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Plastic-eating bacteria

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The case for chemical recycling and mass balance accounting

Industry Voice: Chemical recycling and mass balance are set to play a critical role in the transition to a low-carbon economy, writes Dow Packaging, Peter Sandkuehler

As countries around the world continue to witness extreme weather events and climate change, along with concerning levels of plastic pollution and dwindling resources, the need for action is becoming ever more urgent by the day. Our industry is at the forefront of the issue, with a responsibility to drive the change needed to address climate change and the plastic waste crisis, which pose an existential threat to our planet. Plastics are essential to our society; we rely on their performance, benefits and convenience and their use has revolutionised our lives, from hygienic food packaging to safer medical supplies, lighter cars and more durable construction materials. But the affordability of plastic products has resulted in significant plastic use which has not been matched by an equivalently efficient end of life management process. Plastic-eating bacteria

It is clear that something must be done to reduce fossil based raw materials and associated carbon emissions and implement an effective circular economy within our industry. However, the industry cannot face this challenge alone; we must work alongside government on the formation of a workable circular economy. Governments are already beginning to prioritise the issue in their net zero strategies. Tackling plastic pollution is a key element of the European Green Deal, a roadmap which outlines the EU’s ambition to reach net zero by 2050.

As part of the Green Deal, the plastic value chains face bolder regulations on circularity for several end-markets such as packaging and automotive e.g. the Packaging and Packaging Waste Regulation (PPWR) and End of Life Vehicle Directive (ELV).

Within packaging, under the latest European Commission proposal, EU member states must reduce packaging waste per capita by 15 per cent by 2040, in comparison with 2018 levels. Additionally, the following conditions are proposed with a 2030 deadline:

• Mandatory recyclability for all packaging based on design for recycling criteria.
• Mandatory recycled content targets for plastic packaging (differing targets with a 2030 and 2040 deadline). Plastic-eating bacteria
• Mandatory eco-modulated packaging Extended Producer Responsibility fees based on recyclability for all packaging.

At Dow, we see these proposed changes as positive, reflecting a sensible way forward for the industry. Through our own “Transform the Waste” strategy, we have committed to deliver globally three million metric tons per year of circular and renewable solutions by 2030, and we are investing in new technologies to produce circular products from plastic waste to meet rising market demand.

However, in order to reach the recycled content targets outlined in the PPWR and the ELV Directive, the plastics industry and value chain need policymakers to introduce the right framework to truly enable the transition to a circular economy, where all plastics recycling technologies are recognised and scaled up significantly. This will be essential for an effective transition to a sustainable business model. Plastic-eating bacteria

‘We are just getting started’: the plastic-eating bacteria that could change the world

 

When a microbe was found munching on a plastic bottle in a rubbish dump, it promised a recycling revolution. Now scientists are attempting to turbocharge those powers in a bid to solve our waste crisis. But will it work?

In 2001, a group of Japanese scientists made a startling discovery at a rubbish dump. In trenches packed with dirt and waste, they found a slimy film of bacteria that had been happily chewing through plastic bottles, toys and other bric-a-brac. As it broke down the trash, the bacteria harvested the carbon in the plastic for energy, which it used to grow, move and divide into even more plastic-hungry bacteria. Even if not in quite the hand-to-mouth-to-stomach way we normally understand it, the bacteria was eating the plastic.

The scientists were led by Kohei Oda, a professor at the Kyoto Institute of Technology. His team was looking for substances that could soften synthetic fabrics, such as polyester, which is made from the same kind of plastic used in most beverage bottles. Oda is a microbiologist, and he believes that whatever scientific problem one faces, microbes have probably already worked out a solution.  Plastic-eating bacteria

“I say to people, watch this part of nature very carefully. It often has very good ideas,” Oda told me recently.

What Oda and his colleagues found in that rubbish dump had never been seen before. They had hoped to discover some micro-organism that had evolved a simple way to attack the surface of plastic. But this bacteria was doing much more than that – it appeared to be breaking down plastic fully and processing it into basic nutrients. From our vantage point, hyperaware of the scale of plastic pollution, the potential of this discovery seems obvious. But back in 2001 – still three years before the term “microplastic” even came into use – it was “not considered a topic of great interest”, Oda said. The preliminary papers on the bacteria his team put together were never published.

In the years since the group’s discovery, plastic pollution has become impossible to ignore. Within that roughly 20-year span, we have generated 2.5bn tonnes of plastic waste and each year we produce about 380 million tonnes more, with that amount projected to triple again by 2060. A patch of plastic rubbish seven times the size of Great Britain sits in the middle of the Pacific Ocean, and plastic waste chokes beaches and overspills landfills across the world.  Plastic-eating bacteria

At the miniature scale, microplastic and nanoplastic particles have been found in fruits and vegetables, having passed into them through the plants’ roots. And they have been found lodged in nearly every human organ – they can even pass from mother to child through breast milk.

Current methods of breaking down or recycling plastics are woefully inadequate. The vast majority of plastic recycling involvesa crushing and grinding stage, which frays and snaps the fibres that make up plastic, leaving them in a lower-quality state. While a glass or aluminium container can be melted down and reformed an unlimited number of times, the smooth plastic of a water bottle, say, degrades every time it is recycled. A recycled plastic bottle becomes a mottled bag, which becomes fibrous jacket insulation, which then becomes road filler, never to be recycled again. And that is the best case scenario. In reality, hardly any plastic – just 9% – ever enters a recycling plant.

The sole permanent way we’ve found to dispose of plastic is incineration, which is the fate of nearly 70 million tonnes of plastic every year – but incineration drives the climate crisis by releasing the carbon in the plastic into the air, as well as any noxious chemicals it might be mixed with.  Plastic-eating bacteria

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Only from KHS: freshness protection which is 100% bottle-to-bottle recyclable

The FreshSafe PET^® coating system provides convincing freshness and quality protection for juices, carbonated beverages, wine or sauces and dressings in PET bottles, for instance. The system also facilitates full bottle-to-bottle recyclability.

In FreshSafe PET^® KHS combines the advantages of PET and glass bottles in one, offering market-proven plant engineering for customers with particularly high requirements regarding quality and sustainability. A wafer-thin protective layer of silicon oxide (SiO_x) or chemically pure glass finishes the inner wall of the PET container, thus forming an effective barrier: aroma and carbon dioxide are retained while at the same time oxygen is prevented from penetrating the bottle resulting in no loss of vitamins or taste.

The coating process not only provides long-term product protection and crystal-clear bottles; it also completely does away with the need for additives and therefore enables PET bottles to be fully recycled. With these features KHS is specifically supporting its customers’ efforts to use environmentally-friendly packaging and keep packaging materials in circulation for as long as possible.  Plastic-eating bacteria

Maximum freshness protection, long shelf lives and lower overall costs

FreshSafe PET^® protects sensitive products such as fruit juices and nectars just as reliably as carbonated beverages. The freshness and taste are retained while the shelf life is considerably lengthened. It is therefore also worth using the barrier system, for example, when small bottles (holding less than 500 ml) have to travel long distances and are subjected to changing climatic conditions.

Investing in FreshSafe PET^® technology pays off thanks to lower operating costs and a number of further economic benefits. With FreshSafe PET^® bottlers can switch to less expensive standard PET preforms, for instance. In order that each customer can study the advantages for themselves, KHS provides a customized total cost of ownership calculation based on the use of barrier technology.

Fruit juice bottles in particular often contain multilayer, blended or scavenger additives. These protect sensitive beverages from external influences yet often prevent pure-grade recycling of the PET material. With FreshSafe PET^® KHS provides the only fully recyclable barrier system currently available. In the recycling process the glass coating is simply washed off by the caustic in a standard procedure. This produces pure, separated PET which can be fully recycled. Using this method PET bottles made of recyclate can also be coated without restriction.  Plastic-eating bacteria

This unique recyclability is acknowledged by the Association of Plastic Recyclers (APR) label, among others (more in our press release on the subject).  In its design guidelines the European PET Bottle Platform (EPBP) also describes KHS’ transparent SiO_x coating technology as the only fully compatible barrier technology for PET bottles.

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Alpek: Corpus Christi Polymers (CCP) pause construction of its integrated PTA-PET plant

 

Alpek, S.A.B. de C.V. (“Alpek”) announced today that Corpus Christi Polymers (“CCP”) has decided to temporarily pause construction of its integrated PTA-PET plant in Corpus Christi, Texas.

Alpek, along with its joint venture partners in CCP, has been committed to the development of this facility. However, due to high inflationary rates, construction and labor costs have surpassed original expectations.

Consequently, the partners have decided to pause and further assess options to optimize the project’s costs and timeline. The site will be properly preserved to be able to resume construction in the future.  Plastic-eating bacteria

“Alpek remains committed to maximizing value from CCP,” stated Jorge Young, Alpek’s CEO. “We are confident that taking the time to evaluate the various options will allow us to improve CAPEX and determine the best path moving forward considering our stakeholders and customers.”

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GreenDot and Synextra Forge Alliance to Confront the Global Plastic Recycling Challenge

On September 27, 2023, GreenDot and Synextra made a significant announcement that reverberated throughout Italy and Europe. This momentous occasion marked the strategic consolidation of their efforts to enhance and synergize their expertise and capabilities within the plastics recycling sector. Their shared mission is to prepare feedstock for chemical recycling and produce high-quality mechanically recycled compounds, aligning perfectly with the newly proposed EU targets for circular polymers and industry transformation.  Plastic-eating bacteria

Amidst a surging demand for circular polymers and recycled content in response to the European Union’s latest proposed targets under the Packaging and Packaging Waste Regulation (PPWR), GreenDot and Synextra have united forces. The focal point of their collaboration is to meet the escalating need for recyclates derived from chemical recycling processes and their corresponding feedstock. This collaboration represents a merger of their visions, competencies, and activities, driven by the growing clamor for sustainable solutions in packaging.

Under the strategic partnership, Pioneer Point Partners (“Pioneer”), Synextra’s shareholder, has become a part of the GreenDot Group. Laurent Auguste, CEO of GreenDot Group, expressed enthusiasm about this development, emphasizing their commitment to closing the loop on challenging-to-recycle plastics packaging. Auguste further added, “Jointly, we will accelerate the development of our activities in sorting and enhancing the quality of plastics recycling on a large scale. GreenDot is diligently following its development plan, which entails establishing recycling plants in the major economies of Europe and achieving vertical integration from feedstock preparation to recycling.”

Fabio Mosca, CEO of Synextra, highlighted the company’s expertise in plastic waste sorting, mechanical recycling, and feedstock supply to chemical recycling plants. Mosca conveyed his pride in joining forces with GreenDot and their shared vision for the growth of the circular plastics sector.  Plastic-eating bacteria

This collaboration aligns seamlessly with the industry’s ongoing transformation, necessitated by the EU Commission’s proposal for increased recycled content in packaging. GreenDot’s distinctive approach grants them direct access to recyclable streams on an international scale, establishing them as a leading global provider for the plastics circular economy. This union mirrors Synextra’s transformational journey over the past five years, driven by its shareholder, Pioneer.

