Paraxylene PX FOB  Taiwan market 1,048 $/ton 1,057 $/ton
+9
Paraxylene PX FOB  Korea market 1,026 $/ton 1,035 $/ton +9
Paraxylene PX FOB EU market 1,140 $/7on 1,160 $/ton +20
Polyester filament POY 150D/48F domestic market 7,680  yuan/ton 7,625 yuan/ton
-55
Recycled Polyester filament POY  domestic market 7,450 yuan/ton 7,500 yuan/ton +50
Polyester filament DTY 150D/48 F domestic market 9,100 yuan/ton 9,075 yuan/ton -25
Polyester filament FDY 68D24F 8,900 yuan/ton 8,900 yuan/ton
Polyester filament FDY 150D/96F domestic market

 PET Resin Bottle

8,250 yuan/ton 8,200 yuan/ton -50
Polyester staple fiber 1.4D 38mm domestic market 7,420 yuan/ton 7,470 yuan/ton +50
Caprolactam CPL domestic market 13,200 yuan/ton 12,900 yuan/ton
-.300
Caprolactam CPL overseas  market 1,620 $/ton 1,620 $/ton
Nylon 6 chips overseas  market 1,910 $/ton 1,910 $/ton
Nylon 6 chips conventional spinning domestic  market 14,600 yuan/ton 14,375  yuan/ton -225
Nylon 6 chips  high speed spinning domestic  market 14,850 yuan/ton 14,700 yuan/ton -150
Nylon 6.6 chips domestic  market

 PET Resin Bottle

22,200 yuan/ton 21,900 yuan/ton -300
Nylon6 Filament POY 86D/24F domestic  market 16,800 yuan/ton 16,850 yuan/ton +50
Nylon6 Filament DTY 70D/24F domestic  market 19,150 yuan/ton 19,150 yuan/ton-
Nylon6 Filament FDY  70D/24F  17,850 yuan/ton 17,900 yuan/ton +50
Spandex 20D  domestic  marke 33,500 yuan/ton 33,500 yuan/ton
Spandex 30D  domestic  market 32,000 yuan/ton 32,000 yuan/ton
Spandex 40D  domestic  market  29,000 yuan/ton 29,000 yuan/ton
Adipic Acid domestic market

 PET Resin Bottle

9,650 yuan/ton 9,600 yuan/ton -50
Benzene domestic market 8,770 yuan/ton 8,920 yuan/ton +150
Benzene overseas  market 1,063 $/ton 1,066 $/ton +3
Ethylene South East market 1,010 $/ton 1,010 $/ton
Ethylene NWE market CIF 848 $/ton 827 $/ton -21
Acrylonitrile ACN  domestic market 10,200 yuan/ton 10,600 yuan/ton +400
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton
Acrylic staple fiber ASF  domestic market

 PET Resin Bottle

14,600 yuan/ton 14,600 yuan/ton
Viscose Staple Fiber VSF  domestic market 13,000 yuan/ton 13,000 yuan/ton
PP Powder domestic market 7,220 yuan/ton 7,250 yuan/ton +30
Naphtha overseas market  705 $/ton 698 $/ton -7
Phenol domestic market 7,512 yuan/ton 7,800 yuan/ton +288

r-PET high end eco-friendly chips =8,300 yuan/ton 8,300 yuan/ton   –

 PET Resin Bottle

Shropshire Council is initiating a partnership with an unnamed company to establish a pyrolysis facility near Welshpool for biochar production, aimed at offsetting carbon emissions

This venture, named Biodynamic Carbon, in which the council will own a 50% stake, seeks to generate approximately £133,333 in annual profits.

Ian Nellins, the council’s cabinet member for climate change, environment, and transport, highlighted the project’s innovative approach to reducing carbon emissions and transforming waste into valuable products.

Shropshire could become the UK’s first council to adopt this model, which is both scalable and replicable, drawing interest from other local councils and international firms.

The pyrolysis plant will utilize advanced technology to convert various feedstocks like wood waste, straw, and manure into biochar.  PET Resin Bottle

This product can improve soil quality, act as a carbon-negative component in materials such as asphalt and concrete, and serve as a filtration medium for air and water. Additionally, the operation will produce Carbon Offset Removal Certificates to verify the reduction of carbon dioxide levels, which will be traded on the global Puro.earth platform. This project not only aims at environmental sustainability but also at creating economic value through innovative waste management solutions.  PET Resin Bottle

 PET Resin Bottle

European BOPP Film Market Prices Witness Stability Amid Demand Shortfall

During the initial two weeks of April, BOPP Film prices in Europe sustained their stable trajectory, although they have remained at elevated levels since the beginning of the year. Similarly, the cost of the feedstock Polypropylene has also shown stability within this timeframe. However, in March 2024, Polypropylene prices experienced a sharp increase of approximately 9%, significantly affecting several downstream sectors, notably the BOPP Film market.  PET Resin Bottle

This notable increase in Polypropylene prices exerted considerable influence on the BOPP Film market, as higher input costs inevitably translated into elevated prices for BOPP Film products. Consequently, stakeholders within the BOPP Film industry faced heightened challenges in managing production costs and maintaining competitive pricing strategies.

The interconnected nature of the supply chain meant that fluctuations in the price of Polypropylene reverberated throughout downstream sectors, amplifying the impact on BOPP Film producers and consumers alike. As such, the sustained high-cost environment underscored the importance of effective cost-management strategies and the necessity for stakeholders to adapt swiftly to evolving market conditions to mitigate adverse effects on profitability and market competitiveness.  PET Resin Bottle

Throughout the first quarter of 2024, European Polypropylene (PP) prices exhibited a consistent upward trajectory, primarily fueled by the persistent scarcity in supply. Additionally, logistical challenges and material constraints have further strained the supply chain, ultimately amplifying the upward pressure on prices.

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European BOPP Film Market Prices Witness Stability Amid Demand Shortfall

 PET Resin Bottle

Goldene for Hydrogen – Growth Of Technical Textiles Industry Increased Interest In HIGHTEX 2024 19-04-2024

Goldene for Hydrogen

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Middle East tensions worsen business outlook amid Chinese oversupply

Lotte Chemical is considering redeploying some of its 500 workers from its polyethylene terephthalate (PET) factory in Ulsan to other plants, following a decline in the Ulsan factory’s output due to the oversupply of petrochemical products from China, according to industry officials, Wednesday.

This came after the petrochemical unit of Lotte Group began to restructure its operations here and overseas to cope with the industry downturn.  Goldene for Hydrogen

Although the chemical firm said nothing has been decided regarding the redeployment, Lotte Chemical CEO Lee Hun-ki has indicated the company’s intention to downsize investments in conventional petrochemical products.

“Considering the deteriorating competitiveness in our petrochemical business, we are considering various strategic options,” he told reporters after the annual general meeting of shareholders last month.

In December, Lotte Chemical decided to complete its 77 billion won ($56 million) investment in a PET recycling facility in Ulsan by the end of 2027, three years later than initially planned, citing growing economic uncertainties.  Goldene for Hydrogen

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Goldene for Hydrogen

Obtained goldene, the 2D gold useful for producing hydrogen

Scientists at Linköping University have achieved a breakthrough by creating the first-ever sheets of gold that are only a single atom in thickness.

Dubbed ‘goldene,’ this innovative material was synthesized using a technique inspired by a centuries-old method originally employed by Japanese smiths.

This historic technique, repurposed for modern scientific achievement, has allowed for the production of gold sheets that could revolutionize several industries due to their unique properties. Goldene for Hydrogen

These atomically thin sheets of gold could play a crucial role in various applications, including hydrogen production, the conversion of carbon dioxide, and the synthesis of high-value chemicals.

The significance of this development lies in overcoming previous challenges where gold atoms would typically clump together, thwarting efforts to create such thin materials.

The success of this venture was detailed in a study published on April 16 in the journal Nature Synthesis, which underscores the potential of ‘goldene’ in scientific and industrial applications moving forward.  Goldene for Hydrogen

Goldene for Hydrogen

Global MEG Prices Fall Entering April 2024, High Inventories to Blame

In the first half of April 2024, Mono Ethylene Glycol (MEG) prices witnessed a diminishing trend on the global stage, influenced by several factors.

In the US market, MEG prices declined notably by 2.3% during the first week of April, primarily due to lacklustre demand from domestic downstream sectors. Despite stabilized MEG upstream, Ethylene Oxide prices, subdued demand in industries like PET and Antifreeze further exacerbated the situation. Similarly, the German market saw a 1.5% decrease in MEG prices, driven by lower production costs and feedstock prices. Despite this, MEG demand remained robust in the PET manufacturing sector, particularly during the Ester festival. Goldene for Hydrogen

In the Asia-Pacific region, particularly in the Chinese market, the cost of mono ethylene glycol (MEG) experienced a slight decline of 0.9%. This decrease in MEG prices can be attributed to ample inventory levels resulting from swift production rates and reduced feedstock prices, leading to decreased overall production costs. Despite an increase in demand from downstream sectors like the PET industry and a rise in feedstock prices, MEG prices remained subdued due to heightened production rates.

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Goldene for Hydrogen

Growth Of Technical Textiles Industry Increased Interest In HIGHTEX 2024

HIGHTEX 2024 Exhibition, which will bring together the world’s leading technical textile and nonwoven manufacturers and technology leaders with global buyers, will open its doors to visitors on 4-8 June 2024. HIGHTEX 2024, which attracts great interest from domestic and foreign companies, will host thousands of industry representatives and visitors from all over the world.  Goldene for Hydrogen

International Technical Textiles and Nonwovens Exhibition-HIGHTEX 2024, the first and only exhibition of its field in Turkey, will be held at Tüyap Fair and Congress Centrebetween 4-8 June next year. Preparations are underway for the HIGHTEX 2024, where nonwoven products, raw materials used in production and the latest technologies will be exhibited. HIGHTEX 2024, which has become more important as technical textiles take up more space in all areas of our lives, attracts great interest from companies.

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Growth Of Technical Textiles Industry Increased Interest In HIGHTEX 2024

LyondellBasell reduced pellet loss, invested in expansion

LyondellBasell worked to expand its line of recycled polymers and reduced the amount of plastic pellets lost into the environment slightly in 2023, its latest sustainability report noted. 

The Netherlands-based global company produced and marketed 123,000 metric tons of recycled and renewable-based polymers in 2023, its sustainability report noted. Its goal is to produce and market 2 million metric tons annually by 2023.  Goldene for Hydrogen

It also has a goal of zero plastic pellet loss to the environment from its 77 facilities that handle such material. In 2023, it lost about 10 kilograms in one incident, compared to four incidents in 2022 that lost 11 kilograms and four incidents in 2022 that lost 43 kilograms. 

CEO Peter Vanacker said in the report that the company understands “the critical role plastics play in society” and that “plastic pollution is a critical issue, and we recognize the need for our industry to move faster.” 

In response, LyondellBasell is strengthening its Circular and Low Carbon Solutions business by making investments to secure feedstock supply, expanding its recycling capacity and developing scalable technologies to grow its Circulen family of polymers: CirculenRecover, which uses mechanical recycling; CirculenRevive, which uses chemical recycling; and CirculenRenew, which uses renewable materials.  Goldene for Hydrogen

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LyondellBasell reduced pellet loss, invested in expansion

CJ Biomaterials launches two PHA-based compounds for film packaging

CJ Biomaterials, Inc., a subsidiary of South Korea-based CJ CheilJedang, has launched two innovative PHA-based compounds, PHACT™ CA1270P (clear) and PHACT™ CA1240PF (opaque), for various film packaging applications. These biopolymers are suitable for food packaging, shopping bags, agricultural mulch films, and other uses. Developed in partnership with NatureWorks, LLC., these compounds integrate Ingeo™ PLA with PHACT PHA, providing a competitive and high-performance sustainable packaging solution.

These 100% biobased compounds are a step forward in tackling plastic waste and reducing methane emissions from landfilled food waste, which the US Environmental Protection Agency identifies as a significant source of fugitive methane.

The environmental impact of CA1270P and CA1240PF is significantly lower than traditional plastic solutions, with a carbon footprint more than 50% less than LDPE, LLDPE, PP, and PET.  Goldene for Hydrogen

The new products have proven superior in terms of stiffness, strength, and puncture resistance, making them viable for both industrial and potentially home composting (tests ongoing). They represent a leap in sustainable packaging, meeting consumer demand for eco-friendly options and providing an alternative to conventional plastics.

CJ Biomaterials launches two PHA-based compounds for film packaging

Mura Technology and Ghent University to test challenging polymer recycling

Mura Technology has signed a five-year research partnership with Ghent University’s Laboratory for Chemical Technology (LCT) to build a continuous flow, pilot scale testing facility for hard-to-recycle polymers – aspiring to gauge the potential of products from circular feedstocks and aid future technology expansions.  Goldene for Hydrogen

Hydro-PRT is an advanced plastics recycling process developed by Mura Technology. Unlike other recycling technologies (e.g. pyrolysis), it utilizes supercritical water, or water under elevated pressure and temperature, to convert plastic waste into hydrocarbons.

As such, it is described as an efficient and scalable process that enables a range of plastics, including post-consumer packaging, to be recycled. It is also said to produce high yields of recycled hydrocarbons, which can then be used to produce ‘virgin-quality’ recycled plastics.

Mura Technology adds that the process allows for the same material to be recycled indefinitely, unlocking the potential for reduced dependence on fossil resources and a step forward in circularity for plastics.  Goldene for Hydrogen

Mura Technology and Ghent University to test challenging polymer recycling

Bottle Tethered Cap – Sinopec recently inaugurated the world’s largest single-unit production capacity PTA project at its Yizheng Chemical Fiber Co., Ltd., located in Jiangsu Province 18-04-2024

Goldene for Hydrogen

Textile-to-textile – In the latest Chemical Trends Report from CEFIC, the European Chemical Industry Council highlights that the EU chemical sector is grappling with greater impacts from the energy crisis compared to other regions 17-04-2024

Textile-to-textile

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Europe’s textiles sorting industry in crisis; urgent EU action needed

The industry responsible for sorting discarded textiles for reuse and recycling is on the brink of collapse across Eu­rope, with urgent alarms ringing from the Netherlands, Germany, and the UK.

Without immediate intervention, this crisis will escalate, causing irreversible economic and environmental damage.

Rising costs, dropping sales due to intense competition and legislative gaps are putting valuable reusable textile resources and the circular economy at risk. The combination of unsold second-hand clothing due to a global drop in sales and lacking business models for recycling, discarded textiles threaten to end up directly in the incinerator without being reused or recycled. Textile-to-textile

Mariska Boer, the President of EuRIC’s Textiles Branch, stated:”The prospect of incineration becoming the only remaining option if sorting discarded textiles becomes financially unviable is deeply alarming. All industry efforts to create a sustainable textile value chain in a circular economy would be in vain when textiles can no longer be collected and sorted in Europe. When second-hand clothing can no longer be supplied to countries that depend on it, this will have a massive economic impact both locally and within the EU.”

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Textile-to-textile

In the latest Chemical Trends Report from CEFIC, the European Chemical Industry Council highlights that the EU chemical sector is grappling with greater impacts from the energy crisis compared to other regions

According to Chemanager-online, structural challenges within the sector require immediate attention. Historically, the EU27 chemical industry has been losing ground in the global market, primarily due to its high energy costs. Textile-to-textile

This factor is particularly critical as it contrasts sharply with regions like the US and the Middle East, where energy is cheaper.

CEFIC points out that high energy prices are not the sole issue. Investment delays in Europe are also linked to regulatory ambiguities and unclear innovation support schemes, which together erode confidence in the EU’s industrial policies. This environment complicates conducting business in the EU. CEFIC emphasizes the need for a solid business framework as proposed in the Antwerp Declaration for a European Industrial Deal to attract investments.  Textile-to-textile

Despite these challenges, there is a silver lining as confidence within the chemical sector is improving and the trade balance is stabilizing, possibly marking the end of destocking phases. Based on European Central Bank projections, inflation is anticipated to decrease from 5.4% in 2023 to 2.3% in 2024, signaling potential economic stabilization. However, CEFIC remains cautious, suggesting it might be premature to declare this a start of a recovery upcycle. Further insights are provided in graphs and the complete report on the CEFIC website.

Additionally, data from January 2024 shows a 5.9% drop in the output of the EU27 manufacturing sector compared to the previous year. Textile-to-textile

Textile-to-textile

From wheat to Bioplastics

In a pioneering move for Europe’s green chemistry sector, Belgian company Futerro and French cooperative Tereos have teamed up to establish a biomanufacturing platform in Normandy. Futerro, a leader in producing lactic acid, lactide, and PLA (polylactic acid), and Tereos, a key player in the sugar, ethanol, and starch markets, have entered a strategic partnership aimed at creating a localized, sustainable supply chain. This involves converting dextrose extracted from eco-friendly French wheat into recyclable and compostable bioplastics at a facility planned for Port-Jérôme-Sur-Seine by 2027.

The agreement will see Tereos supply 150,000 tonnes of dextrose annually from its Lillebonne plant to Futerro’s adjacent biorefinery. Textile-to-textile

There, Futerro will transform the dextrose into bio-based products such as lactic acid, lactide, and PLA. This collaboration emphasizes a reduction in energy usage, particularly from fossil fuels, and strengthens the economic and environmental aspects of local production and logistics. Notably, the venture will utilize river transport and a pipeline system between the plants, significantly reducing road transport needs.

