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Category: biodegradable polymers

Engineering plastics – Compostable fishing nets: An end to Ghost Nets in the oceans? 23-12-2023

Engineering plastics

Japanese refining and petrochemical company Idemitsu has initiated the operational phase of its polystyrene (PS)-based engineering plastics plant in Johor state, Malaysia, boasting an annual production capacity of 9,000 tons

This successful launch in Malaysia has effectively doubled Idemitsu’s overall output capacity for its syndiotactic PS, a type of PS-based engineering plastic. The company already operates a similar 9,000-ton plant in Chiba prefecture, east Japan.

Syndiotactic PS plastics, known for their lightweight properties and resilience to heat and chemicals, find applications in electric vehicle (EV) components, home appliances, and kitchen utilities. Anticipating a surge in demand, particularly in Southeast Asia for EVs and kitchen utilities, Idemitsu strategically expanded its production capabilities in Malaysia to ensure stable output.  Engineering plastics

The decision to choose Malaysia as the new production site was facilitated by the proximity to Idemitsu SM Malaysia, a subsidiary providing the necessary feedstock styrene monomer (SM). The latter operates a 240,000-ton-per-year SM plant located adjacent to the syndiotactic PS project. However, specific details regarding the quantity of SM required for the annual production of 9,000 tons of syndiotactic PS were not disclosed.

In a move to streamline its petrochemical business, Idemitsu has opted to discontinue bisphenol-A production by October 2024. This decision stems from increased competition with Asian producers and oversupply in the market.  Engineering plastics

Engineering plastics

STF America announces the sale of a PET Bottle Washing Plant to Malama One Recycling LLC, Waiakea Volcanic Water

STF Group of Germany and Zimmer America Recycling Solutions announce the sale of a complete STF PET Bottle Recycling Plant in Hilo, Hawaii. The equipment will be installed at Malama One Recycling LLC, Waiakea Water, a supplier of sustainably sourced and packaged premium volcanic water.

The line has an initial capacity of 1.5 metric tons/hour output of flakes. It incorporates a modular design where the output can be increased to 2.5 metric tons/hour in the future.

In addition to PET, HDPE and PP are also recovered to be sold into the recycled material markets.  Engineering plastics

The line consists of machinery and equipment manufactured by STF Group in Germany. The sorting line includes Material Feeding and Conveying Systems, Bale Braker, Dosing Screws, Magnetic Over-Belt Metal Separator, Manual Sorting Station, Label Scraper, and Star Screen. The line also features wide Tomra AutoSort optical bottle sorters with two parallel streams.

The washing equipment includes STF Wet Grinder with Friction Cleaner and Circulation System, Air Stream Separation, Hot-Washers, Sink/Float Separation Stage with Stirring and Separating Containers, Post-Washers, Tomra Flake Sorting, Filling Stations for PET, PO and Labels as well as a Water Treatment System with Decanter, Neutralization Tank and Dosing Station.  Engineering plastics

 

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Engineering plastics

Emerging industries attract foreign investment

Volkswagen Anhui’s MEB plant in Hefei, capital of East China’s Anhui province, is buzzing with activity as more than 1,000 robots engage in the production of new energy vehicles.

Next to the production plant, two supplier parks have been set up, with 18 partners already moving in.

In just two and a half years, Volkswagen has built a new hub in Hefei, covering the complete value chain from research and development to manufacturing, sales and service of NEVs.  Engineering plastics

“We are specifically utilizing new technologies and the outstanding infrastructure of Anhui,” said Erwin Gabardi, CEO of Volkswagen Anhui. “We will also benefit from this innovative strength.”

Volkswagen is among several global companies that have consistently increased investments in China’s emerging industries.

As China promotes industrial innovation with technological innovation, more high-quality, high-end, and technologically innovative industries are becoming the new magnet for foreign investment.

Data from the Ministry of Commerce show that the actual use of foreign investment in manufacturing rose 1.9 percent year-on-year to 283.44 billion yuan ($39.84 billion) during the first 10 months, with that in high-tech manufacturing logging an increase of 9.5 percent.  Engineering plastics

 

ngineering plastics

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Engineering plastics

Compostable fishing nets: An end to Ghost Nets in the oceans?

Ghost nets lost from fishing boats become deadly traps for marine wildlife, persisting for centuries. Now a South African/Swedish joint venture aims at ending the problem with compostable fishing nets.

Fishing nets lost at sea are a major source of plastic pollution in the ocean. These so-called “ghost nets” drift globally, ensnaring and killing fish, dolphins, seals, birds, and sea turtles. They can last up to 600 years, releasing microplastics as they slowly degrade.

Now South African initiative Catchgreen, is developing a solution. By creating nets and other gear from compostable Biodolomer, a net lost at sea would degrade into biomass within a few years. They also have a higher density so they will sink to the bottom of the ocean where they cause less harm and are subject to microbes that speed up decomposing.  Engineering plastics

– Biodolomer nets will not only reduce ghost fishing,” says Emma Algotsson, project lead at Catchgreen and CEO of Kompost-It. “It will reduce the amount of micro plastics in the ocean. And old nets can be disposed of at industrial composting facilities and turned into biomass.

Biodolomer was invented by packaging material legend Åke Rosén who has been instrumental in developing many materials for Tetra Pak and has over 65 patents to his name.  Engineering plastics

 

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Compostable fishing nets: An end to Ghost Nets in the oceans?

Plastic waste – whose responsibility?

India has opted for the EPR route

Over the past 100 years, the world has produced more than 8.8 billion tonnes of plastic, 460 million tonnes (or 5%) of which were produced in 2019 alone. As a result, plastic waste has proliferated, and plastic pollution has become one of today’s most pressing environmental challenges around the globe.

In India, the problem of plastic waste is being tackled by an Extended Producer Responsibility system. Under the present EPR system, the Central Pollution Control Board (CPCB) has mandated recyclers to report their plastic packaging recycling data and generate EPR credits for the same.  Engineering plastics
It is a policy approach under the Solid Waste Management Rules of 2016, which makes producers responsible for the end-of-life disposal of their products. This means that manufacturers, brand owners, and importers are legally obligated to manage the collection and disposal of their products in an environmentally sound manner. The goal of EPR is to encourage producers to design products that are more environmentally friendly and to take responsibility for the entire life cycle of their products, including their disposal.

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Plastic waste - whose responsibility?

OQ’s latest polymer innovations

Headquartered in Oman, OQ stands out for its diverse expertise as an energy transition enabler across various markets. Excelling in polypropylene (PP) and polyethylene (PE), catering to both flexible and rigid packaging solutions, OQ has announced two major product launches designed to solve industry challenges and provide key sustainability benefits.

First is the OQ Luban polypropylene impact copolymer portfolio, introducing Luban EP 2340L, EP 2340P, and EP 2348R, which underwent initial proving in 2022 and are set for a full launch in Q4 2023. These grades, along with the upcoming Luban EP 2348S and EP 2348T are scheduled for launch in the same quarter. These products provide solutions covering a broad range of applications, including thin-walled packaging, appliances, automotive parts, and consumer goods, industrial, containers, crates, batteries, and beyond.  Engineering plastics

Alongside this, OQ is also launching Luban LL8446.21 – a new LLDPE Rotomoulding solution. Designed to enable safe, clean, and reliable storage and transportation of water and other liquids, it has multiple applications, including water tanks, chemical containers, pallets, traffic barriers, air conditioning enclosures and refuse bins.

OQ will showcase all its latest polymer portfolio innovations at Arabplast 2023 in Hall 4/C110

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OQ’s latest polymer innovations

Taking Pressure from Supply Shift, The US and Mexico Propylene Prices Surge in December

In the second week of December 2023, the U.S. Propylene market experienced a significant price surge of 8.5%, driven by pivotal shifts in commercial crude oil inventories, a crucial feedstock for Propylene production. The latest U.S. Energy Information Administration (EIA) weekly petroleum status report revealed a notable 4.3-million-barrel decrease in inventories, excluding the Strategic Petroleum Reserve (SPR), between December 1 and December 8.  Engineering plastics

This decline directly influenced Propylene prices, reaching the week-ending December 15. U.S. crude oil stocks, excluding the SPR, declined to 440.8 million barrels on December 8, down from 445.0 million barrels on December 1, significantly lower than the December 9, 2022, figure of 424.1 million barrels. SPR crude oil remained steady at 351.9 million barrels on both December 8 and December 1, compared to 382.3 million barrels on December 9, 2022. The broader U.S. petroleum market experienced a 10.0-million-barrel week-on-week decrease and a 2.2% downturn, with total petroleum stocks reported at 1.611 billion barrels on December 8.

Meanwhile, in the Mexican market, Propylene prices observed an 8.4% increase, influenced by expensive Propylene imports from overseas, particularly the USA, where prices rose by 8.5%. Despite this, the Propylene Refinery Grade price remained stable at USD 281 per metric ton.  Engineering plastics

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Taking Pressure from Supply Shift, The US and Mexico Propylene Prices Surge in December

Plastics circularity -Environment could be in for a break after enzyme found that can devour plastic 22-12-2023

Engineering plastics

PET Bottles – Focus on circular and sustainable packaging  20-12-2023

“The right choice for your production”

“Plastic that makes the difference”

PET Bottles

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Tomra and Sutco Collaborate to Enhance Sorting Capabilities at Svensk Plaståtervinning’s Expanded Facility in Sweden

Svensk Plaståtervinning’s Site Zero, a Swedish plastics recycling facility, has undergone a significant expansion with the support of technology providers Tomra and Sutco.

The facility, located in Motala, Sweden, now boasts over 60 Tomra Autosort units as part of its sorting process for discarded packaging, resulting in 12 marketable polymer fractions. The expansion, completed in late 2022, positions the facility to process up to 42 metric tons of material per hour, contributing to the CEO’s vision of achieving zero waste and closing the loop on plastics in Sweden.  PET Bottles

Mattias Philipsson, CEO of Svensk Plaståtervinning, emphasized the importance of the project in increasing plastic recycling rates in Sweden, aiming to tap into the substantial potential of recyclable materials.

The collaboration with Tomra and Sutco has allowed the facility to adopt state-of-the-art sorting technology, facilitating material recovery and achieving purity levels of up to 98 percent.  PET Bottles

The project reflects a successful partnership, with Tomra providing cutting-edge sorting technology, Sutco leading in plant construction, and Svensk Plaståtervinning driving the initiative.

The resulting Site Zero serves as a model for sorting facilities across Europe, demonstrating the commitment to sustainable practices and environmental stewardship. The facility’s owner has plans to further enhance reprocessing capacities nearby, solidifying the project’s impact on the circular economy and promoting a greener future for plastic recycling. PET Bottles

PET Bottles

Victoria’s largest PET plastic bottle recycling plant opens

A new $50 million PET plastic bottle recycling plant has opened in Melbourne, coinciding with the start of Victoria’s Container Deposit Scheme.

The Circular Plastics Australia (PET) plant has the capability to recycle the equivalent of up to one billion 600ml PET plastic beverage bottles a year into high-quality, food-grade resin, which is then used to make new recycled PET beverage bottles and food packaging such as meat trays and fruit punnets.

PET is a joint venture between Pact Group, Cleanaway Waste Management, Asahi Beverages, and Coca-Cola Europacific Partners (CCEP) and was formed to accelerate the local plastic circular economy.  PET Bottles

Amanda Sellers, CEO of Asahi Beverages, said it is a big step towards creating a truly circular economy in Victoria.

“This plant helps ensure soft drink bottles collected via the Victorian CDS and recycling bins get another life as beverage bottles or food packaging.”

The facility is the biggest of its kind in Victoria and is equipped with state-of-the-art equipment capable of producing 2.5 tonnes of recycled PET resin per hour, and at full production, the facility will employ about 45 people for its 24/7 operations and supported around 60 full-time jobs during its construction.  PET Bottles

Orlando Rodriguez, Managing Director at CCEP, said CCEP is determined to be a leader in Australia’s circular economy.

“Through this investment, alongside the introduction of Victoria’s CDS, we have made great strides in closing the loop on beverage packaging locally. Seven out of 10 of our PET bottles are now made from 100 per cent recycled plastic (excluding caps and labels).”

This is the second PET recycling facility now operational in Australia, with the first, in Albury NSW, commencing operations in March 2022.  PET Bottles

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PET Bottles

Focus on circular and sustainable packaging 

The emerging significance of recycling technologies

The increased focus on the environment and climate has pushed companies harder to consider the sustainability of packaging and at the same time maintain its quality. Recycling technologies are critical components of the continuously improving process of transforming discarded plastic into new products.

Advanced and mechanical recycling each have an important role in creating more efficient processes.  PET Bottles

Speaking on the importance of the topic, Bambang Candra, Asia-Pacific commercial vice-president, of Dow packaging & specialty plastics told Packaging South Asia, “At Dow, we recognize that the world simultaneously needs more sustainable packaging options and less waste.

Plastic waste is in large supply – but it is not being accessed.

The gap between the downstream demand for circular plastics and the available supply is significant. The recycling of packaging waste, however, presents considerable logistical and operational challenges – with materials often ending up incinerated or buried along with general household waste.”  PET Bottles

According to Candra, though about 54% of recycled waste comprises rigid plastics, there is significant room for flexible packaging to become more recyclable. “The industry must realize that plastics are simply too valuable to be thrown away.

The 18 million metric tons of recycled plastic waste in 2022 alone generated a total gross product equivalent to CNY (Chinese Yuan) 105 billion (US$14.8 billion) in value. There is value in waste, and we are working to transform waste into circular and renewable solutions that contribute to sustainable packaging.”  PET Bottles

PET Bottles

US Paraxylene Contracts Exhibit a Decline in December

In December, contract prices for U.S. paraxylene (PX) witnessed a decline, dropping by one cent to reach 54 cents per pound (equivalent to USD 1,190.5 per tonne). This dip in prices can be attributed to the persistent downward trend in mixed xylene (MX) prices, coupled with subdued demand in the market. The ongoing decrease in xylene prices follows the culmination of the summer driving season, a period marked by heightened demand for MX due to increased gasoline consumption.

However, the outlook for MX demand suggests a continuing decline throughout the remainder of the year.  PET Bottles

The surplus in paraxylene supply remains a significant factor influencing pricing dynamics. The subdued demand for paraxylene stems from the sluggish market conditions for polyethylene terephthalate (PET), primarily driven by factors such as elevated mortgage rates and interest rates. These economic factors have rendered home purchases, renovations, and automobile acquisitions less affordable for consumers. Consequently, the demand for PET, a major application of paraxylene, has remained low.

Paraxylene plays a pivotal role in the production of polyester, as well as in the manufacturing of terephthalic acid (TPA) or dimethyl terephthalate (DMT). These materials serve as key components in various industries, with approximately 98% of paraxylene utilized for polyester and TPA or DMT production. Moreover, DMT is also employed in the synthesis of polybutylene terephthalate (PBT) resin.  PET Bottles

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US Paraxylene Contracts Exhibit a Decline in December

Teijin Frontier Announces Development Of Microft™ MX, A New Material For Sports And Outdoor Wear That Evenly Combines The Texture And Functionality Of Polyester And Nylon

Teijin Frontier Co., Ltd., the Teijin Group’s fibers and products converting company, today announced the development of Microft™ MX, a next-generation, high-quality, high-performance material. This product is made from highly-deformed cross-section multifilament yarn*, which is a uniform mixture of single filaments of polyester and nylon, using a unique spinning technology, as the optimal woven or knitted structure. The evenly mixed polyester and nylon filaments produce deep colors.  PET Bottles

And Microft™ MX has the appearance of a finely woven chambray due to difference in dyeing effect of both materials.

*Multifilament yarn: A filament yarn made by pulling together dozens of single yarns (single fibers) into a single yarn.

The raw yarn has a gently V-shaped highly-deformed cross-section, which provides bulkiness and a spun-like, soft texture. Uniformly mixing polyester and nylon on the surface and in the structure of the woven fabric produces a combination of desirable features from both materials, such as the abrasion resistance and color development capabilities of nylon, and the water absorption, quick-drying properties and shape stability of polyester.  PET Bottles

In recent years, fashions that combine the practicality of sports and outdoor apparel with lifestyle have been expanding in popularity. There is a growing need for fabrics with superior functionality, plus new looks and textures, that differ from conventional products.

Polyester and nylon are often used in sports and outdoor clothing. Advances in product development are being made to take advantage of polyester’s stretch properties, dimensional stability, water absorption and quick-drying properties, and nylon’s abrasion resistance and vivid colors. However, no progress has been made in developing materials that combine the texture and functionality of polyester and nylon. PET Bottles

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Teijin Frontier Announces Development Of Microft™ MX, A New Material For Sports And Outdoor Wear That Evenly Combines The Texture And Functionality Of Polyester And Nylon

Proposed Bill Aims to Transform Plastic Bottle Recycling reducing dependence on virgin polyethylene terephthalate (PET)

Spearheaded by the Environmental Protection Authority and collaboratively crafted by experts from the Ministry of Industry and the Food and Beverage Industry Research and Development Center, the bill is positioned to legalize the incorporation of recycled PET (R-PET), particularly in the reuse of plastic bottles for food packaging.

Bekele Mekuria, the director of the Food and Beverage Industry Research and Development Center, underscores the necessity of standardized regulations for R-PET in food packaging. Aligning with the ‘Hazardous Waste Management and Disposal Control Decree Proclamation’ established in 2018, the proposed regulation aims to meticulously outline procedures for integrating R-PET into food packaging.  PET Bottles

The potential impact is immense—projected cost savings of up to USD 50 million annually in PET imports, job creation, and a substantial contribution to environmental preservation. The bill, currently under review by the Ministry of Justice, spans nine sections and over two dozen articles. It delineates roles, responsibilities, and standards for the entire process, encompassing PET material technology, control systems, compliance, and quality standards.

Once approved, the regulation is poised to attract investors to the packaging industry, fostering a sustainable future. It mandates transparent labeling by recycling companies and obligates food producers to inform consumers about packaging specifics, promoting responsible practices.  PET Bottles

This regulatory framework marks a pivotal step towards mitigating the adverse effects of plastic waste, emphasizing the intersection of human health, economic development, and environmental sustainability.

Proposed Bill Aims to Transform Plastic Bottle Recycling reducing dependence on virgin polyethylene terephthalate (PET)

Coca-Cola introduces 100% recycled PET bottles for the first time in Malaysia

The new 100% recycled plastic PET bottles prominently feature the slogan Dari Botol Jadi Botol – signifying the transformative journey each bottle takes to re-enter the supply chain.

Coca-Cola Malaysia is making significant strides towards circularity in plastic packaging. On Dec 14, their nationwide launch featured CocaCola Original Taste and Coca-Cola Zero Sugar 500ml bottles made from 100% recycled plastic bottles, excluding the caps and labels.  PET Bottles

Coca-Cola currently offers at least one brand made from 100% recycled plastic bottles in over 40 countries worldwide, including Indonesia, Myanmar, Vietnam, Thailand, Singapore and now Malaysia.

The launch follows the company’s efforts to address the urgent issue of plastic waste and to promote sustainability in Malaysia. These efforts involve various strategic partnerships aimed at enhancing closed loop circular packaging.

Earlier on Oct 11, Coca-Cola Malaysia, in collaboration with the American Malaysian Chamber Of Commerce (Amcham Malaysia), hosted the Our Future, Our Choice sustainability forum where key stakeholders, including the Natural Resources, Environment and Climate Change (NRECC) Minister Nik Nazmi Nik Ahmad as well as the Malaysian Recycling Alliance (MAREA) were in attendance.  PET Bottles

The panel discussed the role of post-consumer packaging in advancing the circular economy, stressing the importance of creating the right ecosystem for collecting and recycling plastics, while ensuring consumers understand the recycling process.

The Coca-Cola Company (Asean and South Pacific) sustainability and partnerships director Kirsten van Zandwijk stated: “Recognising the urgency and complexity of the plastic waste challenge in Malaysia, we acknowledge the collaborative efforts needed to address this issue.

“In line with our commitment to building a circular economy in the country, we are introducing innovative packaging designs like our new 100% recycled plastic bottles. These bottles align with our brand philosophy of Dari Botol Jadi Botol, emphasising that every bottle has a second life. PET Bottles

We are also expanding collection and recycling programmes and deepening stakeholder and industry partnerships.

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Coca-Cola introduces 100% recycled PET bottles for the first time in Malaysia

Textile Industry – Before drinking tea or coffee in a paper cup, know its disadvantages, you will be surprised! 19-12-2023

PET Bottles

Textile Industry – Before drinking tea or coffee in a paper cup, know its disadvantages, you will be surprised! 19-12-2023

“The right choice for your production”

“Plastic that makes the difference”

Textile Industry

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Flame Retardant Could Be Made From Discarded Cocoa Husks

On cocoa farms around the world, cocoa beans are pulled from their pods, and the hard husks are discarded, leaving 20 million tons of plant waste to biodegrade and potentially harm future crops. These husks are a source of lignin, a substance that gives plants their rigidity. It’s extremely abundant—but often wasted.

A new study published in the journal ACS Sustainable Chemistry and Engineering found that the lignin processed from leftover cocoa pod husks could have a new use as an ingredient in flame retardant.  Textile Industry

“Lignin is pretty special, as it is very soluble in organic solvents,” said study co-author Dr. Nicholas Westwood, a professor of chemistry and chemical biology at St. Andrews University in Scotland, in an email. This means lignin can be chemically manipulated to create a number of useful substances relatively easily.

Because of lignin’s malleability, Westwood and his coauthors were able to add a flame-retardant molecule to the processed substance, and found that the modification increased its already naturally high ability to smother flames.

That’s just one possible application. While lignin hasn’t found widespread industrial use yet, scientists hold hope for it to become a greener alternative for fuel and a biodegradable plastic instead of just being leftovers. Processing biomass for food or fuel also produces a massive amount of lignin as a byproduct, which has been converted to materials like activated charcoal or carbon foam. “There are endless possibilities,” Westwood said.  Textile Industry

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Textile Industry

Sales of electric cars with Chinese batteries blocked in the United States

In response to the growing influence of Chinese electric car manufacturers and concerns about national security, the Biden administration has taken steps to impede the sale of electric vehicles (EVs) equipped with Chinese batteries and components in the United States. Despite the inevitable shift towards electric mobility, the government aims to curb the proliferation of EVs with ties to China. China has emerged as a major global player in electric vehicle battery production, prompting the U.S. to safeguard its market against potential vulnerabilities.

To deter the adoption of EVs with Chinese connections, the American government has implemented new eligibility criteria for incentives under the “Inflation Reduction Act” plan. Prospective buyers can now qualify for a tax credit of up to $7,500 only if the electric car they purchase does not contain batteries manufactured in the “foreign entity of concern” or components from China, Russia, North Korea, and Iran. Textile Industry

Another stipulation requires that no critical minerals used in the electric car’s components are sourced from China.

This move not only impacts Chinese automakers but also affects global manufacturers like Stellantis and Ford, as it restricts the sale of vehicles with Chinese batteries. While the initial provision faced criticism due to the U.S. automotive sector’s inability to produce electric car batteries independently, adjustments have been made to exclude specific materials from the restriction, as outlined by the U.S. Treasury Department.

