Polyestertime

Bio-nylon fiber – Volkswagen has achieved a significant milestone in the development of solid-state batteries through successful testing with QuantumScape 06-01-2024

Bio-nylon fiber

Toray and Porter™ unveil groundbreaking initiative with bio-nylon fiber

Volkswagen has achieved a significant milestone in the development of solid-state batteries through successful testing with QuantumScape

As the major shareholder and primary customer of QuantumScape, Volkswagen has reported promising results from tests conducted on the solid-state batteries supplied by the U.S. startup. The prototype demonstrated performance exceeding expectations, indicating that the technology is theoretically ready for commercialization.

In laboratory tests conducted by PowerCo, Volkswagen’s battery-focused subsidiary, the QuantumScape solid-state battery exhibited only a 5% storage loss after 1,000 charge cycles.  Bio-nylon fiber

This unexpected durability implies that the battery could power an electric vehicle for 500,000 km, losing only 5% of its initial capacity over the entire distance. This result surpasses industry benchmarks, where a solid-state battery is typically considered market-ready if it loses 20% after 700 cycles.

Frank Blome, Head of PowerCo, expressed optimism, stating, “We are facing very encouraging information. This battery is a prelude to energy storage systems with high autonomy, fast charging capabilities, and slow aging.”

QuantumScape’s CEO, Jagdeep Singh, shares the enthusiasm, expressing the company’s commitment to bringing their batteries to market as quickly as possible. Their strategy involves an initial focus on consumer electronics and later expanding into the automotive sector, adapting production capacity accordingly.  Bio-nylon fiber

Bio-nylon fiber

GAIKER has a new pilot plant for the chemical recycling of complex PET waste

This equipment makes it possible to scale up chemical recycling processes to a suitable size between laboratory processes and industrial plants.

The GAIKER Technology Centre, a member of the Basque Research & Technology Alliance (BRTA), together with the Swiss company POLYMETRIX AG have developed an innovative technology and built a new pilot plant for the chemical recycling of PET waste.

This equipment has a 150 L chemical reactor and a series of batch and continuous post-treatment and purification stages that allow it to produce high purity chemical monomers, valid for the synthesis of new PET, even food grade, and other high added value products such as PU resins, unsaturated polyester resins, paint resins, etc. Thus, it can respond to the needs of different sectors such as plastic waste recycling, petrochemicals and polymer synthesis, while promoting the circular economy.  Bio-nylon fiber

Thanks to this plant, GAIKER can assess the suitability of complex PET waste for the production of high purity chemical monomers and define the design bases for industrial plants for the treatment of this waste. In addition, it can generate samples of the various process flows for the different stages that allow the scaling and quality parameters to be defined in each one of them.

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Bio-nylon fiber

As the world swims in plastic, some offer an answer: Ban the toxic two

China Aims to Create the World’s Largest Decentralized Power Grid with 3,000-Cycle Batteries

China is taking significant strides toward building the world’s largest decentralized power grid, focusing on electric vehicles (EVs) and plug-in hybrids. With a foresight surpassing other markets transitioning to future mobility, China outlined objectives for bidirectional charging, specifically emphasizing vehicle-to-grid (V2G) capabilities. The initiative recognizes the need for an integrated ecosystem capable of supporting the increasing volumes of EVs on the road.  Bio-nylon fiber

Key aspects of the plan include:

  1. Durable Batteries: China seeks next-generation batteries capable of enduring 3,000 cycles without cost increases. This durability is crucial for utilizing EVs as distributed energy storage systems during idle periods, contributing to more efficient energy management, particularly from renewable sources.
  2. Intelligent V2G Implementation: By 2025, China aims to launch numerous pilot projects studying the interaction between EVs and the power grid. The goal is for battery-powered vehicles to provide 60% of their own charging power by 2030, potentially reaching 80% in certain cities. This ambitious target could revolutionize China’s energy system, harnessing wind and solar power with millions of kWh available from parked EVs connected to charging stations.
  3. Role of Battery Swap Stations: Thousands of battery swap stations, each with multiple batteries, are expected to play a crucial role. Companies like NIO, focusing on swappable battery technology, envisioned their stations as virtual power plants actively managing the grid’s load. This vision appears to be on the verge of realization.  Bio-nylon fiber

In summary, China’s comprehensive strategy aligns EVs with the power grid, emphasizing durable batteries and intelligent V2G implementation, potentially reshaping the nation’s energy landscape.

China Aims to Create the World's Largest Decentralized Power Grid with 3,000-Cycle Batteries

Wang Chuanfu, 56, founder of Byd, emerges as a formidable challenger to Elon Musk’s dominance in the electric vehicle market

In contrast to Musk’s flamboyance, Chuanfu maintains a reserved demeanor, avoiding social media and embodying understatement. While Musk mocks events like Davos, Chuanfu quietly attends. Both share humble beginnings and a messianic belief in science serving society.  Bio-nylon fiber

Chuanfu, a chemistry-physics graduate with a metallurgy Ph.D. from Central South University of Technology, epitomizes a leader molded by the “people’s policy.” He grew up in rural China, orphaned at an early age, emphasizing a redemptive drive for the underprivileged.

In contrast, Musk represents the American dream, leaving a physics Ph.D. program for entrepreneurial pursuits after an economics degree. Both, however, prioritize disruptive technology. Chuanfu’s Byd, initially a battery factory funded by relatives, thrives on self-reliance, mirroring Musk’s early reliance on family support for his startup.

Their management styles converge in cost control, strict in-house production, and demanding work conditions. Chuanfu’s division of production into “increasingly smaller phases” mirrors Musk’s preference for specialized tasks. Both exhibit a ruthless approach to labor, with Musk eschewing unions and enforcing demanding schedules, while Chuanfu’s workforce specializes in narrowly defined roles.  Bio-nylon fiber

Chuanfu, married to Li Ke, Byd’s early marketing manager, exemplifies resilience and commitment to a shared vision, reflecting in both personal relationships and business strategy. As Byd outpaces Tesla in the last quarter of 2023, the clash of these automotive titans intensifies, contrasting the reserved “zero social” Chuanfu against the flamboyant Musk in the evolving electric vehicle landscape.

Wang Chuanfu, 56, founder of Byd, emerges as a formidable challenger to Elon Musk's dominance in the electric vehicle market

“Groundbreaking Achievement: World’s First Graphene Semiconductor Unveiled by Georgia Tech Researchers”

A team of researchers from the Georgia Institute of Technology has announced a groundbreaking achievement in the realm of electronics – the creation of the world’s first fully functional graphene semiconductor. This development marks a significant leap forward as it presents a tangible alternative to silicon, capable of overcoming its limitations and potentially revitalizing Moore’s Law.  Bio-nylon fiber

The primary challenge in semiconductor production revolves around the extreme miniaturization of transistors, leading to unwanted effects such as electron migration through the isolation barrier between the electrical channel and the gate. This results in current loss, contributing to energy consumption and chip overheating. Additionally, quantum effects become relevant at atomic transistor sizes, introducing unpredictable variations in device behavior.

The use of graphene as a semiconductor offers a promising alternative to silicon due to its unique properties. The epitaxial graphene developed by the Georgia Tech researchers has demonstrated superior electron mobility, enabling increased efficiency and computational speed compared to silicon.  Bio-nylon fiber

Led by Professor Walter de Heer, the research team spent a decade perfecting graphene on silicon carbide wafers, resulting in epitaxial graphene bound to silicon carbide. Tests indicate that this material exhibits ten times higher electron mobility than silicon, translating to significantly faster electronic calculations.

The significance of this achievement is underscored by the material’s superiority to other two-dimensional semiconductors in development. Professor de Heer likened it to the first flight by the Wright brothers in aviation history.  Bio-nylon fiber

Epitaxial graphene production is compatible with conventional microelectronics processing methods and holds potential for future advancements in quantum computing. The breakthrough opens new possibilities for the electronics industry, promising increased speed, efficiency, and compatibility with existing manufacturing processes.

"Groundbreaking Achievement: World's First Graphene Semiconductor Unveiled by Georgia Tech Researchers"

Plastic Waste – Problems at world’s largest existing green hydrogen project will not be solved until late 2025, Sinopec admits 05-01-2024

Bio-nylon fiber

Enzymatic recycling – Scientists developed a new family of polymers that can kill bacteria 04-01-2024

Enzymatic recycling

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Onset of 2024 Sees Asia’s Naphtha Prices Falling Below $100 per Tonne

The naphtha markets in Asia commenced 2024 on a downtrend, responding to the surge in crude oil benchmarks fueled by geopolitical tensions in the Gulf of Aden. The crack experienced a significant dip, plummeting by approximately $19 to $88.85 per metric ton relative to Brent crude.

On the Singapore trade window, naphtha witnessed no trading activity. However, the cracks found support from a series of transactions involving the benchmark-grade of gasoline. Enzymatic recycling

Unipec, a prominent trader, acquired 200,000 barrels of the 92-octane grade of transportation fuel. Simultaneously, Vitol secured 300,000 barrels of the same grade.

In the realm of refined fuel export quotas, China took a notable step by issuing its initial quotas for 2024, totaling 19 million metric tons. This volume remained unchanged from the previous year and aligned closely with market expectations. The stability in export quotas indicates a consistent approach from China in navigating the refined fuel landscape.

Oil prices experienced a surge in the first trading session of the New Year, propelled by several factors. Enzymatic recycling

The possibility of disruptions in Middle East supply chains following a naval clash in the Red Sea contributed to the upward momentum. Additionally, optimistic sentiments arose from expectations of robust holiday demand and economic stimulus in China, the world’s leading importer of crude oil.

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Onset of 2024 Sees Asia's Naphtha Prices Falling Below $100 per Tonne

Scientists developed a new family of polymers that can kill bacteria

A major step in the fight against superbugs like E. coli and MRSA.

The World Health Organization has recognized the swift emergence of antibiotic-resistant bacteria as a global threat, urging the urgent development of new antibiotics. Cationic polymers, a promising class of bioactive agents, induce bacterial cell death by physically disrupting their membranes. However, the polymerization processes must be carefully designed to optimize the therapeutic potential of cationic polymers.

Scientists, led by Texas A&M University, have made progress in addressing the threat of antibiotic resistance by developing a new family of polymers. These polymers can kill bacteria without disrupting the microorganisms’ membranes without inducing antibiotic resistanceEnzymatic recycling

The recently synthesized polymers hold potential in combating antibiotic resistance by offering antibacterial molecules that operate through a mechanism resistant to development by bacteria.

The Michaudel Laboratory, operating at the intersection of organic chemistry and polymer science, synthesized the new polymer. This involved designing a positively charged molecule that could be repetitively stitched to create a large molecule with the same repeating set motif using a catalyst named AquaMet. The catalyst’s unique capability to tolerate high concentrations of charges while being water-soluble proved crucial for this process.  Enzymatic recycling

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Enzymatic recycling

Bizente project evaluates enzymatic recycling for resins, composites

Among the latest advances are toxicity tests, used to evaluate the effect of different resins and plastic degrading on aquatic and terrestrial organisms, and thus determine the technology’s long-term sustainability.

The EU project Bizente, coordinated by the Aitiip Technology Centre (Zaragoza, Spain), is facing its last months of work. The 3-year research, aided by an international consortium made up of a dozen partners, has announced the development of an enzymatic technology for recycling thermoset composites, to give them a second life. Through protein engineering, Bizente has successfully molecularly modified enzymes and resins, making them suitable for controlled biodegradation in a bioreactor. Sectors such as aviation and construction could benefit.  Enzymatic recycling

Among the latest advances are the toxicity tests being carried out by a group of scientists from the University of Cadiz (Spain), in collaboration with the rest of the project consortium, with the aim of evaluating the effect of different resins and plastic degrading products developed within the framework of the project on aquatic and terrestrial organisms, such as earthworms. The laboratory is studying these invertebrates as model organisms of great importance in the terrestrial ecosystem and as indicators of soil health. They are also beginning to work with artemia (brine shrimp), as they are considered the base of the trophic chain in aquatic systems.

In this way, the environments in which these materials could biodegrade are being recreated, and their degree of toxicity measured, taking into account possible anomalies in the different organisms. In the case of the worms, the observation examines whether external alterations occur, such as changes in weight, swelling, lesions, spasms, coiling, attempts to escape, lethargy and a host of strange behaviors, in addition to whether mortality is reached. Enzymatic recycling

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Enzymatic recycling

World’s largest economy US holds strong despite challenges: CEBR

  • In 2023, the world’s largest economy showcased resilience with a PPP-adjusted GDP per capita of $80,412, and growth rates of 2.1 per cent in 2022 and 2.2 per cent in 2023, despite aggressive rate hikes.
  • Consumer spending, bolstered by employment, fuelled this growth, but cooling is expected due to fiscal reductions and interest rate effects.

In a year filled with economic hurdles, the world’s largest economy stood resilient, boasting an estimated Purchasing Power Parity (PPP)-adjusted GDP per capita of $80,412 in 2023. Despite the Federal Reserve’s aggressive interest rate hikes totalling a full percentage point, the nation’s economy surpassed expectations with a growth rate of 2.1 per cent in 2022, accelerating slightly to 2.2 per cent in 2023, the Centre for Economics and Business Research (CEBR) said in a recent report. Enzymatic recycling

Consumer spending, buoyed by employment strength, played a pivotal role in the year’s economic narrative. However, as 2024 approaches, the economic landscape appears more subdued. The delayed effects of interest rate hikes and reductions in fiscal spending are expected to cool consumer expenditure and overall economic momentum, as per the CEBR report titled ‘World Economic League Table 2024’.

Inflation, which moderated to an estimated 4.1 per cent in 2023, remains a focal point. Despite a downward trend, prices are projected to stay above the Federal Reserve’s 2 per cent target into 2024, keeping policymakers and consumers watchful.

Enzymatic recycling

“Electric Cars and Environmental Impact: A Detailed Study Reveals the True Picture”

In the ever-expanding landscape of European and global transportation, electric cars have become a well-established reality. However, a recent study by the VDI, the Association of German Engineers, has shed light on the environmental impact of electric cars compared to conventional ones, examining various parameters. Enzymatic recycling

The study reveals that currently, Battery Electric Vehicles (BEVs) face a disadvantage due to the substantial carbon dioxide emissions associated with battery production. The “break-even point” for CO2 emissions between an electric car and a conventional one is shifted over the years and mileage. While electric cars compensate for emissions during operation by producing no exhaust emissions, this only partially offsets the environmental impact linked to vehicle production.

The VDI’s expert group conducted a detailed study comparing the ecological balance of electric cars, plug-in hybrids, and conventionally fueled diesel and gasoline vehicles in the German market. Results show that electric cars in this category reach an emissions equilibrium after approximately 90,000 km. Looking further, up to a mileage of 200,000 km, electric and hybrid cars outperform diesel and gasoline cars in terms of carbon footprint. Enzymatic recycling

However, it’s crucial to note that electric cars, like hybrids, carry a significant CO2 burden from their inception. This is primarily attributed to production in Asia, where most battery cells originate, causing substantial greenhouse gas emissions during transport. To address this, the VDI President, Joachim Damasky, suggests a solution: a substantial and rapid expansion of renewable energy production, green battery development, and sustainable fuel for existing vehicles.

For electric cars to truly become environmentally friendly, Damasky proposes producing them as close to the factories as possible, minimizing transportation emissions and utilizing cutting-edge fuel technologies. This approach could potentially lower the emissions break-even point, currently set at 90,000 km, encouraging more motorists to embrace the environmentally friendly aspects of electric vehicles. Enzymatic recycling

"Electric Cars and Environmental Impact: A Detailed Study Reveals the True Picture"

Breakthrough in Solid-State Batteries: A More Powerful and Affordable Future

Researchers at MIT and German engineers have developed innovative solid-state batteries with crystallized electrolytes. The pursuit of innovation in batteries is driven by two key priorities: performance and cost. The market demands increasingly powerful products while also seeking affordable energy storage solutions for the anticipated rise of economical electric vehicles. Enzymatic recycling

While lithium-ion batteries continue to improve in energy density and production cost reduction, the U.S. Department of Energy believes additional technologies are crucial for a definitive leap into the future. This is where MIT and the University of Munich researchers come into play.

Led by Jennifer Rupp from MIT, the team collaborated with German engineers from the Faculty of Engineering in Munich.  Enzymatic recycling

They created a new battery type utilizing solid-state electrolyte cells and lithium metal anodes instead of conventional graphite.

The groundbreaking aspect of this new battery lies in its solid electrolyte, derived not from traditional ceramic type but from a liquid containing lithium oxide, crystallized through a novel synthesis process.

Advantages of the New Production Method:

As reported in Angewandte Chemie, the solid electrolyte, produced through lithium ion crystallization, enables the creation of high-performance batteries at lower costs, ensuring safer energy storage without the formation of dendrites and without containing flammable elements.  Enzymatic recycling

These results have attracted the interest and funding support of the U.S. National Science Foundation, highlighting the potential of these innovative production methods. Thanks to the collaborative efforts of MIT and the University of Munich, solid-state batteries might be a step closer to reality.

Breakthrough in Solid-State Batteries: A More Powerful and Affordable Future

China Launches Trials for World’s Largest Plant Converting Coal-to-Ethanol

In a groundbreaking development, southeastern China has witnessed the initiation of test operations at the world’s largest coal-based ethanol production facility. With an impressive annual capacity of 600,000 tonnes, this pioneering plant marks a departure from conventional practices by harnessing coal, rather than crops, as the primary raw material for ethanol production.

Ethanol, valued as both a basic chemical and a petrol additive, stands out as a renewable energy source with properties akin to petrol. This move represents a significant stride in China’s endeavor to alleviate pressure on food sources while concurrently reducing dependence on fuel ethanol imports. Enzymatic recycling

The strategic choice of coal, specifically low-grade coal abundantly available in China, breaks away from traditional ethanol production methods that often involve corn or sugar cane. This shift addresses the critical concern of potential competition between ethanol production and the global food supply, a concern amplified by China’s escalating grain prices. In response to these challenges, China, endowed with vast coal reserves, seeks to carve out a sustainable and secure pathway by diverting from traditional raw materials, potentially saving millions of tonnes of grain annually.

The ramifications of this new production pathway extend beyond the realm of food security, encompassing broader implications for China’s energy security and the chemical industry supply chain. Enzymatic recycling

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China Launches Trials for World's Largest Plant Converting Coal-to-Ethanol

Postponement of Italian Plastics Tax to July 2024

Italy has once again delayed the implementation of the Single-Use Plastics Consumption Tax (MACSI), marking the sixth extension. The Italian Parliament, in its year-end Budget Law, granted another postponement for the tax on single-use plastic products, originally scheduled to take effect on January 1, but now rescheduled to commence on July 1, 2024, along with the ‘sugar tax’.  Enzymatic recycling

Initially approved in the 2020 Budget Law, the Italian plastics tax imposes a levy of 450 euros per ton (0.45 euros per kg) on single-use plastic packaging made from virgin plastic, including films and preforms. The scope of the tax excludes compostable plastics compliant with UNI EN 13432, recycled plastics, and all medical devices and pharmaceutical packaging.

Despite six consecutive delays, the enforcement of the regulation is still pending the issuance of guidelines by the Director of the Customs and Monopolies Agency (ADM) to define the application rules.

The continual postponements raise questions about the readiness and consensus on the implementation of the plastics tax in Italy.  Enzymatic recycling

Postponement of Italian Plastics Tax to July 2024

Pyrolysis Plastic – BRICS to double membership on January 1 as UAE, others join 03-01-2024

Enzymatic recycling

Recycling Nylon – UBE now supplying nylon 6 resin for high-pressure hydrogen tanks in new crown FCEV 28-12-2023

Recycling Nylon

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Recycling Nylon with New Catalyst from Northwestern University

Northwestern University chemists have developed a new catalyst that quickly, cleanly and completely breaks down Nylon-6 in a matter of minutes — without generating harmful byproducts. Even better: The process does not require toxic solvents, expensive materials or extreme conditions, making it practical for everyday applications.

Not only could this new catalyst play an important role in environmental remediation, it also could perform the first step in upcycling Nylon-6 wastes into higher-value products.

The research was published in the journal Chem.

Marks is the Charles E. and Emma H. Morrison Professor of Chemistry and Vladimir N. Ipatieff Professor of Catalytic Chemistry at Northwestern’s Weinberg College of Arts and Sciences and a professor of materials science and engineering at Northwestern’s McCormick School of Engineering.Recycling Nylon

He also is a faculty affiliate at the Paula M. Trienens Institute for Sustainability and Energy. Northwestern co-authors include Linda J. Broadbelt, the Sarah Rebecca Roland Professor of Chemical and Biological Engineering and senior associate dean of McCormick, and Yosi Kratish, a research assistant professor in Marks’ group.

Recovering building blocks for upcycling
To bypass these issues, the researchers looked to a novel catalyst already developed in Marks’ laboratory. The catalyst harnesses yttrium (an inexpensive Earth-abundant metal) and lanthanide ions. When the team heated Nylon-6 samples to melting temperatures and applied the catalyst without a solvent, the plastic fell apart — reverting to its original building blocks without leaving byproducts behind. Recycling Nylon

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Recycling Nylon

Changan and Ganfeng Collaborate for Solid-State Battery Development

Changan Automobile and Ganfeng Lithium have announced their collaboration to manufacture solid-state batteries for electric vehicles (EVs) 1

Solid-state batteries are considered a next-generation energy storage device because of their superior performance and safety compared with the current batch of liquid-state electrolyte lithium-ion batteries 1.

 The two companies are among several international automakers that have bet on solid-state batteries, with leading promoter Toyota reportedly projecting adoption by 2027 1.

Ganfeng Lithium has already begun construction of a solid-state battery production facility in Chongqing, which will be the largest of its kind in China to date 2

The factory will offer annual capacities of 10 GWh each for the production of battery cells as well as battery packs 2Recycling Nylon

The company is also working on solid-state battery technology, and its first-generation solid-state battery has an energy density of 260Wh/kg 3.

This collaboration between Changan Automobile and Ganfeng Lithium is a significant step towards the commercialization of solid-state batteries and the electrification of transportation 1.

  Recycling Nylon

Polyester is not stain resistant

Recently, we attended a webinar about how to keep your home free of toxins.  In the conversation about which fabrics to choose for your furniture, one of the panelists suggested using a synthetic (polyester) fabric to avoid stains.

People often think synthetic fiber fabrics are naturally stain resistant. They are not. They are stain resistant because of the addition of chemicals which you do NOT want to bring into your home.   Recycling Nylon

Now, the situation is a little more complicated than: They are NOT.  Synthetic fibers are both hydrophobic, meaning that they resist absorbing liquids; and oilophilic, meaning that they more readily absorb oils and grease. There is a continuum of these states, hydrophilic – hydrophobic and oilophilic – oilophobic; but it is true that natural fiber fabrics are both hydrophilic and oilophobic.  This means that natural fiber fabrics absorb water well, but oil poorly.   Synthetic fiber fabrics are the opposite:  They are hydrophobic and oilophilic, meaning that they resist absorbing water but more readily absorb oils and grease.

The fact that natural fibers are hydrophilic also means that they clean much better than hydrophilic synthetics.  Washing machines (all washing action, with a machine, or by hand) depends on water absorption to clean.  The more absorbent the fibers, the better they will clean.   Recycling Nylon

So what do these hydro/oil phobic/philic characteristics mean for the staining and stain removal behavior of natural fibers versus synthetic fibers? It means that, lacking the addition of chemicals that we would all prefer to avoid, or that we should avoid AT ALL COSTS, a natural fiber fabric will absorb water-based stains more easily than a synthetic, but you will have an easier time removing that stain.  Natural fibers will resist oil-based stains better than synthetics. And should you get an oil-based stain, you will have an easier time removing it than from a synthetic fabric.  Synthetics will not clean in your washer nearly as well.   Recycling Nylon

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Polyester is not stain resistant

UBE now supplying nylon 6 resin for high-pressure hydrogen tanks in new crown FCEV

UBE Corporation has revealed its role as a supplier of polyamide (nylon) 6 resin, specifically UBE NYLON™ 1218IU, for Toyota Motor Corporation’s newly launched Crown FCEV (Fuel Cell Electric Vehicle). Developed collaboratively by Toyota Motor and UBE, this nylon 6 resin serves as a plastic liner material for high-pressure hydrogen tanks in fuel cell vehicles (FCVs). Notably, the Crown FCEV becomes the second Toyota Motor fuel cell passenger vehicle, following the MIRAI, to incorporate UBE’s nylon 6 resin.

The UBE NYLON™ 1218IU meets rigorous standards as an approved plastic liner material for the high-pressure hydrogen tank in the Crown FCEV.   Recycling Nylon

Positioned as the innermost component of the tank, the plastic liner plays a crucial role in preventing hydrogen leakage. This nylon 6 resin exhibits exceptional performance in preventing hydrogen permeation, displaying robust mechanical characteristics for enduring rapid temperature changes during hydrogen filling and discharging, as well as providing impact resistance in low-temperature environments.

Since initiating the production and marketing of nylon 6 resin in 1959, UBE has evolved into a prominent global producer, boasting an annual manufacturing capacity of 198,000 tonnes.    Recycling Nylon

The company has extended its influence as a composite materials manufacturer, emphasizing various engineering plastics to meet the increasingly sophisticated demands of the market. With a production capacity of 53,000 tonnes for engineering plastics composite materials, UBE maintains a global presence with operations in Japan, Asia, Europe, and North America. The company’s commitment to enhancing production capacity for engineering plastics composites aligns with its focus on developing products that cater to the diverse performance requirements of evolving automotive applications.

In related news, Manchester United plc has announced a significant agreement involving the acquisition of 25% of Class B shares and up to 25% of Class A shares by Sir Jim Ratcliffe, Chairman of INEOS.

Additionally, a substantial investment of $300 million is earmarked to facilitate future developments at Old Trafford.    Recycling Nylon

UBE now supplying nylon 6 resin for high-pressure hydrogen tanks in new crown FCEV

EQUATE announces Jan MEG India Contract Price at USD520/tonne

EQUATE, the global monoethylene glycol (MEG) producer, has declared a Contract Price (ICP) of $520 per tonne CFR for its January 2024 MEG shipments to India, as stated by the company. This figure marks a $43 per tonne increase from the December pricing.

It’s worth noting that EQUATE’s India Contract Price (ICP) for Monoethylene Glycol (MEG) in December 2023 was set at $477 per metric ton CFR for arrivals at India Main Ports. This pricing strategy is influenced by the current regional supply and demand dynamics, offering a glimpse into short-term market conditions.    Recycling Nylon

The specified Contract Price applies to the cost and freight (CFR) at India Main Ports, emphasizing the comprehensive financial aspects involved in the transaction. EQUATE’s regular updates on ICP play a crucial role in informing stakeholders about pricing fluctuations and market trends in the MEG sector. The January 2024 ICP of $520 per tonne reflects EQUATE’s response to evolving market conditions and its commitment to transparent communication in the industry.

EQUATE announces Jan MEG India Contract Price at USD520/tonne

Vietnam’s textiles and garments yet to fully unlock FTA’s advantages and potential

Vietnam textile and garment industry has not been able to fully capitalise on the advantages and potential of FTAs, according to the Ministry of Industry and Trade (MoIT).

To address this issue, the MoIT, as the leading agency for FTA negotiation and enforcement, has been enhancing connections with ministries, localities, associations, and stakeholders to establish a collaborative ecosystem to help the textile industry effectively leverage FTAs.    Recycling Nylon

According to Ngo Chung Khanh, deputy head of the multilateral trade policy department under the MoIT, the Vietnamese government has signed various FTAs with many markets around the world, with a key focus on reducing tariffs to the lowest and quickest levels and simpler rules of origin for Vietnamese goods, especially in the textile and garment sector.

In a recent survey by the Vietnam Chamber of Commerce and Industry (VCCI), while most enterprises had some understanding of the FTAs, only about 8 per cent possessed a clear understanding.    Recycling Nylon

According to the ministry, Vietnam’s trade balance has been significantly in deficit in the East Asian markets, amounting to nearly US$129 billion in 2022, with $60.5 billion in trade with China, $37.9 billion with South Korea, and $13.42 billion with Asean.

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Vietnam's textiles and garments yet to fully unlock FTA's advantages and potential

AI shows how microplastics are harming global soil and agriculture

In recent years, the accumulation of plastic waste in the environment has emerged as a pressing concern.

While the pollution of oceans by plastics is widely recognized, the presence of microplastics in soils across the globe is equally alarming.    Recycling Nylon

These plastics, breaking down into microplastics (MPs), significantly impact soil properties and, alarmingly, find their way into the human food chain, raising health concerns.

Microplastics, soil, and corporate sustainability

The effects of microplastics on soil are crucial in the realm of corporate sustainability, particularly under the ‘Environmental’ pillar of Environmental, Social, and Governance (ESG) goals.

Companies worldwide are increasingly expected to adopt eco-friendly approaches, with a strong focus on addressing plastic pollution.    Recycling Nylon

However, the complex interaction between soil and microplastics, influenced by the diversity of both soil types and microplastics, complicates understanding and managing their environmental impact.

Innovative research using AI machine learning

To bridge the research gap in this area, a team led by Prof. Yong Sik Ok, a Korean University Professor and a prominent figure in environmental governance, applied AI machine learning (ML) techniques to study microplastics in soil.    Recycling Nylon

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AI shows how microplastics are harming global soil and agriculture

Plastic packaging – Pressolysis: is the Pressolysis a Sustainable Recycling Method for Plastics and Composites? 27-12-2023

  Recycling Nylon

Plastic packaging – Pressolysis: is the Pressolysis a Sustainable Recycling Method for Plastics and Composites? 27-12-2023

Plastic packaging

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Germany’s producer prices decline 7.9% YoY in November 2023

INSIGHTS

  • In November 2023, Germany’s industrial product prices fell 7.9 per cent YoY, an improvement from October’s 11 per cent drop, as per Destatis.
  • The decline is mainly due to lower energy costs, with a significant 21.4 per cent decrease in energy prices.
  • Excluding energy, prices slightly rose by 0.3 per cent YoY but fell 0.1 per cent from October.

The producer prices of industrial products in Germany experienced a 7.9 per cent decrease in November 2023 compared to the same month in 2022, according to a recent update from the Federal Statistical Office (Destatis). This change, albeit significant, marks an improvement from the 11 per cent year-on-year (YoY) drop seen in October 2023. The fluctuation is largely attributed to a base effect resulting from the high price levels in the previous year.  Plastic packaging

The decrease in November 2023, compared to October 2023, was more modest at 0.5 per cent. This downward movement in prices is primarily driven by a notable decrease in energy costs, which have been the primary factor behind the YoY decline in producer prices.

Energy prices in November 2023 were significantly lower than the previous year, down 21.4 per cent.  Plastic packaging

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Plastic packaging

BYD has officially chosen Hungary as the location for its inaugural European factory, marking a historic move as the first Chinese automaker to directly produce cars on the continent

The longstanding speculations surrounding BYD’s intentions have been confirmed, with Szeged in Hungary selected as the site for the groundbreaking facility. This strategic decision reflects a shift in pace for the Shenzen-based group.

The implementation of this pivotal plan will unfold through several phases, commencing with the establishment of a robust supply chain involving numerous suppliers, many of which are affiliated with BYD.  Plastic packaging

The overarching goal is the creation of a “local green ecosystem.” BYD envisions the generation of thousands of new jobs in Hungary, citing the country’s favorable geographical position, well-connected infrastructures, and established industrial base, underscored by the presence of renowned car manufacturers such as Audi, Mercedes Opel, and Suzuki, along with key suppliers like Bosch, Continental, Delphi, Denso, Michelin, Hankook, Lear, and Luk. Germany and France were also contenders for the factory, especially given BYD’s existing European research and development center in Germany.

While specific dates for the construction of the BYD plant and details about the models to be produced remain uncertain, it is confirmed that the focus will be on plug-in hybrid and electric cars.  Plastic packaging

The assembly process will take place on cutting-edge production lines equipped with the latest technologies. Currently, BYD is engaged in productive operations in Hungary, specifically for electric buses and trucks in Kamarom, near the northern border with Slovakia. The automotive plant, however, is slated for construction in Szeged, situated on the northern border of Hungary, neighboring Serbia and Romania.

Despite BYD’s global threat to Tesla in the electric car sales arena, its European footprint is still burgeoning, with only 13 thousand units sold in the region. Nevertheless, BYD boasts a presence in 19 countries through 230 dealers, showcasing the company’s commitment to expanding its influence in the European automotive market. Plastic packaging

Plastic packaging

Coca-Cola Philippines accelerates efforts to achieve circular economy on plastic packaging, water security

Coca-Cola Philippines concludes 2023 with significant progress in its commitment to environmental sustainability and enters 2024 with an increased resolve to accelerate its efforts. This year, the company continued to strengthen its initiatives to meet its World Without Waste targets and launched “May Ikabobote Pa”, a brand-led initiative aiming to inspire behavior change among consumers regarding recycling.

This includes expanding partnerships with organizations sharing a commitment to advancing a circular economy for plastic packaging.  Plastic packaging

The Coca-Cola Company also unveiled its 2030 Water Security Strategy, which aims to achieve 100% circular water use across 175 facilities globally. Additionally, the company plans to partner with like-minded organizations to enhance the health of 60 critical watersheds and return a cumulative total of 2 trillion liters of water to nature and communities between 2021 and 2030.

“We are grateful for all our projects this year, which demonstrate our dedication to conducting our business more sustainably and empowering the communities where we operate and serve,” said Tony del Rosario, President of Coca-Cola Philippines.

“We recognize our responsibility to continue making a positive impact in communities and the environment and acknowledge that we still have a long way to go and that we cannot do this alone.  Plastic packaging

We encourage everyone to join us in these efforts.”

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Plastic packaging

Introduction to Biodegradable and Compostable Plastics

Biodegradable and compostable plastics have gained significant attention in recent years as the world grapples with the environmental impact of traditional plastics. These innovative materials offer a potential solution to the problem of plastic waste, but many people are still confused about the differences between biodegradable and compostable plastics. In this article, we will explore the various types of bioplastics and shed light on the distinctions between biodegradable and compostable plastics.

Bioplastics are derived from renewable sources such as plants, vegetable oils, and starches. They are designed to break down naturally over time, reducing their impact on the environment. Plastic packaging

However, not all bioplastics are created equal. There are different types of bioplastics, each with its own unique properties and characteristics.

One type of bioplastic is biodegradable plastic. Biodegradable plastics are made from organic materials that can be broken down by microorganisms such as bacteria or fungi. These plastics break down into natural elements like water, carbon dioxide, and biomass. Biodegradable plastics can be a suitable alternative to traditional plastics, as they do not accumulate in landfills or oceans, reducing the overall environmental impact.

Compostable plastics, on the other hand, are a specific subset of biodegradable plastics. Compostable plastics are designed to break down in a composting environment, where they can decompose alongside other organic matter. Composting is a natural process that turns organic waste into nutrient-rich soil.  Plastic packaging

Compostable plastics break down into non-toxic components, leaving behind no harmful residues. They are an excellent choice for products that are likely to end up in composting facilities, such as food packaging or disposable cutlery.

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Introduction to Biodegradable and Compostable Plastics

Pressolysis: A Sustainable Recycling Method for Plastics and Composites

Plastics and composites are widely used materials in various industries, such as packaging, automotive, aerospace, construction, and electronics. However, they also pose significant environmental challenges, as they are often difficult to recycle and end up in landfills or oceans, causing pollution and harming wildlife. According to a 2017 study, only 9% of the global plastic waste was recycled, 12% was incinerated, and 79% was accumulated in landfills or the natural environment1Plastic packaging

To address this problem, researchers and innovators have been developing various recycling methods that can recover valuable materials from plastic and composite waste, and reduce their environmental impact. One of these methods is pressolysis, a pressure-based technology that uses only steam to separate and recover organic materials from waste streams2Pressolysis is also known as thermo-cyclic pressolysis, as it involves cyclic heating and cooling of the waste materials under high pressure3.

How does pressolysis work?

Pressolysis is a chemical recycling method that breaks down the molecular bonds of plastic and composite materials, and converts them into reusable monomers or oligomers. The process consists of four main steps3:

  1. Preparation: The waste materials are shredded and mixed with water in a reactor vessel.  Plastic packaging
  2. Heating: The reactor is heated to a high temperature (around 300°C) and pressurized to a high pressure (around 200 bar) using steam. This causes the water to become supercritical, meaning it has both liquid and gas properties, and can act as a solvent and a catalyst for the depolymerization reaction.
  3. Cooling: The reactor is rapidly cooled to a low temperature (around 100°C) and depressurized to a low pressure (around 1 bar) using cold water. This causes the depolymerized products to separate from the water and form two phases: an organic phase and an aqueous phase.  Plastic packaging
  4. Recovery: The organic phase, which contains the monomers or oligomers, is collected and purified for further use. The aqueous phase, which contains water and some dissolved salts, is recycled back to the reactor.

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Pressolysis: A Sustainable Recycling Method for Plastics and Composites

Taiwan’s Paraxylene Industry Faces Uncertainties with Tariff Adjustment

On December 20th, 2023, the Tariff Commission of China’s State Council announced a suspension of tariff concessions on specific products covered by the Cross-Strait Economic Cooperation Framework Agreement. Beginning January 1, 2024, tariff rates for 12 imported products, including Paraxylene (PX) from Taiwan, will no longer receive concessions. The current 0% tariff on Paraxylene will be adjusted to 2%. This new 2% tariff will be applicable on Paraxylene imports from Taiwan, same as that from other countries expect for the ASEAN market.  Plastic packaging

Taiwan’s sole Paraxylene producer, FCFC (Formosa Chemicals & Fibre Corp.), mainly supplies its Paraxylene exports to the PTA plant in Ningbo, Zhejiang Province in China and sells some Paraxylene to other PTA plants.

In the period of January-November 2023 alone, Paraxylene imports from Taiwan represented 14% of the total, with an average monthly volume of 106kt. With the introduction of a 2% tariff, it is estimated that the cost of importing Paraxylene from Taiwan will likely increase and the competitiveness of Taiwan’s Paraxylene will decline. Presently, Paraxylene imports from Taiwan benefit from a favorable 0% tariff policy, resulting in relatively low import costs.  Plastic packaging

Although, in practical transactions, both buyers and sellers often share the tariff reduction benefits, buyers still enjoy an advantage of approximately 1% tariff reduction compared to imports from Japan and South Korea. Therefore, with the implementation of 2% tariff, Paraxylene imports from Taiwan will no longer be able to enjoy this 1% reduction advantage, leading to an increase in the cost of importing from Taiwan. This may prompt buyers to turn to Paraxylene from ASEAN countries or imports from Japan and South Korea.  Plastic packaging

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Taiwan's Paraxylene Industry Faces Uncertainties with Tariff Adjustment

Freight on the Red Sea route soars, and China’s polyester exports to North Africa stagnate

Recent developments in the Red Sea have gained global attention, with many shipping companies announcing suspensions of service or a halt in offering new slots. Previously, the four major container shipping giants in Europe had all suspended services that required passing through the Red Sea route. As a result, shipping costs between Asia and Europe, as well as between Asia and Africa, have significantly increased in the short term. The current freight cost for a 20-feet standard container from China to North Africa has risen to around $3,500, an increase of several hundred dollars compared to before. However, shipping companies are actually unable to provide available slots, and their pricing adjustments are mainly opportunistic. Plastic packaging

Even if factories are willing to accept the higher rates, it does not necessarily guarantee the availability of slots.

Historically, disruptions in the Suez Canal have led to longer shipping distances and higher prices. In March 2021, the grounding of the MV Ever Given in the Suez Canal caused a six-day blockage, resulting in significant losses. Therefore, it is important to assess the potential impact of the “Red Sea Crisis.”

The Red Sea-Suez Canal route is one of the busiest shipping routes in the world, with approximately 12% of global cargo transportation passing through the Red Sea and the Suez Canal.Plastic packaging

The recent suspensions of Red Sea navigation by the four international shipping companies (Germany’s Hapag-Lloyd, Denmark’s Maersk Line, Mediterranean Shipping Company, and France’s CMA CGM) account for 53% of global container trade volume.

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Freight on the Red Sea route soars, and China's polyester exports to North Africa stagnate

Plastics technology – Chinese scientists have successfully developed a revolutionary knittable fiber, drawing inspiration from the insulating properties of polar bear fur 26-12-2023

Plastic packaging

Engineering plastics – Compostable fishing nets: An end to Ghost Nets in the oceans? 23-12-2023

Engineering plastics

Japanese refining and petrochemical company Idemitsu has initiated the operational phase of its polystyrene (PS)-based engineering plastics plant in Johor state, Malaysia, boasting an annual production capacity of 9,000 tons

This successful launch in Malaysia has effectively doubled Idemitsu’s overall output capacity for its syndiotactic PS, a type of PS-based engineering plastic. The company already operates a similar 9,000-ton plant in Chiba prefecture, east Japan.

Syndiotactic PS plastics, known for their lightweight properties and resilience to heat and chemicals, find applications in electric vehicle (EV) components, home appliances, and kitchen utilities. Anticipating a surge in demand, particularly in Southeast Asia for EVs and kitchen utilities, Idemitsu strategically expanded its production capabilities in Malaysia to ensure stable output.  Engineering plastics

The decision to choose Malaysia as the new production site was facilitated by the proximity to Idemitsu SM Malaysia, a subsidiary providing the necessary feedstock styrene monomer (SM). The latter operates a 240,000-ton-per-year SM plant located adjacent to the syndiotactic PS project. However, specific details regarding the quantity of SM required for the annual production of 9,000 tons of syndiotactic PS were not disclosed.

In a move to streamline its petrochemical business, Idemitsu has opted to discontinue bisphenol-A production by October 2024. This decision stems from increased competition with Asian producers and oversupply in the market.  Engineering plastics

Engineering plastics

STF America announces the sale of a PET Bottle Washing Plant to Malama One Recycling LLC, Waiakea Volcanic Water

STF Group of Germany and Zimmer America Recycling Solutions announce the sale of a complete STF PET Bottle Recycling Plant in Hilo, Hawaii. The equipment will be installed at Malama One Recycling LLC, Waiakea Water, a supplier of sustainably sourced and packaged premium volcanic water.

The line has an initial capacity of 1.5 metric tons/hour output of flakes. It incorporates a modular design where the output can be increased to 2.5 metric tons/hour in the future.

In addition to PET, HDPE and PP are also recovered to be sold into the recycled material markets.  Engineering plastics

The line consists of machinery and equipment manufactured by STF Group in Germany. The sorting line includes Material Feeding and Conveying Systems, Bale Braker, Dosing Screws, Magnetic Over-Belt Metal Separator, Manual Sorting Station, Label Scraper, and Star Screen. The line also features wide Tomra AutoSort optical bottle sorters with two parallel streams.