GreenDot and Synextra’s collective objective is to offer a comprehensive solution for recycling a broad spectrum of plastic waste, with a specific focus on waste streams that are unsuitable for mechanical recycling. Currently, a significant portion of this plastic waste ends up incinerated or in landfills. The strategic amalgamation of GreenDot and Synextra paves the way for an array of industrial-scale mechanical and chemical recycling solutions, reintegrating plastic waste that was previously lost from the value chain. Consequently, the environmental impact of plastic packaging waste is minimized, as recycling prevents the release of fossil carbon compounds into the environment.

In conclusion, the collaboration between GreenDot and Synextra represents a pivotal step forward in addressing the global plastic recycling challenge. Their alignment with EU targets and commitment to sustainable solutions position them as trailblazers in the quest for a circular plastics economy.  Plastic-eating bacteria

Through their combined efforts, they aim to reshape the future of plastic recycling and contribute to a greener, more sustainable world.

PolyQuest Strengthens Supply Chain Control with Acquisition of Baker Transportation

PolyQuest, a prominent player in the plastics industry engaged in the distribution and manufacturing of recycled thermoplastics, has unveiled its strategic move to acquire Baker Transportation, Inc. (BTI), a regional carrier and one of its crucial supply chain partners in the United States. The transaction is set to be finalized on October 1, 2023.

This unprecedented acquisition represents a notable departure from traditional industry practices, as PolyQuest diversifies its approach by bringing a transportation company in-house. This bold move empowers PolyQuest with increased command over potential disruptions in its supply chain while enhancing its overall distribution flexibility.

Headquartered in Wilmington, NC, PolyQuest is a privately held company that boasts operations in South Carolina, New York, and Austria.  Plastic-eating bacteria

The company stands at the forefront of distributing polyethylene terephthalate (PET) resins across the United States and Canada, in addition to handling polypropylene (PP), high-impact polystyrene (HIPS), and polyethylene (PE). Furthermore, PolyQuest is recognized for its role in the production of recycled PET (rPET) flake and resins.

PolyQuest’s comprehensive range of resins finds applications in various sectors, including bottle manufacturing, sheet production, strapping solutions, film production, fiber manufacturing, compounding, and injection molding markets.

While PolyQuest intends to maintain its relationships with existing freight service providers, the acquisition of Baker Transportation underpins the company’s commitment to tailor freight and logistics solutions with unmatched flexibility for its own operations and those of Baker Transportation’s current partners. John Marinelli, CEO of PolyQuest, underscores this aspect of the acquisition.

Notably, the Baker family will continue to oversee the transportation division, extending its services not only to PolyQuest but also to the existing customer base of Baker Transportation. Situated in Lake City, SC, Baker Transportation operates an impressive fleet comprising 150 trailers and over 40 trucks, primarily serving the Southeastern and Midwestern regions of the United States.

Baker Transportation strategically positions itself in proximity to the I-95, I-20, and I-26 corridors, granting it easy access to major US distribution routes and key ports in Wilmington, NC; Charleston, SC; and Savannah, GA.

Michael Baker, VP of Operations at Baker Transportation, comments on this significant development, emphasizing the enduring commitment to safety, reliability, and quality service that has characterized the company’s four-decade-long history. Furthermore, he highlights the enduring continuity of these core competencies in the wake of this transformative acquisition.    Plastic-eating bacteria

R-PET Sustainability – Europe R-PE and R-PP demand remains weak, but prices may have bottomed out 28-09-2023

Plastic-eating bacteria

PET plastic

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Denmark has opted to discontinue its support for hydrogen-powered vehicles, a decision that has generated both debate and contemplation about the future of eco-friendly transportation

Electric vehicles have unequivocally gained the upper hand over hydrogen in the realm of ecological transition, prompting Denmark to close down all hydrogen (H2) fuel distributors.

The absence of hydrogen distributors in Denmark has created an opportunity for electric counterparts to flourish. The dominance of electric cars over their hydrogen counterparts is not a mere inference but a fact substantiated by sales figures and production quantities across various automotive brands. As a result, Denmark is on the brink of shutting down all H2 distribution points. PET plastic

While it was conceivable for both eco-friendly fuels to coexist, much like the historical coexistence of Diesel, LPG, methane, and petrol, the commercial advantage overwhelmingly tilts towards lithium-ion-powered vehicles.

The closure of hydrogen infrastructure in Denmark is further expedited by the events of 2020 when the energy company Everfuel acquired control over all hydrogen distribution points in the country, with the optimistic aspiration of making a lucrative investment. Regrettably, this ambition did not materialize as expected, leading the company to reconsider its commercial strategies and explore alternative avenues within the realm of green energy. PET plastic

The trend away from hydrogen vehicles extends beyond Denmark and permeates the broader European landscape. In Italy, for instance, over 27,000 electric vehicle charging stations are operational or in the process of installation, while only two active hydrogen refueling stations exist. This demonstrates a lack of enthusiasm for hydrogen-powered cars among Italians. Furthermore, the European Union’s skepticism toward hydrogen is evident as it allocates 352 million euros for mobility, with a focus on creating 12,000 new high-speed charging points for battery electric vehicles (EVs) compared to just 18 hydrogen refueling stations throughout Europe. These numbers unequivocally endorse the preference for electric mobility in Brussels.

Even automobile manufacturers have aligned with this inclination, with only two brands venturing into the production of hydrogen cars: the Toyota Mirai and the Hyundai Nexo, the latter of which has only recently been introduced to the Australian market.

“The Hidden Risks of Sunlight on Plastic Water Bottles”

Introduction: It may come as a surprise, but the water bottle you carry with you throughout the day to stay hydrated might be doing more harm than good. While plastic water bottles, commonly made from polyethylene terephthalate (PET), are generally considered safe for water storage, there’s a dark side to their use when exposed to sunlight and heat.

The Impact of Sunlight on PET Plastic: PET plastic, indicated by the number 1 within recycling arrows on the bottle, is believed to be safe for water storage. However, it’s essential to understand that these bottles were not designed to withstand prolonged exposure to sunlight or high temperatures. Sunlight contains UV radiation, which can break down chemical bonds in plastics like PET, causing them to decompose rapidly. This degradation process leads to the release of various chemicals into the water or beverage inside the bottle. PET plastic

Environmental Conditions Matter: Many people are unaware of the environmental conditions for which these plastic bottles were designed. PET bottles are not meant to be exposed to direct sunlight or stored in hot environments, such as inside a car or at the beach. Sunlight, elevated temperatures, high humidity, and oxygen levels—all present when PET bottles are exposed to the weather—contribute to the breakdown of plastic and the release of harmful chemicals.

Health Risks Associated with Chemical Leaching: The Endocrine Society warns that plastics, including PET, contain and leach hazardous chemicals, including endocrine-disrupting chemicals (EDCs). These EDCs can disrupt the body’s hormone systems, potentially leading to serious health issues like cancer, diabetes, reproductive disorders, and neurological impairments in fetuses and children. There is substantial evidence linking the toxic chemical additives in plastics to specific health impacts on the endocrine system.

Understanding Chemical Migration: Chemical migration from plastic into water or beverages depends on factors like the substance’s nature, contact temperature, and contact time. When PET bottles are used as intended, the amount of chemical migration is minimal and not considered a health risk. However, misuse, such as using plastic bottles for purposes beyond their design, can lead to increased chemical migration.

Temperature and Time Matter: Migration of chemicals from plastic bottles increases with higher temperatures and prolonged contact time. Although this may not necessarily pose an immediate health risk, it can alter the taste, color, and odor of the water, making it less appealing for consumption. PET plastic

Misuse and Health Risks: Using PET water bottles in direct sunlight or heat contradicts their intended use and can result in greater chemical migration than expected. Scientific studies on the safety and low-level chemical leaching of these bottles are only applicable when they are not exposed to heat and sunlight.

Common Misconceptions: Unfortunately, discussions about the safety of PET plastic bottles often overlook the impact of UV radiation and heat. Some sources, like Livestrong and the CDC, downplay the risks associated with sunlight and heat exposure, despite evidence suggesting that these conditions can change the organoleptic properties of water and may pose health risks.

Conclusion: While plastic water bottles are a convenient way to stay hydrated, it’s crucial to be aware of their limitations. Prolonged exposure to sunlight and heat can lead to chemical leaching, potentially affecting your health. To ensure the safety of your water, it’s best to use PET bottles as intended and avoid exposing them to direct sunlight and high temperatures. Your well-being should always be a top priority when it comes to staying hydrated on the go. PET plastic

A recently unearthed enzyme from the depths of the ocean is capable of breaking down PET plastic, a crucial discovery in the battle against plastic pollution plaguing our coasts and oceans

This groundbreaking finding emerges from a collaborative study led by Professor Ruth Schmitz-Streit’s research team at Kiel University, with significant contributions from researchers at the University of Hamburg and the Heinrich-Heine-University Düsseldorf.

The study represents a pivotal advancement in our comprehension of PET-degrading enzymes, their underlying mechanisms, and their evolutionary significance within the global ocean ecosystem. These groundbreaking results have been published in the journal Communications Chemistry, where the research team not only explores potential biotechnological applications but also underscores the enzyme’s profound relevance in biogeochemical processes both in oceanic and terrestrial environments.

What sets this PET-degrading enzyme apart is its unique origin.

Professor Ruth Schmitz-Streit, the head of the Molecular Biology of Microorganisms working group at the Institute of General Microbiology (IfAM) and a member of the Kiel Marine Science (KMS) research priority area at Kiel University, explains, “In our study, we have unveiled a novel genetic resource derived from deep-sea archaea, previously unknown in this context.”  PET plastic

Until now, most PET-degrading enzymes, numbering around 80, were primarily associated with bacteria or fungi.

“Our findings significantly contribute to a better understanding of the ecological role played by deep-sea archaea and their potential impact on PET waste degradation in marine environments,” adds the microbiologist.

This newly discovered enzyme, named PET46, was identified and comprehensively characterized using a metagenomic approach. The research team isolated the gene from a deep-sea sample based on genetic similarities to known sequences, synthesized the corresponding coding gene, produced the enzyme in Escherichia coli bacteria, and meticulously studied its biochemical and structural properties.

PET46 exhibits a multitude of distinctive traits, expanding the repertoire of PET-active enzymes. Its structural divergence from previously documented enzymes is particularly noteworthy.  PET plastic

For instance, PET46 demonstrates the exceptional ability to break down both long-chain PET polymers and short-chain PET oligomers, enabling continuous degradation.

One of the enzyme’s standout features is its novel substrate-binding mechanism, distinguished by a unique “lid” consisting of 45 amino acids positioned above the enzyme’s active center. In contrast, other PET enzymes typically employ aromatic amino acids in proximity to their active sites for binding.

At the molecular level, PET46 shares remarkable similarities with another enzyme called ferulic acid esterase, which naturally degrades lignin in plant cell walls. Given the structural similarities between lignin and PET, these naturally occurring PET-degrading enzymes may play a vital role in the decomposition of wood, such as in forest soil composting.  PET plastic

The remarkable biochemical attributes of PET46 position it as a promising candidate for various applications, encompassing marine and terrestrial plastics, as well as biotechnology. Notably, PET46 exhibits superior efficiency at 70°C compared to reference enzymes from bacteria and composting plants, which function optimally at their respective temperatures.