Textile Industry

Euro area Dec biz activity falls steeper; manufacturing leads downturn

INSIGHTS

  • Business activity in the euro area fell at a steeper rate in December, according to provisional purchasing manager’s index survey data, according to S&P Global Ratings and Hamburg Commercial Bank.  Textile Industry
  • Manufacturing led the downturn, with output falling for a ninth month running, the rate of decline re-accelerating after the moderation seen in November.

Business activity in the euro area fell at a steeper rate in December, according to provisional purchasing manager’s index (PMI) survey data, closing off a fourth quarter that has seen output fall at its fastest rate for 11 years barring only the early-2020 pandemic months, according to S&P Global Ratings and Hamburg Commercial Bank (HCOB).

Downturns were again recorded across the manufacturing sector, which reported a further steep fall in inflows of new business, leading to a further depletion of backlogs of work.

Jobs were cut for a second month running as firms scaled back operating capacity in line with the worsening order book situation and persistent gloomy prospects for the year ahead, with future sentiment remaining well below its long-run average despite lifting slightly higher.  Textile Industry

Factories also cut inventories of inputs at a rate not seen since 2009.

Inflation signals in the euro area were mixed: input cost inflation cooled but selling price inflation accelerated, the latter notably remaining elevated by historical standards, S&P Global said in a release.

The seasonally adjusted HCOB Flash eurozone composite PMI output index registered 47 in December, down from 47.6 in November to signal a seventh consecutive monthly reduction in business activity across the euro area.  Textile Industry

The weak reading rounds off the sharpest average quarterly decline in activity recorded by the survey since the fourth quarter of 2012, if early pandemic lockdown months are excluded.

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Textile Industry

Before drinking tea or coffee in a paper cup, know its disadvantages, you will be surprised!

  1. The Deceptive Allure of Convenience

The allure of convenience is undeniable, especially in a society that values efficiency and time-saving solutions. Paper cups, celebrated for their disposability, seem to offer a quick and easy fix for those constantly on the move. However, does the convenience of a paper cup overshadow potential health and environmental concerns?

1.1 Environmental Fallout

While the disposable nature of paper cups may seem convenient, it comes at a considerable environmental cost.  Textile Industry

The seemingly innocent act of using a paper cup contributes to the already escalating problem of single-use plastic alternatives. The environmental fallout demands a closer look at the true impact of our convenience-driven choices.

  1. The Plastic Predicament

Contrary to popular belief, paper cups are not entirely made of paper. They often feature a hidden plastic lining, a design choice aimed at preventing leakage. This raises questions about the environmental friendliness of these seemingly innocent vessels.

2.1 The Recycling Quandary

The blend of paper and plastic in these cups creates a recycling challenge.

The intricate separation process required for recycling diminishes the eco-friendly image of paper cups. This underscores the need for a more sustainable approach to our daily choices.  Textile Industry

  1. The Temperature Tango

One may not consider the interaction between hot beverages and paper cups, but this delicate dance can impact both taste and safety.

3.1 Heat and Chemical Interaction

When hot liquids come into contact with paper cups, chemical interactions can occur. This phenomenon raises concerns about the potential transfer of harmful substances from the cup to your drink. Textile Industry

The unsuspecting consumer may be unknowingly exposed to these substances, highlighting a previously overlooked aspect of the paper cup experience.

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Before drinking tea or coffee in a paper cup, know its disadvantages, you will be surprised!

Shale production in the United States restarts, threat to OPEC

Shale oil production is experiencing a resurgence in the United States, posing a significant challenge to OPEC+’s efforts to constrain production for price control. The current surge indicates an estimated daily output of 13.3 million barrels, surpassing the previous US federal government prediction of 12.5 million barrels, and even surpassing the entire production of Venezuela.  Textile Industry

This revival in shale production is attributed to advancements in technology, which have streamlined and accelerated the extraction process. In the aftermath of the 2014 market bubble that impacted the sector, American companies redirected their focus towards process enhancement and ensuring the profitability of investments, resulting in a notable rebound in shale oil production.

As reported by Bloomberg, the resurgence of shale in the United States threatens to disrupt OPEC+’s strategic approach, which relies on limiting production to influence and stabilize oil prices. The scale of the production increase underscores the resilience and adaptability of the US shale industry, underscoring its potential to reshape the global oil market landscape.  Textile Industry

Shale production in the United States restarts, threat to OPEC

Bangalore Hosts The Lenzing Conclave: Spearheading Sustainable Solutions for the Textile Industry

The Lenzing Group, a global leader in wood-based specialty fibers, organized ‘The Lenzing Conclave’ in Bengaluru. This event served as a platform for brands, retailers, and selected garment manufacturers to gather and exchange insights on current consumption trends and the future trajectory of textile fibers and fabrics leading up to 2030. The discussions delved into the crucial factors driving dynamic transformations within the industry.

The showcase featured a comprehensive display of end-products utilizing Lenzing fibers across various segments such as denim, home textiles, intimate and loungewear, general outerwear, and traditional wear. Participants had the opportunity to directly experience Lenzing’s latest products and innovations.  Textile Industry

Notably, the exhibition highlighted the impressive variety of LENZING™ ECOVERO™ black fibers, renowned for delivering exceptional depth of black color in fabrics, and LENZING™ ECOVERO™ with REFIBRA™ technology, a step closer to a circular economy. This innovative offering reflects Lenzing’s commitment to sustainability and the pursuit of groundbreaking products. Recently, Lenzing transformed its Indonesian manufacturing site to produce LENZING™ ECOVERO™ fibers, certified with the internationally recognized EU Ecolabel for environmental excellence[1]. The site will also provide LENZING™ ECOVERO™ black fibers for Asian customers.  Textile Industry

As a trailblazer in the evolving textile industry, Lenzing continues to introduce pioneering and environmentally conscious solutions that align with the evolving demands of the Indian market. The conclave witnessed enthusiastic participation from essential stakeholders, fostering valuable networking opportunities and collaborative dialogues, further solidifying Lenzing’s position as a frontrunner in the ever-changing textile landscape.

Bangalore Hosts The Lenzing Conclave: Spearheading Sustainable Solutions for the Textile Industry

With over two decades of experience in the Italian packaging machinery industry, I have played a pivotal role in contributing to the sector’s unprecedented success

As of 2023, the industry has achieved a groundbreaking milestone, surpassing €9 billion in total sales revenues, marking a remarkable 6% increase from the previous year and securing its third consecutive record.

My leadership as the Ucima Chairman has witnessed the industry’s robust growth primarily driven by exports, constituting an impressive 81.3% of revenues and expected to reach €7.36 billion by year-end—an outstanding 12% surge from 2022. Notably, export sales have seen substantial increases across diverse geographical regions, with North America, the European Union, Asia, and South America experiencing year-on-year growth ranging from 17% to 31%.  Textile Industry

Despite the positive outlook for 2024, challenges loom on the horizon, notably the impact of evolving geopolitical scenarios and pending EU directives on packaging usage. Nevertheless, the industry remains resilient, having secured a record 8.2 months’ worth of orders.

While celebrating these achievements, there is a need for cautious optimism, as domestic sales have experienced a concerning 14% decline, attributed to the inflationary crisis and uncertainties surrounding Industry 4.0. As the industry navigates through these challenges, the RePowerEU initiative’s allocation of €6.3 billion for the Industry 5.0 plan is seen as a positive development, though more clarity is sought on fund distribution and criteria.  Textile Industry

In terms of global leadership, the Italian packaging industry continues to shine, with Italian-made technologies enjoying sustained demand worldwide. I have championed innovation within the industry, emphasizing the integration of artificial intelligence solutions into machinery—a key focus for future development and international expansion.

Ucima’s active involvement in advocating for the Italian waste recycling model is evident in our collaboration with other supply chain associations. The recent positive outcome in the European Parliament’s packaging directive vote is applauded, but our commitment to defending our unique waste recycling system remains unwavering. Textile Industry

With over two decades of experience in the Italian packaging machinery industry, I have played a pivotal role in contributing to the sector's unprecedented success

Plastic loop – Eurecat Develops New Ultra-Thin Smart Interface for New Generation of Cars 18-12-2023

Textile Industry

Recycled PET – The European Bioplastics Conference 2023 commenced today in Berlin, Germany, with Hasso von Pogrell, Managing Director of European Bioplastics, providing a comprehensive overview of the bioplastics market, unveiling key statistics 15-12-2023

“Plastic that makes the difference”

“Plastic that makes the difference”

Recycled PET

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Crude Oil Prices Trend by Polyestertime

The European Bioplastics Conference 2023 commenced today in Berlin, Germany, with Hasso von Pogrell, Managing Director of European Bioplastics, providing a comprehensive overview of the bioplastics market, unveiling key statistics

Following a stagnation period in 2020, the global bioplastics production experienced substantial growth, reaching 1.79 million tonnes in 2023, up from 1.51 million tonnes in 2022. Among the various types, PLA constituted 27%, PA 20%, PE 14%, PTT 13%, and APC 7%.

The installed production capacity escalated to 2.18 million tonnes in 2023, with projections indicating a rise to 7.43 million tonnes by 2028, as per EUBP figures collaborated with the Nova Institute. Analysis of 2023 data revealed that the bioplastics industry operated at nearly full capacity, boasting an average utilization rate of 82%, although individual polymers varied from 60% to 100%.  Recycled PET

Despite challenges such as the climate crisis, soaring energy costs, and disrupted value chains, von Pogrell emphasized the industry’s resilience and significance, attributing the growth in production capacity to global circumstances.

Packaging retained its dominance in bioplastics applications, comprising 43% of the market in 2023 and projected to grow to 48% in 2028. Notably, the fiber market is anticipated to decline from 21% in 2023 to 13% in 2028.

Examining materials, PLA is expected to constitute 43.6% of production capacity by 2028, followed by PA (18.5%), PHA (13.5%), PP (5.9%), and PTT (5.3%).

Geographically, the focus shifted eastward, with Europe’s share decreasing from 12.8% to 7.3% by 2028, while Asia’s share is predicted to rise from 55.3% to 71.5%.

Conversely, the Americas are expected to see a decline, with North America dropping from 18.7% to 17.0% and South America significantly decreasing from 13.0% to 3.9% by 2028.  Recycled PET

Von Pogrell stressed the importance of transparent and consistent data for informed decision-making and called for supportive legislative frameworks. Throughout the conference, speakers praised Europe’s bioplastics research and development efforts but criticized the lack of political support, hindering competitiveness.

Recycled PET

Nestlé’s Pure Life Bottles now include 50% recycled PET

Nestlé Nigeria has reached a significant milestone in its commitment to environmental sustainability by introducing new bottles for Nestlé Pure Life, incorporating 50% recycled polyethylene terephthalate (rPET). This move effectively halves the use of virgin plastics in the company’s packaging, marking a pivotal step towards achieving 100% plastics neutrality.  Recycled PET

Nestlé Nigeria has been actively engaged in initiatives to recover and recycle plastics, adhering to a “one tonne in, one tonne out” principle since 2018.

Wassim Elhusseini, MD/CEO of Nestlé Nigeria PLC, emphasized the collaborative efforts with partners, particularly ALEF, in achieving this milestone.

The company’s commitment to reducing virgin plastic use by a third by 2025 has materialized with the successful inclusion of 50% rPET in water bottles. Nestlé Nigeria has played a leading role in establishing functional collection, sorting, and recycling systems for PET in the country, working closely with regulatory agencies like NESREA, SON, and NAFDAC to ensure compliance with the highest standards.  Recycled PET

Joy Abdulahi-Johnson, Category and Marketing Manager at Nestlé Waters, highlighted the brand’s dedication to rigorous safety processes and minimizing environmental impact. The introduction of the new rPET bottle coincides with Nestlé Pure Life’s global identity revamp, reinforcing the brand’s evolution for the better. The Minister for Environment, Balarabe Abbas Lawal, commended Nestlé’s strategies supporting environmental sustainability and local economies. As Nestlé continues its global commitment to increasing rPET usage across brands, its achievement in Nigeria marks a pioneering step in incorporating recycled materials into bottled water packaging.  Recycled PET

Recycled PET

Because OPEC matters less and less

With OPEC’s diminishing role in the global oil market, evident by its share falling to 51%, the lowest since 2016, the International Energy Agency (IEA) highlights the challenges faced by the hydrocarbon industry in its December report. Despite a substantial increase in global oil demand this year, reaching 101.7 million barrels daily, concerns arise as estimates for 2023 consumption have been reduced by 400 thousand barrels a day. Projections for 2024 indicate a halved pace of consumption growth at 1.1 million barrels per day.

The OPEC+ cartel, grappling with falling prices despite extending production cuts into Q1 2024, is particularly affected by the strength of U.S. oil production exceeding 20 million barrels per day.  Plastic tax

The surge in American, Brazilian, and Guyanese oil production, coupled with a demand slowdown, has led to an oversupply, pushing oil prices $25 per barrel below September levels. The United States has emerged as a key player, contributing to a historic shift in the global oil supply hub from the Middle East to the Americas.

As OPEC’s influence wanes, the IEA notes a weakening bond between OPEC and Europe, while the transatlantic energy axis gains prominence. Amidst a global transition, China stands out as a dominant consumer, accounting for 78% of the consumption increase in 2023. Plastic tax

These dynamics mark a transformative period for the global energy landscape.

Because OPEC matters less and less

Revolutionizing Packaging: The Eco-Friendly Biodegradable Hemp Jar

Present the idea of the naturally degradable hemp container and its significance in the context of lasting product packaging. Highlight the growing requirement for environmentally friendly choices and set the stage for the thorough expedition of the product.  Recycled PET

The Surge of Lasting Packaging:

Review the increasing understanding of ecological issues and the international shift in the direction of lasting product packaging remedies. Mention the downsides of traditional packaging and how biodegradable options click here are acquiring popularity.

Attributes and Specifications

Provide an in-depth summary of the eco-friendly hemp jar, stressing its crucial features such as recyclability, biodegradability, and being made in the U.S.A..

Discuss exactly how the air-tight layout makes certain item freshness and talk about the measurements (2.87 x 1.55) to give viewers a clear understanding of the product.

Benefits of Hemp-Based Packaging

Discover the benefits of using hemp as a product for product packaging. Highlight its sustainable nature, rapid development, and marginal environmental impact compared to typical packaging materials. Go over how picking hemp adds to a more sustainable supply chain.  Recycled PET

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Revolutionizing Packaging: The Eco-Friendly Biodegradable Hemp Jar

Focus on recycling: Alpla sustainability report 2021-2022

The international ALPLA Group is presenting its fifth sustainability report under the motto ‘What we do matters’.

In it, the packaging and recycling specialist analyses the financial years 2021 and 2022 and focuses on the three pillars of ‘People’, ‘Planet’ and ‘Profitability’.

ALPLA is on track in spite of growth and global expansion thanks to energy efficiency measures and investments in the circular economy.  Recycled PET

The proportion of recycled material was increased from 16 per cent to 18 per cent between 2021 and 2022 and is expected to reach at least 25 per cent by 2025.

With its fifth sustainability report, the ALPLA Group offers insights into the environmental, social and economic developments of the financial years 2021 and 2022.

The report focuses on business-relevant issues such as climate protection, resource efficiency, equal opportunity, and legal and regulatory changes.

Data, charts and examples document the progress made and show where there is potential.  Recycled PET

‘Every day, we champion solutions that promote safe, affordable and sustainable life around the world.

With more than three billion people coming into contact with our products every day, we are assuming the great responsibility that comes with our mission,’ emphasises ALPLA CEO Philipp Lehner.

‘Every day, we champion solutions that promote safe, affordable and sustainable life around the world.

With more than three billion people coming into contact with our products every day, we are assuming the great responsibility that comes with our mission.’

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Focus on recycling: Alpla sustainability report 2021-2022

Choosing the right blow molding machine supplier: a comprehensive guide

In the world of manufacturing, selecting the right machinery is crucial to ensure the efficiency and quality of your production process. When it comes to blow molding, the choice of a reliable and competent supplier can make a significant difference in your business’s success. This article will guide you through the process of choosing the perfect Blow Molding Machine Supplier to meet your specific needs.  Recycled PET

Understanding Blow Molding Machines

Before diving into the process of selecting a supplier, it’s essential to understand blow molding machines and their types. Blow molding is a manufacturing process used to produce hollow plastic parts by inflating a heated plastic tube (referred to as a parison) inside a mold. The key types of blow molding machines include extrusion blow molding, injection blow molding, and stretch blow molding.

Key Factors to Consider

When choosing a blow molding machine supplier, several critical factors should be taken into account:

Quality and Durability

Quality should be a non-negotiable criterion when evaluating suppliers. Look for suppliers with a reputation for delivering robust and durable machines that can withstand the rigors of long-term industrial use.  Recycled PET

Capacity and Production Speed

The capacity of the machine must align with your production requirements. Consider the volume of plastic products you plan to manufacture and ensure the machine can meet your demands efficiently.

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Choosing the right blow molding machine supplier: a comprehensive guide

Hydrogen in internal combustion engines: after many years,there is Marelli’s solution

Marelli’s groundbreaking fully active electromechanical suspension system has earned the prestigious “Commendable” recognition in the “Engineering Product of the Year” category at the 2023 Digital Engineering Awards.  Recycled PET

This technological marvel signifies a significant leap forward in the automotive industry, garnering accolades for its remarkable impact on driving experiences by enhancing both safety and comfort.

The system, a brainchild of Marelli’s innovative engineering, boasts four electromechanical actuators, each housing a state-of-the-art “brushless” motor and a high-ratio gearbox seamlessly connected to the suspension arm.

This configuration enables real-time dynamic control of the suspension, ushering in a new era of automotive efficiency.  Recycled PET

Piero Monchiero, the Innovation Director of Marelli’s Ride Dynamics division, highlighted its efficacy not only in bolstering road safety but also in mitigating motion sickness, a common concern during activities such as reading or using a laptop—a feature crucial in the context of the rising prevalence of autonomous driving.

Antonio Ferrara, President of Marelli’s Ride Dynamics division, expressed pride in achieving this accolade, emphasizing the company’s unwavering commitment to innovation geared towards enhancing driving comfort and safety.  Recycled PET

The electronically controlled system, operating autonomously and processing information within milliseconds, adapts suspension behavior based on driving conditions, effectively neutralizing vibrations and body movements.

This results in a ride that is not only more stable but also remarkably comfortable, marking Marelli’s dedication to staying at the forefront of technological advancements to meet the evolving needs of customers and vehicle owners.  Recycled PET

Hydrogen in internal combustion engines: after many years,there is Marelli's solution

Biodegradable Plastic – Revelation Unveils Mystery of Peculiar Behavior in Strange Superconducting Materials14-12-2023

Recycled PET

Smart textile – Toyota is working on a truly sustainable battery chain 13-12-2023

“Plastic that makes the difference”

“Plastic that makes the difference”

Smart textile

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Cyclyx to build its first plastic feedstock production facility

The Cyclyx Circularity Centre will have a capacity to produce around 136,000 tonnes of plastic feedstock for chemical and mechanical recycling, with ExxonMobil and LyondellBasell holding offtake rights

Cyclyx International, a joint venture between Agilyx, ExxonMobil, and more recently LyondellBasell, has made the final investment decision to build its first Cyclyx Circularity Centre (CCC) in Houston, United States. Smart textile

The facility will have a capacity to produce around 136,000 tonnes (300 million pounds) of plastic feedstock for chemical and mechanical recycling, with ExxonMobil and LyondellBasell holding offtake rights. Together, the two companies are investing $135 million into Cyclyx to fund operating activities and construction costs for the new facility, which is expected to start operations in mid-2025.

Cyclyx draws on a database of over 1500 post-use plastic chemical characterisations to assesses each source of waste plastic to understand its chemical profile. It then uses artificial intelligence and big data to sort those profiles into the various mechanical and chemical recycling pathways that the plastics can be used for. Smart textile

The CCC will focus on sorting and custom blending collected material to ensure feedstock specifications and classifications meet expectations for ExxonMobil and LyondellBasell.

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Smart textile

Toyota is working on a truly sustainable battery chain

Toyota is actively advancing its commitment to sustainable battery practices through a strategic collaboration with Cirba Solutions in the United States. The agreement focuses on the recycling of electric car batteries, a crucial step in Toyota’s efforts to create a truly sustainable battery chain. In the Lancaster plant in Ohio, batteries from Toyota’s vehicles, including the widely distributed Prius and other electrified cars, undergo a meticulous dismantling process by Cirba Solutions, achieving an impressive 95% material recovery rate.  Smart textile

While Toyota may have entered the zero-emission vehicle market later than some competitors, it has a significant presence with over 6.2 million hybrid vehicles sold in North America. The collaboration with Cirba holds particular significance as it addresses the need to recycle batteries from Toyota’s existing fleet. Annually, approximately 25,000 batteries from end-of-life vehicles are collected by Toyota’s dealer network, emphasizing the importance of establishing sustainable practices.

Toyota’s partnership with Cirba aligns with its broader commitment to battery recycling, complementing existing agreements, such as the one with Redwood Materials on the West Coast. Christopher Yang, Vice President of Toyota Motor North America, underscores the significance of this collaboration, stating that Cirba Solutions’ network enhances Toyota’s ability to collect and recover batteries nationwide, contributing to cost reduction and a lowered operational carbon footprint.

The ultimate aim is to establish a closed-loop ecosystem, ensuring sustainability across the entire battery life cycle.  Smart textile

Smart textile

Stellantis tests electric car battery swapping

Stellantis and Ample have recently solidified a strategic partnership through a binding agreement, signaling a significant step in the realm of electric vehicle (EV) technology. The collaboration is centered around Ample’s Modular Battery Swapping solution, a groundbreaking battery swapping technology that enables Stellantis electric vehicle owners to replace depleted batteries with fully charged ones within minutes at dedicated swapping stations.  Smart textile

This innovative approach deviates from traditional recharging methods, promising a rapid turnaround of less than five minutes for a fully charged battery. Stellantis, the automotive giant, and Ample are not only committing to the integration of this technology into electric vehicles but are also contemplating its expansion to cater to the broader needs of the Stellantis fleet. Geographical diversity is also on the agenda, extending beyond Europe.

The pilot program, scheduled for a 2024 launch in Madrid, Spain, will initially involve 100 FIAT 500e vehicles, a flagship model for Stellantis in the electric vehicle market. This initiative aligns with the Free2move car-sharing service offered by Stellantis. Ricardo Stamatti, Senior Vice President of the Charging & Energy Business Unit at Stellantis, expressed enthusiasm about the partnership, emphasizing the exploration of solutions that facilitate mobility freedom for electric vehicle customers.

Khaled Hassounah, CEO of Ample, proudly highlighted the commitment to making electric vehicles universally accessible without compromises to make a substantial impact on emission reduction. Smart textile

Smart textile

Germany in provisional exercise, the Scholz government is in chaos over the budget and the economy is doing badly

In the midst of a provisional exercise, Germany finds itself ensnared in a tumultuous scenario under Chancellor Olaf Scholz’s leadership. Promising no cuts to the welfare state amidst plummeting poll numbers, over half of Germans contemplate early elections alongside European ones, as the current legislature, scheduled until autumn 2025, navigates a deep crisis, particularly with the budget.  Smart textile

Historically, Germany’s budget prowess, a stronghold during the Merkel era, now teeters, turning Berlin into the subject of European mockery. The Constitutional Court’s rejection of a 60-billion-euro expedient in November escalated the chaos, revealing 29 special vehicles with 869 billion against the Charter, leading to a freeze on spending by Finance Minister Christian Lindner, except for defense and parliament.