The washing equipment includes STF Wet Grinder with Friction Cleaner and Circulation System, Air Stream Separation, Hot-Washers, Sink/Float Separation Stage with Stirring and Separating Containers, Post-Washers, Tomra Flake Sorting, Filling Stations for PET, PO and Labels as well as a Water Treatment System with Decanter, Neutralization Tank and Dosing Station.  Engineering plastics

 

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Engineering plastics

Emerging industries attract foreign investment

Volkswagen Anhui’s MEB plant in Hefei, capital of East China’s Anhui province, is buzzing with activity as more than 1,000 robots engage in the production of new energy vehicles.

Next to the production plant, two supplier parks have been set up, with 18 partners already moving in.

In just two and a half years, Volkswagen has built a new hub in Hefei, covering the complete value chain from research and development to manufacturing, sales and service of NEVs.  Engineering plastics

“We are specifically utilizing new technologies and the outstanding infrastructure of Anhui,” said Erwin Gabardi, CEO of Volkswagen Anhui. “We will also benefit from this innovative strength.”

Volkswagen is among several global companies that have consistently increased investments in China’s emerging industries.

As China promotes industrial innovation with technological innovation, more high-quality, high-end, and technologically innovative industries are becoming the new magnet for foreign investment.

Data from the Ministry of Commerce show that the actual use of foreign investment in manufacturing rose 1.9 percent year-on-year to 283.44 billion yuan ($39.84 billion) during the first 10 months, with that in high-tech manufacturing logging an increase of 9.5 percent.  Engineering plastics

 

ngineering plastics

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Engineering plastics

Compostable fishing nets: An end to Ghost Nets in the oceans?

Ghost nets lost from fishing boats become deadly traps for marine wildlife, persisting for centuries. Now a South African/Swedish joint venture aims at ending the problem with compostable fishing nets.

Fishing nets lost at sea are a major source of plastic pollution in the ocean. These so-called “ghost nets” drift globally, ensnaring and killing fish, dolphins, seals, birds, and sea turtles. They can last up to 600 years, releasing microplastics as they slowly degrade.

Now South African initiative Catchgreen, is developing a solution. By creating nets and other gear from compostable Biodolomer, a net lost at sea would degrade into biomass within a few years. They also have a higher density so they will sink to the bottom of the ocean where they cause less harm and are subject to microbes that speed up decomposing.  Engineering plastics

– Biodolomer nets will not only reduce ghost fishing,” says Emma Algotsson, project lead at Catchgreen and CEO of Kompost-It. “It will reduce the amount of micro plastics in the ocean. And old nets can be disposed of at industrial composting facilities and turned into biomass.

Biodolomer was invented by packaging material legend Åke Rosén who has been instrumental in developing many materials for Tetra Pak and has over 65 patents to his name.  Engineering plastics

 

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Compostable fishing nets: An end to Ghost Nets in the oceans?

Plastic waste – whose responsibility?

India has opted for the EPR route

Over the past 100 years, the world has produced more than 8.8 billion tonnes of plastic, 460 million tonnes (or 5%) of which were produced in 2019 alone. As a result, plastic waste has proliferated, and plastic pollution has become one of today’s most pressing environmental challenges around the globe.

In India, the problem of plastic waste is being tackled by an Extended Producer Responsibility system. Under the present EPR system, the Central Pollution Control Board (CPCB) has mandated recyclers to report their plastic packaging recycling data and generate EPR credits for the same.  Engineering plastics
It is a policy approach under the Solid Waste Management Rules of 2016, which makes producers responsible for the end-of-life disposal of their products. This means that manufacturers, brand owners, and importers are legally obligated to manage the collection and disposal of their products in an environmentally sound manner. The goal of EPR is to encourage producers to design products that are more environmentally friendly and to take responsibility for the entire life cycle of their products, including their disposal.

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Plastic waste - whose responsibility?

OQ’s latest polymer innovations

Headquartered in Oman, OQ stands out for its diverse expertise as an energy transition enabler across various markets. Excelling in polypropylene (PP) and polyethylene (PE), catering to both flexible and rigid packaging solutions, OQ has announced two major product launches designed to solve industry challenges and provide key sustainability benefits.

First is the OQ Luban polypropylene impact copolymer portfolio, introducing Luban EP 2340L, EP 2340P, and EP 2348R, which underwent initial proving in 2022 and are set for a full launch in Q4 2023. These grades, along with the upcoming Luban EP 2348S and EP 2348T are scheduled for launch in the same quarter. These products provide solutions covering a broad range of applications, including thin-walled packaging, appliances, automotive parts, and consumer goods, industrial, containers, crates, batteries, and beyond.  Engineering plastics

Alongside this, OQ is also launching Luban LL8446.21 – a new LLDPE Rotomoulding solution. Designed to enable safe, clean, and reliable storage and transportation of water and other liquids, it has multiple applications, including water tanks, chemical containers, pallets, traffic barriers, air conditioning enclosures and refuse bins.

OQ will showcase all its latest polymer portfolio innovations at Arabplast 2023 in Hall 4/C110

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OQ’s latest polymer innovations

Taking Pressure from Supply Shift, The US and Mexico Propylene Prices Surge in December

In the second week of December 2023, the U.S. Propylene market experienced a significant price surge of 8.5%, driven by pivotal shifts in commercial crude oil inventories, a crucial feedstock for Propylene production. The latest U.S. Energy Information Administration (EIA) weekly petroleum status report revealed a notable 4.3-million-barrel decrease in inventories, excluding the Strategic Petroleum Reserve (SPR), between December 1 and December 8.  Engineering plastics

This decline directly influenced Propylene prices, reaching the week-ending December 15. U.S. crude oil stocks, excluding the SPR, declined to 440.8 million barrels on December 8, down from 445.0 million barrels on December 1, significantly lower than the December 9, 2022, figure of 424.1 million barrels. SPR crude oil remained steady at 351.9 million barrels on both December 8 and December 1, compared to 382.3 million barrels on December 9, 2022. The broader U.S. petroleum market experienced a 10.0-million-barrel week-on-week decrease and a 2.2% downturn, with total petroleum stocks reported at 1.611 billion barrels on December 8.

Meanwhile, in the Mexican market, Propylene prices observed an 8.4% increase, influenced by expensive Propylene imports from overseas, particularly the USA, where prices rose by 8.5%. Despite this, the Propylene Refinery Grade price remained stable at USD 281 per metric ton.  Engineering plastics

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Taking Pressure from Supply Shift, The US and Mexico Propylene Prices Surge in December

Plastics circularity -Environment could be in for a break after enzyme found that can devour plastic 22-12-2023

Engineering plastics

Plastics circularity -Environment could be in for a break after enzyme found that can devour plastic 22-12-2023

“The right choice for your production”

 “Plastic that makes the difference”

Plastics circularity

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Batteries that charge twice as much: the invention of a start-up from the Polytechnic University of Milan

Exciting developments are emerging from the Polytechnic University of Milan, where a dynamic startup, Lyft Energy, founded by two visionary researchers, Eugenio Gibertini and Maurizio Sansotera, is revolutionizing the landscape of electric vehicle technology. The groundbreaking innovation lies in their ability to transform lithium metal batteries, renowned for their superior storage capacity yet traditionally considered disposable, into rechargeable powerhouses, effectively doubling their charging potential.

Lithium anode batteries, distinguished by a capacity ten times greater than those utilizing graphite or other metals, have long been hindered by their single-use nature. Gibertini and Sansotera, experts in applied physical chemistry and chemical foundations of technologies, respectively, have successfully devised an insulating film to impede lithium movement between the anode and cathode.  Plastics circularity

This innovative film ensures that the battery remains functional even after multiple uses, addressing the disposability challenge.

The researchers entrusted the construction of the prototype to materials engineer Piergiorgio Marziani, whose initial results demonstrated remarkable promise. To expedite the industrialization of their invention, the trio welcomed Ground Control Holding as a strategic partner, acquiring a 10% stake in Lyft Energy.

The remaining ownership of this groundbreaking startup firmly rests in the hands of the visionary researchers, signifying a promising journey toward reshaping the future of electric vehicle technology.  Plastics circularity

Plastics circularity

Environment could be in for a break after enzyme found that can devour plastic

Plastic pollution is a huge environmental challenge, contributing to the proliferation of extensive landfill sites across the world. Plastic does not degrade naturally in the same way wood rots or even metal rusts, meaning that once the material is discarded into the environment, its impact is felt for years. Less than 10 percent of plastic around the world is recycled.

To address this issue, scientists have discovered an enzyme which is capable of rapidly breaking down the polymer bonds within plastics. By breaking down plastics to a molecular level, landfill sites will significantly enhance their recycling capacity for these materials.

Polyethylene terephthalate or PET, is the plastic commonly used in consumer packaging such as water bottles, food packaging and many other types of containers, making it account for more than 10 percent of all global waste. Plastics circularity

Scientists in the United States, South Korea and the European Union are using machine learning to develop enzymes which can break down PET into smaller parts and then reform them. The enzyme is so efficient that some plastics could be broken down in as little as 24 hours.  Plastics circularity

First discovered over 20 years ago in a pile of rotting leaves, naturally occurring bacteria use such enzymes to break down the cuticle wax on fallen tree leaves.

Usually plastics in landfill sites are simply burned to remove them. This process takes up a lot of energy and significantly pollutes the atmosphere with toxic waste. The alternative recycling process is also far from ideal, taking huge amounts of energy to break plastics down chemically in order to reform them in the recycling process.

Plastics circularity

INEOS Inovyn expands PVC portfolio; new products include NEOVYN range with reduced CO2 footprint, RECOVYN made from 100% recycled carbon feedstock, and the bio-attributed PVC BIOVYN

  • INEOS Inovyn introduces NEOVYN, the new PVC range with a reduced carbon footprint meeting 2030 market targets on GHG reductions;
  • BIOVYNTM, our current bio-attributed PVC, is optimised to progressively reach a carbon neutral footprint, becoming the net zero option;
  • For circularity, RECOVYNTM completes the new Sustainable PVC Portfolio, for customers aiming to increase recycled content with PVC.
  • “The new products we bring to the market will help our customers’ and business to jointly achieve our sustainability goals” says Arnaud Valenduc, Business Director of INEOS Inovyn.  Plastics circularity

INEOS Inovyn has today announced the expansion of its PVC portfolio – to offer new products that meet society’s everyday needs, with a significantly reduced carbon footprint and increased recycled content.

In the area of carbon neutrality, BIOVYNTM, the bio-attributed PVC launched by INEOS Inovyn in 2019, is designed to become carbon neutral and the net zero option. BIOVYNTM has been used increasingly across various sectors from automotive, building and construction, to medical and fashion applications, where fossil-free solutions with a reduced carbon footprint are needed.  Plastics circularity

To support customer targets for 2030 GHG reductions, INEOS Inovyn offers NEOVYN, which is a new PVC range with a significantly reduced carbon footprint that is 37% lower than the European industry average for suspension PVC (reduced to 1.3 kg CO2 per kg PVC).

NEOVYN will be produced from the many sustainable initiatives that INEOS Inovyn is pursuing, such as an increased access to renewable energy, process electrification and the production and use of renewable hydrogen. NEOVYN will become the new low carbon footprint standard enabling converters to progress on their carbon roadmap by reducing their Scope 3 emissions and offer low carbon footprint products to their customers.

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Plastics circularity

In the closing months of 2023, Italian industries are embracing a hydrogen-powered future with vigor, marking a significant stride towards cleaner processes

The impending three years will see pivotal utilization of public funds earmarked for territorial centers, primarily situated in derelict industrial zones. Notably, four projects have been unveiled in a single week, spanning from the north to the south of the country.

In Abruzzo’s Goriano Sicoli, an accord was inked between the municipal administration and Infinite Green Energy – IGE Italia, signaling the initiation of large-scale green hydrogen production in the Peligna Valley. Meanwhile, the Friuli Venezia Giulia Region has allocated 14 million euros for renewable hydrogen production in abandoned industrial areas. In Basilicata, the region boasts the highest renewable energy production and has received 12 requests for the production of renewable hydrogen.  Plastics circularity

Looking southward to Lazio, the Frosinone industrial district is set for reconversion by 2026. The “HELIOS” project in Patrica, a collaboration involving ENGIE, Società Gasdotti Italia (SGI), and the Lazio Industrial Consortium, aims to become Central Italy’s largest electrolysis production center, with an investment of 20 million euros, partially financed by the PNRR “Hydrogen Valleys” tender.

This surge in interest aligns with European decarbonization goals, as articulated by President Ursula von der Leyen, who recently revealed authorizing over €17 billion in state aid for 80 hydrogen projects across the EU. The Lazio valley project, occupying a 10-hectare disused industrial area, is poised to rejuvenate the pharmaceutical sector, producing approximately 400 tonnes of green hydrogen annually through electrolysis of water using renewable energy.  Plastics circularity

This initiative, developed in collaboration with the University of Cassino, signifies a modern power-to-gas plant, indicative of Italy’s commitment to hasten the transition to cleaner energy and enhance competitiveness for small and medium-sized businesses in 2023.

In the closing months of 2023, Italian industries are embracing a hydrogen-powered future with vigor, marking a significant stride towards cleaner processes

H2 Tank – First Cevotec system destined for Japan

FPP unit will be primarily dedicated to the production of H2 composite tanks with dome reinforcements.
Cevotec, the leading provider of automation equipment based on fibre patch placement (FPP) technology, is introducing the first FPP production system to the Japanese market.Fuji Industries, a specialised Japanese trading company in industries such as aerospace and high-tech equipment, has ordered Cevotec’s Samba Pro PV system which will be primarily dedicated to advancing H2 tank production with dome reinforcements which reduce the weight, cost and environmental footprint of composite tanks significantlyThe order follows a preview of Cevotec’s new Samba Pro PV FPP system dedicated to the production of reinforcements for hydrogen pressure vessels at the 2023 JEC in Paris.  Plastics circularity
Fuji  is committed to advancing Japan’s composites production capabilities and support the local industry with advanced technology solutions.“With FPP it is possible to reinforce the dome areas of type 4 hydrogen tanks which leads to significant material savings,” said Junji Yamada, president and CEO of Fuji Industries.
“This technology has the potential to establish a new standard in composite tank production – it enables us to support our customers with new automation options that they need to stay competitive.”In order to enable broad industrial and scientific engagement with the first FPP system in Japan, Fuji is planning to situate the system at a strategic R&D location accessible to relevant industry companies in aerospace and H2 and is well integrated in the Japanese composite research ecosystem.  Plastics circularity
More…H2 Tank - First Cevotec system destined for Japan

ICIS: Cautiously optimistic future for plastics circularity

The circular economy has been one of the most powerful megatrends affecting the plastics industry over the last few years and is widely anticipated to keep building momentum in the future.

However, in 2023, global macroeconomic headwinds including recessionary fears became a real test for companies’ sustainability commitments.  Plastics circularity

Overall low polymer demand across the key end-use industries with subsequent drops in virgin prices over 2023 made some companies (particularly those less exposed to consumer or regulation pressure) switch to low-cost feedstock alternatives. In the first half of 2023, this was virgin material. As a result, the existing record high prices for recycled polymers began to decline as well. While this may seem like a positive development as more brand owners might access more cost competitive recycled polymers, the long-term affect is likely to be adverse – disincentivising much-needed investments into building sorting and recycling capacity.

The current global mechanical recycling penetration rates (recycled polymer production divided by total polymer consumption) across the major commodities, such as polyethylene terephthalate (PET), polyethylene (PE) and polypropylene (PP), sits within 5-15%, according to the ICIS Supply & Demand Database and ICIS Recycling Supply Tracker – Mechanical. Despite a challenging 2023, production of mechanically recycled polymers is forecast to witness relatively strong growth supported by continuing consumer pressure, voluntary pledges and new legislation across the globe.  Plastics circularity

However, if the current market trends continue and no major acceleration happens, ICIS does not expect those global mechanical recycling penetration rates to exceed 20% by 2050. The main reasons include not only the overall growth of polymer consumption, but also the existence of certain plastic applications, which are intrinsically challenging to be recycled mechanically (for example, flexibles or textiles) as well as stringent requirements for contact-sensitive applications (for example, food-grade recycled polyolefins).

ICIS: Cautiously optimistic future for plastics circularity

Boosting hemp fibre production in Texas

 Panda Biotech has completed the construction and commissioning of the Panda High Plains Hemp Gin in Texas with the capacity to process ten metric tons of industrial hemp for textiles and nonwovens every hour.

In addition it will produce hurd, short-fibre hurd mix and a nutrient-rich co-product that will be pelletized. The facility is expected to be the largest hemp decortication centre in the Western Hemisphere and among the largest in the world.  Plastics circularity

“Each piece of the Panda Hemp Gin production line, including the three miles of overhead pneumatic duct lines, refining, blending, mechanical cottonization, hurd bagging and baling must be individually started, checked, balanced, and commissioned,” says Panda Biotech executive vice president Scott Evans. “Currently, all equipment is individually being brought online to be officially placed in service.”

Using only renewable energy sources, the engineering and production process at the Panda Hemp Gin has been certified green by Mid-South Engineering Company, in accordance with the International Capital Market Association’s Green Bond Principles. Panda Biotech has also partnered with Oritain, a scientific traceability company, to bring the most traceable hemp grown 100% in the United States to market.  Plastics circularity

Boosting hemp fibre production in Texas

Green Hydrogen – APK is gearing up for the establishment of its expansive Newcycling® plant, marking a pivotal moment in the company’s strategic evolution 21-12-2023

Plastics circularity

PET Bottles – Focus on circular and sustainable packaging  20-12-2023

“The right choice for your production”

 “Plastic that makes the difference”

PET Bottles

Crude Oil Prices Trend 

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Crude Oil Prices Trend by Polyestertime

Tomra and Sutco Collaborate to Enhance Sorting Capabilities at Svensk Plaståtervinning’s Expanded Facility in Sweden

Svensk Plaståtervinning’s Site Zero, a Swedish plastics recycling facility, has undergone a significant expansion with the support of technology providers Tomra and Sutco.

The facility, located in Motala, Sweden, now boasts over 60 Tomra Autosort units as part of its sorting process for discarded packaging, resulting in 12 marketable polymer fractions. The expansion, completed in late 2022, positions the facility to process up to 42 metric tons of material per hour, contributing to the CEO’s vision of achieving zero waste and closing the loop on plastics in Sweden.  PET Bottles

Mattias Philipsson, CEO of Svensk Plaståtervinning, emphasized the importance of the project in increasing plastic recycling rates in Sweden, aiming to tap into the substantial potential of recyclable materials.

The collaboration with Tomra and Sutco has allowed the facility to adopt state-of-the-art sorting technology, facilitating material recovery and achieving purity levels of up to 98 percent.  PET Bottles

The project reflects a successful partnership, with Tomra providing cutting-edge sorting technology, Sutco leading in plant construction, and Svensk Plaståtervinning driving the initiative.

The resulting Site Zero serves as a model for sorting facilities across Europe, demonstrating the commitment to sustainable practices and environmental stewardship. The facility’s owner has plans to further enhance reprocessing capacities nearby, solidifying the project’s impact on the circular economy and promoting a greener future for plastic recycling. PET Bottles

PET Bottles

Victoria’s largest PET plastic bottle recycling plant opens

A new $50 million PET plastic bottle recycling plant has opened in Melbourne, coinciding with the start of Victoria’s Container Deposit Scheme.

The Circular Plastics Australia (PET) plant has the capability to recycle the equivalent of up to one billion 600ml PET plastic beverage bottles a year into high-quality, food-grade resin, which is then used to make new recycled PET beverage bottles and food packaging such as meat trays and fruit punnets.

PET is a joint venture between Pact Group, Cleanaway Waste Management, Asahi Beverages, and Coca-Cola Europacific Partners (CCEP) and was formed to accelerate the local plastic circular economy.  PET Bottles

Amanda Sellers, CEO of Asahi Beverages, said it is a big step towards creating a truly circular economy in Victoria.

“This plant helps ensure soft drink bottles collected via the Victorian CDS and recycling bins get another life as beverage bottles or food packaging.”

The facility is the biggest of its kind in Victoria and is equipped with state-of-the-art equipment capable of producing 2.5 tonnes of recycled PET resin per hour, and at full production, the facility will employ about 45 people for its 24/7 operations and supported around 60 full-time jobs during its construction.  PET Bottles

Orlando Rodriguez, Managing Director at CCEP, said CCEP is determined to be a leader in Australia’s circular economy.

“Through this investment, alongside the introduction of Victoria’s CDS, we have made great strides in closing the loop on beverage packaging locally. Seven out of 10 of our PET bottles are now made from 100 per cent recycled plastic (excluding caps and labels).”

This is the second PET recycling facility now operational in Australia, with the first, in Albury NSW, commencing operations in March 2022.  PET Bottles

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PET Bottles

Focus on circular and sustainable packaging 

The emerging significance of recycling technologies

The increased focus on the environment and climate has pushed companies harder to consider the sustainability of packaging and at the same time maintain its quality. Recycling technologies are critical components of the continuously improving process of transforming discarded plastic into new products.

Advanced and mechanical recycling each have an important role in creating more efficient processes.  PET Bottles

Speaking on the importance of the topic, Bambang Candra, Asia-Pacific commercial vice-president, of Dow packaging & specialty plastics told Packaging South Asia, “At Dow, we recognize that the world simultaneously needs more sustainable packaging options and less waste.

Plastic waste is in large supply – but it is not being accessed.

The gap between the downstream demand for circular plastics and the available supply is significant. The recycling of packaging waste, however, presents considerable logistical and operational challenges – with materials often ending up incinerated or buried along with general household waste.”  PET Bottles

According to Candra, though about 54% of recycled waste comprises rigid plastics, there is significant room for flexible packaging to become more recyclable. “The industry must realize that plastics are simply too valuable to be thrown away.

The 18 million metric tons of recycled plastic waste in 2022 alone generated a total gross product equivalent to CNY (Chinese Yuan) 105 billion (US$14.8 billion) in value. There is value in waste, and we are working to transform waste into circular and renewable solutions that contribute to sustainable packaging.”  PET Bottles

PET Bottles

US Paraxylene Contracts Exhibit a Decline in December

In December, contract prices for U.S. paraxylene (PX) witnessed a decline, dropping by one cent to reach 54 cents per pound (equivalent to USD 1,190.5 per tonne). This dip in prices can be attributed to the persistent downward trend in mixed xylene (MX) prices, coupled with subdued demand in the market. The ongoing decrease in xylene prices follows the culmination of the summer driving season, a period marked by heightened demand for MX due to increased gasoline consumption.

However, the outlook for MX demand suggests a continuing decline throughout the remainder of the year.  PET Bottles

The surplus in paraxylene supply remains a significant factor influencing pricing dynamics. The subdued demand for paraxylene stems from the sluggish market conditions for polyethylene terephthalate (PET), primarily driven by factors such as elevated mortgage rates and interest rates. These economic factors have rendered home purchases, renovations, and automobile acquisitions less affordable for consumers. Consequently, the demand for PET, a major application of paraxylene, has remained low.

Paraxylene plays a pivotal role in the production of polyester, as well as in the manufacturing of terephthalic acid (TPA) or dimethyl terephthalate (DMT). These materials serve as key components in various industries, with approximately 98% of paraxylene utilized for polyester and TPA or DMT production. Moreover, DMT is also employed in the synthesis of polybutylene terephthalate (PBT) resin.  PET Bottles

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US Paraxylene Contracts Exhibit a Decline in December

Teijin Frontier Announces Development Of Microft™ MX, A New Material For Sports And Outdoor Wear That Evenly Combines The Texture And Functionality Of Polyester And Nylon

Teijin Frontier Co., Ltd., the Teijin Group’s fibers and products converting company, today announced the development of Microft™ MX, a next-generation, high-quality, high-performance material. This product is made from highly-deformed cross-section multifilament yarn*, which is a uniform mixture of single filaments of polyester and nylon, using a unique spinning technology, as the optimal woven or knitted structure. The evenly mixed polyester and nylon filaments produce deep colors.  PET Bottles

And Microft™ MX has the appearance of a finely woven chambray due to difference in dyeing effect of both materials.

*Multifilament yarn: A filament yarn made by pulling together dozens of single yarns (single fibers) into a single yarn.

The raw yarn has a gently V-shaped highly-deformed cross-section, which provides bulkiness and a spun-like, soft texture. Uniformly mixing polyester and nylon on the surface and in the structure of the woven fabric produces a combination of desirable features from both materials, such as the abrasion resistance and color development capabilities of nylon, and the water absorption, quick-drying properties and shape stability of polyester.  PET Bottles

In recent years, fashions that combine the practicality of sports and outdoor apparel with lifestyle have been expanding in popularity. There is a growing need for fabrics with superior functionality, plus new looks and textures, that differ from conventional products.

Polyester and nylon are often used in sports and outdoor clothing. Advances in product development are being made to take advantage of polyester’s stretch properties, dimensional stability, water absorption and quick-drying properties, and nylon’s abrasion resistance and vivid colors. However, no progress has been made in developing materials that combine the texture and functionality of polyester and nylon. PET Bottles

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Teijin Frontier Announces Development Of Microft™ MX, A New Material For Sports And Outdoor Wear That Evenly Combines The Texture And Functionality Of Polyester And Nylon

Proposed Bill Aims to Transform Plastic Bottle Recycling reducing dependence on virgin polyethylene terephthalate (PET)

Spearheaded by the Environmental Protection Authority and collaboratively crafted by experts from the Ministry of Industry and the Food and Beverage Industry Research and Development Center, the bill is positioned to legalize the incorporation of recycled PET (R-PET), particularly in the reuse of plastic bottles for food packaging.

Bekele Mekuria, the director of the Food and Beverage Industry Research and Development Center, underscores the necessity of standardized regulations for R-PET in food packaging. Aligning with the ‘Hazardous Waste Management and Disposal Control Decree Proclamation’ established in 2018, the proposed regulation aims to meticulously outline procedures for integrating R-PET into food packaging.  PET Bottles

The potential impact is immense—projected cost savings of up to USD 50 million annually in PET imports, job creation, and a substantial contribution to environmental preservation. The bill, currently under review by the Ministry of Justice, spans nine sections and over two dozen articles. It delineates roles, responsibilities, and standards for the entire process, encompassing PET material technology, control systems, compliance, and quality standards.

Once approved, the regulation is poised to attract investors to the packaging industry, fostering a sustainable future. It mandates transparent labeling by recycling companies and obligates food producers to inform consumers about packaging specifics, promoting responsible practices.  PET Bottles

This regulatory framework marks a pivotal step towards mitigating the adverse effects of plastic waste, emphasizing the intersection of human health, economic development, and environmental sustainability.

Proposed Bill Aims to Transform Plastic Bottle Recycling reducing dependence on virgin polyethylene terephthalate (PET)

Coca-Cola introduces 100% recycled PET bottles for the first time in Malaysia

The new 100% recycled plastic PET bottles prominently feature the slogan Dari Botol Jadi Botol – signifying the transformative journey each bottle takes to re-enter the supply chain.

Coca-Cola Malaysia is making significant strides towards circularity in plastic packaging. On Dec 14, their nationwide launch featured CocaCola Original Taste and Coca-Cola Zero Sugar 500ml bottles made from 100% recycled plastic bottles, excluding the caps and labels.  PET Bottles

Coca-Cola currently offers at least one brand made from 100% recycled plastic bottles in over 40 countries worldwide, including Indonesia, Myanmar, Vietnam, Thailand, Singapore and now Malaysia.

The launch follows the company’s efforts to address the urgent issue of plastic waste and to promote sustainability in Malaysia. These efforts involve various strategic partnerships aimed at enhancing closed loop circular packaging.

Earlier on Oct 11, Coca-Cola Malaysia, in collaboration with the American Malaysian Chamber Of Commerce (Amcham Malaysia), hosted the Our Future, Our Choice sustainability forum where key stakeholders, including the Natural Resources, Environment and Climate Change (NRECC) Minister Nik Nazmi Nik Ahmad as well as the Malaysian Recycling Alliance (MAREA) were in attendance.  PET Bottles

The panel discussed the role of post-consumer packaging in advancing the circular economy, stressing the importance of creating the right ecosystem for collecting and recycling plastics, while ensuring consumers understand the recycling process.

The Coca-Cola Company (Asean and South Pacific) sustainability and partnerships director Kirsten van Zandwijk stated: “Recognising the urgency and complexity of the plastic waste challenge in Malaysia, we acknowledge the collaborative efforts needed to address this issue.

“In line with our commitment to building a circular economy in the country, we are introducing innovative packaging designs like our new 100% recycled plastic bottles. These bottles align with our brand philosophy of Dari Botol Jadi Botol, emphasising that every bottle has a second life. PET Bottles

We are also expanding collection and recycling programmes and deepening stakeholder and industry partnerships.

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Coca-Cola introduces 100% recycled PET bottles for the first time in Malaysia

Textile Industry – Before drinking tea or coffee in a paper cup, know its disadvantages, you will be surprised! 19-12-2023

PET Bottles

Textile Industry – Before drinking tea or coffee in a paper cup, know its disadvantages, you will be surprised! 19-12-2023

“The right choice for your production”

 “Plastic that makes the difference”

Textile Industry

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Flame Retardant Could Be Made From Discarded Cocoa Husks

On cocoa farms around the world, cocoa beans are pulled from their pods, and the hard husks are discarded, leaving 20 million tons of plant waste to biodegrade and potentially harm future crops. These husks are a source of lignin, a substance that gives plants their rigidity. It’s extremely abundant—but often wasted.

A new study published in the journal ACS Sustainable Chemistry and Engineering found that the lignin processed from leftover cocoa pod husks could have a new use as an ingredient in flame retardantTextile Industry

“Lignin is pretty special, as it is very soluble in organic solvents,” said study co-author Dr. Nicholas Westwood, a professor of chemistry and chemical biology at St. Andrews University in Scotland, in an email. This means lignin can be chemically manipulated to create a number of useful substances relatively easily.

Because of lignin’s malleability, Westwood and his coauthors were able to add a flame-retardant molecule to the processed substance, and found that the modification increased its already naturally high ability to smother flames.

That’s just one possible application. While lignin hasn’t found widespread industrial use yet, scientists hold hope for it to become a greener alternative for fuel and a biodegradable plastic instead of just being leftovers. Processing biomass for food or fuel also produces a massive amount of lignin as a byproduct, which has been converted to materials like activated charcoal or carbon foam. “There are endless possibilities,” Westwood said.  Textile Industry

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Textile Industry

Sales of electric cars with Chinese batteries blocked in the United States

In response to the growing influence of Chinese electric car manufacturers and concerns about national security, the Biden administration has taken steps to impede the sale of electric vehicles (EVs) equipped with Chinese batteries and components in the United States. Despite the inevitable shift towards electric mobility, the government aims to curb the proliferation of EVs with ties to China. China has emerged as a major global player in electric vehicle battery production, prompting the U.S. to safeguard its market against potential vulnerabilities.

To deter the adoption of EVs with Chinese connections, the American government has implemented new eligibility criteria for incentives under the “Inflation Reduction Act” plan. Prospective buyers can now qualify for a tax credit of up to $7,500 only if the electric car they purchase does not contain batteries manufactured in the “foreign entity of concern” or components from China, Russia, North Korea, and Iran. Textile Industry

Another stipulation requires that no critical minerals used in the electric car’s components are sourced from China.

This move not only impacts Chinese automakers but also affects global manufacturers like Stellantis and Ford, as it restricts the sale of vehicles with Chinese batteries. While the initial provision faced criticism due to the U.S. automotive sector’s inability to produce electric car batteries independently, adjustments have been made to exclude specific materials from the restriction, as outlined by the U.S. Treasury Department.

Textile Industry

Euro area Dec biz activity falls steeper; manufacturing leads downturn

INSIGHTS

  • Business activity in the euro area fell at a steeper rate in December, according to provisional purchasing manager’s index survey data, according to S&P Global Ratings and Hamburg Commercial Bank.  Textile Industry
  • Manufacturing led the downturn, with output falling for a ninth month running, the rate of decline re-accelerating after the moderation seen in November.

Business activity in the euro area fell at a steeper rate in December, according to provisional purchasing manager’s index (PMI) survey data, closing off a fourth quarter that has seen output fall at its fastest rate for 11 years barring only the early-2020 pandemic months, according to S&P Global Ratings and Hamburg Commercial Bank (HCOB).

Downturns were again recorded across the manufacturing sector, which reported a further steep fall in inflows of new business, leading to a further depletion of backlogs of work.

Jobs were cut for a second month running as firms scaled back operating capacity in line with the worsening order book situation and persistent gloomy prospects for the year ahead, with future sentiment remaining well below its long-run average despite lifting slightly higher.  Textile Industry

Factories also cut inventories of inputs at a rate not seen since 2009.

Inflation signals in the euro area were mixed: input cost inflation cooled but selling price inflation accelerated, the latter notably remaining elevated by historical standards, S&P Global said in a release.

The seasonally adjusted HCOB Flash eurozone composite PMI output index registered 47 in December, down from 47.6 in November to signal a seventh consecutive monthly reduction in business activity across the euro area.  Textile Industry

The weak reading rounds off the sharpest average quarterly decline in activity recorded by the survey since the fourth quarter of 2012, if early pandemic lockdown months are excluded.

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Textile Industry

Before drinking tea or coffee in a paper cup, know its disadvantages, you will be surprised!

  1. The Deceptive Allure of Convenience

The allure of convenience is undeniable, especially in a society that values efficiency and time-saving solutions. Paper cups, celebrated for their disposability, seem to offer a quick and easy fix for those constantly on the move. However, does the convenience of a paper cup overshadow potential health and environmental concerns?

1.1 Environmental Fallout

While the disposable nature of paper cups may seem convenient, it comes at a considerable environmental cost.  Textile Industry

The seemingly innocent act of using a paper cup contributes to the already escalating problem of single-use plastic alternatives. The environmental fallout demands a closer look at the true impact of our convenience-driven choices.

  1. The Plastic Predicament

Contrary to popular belief, paper cups are not entirely made of paper. They often feature a hidden plastic lining, a design choice aimed at preventing leakage. This raises questions about the environmental friendliness of these seemingly innocent vessels.

2.1 The Recycling Quandary

The blend of paper and plastic in these cups creates a recycling challenge.

The intricate separation process required for recycling diminishes the eco-friendly image of paper cups. This underscores the need for a more sustainable approach to our daily choices.  Textile Industry

  1. The Temperature Tango

One may not consider the interaction between hot beverages and paper cups, but this delicate dance can impact both taste and safety.

3.1 Heat and Chemical Interaction

When hot liquids come into contact with paper cups, chemical interactions can occur. This phenomenon raises concerns about the potential transfer of harmful substances from the cup to your drink. Textile Industry

The unsuspecting consumer may be unknowingly exposed to these substances, highlighting a previously overlooked aspect of the paper cup experience.

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Before drinking tea or coffee in a paper cup, know its disadvantages, you will be surprised!

Shale production in the United States restarts, threat to OPEC

Shale oil production is experiencing a resurgence in the United States, posing a significant challenge to OPEC+’s efforts to constrain production for price control. The current surge indicates an estimated daily output of 13.3 million barrels, surpassing the previous US federal government prediction of 12.5 million barrels, and even surpassing the entire production of Venezuela.  Textile Industry

This revival in shale production is attributed to advancements in technology, which have streamlined and accelerated the extraction process. In the aftermath of the 2014 market bubble that impacted the sector, American companies redirected their focus towards process enhancement and ensuring the profitability of investments, resulting in a notable rebound in shale oil production.

As reported by Bloomberg, the resurgence of shale in the United States threatens to disrupt OPEC+’s strategic approach, which relies on limiting production to influence and stabilize oil prices. The scale of the production increase underscores the resilience and adaptability of the US shale industry, underscoring its potential to reshape the global oil market landscape.  Textile Industry

Shale production in the United States restarts, threat to OPEC

Bangalore Hosts The Lenzing Conclave: Spearheading Sustainable Solutions for the Textile Industry

The Lenzing Group, a global leader in wood-based specialty fibers, organized ‘The Lenzing Conclave’ in Bengaluru. This event served as a platform for brands, retailers, and selected garment manufacturers to gather and exchange insights on current consumption trends and the future trajectory of textile fibers and fabrics leading up to 2030. The discussions delved into the crucial factors driving dynamic transformations within the industry.

The showcase featured a comprehensive display of end-products utilizing Lenzing fibers across various segments such as denim, home textiles, intimate and loungewear, general outerwear, and traditional wear. Participants had the opportunity to directly experience Lenzing’s latest products and innovations.  Textile Industry

Notably, the exhibition highlighted the impressive variety of LENZING™ ECOVERO™ black fibers, renowned for delivering exceptional depth of black color in fabrics, and LENZING™ ECOVERO™ with REFIBRA™ technology, a step closer to a circular economy. This innovative offering reflects Lenzing’s commitment to sustainability and the pursuit of groundbreaking products. Recently, Lenzing transformed its Indonesian manufacturing site to produce LENZING™ ECOVERO™ fibers, certified with the internationally recognized EU Ecolabel for environmental excellence[1]. The site will also provide LENZING™ ECOVERO™ black fibers for Asian customers.  Textile Industry

As a trailblazer in the evolving textile industry, Lenzing continues to introduce pioneering and environmentally conscious solutions that align with the evolving demands of the Indian market. The conclave witnessed enthusiastic participation from essential stakeholders, fostering valuable networking opportunities and collaborative dialogues, further solidifying Lenzing’s position as a frontrunner in the ever-changing textile landscape.

Bangalore Hosts The Lenzing Conclave: Spearheading Sustainable Solutions for the Textile Industry

With over two decades of experience in the Italian packaging machinery industry, I have played a pivotal role in contributing to the sector’s unprecedented success

As of 2023, the industry has achieved a groundbreaking milestone, surpassing €9 billion in total sales revenues, marking a remarkable 6% increase from the previous year and securing its third consecutive record.

My leadership as the Ucima Chairman has witnessed the industry’s robust growth primarily driven by exports, constituting an impressive 81.3% of revenues and expected to reach €7.36 billion by year-end—an outstanding 12% surge from 2022. Notably, export sales have seen substantial increases across diverse geographical regions, with North America, the European Union, Asia, and South America experiencing year-on-year growth ranging from 17% to 31%.  Textile Industry

Despite the positive outlook for 2024, challenges loom on the horizon, notably the impact of evolving geopolitical scenarios and pending EU directives on packaging usage. Nevertheless, the industry remains resilient, having secured a record 8.2 months’ worth of orders.

While celebrating these achievements, there is a need for cautious optimism, as domestic sales have experienced a concerning 14% decline, attributed to the inflationary crisis and uncertainties surrounding Industry 4.0. As the industry navigates through these challenges, the RePowerEU initiative’s allocation of €6.3 billion for the Industry 5.0 plan is seen as a positive development, though more clarity is sought on fund distribution and criteria.  Textile Industry

In terms of global leadership, the Italian packaging industry continues to shine, with Italian-made technologies enjoying sustained demand worldwide. I have championed innovation within the industry, emphasizing the integration of artificial intelligence solutions into machinery—a key focus for future development and international expansion.

Ucima’s active involvement in advocating for the Italian waste recycling model is evident in our collaboration with other supply chain associations. The recent positive outcome in the European Parliament’s packaging directive vote is applauded, but our commitment to defending our unique waste recycling system remains unwavering. Textile Industry

With over two decades of experience in the Italian packaging machinery industry, I have played a pivotal role in contributing to the sector's unprecedented success

Plastic loop – Eurecat Develops New Ultra-Thin Smart Interface for New Generation of Cars 18-12-2023

Textile Industry

Plastic tax – The APR Design® for Plastics Recyclability Program, formerly known as Meets Preferred Guidance (MPG), is undergoing a notable expansion, introducing six additional packaging components 16-12-2023

“Plastic that makes the difference”

 “Plastic that makes the difference”

Plastic tax

The German government is reportedly in the process of devising a plastic packaging tax, as disclosed by sources in German media

Steffen Hebestreit, a government spokesperson, has confirmed that the federal administration aims to levy charges on companies responsible for introducing plastic into the market. The anticipated consequence is that these companies will likely transfer the incurred costs to consumers. This initiative mirrors the EU’s plastic levy implemented in 2021, wherein 80 Euro cents per kilogram of non-recyclable packaging waste are charged. Presently, the German government, alongside several other EU counterparts, covers the 1.4 billion Euro levy from the state treasury.  Plastic tax

Since the commencement of 2023, manufacturers and importers of plastic in Spain have been subjected to a charge of 45 Euro cents per kilogram of plastic. Meanwhile, Italy is set to implement a tax on single-use packaging starting in 2024. According to reports from Germany, the projected impact on the average consumer would amount to an annual payment of €30 for the plastic tax. This move aligns with broader European efforts to address environmental concerns and promote sustainable practices in packaging and waste management.

Plastic tax

Werner & Mertz in cooperation with Alpla has increased the share of rPET from the Yellow Bag to 75% in their bottles

Werner & Mertz, in collaboration with Alpla, has significantly elevated the proportion of recycled PET (rPET) sourced from the Yellow Bag to 75% in their PET bottles. This accomplishment is part of Germany’s innovative dual-system plastic packaging collection, a pioneering initiative for the circular economy. The system serves as an optimal reservoir for the creation of new packaging through resource-efficient mechanical recycling, aligning with the principles of a climate-friendly circular economy.

The partnership between Werner & Mertz and Alpla within the Recyclate Initiative has yielded success in establishing a genuine circular economy. The Frosch PET bottles, manufactured by the German cleaning products company, now boast a composition of 75% rPET from the Yellow Bag, with the remaining 25% sourced from European deposit bottle collections, all subject to mechanical recycling.  Recycled PET

This achievement was facilitated by cutting-edge sorting facilities and insights gained from continuous monitoring of delivered PET bales in the recycling plant. Alpla’s advancements in sorting efficiency through software and computer technology have played a crucial role in enhancing the precision and speed of sorting.

It is crucial to note the origin of plastic packaging, as demonstrated by the success of recycling plastic from the Yellow Bag. The study by ETH Zürich emphasizes that the combustion of fossil carbon for plastics production far exceeds the carbon contained as feedstock in plastics. This revelation underscores the environmental significance of mechanical recycling over incineration, which not only reduces plastic waste but also minimizes greenhouse gas emissions associated with plastic production. The commitment to using recycled plastic from reliable sources contributes significantly to a more sustainable and climate-friendly circular economy. C

Visit Werner & Mertz

Visit Alpla

Plastic tax

North American PET recycling rate drops to 37.8% in 2022: NAPCOR

In its 2022 PET Recycling Report, the National Association for PET Container Resources (NAPCOR), representing the PET industry in the US, Canada, and Mexico, disclosed a dip in the North American PET recycling rate to 37.8%, down from 38.4% in 2021. Notably, the US experienced a decrease from 30.3% to 29% during the same period. Despite this, the report highlighted a milestone as the market consumption of recycled PET (rPET) bottles surpassed 50% in the US and Canada. Plastic tax

Moreover, the report indicated a 15% rise in recycled content usage in US bottles. NAPCOR projected a substantial increase in PET collection—1.75 billion pounds, an 85% boost compared to 2022—to meet the target of 25% rPET content in all bottles by 2025, with a subsequent goal of reaching 50% by 2030.