This groundbreaking research was conducted under the auspices of the PLASTISEA project, led by Professor Ute Hentschel Humeida of the GEOMAR Helmholtz Center for Ocean Research in Kiel. Dr. Jennifer Chow from the University of Hamburg and Dr. Pablo Pérez-Garcia, a research assistant in Schmitz-Streit’s group, jointly contributed as the first authors of the study.  PET plastic

China’s high-tech materials firm to help renovate textile industry

BEIJING-A Chinese leading manufacturer, which specialises in textiles auxiliaries and organic silicone products, has joint hands with local partners to bring technological innovation support to the textile printing and dyeing industry in Pakistan.
“As the pillar industry of Pakistan, textile industry is currently facing two major constraints, namely energy and cotton yarn shortage. The fabric categories of some local printing and dyeing factories are gradually transitioning to a large proportion of polyester. Chinese chemical fiber suppliers can provide the most suitable chemical fiber raw materials for unique textile categories to match needs,” said Xing Pingping, Overseas Sales Manager of Ningbo Runhe High-tech Materials Co., Ltd.  PET plastic
According to Xing, recently, his company joined hands with Pakistani agent FairChem International to hold a textile seminar in Faisalabad, in which China and Pakistan partners jointly discussed the future direction of local textile printing and dyeing industry. More than 150 local practitioners participated to explore new opportunities. According to data released by Pakistan Customs, in fiscal year 2022, Pakistan’s total exports of textiles reached USD19.32 billion, a year-on-year increase of 25.3 percent from the previous fiscal year, and accounted for nearly 61 percent of Pakistan’s total merchandise exports. Pakistan, which has a relatively complete industry chain, owns more than 2,000 cotton binding, spinning, and textile factories, China Economic Net (CEN) reported.
However, “Pakistan’s textile category structure is obviously different from other countries in South Asia. Many major fabric categories use larger amounts of cotton, yet have lower profit margins,” Xing said, “Which has largely affected the competitiveness of Pakistani textiles in the international market.  PET plastic

“In response to the energy shortage I mentioned earlier, growth in the coming years will be driven largely by the digital textile printing market,” Xing emphasized, “the market for digital textile printing in Pakistan is increasing as it offers better and high-definition textile print design possibilities, lower water, effluent, emissions and energy use.
Besides, the technological level of Pakistani textile enterprises is increasing day by day, thus some small-scale factories also have advanced textile materials and technologies, such as polyurethane coating, aramid finishing, waterproof finishing, etc. There are also many printing and dyeing factories that have digital printing machinery. Regarding current shortage of cotton yarn, local companies have generally increased the proportion of polyester applications. For these chemical fiber materials, our cutting-edge chemical fiber silicone emulsion can come in handy. In addition, professional chemical fiber finishing solutions and polyester cotton-like and wool-like finishing solutions can also provide assistance to our local partners.”        PET plastic

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JPMorgan’s energy guru warns oil prices are headed to $100 per barrel. ‘Put your seatbelts on, it’s going to be a very volatile supercycle’

Oil production cuts by Russia and the Organization of the Petroleum Exporting Countries (OPEC) have helped push Brent crude prices up some 10% over the past month to roughly $93 per barrel. Christyan Malek, JPMorgan’s head of EMEA energy equity research, fears it’s just the beginning of an era of higher prices.

“Put your seatbelts on. It’s going to be a very volatile supercycle,” the energy guru told Bloomberg Friday when discussing what to expect next for the oil market.

Malek, like a growing number of his peers on Wall Street, believes that a lack of investment in new oil production, coupled with production cuts from OPEC and other top oil producers, will lead to higher crude prices for years to come.

“The flow of capital into new oil supply is just not what it was like in the last 30 years,” he said.  PET plastic

“So what that’s doing is driving the long-term price, the back end of the curve, up to $80, or north of $80. We think it probably normalizes around $100.”

Although a major psychological milestone, $100 oil isn’t what it used to be because of inflation. A barrel that today costs $100 is the equivalent, in real dollars, to a $71 barrel in 2010 and a $56 barrel in 2000.

Malek noted that for decades oil producers benefited from low borrowing costs, but with the Federal Reserve and many other central banks worldwide raising interest rates to fight inflation, it’s now far more costly to finance new oil production projects. “You need at least $80 [per barrel] to invest in marginal new oil [production],” he explained. “We call it the cash break-even.”

Despite U.S. and European recession fears, which would normally lead oil prices to fall as investors anticipate fading consumer demand, crude oil prices have surged in 2023 due to this lack of new oil production as well as production cuts from the world’s largest producers.  PET plastic

The 13 member nations of OPEC, which produce roughly 80% of all crude, are now producing less oil than at any time since August 2021. Saudi Arabia and Russia also both decided this summer to cut their oil production by 1 million and 300,000 barrels per day, respectively, through the end of the year. And on Thursday, Russian officials enacted a temporary ban on exports of gasoline and diesel to all countries outside of four ex-Soviet states in an attempt to stabilize their domestic fuel market.

The good news, according to Malek, is that although oil prices might rise to $100 per barrel, it’s unlikely they will soar much higher than that because OPEC isn’t willing to miss out on sales due to fading demand. When oil prices surge too far, too fast, consumers and businesses are eventually unable to keep up with the rising costs, leading to a reduction in demand for the product.  PET plastic

“They [OPEC] have a sort of fiduciary duty to make sure they’re stabilizing the price [of oil],” Malek explained. “I think what they’re trying to do is make sure it stays within a range. So by definition, if we see a very cold winter or hurricanes and prices spike very quickly, they’ll be managing the upside just the way they’re managing the downside.”

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Sustainable polymers – BASF Secures Long-Term Access to Bio-Based 1,4-Butanediol (BDO) through QIRA 23-09-2023

PET plastic

Mixed-Plastics Recycling

Petrochemicals r-PET – Nafion, the Core Innovation in Rechargeable Solid Air Batteries

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The UN’s chief of environmental affairs has issued a stark warning regarding the escalating production and pollution caused by plastic

She asserts that simply relying on plastic recycling is insufficient to address this crisis, urging a comprehensive reevaluation of our plastic consumption patterns.

Inger Andersen, the director of the UN Environment Program, emphasized during an interview at the General Assembly in New York that with plastic production soaring globally and pollution worsening, the status quo cannot be maintained. She underscored the need for a collective reimagining of how we utilize plastic materials.

Two weeks following the release of the initial draft of an impending international treaty on plastic pollution, anticipated to be finalized by the end of 2024, Andersen shared insights into the diverse ambitions of the 175 participating nations.

These ambitions range from advocating for a reduction in raw polymer production to emphasizing reuse and recycling.  Mixed-Plastics Recycling

Andersen’s approach starts with eliminating as many single-use plastics as possible, especially those that serve no necessary purpose, such as items wrapped in plastic that are naturally encased, like oranges or bananas. She also suggested reevaluating the very nature of products, questioning whether they need to be in liquid form and exploring alternatives like powders, compressed forms, or concentrates. For instance, she mentioned her habit of checking the soap aisle in supermarkets for solid alternatives.

Furthermore, Andersen stressed the importance of reducing the overall supply of new raw polymer, an option outlined in the draft treaty text. She pointed out that while recycling efforts are essential, plastic usage continues to rise. Over the past two decades, annual plastic production has more than doubled, reaching 460 million tons, and this figure could triple by 2060 if no significant changes occur. Currently, only nine percent of plastic is recycled, leading to plastic waste contaminating oceans, wildlife, and even human biological systems through microplastic pollution. Mixed-Plastics Recycling

Andersen emphasized that relying solely on recycling will not suffice in addressing this crisis. She expressed that if the inflow of new raw polymer into the economy remains unchecked, the problem of plastic pollution in oceans will persist. She underscored the critical importance of ocean health for humanity’s future.

The future treaty on plastic pollution is expected to complement global initiatives aimed at protecting oceans, including the recent historic treaty covering the high seas, which was signed by around 70 nations. Andersen hailed this development as a vital step in safeguarding a crucial portion of our shared heritage—the oceans.

New Chemical Process Offers Hope for Mixed-Plastics Recycling

A molecular additive allows different kinds of plastic to be recycled together

Soda bottles, sour cream containers and disposable cutlery—these plastics (and many others) typically arrive at recycling plants mixed together in the same bin. But because they are made of different molecular building blocks, called monomers, they must be sorted into different streams before they can be melted to make new products.

“Until about a year ago, everybody thought the only thing you could do is take a plastic, break it back down to a monomer and then re-form it,” says Sanat Kumar, a chemical engineer at Columbia University. “Now we’ve come up with a different way of doing it.” His team has developed a process that allows different kinds of plastic to be recycled together. Their findings, reported recently in Nature, could give new life to many items that end up in landfills. Mixed-Plastics Recycling

A disturbingly small portion of our plastic waste is recycled, and production of new plastic—made from fossil fuels—continues to increase. The worsening situation has prompted scientists to seek new solutions to old recycling problems, including the difficulty of recycling mixed plastics. But they have faced a fundamental chemical hurdle: when different plastics are melted together, their various monomers tend to separate from one another like oil and water.

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Credit: Thomas Fuchs

Introducing the Innolith I-State: A Swiss Battery Revolutionizing Electric Vehicle Autonomy

Innolith, a Swiss pioneer in battery production, has unveiled a groundbreaking innovation in the world of electric vehicles—an extraordinary cell that not only reduces manufacturing costs but also extends the range of electric vehicles to well over 1,000 kilometers. Named the “I-State,” this battery employs a novel chemical composition, complemented by a non-flammable liquid electrolyte, which collectively enables it to operate at higher voltages, surpassing the conventional limit of 4.2 volts and reaching up to 5 volts.

Key Features:

• Exceptional Energy Density: The Innolith I-State boasts an impressive volumetric density of 825 Wh/l.
• Versatility in Temperature: This battery is engineered to function reliably in a broad temperature range, spanning from -40 degrees to +60 degrees Celsius.

Konstantin Solodovnikov, the CEO of Innolith, highlighted the pressing need for improved batteries to accelerate the transition to a greener economy. He pointed out that conventional lithium-ion batteries, though dependable for decades, have revealed limitations that must be addressed in the future. The I-State battery, with its enhanced performance, reduced costs, and environmental sustainability, emerges as a game-changer in this context. Mixed-Plastics Recycling

Solodovnikov emphasized that this innovative technology will play a pivotal role in supporting electric vehicles during the global shift towards eco-friendliness and renewable energy. Furthermore, Innolith is actively researching advancements in energy density and performance for future iterations of this technology.