The looming specter of starting 2024 in provisional operation, where only essential expenses are permitted, underscores the critical impasse. With 17 billion yet to be covered, the “traffic light” majority, comprising the Social Democratic Party, the Greens, and the Liberals, grapples to reach a consensus on where to make cuts.

As the economic indicators reflect a dire situation—with manufacturing PMI below 50 points for over a year and a half and negative GDP growth—the political disarray is exacerbated by the rising popularity of the AfD, a conservative right-wing party accused of being “neo-Nazi.”  Smart textile

The potential influence of the AfD adds a layer of complexity to an already precarious political landscape, raising questions about the endurance of Germany’s established order. The nation, once an economic and political stalwart, now grapples with uncertainties that reverberate beyond its borders.

Germany in provisional exercise, the Scholz government is in chaos over the budget and the economy is doing badly

Puma expands fibre-to-fibre recycling

Puma is intensifying its commitment to sustainable practices by expanding its Re:Fibre polyester recycling technology. The sports brand aims to derive 100% of its polyester from textile waste, shifting away from PET fibers sourced from bottles. Starting in 2024, the majority of Puma’s replica football jerseys will feature fibers crafted from old garments and factory waste instead of recycled PET bottles.  Smart textile

The Re:Fibre pilot, initiated in 2022, has already been employed to produce replica kits for the Women’s World Cup and Girona’s 2023/24 season third kit. In 2024, the official Puma football replica jerseys, including those for the Euro and Copa América tournaments, will adopt the Re:Fibre technology. The program involves collecting, sorting, and processing textile waste through a chemical recycling process, ultimately producing new Re:Fibre fabrics.

Anne-Laure Descours, Chief Sourcing Officer at Puma, emphasizes the brand’s ambition for a complete transition to polyester sourced from textile waste, addressing the environmental risk posed by textile waste accumulation in landfills. Puma recognizes the need to rethink production methods, embracing a circular business model as a key element of its sustainability strategy.  Smart textile

To make the technical process more accessible, Puma has employed computer-generated imagery in an explanatory video showcasing the Re:Fibre journey, from waste collection to molecular chemistry. This effort aligns with Puma’s response to research revealing that 71% of young people desire brands to make stronger environmental commitments, communicate goals more effectively, and enhance transparency.

www.puma.com

Puma expands fibre-to-fibre recycling

Smart textile fiber places conductivity and flexibility side-by-side

Electrically conductive “smart fabrics” have many potential applications, but their specialized fibers typically aren’t as soft and flexible as those made of regular materials. An experimental new two-faced fiber, however, is both flexible and conductive.

Developed by a team of scientists at Washington State University, the fiber is made of two substances: cotton cellulose obtained from recycled T-shirts, and an existing conductive synthetic polymer known as polyaniline.  Smart textile

The polyaniline is combined with the cotton cellulose because it’s too brittle to be formed into usable fibers on its own. That said, the two materials aren’t simply blended into one homogenous mixture. If they were, the polyaniline would be diluted to the point that it would lose its conductivity.

Instead, liquid solutions of the two substances are extruded from two separate (but closely spaced) nozzles, merging and bonding to form a single fiber which is cotton cellulose on one side and polyaniline on the other. Smart textile

In lab tests, such fibers have exhibited excellent electrical conductivity while also offering the strength and flexibility of cotton. They have also been successfully used in textile systems that delivered power to an LED light, and that sensed ammonia gas.

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Smart textile fiber places conductivity and flexibility side-by-side

The objective is to comprehend the processes of degradation and biodegradation for the purpose of devising technical solutions to environmental challenges

Michelin, the renowned French tire manufacturer, joined forces with Clermont Auvergne University and the Center National de la Recherche Scientifique (CNRS) to delve into the wear degradation of tires. This involves the consequential formation of microparticles and the subsequent study of the biodegradation mechanisms associated with these microparticles.  Smart textile

Establishing the BioDLab, a dedicated laboratory, is a pivotal step in this collaborative venture. The primary mission of BioDLab is to scrutinize the underlying causes of tire wear degradation and develop technical interventions for environmental predicaments. One of the focal points is exploring methods to render wear particles biodegradable in the environment.

Tire erosion, an inevitable consequence of contact with road surfaces, is essential for ensuring vehicle safety and traction. Tires, alongside fabrics, are identified as primary contributors to the creation and dissemination of microplastics in the environment, with rubber being the specific material of concern.  Smart textile

Over the span of four years, the project will systematically investigate the chemical phenomena associated with microparticle degradation under the influence of solar energy and water. This interdisciplinary approach combines material science, chemistry, and microbiology to unravel the intricate regulatory mechanisms of this process.

The research specifically targets the degradation of rubber used in tires, employing photochemical and thermochemical processes, as well as exploring biodegradation facilitated by microorganisms and enzymes. Approximately twenty researchers from the Clermont-Ferrand Chemistry Institute (University of Clermont Auvergne/CNRS) and ten technicians from Michelin’s Operational Research and Development Department will be actively engaged in this collaborative effort.

Michelin’s ongoing commitment to reducing tire abrasion has resulted in a 5% decrease in microparticle emissions from wear between 2015 and 2020, a testament to their expertise in materials science.  Smart textile

The objective is to comprehend the processes of degradation and biodegradation for the purpose of devising technical solutions to environmental challenges

AI in Packaging – Global PBT Resin Market 2024-2030 is Booming Around the world with Upcoming years 12-12-2023

Smart textile

Recycled Marine-Waste – India generates 26,000 tonnes of plastic waste every dayIndia generates 26,000 tonnes of plastic waste every dayIndia generates 26,000 tonnes of plastic waste every day 09-12-2023

The European Commission has announced a new provisional agreement that aims to “help make sustainable products the new norm” in the European Union. In particular, the provisional agreement for “more sustainable, repairable, and circular products” – which was reached between the European Parliament and the Council on the Ecodesign for Sustainable Products Regulation this week – aims to ensure that products “last longer, use energy and resources more efficiently, [are] easier to repair and recycle, contain fewer substances of concern, and include more recycled content,” while also “leveling the playing field for sustainable products on the EU’s internal market and strengthen the global competitiveness of businesses offering sustainable products.”  Recycled Marine-Waste

The new law, as first proposed by the European Commission last year, will build on the existing Ecodesign Directive by “progressively setting performance and information requirements for key products placed on the EU market.” The Commission says that it will “adopt and regularly update a list of products identified on the basis of a thorough analysis and criteria notably related to the EU’s climate, environment and energy efficiency objectives” in order to ensure “predictability and transparency” on which products will be covered and when.

The Commission – which proposes new EU laws and policies and ensures the proper application of existing legislation – confirmed that it will give priority to “highly impactful products, including textiles (especially garments and footwear), furniture (including mattresses), iron and steel, aluminum, tires, paints, lubricants and chemicals, as well as energy related products, ICT products and other electronics.”  Recycled Marine-Waste

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EU Green-Lights New Law to Ban on Destroying Unsold Clothing, Footwear

Man-made yarns – Ecodesign: EU one step closer to making sustainable products the norm 08-12-2023

Recycled Marine-Waste

Electric vehicles – Innovative bio-based aromatics pave the way for 100% sustainable aviation fuel 07-12-2023

Electric vehicles

Crude Oil Prices Trend 

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Crude Oil Prices Trend by Polyestertime

Thyssenkrupp Uhde won contract for biopolymer plant from Gulf Biopolymers Industries Ltd

Thyssenkrupp Uhde has secured a basic engineering package and front-end engineering design package for the establishment of a biopolymer plant on the Arabian Peninsula, said Hydrocarbonprocessing.
The plant is intended to produce an industrial large-scale volume of polylactic acid polymer, utilizing lactic acid from corn as the primary feedstock. While polymer specialist Uhde Inventa-Fischer will perform the BEP for the PLA production based on its proprietary state-of-the-art technology, its sister company thyssenkrupp Uhde India will perform the FEED which covers the complete production complex including associated offsite and utilities.
The design of the biopolymer plant focuses on stringently optimized feedstock utilization during all stages: from starch conversion to lactic acid production, and finally polylactic acid production. Electric vehicles

An integral aspect of this project is the plant’s ability to sustainably produce a range of PLA grades, addressing the diverse requirements of various industries such as packaging, textiles, and hygiene supplies.
“Replacing fossil feedstocks with renewable ones can minimize the ecological impact of entire value chains,” stated Dr. Cord Landsmann, CEO thyssenkrupp Uhde. “This project is another proof that we can significantly contribute to a more sustainable production of much-needed materials for global key industries.”
Harald Kroll, CEO Gulf Biopolymers Industries: “We are proud to announce the establishment of the first large biopolymer plant in the MENA region. This project is a milestone for the reduction of fossil-based plastics and advancing the adoption of environmentally friendly PLA polymers.”Electric vehicles
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Electric vehicles

Toyota, new battery and fuel cell electric vehicles

At the Kenshiki 2023 event by Toyota Motor Europe, a cadre of global and European executives took center stage to unveil the automotive giant’s cutting-edge electrified products and technologies.

Chief Branding Officer and Head of Design at Toyota Motor Corporation, Simon Humphries, divulged a series of concept models poised to shape the next era of battery electric vehicles (BEVs) under the banners of Lexus and Toyota.

The key highlight was the introduction of a revolutionary modular design architecture, integrating gigacast chassis, component minimization, and the innovative Arena operating system.Electric vehicles

Humphries emphasized that this design framework not only facilitates enhanced design freedom but also elevates the overall user experience.

Toyota’s commitment to sustainability was underscored by the announcement of their goal to achieve complete carbon neutrality in Europe by 2040. In tandem, they aim to attain SBTi Scope 1 and 2 emissions neutrality in European operations and production facilities by 2030.

With a focus on Scope 3 emissions, Toyota sets ambitious targets, including a 100% reduction in CO2 emissions from new vehicle sales by 2035 and complete carbon neutrality across the value chain and logistics by 2040. The company is already making strides in this direction by incorporating hydrogen fuel cell electric heavy-duty trucks on crucial logistics routes. Electric vehicles

Toyota’s vision extends beyond battery electric vehicles, encompassing a robust hydrogen strategy. The Mirai and the new Crown spearhead their passenger car segment, while TME’s Hydrogen Factory Europe integrates fuel cell technology into a diverse array of commercial vehicles, including heavy goods vehicles, buses, coaches, boats, and pickups. The unveiling of the hydrogen fuel cell Hilux prototype at Kenshiki exemplifies this commitment.

In a nod to the future, Toyota plans to refine hydrogen technology further with the launch of its third generation fuel cell systems in 2026.

The Toyota Professional light commercial vehicle range is expanded with the addition of the Proace Max, a large van available in multiple configurations, offering customers versatility. Like its counterparts, the Proace Max is available with a battery electric powertrain, boasting an impressive range of 420 km (WLTP) and providing access to zero-emission zones.Electric vehicles

Completing the Toyota Professional fleet is the Hilux, a stalwart in Toyota’s commercial lineup, set to receive a boost with the introduction of a 48-volt hybrid system in the coming year.

This hybrid system promises increased power and torque, coupled with a 10% improvement in efficiency, solidifying Toyota’s commitment to innovation across its entire commercial vehicle spectrum.

Electric vehicles

 

Innovative bio-based aromatics pave the way for 100% sustainable aviation fuel

Iain Gilmore, Senior Manager, Catalyst Technologies, Johnson Matthey, and David Kettner, President and General Counsel of Virent, shed light on a groundbreaking development. This advancement, a collaborative effort between Johnson Matthey and Virent, the inventor of the technology, introduces bio-based aromatics as a key component in a 100% sustainable aviation fuel (SAF) that is cleaner-burning, more efficient, and compatible with existing aviation fleets and infrastructure. Electric vehicles

The aviation industry is actively seeking solutions to curb emissions, and SAF emerges as a leading option. However, the effectiveness of SAF varies, with many available forms only permitting limited emission reductions due to blending constraints.

The term ‘SAF’ can be misleading, as it is applied to many synthetic fuels with a carbon intensity below a certain threshold in relation to conventional jet fuel, as defined by various policies and international agreements. This results in a range of fuel blends that sit under the SAF umbrella, which contain varying proportions of synthetic components, most of which are not 100% SAF.

Presently, SAF is typically blended with varying percentages of conventional jet fuel, producing varying qualities of fuel to meet the criteria of international standards, specifically to ensure it contains aromatics in the range of 8-25%. Aromatics are an important component of the fuel as, among other benefits, they enhance lubricity, lower freeze point, and interact with polymer seals in the engines and fuelling systems to help prevent fuel leakage. Electric vehicles

Traditional jet fuel naturally contains aromatics but many bio-based fuels, such as Hydroprocessed Esters and Fatty Acids (HEFA) and Fischer Tropsch (FT) products, do not. This restricts their use to a maximum blend of 50% with conventional jet fuel, which, in turn, limits emission reductions and falls short of meeting international aviation emission targets for 2030 and 2050.

More…

Electric vehicles

Germany’s plastic recycling rate breaks records in 2022

The recycling of plastic packaging is on the rise in Germany, experiencing a remarkable 20% increase in just four years, reaching 67.5% of the total introduced to the market in 2022. According to the industry association IK Industrievereinigung Kunststoffverpackungen, the recycling of plastic packaging in Germany reached 67.5% of the total introduced to the market last year, amounting to 1.54 million tons (a slight decrease compared to the previous year)Electric vehicles

The data, provided by German authorities (Central Packaging Registry ZSVR and Federal Environment Agency UBA), surpasses the 2022 target of 63% set by the packaging law enacted in 2019 and represents an unprecedented achievement. In the last four years alone, since the regulations came into effect, the recycling rate has surged by twenty percentage points.

Isabell Schmidt, the director of IK, emphasizes, “The growing recycling of plastic packaging is a great success. Now it is important to further solidify this positive development and shield it from undesired trends. Reducing plastic in the direction of composite packaging does not contribute to achieving the goal. Recyclability and material savings must be a priority in packaging design. We cannot tolerate false arguments and greenwashing.”Electric vehicles

According to the association of plastic packaging manufacturers, ZSVR and UBA have repeatedly criticized the significant increase in composite paper-based packaging entering the market, as they are more challenging to recycle. IK asserts that almost half of the recyclable packaging with less than 90% recyclability is of a composite nature.

“Discriminatory goals for plastic, as envisaged by the European packaging regulation, as well as exceptions to recycled content quotas, could further reinforce the trend towards composite packaging, even if not explicitly intended.”

Germany’s plastic recycling rate breaks records in 2022

VTT finds unprecedented extensible limits for formable cellulose-based food packaging to replace single-use plastic

Enabled by foam forming technology, VTT’s formable cellulose-based webs with 30% extensibility were used to make rigid packages using an industrial product packaging line. This opens up the manufacturing of a wide range of sustainable packaging solutions.

In a pilot-scale study to find alternative raw materials for rigid plastic packages, VTT Technical Research Centre of Finland has obtained unprecedented maximum limits of its highly extensible formable cellulose-based webs used for rigid packaging applications. The results enable the manufacturing of a wide range of sustainable 3D packaging solutions that were previously unattainable.Electric vehicles

Typical commercial boards have between 3–6% extensibility (geometrical mean) and best commercial formable boards have 10–18% extensibility. By utilising foam forming technology, VTT has now obtained up to 30% extensibility. This enables brand owners to use rigid, cardboard-like packaging to serve consumers looking to buy more sustainable products. This material improvement enables e.g. food brands producing cold cuts to increase cardboard-like package size from 75 grams up to 200-250 grams. By adjusting the tray forming process and tray dimensions even larger cardboard-like packages can be produced.

“Polypropylene film is one of the world’s most used polymers – its extensibility is up to 300%. Our invention now offers a viable, sustainable alternative on the market,” says Jarmo Kouko, Research Team Leader at VTT. Electric vehicles

“There’s been a lot of great academic research around the world on how to eliminate plastics, but the challenge is that those seldom go beyond research. So, we’re extremely excited and proud of the results we’ve produced in our pilot-scale study, which clearly shows the commercial potential of our rigid cellulose-based packaging. packaging give suppliers a sustainable and affordable alternative to single-use plastic.

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VTT finds unprecedented extensible limits for formable cellulose-based food packaging to replace single-use plastic

Evolution of Battery Architecture: From Modules to Cell-to-Body Integration

Electric vehicles (EVs) have undergone a remarkable transformation in battery technology, moving from modular designs to cell-to-body integration. This concept involves embedding cells directly into the vehicle’s frame, unlike conventional gasoline-powered vehicles that depend on fuel tank size for capacity. EVs’ energy storage is determined by both physical dimensions and factors affecting energy density. Electric vehicles

The development of electric vehicle battery architecture can be traced from the traditional modular structures to the cutting-edge cell-to-body integration.

The chemistry of the cells and their internal architecture are two key factors that influence the energy density of EV batteries. This discussion focuses on the latter, exploring the evolution from established modular designs to the innovative realm of cell-to-body integration.

Lithium-ion batteries adopted a conventional structure with cells, modules, and battery packs. Modular designs, while enabling battery control and temperature management, introduced inactive elements, reducing energy storage efficiency.

The modular approach allowed automakers to adjust battery capacity by adding or removing modules. Electric vehicles

In a recent shift, automakers have adopted the cell-to-pack paradigm, eliminating the intermediate modules. This design integrates individual cells directly into the external casing, increasing energy storage capacity within the same external dimensions. However, these cell-to-pack batteries remain separate components attached to the vehicle’s chassis during manufacturing.

Leading the future, manufacturers like BYD, with its Seal sedan, have introduced a revolutionary structural design – cell-to-body integration. This approach incorporates cell housing directly into the lower part of the vehicle’s frame, eliminating the need for a separate element attached to the chassis. While not increasing the percentage of active material within the battery, similar to the cell-to-pack approach, this innovation simplifies components, minimizes external housing requirements, and enhances the structural integrity and overall efficiency of electric vehicles. The battery becomes an essential part of the vehicle platform, marking a paradigm shift in the electrification of the automotive industry. Electric vehicles

Evolution of Battery Architecture: From Modules to Cell-to-Body Integration

Argentina’s new bioethanol quotas may swamp demand

Argentine bioethanol supply quotas may outstrip demand over the coming years.

The outgoing federal energy department recently awarded 413,100m3/y of new supply quotas of bioethanol for blending with gasoline, known as E12. These will swell the 1.12Mm3/y (million cubic meters per year) in place.

The new facilities or plant expansions that will produce the additional ethanol are due to enter service in 2026 and could require capex of around US$500mn based on current exchange rates. Electric vehicles

But in 2026, the total annual E12 quota of 1.53Mm3/y will outstrip projected demand from refiners of 1.18Mm3, local bioenergy and rail transport consultant Claudio Molina told BNamericas. A mismatch is also projected for 2024-25.

“They’ve awarded more quotas than there is demand,” said Molina, adding that the process lacked transparency and would have future implications.

Molina said: “They’re going to have to arbitrate over a process so that, in a proportional manner, each sells less than the quota they have, because sufficient demand isn’t there. It’s like opening a can of worms.” Electric vehicles

By law, 12% of the finished gasoline blend must be ethanol made from corn or sugarcane.

Outgoing economy minister and former presidential candidate Sergio Massa had planned to raise the proportion to 15%, which would have absorbed the additional output. The increase was opposed by refiners and auto manufacturers, the latter citing the engine-calibration challenges associated with changing the blend. Massa had even pledged a hike to 25% if he had won the presidency.

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Biodegradable polymer – Toyota ‘not giving up’ on hydrogen but also ramps up production of battery electric cars 06-12-2023

Electric vehicles

Biodegradable polymer – Toyota ‘not giving up’ on hydrogen but also ramps up production of battery electric cars 06-12-2023

Biodegradable polymer

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Sulzer expands bioplastics portfolio with new biodegradable polymer

Sulzer is expanding its commitment to sustainable solutions with the introduction of a groundbreaking technology – CAPSULTM – designed for the continuous manufacturing of polycaprolactone (PCL), a biodegradable polyester widely employed in diverse industries such as packaging, textiles, agriculture, and horticulture. The CAPSULTM innovation represents an end-to-end licensed process that facilitates the production of high-quality PCL grades at competitive rates, reinforcing Sulzer’s dedication to advancing renewable and circular plastic technologies.

The CAPSUL™ PCL technology, developed by Sulzer Chemtech, revolutionizes the manufacturing process by incorporating all purification and polymerization steps into a seamlessly integrated, highly efficient, and continuous operation.

Leveraging Sulzer’s extensive expertise in separation and reaction processes, this biopolymer technology proves to be remarkably adaptable, catering to a wide spectrum of industrial scales. Its versatility is poised to accelerate the widespread adoption of biodegradable and compostable PCL, addressing critical environmental concerns related to plastic waste.  Biodegradable polymer

High-quality PCL derived from the CAPSUL™ process finds application in a myriad of sectors, including consumer packaging, 3D printing, footwear, agricultural films, textiles, and medical devices. Uwe Boltersdorf, President of the Chemtech Division at Sulzer, emphasizes the pivotal role of PCL in reducing plastic waste, highlighting the company’s commitment to facilitating larger-scale production from both conventional and renewable resources. The introduction of CAPSUL™ reflects Sulzer’s dedication to empowering industry stakeholders to gain a competitive edge in sustainability, ushering in a new era of environmentally conscious manufacturing practices. As the world grapples with the challenges of plastic pollution, Sulzer’s innovative solution marks a significant stride towards a more sustainable and eco-friendly future.  Biodegradable polymer

Biodegradable polymer

LYB acquires minority stake in Source One

 LyondellBasell (LYB) today announced it has acquired a minority share in Source One GmbH, Leiferde, Germany, a plastic waste sourcing and engineering company, specialized in developing technical solutions for hard-to-recycle post-consumer plastic waste. Both LYB and Landbell will be shareholders in Source One. Landbell is a global service provider who operates a comprehensive network of Extended Producer Responsibility (EPR) and take-back organizations worldwide.  Biodegradable polymer

This strategic investment provides LYB access to Source One’s engineering and plastic waste sourcing services. It also establishes a relationship with Landbell to provide plastic packaging waste volumes for LYB’s advanced recycling operations. Processing plastic waste volumes from EPR Service Providers such as Landbell reinforces the commitment by LYB to support brand owners to close the loop for plastic packaging.

“We are committed to support the growing demand of our customers for circular solutions,” says Yvonne van der Laan, LyondellBasell Executive Vice President, Circular and Low Carbon Solutions. “With the investment in Source One we are taking another important step to secure access to plastic waste for our recycling activities and to strengthen our Circulen product portfolio of material made from recyclable or renewable resources.”  Biodegradable polymer

50% of the shares in Source One will be held by 23 Oaks Investments, Leiferde, Germany, which together with LYB has formed the joint venture Source One Plastics in 2022. Source One Plastics currently builds an energy efficient, advanced plastic waste sorting and recycling facility in Germany.