The initiative is set to infuse over €500 million into the local economy, generate about 1,150 new jobs, and support a substantial number of existing jobs at Tereos. This partnership not only promises significant environmental benefits by promoting decarbonization and sustainable logistics but also bolsters the regional workforce and economy through innovative agricultural and industrial advancements.

Textile-to-textile

Early April 2024, Asian and European PET Prices contrast with US PET Prices

During the initial days of April, the global Polyethylene Terephthalate (PET) resin market displayed a varied sentiment, with both the Asia-Pacific and European markets mirroring similar trends. Conversely, the US market maintained a stable stance. The trend of PET prices was influenced by downstream demand and the fluctuating crude oil prices amid geopolitical concerns. Textile-to-textile

In the United States, the PET market maintained its steady course, a trend that took root in late March. This stability followed a notable increase in the third week of March, which was subsequently balanced by a 2.3% decline in the feedstock Mono Ethylene Glycol (MEG) prices. With ample inventory in MEG feedstock, Ethylene Oxide, and moderate demand from downstream industries, particularly the PET bottle and packaging sector, prices found equilibrium. Despite a 4% rise in Crude Oil prices, the impact on MEG prices remained minimal, thanks to modest fluctuations in crude oil inventories. The overall scenario in the US, including refinery operations at more than 88% capacity and a slight decrease in daily crude oil imports, influenced the commercial crude oil storage dynamics. Moreover, a marginal rise in inflation signalled potential challenges ahead, primarily driven by higher oil and raw material prices and increased transportation rates observed in March. Textile-to-textile

Early April 2024, Asian and European PET Prices contrast with US PET Prices

South Korea’s LG Chem Ltd. has partnered with Ansan City in Gyeonggi Province to recycle waste vinyl into plastic raw materials, according to a report by Kedglobal

This collaboration was formalized with the signing of a memorandum of understanding (MOU) aimed at promoting a circular economy and transforming Ansan’s waste vinyl into sustainable resources. The agreement, signed on Tuesday, underscores the mutual commitment to establishing a system for the circulation of plastic resources.

Annually, Ansan generates about 15,000 tons of waste vinyl, a number that continues to rise. Under this new agreement, Ansan City will supply waste vinyl to LG Chem’s upcoming pyrolysis oil factory in Dangjin, South Chungcheong Province, which is expected to commence operations this year. This facility will specialize in chemical recycling, a process that converts waste vinyl into plastic raw materials. Textile-to-textile

LG Chem’s initiative is set to not only reuse local waste materials but also to produce various eco-friendly products utilizing the recycled vinyl from Ansan.

This partnership reflects a strategic move towards sustainability and resource efficiency, leveraging technological innovations in chemical recycling to address environmental challenges.

South Korea's LG Chem Ltd. has partnered with Ansan City in Gyeonggi Province to recycle waste vinyl into plastic raw materials, according to a report by Kedglobal

Circular from the start

Recycling start-up to promote circularity in automotive components

Over the past year, the news from the plastics recycling industry has been, for the most part, sombre. Textile-to-textile

The low prices of virgin materials have attracted producers away from the use of recycled plastic, which has led to the shuttering of recycling plants across Europe.

Now, bucking this trend is a young, dynamic startup in Modena, Italy, called Circular Identity, which is convinced that now is the time to act. Textile-to-textile

“We envision a world where plastic waste is transformed into high-quality safety-critical components, reducing the negative impact of plastic waste on the environment and creating a more sustainable future for generations to come,” is how the company put it. Sustainable Plastics spoke with one of the co-founder owners of the company, Pierrick Cassin,  a plastics recycling veteran who is well aware of the challenges ahead.

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Circular from the start

Exploring options for UK textile-to-textile recycling

Study will take lessons from first fully scaled automated textile sorting facility in Sweden.

Tomra Textiles and Circle-8 Textile Ecosystems have entered into a collaborative agreement to advance the first automated textiles sorting and pre-processing facility for non-reusable waste textiles in the UK. Textile-to-textile

The companies will conduct a feasibility study for an automated textile sorting and pre-processing facility, emphasising solution and process designs that can be scaled.

The explorative collaboration agreement is focused on the UK market where despite higher average re-use levels compared to the rest of Europe, an estimated 700,000 tons of non-reusable textile waste is still generated every year.

As a key member of ACT UK, a consortium set up to industrialise textile sorting in the country in 2023, London-based Circle-8 is working with stakeholders along the textile value chain to realise a circular textiles ecosystem. It will now draw on Tomra’s experience and know-how to develop solution designs for a future automated sorting and pre-processing facility for non-reusable textiles in the UK. Textile-to-textile

Tomra, headquartered in Oslo, Norway, was the main technology provider to the world’s first fully scaled automated textile sorting facility, SIPtex, in Malmö, Sweden and the Swedish research project has provided valuable lessons for optimising and reconfiguring Tomra’s technology for the industrial-scale sorting of post-consumer garments.

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Exploring options for UK textile-to-textile recycling

PET bottle duty – EU ADD against Chinese PET bottle chip generally digested, pay attention to whether RPET can be removed 16-04-2024

Textile-to-textile

Sustainability Recycling – Ineos Styrolution, based in Frankfurt, is set to increase polystyrene (PS) prices this April 15-04-2024

Sustainability Recycling

r-PET Bottles – Japanese researchers have unveiled a groundbreaking bioplastic that combines durability with rapid seawater degradation, offering hope for ocean cleanup efforts

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Sustainability Recycling

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At Techtextil 2024 in Frankfurt, from April 23-26, Germany’s ITA will exhibit Biotexfuture projects emphasizing sustainability and recycling

The Biobase project, in collaboration with Krall+Roth, has yielded interior textiles from biopolymers. These polymers were transformed into yarns and fabrics, with processes tailored to their properties, resulting in four partially bio-based polyamides for interiors.

The Bioturf project aims to create bio-polyethylene turf identical to conventional turf in performance but better for recycling and free of microplastics. CO2TEX is developing an elastane-free compression stocking using TPU yarns with up to 600% elongation, made from polymers with 18% renewable content.  Sustainability Recycling

Degratex focuses on bio-based, degradable geotextiles for temporary earth stabilization or vegetation protection, designed to be replaced by natural elements eventually. ITA’s other innovations include a durable polishing disc from hemp and insulation textiles from cellulose aerogels.

These advancements will be featured at Elmatex’s stand D63 in Hall 12, alongside Recycling Atelier’s display, showcasing efforts to hasten textile recycling.

Sustainability Recycling

Exel Composites, Fairmat sign carbon fiber scrap repurpose deal

Exel material waste will go through Fairmat’s reconstitution process to produce second-generation CFRP chips, enabling a closed-loop ecosystem.  Sustainability Recycling

Exel Composites (Vantaa, Finland) and Fairmat (Paris, France) have announced a partnership to close the loop of carbon fiber waste. Fairmat will recycle Exel Composites’ carbon fiber composite scrap at its Nantes, France, manufacturing facility to produce second-generation carbon fiber-reinforced polymer (CFRP) chips, high-performance composite units. Beginning in Q2 2024, the carbon fiber composite scrap will be transferred to Bouguenais from Exel’s two plants in Finland.

Traditional waste management techniques involving pyrolysis or solvolysis use significant amounts of energy, mitigating the environmental benefits of recycling used carbon fiber (read “Recycling end-of-life composite parts: New methods, markets”). In contrast, Fairmat’s reconstitution process uses proprietary cutting technologies — aided by robotic tools equipped with machine learning — to dissemble carbon fiber components and convert the pieces into CFRP building blocks. Sustainability Recycling

“Fairmat’s innovative recycling methodology enables its products to retain the high strength and stiffness of the original embedded fibers,” explains Kim Sjödahl, senior VP of technology and sustainability at Exel Composites. “This is often compromised by other recycling methods that involve chopping and milling carbon fiber. Combined with its minimal energy input, Fairmat’s process is game-changing for sustainability in the composites industry. What’s more, the successful recycling of process waste also opens possibilities to recycle the end-of-life waste from our customers.”

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Sustainability Recycling

Bühler launches fully automatic bagging station with Premier Tech

Swiss technology group Bühler, in partnership with leading Canadian packaging equipment manufacturer Premier Tech, announce the launch of the CHRONOS OMP-2090 B, a fully automatic bagging station. The new bagging station was developed for a wide range of powdery and other non-free-flowing products. It delivers maximum productivity through reliable, fully automatic operation, outstanding bagging accuracy and high product and operational safety.  Sustainability Recycling

As the need for advanced and efficient packaging solutions grows, this new system for powdery products is designed to increase productivity, ensure safety, and accommodate a wide range of bags, representing a significant advancement over traditional solutions. With decades of combined experience in the industry, Bühler and Premier Tech have once again demonstrated their commitment to innovation by expanding their portfolio to meet the increasing demand for higher packaging capacities in mills.

“The performance and reliability of the fully automatic bagging station CHRONOS OMP-2090 B lifts open mouth bag packaging to the next level. Operational safety and precision increase overall mill efficiency, maximize raw material yield, and ensure safe distribution of the valuable products of our customers and partners,” says Marco Chialina, Head of Business Unit Digital Sense at Bühler.  Sustainability Recycling

Bühler launches fully automatic bagging station with Premier Tech

AIMPLAS to Host Fourth Edition of EcoFRam

AIMPLAS, the Plastics Technology Centre, is proud to host the fourth edition of the EcoFRam conference, an initiative of the French Chemical Society (SCF). Scheduled for 22nd and 23rd May, the event is set to convene experts and stakeholders in the field of eco-friendly flame retardants and additives.

The conference aims to shed light on the current state of eco-friendly flame retardants, exploring the latest advancements and research. With environmental concerns at the forefront, the development of sustainable materials that meet safety standards without compromising ecological integrity is more crucial than ever.  Sustainability Recycling

EcoFRam serves as a platform for scientists, researchers, and industry professionals to exchange knowledge and foster collaborations. The two-day event will feature presentations on innovative solutions that align with global sustainability goals.

As the world grapples with the challenges of climate change and environmental degradation, the role of eco-friendly flame retardants becomes increasingly significant. These substances are essential in reducing the flammability of materials, thereby enhancing safety. However, traditional flame retardants have raised environmental and health concerns, prompting the search for greener alternatives.

The fourth edition of EcoFRam is expected to highlight breakthroughs in non-toxic, effective flame retardants that can be integrated into various products, from electronics to construction materials. The discussions will also delve into regulatory frameworks, market trends, and future directions for this vital industry.  Sustainability Recycling

AIMPLAS to Host Fourth Edition of EcoFRam

China’s textile industry profits top 18 bln yuan in first two months   

In the initial two months of the current year, China’s principal textile firms witnessed a substantial profit surge, reaching 18.2 billion yuan (approximately 2.56 billion U.S. dollars).

This marks a significant increase in the industry’s financial performance. The total operational revenue of these companies was reported at 675 billion yuan, indicating a 13.7 percent growth compared to the previous year. Sustainability Recycling

This data was released by the Ministry of Industry and Information Technology. Furthermore, the industrial output of these key textile enterprises showed a 7.7 percent year-on-year increase.

Additionally, the period saw China’s textile and garment exports climb to 45.1 billion U.S. dollars, registering a 14.3 percent rise from the same timeframe last year.

These figures underscore the robust expansion and economic health of China’s textile sector.  Sustainability Recycling

China's textile industry profits top 18 bln yuan in first two months  

Ineos Styrolution, based in Frankfurt, is set to increase polystyrene (PS) prices this April

The company announced a hike in the gross market price for general-purpose polystyrene (PS-GP) by €60 per tonne, as reported by Kunststoffweb.

Similarly, high-impact polystyrene (PS-HI) will see an equivalent price rise, maintaining its premium at €100 per tonne over PS-GP.

This follows significant price surges in February and March, where increases were in the triple-digit range.  Sustainability Recycling

Additionally, the reference price for styrene monomer—a key PS component—went up by €44 per tonne in April.

Concurrently, the cost for butadiene, an essential additive, escalated by €70 per tonne.

These adjustments reflect ongoing market trends and input cost fluctuations, impacting the overall pricing structure for PS products.

Ineos Styrolution, based in Frankfurt, is set to increase polystyrene (PS) prices this April

Sustainability Recycling

Nylon fibers – The Challenge of PMMA Recycling: A Shift Towards Chemical Solutions 13-04-2024

R-PET market – Revolutionizing Waste: The Plastic Recycling Machine  10-04-2024

R-PET market

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Crude Oil Prices Trend by Polyestertime

U.S. R-PET Market Exhibits Remarkable Stability Amid Global and Domestic Shifts

Throughout March 2024, the U.S. R-PET (Recycled – Polyethylene Terephthalate) market has proven to be a bastion of stability in the fluctuating global economy. With its cornerstone product, the Clear Flakes, steadfastly priced, the sector has navigated through varying degrees of demand with a calm that belies the undercurrents shaping its trajectory.

As the month commenced, industry players were bracing for potential shifts in consumption patterns. Downstream sectors, notably textiles and bottle manufacturing, were adjusting to a softer demand environment. R-PET market

Yet, the R-PET market held its ground, maintaining a steady price point that was reflective of a finely tuned balance between supply and the demands of the market. Manufacturers found themselves in a cautious stance with the spot market, where the pace of trade was subdued, and the pulse of transactions was measured.

The domestic stability in the R-PET market was juxtaposed with a global backdrop where external demand pressures and international market sentiments exerted their influence. The U.S. Manufacturing PMI indicated an uptick in activity, suggesting a recovery in the industrial sector that could potentially ripple into increased demand for R-PET. Export orders, too, showed signs of vigour, marking a reversal from previous trends, and injecting a dose of optimism into market outlooks. R-PET market

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R-PET market

Lombardy (Italy) offers substantial incentives for eco-friendly plastics

Lombardy Region is dedicating 5 million euros towards fostering sustainability in the plastics and textile industries. Eligible businesses can receive non-repayable contributions of up to 300,000 euros, covering half of their sustainable expenses.

Open to small and medium-sized enterprises in Lombardy, the application window for accessing these incentives runs from May 7 to June 18, 2024.

Giorgio Maione, the Councilor for Environment and Climate, applauds Lombard companies’ progress over the past decade in balancing environmental and economic sustainability through strategic investments. R-PET market

These funds will further enhance waste management in plastics and textile supply chains through circular economy initiatives.

Eligible expenses encompass various stages of the supply chain lifecycle, including procurement, design, production, distribution, use, collection, and end-of-life management:

  • Repurposing production residues for material use, promoting industrial symbiosis and by-product integration.
  • Implementing measures for packaging reuse, including the establishment of returnable systems.
  • Initiating product reuse or extending their lifespan.
  • Adapting production lines to minimize raw material usage.
  • Modifying production processes to reduce waste.
  • Incorporating “end of waste” materials into production lines.
  • Adjusting production lines for product redesign to enhance durability and recyclability.  R-PET market
  • Supporting innovative waste collection projects for efficient reuse or recycling preparation.
  • Backing innovative projects for plastic, compostable bioplastic, and textile waste reuse or recycling preparation, with scalability and transferability.

Lombardy’s incentives signal a commitment to sustainable development, fostering greener practices in key industries.

R-PET market

Revolutionizing Waste: The Plastic Recycling Machine 

  1. Introduction

Plastic pollution has become an ever-growing threat to our planet’s ecosystems. With landfills overflowing and marine life suffering, the need for effective waste management solutions has never been more urgent. Recycling stands as a beacon of hope in this crisis, offering a way to reduce the environmental impact of plastic consumption. Among the innovations leading the charge is the Plastic Recycling Machine (PRM), a revolutionary technology designed to streamline the recycling process and maximize efficiency.

  1. Understanding the Plastic Recycling Machine

The Plastic Recycling Machine represents a paradigm shift in waste management. Unlike traditional recycling methods, which often rely on manual sorting and processing, the PRM automates much of the recycling process. R-PET market

At its core, the machine consists of several key components: a shredder, a washer, a dryer, and an extruder. These components work in tandem to transform discarded plastic waste into reusable material.

The process begins with the shredder, which breaks down plastic items into smaller pieces, facilitating the recycling process. These shredded pieces then pass through the washer, where they are cleaned to remove any contaminants or impurities. Once cleaned, the plastic undergoes drying to prepare it for the next stage.

Finally, the dried plastic is fed into the extruder, where it is melted down and formed into pellets or other reusable forms.  R-PET market

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R-PET market

China’s spunlace nonwovens export experiences robust growth amidst intense price rivalry

Customs data reveal a 15% year-on-year surge in Jan-Feb 2024, totaling 59.514kt—nearly rivaling 2021’s annual volume. However, the average price plummeted by 7% to $2,264/mt, indicative of stiff competition among fabric mills despite ample orders.

During the same period, exports to key destinations—Republic of Korea, United States, Japan, Vietnam, and Brazil—reached 33.851kt, marking a 10% uptick and constituting 57% of total exports. While shipments to the US and Brazil flourished, those to Republic of Korea and Japan saw marginal declines.  R-PET market

Originating mainly from Zhejiang, Shandong, Jiangsu, Guangdong, and Fujian, Jan-Feb exports hit 51.53kt, escalating by 15% year-on-year and accounting for 87% of total exports.