To address this challenge, the association urged the implementation of new policies and enhancements in recycling infrastructure to meet the escalating demand for post-consumer recycled content in North American markets. NAPCOR’s executive director, Laura Stewart, emphasized the imperative need for collaborative efforts among manufacturers, consumers, and packagers to effect significant changes for achieving full circularity in the PET industry.  Plastic tax

The report also underscored an 88% increase in the use of recyclate from post-consumer PET thermoforms in 2022, with an average post-consumer rPET content of 12%.

Plastic tax

Sulzer launches new biodegradable polymer for bioplastics

Sulzer, the Swiss technology giant, is broadening its bioplastics repertoire with the introduction of CAPSUL™, a cutting-edge licensed technology designed for the continuous manufacturing of polycaprolactone (PCL). PCL, a biodegradable polyester widely utilized in packaging, textiles, agriculture, and horticulture, is at the forefront of Sulzer’s sustainable plastic solutions.

CAPSUL™ stands out for its seamless end-to-end process, ensuring optimal performance in producing high-quality PCL grades at competitive rates.

This addition to Sulzer’s suite of renewable and circular plastic technologies, which includes polylactic acid (PLA) process technology, consolidates the company’s commitment to environmental responsibility.  Plastic tax

The CAPSUL™ PCL technology, developed by Sulzer Chemtech, integrates purification and polymerization steps into a fully streamlined, highly efficient, and continuous process.

This innovative biopolymer technology is versatile, adapting seamlessly to a wide range of industrial scales, and is poised to accelerate the adoption of biodegradable and compostable PCL. Key applications for premium PCL grades include consumer packaging, 3D printing, footwear, agricultural films, textiles, and medical devices.

Uwe Boltersdorf, President of the Chemtech Division at Sulzer, expressed enthusiasm about the role of PCL in curbing plastic waste, stating, “We are thrilled to facilitate the large-scale production of PCL from both conventional and renewable resources.

This aligns with our ongoing support for industry stakeholders in their journey towards sustainability.”  Plastic tax

Plastic tax

Tesla: ok to build the largest Gigafactory in the world

Tesla has secured the necessary permits to initiate the construction of its colossal Gigafactory in Mexico, as confirmed by documents obtained by the Milenio news agency from local and federal authorities. The Secretariat for the Environment and Natural Resources (SEMARNAT) has announced that all required documents for final authorization from the Mexican federal government are ready, signaling a swift realization of the Gigafactory.

With the recent acquisition of the designated land by Tesla, the project appears to be progressing in the right direction. The actual commencement of construction, however, remains uncertain, though local media speculates that it could kick off within the next few weeks.  Plastic tax

Simultaneously, the state of Nuevo Leon is actively developing an industrial district to support the Gigafactory. Investments exceeding $130 million are earmarked for infrastructure, including roads, to facilitate Tesla’s operations in the region. Mayor Jesus Nava of Santa Catarina hopes for construction to commence by the first half of 2024.

In a departure from his usual approach, Elon Musk has expressed a desire for caution regarding the Mexican factory. While groundwork is being laid, he stated, “we want to get a good idea of what the global economy is like before we go full speed.”

The Gigafactory, announced in March as the world’s largest electric vehicle plant, is anticipated to require an investment of approximately 5 billion euros and will produce models based on Tesla’s next-generation platform, supporting both the Model 2 and the company’s robotaxi. Plastic tax

Tesla: ok to build the largest Gigafactory in the world

The APR Design® for Plastics Recyclability Program, formerly known as Meets Preferred Guidance (MPG), is undergoing a notable expansion, introducing six additional packaging components

This initiative, a cornerstone for third-party validation, assures adherence to North American recycling system standards and attaining the esteemed Preferred status. The forthcoming program expansions include PET and Colored HDPE containers, packaging constructions, Natural HDPE packaging, and PE films.

With an impressive two-decade track record, APR Design® Recognition has meticulously assessed packaging from over 120 companies, fostering widespread adoption of impactful innovations. This has significantly improved the recyclability of plastic packaging and contributed to reducing plastic waste. Ruben Nance, APR’s Preferred Design Recognition Program Director, emphasizes the positive implications of the program’s expansion, noting it will save time, effort, and resources for brands and retailers in identifying recyclable packaging solutions.  Plastic tax

The APR Design® Recognition program encompasses three distinct paths: Preferred Design, Critical Guidance, and Responsible Innovation. Despite differing approaches, all paths lead to the same recognition level, affirming a product’s adherence to the highest criteria for recyclability. This framework not only acknowledges but rewards component and packaging manufacturers, serving as a catalyst for addressing recycling challenges.

A notable aspect of the program is its contribution to enhancing high-quality Post-Consumer Recycled Content (PCR) in the market.

By setting stringent standards and recognizing products meeting these criteria, the program actively promotes the use of recycled materials in packaging, fostering a more sustainable and circular approach.  Plastic tax

The program’s expansion, incorporating PET and Colored HDPE containers, packaging constructions, Natural HDPE packaging, and PE films, reflects a proactive response to the evolving landscape of sustainable packaging.

This underscores APR’s commitment to staying abreast of industry developments and addressing emerging challenges associated with various plastic materials.

Ruben Nance’s emphasis on saving time, effort, and resources for brands and retailers aligns with the broader industry shift towards sustainability.

By providing a standardized recognition system, APR’s program streamlines the identification of recyclable packaging solutions, facilitating decision-making for businesses and aligning with sustainability goals. Plastic tax

The program’s acknowledgment of Responsible Innovation is noteworthy, incentivizing companies to explore new avenues for sustainable packaging beyond standard recyclability. This forward-thinking approach positions APR as a driver of positive change within the industry, encouraging continuous improvement and innovation.

In conclusion, the APR Design® Recognition program’s expansion marks a significant milestone in the journey towards more sustainable plastic packaging. With its multifaceted approach and anticipation of further expansions, APR demonstrates its commitment to driving positive change and guiding the industry towards sustainable practices. Initiatives like APR’s play a pivotal role in navigating the complexities of sustainable packaging, incentivizing positive practices within the industry. Plastic tax

The APR Design® for Plastics Recyclability Program, formerly known as Meets Preferred Guidance (MPG), is undergoing a notable expansion, introducing six additional packaging components. This initiative, a cornerstone for third-party validation, assures adherence to North American recycling system standards and attaining the esteemed Preferred status. The forthcoming program expansions include PET and Colored HDPE containers, packaging constructions, Natural HDPE packaging, and PE films. With an impressive two-decade track record, APR Design® Recognition has meticulously assessed packaging from over 120 companies, fostering widespread adoption of impactful innovations. This has significantly improved the recyclability of plastic packaging and contributed to reducing plastic waste. Ruben Nance, APR's Preferred Design Recognition Program Director, emphasizes the positive implications of the program's expansion, noting it will save time, effort, and resources for brands and retailers in identifying recyclable packaging solutions. The APR Design® Recognition program encompasses three distinct paths: Preferred Design, Critical Guidance, and Responsible Innovation. Despite differing approaches, all paths lead to the same recognition level, affirming a product's adherence to the highest criteria for recyclability. This framework not only acknowledges but rewards component and packaging manufacturers, serving as a catalyst for addressing recycling challenges. A notable aspect of the program is its contribution to enhancing high-quality Post-Consumer Recycled Content (PCR) in the market. By setting stringent standards and recognizing products meeting these criteria, the program actively promotes the use of recycled materials in packaging, fostering a more sustainable and circular approach. The program's expansion, incorporating PET and Colored HDPE containers, packaging constructions, Natural HDPE packaging, and PE films, reflects a proactive response to the evolving landscape of sustainable packaging. This underscores APR's commitment to staying abreast of industry developments and addressing emerging challenges associated with various plastic materials. Ruben Nance's emphasis on saving time, effort, and resources for brands and retailers aligns with the broader industry shift towards sustainability. By providing a standardized recognition system, APR's program streamlines the identification of recyclable packaging solutions, facilitating decision-making for businesses and aligning with sustainability goals. The program's acknowledgment of Responsible Innovation is noteworthy, incentivizing companies to explore new avenues for sustainable packaging beyond standard recyclability. This forward-thinking approach positions APR as a driver of positive change within the industry, encouraging continuous improvement and innovation. In conclusion, the APR Design® Recognition program's expansion marks a significant milestone in the journey towards more sustainable plastic packaging. With its multifaceted approach and anticipation of further expansions, APR demonstrates its commitment to driving positive change and guiding the industry towards sustainable practices. Initiatives like APR's play a pivotal role in navigating the complexities of sustainable packaging, incentivizing positive practices within the industry.

Minnesota Welcomes State-of-the-Art Flexible Film Recycling Facility

Myplas USA, a global subsidiary of MRI Investments and the proud owner of Myplas Pty Ltd, a renowned recycling business based in South Africa, has recently inaugurated a cutting-edge 170,000-square-foot flexible film recycling facility in Rogers, Minnesota.

This facility is dedicated to the recycling of various materials, including pallet wrap, shrink wrap, single-use shopping bags, and select food packaging.

Andrew Pieterse, CEO of Myplas USA, expressed his enthusiasm on this momentous occasion, stating, “This marks a significant milestone for Myplas as we establish our U.S. headquarters and unveil our inaugural U.S. recycling facility in Minnesota. The realization of this vision has been an extraordinary journey, and we take pride in contributing our expertise to this groundbreaking initiative. The unwavering commitment of our partners has played a pivotal role in bringing us to this juncture, and we eagerly anticipate the promising future that awaits us.”  Plastic tax

Upon reaching maximum operational capacity, the facility is poised to recycle nearly 90 million pounds of plastic waste annually, providing employment opportunities for close to 200 individuals.

Despite the annual consumption of 12 to 15 billion pounds of flexible packaging and films in the United States, a mere 5 percent is estimated to be recycled.

The establishment of this facility was made possible through a $13 million equity investment, with additional financial backing from prominent entities such as Closed Loop Partners, the Alliance to End Plastic Waste, and the Minnesota Department of Employment and Economic Development.  Plastic tax

Minnesota Welcomes State-of-the-Art Flexible Film Recycling Facility

Recycled PET – The European Bioplastics Conference 2023 commenced today in Berlin, Germany, with Hasso von Pogrell, Managing Director of European Bioplastics, providing a comprehensive overview of the bioplastics market, unveiling key statistics 15-12-2023

Plastic tax

Recycled PET – The European Bioplastics Conference 2023 commenced today in Berlin, Germany, with Hasso von Pogrell, Managing Director of European Bioplastics, providing a comprehensive overview of the bioplastics market, unveiling key statistics 15-12-2023

“Plastic that makes the difference”

 “Plastic that makes the difference”

Recycled PET

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The European Bioplastics Conference 2023 commenced today in Berlin, Germany, with Hasso von Pogrell, Managing Director of European Bioplastics, providing a comprehensive overview of the bioplastics market, unveiling key statistics

Following a stagnation period in 2020, the global bioplastics production experienced substantial growth, reaching 1.79 million tonnes in 2023, up from 1.51 million tonnes in 2022. Among the various types, PLA constituted 27%, PA 20%, PE 14%, PTT 13%, and APC 7%.

The installed production capacity escalated to 2.18 million tonnes in 2023, with projections indicating a rise to 7.43 million tonnes by 2028, as per EUBP figures collaborated with the Nova Institute. Analysis of 2023 data revealed that the bioplastics industry operated at nearly full capacity, boasting an average utilization rate of 82%, although individual polymers varied from 60% to 100%.  Recycled PET

Despite challenges such as the climate crisis, soaring energy costs, and disrupted value chains, von Pogrell emphasized the industry’s resilience and significance, attributing the growth in production capacity to global circumstances.

Packaging retained its dominance in bioplastics applications, comprising 43% of the market in 2023 and projected to grow to 48% in 2028. Notably, the fiber market is anticipated to decline from 21% in 2023 to 13% in 2028.

Examining materials, PLA is expected to constitute 43.6% of production capacity by 2028, followed by PA (18.5%), PHA (13.5%), PP (5.9%), and PTT (5.3%).

Geographically, the focus shifted eastward, with Europe’s share decreasing from 12.8% to 7.3% by 2028, while Asia’s share is predicted to rise from 55.3% to 71.5%.

Conversely, the Americas are expected to see a decline, with North America dropping from 18.7% to 17.0% and South America significantly decreasing from 13.0% to 3.9% by 2028.  Recycled PET

Von Pogrell stressed the importance of transparent and consistent data for informed decision-making and called for supportive legislative frameworks. Throughout the conference, speakers praised Europe’s bioplastics research and development efforts but criticized the lack of political support, hindering competitiveness.

Recycled PET

Nestlé’s Pure Life Bottles now include 50% recycled PET

Nestlé Nigeria has reached a significant milestone in its commitment to environmental sustainability by introducing new bottles for Nestlé Pure Life, incorporating 50% recycled polyethylene terephthalate (rPET). This move effectively halves the use of virgin plastics in the company’s packaging, marking a pivotal step towards achieving 100% plastics neutrality.  Recycled PET

Nestlé Nigeria has been actively engaged in initiatives to recover and recycle plastics, adhering to a “one tonne in, one tonne out” principle since 2018.

Wassim Elhusseini, MD/CEO of Nestlé Nigeria PLC, emphasized the collaborative efforts with partners, particularly ALEF, in achieving this milestone.

The company’s commitment to reducing virgin plastic use by a third by 2025 has materialized with the successful inclusion of 50% rPET in water bottles. Nestlé Nigeria has played a leading role in establishing functional collection, sorting, and recycling systems for PET in the country, working closely with regulatory agencies like NESREA, SON, and NAFDAC to ensure compliance with the highest standards.  Recycled PET

Joy Abdulahi-Johnson, Category and Marketing Manager at Nestlé Waters, highlighted the brand’s dedication to rigorous safety processes and minimizing environmental impact. The introduction of the new rPET bottle coincides with Nestlé Pure Life’s global identity revamp, reinforcing the brand’s evolution for the better. The Minister for Environment, Balarabe Abbas Lawal, commended Nestlé’s strategies supporting environmental sustainability and local economies. As Nestlé continues its global commitment to increasing rPET usage across brands, its achievement in Nigeria marks a pioneering step in incorporating recycled materials into bottled water packaging.  Recycled PET

Recycled PET

Because OPEC matters less and less

With OPEC’s diminishing role in the global oil market, evident by its share falling to 51%, the lowest since 2016, the International Energy Agency (IEA) highlights the challenges faced by the hydrocarbon industry in its December report. Despite a substantial increase in global oil demand this year, reaching 101.7 million barrels daily, concerns arise as estimates for 2023 consumption have been reduced by 400 thousand barrels a day. Projections for 2024 indicate a halved pace of consumption growth at 1.1 million barrels per day.

The OPEC+ cartel, grappling with falling prices despite extending production cuts into Q1 2024, is particularly affected by the strength of U.S. oil production exceeding 20 million barrels per day.  Plastic tax

The surge in American, Brazilian, and Guyanese oil production, coupled with a demand slowdown, has led to an oversupply, pushing oil prices $25 per barrel below September levels. The United States has emerged as a key player, contributing to a historic shift in the global oil supply hub from the Middle East to the Americas.

As OPEC’s influence wanes, the IEA notes a weakening bond between OPEC and Europe, while the transatlantic energy axis gains prominence. Amidst a global transition, China stands out as a dominant consumer, accounting for 78% of the consumption increase in 2023. Plastic tax

These dynamics mark a transformative period for the global energy landscape.

Because OPEC matters less and less

Revolutionizing Packaging: The Eco-Friendly Biodegradable Hemp Jar

Present the idea of the naturally degradable hemp container and its significance in the context of lasting product packaging. Highlight the growing requirement for environmentally friendly choices and set the stage for the thorough expedition of the product.  Recycled PET

The Surge of Lasting Packaging:

Review the increasing understanding of ecological issues and the international shift in the direction of lasting product packaging remedies. Mention the downsides of traditional packaging and how biodegradable options click here are acquiring popularity.

Attributes and Specifications

Provide an in-depth summary of the eco-friendly hemp jar, stressing its crucial features such as recyclability, biodegradability, and being made in the U.S.A..

Discuss exactly how the air-tight layout makes certain item freshness and talk about the measurements (2.87 x 1.55) to give viewers a clear understanding of the product.

Benefits of Hemp-Based Packaging

Discover the benefits of using hemp as a product for product packaging. Highlight its sustainable nature, rapid development, and marginal environmental impact compared to typical packaging materials. Go over how picking hemp adds to a more sustainable supply chain.  Recycled PET

More…

Revolutionizing Packaging: The Eco-Friendly Biodegradable Hemp Jar

Focus on recycling: Alpla sustainability report 2021-2022

The international ALPLA Group is presenting its fifth sustainability report under the motto ‘What we do matters’.

In it, the packaging and recycling specialist analyses the financial years 2021 and 2022 and focuses on the three pillars of ‘People’, ‘Planet’ and ‘Profitability’.

ALPLA is on track in spite of growth and global expansion thanks to energy efficiency measures and investments in the circular economy.  Recycled PET

The proportion of recycled material was increased from 16 per cent to 18 per cent between 2021 and 2022 and is expected to reach at least 25 per cent by 2025.

With its fifth sustainability report, the ALPLA Group offers insights into the environmental, social and economic developments of the financial years 2021 and 2022.

The report focuses on business-relevant issues such as climate protection, resource efficiency, equal opportunity, and legal and regulatory changes.

Data, charts and examples document the progress made and show where there is potential.  Recycled PET

‘Every day, we champion solutions that promote safe, affordable and sustainable life around the world.

With more than three billion people coming into contact with our products every day, we are assuming the great responsibility that comes with our mission,’ emphasises ALPLA CEO Philipp Lehner.

‘Every day, we champion solutions that promote safe, affordable and sustainable life around the world.

With more than three billion people coming into contact with our products every day, we are assuming the great responsibility that comes with our mission.’

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Focus on recycling: Alpla sustainability report 2021-2022

Choosing the right blow molding machine supplier: a comprehensive guide

In the world of manufacturing, selecting the right machinery is crucial to ensure the efficiency and quality of your production process. When it comes to blow molding, the choice of a reliable and competent supplier can make a significant difference in your business’s success. This article will guide you through the process of choosing the perfect Blow Molding Machine Supplier to meet your specific needs.  Recycled PET

Understanding Blow Molding Machines

Before diving into the process of selecting a supplier, it’s essential to understand blow molding machines and their types. Blow molding is a manufacturing process used to produce hollow plastic parts by inflating a heated plastic tube (referred to as a parison) inside a mold. The key types of blow molding machines include extrusion blow molding, injection blow molding, and stretch blow molding.

Key Factors to Consider

When choosing a blow molding machine supplier, several critical factors should be taken into account:

Quality and Durability

Quality should be a non-negotiable criterion when evaluating suppliers. Look for suppliers with a reputation for delivering robust and durable machines that can withstand the rigors of long-term industrial use.  Recycled PET

Capacity and Production Speed

The capacity of the machine must align with your production requirements. Consider the volume of plastic products you plan to manufacture and ensure the machine can meet your demands efficiently.

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Choosing the right blow molding machine supplier: a comprehensive guide

Hydrogen in internal combustion engines: after many years,there is Marelli’s solution

Marelli’s groundbreaking fully active electromechanical suspension system has earned the prestigious “Commendable” recognition in the “Engineering Product of the Year” category at the 2023 Digital Engineering Awards.  Recycled PET

This technological marvel signifies a significant leap forward in the automotive industry, garnering accolades for its remarkable impact on driving experiences by enhancing both safety and comfort.

The system, a brainchild of Marelli’s innovative engineering, boasts four electromechanical actuators, each housing a state-of-the-art “brushless” motor and a high-ratio gearbox seamlessly connected to the suspension arm.

This configuration enables real-time dynamic control of the suspension, ushering in a new era of automotive efficiency.  Recycled PET

Piero Monchiero, the Innovation Director of Marelli’s Ride Dynamics division, highlighted its efficacy not only in bolstering road safety but also in mitigating motion sickness, a common concern during activities such as reading or using a laptop—a feature crucial in the context of the rising prevalence of autonomous driving.

Antonio Ferrara, President of Marelli’s Ride Dynamics division, expressed pride in achieving this accolade, emphasizing the company’s unwavering commitment to innovation geared towards enhancing driving comfort and safety.  Recycled PET

The electronically controlled system, operating autonomously and processing information within milliseconds, adapts suspension behavior based on driving conditions, effectively neutralizing vibrations and body movements.

This results in a ride that is not only more stable but also remarkably comfortable, marking Marelli’s dedication to staying at the forefront of technological advancements to meet the evolving needs of customers and vehicle owners.  Recycled PET

Hydrogen in internal combustion engines: after many years,there is Marelli's solution

Biodegradable Plastic – Revelation Unveils Mystery of Peculiar Behavior in Strange Superconducting Materials14-12-2023

Recycled PET

Biodegradable Plastic – Revelation Unveils Mystery of Peculiar Behavior in Strange Superconducting Materials 14-12-2023

“Plastic that makes the difference”

 “Plastic that makes the difference”

Biodegradable Plastic

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Polymateria Secures £20M in Series B Funding to Expand Biodegradable Plastic Technology

VDMA Circular Economy Conference in Mumbai provides technological impetus for plastics recycling

On 6th December 2023, the first Circular Economy Conference of VDMA Plastics and Rubber Machinery and VDMA India took place in Mumbai, one day prior to the opening of Plastivision, one of the major trade fairs for the plastics industry in India.

India aims to promote the circular economy. The need for action is great. India already has to deal with over 60’000’000t of waste every year. Plastic consumption is expected to increase by 7.4% annually to 26’400’000t by 2026. The Federation of Indian Chambers of Commerce & Industry (FICCI) estimates that 40% of plastic waste is not recycled. Therefore, waste recycling has become a government issue.

Regulations are being introduced and political initiatives have been launched, such as the Clean India Programme, which is expected to lead to greater investment in recycling technology. The waste management industry in India is on a growth trajectory, especially in the plastics sector.  Biodegradable Plastic

The VDMA conference picks up on this trend. European machine manufacturers, member companies of the VDMA, presented their technology highlights along the process chain. From waste preparation and regranulation to the processing of regranulates in injection moulding or film extrusion. The aim is to use the right technology to produce regranulates of higher quality and thus high-quality plastic products. Over one hundred plastics processors, mainly from the packaging sector, but also recyclers, took part in the interactive discussion and B2B formats.  Biodegradable Plastic

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VDMA Circular Economy Conference in Mumbai provides technological impetus for plastics recycling

BASF launches Irgastab® PUR 71, a cutting-edge antioxidant improving regulatory compliance and performance for polyols and polyurethane foams

 

  • Formulated without aromatic amine to promote a better environmental, health and safety profile
  • Premium anti-scorch solution offers reduced emission levels and exceptional performance
  • Sustainable alternative offers polyol and foam producers a competitive advantage

BASF presents Irgastab® PUR 71, an innovative and advanced anti-scorch solution that not only ensures adherence to regulations but also offers exceptional performance. This premium solution has been formulated without aromatic amine, effectively addressing the limitations of conventional anti-scorch additives.  With its superior environmental, health, and safety profile, this solution meets the increasing regulatory pressure on substance classification and sustainability in the industry.  Biodegradable Plastic

“Irgastab PUR 71 reaffirms BASF’s commitment to innovation and partnership with the industry: We offer our customers a sustainable alternative to conventional solutions, empowering them to gain a significant advantage in the everchanging global market,” said Dr. Bettina Sobotka, Head of Global Marketing and Development, Plastic Additives, BASF.  “With a proven track record in additives, backed by our global team of experts dedicated to the development of the automotive and comfort industry, we strive to pioneer cutting-edge technologies and solutions that not only enhance performance, but also promote sustainability.”  Biodegradable Plastic

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BASF launches Irgastab® PUR 71, a cutting-edge antioxidant improving regulatory compliance and performance for polyols and polyurethane foams

Polyethylene Terephthalate (PET) Market Resins Revolution: Market Dynamics 2023-2029

In the realm of thermoplastic polymers, Polyethylene Terephthalate (PET) reigns supreme, boasting a market size valued at US$ 31.16 Bn in 2022. Brace yourselves for a fascinating journey through the PET landscape as it anticipates a growth spurt of 5.4%, reaching a staggering US$ 45.03 Bn by 2029.
Unraveling the PET Tapestry
Versatility at its Core:
PET, a darling of the polyester family, takes center stage in garment fibers, fluid and meal vessels, thermoforming, and specialty resins. Whether transparent or semi-crystalline, PET’s chameleon-like nature adapts to processing and heating, making it a go-to choice in textiles and packaging.  Biodegradable Plastic

Global Polymer Powerhouse:
Accounting for 20% of global polymer output, PET sits proudly as the fourth most abundant polymer globally, following polyethylene, polypropylene, and polyvinyl chloride. Its widespread use speaks volumes about its versatility and adaptability.

Recyclability Revival:
PET’s recyclability takes center stage as a major growth driver. Recycled PET (rPET) finds its way into various applications, from carpet fiber to clothing, furnishings, and even vehicle components.

Global giants committing to using 50% recycled material in plastic packaging fuel the demand for food-grade-certified recycled materials.  Biodegradable Plastic

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Polyethylene Terephthalate (PET) Market Resins Revolution: Market Dynamics 2023-2029

Polypropylene Makes Its Case for EV Lightweighting, Circularity

ExxonMobil says a reduction in filler levels, superior paint-free aesthetics, and advanced recycling are the keys to enhanced electric vehicle range and recyclability.

At a Glance

  • Increased use of PP in EV-specific components
  • Color-at-press consolidates materials usage
  • Advanced recycling optimal for safety critical components

Electric vehicle (EV) OEMs need to convince consumers of the driving range credentials of their cars.  Biodegradable Plastic

While the obvious solution is to throw in bigger batteries with higher energy storage, increased use of plastics remains one key to solving the issue of range anxiety.

One way to achieve this is to optimize material design to fit the technical needs of particular interior and exterior parts, according to ExxonMobil.

Speaking to PlasticsToday in an exclusive interview, Olivier Lorge, global marketing manager for polypropylene, Vistamaxx, and Exact (PVE) at ExxonMobil, noted additional trends have emerged in the EV plastics space. He cited the increased use of polypropylene (PP) in EV-specific components such as frunks and battery cases, materials consolidation throughout the vehicle, and greater content of recycled material in automotive compounds.  Biodegradable Plastic

Coloring at the press

“Color-at-press, or mold-in-color, injection molding using masterbatches has been around for some time in North America but that’s not the case in Europe and Asia,” notes Lorge. “[Using this process] you get thinner and lighter parts. 

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Polypropylene Makes Its Case for EV Lightweighting, Circularity

Smart textile – Toyota is working on a truly sustainable battery chain 13-12-2023

Biodegradable Plastic

Smart textile – Toyota is working on a truly sustainable battery chain 13-12-2023

“Plastic that makes the difference”

 “Plastic that makes the difference”

Smart textile

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Cyclyx to build its first plastic feedstock production facility

The Cyclyx Circularity Centre will have a capacity to produce around 136,000 tonnes of plastic feedstock for chemical and mechanical recycling, with ExxonMobil and LyondellBasell holding offtake rights

Cyclyx International, a joint venture between Agilyx, ExxonMobil, and more recently LyondellBasell, has made the final investment decision to build its first Cyclyx Circularity Centre (CCC) in Houston, United States. Smart textile

The facility will have a capacity to produce around 136,000 tonnes (300 million pounds) of plastic feedstock for chemical and mechanical recycling, with ExxonMobil and LyondellBasell holding offtake rights. Together, the two companies are investing $135 million into Cyclyx to fund operating activities and construction costs for the new facility, which is expected to start operations in mid-2025.

Cyclyx draws on a database of over 1500 post-use plastic chemical characterisations to assesses each source of waste plastic to understand its chemical profile. It then uses artificial intelligence and big data to sort those profiles into the various mechanical and chemical recycling pathways that the plastics can be used for. Smart textile

The CCC will focus on sorting and custom blending collected material to ensure feedstock specifications and classifications meet expectations for ExxonMobil and LyondellBasell.

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Smart textile

Toyota is working on a truly sustainable battery chain

Toyota is actively advancing its commitment to sustainable battery practices through a strategic collaboration with Cirba Solutions in the United States. The agreement focuses on the recycling of electric car batteries, a crucial step in Toyota’s efforts to create a truly sustainable battery chain. In the Lancaster plant in Ohio, batteries from Toyota’s vehicles, including the widely distributed Prius and other electrified cars, undergo a meticulous dismantling process by Cirba Solutions, achieving an impressive 95% material recovery rate.  Smart textile

While Toyota may have entered the zero-emission vehicle market later than some competitors, it has a significant presence with over 6.2 million hybrid vehicles sold in North America. The collaboration with Cirba holds particular significance as it addresses the need to recycle batteries from Toyota’s existing fleet. Annually, approximately 25,000 batteries from end-of-life vehicles are collected by Toyota’s dealer network, emphasizing the importance of establishing sustainable practices.

Toyota’s partnership with Cirba aligns with its broader commitment to battery recycling, complementing existing agreements, such as the one with Redwood Materials on the West Coast. Christopher Yang, Vice President of Toyota Motor North America, underscores the significance of this collaboration, stating that Cirba Solutions’ network enhances Toyota’s ability to collect and recover batteries nationwide, contributing to cost reduction and a lowered operational carbon footprint.

The ultimate aim is to establish a closed-loop ecosystem, ensuring sustainability across the entire battery life cycle.  Smart textile

Smart textile

Stellantis tests electric car battery swapping

Stellantis and Ample have recently solidified a strategic partnership through a binding agreement, signaling a significant step in the realm of electric vehicle (EV) technology. The collaboration is centered around Ample’s Modular Battery Swapping solution, a groundbreaking battery swapping technology that enables Stellantis electric vehicle owners to replace depleted batteries with fully charged ones within minutes at dedicated swapping stations.  Smart textile

This innovative approach deviates from traditional recharging methods, promising a rapid turnaround of less than five minutes for a fully charged battery. Stellantis, the automotive giant, and Ample are not only committing to the integration of this technology into electric vehicles but are also contemplating its expansion to cater to the broader needs of the Stellantis fleet. Geographical diversity is also on the agenda, extending beyond Europe.

The pilot program, scheduled for a 2024 launch in Madrid, Spain, will initially involve 100 FIAT 500e vehicles, a flagship model for Stellantis in the electric vehicle market. This initiative aligns with the Free2move car-sharing service offered by Stellantis. Ricardo Stamatti, Senior Vice President of the Charging & Energy Business Unit at Stellantis, expressed enthusiasm about the partnership, emphasizing the exploration of solutions that facilitate mobility freedom for electric vehicle customers.

Khaled Hassounah, CEO of Ample, proudly highlighted the commitment to making electric vehicles universally accessible without compromises to make a substantial impact on emission reduction. Smart textile

Smart textile

Germany in provisional exercise, the Scholz government is in chaos over the budget and the economy is doing badly

In the midst of a provisional exercise, Germany finds itself ensnared in a tumultuous scenario under Chancellor Olaf Scholz’s leadership. Promising no cuts to the welfare state amidst plummeting poll numbers, over half of Germans contemplate early elections alongside European ones, as the current legislature, scheduled until autumn 2025, navigates a deep crisis, particularly with the budget.  Smart textile

Historically, Germany’s budget prowess, a stronghold during the Merkel era, now teeters, turning Berlin into the subject of European mockery. The Constitutional Court’s rejection of a 60-billion-euro expedient in November escalated the chaos, revealing 29 special vehicles with 869 billion against the Charter, leading to a freeze on spending by Finance Minister Christian Lindner, except for defense and parliament.

The looming specter of starting 2024 in provisional operation, where only essential expenses are permitted, underscores the critical impasse. With 17 billion yet to be covered, the “traffic light” majority, comprising the Social Democratic Party, the Greens, and the Liberals, grapples to reach a consensus on where to make cuts.

As the economic indicators reflect a dire situation—with manufacturing PMI below 50 points for over a year and a half and negative GDP growth—the political disarray is exacerbated by the rising popularity of the AfD, a conservative right-wing party accused of being “neo-Nazi.”  Smart textile

The potential influence of the AfD adds a layer of complexity to an already precarious political landscape, raising questions about the endurance of Germany’s established order. The nation, once an economic and political stalwart, now grapples with uncertainties that reverberate beyond its borders.

Germany in provisional exercise, the Scholz government is in chaos over the budget and the economy is doing badly

Puma expands fibre-to-fibre recycling

Puma is intensifying its commitment to sustainable practices by expanding its Re:Fibre polyester recycling technology. The sports brand aims to derive 100% of its polyester from textile waste, shifting away from PET fibers sourced from bottles. Starting in 2024, the majority of Puma’s replica football jerseys will feature fibers crafted from old garments and factory waste instead of recycled PET bottles.  Smart textile

The Re:Fibre pilot, initiated in 2022, has already been employed to produce replica kits for the Women’s World Cup and Girona’s 2023/24 season third kit. In 2024, the official Puma football replica jerseys, including those for the Euro and Copa América tournaments, will adopt the Re:Fibre technology. The program involves collecting, sorting, and processing textile waste through a chemical recycling process, ultimately producing new Re:Fibre fabrics.

Anne-Laure Descours, Chief Sourcing Officer at Puma, emphasizes the brand’s ambition for a complete transition to polyester sourced from textile waste, addressing the environmental risk posed by textile waste accumulation in landfills. Puma recognizes the need to rethink production methods, embracing a circular business model as a key element of its sustainability strategy.  Smart textile

To make the technical process more accessible, Puma has employed computer-generated imagery in an explanatory video showcasing the Re:Fibre journey, from waste collection to molecular chemistry. This effort aligns with Puma’s response to research revealing that 71% of young people desire brands to make stronger environmental commitments, communicate goals more effectively, and enhance transparency.

www.puma.com

Puma expands fibre-to-fibre recycling

Smart textile fiber places conductivity and flexibility side-by-side

Electrically conductive “smart fabrics” have many potential applications, but their specialized fibers typically aren’t as soft and flexible as those made of regular materials. An experimental new two-faced fiber, however, is both flexible and conductive.

Developed by a team of scientists at Washington State University, the fiber is made of two substances: cotton cellulose obtained from recycled T-shirts, and an existing conductive synthetic polymer known as polyaniline.  Smart textile

The polyaniline is combined with the cotton cellulose because it’s too brittle to be formed into usable fibers on its own. That said, the two materials aren’t simply blended into one homogenous mixture. If they were, the polyaniline would be diluted to the point that it would lose its conductivity.

Instead, liquid solutions of the two substances are extruded from two separate (but closely spaced) nozzles, merging and bonding to form a single fiber which is cotton cellulose on one side and polyaniline on the other. Smart textile

In lab tests, such fibers have exhibited excellent electrical conductivity while also offering the strength and flexibility of cotton. They have also been successfully used in textile systems that delivered power to an LED light, and that sensed ammonia gas.

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Smart textile fiber places conductivity and flexibility side-by-side

The objective is to comprehend the processes of degradation and biodegradation for the purpose of devising technical solutions to environmental challenges

Michelin, the renowned French tire manufacturer, joined forces with Clermont Auvergne University and the Center National de la Recherche Scientifique (CNRS) to delve into the wear degradation of tires. This involves the consequential formation of microparticles and the subsequent study of the biodegradation mechanisms associated with these microparticles.  Smart textile

Establishing the BioDLab, a dedicated laboratory, is a pivotal step in this collaborative venture. The primary mission of BioDLab is to scrutinize the underlying causes of tire wear degradation and develop technical interventions for environmental predicaments. One of the focal points is exploring methods to render wear particles biodegradable in the environment.

Tire erosion, an inevitable consequence of contact with road surfaces, is essential for ensuring vehicle safety and traction. Tires, alongside fabrics, are identified as primary contributors to the creation and dissemination of microplastics in the environment, with rubber being the specific material of concern.  Smart textile

Over the span of four years, the project will systematically investigate the chemical phenomena associated with microparticle degradation under the influence of solar energy and water. This interdisciplinary approach combines material science, chemistry, and microbiology to unravel the intricate regulatory mechanisms of this process.

The research specifically targets the degradation of rubber used in tires, employing photochemical and thermochemical processes, as well as exploring biodegradation facilitated by microorganisms and enzymes. Approximately twenty researchers from the Clermont-Ferrand Chemistry Institute (University of Clermont Auvergne/CNRS) and ten technicians from Michelin’s Operational Research and Development Department will be actively engaged in this collaborative effort.

Michelin’s ongoing commitment to reducing tire abrasion has resulted in a 5% decrease in microparticle emissions from wear between 2015 and 2020, a testament to their expertise in materials science.  Smart textile

The objective is to comprehend the processes of degradation and biodegradation for the purpose of devising technical solutions to environmental challenges

AI in Packaging – Global PBT Resin Market 2024-2030 is Booming Around the world with Upcoming years 12-12-2023

Smart textile

Man-made yarns – Ecodesign: EU one step closer to making sustainable products the norm 08-12-2023

Man-made yarns

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Fulgar, a Milan-based center of excellence in the production of man-made yarns, stands at the forefront of environmental responsibility with its revolutionary product, Amni Soul Eco

This innovative bio-degradable polyamide yarn, launched in 2014 in collaboration with the Rhodia-Solvay Group, has undergone further refinement, affirming its ability to rapidly decompose in marine environments without compromising on performance.

In response to the pressing challenges of environmental sustainability, Fulgar emphasizes the need for unprecedented action by governments, companies, and consumers alike. Microplastics, a burgeoning threat measuring less than five millimeters, result from the degradation of plastics and pose a serious risk to marine fauna and biodiversity. Fulgar takes a pioneering stance by producing biodegradable materials, such as Amni Soul Eco, which decompose twenty times faster in marine environments compared to conventional synthetic yarns.  Man-made yarns

Fulgar’s commitment to sustainability extends beyond the product itself. Amni Soul Eco is designed with a focus on reducing environmental impact during production, incorporating water recycling and greenhouse gas reduction treatments. The yarn’s bio-degradable component ensures rapid decomposition in both marine and soil environments, as confirmed by tests adhering to ASTM D5511 and ASTM D6691 standards.

This high-performance yarn has gained recognition from prestigious brands like Herno, Colmar, and Save the Duck, solidifying its reliability and versatility in the fashion industry. Amni Soul Eco not only meets the demands of eco-conscious consumers but also redefines standards without compromising style and performance. Man-made yarns

Fulgar’s proactive approach to sustainability aligns with the evolving market for ecological yarns, providing client companies with viable solutions to achieve their own sustainability objectives.

Amni Soul Eco’s technical specifications include compliance with Oeko-TEX STD 100 CLASS I Appendix 6 certification, ensuring data transparency in line with the Life Cycle Assessment (LCA) model. This model identifies and implements improvements that make both the product and production processes more sustainable. Fulgar invites the textile industry to seize this unique opportunity for real environmental impact reduction.

Man-made yarns

Linde has recently disclosed a significant augmentation in the production capacity of liquid hydrogen at its facility situated in McIntosh, Alabama

This enhancement enables the McIntosh facility to generate a noteworthy 30 tons per day of liquid hydrogen, primarily catering to the local merchant market.

The augmented capacity is in direct response to the escalating demand for hydrogen across various sectors, such as manufacturing and electronics, both from Linde’s existing customer base and potential new clients.

Moreover, the facility will play a crucial role in supplying hydrogen to Linde’s customers engaged in space launch activities and mobility solutions.  Man-made yarns

This expansion aligns seamlessly with Linde’s pre-existing hydrogen operations in the southeastern United States, contributing to an increased network density within the region.

The company has invested a substantial sum of approximately $90 million in this venture, signifying its commitment to meeting the burgeoning hydrogen needs in the market.

Todd Lawson, Vice President East Region at Linde, emphasized the company’s decade-long commitment to fortifying its hydrogen production and supply network in the U.S., solidifying Linde’s position as the largest supplier of liquid hydrogen in the country.

Lawson expressed pride in the successful and timely initiation of this project, attributing it to Linde’s technological prowess and operational expertise.  Man-made yarns

As the demand for liquid hydrogen continues its upward trajectory, Linde is poised to leverage its accumulated knowledge and cutting-edge technology to meet these evolving market requirements. This strategic move not only bolsters Linde’s market presence but also underscores its dedication to fostering sustainable solutions and innovation in the hydrogen sector.

Man-made yarns

Ecodesign: EU one step closer to making sustainable products the norm

EU legislators agree on Ecodesign rules, but fail to ban the destruction of unsold goods and ensure enforcement for products sold online.

The European Commission, Parliament and Council reached an agreement last night on a new framework to make products sustainable by design. The European Environmental Bureau (EEB) welcomes the ban on the destruction of unsold textiles as well as progressive provisions on cement and substances of concern, but lament the twofold failure to rule out the wasteful destruction of unsold electronics and provide a credible enforcement regime for products sold online.  Man-made yarns

The Ecodesign for Sustainable Products Regulation (ESPR) is one of the flagship initiatives of the Green Deal and Europe’s circular economy objectives. The policy is a revamp and extension of the existing Ecodesign and energy labelling framework, which only applies to electrical appliances. 

The new regulation will put in place minimum requirements such as efficiency, durability and recyclability for almost any product on the EU market. However, during the negotiations, some products such as military equipment and motor vehicles were removed from the scope. 

The regulation includes provisions to ensure the traceability of harmful substances in products, and the possibility to restrict them when they are a barrier to recycling or have a negative impact on human health. Man-made yarns

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Man-made yarns

In a noteworthy development, Trinseo, a major player in the polystyrene market, is implementing a significant reduction in the prices of polystyrene across Europe for the month of December

The company, known for its diverse range of polystyrene grades, is strategically revising its pricing strategy by lowering costs for all grades of polystyrene intended for general use (GPPS) and crystal applications (HIPS). This price adjustment spans across popular brands such as Styron, Styron A-Tech, and C-Tech.  Man-made yarns

Trinseo has communicated that the reduction in prices amounts to a substantial 90 euros per ton. This move is indicative of the company’s commitment to maintaining competitive pricing and adapting to market dynamics. Notably, this marks the second consecutive reduction in prices, following a previous cut of 125 euros per ton announced in November. The successive nature of these adjustments underscores the company’s responsiveness to market trends and its proactive approach in managing pricing structures.

The impact of this price drop extends across the entire spectrum of polystyrene grades, emphasizing Trinseo’s broad commitment to providing cost-effective solutions for various applications.

The affected grades include those catering to general use (GPPS) as well as crystal grades (HIPS). The price cut applies uniformly to products marketed under well-known brands such as Styron, Styron A-Tech, and C-Tech, further emphasizing the comprehensive nature of this strategic pricing move.  Man-made yarns

Trinseo’s decision to implement these price reductions aligns with the company’s objective of enhancing competitiveness, fostering market accessibility, and maintaining a dynamic response to evolving economic conditions. The consecutive reductions in November and December showcase Trinseo’s agility in navigating market fluctuations and its dedication to delivering value to its customers in the polystyrene segment.