“Thanks to our relationship with LYB and Landbell, we are able to optimally position Source One and successfully implement our growth strategy,” says Kai Hoyer, Owner 23 Oaks Investments.

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Biodegradable polymer

Toyota ‘not giving up’ on hydrogen but also ramps up production of battery electric cars

Japanese carmaker ploughing ahead with hydrogen despite difficulties

Toyota has reaffirmed its commitment to hydrogen power but at the same time will also ramp up development of battery electric vehicles.

The Japanese carmaker has been a pioneer of hydrogen fuel cell (FCEV) technology in recent years, and has developed two generations of its FCEV-powered Mirai saloon car, and launched the Japan-only Crown this year.  Biodegradable polymer

However Toyota has missed its own targets on sales of hydrogen cars, selling just over 3,900 hydrogen fuel cell vehicles last year, less than one per cent of its total worldwide sales of around 9.5m vehicles.

Media reports earlier this year quoted Hiroki Nakajima, Toyota executive vice-president and chief technical officer, admitting Mirai sales had not been successful, and that the carmaker would switch from building FCEV-powered cars to commercial vehicles.

But the carmaker has now reaffirmed its commitment to hydrogen-powered cars as well confirming it will diversify into commercial vehicles and other transport sectors. It will create a new hydrogen facility to produce more fuel cell systems to stimulate demand in Europe.  Biodegradable polymer

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Biodegradable polymer

Eurozone’s manufacturing PMI sees slight rebound in Nov 2023

INSIGHTS

  • The Eurozone manufacturing PMI, compiled by S&P Global for HCOB, remained below the growth threshold in November 2023, marking continuous contraction.
  • Austria, Germany, and France showed slight improvements, while Italy worsened.
  • Greece and Ireland saw growth, but overall, the sector faced reduced production, inventory levels, and staffing.

Eurozone’s manufacturing PMI, compiled by S&P Global for Hamburg Commercial Bank (HCOB), remained below the 50 growth threshold for the seventeenth consecutive month in November, indicating a continued decline in the goods-producing sector. However, there was a slight improvement, with the index rising to 44.2 from October’s 43.1, marking the highest reading since May and suggesting a less severe deterioration in manufacturing conditions.Of the eight nations included in the HCOB eurozone manufacturing PMI, six recorded in contraction territory. Austria was the worst performer in November, closely followed by Germany and France. Biodegradable polymer

All three countries recorded softer rates of decline, however, and this was also the case in the Netherlands and Spain. By contrast, Italy’s manufacturing downturn intensified. Two nations bucked the wider trend of contraction during November—Greece and Ireland—with the former seeing growth improve to a three-month high. Ireland’s manufacturing economy stabilised after back-to-back months of decline.

Factory production across the euro area continued to decrease during November. That said, while the pace of decline was strong overall, it eased to its softest since May. A slower fall in output coincided with a weaker contraction in new orders, and the slump in new export sales (which has been ongoing since March 2022) also moderated, as per S&P Global. Biodegradable polymer

Eurozone manufacturers were less aggressive with their destocking efforts, November survey data showed, with pre- and postproduction inventory levels falling at weaker rates. The fall in stocks of purchases was nevertheless the second-fastest seen since December 2012 amid another substantial month-on-month reduction in manufacturers’ buying activity.

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Biodegradable polymer

Sirmax building new compounding factory in India, expanding existing capacity

The Italy-based compounder said India is the ‘only [global region] experiencing growth’

Italian compounder Sirmax Group, known for its expertise in polypropylene compounds, engineering plastics, thermoplastic elastomers, recycled polymers, and more recently biocompounds,  announced it started building a new compounding factory in India.  Biodegradable polymer

It will be the company’s third facility in India upon completion, and its fourteenth global plant. The new facility is being built near Hosur, located in the southern state of Tamil Nadu, and is scheduled to start operations in 2026. Sirmax did not disclose the capacity of the new factory, but it said it is expanding the capacity of its existing Palwal plant, located near India’s largest automotive district, by 15,000 tonnes per year. The Padua-based company said it aims to increase its production capacity in India to over 60,000 tonnes per year, with a total investment of around $10 million.

The operations are part of the group’s strategy to boost its foreign subsidiaries, and in particular to meet increasing demand for thermoplastics compounds in Southeast Asia, it said in a statement. Biodegradable polymer

“At this pivotal moment in history, India stands out as the sole global region experiencing genuine growth,” said Sirmax’s President and CEO Massimo Pavin. “The country has a large domestic market and is an important hub for Southeast Asia.

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Sirmax building new compounding factory in India, expanding existing capacity

SABIC & CJ CheilJedang collaborate on world-first ready-to-eat rice packaging bowls made with 25% certified renewable PP in Korea

SABIC, a global leader in the chemicals industry, has announced that a food-contact grade of its TRUCIRCLE portfolio of certified renewable polypropylene (PP) resins is used in the production of Hetbahn instant white rice packaging bowls by CJ CheilJedang, a South Korea-based global food company, said the company.

The rigid bowls are the first of their kind using certified renewable PP in a ready-to-eat-rice packaging in Asia Pacific and align with CJ’s strong ‘Nature to Nature’ sustainability roadmap. Biodegradable polymer

Mohammed Al-Zahrani, Vice President of SABIC’s Polypropylene Business, comments: “Food brands around the world are increasingly looking for materials that will help them reduce their carbon footprint without compromising the performance, convenience and food safety of their packaging. We are very pleased about this opportunity to demonstrate SABIC’s vast expertise in sustainable PP resins for rigid food containers. Our certified renewable grade from our TRUCIRCLE portfolio used in CJ’s Hetbahn rice bowls meet the food-contact regulations, and offers the same ease of processing and high end-use quality as competitive all-virgin polymers.”

The Hetbahn brand, which is one of the top brands in cooked rice and now expanding its product portfolio to include porridge, frozen rice, cooked rice with soup etc., was originally launched in 1996 and means freshly harvested and cooked rice and has changed consumers’ perception of Korean rice meal culture. The rice grain is polished in a strict raw material process, cooked the same day and packed in a sterile environment so that the delicious taste of the rice can be preserved.  Biodegradable polymer
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SABIC & CJ CheilJedang collaborate on world-first ready-to-eat rice packaging bowls made with 25% certified renewable PP in Korea

Rathi Group to Install Two R4000-HD Secondary Shredders

Rathi Group has finalised the order for two R4000-HD model secondary shredders from Ahmedabad-based Fornnax Technology

“The two R4000-HD secondary shredders set to double annual capacity for tyre shredding and tyre wire cleaning,” informed Ravi Rathi, Director, Rathi Group.

Fornnax Technology continues to book orders from the domestic and overseas markets for R4000-HD shredders after its global launch at the recently concluded IFAT Expo 2023 in Mumbai.

New lines to double the plant capacity

The new installation will increase tyre shredding and tyre wire cleaning capacities to 150,000 metric tons and 25,000 metric tons, respectively. “Alongside this, there is an expansion in the works for the pyrolysis system, increasing by 40 metric tons per day, which will boost the group’s total pyrolysis capacity to 160 metric tons per day.”

This expansion is a proactive response to the anticipated demand from prospective recovered carbon black (rCB) buyers. Biodegradable polymer

As a result, the company is in the process of establishing dedicated rCB production units specifically for its major customers. Currently, the company’s rCB product, CAPITAL CARBON, is in various stages of trials with leading users in the market.

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Rathi Group to Install Two R4000-HD Secondary Shredders

Plastic pyrolysis – How to reduce the product defective rate of PET fiber? 05-12-2023

Biodegradable polymer

Plastic pyrolysis – How to reduce the product defective rate of PET fiber? 05-12-2023

Plastic pyrolysis
Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Innovation activity in bioplastics and chemical recycling technology continues apace

 Innovation in biopolymers (bioplastics) and plastics recycling has hit an all-time high, according to the latest-available patent data published by intellectual property firm, Appleyard Lees.

The third annual edition of the company’s Inside Green Innovation: Progress Report reveals that priority patent filings in bioplastics increased by almost a quarter in the 12 months to 2021 (from 458 to 569), with the 2020-21 period revealing a level of innovation in the field not seen since 2002. Plastic pyrolysis

Year-on-year rises in patent filings among the different types of bioplastics – including PHAs, butylene-based polymers and PLA – is broadly similar, while the latter remains ahead of the pack by a total of 93 patent filings in 2021, only 10 filings short of its previous high in 2011. However, starch blends’ recent patent numbers have fallen for the first time in six years.

Meanwhile, recent innovation activity in chemical recycling of plastics is sharply reversing the decline seen in the previous decade, with applications for thermal recycling pyrolysis technology increasing for three consecutive years and up by 25% from 2020 to 2021.

Appleyard Lees patent attorney, David Jasiewicz, said: “We’re in the midst of a second peak in bioplastics innovation, with the 2018-2021 period showing a significant increase in patent filing activity which outstrips the previous pinnacle in the early 2000s.”

Two key bioplastics trends emerge  Plastic pyrolysis

Technology innovation by the top patent filers indicates two trends in the bioplastics sector: improving bioplastics’ mechanical properties and appearance in line with conventional plastics and improving the materials’ biodegradability.

For example, South Korea’s LG Chemical has filed applications including copoloymers of lactones, lactic acid and other hydroxyacids, aiming to improve thermal and mechanical properties when compared to PLA. It has also shown innovation in resin compositions which blend bioplastics with the intention of replacing traditional plastics such as polyethylene films.  Plastic pyrolysis

Meanwhile Mitsubishi Chemical Corporation of Japan has focused on improving bioplastics’ biodegradability, such as finding bioplastic alternatives to PLA in additive manufacturing and blending polyesters with PHAs to use in shopping bags or food packaging.

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Plastic pyrolysis

CarbonScreen startup to develop monitoring method that doubles carbon fiber production speed

CarbonScreen technology will make it possible to control complex carbon fiber production through sensor monitoring, potentially increasing speeds to 30 m/min, enhancing turnover and making carbon fiber more available to other markets.

Felix Pohlkemper and Tim Röding from RWTH Aachen University’s Institut für Textiltechnik (ITA, Germany) are developing a technology with their startup company CarboScreen GmbH (Aachen) that makes complex carbon fiber production controllable through sensor monitoring.  Plastic pyrolysis

With the help of CarboScreen technology, it should be possible to double the production speed from the current 15 meters/minute to 30 meters/minute in the medium term. The doubling of production speed alone could result in an increase in turnover of up to €37.5 million per year. Pohlkemper and Röding were awarded third place in the AVK Innovation Award 2023 in the Processes and Procedures category for their development.

The production of carbon fibers is highly complex and in current state-of-the-art, the manufacturing process is only monitored manually by semi-skilled workers. However, even minimal fiber damage during production leads to a reduction in the quality of the carbon fiber. In extreme cases, it can also lead to plant fires.  Plastic pyrolysis

To ensure production quality, the production speed is currently limited to a maximum of 15 meters/minute. Using CarbonScreen’s technology could not only increase production speed and thus production volume, but could also reduce specific production costs of carbon fiber, potentially resulting in lower prices. This, in turn, would make it possible to drive carbon fiber and other composite materials more widely in markets like aerospace, wind and automotive.

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Plastic pyrolysis

Teijin breaks ground on carbon-fiber facility in South Carolina

The new facility in Greenwood, SC, is expected to create some 220 jobs and will represent $600 million worth of investment by around 2030, said the company. It’s the largest initial capital investment by a company in Greenwood

Teijin Ltd. (Tokyo) announced that it broke ground June 1 on a new carbon-fiber production facility of its wholly owned subsidiary Teijin Carbon Fibers Inc. (TCF), located in Greenwood, SC. Teijin will further evolve its carbon-fiber businesses under a long-term vision to reduce its environmental footprint and satisfy tightening environmental regulations worldwide, said the company.  Plastic pyrolysis

“We look forward to this new chapter of Teijin’s expansion in the U.S.,” said Yukito Miyajima, President of TCF. “We are strengthening its global upstream-to-downstream carbon-fiber business. In particular, we have been leveraging research and development to expand the carbon-fiber business in the aircraft and automotive fields.”

Teijin looked at multiple locations during the process of siting a new facility, but ultimately, with the support of local and state government officials, the company chose Greenwood as the ideal location for its new U.S. carbon-fiber facility.  Plastic pyrolysis

“South Carolina continues to make great strides in the manufacturing industry, and Teijin’s expansion and commitment to our state is proof that our hard work is paying off,” said Bobby Hitt, Secretary of Commerce, South Carolina. “We treasure our relationship with Teijin and look forward to industry success for years to come.”

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Plastic pyrolysis

RadiciGroup’s 100% natural nylon awarded in the Fibers and Insulation category

The Biofeel Eleven, RadiciGroup’s 100% natural nylon yarn derived from sustainable sources, has earned the prestigious ISPO Textrends award in the Fibers and Insulation category for the Fall/Winter 2025/26 collections.

This recognition, bestowed by a panel of industry experts, celebrates innovative trends within the textile and apparel sectors. Presented at the ISPO fair in Munich, a prominent event for fabrics and sportswear scheduled from November 28 to 30, 2023, RadiciGroup proudly accepts the award in the Fibers and Insulation category.

Since its introduction to the market in March, Biofeel Eleven has rapidly ascended to the “Top Ten” of new yarn products, showcasing its remarkable technical and environmental performance.  Plastic pyrolysis

Derived from a small, non-edible bean cultivated in India’s semi-arid soils, which do not compete with food production, this natural yarn originates from a unique oil extracted from the beans. RadiciGroup in Italy transforms this oil into biopolymers, crafting the distinctive Biofeel Eleven yarn.

Noteworthy characteristics of this yarn include low water absorption, heightened lightness, and enhanced strength properties.

These attributes enable the creation of durable yet comfortable fabrics—a crucial combination for sportswear and beyond.  Plastic pyrolysis

RadiciGroup's 100% natural nylon awarded in the Fibers and Insulation category

How to reduce the product defective rate of PET fiber?

Fibers are elongated substances of a certain length and fineness, usually consisting of many molecules. Fibers can be divided into two categories: natural fibers and chemical fibers.

Natural Fibres: Natural fibers are fibers extracted from plants, animals, or minerals, and common natural fibers include cotton, silk, and wool. Natural fibers have good breathability, moisture absorption, and comfort, and are widely used in textiles, garments, home furnishings, and other fields.  Plastic pyrolysis

Chemical fibers: Chemical fibers are fibers synthesized from raw materials through chemical methods, mainly including polyester fibers, nylon fibers, acrylic fibers, adenosine fibers, and so on. Chemical fibers have good strength, abrasion resistance, and durability, and are widely used in textiles, construction, automotive, medical, and other fields.

Chemical fibers have a wide range of applications, but there are still difficulties in their production and processing.

Raw material treatment: The manufacture of chemical fibers usually requires pre-treatment of raw materials, including polymerization, spinning, and other processes. The treatment of raw materials has an important impact on the quality and performance of the final fiber, so the composition, purity, and treatment conditions of the raw materials need to be controlled.  Plastic pyrolysis

Spinning process: The spinning of chemical fibers is to melt the polymer and then stretch it into silk through the spinneret orifice. During the spinning process, parameters such as temperature, pressure, and speed need to be controlled to ensure the uniformity and strength of the fibers.

Stretching and shaping: Chemical fibers need to be stretched and shaped after spinning to improve their strength and dimensional stability. This process requires control of temperature, humidity, stretching speed, and other factors to obtain the desired fiber properties.  Plastic pyrolysis

These are some of the difficulties that exist in the production and processing of chemical fibers. With the progress of science and technology and the improvement of processes, these difficulties have been gradually solved, and the production technology of chemical fiber has been continuously upgraded.

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How to reduce the product defective rate of PET fiber?

World’s First Nylon Plant, world record in Seaford, Delaware

Seaford, Delaware, United States–The city of Seaford, in western Sussex County, is known as the “Nylon Capital of the World,” because this is where one of the world’s most famous fibers was first produced on a large scale; DuPont’s siting of their nylon factory downstate in Seaford was regarded as a boon to Delaware; the Moderne plant came online with 850 workers in December 1939, setting the world record for being the World’s First Nylon Plant, according to the WORLD RECORD ACADEMY.  Plastic pyrolysis

“This booklet commemorates the designation of the DuPont Nylon Plant in Seaford, Delaware, as a National Historic Chemical Landmark. The designation was conferred by the American Chemical Society ( A C S ) , a non-profit scientific and educational organization of 150,000 chemists and chemical engineers. A plaque marking the A C S designation was presented to the plant on October 26, 1995,” the American Chemical Society says.

“The inscription reads: ” At this site on December 15, 1939, DuPont began commercial production of nylon. Among the earliest successes of a fundamental research program novel in the American chemical industry, nylon was the first totally synthetic fiber to be fashioned into consumer products.  Plastic pyrolysis

Prepared wholly with materials readily derived from coal, air, and water, nylon has properties superior to its natural counterparts, such as silk. Nylon revolutionized the textile industry and led the way for a variety of synthetic materials that have had enormous social and economic impact on the fabric of everyday life worldwide.”

“DuPont developed nylon in record time, five years between the creation of the molecule in the laboratory and plant start-up.The process was technically complex, involving new raw materials, new fiber-forming techniques and unfamiliar materials of construction. Plant construction took one year and cost $8 million.

The plant at Seaford initially employed 850 people and had a capacity of 4 million pounds a year; DuPont announced an expansion before the first pound was produced. T h e Seaford plant is still operating today, employs 1,600 people, and has a capacity of 400 million pounds—100 times greater than in 1939.”  Plastic pyrolysis

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World’s First Nylon Plant, world record in Seaford, Delaware

Closed Loop Partners invests $15M in recycling this year

The investments have helped to finance new collection carts and recycling technologies, supporting municipalities in advancing local circular economies.

According to Closed Loop Partners, it has provided approximately $15 million in investments to local municipalities for projects to upgrade recycling infrastructure and services across the Midwest and Southeast U.S. in the last year. Deployed by funds within the New York-based firm’s private credit arm, the Closed Loop Infrastructure Group, these investments are helping advance the infrastructure needed to collect, process and return materials to supply chains at their end of life.  Plastic pyrolysis

Closed Loop Infrastructure Group’s first fund was established in 2014 and funded by some of the world’s largest retailers, corporate foundations, technology and consumer goods companies, including 3M, Amazon, Coca-Cola, Colgate-Palmolive, Johnson & Johnson, BlueTriton, Keurig Dr Pepper, Procter & Gamble, PepsiCo, Danone North America, Danone Waters, Starbucks, Unilever and Walmart Foundation. It provides below-market rate loans to finance projects that build circular economy infrastructure in the United States. Since then, Closed Loop Infrastructure Group has added three additional funds—Closed Loop Circular Plastics Fund, Closed Loop Local Recycling Fund and Closed Loop Beverage Fund—that have invested in more than 45 different projects to date, including procuring recycling carts, making recycling facilities upgrades, supporting innovative recycling technologies and more, keeping more than 3 million materials in circulation and avoiding more than 6 million metric tons of greenhouse gas emissions, according to Closed Loop Partners. Across all their investments, the funds have catalyzed capital inflow from other sources equivalent to three times what has been deployed.  Plastic pyrolysis

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Closed Loop Partners invests $15M in recycling this year

Green Hydrogen – Now NIO’s battery swap could truly become global 04-12-2023

Plastic pyrolysis

Polymers Textiles – Europe’s Imperative: Countering Russia’s Bid for Hydrogen Market Supremacy 04-12-2023

Polymers Textiles

Polymers Textiles

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Polymers Textiles

Polymers Textiles

Polyestertime
ITEM 27/11/2023 04/12/2023 +/-
Bottle grade PET chips domestic market 6,825 yuan/ton 6,800 yuan/ton -25
Bottle grade PET chips export market 880 $/ton 875 $/ton -5
Filament grade Semidull chips domestic market 6,640 yuan/ton 6,640 yuan/ton –
Filament grade Bright chips domestic market 6,710 yuan/ton 6,680 yuan/ton -30
Pure Terephthalic Acid PTA domestic market 5,725 yuan/ton 5,675 yuan/ton -50
Pure Terephthalic Acid PTA export market 730 $/ton 720 $/ton -10
Monoethyleneglycol MEG domestic market 4,045 yuan/ton 4,040 yuan/ton -5
Monoethyleneglycol MEG export market 477 $/ton 480 $/ton +3
Paraxylene PX FOB  Taiwan market

Polymers Textiles

 999 $/ton 1,001 $/ton
 +2
Paraxylene PX FOB  Korea market 976 $/ton 978 $/ton +2
Paraxylene PX FOB EU market 1,045 $/ton 1,045 $/ton –
Polyester filament POY 150D/48F domestic market 7,470  yuan/ton 7,500 yuan/ton
 +30
Recycled Polyester filament POY  domestic market 7,400 yuan/ton 7,500 yuan/ton +100
Polyester filament DTY 150D/48 F domestic market 8,850 yuan/ton 8,850 yuan/ton –
Polyester filament FDY 68D24F

Polymers Textiles

 8,800 yuan/ton 8,825 yuan/ton +25
Polyester filament FDY 150D/96F domestic market 8,100 yuan/ton 8,125 yuan/ton +25
Polyester staple fiber 1.4D 38mm domestic market 7,350 yuan/ton 7,300 yuan/ton -50
Caprolactam CPL domestic market 13,200 yuan/ton 13,000 yuan/ton
 -200
Caprolactam CPL overseas  market 1,600 $/ton 1,600 $/ton –
Nylon 6 chips overseas  market 1,830 $/ton 1,850 $/ton +20
Nylon 6 chips conventional spinning domestic  market 14,150 yuan/ton 13,950 yuan/ton -200
Nylon 6 chips  high speed spinning domestic  market

Polymers Textiles

 14,350 yuan/ton 14,300 yuan/ton -50
Nylon 6.6 chips domestic  market 20,000 yuan/ton 19,900 yuan/ton -100
Nylon6 Filament POY 86D/24F domestic  market 16,450 yuan/ton 16,400 yuan/ton -50
Nylon6 Filament DTY 70D/24F domestic  market 18,600 yuan/ton 18,550 yuan/ton- -50
Nylon6 Filament FDY  70D/24F  17,150 yuan/ton 17,150 yuan/ton –
Spandex 20D  domestic  market

Polymers Textiles

 36,100 yuan/ton 35,500 yuan/ton -600
Spandex 30D  domestic  market 34,600 yuan/ton 34,000 yuan/ton -600
Spandex 40D  domestic  market  31,600 yuan/ton 31,000 yuan/ton -600
Adipic Acid domestic market 8,775 yuan/ton 8,775 yuan/ton –
Benzene domestic market

Polymers Textiles

 7,300 yuan/ton 6,850 yuan/ton -450
Benzene overseas  market 872 $/ton 862 $/ton -10
Ethylene South East market 940 $/ton 940 $/ton –
Ethylene NWE market 749 $/ton 744 $/ton -5
Acrylonitrile ACN  domestic market

Polymers Textiles

 10,300 yuan/ton 9,900 yuan/ton -400
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton –
Acrylic staple fiber ASF  domestic market 14,600 yuan/ton 14,600 yuan/ton –
Viscose Staple Fiber VSF  domestic market 13,100 yuan/ton 12,900 yuan/ton -200
PP Powder domestic market

Polymers Textiles

 7,270 yuan/ton 7,300 yuan/ton +30
Naphtha overseas market  653 $/ton 667 $/ton +14
Phenol domestic market 8,275 yuan/ton 8,072 yuan/ton -203

r-PET high end eco-friendly chips =7,900 yuan/ton  — 7,900 yuan/ton   –

Polymers Textiles

Europe’s Imperative: Countering Russia’s Bid for Hydrogen Market Supremacy

In the wake of Russia’s invasion of Ukraine, Europe finds itself at a crucial juncture, compelled to address the looming threat of Russia’s bid to dominate the global hydrogen market. Joseph Hammond, a seasoned journalist and fellow at the African Union, underscores the profound impact of Russia’s actions on Europe’s energy landscape, spotlighting the region’s vulnerable dependence on Russian oil, coal, and gas.