Although Jan-Feb exports slightly surpassed expectations, fierce pricing competition persists, with many mills hovering near break-even levels. The surge in export volume is chiefly propelled by the US, Brazil, Indonesia, Mexico, and Russia, while exports to Republic of Korea and Japan saw declines. Zhejiang remains China’s primary source of spunlace nonwovens.  R-PET market

China's spunlace nonwovens export experiences robust growth amidst intense price rivalry

Stellantis CEO Carlos Tavares aims to halve the weight of EV batteries within a decade, addressing environmental concerns and lithium scarcity

Current electric vehicles, with a 250-mile range, carry around 1,000 lbs more in raw materials than traditional ICE models. Tavares envisions slashing this weight by 50%, reducing environmental impact and raw material usage significantly.

Speaking at Stellantis’ Freedom of Mobility Forum, Tavares emphasized the need for lighter battery packs, hinting at breakthroughs to achieve this goal. Although specifics on how Stellantis plans to achieve this weren’t provided, the company is heavily investing in electrification. It targets 100% of European sales being electric by the decade’s end and aims for BEVs to constitute 50% of its U.S. sales.  R-PET market

Moreover, Stellantis plans to sell 5 million BEVs annually by 2030 and will introduce over 75 BEVs by then.

Stellantis’ electric lineup will rest on four platforms: STLA Small, Medium, Large, and Frame, the latter embracing a body-on-frame design. Additionally, the company is developing three electric drive modules, multiple battery chemistries, and various drivetrain configurations, offering ranges from 300 to 500 miles.

Despite the buzz around hydrogen, Tavares remains skeptical about its viability due to high costs, suggesting it may only be practical for large company fleets in the foreseeable future, not for average consumers.  R-PET market

Stellantis CEO Carlos Tavares aims to halve the weight of EV batteries within a decade, addressing environmental concerns and lithium scarcity

UPM Raflatac’s BOPP labels recognized for HDPE, PP recycling

UPM Raflatac’s BOPP Labels Acknowledged by APR for HDPE & PP Packaging Recyclability Supporting Circular Economy with Certified Sustainable Labeling Solutions UPM Raflatac, a global provider of eco-friendly self-adhesive paper and film products, has received formal recognition from the Association of Plastic Recyclers (APR) for three variants of biaxially-oriented polypropylene (BOPP) labels suitable for recycling in HDPE and PP packaging. These variants encompass Undecorated BOPP with hotmelt adhesive, Undecorated BOPP with RW85C, and Metalized undecorated BOPP with general purpose acrylic adhesive.

Kyle Strenski, Business Director of UPM Raflatac Americas, expressed gratitude for the acknowledgment, highlighting their dedication to fostering a circular economy.

He stated, “This validation enables us to offer even more sustainable solutions to our clientele and brand proprietors.” R-PET market

APR Design® for Recyclability Recognition serves as third-party validation, confirming a package or its components’ compatibility with North American recycling systems.

UPM Raflatac’s BOPP products have successfully met the stringent recyclability criteria outlined in the APR Design® Guide, specifically tailored for HDPE and PP recycling.

Steve Alexander, President & CEO of APR, commended UPM Raflatac’s efforts, emphasizing the importance of recyclable packaging in minimizing waste and maximizing resource efficiency.  R-PET market

He remarked, “Recyclable packaging translates to reduced waste, optimized use of scarce resources, and a greater supply of high-quality post-consumer resin for manufacturing new goods.” UPM Raflatac's BOPP labels recognized for HDPE, PP recycling

 

Utilizing modular battery configurations, manufacturers such as Tesla, GM, and Porsche have capitalized on the efficiency of 800-volt electric vehicles

Unlike cell-to-pack structures, which directly integrate cells into the battery pack, modular designs divide the battery into separate units. Examples include the Tesla Cybertruck and GMC Hummer EV, both employing a “split” battery approach.

In the case of the Hummer EV, its dual modules, when connected in series, achieve an 800-volt capacity, enabling rapid charging of up to 350 kW. Similarly, the Cybertruck utilizes four 200-volt modules, enabling it to reach 800 volts during charging, offering similar rapid charging capabilities.  R-PET market

Notably, the Cybertruck, besides its 800-volt platform, supports vehicle-to-load functionality. When connected to a Supercharger V3, it seamlessly switches to 400 volts, optimizing performance. The absence of a DC-DC converter simplifies the architecture, reducing costs and space requirements.

This modular approach also facilitates future upgrades. Tesla has hinted at a potential 1,000-volt Cybertruck variant, achieved by adding another module. Other manufacturers, such as Porsche with the Macan EV and Audi with the Q6 e-tron, are adopting similar 800-volt architectures. R-PET market

Ford has even patented designs for 800-volt electric vehicles, further indicating the industry’s shift towards modular battery configurations.

Utilizing modular battery configurations, manufacturers such as Tesla, GM, and Porsche have capitalized on the efficiency of 800-volt electric vehicles

Circular Plastic – NILIT, a global leader in Nylon 6.6 production for apparel and the owner of the SENSIL® brand, introduces SENSIL® Flow, an innovative approach to Nylon 6.6 circularity 09-04-2024

R-PET market

Battery recycling – CARBIOS Active: Enzymatic Solution for Compostable PLA in Food Contact Substances 14-03-2024

Battery recycling

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

China’s aromatics building boom rattles the petrochemical industry

The country’s massive oil-to-chemical complexes have led to oversupply in polyester, nylon, and other aromatic-derived chemicals

Zhejiang Petroleum and Chemical operates one of the oil-to-petrochemical megacomplexes in China. Such facilities are altering the world’s petrochemical landscape.

The global center of mass in aromatic chemical manufacturing is shifting toward China.

In 2019, Zhejiang Petroleum and Chemical (ZPC) opened a complex on Dayushan Island, near the Chinese ports of Shanghai and Ningbo, that had the capacity to refine 20 million metric tons (t) of oil per year. ZPC doubled output 3 years later, making the refinery one of the largest in the world. Battery recycling

But what really makes the complex extraordinary is its chemical capacity. It can produce 11.8 million t per year of aromatic chemicals, primarily benzene and p-xylene, and 4.2 million t of olefins. In just 6 years, ZPC built facilities with nearly the basic chemical output of LyondellBasell Industries, one of the world’s largest established chemical makers.

Integrated refining and chemical complexes typically produce 15–20% of their output as chemicals like olefins and aromatics. ZPC’s chemical yield is 40%.

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Battery recycling

Battery recycling transforms energy storage landscape

Despite facing challenges, battery recycling holds the key to unlocking a sustainable future powered by renewable energy sources.

The renewable energy sector faces a critical challenge: energy storage. Solar and wind are intermittent sources of energy. It needs to be supported by a robust energy storage system to provide reliable and continuous energy to the grid. To truly transition away from fossil fuels, we need efficient and sustainable ways to store this captured energy for use. Lithium-ion (Li-ion) batteries have emerged as the frontrunners in this race, powering everything from electric vehicles (EVs) to portable electronics and potentially serving as the backbone of large-scale grid storage. However, their reliance on critical raw materials and the environmental impact of improper disposal raise concerns about their long-term sustainability. This is where battery recycling comes in, transforming the future of energy storage and ushering in a green revolution. Battery recycling

The global demand for Li-ion batteries is expected to skyrocket in the coming years, driven by the EV revolution and the increasing adoption of renewable energy. Battery energy storage systems (BESS) will have a CAGR of 30 per cent, and the GWh required to power these applications in 2030 will be comparable to the GWh needed for all applications today. This surge presents a significant challenge. Mining the raw materials needed for Li-ion batteries, such as lithium, cobalt, and nickel, can be environmentally destructive and often involves unethical labour practices. The world’s highest lithium stores are in Brazil, Chile, Argentina, and Australia. Mining utilises much of the water in these arid regions, leaving the area parched of its precious water resources. Sulfuric acid and sodium hydroxide used in lithium extraction penetrate the soil and water, poisoning ecosystems and endangering species. Battery recycling

Two flamingo species in Chile are said to be endangered due to lithium mining

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Battery recycling

CARBIOS Active: Enzymatic Solution for Compostable PLA in Food Contact Substances

In a world striving for sustainability, the recent achievement of CARBIOS Active represents a significant leap forward. Its inclusion in the U.S. Food and Drug Administration (FDA) Inventory of Effective Food Contact Substances marks a monumental step in the harmonization of packaging innovation with ecological consciousness. This groundbreaking technology promises to redefine the standards of packaging materials, providing a 100% compostable solution at ambient temperatures. Battery recycling

Unpacking CARBIOS Active’s Impact

Polylactic Acid (PLA) packaging incorporating CARBIOS Active stands out not only for its compostable qualities but also for its capacity to support Food & Beverage brands in their sustainability commitments. Integrated directly into the plastic conversion processes, the enzyme fosters the creation of a new PLA generation. This material leaves behind no toxic residues or microplastics, embodying the ideal of a circular economy.

The encapsulated enzyme is integrated into manufacturing PLA packaging. It stays inactive during product use, maintaining mechanical properties. Upon collection with biowaste and composting, the enzyme activates for complete disintegration and biodegradation, resulting in non-toxic compost and soil enrichment.

“With the FDA’s clearance, we anticipate a surge in demand within North America for CARBIOS’ biodegradation solution. This is a testame nt to our team’s dedication,” affirms Emmanuel Ladent, CEO of CARBIOS.  Battery recycling

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Battery recycling

LANXESS: Rubber Additives for Sustainable Tire Production

LANXESS, a leader in specialty chemicals, is showcasing its tire industry solutions at Tire Technology Expo 2024 in Hanover, booth 3022, with a focus on sustainability. Rhenodiv release agents ensure clean and efficient processes, while a revolutionary solution, Rhenocure DR/S, offers advanced rubber compound engineering.

LANXESS emphasizes reducing the environmental footprint in tire manufacturing. Sustainable rubber chemistry, highlighted under the theme “Less is more,” demonstrates how LANXESS products minimize resource usage and cleaning requirements.

A sustainable variant of the antidegradant TMQ, with over 50% sustainable raw materials, aligns with tire manufacturers’ goal of producing fully “green” tires by 2050. ISCC Plus certification ensures reliability and proper application.  Battery recycling

Rhenodiv BO-3300 Pearls provide a dust-free batch-off process, minimizing equipment cleaning. Silicone-free Rhenodiv release agents streamline tire manufacturing, enhancing cost efficiency and sustainability.

Rhenocure DR/S, engineered without aromatic moieties, offers precise control over crosslinking processes and enhances tire performance. LANXESS provides a comprehensive portfolio of rubber additives, including vulcanizing agents, accelerators, antidegradants, and release agents, contributing to optimized tire production.

With LANXESS, tire manufacturers can achieve sustainable practices without compromising performance, paving the way for greener, cleaner tire production.  Battery recycling

LANXESS: Rubber Additives for Sustainable Tire Production

Avient Introduces Versaflex™ TF Adhesive Tpes For Textile Fabrics

Avient Corporation, a premier provider of specialized and sustainable materials solutions and services, is proud to introduce its new Versaflex™ TF Adhesive Thermoplastic Elastomer (TPE) solutions for adhesive films in laminations with nylon and polyester textile fabrics. These new solutions help textile fabric laminations to be soft, stretchable, and breathable, enabling a uniform thickness and overall appearance in athletic apparel such as sportswear and underwear.  Battery recycling

Avient Introduces Versaflex™ TF Adhesive TPE Solutions for Athletic Textile Fabrics

Versaflex TF Adhesive TPEs offer easy processing and shaping, resulting in a strong adhesion between the TPE adhesive film and high-elastic fabrics. These solutions can support the strength and elasticity of the fabric for superior shape recovery of up to 99% after 300% elongation over 1 minute while also providing excellent washability in various washing machines and modes at temperatures up to 60 °C. This new TPE technology can provide a cost-effective alternative to TPU adhesive films and traditional glue.

“We are seeing a steady increase in the demand for fitness clothing, as people are becoming more health-conscious,” said Matt Mitchell, Director, Global Marketing, Specialty Engineered Materials at Avient. “This trend has created a need for functional and comfortable fabrics that are also visually appealing. With the new Versaflex TF Adhesive TPEs, manufacturers can create close-fitting bodywear textiles that offer consumers a more comfortable exercise experience. Additionally, this technology caters to the growing market for seam tapes.”  Battery recycling

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Avient Introduces Versaflex™ TF Adhesive Tpes For Textile Fabrics

Tapping into PEF’s potential

Dutch company Avantium is on the verge of commercial production of recyclable bioplastic compatible with PET.

Avantium, a renewable chemistry company based in the Netherlands, plans to open a plant later this year that will enable commercial-scale production of a plant-based plastic that can be incorporated into packaging and recycled in traditional polyethylene terephthalate (PET) recycling streams.

Avantium’s YXY plant-to-plastics technology catalytically converts plant-based sugars into a chemical building block that can be used in a variety of chemicals and plastics, including polyethylene furanoate (PEF), a polymer used either as a replacement for PET or as a high-barrier liner in PET bottles.  Battery recycling

PEF’s oxygen barrier properties are 10-times greater than PET, and its carbon dioxide barrier properties are 16-times greater, according to the company. The improved barrier properties can lead to a longer shelf life for foods and beverages, and they maximize the taste and fizziness of soft drinks.

“PEF is a new polymer—it’s new to the world,” Avantium CEO Tom van Aken says. “It is something that has not been produced at commercial scale before. We have been working on this since 2005.”

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Tapping into PEF’s potential

Indicor, LLC., a top diversified industrial firm offering specialized technologies crucial to various niche markets, has announced the acquisition of AGR International

AGR stands as a prominent provider of quality and process control technologies for global beverage packaging clients.  Battery recycling

AGR’s offerings encompass technology and services vital for global glass and plastic packaging clients, ensuring the fulfillment of quality, productivity, and sustainability objectives. Their portfolio includes laboratory and inline equipment, along with automated process systems, facilitating customers in meeting quality management demands for container manufacturing and brand ownership.

Doug Wright, CEO of Indicor, expressed enthusiasm about the acquisition, highlighting AGR’s market leadership, critical solutions, strong customer relationships, and dedication to meeting quality and sustainability requirements. He emphasized that this move aligns with Indicor’s strategy of prudent capital deployment, aiming to enhance long-term financial gains by collaborating with leading businesses.  Battery recycling

Following the acquisition, AGR’s management team will maintain leadership from its headquarters in Butler, PA. There will be no changes to AGR’s name, brands, or operational structure post-transaction. Sudha Jebadurai, AGR’s President, will continue to steer the business forward.

Indicor, LLC., a top diversified industrial firm offering specialized technologies crucial to various niche markets, has announced the acquisition of AGR International

Plastic Waste recycling – Experience meets quality: EREMA sets standards in PET recycling 13-03-2024

Battery recycling

Plastic Depolymerization Catalysts – At the Marca trade fair held at BolognaFiere, Novamont showcased groundbreaking applications in packaging featuring new Mater-bi biopolymer grades 27-01-2024

Plastic Depolymerization Catalysts

Parmalat and Dentis are spearheading an innovative initiative to establish a sustainable supply chain for recycling opaque white PET, commonly found in milk bottles

The primary objective is to achieve a significant reduction of 3,000 tonnes per annum in the use of virgin plastic. In collaboration with Dentis Recycling Italy, Parmalat has introduced Italy’s inaugural white long-life (UHT) milk bottle, boasting a composition of 50% recycled PET—the first of its kind in the country. The adoption of recycled materials is forecasted to prevent the introduction of over 3,000 tonnes of virgin PET into the market, aligning with Parmalat’s commitment to sustainable practices. Plastic Depolymerization Catalysts

These groundbreaking bottles are not limited to Parmalat’s product line; they will extend to all brands within the portfolio, including Zymil, with a strategic goal to achieve 100% recyclable bottles by 2024. The success of this endeavor is attributed to a collaboration with a Piedmontese recycler and the optimization of the recycling chain to create a dedicated waste flow for opaque white bottles, ensuring the efficient recovery of recycled PET for subsequent manufacturing.

Corrado Dentis, CEO of Dentis Recycling Italy, emphasizes the industrial-scale nature of this circular economy project, foreseeing significant environmental efficiencies and contributions to Italy’s pursuit of European sustainability objectives.

Maurizio Bassani, Parmalat’s General Director, underscores the importance of collaboration across the value chain, highlighting Dentis Recycling Italy’s pivotal role in achieving sustainability goals.  Plastic Depolymerization Catalysts

The initiative not only delivers tangible environmental benefits but also engages consumers through awareness initiatives, including QR codes on UHT milk bottle labels guiding proper recycling and educational programs fostering recycling awareness among new generations. Parmalat’s commitment to innovation and sustainability positions this project as a transformative force in the realm of circular economy practices, making strides towards a more environmentally conscious and responsible future.

Plastic Depolymerization Catalysts

In December, the recycled plastics market witnessed diverse price movements. R-PET experienced a downward spiral by €10-20/tonne, while R-HDPE, R-LDPE, and R-HIPS prices remained mostly stable

R-PP homopolymer prices saw a slight increase, whereas R-PP copolymer prices fell by €10/tonne. The industry faced intensified competition from lower-priced virgin material and a robust supply of imported material, leading to diminished demand as converters reduced stocks for the year-end. Consequently, several recyclers shut down early for maintenance. Plastic Depolymerization Catalysts

However, the dawn of the new year brought positive developments. The prolonged slump in R-PET prices finally ended in January, with a notable increase of €20-25/tonne, driven by heightened demand as processors restocked. R-PP and R-HIPS also experienced modest price upticks. Although R-LDPE natural film, translucent film, and R-HDPE blow molding pellet prices remained stable, R-LDPE black extrusion pellets and R-HDPE black injection molding pellets prices softened slightly.