Man-made yarns

Synthos signs a Memorandum of Understanding with Kumho Tire to jointly develop sustainable tire raw materials

Kumho Tire chooses Synthos as one of its key partners for sustainable development and seals the partnership during a ceremony in South Korea.

Synthos, a leading global producer of synthetic rubber, has announced the signing of a Memorandum of Understanding (MOU) with Kumho Tire, a leading South Korean tire manufacturer, for the joint development of sustainable tire raw materials.

Under the MOU, the two companies will conduct a joint research and development project for Neodymium-Butadiene rubber using Bio-Butadiene and expand the use of environmentally friendly synthetic rubber in tire manufacturing.

Dr. Malte Wohlfahrt, R&D Director, Synthos Synthetic Rubber, emphasized the importance of collaboration in the research and development of sustainable rubber and tire materials. “We are very pleased to be selected as one of Kumho Tire’s key partners to strengthen its efforts to develop environmentally friendly tires. Man-made yarns

We strongly believe that we have the best chance to contribute to net zero mobility if we can work together with industry leaders like Kumho Tire, who has already produced tires made from 55% sustainable raw materials in 2022 and is currently developing tires made from 80% sustainable raw materials that will be launched by the end of 2023. Kumho Tire’s impressive experience in developing tires with a lower carbon footprint combined with Synthos’ extensive expertise in sustainable synthetic rubber will enable further carbon footprint reduction towards our shared goal of carbon neutrality by 2050.”

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Synthos signs a Memorandum of Understanding with Kumho Tire to jointly develop sustainable tire raw materials

Critical raw materials? In an electric car you need 207 kilos

A comprehensive study conducted by Intesa Sanpaolo, as presented in the ‘Med & Italian Energy Report 2023,’ sheds light on the weighty matter of minerals required for this paradigm shift. The study not only emphasizes the quantities involved but also addresses the geographical concentration of crucial minerals, highlighting potential challenges for Europe.  Man-made yarns

The sheer weight of the matter is evident in the fact that an electric car necessitates an average of 207 kilograms of diverse minerals, such as graphite, copper, cobalt, nickel, rare earths, lithium, and manganese. This stands in stark contrast to the 33.6 kilograms required for a traditional internal combustion engine vehicle, marking a sixfold increase. The report, presented to the European Parliament by the SRM study center linked to the Intesa Sanpaolo group, underscores the significance of CRM in the transition.

The distinction between critical raw materials and rare earths is pivotal in the study. While rare earths like Scandium, Yttrium, and Lanthanum find marginal use in the automotive sector, the primary focus is on critical raw materials. Solar photovoltaics, wind turbines, lithium-ion batteries, and electric motors are also examined for their mineral requirements. For instance, offshore wind turbines demand nine times more CRM than a conventional gas plant.  Man-made yarns

Director General of the SRM, Massimo Deandreis, raises concerns about the territorial concentration of key minerals, such as lithium, cobalt, copper, and rare earths. He emphasizes that Europe’s reliance on specific regions exposes the European Union to geopolitical risks, necessitating strategic planning to mitigate these challenges.

The report elucidates the global distribution of these critical minerals, with significant shares located in countries like Congo, Australia, China, and South Africa. The Mediterranean region, including European countries, is notably deficient in these resources, except for Morocco, which ranks among the top three global producers of phosphorus.  Man-made yarns

In response to these challenges, the European Union has proposed the Critical Raw Materials Act in 2023. This legislative framework aims to secure a safe and sustainable supply of critical raw materials, outlining objectives such as 10% of annual EU consumption covered by internal extraction, 40% by internal processing, 15% by internal recycling, and a cap of 65% covered by a single third country. As Europe strives to meet its 2050 objectives, the study underscores the imperative of addressing CRM dependencies for a successful energy transition.

The issue of critical raw materials (CRM) essential for the transition to a green economy has come under scrutiny, particularly in the context of electric vehicles (EVs)

End of take-make-waste economy impossible without recycling of unsold goods

On Monday, EU negotiators reached a provisional agreement on the Ecodesign for Sustainable Products Regulation, a key part of Europe’s strategy to foster a circular economy.

This regulation aims to make products more durable, reusable, upgradable, reparable, recyclable, and easier to maintain. It targets a range of products including textiles and footwear and intermediate products.  Man-made yarns

EuRIC, the voice of Europe’s recycling industries, welcomes the agreement, which incorporated most of the recycling industries’ main points, such as the compliance of online marketplaces with EU legislation, the requirement for transparency in reporting the destruction of unsold goods, and the introduction of the “Digital Product Passport”.

However, we regret the fact that the imposed direct ban on the destruction of unsold textiles and footwear fails to consider the role of recycling. Ending the take-make-waste cycle (linear economy model) is a significant step towards circularity but is impossible without recycling operations.

To equate recycling with destruction contradicts the very objectives of the Circular Economy Action Plan. The path to circularity should be defined by recycling operations, providing a second life to materials.  Man-made yarns

Recycling is not destruction, but a resource recovery process, crucial for extending the lifecycle of materials.

Therefore, we strongly urge lawmakers to correct this miscalculated oversight and include recycling as a possibility to treat unsold goods, whenever reuse is not possible.

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End of take-make-waste economy impossible without recycling of unsold goods

Sustainable fuel – Innovative bio-based aromatics pave the way for 100% sustainable aviation fuel 07-12-2023

Man-made yarns

Electric vehicles – Innovative bio-based aromatics pave the way for 100% sustainable aviation fuel 07-12-2023

Electric vehicles

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Thyssenkrupp Uhde won contract for biopolymer plant from Gulf Biopolymers Industries Ltd

Thyssenkrupp Uhde has secured a basic engineering package and front-end engineering design package for the establishment of a biopolymer plant on the Arabian Peninsula, said Hydrocarbonprocessing.
The plant is intended to produce an industrial large-scale volume of polylactic acid polymer, utilizing lactic acid from corn as the primary feedstock. While polymer specialist Uhde Inventa-Fischer will perform the BEP for the PLA production based on its proprietary state-of-the-art technology, its sister company thyssenkrupp Uhde India will perform the FEED which covers the complete production complex including associated offsite and utilities.
The design of the biopolymer plant focuses on stringently optimized feedstock utilization during all stages: from starch conversion to lactic acid production, and finally polylactic acid production. Electric vehicles

An integral aspect of this project is the plant’s ability to sustainably produce a range of PLA grades, addressing the diverse requirements of various industries such as packaging, textiles, and hygiene supplies.
“Replacing fossil feedstocks with renewable ones can minimize the ecological impact of entire value chains,” stated Dr. Cord Landsmann, CEO thyssenkrupp Uhde. “This project is another proof that we can significantly contribute to a more sustainable production of much-needed materials for global key industries.”
Harald Kroll, CEO Gulf Biopolymers Industries: “We are proud to announce the establishment of the first large biopolymer plant in the MENA region. This project is a milestone for the reduction of fossil-based plastics and advancing the adoption of environmentally friendly PLA polymers.”Electric vehicles
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Electric vehicles

Toyota, new battery and fuel cell electric vehicles

At the Kenshiki 2023 event by Toyota Motor Europe, a cadre of global and European executives took center stage to unveil the automotive giant’s cutting-edge electrified products and technologies.

Chief Branding Officer and Head of Design at Toyota Motor Corporation, Simon Humphries, divulged a series of concept models poised to shape the next era of battery electric vehicles (BEVs) under the banners of Lexus and Toyota.

The key highlight was the introduction of a revolutionary modular design architecture, integrating gigacast chassis, component minimization, and the innovative Arena operating system.Electric vehicles

Humphries emphasized that this design framework not only facilitates enhanced design freedom but also elevates the overall user experience.

Toyota’s commitment to sustainability was underscored by the announcement of their goal to achieve complete carbon neutrality in Europe by 2040. In tandem, they aim to attain SBTi Scope 1 and 2 emissions neutrality in European operations and production facilities by 2030.

With a focus on Scope 3 emissions, Toyota sets ambitious targets, including a 100% reduction in CO2 emissions from new vehicle sales by 2035 and complete carbon neutrality across the value chain and logistics by 2040. The company is already making strides in this direction by incorporating hydrogen fuel cell electric heavy-duty trucks on crucial logistics routes. Electric vehicles

Toyota’s vision extends beyond battery electric vehicles, encompassing a robust hydrogen strategy. The Mirai and the new Crown spearhead their passenger car segment, while TME’s Hydrogen Factory Europe integrates fuel cell technology into a diverse array of commercial vehicles, including heavy goods vehicles, buses, coaches, boats, and pickups. The unveiling of the hydrogen fuel cell Hilux prototype at Kenshiki exemplifies this commitment.

In a nod to the future, Toyota plans to refine hydrogen technology further with the launch of its third generation fuel cell systems in 2026.

The Toyota Professional light commercial vehicle range is expanded with the addition of the Proace Max, a large van available in multiple configurations, offering customers versatility. Like its counterparts, the Proace Max is available with a battery electric powertrain, boasting an impressive range of 420 km (WLTP) and providing access to zero-emission zones.Electric vehicles

Completing the Toyota Professional fleet is the Hilux, a stalwart in Toyota’s commercial lineup, set to receive a boost with the introduction of a 48-volt hybrid system in the coming year.

This hybrid system promises increased power and torque, coupled with a 10% improvement in efficiency, solidifying Toyota’s commitment to innovation across its entire commercial vehicle spectrum.

Electric vehicles

 

Innovative bio-based aromatics pave the way for 100% sustainable aviation fuel

Iain Gilmore, Senior Manager, Catalyst Technologies, Johnson Matthey, and David Kettner, President and General Counsel of Virent, shed light on a groundbreaking development. This advancement, a collaborative effort between Johnson Matthey and Virent, the inventor of the technology, introduces bio-based aromatics as a key component in a 100% sustainable aviation fuel (SAF) that is cleaner-burning, more efficient, and compatible with existing aviation fleets and infrastructure. Electric vehicles

The aviation industry is actively seeking solutions to curb emissions, and SAF emerges as a leading option. However, the effectiveness of SAF varies, with many available forms only permitting limited emission reductions due to blending constraints.

The term ‘SAF’ can be misleading, as it is applied to many synthetic fuels with a carbon intensity below a certain threshold in relation to conventional jet fuel, as defined by various policies and international agreements. This results in a range of fuel blends that sit under the SAF umbrella, which contain varying proportions of synthetic components, most of which are not 100% SAF.

Presently, SAF is typically blended with varying percentages of conventional jet fuel, producing varying qualities of fuel to meet the criteria of international standards, specifically to ensure it contains aromatics in the range of 8-25%. Aromatics are an important component of the fuel as, among other benefits, they enhance lubricity, lower freeze point, and interact with polymer seals in the engines and fuelling systems to help prevent fuel leakage. Electric vehicles

Traditional jet fuel naturally contains aromatics but many bio-based fuels, such as Hydroprocessed Esters and Fatty Acids (HEFA) and Fischer Tropsch (FT) products, do not. This restricts their use to a maximum blend of 50% with conventional jet fuel, which, in turn, limits emission reductions and falls short of meeting international aviation emission targets for 2030 and 2050.

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Electric vehicles

Germany’s plastic recycling rate breaks records in 2022

The recycling of plastic packaging is on the rise in Germany, experiencing a remarkable 20% increase in just four years, reaching 67.5% of the total introduced to the market in 2022. According to the industry association IK Industrievereinigung Kunststoffverpackungen, the recycling of plastic packaging in Germany reached 67.5% of the total introduced to the market last year, amounting to 1.54 million tons (a slight decrease compared to the previous year)Electric vehicles

The data, provided by German authorities (Central Packaging Registry ZSVR and Federal Environment Agency UBA), surpasses the 2022 target of 63% set by the packaging law enacted in 2019 and represents an unprecedented achievement. In the last four years alone, since the regulations came into effect, the recycling rate has surged by twenty percentage points.

Isabell Schmidt, the director of IK, emphasizes, “The growing recycling of plastic packaging is a great success. Now it is important to further solidify this positive development and shield it from undesired trends. Reducing plastic in the direction of composite packaging does not contribute to achieving the goal. Recyclability and material savings must be a priority in packaging design. We cannot tolerate false arguments and greenwashing.”Electric vehicles

According to the association of plastic packaging manufacturers, ZSVR and UBA have repeatedly criticized the significant increase in composite paper-based packaging entering the market, as they are more challenging to recycle. IK asserts that almost half of the recyclable packaging with less than 90% recyclability is of a composite nature.

“Discriminatory goals for plastic, as envisaged by the European packaging regulation, as well as exceptions to recycled content quotas, could further reinforce the trend towards composite packaging, even if not explicitly intended.”

Germany’s plastic recycling rate breaks records in 2022

VTT finds unprecedented extensible limits for formable cellulose-based food packaging to replace single-use plastic

Enabled by foam forming technology, VTT’s formable cellulose-based webs with 30% extensibility were used to make rigid packages using an industrial product packaging line. This opens up the manufacturing of a wide range of sustainable packaging solutions.

In a pilot-scale study to find alternative raw materials for rigid plastic packages, VTT Technical Research Centre of Finland has obtained unprecedented maximum limits of its highly extensible formable cellulose-based webs used for rigid packaging applications. The results enable the manufacturing of a wide range of sustainable 3D packaging solutions that were previously unattainable.Electric vehicles

Typical commercial boards have between 3–6% extensibility (geometrical mean) and best commercial formable boards have 10–18% extensibility. By utilising foam forming technology, VTT has now obtained up to 30% extensibility. This enables brand owners to use rigid, cardboard-like packaging to serve consumers looking to buy more sustainable products. This material improvement enables e.g. food brands producing cold cuts to increase cardboard-like package size from 75 grams up to 200-250 grams. By adjusting the tray forming process and tray dimensions even larger cardboard-like packages can be produced.

“Polypropylene film is one of the world’s most used polymers – its extensibility is up to 300%. Our invention now offers a viable, sustainable alternative on the market,” says Jarmo Kouko, Research Team Leader at VTT. Electric vehicles

“There’s been a lot of great academic research around the world on how to eliminate plastics, but the challenge is that those seldom go beyond research. So, we’re extremely excited and proud of the results we’ve produced in our pilot-scale study, which clearly shows the commercial potential of our rigid cellulose-based packaging. packaging give suppliers a sustainable and affordable alternative to single-use plastic.

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VTT finds unprecedented extensible limits for formable cellulose-based food packaging to replace single-use plastic

Evolution of Battery Architecture: From Modules to Cell-to-Body Integration

Electric vehicles (EVs) have undergone a remarkable transformation in battery technology, moving from modular designs to cell-to-body integration. This concept involves embedding cells directly into the vehicle’s frame, unlike conventional gasoline-powered vehicles that depend on fuel tank size for capacity. EVs’ energy storage is determined by both physical dimensions and factors affecting energy density. Electric vehicles

The development of electric vehicle battery architecture can be traced from the traditional modular structures to the cutting-edge cell-to-body integration.

The chemistry of the cells and their internal architecture are two key factors that influence the energy density of EV batteries. This discussion focuses on the latter, exploring the evolution from established modular designs to the innovative realm of cell-to-body integration.

Lithium-ion batteries adopted a conventional structure with cells, modules, and battery packs. Modular designs, while enabling battery control and temperature management, introduced inactive elements, reducing energy storage efficiency.

The modular approach allowed automakers to adjust battery capacity by adding or removing modules. Electric vehicles

In a recent shift, automakers have adopted the cell-to-pack paradigm, eliminating the intermediate modules. This design integrates individual cells directly into the external casing, increasing energy storage capacity within the same external dimensions. However, these cell-to-pack batteries remain separate components attached to the vehicle’s chassis during manufacturing.

Leading the future, manufacturers like BYD, with its Seal sedan, have introduced a revolutionary structural design – cell-to-body integration. This approach incorporates cell housing directly into the lower part of the vehicle’s frame, eliminating the need for a separate element attached to the chassis. While not increasing the percentage of active material within the battery, similar to the cell-to-pack approach, this innovation simplifies components, minimizes external housing requirements, and enhances the structural integrity and overall efficiency of electric vehicles. The battery becomes an essential part of the vehicle platform, marking a paradigm shift in the electrification of the automotive industry. Electric vehicles

Evolution of Battery Architecture: From Modules to Cell-to-Body Integration

Argentina’s new bioethanol quotas may swamp demand

Argentine bioethanol supply quotas may outstrip demand over the coming years.

The outgoing federal energy department recently awarded 413,100m3/y of new supply quotas of bioethanol for blending with gasoline, known as E12. These will swell the 1.12Mm3/y (million cubic meters per year) in place.

The new facilities or plant expansions that will produce the additional ethanol are due to enter service in 2026 and could require capex of around US$500mn based on current exchange rates. Electric vehicles

But in 2026, the total annual E12 quota of 1.53Mm3/y will outstrip projected demand from refiners of 1.18Mm3, local bioenergy and rail transport consultant Claudio Molina told BNamericas. A mismatch is also projected for 2024-25.

“They’ve awarded more quotas than there is demand,” said Molina, adding that the process lacked transparency and would have future implications.

Molina said: “They’re going to have to arbitrate over a process so that, in a proportional manner, each sells less than the quota they have, because sufficient demand isn’t there. It’s like opening a can of worms.” Electric vehicles

By law, 12% of the finished gasoline blend must be ethanol made from corn or sugarcane.

Outgoing economy minister and former presidential candidate Sergio Massa had planned to raise the proportion to 15%, which would have absorbed the additional output. The increase was opposed by refiners and auto manufacturers, the latter citing the engine-calibration challenges associated with changing the blend. Massa had even pledged a hike to 25% if he had won the presidency.

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Biodegradable polymer – Toyota ‘not giving up’ on hydrogen but also ramps up production of battery electric cars 06-12-2023

Electric vehicles

Biodegradable polymer – Toyota ‘not giving up’ on hydrogen but also ramps up production of battery electric cars 06-12-2023

Biodegradable polymer

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Sulzer expands bioplastics portfolio with new biodegradable polymer

Sulzer is expanding its commitment to sustainable solutions with the introduction of a groundbreaking technology – CAPSULTM – designed for the continuous manufacturing of polycaprolactone (PCL), a biodegradable polyester widely employed in diverse industries such as packaging, textiles, agriculture, and horticulture. The CAPSULTM innovation represents an end-to-end licensed process that facilitates the production of high-quality PCL grades at competitive rates, reinforcing Sulzer’s dedication to advancing renewable and circular plastic technologies.

The CAPSUL™ PCL technology, developed by Sulzer Chemtech, revolutionizes the manufacturing process by incorporating all purification and polymerization steps into a seamlessly integrated, highly efficient, and continuous operation.

Leveraging Sulzer’s extensive expertise in separation and reaction processes, this biopolymer technology proves to be remarkably adaptable, catering to a wide spectrum of industrial scales. Its versatility is poised to accelerate the widespread adoption of biodegradable and compostable PCL, addressing critical environmental concerns related to plastic waste.  Biodegradable polymer

High-quality PCL derived from the CAPSUL™ process finds application in a myriad of sectors, including consumer packaging, 3D printing, footwear, agricultural films, textiles, and medical devices. Uwe Boltersdorf, President of the Chemtech Division at Sulzer, emphasizes the pivotal role of PCL in reducing plastic waste, highlighting the company’s commitment to facilitating larger-scale production from both conventional and renewable resources. The introduction of CAPSUL™ reflects Sulzer’s dedication to empowering industry stakeholders to gain a competitive edge in sustainability, ushering in a new era of environmentally conscious manufacturing practices. As the world grapples with the challenges of plastic pollution, Sulzer’s innovative solution marks a significant stride towards a more sustainable and eco-friendly future.  Biodegradable polymer

Biodegradable polymer

LYB acquires minority stake in Source One

 LyondellBasell (LYB) today announced it has acquired a minority share in Source One GmbH, Leiferde, Germany, a plastic waste sourcing and engineering company, specialized in developing technical solutions for hard-to-recycle post-consumer plastic waste. Both LYB and Landbell will be shareholders in Source One. Landbell is a global service provider who operates a comprehensive network of Extended Producer Responsibility (EPR) and take-back organizations worldwide.  Biodegradable polymer

This strategic investment provides LYB access to Source One’s engineering and plastic waste sourcing services. It also establishes a relationship with Landbell to provide plastic packaging waste volumes for LYB’s advanced recycling operations. Processing plastic waste volumes from EPR Service Providers such as Landbell reinforces the commitment by LYB to support brand owners to close the loop for plastic packaging.

“We are committed to support the growing demand of our customers for circular solutions,” says Yvonne van der Laan, LyondellBasell Executive Vice President, Circular and Low Carbon Solutions. “With the investment in Source One we are taking another important step to secure access to plastic waste for our recycling activities and to strengthen our Circulen product portfolio of material made from recyclable or renewable resources.”  Biodegradable polymer

50% of the shares in Source One will be held by 23 Oaks Investments, Leiferde, Germany, which together with LYB has formed the joint venture Source One Plastics in 2022. Source One Plastics currently builds an energy efficient, advanced plastic waste sorting and recycling facility in Germany.

“Thanks to our relationship with LYB and Landbell, we are able to optimally position Source One and successfully implement our growth strategy,” says Kai Hoyer, Owner 23 Oaks Investments.

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Biodegradable polymer

Toyota ‘not giving up’ on hydrogen but also ramps up production of battery electric cars

Japanese carmaker ploughing ahead with hydrogen despite difficulties

Toyota has reaffirmed its commitment to hydrogen power but at the same time will also ramp up development of battery electric vehicles.

The Japanese carmaker has been a pioneer of hydrogen fuel cell (FCEV) technology in recent years, and has developed two generations of its FCEV-powered Mirai saloon car, and launched the Japan-only Crown this year.  Biodegradable polymer

However Toyota has missed its own targets on sales of hydrogen cars, selling just over 3,900 hydrogen fuel cell vehicles last year, less than one per cent of its total worldwide sales of around 9.5m vehicles.

Media reports earlier this year quoted Hiroki Nakajima, Toyota executive vice-president and chief technical officer, admitting Mirai sales had not been successful, and that the carmaker would switch from building FCEV-powered cars to commercial vehicles.

But the carmaker has now reaffirmed its commitment to hydrogen-powered cars as well confirming it will diversify into commercial vehicles and other transport sectors. It will create a new hydrogen facility to produce more fuel cell systems to stimulate demand in Europe.  Biodegradable polymer

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Biodegradable polymer

Eurozone’s manufacturing PMI sees slight rebound in Nov 2023

INSIGHTS

  • The Eurozone manufacturing PMI, compiled by S&P Global for HCOB, remained below the growth threshold in November 2023, marking continuous contraction.
  • Austria, Germany, and France showed slight improvements, while Italy worsened.
  • Greece and Ireland saw growth, but overall, the sector faced reduced production, inventory levels, and staffing.

Eurozone’s manufacturing PMI, compiled by S&P Global for Hamburg Commercial Bank (HCOB), remained below the 50 growth threshold for the seventeenth consecutive month in November, indicating a continued decline in the goods-producing sector. However, there was a slight improvement, with the index rising to 44.2 from October’s 43.1, marking the highest reading since May and suggesting a less severe deterioration in manufacturing conditions.Of the eight nations included in the HCOB eurozone manufacturing PMI, six recorded in contraction territory. Austria was the worst performer in November, closely followed by Germany and France. Biodegradable polymer

All three countries recorded softer rates of decline, however, and this was also the case in the Netherlands and Spain. By contrast, Italy’s manufacturing downturn intensified. Two nations bucked the wider trend of contraction during November—Greece and Ireland—with the former seeing growth improve to a three-month high. Ireland’s manufacturing economy stabilised after back-to-back months of decline.

Factory production across the euro area continued to decrease during November. That said, while the pace of decline was strong overall, it eased to its softest since May. A slower fall in output coincided with a weaker contraction in new orders, and the slump in new export sales (which has been ongoing since March 2022) also moderated, as per S&P Global. Biodegradable polymer

Eurozone manufacturers were less aggressive with their destocking efforts, November survey data showed, with pre- and postproduction inventory levels falling at weaker rates. The fall in stocks of purchases was nevertheless the second-fastest seen since December 2012 amid another substantial month-on-month reduction in manufacturers’ buying activity.

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Biodegradable polymer

Sirmax building new compounding factory in India, expanding existing capacity

The Italy-based compounder said India is the ‘only [global region] experiencing growth’

Italian compounder Sirmax Group, known for its expertise in polypropylene compounds, engineering plastics, thermoplastic elastomers, recycled polymers, and more recently biocompounds,  announced it started building a new compounding factory in India.  Biodegradable polymer

It will be the company’s third facility in India upon completion, and its fourteenth global plant. The new facility is being built near Hosur, located in the southern state of Tamil Nadu, and is scheduled to start operations in 2026. Sirmax did not disclose the capacity of the new factory, but it said it is expanding the capacity of its existing Palwal plant, located near India’s largest automotive district, by 15,000 tonnes per year. The Padua-based company said it aims to increase its production capacity in India to over 60,000 tonnes per year, with a total investment of around $10 million.

The operations are part of the group’s strategy to boost its foreign subsidiaries, and in particular to meet increasing demand for thermoplastics compounds in Southeast Asia, it said in a statement. Biodegradable polymer

“At this pivotal moment in history, India stands out as the sole global region experiencing genuine growth,” said Sirmax’s President and CEO Massimo Pavin. “The country has a large domestic market and is an important hub for Southeast Asia.

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Sirmax building new compounding factory in India, expanding existing capacity

SABIC & CJ CheilJedang collaborate on world-first ready-to-eat rice packaging bowls made with 25% certified renewable PP in Korea

SABIC, a global leader in the chemicals industry, has announced that a food-contact grade of its TRUCIRCLE portfolio of certified renewable polypropylene (PP) resins is used in the production of Hetbahn instant white rice packaging bowls by CJ CheilJedang, a South Korea-based global food company, said the company.

The rigid bowls are the first of their kind using certified renewable PP in a ready-to-eat-rice packaging in Asia Pacific and align with CJ’s strong ‘Nature to Nature’ sustainability roadmap. Biodegradable polymer

Mohammed Al-Zahrani, Vice President of SABIC’s Polypropylene Business, comments: “Food brands around the world are increasingly looking for materials that will help them reduce their carbon footprint without compromising the performance, convenience and food safety of their packaging. We are very pleased about this opportunity to demonstrate SABIC’s vast expertise in sustainable PP resins for rigid food containers. Our certified renewable grade from our TRUCIRCLE portfolio used in CJ’s Hetbahn rice bowls meet the food-contact regulations, and offers the same ease of processing and high end-use quality as competitive all-virgin polymers.”

The Hetbahn brand, which is one of the top brands in cooked rice and now expanding its product portfolio to include porridge, frozen rice, cooked rice with soup etc., was originally launched in 1996 and means freshly harvested and cooked rice and has changed consumers’ perception of Korean rice meal culture. The rice grain is polished in a strict raw material process, cooked the same day and packed in a sterile environment so that the delicious taste of the rice can be preserved.  Biodegradable polymer
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SABIC & CJ CheilJedang collaborate on world-first ready-to-eat rice packaging bowls made with 25% certified renewable PP in Korea

Rathi Group to Install Two R4000-HD Secondary Shredders

Rathi Group has finalised the order for two R4000-HD model secondary shredders from Ahmedabad-based Fornnax Technology

“The two R4000-HD secondary shredders set to double annual capacity for tyre shredding and tyre wire cleaning,” informed Ravi Rathi, Director, Rathi Group.

Fornnax Technology continues to book orders from the domestic and overseas markets for R4000-HD shredders after its global launch at the recently concluded IFAT Expo 2023 in Mumbai.

New lines to double the plant capacity

The new installation will increase tyre shredding and tyre wire cleaning capacities to 150,000 metric tons and 25,000 metric tons, respectively. “Alongside this, there is an expansion in the works for the pyrolysis system, increasing by 40 metric tons per day, which will boost the group’s total pyrolysis capacity to 160 metric tons per day.”

This expansion is a proactive response to the anticipated demand from prospective recovered carbon black (rCB) buyers. Biodegradable polymer

As a result, the company is in the process of establishing dedicated rCB production units specifically for its major customers. Currently, the company’s rCB product, CAPITAL CARBON, is in various stages of trials with leading users in the market.

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Rathi Group to Install Two R4000-HD Secondary Shredders

Plastic pyrolysis – How to reduce the product defective rate of PET fiber? 05-12-2023

Biodegradable polymer

Plastic pyrolysis – How to reduce the product defective rate of PET fiber? 05-12-2023

Plastic pyrolysis
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Innovation activity in bioplastics and chemical recycling technology continues apace

Green Hydrogen – Now NIO’s battery swap could truly become global 04-12-2023

Plastic pyrolysis

Green Hydrogen – Now NIO’s battery swap could truly become global 04-12-2023

Green Hydrogen

Polymers Textiles – Europe’s Imperative: Countering Russia’s Bid for Hydrogen Market Supremacy 

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Green Hydrogen

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Now NIO’s battery swap could truly become global

NIO, the Chinese electric vehicle company, is expanding its global reach by signing a strategic agreement with Geely. This collaboration could potentially introduce NIO’s battery swap technology to electric cars from various brands owned by Geely, including Volvo, Polestar, Lotus, smart, and Zeekr. NIO has already deployed over 2,000 battery swap stations in China and is expanding its presence internationally. Green Hydrogen

The partnership involves a joint approach between Geely and NIO in handling investments, construction, and design of battery swap stations. Both companies aim to enhance the efficiency and versatility of battery swap systems, intending to offer this technology in all future electric cars from the associated brands. The agreement is seen as mutually beneficial, allowing NIO to diversify investments and increase profitability, while Geely can quickly expand its battery swap station network, currently comprising 300 active points.

This collaboration has potential implications for the European market, where Geely’s ownership of brands with strong traditions and significant market share could make battery swap technology more widely adopted. The agreement reflects a renewed interest in battery swap technology, which had previously been considered by various brands but is now gaining traction once again. Green Hydrogen

Green Hydrogen

BASF advances 54-MW green hydrogen project

BASF SE, the German chemical giant, has achieved a major breakthrough with the formal approval of $136.2 million state grant dedicated to the establishment of a green hydrogen plant at its Ludwigshafen headquarters, said Chemanalyst.
This financial endorsement signals a critical advancement for the Hy4Chem-EI project, a collaborative endeavor between BASF and Siemens Energy, propelling it into the eagerly anticipated construction phase.
The funding for this pioneering project will be sourced from the German Federal Ministry for Economic Affairs and Climate Action. Green Hydrogen

The Hy4Chem-EI initiative is designed to introduce a cutting-edge 54-megawatt proton exchange membrane electrolyser, with the capacity to produce a substantial 8,000 metric tons of hydrogen annually.

The electricity essential for hydrogen generation will be derived exclusively from renewable energy sources, aligning the project with a sustainable and environmentally conscious approach.
The primary strategic objective for the hydrogen produced at the Ludwigshafen facility is to serve as a fundamental raw material for the decarbonization of BASF’s chemical production processes. Green Hydrogen

Additionally, a portion of the hydrogen output will be earmarked for deployment in transportation applications within the Rhine-Neckar Metropolitan Region.
Anticipated to be among the largest of its kind in Germany upon activation, the Ludwigshafen electrolyser is expected to make significant contributions to the nation’s green hydrogen landscape.

The commissioning of this innovative facility is currently scheduled for the year 2025, marking a pivotal milestone in the transition towards sustainable and eco-friendly energy solutions.
This recent funding approval represents a crucial milestone for the Hy4Chem-EI project, occurring approximately one year after the European Commission (EC) granted Germany the necessary approval to allocate a substantial grant to support this groundbreaking initiative.  Green Hydrogen

The collaborative efforts of BASF and Siemens Energy in the Hy4Chem-EI project underscore their commitment to pioneering advancements in the realm of green hydrogen technology.

As the global community intensifies efforts to combat climate change and transition towards more sustainable energy solutions, projects such as Hy4Chem-EI take center stage in contributing to a cleaner and greener future.

The support garnered from governmental bodies further underscores the recognition of the project’s significance in advancing the green hydrogen agenda.  Green Hydrogen

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Green Hydrogen

Toppan breaks ground on new plant in Czech Republic

Bolstering barrier film supply capabilities in Europe to meet rising global demand for eco-friendly packaging

Toppan Packaging Czech, a Toppan Group company, has held a groundbreaking ceremony to launch construction of a new plant in Most in the Ústí nad Labem region of the Czech Republic. The new plant will manufacture GL Barrier transparent barrier film developed and manufactured by the Toppan Group for eco-friendly packaging, a focus of increasing demand around the world.  Green Hydrogen

Distinguished guests at the groundbreaking ceremony included His Excellency Hideo Suzuki, ambassador of Japan to the Czech Republic, Czech senator Jan Paparega, and Jan Schiller, governor of the Ústí region. Attendees joined Toppan’s managing executive officer Masahiko Tatewaki and deputy head of global packaging Hiroshi Suzuki in praying for the safe construction of the plant, which is scheduled to launch operations at the end of 2024 as a strategic base catering to increasing needs for sustainable products in the European market.

Masahiko Tatewaki said: ‘I would like to express my great appreciation to everyone who has supported our plan for Toppan’s very first Czech site in the city of Most. Establishing a European base for our GL Barrier business has been a long-standing wish. More than 15 years ago, demand for transparent barrier packaging materials increased from Europe, and our efforts to establish overseas bases began at that time. Our barrier film is not only a sustainable and recyclable product but also uses the most advanced technology in the world.  Green Hydrogen

‘We are very proud and excited to support our customers and consumers by providing products from Most to the European market. I believe that by being able to come to the Czech Republic, we will be able to make an even bigger leap forward in this business.

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Toppan breaks ground on new plant in Czech Republic

Scientists develop revolutionary process to tackle plastic pollution

Chemists at Northwestern University have developed a new catalyst that “quickly, cleanly and completely” breaks down plastic.

Durable plastic pollution – such as fishing nets – can be easily degraded without leaving harmful by-products thanks to a new high-tech process.

Disturbing images of wildlife – including sea turtles, dolphins and seals – tangled in abandoned fishing nets have become all too common.  Green Hydrogen

Scientists explained that the main issue with Nylon-6 – the plastic inside fishing nets, carpet and clothing – is that it’s too strong and durable to break down on its own.

So, once it’s in the environment, it lingers for years, littering waterways, breaking corals and strangling birds and sea life.

Now, chemists at Northwestern University have developed a new catalyst that “quickly, cleanly and completely” breaks down Nylon-6 in a matter of minutes — without generating harmful by-products.  Green Hydrogen

They say that the new process doesn’t require toxic solvents, expensive materials or extreme conditions, making it “practical” for everyday applications.

The research team, whose findings were published in the journal Chem. believe it could even perform the first step in upcycling Nylon-6 wastes into higher-value products.

Study senior author Professor Tobin Marks said: “The whole world is aware of the plastic problem.

“Plastic is a part of our society; we use so much of it.

“But the problem is: What do we do when we’re finished with it? Ideally, we wouldn’t burn it or put it into landfills. We would recycle it.

“We’re developing catalysts that deconstruct these polymers, returning them to their original form, so they can be reused.”      Green Hydrogen

Up to one million pounds (453,000 kilos) of fishing gear is abandoned in the ocean each year – with fishing nets composed of Nylon-6 making up at least 46 percent of the notorious Great Pacific Garbage Patch, according to the World Wildlife Federation.

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Scientists develop revolutionary process to tackle plastic pollution

Electric Cars – A Glimpse into the Future

In this article, we explore the evolving landscape of Battery Electric Vehicles (BEVs) and look ahead to future possibilities. We provide an overview of emerging technologies, including wireless charging and bidirectional charging, transforming electric vehicles into interactive, mobile power sources.

  1. Wireless Charging Revolution:
    • Overview of wireless charging technologies beyond communication protocols (Wi-Fi, Bluetooth, NFC).
    • Inductive electromagnetic induction principle for wireless power transmission.  Green Hydrogen
    • Practical applications and testing, including BMW’s use in Formula E safety cars.
    • Dynamic wireless charging trials in Sweden and Italy, highlighting the Arena del Futuro project near Brescia.
  2. Multidirectional Energy Networks:
    • Concept of future energy networks resembling data networks – multidirectional and optimizing production, flows, and storage.
    • Introduction of Vehicle-to-Everything (V2X) technology – V2G, V2B, V2H, and V2L.  Green Hydrogen
    • Explanation of V2G enabling bidirectional energy flow between vehicles and the grid, maximizing vehicle and energy utilization.
    • Potential applications of V2B, V2H, and V2L for direct energy exchange with buildings and homes, as well as utilizing vehicle batteries for various purposes.
  3. Battery Evolution:
    • Focus on battery improvements for electric vehicles, addressing weight, size, and cost concerns.
    • Overview of current battery chemistry using lithium, graphite, nickel, manganese, and cobalt.  Green Hydrogen
    • Exploration of alternative materials like silicon, LFP (lithium-iron-phosphate), and LFMP (additional manganese).
    • Mention of future developments, such as glass electrolytes and solid-state batteries.
  4. Battery Management and Integration:
    • Increase in operating voltages from 400V to 800V and potential plans for 900V to reduce wiring and copper requirements.
    • Streamlining wiring through wireless technology for individual cell control.
    • Simplification of internal battery structure using blade cells and integration into the vehicle’s body for structural support.
    • Emphasis on thermal management using thin radiative surfaces or immersing cells in a special dielectric liquid. Green Hydrogen
    • Significance of intelligent battery management software, utilizing artificial intelligence for enhanced performance and longevity.
  5. Inverter and Power Electronics:
    • Importance of the inverter in converting DC from the battery to AC for the electric motor.
    • Overview of current inverter materials, including SiC (silicon carbide) and future possibilities with GaN (gallium nitride).
    • Integration of the inverter into the propulsion unit for efficiency and space optimization.
  6. Electric Motor Advancements:
    • Evolution of electric motor designs, focusing on reducing copper and rare earth material usage.  Green Hydrogen
    • Introduction of various motor types, including synchronous and asynchronous motors.
    • Exploration of Eesm, I2Sm, and Sesm motors as alternatives that eliminate the need for rare earth magnets.
    • Integration of the motor, transmission, and power electronics into a single structural unit for improved efficiency and cooling.

In conclusion, the article delves into the ongoing advancements in electric vehicle technologies, providing insights into the future of sustainable and efficient mobility.

Electric Cars – A Glimpse into the Future

OECD projects mild global slowdown in 2024, a bit better 2025 growth

  • The latest OECD Economic Outlook projects global GDP growth of 2.9 per cent in 2023, followed by 2.7 per cent in 2024 and 3 per cent in 2025.
  • Asia is expected to continue to account for the bulk of global growth in 2024-25, as it has in 2023.  Green Hydrogen
  • Consumer price inflation is expected to ease gradually back towards central bank targets in most economies by 2025.

Global growth is set to remain modest, with the impact of the necessary monetary policy tightening, weak trade and lower business and consumer confidence being increasingly felt, according to the Organisation for Economic Cooperation and Development’s (OECD) latest Economic Outlook.

The outlook projects global GDP growth of 2.9 per cent in 2023, followed by a mild slowdown to 2.7 per cent in 2024 and a slight improvement to 3.0 per cent in 2025. Asia is expected to continue to account for the bulk of global growth in 2024-25, as it has in 2023.  Green Hydrogen

Consumer price inflation is expected to continue to ease gradually back towards central bank targets in most economies by 2025, as cost pressures moderate. Consumer price inflation in OECD countries is expected to decline from 7 per cent in 2023 to 5.2 per cent in 2024 and 3.8 per cent in 2025.

GDP growth in the United States is projected at 2.4 per cent in 2023, before slowing to 1.5 per cent in 2024, and then picking up slightly to 1.7 per cent in 2025 as monetary policy is expected to ease.  Green Hydrogen

In the euro area, which had been relatively hard hit by Russia’s war of aggression against Ukraine and the energy price shock, GDP growth is projected at 0.6 per cent in 2023, before rising to 0.9 per cent in 2024 and 1.5 per cent in 2025.

China is expected to grow at a 5.2 per cent rate this year, before growth drops to 4.7 per cent in 2024 and 4.2 per cent in 2025 on the back of ongoing stresses in the real estate sector and continued high household saving rates.

“Over the longer term, our projections show a significant rise in government debt, in part as a result of a further slowdown in growth. Stronger efforts are needed to rebuild fiscal space, also by boosting growth.  Green Hydrogen

To secure stronger growth, we need to boost competition, investment and skills and improve multilateral co-operation to tackle common challenges, like reinvigorating global trade flows and delivering transformative action on climate change,” OECD secretary general Mathias Cormann said in a release.

Geopolitical tensions remain a key source of uncertainty and have risen further as a result of the evolving conflict following HAMAS attacks on Israel. Amid heightened geopolitical tensions and a longer-term decline in the trade intensity of growth, the anticipated cyclical pick-up in trade growth could fail to materialise.  Green Hydrogen

More… OECD projects mild global slowdown in 2024, a bit better 2025 growth

Ecological Mobility – This new material could change the world 02-12-2023

Green Hydrogen

Techtextil Texprocess – Innovative and Eco-Friendly Food-Packaging Leader Inno-Pak Acquires Albany Packaging 01-12-2023

Techtextil Texprocess

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Net-zero ethylene and polyethylene for Dow in Canada

Dow, a leading chemical manufacturer, has received board approval for a substantial investment in the Path2Zero project, a groundbreaking initiative set in Fort Saskatchewan, Alberta, Canada, with an estimated cost of $6.5 billion. This strategic move aligns with Dow’s ambitious goal to achieve carbon neutrality by the year 2050. The pivotal components of this venture include the construction of a state-of-the-art ethylene cracker and a substantial increase in polyethylene capacity by 2 million metric tonnes annually.

Anticipated to yield significant returns, Dow foresees a growth of $1 billion in core profits per year at full operational capacity for the net-zero emissions facility. The company is slated to commence construction activities in 2024, with the gradual introduction of additional capacities in phases.  Techtextil Texprocess

The initial phase, scheduled to commence operations in 2027, is projected to contribute around 1,285 kilo tonnes per annum (KTA) of ethylene and polyethylene capacity. The subsequent phase, set to initiate operations in 2029, will add an extra 600 KTA of capacity.

Dow’s expansion aims to address burgeoning customer demands in lucrative markets such as packaging, infrastructure, and hygiene. Additionally, the company envisions potential benefits from the commercialization of low and zero-emissions products. In a bid to meet environmental targets, Dow has committed to reducing its net annual carbon emissions by 15% by 2030, relative to its 2020 baseline, and ultimately achieving carbon neutrality by 2050.  Techtextil Texprocess

This significant development follows Dow’s recent long-term supply agreement with New Energy Blue, a bio-conversion company, reinforcing Dow’s commitment to sustainability. The agreement focuses on sourcing plastic materials derived from corn residue, marking a pivotal stride towards integrating renewable energy sources into its production processes. As Dow celebrates its board-approved investment, the company solidifies its dedication to pioneering eco-friendly practices and fostering sustainable growth in the chemical manufacturing industry.