Hammond cautions that Russia, emerging from the shadows of conflict, is strategically poised to reclaim economic prominence through a concerted focus on natural resources. Central to this agenda is Russia’s ambition to emerge as a key player in the burgeoning global hydrogen market.  Polymers Textiles

Drawing attention to Russia’s tactical deployment of its vast natural gas reserves and robust infrastructure, Hammond outlines the nation’s goal to secure a formidable one-fifth share of the global hydrogen market by 2030. The author raises a red flag about Europe’s limited capacity to produce green hydrogen, underlining the pivotal role of sustainably produced hydrogen derived from wind and other renewable sources in ensuring Europe’s future energy security.

In exploring potential alternatives, Hammond references a significant energy agreement between an Emirati energy giant and Azerbaijan’s national oil company. The focus of this collaboration is on offshore wind and green hydrogen projects, presenting a viable pathway for Europe to diversify its energy sources and meet its green hydrogen demands.

Azerbaijan, a reliable gas supplier to Europe, emerges as a strategic partner in Europe’s quest for energy diversification and green hydrogen production.

The article underscores the nation’s potential to play a pivotal role in countering Russia’s hydrogen dominance.  Polymers Textiles

Moreover, the author sheds light on the United Arab Emirates’ unwavering commitment to spearheading the post-carbon transition. With substantial investments in renewable energy projects, including a robust focus on hydrogen production, the UAE is positioned as a beacon of progress. The upcoming COP28, hosted by the UAE, is anticipated to prioritize green hydrogen on the global agenda, providing a platform for collaborative efforts.

In light of these developments, Hammond urges Europe to take immediate action to avert potentially exorbitant costs in the future. Recognizing the shifting geopolitical dynamics surrounding oil, the article emphasizes the imperative for Europe to proactively prepare for potential shocks in the 21st century, underlining the critical need to safeguard its energy security and economic interests.  Polymers Textiles

Europe's Imperative: Countering Russia's Bid for Hydrogen Market Supremacy

Certification of the recyclability of multilayer films containing polyamide expanded

  • New studies prove recycling compatibility for broad portfolio of polyethylene/polyamide structures
  • Adhesive-laminated polyamide multilayer films also tested and certified as compatible in the polyethylene film recycling stream
  • Important fundament for fact-based development of European “Design for Recycling” guidelines

Following the studies already conducted in 2021 on the recyclability of coextruded polyethylene/polyamide (PE/PA) multilayer films, the independent institute cyclos-HTP GmbH has completed further extensive investigations into the recyclability of multilayer films containing polyamide 6 (PA6) and ethyl vinyl alcohol (EVOH) copolymer.

The subjects of the studies commissioned by BASF SE are coextruded PE/PA6/EVOH high-barrier films as well as and laminated PA6/PE films in household packaging waste. It has now been demonstrated that these two film types are also compatible for recycling in the polyethylene film stream.  Polymers Textiles

“The results show that PE film waste streams containing PA can be processed without significant adjustments to the recycling process. The certification confirms the standard market practice of PA-containing film waste already being recycled by film manufacturers today,” says Dr. Matthias Zorn, Senior Manager Market Development Polyamides for extrusion applications at BASF.”

The compatibilizer, which is incorporated additionally into laminated structures to enable distribution of the PA component in the PE matrix, plays an important role. In coextruded structures, the already present tie layer used to bond PA and PE in the film becomes an effective compatibilizer during the recycling process.  Polymers Textiles

“If additional functionalized polyethylene (PE-g-MAH) is also added as a compatibilizer during primary film production, the polyamide is even recognized as a valuable material in the polyethylene recyclate by cyclos-HTP,” says Zorn.

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Polymers Textiles

Avantium PEF – Dieffenbacher highlights Fibercut system for increased productivity 29-11-2023

Avantium PEF

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Avantium to offer PEF solution for Heijn’s own-brand packaging

Avantium has embarked on a strategic partnership with Albert Heijn, a prominent Dutch supermarket chain, with the aim of facilitating a shift towards more sustainable packaging solutions for Heijn’s proprietary products. Avantium, recognized for its expertise in sustainable chemistry, is offering its innovative polyethylene furanoate (PEF) solution as a pivotal element in the creation of diverse packaging options for the retailer.

PEF, characterized by its 100% plant-based composition and circular polymer structure, stands out as a fully recyclable material.  Avantium PEF

Its remarkable barrier properties empower brands and businesses to extend the shelf life of both beverages and food items. The versatility of PEF makes it suitable for a broad spectrum of applications, including the manufacturing of bottles and various types of packaging.

At present, Avantium is in the final stages of initiating operations at its commercial PEF plant. The operationalization of this plant will mark the commencement of utilizing the PEF solution for the production of a new fruit juice bottle for Heijn. The manufacturing of this PEF-made bottle will be executed by Refresco, a global beverage solutions provider catering to diverse brands and retailers.  Avantium PEF

Avantium proudly asserts that this initiative will result in the introduction of the first PEF-made product within a supermarket chain’s own-brand product line. Tom van Aken, the CEO of Avantium, emphasized the significance of this collaboration, stating, “With Albert Heijn as a partner, Avantium can further scale up and expand the PEF value chain to meet the growing global demand for circular and renewable material solutions.”

The commercial PEF plant, situated in Delfzijl, the Netherlands, is designed to have a production capacity of five kilotons of furandicarboxylic acid. This acid serves as a fundamental building block for chemicals and plastics, including PEF. The anticipated timeline for the commencement of commercial production at the Delfzijl site is the second half of 2024.  Avantium PEF

Marit van Egmond, the CEO of Heijn, expressed the company’s commitment to sustainability, stating, “With the use of PEF, we are giving substance to our goal of making packaging more sustainable, besides reduction, recyclability, and reuse, fossil-free materials are high on our wish list.” This collaboration follows a notable offtake agreement signed in August 2022, where Brazil’s Ambev committed to purchasing Avantium’s recyclable PEF material for producing soft drink bottles.

Avantium PEF

PPWR – European Parliament discriminates plastics packaging

“Packaging neutrality objectives and similar material circularity targets will create the level playing field that Europe really needs.” stated EuPC managing director Bernard Merkx in his first reaction to the vote.  Avantium PEF

Last week, the European Parliament adopted its negotiating position on the Packaging and Packaging Waste Regulation (PPWR) proposed last year by the European Commission. Unfortunately, many amendments from the Environmental Committee initial Report that single out plastic packaging have passed the consensus of the Plenary session.

European Plastics Converters are disappointed by the unfounded tailored measures against plastics, which seem to be based predominantly on emotional motives. Some examples of such emotional motived voting are special reduction targets for certain plastic packaging, exemptions for composite packaging from the recyclate use quotas, and bans on single-use stretch films and more.

The lack of rational support to a plastics converting and recycling industry that has been working for improved sustainability, recyclability, circularity as well as on improved performances of its packaging offer is a missed opportunity.  Avantium PEF

In our perspective, topics like additional food waste as a direct consequence should have been addressed, whereas plastic packaging reuse quotas and others have not been very well assessed either. In our view the voted amendments will therefore not bring the expected environmental goals the Parliament desires.

Moreover, the lack of consideration for how to reach the ambitious recycled content targets adds perplexity to their feasibility in coming years. The proposed targets are based on the assumption of a given consistent availability of high-quality recycled raw materials, that has proven to be already lacking today. Linear waste management systems in many Member States with still open landfills and subsidized incineration have for years been blocking required additional investments in high-quality infrastructure and high-tech systems for collection, sorting and recycling.  Avantium PEF

Practical solutions such as credit-based systems and clear exemptions must be included in a final version of the PPWR to allow the plastics converting and recycling industry, mostly composed of SMEs, and their customers, to effectively comply and support the market of high-quality recycled materials to naturally grow.

Further concerns come from the ban of packaging falling in recyclability grade D or below, which may negatively affect future innovation and will have unforeseeable impacts on many, widely recycled packaging formats. The possibility for Member States to adopt more stringent national measures ultimately undermines the harmonisation spirit of the regulation and risks creating the patchwork effect that we witness today in the sustainability arena.  Avantium PEF

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Avantium PEF

Paques Biomaterials and Looop are set to join forces in a groundbreaking collaboration aimed at producing Polyhydroxyalkanoate (PHA) from residual agri-food streams

With over a decade of experience, Paques Biomaterials specializes in a technology that utilizes bacteria within organic waste to generate the biopolymer PHA. Looop, on the other hand, acts as an independent knowledge partner and supplier, providing the agri-food sector’s residual flows, commonly known as by-products. Avantium PEF

The synergy between these two entities is evident as they pool their expertise to create a natural alternative to conventional plastics. René Rozendal, co-founder of Paques Biomaterials, emphasizes the significance of this collaboration, stating, “For us, the collaboration with Looop means a reliable supply of residual flows to produce PHA.” He highlights Looop’s proficiency in valuing residual flows and the ability to combine diverse agri-food by-products, ensuring the optimal raw material for PHA production.

PHA, often hailed as the most promising biopolymer, is noteworthy for being biodegradable in both land and sea environments without the need for specific conditions or equipment. This makes PHA a crucial solution in combating plastic pollution and microplastics.

Expressing their commitment to exploring PHA production further, Looop and Paques Biomaterials are dedicated to maximizing the value of organic residual flows. Kelly Vermeer, Procurement & Development Manager at Looop, asserts, “Producing PHA provides higher valorization of various by-products, ensuring lower CO2 emissions and aligning with our mission and vision.”  Avantium PEF

Looop, specializing in reintegrating organic residual flows into the food chain, operates with a strong focus on Responsible Consumption (Goal 12) and Partnership for the Goals (Goal 17) as part of the Sustainable Development Goals. Paul Slits, a shareholder of Looop, emphasizes the importance of partnerships in their circular business model and expresses confidence in the collaboration with Paques Biomaterials, describing it as a partnership that simply “feels good.”

Paques Biomaterials has an array of collaborations underway, including partnerships with Dutch organizations dealing with industrial wastewater, a consortium with various water boards for municipal wastewater, and an international collaboration with a multinational entity in South Korea.  Avantium PEF

The coming months will witness the tangible realization of the collaboration between Looop and Paques Biomaterials, spanning both business and technology development in their shared pursuit of a harmonious world in balance with nature.

Avantium PEF

China faces yet another economic setback as the shadow banking sector takes a hit with the collapse of Zhongzhi Enterprise Group (ZEG)

Following the crises of Evergrande and Country Garden, ZEG, one of the country’s major shadow banks and a significant asset manager, has declared liabilities of up to $64 billion, intensifying concerns that the real estate debt crisis is extending its grip into the financial domain. Avantium PEF

In a letter of apology to investors, ZEG, which holds substantial exposure to the Chinese real estate market, disclosed total liabilities ranging from 420 billion yuan ($58 billion) to 460 billion yuan ($64 billion). The company’s asset management arm, at its zenith, reportedly managed $139 billion. Authorities in China initiated an investigation into “suspected illegal crimes” against the company shortly after its admission of insolvency. “Criminal coercive measures” have been taken against numerous suspects, although the identities and roles of these individuals within the company remain unclear. The founder, Xie Zhikun, passed away in 2021 due to a heart attack. Tensions surrounding Zhongzhi first surfaced in July when a major subsidiary trust company, Zhongrong International Trust Co, failed to meet payments on numerous investment products, exposing the high default risks associated with the underlying real estate assets of the Zhongrong Trust Fund.  Avantium PEF

The escalating issues at Zhongzhi, a key player in China’s $3 trillion shadow banking sector, have rekindled concerns about contagion risks. China’s heavily indebted real estate sector, grappling with a liquidity crisis since 2020, has witnessed developer defaults since late 2021, with Evergrande being among the initial giants to succumb.

Andrew Collier, a shadow banking expert at Orient Capital Research, notes the historical pursuit of a real estate bubble in China, driven by capital influx. As the real estate sector experiences a downturn amid economic slowdown, Collier suggests that ZEG’s problems might only mark the onset of a more extensive issue, potentially spreading to other forms of shadow banking and even traditional banks in the country. Avantium PEF

The unfolding situation raises apprehensions about the broader stability of China’s financial landscape.

China faces yet another economic setback as the shadow banking sector takes a hit with the collapse of Zhongzhi Enterprise Group (ZEG)

Dieffenbacher highlights Fibercut system for increased productivity

Dieffenbacher’s fully automated cutting and stacking system enables automated SMC processing applications.

Automotive suppliers and others who manufacture composite parts can increase production as much as 7% with Dieffenbacher’s (Eppingen, Germany) fully automated Fibercut cutting and stacking system featuring a quick-change unit. The Fibercut system enables automated processing of sheet molding compound (SMC) materials. While many SMC applications use error-prone and time-consuming manual processes, Dieffenbacher’s fully automated Fibercut SMC cutting and stacking system provides increased productivity and plant efficiency.  Avantium PEF

Fibercut consists of a cutting unit with a cutting belt, a stacking table and a quick-change unit for SMC on coil or in festoons to further increase productivity. The cutting unit communicates with the stacking gantry or robot and is able to implement complex laying patterns automatically.

“Different cutting patterns can be realized at the same time with maximum flexibility,” says Marco Hahn, director sales of the forming business unit at Dieffenbacher. “Using an active compensation cut, deviations in the weight of the material stack will be actively corrected. This ensures compliance with weight tolerances and maximum reproducibility even with the geometric complexity of the SMC layer structure.”  Avantium PEF

The quick-change unit increases the system’s availability by enabling a complete SMC coil or festoon changeover within a few minutes. Including gripper change stations, the production line can be rapidly switched over to another component. Additionally, the Fibercut monitors when the SMC material nears its end and notifies the operator. The operator can prepare to change the material without an unplanned stop of the machine. The quick-change unit is equipped with an automated foil removal system to reduce the “on-air time” of the SMC to preserve the styrene for optimal part quality.

Because the material can be prepared offline and the material change process runs fully automatically, the quick-change unit can save 10-15 minutes per change.

Assuming annual production of 80,000 pieces, SMC consumption of 2 million lbs per year and 600 related coil changes, output can be increased by 3,000-4,500 parts or 3-5% per year.  Avantium PEF

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Dieffenbacher highlights Fibercut system for increased productivity

AkzoNobel Invests in a New Manufacturing Facility to Produce Bisphenol-Free Coatings

AkzoNobel is investing €32 million in a new plant at Vilafranca del Penedès in Spain to manufacture bisphenol-free coatings for the metal packaging industry in Europe, Middle East and Africa.

The Minister of Employment in Catalonia, Roger Torrent attends the breaking ground ceremony for AkzoNobel’s new production centre for bisphenol-free coatings, which will support stringent bisphenol regulations in force in Europe.  Avantium PEF

This content was written and submitted by the supplier. It has only been modified to comply with this publication’s space and style.

The new facility, which is expected to be operational by mid-2025, will create around 40 new jobs and has been designed according to the best possible eco-efficiency standards.

Jim Kavanagh, Director of AkzoNobel’s Industrial Coatings business, says the new facility will help the company respond to a strong need from the packaging industry. “The Vilafranca plant will allow us to offer leading-edge products to any customer and country in EMEA, responding to the most stringent bisphenol regulations in force in Europe. The investment is in line with our view that bisphenols of any kind are no longer required to create safe coatings.”  Avantium PEF

The announcement follows the recent launch of next generation coatings technology including the first two products in its new Accelstyle range. This further illustrates the company’s commitment to giving customers the tangible support they need to transition to a new future: “Both new products – Accelstyle 100 and 200 – can be seamlessly introduced into existing production processes, allowing can makers to transition to coatings that are free from materials of concern, while remaining as commercially viable as possible,” Kavanagh continues.

AkzoNobel Invests in a New Manufacturing Facility to Produce Bisphenol-Free Coatings

EPA studies costs of recycling programs, awards grants

The U.S. EPA is sponsoring a study of the costs and benefits of municipal recycling programs, and at the same time the agency is directing more funding toward the sector. 

“Despite numerous reported benefits of recycling, many areas lack a dedicated program for various reasons, including economic challenges, and many materials that could be recycled are not,” a press release from the National Academies of Sciences, Engineering and Medicine noted.  Avantium PEF

“Recognizing a need to better understand the costs and benefits of administering MSW recycling programs,” the release continued, “Congress called on the National Academies to conduct a study on the programmatic and economic costs of these programs and to produce recommendations to facilitate their effective implementation.”

Accordingly, a committee will review current cost information of recycling programs in municipal, county, state and tribal governments, then provide several options, including policy approaches, to help facilitate effective implementation of more and better programs.

The analysis will include environmental justice considerations such as different population sizes and demographics, different geographical locations, different economies, the type of recycling program and its capabilities, infrastructure needs, end market opportunities and various mandates such as single-stream vs. dual-stream or curbside food and yard material pickup services.  Avantium PEF

In-scope materials are paper, metals, glass, PET and HDPE, food scraps and yard material that are “converted into raw materials and used in the production of new products.” Textiles, e-scrap, construction and demolition debris, household hazardous waste, auto bodies, municipal sludge, combustion ash and industrial process wastes are specifically out of scope for the study, the press release noted.

Grant awards

In addition, the EPA recently announced its plans to reclassify solar panels as universal waste instead of hazardous waste and to create a universal waste category specifically for lithium-ion batteries in order to streamline and increase recycling of the materials.

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EPA studies costs of recycling programs, awards grants

Sand Battery – The Role of Chemical Engineering in Waste Management Strategies 28-11-2023

Avantium PEF

Electric car – Researchers describe a more sustainable process to recycle biobased polycarbonates 23-11-2023

Electric car

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The next generation of sustainable antimicrobial technologies

Polymers and plastics are ubiquitous in our daily lives, and are used extensively in everything from construction materials and synthetic textiles to medical devices and product packaging. As a result, these materials are frequently exposed to microorganisms, which can accumulate on product surfaces and lead to odours, staining and degradation. Unfortunately, this can result in premature disposal of these items into landfill, significantly increasing their carbon footprint, while generating substantial waste and contributing to a loss of revenue. Antimicrobial additives are a viable solution to this problem, offering long-lasting antimicrobial protection to a wide range of products to prevent microbial damage and reduce waste.  Electric car

The damaging effects of microbes

Microorganisms – such as bacteria, fungi and algae – are tiny lifeforms that exist all around us in vast quantities. They play a critical role in maintaining various ecosystems, by breaking down organic matter for conversion to new food and energy sources, and are also important in maintaining the microbiota within the human body. However, microbes can cause irreversible damage to many man-made products, leading to premature disposal or costly repairs.

Polymers like plastics, rubber and synthetic textiles are particularly susceptible to the metabolic activities of microorganisms. The enzymes and acids released by microbes can break down these substrates, causing discoloration, malodour and decay, and leading to structural and functional damage.1,2 For example, mould can build up and take root within the porous structure of polymer-based caulk used to seal bathroom tiles, leading to recurring aesthetic issues. Electric car

Frequent cleaning and scrubbing with strong chemicals – such as bleach – can, in turn, prematurely degrade the caulk. In addition, microbe-related damage to these products can also make them unsuitable for repurposing or recycling. Without the protection of antimicrobials, microbes can reduce the lifespan of the materials used to tile bathroom surfaces, and they can quickly end up in landfill.

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Chemical Recycling: The Future of Plastic Recycling in Europe

Europe’s journey towards environmental sustainability is taking a significant turn with the advancement of chemical recycling technologies. A recent study reveals that chemical recycling could contribute up to 34% to the continent’s plastic recycling efforts. This innovation, alongside mechanical recycling, is projected to elevate the overall plastic recycling rate to an impressive 80% by 2030​​.

The study, utilizing material flow analysis (MFA), focuses on the quantitative impact of chemical recycling technologies on Europe’s plastic waste management. It analyzes various scenarios, including the current state and potential future developments. The research points to a mix of recycling methods—mechanical and chemical—as the key to achieving higher recycling rates. This holistic approach is critical in tackling the growing plastic waste challenge.  Electric car

Chemical Recycling Technologies: A Game Changer

Chemical recycling involves sophisticated processes like pyrolysis coupled with distillation and hydrotreatment, as well as gasification combined with Fischer-Tropsch Synthesis. These technologies are pivotal in converting plastic waste into valuable resources, thus playing a crucial role in circular economy efforts.

Chemical recycling, together with mechanical and physical recycling processes scale-up, is vital for EU’s strategic autonomy as waste will be a valuable resource in a circular society we are building now. This is helping the plastics/chemical industry to reduce the dependance on fossil raw materials and associated carbon emissions at the end of use.

Annick Meerschman, Director Innovation in Cefic  Electric car

According to the European Commission, chemical recycling should be promoted as an additional method for processing waste that is not suitable for mechanical recycling, especially if it results in a lower environmental impact compared to incineration and the production of new plastic.

The study mentioned here does just that, highlighting the promising solution that is chemical recycling and providing evidence toward how it can significantly increase the efficacy of plastic waste management​.

The European Scenario and Future Prospects

Europe’s current plastic recycling rate is alarmingly low, prompting an urgent need for advancements in recycling technology.  Electric car

The study conducted at a European level uses material flow analysis modeling to provide estimates of chemical recycling’s contribution to enhancing plastic circularity. It models a status quo for 2018 and compares it with potential future scenarios for 2030, considering developments in both mechanical and chemical recycling technologies.

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Researchers describe a more sustainable process to recycle biobased polycarbonates

ICIQ researchers describe a more sustainable process to recycle biobased polycarbonates. Credit: ICIQ

A month ago, the European Union banned glitter. This action was part of an effort that aims to reduce the presence of microplastics in our environment by 30%. Waste plastics are a serious problem for our ecosystems, and the push for recycling plastics, in general, has gained significant attention as a potential solution.

“Circular processes for plastics represent ways to recycle chemical feedstock ideally over and over again, thereby greatly contributing to sustainability, avoiding unnecessary plastic waste accumulation and possible formation of microplastics in our eco-systems,” explains Prof. Arjan W. Kleij, Group Leader at the Institute of Chemical Research of Catalonia (ICIQ-CERCA).  Electric car

All plastics are mainly made from polymers, macromolecules assembled by the union of many small molecules called monomers. Like a construction game, the ideal plastic recycling process would be the controlled degradation of these polymers into smaller products and the repolymerization of them into functional plastics.