Collaborative Efforts: Innolith’s I-State batteries are poised to enter the market through partnerships with leading automotive manufacturers and industry stakeholders. Additional details about these partnerships will be disclosed in due course. Excitingly, discussions are underway to license production, with the potential to yield an impressive annual output of 100 MWh of I-State batteries. Five companies have already expressed interest, and Innolith has entered into a letter of intent with a prominent enterprise, though the identity of this partner remains confidential for now. Mixed-Plastics Recycling

Elix Polymers Unveils E-Loop Sustainable Materials at Fakuma 2023

Elix Polymers, a leading global supplier of specialty ABS materials headquartered in Spain, is set to unveil its latest eco-friendly E-Loop product line at the upcoming Fakuma 2023 exhibition in Friedrichshafen, Germany, scheduled for October 17 to 21. The company has consolidated its efforts in the circular economy realm under the E-Loop brand, encompassing two key initiatives from Elix Sustainable Portfolio Solutions: Circular Plastics and Responsible Innovation. Elix will use the Fakuma platform to present its most impactful circular solutions and innovations, carrying the banner of “Let’s close the loop” at booth 5003 in hall B5. Mixed-Plastics Recycling

Visitors to the Elix stand can expect to see an array of products featuring mechanically recycled content, including E-Loop H801 MR, E-Loop Ultra 4105 MR, and E-Loop PC/ABS 5120 MR. These offerings maintain properties akin to their conventional prime counterparts while achieving a remarkable 29% reduction in CO2 emissions. Notably, these materials have garnered approval from various premium automotive Original Equipment Manufacturers (OEMs) and have received validation from key tiers, with applications spanning the demanding landscape of both interior and exterior automotive components.

Among the highlights of the E-Loop range are the E-Loop CR products, crafted from sustainable certified raw materials that encompass circular and bio-based feedstocks. These products hold certification under ISCC+ (International Sustainability and Carbon Certification), with a meticulous mass balance model ensuring complete traceability and transparency across the supply chain. The flexibility of E-Loop CR products lies in the diverse sourcing options for the three primary monomers: fossil-fuel-based feedstocks, chemically recycled post-consumer waste, and bio-based feedstocks. Depending on the specific monomer blend employed, emissions reductions of up to 60% in comparison to prime-grade materials can be achieved. Mixed-Plastics Recycling

A testament to Elix Polymers’ commitment to sustainability, the company has received UL yellow cards for its E-Loop product lineup featuring certified raw materials, responding to the demands of customers within the electrical and electronics, as well as consumer goods sectors. 

Salt Water-Degradable Plastics To Help Oceans

“Researchers at the University of Queensland are developing a groundbreaking solution to combat marine pollution: saltwater-degradable plastics. Dr. Ruirui Qiao, affiliated with UQ’s Australian Institute for Bioengineering and Nanotechnology, is spearheading the development of an affordable, biodegradable plastic that disintegrates in seawater, aiming to mitigate the proliferation of persistent plastic waste in our oceans.

According to Dr. Qiao, our oceans are increasingly contaminated by long-lasting plastic items such as containers, bags, and microplastics, posing a significant threat to marine ecosystems and the countless seabirds and mammals that rely on them. While awareness of this issue has grown in recent years, the scale of plastic waste entering the water necessitates innovative solutions. Dr. Qiao believes that plastic degradation technologies hold promise as part of the solution. Mixed-Plastics Recycling

Collaborating with fellow researchers, including Professor Tom Davis and Professors Xuan Pang and Xuesi Chen from the Changchun Institute of Applied Chemistry, Dr. Qiao’s team is utilizing cutting-edge 3D-printing techniques developed by her research group at AIBN and polymeric materials from the Chinese Academy of Sciences to create a range of customizable, high-value seawater-degradable plastics.

This collaborative effort has received $125,000 in funding from the Queensland-Chinese Academy of Sciences Collaborative Science Fund to expedite the project’s progress over the next two years. One of the techniques they are employing, known as ring-opening polymerization, enables precise control over the mechanical properties and form of the plastics while imbuing them with a low-toxic polyester “backbone.” As a result, these plastics can break down into a molecular state when exposed to marine environments.

The ultimate goal is to commercialize a new line of products in both Australia and China within five years, effectively replacing conventional plastics and capitalizing on a burgeoning biodegradable market projected to exceed $9.5 billion by that time. Dr. Qiao emphasizes that seawater-degradable polymer plastics will play a vital role in reducing plastic debris in the world’s oceans, enhancing the well-being of ecosystems and the quality of life for communities globally. Mixed-Plastics Recycling

In addition to their innovative work, the research team is fostering collaboration between research groups in Queensland and China to further advance their expertise in polymer science and additive manufacturing.”

UN Environment Chief Warns Recycling Alone Isn’t Sufficient

Over the past two decades, annual plastic production has surged, exceeding 460 million tons. With the global plastic production spiraling upward and causing escalating pollution, the UN’s environment chief has issued a stark warning that merely relying on recycling won’t extricate humanity from this crisis. Instead, she calls for a comprehensive reevaluation of our plastic consumption habits.

In an interview conducted on September 21st, during the General Assembly in New York, Inger Andersen, Director of the UN Environment Program, emphasized that the prevailing status quo is no longer a viable option. She pointed out that there are various approaches to find solutions to this predicament, but the urgency for change is evident to all.

Andersen’s remarks come on the heels of the publication of the initial draft of an impending international treaty on plastic pollution, set to be finalized by the conclusion of 2024. This treaty represents the diverse aspirations of 175 participating nations, notably highlighting the divergence between those advocating for reduced polymer production and those championing reuse and recycling. Mixed-Plastics Recycling

Initially, Andersen stressed the objective of eliminating as many single-use plastics as possible, targeting items that are evidently unnecessary, such as products wrapped in plastic that serve little purpose, or even those encased in natural packaging, like oranges or bananas. Subsequently, she highlighted the need to reconsider the very nature of products themselves. Questions about the necessity of products being in liquid form, and the potential for them to be reformulated as powders, compressed forms, or concentrates, must be seriously entertained. Andersen noted her personal habit of going straight to the soap aisle in supermarkets to check for solid alternatives.

Chemical recycling innovation – BASF Secures Long-Term Access to Bio-Based 1,4-Butanediol (BDO) through QIRA 23-09-2023

Mixed-Plastics Recycling

Petrochemicals r-PET

• Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
• Feedstocks : PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
• Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber Petrochemicals Polymers

r-PET high end eco-friendly chips =7,800 yuan/ton  — 7,800 yuan/ton   –

• Petrochemicals Polymers – M. Holland Unveils Mfinity Line of Sustainable Resins 18-09-2023
• New enzyme technology for environmentally friendly plastic recycling

Petrochemicals r-PET

Sustainable polymers

Pyrowave Introduces Nanopurification Technology: A revolutionary short-loop chemical recycling innovation to remove toxic additives and contaminants in plastics

BASF Secures Long-Term Access to Bio-Based 1,4-Butanediol (BDO) through QIRA

BASF has inked a significant agreement to secure enduring access to QIRA bio-based 1,4-butanediol (BDO) from Qore LLC, a joint venture between Cargill and HELM AG.

This collaboration solidifies BASF’s commitment to sustainability, with Qore set to manufacture bio-based BDO at Cargill’s cutting-edge biotechnology campus and corn refining facility in Eddyville, Iowa. QIRA, the brand under which Qore produces this bio-based BDO, is derived through the fermentation of plant-based sugars sourced from field corn. It will match the quality standards of fossil-based BDO, maintaining identical specifications.

QIRA is an ideal drop-in solution, facilitating a rapid and seamless transition for the industry towards more sustainable alternatives, as noted by Jon Veldhouse, CEO of Qore: “By switching to QIRA, the product carbon footprint (PCF) can potentially be reduced by up to 86% compared to fossil-based BDO.” Sustainable polymers

Through the adoption of QIRA, BASF gains the ability to manufacture BDO derivatives with a lower PCF than their fossil-based counterparts. Furthermore, BDO derivatives based on QIRA exhibit equivalent physical and technical properties compared to those originating from fossil-based BDO. Commercial quantities of these bio-based products are anticipated to be available in the first quarter of 2025.

Teknor Apex relaunches Terraloy sustainable polymers

Responding to market demands for sustainable compounds, Teknor Apex is relaunching its Terraloy brand in a dedicated effort to build up a portfolio of products that will meet the challenges of today’s rapidly changing industry.

businessman holding circular economy icon Circular economy concept for future business growth and environmental sustainability and reduce pollution for future business and environmental growth.

The portfolio will include polymers, additives and fillers covering a broad range of sustainable attributes such as recycled, bioderived, and biodegradable content. As the portfolio evolves, it will include credible products with verifiable carbon footprint and LCA data.  Sustainable polymers

Back in 2015, Teknor Apex received two awards for the Terraloy technology: the “Innovation in Bioplastics Award” from SPI: The Plastics Industry Trade Association; and the “Bioproduct Innovation of the Year Award” from Ohio State University’s OBIC Bioproducts Innovation Center. It was this same year that the United Nations created a shared blueprint for peace and prosperity for people and the planet: The UN Sustainable Development Goals (SDGs). These goals, supported by Teknor Apex initiatives, promote a global partnership to improve health and education, reduce inequality and stimulate economic growth – all while addressing climate change and working to preserve our environment.

“As a company that participates in many plastic recycling initiatives and sustainable activities, we are keenly focused on our mission of people and our planet being at the centre of our purpose. Sustainable polymers

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‘Mass balance is of utmost importance’

In its ‘Let’s talk about Chemical Recycling” series, the Plastics and Rubber Machinery division of the German VDMA association talks to experts and stakeholders active in the chemical recycling space. In response to skeptics about the technology, Markus Klatte, founder and Managing Director of Arcus Greencycling Technologies GmbH would like them to realise that ‘only with all the technologies at our disposal will we be able to complete the massive transformation to a circular economy’.
“Considerably more fossil oil would be consumed without mass balance,” he said.

Mr. Klatte, Arcus commissioned an industrial plant for chemical recycling at the beginning of the year. What are its unique qualities?
By utilising our technology, we can produce a pyrolysis oil from strongly mixed plastic waste that also contains polymers such as PVC, PET, ABS and many others.

We process the plastic waste the way it arrives from a waste sorting plant or from partners in industry. We are looking to recycle everything that would otherwise go into incineration. When the material is processed by our pyrolysis, unwanted contaminants such as chlorine or titanium dioxide are separated and put into a sink. Sustainable polymers

Condensable gases and non-condensable vapours are then produced in the gas phase. The condensable gases eventually become the pyrolysis oil. We operate our combined heat and power unit with the filtered, non-condensable gases, which renders our technology virtually energy self-sufficient. In the long run, there will also be a secondary market for residual materials; however, a lot of research still needs to be done in this respect.

With an annual capacity of 4,000 tonnes, it is quite a small plant.
Through our demonstration plant in the Frankfurt-Höchst Chemical Park, we can offer proof that industrial use works. We are still conducting a lot of tests. There are 650 measuring points at our plant that provide data, for example on energy requirements. In addition, the purpose of the plant is to test material flows that have not yet been researched, and to determine what can be recycled and what cannot.

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Tire pyrolysis – Circular Economy: TotalEnergies to Build a New Plastic Recycling Unit at the Grandpuits Zero-Crude Platform 22-09-2023

Sustainable polymers

Bio-based polymers

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Circular Economy: TotalEnergies to Build a New Plastic Recycling Unit at the Grandpuits Zero-Crude Platform

Paris, September 20, 2023 –TotalEnergies has announced the building of a new mechanical recycling unit for plastic waste at its Grandpuits site southeast of Paris. This new investment follows those announced in June 2023 — the doubling of sustainable aviation fuel (SAF) production and construction of a biomethane production unit — in line with the Company’s ambition to develop low-carbon energy and the circular economy.

The new unit should enter service in 2026 and produce 30,000 tons a year of high value-added compounds containing up to 50% recycled plastic material.
In addition to the mechanical recycling unit, a specific center will be established that provides technical assistance to customers and develops new products, in order to provide sufficient support for the commercialization of the new range of hybrid compounds.