Techtextil Texprocess

New packaging waste regulation draft could prove controversial

The latest draft of the Packaging and Packaging Waste Regulation (PPWR) – which passed its plenary vote in the EU Parliament on Wednesday 22 November – brings further sweeping changes to the proposed legislation, some of which are likely to prove controversial.  Techtextil Texprocess

The wide-ranging changes from the initial draft, many of which are in line with the European Parliament’s Committee on Environment (ENVI)’s proposed amendments from October, include:

  • A watering down of minimum recycled content and collection targets at member state and company level
  • The acceptance of bio-based material as potentially counting towards 50% recycled content targets
  • Exemptions for linings in recycled content targets and recyclability assessments, which could encourage the use of difficult-to-recycle paper and cardboard food-contact packaging
  • Exemptions from recyclability assessments for wood and wax packaging
  • Bans on the intentional addition of bisphenol A (BPA) and per-and-polyfluoroalkyl substances (PFAs) in packaging
  • Labelling obligations and data provision obligations – including making information publicly available  Techtextil Texprocess
  • An extension of Extended Producer Responsibility obligations, which would include member states using fees collected to support collection infrastructure and make producers/distributors responsible for covering recycling fees
  • A push towards ‘regulated value chains’
  • Further amendments to the definition of recycling, tying the PPWR to directive 2008/98/EC, as well as the legislation’s own definition of recycling
  • Amendments to mandated Deposit Return Scheme (DRS) proposals
  • Changes to reuse and refill targets, including adding requirements that it must be reusable ‘multiple times’ to the reuse definition
  • Including online retailers into many of the PPWR obligations
  • The setting up of a ‘Packaging Forum’ made up of value chain stakeholders to vet future legislation and targets

The legislation still needs to go through the trilogue stage, where recommendations from the EU Council and other stakeholders will be debated, before it is adopted, and the final version could look quite different from the version voted on by the Plenary.

At a minimum it is likely to provoke heated discussion and lobbying from all sides of the various packaging value chains.  Techtextil Texprocess

Recycled content targets

What will most likely prove one of the most hotly-debated changes under the latest version of the PPWR is the incorporation of ENVI’s proposed amendment on the acceptance of bio-based plastics as counting towards up to 50% of mandated recycled content targets in packaging.

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Techtextil Texprocess

APR joins Canada Plastics Pact

The APR will provide its industry perspective and technical expertise to support the CPP in its goals to eliminate plastic waste and create a circular plastics economy.

The Association of Plastic Recyclers (APR), Washington, has joined the Ottawa, Ontario-based Canada Plastics Pact (CPP), which aims to eliminate plastic waste and pollution by bringing together businesses, government, nongovernmental organizations (NGOs) and other key stakeholders in the Canadian plastics value chain. Techtextil Texprocess

The APR says the two organizations share the common goal of creating a circular plastics economy, where plastic is kept in the economy and out of people, animals and the environment. The APR will join CPP’s more than 98 partners from across the plastics value chain that are taking steps to eliminate what they deem unnecessary and problematic plastics, redesign packaging and bolster their usage of recycled plastic.

“The Canada Plastics Pact is helping to shape important discussions on the management of postconsumer plastics and convening leaders across the value chain committed to solutions,” APR President and CEO Steve Alexander says. “APR’s tools and resources are endorsed and aligned internationally.  Techtextil Texprocess

This partnership is part of larger harmonization efforts across the globe including APR’s work to align North America’s design for recyclability guidance with Europe’s RecyClass. By working together, we will help achieve an effective and robust plastics recycling system in Canada and beyond.”

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Techtextil Texprocess

Ferrarelle Società Benefit relies on Sidel’s aseptic technology for its new range of functional water and teas

Ferrarelle Società Benefit partners with Sidel to install its first ever aseptic line at the Boario plant to produce its product range of Vitasnella ‘Le Linfe’ functional water and teas. With natural ingredients and a mix of flavours, the products have been designed with consumers well-being in mind, promoting a 360-degree healthy lifestyle.  Techtextil Texprocess
Ferrarelle Società Benefit, one of the largest mineral water producers in Italy well-known for its unique naturally sparkling water properties, bottles “Boario”, “Vitasnella” and “Fonte Essenziale” mineral waters at its Boario plant.
Close to the picturesque Iseo Lake, the plant sources its water from the mountains close to the factory.
This strategic location allows Boario to produce uniquely bottled mineral water with health-enhancing properties.
Ferrarelle Società Benefit chose Sidel’s Aseptic Combi Predis technology to produce its new range of functional water and teas.
Sidel supported the company in installing its aseptic technology to ensure a high-end taste experience, product integrity and a long shelf-life, utilising its Predis™ dry preform decontamination solution – a safe, hygienic, cost-effective way of packaging a variety of sensitive beverages.    Techtextil Texprocess
By installing Sidel’s Aseptic Combi Predis to produce Vitasnella ‘Le Linfe’ product range, Boario’s line is capable of handling two different formats, 0.5 litres and 1.25 litres, and achieves 18,000 bottles per hour.
This system ensures full production sterility, beverage integrity and food safety with easy operations.“‘Le Linfe’ functional waters and tea ranges are extremely important for us and we wanted to avoid any potential risks. That’s why we decided to turn to Sidel, given their extensive expertise in aseptic technology,” said Nicola Tignonsini, Operations Director at Ferrarelle.

More… Ferrarelle Società Benefit relies on Sidel’s aseptic technology for its new range of functional water and teas

Innovative and Eco-Friendly Food-Packaging Leader Inno-Pak Acquires Albany Packaging

Increases Integrated Manufacturing Capabilities, Creates an Even More Resilient Supply Chain and Expands Product Portfolio in Paper

Inno-Pak, LLC (“Inno-Pak” or the “Company”), a portfolio company of Emerald Lake Capital Management and a leading designer, manufacturer, importer and supplier of innovative, eco-friendly packaging for prepared and takeout foods, today announced that it has acquired Albany Packaging Inc. (“Albany”).  Techtextil Texprocess

“We are excited to add Albany’s facilities, products and people to Inno-Pak as we strive to bring our world-class customers the best packaging available anywhere”

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Albany specializes in the design and manufacture of custom and stock folding paperboard cartons, including bakery boxes and food packaging items such as trays and takeout boxes. Albany has a manufacturing facility in Ontario, Canada, which services customers across the food service, grocery and convenience store channels.

“We are excited to add Albany’s facilities, products and people to Inno-Pak as we strive to bring our world-class customers the best packaging available anywhere,” said Chris Sanzone, Chief Executive Officer of Inno-Pak.  Techtextil Texprocess

“This acquisition increases our North American integrated manufacturing capabilities and marks a crucial step in our manufacturing expansion plan to create an even more resilient supply chain. Albany also deepens our ongoing investments in paper capacity as we continue to innovate to make packaging more eco-friendly.”

Jon Sill, Chairman of Inno-Pak, added, “Inno-Pak stands at an important inflection point with several favorable trends in our end markets of the food service, grocery, convenience store and hospitality industries. The acquisition of Albany enhances our ability to capitalize on these positive trends with one of the most diverse custom and stock folding carton programs. With our recent portfolio additions and our continued investments in innovation, we are better positioned to serve our customers.”  Techtextil Texprocess

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Innovative and Eco-Friendly Food-Packaging Leader Inno-Pak Acquires Albany Packaging

SABIC & CJ Cheiljedang collaborate on RTE rice packaging bowls made with 25% certified renewable PP

Instant white rice packaged in thermoformed food-contact polypropylene bowls with 25% renewable content offering high dimensional stability and heat resistance for microwaving

SABIC, a global leader in the chemicals industry, has announced that a food-contact grade of its TRUCIRCLE portfolio of certified renewable polypropylene (PP) resins is used in the production of Hetbahn ‘햇반’ instant white rice packaging bowls by CJ CheilJedang, a South Korea-based global food company. The rigid bowls are the first of their kind using certified renewable PP in a ready-to-eat-rice packaging in Asia Pacific and align with CJ’s strong ‘Nature to Nature’ sustainability roadmap.  Techtextil Texprocess

Mohammed Al-Zahrani, vice president of SABIC’s Polypropylene Business, comments, “Food brands around the world are increasingly looking for materials that will help them reduce their carbon footprint without compromising the performance, convenience and food safety of their packaging.

We are very pleased about this opportunity to demonstrate SABIC’s vast expertise in sustainable PP resins for rigid food containers. Our certified renewable grade from our TRUCIRCLE portfolio used in CJ’s Hetbahn rice bowls meet the food-contact regulations, and offers the same ease of processing and high end-use quality as competitive all-virgin polymers.”

The Hetbahn brand, which is one of the top brands in cooked rice and now expanding its product portfolio to include porridge, frozen rice, cooked rice with soup etc., was originally launched in 1996 and means freshly harvested and cooked rice and has changed consumers’ perception of Korean rice meal culture. The rice grain is polished in a strict raw material process, cooked the same day and packed in a sterile environment so that the delicious taste of the rice can be preserved. Techtextil Texprocess

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SABIC & CJ Cheiljedang collaborate on RTE rice packaging bowls made with 25% certified renewable PP

Discover how next Techtextil and Texprocess show see the future

From 23 April to 26 April 2024, Frankfurt am Main will host the upcoming editions of Techtextil and Texprocess 2024, two trade shows focused on presenting the latest innovations, textile solutions and networking in the international textile industry hosting more than 1,600 exhibitors from about 50 countries, welcoming global buyers and decision makers from more than 90 nations.  Techtextil Texprocess

To mark the occasion, the two events will organize well-known formats such as the Techtextil Innovation Award and the Texprocess Innovation Award, as well as the Techtextil Forum and the Texprocess Forum.
Visitors to Techtextil will enjoy the Nature Performance space, the special exhibition Future Materials, and the Denim Hub. In addition, Texprocess will present an area dedicated to emerging markets
“The textile industry is going through a phase of very rapid transformation, and participants will take the advantage to stay ahead of the curve, present innovations to a global audience, and find new solutions and business partners,” explained Olaf Schmidt, vice president Textiles & Textile Technologies, Messe Frankfurt.

Techtextil will offer the opportunity to discover a vast range of products aimed at many industries, including, along with fashion, the automotive, medicine and construction sectors.  Techtextil Texprocess
During the event, companies will present the latest developments in fibers and yarns, nonwovens, composites, coated technical textiles, technologies, and more, and often for the first time in public.

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Discover how next Techtextil and Texprocess show see the future

Automotive recycling – Exceptional : Hyundai develops new technology that reduces the size of its electric motors 30-11-2023

Techtextil Texprocess

Automotive recycling – Exceptional : Hyundai develops new technology that reduces the size of its electric motors 30-11-2023

Automotive recycling

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Recycling of automotive shredder residues

In the past, when recycling electronic waste, cars and many other “end-of-life products”, it was important to recover the valuable metal fractions as completely as possible.

This has changed due to the European Commission’s binding target of using at least 25% recycled plastics in new vehicles. To meet this target, additional recycling processes will be necessary in the future.

One of the main targets is that 25% of the plastics used in new cars should come from recycled materials, a quarter of which should come from End-of-life vehicles.

In total, 30% of plastics from scrapped vehicles are to be recycled, compared to only 19% today.  Automotive recycling

The regulation requires car manufacturers to provide dismantling facilities with detailed instructions for the replacement and removal of components at the End of a vehicle’s useful life.

The average car contains between 150 and 200 kg of plastic. The measures would reduce carbon emissions by ~12.3 million tons annually by 2035, according to the Commission. It estimates that the scheme will lead to net revenues of 1.8 billion euros by 2035.

Hamos is a manufacturer of recycling and separation systems for the unmixed processing of various hard plastics from automotive shredder residue. Automotive recycling

When vehicles are shredded, a valuable metal fraction consisting of ferrous and non-ferrous metals is produced on the one hand. On the other hand, the so-called “shredder light fraction” is obtained, in which all other materials such as plastic bumpers, seat upholstery, dashboards, headliners and much more are present in shredded form. In addition to these products, there is also a considerable proportion of rubber, which comes from the car tires that are sometimes shredded together with the car body. The hard plastic fractions produced after separation of the “light fraction” still contain the unwanted rubber pieces from shredded tires. Some of these rubber pieces are in the same density range as the thermoplastics and therefore cannot be separated using density separation processes.

More… Automotive recycling

German, Danish companies ink green hydrogen offtake pact

 The signing of the German-Danish green hydrogen offtake declaration in Copenhagen. Photo credit: German-Danish Changer of Commerce

Thirty-two stakeholders, including Danish producers and suppliers of green hydrogen as well as German offtakers, have jointly signed an Offtake Declaration, highlighting the pressing demand for advancing hydrogen offtake and infrastructure to support the growth of the emerging industry.

The declaration was signed during the German-Danish Green Hydrogen Summit in Copenhagen hosted by Dansk Industri.  Automotive recycling

Recognising the potential for green hydrogen production in Denmark and demand in Germany, the companies are calling on the two governments to accelerate the planned hydrogen infrastructure and establish a link between the supply and demand in the two nations by 2028. To ensure the deployment of the announced hydrogen infrastructure capacity between Germany and Denmark by 2028, the final investment decision for the cross-border infrastructure must be made by mid-2024, the declaration reads.

The current industrial hydrogen demand in Germany is the highest among European nations, reaching 55 TWh annually, with a substantial projected increase in the long term towards 2050. To meet it, Germany anticipates to need 45 TWh- 90 TWh of hydrogen imports by 2030.

Simultaneously, Denmark’s export potential for Germany alone is projected to be 16 TWh in 2030, equivalent to around 4.5 GW of electrolysis capacity. Automotive recycling

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Automotive recycling

HKRITA unveils G2G, an innovative garment recycling system

The Hong Kong Research Institute of Textiles and Apparel (HKRITA) has unveiled a groundbreaking garment recycling system known as Garment to Garment (G2G). Climate activist and sustainability content creator Sam Bentley recently shared details of this innovative system, emphasizing its eco-friendly, closed-loop approach that eliminates the need for water or chemicals, as highlighted on the official G2G website.

In a comprehensive video presentation, Sam Bentley elaborates on the G2G process, which involves the transformation of old garments into a fibrous web through a cleaning procedure. This web is then skillfully spun into durable twisted yarns, which, in turn, are mechanically knitted into entirely new clothing items. A noteworthy feature of the G2G machine is its incorporation of a 3-D body scanner, allowing the creation of tailor-fit garments on-site.  Automotive recycling

Although the G2G machine was initially established in 2018 as a mini-scale production line within a retail setting, where it recycled post-consumer garments into new apparel, it has recently gained renewed attention due to Sam Bentley’s social media endorsement. The fashion industry’s staggering annual production of 100 billion garments contributes significantly to global carbon air pollution (2 to 8 per cent) and generates a substantial 20 per cent of global wastewater. Additionally, more than 100 million tonnes of textile waste find their way into landfills each year. The deployment of G2G technology emerges as a promising solution with the potential to significantly reduce this immense waste.

The G2G system stands out as a breakthrough in sustainable textile practices, offering an efficient and environmentally friendly process for transforming old clothes into new ones. Its potential impact on alleviating textile waste aligns with the escalating concerns surrounding the environmental footprint of the fashion industry. Automotive recycling

Automotive recycling

Pakistan, China forge textile ties

Delegation explores silk hub, paves way for collaboration

A Pakistani delegation, led by Hussain Haider, Pakistan’s Consul General in Shanghai, visited Shengze Oriental Textile City in Suzhou, China, and met with representatives from local textile enterprises.

During the meeting, Haider introduced the trade and investment environment of Pakistan and China, with a particular focus on the preferential policies available to Chinese investors in Pakistan. “Currently, Pakistan’s textile exports to China mainly consist of cotton yarn, apparel, cotton fabrics, and home textiles, with cotton yarn accounting for 73% of the total,” he stated.  Automotive recycling

Expressing a strong desire for deep cooperation with Shengze’s silk and textile industry cluster, he extended an invitation to Shengze’s enterprises to visit Pakistan and gain first-hand knowledge of the trade and investment policies.

Shengze is renowned for its robust silk and textile industry with a rich history. To gain insights into the dynamics of the textile sector and explore potential collaborations, the delegation toured several textile enterprises in Shengze Oriental Textile City and reached preliminary cooperation intentions. Haider said, “We hope to further communicate and connect with Shengze Oriental Textile City.  Automotive recycling

We sincerely invite Shengze’s enterprises to invest and establish factories in Pakistan, aiming to achieve mutual benefits and contribute to the deepening of China-Pakistan cooperation.”

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Pakistan, China forge textile ties

Hyundai develops new technology that reduces the size of its electric motors

Hyundai has recently unveiled a groundbreaking technology, named “Uni Wheel,” poised to revolutionize electric mobility by significantly shrinking the size of electric motors. This innovation not only enhances the efficiency and performance of electric vehicles but also creates more space within the vehicle for passengers and their belongings.

Functioning akin to a hub motor, the Uni Wheel incorporates a universal drive system that relocates essential drive components into the wheel, a distinctive departure from conventional designs. Notably, the motor itself remains positioned outside the wheel, maintaining a streamlined and compact form factor.  Automotive recycling

The key breakthrough lies in the Uni Wheel’s strategic relocation of the gearbox into the wheel hub, leading to a substantial reduction in motor size. This ingenious design allows Hyundai to adopt a small motor for each wheel, a departure from the reliance on a single large drive unit for an entire axle. In essence, it represents a universal traction system that integrates transmission components inside the wheel, leaving the electric motor external.

By employing this technology, Hyundai achieves advantages in terms of overall efficiency, performance, and handling. The Uni Wheel system’s unique configuration enhances the overall driving experience while contributing to a more spacious and versatile interior for occupants.  Automotive recycling

Park Jong-sul, a senior researcher at Hyundai Motor Company and Kia Advanced Technology Institute, emphasized the company’s commitment to redefining the mobility experience for customers. He stated, “We are developing technology so that customers can experience mobility in a completely different and new way than before.” Hyundai has rigorously tested the durability of the Uni Wheel, affirming its functionality and reliability.

Despite this significant leap forward, Hyundai has not yet revealed plans for the commercial release of the Uni Wheel system, indicating that further development and testing may be underway.

As the automotive industry continues to evolve, Hyundai’s innovative approach to electric motor design showcases a commitment to pushing the boundaries of what is possible in the realm of sustainable and efficient transportation. Automotive recycling

Hyundai develops new technology that reduces the size of its electric motors

Luxury on the body and underfoot too 

As was amply illustrated at ITMA 2023 this June, tradition and innovation go hand in hand for members of UCMTF, the French Textile Equipment Manufacturers, including NSC Fibre to YarnSuperba and Spoolex.

NSC Fibre to Yarn has a history dating back to 1812 – at a time when the British blockade of France during the Naploeonic Wars obliged French companies to start developing their own textile machinery and components.

Thirty years later, in the 1840s, its patents established the basic principles for the combing, recombing and spinning preparation of short fibres such as wool, silk and flax.

Long fibres

Move forward roughly 110 years to 1950, and NSC Fibre to Yarn had also started to specialise in the machines for combing and spinning long fibres such as Egyptian and Pima cottons. Such fibres have been prized for many years for their strength and durability, smoothness and lustre, and reduced pilling.  Automotive recycling

A series of acquistions over the past 20 years has subsequently consolidated the company’s position as a leader in textile lines for luxury long-staple fibres, as well as wool and technical fibres.

The company’s latest ERA50 comber is an evolution of the well-known ERA40 and benefits from the latest advances in mechatronics and a complete Industry 4.0 data collection system.

Heat setting

In addition to apparel, wool is associated with the most luxurious of carpets, and machinery for the heat-setting of carpet yarns – whether from natural fibres like wool or synthetics – is a speciality of Superba, which was founded in 1950.

The heat setting process is crucial in enabling such yarns to be more successfully woven or tufted into wall-to-wall carpets, increasing their thickness, enabling different yarns to be combined and graduated dyeing affinities to be accommodated.

The important twist of the yarns is set at a high temperature in a continuous process to ensure it remains permanent.  Automotive recycling

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Luxury on the body and underfoot too 

Rock Tech and Electra sign North American lithium supply agreement

Rock Tech Lithium will partner with Electra Battery Materials Corporation to supply recycled lithium from Electra’s Ontario battery recycling operations for upgrading to battery-grade lithium chemicals in Rock Tech’s lithium refineries. The partnership agreement took the form of a memorandum of understanding. Both companies will use their experience to develop a closed-loop service for the recycling of lithium-ion battery manufacturing scrap, end-of-life batteries, and black mass. Automotive recycling

“Partnering with Rock Tech . . . complements our recycling strategy by allowing us to further upgrade recycled lithium into a battery-grade product,” said Trent Mell, Electra’s CEO. “Collaboration is crucial to create a closed loop for all critical minerals we recover in our black mass refining operation. Jointly with Rock Tech, we are excited to offer an end-to-end battery recycling solution specifically for the lithium market. The partnership is expected to generate an additional revenue stream for Electra, improve our service offering for our clients, and facilitate future growth.”

“At Rock Tech, we are thinking long-term,” emphasized Klaus Schmitz, Rock Tech’s COO. “Developing localized circular lithium value chains is key for this. Electra is an important partner to realize this vision in Ontario and North America. Our collaboration unlocks an important lithium sourcing option and ensures continuous long-term supply for our plants. Our collaboration ensures that lithium recovered from the recycling of end-of-life batteries or battery manufacturing scrap is recovered, refined, and returned to the battery value chain as battery-grade lithium product.”  Automotive recycling

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 Electra Battery Materials Corporation

Avantium PEF – Dieffenbacher highlights Fibercut system for increased productivity 29-11-2023

Automotive recycling

Avantium PEF – Dieffenbacher highlights Fibercut system for increased productivity 29-11-2023

Avantium PEF

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Avantium to offer PEF solution for Heijn’s own-brand packaging

Avantium has embarked on a strategic partnership with Albert Heijn, a prominent Dutch supermarket chain, with the aim of facilitating a shift towards more sustainable packaging solutions for Heijn’s proprietary products. Avantium, recognized for its expertise in sustainable chemistry, is offering its innovative polyethylene furanoate (PEF) solution as a pivotal element in the creation of diverse packaging options for the retailer.

PEF, characterized by its 100% plant-based composition and circular polymer structure, stands out as a fully recyclable material.  Avantium PEF

Its remarkable barrier properties empower brands and businesses to extend the shelf life of both beverages and food items. The versatility of PEF makes it suitable for a broad spectrum of applications, including the manufacturing of bottles and various types of packaging.

At present, Avantium is in the final stages of initiating operations at its commercial PEF plant. The operationalization of this plant will mark the commencement of utilizing the PEF solution for the production of a new fruit juice bottle for Heijn. The manufacturing of this PEF-made bottle will be executed by Refresco, a global beverage solutions provider catering to diverse brands and retailers.  Avantium PEF

Avantium proudly asserts that this initiative will result in the introduction of the first PEF-made product within a supermarket chain’s own-brand product line. Tom van Aken, the CEO of Avantium, emphasized the significance of this collaboration, stating, “With Albert Heijn as a partner, Avantium can further scale up and expand the PEF value chain to meet the growing global demand for circular and renewable material solutions.”

The commercial PEF plant, situated in Delfzijl, the Netherlands, is designed to have a production capacity of five kilotons of furandicarboxylic acid. This acid serves as a fundamental building block for chemicals and plastics, including PEF. The anticipated timeline for the commencement of commercial production at the Delfzijl site is the second half of 2024.  Avantium PEF

Marit van Egmond, the CEO of Heijn, expressed the company’s commitment to sustainability, stating, “With the use of PEF, we are giving substance to our goal of making packaging more sustainable, besides reduction, recyclability, and reuse, fossil-free materials are high on our wish list.” This collaboration follows a notable offtake agreement signed in August 2022, where Brazil’s Ambev committed to purchasing Avantium’s recyclable PEF material for producing soft drink bottles.

Avantium PEF

PPWR – European Parliament discriminates plastics packaging

“Packaging neutrality objectives and similar material circularity targets will create the level playing field that Europe really needs.” stated EuPC managing director Bernard Merkx in his first reaction to the vote.  Avantium PEF

Last week, the European Parliament adopted its negotiating position on the Packaging and Packaging Waste Regulation (PPWR) proposed last year by the European Commission. Unfortunately, many amendments from the Environmental Committee initial Report that single out plastic packaging have passed the consensus of the Plenary session.

European Plastics Converters are disappointed by the unfounded tailored measures against plastics, which seem to be based predominantly on emotional motives. Some examples of such emotional motived voting are special reduction targets for certain plastic packaging, exemptions for composite packaging from the recyclate use quotas, and bans on single-use stretch films and more.

The lack of rational support to a plastics converting and recycling industry that has been working for improved sustainability, recyclability, circularity as well as on improved performances of its packaging offer is a missed opportunity.  Avantium PEF

In our perspective, topics like additional food waste as a direct consequence should have been addressed, whereas plastic packaging reuse quotas and others have not been very well assessed either. In our view the voted amendments will therefore not bring the expected environmental goals the Parliament desires.

Moreover, the lack of consideration for how to reach the ambitious recycled content targets adds perplexity to their feasibility in coming years. The proposed targets are based on the assumption of a given consistent availability of high-quality recycled raw materials, that has proven to be already lacking today. Linear waste management systems in many Member States with still open landfills and subsidized incineration have for years been blocking required additional investments in high-quality infrastructure and high-tech systems for collection, sorting and recycling.  Avantium PEF

Practical solutions such as credit-based systems and clear exemptions must be included in a final version of the PPWR to allow the plastics converting and recycling industry, mostly composed of SMEs, and their customers, to effectively comply and support the market of high-quality recycled materials to naturally grow.

Further concerns come from the ban of packaging falling in recyclability grade D or below, which may negatively affect future innovation and will have unforeseeable impacts on many, widely recycled packaging formats. The possibility for Member States to adopt more stringent national measures ultimately undermines the harmonisation spirit of the regulation and risks creating the patchwork effect that we witness today in the sustainability arena.  Avantium PEF

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Avantium PEF

Paques Biomaterials and Looop are set to join forces in a groundbreaking collaboration aimed at producing Polyhydroxyalkanoate (PHA) from residual agri-food streams

With over a decade of experience, Paques Biomaterials specializes in a technology that utilizes bacteria within organic waste to generate the biopolymer PHA. Looop, on the other hand, acts as an independent knowledge partner and supplier, providing the agri-food sector’s residual flows, commonly known as by-products. Avantium PEF

The synergy between these two entities is evident as they pool their expertise to create a natural alternative to conventional plastics. René Rozendal, co-founder of Paques Biomaterials, emphasizes the significance of this collaboration, stating, “For us, the collaboration with Looop means a reliable supply of residual flows to produce PHA.” He highlights Looop’s proficiency in valuing residual flows and the ability to combine diverse agri-food by-products, ensuring the optimal raw material for PHA production.

PHA, often hailed as the most promising biopolymer, is noteworthy for being biodegradable in both land and sea environments without the need for specific conditions or equipment. This makes PHA a crucial solution in combating plastic pollution and microplastics.

Expressing their commitment to exploring PHA production further, Looop and Paques Biomaterials are dedicated to maximizing the value of organic residual flows. Kelly Vermeer, Procurement & Development Manager at Looop, asserts, “Producing PHA provides higher valorization of various by-products, ensuring lower CO2 emissions and aligning with our mission and vision.”  Avantium PEF

Looop, specializing in reintegrating organic residual flows into the food chain, operates with a strong focus on Responsible Consumption (Goal 12) and Partnership for the Goals (Goal 17) as part of the Sustainable Development Goals. Paul Slits, a shareholder of Looop, emphasizes the importance of partnerships in their circular business model and expresses confidence in the collaboration with Paques Biomaterials, describing it as a partnership that simply “feels good.”

Paques Biomaterials has an array of collaborations underway, including partnerships with Dutch organizations dealing with industrial wastewater, a consortium with various water boards for municipal wastewater, and an international collaboration with a multinational entity in South Korea.  Avantium PEF

The coming months will witness the tangible realization of the collaboration between Looop and Paques Biomaterials, spanning both business and technology development in their shared pursuit of a harmonious world in balance with nature.

Avantium PEF

China faces yet another economic setback as the shadow banking sector takes a hit with the collapse of Zhongzhi Enterprise Group (ZEG)

Following the crises of Evergrande and Country Garden, ZEG, one of the country’s major shadow banks and a significant asset manager, has declared liabilities of up to $64 billion, intensifying concerns that the real estate debt crisis is extending its grip into the financial domain. Avantium PEF

In a letter of apology to investors, ZEG, which holds substantial exposure to the Chinese real estate market, disclosed total liabilities ranging from 420 billion yuan ($58 billion) to 460 billion yuan ($64 billion). The company’s asset management arm, at its zenith, reportedly managed $139 billion. Authorities in China initiated an investigation into “suspected illegal crimes” against the company shortly after its admission of insolvency. “Criminal coercive measures” have been taken against numerous suspects, although the identities and roles of these individuals within the company remain unclear. The founder, Xie Zhikun, passed away in 2021 due to a heart attack. Tensions surrounding Zhongzhi first surfaced in July when a major subsidiary trust company, Zhongrong International Trust Co, failed to meet payments on numerous investment products, exposing the high default risks associated with the underlying real estate assets of the Zhongrong Trust Fund.  Avantium PEF

The escalating issues at Zhongzhi, a key player in China’s $3 trillion shadow banking sector, have rekindled concerns about contagion risks. China’s heavily indebted real estate sector, grappling with a liquidity crisis since 2020, has witnessed developer defaults since late 2021, with Evergrande being among the initial giants to succumb.

Andrew Collier, a shadow banking expert at Orient Capital Research, notes the historical pursuit of a real estate bubble in China, driven by capital influx. As the real estate sector experiences a downturn amid economic slowdown, Collier suggests that ZEG’s problems might only mark the onset of a more extensive issue, potentially spreading to other forms of shadow banking and even traditional banks in the country. Avantium PEF

The unfolding situation raises apprehensions about the broader stability of China’s financial landscape.

China faces yet another economic setback as the shadow banking sector takes a hit with the collapse of Zhongzhi Enterprise Group (ZEG)

Dieffenbacher highlights Fibercut system for increased productivity

Dieffenbacher’s fully automated cutting and stacking system enables automated SMC processing applications.

Automotive suppliers and others who manufacture composite parts can increase production as much as 7% with Dieffenbacher’s (Eppingen, Germany) fully automated Fibercut cutting and stacking system featuring a quick-change unit. The Fibercut system enables automated processing of sheet molding compound (SMC) materials. While many SMC applications use error-prone and time-consuming manual processes, Dieffenbacher’s fully automated Fibercut SMC cutting and stacking system provides increased productivity and plant efficiency.  Avantium PEF

Fibercut consists of a cutting unit with a cutting belt, a stacking table and a quick-change unit for SMC on coil or in festoons to further increase productivity. The cutting unit communicates with the stacking gantry or robot and is able to implement complex laying patterns automatically.

“Different cutting patterns can be realized at the same time with maximum flexibility,” says Marco Hahn, director sales of the forming business unit at Dieffenbacher. “Using an active compensation cut, deviations in the weight of the material stack will be actively corrected. This ensures compliance with weight tolerances and maximum reproducibility even with the geometric complexity of the SMC layer structure.”  Avantium PEF

The quick-change unit increases the system’s availability by enabling a complete SMC coil or festoon changeover within a few minutes. Including gripper change stations, the production line can be rapidly switched over to another component. Additionally, the Fibercut monitors when the SMC material nears its end and notifies the operator. The operator can prepare to change the material without an unplanned stop of the machine. The quick-change unit is equipped with an automated foil removal system to reduce the “on-air time” of the SMC to preserve the styrene for optimal part quality.

Because the material can be prepared offline and the material change process runs fully automatically, the quick-change unit can save 10-15 minutes per change.

Assuming annual production of 80,000 pieces, SMC consumption of 2 million lbs per year and 600 related coil changes, output can be increased by 3,000-4,500 parts or 3-5% per year.  Avantium PEF

Dieffenbacher highlights Fibercut system for increased productivity

AkzoNobel Invests in a New Manufacturing Facility to Produce Bisphenol-Free Coatings

AkzoNobel is investing €32 million in a new plant at Vilafranca del Penedès in Spain to manufacture bisphenol-free coatings for the metal packaging industry in Europe, Middle East and Africa.

The Minister of Employment in Catalonia, Roger Torrent attends the breaking ground ceremony for AkzoNobel’s new production centre for bisphenol-free coatings, which will support stringent bisphenol regulations in force in Europe.  Avantium PEF

This content was written and submitted by the supplier. It has only been modified to comply with this publication’s space and style.

The new facility, which is expected to be operational by mid-2025, will create around 40 new jobs and has been designed according to the best possible eco-efficiency standards.

Jim Kavanagh, Director of AkzoNobel’s Industrial Coatings business, says the new facility will help the company respond to a strong need from the packaging industry. “The Vilafranca plant will allow us to offer leading-edge products to any customer and country in EMEA, responding to the most stringent bisphenol regulations in force in Europe. The investment is in line with our view that bisphenols of any kind are no longer required to create safe coatings.”  Avantium PEF

The announcement follows the recent launch of next generation coatings technology including the first two products in its new Accelstyle range. This further illustrates the company’s commitment to giving customers the tangible support they need to transition to a new future: “Both new products – Accelstyle 100 and 200 – can be seamlessly introduced into existing production processes, allowing can makers to transition to coatings that are free from materials of concern, while remaining as commercially viable as possible,” Kavanagh continues.

AkzoNobel Invests in a New Manufacturing Facility to Produce Bisphenol-Free Coatings

EPA studies costs of recycling programs, awards grants

The U.S. EPA is sponsoring a study of the costs and benefits of municipal recycling programs, and at the same time the agency is directing more funding toward the sector. 

“Despite numerous reported benefits of recycling, many areas lack a dedicated program for various reasons, including economic challenges, and many materials that could be recycled are not,” a press release from the National Academies of Sciences, Engineering and Medicine noted.  Avantium PEF

“Recognizing a need to better understand the costs and benefits of administering MSW recycling programs,” the release continued, “Congress called on the National Academies to conduct a study on the programmatic and economic costs of these programs and to produce recommendations to facilitate their effective implementation.”

Accordingly, a committee will review current cost information of recycling programs in municipal, county, state and tribal governments, then provide several options, including policy approaches, to help facilitate effective implementation of more and better programs.

The analysis will include environmental justice considerations such as different population sizes and demographics, different geographical locations, different economies, the type of recycling program and its capabilities, infrastructure needs, end market opportunities and various mandates such as single-stream vs. dual-stream or curbside food and yard material pickup services.  Avantium PEF

In-scope materials are paper, metals, glass, PET and HDPE, food scraps and yard material that are “converted into raw materials and used in the production of new products.” Textiles, e-scrap, construction and demolition debris, household hazardous waste, auto bodies, municipal sludge, combustion ash and industrial process wastes are specifically out of scope for the study, the press release noted.

Grant awards

In addition, the EPA recently announced its plans to reclassify solar panels as universal waste instead of hazardous waste and to create a universal waste category specifically for lithium-ion batteries in order to streamline and increase recycling of the materials.

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EPA studies costs of recycling programs, awards grants

Sand Battery – The Role of Chemical Engineering in Waste Management Strategies 28-11-2023

Avantium PEF

Sand Battery – The Role of Chemical Engineering in Waste Management Strategies 28-11-2023

Sand Battery

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Toray Obtains ISCC Certification for European Carbon-Fiber Plants

Article-Toray Obtains ISCC Certification for European Carbon-Fiber Plants

Toray Industries’ French subsidiary, Toray Carbon Fibers Europe S.A., has obtained ISCC Plus certification for its Lacq and Abidos production plants in southwest France. This certification allows Toray Carbon Fibers Europe to allocate and use biomass or recycled materials through the mass balance approach to produce and supply carbon fiber. Thus, Toray Carbon Fibers Europe now has the ability to reduce the life cycle inventory (LCI) of its carbon fiber, prepreg, and other offerings and help its customers to enhance product life cycle assessments (LCAs) while contributing to building a circular economy.  Sand Battery

The International Sustainability & Carbon Certification’s (ISCC) voluntary certification program guarantees that the raw materials used are sourced from biomass or recycled materials. It also ensures full traceability at all stages of a product’s manufacturing process. The mass balance approach tracks the amount and sustainability characteristics of circular and bio-based materials used in the value chain based on verifiable records. This scheme is open to several sectors such as the food, feed, chemicals, plastics,

Toray Carbon Fibers Europe will start manufacturing carbon fiber derived from biomass and recycled raw materials by the end of 2023. In addition, Toray’s Ehime Plant in Japan aims to obtain ISCC Plus certification by March 2024 and begin producing fiber by the close of that year. Sand Battery

In the United States, the carbon-fiber facility of Toray Composite Materials America Inc. in Decatur, AL, also plans to obtain this certification in 2024. With these three locations, the Toray Group intends to manufacture carbon fiber using biomass or recycled raw materials at plants in Japan, the United States, and Europe, ensuring a stable supply to customers around the globe.

Toray has already received requests from customers similarly committed to carbon neutrality. From the end of 2023, Toray will offer this carbon fiber for industrial applications such as automobiles and handheld devices, where demand for materials to create sustainable products is particularly high. At a later date, other applications, such as aviation and sports, will also be targeted. Sand Battery

Toray aims to build a new materials ecosystem that harnesses natural raw materials and returns them to nature in an eco-friendly state. For carbon fiber, the ecosystem will be built using biomass and recycled raw materials to manufacture carbon fiber. This fiber will be made into a composite material and, finally, an end product.

Sand Battery

Sun and sand to decarbonize: Magaldi Stem technology

Magaldi Group’s STEM-CST (Solar Thermo Electric Magaldi) technology emerges as a groundbreaking solution in the quest to diminish reliance on fossil fuels and transition towards sustainable energy sources. With heat production constituting nearly half of energy-related emissions and over 50% of global energy consumption, the need for innovative alternatives is paramount. Industrial applications, responsible for 40% of total heat demand, predominantly lean on fossil fuels, contributing to approximately 70% of this demand.  Sand Battery

Addressing the imperative for industrial decarbonization, Magaldi’s STEM-CST integrates advanced solar radiation conversion systems with energy storage solutions, ensuring a continuous energy supply even in the absence of sunlight.

This technology serves as a reliable, environmentally compliant alternative for clean energy generation, particularly tailored to the stringent requirements of energy-intensive industries such as paper, food & beverage, chemical, and plastic. Unlike conventional technologies, Magaldi’s system consolidates the solar receiver, heat exchanger, and thermal storage within a single device, optimizing efficiency and ease of integration.

The mechanism employs a field of primary mirrors (heliostats) and a secondary reflector (beam-down) positioned above a solar receiver on the ground, acting as a thermal storage battery. The mirror field captures solar energy, directing it through the secondary mirror into the solar receiver—comprising a fluidized bed of sand particles for thermal accumulation.  Sand Battery

This sand bed exhibits exceptional energy absorption capabilities, achieving uniform heating up to 600°C and releasing steam at variable temperature and pressure levels (250-500°C and 10-40 bar) through embedded exchangers. This steam proves highly versatile in diverse industrial processes, enabling energy-intensive sectors to transition away from fossil fuels, aligning with “Net-Zero” objectives.

Magaldi’s innovation distinguishes itself by employing solid granular particles, specifically sand, for thermal accumulation instead of molten salts commonly used in concentrated solar technologies. This decision offers economic advantages, as sand is readily available and avoids issues related to freezing associated with molten salts. Moreover, the higher temperature tolerance of sand, with a melting point exceeding 1200°C, enhances its applicability in the industrial sector.  Sand Battery

The first experimental module of the STEM®-CST system, initiated in June 2016 at A2A Energie Future’s integrated energy hub in Sicily, marked a significant milestone. Recent results from experimental tests, unveiled at “SolarPaces 2023” in Sydney, Australia, showcase the technology’s potential to revolutionize the concentrated solar energy sector, paving the way for a cleaner, sustainable future.

Sand Battery

BST India’s focus on consistent quality in flexible packaging 

BST India at Food Packaging and Innovations India Summit 2023

BST India, a leading manufacturer of quality assurance systems for printing, flexible packaging, and the web-based processing industry, showcased its potential in changing the future of food packaging at the recently concluded Food Packaging and Innovations India Summit 2023 in Mumbai. BST India supported the summit as a gold partner for the event.  Hydrogen vehicles

A presentation by Khushal Patel, director of sales and marketing, on ‘BST’s role in delivering consistent quality in flexible packaging’, delved into the company’s role in ensuring a standard of quality paramount in the flexible packaging industry.

The presentation explored how BST, integrated into the manufacturing process, can streamline operations, and enhance the overall quality of flexible packaging. It emphasized the importance of consistency in meeting industry standards, addressing challenges, and ultimately providing customers with products that surpass expectations.

“Our Gold Partnership and presentation at the Food Packaging & Innovations India Summit 2023 reflect our ongoing commitment to staying at the forefront of advancements in food packaging technology. By sharing our insights and experiences, we aim to contribute not only to our industry’s growth but also to the success of our valued partners and clients,” Patel said.  Hydrogen vehicles

The two-day summit from 1 November in Mumbai saw the active participation of companies such as Emami, Wagh Bakari Tea, Marico, Britannia, and many more. Their presence added depth to the discussions, fostering an environment of collaboration and knowledge exchange.

The multi-channel B2B in print and digital 17-year-old platform matches the industry’s growth trajectory. The Indian, South Asian, Southeast Asian, and Middle East packaging industries are looking beyond the resilience of the past three years. They are resuming capacity expansion and diversification, with high technology and automation in new plants and projects.  Hydrogen vehicles

As we present our 2024 publishing plan, India’s real GDP growth for the financial year ending 31 March 2024 will exceed 6%. The packaging industry growth will match the GDP growth in volume terms and surpass it by at least 3% in terms of nominal growth allowing for price inflation in energy, raw materials, consumables, and capital equipment.

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Sand Battery

BASF, in collaboration with Siemens Energy, has secured approval for a groundbreaking project, marking a significant stride toward sustainable energy production

The German Federal Ministry for Economic Affairs and Climate Action, along with the State of Rhineland-Palatinate, has granted funding of up to €124.3 million for the construction of a cutting-edge proton exchange membrane (PEM) electrolyzer at the Ludwigshafen site, known as the Hy4Chem-EI project.  Sand Battery

This proton exchange membrane electrolyzer, boasting a substantial 54-megawatt output and an annual capacity of up to 8,000 metric tons of hydrogen, is slated to be one of Germany’s largest when operational. The PEM electrolyzer, powered exclusively by renewable energy sources, is expected to produce CO2-free hydrogen, leading to an annual reduction of up to 72,000 metric tons of greenhouse gas emissions at the site.