Researchers from ICIQ now describe a circular process to depolymerize and repolymerize polycarbonates, a group of plastics often used in medical applications as surgical instruments, in building and construction as an alternative for glass, and in the automobile industry to enhance vehicle efficiency by reducing weight.

The study, led by group leaders Prof. Arjan W. Kleij and Prof. Carles Bo, in collaboration with Dr. Fernando Bravo, manager of the Knowledge and Technology Transfer (KTT) department, focuses on the use of TBD (triazabicyclodecene), a multi-task catalyst, to promote this circular process for a biobased polycarbonate. Electric car

“The cycle of polycarbonate generation, degradation towards a cyclic carbonate monomer, and re-polymerization to regenerate the polycarbonate using the same catalyst both in the degradation and in the recycling can contribute to a more sustainable circular economy, in which fewer chemicals are involved,” indicates Dr. Fernando Bravo.

The biobased polymer used in this study is formed by monomers of limonene and carbon dioxide, with the former compound extracted from the peel of citrus fruits and available in large amounts from the food industry. Poly(limonene carbonate), shortened to PLC, has an extremely low biodegradability, but chemical degradation, like the catalytic approach presented in this collaboration, can accelerate the degradation process, making it a potentially attractive process for commercial exploitation.

This summer, ICIQ presented a patent for the use of the limonene polycarbonate for adhesive and coating applications as an alternative for oil-based materials. This polymer development is now further complemented by the present discovery, demonstrating the potential of PLC as a circular material to generate plastics that can be easily recycled under practical conditions. Electric car

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Honda is intensifying its commitment to hydrogen technology, unveiling a groundbreaking fuel cell engine concept set to debut at Hydrogen Week 2023

The company’s dedication to achieving global carbon neutrality by 2050 across all operational divisions is underscored by this innovation, displayed at the Brussels Expo from November 20 to 23. This compact and potent hydrogen engine module, designed for durability and versatility, is poised to revolutionize fuel cell electric vehicles (FCEVs) and find applications in commercial, construction machinery, and stationary power generation.

The prototype reflects Honda’s eagerness to collaborate with commercial and technology partners, urging potential associates to explore possibilities at stand I90 in Hall 7 during European Hydrogen Week. Building on existing collaborations, Honda supports various companies in the development of products within defined application areas, fostering the integration of fuel cell systems into diverse development programs. The company aims to commence commercial sales of fuel cell systems by 2025.  Electric car

Ingo Nyhues, Deputy General Manager, European Business Planning & Development at Honda Motor Europe, emphasized the company’s confidence in the imminent surge in demand for hydrogen technology, with over 30 years of experience in hydrogen cell development. The new fuel cell prototype is characterized by versatility, compactness, powerful output, durability, and quick start-up times, making it an ideal solution for sectors transitioning to zero-emission energy sources.

Identifying four key areas for its fuel cell system deployment, Honda focuses on fuel cell electric vehicles (FCEVs) and heavy commercial vehicles, with plans to introduce the new CR-V FCEV model in North America and Japan by 2024. The company is also investing in clean, low-noise, and low-vibration fuel cell solutions for heavy-duty commercial vehicles. Honda’s collaboration with Isuzu Motors in developing a heavy-duty vehicle with a next-generation fuel cell system underscores its commitment to sustainable propulsion technologies.  Electric car

Stationary power generation is another arena where Honda aims to apply its fuel cell technology, catering to the increased power requirements of data centers and the growing demand for backup power sources. Additionally, the company is set to collaborate with the construction industry, leveraging its fuel cell systems in excavators and wheel loaders to contribute to the development of zero-emission construction machinery.

Honda’s legacy in hydrogen technology spans over three decades, with significant milestones such as the Honda FCX in 2002 and the Clarity Fuel Cell sedan in 2016.

Beyond products, Honda R&D Europe has established a green hydrogen production plant in Germany, utilizing excess solar energy to produce green hydrogen through electrolysis, further expanding the scope of applications in the energy management sector.

Honda is intensifying its commitment to hydrogen technology, unveiling a groundbreaking fuel cell engine concept set to debut at Hydrogen Week 2023

Stellantis has strategically aligned itself with CATL, a prominent Chinese company, marking a significant move towards embracing Lithium-Iron-Phosphate (LFP) batteries

This strategic shift is encapsulated in a non-binding memorandum of understanding that primarily addresses the European market.  Electric car

The document outlines plans for localizing the supply of LFP battery cells and modules, dedicated to powering Stellantis’ electric vehicles manufactured in Europe.

Furthermore, the collaboration extends to exploring the establishment of a joint venture with equal ownership stakes.

Carlos Tavares, the CEO of Stellantis, views the agreement with CATL as a pivotal element in the company’s long-term strategy aimed at ensuring the mobility of the European middle class.

Tavares emphasizes that CATL’s leadership in the sector aligns seamlessly with Stellantis’ objective to provide innovative and accessible battery technology through its renowned brands.  Electric car

This technology is envisaged to play a crucial role in achieving Stellantis’ ambitious target of achieving net-zero carbon emissions by 2030.

The memorandum sets the stage for a prolonged collaboration between CATL and Stellantis, focusing on two key strategic pillars.

Firstly, the partners will jointly develop a technology roadmap that underpins Stellantis’ battery electric vehicles, illustrating a commitment to innovation and progress. Secondly, the memorandum underscores the intent to identify opportunities that will fortify the entire battery value chain.

Robin Zeng, the President and General Manager of CATL, expresses satisfaction in elevating the collaboration with Stellantis to new heights.  Electric car

Zeng recognizes the synergy between Stellantis’ automotive manufacturing expertise and CATL’s cutting-edge battery technology as a decisive step for both companies in their pursuit of carbon neutrality goals.

The partnership, as Zeng asserts, signifies a commitment to offering increasingly competitive and sustainable solutions, contributing to the global energy transition.

In essence, the Stellantis-CATL collaboration on LFP batteries signifies a bold strategic move, positioning both companies at the forefront of sustainable and innovative solutions in the electric vehicle sector. Electric car

Stellantis has strategically aligned itself with CATL, a prominent Chinese company, marking a significant move towards embracing Lithium-Iron-Phosphate (LFP) batteries

The electric car, once hailed as the harbinger of a green revolution in transportation, now reveals a tapestry of contradictions that challenges its claim to sustainability

The narrative that electric vehicles (EVs) mitigate environmental damage by eliminating emissions is overshadowed by the complex web of issues arising from their production.

While electric cars strive to reduce tailpipe emissions, their manufacturing process raises alarming concerns. The extraction and transportation of essential materials such as nickel, lithium, manganese, and cobalt cast a dark shadow over the purported eco-friendliness of EVs. For instance, nickel production in Indonesia has led to deforestation and water pollution, depriving local communities of clean drinking water. The extensive supply chain for these materials adds another layer of opacity, making it nearly impossible to trace their origin accurately.Electric car

Moreover, the exploitation of mine workers, often with minimal rights, poses ethical dilemmas, with reports highlighting dangerous working conditions and, in some instances, the involvement of child labor, particularly in African countries.

Even in advanced nations like Germany, the much-touted Tesla factory exposed the pitfalls of the energy transition. Environmental challenges linked to the production process of electric cars are not confined to developing regions; they permeate even the most developed economies, revealing systemic contradictions.

The push for an all-electric future by the European Union, with a mandate to cease internal combustion engine sales by 2035, demands careful consideration of the inherent contradictions in the electric car sector. Blindly embracing such a monumental shift without addressing the underlying issues risks a counterproductive outcome. A recent survey underscored a paradox where consumers express a desire for electric cars but hesitate to make the purchase. This incongruity underscores the need for greater transparency in the production of EVs, emphasizing that the challenges lie not in the technology itself but in the unregulated practices within the sector.  Electric car

As the world navigates toward a sustainable future, a comprehensive and critical examination of the electric car industry is imperative. Electric car

Technological progress must be accompanied by a paradigm shift in the mindset of both consumers and manufacturers, emphasizing ethical production practices and environmental responsibility. Without such concerted efforts, the promise of a green transportation revolution may remain elusive, marred by the hidden costs and contradictions of the electric car industry.

Packaging specialist Alpla is investing in Morocco and planning expansion

By acquiring a majority stake in the packaging company Atlantic Packaging and establishing a joint venture with the previous sole owner Diana Holding, Alpla Group is expanding its presence in North Africa. In addition to PET preforms for the beverage industry for the regional markets in the Maghreb and for Western Africa, Alpla Morocco also produces plastic pallets by injection moulding and packaging films by extrusion at its modern plant in Tangier. Currently, 32 people are employed at the site.

Alpla Morocco’s preform capacity has already been tripled in 2023 by two additional preform production lines.  Electric car

In the coming years, the company intends to increasing the portfolio of the Moroccan site through further local activities, potentially including bottle and closure production. This initiative aims to establish the groundwork for growth and sustainable packaging solutions in the North Western African Region.

In addition to its packaging subsidiary, Diana Holding is primarily active in the agro-industrial sector. Through this joint venture, the family-run group is claimed to strengthen its packaging division, which was founded in 2007, by capitalising on its substantial bottling experience garnered over nearly 50 years as the former Coca-Cola Company bottler in the northern region of Morocco.

The approximately 12,000 m2 plant in the free trade zone of Tangier is to be expanded in stages over the coming years. More than 20,000 m2 of space is available for future expansion.  Electric car

In the first stage, Alpla Morocco has tripled its production capacity from the current 100 million preforms to around 300 million units per year. To this end, the company is investing in two new PET preform production lines.

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Packaging specialist Alpla is investing in Morocco and planning expansion

Biodegradable Polymers – LyondellBasell to Build Industrial-scale Advanced Recycling Plant in Germany 22-11-2023
 Electric car

Biodegradable Polymers – LyondellBasell to Build Industrial-scale Advanced Recycling Plant in Germany 22-11-2023

Biodegradable Polymers

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LyondellBasell to Build Industrial-scale Advanced Recycling Plant in Germany

LyondellBasell (LYB) today announced it has made the final investment decision to build the company’s first industrial-scale catalytic advanced recycling demonstration plant at its Wesseling, Germany, site. Using LyondellBasell’s proprietary MoReTec technology, this plant will be the first commercial scale, single-train advanced recycling plant to convert post-consumer plastic waste into feedstock for production of new plastic materials that can be ran at net zero GHG emissions. The new plant is expected to have an annual capacity of 50,000 tonnes per year and is designed to recycle the amount of plastic packaging waste generated by over 1.2 million German citizens per year. Construction is planned to be completed by the end of 2025.  Biodegradable Polymers

“We are committed to addressing the global challenge of plastic waste and advancing a circular economy, and today’s announcement is another meaningful step in that direction,” says Peter Vanacker, LYB CEO. “Scaling up our catalytic advanced recycling technology will allow us to return larger volumes of plastic waste back into the value chain. By doing this, we will have the ability to produce more materials for high-quality applications, retaining value of plastics for as long as possible.”

The LYB MoReTec demonstration plant will close the gap for difficult to recycle plastics, such as mixed or flexible materials that are currently sent to landfill or incineration. Source One Plastics, a joint venture of LYB and 23 Oaks Investments formed in October 2022, will supply the majority of the sorted processed feedstock. The advanced recycled feedstock produced by the MoReTec facility will be used for the production of polymers sold by LYB under the  CirculenRevive product line for use in a wide range of applications, including medical and food packaging.

The MoReTec difference

The MoReTec technology produces pyrolysis oil and pyrolysis gas. Pyrolysis oil is a substitute for fossil-based materials used in polymer production.  Typically, pyrolysis gas streams are consumed as a fuel, however, the MoReTec technology enables the pyrolysis gas to be recovered as well, contributing to the production of polymer and displacing fossil-based feedstocks, which lowers direct CO2 emissions. Biodegradable Polymers

In addition, the proprietary catalyst technology lowers the process temperature, reduces energy consumption and improves yield.  With lower energy consumption, the process can be powered by electricity, including electricity from renewable sources at net zero GHG emissions.

These differentiating advantages provide a carbon footprint advantage as well. The recovery of pyrolysis gas as feedstock, lower energy demand, electrical heating design, displacement of fossil-feedstocks, and recovery of waste plastic from incineration or landfill result in a significantly lower carbon footprint compared with fossil-based processes. This makes MoReTec a unique value proposition. Biodegradable Polymers

Biodegradable Polymers

Polestar has officially confirmed the integration of super-fast-charging XFC batteries in its electric cars, solidifying a partnership with StoreDot

Scheduled for availability in 2027, the collaboration promises groundbreaking charging capabilities. While previous speculations hinted at this development, Polestar has now formalized the agreement.

In an unprecedented move, Polestar has entered into an exclusive agreement with StoreDot, an Israeli firm renowned for its expertise in rapid battery charging.

StoreDot recently completed the production of initial XFC (Extreme Fast Charging) battery prototypes and distributed them to 15 automakers for testing.

Polestar, as the pioneering adopter, is set to receive XFC batteries capable of recharging its electric vehicles in just 10 minutes.  Biodegradable Polymers

This revolutionary battery technology is anticipated to debut in Polestar models by 2027, marking a significant advancement in electric vehicle charging efficiency.

Polestar’s CEO, Thomas Ingenlath, expressed enthusiasm about the partnership, stating that StoreDot’s technology will enable rapid recharging of their electric cars within minutes.

Echoing this sentiment, StoreDot’s CEO emphasized the shifting concern from range anxiety to charging anxiety, emphasizing the growing demand for electric vehicles with swift recharge capabilities.

To validate the real-world performance of XFC batteries, StoreDot is actively collaborating with Polestar to integrate the systems into production vehicles and ensure optimal functionality beyond the confines of the laboratory.  Biodegradable Polymers

The remarkable endurance of XFC batteries, demonstrated by consistent 10% to 80% charging in just 10 minutes for over 1,000 cycles without significant performance degradation, underscores the potential of this innovative technology.

Biodegradable Polymers

SANTONI Finalizes Acquisition Of Terrot, A Pivotal Realignment Of The Circular Knitting Machine Industry

Santoni Shanghai Knitting Machinery Co., Ltd., made an appearance at the ITMA Asia + CITME, and is honored to announce that it has received regulatory approval from Chinese authorities for its proposed acquisition of Terrot GmbH, a manufacturer of circular knitting machines in Germany.

The acquisition represents a pivotal step in Santoni’s strategy to advance the circular knitting machine industry. The integration of Terrot into the Santoni ecosystem is projected to increase Santoni’s production capacity and boost its market share, and in conjunction with other strategic objectives, firmly solidify Santoni’s position as the leading manufacturer in the industry, with unrivaled scale, depth of innovation and expertise.

Seeking to meet rising demand for high-end circular knitting products, Santoni has pursued an Ecosystem Strategy in recent years, aiming to unify a highly fragmented industry and enhance innovation, sustainability and digitalization to more effectively meet market needs.  Biodegradable Polymers

The deployment of both parties’ latest innovation practices, textile automation offerings, integrated enterprise services, C2M solutions, and a platform for designers “Materialliance”, will allow Santoni Shanghai and Terrot to connect and bridge demand and offer of circular knitted products, delivering substantial added value to clients.

By incorporating Terrot’s offerings, particularly in the double jersey and jacquard sector, Santoni stands to gain a competitive edge in offering high-efficiency machines known for their superior performance, low maintenance, and cost-effectiveness. Highlighting this shift, Terrot’s patented UCC 572-T will be showcased during ITMA Asia + CITME in the Santoni’s Shanghai premises. This state of the art high-feeder transfer jacquard machine for sports and leisurewear in fine gauges will offer a glimpse into the potential of future collaboration.  Biodegradable Polymers

“I am very excited about today’s announcement,” said Gianpietro Belotti, CEO of Santoni Shanghai. The acquisition of Terrot, including the reputable Pilotelli brand, will allow us to deliver on our commitment to building a stronger, more consolidated global ecosystem capable of yielding a sustained competitive advantage in the circular knitting machine industry. Looking ahead, we aim to cultivate an even more extensive talent pool and solutions portfolio, creating synergies that empower us to deliver a superior knitting experience to our customers.”

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Biodegradable Polymers

Aloxe inaugurates its new recycled PET plastic manufacturing plant in Messein, France

On November 16th, 2023, Aloxe inaugurated its new recycled PET plastic manufacturing plant in Messein. Aloxe’s €25 million investment in this new plant provides a practical, tried-and-tested technological solution that responds immediately to the major challenges of reusing and recycling single-use foodgrade plastic bottles and, more broadly to the environmental transition in France and Europe.  Biodegradable Polymers

On November 16th, 2023, Aloxe inaugurated its new recycled PET plastic manufacturing plant in Messein (Meurthe-et-Moselle), in the presence of Julien Le Goff, Deputy Prefect, Secretary-General of Meurthe-et-Moselle Prefecture, Dominique Potier, MP for Meurthe-et-Moselle, Philippe Bolo, MP for Maine-et-Loire and an expert in this field, Audrey Bardot, VP of Meurthe-et-Moselle Departmental Council, Filipe Pinho, Chairman of the Moselle-Madon Federation of Municipalities, and Daniel Lagrange, Mayor of Messein.

Aloxe’s €25 million investment in this new plant provides a practical, tried-and-tested technological solution that responds immediately to the major challenges of reusing and recycling single-use foodgrade plastic bottles and, more broadly to the environmental transition in France and Europe. In a mere two years, Aloxe has consolidated and accelerated its industrial development in France by opening the largest recycled PET manufacturing plant in the country, increasing its production capacity from 12.5 kt to 50 kt. In 2024, Aloxe will be independent leader in Recycled PET in Europe, with a 120kt capacity in France, Poland and Italy.  Biodegradable Polymers

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Aloxe inaugurates its new recycled PET plastic manufacturing plant in Messein, France

New Method Converts Mixed Plastics Into Biodegradable Polymers

In a groundbreaking development, researchers have introduced a novel method for converting mixed plastics, comprising both traditional and bio-based polymers, into biodegradable alternatives. Traditional recycling processes face challenges when dealing with bio-based plastics like polylactic acid (PLA), as their visual and textural similarity to conventional petroleum-based plastics often leads well-intentioned recyclers to place them in the wrong streams, hindering proper decomposition in composters.

Addressing this issue, a collaborative effort between Lawrence Berkeley National Laboratory (Berkeley Lab), the Joint BioEnergy Institute (JBEI), and X—the moonshot incubator under Alphabet—has resulted in a “one-pot” technique. This innovative approach utilizes naturally sourced salt solutions and specific microbes within a single container to catalyze the disintegration of mixed plastics into individual molecules called monomers. Subsequently, microbes ferment these monomers, yielding a new form of biodegradable polymer suitable for crafting various products.  Biodegradable Polymers

The simplicity of this method not only sidesteps the intricate separation process but also promises to enhance the environmental impact of the final product. This breakthrough could revolutionize recycling practices, allowing consumers to mix plastic waste without concern. Beyond simplifying recycling, the team envisions a future where bacteria metabolizing plastic monomers can be harnessed for the bio-based production of valuable goods, such as biofuels or pharmaceuticals.

While the researchers, including the recognized engineer Dou, are currently experimenting with different organic salt catalysts to optimize their method’s efficiency and cost-effectiveness, the ultimate goal is to scale up the process for real-world applications in recycling facilities. Biodegradable Polymers

Their recent paper demonstrated the viability of the approach through bench-scale experiments involving common plastics like polyethylene terephthalate (PET) and PLA, showcasing the potential for transforming the approximately 8.3 billion tons of plastic waste in landfills into valuable and sustainable products.

New Method Converts Mixed Plastics Into Biodegradable Polymers

Clariant inaugurates flame retardants plant in China

Clariant formally launched its state-of-the-art manufacturing site for halogen-free flame retardants in Daya Bay, Huizhou, China, said the company.

The USD67 M investment into the site’s first manufacturing line will offer domestic customers with access to new and sustainable Exolit OP flame retardants and associated technical knowhow to back the significant increase of engineering plastics uses in the electrical & electronics and e-mobility segments.

A second line is being constructed and predicted to come online in 2024, representing another investment worth USD44 M.  Biodegradable Polymers

The new facility will manufacture the company’s international series of patent-protected organo-phosphorus flame retardants and supports the capacity of the firm’s two Exolit OP sites in Knapsack, Germany. The team at the One Clariant Campus in Shanghai will back customers in co-development and in-application evaluation.

The site is run by 100 workers and is situated within the Huizhou Daya Bay Economic and Technological Development Zone (Daya Bay Chem Park) in Guangdong Province. The Daya Bay site of Clariant uses green electricity, allowing a significant decrease in Scope 2 (CO2) emissions.

Clariant inaugurates flame retardants plant in China

DOE to award up to $3.5B more to support domestic battery manufacturing

The U.S. Department of Energy (DOE) announced up to $3.5 billion from the Infrastructure Law to boost domestic production of advanced batteries and battery materials nationwide.

The high-capacity battery supply chain consists of five main steps including: (1) raw material production; (2) materials processing including material refinement and processing; (3) battery material /component manufacturing and cell fabrication; (4) battery pack and end use product manufacturing, and (5) battery end-of-life and recycling. This FOA aims to reach across both the midstream and downstream segments of the battery supply chain, supporting both midstream battery materials and component manufacturing, as well as subsequent cell manufacturing and end of life recycling.

This investment, which includes a focus on retaining and creating good-paying union jobs in the manufacturing workforce, is administered by DOE’s Office of Manufacturing and Energy Supply Chains (MESC).  Biodegradable Polymers

With the demand for electric vehicles (EVs) and stationary storage alone projected to increase the size of the lithium battery market by five- to ten-fold by the end of the decade, it is essential that the United States invests in the capacity to accelerate the development of a resilient supply chain for high-capacity batteries, including non-lithium batteries, the DOE said.

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DOE to award up to $3.5B more to support domestic battery manufacturing

Plastic recycled – Judge says Ottawa listing plastic items as toxic was ‘unreasonable and unconstitutional’ 21-11-2023

Biodegradable Polymers

Recycled car interiors – New technique can capture or reuse CO2 as a chemical source for the production of sustainable plastic 16-11-2023

Recycled car interiors

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Recycled car interiors are the new chic luxury

Carmakers are lining their electric vehicles with trash — literally — and hoping sparse, eco-friendly cabins will redefine luxury for a new generation of buyers.

Why it matters: Turning recycled denim, fishing nets and plastic bottles — or even mushroom roots — into automotive cockpits may help the industry reduce its carbon footprint.

  • Plus, it’s what today’s premium customers prefer in place of plush leather or polished wood, carmakers say.
  • “Sustainability is luxury,” says Anders Karrberg, head of global sustainability at Volvo Cars. “It speaks to a younger generation.”

Driving the news: Volvo’s newest electric vehicle (EV), the compact EX30 SUV, will test that theory.  Recycled car interiors

  • The Swedish luxury brand is known for its clean and simple Scandinavian design, with light oak interiors that are functional yet beautiful.
  • The EX30, starting at $34,950, puts a whole different spin on that theme, blending an array of recycled and renewable materials into an austere cabin.
  • The bare-bones interior features seat fabric sewn from denim scraps, a dashboard woven with thread from flax and linseed plants, and speckled door accents made from ground-up vinyl window frames.
  • The EX30 has the smallest carbon footprint of any Volvo, the company says.