Increased volume calls from processors raised optimism for the end of the demand slump that plagued the recycling market. The European Union’s 2025 target for recycled content is expected to boost demand in the coming year, potentially reducing resistance to planned price increases. Plastic Depolymerization Catalysts

Delving into specific recycled materials, R-PET prices fell in December due to competition from falling virgin polymer costs and weak demand. However, the new year brought a positive turn, with prices rising by €15-20/tonne despite stable bottle scrap costs. R-HDPE prices remained stable in December, with a pickup in demand in January, while R-LDPE and R-PP faced challenges in stabilizing prices amid fluctuating demand and competition.

Overall, the recycling industry grappled with market dynamics in December, but the positive momentum at the beginning of the new year suggests a potential turnaround, driven by increased demand and market balance initiatives by recyclers.

Plastic Depolymerization Catalysts

Polyethylene and Polypropylene Consumption Outpaces GDP Growth in Russia

In 2023, the consumption of fundamental polymers, including polyethylene and polypropylene, in Russia surged to 4.3 million tons, marking an impressive growth of over 10% compared to the previous year.

Looking ahead to 2028-2029, Petrov anticipates further potential growth in the consumption of basic polymers in Russia, projecting an increase of 1.6 million tons. SIBUR’s projections are grounded in various factors, with per capita polymer consumption serving as a significant metric. In Russia, this figure currently stands at 30 kg per person per year. Comparatively, the United States boasts a per capita consumption level twice as high at 62 kg, while China registers at 52 kg. Notably, Turkey, with a per capita consumption of 42 kg, serves as a benchmark for Russia and has emerged as a prominent hub for polymer processing in recent years.  Plastic Depolymerization Catalysts

As the consumption of basic polymers in Russia continues to rise, domestic producers are strategically boosting domestic sales while concurrently curbing exports. This strategic shift aims to address the burgeoning domestic demand, compensating for reduced supplies from the European Union.

In a global context, Alexander Petrov underscores that polymer consumption worldwide is surpassing the growth rate of the global GDP. This observation points to the increasing significance of polymers in various industries and applications, reflecting a broader trend of polymer integration into diverse sectors of the global economy. Plastic Depolymerization Catalysts

Plastic Depolymerization Catalysts

At the Marca trade fair held at BolognaFiere, Novamont showcased groundbreaking applications in packaging featuring new Mater-bi biopolymer grades

The focus was on environmentally friendly solutions for thermolaminated cellulose trays and compostable coffee capsules compatible with home composting.

For cellulose food trays, Novamont introduced Mater-bi bioplastic grades that allow the use of compostable films for thermolamination and heat sealing. These trays offer impressive features, including waterproofing without the use of PFAS, thermal resistance, gas barrier for modified atmosphere packaging, prolonged shelf-life, and easy opening. Notably, these trays are industrially and domestically compostable, and they can be recycled in the paper supply chain.  Plastic Depolymerization Catalysts

Collaborating with G. Mondini, a packaging machine manufacturer, Novamont now provides tailored packaging solutions for the food industry. The collaboration extends to additional services such as product development, technical validation tests, compostability tests following the EN 13432 standard, and tools for environmental communication.

In addition to cellulose trays, Novamont presented Mater-bi grades formulated for compostable coffee capsules. These capsules, designed for injection molding, thermoforming, and cellulose pulp thermolamination with film, offer various oxygen barrier levels. Importantly, the cellulose pulp thermolaminated capsules are suitable for home composting, contributing to a more sustainable disposal option.

Novamont’s participation at Marca highlights its commitment to advancing eco-friendly packaging solutions, offering a range of benefits from improved product preservation to environmentally conscious end-of-life options. The collaboration with G. Mondini further strengthens Novamont’s ability to meet the specific needs of the food industry while promoting sustainable practices.  Plastic Depolymerization Catalysts

At the Marca trade fair held at BolognaFiere, Novamont showcased groundbreaking applications in packaging featuring new Mater-bi biopolymer grades

Iveco Group is advancing its commitment to sustainable practices by partnering with BASF, the world’s leading chemical company and major automotive industry supplier, for the recycling of lithium-ion batteries in its electric vehicles

This collaboration aligns with Iveco’s circular economy strategy, which adheres to the 4R Framework – Repair, Refurbish, Repurpose, and Recycling. The aim is to prolong battery lifespan while minimizing environmental impact, ensuring compliance with the Extended Producer Responsibility policy.

BASF, having recently inaugurated Europe’s first co-located battery material production and recycling center in Schwarzheide, Germany, will oversee the entire recycling process for lithium-ion batteries used in Iveco Group’s electric vans, buses, and trucks. This comprehensive agreement covers battery collection, packaging, transport, and recycling across multiple European countries, including France, Germany, and the UK.

Following collection, BASF will mechanically process the batteries into black mass, extracting critical raw materials like nickel, cobalt, and lithium for use in manufacturing new batteries. By establishing a complete battery recycling value chain in Europe, BASF aims to supply recycled metals with a low carbon footprint to the battery industry, supporting a circular economy.

Angela Qu, Chief Supply Chain Officer at Iveco Group, emphasized the importance of life cycle thinking and sustainability in the partnership, stating that BASF’s battery collection network and recycling capabilities align with Iveco’s goal to achieve net-zero carbon emissions by 2040.  Plastic Depolymerization Catalysts

Dr. Daniel Schönfelder, President of BASF’s Catalysts division, highlighted the significance of this partnership, marking the company’s entrance into battery recycling for commercial vehicles. He expressed the intent to strengthen the European collection network and contribute to the circular economy-focused policy requirements outlined in the EU Battery Regulation. The collaboration with Iveco Group stands as a pivotal step for BASF’s battery recycling business, advancing its presence in the evolving commercial vehicle market.

Iveco Group is advancing its commitment to sustainable practices by partnering with BASF, the world’s leading chemical company and major automotive industry supplier, for the recycling of lithium-ion batteries in its electric vehicles

Direct Conversion of Waste PET to Regenerated Plastics Using Flame Retardants as Depolymerization Catalysts

Polyethylene terephthalate (PET) has been extensively used in the packaging industry, particularly for the production of plastic bottles. PET wastes can be converted into monomeric and oligomeric substances through depolymerization and purification processes.

Currently, the chemical recycling of waste plastics is one of the most viable environmental strategies, and the direct repolymerization of depolymerized chemicals without any purification is gaining significant attention because of its simple and cost-effective recycling characteristics.  Plastic Depolymerization Catalysts

In this study, expandable graphite (EPG) and zeolites were used as glycolysis catalysts for PET depolymerization, and then the reaction product was directly used to polymerize polyurethane foams (PUFs).

Both EPG and the zeolites could depolymerize PET, achieving PET conversion as high as 90% with bis(2-hydroxyethyl terephthalate) yields of > 50%. PUFs were also effectively produced from both depolymerized batches, and all PUF samples had a limiting oxygen index of > 31%, indicating high flame retardancy.

Thus, EPG and zeolites can play dual roles as glycolysis catalysts and flame retardants. Additionally, this study proposes an efficient PET recycling route. Plastic Depolymerization Catalysts

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Direct Conversion of Waste PET to Regenerated Plastics Using Flame Retardants as Depolymerization Catalysts

Umincorp, a leading player in sustainable plastic recycling in the Netherlands, recently faced a significant setback as the company declared bankruptcy

This comes as a blow to the country’s efforts towards establishing a circular economy, where recycled plastic is utilized to manufacture new plastic. Operating in major cities like Amsterdam, Rotterdam, The Hague, and Utrecht, Umincorp specialized in extracting plastic from household waste and transforming it into small granules, serving as raw materials for plastic production.

Despite achieving operational success in 2023 and opening a state-of-the-art factory in Rotterdam capable of processing challenging-to-recycle plastics, Umincorp struggled financially. The company’s downfall was primarily attributed to the plummeting market prices of plastic globally, particularly those derived from cheap oil in China and the US. The competitive disadvantage against fossil plastics made it financially unsustainable for recycling companies like Umincorp. Plastic Depolymerization Catalysts

General Manager Arjen Wittekoek pointed out additional challenges, such as inadequate rates paid by producers and major brands to the Packaging Waste Fund. He argued that a minimum of 20 cents per kilo should be added to ensure a viable business model. Unfortunately, the current rate stands at approximately 1.20 euros, pushing many recycling companies to reduce their capacity.

Umincorp’s bankruptcy reflects broader industry challenges, with many recycling companies operating in the red. The Waste Management Association anticipates a potential wave of bankruptcies if market conditions do not improve. Additionally, stringent EU regulations classify recycled plastic as waste, restricting its use in food packaging. Umincorp’s advanced factory for the food industry in Rotterdam had to be shut down due to these regulations, although it currently remains under a deferment of payment and is open for potential acquisition by a buyer. The situation underscores the urgent need for systemic changes and increased support to sustain the viability of plastic recycling in the Netherlands.  Plastic Depolymerization Catalysts

Umincorp, a leading player in sustainable plastic recycling in the Netherlands, recently faced a significant setback as the company declared bankruptcy

Plastic film – Chemical Recycling Europe, Zero Waste Europe disagree over pyrolysis 26-01-2024

Plastic Depolymerization Catalysts

Pyrolysis Plastic – BRICS to double membership on January 1 as UAE, others join 03-01-2024

Pyrolysis Plastic

“The right choice for your production”

 “Plastic that makes the difference”

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Pyrolysis Plastic Recycling: A Sustainable Solution for Plastic Waste

In the face of the escalating global plastic waste crisis, pyrolysis has emerged as a promising solution to tackle the environmental impact of plastic pollution. Pyrolysis is a chemical process that involves breaking down plastic materials into their constituent elements at high temperatures in the absence of oxygen. This innovative recycling method offers a sustainable alternative to traditional disposal methods, such as landfilling or incineration.

Pyrolysis not only mitigates the environmental impact of plastic waste but also has the potential to generate valuable products.  Pyrolysis Plastic

The process yields liquid fuels, gases, and solid residues, which can be further refined or used in various industries. This circular approach to plastic recycling aligns with the principles of a circular economy, minimizing resource consumption and environmental harm.

One key advantage of pyrolysis is its ability to handle various types of plastic, including mixed and contaminated plastics that are challenging to recycle through conventional methods. This versatility makes pyrolysis a comprehensive solution for the diverse range of plastic waste generated globally.  Pyrolysis Plastic

Despite its potential, challenges such as scalability, cost-effectiveness, and regulatory frameworks need to be addressed for widespread adoption of pyrolysis plastic recycling. As research and development continue, pyrolysis stands as a beacon of hope in the quest for sustainable and efficient plastic waste management.

Pyrolysis Plastic

“2023: The Year China Hit the Brakes”

“China’s economy, once the envy of the world, has slowed down dramatically in 2023, facing multiple challenges at home and abroad. What went wrong and what lies ahead for the world’s second-largest economy?”
• China’s growth in 2023 falls short of expectations, as COVID-19 restrictions, real estate crisis, and foreign pressure weigh on the economy.
• China faces structural problems, such as debt, ageing, and low productivity, that require market reforms and social changes.
• China’s economic performance has global implications, as it affects trade, investment, and geopolitics.  Pyrolysis Plastic
• China’s zero-COVID policy has led to the closure of several cities, affecting millions of people and disrupting supply chains. For instance, the lockdown of Xi’an, a major industrial hub, in December 2023 has caused severe shortages of coal, steel, and other materials.
• China’s real estate sector, which accounts for about 25% of GDP, has been hit by a wave of defaults and bankruptcies, as property developers struggle to repay their debts. The most prominent case is Evergrande, the world’s most indebted developer, which has failed to meet several interest payments and faces legal actions from creditors and protesters.
• China’s relations with the West have deteriorated in 2023, as the US and its allies have imposed sanctions, tariffs, and bans on Chinese companies and officials over human rights, cybersecurity, and territorial disputes.  Pyrolysis Plastic
The most controversial issue is the use of frozen Russian assets, worth over 200 billion euros, to fund Ukraine’s reconstruction after the Russian invasion, which China has strongly opposed and threatened to retaliate.
Pyrolysis Plastic

BRICS to double membership on January 1 as UAE, others join

UAE, Saudi Arabia, Egypt, Iran, Ethiopia have all confirmed joining the bloc, says official

The BRICS group will double its membership on January 1, as the UAE, Saudi Arabia, Egypt, Iran and Ethiopia join the alliance, South Africa’s envoy to the bloc has confirmed, according to a Bloomberg report.

The five existing members of the alliance, Brazil, Russia, India, China and South Africa, had invited six new countries to join the group last August. Out of the six states, only Argentina declined. Pyrolysis Plastic

This month, representatives from the UAE, Saudi Arabia, Egypt, Iran and Ethiopia attended a BRICS sherpa gathering in Durban, South Africa, indicating that the five states “have accepted the invitation” to join the bloc, Anil Sooklal, Pretoria’s ambassador to the group, told Bloomberg.

The five countries are also expected to send their representatives to another sherpa meeting in Moscow on January 30.

Last August, the UAE announced it is joining the group after a successful application, citing that its decision to become a member reflects the country’s keenness to “champion the value of multilateralism”.  Pyrolysis Plastic

“This development forms part of the UAE’s commitment to promoting constructive dialogue through active platforms that represent developing and emerging economies,” Sheikh Abdullah bin Zayed Al Nahyan, UAE Minister of Foreign Affairs, had said.

“The UAE has consistently championed the value of multilateralism in supporting peace, security and development globally.”

Pyrolysis Plastic

The introduction of a new reversible glue will bring about changes in recycling methods

A reversible glue has been developed by engineers that promises to revolutionize recycling processes. This water-based adhesive can eliminate bottle labels and help recycle materials while decreasing landfill waste.

A new type of adhesive has been developed by engineers at Newcastle University, which has the potential to revolutionize recycling practices.  Pyrolysis Plastic

The reversible feature makes it suitable for multiple purposes, such as removing the labels on bottles to streamline recycling.

Newcastle University’s School of Engineering experts developed a water-based emulsion that acts as a paint and can be separated by acidic or alkaline water.

The adhesive uses polymers with electrical charges to ensure stability and adhesion to different surfaces. If a positively charged emulsion is applied to a negatively charged emulsion, the resulting adhesive will stick together, but the bond may break if it is submerged in water with moderate pH (about lemon juice or lemon) or alkaline, opening up possibilities for recycling, as components that have already reached their expiration date can be separated on demand.  Pyrolysis Plastic

The School of Engineering’s Research Associate, Dr. Adriana Sierra-Romero, reported that Biffa’s recycling plant can remove a propylene label stuck to a PET bottle using our glue, as demonstrated by the first author.

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The introduction of a new reversible glue will bring about changes in recycling methods

Upcycling plastic into textiles offers two-in-one solutions

With billions of plastic bottles in production, making clothing from recycled PET provides a sustainable means to manage plastic, while mitigating the negative effects of the textile industry on the environment.  Pyrolysis Plastic

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As the world struggles to cope with plastic waste, we continue to rely on virgin resources for most textile production. With billions of plastic bottles in production, making clothing from recycled PET provides a sustainable means to manage plastic, while mitigating the negative effects of the textile industry on the environment.

DGrade has been supplying sustainably made Greenspun™ clothing produced from recycled plastic bottles since 2010. Sustainability has become a much higher priority in the Middle East since the company started, but more action is still needed especially in sustainable sourcing.  Pyrolysis Plastic

Environmental impact of textile industry

Traditional means of textile production are not sustainable. The textile industry accounts for 10% of carbon emissions produced annually, contributes to pollution, and relies heavily on resources for production.

Cotton, for example, requires a large amount of land for crop cultivation, vast quantities of water and pesticides and fertilisers to grow. This contributes to the pollution of waterways and the utilisation of land better used for growing food crops. At the same time virgin polyester is also in high demand with more than 60 million metric tonnes produced annually, yet it also drains resources including oil, water, and energy.

Producing yarn from recycled plastic bottles diverts plastic from landfills and saves 55% carbon emissions, 50% energy, 20% water, and uses no oil, compared to making conventional polyester yarn.  Pyrolysis Plastic

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Upcycling plastic into textiles offers two-in-one solutions

In the realm of electric vehicles, a transformative shift is underway, fueled by the emergence of nearly limitless batteries

Electric vehicles, heralded as the future of global transportation, symbolize a joint effort by manufacturers to reshape energy and environmental landscapes. While Europe faces challenges in adopting electric mobility due to complex electricity markets, the United States and the Far East embrace electric vehicles as best-sellers.
Despite Italy’s wealth of electric cars, its automotive industry lags in development. However, a groundbreaking battery named “Ciic” from China’s Catl promises unprecedented autonomy, potentially reaching 1000 kilometers with a mere 10.5 kWh per 100 km.  Pyrolysis Plastic
Revealed at the Dishui Lake Summit, the Ciic battery not only extends autonomy but also offers rapid charging, providing a 300 km range in just 5 minutes.
Catl envisions the Ciic platform reducing production costs, vehicle weight, and energy consumption. Hozon Auto, in collaboration with Catl, plans to integrate Ciic into models by the end of 2024.
Simultaneously, Gotion is transforming its cell production with the “Astroinno L600” battery. This battery, enriched with manganese, achieves remarkable energy density, boasting 240 Wh/kg and 525 Wh/L.
The Astroinno battery excels with over 4,000 charging cycles, an 18-minute full recharge time, and a 1,000 km autonomy.  Pyrolysis Plastic
Qian Cheng, executive chairman of Gotion Global, emphasizes the Astroinno battery’s high energy density, eliminating the need for NCM material. As these innovations unfold, electric vehicles are set for a greener and more efficient future in the global automotive industry.
In the realm of electric vehicles, a transformative shift is underway, fueled by the emergence of nearly limitless batteries

Advancements in Carbon Fiber Recycling: A Sustainable Solution

Carbon fiber, a lightweight and high-strength material, has become a staple in industries ranging from aerospace to automotive. However, as the use of carbon fiber continues to grow, so does the need for sustainable practices in its production and disposal. Carbon fiber recycling has emerged as a promising solution to address environmental concerns associated with its manufacturing and end-of-life management.  Pyrolysis Plastic

Traditional methods of carbon fiber production involve energy-intensive processes, contributing to a significant carbon footprint. Recycling offers a way to mitigate these environmental impacts by repurposing used or scrap carbon fiber materials. Unlike some materials that degrade in quality during recycling, carbon fiber can maintain its structural integrity through various recycling techniques.