One year after investing in a new production line that makes high-performance recycled polypropylene for the automotive sector in its plant at Carling, the Company is now expanding its recycled polymer offering with this new unit at Grandpuits.

It will target the high-performance packaging market, in particular for pharmaceuticals and cosmetics. Bio-based polymers

“This investment is great news for the local area and represents another milestone for the zero-crude platform at Grandpuits. The investment in this plastic recycling unit is entirely consistent with the Company’s ambition to grow the circular economy and will contribute to the objective of reaching 1 million tons of circular polymers by 2030. By developing all these projects at the Grandpuits zero-crude platform, the Company can confirm it will maintain 250 jobs at the site, honoring the commitments that it made in September 2020,” said Bernard Pinatel, President, Refining & Chemicals at TotalEnergies.

Grandpuits is an ambitious project for low-carbon energy and the circular economy:

In September 2020, in line with its aim to get to net zero by 2050, TotalEnergies launched a project to convert this industrial site. Bio-based polymers

The “zero-crude” project, which will cost an estimated total of over €500 million, is based on the development of several future-oriented activities in biomass, renewables and the circular economy:

• SAF production: the biorefinery’s output capacity of 210,000 tons a year by 2025 and 285,000 tons a year by 2027 will allow the Company to keep pace with the gradual rise in EU blending mandates, set at 6% in 2030.
• Biomethane production: the biomethane unit, which will receive feedstock in the form of organic waste from the biorefinery, will prevent the emission of almost 20,000 tons of CO₂ per year. Its annual capacity of 80 gigawatt-hours (GWh) represents the average annual demand of 16,000 people.
• Advanced and mechanical recycling: with two recycling units, one for advanced recycling with capacity to treat 15,000 tons of waste a year, and another a mechanical recycling unit announced today, Grandpuits is establishing itself as a major French recycling site. Bio-based polymers
• Green electricity generation: Grandpuits is home to the largest solar farm in the Île-de-France region, equipped with a battery energy storage system. Since coming onstream in July 2023, it has been generating 31 GWh of green electricity a year, enough to supply 19,000 people. This power generation required the installation of 46,000 solar panels and adds to the 28 GWh facility built at Gargenville, west of Paris, which was launched in 2022.

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“Why is the fully continuous tire pyrolysis plant gaining increasing popularity?”

The Preferred Choice: Fully Continuous Waste Tire Pyrolysis Plant

To cater to the diverse requirements of our customers, DOING has undertaken research and development efforts, resulting in the creation of three types of tire pyrolysis plants: batch-type, semi-continuous, and fully continuous. Among these options, the fully continuous tire pyrolysis plant has witnessed a surge in popularity in recent years due to its numerous advantages:

1. Enhanced Processing Capacity, Greater Profitability: The fully continuous tire pyrolysis plant boasts a significantly higher processing capacity and production efficiency. Compared to batch-type designs, the daily processing capacity of the fully continuous system typically exceeds 20 tons, with common processing capacities of 30 tons per day and 50 tons per day. As you process more waste tires, your profits increase accordingly. Bio-based polymers
2. Heightened Automation and Safety: The fully continuous tire pyrolysis plant offers a remarkable level of automation, ensuring safe operations and consistent production quality. In contrast to batch designs, continuous systems feature significantly greater automation, with optional PLC control systems enabling near-continuous operation for up to two months without interruption. Furthermore, the continuous feeding and carbon black discharge processes within DOING’s fully continuous tire pyrolysis plant are executed within a fully sealed environment, mitigating the risk of safety incidents.  Tire pyrolysis
3. Enhanced Environmental Protection: The environmental benefits of the fully continuous tire pyrolysis plant are twofold. Firstly, it utilizes waste tires that have been pre-processed into rubber powder, reducing dust emissions caused by steel wire. The use of rubber powder as a raw material facilitates complete combustion, thus improving oil yield. Secondly, DOING’s fully continuous tire pyrolysis plant is equipped with advanced dedusting systems and desulfurization towers to purify exhaust gases, ensuring compliance with stringent emission standards. This elevated level of environmental protection sets the fully continuous tire pyrolysis plant apart. Bio-based polymers

Furthermore, many countries now impose stringent requirements on pyrolysis projects in terms of processing capacity and environmental friendliness. For instance, in countries like India, Australia, and China, newly established waste tire recycling projects are required to achieve annual outputs exceeding 20,000 tons, while renovations of existing facilities must meet a minimum output of 10,000 tons. These projects also need to adhere to strict environmental standards. The fully continuous tire pyrolysis plant effectively addresses these requirements, garnering significant support and encouragement from local governments.

If you are considering the establishment of a fully continuous tire pyrolysis plant, please don’t hesitate to contact us. Our dedicated sales managers can provide comprehensive support, ranging from local policy assessments and pyrolysis plant selection to manufacturing and shipping. We also have successful pyrolysis plant projects that you can reference. Bio-based polymers

Contact Information: WhatsApp/Tel: +86 13526692320 Email: oilmachine@wastetireoil.com Official Websites: http://www.wastetireoil.com http://continuouspyrolysisplant.com http://www.wasteoiltodieseloil.com

Origin Materials Awarded BioMADE Funding to Advance Department of Defense Sustainability Goals

World’s leading carbon-negative materials company to develop samples of bio-based carbon black and polymers for Department of Defense fleet decarbonization

Origin Materials, Inc. , the world’s leading carbon negative materials company with a mission to enable the world’s transition to sustainable materials, announced today that it has been awarded funding from BioMADE, a Manufacturing Innovation Institute catalyzed by the U.S. Department of Defense.

BioMADE announced a suite of projects last week that aim to aid in the advancement of Department of Defense supply chain resiliency and sustainability goals, re-shore manufacturing jobs to the United States, and enhance the domestic bioindustrial manufacturing ecosystem. Origin Materials is one of nine projects announced by BioMADE, totaling $18.7 million in funding. Bio-based polymers

As part of its project, Origin will leverage its technology platform to develop samples of bio-based polymers and bio-based carbon black, which can be used to make more sustainable tires and other products, which could support Department of Defense fleet decarbonization efforts.

“This grant reflects the strong momentum for Origin’s technology platform to help solve the greatest sustainability challenges of our time,” said Origin Materials Co-CEO Rich Riley. “We are excited that Origin has been selected to pursue this far-reaching initiative for American manufacturing.”

“These projects will help unlock the benefits of bioindustrial manufacturing for all Americans – from everyday consumers to farmers to warfighters,” said Dr. Douglas Friedman, Chief Executive Officer at BioMADE in a statement. “By creating new products and transforming how we domestically manufacture existing products, these projects – and the bioindustrial manufacturing industry at large – have the potential to positively impact nearly every aspect of our lives.” Bio-based polymers

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Asahi Kasei at Fakuma: Diversified Material Solutions for EV Batteries and the Circular Economy

Japanese technology company Asahi Kasei will showcase a slate of material solutions for EV batteries, improved connectivity, and lightweighting, as well as the circular economy, at the Fakuma show to be held Oct. 17 to 21 in Friedrichshafen, Germany. Asahi Kasei will exhibit in hall B5 at booth 5319.

This year, Asahi Kasei will place a special focus on its broad range of materials for lightweight, compact, and safe electric vehicle batteries. The company is currently developing a new continuous glass-fiber-reinforced thermoplastic, Lencen, and will present it for the first time at Fakuma. This composite material is formed by stacking layers of continuous glass-fiber textiles with polyamide (PA) 66 films. Due to its tensile strength, heat resistance, and impact properties similar to metal, this material improves collision safety and reduces weight in EV batteries. Bio-based polymers

In addition, the company will showcase a carbon-fiber-reinforced thermoplastic unidirectional tape (CFRTP-UD tape) that utilizes both recycled continuous carbon fiber and the company’s Leona PA resin. Boasting a higher strength than metal, this CFRTP-UD tape can be applied to automobile frames and bodies, further enabling the recycling of end-of-vehicle-life parts into different, new automobile parts.

Asahi Kasei will also showcase cooling pipes for EV battery packs made of the modified polyphenylene ether (mPPE) Xyron, as well as 2170 cell trays based on SunForce m-PPE particle foam. 

Solutions for improved HMI, glass replacement

Also on show is AZP, a transparent polymer that overcomes the disadvantages of conventional optical plastic materials. Featuring a close-to-zero birefringence equivalent to glass as well as superior designability, this material reportedly allows high transmittance and low color distortion at all viewing angles. Clear images without luminance variations, color distortion, or blurring can be achieved in polarized optical equipment such as human-machine interfaces (HMIs), AR/VR headsets, and head-up-displays (HUDs). A premium quality appearance is also maintained when looking at the display through polarized sunglasses. Bio-based polymers

Bio-based feedstock and new recycling technology for PA 66

Asahi Kasei will also present a bio-based and biodegradable cellulose nano fiber (CNF). This material is made from cotton linter and features high heat resistance and a network-forming capability. CNF-reinforced PA exhibits thixotropic behavior, making it highly suitable for 3D-printing applications in terms of easy printing, dimensional accuracy, smooth appearance, and mechanical performance. Furthermore, CNF has superior material recyclability compared with glass fibers.

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The alliance with Coperion gives Herbold Meckesheim’s growth more impetus

Herbold Meckesheim is reporting a good order situation for PET and film washing lines towards the end of the current fiscal year. The company is referring to the end of the US financial year, because since last summer Herbold belongs to the US group Hillenbrand Inc. Last October, a separate Recycling Business Unit was set up under the umbrella of Hillenbrand with the machinery building company Coperion to cover the entire process chain of plastics processing.

The company says that this gives the Meckesheim-based plant manufacturer an even stronger basis and more impetus for its steady growth. Bio-based polymers

The Recycling Business Unit is claimed to offer comprehensive and innovative overall solutions based on the complementary and aligned technologies of Herbold and Coperion. From mechanical processing size reduction, washing, separating, drying and agglomeration of plastics to bulk material handling, feeding and extrusion, as well as compounding and pelletising, the Business Unit covers the entire process and thus value chain. A global network of engineering sites, project management and service centers ensures fast order fulfillment, whether in the USA or Asia, and, thanks to literally short distances, enables installation and commissioning as well as competent and fast on-site service. State-of-the-art test centers for product development and customer trials round off the Recycling Unit’s range of services.

In the course of the integration, the management of Herbold Meckesheim was also restructured: In addition to Massimo Serapioni, who is also General Manager of the Business Unit, Christian Raiser took over the management of the operating business as Managing Director in July of this year.

He is responsible for the success of the site and reports directly to Markus Parzer, President Polymer Division of Coperion. Bio-based polymers

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EPBP Unveils Design Guidelines for Recyclable ‘Food Grade’ Opaque White PET Bottles

The inclusion of opaque white PET beverage bottles in the European Commission’s targets underscores the industry’s dedication to a more sustainable future. The European PET Bottle Platform (EPBP) has introduced comprehensive “design guidelines” for ensuring the recyclability of food-grade opaque white PET bottles. It is anticipated that these guidelines will offer invaluable support to Europe’s mechanical recycling sector for plastics.