The collaboration between BASF and Siemens Energy aims to commence operations at the water electrolysis plant in 2025. The German Federal Ministry for Economic Affairs and Climate Protection, in conjunction with the State of Rhineland-Palatinate, is contributing €124.3 million to the project, with €37.3 million from the regional government.

The hydrogen produced will serve as a crucial raw material for BASF’s manufacturing processes, aligning with the company’s commitment to reducing its carbon footprint. Moreover, BASF plans to supply hydrogen for mobility in the Rhine-Neckar Metropolitan Region, contributing to the establishment of a hydrogen economy in the area.

Dr. Melanie Maas-Brunner, a member of the Board of Executive Directors of BASF SE and Site Director Ludwigshafen, expressed enthusiasm about the project’s potential impact on the chemical industry. She emphasized the dual role of hydrogen as both a raw material and an energy vector, highlighting the importance of political and business collaboration in driving the energy transition.  Sand Battery

Dr. Franziska Brantner, Parliamentary State Secretary at the Federal Ministry for Economic Affairs and Climate Action, commended the project as a pioneering effort in decarbonizing the chemical industry, setting an example for achieving climate targets. Malu Dreyer, Minister-President of Rhineland-Palatinate, underscored the project’s significance in advancing the hydrogen economy in the region, Europe, and beyond.

BASF’s commitment to various hydrogen production technologies, including water electrolysis and methane pyrolysis, aligns with its overarching goal of achieving net-zero CO2 emissions by 2050. The Ludwigshafen site serves as a crucial testing ground for innovative technologies aimed at replacing fossil fuels and embracing renewable energy sources, reinforcing BASF’s position as a pioneer in the chemical industry’s energy transformation.  Sand Battery

BASF, in collaboration with Siemens Energy, has secured approval for a groundbreaking project, marking a significant stride toward sustainable energy production

The Importance of Adopting Sustainable Solutions in the Recycling of Electric Vehicle Batteries

As societies worldwide strive to adopt more sustainable approaches, the mobility industry has witnessed significant changes in recent years. Electric vehicles (EVs) have emerged as a promising solution to reduce greenhouse gas emissions and air pollution. However, the emergence of batteries has posed new environmental challenges, especially regarding their recycling and disposal.  Sand Battery

The Environmental Impacts of EV Battery Disposal
Improper disposal of EV batteries in landfills can have severe environmental consequences. These batteries contain hazardous substances such as lithium, cobalt, and nickel, which can poison the land and groundwater, as well as harm plant and animal life. To mitigate these risks, strict regulations are needed to ensure safe recycling and ethical disposal of EV batteries, thus protecting the environment and ensuring a sustainable future for electric mobility.

Resource Depletion and Sustainable Alternatives
The increasing demand for batteries for electric vehicles has raised concerns about resource depletion. The extraction of materials such as lithium, cobalt, and nickel can deplete natural resources and disrupt ecosystems through deforestation, habitat loss, and pollution.  Sand Battery

To address this problem, alternative solutions such as recycling and the development of eco-friendly battery chemistries must be explored. These approaches will not only reduce environmental impact but also ensure a responsible and environmentally respectful method of obtaining raw materials for EV batteries.

Greenhouse Gas Emissions and Circular Economy
While electric vehicles help reduce greenhouse gas emissions during their use, the extraction of raw materials and improper battery disposal can lead to an increase in emissions. To truly benefit the environment, it is crucial to adopt sustainable battery recycling processes, invest in low-carbon technologies, and advocate for a circular economy that maximizes resource efficiency.  Sand Battery

These initiatives will minimize the carbon footprint associated with the manufacturing and disposal of electric vehicle batteries.

Sustainable Solutions for EV Battery Recycling
Reusing EV batteries in second-life applications is a sustainable way to reduce the negative effects of their disposal. Many batteries still have usable capacity even after being used in vehicles, which can be incorporated into energy storage systems. This approach prolongs their lifespan and reduces the demand for new battery production, thus minimizing waste and increasing overall sustainability.

Additionally, designing electric vehicle batteries with recycling in mind is crucial. Standardizing battery chemistries and improving dismantling processes can streamline recycling, making it more economically viable and environmentally friendly. Simplifying component separation allows for efficient recovery of essential elements such as lithium, cobalt, and nickel, reducing waste and minimizing the environmental impact of raw material extraction.  Sand Battery

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The Importance of Adopting Sustainable Solutions in the Recycling of Electric Vehicle Batteries

The Role of Chemical Engineering in Waste Management Strategies

As the world population continues to grow and consumerism intensifies, the issue of waste management has become a significant global challenge. Traditional waste management methods, such as landfilling and incineration, are detrimental to the environment and fail to extract any value from discarded materials.  Sand Battery

Transforming Waste into Valuable Resources: Chemical Engineering Solutions

Chemical engineering, however, offers innovative solutions to transform waste into valuable resources. This article explores the various ways chemical engineering is revolutionizing waste management and creating a sustainable future.

1. Waste-to-Energy: Generating Clean Power

The concept of waste-to-energy involves converting waste materials into heat or electricity. Chemical engineers lead the way in developing advanced technologies to harness energy from waste, reducing our dependence on fossil fuels. Some key solutions include:

  • Pyrolysis: This thermochemical process uses high temperatures and controlled conditions to convert plastic and rubber waste into valuable fuel oil and gas. With this technology, waste materials that were previously discarded can now be used to generate electricity and heat.  Sand Battery
  • Anaerobic Digestion: By breaking down organic waste in the absence of oxygen, anaerobic digestion produces biogas, a combustible gas rich in methane. This renewable energy source can be used to generate electricity, heat, and even fuel for vehicles.

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The Role of Chemical Engineering in Waste Management Strategies

EV Battery Recycling and Disposal: Environmental Impacts and Solutions

EV Battery Recycling and Disposal

Ever since environmental challenges have impacted our planet, societies worldwide have been striving to adopt more sustainable approaches in various sectors.

The mobility industry, being no exception, has witnessed significant changes in recent years. To address the escalating environmental concerns, the automobile industry has prominently embraced electric vehicles (EVs), predicting a transformative shift towards greener transportation.  Sand Battery

According to Allied Market Research, the global market for electric vehicles, which was valued at $163.01 billion in 2020, will grow by 18.2% between 2021 and 2030 to reach $823.75 billion. The lithium-ion batteries that power these emission-free vehicles are key to the emergence of EVs. While EVs present a promising solution to reduce greenhouse gas emissions and air pollution, the emergence of batteries in the scenario has brought forth new environmental challenges, particularly concerning recycling and disposal.

Here’s a look at the environmental effects of recycling and disposing electric vehicle batteries, and investigate sustainable alternatives to guarantee an eco-friendly and responsible future for the ecosystem supporting electric mobility-

Environmental Impacts of EV Battery Disposal

 Landfill Waste

Batteries for electric vehicles should never be disposed of improperly in landfills. These batteries contain hazardous substances including lithium, cobalt, and nickel that can poison the land and groundwater and damage both plant and animal life.

As a result, strict regulations are required to guarantee the secure recycling and ethical disposal of EV batteries, protect the environment from potential risks, and advance a sustainable method of handling electric vehicle battery waste. Sand Battery

Resource Depletion

Concerns regarding resource depletion have been highlighted by the rise in demand for electric vehicle batteries. These batteries require lithium, cobalt, and nickel, three materials whose mining can deplete natural resources and disturb ecosystems. Some effects of mining practices include deforestation, habitat loss, and air and water pollution. Thus, to solve this problem, it is essential to look into alternatives like recycling and creating more ecologically friendly battery chemistries, ensuring a more responsible and eco-friendly method of obtaining raw materials for EV batteries.

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EV Battery Recycling and Disposal: Environmental Impacts and Solutions

Hydrogen vehicles – Recycled plastic reduces carbon consumption by up to 87 per cent 27-11-2023

Sand Battery

Hydrogen vehicles – Recycled plastic reduces carbon consumption by up to 87 per cent 27-11-2023

Hydrogen vehicles

Petrochemicals Ny66 – Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP 

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Hydrogen vehicles

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Recycled plastic reduces carbon consumption by up to 87 per cent

Recycling works: plastic packaging specialist ALPLA operates state-of-the-art plants worldwide under the brand ALPLArecycling for the production of rPET (recycled PET) and rHDPE (recycled HDPE). Calculation of the product carbon footprint by the independent consultancy c7-consult now provides new data for a total of four plants in Mexico and Germany. Carbon reductions of up to 87 per cent compared to virgin materials confirm the climate protection effect of recycled plastics and the ecological importance of regional bottle-to-bottle loops. Hydrogen vehicles

ALPLA processes used plastic packaging into recyclate. The recycled material produced in Mexico and Germany causes up to 87 percent less CO2 emissions than virgin material.

ALPLA is focusing on the circular economy: the global packaging specialist invests more than 50 million euros annually in recycling and uses state-of-the-art technologies to produce recycled material. With an installed and projected output capacity of 350,000 tonnes per year, the company is one of the world’s leading plastics recyclers. Analyses performed by the life cycle assessment specialist c7-consult now confirm efficient production at a total of four additional sites in Mexico and Germany. There, ALPLArecycling produces rPET and rHDPE, which produces up to 87 per cent fewer carbon emissions than virgin materials.

‘The figures confirm our path. We produce climate-friendly recycling solutions with a regional focus and convert the material into new packaging, thereby promoting the bottle-to-bottle loop. In this way, we ensure there are safe, affordable and sustainable packaging solutions all over the world,’ emphasises Georg Lässer, Director of Business Development, Procurement and Sales, Recycling, at ALPLA.  Hydrogen vehicles

Circular economy pioneers in Mexico

ALPLArecycling produces 30,000 tonnes of rHDPE per year at its Toluca recycling plant in Mexico. Production in Toluca causes 0.69 kg of CO2e per kilogram. This is 70 per cent fewer emissions than with HDPE virgin material (2.32 kg of CO2e per kilogram[1]). ALPLA has been operating what was the first PET recycling plant in Latin America at the time in Toluca since 2005 within the joint venture IMER (Industria Mexicana de Reciclaje S.A. de C.V.) together with Coca-Cola FEMSA and The Coca-Cola Company. It has an annual production capacity of 16,000 tonnes of rPET. According to the analysis, production causes only 0.38 kg of CO2e per kilogram, which is 87 per cent less than virgin PET (2.90 kg of CO2e per kilogram[2]).  Hydrogen vehicles

The rPET production capacity in Mexico will be increased to 51,000 tonnes next year. The PLANETA plant (Planta Nueva Ecología de Tabasco) in Cunduacán is currently being built in cooperation with Coca-Cola FEMSA. The joint venture partners are setting new collection priorities with the model of paying for the receipt of used PET bottles and with social cooperations. ‘Recycling is a key element in packaging solutions of the future. We want to convince people of the benefits and are drawing on substantiated data to do so. Exact analysis of our plants also enables us to improve our ecological footprint in a targeted manner,’ explains Carlos Torres Ballesteros, ALPLA Managing Director, Mexico, Central America and the Caribbean.  Hydrogen vehicles

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Hydrogen vehicles

China in red, lithium in free fall. Here because

This financial turbulence unfolded against the backdrop of Beijing’s concerted efforts to rescue the beleaguered real estate sector, strained under the weight of mounting debt. Compounding the unease were anxieties surrounding China’s October PMI figures, slated for release the following week, following September readings that signaled a contraction in manufacturing and a deceleration in service activities.

Amidst these concerns, skepticism swirled regarding the efficacy of Beijing’s various real estate stimulus measures, including the decision to allow banks to extend unsecured short-term loans to sector companies.  Hydrogen vehicles

Despite the day’s downturn, the Hang Seng index was on course for its second consecutive weekly gain, rising by approximately 1.0%.

This optimism stemmed from the hope that the Federal Reserve’s tightening trajectory might be nearing its conclusion, with the first rate cut anticipated in March 2024.

Meanwhile, Japan grappled with a surge in inflation, reaching 3.3% in October 2023, up from the previous month’s 3.0%.

This marked the highest level since July, with core inflation also climbing to 2.9%, just below the consensus of 3.0%.  Hydrogen vehicles

Notably, the Bank of Japan’s 2% inflation target remained elusive for the 19th consecutive month.

In a starkly different economic arena, the price of Chinese lithium carbonate, denominated in yuan, continued its month-long descent, plummeting by 75% for the year.

An oversupply in the market exerted downward pressure on prices, prompting electric vehicle manufacturers to reevaluate their strategies.

Chinese lithium carbonate prices dipped by 2.3% on Thursday and a staggering 20% thus far in November, with the last recorded daily gain occurring on October 25th.

The spodumene, a lithium-bearing rock extracted in Australia, witnessed more than a 50% decrease in value in 2023.  Hydrogen vehicles

Shifting the focus to geopolitics, Argentina’s newly elected president, Javier Milei, adopted a more tempered tone compared to his previous sharp rhetoric.

Following his victory, Milei extended well-wishes to the Chinese people, a notable departure from his earlier characterization of the Chinese government as an “assassin” during an August interview.

Milei’s gesture included responding to a congratulatory letter from Xi Jinping and hinting at the potential inclusion of former central bank president Luis Caputo in a significant economic role.  Hydrogen vehicles

Hydrogen vehicles

Hydrogen, often hailed as a beacon of eco-friendly transportation,  particularly in the context of fuel cell technology

While electric cars dominate green conversations, fuel cell-powered vehicles, like the Toyota Mirai and Hyundai Nexo, are making their mark in the Italian automotive landscape. These models leverage hydrogen-oxygen reactions to generate electrical energy, offering the notable advantage of rapid refueling, with the Mirai boasting a mere five minutes for a substantial range exceeding 600 km. However, this green innovation comes at a price—both the Mirai and Nexo command high price tags of 66,000 and approximately 80,000 euros respectively.  Hydrogen vehicles

Beyond these initial offerings, car manufacturers like Toyota and BMW are exploring hydrogen’s potential in different vehicle types. Toyota showcased the GR Yaris H2, integrating hydrogen as fuel while maintaining a modified turbocharged internal combustion engine. On the other hand, BMW, an early advocate for hydrogen engines since 2000, remains in the experimental phase, producing small series for testing purposes, as seen in the iX5 Hydrogen.

Despite promising strides in vehicle technology, a critical hurdle to widespread adoption is the lack of infrastructure. With only two operational hydrogen refueling stations—located in Bolzano and Mestre—accessing fuel remains a challenge for Italian motorists. Hydrogen, currently perceived as more suitable for heavy transport, is reflected in logistical decisions favoring areas like the Brenner road axis and the Trieste-to-Turin corridor. The Ministry of Transport’s 2023 ranking of 36 new projects earmarks public funding for expanding the hydrogen refueling network by 2026, encompassing regions from Valcamonica and Umbria to Puglia and Calabria.  Hydrogen vehicles

Territorial imbalances compound the issue, as private mobility needs are not met uniformly across regions. Of the 36 proposed projects, only six are slated for implementation in southern regions, with Veneto leading the charge with nine refueling stations. Comparatively, Germany, a hydrogen pioneer, already boasts 92 supply points, revealing the substantial gap in Italy’s hydrogen infrastructure development. As European nations race toward hydrogen expansion goals, Italy aims for 70 stations by 2030, falling behind Germany, the United Kingdom, and France in this ambitious pursuit.

The journey toward making hydrogen a viable solution in Italy’s transportation landscape is underway, but substantial challenges must be surmounted for it to become a mainstream reality.  Hydrogen vehicles

Hydrogen, often hailed as a beacon of eco-friendly transportation, is gaining attention in Italy, particularly in the context of fuel cell technology

Hydrogen vehicles represent a promising yet underutilized facet of the automotive landscape, offering a unique alternative to traditional gasoline-powered cars and electric vehicles

Although their popularity has been eclipsed by the widespread adoption of electric vehicles, understanding how hydrogen vehicle engines work sheds light on their potential and the challenges they face.

At the heart of hydrogen vehicles is the fuel cell, a device that enables the conversion of hydrogen into electricity through an electrochemical process. Unlike conventional internal combustion engines, hydrogen vehicles employ electric motors for propulsion. This distinction positions them as electric vehicles (EVs), despite the divergent energy source.

In a hydrogen vehicle, the journey from hydrogen gas to electrical power begins with the storage of hydrogen in a high-pressure tank.  Hydrogen vehicles

This gaseous fuel is then directed to a fuel cell stack, a crucial component housing a catalyst, often platinum. As hydrogen molecules interact with the catalyst in a controlled electrochemical reaction, electrons are released, generating electrical energy.

This process is known as the proton exchange membrane (PEM) fuel cell technology, one of the most common designs in hydrogen vehicles.

The produced electricity is subsequently harnessed to power the electric motor, propelling the vehicle forward. Remarkably, the sole byproduct of this energy conversion is water vapor, positioning hydrogen vehicles as exceptionally clean and environmentally friendly transportation options.

However, despite their potential ecological advantages, hydrogen vehicles face significant challenges hindering their widespread adoption.  Hydrogen vehicles

The dearth of hydrogen refueling infrastructure poses a substantial hurdle, limiting the practicality of these vehicles for everyday consumers. Additionally, concerns regarding the flammability of hydrogen gas have contributed to apprehension surrounding its use as a fuel source.

As of now, the disparity in adoption rates between electric vehicles and hydrogen vehicles is stark. The United States, for instance, boasts over 2 million electric vehicles on its roads, dwarfing the approximately 15,000 hydrogen-powered vehicles in operation. Nevertheless, ongoing advancements in technology, coupled with efforts to expand hydrogen infrastructure, may yet breathe new life into the hydrogen vehicle revolution, offering a compelling alternative in the quest for sustainable transportation.

Hydrogen vehicles represent a promising yet underutilized facet of the automotive landscape, offering a unique alternative to traditional gasoline-powered cars and electric vehicles

Coperion recycling innovation centre starts operations in Germany

The high-tech test centre for plastics recycling applications is located in Niederbiegen near Weingarten, Germany

Machinery producer Coperion has started operations at its plastics recycling innovation centre in Niederbiegen near Weingarten, southern Germany.  Hydrogen vehicles

The Recycling Innovation Centre is situated in the immediate vicinity of Coperion’s existing test centre for Bulk Solids Handling, expanding the company’s test lab capacities in Germany alone up to 5,000 square meters.

The high-tech centre allows Coperion’s customers to test every recycling process step, from material handling and feeding to extrusion, compounding, pelletising, material postprocessing, and deodorisation. Extensively equipped recycling systems are available that can be modified in myriad ways, depending upon the specific requirements of the recyclate to be produced.  Hydrogen vehicles

Machinery available include the Fluidlift ecodry for material flash drying during conveying; the Mix-a-Lot bulk solid mixer for creating pre-mixes including flakes or powders; and a ZS-B MEGAfeed side feeder, especially for extruding and compounding plastic recyclates with bulk densities starting as low as 20 kg/m³ at high throughputs.

“With this new Recycling Innovation Centre, we’re in a position where we can simulate the entire plastics recycling process,” said Massimo Serapioni, general manager of Coperion’s Recycling Business Unit. “Our customers can test the complete process, from mechanical pre-treatment of plastics in Herbold Meckesheim’s Test Centre up to compounding and pelletizing, prior to making the investment.

As a supplier of entire recycling systems, we are very proud to be able to offer our customers this enormous added value.”  Hydrogen vehicles

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Coperion recycling innovation centre starts operations in Germany

Here is the extraordinary news: BYD, the Chinese giant, has started construction of the largest salt battery factory in the world, located in Xuzhou, between Beijing and Shanghai, with a monumental investment of 1.2 billion euros

This mammoth facility, known as the Gigafactory, represents a milestone in the evolution of battery technology, as it will be entirely dedicated to the production of sodium ion batteries.
The BYD Gigafactory, with a production capacity of 30 GWh per year, will be the largest factory in the world specializing in this type of technology, which is gradually emerging on the market.
Sodium ion batteries, commonly called “salt” batteries, are gaining ground and are already available for some energy storage systems, as well as used in the first electric cars. In the future, these batteries will represent a valid alternative to the more common lithium-ion batteries, offering slightly lower performance but at lower costs. Hydrogen vehicles
The construction of this new factory is the result of collaboration between BYD, its subsidiary Findreams Battery and the electric tricycle company Huaihai. Initially, the sodium ion batteries produced will be intended for scooters and light quadricycles, but the future goal is to extend their use to cars too.
BYD is not the only player to focus on this innovative technology; other Chinese companies such as Jiangsu Zoolnasm and Hina are also investing in Gigafactory to produce sodium batteries.
CATL, the world’s leading battery manufacturer, together with Northvolt, a leading European company, are preparing to launch their versions of sodium-ion batteries on the market.  Hydrogen vehicles
A clear signal that the salt battery sector is destined to become a focal point in the race for sustainability and energy efficiency.
Here is the extraordinary news: BYD, the Chinese giant, has started construction of the largest salt battery factory in the world, located in Xuzhou, between Beijing and Shanghai, with a monumental investment of 1.2 billion euros

BST India’s focus on consistent quality in flexible packaging 

BST India at Food Packaging and Innovations India Summit 2023

BST India, a leading manufacturer of quality assurance systems for printing, flexible packaging, and the web-based processing industry, showcased its potential in changing the future of food packaging at the recently concluded Food Packaging and Innovations India Summit 2023 in Mumbai. BST India supported the summit as a gold partner for the event.  Hydrogen vehicles

A presentation by Khushal Patel, director of sales and marketing, on ‘BST’s role in delivering consistent quality in flexible packaging’, delved into the company’s role in ensuring a standard of quality paramount in the flexible packaging industry.

The presentation explored how BST, integrated into the manufacturing process, can streamline operations, and enhance the overall quality of flexible packaging. It emphasized the importance of consistency in meeting industry standards, addressing challenges, and ultimately providing customers with products that surpass expectations.

“Our Gold Partnership and presentation at the Food Packaging & Innovations India Summit 2023 reflect our ongoing commitment to staying at the forefront of advancements in food packaging technology. By sharing our insights and experiences, we aim to contribute not only to our industry’s growth but also to the success of our valued partners and clients,” Patel said.  Hydrogen vehicles

The two-day summit from 1 November in Mumbai saw the active participation of companies such as Emami, Wagh Bakari Tea, Marico, Britannia, and many more. Their presence added depth to the discussions, fostering an environment of collaboration and knowledge exchange.

The multi-channel B2B in print and digital 17-year-old platform matches the industry’s growth trajectory. The Indian, South Asian, Southeast Asian, and Middle East packaging industries are looking beyond the resilience of the past three years. They are resuming capacity expansion and diversification, with high technology and automation in new plants and projects.  Hydrogen vehicles

As we present our 2024 publishing plan, India’s real GDP growth for the financial year ending 31 March 2024 will exceed 6%. The packaging industry growth will match the GDP growth in volume terms and surpass it by at least 3% in terms of nominal growth allowing for price inflation in energy, raw materials, consumables, and capital equipment.

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BST India’s focus on consistent quality in flexible packaging 

Plastic waste – Svensk Plaståtervinning opens state-of-the-art facility for plastic recycling 25-11-2023

Hydrogen vehicles

Plastic waste – Svensk Plaståtervinning opens state-of-the-art facility for plastic recycling 25-11-2023

Plastic waste

Research at the University of Edinburgh could lead the charge toward UK rare element sustainability

A groundbreaking research initiative at the University of Edinburgh, spearheaded by Professor Louise Horsfall and her research group, holds the promise of revolutionizing the sustainability of rare elements in the UK. Focused on bio-based recycling, the project is centered around the utilization of engineered bacteria as a key component in recovering critical metals from end-of-life electric vehicle (EV) batteries.

In this innovative approach, bacteria are employed to extract metallic compounds, including cobalt, manganese, nickel, and lithium, from lithium-ion batteries. The goal is to establish a novel UK-based supply chain for rechargeable vehicle batteries by processing and repurposing these valuable elements. Professor Horsfall’s team is collaborating with the Industrial Biotechnology Innovation Centre (IBioIC) to advance the project to an industrial scale. Plastic waste

The FlexBio center within IBioIC facilitates the refinement of the process in a larger bioreactor, marking a significant step toward practical implementation.

To ensure the effectiveness of the engineered bacteria at scale, the Edinburgh Genome Foundry, situated at the University of Edinburgh, has been instrumental in the selection and modification of bacteria. The process involves introducing bacteria into battery leachate, the liquid remaining after initial processing, within a fermenter to simulate a natural biological reaction. During this reaction, the bacteria generate nano-sized particles of metallic compounds, resulting in a sediment that can be separated and filtered from the residual liquid. Tests are currently underway using material recovered from an EV battery previously employed in a Nissan Leaf.

This cutting-edge research is part of the broader Reuse and Recycling of Lithium-Ion Batteries (ReLiB) initiative, led by the University of Birmingham and financially supported by the Faraday Institution—the UK’s independent institute for electrochemical energy storage science. Plastic waste

With battery electric vehicles comprising 16.1% of total new car sales in the UK from January to June 2023, there is an escalating demand for initiatives that address supply chain pressures and manage waste batteries at the end of their lifespan. As reserves of metals used in batteries diminish, the approach of repurposing existing batteries becomes increasingly vital, especially given that a significant portion of metals in EV batteries is currently imported.

Professor Horsfall, who holds the position of Chair of Sustainable Biotechnology at the University of Edinburgh, emphasizes the importance of considering the fate of technology post-use, stating, “This project is about using cutting-edge sustainable biotechnology to find ways of tackling that challenge and, in turn, extract some of the most valuable metals that can go back into the sector at the early stages of vehicle production.”

Liz Fletcher, the Director of Business Engagement at IBioIC, underscores the dual value of the method being developed, stating, “No one wants to see lithium-ion batteries ending up in landfill, so it is important to explore different ways to repurpose and recycle them.”

She adds that the project could not only provide a petrochemical-free solution to waste but also contribute to reshoring the supply chain for rare metals and future battery manufacturing. Plastic waste

This multidimensional approach aligns with the imperative to make everyday products and services, such as cars and transport, more sustainable through the application of biotechnology.

Plastic waste

Svensk Plaståtervinning opens state-of-the-art facility for plastic recycling

Svensk Plaståtervinning, a Swedish a non-profit company co-owned by Swedish plastics, food and trade industry groups, inaugurated Site Zero, a sorting plant in Motala, Sweden. The plant features Tomra and Sutco equipment and aims to realise a circular economy for plastics by sorting Swedish plastic packaging waste into 12 fractions.

The plant is expected to process 42 metric tons of materials per hour and to recover 12 different types of plastics from mixed plastic packaging waste. This includes a variety of polyolefins, PET, PS, EPS, PVC, and more. The technology allows for purity levels of up to 98%. As of now the clean material fractions are then sent to recyclers in the EU. However, Site Zero is also planning to add recycling capacity to further process the main fractions locally in the future. Plastic waste

With Site Zero the three partners – Svensk Plaståtervinning, Tomra and Sutco – aim to close the loop on plastics and to enable zero waste, zero downcycling and zero emissions. “The plant we are seeing here today is the result of three partners working towards a common goal: closing the loop on plastic packaging.”, Oliver Lambertz, VP and Head of Operations and Feedstock Sourcing at Tomra Feedstock, concludes.

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Plastic waste

Plastic waste management: Working towards a sustainable future

The European Commission is determined to address the challenge of plastic waste, with a comprehensive strategy and targets that will transform Europe’s plastic waste management and help the transition to a circular economy.

The exponential growth of plastic use is of global environmental concern. It has led to a surge in plastic waste that our current waste management systems are struggling to manage. Plastic waste

Effective plastic waste management has emerged as a significant challenge and opportunity for innovation that requires a comprehensive and sustainable approach. The European Commission told The Innovation Platform about its plans to manage and mitigate plastic waste, the associated challenges and its progress towards ambitious policies and targets

What is the European Commission currently doing to manage plastic waste? What are key policies and how are they being implemented?

Plastics are an important material in our economy and daily lives. However, they can have serious negative effects on the environment and human health. The EU is taking action to tackle plastic pollution and marine litter to accelerate the transition to a circular and resource-efficient plastics economy.  Plastic waste

The EU Plastics Strategy was adopted in January 2018 to transform the way plastic products are designed, produced, used, and recycled in the EU. We want to improve plastic waste recycling through better design, curbing plastic waste and littering, and driving investments and innovation in the value chain.

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Plastic waste

From Northvolt comes the sodium ion battery

The intuition of a start up could soon mark a fundamental turning point in the world of electric cars. Northvolt, a Swedish company specializing in the production of batteries, has in fact developed a sodium ion battery, which does not contain lithium, cobalt or nickel, three metals that are not always so easily available and have unstable prices.
The use of sodium would have another fundamental advantage for the West, as it would minimize dependence on China for the purchase of the three elements, lithium in particular. Northvolt’s product is based on a hard carbon anode and a high-sodium “Prussian white” cathode. Due to the increased safety at high temperatures, the company would find it particularly interesting for energy storage in markets such as India, the Middle East and Africa. Plastic waste
This new sodium ion technology is less expensive and safer than the already known electric batteries; however, the amount of energy it produces is currently lower than that of lithium batteries, making it impossible, for the moment, to exploit sodium ion cells to power electric vehicles. The energy density achieved by Northvolt batteries currently reaches 160 watt hours per kilogram, while that of lithium batteries used in electric cars reaches 250/300 watt hours per kilogram. The first generation of sodium ion cells produced by Northvolt is in fact designed mainly for energy storage, while subsequent productions will offer opportunities for greater energy density to be used in electric vehicles.
Peter Carlsson, CEO and co-founder of Northvolt, said this new technology could be worth tens of billions of dollars as demand for electric batteries is set to increase over the next decade. Northvolt is currently the West’s safest hope against China, Korea and Japan, the three giants that hold a monopoly in the production of electric batteries.
However, sodium ion batteries are not an invention of the Swedish start-up; but the novelty is the lack of heavy metals. Plastic waste
In fact, even the Chinese Catl, the world’s largest battery manufacturer, has developed a similar technology, which however also incorporates nickel, cobalt and manganese, making the product much more expensive and less safe, as it could catch fire even at low temperatures .
Carlsson also added: «The world has placed great hopes in sodium ions and I am very pleased to say that we have developed a technology that will serve to accelerate the energy transition.
This is an important milestone for Northvolt’s market proposition, but technology like this is also critical to achieving global sustainability goals, making electrification more affordable, sustainable and accessible around the world.” Plastic waste
Plastic waste

Nanshan Fashion enters nylon field with Oerlikon

Partners committed to building the business and moving towards brand internationalisation.
At ITMA ASIA + CITME currently underway in Shanghai, Oerlikon Barmag has signed a strategic cooperation agreement with Shandong Nanshan Fashion Technology for a nylon POY+DTY project in Longkou, Shandong, China.The cooperation will see Oerlikon Barmag provide a completely integrated solution for nylon filament from chip drying and spinning to winding and texturing.Both parties will engage in cooperation based on mutual trust and long-term development considerations, with the target of high-end and sustainable nylon production.
Oerlikon Barmag will provide highly-differentiated nylon filament production solutions, integrate the advantages of Nanshan Fashion’s scientific and technological R&D resources and promote a joint brand for the nylon filament industry. Plastic waste
“For Oerlikon, this is the first time we have had the opportunity to work with an integrated textile manufacturer with a well-known brand in Dellma,” said Georg Stausberg, Oerlikon Polymer Processing Solutions CEO. “This should help us better understand  ongoing developments in the consumer market and the demands that they place on the manmade fibre industry. Nanshan Fashion is entering the field of manmade fibre production for the first time and we’ll support the venture with all our experience.”
Nanshan Fashion enters nylon field with Oerlikon

Hyosung, Tefron and Santoni partner to introduce sustainable activewear and seamless apparel

The world is witnessing a growing demand for sustainable and innovative solutions within the textile and fashion industry. To meet the evolving needs of consumers and the environment, Hyosung is collaborating with two of the leading global seamless companies, Tefron and Santoni, to introduce a new generation of sustainable sportswear and seamless apparel made with its certified and multi-functional yarns.

Hyosung, Tefron, and Santoni will unveil its collaborative product, which aims to set new standards in sustainable activewear and seamless clothing, at ISPO Munich this November 28-30 in Hall A1, Booth 335. Plastic waste

“The collaboration between Tefron, Hyosung, and Santoni presents a winning combination of certified eco-friendly raw materials and innovative production techniques,” said Susie Barak, Business Director, Tefron. “By integrating Tefron’s global one-stop shop expertise in seamless knitting with Hyosung’s creora® Bio-Based yarn, the partnership paves the way for innovative designs and styles that were previously challenging to achieve with traditional materials and manufacturing techniques.”

“We are delighted to team-up with two of the most powerful players in the seamless apparel market,” said Simon Whitmarsh-Knight, Hyosung Global Marketing Director -Textiles.

“The benefits of our collaboration are numerous and range from traceable, certified fibres, comfort, and performance to innovative design and versatility.” Plastic waste

To inspire seamless mills and fashion brands, Santoni will introduce its first-ever capsule collection of seamless materials made with Hyosung USDA, SGS-certified creora® Bio-Based elastane, RCS-certified 100% recycled creora® regen elastane, and soft-stretch creora® EasyFlex made on its world-class seamless knitting machines.

At the Santoni ISPO booth, the company will introduce its new SANTONI SM8-TOP2ST machine, a variant of its best-selling SANTONI SM8-TOP2V that allows for the creation of sculptured terry patterns and upgraded seamless designs. Santoni and Hyosung have partnered to create an environmentally friendly and innovative “capsule collection” made with Hyosung USDA, SGS-certified creora® Bio-Based elastane, which will be presented in the Hyosung booth.

The collection features terry knitting solutions to produce different padding effects based on higher protection and comfort. Plastic waste

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Breaking Down Waste – Plastic Granulators and Recycling Machines Drive Sustainability Efforts

As awareness grows around the world about the environmental impact of plastic waste, companies and municipalities are ramping up sustainability efforts and looking for solutions.

As awareness grows around the world about the environmental impact of plastic waste, companies and municipalities are ramping up sustainability efforts and looking for solutions. Key to these efforts are technologies like plastic granulators and recycling machines that allow for the efficient breaking down and repurposing of plastic waste.

Plastic granulators are powerful machines that fragment and grind plastic scraps into smaller, uniform pieces called regrinds or granules. The resulting plastic granules provide the feedstock for recycling and can be remade into new plastic products. Common plastic resins that are recycled include PET, PP, HDPE and LDPE.  Plastic waste

“Plastic granulators are an essential first step in the recycling process,” said John Smith, president of ABC Recycling Machinery. “They enable us to take in scrap plastic that would otherwise be destined for landfills and grind it into a raw material that can be reborn as new plastic products. It’s a closed-loop system that creates less waste and uses fewer virgin resources.”

There are numerous types of plastic granulators available that are tailored to different plastic scrap streams and volumes. The granulation process reduces the size of plastic feeds such as bottles, containers, film, engineering plastic and other leftovers from manufacturing or post-consumer use.  Plastic waste

The granulator uses a cutting chamber and rotating knives to continuously slice the plastic until it is small enough to fall through a sized screen. The screen size and knife design can be configured based on the type of plastic stream input as well as the desired particle output size.

ABC Recycling Machinery offers heavy-duty granulators for large volume recycling as well as smaller bench-top granulators for converting scrap in a lab or small manufacturing setting. The granulators have safety mechanisms to prevent operator injury or contact with internal cutting components. Proper feeding rate, screen configuration, blade sharpness maintenance and stable ground anchoring are also critical to safe and efficient operation. Plastic waste

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Breaking Down Waste - Plastic Granulators and Recycling Machines Drive Sustainability Efforts

Plastic waste

Plastics Recycling – Recycleye, Valorplast, and TotalEnergies use AI and computer vision to sort food-grade PP during mechanical recycling 24-11-2023

Plastics Recycling

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Adient will participate in the Barclays Global Automotive and Mobility Tech Conference

Adient, a renowned global force in automotive seating, is slated to actively participate in the upcoming Barclays Global Automotive and Mobility Tech Conference scheduled for Thursday, November 30, 2023. Jerome Dorlack, the Executive Vice President and Chief Financial Officer of Adient, will engage in a compelling fireside chat set to commence at 10:50 a.m. Eastern time. The event aims to provide valuable insights into Adient’s strategies, performance, and its perspective on the evolving automotive and mobility technology landscape. Plastics Recycling

The fireside chat, featuring Jerome Dorlack, will be accessible to a wider audience through a live webcast. This webcast can be conveniently accessed on the investor section of Adient’s official website at https://investors.adient.com/. Those interested in gaining firsthand knowledge and updates on Adient’s positioning, future initiatives, and market perspectives are encouraged to tune in to this engaging session.

Adient, with its extensive presence as a global leader in automotive seating, stands out with over 70,000 employees spread across 29 countries. The company boasts a network comprising more than 200 manufacturing and assembly plants worldwide. Operating at the forefront of automotive innovation, Adient is recognized for its ability to produce and deliver cutting-edge automotive seating solutions to all major Original Equipment Manufacturers (OEMs).  Plastics Recycling

From comprehensive seating systems to meticulously crafted individual components, Adient’s proficiency extends across every facet of the automotive seat manufacturing process. The company’s integrated, in-house capabilities empower it to shepherd products from the initial stages of research and design through to engineering and manufacturing. This seamless process culminates in the incorporation of Adient’s automotive seating solutions into millions of vehicles annually, a testament to the company’s commitment to excellence.

For those seeking a deeper understanding of Adient’s contributions to the automotive industry and its dedication to advancing seating technologies, additional information is available on the official Adient website at www.adient.com. The website serves as a comprehensive resource for exploring Adient’s corporate profile, innovations, and its enduring impact on the global automotive landscape.  Plastics Recycling

Plastics Recycling

Plastic has a greater value than we think

Plastic often receives negative attention, primarily due to the issue of plastic litter. However, it is important to acknowledge that plastic adds value to our lives, often in ways that we may not fully appreciate.

From the manufacturing of polymers used to produce preforms and eventually plastic products, plastic holds intrinsic value, and that value does not necessarily diminish once a plastic product has served its purpose.  Plastics Recycling

Safripol, a leading South African producer of polymer, recognises the importance of maximising the advantages of plastic through innovative solutions.

The company is dedicated to enhancing the recyclability of plastic products and promoting its use in durable applications, where it outperforms alternative materials.

The value of plastic to South Africa’s economy

The Department of Trade, Industry, and Competition (DTIC) estimates that there are approximately 1,800 companies in the plastics industry across the country, employing over 60,000 individuals.

The industry’s contribution to South Africa’s total GDP and manufacturing GDP is 2.3 % and 20 % respectively.  Plastics Recycling

These figures do not take into account the significant number of individuals who earn income from plastic-related activities, such as workers involved in the transportation of plastic products, as well as those in industries that rely on plastic components for their operations or the manufacturing of finished goods. In fact, nearly every sector and industry utilises or depends on plastic in some capacity.

The value of plastic to our environment

It is undeniably challenging to recognise the environmental benefits of plastic, particularly when we encounter plastic litter in our streets and parks. However, it is crucial to use plastic responsibly, dispose of it correctly, and promote recycling.

By recycling, we can establish a circular plastics economy. Instead of using additional virgin plastic, various recycling methods can be employed to generate new products that incorporate recycled plastic. This approach enables us to decrease energy consumption and mitigate greenhouse gas emissions.  Plastics Recycling

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Plastics Recycling

First edition of Plastics Recycling Show Middle East and Africa

The inaugural edition of the Plastics Recycling Show Middle East and Africa (PRS MEA) unfolded from September 5th to 7th, 2023, at the Dubai World Trade Center, marking a significant milestone in advancing the plastics recycling landscape for the Middle East and Africa (MEA) market. Hosted in Dubai, a hub for rapid growth in recycling, the event brought together 98 exhibitors who showcased cutting-edge technologies and solutions geared towards promoting a circular and sustainable economy.

Organized by Media Fusion’s Managing Director, Taher Patrawala, in collaboration with Crain Communications, the PRS MEA aimed to foster a green future by highlighting the latest developments in plastics recycling from global leaders. The event served as a platform for the MEA market to witness the forefront of innovations in recycling solutions. Patrawala expressed his excitement about the region’s interest and emphasized Dubai’s central role in the dynamic recycling landscape. Plastics Recycling

Throughout the three-day event, attendees engaged with exhibitors who presented the latest trends and technologies in the plastics recycling industry, including insights into the bedding- and mattress-related recycling sector. The conference delved into crucial topics such as the current state and opportunities in the plastics recycling market, the collection and sorting landscape in MEA, chemical recycling’s impact on recyclable materials, and innovative solutions for sustainable food packaging to enhance circular economy practices.

A notable highlight was the Panel Discussion on ‘Transitioning to Circularity,’ where industry leaders, including Mustafa Bater from Coca-Cola Eurasia Middle East Operating Unit, emphasized their commitment to sustainability. The event also featured speakers from prominent organizations such as Unilever, PepsiCo, Veolia, Tetra Pak, Nestlé, Dow Chemical IMEA, and others. Plastics Recycling

Material focus sessions, a pivotal component of PRS conferences, included a Material Recycling Focus Session in Dubai. Ton Emans, President of Plastics Recyclers Europe, commended the success of the first PRS MEA edition, expressing enthusiasm about the collaboration between European recyclers’ expertise and the emerging recycling industry in the Middle East and Africa.

As a testament to its triumph, the PRS MEA drew thousands of visitors and international exhibitors, setting the stage for a follow-up event scheduled for September 2024. Matt Barber, reflecting on the success, underlined the event’s role in bringing together diverse industry stakeholders, making PRS MEA a crucial platform for advancing the global agenda of circular plastics.  Plastics Recycling

Plastics Recycling

Recycleye, Valorplast, and TotalEnergies use AI and computer vision to sort food-grade PP during mechanical recycling

Project OMNI – a research project directed by RecycleyeValorplast, and TotalEnergies that utilizes AI and machine learning to identify and separate food-grade polypropylene from household post-consumer waste – has led to ‘ground-breaking results’, the companies report.

Project OMNI is one of seven successful projects selected in Citeo’s call for projects in October 2020. It is said to have proven the viability of sorting food-grade polypropylene waste with AI, computer vision, and an ‘efficient’ decontamination process.

Using waste collected from five French locations by Valorplast, Recycleye built and trained an AI model; the AI and robotic sorting has apparently achieved a successful pick rate of 50% of the food-grade material and >95% purity. This material was further decontaminated on a semi-industrial pilot based on off-the-shelf mechanical recycling technologies, at which point TotalEnergies used it to produce recycled polypropylene for high-end packaging applications. Plastics Recycling

It is hoped that Project OMNI, the result of eighteen months of research, will facilitate ‘system-wide packaging changes’ and take steps towards circularity for polypropylene packaging.

“This project not only demonstrates how cutting-edge technology can improve material circularity, but also paves the way for a wider range of accessible applications for recycled polymers to serve our customers,” explained Nathalie Brunelle, senior vice president of Polymers at TotalEnergies. “It provides a concrete response to the challenge of managing end-of-life plastics, and fully supports our ambition of reaching 1 million tons of circular polymers.”