Advanced technologies in carbon fiber recycling involve breaking down composite structures to recover high-quality carbon fibers. This process not only reduces the demand for new raw materials but also decreases energy consumption compared to traditional manufacturing methods.

Additionally, recycling carbon fiber helps divert significant amounts of waste from landfills, contributing to a circular economy.  Pyrolysis Plastic

As industries strive to meet sustainability goals, the adoption of carbon fiber recycling is a crucial step forward. Researchers and manufacturers are actively exploring innovative techniques to improve the efficiency of recycling processes, making carbon fiber an even more environmentally friendly choice for a wide range of applications. Embracing these advancements in carbon fiber recycling will undoubtedly contribute to a greener and more sustainable future.

Advancements in Carbon Fiber Recycling: A Sustainable Solution

Plastics Production – Russia Witnesses 11.3% Surge in Plastics Production Over Four Months 02-01-2024

Pyrolysis Plastic

Recycled Marine-Waste – India generates 26,000 tonnes of plastic waste every dayIndia generates 26,000 tonnes of plastic waste every dayIndia generates 26,000 tonnes of plastic waste every day 09-12-2023

The European Commission has announced a new provisional agreement that aims to “help make sustainable products the new norm” in the European Union. In particular, the provisional agreement for “more sustainable, repairable, and circular products” – which was reached between the European Parliament and the Council on the Ecodesign for Sustainable Products Regulation this week – aims to ensure that products “last longer, use energy and resources more efficiently, [are] easier to repair and recycle, contain fewer substances of concern, and include more recycled content,” while also “leveling the playing field for sustainable products on the EU’s internal market and strengthen the global competitiveness of businesses offering sustainable products.”  Recycled Marine-Waste

The new law, as first proposed by the European Commission last year, will build on the existing Ecodesign Directive by “progressively setting performance and information requirements for key products placed on the EU market.” The Commission says that it will “adopt and regularly update a list of products identified on the basis of a thorough analysis and criteria notably related to the EU’s climate, environment and energy efficiency objectives” in order to ensure “predictability and transparency” on which products will be covered and when.

The Commission – which proposes new EU laws and policies and ensures the proper application of existing legislation – confirmed that it will give priority to “highly impactful products, including textiles (especially garments and footwear), furniture (including mattresses), iron and steel, aluminum, tires, paints, lubricants and chemicals, as well as energy related products, ICT products and other electronics.”  Recycled Marine-Waste

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EU Green-Lights New Law to Ban on Destroying Unsold Clothing, Footwear

Man-made yarns – Ecodesign: EU one step closer to making sustainable products the norm 08-12-2023

Recycled Marine-Waste

Biodegradable polymer – Toyota ‘not giving up’ on hydrogen but also ramps up production of battery electric cars 06-12-2023

Biodegradable polymer

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Sulzer expands bioplastics portfolio with new biodegradable polymer

Sulzer is expanding its commitment to sustainable solutions with the introduction of a groundbreaking technology – CAPSULTM – designed for the continuous manufacturing of polycaprolactone (PCL), a biodegradable polyester widely employed in diverse industries such as packaging, textiles, agriculture, and horticulture. The CAPSULTM innovation represents an end-to-end licensed process that facilitates the production of high-quality PCL grades at competitive rates, reinforcing Sulzer’s dedication to advancing renewable and circular plastic technologies.

The CAPSUL™ PCL technology, developed by Sulzer Chemtech, revolutionizes the manufacturing process by incorporating all purification and polymerization steps into a seamlessly integrated, highly efficient, and continuous operation.

Leveraging Sulzer’s extensive expertise in separation and reaction processes, this biopolymer technology proves to be remarkably adaptable, catering to a wide spectrum of industrial scales. Its versatility is poised to accelerate the widespread adoption of biodegradable and compostable PCL, addressing critical environmental concerns related to plastic waste.  Biodegradable polymer

High-quality PCL derived from the CAPSUL™ process finds application in a myriad of sectors, including consumer packaging, 3D printing, footwear, agricultural films, textiles, and medical devices. Uwe Boltersdorf, President of the Chemtech Division at Sulzer, emphasizes the pivotal role of PCL in reducing plastic waste, highlighting the company’s commitment to facilitating larger-scale production from both conventional and renewable resources. The introduction of CAPSUL™ reflects Sulzer’s dedication to empowering industry stakeholders to gain a competitive edge in sustainability, ushering in a new era of environmentally conscious manufacturing practices. As the world grapples with the challenges of plastic pollution, Sulzer’s innovative solution marks a significant stride towards a more sustainable and eco-friendly future.  Biodegradable polymer

Biodegradable polymer

LYB acquires minority stake in Source One

 LyondellBasell (LYB) today announced it has acquired a minority share in Source One GmbH, Leiferde, Germany, a plastic waste sourcing and engineering company, specialized in developing technical solutions for hard-to-recycle post-consumer plastic waste. Both LYB and Landbell will be shareholders in Source One. Landbell is a global service provider who operates a comprehensive network of Extended Producer Responsibility (EPR) and take-back organizations worldwide.  Biodegradable polymer

This strategic investment provides LYB access to Source One’s engineering and plastic waste sourcing services. It also establishes a relationship with Landbell to provide plastic packaging waste volumes for LYB’s advanced recycling operations. Processing plastic waste volumes from EPR Service Providers such as Landbell reinforces the commitment by LYB to support brand owners to close the loop for plastic packaging.

“We are committed to support the growing demand of our customers for circular solutions,” says Yvonne van der Laan, LyondellBasell Executive Vice President, Circular and Low Carbon Solutions. “With the investment in Source One we are taking another important step to secure access to plastic waste for our recycling activities and to strengthen our Circulen product portfolio of material made from recyclable or renewable resources.”  Biodegradable polymer

50% of the shares in Source One will be held by 23 Oaks Investments, Leiferde, Germany, which together with LYB has formed the joint venture Source One Plastics in 2022. Source One Plastics currently builds an energy efficient, advanced plastic waste sorting and recycling facility in Germany.

“Thanks to our relationship with LYB and Landbell, we are able to optimally position Source One and successfully implement our growth strategy,” says Kai Hoyer, Owner 23 Oaks Investments.

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Biodegradable polymer

Toyota ‘not giving up’ on hydrogen but also ramps up production of battery electric cars

Japanese carmaker ploughing ahead with hydrogen despite difficulties

Toyota has reaffirmed its commitment to hydrogen power but at the same time will also ramp up development of battery electric vehicles.

The Japanese carmaker has been a pioneer of hydrogen fuel cell (FCEV) technology in recent years, and has developed two generations of its FCEV-powered Mirai saloon car, and launched the Japan-only Crown this year.  Biodegradable polymer

However Toyota has missed its own targets on sales of hydrogen cars, selling just over 3,900 hydrogen fuel cell vehicles last year, less than one per cent of its total worldwide sales of around 9.5m vehicles.

Media reports earlier this year quoted Hiroki Nakajima, Toyota executive vice-president and chief technical officer, admitting Mirai sales had not been successful, and that the carmaker would switch from building FCEV-powered cars to commercial vehicles.

But the carmaker has now reaffirmed its commitment to hydrogen-powered cars as well confirming it will diversify into commercial vehicles and other transport sectors. It will create a new hydrogen facility to produce more fuel cell systems to stimulate demand in Europe.  Biodegradable polymer

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Biodegradable polymer

Eurozone’s manufacturing PMI sees slight rebound in Nov 2023

INSIGHTS

  • The Eurozone manufacturing PMI, compiled by S&P Global for HCOB, remained below the growth threshold in November 2023, marking continuous contraction.
  • Austria, Germany, and France showed slight improvements, while Italy worsened.
  • Greece and Ireland saw growth, but overall, the sector faced reduced production, inventory levels, and staffing.

Eurozone’s manufacturing PMI, compiled by S&P Global for Hamburg Commercial Bank (HCOB), remained below the 50 growth threshold for the seventeenth consecutive month in November, indicating a continued decline in the goods-producing sector. However, there was a slight improvement, with the index rising to 44.2 from October’s 43.1, marking the highest reading since May and suggesting a less severe deterioration in manufacturing conditions.Of the eight nations included in the HCOB eurozone manufacturing PMI, six recorded in contraction territory. Austria was the worst performer in November, closely followed by Germany and France. Biodegradable polymer

All three countries recorded softer rates of decline, however, and this was also the case in the Netherlands and Spain. By contrast, Italy’s manufacturing downturn intensified. Two nations bucked the wider trend of contraction during November—Greece and Ireland—with the former seeing growth improve to a three-month high. Ireland’s manufacturing economy stabilised after back-to-back months of decline.

Factory production across the euro area continued to decrease during November. That said, while the pace of decline was strong overall, it eased to its softest since May. A slower fall in output coincided with a weaker contraction in new orders, and the slump in new export sales (which has been ongoing since March 2022) also moderated, as per S&P Global. Biodegradable polymer

Eurozone manufacturers were less aggressive with their destocking efforts, November survey data showed, with pre- and postproduction inventory levels falling at weaker rates. The fall in stocks of purchases was nevertheless the second-fastest seen since December 2012 amid another substantial month-on-month reduction in manufacturers’ buying activity.

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Biodegradable polymer

Sirmax building new compounding factory in India, expanding existing capacity

The Italy-based compounder said India is the ‘only [global region] experiencing growth’

Italian compounder Sirmax Group, known for its expertise in polypropylene compounds, engineering plastics, thermoplastic elastomers, recycled polymers, and more recently biocompounds,  announced it started building a new compounding factory in India.  Biodegradable polymer

It will be the company’s third facility in India upon completion, and its fourteenth global plant. The new facility is being built near Hosur, located in the southern state of Tamil Nadu, and is scheduled to start operations in 2026. Sirmax did not disclose the capacity of the new factory, but it said it is expanding the capacity of its existing Palwal plant, located near India’s largest automotive district, by 15,000 tonnes per year. The Padua-based company said it aims to increase its production capacity in India to over 60,000 tonnes per year, with a total investment of around $10 million.

The operations are part of the group’s strategy to boost its foreign subsidiaries, and in particular to meet increasing demand for thermoplastics compounds in Southeast Asia, it said in a statement. Biodegradable polymer

“At this pivotal moment in history, India stands out as the sole global region experiencing genuine growth,” said Sirmax’s President and CEO Massimo Pavin. “The country has a large domestic market and is an important hub for Southeast Asia.

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Sirmax building new compounding factory in India, expanding existing capacity

SABIC & CJ CheilJedang collaborate on world-first ready-to-eat rice packaging bowls made with 25% certified renewable PP in Korea

SABIC, a global leader in the chemicals industry, has announced that a food-contact grade of its TRUCIRCLE portfolio of certified renewable polypropylene (PP) resins is used in the production of Hetbahn instant white rice packaging bowls by CJ CheilJedang, a South Korea-based global food company, said the company.

The rigid bowls are the first of their kind using certified renewable PP in a ready-to-eat-rice packaging in Asia Pacific and align with CJ’s strong ‘Nature to Nature’ sustainability roadmap. Biodegradable polymer

Mohammed Al-Zahrani, Vice President of SABIC’s Polypropylene Business, comments: “Food brands around the world are increasingly looking for materials that will help them reduce their carbon footprint without compromising the performance, convenience and food safety of their packaging. We are very pleased about this opportunity to demonstrate SABIC’s vast expertise in sustainable PP resins for rigid food containers. Our certified renewable grade from our TRUCIRCLE portfolio used in CJ’s Hetbahn rice bowls meet the food-contact regulations, and offers the same ease of processing and high end-use quality as competitive all-virgin polymers.”

The Hetbahn brand, which is one of the top brands in cooked rice and now expanding its product portfolio to include porridge, frozen rice, cooked rice with soup etc., was originally launched in 1996 and means freshly harvested and cooked rice and has changed consumers’ perception of Korean rice meal culture. The rice grain is polished in a strict raw material process, cooked the same day and packed in a sterile environment so that the delicious taste of the rice can be preserved.  Biodegradable polymer
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SABIC & CJ CheilJedang collaborate on world-first ready-to-eat rice packaging bowls made with 25% certified renewable PP in Korea

Rathi Group to Install Two R4000-HD Secondary Shredders

Rathi Group has finalised the order for two R4000-HD model secondary shredders from Ahmedabad-based Fornnax Technology

“The two R4000-HD secondary shredders set to double annual capacity for tyre shredding and tyre wire cleaning,” informed Ravi Rathi, Director, Rathi Group.

Fornnax Technology continues to book orders from the domestic and overseas markets for R4000-HD shredders after its global launch at the recently concluded IFAT Expo 2023 in Mumbai.

New lines to double the plant capacity

The new installation will increase tyre shredding and tyre wire cleaning capacities to 150,000 metric tons and 25,000 metric tons, respectively. “Alongside this, there is an expansion in the works for the pyrolysis system, increasing by 40 metric tons per day, which will boost the group’s total pyrolysis capacity to 160 metric tons per day.”

This expansion is a proactive response to the anticipated demand from prospective recovered carbon black (rCB) buyers. Biodegradable polymer

As a result, the company is in the process of establishing dedicated rCB production units specifically for its major customers. Currently, the company’s rCB product, CAPITAL CARBON, is in various stages of trials with leading users in the market.

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Rathi Group to Install Two R4000-HD Secondary Shredders

Plastic pyrolysis – How to reduce the product defective rate of PET fiber? 05-12-2023

Biodegradable polymer

White hydrogen – Setting Up a Recycled Polyester Manufacturing Plant: Project Report 2023 18-11-2023

White hydrogen

SK Geo Centric Breaks Ground on Ulsan Recycling Facility

The $1.4 billion facility is expected to be capable of processing 320,000 metric tons of waste plastic per year.

SK Geo Centric held a groundbreaking ceremony on Wednesday, Nov. 15, for the Ulsan Advanced Recycling Cluster (ARC), a waste recycling complex.

The site represents a total projected investment of KRW 1.8 trillion ($1.4 billion USD) and will cover 60 acres. The Ulsan ARC is scheduled to be completed by the end of 2025.

SK Geo Centric is partnering with Plastic EnergyPurecycle Technologies and Loop Industries to apply three recycling technologies in one site: pyrolysis,  polypropylene (PP) extraction and depolymerization.  White hydrogen

“The ability to create a closed-loop recycling system for apparel companies using the Infinite Loop technology will play a significant role in our Asian JV with SKGC as we work to reinvent the supply chain for textile manufacturing in Asia,” says Daniel Solomita, Loop Industries CEO.

When the facility is operational, it is expected to have an annual capacity to reprocess 320,000 metric tons (over 700 million lbs) of plastic waste.

Operating at full capacity, this will enable processing 9% of waste plastic incinerated or buried each year in South Korea and 60% of the nation’s annual consumption of PET water bottles and plastic cups.

SK Geo Centric’s Ulsan ARC project is designed to serve as a model for future projects, with discussions already underway for building additional plants in France, Belgium and China.  White hydrogen

The Ulsan site will be able to create raw plastic materials from a wide range of discarded plastics, such as takeout  containers, bottles, automotive parts and certain plastic-based textiles.

It will be able to turn some plastics, such as vinyl and other composite plastics, into chemical materials that can be used as a substitute for crude oil.

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White hydrogen

Carbios’ PET Biorecycling Plant, Longlaville, France

Carbios is developing the world’s first PET biorecycling plant in Longlaville, France.

Carbios, a biotech company based in France, is developing a polyethylene terephthalate (PET) biorecycling plant in Longlaville, France. It is expected to be the first of its kind in the world.

The new facility is being developed in a joint venture (JV) with Indorama Ventures, a producer of recycled PET for beverage bottles. The JV is expected to invest €230m ($242.9m) in the facility.  White hydrogen

The construction is scheduled to begin by the end of 2023, with commissioning targeted for 2025. The project is expected to create approximately 150 direct and indirect full-time jobs.

The new facility is part of Indorama’s Vision 2030, which is aimed at achieving a recycling capacity of 50 billion PET bottles a year by 2025 and 100 billion bottles a year by 2030. Indorama plans to expand the technology to other PET plants based on the performance of the new facility.

Carbios’ PET biorecycling plant location

The PET biorecycling plant will be built on a 13.7ha site within Indorama’s PET production site located in Longlaville, Meurthe-et-Moselle, France. The site has space to double its capacity in the future.  White hydrogen

The plant’s location near the borders of Belgium, Germany and Luxembourg provides access to nearby waste supply.

Development details

Carbios and Indorama announced plans to develop the facility in February 2022. The two companies signed a non-binding memorandum of understanding (MoU) in June 2023 for the project.

Indorama will ensure 100% output repolymerisation and both partners will be responsible for securing feedstock supply under the MoU.