These guidelines serve to provide structure and promote dedicated PET bottle streams, thereby safeguarding the quality and safety of both opaque white and clear PET beverage bottle recycling processes. This initiative advances the circular economy by advocating for material recycling within the same application and enhancing the overall value of each recycling stream. Bio-based polymers

Through their active efforts to boost the utilization of recycled PET, the mechanical recycling industry for plastics plays a pivotal role in waste reduction and minimizing the environmental footprint of plastics. By aligning with the European Commission’s targets and fostering circularity within the industry, participants in the PET value chain are actively contributing to a more sustainable future.

For more information, visit www.petcore-europe.org.

The automotive landscape is undergoing a transformative shift, offering a glimpse into the near future and the popularity of various vehicle types

The imminent era promises the definitive rise of electric vehicles, establishing them as the primary choice for drivers. This revelation stems from recent research that meticulously analyzed data and market dynamics, projecting that by the year 2030, electric cars will constitute two-thirds of global vehicle sales.

This significant advancement is poised to be catalyzed by the decreasing costs of batteries, a crucial and historically expensive component in electric vehicles. These cost reductions are expected to propel electric cars towards price parity with their internal combustion engine counterparts. Bio-based polymers

Specifically, this equilibrium, often referred to as the “breakeven point,” is anticipated to be achieved by 2024 in Europe and 2026 in the United States.

By the time 2030 arrives, an impressive statistic will dominate the automotive landscape: two out of every three cars on the road will be electric. These insights were revealed in a report published by the Rocky Mountain Institute (RMI), which forecasts a substantial reduction in battery costs throughout this decade. Projections suggest that the cost per kilowatt-hour (kWh) will drop by half, declining from $151 (approximately 140 euros) to a range between $60 and $90 (equivalent to 55-85 euros) per kWh. This critical factor, as emphasized by the research, will enable electric vehicles to achieve affordability on par with traditional gasoline-powered vehicles across all global markets by the year 2030.

The RMI’s analysis indicates that the rapid proliferation of electric models in Europe and China will lead to a remarkable surge in electric vehicle sales by 2030, potentially increasing by a factor of at least six. Bio-based polymers

Market penetration is expected to reach between 62% and 86% of total vehicle purchases by motorists. While this forecast may appear somewhat optimistic, it gains credence from the data at hand. For instance, in July, electric vehicle sales in the European Union surged by nearly 61% compared to the same month in 2022, constituting 13.6% of all vehicle sales. Notably, the adoption rate varies across different regions, with Northern European countries leading the charge while Italy recently crossed the pivotal 5% adoption threshold.

Biomass-balanced plastic additives – Pyrum Innovations AG and Thermo Lysi SA have entered into an agreement to establish a recycling facility in Greece 21-09-2023

Bio-based polymers

Waste plastic recycling

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BASF has made a groundbreaking announcement, introducing a pioneering range of biomass-balanced plastic additives to the market for the very first time

The inaugural offerings in this product line, Irganox 1010 BMBcert and Irganox 1076 FD BMBcert, have received certification from TÜV Nord under the ISCC PLUS (International Sustainability and Carbon Certification) scheme. These innovative solutions champion the use of renewable resources and empower BASF’s customers to meet their sustainability objectives.

The BMBcert product series plays a crucial role in conserving fossil resources. At the inception of the supply chain, sustainably sourced bio-based raw materials, certified by ISCC, replace traditional fossil counterparts. The equivalent amount is attributed to the product through the mass balance method. This allocation results in a remarkable reduction of the BMBcert product’s carbon footprint (from cradle to gate), slashing it by up to 60% when compared to the average global carbon footprint of conventionally produced items. Waste plastic recycling

Consequently, these certified additive solutions play a pivotal role in sustainable development, contributing to fossil resource conservation, greenhouse gas emission reduction, and the promotion of renewable raw materials. This pioneering product solution empowers customers to distinguish themselves from competitors while simultaneously advancing their sustainability objectives, all without compromising performance and quality.

Irganox 1010 BMBcert and Irganox 1076 FD BMBcert are suitable for a direct swap with Irganox 1010 and Irganox 1076. The BMBcert products are indistinguishable from their conventional counterparts in terms of performance, quality, product responsibility, and regulatory compliance. Consequently, customers need not undergo requalification of these additive solutions or reformulation of their products.

Joerg Bentlage, Head of Global Product Management, Plastic Additives, BASF, commented, “By leveraging BASF’s highly integrated global production network, which consists of interconnected sites and facilities, we are able to produce these industry-first drop-in solutions with a reduced carbon footprint but equal performance characteristics. On our path to a circular economy, we want to drive a sustainable change towards renewable raw materials in the industries we supply through innovative and strategic customer partnerships.” Waste plastic recycling

Initially, Irganox 1010 BMBcert and Irganox 1076 FD BMBcert will be produced at BASF’s facility in Kaisten, Switzerland. Additionally, Irganox 1010 FF BMBcert and Irganox 1076 FD BMBcert will be available in McIntosh, USA, starting in the spring of 2024.

BASF, as the world’s leading partner in plastic additives innovation, is steadfast in aligning with its customers’ sustainability objectives. The BMBcert additives form an integral part of the VALERAS portfolio, aimed at creating new value for plastics. BASF’s commitment to advancing sustainable innovations in the plastic additives sector addresses critical issues like climate change.  Biomass-balanced plastic additives

ISCC PLUS serves as an international certification program ensuring supply chain traceability and accountability from raw materials to the final product.

Pyrum Innovations AG and Thermo Lysi SA have entered into an agreement to establish a recycling facility in Greece

The contract for the planning and development of this new facility has been formally executed.

On September 14, 2023, Pyrum Innovations AG, known as “Pyrum,” initiated discussions with Thermo Lysi SA to collaborate on the creation of a cutting-edge tire recycling plant in Greece. Pyrum has undertaken the responsibility of conducting all essential planning activities required to secure the necessary building permits in compliance with Greek regulations. The facility is set to be constructed approximately 140 kilometers north of Athens and will possess a processing capacity of 20,000 tonnes of used tires annually. This capacity is substantial, allowing it to address nearly half of Greece’s annual waste tire production, which stands at around 45,000 tonnes.

The facility’s primary objective is to facilitate sustainable tire recycling and the recovery of valuable resources. Waste plastic recycling

Pascal Klein, CEO of Pyrum Innovations AG, expressed enthusiasm about this pioneering project in Greece, in partnership with Thermo Lysi SA. The commencement of the design work and the permitting process underscores the trust and commitment demonstrated by Thermo Lysi SA. Together, both companies intend to explore the prerequisites for constructing a state-of-the-art recycling plant that addresses the challenges associated with tire waste disposal in Greece. Their collective efforts aim to make a significant contribution to the circular economy.

As part of this collaboration, Pyrum has agreed to undertake the fundamental engineering tasks and prepare portions of the requisite approval documents for the new facility. Furthermore, the chosen location for the plant already hosts an existing tire recycling facility with a shredder plant, which allows for synergy and efficiency in the development and future operation of the new system. Additionally, the chosen land provides ample room for potential future expansion of capacity. Waste plastic recycling

This agreement with Thermo Lysi SA bolsters Pyrum’s extensive and promising pipeline for pyrolysis plant construction based on Pyrum’s innovative technology, marking the company’s first project outside of Germany. Pyrum has recently signed multiple letters of intent with various enterprises for collaborative ventures. Furthermore, the company has initiated the preparation of approval documents for another proprietary facility in Homburg, Germany, with construction slated to commence by year-end. Pyrum is confident, based on ongoing financial discussions, that the financing will be secured in time for the submission of approval applications for this project as well.

Global waste plastic management needs more effective approach

New report sketches Global Rules Scenario that shows how much more effective

It’s often said that the key to success is collaboration, and if this latest report from the Nordic Council of Ministers for the Environment and Climate is anything to go by, that certainly seems to be the case in the case of waste plastic management.
The report, which was developed by Systemiq, signals the urgent need for concerted global action and the implementation of global policies to ward off further escalating plastic pollution.
Failing such measures, virgin plastic production could soar by 66%, from 430 million tonnes in 2019 to 712 million tonnes in 2040. This would nearly double annual mismanaged plastic volumes and increase greenhouse gas emissions by 63% by 2040 relative to 2019 levels, the authors write. Waste plastic recycling
Published under the title ‘Towards Ending Plastic Pollution by 2040: 15 Global Policy Interventions for Systems Change’, the report is emphatic that the upcoming international treaty on ending plastic pollution also incorporate a comprehensive set of globally binding rules. These are crucial to fully end all aspects of plastic pollution and align the plastic system with the Paris Climate Agreement.

The present report contains a package of 15 global policy interventions across the plastic lifecycle. However, their effective implementation can be achieved only by anchoring these in global rules set down in the international, legally binding instrument to end plastic pollution. “Without common global rules and harmonised action, coordination and collaboration, the plastics policy landscape would likely remain fragmented, the adoption of far-reaching policies limited and the system’s ability to deal with complex international plastic value chains insufficient,” the report states. Biomass-balanced plastic additives

Gudlaugur Thór Thórdarson, Icelandic minister of the environment, energy and climate and current president of the Nordic Council of Ministers for Climate and the Environment, referred to the plastic treaty as a ‘unique opportunity to end plastic pollution by 2040’.

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This electric motor reaches 475 HP using half the magnets

DeepDrive, a Munich-based company backed by prominent supporters like BMW and Continental, has unveiled a groundbreaking powertrain for electric vehicles set to hit the market in 2027. This innovative motor, known as the CSD 450, marks a significant advancement in electric motor technology.

One of its standout features is its ability to achieve a remarkable 475 horsepower while utilizing only half the number of magnets typically required. DeepDrive’s ingenious design employs a radial flow unit with two rotors—an internal and an external one—separated by two air bearings, thus optimizing performance. Additionally, this motor incorporates an innovative winding system boasting an impressive gap-fill factor of over 80%.

DeepDrive’s engineers have made efficiency gains in less space, reducing the reliance on magnetic materials by a remarkable 50% and cutting iron usage by a staggering 80% compared to competitors. Waste plastic recycling

Furthermore, this cutting-edge device combines the motor with a two-stage spur gear and an integrated silicon carbide (SiC) inverter, featuring a coaxial output shaft that minimizes space requirements without significantly impacting costs.

DeepDrive has also shared key performance details for two upcoming versions, designated as the CSD 450 and CSD 700. The CSD 450 will deliver a robust drive torque of 430 Nm and a power output of approximately 312 horsepower. This makes it suitable for both front- and rear-wheel-drive electric vehicles in the C-segment, as well as premium prototypes with four-wheel drive capabilities. Variable gear ratios will enable torque outputs ranging from 2,700 to 3,800 Nm.

On the other hand, the CSD 700 is poised to become the primary drivetrain for premium D-segment vehicles and all-wheel-drive vehicles. It boasts an impressive torque output of up to 5,400 Nm and a power output of around 475 horsepower.