Victor Dewulf, CEO of Recycleye, continued: “We are extremely excited to see this successful application of our robust AI-powered sorting technology at a semi-industrial scale. This application opens the possibility of creating new markets for recycled plastics materials; ultimately changing the economics of recycling.”  Plastics Recycling

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Recycleye, Valorplast, and TotalEnergies use AI and computer vision to sort food-grade PP during mechanical recycling

Clariant’s catalyst chosen for Shenghong’s new world-scale biodegradable plastics project

Clariant, a sustainability-focused specialty chemical company, today announced that it has been awarded a major contract by Jiangsu Shenghong Petrochemical Co., Ltd, to use Clariant’s SynDane 3142 LA catalyst for its new maleic anhydride (MA) production plant in Lianyungang, Jiangsu province, China, said HydrocarbonprocessingPlastics Recycling

With a production capacity of 200,000 tons per year, the new plant slated for start of production in 2025, will be one of the largest production plants for MA worldwide.

The plant in Lianyungang will produce maleic anhydride as an intermediate product for polybutylene adipate terephthalate (PBAT), which in turn will function as a base product for biodegradable plastic. Using the SynDane catalyst, Shenghong Petrochemical will be able to improve production efficiency and reduce power consumption, leading to annual energy savings of up to 24 million CNY.
Xaver Karsunke, Head of Clariant Specialty Catalysts, commented: “Sustainability is at the heart of our company strategy to drive change by partnering with our customers to develop sustainable, efficient solutions.

We are excited to support Shenghong in this ambitious and important project to address the plastic waste problem and maximize their energy savings during MA production with our innovative SynDane catalyst.”  Plastics Recycling

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Clariant’s catalyst chosen for Shenghong’s new world-scale biodegradable plastics project

MAP tray on 100 percent rPET creating a fully closed-loop packaging system

Sustainable packaging solution for fresh protein market

MAP tray made from 100 percent rPET for a sustainable, high-performance packaging, Photo: Klöckner Pentaplast

Klöckner Pentaplast (KP) has taken a remarkable step towards sustainable packaging design for the European fresh protein market with “kp Elite”, the MAP modified atmosphere tray made from 100 percent recycled PET (rPET), creating a fully closed-loop packaging system for the industry. At the heart of the new packaging is the only fully recyclable, lightweight tray made from a modified atmosphere mono-material that has been certified as 100 percent recyclable by the cross-industry Recy-Class initiative. “kp Elite” can be seamlessly integrated into existing PET recycling systems, setting a new standard for the end-to-end recyclability of protein packaging.  Plastics Recycling

The combination of the MAP tray with the new “kp Zapora padless” tray and the certified recyclable “kp FlexiLid EH 145 R” barrier film opens up new possibilities for sustainability in the protein sector and creates a fully recyclable, ready-to-box MAP solution from a single source.

Cecilia Guardado, Marketing Director, Trays, at Klöckner Pentaplast, comments: “By communicating ‘kp Elite’s’ closed loop credentials, we’re aiming to drive the fresh protein market further than ever before. Packaging circularity is one of the biggest challenges in the protein market, but when combined with our KP Tray2Tray initiative, ‘kp Elite’ takes a vital step forward in reducing waste and promoting a more resource-efficient protein packaging ecosystem.”  Plastics Recycling

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MAP tray on 100 percent rPET creating a fully closed-loop packaging system

XRG Technologies and BayoTech announce partnership

XRG Technologies, a leader in fired equipment engineering and design, and BayoTech, a leader in hydrogen production, transportation, and storage solutions, have announced a new partnership to design and build a proprietary high performance reforming furnace.

In this next generation reformer design, XRG will utilise their combustion expertise and CFD modelling capabilities to tailor heat flux profiles to BayoTech’s proprietary reactor design, enabling more hydrogen production with the same energy input.

BayoTech is accelerating the hydrogen revolution through greater accessibility, starting with its first production plant in Missouri, US.

This next generation reformer furnace will be incorporated into future facilities as BayoTech establishes a network of localised hydrogen production hubs in the US. Producing on a small scale with proprietary technology, BayoTech’s goal is to make reliable, cost-effective, low-carbon hydrogen accessible today.  Plastics Recycling

XRG Technologies is focused on combining diverse expertise with advanced simulation tools to develop innovative combustion and heat transfer solutions, enabling the industry to achieve energy efficiency and environmental stewardship goals.

Tom Korb, XRG’s VP of Technology and Commercial Development, elaborated: “XRG is pleased to partner with BayoTech in our shared vision of making the hydrogen economy a reality. This partnership is especially productive because both companies operate with an innovation and first-mover mindset.  Plastics Recycling

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XRG Technologies and BayoTech announce partnership

Electric car – Researchers describe a more sustainable process to recycle biobased polycarbonates 23-11-2023

Plastics Recycling

Electric car – Researchers describe a more sustainable process to recycle biobased polycarbonates 23-11-2023

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The next generation of sustainable antimicrobial technologies

Polymers and plastics are ubiquitous in our daily lives, and are used extensively in everything from construction materials and synthetic textiles to medical devices and product packaging. As a result, these materials are frequently exposed to microorganisms, which can accumulate on product surfaces and lead to odours, staining and degradation. Unfortunately, this can result in premature disposal of these items into landfill, significantly increasing their carbon footprint, while generating substantial waste and contributing to a loss of revenue. Antimicrobial additives are a viable solution to this problem, offering long-lasting antimicrobial protection to a wide range of products to prevent microbial damage and reduce waste.  Electric car

The damaging effects of microbes

Microorganisms – such as bacteria, fungi and algae – are tiny lifeforms that exist all around us in vast quantities. They play a critical role in maintaining various ecosystems, by breaking down organic matter for conversion to new food and energy sources, and are also important in maintaining the microbiota within the human body. However, microbes can cause irreversible damage to many man-made products, leading to premature disposal or costly repairs.

Polymers like plastics, rubber and synthetic textiles are particularly susceptible to the metabolic activities of microorganisms. The enzymes and acids released by microbes can break down these substrates, causing discoloration, malodour and decay, and leading to structural and functional damage.1,2 For example, mould can build up and take root within the porous structure of polymer-based caulk used to seal bathroom tiles, leading to recurring aesthetic issues. Electric car

Frequent cleaning and scrubbing with strong chemicals – such as bleach – can, in turn, prematurely degrade the caulk. In addition, microbe-related damage to these products can also make them unsuitable for repurposing or recycling. Without the protection of antimicrobials, microbes can reduce the lifespan of the materials used to tile bathroom surfaces, and they can quickly end up in landfill.

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Chemical Recycling: The Future of Plastic Recycling in Europe

Europe’s journey towards environmental sustainability is taking a significant turn with the advancement of chemical recycling technologies. A recent study reveals that chemical recycling could contribute up to 34% to the continent’s plastic recycling efforts. This innovation, alongside mechanical recycling, is projected to elevate the overall plastic recycling rate to an impressive 80% by 2030​​.

The study, utilizing material flow analysis (MFA), focuses on the quantitative impact of chemical recycling technologies on Europe’s plastic waste management. It analyzes various scenarios, including the current state and potential future developments. The research points to a mix of recycling methods—mechanical and chemical—as the key to achieving higher recycling rates. This holistic approach is critical in tackling the growing plastic waste challenge.  Electric car

Chemical Recycling Technologies: A Game Changer

Chemical recycling involves sophisticated processes like pyrolysis coupled with distillation and hydrotreatment, as well as gasification combined with Fischer-Tropsch Synthesis. These technologies are pivotal in converting plastic waste into valuable resources, thus playing a crucial role in circular economy efforts.

Chemical recycling, together with mechanical and physical recycling processes scale-up, is vital for EU’s strategic autonomy as waste will be a valuable resource in a circular society we are building now. This is helping the plastics/chemical industry to reduce the dependance on fossil raw materials and associated carbon emissions at the end of use.

Annick Meerschman, Director Innovation in Cefic  Electric car

According to the European Commission, chemical recycling should be promoted as an additional method for processing waste that is not suitable for mechanical recycling, especially if it results in a lower environmental impact compared to incineration and the production of new plastic.

The study mentioned here does just that, highlighting the promising solution that is chemical recycling and providing evidence toward how it can significantly increase the efficacy of plastic waste management​.

The European Scenario and Future Prospects

Europe’s current plastic recycling rate is alarmingly low, prompting an urgent need for advancements in recycling technology.  Electric car

The study conducted at a European level uses material flow analysis modeling to provide estimates of chemical recycling’s contribution to enhancing plastic circularity. It models a status quo for 2018 and compares it with potential future scenarios for 2030, considering developments in both mechanical and chemical recycling technologies.

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Researchers describe a more sustainable process to recycle biobased polycarbonates

ICIQ researchers describe a more sustainable process to recycle biobased polycarbonates. Credit: ICIQ

A month ago, the European Union banned glitter. This action was part of an effort that aims to reduce the presence of microplastics in our environment by 30%. Waste plastics are a serious problem for our ecosystems, and the push for recycling plastics, in general, has gained significant attention as a potential solution.

“Circular processes for plastics represent ways to recycle chemical feedstock ideally over and over again, thereby greatly contributing to sustainability, avoiding unnecessary plastic waste accumulation and possible formation of microplastics in our eco-systems,” explains Prof. Arjan W. Kleij, Group Leader at the Institute of Chemical Research of Catalonia (ICIQ-CERCA).  Electric car

All plastics are mainly made from polymers, macromolecules assembled by the union of many small molecules called monomers. Like a construction game, the ideal plastic recycling process would be the controlled degradation of these polymers into smaller products and the repolymerization of them into functional plastics.

Researchers from ICIQ now describe a circular process to depolymerize and repolymerize polycarbonates, a group of plastics often used in medical applications as surgical instruments, in building and construction as an alternative for glass, and in the automobile industry to enhance vehicle efficiency by reducing weight.

The study, led by group leaders Prof. Arjan W. Kleij and Prof. Carles Bo, in collaboration with Dr. Fernando Bravo, manager of the Knowledge and Technology Transfer (KTT) department, focuses on the use of TBD (triazabicyclodecene), a multi-task catalyst, to promote this circular process for a biobased polycarbonate. Electric car

“The cycle of polycarbonate generation, degradation towards a cyclic carbonate monomer, and re-polymerization to regenerate the polycarbonate using the same catalyst both in the degradation and in the recycling can contribute to a more sustainable circular economy, in which fewer chemicals are involved,” indicates Dr. Fernando Bravo.

The biobased polymer used in this study is formed by monomers of limonene and carbon dioxide, with the former compound extracted from the peel of citrus fruits and available in large amounts from the food industry. Poly(limonene carbonate), shortened to PLC, has an extremely low biodegradability, but chemical degradation, like the catalytic approach presented in this collaboration, can accelerate the degradation process, making it a potentially attractive process for commercial exploitation.

This summer, ICIQ presented a patent for the use of the limonene polycarbonate for adhesive and coating applications as an alternative for oil-based materials. This polymer development is now further complemented by the present discovery, demonstrating the potential of PLC as a circular material to generate plastics that can be easily recycled under practical conditions. Electric car

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Honda is intensifying its commitment to hydrogen technology, unveiling a groundbreaking fuel cell engine concept set to debut at Hydrogen Week 2023

The company’s dedication to achieving global carbon neutrality by 2050 across all operational divisions is underscored by this innovation, displayed at the Brussels Expo from November 20 to 23. This compact and potent hydrogen engine module, designed for durability and versatility, is poised to revolutionize fuel cell electric vehicles (FCEVs) and find applications in commercial, construction machinery, and stationary power generation.

The prototype reflects Honda’s eagerness to collaborate with commercial and technology partners, urging potential associates to explore possibilities at stand I90 in Hall 7 during European Hydrogen Week. Building on existing collaborations, Honda supports various companies in the development of products within defined application areas, fostering the integration of fuel cell systems into diverse development programs. The company aims to commence commercial sales of fuel cell systems by 2025.  Electric car

Ingo Nyhues, Deputy General Manager, European Business Planning & Development at Honda Motor Europe, emphasized the company’s confidence in the imminent surge in demand for hydrogen technology, with over 30 years of experience in hydrogen cell development. The new fuel cell prototype is characterized by versatility, compactness, powerful output, durability, and quick start-up times, making it an ideal solution for sectors transitioning to zero-emission energy sources.

Identifying four key areas for its fuel cell system deployment, Honda focuses on fuel cell electric vehicles (FCEVs) and heavy commercial vehicles, with plans to introduce the new CR-V FCEV model in North America and Japan by 2024. The company is also investing in clean, low-noise, and low-vibration fuel cell solutions for heavy-duty commercial vehicles. Honda’s collaboration with Isuzu Motors in developing a heavy-duty vehicle with a next-generation fuel cell system underscores its commitment to sustainable propulsion technologies.  Electric car

Stationary power generation is another arena where Honda aims to apply its fuel cell technology, catering to the increased power requirements of data centers and the growing demand for backup power sources. Additionally, the company is set to collaborate with the construction industry, leveraging its fuel cell systems in excavators and wheel loaders to contribute to the development of zero-emission construction machinery.

Honda’s legacy in hydrogen technology spans over three decades, with significant milestones such as the Honda FCX in 2002 and the Clarity Fuel Cell sedan in 2016.

Beyond products, Honda R&D Europe has established a green hydrogen production plant in Germany, utilizing excess solar energy to produce green hydrogen through electrolysis, further expanding the scope of applications in the energy management sector.

Honda is intensifying its commitment to hydrogen technology, unveiling a groundbreaking fuel cell engine concept set to debut at Hydrogen Week 2023

Stellantis has strategically aligned itself with CATL, a prominent Chinese company, marking a significant move towards embracing Lithium-Iron-Phosphate (LFP) batteries

This strategic shift is encapsulated in a non-binding memorandum of understanding that primarily addresses the European market.  Electric car

The document outlines plans for localizing the supply of LFP battery cells and modules, dedicated to powering Stellantis’ electric vehicles manufactured in Europe.

Furthermore, the collaboration extends to exploring the establishment of a joint venture with equal ownership stakes.

Carlos Tavares, the CEO of Stellantis, views the agreement with CATL as a pivotal element in the company’s long-term strategy aimed at ensuring the mobility of the European middle class.

Tavares emphasizes that CATL’s leadership in the sector aligns seamlessly with Stellantis’ objective to provide innovative and accessible battery technology through its renowned brands.  Electric car

This technology is envisaged to play a crucial role in achieving Stellantis’ ambitious target of achieving net-zero carbon emissions by 2030.

The memorandum sets the stage for a prolonged collaboration between CATL and Stellantis, focusing on two key strategic pillars.

Firstly, the partners will jointly develop a technology roadmap that underpins Stellantis’ battery electric vehicles, illustrating a commitment to innovation and progress. Secondly, the memorandum underscores the intent to identify opportunities that will fortify the entire battery value chain.

Robin Zeng, the President and General Manager of CATL, expresses satisfaction in elevating the collaboration with Stellantis to new heights.  Electric car

Zeng recognizes the synergy between Stellantis’ automotive manufacturing expertise and CATL’s cutting-edge battery technology as a decisive step for both companies in their pursuit of carbon neutrality goals.

The partnership, as Zeng asserts, signifies a commitment to offering increasingly competitive and sustainable solutions, contributing to the global energy transition.

In essence, the Stellantis-CATL collaboration on LFP batteries signifies a bold strategic move, positioning both companies at the forefront of sustainable and innovative solutions in the electric vehicle sector. Electric car

Stellantis has strategically aligned itself with CATL, a prominent Chinese company, marking a significant move towards embracing Lithium-Iron-Phosphate (LFP) batteries

The electric car, once hailed as the harbinger of a green revolution in transportation, now reveals a tapestry of contradictions that challenges its claim to sustainability

The narrative that electric vehicles (EVs) mitigate environmental damage by eliminating emissions is overshadowed by the complex web of issues arising from their production.

While electric cars strive to reduce tailpipe emissions, their manufacturing process raises alarming concerns. The extraction and transportation of essential materials such as nickel, lithium, manganese, and cobalt cast a dark shadow over the purported eco-friendliness of EVs. For instance, nickel production in Indonesia has led to deforestation and water pollution, depriving local communities of clean drinking water. The extensive supply chain for these materials adds another layer of opacity, making it nearly impossible to trace their origin accurately.Electric car

Moreover, the exploitation of mine workers, often with minimal rights, poses ethical dilemmas, with reports highlighting dangerous working conditions and, in some instances, the involvement of child labor, particularly in African countries.

Even in advanced nations like Germany, the much-touted Tesla factory exposed the pitfalls of the energy transition. Environmental challenges linked to the production process of electric cars are not confined to developing regions; they permeate even the most developed economies, revealing systemic contradictions.

The push for an all-electric future by the European Union, with a mandate to cease internal combustion engine sales by 2035, demands careful consideration of the inherent contradictions in the electric car sector. Blindly embracing such a monumental shift without addressing the underlying issues risks a counterproductive outcome. A recent survey underscored a paradox where consumers express a desire for electric cars but hesitate to make the purchase. This incongruity underscores the need for greater transparency in the production of EVs, emphasizing that the challenges lie not in the technology itself but in the unregulated practices within the sector.  Electric car

As the world navigates toward a sustainable future, a comprehensive and critical examination of the electric car industry is imperative. Electric car

Technological progress must be accompanied by a paradigm shift in the mindset of both consumers and manufacturers, emphasizing ethical production practices and environmental responsibility. Without such concerted efforts, the promise of a green transportation revolution may remain elusive, marred by the hidden costs and contradictions of the electric car industry.

Packaging specialist Alpla is investing in Morocco and planning expansion

By acquiring a majority stake in the packaging company Atlantic Packaging and establishing a joint venture with the previous sole owner Diana Holding, Alpla Group is expanding its presence in North Africa. In addition to PET preforms for the beverage industry for the regional markets in the Maghreb and for Western Africa, Alpla Morocco also produces plastic pallets by injection moulding and packaging films by extrusion at its modern plant in Tangier. Currently, 32 people are employed at the site.

Alpla Morocco’s preform capacity has already been tripled in 2023 by two additional preform production lines.  Electric car

In the coming years, the company intends to increasing the portfolio of the Moroccan site through further local activities, potentially including bottle and closure production. This initiative aims to establish the groundwork for growth and sustainable packaging solutions in the North Western African Region.

In addition to its packaging subsidiary, Diana Holding is primarily active in the agro-industrial sector. Through this joint venture, the family-run group is claimed to strengthen its packaging division, which was founded in 2007, by capitalising on its substantial bottling experience garnered over nearly 50 years as the former Coca-Cola Company bottler in the northern region of Morocco.

The approximately 12,000 m2 plant in the free trade zone of Tangier is to be expanded in stages over the coming years. More than 20,000 m2 of space is available for future expansion.  Electric car

In the first stage, Alpla Morocco has tripled its production capacity from the current 100 million preforms to around 300 million units per year. To this end, the company is investing in two new PET preform production lines.

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Packaging specialist Alpla is investing in Morocco and planning expansion

Biodegradable Polymers – LyondellBasell to Build Industrial-scale Advanced Recycling Plant in Germany 22-11-2023

Biodegradable Polymers

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LyondellBasell to Build Industrial-scale Advanced Recycling Plant in Germany

LyondellBasell (LYB) today announced it has made the final investment decision to build the company’s first industrial-scale catalytic advanced recycling demonstration plant at its Wesseling, Germany, site. Using LyondellBasell’s proprietary MoReTec technology, this plant will be the first commercial scale, single-train advanced recycling plant to convert post-consumer plastic waste into feedstock for production of new plastic materials that can be ran at net zero GHG emissions. The new plant is expected to have an annual capacity of 50,000 tonnes per year and is designed to recycle the amount of plastic packaging waste generated by over 1.2 million German citizens per year. Construction is planned to be completed by the end of 2025.  Biodegradable Polymers

“We are committed to addressing the global challenge of plastic waste and advancing a circular economy, and today’s announcement is another meaningful step in that direction,” says Peter Vanacker, LYB CEO. “Scaling up our catalytic advanced recycling technology will allow us to return larger volumes of plastic waste back into the value chain. By doing this, we will have the ability to produce more materials for high-quality applications, retaining value of plastics for as long as possible.”

The LYB MoReTec demonstration plant will close the gap for difficult to recycle plastics, such as mixed or flexible materials that are currently sent to landfill or incineration. Source One Plastics, a joint venture of LYB and 23 Oaks Investments formed in October 2022, will supply the majority of the sorted processed feedstock. The advanced recycled feedstock produced by the MoReTec facility will be used for the production of polymers sold by LYB under the  CirculenRevive product line for use in a wide range of applications, including medical and food packaging.

The MoReTec difference

The MoReTec technology produces pyrolysis oil and pyrolysis gas. Pyrolysis oil is a substitute for fossil-based materials used in polymer production.  Typically, pyrolysis gas streams are consumed as a fuel, however, the MoReTec technology enables the pyrolysis gas to be recovered as well, contributing to the production of polymer and displacing fossil-based feedstocks, which lowers direct CO2 emissions. Biodegradable Polymers

In addition, the proprietary catalyst technology lowers the process temperature, reduces energy consumption and improves yield.  With lower energy consumption, the process can be powered by electricity, including electricity from renewable sources at net zero GHG emissions.

These differentiating advantages provide a carbon footprint advantage as well. The recovery of pyrolysis gas as feedstock, lower energy demand, electrical heating design, displacement of fossil-feedstocks, and recovery of waste plastic from incineration or landfill result in a significantly lower carbon footprint compared with fossil-based processes. This makes MoReTec a unique value proposition. Biodegradable Polymers

Biodegradable Polymers

Polestar has officially confirmed the integration of super-fast-charging XFC batteries in its electric cars, solidifying a partnership with StoreDot

Scheduled for availability in 2027, the collaboration promises groundbreaking charging capabilities. While previous speculations hinted at this development, Polestar has now formalized the agreement.

In an unprecedented move, Polestar has entered into an exclusive agreement with StoreDot, an Israeli firm renowned for its expertise in rapid battery charging.

StoreDot recently completed the production of initial XFC (Extreme Fast Charging) battery prototypes and distributed them to 15 automakers for testing.

Polestar, as the pioneering adopter, is set to receive XFC batteries capable of recharging its electric vehicles in just 10 minutes.  Biodegradable Polymers

This revolutionary battery technology is anticipated to debut in Polestar models by 2027, marking a significant advancement in electric vehicle charging efficiency.

Polestar’s CEO, Thomas Ingenlath, expressed enthusiasm about the partnership, stating that StoreDot’s technology will enable rapid recharging of their electric cars within minutes.

Echoing this sentiment, StoreDot’s CEO emphasized the shifting concern from range anxiety to charging anxiety, emphasizing the growing demand for electric vehicles with swift recharge capabilities.

To validate the real-world performance of XFC batteries, StoreDot is actively collaborating with Polestar to integrate the systems into production vehicles and ensure optimal functionality beyond the confines of the laboratory.  Biodegradable Polymers

The remarkable endurance of XFC batteries, demonstrated by consistent 10% to 80% charging in just 10 minutes for over 1,000 cycles without significant performance degradation, underscores the potential of this innovative technology.

Biodegradable Polymers

SANTONI Finalizes Acquisition Of Terrot, A Pivotal Realignment Of The Circular Knitting Machine Industry

Santoni Shanghai Knitting Machinery Co., Ltd., made an appearance at the ITMA Asia + CITME, and is honored to announce that it has received regulatory approval from Chinese authorities for its proposed acquisition of Terrot GmbH, a manufacturer of circular knitting machines in Germany.

The acquisition represents a pivotal step in Santoni’s strategy to advance the circular knitting machine industry. The integration of Terrot into the Santoni ecosystem is projected to increase Santoni’s production capacity and boost its market share, and in conjunction with other strategic objectives, firmly solidify Santoni’s position as the leading manufacturer in the industry, with unrivaled scale, depth of innovation and expertise.

Seeking to meet rising demand for high-end circular knitting products, Santoni has pursued an Ecosystem Strategy in recent years, aiming to unify a highly fragmented industry and enhance innovation, sustainability and digitalization to more effectively meet market needs.  Biodegradable Polymers

The deployment of both parties’ latest innovation practices, textile automation offerings, integrated enterprise services, C2M solutions, and a platform for designers “Materialliance”, will allow Santoni Shanghai and Terrot to connect and bridge demand and offer of circular knitted products, delivering substantial added value to clients.

By incorporating Terrot’s offerings, particularly in the double jersey and jacquard sector, Santoni stands to gain a competitive edge in offering high-efficiency machines known for their superior performance, low maintenance, and cost-effectiveness. Highlighting this shift, Terrot’s patented UCC 572-T will be showcased during ITMA Asia + CITME in the Santoni’s Shanghai premises. This state of the art high-feeder transfer jacquard machine for sports and leisurewear in fine gauges will offer a glimpse into the potential of future collaboration.  Biodegradable Polymers

“I am very excited about today’s announcement,” said Gianpietro Belotti, CEO of Santoni Shanghai. The acquisition of Terrot, including the reputable Pilotelli brand, will allow us to deliver on our commitment to building a stronger, more consolidated global ecosystem capable of yielding a sustained competitive advantage in the circular knitting machine industry. Looking ahead, we aim to cultivate an even more extensive talent pool and solutions portfolio, creating synergies that empower us to deliver a superior knitting experience to our customers.”

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Biodegradable Polymers

Aloxe inaugurates its new recycled PET plastic manufacturing plant in Messein, France

On November 16th, 2023, Aloxe inaugurated its new recycled PET plastic manufacturing plant in Messein. Aloxe’s €25 million investment in this new plant provides a practical, tried-and-tested technological solution that responds immediately to the major challenges of reusing and recycling single-use foodgrade plastic bottles and, more broadly to the environmental transition in France and Europe.  Biodegradable Polymers

On November 16th, 2023, Aloxe inaugurated its new recycled PET plastic manufacturing plant in Messein (Meurthe-et-Moselle), in the presence of Julien Le Goff, Deputy Prefect, Secretary-General of Meurthe-et-Moselle Prefecture, Dominique Potier, MP for Meurthe-et-Moselle, Philippe Bolo, MP for Maine-et-Loire and an expert in this field, Audrey Bardot, VP of Meurthe-et-Moselle Departmental Council, Filipe Pinho, Chairman of the Moselle-Madon Federation of Municipalities, and Daniel Lagrange, Mayor of Messein.

Aloxe’s €25 million investment in this new plant provides a practical, tried-and-tested technological solution that responds immediately to the major challenges of reusing and recycling single-use foodgrade plastic bottles and, more broadly to the environmental transition in France and Europe. In a mere two years, Aloxe has consolidated and accelerated its industrial development in France by opening the largest recycled PET manufacturing plant in the country, increasing its production capacity from 12.5 kt to 50 kt. In 2024, Aloxe will be independent leader in Recycled PET in Europe, with a 120kt capacity in France, Poland and Italy.  Biodegradable Polymers

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Aloxe inaugurates its new recycled PET plastic manufacturing plant in Messein, France

New Method Converts Mixed Plastics Into Biodegradable Polymers

In a groundbreaking development, researchers have introduced a novel method for converting mixed plastics, comprising both traditional and bio-based polymers, into biodegradable alternatives. Traditional recycling processes face challenges when dealing with bio-based plastics like polylactic acid (PLA), as their visual and textural similarity to conventional petroleum-based plastics often leads well-intentioned recyclers to place them in the wrong streams, hindering proper decomposition in composters.

Addressing this issue, a collaborative effort between Lawrence Berkeley National Laboratory (Berkeley Lab), the Joint BioEnergy Institute (JBEI), and X—the moonshot incubator under Alphabet—has resulted in a “one-pot” technique. This innovative approach utilizes naturally sourced salt solutions and specific microbes within a single container to catalyze the disintegration of mixed plastics into individual molecules called monomers. Subsequently, microbes ferment these monomers, yielding a new form of biodegradable polymer suitable for crafting various products.  Biodegradable Polymers

The simplicity of this method not only sidesteps the intricate separation process but also promises to enhance the environmental impact of the final product. This breakthrough could revolutionize recycling practices, allowing consumers to mix plastic waste without concern. Beyond simplifying recycling, the team envisions a future where bacteria metabolizing plastic monomers can be harnessed for the bio-based production of valuable goods, such as biofuels or pharmaceuticals.

While the researchers, including the recognized engineer Dou, are currently experimenting with different organic salt catalysts to optimize their method’s efficiency and cost-effectiveness, the ultimate goal is to scale up the process for real-world applications in recycling facilities. Biodegradable Polymers

Their recent paper demonstrated the viability of the approach through bench-scale experiments involving common plastics like polyethylene terephthalate (PET) and PLA, showcasing the potential for transforming the approximately 8.3 billion tons of plastic waste in landfills into valuable and sustainable products.

New Method Converts Mixed Plastics Into Biodegradable Polymers

Clariant inaugurates flame retardants plant in China

Clariant formally launched its state-of-the-art manufacturing site for halogen-free flame retardants in Daya Bay, Huizhou, China, said the company.

The USD67 M investment into the site’s first manufacturing line will offer domestic customers with access to new and sustainable Exolit OP flame retardants and associated technical knowhow to back the significant increase of engineering plastics uses in the electrical & electronics and e-mobility segments.

A second line is being constructed and predicted to come online in 2024, representing another investment worth USD44 M.  Biodegradable Polymers

The new facility will manufacture the company’s international series of patent-protected organo-phosphorus flame retardants and supports the capacity of the firm’s two Exolit OP sites in Knapsack, Germany. The team at the One Clariant Campus in Shanghai will back customers in co-development and in-application evaluation.

The site is run by 100 workers and is situated within the Huizhou Daya Bay Economic and Technological Development Zone (Daya Bay Chem Park) in Guangdong Province. The Daya Bay site of Clariant uses green electricity, allowing a significant decrease in Scope 2 (CO2) emissions.

Clariant inaugurates flame retardants plant in China

DOE to award up to $3.5B more to support domestic battery manufacturing

The U.S. Department of Energy (DOE) announced up to $3.5 billion from the Infrastructure Law to boost domestic production of advanced batteries and battery materials nationwide.

The high-capacity battery supply chain consists of five main steps including: (1) raw material production; (2) materials processing including material refinement and processing; (3) battery material /component manufacturing and cell fabrication; (4) battery pack and end use product manufacturing, and (5) battery end-of-life and recycling. This FOA aims to reach across both the midstream and downstream segments of the battery supply chain, supporting both midstream battery materials and component manufacturing, as well as subsequent cell manufacturing and end of life recycling.

This investment, which includes a focus on retaining and creating good-paying union jobs in the manufacturing workforce, is administered by DOE’s Office of Manufacturing and Energy Supply Chains (MESC).  Biodegradable Polymers

With the demand for electric vehicles (EVs) and stationary storage alone projected to increase the size of the lithium battery market by five- to ten-fold by the end of the decade, it is essential that the United States invests in the capacity to accelerate the development of a resilient supply chain for high-capacity batteries, including non-lithium batteries, the DOE said.

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DOE to award up to $3.5B more to support domestic battery manufacturing

Plastic recycled – Judge says Ottawa listing plastic items as toxic was ‘unreasonable and unconstitutional’ 21-11-2023

Biodegradable Polymers

Plastic recycled – Judge says Ottawa listing plastic items as toxic was ‘unreasonable and unconstitutional’ 21-11-2023

Plastic recycled

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

In the picturesque town of Frauenfeld, Switzerland, a groundbreaking development is underway at Müller Recycling AG, where the age-old practice of sorting PET beverage bottles is taking a leap into the future

With a legacy spanning over three decades, the company has been a stalwart in the recycling industry, witnessing the evolution of sorting systems since 2004. Now, on the cusp of 2024, the torchbearers of sustainability are ushering in a new era with the installation of the latest generation of sorting modules, propelled by the innovative prowess of artificial intelligence.

The avant-garde sorting system, a brainchild of Swiss engineering excellence by Borema Umwelttechnik AG, marks a paradigm shift by integrating artificial intelligence into the intricate dance of segregating PET bottles from extraneous materials while discerning subtle differences in color. The fundamental premise is clear: the more precise the separation, the higher the quality of the recycled PET that emerges from the amalgamated raw material.  Plastic recycled

In the quest for optimal efficiency and precision, Müller Recycling AG has harnessed the power of artificial intelligence, a first in their storied history. Augmenting the capabilities of the latest laser and near-infrared sensors, the AI-driven system brings an unprecedented level of accuracy to the sorting process. Astonishingly, the new system boasts an impressive throughput of up to 49 bottles per second, with a claimed accuracy rate of 99.96 percent. This leap in efficiency not only underscores the commitment to technological advancement but also positions Müller Recycling AG as a frontrunner in sustainable practices within the recycling landscape.  Plastic recycled

However, the journey towards environmental responsibility doesn’t stop at advanced sorting technologies. In a move to amplify the eco-friendliness of PET recycling, Müller Recycling AG has adorned its sorting hall and all other operational spaces with photovoltaic modules. This strategic implementation allows the facilities to harness the power of solar energy, contributing significantly to the electricity requirements of the cutting-edge PET sorting plant. By embracing renewable energy sources, Müller Recycling AG aligns itself with the broader goal of minimizing its carbon footprint and fostering a greener, more sustainable future.  Plastic recycled

As the hum of machinery and the meticulous dance of artificial intelligence converge in the sorting halls of Frauenfeld, Switzerland, Müller Recycling AG stands at the forefront of an environmental revolution. This convergence of cutting-edge technology and sustainable practices not only elevates the efficiency of PET recycling but also serves as a testament to the company’s unwavering commitment to environmental stewardship.

In an industry where every bottle sorted is a step towards a cleaner planet, Müller Recycling AG’s integration of artificial intelligence becomes more than a technological marvel—it becomes a beacon illuminating the path towards a circular economy where innovation and sustainability coalesce for a better tomorrow. Plastic recycled

For those intrigued by the intersection of technology and environmental responsibility, a visit to PET Recycling Schweiz and Müller Recycling AG promises a firsthand glimpse into the future of recycling—one where artificial intelligence is not just a tool but a catalyst for transformative change.

Plastic recycled

Electric cars, Polestar will be the first to fit rechargeable batteries in 10 minutes

In a groundbreaking development set to reshape the landscape of electric vehicles (EVs), Polestar, a prominent player in the zero-emission car realm under the Volvo umbrella, is poised to spearhead a transformative shift by integrating rechargeable batteries capable of achieving a remarkable 10-minute charging time. This paradigm-shifting innovation is expected to be implemented starting in 2027 and represents a pivotal stride in overcoming a longstanding impediment to the widespread adoption of electric cars—the prolonged wait times for recharging.  Plastic recycled

The realm of electric vehicles has undergone remarkable evolution since the introduction of zero-emission cars, with constant advancements pushing the boundaries of what was once deemed unattainable. Polestar, aligning with its commitment to cutting-edge technology, is set to usher in a new era with ultra-fast charging batteries that promise an unprecedented acceleration in charging speeds. Developed by the Israeli company StoreDot, a pioneer in ultra-fast charging battery technology, these batteries, known as XFC (Extreme Fast Charging), are designed to propel electric vehicles from a 10% charge to 80% in an astonishingly brief 10-minute timeframe.

The critical breakthrough offered by these batteries is poised to address one of the primary challenges hindering the widespread adoption of electric cars—the protracted waiting periods for recharging. StoreDot, having initially unveiled its XFC technology, embarked on collaborative efforts with 15 car manufacturers, with Volvo emerging as a privileged partner committed to contributing to the development of this groundbreaking innovation starting in 2024. Plastic recycled

The logical progression of this collaboration has led to Polestar becoming the inaugural automaker to officially incorporate StoreDot’s XFC batteries into its vehicles. An official agreement has been inked, solidifying the supply of these cutting-edge batteries for the first models expected to hit the market in 2027. This strategic move is anticipated to significantly mitigate the inconvenience associated with extended charging durations, positioning Polestar at the forefront of electric vehicle innovation.

Although the 2027 timeline may appear distant, the integration of StoreDot’s XFC batteries into production vehicles demands meticulous testing and seamless integration. StoreDot faces the challenge of ensuring the functionality of its batteries not only in controlled laboratory environments but also through rigorous real-world testing scenarios—a crucial litmus test for any automotive component.

The collaboration between Polestar and StoreDot underscores a shared commitment to addressing a persistent bottleneck in the electric vehicle landscape. StoreDot’s XFC batteries have already demonstrated remarkable endurance, sustaining rapid charging capabilities from 10% to 80% over 1,000 cycles without significant performance degradation. Plastic recycled

As the collaboration progresses, the technological synergy between the two entities aims to culminate in a revolutionary leap forward in electric vehicle charging, promising a future where the inconvenience of extended charging times becomes a relic of the past. StoreDot is concurrently exploring even more advanced battery technologies, with plans to introduce the XFC “100in3” in 2028—an endeavor that further solidifies the commitment to pushing the boundaries of electric vehicle technology.

Plastic recycled

LyondellBasell Collaborates on First Paving Project Using Recycled Plastic

Both LyondellBasell and Plastics Industry Association (PLASTICS) have goals to bring solutions to global challenges, such as helping eliminate and reducing plastic waste. Recently, both organizations came together on a project that has turned the equivalent of 71,000 plastic retail bags into the paving material of a repaved parking lot at the Cincinnati Technology Center in Ohio. This 2,885 square yard lot was made up of over 4,000 pounds of plastic waste and was the first installation of the New End Market Opportunities (NEMO) for Film Asphalt Project.  Plastic recycled

The NEMO Recycled PE project was launched in 2017 in Washington state and aims to better understand the different streams of polyethylene films and identify end-market opportunities for recycled films. The NEMO Asphalt Working Group initiated research on the use of recycled polyethylene (rPE) film blends in asphalt. With a focus on extending the life of plastic waste, this research project if successful, could be used in paving an even larger parking lot using 20,000 pounds of rPE or the equivalent of 1.5 million plastic grocery bags.

“Through this unique project, the LyondellBasell team demonstrates how all plastic can and should be used to its highest potential,” said PLASTICS’ President and CEO Tony Radoszewski.  Plastic recycled

The Cincinnati Technology center assists customers in meeting their business and sustainability goals by developing the most efficient and effective polymer materials required for product performance.  LyondellBasell partnered with Colas Solutions, the National Center for Asphalt Technology (NCAT), and Barrett Paving Materials Inc., to bring the project to life.

“LyondellBasell is taking a leadership position in sustainability, and this is one step of many that affirms our commitment in playing an active role,” said Chuck Holland, Site Manager of the Cincinnati Technology Center.

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LyondellBasell Collaborates on First Paving Project Using Recycled Plastic

The Italian masterbatches hub is born

The emergence of the Italian masterbatches hub takes a significant stride as Koinos Capital completes the acquisition of Pavia-based Masterbatch, marking another strategic move following the takeover of Milanese Ultrabatch in July.

This development culminates in the formation of the Impact Formulators Group, positioning itself as a robust entity in the masterbatch formulation landscape.

With an eye on further expansion, additional operations are on the horizon for the burgeoning group. Plastic recycled

Masterbatch, established in 2003 and situated in Casei Gerola within the province of Pavia, stands as a key player in the field.

Led by founders Maurizio Garbelli and Stefano Battaini, the company focuses on the production of additive masterbatch primarily tailored for flame retardancy in construction and electrical cable sectors.

Additionally, Masterbatch manufactures nucleating concentrates and combibatches, seamlessly blending additives and colors.

The company’s 2,500 m2 facility in Casei Gerola boasts an annual production capacity of 1,700 tonnes, generating a turnover of 12.5 million euros, half of which is derived from international markets, notably Germany and France.  Plastic recycled

With an impressive average annual growth rate of 18%, Masterbatch has established itself as a force to be reckoned with in recent years.

The amalgamation of Masterbatch with Ultrabatch, which became part of the group just four months ago, propels Impact Formulators Group to a formidable 40 million euros in turnover. Plastic recycled

The ambitious vision includes doubling this figure by 2025 through a combination of organic growth strategies and strategic acquisitions within the sector.

Francesco Fumagalli, Founding Partner of Koinos Capital, emphasizes the tangible realization of their vision through the Masterbatch acquisition, solidifying the group’s position as an Italian industrial powerhouse with global aspirations.

Fumagalli lauds the collaboration with entrepreneurs Maurizio Garbelli and Stefano Battaini, underscoring their shared commitment to building a dynamic project by leveraging collective know-how, assets, networks, and commercial strength.

Looking ahead, Fumagalli reveals plans for additional operations in the sector, with a keen focus on color masterbatch and additives for PET, technopolymers, and polyolefins.

Ultrabatch, founded in 2003 in Castano Primo, Milan, specializes in formulating masterbatches for applications in the agricultural and industrial sectors.

Achieving a turnover of over 30 million euros last year, Ultrabatch maintains an annual growth rate of 10% since 2017, with 40% of its production distributed internationally, particularly in Europe and North Africa. Plastic recycled

The synergy between Ultrabatch and Masterbatch positions Impact Formulators Group as a formidable force in the ever-evolving masterbatch formulation industry.

The Italian masterbatches hub is born

Judge says Ottawa listing plastic items as toxic was ‘unreasonable and unconstitutional’

A Federal Court judge has ruled that a federal government decision to list plastic items as toxic was “unreasonable and unconstitutional.”

In a ruling released Thursday, Justice Angela Furlanetto wrote that the category of plastic manufactured items was too broad to be given a blanket toxicity label under federal law.

“There is no reasonable apprehension that all listed [plastic manufactured items] are harmful,” Furlanetto wrote. Plastic recycled

The case was brought forward by a group of major industrial players in plastics, including Dow Chemical, Imperial Oil and Nova Chemicals. They argued that Ottawa failed to demonstrate it had enough scientific evidence to justify the regulations.

Environment Minister Steven Guilbeault said the federal government is reviewing Thursday’s decision and is “strongly considering an appeal.”

“Canadians have been loud and clear that they want action to keep plastic out of our environment,” he said in a statement posted on X, formerly Twitter. “That’s what we’ll keep fighting for.”

The move to list plastic items as toxic was a key step that allowed Ottawa to proceed with a ban on some single-use plastic items. Those regulations will prohibit the sale of plastic checkout bags, cutlery, food service ware, stir sticks and straws in Canada after December 20.  Plastic recycled

Lindsay Beck, a lawyer who acted on behalf of environmental groups that intervened in the case, called Thursday’s decision “disappointing.”

“We know that plastic pollution is one of the major environmental crises of our time and this [ruling] really hampers the federal government’s ability to come to grips with this crisis,” Beck told CBC News.

Regulating waste management is generally a provincial responsibility. The government is only able to regulate substances for environmental protection if they are listed as toxic under the Canadian Environmental Protection Act.

But Furlanetto wrote that adding a broad category of plastics to the list went beyond the rules of the Act.  Plastic recycled

“Not every item within [the plastic manufactured items category] has the potential to create a reasonable apprehension of harm,” Furlanetto wrote.