The big picture: Some automakers have used products like soy or sugar cane fibers in inconspicuous areas for years, like in wiring harnesses under the hood or in the headliner fabric on the inside roof of the car.  Recycled car interiors

  • But there’s a new urgency to use more recyclable and renewable materials as automakers face looming targets to be “carbon neutral” by 2050 or sooner.
  • They won’t hit those goals simply by adding more EVs to their lineups, since evidence shows EVs aren’t driven as much as gasoline-powered cars.
  • To dramatically reduce their carbon footprint, automakers need to decrease greenhouse gas emissions across their operations, including in manufacturing and logistics.

Meanwhile: Like Volvo, Kia is integrating a lot more recycled or plant-based components into its lineup — starting with the EV9, a family-friendly SUV hitting dealerships by the end of the year.  Recycled car interiors

  • The EV9 uses 10 “must-have sustainable materials,” including bio-paint made from rapeseed oil on the door switches, recycled polyethylene terephthalate plastic (PET) in the seats and other surfaces, and recycled fishing nets in the carpet.
  • The South Korean carmaker is taking the trend even further with newly revealed concept cars like the EV3, EV4 and EV5.
  • For example, it’s replacing plastic molding with soft-but-strong plant-based parts “grown” from mycelium, the white hairlike fiber from mushroom roots.

What’s next: Kia eventually wants to develop grown materials using a process called bio-fabrication.

  • “Using mycelium enables us to mimic the processes we see in nature and leverage it to design more sustainable solutions — the material can be grown in any shape you want using a mold,” Marília Biill, who heads up color, materials and fabric design at Kia, notes in a press release.  Recycled car interiors

What to watch: Will these recycled components and biomaterials hold up during the wear and tear of daily driving?

  • Complaints have been rolling in about the durability of a new recycled fabric Apple is using in place of leather for its iPhones and watches.

What they’re saying: “The industry’s been making interiors out of plastic for 70 years, so the supply chain is pretty good at it,” says Stephen Kosowski, manager of long-range strategy and planning for Kia America.

  • “To engineer new parts that are as durable, and have the same look and feel and that will last as long as plastic, is not easy.”
  • “I think we’ve cracked the code on durability,” he said, but the cost of developing sustainable materials remains a challenge.  Recycled car interiors

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Recycled car interiors

Technip Energies Creates Reju – An Innovative Polyester Textile Regeneration Company

Building on its technology partnership with IBM and Under Armour, Technip Energies announces the launch of Reju, an innovative company focused on creating new solutions at scale for the vast amount of plastic fiber in textiles that goes unrecycled and ends up as waste. Former Under Armour CEO and apparel industry veteran Patrik Frisk is heading the new company along with Alain Poincheval, COO, a senior executive with Technip Energies.

Technip Energies (PARIS: TE) (ISIN:NL0014559478) announces the creation of Reju, a new company focused on PET (Polyethylene terephthalate) recycling (rPET) of textiles that will leverage the innovative technology co-developed in joint-venture with IBM and Under Armour as well as Technip Energies’ global engineering and technology integration expertise.  Recycled car interiors

Reju will address the fast-growing market of global rPET whose demand from the textile market is expected to grow up to 20 Mtpa by 2033, driven by industry pledges and targets on recycling, regulation and consumer awareness of the need to reduce plastic waste.

Technip Energies, IBM and Under Armour have been working together since 2021 in a joint venture to bring VolCat, an IBM technology for rejuvenating waste PET packaging and polyester, to an industrial scale. VolCat allows the selective breakdown of polymers which IBM first applied to technologies like semiconductor lithography and microelectronics packaging. Reju intends to use this technology to address hard-to-recycle polyester garments and PET packaging lost to the waste stream today. With this technology, acting as a molecular sorter, PET could be regenerated infinitely.

The groundbreaking ceremony for Reju’s demonstration plant took place in September in Technip Energies Frankfurt Research Center with the facility expected to come on stream in 2024.  Recycled car interiors

Arnaud Pieton, CEO of Technip Energies , commented: “Globally, l ess than 1% of PET textiles waste is recycled today . This means that most textiles end up as waste in landfills when they could be repeatedly reused in new clothes. What has been holding the world back in textile circularity is not a lack of demand for textile recycling but the lack of a solution that makes recycling of textiles economical on an industrial scale. For the first time in this domain, a unique scalable technology is directly associated with a scalability expert like Technip Energies. Reju will deliver the promise of economical textile recycling, and we are proud to extend our role as an active agent of circularity.”

Arvind Krishna, CEO of IBM , said: “The health of our planet has never been more pressing, and the amount of fashion apparel and textiles that end up in landfills today is enormous. Recycled car interiors

The good news is that technology can help solve this challenge. IBM is proud to provide its VolCat technology to support Reju in advancing sustainable textile recycling.

We look forward to collaborating with Technip Energies and Reju to champion initiatives like these that place sustainability at the heart of the global textile industry.”

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Recycled car interiors

The LYCRA Company launches new LYCRA® FiT400™ fiber

The LYCRA Company, a global leader in developing innovative and sustainable fiber and technology solutions for the apparel and personal care industries, announced today the launch of new LYCRA® FiT400™ fiber for knits.

The company’s latest EcoMade offering is a unique bicomponent fiber engineered to optimize the performance and comfort of knits. It delivers a durable soft hand-feel, low shrinkage and high uniformity to fabrics. LYCRA® FiT400™ fiber is made from 60% recycled PET and 14.4% from bio-derived resources and is GRS certified.

The fiber includes two different polyester polymers, which together create a helical crimp, providing permanent stretch and recovery properties, as well as breathability, cooling comfort and chlorine resistance to fabrics.  Recycled car interiors

LYCRA® FiT400™ fiber helps set the stage for circularity, a key priority for The LYCRA Company. In controlled tests under specific conditions, this fiber was recycled back into new polyester fibers, thereby demonstrating the technical feasibility of this process.*

“We developed LYCRA® FiT400™ fiber to deliver in-demand performance benefits and an enhanced soft hand to the knit fabric category,” said Steve Stewart, chief brand and innovation officer at The LYCRA Company. “This innovation also meets customer and consumer expectations for more sustainable solutions since it is made with recycled and bio-derived materials.”

LYCRA® FiT400™ fiber will be advertised to the trade. The “It’s Time for Better” campaign aims to disrupt the activewear, athleisure and swimwear categories with the message that consumers and the planet deserve better—better-functioning garments offering reduced environmental impact. Recycled car interiors

Fabrics and garments powered by LYCRA® FiT400™ fiber are eligible for LYCRA® XTRA LIFE™ or COOLMAX® EcoMade brand hangtags if they meet specific brand quality standards. Both brands enjoy high levels of consumer brand awareness worldwide.

To learn more about LYCRA® FiT400™ fiber for knits, visit lycra.com.

*LYCRA® FiT400™ fiber is compatible with established polyester chemical recycling processes.

In multiple tests, LYCRA® FiT400™ fiber components were blended with standard polyester components and recycled back into new polyester fibers with comparable performance as standard recycled polyester fibers.  Recycled car interiors

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Recycled car interiors

TOMRA to invest €36 million in new infrastructure for Quebec DRS

TOMRA has entered into a long-term agreement to provide ‘reverse vending machines’ for a new deposit return scheme in Quebec starting in 2024.

Following on from the November 1st expansion of Quebec’s deposit return system (DRS), the agreement with the local producer responsibility organization, the Quebec Beverage Container Recycling Association (QBCRA), will see the installation of approximately 1350 TOMRA machines.

The roll-out of automated collection equipment in Quebec will begin in the first quarter of 2024 and continue over three years, during which time TOMRA will make an investment of approximately €36 million in the new infrastructure. Recycled car interiors

“Today, eleven out of 13 Canadian provinces and territories offer deposit return systems, to combat litter, increase recycling, and drive a circular economy,” explained Alain Nault, SVP, General Manager of TOMRA Canada.

“It is inspiring that Quebec is making huge new strides with the modernization of their drink container recycling program, promising to become one of the most efficient systems in the world. TOMRA is excited to be on board as the major provider of automated collection technology for that expansion.”

The Quebec redemption centers will be equipped with TOMRA T9 and T70 reverse vending machines, as well as installations of TOMRA’s Expert Line bulk collection technology for industrial facilities, configured for consumer interaction. Recycled car interiors

The return centers automated by TOMRA include smaller centers that will purchase the reverse vending infrastructure and subscribe to a service agreement, and larger centers that will operate on a throughput model.

The building of new containers’ return centers follows on from the expansion and modernization of Quebec’s deposit return system on November 1st.

Prior to November 1st, the DRS included only beer/soft drink cans, PET and a small portion of one-way glass. Now it will expand to all drinkable beverages between 100ml and 2L, including all cans, plastic and glass bottles, and cartons. The deposit/refund value has also increased from 5 cents to 10 cents, except for glass, which has increased to 25 cents.

The DRS expansion also includes a change to the types of locations where consumers can return their drink containers for recycling. Quebec was until now a return-to-retail model (meaning that supermarkets where drinks are purchased also served as return points), but the province will now move to a “hybrid” return model, with the introduction of return centers, starting from 2024.  Recycled car interiors

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TOMRA to invest €36 million in new infrastructure for Quebec DRS

New technique can capture or reuse CO2 as a chemical source for the production of sustainable plastic

To obtain their new compound, the researchers put a raw material into a pressurized reactor filled with CO2. The transformed CO2-based compound is then purified and used to produce monomers to make polymers. When the material is obtained, it is hot-pressed in molds and can be cut into various shapes. Credit: University of Liège / Th.Habets

A team led by chemists at the University of Liège has developed a new polyurethane production technique using CO2 to create new types of easily recyclable plastics. The study, published in the Journal of the American Chemistry Society, could provide a solution for the development of truly sustainable plastics.  Recycled car interiors

Commodity plastics have transformed global industry. Whether in construction, clothing, vehicles or food packaging, these plastics are everywhere in our daily lives, so much so that their global use has been estimated at around 460 million tons in 2019.

“This number is staggering, but not surprising, because plastics, also known as synthetic polymers, have met a large success thanks to their irreplaceable characteristics: they are light, cheap and incredibly versatile,” explains Christophe Detrembleur, chemist at the Center for Education and Research on Macromolecules (CERM) of the University of Liège. “However, the fact that they are difficult to recycle, or even impossible to recycle in the case of thermosets, has serious consequences.”  Recycled car interiors

This impossibility of recycling not only leads to the depletion of the fossil resources used to manufacture them, but also to their very long-term accumulation in nature and the oceans. It is therefore imperative for our society to quickly design and manufacture plastics that can be easily recycled at the end of their life.

In this context, a study led by researchers at the University of Liège and carried out in collaboration with the University of Mons and the University of the Basque Country, reports on a new technique for producing easily recyclable polyurethane plastics.

“The special feature of this approach is the use of carbon dioxide (CO2 )—a major emblematic waste of our society—as a raw material for the production of the building blocks, or monomers, needed to manufacture these new products,” explains Thomas Habets, a doctoral student at CERM and first author of the article. “The structure of the monomers can be easily modified, making it possible to produce plastics with a wide range of properties, from highly malleable elastomers such as silicones to more rigid materials such as polystyrene.”  Recycled car interiors

These plastics have a chemical structure that resembles a three-dimensional network rather than long linear chains. This structure, which is generally associated with thermosets that are very difficult to recycle, makes them more resistant than plastics made from long molecular chains. The polyurethanes created here have new “dynamic” chemical bonds, which means that despite their thermoset structure, they can be reshaped by exchanges of chemical bonds under relatively mild reaction conditions.

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New technique can capture or reuse CO2 as a chemical source for the production of sustainable plastic

Duo and Plastix launch shrink film made from waste fishing gear

Duo will manufacture shrink film for food and beverage outer packaging using Plastix’s Oceanix recycled plastic, which is made from 98% maritime waste like fishing nets and ropes.

Fishing gear is one of the deadliest forms of marine waste, reportedly threatening 66% of marine animals and 50% of seabirds. Plastix says that its technology enables the maritime industry to minimise waste fishing gear pollution, which could otherwise end up in the oceans.  Recycled car interiors

According to the companies, Oceanix has undergone a life-cycle assessment and is confirmed to provide up to 94% CO2e savings, when compared with virgin plastics.

Hans Axel Kristensen, CEO at Plastix, says: “Our independent LCA study on Oceanix not only shows world-class CO2 reductions, but at the same time highlights that it is 11 times more climate efficient on freshwater use, five times more on ocean acidification and 43 times more on fossil resource use, compared to virgin plastics.

“It is our mission here at Plastix to reduce maritime plastic pollution and offer the most sustainable recycled plastics as an immediate solution to the world’s climate emergency.

“Duo represents everything we look for in a partner; they demonstrate a shared motivation and drive to make the plastics economy circular to help solve the climate crisis. We’re delighted to partner with them as they step into new packaging territory with exciting products in shrink film.”  Recycled car interiors

Zoe Brimelow, Brand Director at Duo, adds: “Duo remains unwavering in its mission to bring waste full-circle, so this partnership with Plastix was an easy choice; their recycled plastic ticks so many boxes for us as a business. Not only is it an innovative solution to a big environmental problem, but the quality of the green recycled pellet makes for a standout end product too.

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Duo and Plastix launch shrink film made from waste fishing gear

NFW and Sage Automotive Interiors Partner to Revolutionise Cars with Biodegradable Plant-Based Leather

Plant-based material company Natural Fiber Welding (NFW) and automotive interior solutions supplier Sage Automotive Interiors (Sage) have partnered to develop animal and plastic-free materials for car interiors.  Recycled car interiors

The strategic partnership aims to manufacture NFW’s plant-based leather MIRUM at scale, offering the automotive industry a recyclable and biodegradable alternative while supporting a circular economy.

“Asahi Kasei, Sage & NFW take a leading role in revolutionizing the market”

Sage, an affiliate of the Japanese company Asahi Kasei, is among the leading global suppliers of seat materials, door panel surfaces, and automobile headliners. With a strong presence in the US, China, and Europe, Sage has been expanding its lineup of growth-potential materials, including leather alternatives.

Dirk Pieper, chairman of the Sage Automotive Interiors board of directors, commented: “By jointly introducing MIRUM®, a plastic-free, plant-based, and fully circular leather alternative, Asahi Kasei, Sage & NFW take a leading role in revolutionizing the market for interior mobility materials.”  Recycled car interiors

Asahi Kasei’s partnership with NFW is part of its “Care for Earth” investment framework, announced in April 2023. Over the next five years, the company will invest $100 million in startups addressing environmental issues. The car interior material industry is among Asahi Kasei’s future growth areas.

The most sustainable option

Based in Peoria, Illinois, NFW was founded in 2015 to develop and manufacture sustainable products using naturally circular, biobased ingredients to replace animal and petrochemical-based materials. Today, NFW has become a platform for plastic-free performance materials spanning sheet goods (plywood and other composite materials), textiles, molded composites, and foams.

The company’s patented leather alternative, MIRUM, is made from natural rubber, fibers, pigments, plant oils, and minerals.  Recycled car interiors

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NFW and Sage Automotive Interiors Partner to Revolutionise Cars with Biodegradable Plant-Based Leather

Chemical recycling – Pyrowave introduces nanopurification technology for plastics 15-11-2023

Recycled car interiors

Chemical recycling – Pyrowave introduces nanopurification technology for plastics 15-11-2023

Chemical recycling

The Chinese brick is crumbling

As of the first 10 months of 2023, the foundations of China’s real estate sector are visibly cracking, with a 6.8% year-on-year decline in property sales, adding to the preceding 7.5% downturn observed from January to September. This data, emanating from the National Statistics Office, serves as a glaring indicator of the deep-seated crisis gripping the Chinese real estate market. Concurrently, investments in the construction sector have hit the brakes, experiencing a notable 9.3% decrease following the 9.1% contraction in the preceding January-September period. Chemical recycling

A closer look at specific metrics reveals a concerning trend. New construction initiations, measured in square footage, have plummeted by 23.2% on an annual basis, mirroring the 23.4% slump witnessed in the first nine months of the year. Additionally, the funds amassed by real estate developers have seen a precipitous 11% decline, building upon the 13.5% contraction recorded in the initial nine months of the year.

These alarming figures find resonance within the broader context of investments in fixed assets, which, contrary to expectations, have only grown by a modest 2.9% in the first 10 months of the year.  Chemical recycling

The total, amounting to 41,940 billion yuan (equivalent to nearly 5,830 billion dollars), falls short of anticipated growth, which was pegged at 3.1%. This downturn in real estate activity is emblematic of the economic turbulence faced by China, exacerbated by the crises befalling major players in the industry such as Evergrande and Country Garden. These industry giants, grappling with insurmountable debt and teetering on the brink of collapse, are contributing significantly to the erosion of the dragon’s economic prowess. The reverberations of this downturn extend beyond the realm of real estate, casting a shadow on China’s overall economic landscape.

The Chinese brick is crumbling

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Pyrowave introduces nanopurification technology for plastics

A short-loop chemical recycling process to remove toxic additives and contaminants in plastics

At the 2nd ICIS Recycled Polymers conference held last week in Chicago, Pyrowave introduced a new nanopurification technology that specifically addresses the problem of contaminants in plastic waste and in pyrolysis oil. Contamination is an issue that has held back efforts to scale plastic recycling, precisely because of  the inability to secure feedstock compatible with level of purity required in end applications. In fact, a United Nations report recently highlighted the challenges of handling hazardous chemicals present in plastics – additives and contaminants that represent major concerns to human health and the environment.  Chemical recycling

According to Pyrowave, its nanopurification technology operates at the molecular level to remove contaminants from polymers with perfect control on purified resins, offering a plastic waste pre-treatment to purify the resins that can be used in advanced recycling methods, or directly into final applications. The technology  debottlenecks the access to plastic feedstock, by standardising the material upstream to be compliant with most advanced recycling process, including its own microwave depolymerization process.

Pyrowave has successfully demonstrated the technology by decontaminating polymers and supplying high-quality recycled plastics to industries requiring strict compliance, including food-contact applications.

For advanced recyclers, the ability to pre-treat the feedstock results in a higher quality pyrolysis oil, which in turn, means that the threshold of recycled oil added into steam crackers can be raised.  Chemical recycling

The company was inspired by the purification technologies applied in the pharmaceutical industry. The methodology takes advantage of the large difference in size and solubility disparity between polymers and most additives found in the compounds, using advanced nanofiltration membranes to separate the contaminants out. The patent-pending technology enables simultaneous removal of various contaminants – something not possible when using conventional dissolution methods –  all while maintaining meticulous control over the endpoint.

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Chemical recycling

Cosmo First results expect worst to be behind

Cosmo First declared its financial results for the quarter ended June 2023 on 10 August. The results for the quarter would have been better by Rs 20-crore but for the non-repetitive inventory loss arising from the sharp drop in prices of raw materials towards the quarter end.  Chemical recycling

During the quarter, the BOPP demand has started picking up and the demand-supply balance should get restored in the coming quarter(s). In the case of BOPET, where the supply is far in excess of demand, it will take many more quarters for the supply-demand gap to bridge. Margins are therefore likely to remain under pressure with little downside risk.

The export markets showed signs of improvement with better specialty sales. Cosmo with over two third of its revenue coming from BOPP speciality films could withstand the margin pressure better than the industry.  Chemical recycling

“We continue to build our specialty films portfolio by adding speciality polyester films, including shrink labels and sun shield films which would further strengthen our overall margins and also the ability to withstand margin pressures if any in the future,” the company said.

The company’s Petcare vertical Zigly continues to grow rapidly and clocked monthly revenue (GMV) with a run rate revenue of Rs 3-crore on the back of expanding retail footprints, innovative sales promotion, and increasing online presence. The acquisition of Petsy, an online venture in the Petcare space, is complete and would further accelerate the growth of the Petcare vertical.  Chemical recycling

The speciality chemical subsidiary is set to launch newer adhesives in H2, FY24.

Pankaj Poddar, Group CEO, Cosmo First, said “The company is working on multiple growth drivers including speciality BOPET films, sun shield film, rigid packaging, specialty chemicals, petcare, etc.

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Chemical recycling

The joint ventures intend to issue a final investment decision in 2023, with construction beginning that year

Production is production to commence in late 2025 or early 2026. Between the two facilities, over 125 new jobs would be created if the project moves forward.

“With the establishment of this JV, LG Chem will not only procure production capacities for highly pure lactic acid needed for commercial-scale PLA production, but will also be able to apply biomaterials in the development of various high-value-added products. Based on eco-friendly materials, which is an axis for new growth engines, we will respond to the rapidly changing market and customers, while becoming a market leader, ” said Hak Cheol Shin, CEO of LG Chem, in a statement.  Chemical recycling

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The joint ventures intend to issue a final investment decision in 2023, with construction beginning that year

In China, even finance is communist: Xi is the central banker (but the crisis does not pass)

In China, the once-unchallenged trajectory of economic prosperity is now met with unprecedented challenges, sending shockwaves through all levels of society

Unlike the West, which has grown accustomed to periodic crises, China has been relatively immune for several decades. However, the current state of Beijing’s economy is causing widespread concern, marked by a significant slowdown in economic growth, a looming real estate bubble, and the staggering youth unemployment exacerbated by Xi Jinping’s stringent measures on the hi-tech sector.  Chemical recycling

The severity of the situation is not lost on the Communist Party, whose social legitimacy historically hinged on meeting the needs of the people. For decades, a tacit agreement existed: citizens traded some freedoms for steadily improving living conditions. Now, this implicit contract is unraveling, and the Party, under mounting pressure from its populace, is grappling with how to regain control.

The recent Central Financial Work Conference, held every five years to outline financial objectives, provided a glimpse into Xi’s vision. In his central speech, Xi unveiled a new economic model emphasizing the “rejuvenation” of the country through “socialism with Chinese characteristics for the new era.” A central tenet of this vision involves the Communist Party reclaiming a pivotal role in the entire economy.

Market forces, once allowed a degree of freedom, are now to be tightly controlled, if not outright impeded.  Chemical recycling

This shift had already manifested in various measures, such as the drastic downsizing of Alibaba’s Jack Ma, the crackdown on internet giants, dismantling of online higher education sectors, and restrictions imposed on private businesses, which constitute 80% of the nation’s employment. The presence of party cells in companies, even foreign ones, reflects the growing intrusion of political influence. Foreign consultancy firms have faced ostracism and repression, while security and anti-espionage laws grant unprecedented powers to Chinese authorities.

In a departure from the previous focus on economic development, the central theme now is security – both geopolitical and domestic.

The goal is to create an economy and technology that are less reliant on international relations and foreign exchanges.  Chemical recycling

Against this backdrop, the latest move is a profound transformation of the financial sector. The establishment of a Central Financial Commission, announced during the Conference, consolidates significant powers directly under the Communist Party’s purview.