Furthermore, the CSD 450 offers flexibility with a variable gear ratio, ranging from 6.4:1 to 9:1, while the CSD 700 offers a gear ratio range between 6:1 and 8:1. DeepDrive emphasizes that the transmission unit can seamlessly integrate into the wheels or be installed as a conventional central transmission. With such groundbreaking technology, DeepDrive is poised to make a substantial impact on the future of electric vehicle powertrains. Waste plastic recycling

 

Britvic Ireland Unveils €6 Million Investment in Ballygowan Facility 

Britvic Ireland has revealed its commitment to invest €6 million in the expansion of its Ballygowan facility, located in Newcastle West, Co. Limerick. This strategic move aims to increase the site’s production capacity by more than 20% to cater to the growing consumer demand for Ballygowan mineral water. Furthermore, it will result in the creation of 28 new job opportunities.

In addition to the bolstering of its workforce, this investment will facilitate the production of an additional capacity equivalent to 50 million fully recycled and recyclable 500ml bottles of Ballygowan. This expansion will not only enhance production capabilities but also reinforce the site’s commitment to sustainability. Waste plastic recycling

Ballygowan proudly holds the title of Ireland’s leading bottled water brand, and recent years have witnessed a consistent upswing in consumer demand. Sales of Ballygowan products have seen robust double-digit volume growth compared to pre-Covid levels. Notably, Newcastle West has been the heart and source of Ballygowan mineral water production, maintaining this tradition since 1984.

Britvic Ireland has been a valued local employer in Newcastle West since 2007, with the facility currently employing 55 individuals, in addition to the newly announced positions. It’s worth noting that Ballygowan bottles are crafted from 100% rPET, thanks to a prior €2 million investment in the Newcastle West facility in 2021. Biomass-balanced plastic additives

For more information, please visit Britvic.

KBR to supply ammonia cracking unit for South Korean hydrogen power plant project

KBR, the US-based engineering firm renowned for its cutting-edge hydrogen technology, has secured a pivotal role in Hanwha Impact Corporation’s ambitious hydrogen power project in Daesan, South Korea. The company announced that it will provide its advanced H2ACT™ technology to compose a critical component of the ammonia cracking unit, a key element in the conversion of ammonia into hydrogen for utilization in an upcoming power plant.

In a significant development for the project, KBR has entered into a license and engineering design contract with Hanwha Impact Corporation, which will facilitate the supply of their groundbreaking H2ACT™ technology for integration into the ammonia cracking unit. Waste plastic recycling

This specialized unit holds the crucial responsibility of transforming ammonia back into hydrogen, rendering it suitable for the envisioned power plant’s operations. The expected output from this unit is an impressive 200 tonnes of clean hydrogen every day, a substantial leap forward in the quest for sustainable hydrogen utilization in South Korea.

This strategic partnership between KBR and Hanwha Impact Corporation reflects a broader trend in the global energy sector, where hydrogen is increasingly being viewed as a key player in achieving sustainable energy goals. South Korea, like many other nations, recognizes the immense potential of hydrogen in addressing environmental concerns and diversifying its energy portfolio.

This development follows another noteworthy achievement earlier this year, in 2023, when PSM, Thomassen Energy, and Hanwha Power Systems collaborated to successfully operate a gas turbine with a hydrogen blend comprising 60% hydrogen at a power plant located in Daesan. This power plant is jointly owned by Hanwha and TotalEnergies, two major players in the energy sector. This successful demonstration underscored the viability and potential of hydrogen as a clean energy source, further bolstering the case for large-scale adoption of hydrogen technologies in South Korea. Waste plastic recycling

The ammonia cracking unit, which KBR will play a pivotal role in, represents a critical link in the hydrogen value chain. It takes ammonia, a widely available and transportable hydrogen carrier, and efficiently converts it back into its elemental hydrogen form. This conversion process is a crucial step in ensuring a reliable and sustainable source of clean hydrogen for the power plant’s operations.

By committing to deliver over 200 tonnes of clean hydrogen daily, Hanwha Impact Corporation’s project aims to set new standards in hydrogen production, storage, and utilization. This milestone project aligns with South Korea’s broader vision of becoming a leader in the global hydrogen economy, reducing carbon emissions, and transitioning toward a more sustainable energy future.

In conclusion, KBR’s involvement in supplying the ammonia cracking unit for the South Korean hydrogen power plant project marks a significant stride towards achieving large-scale sustainable hydrogen utilization.

With the successful gas turbine operation earlier this year and the promise of over 200 tonnes of clean hydrogen daily, South Korea is poised to play a prominent role in the global hydrogen revolution, demonstrating its commitment to a greener and more sustainable energy landscape. Waste plastic recycling

Toray and Honda Commence Collaborative Validation of Chemical Nylon 6 Recycling for Automotive Use

In an official announcement, Toray Industries, Inc. has revealed its partnership with Honda Motor Co., Ltd., aimed at the joint development of an innovative chemical recycling technology geared towards repurposing glass-fiber reinforced nylon 6 components retrieved from end-of-life vehicles.

This collaborative endeavor has already initiated the validation process for the proposed technology, which revolves around the depolymerization of nylon 6 through the use of subcritical water, followed by the regeneration of the material into caprolactam, a fundamental raw monomer. Waste plastic recycling

The research and development teams from both companies focused their efforts on harnessing the unique properties of subcritical water, such as its exceptional permeability, solvent power, and hydrolysis capabilities within resin materials. This breakthrough technology effectively deconstructs nylon 6 with the assistance of subcritical water, which refers to water exposed to elevated temperatures and pressures. Importantly, subcritical water operates without the need for catalysts or additives, facilitating the swift depolymerization of nylon 6 in a matter of minutes, ultimately yielding high quantities of raw monomer. Subsequent separation, refinement, and repolymerization of this monomer enable the creation of nylon 6 with performance qualities akin to virgin material.

The Ministry of the Environment has embraced this cutting-edge technology as part of its fiscal 2023 initiative to establish a decarbonized circular economy system, including the validation of recycling systems for various plastics and resources. Toray and Honda plan to leverage this endorsement to establish a pilot facility with an annual processing capacity of 500 metric tons of raw resin. This facility will serve as a platform for rigorous validation testing.

The initial phase of this collaborative effort will involve the recycling of used automotive plastic components into equivalent materials for automotive applications. The two corporations will concentrate on developing technologies for depolymerization and monomer separation and refinement, using intake manifolds as the primary raw materials for engine intake system components. Waste plastic recycling

Their objective is to implement these technologies for chemical recycling of automotive resin parts by approximately 2027.

In the future, the partners aspire to expand the reach of their chemical recycling technology to encompass diverse sectors, including apparel, films, and other non-automotive domains. They also envision involving other enterprises in their mission, with the goal of establishing a comprehensive chemical recycling system for nylon 6 within Japan. This ambitious undertaking aligns with the broader objective of fostering a circular economy and reducing greenhouse gas emissions.

PET bottle chip – The roadmap of the advanced technology of the Toyota battery 20-09-2023

Waste plastic recycling

PET bottle chip

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Chemelot Itero Technologies and Brightlands Campus have forged a partnership aimed at the construction of a pyrolysis plant

Under a commercial realization agreement, Itero Technologies plans to erect a chemical recycling facility, with an estimated capacity to recycle 27,000 tonnes of plastic waste annually. This innovative plant is scheduled to commence operations in the latter part of 2025 and will employ pyrolysis technology to transform discarded plastic into fresh plastics and products, fostering a circular approach. It marks a significant stride in scaling up Itero’s technology, which currently undergoes research and development using post-consumer plastic waste in a pilot facility located in West London.

Moreover, the establishment of this plant is poised to position Brightlands as a prominent example of scaling pioneering technologies, following the footsteps of ioniqa, Blue Plastics, and ReSolved Technologies. It underscores the importance of substantially expanding recycling technologies, alongside the development of novel ones, to make a positive global impact. PET bottle chip

Brightlands will also play a role in the preparatory civil work, design, and construction of Itero’s demonstration plant. Itero CEO Simon Hansford expressed his enthusiasm for this collaboration, stating, “We welcome taking this next, crucial step together with Brightlands. We see the Brightlands Chemelot Campus circular materials ecosystem, including the Brightlands Circular Space initiative, as a natural fit for the development of our recycling technology. It gives us access to incredible expertise with like-minded professionals and talents working towards shared goals here in the Limburg region.”

Astrid Boeijen, CEO of Brightlands Chemelot Campus, echoed this sentiment, saying, “Itero’s decision to build its demonstration plant at Brightlands Chemelot Campus supports our Brightlands Circular Space initiative as the place to be for circular collaboration and innovation on circularity of plastics. Brightlands Circular Space includes a fully circular demonstrator facility that is being developed at the north side of our campus in 2024-2026. PET bottle chip

Together, we will take advantage of this courageous step as we are both convinced that together we can achieve our goal of a circular world better and faster.”

In other developments, Amcor and Mondelēz International have entered into investment agreements to support Licella in the construction of one of Australia’s initial advanced recycling facilities, with an expected capacity to process 12,000 tonnes of end-of-life plastics annually. Indorama Ventures has also successfully expanded its recycling facility in Brazil, with plans to boost its annual production capacity from 9,000 tonnes to 25,000 tonnes of post-consumer recycled PET. PET bottle chip

The roadmap of the advanced technology of the Toyota battery

In light of the recent inauguration of its “BEV Factory,” Toyota Motor Corporation (Toyota) has unveiled its ambitious plan for the upcoming generation of Battery Electric Vehicles (BEVs) scheduled for production in 2026.

These cutting-edge batteries, which are not only designed and manufactured using state-of-the-art techniques but also boast an impressive extended range, are set to revolutionize the electric vehicle market. Takero Kato, President of Toyota’s BEV Factory, announced that the new generation of BEVs will make its market debut in 2026, with Toyota aiming to sell 1.7 million out of the 3.5 million BEVs projected for the 2030 model year. The highlight of this development lies in a suite of battery technologies that hold the key to making these BEVs adaptable to a wide range of customer needs and compatible with various fuel sources. PET bottle chip

Kato emphasized the importance of offering diverse battery options, much like the variety of motor choices available. He stated, “Providing battery solutions that cater to different vehicle models and customer preferences is essential.”

These qualities make the solid-state battery an ideal choice, enabling rapid charging and discharging while delivering greater power in a compact form factor.

Toyota’s next-generation solid-state battery brings significant improvements, including:

• A 20% increase in range compared to the Performance battery (approximately 1000 kilometers).
• Rapid charging in 10 minutes or less.

This breakthrough marks a significant step forward in Toyota’s advanced battery technology roadmap.

Nexam Chemical: A Milestone Order for PET Recycling Leading to a Reduction of 1250 Tons of CO2 Emissions

In Spain, a pioneering recycling company has harnessed the power of Nexam’s groundbreaking Reactive Recycling technology to usher in a new era of closed-loop recycling for food trays. This innovative approach not only saves food trays from incineration or landfill, but it also represents a significant step forward in sustainable environmental practices. The collaboration between Nexam Chemical and this Spanish recycler was initiated earlier this year, swiftly progressing from initial discussions to successful trial runs. Now, a groundbreaking full-scale production endeavor is poised to convert a staggering 750 tons of PET (Polyethylene Terephthalate) into upgraded raw materials, specifically designed for the production of new food trays.