Carbios filed for the permitting process of the new plant in December 2022. The environmental operating permit was issued in September 2023, while the building permits were granted in October 2023.

Carbios’ PET biorecycling plant details

Carbios’ PET biorecycling plant will provide an industrial-scale enzymatic recycling solution for PET waste.  White hydrogen

The plant will have a processing capacity of 50,000t of post-consumer PET waste a year, including non-recyclable mechanical waste equivalent to two billion coloured PET bottles or 2.5 billion PET food trays.

The initial supply for the plant will be sourced by a consortium comprising Carbios, Wellman, a subsidiary of Indorama Ventures and Valorplast, as part of a tender issued by CITEO. Valorplast is a recycling services provider, while CITEO is a not-for-profit organisation focused on reducing the environmental impact of packaging.

The consortium will handle 30% of the tonnage of multilayer food trays proposed by CITEO, a portion of which will be supplied to the new plant in 2025.

Carbios’ enzymatic recycling process details  White hydrogen

Carbios’ C-ZYME is a first-of-its-kind enzyme-based biological process that converts PET plastic and textile waste into its core monomers, which are then purified to enable repolymerisation into a PET of similar quality to that of one manufactured from virgin material.

The solvent-free process overcomes the limits of existing thermomechanical recycling processes that can only recycle clear plastic in a closed loop with some loss in quality. The technology enables all types of PET waste to be recycled, allowing for the manufacture of 100% recycled and infinitely recyclable PET products.  White hydrogen

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White hydrogen

The Power and Traceable Proof Behind Lenzing’s Fiber Brands

Now more than ever, companies need to know where their fibers come from. Being able to pinpoint a material’s origin not only helps to provide more specific sustainability progress, benchmarking and reporting, but it also enables brands to make supported, substantiated claims about their products’ impact.

However, the apparel and textile industries’ long and complex supply chains make it challenging to have full confidence in tracing a material origin and the authenticity of the claims made about specific products.  White hydrogen

Most companies can only trace back to Tier 2, or their fabric supplier, leaving opportunities for counterfeit risks. In an effort to establish better traceability practices, wood-based fiber manufacturer the Lenzing Group created traceability and transparency systems and solutions to protect its fiber brands, TENCEL™ and LENZING™ ECOVERO™.

The companies that source Lenzing materials know they are getting the verified, sustainable lyocell and modal, compared to generic viscose fi“Respect and protection of trademarks are our core values, and we strongly believe that innovation is the lifeline for ongoing growth and development of the fashion and home textile value chain,” said Harold Weghorst, vice president of global marketing and branding at Lenzing.

“For years, we have been taking proactive steps to enforce the TENCEL™ and LENZING™ ECOVERO™ trademarks to ensure that the rights of our partners and consumers are protected, and that only products made of authentic branded fibers bear the trademarks.”

In 2018, Lenzing launched its Lenzing E-Branding Service for its supply chain partners. In this system, the manufacturer can have their fabric tested to ensure that it is authentic, meaning that they can accurately claim that their materials are made with Lenzing fibers. Once the test confirms the product contains Lenzing fibers, the producer receives a certificate which can be carried through to the brand buyer, enabling the consumer-facing retailer to apply for product licensing as well as branding materials from Lenzing.

Among the marketing materials available for e-commerce stores are free swing tickets and a Digital Hangtag tool. Even in today’s digital retail environment, hangtags still provide an opportunity for brands to communicate benefits to better market products.

A 2020 consumer survey conducted for Lenzing found that 88 percent of clothing shoppers and 86 percent of bedding buyers read hangtags.  White hydrogen

Lenzing E-Branding Service also includes a helpdesk that gives licensees direct access to experts who can assist them in the certification process.

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White hydrogen

Setting Up a Recycled Polyester Manufacturing Plant: Project Report 2023

The report “Recycled Polyester Manufacturing Plant Project Report 2023: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue” provides a comprehensive guide for establishing a recycled polyester manufacturing plant. The report covers various aspects, ranging from a broad market overview to intricate details like unit operations, raw material and utility requirements, infrastructure necessities, machinery requirements, manpower needs, packaging and transportation requirements, and more.

In addition to the operational aspects, the report also provides in-depth insights into recycled polyester manufacturing process, project economics, encompassing vital aspects such as capital investments, project funding, operating expenses, income and expenditure projections, fixed and variable costs, direct and indirect expenses, expected ROI, net present value (NPV), profit and loss account, and thorough financial analysis, among other crucial metrics. With this comprehensive roadmap, entrepreneurs and stakeholders can make informed decisions and venture into a successful recycled polyester manufacturing unit.  White hydrogen

Recycled polyester, a sustainable textile innovation, has emerged as a beacon of hope in the fashion and textile industry’s quest for eco-friendliness. This revolutionary material is derived from post-consumer plastic bottles, diverting them from landfills and oceans, and transforming them into a versatile, eco-conscious fabric. With its reduced environmental footprint, recycled polyester addresses the growing concerns of resource depletion and plastic pollution. Its adoption aligns with the global shift towards sustainable fashion, offering a guilt-free alternative to traditional polyester.

This textile has emerged as a sustainable and eco-friendly alternative to traditional polyester, driven by several market drivers and trends. One of the key drivers is the growing global awareness of environmental issues and the need to reduce plastic waste. Recycled polyester addresses this concern by repurposing PET plastic bottles and textile waste into new polyester fibers, reducing the reliance on virgin petroleum-based polyester. Consumer demand for sustainable as well as ethically produced clothing and textiles has also fueled the growth of this textile.  White hydrogen

Brands and manufacturers are responding to this demand by incorporating recycled polyester into their product lines. Additionally, government regulations and policies promoting sustainable practices and circular economy principles have further propelled the adoption of this textile. Innovations in recycling technologies and processes have made it more cost-effective to produce high-quality recycled polyester, making it competitive with virgin polyester in terms of price and performance.

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Setting Up a Recycled Polyester Manufacturing Plant: Project Report 2023

In a groundbreaking announcement, scientists worldwide have unveiled the remarkable revelation of an exceptionally abundant reservoir of white hydrogen

This discovery, estimated to encompass a staggering 6 to 250 million metric tons, emerges as a transformative catalyst for the evolution of sustainable energy solutions.

White hydrogen, distinguished for its minimal environmental footprint by yielding only water upon combustion, has long been a coveted resource in sectors like aviation and steel production. The prevailing methods for hydrogen production presently heavily lean on fossil fuels, making this discovery a pivotal stride towards establishing a more environmentally conscious economy.  White hydrogen

The magnitude of interest sparked by this revelation stems from its sheer abundance and the untapped potential it presents as a pristine energy source. This finding not only challenges pre-existing hypotheses but also charts a course towards unexplored frontiers in utilizing hydrogen as an expansive and eco-friendly energy reservoir.

Experts are quick to underscore the profound positive ramifications this discovery could have in the larger context of transitioning towards sustainable energy sources. It serves as a paradigm shift, upending established notions regarding hydrogen supply and laying the groundwork for a future characterized by increased cleanliness and sustainability.

The implications of this white hydrogen deposit extend far beyond its immediate environmental benefits.  White hydrogen

The prospect of a more extensive and accessible source challenges industries to reimagine their energy landscapes, offering a compelling alternative to conventional methods reliant on fossil fuels. As the demand for cleaner energy intensifies, this discovery becomes a linchpin in fostering a global shift towards practices that are not only economically viable but also ecologically responsible.

Moreover, the newfound abundance of white hydrogen provides a strategic advantage in diversifying energy portfolios. Its versatility and eco-friendly attributes position it as a frontrunner in reshaping the energy matrix, potentially reducing our dependence on finite and environmentally taxing resources.  White hydrogen

In conclusion, the revelation of this unprecedented white hydrogen deposit represents a watershed moment in the pursuit of sustainable energy. Its vast potential, coupled with its minimal environmental impact, challenges the status quo and propels us towards a future where hydrogen plays a central role in a cleaner and more sustainable global energy landscape.

In a groundbreaking announcement, scientists worldwide have unveiled the remarkable revelation of an exceptionally abundant reservoir of white hydrogen

Stora Enso to produce 1.2 million tonnes of packaging materials at Oulu mill beginning in 2025

With its new production line in the Oulu Mill in northern Finland, Stora Enso will increase its capacity and produce 1.2 million tonnes of sustainable packaging materials in one site starting from 2025.

“This is an ongoing journey, and a shift in mindset towards packaging sustainability is now taking place across all regions. The regulation is most advanced in Europe, but the trend can be seen everywhere. Our winning combination at Stora Enso is the fact that we can offer our customers a large portfolio of premium-quality materials while supporting their efforts in moving towards more sustainable offering,” Tomi Nurminen, Stora Enso’s Head of Product Line, CKB, says.  White hydrogen

Stora Enso’s expanded capacity in Oulu empowers customers to embrace greater sustainability in their choices for food, beverage and personal care packaging. The new high-quality and material-efficient packaging boards enable the use of renewable materials and encourages circular design principles, including bio-based, recyclable, and low carbon options.

In the long term, the use rate, availability, and cost of sustainable materials will evolve as more people prioritise them. There will be more alternatives available, and materials will be prioritised also by different mechanisms such as the producer responsibility costs.

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Stora Enso to produce 1.2 million tonnes of packaging materials at Oulu mill beginning in 2025

Opinion: Establishing a New Plastics Value Equation

The world clearly needs a new plastics value equation – one where the utility of plastics is maintained, CO2 emissions are greatly reduced and plastic pollution is prevented.

There can be no doubt that plastics-producing and plastics-using corporations are largely responsible for significantly reducing the environmental impact of these materials. However, companies’ central role in this pursuit cannot be performed in isolation.

Outlining the circular plastics system
There is growing recognition that the solution is a circular economy. The principal goals are to decouple plastic production from its harmful reliance on fossil feedstock and to keep high-quality plastics in circulation.  White hydrogen

Material circularity holds the greatest potential for carbon emissions abatement. As outlined in the recently launched Plastics Transition Roadmap, a 28% reduction in emissions generated by the European plastics industry is achievable by 2030,  setting us on the path to  net-zero by 2050*. All up- and down-stream levers need to be engaged including new reuse business models, design of lighter materials, design for recycling, as well as mechanical and chemical recycling. Further emission reductions can be realized by increased use of renewable sources of power, green hydrogen, carbon capture and alternative feedstocks such as biowaste in the production of plastics materials.

While all of these avenues must be pursued intensively, one of the biggest opportunities to reduce emissions comes from increasing recycling levels. White hydrogen

Intelligent systems that efficiently sort and then recycle multiple waste streams, including those that are difficult to reprocess, are emerging. This technology is progressing quickly, aided by the adoption of AI, which is set to improve waste sorting and processing efficiency. Moreover, concepts to “decentralise” recycling by setting up small-scale hubs near waste-generating sites are gaining traction.
However, note that there is no “silver bullet” to deliver the new plastics value equation. A range of complementary solutions that operate fluidly at scale is required. Establishing such physical and systemic infrastructure relies on contributions by a variety of stakeholders.

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Opinion: Establishing a New Plastics Value Equation

Recycled content – Johnson Matthey demonstrates new recycling technology for fuel-cell and electrolyzer materials 17-11-2023

White hydrogen

Recycled car interiors – New technique can capture or reuse CO2 as a chemical source for the production of sustainable plastic 16-11-2023

Recycled car interiors

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Recycled car interiors are the new chic luxury

Carmakers are lining their electric vehicles with trash — literally — and hoping sparse, eco-friendly cabins will redefine luxury for a new generation of buyers.

Why it matters: Turning recycled denim, fishing nets and plastic bottles — or even mushroom roots — into automotive cockpits may help the industry reduce its carbon footprint.

  • Plus, it’s what today’s premium customers prefer in place of plush leather or polished wood, carmakers say.
  • “Sustainability is luxury,” says Anders Karrberg, head of global sustainability at Volvo Cars. “It speaks to a younger generation.”

Driving the news: Volvo’s newest electric vehicle (EV), the compact EX30 SUV, will test that theory.  Recycled car interiors

  • The Swedish luxury brand is known for its clean and simple Scandinavian design, with light oak interiors that are functional yet beautiful.
  • The EX30, starting at $34,950, puts a whole different spin on that theme, blending an array of recycled and renewable materials into an austere cabin.
  • The bare-bones interior features seat fabric sewn from denim scraps, a dashboard woven with thread from flax and linseed plants, and speckled door accents made from ground-up vinyl window frames.
  • The EX30 has the smallest carbon footprint of any Volvo, the company says.

The big picture: Some automakers have used products like soy or sugar cane fibers in inconspicuous areas for years, like in wiring harnesses under the hood or in the headliner fabric on the inside roof of the car.  Recycled car interiors

  • But there’s a new urgency to use more recyclable and renewable materials as automakers face looming targets to be “carbon neutral” by 2050 or sooner.
  • They won’t hit those goals simply by adding more EVs to their lineups, since evidence shows EVs aren’t driven as much as gasoline-powered cars.
  • To dramatically reduce their carbon footprint, automakers need to decrease greenhouse gas emissions across their operations, including in manufacturing and logistics.

Meanwhile: Like Volvo, Kia is integrating a lot more recycled or plant-based components into its lineup — starting with the EV9, a family-friendly SUV hitting dealerships by the end of the year.  Recycled car interiors

  • The EV9 uses 10 “must-have sustainable materials,” including bio-paint made from rapeseed oil on the door switches, recycled polyethylene terephthalate plastic (PET) in the seats and other surfaces, and recycled fishing nets in the carpet.
  • The South Korean carmaker is taking the trend even further with newly revealed concept cars like the EV3, EV4 and EV5.
  • For example, it’s replacing plastic molding with soft-but-strong plant-based parts “grown” from mycelium, the white hairlike fiber from mushroom roots.

What’s next: Kia eventually wants to develop grown materials using a process called bio-fabrication.

  • “Using mycelium enables us to mimic the processes we see in nature and leverage it to design more sustainable solutions — the material can be grown in any shape you want using a mold,” Marília Biill, who heads up color, materials and fabric design at Kia, notes in a press release.  Recycled car interiors

What to watch: Will these recycled components and biomaterials hold up during the wear and tear of daily driving?

  • Complaints have been rolling in about the durability of a new recycled fabric Apple is using in place of leather for its iPhones and watches.

What they’re saying: “The industry’s been making interiors out of plastic for 70 years, so the supply chain is pretty good at it,” says Stephen Kosowski, manager of long-range strategy and planning for Kia America.

  • “To engineer new parts that are as durable, and have the same look and feel and that will last as long as plastic, is not easy.”
  • “I think we’ve cracked the code on durability,” he said, but the cost of developing sustainable materials remains a challenge.  Recycled car interiors

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Recycled car interiors

Technip Energies Creates Reju – An Innovative Polyester Textile Regeneration Company

Building on its technology partnership with IBM and Under Armour, Technip Energies announces the launch of Reju, an innovative company focused on creating new solutions at scale for the vast amount of plastic fiber in textiles that goes unrecycled and ends up as waste. Former Under Armour CEO and apparel industry veteran Patrik Frisk is heading the new company along with Alain Poincheval, COO, a senior executive with Technip Energies.

Technip Energies (PARIS: TE) (ISIN:NL0014559478) announces the creation of Reju, a new company focused on PET (Polyethylene terephthalate) recycling (rPET) of textiles that will leverage the innovative technology co-developed in joint-venture with IBM and Under Armour as well as Technip Energies’ global engineering and technology integration expertise.  Recycled car interiors

Reju will address the fast-growing market of global rPET whose demand from the textile market is expected to grow up to 20 Mtpa by 2033, driven by industry pledges and targets on recycling, regulation and consumer awareness of the need to reduce plastic waste.

Technip Energies, IBM and Under Armour have been working together since 2021 in a joint venture to bring VolCat, an IBM technology for rejuvenating waste PET packaging and polyester, to an industrial scale. VolCat allows the selective breakdown of polymers which IBM first applied to technologies like semiconductor lithography and microelectronics packaging. Reju intends to use this technology to address hard-to-recycle polyester garments and PET packaging lost to the waste stream today. With this technology, acting as a molecular sorter, PET could be regenerated infinitely.

The groundbreaking ceremony for Reju’s demonstration plant took place in September in Technip Energies Frankfurt Research Center with the facility expected to come on stream in 2024.  Recycled car interiors

Arnaud Pieton, CEO of Technip Energies , commented: “Globally, l ess than 1% of PET textiles waste is recycled today . This means that most textiles end up as waste in landfills when they could be repeatedly reused in new clothes. What has been holding the world back in textile circularity is not a lack of demand for textile recycling but the lack of a solution that makes recycling of textiles economical on an industrial scale. For the first time in this domain, a unique scalable technology is directly associated with a scalability expert like Technip Energies. Reju will deliver the promise of economical textile recycling, and we are proud to extend our role as an active agent of circularity.”

Arvind Krishna, CEO of IBM , said: “The health of our planet has never been more pressing, and the amount of fashion apparel and textiles that end up in landfills today is enormous. Recycled car interiors

The good news is that technology can help solve this challenge. IBM is proud to provide its VolCat technology to support Reju in advancing sustainable textile recycling.

We look forward to collaborating with Technip Energies and Reju to champion initiatives like these that place sustainability at the heart of the global textile industry.”

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Recycled car interiors

The LYCRA Company launches new LYCRA® FiT400™ fiber

The LYCRA Company, a global leader in developing innovative and sustainable fiber and technology solutions for the apparel and personal care industries, announced today the launch of new LYCRA® FiT400™ fiber for knits.