This Commission will oversee the central bank, the regulatory commission for financial activities, and stock exchange authorities, essentially placing the entire Chinese financial sector, valued at over 60 trillion dollars, under the direct control of the Chinese Communist Party. As the economic landscape undergoes this tectonic shift, the world watches with anticipation, wondering whether these measures will steer China towards stability or introduce a new chapter of uncertainties.  Chemical recycling

Chemical recycling

Hyundai, the electric revolution of the world’s largest car factory

Hyundai, at the forefront of the global automotive industry, is gearing up for an electric revolution that promises to reshape the landscape of the world’s largest car factory

The visionary words of Ju-yung Chung, Hyundai’s founder, echoing the conviction that “Korean cars will conquer the world,” laid the foundation for a remarkable journey.

Now, Hyundai Motor Group, currently holding the esteemed third place among car manufacturers globally, is poised to dominate the electric vehicle (EV) market by expanding the production capacity of its colossal Ulsan plant.

The Ulsan plant, already a colossus in the automotive realm, assembled a staggering 1.4 million cars in 2022 alone, dwarfing even Volkswagen’s facility in Wolfsburg, Germany, which can manage a maximum of 800,000 cars annually. Chemical recycling

In an ambitious move, Hyundai plans to carve out a dedicated production line within this automotive behemoth, earmarking a substantial 548 thousand square meters for the construction of a cutting-edge electric car plant.

The symbolic laying of the first stone on November 13 marked the initiation of this transformative endeavor, attended by key figures such as Euisun Chung, executive president of Hyundai Motor Group, Jaehoon Chang, president and CEO of Hyundai Motor Company, along with local officials.

The emphasis of this new facility extends beyond mere production capacity augmentation. Hyundai is actively seeking to integrate revolutionary production technologies to redefine the manufacturing process for electric vehicles.

While details remain undisclosed, there are tantalizing speculations about the adoption of the Hyundai Hyper Casting method.  Chemical recycling

When queried about this groundbreaking technique, the response was elusive yet suggestive, hinting at an innovative manufacturing platform developed by the Hyundai Motor Group Singapore Innovation Center (HMGICS). This platform incorporates intelligent control systems driven by artificial intelligence, prioritizing employee safety, convenience, and operational efficiency.

Additionally, it employs eco-friendly, low-carbon construction methods, aligning with sustainability goals such as carbon neutrality and RE100 certification.

The investment allocated for the Ulsan expansion amounts to a formidable $1.53 billion, a strategic move in line with Hyundai’s broader vision.  Chemical recycling

The Korean conglomerate aims to bolster domestic production of electric cars from the current 330 thousand units to a staggering 1.51 million by 2030. This surge in production will contribute to a global output of 3 million cars, emanating from 10 factories strategically positioned worldwide.

In this ambitious pursuit, Hyundai plans to unleash approximately thirty electric models under both the Hyundai and Kia brands.

This multifaceted approach positions Hyundai to contend for a spot among the top three electric car manufacturers globally, an echelon currently dominated by Tesla and BYD.

The challenge for electric domination is not only a strategic business move for Hyundai; it is a revival of ambition echoing the spirit of 1963, when Hyundai embarked on its journey. As the electric revolution unfolds, the Korean giant aims to rewrite history and reclaim its position at the forefront of automotive innovation.  Chemical recycling

Hyundai, the electric revolution of the world's largest car factory

Xi Jinping’s upcoming trip to San Francisco from November 14 to 17 holds critical significance, especially in light of the recent economic turbulence between the USA and China

The central focus of this diplomatic journey is a dinner engagement with American captains of industry. The primary objective for the Chinese leader is to reestablish trust and confidence among US investors, given the substantial withdrawal of funds by foreign companies from the Chinese market over the last six quarters.  Chemical recycling

An astonishing $160 billion has been pulled out by foreign companies during this period. Even more concerning is the fact that the Chinese State Administration of Foreign Exchange (Safe) reported a deficit in foreign direct investments for the first time in a quarter of a century, amounting to $11.8 billion in the third quarter of 2023. This financial setback prompted Chinese authorities to diligently prepare for the summit in San Francisco.

Simultaneously occurring with the Apec summit dominated by Biden and Xi, the meeting in San Francisco gathers hundreds of American business executives, including CEOs of major multinational corporations such as Microsoft, Pfizer, and ExxonMobil. The gala evening invitation hints at the participation of a “senior Chinese official and his ministerial delegation.” While the name remains undisclosed, the ticket price is hefty, requiring $40,000 for a table reservation accommodating eight executives. This investment promises a close encounter with the mysterious Chinese official expected to deliver a significant speech.  Chemical recycling

The anticipation surrounding this event stems from the urgent need for Xi Jinping to address the concerns and reservations of American business leaders. The invitation card emphasizes the importance of the speech, raising expectations for a persuasive and reassuring message from the communist general secretary.

Xi’s recent diplomatic efforts include a letter read by his ambassador at the National Committee on US-China Relations gala in New York.

The letter stressed the need for “mutual respect,” “peaceful coexistence,” and “double win-win cooperation,” highlighting the crucial role of amicable relations between the two superpowers for global stability. However, the reality contradicts these diplomatic aspirations.  Chemical recycling

A survey conducted by the US-China Business Council reveals that 34 percent of its members have either halted or reduced planned investments for the year 2023.

The hesitancy among American businesses stems from the Chinese Communist Party’s increased intervention in the market and the intimidating effects of recent anti-espionage legislation. Incidents such as the arrests of employees from Mintz Group and the searches at the offices of Bain & Company in Shanghai have further deterred US businesses.

Beijing TV, in a report on these incidents, has framed them as attempts by Americans to steal intelligence on crucial sectors of the Chinese production system, financial data, energy, and even healthcare. This narrative suggests a purported “well-known plan to contain and suffocate the rise of China.”  Chemical recycling

As of November, Gallup, renowned for its opinion polls, has also withdrawn from China. The question remains: can a $40,000 dinner and an eloquent speech truly alter the perspectives of the skeptical American business community? Xi Jinping’s words during this high-stakes summit will play a pivotal role in shaping the trajectory of US-China economic relations.

Xi Jinping's upcoming trip to San Francisco from November 14 to 17 holds critical significance, especially in light of the recent economic turbulence between the USA and China

Global negotiations for plastic treaty commences in Kenya

The third session of the Intergovernmental Negotiating Committee (INC-3), tasked with developing a legally binding global treaty to address plastic pollution, opened in the Kenyan capital of Nairobi on Monday.Over 2,000 representatives from governments, civil society, industry and academia are attending the seven-day meeting. They will discuss the Zero draft text, which forms the basis for establishing a global treaty to enhance action against plastic litter that is causing harm to terrestrial and marine ecosystems.

In his opening remarks, Kenyan President William Ruto said that plastic pollution remains an existential threat to a just transition as well as human and planetary health, noting that a legally binding treaty could offer some relief.  Chemical recycling

Ruto said ending plastic pollution from the source to the end users will ensure a just and green transition for humanity, promote ecological health and revitalize the growth of the circular economy.

The Kenya meeting follows previous sessions held in Uruguay in 2022, and Paris earlier this year.

The negotiations for a global plastic treaty stem from the adoption of a landmark resolution at the fifth session of the United Nations Environment Assembly held in Nairobi in February 2022.  Chemical recycling

Discussions on the contents of the Zero draft, which was agreed upon at INC-2, will dominate this week’s meeting, aiming to expedite the process of establishing a legally binding global treaty to combat plastic pollution by 2024.

Gustavo Adolfo Meza-Cuadra Velasquez, the INC chairperson, said that the transnational nature of plastic pollution necessitates the creation of an international legally binding instrument to address the challenge. He highlighted the need for legal interventions to support efforts to eliminate plastic pollution that harms wildlife sanctuaries, oceans and freshwater bodies.  Chemical recycling

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Global negotiations for plastic treaty commences in Kenya

Sulzer Technology To Enable A Carbon Capture Plant In Austria

Sulzer’s mass transfer technologies are being leveraged by Messer, the world’s largest privately owned industrial gas specialist, in collaboration with a manufacturer of inorganic chemicals to enable innovative carbon capture and utilization (CCU) at a plant in Landeck, Austria.

The CO2 capture unit will rely on Sulzer Chemtech’s carbon capture technology to capture more than 50,000 tons of CO2 per year, which will be re-used in the food & beverage industry and by other companies from nearby regions.  Chemical recycling

Messer and its business partner are collaborating to convert carbon emissions resulting from calcium carbide production into valuable feedstock for food & beverages, greenhouse fertilizers and fire extinguishers. The selected carbon capture technology for flue gas and post-combustion CO2 capture, OASE® blue from BASF, utilizes Sulzer Chemtech’s carbon capture products, which are designed to address the specific needs of carbon capture applications while offering maximum CO2 capture rates in combination with low energy demand.

Sulzer Chemtech Division President Uwe Boltersdorf says: “We appreciate our customers’ needs to remain competitive as they strive to deliver sustainable products and processes – which is why we work to maximize efficiency, performance, and productivity by default. This is how we ensure our range of mass transfer components enable businesses worldwide to adopt more sustainable practices.”  Chemical recycling

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Sulzer Technology To Enable A Carbon Capture Plant In Austria

Solid-state batteries – Bio-based Leather Alternative for Auto Interiors Attracts Investment 14-11-2023

Chemical recycling

Solid-state batteries – Bio-based Leather Alternative for Auto Interiors Attracts Investment 14-11-2023

Solid-state batteries

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Race to all-solid-state batteries draws in Japan’s AGC, Idemitsu

Companies work to slash time and cost of making vital material

Japanese materials maker AGC and energy group Idemitsu Kosan have made strides toward mass producing the main ingredient in all-solid-state batteries, which are seen as a next-generation power source for electric vehicles.

All-solid-state batteries contain solid electrolytes instead of the liquid ones found in lithium-ion batteries.

They have been hailed as a safer, fast-charging alternative for powering EVs, but production at significant levels remains years away. Solid-state batteries

Efforts to build a supply chain for them are moving ahead in Japan, which leads in patent applications for all-solid-state battery technology, followed closely by China.

AGC, the world’s leading automotive glass producer, has built a test facility for solid electrolytes inside the company’s Yokohama Technical Center.

Research is underway on combining up to 10 ingredients and melting them at below 1,000 C to produce a dark molten material. When it cools, the liquid solidifies into a yellow sulfide electrolyte.  Solid-state batteries

“Although it’s a late start, the new technology gives us good prospect of coming from behind,” said Naoki Okahata, a senior manager at AGC. The company announced its entry into sulfide electrolytes in September.

Toyota Motor is developing an all-solid-state battery that can be recharged in under 10 minutes and provide 1,200 kilometers per charge, more than double the range of today’s EVs. Toyota aims to roll out cars with all-solid-state batteries in 2027 or 2028.

Research and development into all-solid-state batteries in Japan goes back two or three decades, with Idemitsu among the pioneers. AGC’s program is less than four years old.

But since September, “the reception has been significant, and we’ve received inquiries from manufacturers around the world,” said an AGC representative.

Ions move more easily between electrodes through solid sulfide electrolytes than with liquid ones. Sulfide solid-state batteries are also resistant to temperature changes, allowing for reduced charge times, extended EV ranges and a smaller battery.

But sulfides are chemically unstable.  Solid-state batteries

To work in EVs, they need to overcome hurdles in durability and high production costs. One of the biggest challenges has been ensuring the chemicals are evenly combined, which has been difficult to do with conventional methods.

This is where AGC stepped in, with over 100 years of glassmaking know-how in melting together materials to produce a homogenous solid.

The company developed its own technology for melting together lithium sulfide and other materials to produce electrolytes of high consistency. The process speeds up the chemical reaction and shortens production time to less than a tenth of conventional methods.

“For automotive applications requiring a large amount of electrolyte, this ensures lower production costs,” Okahata said.

The cost to produce all-solid-state batteries can range from four to 25 times that of lithium-ion batteries, according to the Japan Science and Technology Agency.

Electrolytes account for 76% of materials costs. Lowering mass production costs will be key to bringing solid-state EV batteries into the mainstream.  Solid-state batteries

AGC’s process can also incorporate raw materials that are difficult to mix, which opens up a wider variety of compositions. Since lithium is relatively scarce, AGC looks to use material recycled from used batteries.

AGC will build a large pilot electrolyte facility by 2025, with the goal of bringing the product to market between 2027 and 2028. The company has set an annual revenue target of 10 billion yen ($66 million) by 2030 for the business.

Idemitsu, which ranks second in the world in patent applications for solid sulfide electrolytes, entered into a partnership with Toyota in October to mass produce all-solid-state batteries.

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Solid-state batteries

Purecycle sends first shipments of recycled resin

Florida-based polypropylene (rPP) recycler Purecycle has sent out its first shipments of recycled resin after a force majeure and months of delay during construction.

Purecycle, which has built its first recycling plant in Ironton, Ohio, says its unique solvent-based recycling technology allows the company to create rPP that has properties closer to virgin material.

Purecycle said they have recycled 409,000 lbs, or 204.5t, of used polypropylene so far at its Ironton plant. The company has sent its first shipments of rPP to Formerra and Milliken, two US-based polymer producers.

Purecycle aims to increase its production to 4.45mn lbs of input capacity per year by 31 December.  Solid-state batteries

“Ironton is the first facility of its kind and as expected, we are working through many challenges in getting the facility to run on a continuous basis,” Chief executive Dustin Olson said. “We have identified a set of reliability and operational improvements that are expected to be addressed during a two-week outage in November, including the installation of an automatic screen changer on the final product extruder, which has impacted continuous run times.”

The company noted that most of its production issues have been as a result of mechanical issues that are part of an “operational learning curve”.

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Solid-state batteries

New oil from plastic that pollutes the sea

Sea plastic is a huge environmental problem, but it can also be a valuable resource. Aenea, a research institute, has developed a way to transform more than 90% of the plastic recovered from the sea into new oil, using a chemical process called pyrolysis. Pyrolysis breaks down the plastic by heating it to over 400 degrees without oxygen.

The process also uses another waste material, the ash from coal plants, as a catalyst.

The new oil obtained from pyrolysis is very rich in hydrocarbons, which can be used to make fuels, high quality chemicals, new plastics, paints, solvents and many other products.  Solid-state batteries

The process is cleaner and more efficient than using the original oil.

The American Chemical Society has certified the results of Aenea’s technology and published them in its online journal ACS Sustainable Chemistry & Engineering.

The challenge of reducing plastic pollution Plastic pollution is a global threat to the oceans and marine life.

Every year, the world produces 400 million tons of plastic waste, and at least 10 million tons end up in the oceans, forming huge floating islands of plastic debris.

These islands interfere with navigation and are only the tip of the iceberg of the damage caused by plastic.  Solid-state batteries

Plastic takes more than 600 years to degrade naturally, and in the sea it breaks into smaller pieces, called microplastics, that attract and absorb other pollutants, such as pesticides, fertilizers, industrial waste, detergents and cosmetics.

These microplastics then enter the food chain, affecting fish, mammals, birds and humans. The effects of plastic on health, nutrition, metabolism and hormones are unknown and worrying.

A local and circular solution The current methods of recycling and disposing of sea plastic are mainly based on mechanical processes, which have many limitations and difficulties, especially when the plastic is mixed with other materials.  Solid-state batteries

Catalytic pyrolysis, on the other hand, offers a more effective and sustainable solution, as it can handle large quantities of heterogeneous and unsorted waste.

Moreover, pyrolysis can be done locally, using small plants installed in ports, which could even produce fuel for boats from the plastic collected at sea, suggests Riccardo Tuffi, the Aenea researcher who carried out the research with his colleagues Lorenzo Cafiero and Doina De Angelis.

This would create a circular and zero-kilometer recycling system, turning a problem into an opportunity.

Solid-state batteries

Bio-based Leather Alternative for Auto Interiors Attracts Investment

NFW, a startup based in Peoria, IL, that produces non-petroleum-based leather alternatives for car interiors, has attracted investment from Asahi Kasei. The Japanese company and its US-based affiliate, Sage Automotive Interiors Inc., said it will work with NFW in a strategic partnership enabling another major step to support global automotive OEMs in reducing the environmental burden of automobiles.

NFW was founded in 2015 and has developed a platform capable of producing precision-engineered leather, foam, and textiles without using animal- or petrochemicals-based materials.  Solid-state batteries

The company’s patented leather alternative, called Mirum, is certified by the US Department of Agriculture as having 100% bio-based content, and is made from natural rubber, fibers, plant oils, pigments, and minerals. The material’s durability and quality make it a suitable replacement for traditional animal-based or synthetic leather products without the use of polyurethane or other coatings.

A yen for sustainable growth

Sage Automotive is engaged in the development, manufacture, and sale of innovative functional materials used in automobile interiors globally. Since its acquisition by Asahi Kasei in 2018, Sage has been strengthening its business activities in Europe and China through mergers and acquisitions, parallel to expanding its lineup of growth-potential materials such as suede and synthetic leather.  Solid-state batteries

As one of the leading global suppliers in the car seat fabric market, Sage has a strong presence among automakers and suppliers.

Dirk Pieper, chairman of the Sage board of directors and lead executive for the development and growth of Asahi Kasei’s overall automotive product offering, stated: “The cooperation with NFW will enable Asahi Kasei and Sage to assist global automakers in reducing the environmental burden of their cars. By jointly developing and manufacturing a non-petroleum-based and fully circular leather alternative, the Asahi Kasei Group takes a leading position in revolutionizing the market for car interior materials.”

Asahi Kasei earmarks $100 million for sustainability-minded startups

The cooperation with NFW is the first project within Asahi Kasei’s Care for Earth investment framework announced in April 2023.  Solid-state batteries

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Bio-based Leather Alternative for Auto Interiors Attracts Investment

Novozymes launches Quara LowP

As the world seeks sustainable alternatives to traditional fuels, renewable diesel and SAF production have taken center stage. By 2030, vegetable oils are projected to account for over 40 percent of global feedstock used in renewable diesel and SAF production. However, producers have long grappled with challenges related to feedstock availability, pricing fluctuations, and the ever-increasing market demand.

To address these pressing issues, Novozymes has leveraged its extensive experience in enzymatic degumming, which has resulted in Quara LowP, an innovative solution that gives customers flexibility to process mixed feedstocks without negatively impacting their bottom line.  Solid-state batteries

“This innovation is a testament to our commitment to sustainable solutions for the renewable diesel and SAF industry. Quara LowP offers producers the flexibility to process blends of feedstocks resulting in increased efficiency, reduced operating costs, and lowered environmental impact. It is a great contribution to the industry and a reflection of Novozymes’ dedication to rethinking tomorrow,” said Hans Ole Klingenberg, VP of marketing, Agriculture & Industrial Biosolutions at Novozymes.

A sustainable solution for a growing demand

Quara LowP facilitates the efficient processing of HVO (Hydrotreated Vegetable Oil) and HEFA (Hydroprocessed Esters and Fatty Acids) feedstocks. By pretreating these feedstocks with Quara LowP, producers can achieve higher yields and significantly lower operational costs, all while reducing the environmental footprint of their operations.

This innovation holds profound significance for the HVO and SAF industry:
•    Increased efficiency: HVO/HEFA feedstock producers now have a means to process blends of vegetable oils with other lipid feedstocks without compromising yield or incurring additional operating costs.  Solid-state batteries

The current practice of overusing bleaching earth/bleaching clay to address contaminants in vegetable oils when blending with waste oils is a thing of the past. Quara LowP offers a more efficient and cost-effective solution.
•    Economic benefits: With Quara LowP, producers can enjoy increased yields and lower operating costs, overcoming process inefficiencies.
•    Environmental impact: The industry can benefit from a greener operation, with reduced waste handling hazards and lower water consumption, aligning with the global sustainability goals.  Solid-state batteries

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Novozymes launches Quara LowP

Republic Services and Blue Polymers to develop plastics recycling complex

The move is part of a JV established between the companies earlier this year.

Republic Services and Blue Polymers have broken ground on a new plastics recycling complex in Indianapolis, US.

The site encompasses a Republic ‘Polymer Center’ and a Blue advanced polymer production facility.  Solid-state batteries

Both facilities are anticipated to be opened by the end of next year.

They are expected to promote the circularity of plastics and provide recycled materials for sustainable packaging and other applications.

The Indianapolis-based site will comprise two buildings with a combined area of approximately 286,000ft² and create roughly 125 permanent jobs for the local community.

Lauth Group has been selected for the development and construction of the project.

Republic recycling and sustainability vice-president Pete Keller said: “Through our Polymer Center network and Blue Polymers partnership, we’re helping customers achieve their ambitious recycled content goals by producing high-quality recycled plastics.

“As a leader in the environmental services industry and one of the nation’s largest recyclers, Republic Services is uniquely positioned to advance plastics circularity and the region’s circular economy while supporting Indianapolis’ vision for a more resilient future.”

Republic is establishing a national network of Polymer Centers alongside Blue Polymers’ production facilities via a joint venture (JV) established earlier this year.

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Republic Services and Blue Polymers to develop plastics recycling complex

Polypropylene (PP) prices drift lower in Europe

This week, PP prices slipped in Europe.  Solid-state batteries
An industry source in Europe informed a Polymerupdate team member, “A bearish pricing sentiment prevailed in the European PP market as demand weakened ahead of winter. A moderate rise witnessed in consumer activity over the last two months has ebbed considerably, with a large number of market participants procuring inventories prior to the onset of winter and making purchases on a need-based basis.”
The source added, “Prices further trended lower as sellers were keen on destocking their excess inventories ahead of the winter season typically marked by depressed demand sentiments.”
In the spot markets, PP injection moulding grade prices were assessed at the Euro 1125-1135/mt FD North West Europe mark, a decline of Euro (-30/mt). PP block copolymer grade prices were assessed at the Euro 1175-1185/mt FD Northwest Europe levels, week on week sharply lower by Euro (-40/mt).
In the contract markets, PP injection moulding grade prices were assessed at the Euro 1420-1425/mt FD NWE Germany and FD NWE France levels, both fallen by Euro (-20/mt) from the previous week. PP injection moulding grade prices were assessed at the Euro 1410 1415/mt FD NWE Italy levels, a drop of Euro (-20/mt) from last week. Meanwhile, PP injection moulding grade prices were assessed at the GBP 1235-1240/mt FD NWE UK levels, week on week down by GBP (-15/mt).  Solid-state batteries
In the contract markets, PP block copolymer grade prices were assessed at the Euro 1500-1505/mt FD NWE Germany and FD NWE France levels, both lower by Euro (-20/mt) from last week. PP block copolymer grade prices were assessed at the Euro 1490-1495/mt FD NWE Italy levels, a drop of Euro (-20/mt) from the previous week. Meanwhile, PP block copolymer grade prices were assessed at the GBP 1305-1310/mt FD NWE UK levels, down GBP (-15/mt) from last week.
FCA Antwerp PP homopolymer prices were assessed at the Euro 1110-1140/mt levels, a week on week fall of Euro (-20/mt), while FCA Antwerp PP copolymer prices were assessed at the Euro 1160-1190/mt levels, a sharp week on week drop of Euro (-40/mt).
Upstream propylene spot prices on Thursday were assessed at the Euro 875-885/mt FD Northwest Europe levels, week on week rise of Euro (+15/mt).  Solid-state batteries

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Polypropylene (PP) prices drift lower in Europe

Packaging waste – New project called GRAPHERGIA to revolutionize energy harvesting in textiles and battery technology 13-11-2023

Solid-state batteries

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