The impact of this achievement cannot be overstated, as it effectively rescues these food containers from their previous fate of incineration or other non-recyclable disposal methods. PET bottle chip

In doing so, it contributes to a remarkable reduction of approximately 1250 tons of CO2e emissions – a critical milestone in the fight against climate change. Traditionally, PET recycling has primarily focused on bottles, leaving food trays largely unaddressed within the recycling loop. This venture represents a paradigm shift, demonstrating the potential to recycle a wider range of PET-based products beyond just bottles.

Ronnie Törnqvist, the CEO of Nexam Chemical, expresses his enthusiasm for this new application area, recognizing its immense potential. He states, “This is a new exciting application area, where we see a large potential with more and more companies venturing into recycling of other sources of PET rather than just bottles.” Törnqvist’s words underscore the pivotal role Nexam’s technology plays in enabling companies to explore innovative recycling solutions beyond the conventional scope. PET bottle chip

Henrik Bernquist, the Business Manager for Recycling at Nexam Chemical, acknowledges the significance of this achievement, emphasizing that it marks the first order to a PET recycling company positioned further upstream in the rPET (Recycled Polyethylene Terephthalate) value chain than Nexam’s existing customer base. Despite the relatively modest order size of 0.5 MSEK, the environmental impact and the promising future business opportunities are substantial. This collaboration demonstrates Nexam Chemical’s commitment to advancing sustainable practices and forging partnerships that address the growing global concern of plastic waste and its associated environmental consequences.

In a world where the call for responsible environmental stewardship has never been louder, Nexam Chemical and its Spanish recycling partner have set a powerful example by successfully diverting food trays from incineration and landfill, significantly reducing carbon emissions in the process.  PET bottle chip

This achievement serves as a testament to the potential of innovative recycling technologies and their capacity to reshape the future of sustainability. With this milestone order, Nexam Chemical takes a significant step forward in its mission to catalyze positive change within the PET recycling industry, inspiring others to follow suit in the pursuit of a greener, more sustainable future.

SK geocentric to build first comprehensive plastic recycling facility in Ulsan

SK geocentric Co., the chemical unit of South Korea’s SK Group, will build the world’s first comprehensive plastic recycling complex that incorporates three chemical recycling technologies in a single location.
Upon completion, the complex is expected to process and chemically recycle 320,000 tons of plastic waste each year, resulting in a sharp reduction in carbon emissions.
SK geocentric announced a plan on Sunday to build an Ulsan Advanced Recycling Cluster (ARC), a recycling facility for plastic waste, in a site of 215,000 square meters Ulsan, South Gyeongsang Province.
Construction will begin in October with a massive investment of 1.8 trillion won ($1.35 billion).
The site is adjacent to SK Ulsan Complex (CLX) where affiliates of SK innovation Co. are located. PET bottle chip
“The facility will encompass three distinct processes, along with a dedicated power and water supply infrastructure,” said Kim Gi-hyun, a project manager at SK geocentric.
They include pyrolysis, a method that converts contaminated waste plastic into a substance resembling crude oil, PET depolymerization, which dismantles the molecular connections in plastic to eliminate impurities and generate a product resembling the original material, and a so-called supercritical process for extracting high-purity polypropylene (PP).
The current plastic recycling takes place only by grinding plastic substances into pieces. Most of the plastic, even when separated, end up in landfills for incineration.

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Coca-Cola is making a significant eco-friendly move by teaming up with DS Smith and Coca-Cola HBC Austria to replace plastic handles on 1.5 litre PET soft drink multi-packs with outer packaging made from cardboard

This innovative solution, known as DS Smith Lift Up, is set to make its debut in Austrian supermarkets in September 2023. DS Smith, a sustainability-focused packaging company, proudly asserts that this corrugated handle is entirely recyclable, promising to cut down the usage of approximately 200 tonnes of plastic annually for Coca-Cola HBC Austria.

This eco-conscious packaging transformation will encompass 1.5 litre PET multi-packs of various Coca-Cola beverages, including Coca-Cola, Fanta, Sprite, and Mezzo mix, within Austria. The creation of DS Smith Lift Up adheres to the Circular Design Metrics approach, which has led to a substantial reduction in the carbon footprint of both the packaging itself and the manufacturing process. This particular handle design caters to PET bottles primarily intended for home consumption. PET bottle chip

Furthermore, the versatility of this new design extends to accommodating various bottle sizes and is the result of a collaborative effort with packaging machine manufacturer Krones.

Stefano Rossi, CEO of the Packaging Solutions Division at DS Smith, emphasized the significance of sustainable design, stating, “The DS Smith Lift Up concept was designed using DS Smith’s Circular Design Metrics approach, so it uses the least amount of material possible, reduces impact on the environment, and looks fantastic in stores and supermarkets. Collaboration with our partners Coca-Cola HBC and Krones is key to reducing single-use plastics and delivering innovative change at scale. We hold sustainable design at the heart of what we do as a company, and this is a shining example of the opportunity for innovation in packaging to lead the way to a more sustainable future for manufacturers, retailers, and consumers.”

AIMPLAS’ MODALT project aims to accelerate development of ‘electric mobility’

The MODALT project, led by ZELEROS with the participation of AIMPLAS, the Plastics Technology Centre, the CMT Thermal Engines Institute of the Universitat Politècnica de València (UPV), and ZIUR Composite Solutions, aims to tackle  this challenge and accelerates the development and validation of high-power electric mobility technologies.

This industrial research, funded by the Valencian Agency of Innovation (AVI), involves the design, prototyping, testing, and validation of a high-performance energy storage module and its integration into modular battery packs for high-power and energy electric mobility applications. PET bottle chip

of Daniel Fons, Program Technical Leader at Zeleros, “Through MODALT we will generate differential knowledge to develop and manufacture more sustainable, lighter, safer, and long-lasting batteries. The storage module we are developing will contribute to unlocking high-performance electrified vehicle applications, as its design meets the power, energy, performance, and operational requirements demanded by these vehicles”.

Guillermo Ulldemolins, a researcher in sustainable and future mobility at AIMPLAS, added: “from a materials perspective, the use of thermoplastic composites enables the structural components of batteries, when they reach the end of their service life, to have a higher recyclability percentage compared to conventional systems, contributing to the circularity of the sector and making it more sustainable and environmentally conscious.”

Additionally, it is claimed the treatment and processing with thermoplastic matrixes allow the incorporation of conductive and fire-resistant particles, thereby achieving important properties such as electromagnetic shielding and fire resistance. Reinforcement with long fibers enables the production of high-stiffness materials without compromising impact resistance. PET bottle chip

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PET bottle chip consumption recycling volumes of PET flakes

One customer recently asks a question, which is also the most prominent and deep experience recycled chemical fiber plants have had this year.

According to the data, the consumption of Chinese domestic PET bottle chip was about 7 million tons in 2022, and the production of recycled PSF was about 4.3 million tons and that of recycled PFY was 800,000 tons. Why is there still a shortage of PET flakes?

At first, our thoughts are the same as the customer’s. Even according to the consumption of PET bottle chip, theoretically there should be an oversupply of PET flakes. However, this year the situation is as follows:

1. The supply of recycled raw materials is tight generally, both coastal and inland.
2. Recycling chemical fiber factories generally have low raw material stocks, especially the recycled PSF factories, with local raw material inventory as low as one week or even two to three days.
3. It is already the traditional peak season for the supply of PET flakes with the hot weather and high consumption season, but the market supply has not improved significantly.  PET bottle chip

We can only speculate that there are two reasons for this: 1) insufficient recycling, and 2) increased usage in other applications.

Let’s first look at the consumption trends of PET bottle chip over the past five year

It can be seen that over the past five years, the export and sheet + other categories have shown astonishing growth rates of 53% and 209% respectively. Especially, the volume of the sheet + other category has tripled compared to 2018, and although there have been reductions i, the overall base has significantly increased. The growth of soft drinks and edible oil has been relatively mild, with only a 13% increase. PET bottle chip

The recycling rates vary for different categories. Previously, beverages had a high proportion, accounting for about half, and the recycling rate in this area was extremely high. Now, there is a rapid increase in other applications, especially in the demand for sheets and other packaging materials. As a result, the proportion of beverages has dropped by 10%, but there is relatively less recycling of sheets. Therefore, the consumption of PET bottle chip does not equal the recycling volumes of PET flakes.

At the same time, the application of PET flakes is increasing. High-value-added utilization directions such as high-end 3A-grade white flakes, sheet, and bottle-to-bottle production are becoming more and more common, with increasing volumes. High-quality PET flakes are sorted out continually. Consequently, the supply of PET flakes for conventional recycled chemical fiber is becoming increasingly tight, while their influence is diminishing. During the pandemic and the period of low oil prices, recycled chemical fiber factories could still purchase PET fiber chip or PET bottle chip. PET bottle chip

However, in the era of high oil prices, there is no purchasing window for them, and due to higher PET bottle chip and PET fiber chip, quality PET flakes are even used for sheet. Since 2020, the production of recycled chemical fiber has gradually recovered to over one million tons, while the consumption of PET bottle chip for soft drink and edible oil increases by less than 500,000 tons. The shortage of raw materials and difficulty in selling products have become the biggest challenges for recycled chemical fiber factories this year.

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High-tech plastic recycling – NTU researchers develop new way to recycle plastic that leaves minimal carbon footprint 19-09-2023

PET bottle chip

Petrochemicals Polymers

• Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
• Feedstocks : PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
• Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber Petrochemicals Polymers

r-PET high end eco-friendly chips =7,800 yuan/ton  — 7,800 yuan/ton   –

• Petrochemicals MEG rPET – Has Stellantis already lost the challenge with China in car batteries? 11-09-2023
• New enzyme technology for environmentally friendly plastic recycling

Petrochemicals Polymers

M. Holland Unveils Mfinity Line of Sustainable Resins

M. Holland Co., a global distributor specializing in thermoplastic resins and related materials, has introduced a groundbreaking product line known as Mfinity. This innovative brand comprises compounds crafted with the incorporation of up to 100% recycled content, encompassing both commodity and engineering materials. Mfinity stands as a pragmatic solution, aimed at assisting clients, brand owners, and original equipment manufacturers (OEMs) in achieving their sustainability objectives.

Beyond the integration of recycled materials, Mfinity incorporates proprietary additives, bio-compounds, and tailor-made formulations tailored for eco-friendly applications across diverse markets, including automotive, consumer goods, electrical and electronics, and packaging. A considerable number of Mfinity resins bear third-party certification, attesting to the proportion of recycled content, while select grades have obtained FDA’s Letter of No Objection (LNO) or other relevant agency certifications.

“Prominent brands and OEMs have made commitments to incorporate greater proportions of sustainable or recycled materials into their products by 2025, if not sooner,” noted Peter Prusak, Director of Business Development at M. Holland. “Beyond the evident environmental advantages, there is a growing market demand for practical sustainability solutions.”

M. Holland has established a dedicated sustainability team, comprising experts closely attuned to the latest research, trends, and innovations in environmentally friendly materials. These experts play a pivotal role in guiding the company’s customers, suppliers, and business partners, helping them pinpoint opportunities to advance their sustainability initiatives.

“As a trusted resin distributor, M. Holland already provides a range of high-quality recycled resins, including post-consumer and post-industrial varieties, to support various industries,” Prusak added. “Mfinity represents a significant expansion of our offerings, affording manufacturers a broader spectrum of material choices as they endeavor to innovate their products for a more sustainable world.”