The company’s latest EcoMade offering is a unique bicomponent fiber engineered to optimize the performance and comfort of knits. It delivers a durable soft hand-feel, low shrinkage and high uniformity to fabrics. LYCRA® FiT400™ fiber is made from 60% recycled PET and 14.4% from bio-derived resources and is GRS certified.

The fiber includes two different polyester polymers, which together create a helical crimp, providing permanent stretch and recovery properties, as well as breathability, cooling comfort and chlorine resistance to fabrics.  Recycled car interiors

LYCRA® FiT400™ fiber helps set the stage for circularity, a key priority for The LYCRA Company. In controlled tests under specific conditions, this fiber was recycled back into new polyester fibers, thereby demonstrating the technical feasibility of this process.*

“We developed LYCRA® FiT400™ fiber to deliver in-demand performance benefits and an enhanced soft hand to the knit fabric category,” said Steve Stewart, chief brand and innovation officer at The LYCRA Company. “This innovation also meets customer and consumer expectations for more sustainable solutions since it is made with recycled and bio-derived materials.”

LYCRA® FiT400™ fiber will be advertised to the trade. The “It’s Time for Better” campaign aims to disrupt the activewear, athleisure and swimwear categories with the message that consumers and the planet deserve better—better-functioning garments offering reduced environmental impact. Recycled car interiors

Fabrics and garments powered by LYCRA® FiT400™ fiber are eligible for LYCRA® XTRA LIFE™ or COOLMAX® EcoMade brand hangtags if they meet specific brand quality standards. Both brands enjoy high levels of consumer brand awareness worldwide.

To learn more about LYCRA® FiT400™ fiber for knits, visit lycra.com.

*LYCRA® FiT400™ fiber is compatible with established polyester chemical recycling processes.

In multiple tests, LYCRA® FiT400™ fiber components were blended with standard polyester components and recycled back into new polyester fibers with comparable performance as standard recycled polyester fibers.  Recycled car interiors

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Recycled car interiors

TOMRA to invest €36 million in new infrastructure for Quebec DRS

TOMRA has entered into a long-term agreement to provide ‘reverse vending machines’ for a new deposit return scheme in Quebec starting in 2024.

Following on from the November 1st expansion of Quebec’s deposit return system (DRS), the agreement with the local producer responsibility organization, the Quebec Beverage Container Recycling Association (QBCRA), will see the installation of approximately 1350 TOMRA machines.

The roll-out of automated collection equipment in Quebec will begin in the first quarter of 2024 and continue over three years, during which time TOMRA will make an investment of approximately €36 million in the new infrastructure. Recycled car interiors

“Today, eleven out of 13 Canadian provinces and territories offer deposit return systems, to combat litter, increase recycling, and drive a circular economy,” explained Alain Nault, SVP, General Manager of TOMRA Canada.

“It is inspiring that Quebec is making huge new strides with the modernization of their drink container recycling program, promising to become one of the most efficient systems in the world. TOMRA is excited to be on board as the major provider of automated collection technology for that expansion.”

The Quebec redemption centers will be equipped with TOMRA T9 and T70 reverse vending machines, as well as installations of TOMRA’s Expert Line bulk collection technology for industrial facilities, configured for consumer interaction. Recycled car interiors

The return centers automated by TOMRA include smaller centers that will purchase the reverse vending infrastructure and subscribe to a service agreement, and larger centers that will operate on a throughput model.

The building of new containers’ return centers follows on from the expansion and modernization of Quebec’s deposit return system on November 1st.

Prior to November 1st, the DRS included only beer/soft drink cans, PET and a small portion of one-way glass. Now it will expand to all drinkable beverages between 100ml and 2L, including all cans, plastic and glass bottles, and cartons. The deposit/refund value has also increased from 5 cents to 10 cents, except for glass, which has increased to 25 cents.

The DRS expansion also includes a change to the types of locations where consumers can return their drink containers for recycling. Quebec was until now a return-to-retail model (meaning that supermarkets where drinks are purchased also served as return points), but the province will now move to a “hybrid” return model, with the introduction of return centers, starting from 2024.  Recycled car interiors

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TOMRA to invest €36 million in new infrastructure for Quebec DRS

New technique can capture or reuse CO2 as a chemical source for the production of sustainable plastic

To obtain their new compound, the researchers put a raw material into a pressurized reactor filled with CO2. The transformed CO2-based compound is then purified and used to produce monomers to make polymers. When the material is obtained, it is hot-pressed in molds and can be cut into various shapes. Credit: University of Liège / Th.Habets

A team led by chemists at the University of Liège has developed a new polyurethane production technique using CO2 to create new types of easily recyclable plastics. The study, published in the Journal of the American Chemistry Society, could provide a solution for the development of truly sustainable plastics.  Recycled car interiors

Commodity plastics have transformed global industry. Whether in construction, clothing, vehicles or food packaging, these plastics are everywhere in our daily lives, so much so that their global use has been estimated at around 460 million tons in 2019.

“This number is staggering, but not surprising, because plastics, also known as synthetic polymers, have met a large success thanks to their irreplaceable characteristics: they are light, cheap and incredibly versatile,” explains Christophe Detrembleur, chemist at the Center for Education and Research on Macromolecules (CERM) of the University of Liège. “However, the fact that they are difficult to recycle, or even impossible to recycle in the case of thermosets, has serious consequences.”  Recycled car interiors

This impossibility of recycling not only leads to the depletion of the fossil resources used to manufacture them, but also to their very long-term accumulation in nature and the oceans. It is therefore imperative for our society to quickly design and manufacture plastics that can be easily recycled at the end of their life.

In this context, a study led by researchers at the University of Liège and carried out in collaboration with the University of Mons and the University of the Basque Country, reports on a new technique for producing easily recyclable polyurethane plastics.

“The special feature of this approach is the use of carbon dioxide (CO2 )—a major emblematic waste of our society—as a raw material for the production of the building blocks, or monomers, needed to manufacture these new products,” explains Thomas Habets, a doctoral student at CERM and first author of the article. “The structure of the monomers can be easily modified, making it possible to produce plastics with a wide range of properties, from highly malleable elastomers such as silicones to more rigid materials such as polystyrene.”  Recycled car interiors

These plastics have a chemical structure that resembles a three-dimensional network rather than long linear chains. This structure, which is generally associated with thermosets that are very difficult to recycle, makes them more resistant than plastics made from long molecular chains. The polyurethanes created here have new “dynamic” chemical bonds, which means that despite their thermoset structure, they can be reshaped by exchanges of chemical bonds under relatively mild reaction conditions.

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New technique can capture or reuse CO2 as a chemical source for the production of sustainable plastic

Duo and Plastix launch shrink film made from waste fishing gear

Duo will manufacture shrink film for food and beverage outer packaging using Plastix’s Oceanix recycled plastic, which is made from 98% maritime waste like fishing nets and ropes.

Fishing gear is one of the deadliest forms of marine waste, reportedly threatening 66% of marine animals and 50% of seabirds. Plastix says that its technology enables the maritime industry to minimise waste fishing gear pollution, which could otherwise end up in the oceans.  Recycled car interiors

According to the companies, Oceanix has undergone a life-cycle assessment and is confirmed to provide up to 94% CO2e savings, when compared with virgin plastics.

Hans Axel Kristensen, CEO at Plastix, says: “Our independent LCA study on Oceanix not only shows world-class CO2 reductions, but at the same time highlights that it is 11 times more climate efficient on freshwater use, five times more on ocean acidification and 43 times more on fossil resource use, compared to virgin plastics.

“It is our mission here at Plastix to reduce maritime plastic pollution and offer the most sustainable recycled plastics as an immediate solution to the world’s climate emergency.

“Duo represents everything we look for in a partner; they demonstrate a shared motivation and drive to make the plastics economy circular to help solve the climate crisis. We’re delighted to partner with them as they step into new packaging territory with exciting products in shrink film.”  Recycled car interiors

Zoe Brimelow, Brand Director at Duo, adds: “Duo remains unwavering in its mission to bring waste full-circle, so this partnership with Plastix was an easy choice; their recycled plastic ticks so many boxes for us as a business. Not only is it an innovative solution to a big environmental problem, but the quality of the green recycled pellet makes for a standout end product too.

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Duo and Plastix launch shrink film made from waste fishing gear

NFW and Sage Automotive Interiors Partner to Revolutionise Cars with Biodegradable Plant-Based Leather

Plant-based material company Natural Fiber Welding (NFW) and automotive interior solutions supplier Sage Automotive Interiors (Sage) have partnered to develop animal and plastic-free materials for car interiors.  Recycled car interiors

The strategic partnership aims to manufacture NFW’s plant-based leather MIRUM at scale, offering the automotive industry a recyclable and biodegradable alternative while supporting a circular economy.

“Asahi Kasei, Sage & NFW take a leading role in revolutionizing the market”

Sage, an affiliate of the Japanese company Asahi Kasei, is among the leading global suppliers of seat materials, door panel surfaces, and automobile headliners. With a strong presence in the US, China, and Europe, Sage has been expanding its lineup of growth-potential materials, including leather alternatives.

Dirk Pieper, chairman of the Sage Automotive Interiors board of directors, commented: “By jointly introducing MIRUM®, a plastic-free, plant-based, and fully circular leather alternative, Asahi Kasei, Sage & NFW take a leading role in revolutionizing the market for interior mobility materials.”  Recycled car interiors

Asahi Kasei’s partnership with NFW is part of its “Care for Earth” investment framework, announced in April 2023. Over the next five years, the company will invest $100 million in startups addressing environmental issues. The car interior material industry is among Asahi Kasei’s future growth areas.

The most sustainable option

Based in Peoria, Illinois, NFW was founded in 2015 to develop and manufacture sustainable products using naturally circular, biobased ingredients to replace animal and petrochemical-based materials. Today, NFW has become a platform for plastic-free performance materials spanning sheet goods (plywood and other composite materials), textiles, molded composites, and foams.

The company’s patented leather alternative, MIRUM, is made from natural rubber, fibers, pigments, plant oils, and minerals.  Recycled car interiors

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NFW and Sage Automotive Interiors Partner to Revolutionise Cars with Biodegradable Plant-Based Leather

Chemical recycling – Pyrowave introduces nanopurification technology for plastics 15-11-2023

Recycled car interiors

Solid-state batteries – Bio-based Leather Alternative for Auto Interiors Attracts Investment 14-11-2023

Solid-state batteries

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Race to all-solid-state batteries draws in Japan’s AGC, Idemitsu

Companies work to slash time and cost of making vital material

Japanese materials maker AGC and energy group Idemitsu Kosan have made strides toward mass producing the main ingredient in all-solid-state batteries, which are seen as a next-generation power source for electric vehicles.

All-solid-state batteries contain solid electrolytes instead of the liquid ones found in lithium-ion batteries.

They have been hailed as a safer, fast-charging alternative for powering EVs, but production at significant levels remains years away. Solid-state batteries

Efforts to build a supply chain for them are moving ahead in Japan, which leads in patent applications for all-solid-state battery technology, followed closely by China.

AGC, the world’s leading automotive glass producer, has built a test facility for solid electrolytes inside the company’s Yokohama Technical Center.

Research is underway on combining up to 10 ingredients and melting them at below 1,000 C to produce a dark molten material. When it cools, the liquid solidifies into a yellow sulfide electrolyte.  Solid-state batteries

“Although it’s a late start, the new technology gives us good prospect of coming from behind,” said Naoki Okahata, a senior manager at AGC. The company announced its entry into sulfide electrolytes in September.

Toyota Motor is developing an all-solid-state battery that can be recharged in under 10 minutes and provide 1,200 kilometers per charge, more than double the range of today’s EVs. Toyota aims to roll out cars with all-solid-state batteries in 2027 or 2028.

Research and development into all-solid-state batteries in Japan goes back two or three decades, with Idemitsu among the pioneers. AGC’s program is less than four years old.

But since September, “the reception has been significant, and we’ve received inquiries from manufacturers around the world,” said an AGC representative.

Ions move more easily between electrodes through solid sulfide electrolytes than with liquid ones. Sulfide solid-state batteries are also resistant to temperature changes, allowing for reduced charge times, extended EV ranges and a smaller battery.

But sulfides are chemically unstable.  Solid-state batteries

To work in EVs, they need to overcome hurdles in durability and high production costs. One of the biggest challenges has been ensuring the chemicals are evenly combined, which has been difficult to do with conventional methods.

This is where AGC stepped in, with over 100 years of glassmaking know-how in melting together materials to produce a homogenous solid.

The company developed its own technology for melting together lithium sulfide and other materials to produce electrolytes of high consistency. The process speeds up the chemical reaction and shortens production time to less than a tenth of conventional methods.

“For automotive applications requiring a large amount of electrolyte, this ensures lower production costs,” Okahata said.

The cost to produce all-solid-state batteries can range from four to 25 times that of lithium-ion batteries, according to the Japan Science and Technology Agency.

Electrolytes account for 76% of materials costs. Lowering mass production costs will be key to bringing solid-state EV batteries into the mainstream.  Solid-state batteries

AGC’s process can also incorporate raw materials that are difficult to mix, which opens up a wider variety of compositions. Since lithium is relatively scarce, AGC looks to use material recycled from used batteries.

AGC will build a large pilot electrolyte facility by 2025, with the goal of bringing the product to market between 2027 and 2028. The company has set an annual revenue target of 10 billion yen ($66 million) by 2030 for the business.

Idemitsu, which ranks second in the world in patent applications for solid sulfide electrolytes, entered into a partnership with Toyota in October to mass produce all-solid-state batteries.

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Solid-state batteries

Purecycle sends first shipments of recycled resin

Florida-based polypropylene (rPP) recycler Purecycle has sent out its first shipments of recycled resin after a force majeure and months of delay during construction.

Purecycle, which has built its first recycling plant in Ironton, Ohio, says its unique solvent-based recycling technology allows the company to create rPP that has properties closer to virgin material.

Purecycle said they have recycled 409,000 lbs, or 204.5t, of used polypropylene so far at its Ironton plant. The company has sent its first shipments of rPP to Formerra and Milliken, two US-based polymer producers.

Purecycle aims to increase its production to 4.45mn lbs of input capacity per year by 31 December.  Solid-state batteries

“Ironton is the first facility of its kind and as expected, we are working through many challenges in getting the facility to run on a continuous basis,” Chief executive Dustin Olson said. “We have identified a set of reliability and operational improvements that are expected to be addressed during a two-week outage in November, including the installation of an automatic screen changer on the final product extruder, which has impacted continuous run times.”

The company noted that most of its production issues have been as a result of mechanical issues that are part of an “operational learning curve”.

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Solid-state batteries

New oil from plastic that pollutes the sea

Sea plastic is a huge environmental problem, but it can also be a valuable resource. Aenea, a research institute, has developed a way to transform more than 90% of the plastic recovered from the sea into new oil, using a chemical process called pyrolysis. Pyrolysis breaks down the plastic by heating it to over 400 degrees without oxygen.

The process also uses another waste material, the ash from coal plants, as a catalyst.

The new oil obtained from pyrolysis is very rich in hydrocarbons, which can be used to make fuels, high quality chemicals, new plastics, paints, solvents and many other products.  Solid-state batteries

The process is cleaner and more efficient than using the original oil.

The American Chemical Society has certified the results of Aenea’s technology and published them in its online journal ACS Sustainable Chemistry & Engineering.

The challenge of reducing plastic pollution Plastic pollution is a global threat to the oceans and marine life.

Every year, the world produces 400 million tons of plastic waste, and at least 10 million tons end up in the oceans, forming huge floating islands of plastic debris.

These islands interfere with navigation and are only the tip of the iceberg of the damage caused by plastic.  Solid-state batteries

Plastic takes more than 600 years to degrade naturally, and in the sea it breaks into smaller pieces, called microplastics, that attract and absorb other pollutants, such as pesticides, fertilizers, industrial waste, detergents and cosmetics.

These microplastics then enter the food chain, affecting fish, mammals, birds and humans. The effects of plastic on health, nutrition, metabolism and hormones are unknown and worrying.

A local and circular solution The current methods of recycling and disposing of sea plastic are mainly based on mechanical processes, which have many limitations and difficulties, especially when the plastic is mixed with other materials.  Solid-state batteries

Catalytic pyrolysis, on the other hand, offers a more effective and sustainable solution, as it can handle large quantities of heterogeneous and unsorted waste.

Moreover, pyrolysis can be done locally, using small plants installed in ports, which could even produce fuel for boats from the plastic collected at sea, suggests Riccardo Tuffi, the Aenea researcher who carried out the research with his colleagues Lorenzo Cafiero and Doina De Angelis.

This would create a circular and zero-kilometer recycling system, turning a problem into an opportunity.

Solid-state batteries

Bio-based Leather Alternative for Auto Interiors Attracts Investment

NFW, a startup based in Peoria, IL, that produces non-petroleum-based leather alternatives for car interiors, has attracted investment from Asahi Kasei. The Japanese company and its US-based affiliate, Sage Automotive Interiors Inc., said it will work with NFW in a strategic partnership enabling another major step to support global automotive OEMs in reducing the environmental burden of automobiles.

NFW was founded in 2015 and has developed a platform capable of producing precision-engineered leather, foam, and textiles without using animal- or petrochemicals-based materials.  Solid-state batteries

The company’s patented leather alternative, called Mirum, is certified by the US Department of Agriculture as having 100% bio-based content, and is made from natural rubber, fibers, plant oils, pigments, and minerals. The material’s durability and quality make it a suitable replacement for traditional animal-based or synthetic leather products without the use of polyurethane or other coatings.

A yen for sustainable growth

Sage Automotive is engaged in the development, manufacture, and sale of innovative functional materials used in automobile interiors globally. Since its acquisition by Asahi Kasei in 2018, Sage has been strengthening its business activities in Europe and China through mergers and acquisitions, parallel to expanding its lineup of growth-potential materials such as suede and synthetic leather.  Solid-state batteries

As one of the leading global suppliers in the car seat fabric market, Sage has a strong presence among automakers and suppliers.

Dirk Pieper, chairman of the Sage board of directors and lead executive for the development and growth of Asahi Kasei’s overall automotive product offering, stated: “The cooperation with NFW will enable Asahi Kasei and Sage to assist global automakers in reducing the environmental burden of their cars. By jointly developing and manufacturing a non-petroleum-based and fully circular leather alternative, the Asahi Kasei Group takes a leading position in revolutionizing the market for car interior materials.”

Asahi Kasei earmarks $100 million for sustainability-minded startups

The cooperation with NFW is the first project within Asahi Kasei’s Care for Earth investment framework announced in April 2023.  Solid-state batteries

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Bio-based Leather Alternative for Auto Interiors Attracts Investment

Novozymes launches Quara LowP

As the world seeks sustainable alternatives to traditional fuels, renewable diesel and SAF production have taken center stage. By 2030, vegetable oils are projected to account for over 40 percent of global feedstock used in renewable diesel and SAF production. However, producers have long grappled with challenges related to feedstock availability, pricing fluctuations, and the ever-increasing market demand.

To address these pressing issues, Novozymes has leveraged its extensive experience in enzymatic degumming, which has resulted in Quara LowP, an innovative solution that gives customers flexibility to process mixed feedstocks without negatively impacting their bottom line.  Solid-state batteries

“This innovation is a testament to our commitment to sustainable solutions for the renewable diesel and SAF industry. Quara LowP offers producers the flexibility to process blends of feedstocks resulting in increased efficiency, reduced operating costs, and lowered environmental impact. It is a great contribution to the industry and a reflection of Novozymes’ dedication to rethinking tomorrow,” said Hans Ole Klingenberg, VP of marketing, Agriculture & Industrial Biosolutions at Novozymes.

A sustainable solution for a growing demand

Quara LowP facilitates the efficient processing of HVO (Hydrotreated Vegetable Oil) and HEFA (Hydroprocessed Esters and Fatty Acids) feedstocks. By pretreating these feedstocks with Quara LowP, producers can achieve higher yields and significantly lower operational costs, all while reducing the environmental footprint of their operations.

This innovation holds profound significance for the HVO and SAF industry:
•    Increased efficiency: HVO/HEFA feedstock producers now have a means to process blends of vegetable oils with other lipid feedstocks without compromising yield or incurring additional operating costs.  Solid-state batteries

The current practice of overusing bleaching earth/bleaching clay to address contaminants in vegetable oils when blending with waste oils is a thing of the past. Quara LowP offers a more efficient and cost-effective solution.
•    Economic benefits: With Quara LowP, producers can enjoy increased yields and lower operating costs, overcoming process inefficiencies.
•    Environmental impact: The industry can benefit from a greener operation, with reduced waste handling hazards and lower water consumption, aligning with the global sustainability goals.  Solid-state batteries

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Novozymes launches Quara LowP

Republic Services and Blue Polymers to develop plastics recycling complex

The move is part of a JV established between the companies earlier this year.

Republic Services and Blue Polymers have broken ground on a new plastics recycling complex in Indianapolis, US.

The site encompasses a Republic ‘Polymer Center’ and a Blue advanced polymer production facility.  Solid-state batteries

Both facilities are anticipated to be opened by the end of next year.

They are expected to promote the circularity of plastics and provide recycled materials for sustainable packaging and other applications.

The Indianapolis-based site will comprise two buildings with a combined area of approximately 286,000ft² and create roughly 125 permanent jobs for the local community.

Lauth Group has been selected for the development and construction of the project.

Republic recycling and sustainability vice-president Pete Keller said: “Through our Polymer Center network and Blue Polymers partnership, we’re helping customers achieve their ambitious recycled content goals by producing high-quality recycled plastics.

“As a leader in the environmental services industry and one of the nation’s largest recyclers, Republic Services is uniquely positioned to advance plastics circularity and the region’s circular economy while supporting Indianapolis’ vision for a more resilient future.”

Republic is establishing a national network of Polymer Centers alongside Blue Polymers’ production facilities via a joint venture (JV) established earlier this year.

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Republic Services and Blue Polymers to develop plastics recycling complex

Polypropylene (PP) prices drift lower in Europe

This week, PP prices slipped in Europe.  Solid-state batteries
An industry source in Europe informed a Polymerupdate team member, “A bearish pricing sentiment prevailed in the European PP market as demand weakened ahead of winter. A moderate rise witnessed in consumer activity over the last two months has ebbed considerably, with a large number of market participants procuring inventories prior to the onset of winter and making purchases on a need-based basis.”
The source added, “Prices further trended lower as sellers were keen on destocking their excess inventories ahead of the winter season typically marked by depressed demand sentiments.”
In the spot markets, PP injection moulding grade prices were assessed at the Euro 1125-1135/mt FD North West Europe mark, a decline of Euro (-30/mt). PP block copolymer grade prices were assessed at the Euro 1175-1185/mt FD Northwest Europe levels, week on week sharply lower by Euro (-40/mt).
In the contract markets, PP injection moulding grade prices were assessed at the Euro 1420-1425/mt FD NWE Germany and FD NWE France levels, both fallen by Euro (-20/mt) from the previous week. PP injection moulding grade prices were assessed at the Euro 1410 1415/mt FD NWE Italy levels, a drop of Euro (-20/mt) from last week. Meanwhile, PP injection moulding grade prices were assessed at the GBP 1235-1240/mt FD NWE UK levels, week on week down by GBP (-15/mt).  Solid-state batteries
In the contract markets, PP block copolymer grade prices were assessed at the Euro 1500-1505/mt FD NWE Germany and FD NWE France levels, both lower by Euro (-20/mt) from last week. PP block copolymer grade prices were assessed at the Euro 1490-1495/mt FD NWE Italy levels, a drop of Euro (-20/mt) from the previous week. Meanwhile, PP block copolymer grade prices were assessed at the GBP 1305-1310/mt FD NWE UK levels, down GBP (-15/mt) from last week.
FCA Antwerp PP homopolymer prices were assessed at the Euro 1110-1140/mt levels, a week on week fall of Euro (-20/mt), while FCA Antwerp PP copolymer prices were assessed at the Euro 1160-1190/mt levels, a sharp week on week drop of Euro (-40/mt).
Upstream propylene spot prices on Thursday were assessed at the Euro 875-885/mt FD Northwest Europe levels, week on week rise of Euro (+15/mt).  Solid-state batteries

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Polypropylene (PP) prices drift lower in Europe

Packaging waste – New project called GRAPHERGIA to revolutionize energy harvesting in textiles and battery technology 13-11-2023

Solid-state batteries

Packaging waste – New project called GRAPHERGIA to revolutionize energy harvesting in textiles and battery technology 13-11-2023

Packaging waste

Petrochemicals PSF – General Motors plans to eliminate rare earths from electric cars

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Packaging waste

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Axium Packaging acquires Italian company Silte srl

Axium Packaging, specialising in the production of jars, bottles and closures in PET, recycled PET & PP, PCR PP for personal care and food markets, has signed the acquisition of the Italian company Silte srl.

Silte srl, family-owned SME based in Budrio next to Bologna in Italy, is specialising in the production of bottles and jars by extrusion blow and by blow moulding in 2 steps for the Italian markets of personal care, cosmetics and detergents. Founded in 1970, the company Silte generates a turnover of €7.5 million and employs 25 people at its Italian production site. Packaging waste

The integration of the Italian company within the group is intended to enable Axium Packaging to strengthen its presence in Italy and is expanding the ranges of customised and standard packaging from the group while remaining in line with the strategic development objective. This includes offering eco-designed packaging including a customised container and a closure solution, says Axium. The acquisition is claimed to strengthen the position of the group, which is established throughout Europe and currently has five production sites employing 385 people, with consolidated turnover of almost €80 million after this acquisition.

Complementing its range of plastic packaging, Silte is expected to leverage synergies within the group’s other companies to enhance its products and services offerings in the Italian market, with a particular focus on the food industry. Packaging waste

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Packaging waste

Lummus and Citroniq Announce Licensing and Engineering Agreements for Green Polypropylene Plants

Agreements highlight Lummus and Citroniq’s progress in meeting surging demand for sustainable polypropylene  

 Lummus Technology, a global provider of process technologies and value-driven energy solutions, and Citroniq Chemicals announced that the two companies have signed licensing and engineering agreements for green polypropylene plants in the U.S. The first plant, scheduled for completion in 2027, will produce 400kta of bio-polypropylene and will be first in North America with this production capability.  Packaging waste

“This agreement demonstrates the progress we continue to make with Citroniq in establishing the first world-scale sustainable bio-polypropylene production process in North America,” said Romain Lemoine, Chief Business Officer of Polymers and Petrochemicals, Lummus Technology. “Combining Lummus’ leadership in polypropylene licensing with Citroniq’s carbon negative production capabilities will help us meet the growing demand for bio-polypropylene and accelerate the decarbonization of the downstream energy industry.”

“Citroniq’s four-plant bio-polypropylene licensing agreement with Lummus Technology is a testament of our commitment to bring sustainable plastics at world-class scale to the marketplace,” said Mel Badheka, President & Co-Founder of Citroniq Chemicals.

In April 2023, Lummus and Citroniq formed a partnership to develop four green polypropylene plants in North America using Lummus’ Verdene polypropylene technology suite. The licensing and engineering agreements announced today are for the first of the four plants.  Packaging waste

The Verdene suite includes four Lummus technologies: ethanol to ethylene technology, dimer technology, olefins conversion technology and polypropylene technology. Lummus is the only technology provider able to supply all the proven, low energy technologies to produce renewable green polypropylene from biogenic ethanol.ù

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Packaging waste

New project called GRAPHERGIA to revolutionize energy harvesting in textiles and battery technology

A consortium of 11 partners from six European countries has launched the GRAPHERGIA project, an ambitious 3.5-year Research and Innovation program, funded by €4.5 million under the Horizon Europe’s Graphene Flagship initiative. \

Aimed at redefining the integration of energy solutions into everyday life, GRAPHERGIA aims to transform how we use and store energy. Its main goal is to develop and deploy cutting-edge graphene-based materials into energy harvesting and storage devices. These advances would enable scalable and cost-efficient production of two-dimensional (2D) material technologies for a wide array of applications.  Packaging waste

The project kicked off on 2-3 November 2023 with a commitment to pioneering the domain of smart textiles. “We envision a world where your clothing does more than just look good—it powers your devices, acts as a sensor and connects you seamlessly to the Internet of Things (IoT),” says Prof. Spyros Yannopoulos, the project coordinator for GRAPHERGIA. “Imagine e-textiles that not only adapt to your body but also charge themselves. This is the future we are creating.”

The second key area of exploration for the GRAPHERGIA project is the development of next-generation electrodes for Li-ion batteries. By leveraging the consortium partners’ proprietary technologies, GRAPHERGIA aims to capitalize on the unique properties of 2D materials to enhance battery life and performance, all while maintaining an environmentally friendly footprint.  Packaging waste

“As we move from current technology readiness levels to higher grounds, GRAPHERGIA stands at the forefront of materials engineering. Our collaborative effort aims to bring pilot-scale innovations to the marketplace, setting new benchmarks for the energy sector,” adds Prof. Yannopoulos.

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New project called GRAPHERGIA to revolutionize energy harvesting in textiles and battery technology

Sidel Launches Ultra-Small, Ultra-Light PET Bottle for Liquid Dairy Drinks

Sidel’s drinkable yogurt bottles from 65 to 150 ml save material and energy in production, and they’re qualified for 100% rPET.

The latest lightweight PET bottle and preform design from Sidel is aimed at drinkable and probiotic yogurts in sizes from 65 to 150 ml and is suitable for ambient and cold-chain processes. The new small bottle could also be used for juice, nectar, soft drinks, isotonics and tea.  Packaging waste

The global yogurt and probiotic market is predicted to grow at 9.3% from 2023 to 2030, aided by PET’s food-grade bottle-to-bottle recyclability and cost savings that Sidel pegs at up to 20% when switching from HDPE.

Sidel claims best-in-class bottle weights of 3.9 g for a 100-ml extended shelf-life bottle and 5.4 g for a 100-ml aseptic bottle, achieved through a dedicated preform design. The new bottles are qualified for 100% rPET and also enable energy-saving low blowing pressure below 15 bar. The new preform design reportedly ensures a wide process window, even with reduced heating zones.

In addition, the new bottles are compatible with Sidel’s Aseptic Combi Predis FMa aseptic system with dry preform decontamination.  Packaging waste

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Sidel Launches Ultra-Small, Ultra-Light PET Bottle for Liquid Dairy Drinks

PLASTICS Report Shows Strong Global Demand for Plastics

The Plastics Industry Association report shows that the U.S. plastics industry’s trade volume for 2022 grew 9.7%.

The Plastics Industry Association (PLASTICS) released its annual Global Trends report during a press briefing and keynote address at the Plastimagen trade show in Mexico City. Presented by PLASTICS’ Chief Economist Perc Pineda, the report found that while global trade volume expanded by 2.7% in 2022, according to the World Trade Organization (WTO), trade volume for the U.S. plastics industry over the same time period grew at more than three times that rate, coming in at 9.7%.  Packaging waste

For 2023, WTO is forecasting a 0.8% increase in world merchandise trade volume, but data from the first half of the year indicates a decline in plastics trade volume compared to the first half of 2022. During this time, however, the U.S. trade balance shifted from a $5.2 billion deficit to a $1.0 billion surplus. Pineda concluded that “it would not be surprising” if the U.S. plastics industry’s trade volume in 2023 once again outpaced the growth in total global merchandise volume.  Packaging waste

China’s slowdown could hinder that growth, given that the country ranks as the third-largest export market for U.S. plastics, Pineda noted. Overall, the U.S. has a trade deficit with China in all plastics; however, it enjoys a $3.1 billion trade surplus in resin.

U.S. plastics industry exports rose 11.8% and imports rose 7.2%, shrinking the overall plastics trade deficit to $7.4 billion in 2022 from $10.0 billion in 2021.

The Global Trends report found that 2022 apparent consumption of plastics industry goods in the U.S. increased 13.7% to $393.3 billion, up from $345.9 billion in 2021.

Global plastics trade volume is estimated to have reached $1.7 trillion, with China, the U.S. and Germany ranking as the top three players in the global plastics trade, based on PLASTICS’ annual Global Plastics Ranking. Packaging waste

PLASTICS Report Shows Strong Global Demand for Plastics

The Italian economy could face a serious threat from the new European rules on packaging and packaging waste, which are about to be voted on in the European Parliament

This is the warning issued by the main associations representing the industry, agri-food and distribution sectors in Italy, who have also contacted Prime Minister Giorgia Meloni to express their concerns.

The new Regulation, which is being drafted in Brussels, would affect more than 30% of Italy’s GDP, with negative effects on the whole economic system, employment and consumer protection.

It would also undermine Italy’s leadership in recycling and ignore more sustainable alternatives such as fully biodegradable bioplastics.  Packaging waste

This is the content of a joint letter signed by Confindustria, Confcooperative, Confcommercio, Confartigianato, Federdistribuzione, and sent to the Prime Minister in the last few days; a position that was also reiterated during a meeting held yesterday in the European Parliament with the Permanent Representation of the Italian Government to the European Union.

The appeal is also supported by Assobioplastiche, which represents the Italian supply chain of compostable plastics.

The damage – the letter states – would not only affect the packaging sector, but also crucial sectors for Italy such as the entire agri-food chain, from production to processing and distribution, putting at risk tens of thousands of businesses and hundreds of thousands of jobs.  Packaging waste

According to the signatories, the proposal would also have an impact on a sector such as that of compostable and fully biodegradable bioplastics, by introducing a series of restrictions on their use, limiting innovation in packaging and preventing the recovery of the huge investments made in innovation and biorefineries.

“The concrete risk – says Rosario Rago, member of the Confagricoltura Council – is that of damaging entire strategic sectors of Made in Italy, with incalculable consequences on the security of supplies and on the national distribution chains, which are also highly integrated at European level”.  Packaging waste

“The most affected ones – he adds – would be the companies in the food supply chain, the core of the national economy and the driving force for exports, since food packaging in general, including disposable packaging, among the most directly affected, is essential for the protection and preservation of food, information on product traceability and hygiene.

Not to mention the risk of the possible loss of hundreds of thousands of jobs.”

The Packaging Regulation was recently amended by the Environment Committee of the European Parliament and will be voted on in this form during the plenary session scheduled for 20 to 23 November, although with the possibility of amendments.

The text resulting from the vote will then be discussed in the Trilogue between the Commission, Council and EU Parliament.  Packaging waste

The Italian economy could face a serious threat from the new European rules on packaging and packaging waste, which are about to be voted on in the European Parliament

Hydrogen Cars – Recover™ And Valdese Weavers Partner For Circularity In The Home Textiles Industry 11-11-2023

Packaging waste

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