The judge also wrote that Ottawa’s decision “poses a threat to the balance of federalism” because it didn’t restrict its regulations to those plastics that have “potential to cause harm to the environment.”

Judge says Ottawa listing plastic items as toxic was 'unreasonable and unconstitutional'

Covestro Forges Multiple Strategic Partnerships with Carmakers in China

Article-Covestro Forges Multiple Strategic Partnerships with Carmakers in China

The alliances target the use of polycarbonate in display, headlight, and sensor applications, and the deployment of polyurethane in auto interiors and batteries.

While economic growth in China may be decelarating, Covestro is accelerating its activities on the mainland through strategic partnerships in the automotive sector with several local players. Three such tie-ups were announced at the recent China International Import Expo (CIIE) in Shanghai.  Plastic recycled

First, Covestro formalized a strategic partnership aimed at advancing vehicle display technologies with Changzhou Talent-display Optronics & Technology (CTOT), which focuses on the enhanced application of specialized polycarbonate (PC) films to improve vehicle displays.

As automobile technology continues to progress in areas like integration, intelligence, electrification, and data connectivity, the importance of displays as an interface for human-vehicle interaction is growing. Manufacturers not only need to ensure the reliability of these displays but offer flexibility in design to accommodate the rapid changes in new-energy vehicles. In response, Covestro has teamed up with CTOT, a leading manufacturer of backlight modules, to explore tangible solutions. The partnership has already led to the release of Makrofol LM807, a high-quality PC light guide plate material designed for vehicle displa future mobility challenges  Plastic recycled

The second partnership unveiled at CIIE was the establishment of a joint laboratory with Chinese premium electric vehicle brand HiPhi to address key challenges in future mobility. The joint lab will mainly focus on the commercialization of low-carbon materials in future EV models and the establishment of relevant standards, as well as the development of next-generation smart-surface technologies and battery solutions. This initiative builds upon a cooperation agreement signed between the two companies at the CIIE last year.

As EVs becomes increasingly smarter, headlights present new opportunities beyond illumination, according to Covestro. The headlight lenses on the HiPhi Y, for example, are transformed into a projector to display signs and patterns in front of the vehicle, creating an interactive interface with pedestrians and other vehicles. Covestro’s high optical performance Makrolon AL offers the needed dimensional stability, UV resistance, and transparency required for this application.  Plastic recycled

Further, in the HiPhi Y’s LiDAR lenses, the Makrolon AX portfolio demonstrates superior performance compared to glass, including infrared transmittance, the ability to shape curved surfaces, and impact resistance against stone chips. The materials can also endure the working environment of LiDAR at temperatures reaching 115°C for extended periods.

Polyurethane on the inside

Covestro’s third initiative announced at CIIE was a global partnership with Chinese automotive trim company Xinquan Automotive to strengthen the latter’s business in China and support Xinquan’s expansion into North America, Europe, and ASEAN countries. The material focus will be on polyurethane (PU), initially for automotive interior applications, such as instrument panels, door panels, and center armrests. Expanding on the technical collaboration, Covestro and Xinquan will also harness Covestro’s global R&D capabilities to develop low-carbon PU solutions for vehicle interiors by using partially bio-based raw materials.  Plastic recycled

The cooperation also extends to the development of PU applications for electric vehicle battery packs.

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Covestro Forges Multiple Strategic Partnerships with Carmakers in China

Verkor marks new milestone in future of sustainable mobility, laying the foundation stone of its Gigafactory

Verkor, joined by the Prime Minister and other members of Government, laid the foundation stone of its Gigafactory aimed to produce low carbon, high-performance electric batteries for sustainable mobility. An event made possible by the European Commission’s validation of French support of 659 million euros for Verkor’s development activities and direct and indirect support for the project of up to €600 million from the European Investment Bank, subject to final approval, as part of the €2 billion financing package announced by Verkor last September.In the presence of Prime Minister Elisabeth Borne, Minister of Energy Transition Agnès Pannier-Runacher, Delegate Minister of Housing and President of the Urban Community of Dunkirk, Patrice Vergriete, President of the Hauts-de-France region Xavier Bertrand and Ambroise Fayolle, Vice-President of the EIB, Verkor officially inaugurated the construction of the Gigafactory located in Dunkirk. The event highlights Verkor’s determination to advance quickly and concretely develop a European, resilient and sustainable battery value chain.  Plastic recycled

Verkor’s Gigafactory will be operational by 2025 with an initial production capacity of 16GWh/year. Located in the Port of Dunkirk, it will contribute to the creation of approximately 1200 jobs and 3000 indirect jobs. The industrial project positions Verkor as a major partner for mobility and stationary storage players, developing high-performance, low-carbon batteries in Europe, in favour of the energy transition.

The construction of this European production site for high-density, high-performance, low carbon batteries for electric vehicles and stationary storage is made possible through the financial support of multiple stakeholders.

Last September, Verkor announced the company had secured 2 billion euros in funding through a Series-C of €850m, direct and indirect banking support for the project of up to €600m from the European Investment Bank (subject to final approval), and national subsidies of approximately €650m recently approved by the European Commission in the context of the state aid framework for research and development and innovation (RDI framework).  Plastic recycled

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Verkor marks new milestone in future of sustainable mobility, laying the foundation stone of its Gigafactory

Blue hydrogen – Semi-solid state batteries: a better alternative to solid state ones? 20-11-2023

Plastic recycled

Chemical recycling – Pyrowave introduces nanopurification technology for plastics 15-11-2023

Chemical recycling

The Chinese brick is crumbling

As of the first 10 months of 2023, the foundations of China’s real estate sector are visibly cracking, with a 6.8% year-on-year decline in property sales, adding to the preceding 7.5% downturn observed from January to September. This data, emanating from the National Statistics Office, serves as a glaring indicator of the deep-seated crisis gripping the Chinese real estate market. Concurrently, investments in the construction sector have hit the brakes, experiencing a notable 9.3% decrease following the 9.1% contraction in the preceding January-September period. Chemical recycling

A closer look at specific metrics reveals a concerning trend. New construction initiations, measured in square footage, have plummeted by 23.2% on an annual basis, mirroring the 23.4% slump witnessed in the first nine months of the year. Additionally, the funds amassed by real estate developers have seen a precipitous 11% decline, building upon the 13.5% contraction recorded in the initial nine months of the year.

These alarming figures find resonance within the broader context of investments in fixed assets, which, contrary to expectations, have only grown by a modest 2.9% in the first 10 months of the year.  Chemical recycling

The total, amounting to 41,940 billion yuan (equivalent to nearly 5,830 billion dollars), falls short of anticipated growth, which was pegged at 3.1%. This downturn in real estate activity is emblematic of the economic turbulence faced by China, exacerbated by the crises befalling major players in the industry such as Evergrande and Country Garden. These industry giants, grappling with insurmountable debt and teetering on the brink of collapse, are contributing significantly to the erosion of the dragon’s economic prowess. The reverberations of this downturn extend beyond the realm of real estate, casting a shadow on China’s overall economic landscape.

The Chinese brick is crumbling

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Pyrowave introduces nanopurification technology for plastics

A short-loop chemical recycling process to remove toxic additives and contaminants in plastics

At the 2nd ICIS Recycled Polymers conference held last week in Chicago, Pyrowave introduced a new nanopurification technology that specifically addresses the problem of contaminants in plastic waste and in pyrolysis oil. Contamination is an issue that has held back efforts to scale plastic recycling, precisely because of  the inability to secure feedstock compatible with level of purity required in end applications. In fact, a United Nations report recently highlighted the challenges of handling hazardous chemicals present in plastics – additives and contaminants that represent major concerns to human health and the environment.  Chemical recycling

According to Pyrowave, its nanopurification technology operates at the molecular level to remove contaminants from polymers with perfect control on purified resins, offering a plastic waste pre-treatment to purify the resins that can be used in advanced recycling methods, or directly into final applications. The technology  debottlenecks the access to plastic feedstock, by standardising the material upstream to be compliant with most advanced recycling process, including its own microwave depolymerization process.

Pyrowave has successfully demonstrated the technology by decontaminating polymers and supplying high-quality recycled plastics to industries requiring strict compliance, including food-contact applications.

For advanced recyclers, the ability to pre-treat the feedstock results in a higher quality pyrolysis oil, which in turn, means that the threshold of recycled oil added into steam crackers can be raised.  Chemical recycling

The company was inspired by the purification technologies applied in the pharmaceutical industry. The methodology takes advantage of the large difference in size and solubility disparity between polymers and most additives found in the compounds, using advanced nanofiltration membranes to separate the contaminants out. The patent-pending technology enables simultaneous removal of various contaminants – something not possible when using conventional dissolution methods –  all while maintaining meticulous control over the endpoint.

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Chemical recycling

Cosmo First results expect worst to be behind

Cosmo First declared its financial results for the quarter ended June 2023 on 10 August. The results for the quarter would have been better by Rs 20-crore but for the non-repetitive inventory loss arising from the sharp drop in prices of raw materials towards the quarter end.  Chemical recycling

During the quarter, the BOPP demand has started picking up and the demand-supply balance should get restored in the coming quarter(s). In the case of BOPET, where the supply is far in excess of demand, it will take many more quarters for the supply-demand gap to bridge. Margins are therefore likely to remain under pressure with little downside risk.

The export markets showed signs of improvement with better specialty sales. Cosmo with over two third of its revenue coming from BOPP speciality films could withstand the margin pressure better than the industry.  Chemical recycling

“We continue to build our specialty films portfolio by adding speciality polyester films, including shrink labels and sun shield films which would further strengthen our overall margins and also the ability to withstand margin pressures if any in the future,” the company said.

The company’s Petcare vertical Zigly continues to grow rapidly and clocked monthly revenue (GMV) with a run rate revenue of Rs 3-crore on the back of expanding retail footprints, innovative sales promotion, and increasing online presence. The acquisition of Petsy, an online venture in the Petcare space, is complete and would further accelerate the growth of the Petcare vertical.  Chemical recycling

The speciality chemical subsidiary is set to launch newer adhesives in H2, FY24.

Pankaj Poddar, Group CEO, Cosmo First, said “The company is working on multiple growth drivers including speciality BOPET films, sun shield film, rigid packaging, specialty chemicals, petcare, etc.

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Chemical recycling

The joint ventures intend to issue a final investment decision in 2023, with construction beginning that year

Production is production to commence in late 2025 or early 2026. Between the two facilities, over 125 new jobs would be created if the project moves forward.

“With the establishment of this JV, LG Chem will not only procure production capacities for highly pure lactic acid needed for commercial-scale PLA production, but will also be able to apply biomaterials in the development of various high-value-added products. Based on eco-friendly materials, which is an axis for new growth engines, we will respond to the rapidly changing market and customers, while becoming a market leader, ” said Hak Cheol Shin, CEO of LG Chem, in a statement.  Chemical recycling

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The joint ventures intend to issue a final investment decision in 2023, with construction beginning that year

In China, even finance is communist: Xi is the central banker (but the crisis does not pass)

In China, the once-unchallenged trajectory of economic prosperity is now met with unprecedented challenges, sending shockwaves through all levels of society

Unlike the West, which has grown accustomed to periodic crises, China has been relatively immune for several decades. However, the current state of Beijing’s economy is causing widespread concern, marked by a significant slowdown in economic growth, a looming real estate bubble, and the staggering youth unemployment exacerbated by Xi Jinping’s stringent measures on the hi-tech sector.  Chemical recycling

The severity of the situation is not lost on the Communist Party, whose social legitimacy historically hinged on meeting the needs of the people. For decades, a tacit agreement existed: citizens traded some freedoms for steadily improving living conditions. Now, this implicit contract is unraveling, and the Party, under mounting pressure from its populace, is grappling with how to regain control.

The recent Central Financial Work Conference, held every five years to outline financial objectives, provided a glimpse into Xi’s vision. In his central speech, Xi unveiled a new economic model emphasizing the “rejuvenation” of the country through “socialism with Chinese characteristics for the new era.” A central tenet of this vision involves the Communist Party reclaiming a pivotal role in the entire economy.

Market forces, once allowed a degree of freedom, are now to be tightly controlled, if not outright impeded.  Chemical recycling

This shift had already manifested in various measures, such as the drastic downsizing of Alibaba’s Jack Ma, the crackdown on internet giants, dismantling of online higher education sectors, and restrictions imposed on private businesses, which constitute 80% of the nation’s employment. The presence of party cells in companies, even foreign ones, reflects the growing intrusion of political influence. Foreign consultancy firms have faced ostracism and repression, while security and anti-espionage laws grant unprecedented powers to Chinese authorities.

In a departure from the previous focus on economic development, the central theme now is security – both geopolitical and domestic.

The goal is to create an economy and technology that are less reliant on international relations and foreign exchanges.  Chemical recycling

Against this backdrop, the latest move is a profound transformation of the financial sector. The establishment of a Central Financial Commission, announced during the Conference, consolidates significant powers directly under the Communist Party’s purview.

This Commission will oversee the central bank, the regulatory commission for financial activities, and stock exchange authorities, essentially placing the entire Chinese financial sector, valued at over 60 trillion dollars, under the direct control of the Chinese Communist Party. As the economic landscape undergoes this tectonic shift, the world watches with anticipation, wondering whether these measures will steer China towards stability or introduce a new chapter of uncertainties.  Chemical recycling

Chemical recycling

Hyundai, the electric revolution of the world’s largest car factory

Hyundai, at the forefront of the global automotive industry, is gearing up for an electric revolution that promises to reshape the landscape of the world’s largest car factory

The visionary words of Ju-yung Chung, Hyundai’s founder, echoing the conviction that “Korean cars will conquer the world,” laid the foundation for a remarkable journey.

Now, Hyundai Motor Group, currently holding the esteemed third place among car manufacturers globally, is poised to dominate the electric vehicle (EV) market by expanding the production capacity of its colossal Ulsan plant.

The Ulsan plant, already a colossus in the automotive realm, assembled a staggering 1.4 million cars in 2022 alone, dwarfing even Volkswagen’s facility in Wolfsburg, Germany, which can manage a maximum of 800,000 cars annually. Chemical recycling

In an ambitious move, Hyundai plans to carve out a dedicated production line within this automotive behemoth, earmarking a substantial 548 thousand square meters for the construction of a cutting-edge electric car plant.

The symbolic laying of the first stone on November 13 marked the initiation of this transformative endeavor, attended by key figures such as Euisun Chung, executive president of Hyundai Motor Group, Jaehoon Chang, president and CEO of Hyundai Motor Company, along with local officials.

The emphasis of this new facility extends beyond mere production capacity augmentation. Hyundai is actively seeking to integrate revolutionary production technologies to redefine the manufacturing process for electric vehicles.

While details remain undisclosed, there are tantalizing speculations about the adoption of the Hyundai Hyper Casting method.  Chemical recycling

When queried about this groundbreaking technique, the response was elusive yet suggestive, hinting at an innovative manufacturing platform developed by the Hyundai Motor Group Singapore Innovation Center (HMGICS). This platform incorporates intelligent control systems driven by artificial intelligence, prioritizing employee safety, convenience, and operational efficiency.

Additionally, it employs eco-friendly, low-carbon construction methods, aligning with sustainability goals such as carbon neutrality and RE100 certification.

The investment allocated for the Ulsan expansion amounts to a formidable $1.53 billion, a strategic move in line with Hyundai’s broader vision.  Chemical recycling

The Korean conglomerate aims to bolster domestic production of electric cars from the current 330 thousand units to a staggering 1.51 million by 2030. This surge in production will contribute to a global output of 3 million cars, emanating from 10 factories strategically positioned worldwide.

In this ambitious pursuit, Hyundai plans to unleash approximately thirty electric models under both the Hyundai and Kia brands.

This multifaceted approach positions Hyundai to contend for a spot among the top three electric car manufacturers globally, an echelon currently dominated by Tesla and BYD.

The challenge for electric domination is not only a strategic business move for Hyundai; it is a revival of ambition echoing the spirit of 1963, when Hyundai embarked on its journey. As the electric revolution unfolds, the Korean giant aims to rewrite history and reclaim its position at the forefront of automotive innovation.  Chemical recycling

Hyundai, the electric revolution of the world's largest car factory

Xi Jinping’s upcoming trip to San Francisco from November 14 to 17 holds critical significance, especially in light of the recent economic turbulence between the USA and China

The central focus of this diplomatic journey is a dinner engagement with American captains of industry. The primary objective for the Chinese leader is to reestablish trust and confidence among US investors, given the substantial withdrawal of funds by foreign companies from the Chinese market over the last six quarters.  Chemical recycling

An astonishing $160 billion has been pulled out by foreign companies during this period. Even more concerning is the fact that the Chinese State Administration of Foreign Exchange (Safe) reported a deficit in foreign direct investments for the first time in a quarter of a century, amounting to $11.8 billion in the third quarter of 2023. This financial setback prompted Chinese authorities to diligently prepare for the summit in San Francisco.

Simultaneously occurring with the Apec summit dominated by Biden and Xi, the meeting in San Francisco gathers hundreds of American business executives, including CEOs of major multinational corporations such as Microsoft, Pfizer, and ExxonMobil. The gala evening invitation hints at the participation of a “senior Chinese official and his ministerial delegation.” While the name remains undisclosed, the ticket price is hefty, requiring $40,000 for a table reservation accommodating eight executives. This investment promises a close encounter with the mysterious Chinese official expected to deliver a significant speech.  Chemical recycling

The anticipation surrounding this event stems from the urgent need for Xi Jinping to address the concerns and reservations of American business leaders. The invitation card emphasizes the importance of the speech, raising expectations for a persuasive and reassuring message from the communist general secretary.

Xi’s recent diplomatic efforts include a letter read by his ambassador at the National Committee on US-China Relations gala in New York.

The letter stressed the need for “mutual respect,” “peaceful coexistence,” and “double win-win cooperation,” highlighting the crucial role of amicable relations between the two superpowers for global stability. However, the reality contradicts these diplomatic aspirations.  Chemical recycling

A survey conducted by the US-China Business Council reveals that 34 percent of its members have either halted or reduced planned investments for the year 2023.

The hesitancy among American businesses stems from the Chinese Communist Party’s increased intervention in the market and the intimidating effects of recent anti-espionage legislation. Incidents such as the arrests of employees from Mintz Group and the searches at the offices of Bain & Company in Shanghai have further deterred US businesses.

Beijing TV, in a report on these incidents, has framed them as attempts by Americans to steal intelligence on crucial sectors of the Chinese production system, financial data, energy, and even healthcare. This narrative suggests a purported “well-known plan to contain and suffocate the rise of China.”  Chemical recycling

As of November, Gallup, renowned for its opinion polls, has also withdrawn from China. The question remains: can a $40,000 dinner and an eloquent speech truly alter the perspectives of the skeptical American business community? Xi Jinping’s words during this high-stakes summit will play a pivotal role in shaping the trajectory of US-China economic relations.

Xi Jinping's upcoming trip to San Francisco from November 14 to 17 holds critical significance, especially in light of the recent economic turbulence between the USA and China

Global negotiations for plastic treaty commences in Kenya

The third session of the Intergovernmental Negotiating Committee (INC-3), tasked with developing a legally binding global treaty to address plastic pollution, opened in the Kenyan capital of Nairobi on Monday.Over 2,000 representatives from governments, civil society, industry and academia are attending the seven-day meeting. They will discuss the Zero draft text, which forms the basis for establishing a global treaty to enhance action against plastic litter that is causing harm to terrestrial and marine ecosystems.

In his opening remarks, Kenyan President William Ruto said that plastic pollution remains an existential threat to a just transition as well as human and planetary health, noting that a legally binding treaty could offer some relief.  Chemical recycling

Ruto said ending plastic pollution from the source to the end users will ensure a just and green transition for humanity, promote ecological health and revitalize the growth of the circular economy.

The Kenya meeting follows previous sessions held in Uruguay in 2022, and Paris earlier this year.

The negotiations for a global plastic treaty stem from the adoption of a landmark resolution at the fifth session of the United Nations Environment Assembly held in Nairobi in February 2022.  Chemical recycling

Discussions on the contents of the Zero draft, which was agreed upon at INC-2, will dominate this week’s meeting, aiming to expedite the process of establishing a legally binding global treaty to combat plastic pollution by 2024.

Gustavo Adolfo Meza-Cuadra Velasquez, the INC chairperson, said that the transnational nature of plastic pollution necessitates the creation of an international legally binding instrument to address the challenge. He highlighted the need for legal interventions to support efforts to eliminate plastic pollution that harms wildlife sanctuaries, oceans and freshwater bodies.  Chemical recycling

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Global negotiations for plastic treaty commences in Kenya

Sulzer Technology To Enable A Carbon Capture Plant In Austria

Sulzer’s mass transfer technologies are being leveraged by Messer, the world’s largest privately owned industrial gas specialist, in collaboration with a manufacturer of inorganic chemicals to enable innovative carbon capture and utilization (CCU) at a plant in Landeck, Austria.

The CO2 capture unit will rely on Sulzer Chemtech’s carbon capture technology to capture more than 50,000 tons of CO2 per year, which will be re-used in the food & beverage industry and by other companies from nearby regions.  Chemical recycling

Messer and its business partner are collaborating to convert carbon emissions resulting from calcium carbide production into valuable feedstock for food & beverages, greenhouse fertilizers and fire extinguishers. The selected carbon capture technology for flue gas and post-combustion CO2 capture, OASE® blue from BASF, utilizes Sulzer Chemtech’s carbon capture products, which are designed to address the specific needs of carbon capture applications while offering maximum CO2 capture rates in combination with low energy demand.

Sulzer Chemtech Division President Uwe Boltersdorf says: “We appreciate our customers’ needs to remain competitive as they strive to deliver sustainable products and processes – which is why we work to maximize efficiency, performance, and productivity by default. This is how we ensure our range of mass transfer components enable businesses worldwide to adopt more sustainable practices.”  Chemical recycling

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Sulzer Technology To Enable A Carbon Capture Plant In Austria

Solid-state batteries – Bio-based Leather Alternative for Auto Interiors Attracts Investment 14-11-2023

Chemical recycling

Solid-state batteries – Bio-based Leather Alternative for Auto Interiors Attracts Investment 14-11-2023

Solid-state batteries

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Race to all-solid-state batteries draws in Japan’s AGC, Idemitsu

Companies work to slash time and cost of making vital material

Japanese materials maker AGC and energy group Idemitsu Kosan have made strides toward mass producing the main ingredient in all-solid-state batteries, which are seen as a next-generation power source for electric vehicles.

All-solid-state batteries contain solid electrolytes instead of the liquid ones found in lithium-ion batteries.

They have been hailed as a safer, fast-charging alternative for powering EVs, but production at significant levels remains years away. Solid-state batteries

Efforts to build a supply chain for them are moving ahead in Japan, which leads in patent applications for all-solid-state battery technology, followed closely by China.

AGC, the world’s leading automotive glass producer, has built a test facility for solid electrolytes inside the company’s Yokohama Technical Center.

Research is underway on combining up to 10 ingredients and melting them at below 1,000 C to produce a dark molten material. When it cools, the liquid solidifies into a yellow sulfide electrolyte.  Solid-state batteries

“Although it’s a late start, the new technology gives us good prospect of coming from behind,” said Naoki Okahata, a senior manager at AGC. The company announced its entry into sulfide electrolytes in September.

Toyota Motor is developing an all-solid-state battery that can be recharged in under 10 minutes and provide 1,200 kilometers per charge, more than double the range of today’s EVs. Toyota aims to roll out cars with all-solid-state batteries in 2027 or 2028.

Research and development into all-solid-state batteries in Japan goes back two or three decades, with Idemitsu among the pioneers. AGC’s program is less than four years old.

But since September, “the reception has been significant, and we’ve received inquiries from manufacturers around the world,” said an AGC representative.

Ions move more easily between electrodes through solid sulfide electrolytes than with liquid ones. Sulfide solid-state batteries are also resistant to temperature changes, allowing for reduced charge times, extended EV ranges and a smaller battery.

But sulfides are chemically unstable.  Solid-state batteries

To work in EVs, they need to overcome hurdles in durability and high production costs. One of the biggest challenges has been ensuring the chemicals are evenly combined, which has been difficult to do with conventional methods.

This is where AGC stepped in, with over 100 years of glassmaking know-how in melting together materials to produce a homogenous solid.

The company developed its own technology for melting together lithium sulfide and other materials to produce electrolytes of high consistency. The process speeds up the chemical reaction and shortens production time to less than a tenth of conventional methods.

“For automotive applications requiring a large amount of electrolyte, this ensures lower production costs,” Okahata said.

The cost to produce all-solid-state batteries can range from four to 25 times that of lithium-ion batteries, according to the Japan Science and Technology Agency.

Electrolytes account for 76% of materials costs. Lowering mass production costs will be key to bringing solid-state EV batteries into the mainstream.  Solid-state batteries

AGC’s process can also incorporate raw materials that are difficult to mix, which opens up a wider variety of compositions. Since lithium is relatively scarce, AGC looks to use material recycled from used batteries.

AGC will build a large pilot electrolyte facility by 2025, with the goal of bringing the product to market between 2027 and 2028. The company has set an annual revenue target of 10 billion yen ($66 million) by 2030 for the business.

Idemitsu, which ranks second in the world in patent applications for solid sulfide electrolytes, entered into a partnership with Toyota in October to mass produce all-solid-state batteries.

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Solid-state batteries

Purecycle sends first shipments of recycled resin

Florida-based polypropylene (rPP) recycler Purecycle has sent out its first shipments of recycled resin after a force majeure and months of delay during construction.

Purecycle, which has built its first recycling plant in Ironton, Ohio, says its unique solvent-based recycling technology allows the company to create rPP that has properties closer to virgin material.

Purecycle said they have recycled 409,000 lbs, or 204.5t, of used polypropylene so far at its Ironton plant. The company has sent its first shipments of rPP to Formerra and Milliken, two US-based polymer producers.

Purecycle aims to increase its production to 4.45mn lbs of input capacity per year by 31 December.  Solid-state batteries

“Ironton is the first facility of its kind and as expected, we are working through many challenges in getting the facility to run on a continuous basis,” Chief executive Dustin Olson said. “We have identified a set of reliability and operational improvements that are expected to be addressed during a two-week outage in November, including the installation of an automatic screen changer on the final product extruder, which has impacted continuous run times.”

The company noted that most of its production issues have been as a result of mechanical issues that are part of an “operational learning curve”.

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Solid-state batteries

New oil from plastic that pollutes the sea

Sea plastic is a huge environmental problem, but it can also be a valuable resource. Aenea, a research institute, has developed a way to transform more than 90% of the plastic recovered from the sea into new oil, using a chemical process called pyrolysis. Pyrolysis breaks down the plastic by heating it to over 400 degrees without oxygen.

The process also uses another waste material, the ash from coal plants, as a catalyst.

The new oil obtained from pyrolysis is very rich in hydrocarbons, which can be used to make fuels, high quality chemicals, new plastics, paints, solvents and many other products.  Solid-state batteries

The process is cleaner and more efficient than using the original oil.

The American Chemical Society has certified the results of Aenea’s technology and published them in its online journal ACS Sustainable Chemistry & Engineering.

The challenge of reducing plastic pollution Plastic pollution is a global threat to the oceans and marine life.

Every year, the world produces 400 million tons of plastic waste, and at least 10 million tons end up in the oceans, forming huge floating islands of plastic debris.

These islands interfere with navigation and are only the tip of the iceberg of the damage caused by plastic.  Solid-state batteries

Plastic takes more than 600 years to degrade naturally, and in the sea it breaks into smaller pieces, called microplastics, that attract and absorb other pollutants, such as pesticides, fertilizers, industrial waste, detergents and cosmetics.

These microplastics then enter the food chain, affecting fish, mammals, birds and humans. The effects of plastic on health, nutrition, metabolism and hormones are unknown and worrying.

A local and circular solution The current methods of recycling and disposing of sea plastic are mainly based on mechanical processes, which have many limitations and difficulties, especially when the plastic is mixed with other materials.  Solid-state batteries

Catalytic pyrolysis, on the other hand, offers a more effective and sustainable solution, as it can handle large quantities of heterogeneous and unsorted waste.

Moreover, pyrolysis can be done locally, using small plants installed in ports, which could even produce fuel for boats from the plastic collected at sea, suggests Riccardo Tuffi, the Aenea researcher who carried out the research with his colleagues Lorenzo Cafiero and Doina De Angelis.

This would create a circular and zero-kilometer recycling system, turning a problem into an opportunity.

Solid-state batteries

Bio-based Leather Alternative for Auto Interiors Attracts Investment

NFW, a startup based in Peoria, IL, that produces non-petroleum-based leather alternatives for car interiors, has attracted investment from Asahi Kasei. The Japanese company and its US-based affiliate, Sage Automotive Interiors Inc., said it will work with NFW in a strategic partnership enabling another major step to support global automotive OEMs in reducing the environmental burden of automobiles.

NFW was founded in 2015 and has developed a platform capable of producing precision-engineered leather, foam, and textiles without using animal- or petrochemicals-based materials.  Solid-state batteries

The company’s patented leather alternative, called Mirum, is certified by the US Department of Agriculture as having 100% bio-based content, and is made from natural rubber, fibers, plant oils, pigments, and minerals. The material’s durability and quality make it a suitable replacement for traditional animal-based or synthetic leather products without the use of polyurethane or other coatings.

A yen for sustainable growth

Sage Automotive is engaged in the development, manufacture, and sale of innovative functional materials used in automobile interiors globally. Since its acquisition by Asahi Kasei in 2018, Sage has been strengthening its business activities in Europe and China through mergers and acquisitions, parallel to expanding its lineup of growth-potential materials such as suede and synthetic leather.  Solid-state batteries

As one of the leading global suppliers in the car seat fabric market, Sage has a strong presence among automakers and suppliers.

Dirk Pieper, chairman of the Sage board of directors and lead executive for the development and growth of Asahi Kasei’s overall automotive product offering, stated: “The cooperation with NFW will enable Asahi Kasei and Sage to assist global automakers in reducing the environmental burden of their cars. By jointly developing and manufacturing a non-petroleum-based and fully circular leather alternative, the Asahi Kasei Group takes a leading position in revolutionizing the market for car interior materials.”

Asahi Kasei earmarks $100 million for sustainability-minded startups

The cooperation with NFW is the first project within Asahi Kasei’s Care for Earth investment framework announced in April 2023.  Solid-state batteries

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Bio-based Leather Alternative for Auto Interiors Attracts Investment

Novozymes launches Quara LowP

As the world seeks sustainable alternatives to traditional fuels, renewable diesel and SAF production have taken center stage. By 2030, vegetable oils are projected to account for over 40 percent of global feedstock used in renewable diesel and SAF production. However, producers have long grappled with challenges related to feedstock availability, pricing fluctuations, and the ever-increasing market demand.

To address these pressing issues, Novozymes has leveraged its extensive experience in enzymatic degumming, which has resulted in Quara LowP, an innovative solution that gives customers flexibility to process mixed feedstocks without negatively impacting their bottom line.  Solid-state batteries

“This innovation is a testament to our commitment to sustainable solutions for the renewable diesel and SAF industry. Quara LowP offers producers the flexibility to process blends of feedstocks resulting in increased efficiency, reduced operating costs, and lowered environmental impact. It is a great contribution to the industry and a reflection of Novozymes’ dedication to rethinking tomorrow,” said Hans Ole Klingenberg, VP of marketing, Agriculture & Industrial Biosolutions at Novozymes.

A sustainable solution for a growing demand

Quara LowP facilitates the efficient processing of HVO (Hydrotreated Vegetable Oil) and HEFA (Hydroprocessed Esters and Fatty Acids) feedstocks. By pretreating these feedstocks with Quara LowP, producers can achieve higher yields and significantly lower operational costs, all while reducing the environmental footprint of their operations.

This innovation holds profound significance for the HVO and SAF industry:
•    Increased efficiency: HVO/HEFA feedstock producers now have a means to process blends of vegetable oils with other lipid feedstocks without compromising yield or incurring additional operating costs.  Solid-state batteries

The current practice of overusing bleaching earth/bleaching clay to address contaminants in vegetable oils when blending with waste oils is a thing of the past. Quara LowP offers a more efficient and cost-effective solution.
•    Economic benefits: With Quara LowP, producers can enjoy increased yields and lower operating costs, overcoming process inefficiencies.
•    Environmental impact: The industry can benefit from a greener operation, with reduced waste handling hazards and lower water consumption, aligning with the global sustainability goals.  Solid-state batteries

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Novozymes launches Quara LowP

Republic Services and Blue Polymers to develop plastics recycling complex

The move is part of a JV established between the companies earlier this year.

Republic Services and Blue Polymers have broken ground on a new plastics recycling complex in Indianapolis, US.

The site encompasses a Republic ‘Polymer Center’ and a Blue advanced polymer production facility.  Solid-state batteries

Both facilities are anticipated to be opened by the end of next year.

They are expected to promote the circularity of plastics and provide recycled materials for sustainable packaging and other applications.

The Indianapolis-based site will comprise two buildings with a combined area of approximately 286,000ft² and create roughly 125 permanent jobs for the local community.

Lauth Group has been selected for the development and construction of the project.

Republic recycling and sustainability vice-president Pete Keller said: “Through our Polymer Center network and Blue Polymers partnership, we’re helping customers achieve their ambitious recycled content goals by producing high-quality recycled plastics.

“As a leader in the environmental services industry and one of the nation’s largest recyclers, Republic Services is uniquely positioned to advance plastics circularity and the region’s circular economy while supporting Indianapolis’ vision for a more resilient future.”

Republic is establishing a national network of Polymer Centers alongside Blue Polymers’ production facilities via a joint venture (JV) established earlier this year.

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Republic Services and Blue Polymers to develop plastics recycling complex

Polypropylene (PP) prices drift lower in Europe

This week, PP prices slipped in Europe.  Solid-state batteries
An industry source in Europe informed a Polymerupdate team member, “A bearish pricing sentiment prevailed in the European PP market as demand weakened ahead of winter. A moderate rise witnessed in consumer activity over the last two months has ebbed considerably, with a large number of market participants procuring inventories prior to the onset of winter and making purchases on a need-based basis.”
The source added, “Prices further trended lower as sellers were keen on destocking their excess inventories ahead of the winter season typically marked by depressed demand sentiments.”
In the spot markets, PP injection moulding grade prices were assessed at the Euro 1125-1135/mt FD North West Europe mark, a decline of Euro (-30/mt). PP block copolymer grade prices were assessed at the Euro 1175-1185/mt FD Northwest Europe levels, week on week sharply lower by Euro (-40/mt).
In the contract markets, PP injection moulding grade prices were assessed at the Euro 1420-1425/mt FD NWE Germany and FD NWE France levels, both fallen by Euro (-20/mt) from the previous week. PP injection moulding grade prices were assessed at the Euro 1410 1415/mt FD NWE Italy levels, a drop of Euro (-20/mt) from last week. Meanwhile, PP injection moulding grade prices were assessed at the GBP 1235-1240/mt FD NWE UK levels, week on week down by GBP (-15/mt).  Solid-state batteries
In the contract markets, PP block copolymer grade prices were assessed at the Euro 1500-1505/mt FD NWE Germany and FD NWE France levels, both lower by Euro (-20/mt) from last week. PP block copolymer grade prices were assessed at the Euro 1490-1495/mt FD NWE Italy levels, a drop of Euro (-20/mt) from the previous week. Meanwhile, PP block copolymer grade prices were assessed at the GBP 1305-1310/mt FD NWE UK levels, down GBP (-15/mt) from last week.
FCA Antwerp PP homopolymer prices were assessed at the Euro 1110-1140/mt levels, a week on week fall of Euro (-20/mt), while FCA Antwerp PP copolymer prices were assessed at the Euro 1160-1190/mt levels, a sharp week on week drop of Euro (-40/mt).
Upstream propylene spot prices on Thursday were assessed at the Euro 875-885/mt FD Northwest Europe levels, week on week rise of Euro (+15/mt).  Solid-state batteries

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Polypropylene (PP) prices drift lower in Europe

Packaging waste – New project called GRAPHERGIA to revolutionize energy harvesting in textiles and battery technology 13-11-2023

Solid-state batteries

Flake sorting –  Demystifying Chemical Recycling: An Emerging Solution or a New Set of Challenges? 09-11-2023

Flake sorting

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Crude Oil Prices Trend by Polyestertime

Tomra presents new Innosort Flake

Its enhanced features enable simultaneous flake sorting by polymer, colour and transparency, achieving unmatched quality even from highly contaminated inputs.

With the introduction of the new Innosort Flake, Tomra provides the ideal flake sorting solution to help the industry recover more recyclable materials from any waste stream with maximum yield.  Flake sorting

Alberto Piovesan, Global Segment Manager Plastics at Tomra Recycling Sorting, explains: ”Given recycled content targets in Europe and elsewhere, the market needs to prepare for future demand. Recyclers need solutions to produce high-quality post-consumer recycled content in sufficient volumes.

At the same time, they strive for reliable sorting results and operational flexibility. With the new Innosort Flake, this is now possible.”  Flake sorting

Any colour, any polymer

Equipped with a powerful sensor combination, the new Innosort Flake sorts polymers by material type and colour, removing any impurities to create pure fractions.

Thanks to its advanced near-infrared (NIR) spectrometer, the machine precisely detects various polymers, allowing for the recovery of recyclable materials from highly contaminated infeed. With this technology, plastics recovered from mixed waste, for example, can be sorted for recycling, providing access to more recyclable materials that otherwise would be lost or downcycled for lower-grade applications. For instance, polyolefins (PO), such as polyethylene (PE) and polypropylene (PP), are often found comingled in the same waste stream. With the new Innosort Flake, mixed plastic fractions that have been shredded and washed can be sorted into clean fractions of PET, PP and PE and other materials that meet the quality requirements for extrusion and the creation of high-quality post-consumer recycled (PCR) content.  Flake sorting

Moreover, plant operators profit from the machine’s unmatched colour sorting performance. Its enhanced optics, with a changeable colour background and dual-sided high-resolution cameras, detect millions of colours and create single-colour fractions. Its high contrast imaging can even differentiate between white opaque and natural, transparent and translucent flakes, reducing material losses and maximizing yield.

Piovesan adds: ”The new Innosort Flake is designed to sort any colour, any polymer, at the same time. It levels the playing field for recyclers and gives them maximum flexibility to respond to the respective market demands. If an operator wants to purify PET this month and produce a clean blue PP next month, it is technically possible with the new machine. What’s more, it is cost-effective.”  Flake sorting

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Flake sorting

Borealis, TotalEnergies Start Up Baystar PE Joint Venture

New unit brings Borealis’ proprietary Borstar PE technology to North America and completed the partners’ integrated petrochemicals venture

Borealis and TotalEnergies recently brought on stream their ambitious Baystar joint venture’s new 1.3-billion lb/yr (625,000 m.t.) in Pasadena, Texas, which brings to North America Borealis’ proprietary Borstar 3G technology and more than doubles the current production capacity at Baystar’s site.

Referred to as Bay 3, the unit completes the partners’ integrated petrochemicals venture, which includes the expanded Bayport PE facility, including two existing legacy PE units producing 881.8 million lb/yr, and the 2.2- billion lb/yr ethane cracker at the TotalEnergies Platform in Port Arthur, Texas, brought on stream in mid-2022.

Borstar technology has been shown to produce advanced value-added polymers with enhanced sustainability by enabling light-weighting and the incorporation of greater amounts of post-consumer recycled materials in a variety of end products, serving the energy, infrastructure and consumer products industries. Flake sorting

According to Baystar president, Diane Chamberlain, “Borstar technology enables our technical, production, and sales teams to collaborate in the creation of the highly customized products our customers require to remain competitive and meet consumer demands” She notes that these PFAS-free materials, enable more than 50% post-consumer recycled material in some end products. Also, due to their broad molecular weight distribution, Borstar PE offers superior physical properties with no need for process aids or additives.

Said Borealis CEO Thomas Gangl, “The arrival of Borealis’ proprietary Borstar technology in North America by way of Baystar marks, in line with our owners’ strategies, a crucial step for us in becoming a global leader in advanced and sustainable chemicals and material solutions,” Expanding and deepening our footprint through Baystar enables us to better serve customers and partners by offering improved access to Borstar based products produced right here in North America.”  Flake sorting

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Flake sorting

Opinion: Time to clear up the ocean-bound plastic issue

We need to demystify ocean-bound plastic and educate people on its potential

We all know that plastic in our oceans is an environmentally devastating problem that is only getting worse. According to the UN’s Sustainable Development Goals Report, over 17 million tonnes of plastic entered the ocean in 2021, and that number is set to double or even triple by 2040. The collection and recycling of ocean-bound plastic has great potential to address this spread, but sadly, not enough businesses and consumers understand what it is, which has led to a general misunderstanding of the category.

For many, recycled ocean-bound plastic conjures up images of plastic being pulled directly from the sea or from around the neck of a sea turtle, which is simply not the case. Plastic pulled from the ocean has already been degraded by the salt and sun, making it very difficult to recycle at scale.  Flake sorting

At best, well-meaning companies try to engage with consumers by using this emotive but misleading imagery as a shorthand – and, at worst, bad actors in the industry deliberately conjure this image in order to greenwash or generate confusion.

Our operating definition of ocean-bound plastic is inspired by the pioneering work of Distinguished Professor of Environmental Engineering and 2022 MacArthur Fellow, Dr. Jenna Jambeck, and her team. They utilised various criteria in their research, and it is important to consider these factors together, rather than looking at one aspect of the problem in isolation.

The country or region lacks proper waste management infrastructure and collection incentives.

The infrastructure is being overwhelmed by population growth and/or increased tourism.

There is a significant risk to wildlife and biodiversity if plastic contaminates their ecosystem.  Flake sorting

It is found within 50km (30mi) distance of an ocean coastline or major waterway that feeds into the ocean.

The Prevented Ocean Plastic programme focuses on addressing these concerns in tandem, working with at-risk coastal communities to create an intervention before this plastic reaches our waterways, where it can cause immeasurable harm.

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We’re supporting legal action against Coca-Cola, Nestlé and Danone for their misleading claims about recycling

Along with the Environmental Coalition on Standards (ECOS), we’re supporting the Bureau Européen des Unions de Consommateurs (BEUC) in filing a legal complaint to the European Commission against three food and drink giants, over their use of misleading ‘100% recyclable’ and ‘100% recycled’ claims on plastic water bottles sold across Europe.

What’s the problem?

We’ve likely all seen slogans on plastic water bottles, claiming that the bottle is ‘100% recyclable’ or ‘100% recycled’. However, claims such as these, commonly found on plastic water bottles all over Europe, are either vague, factually incorrect, or not substantiated, and may suggest that bottles can be recycled in an infinite circular loop, which is simply not true.  Flake sorting

Evidence shows that there is no such thing as truly circular plastic and that recycling – while less harmful than other methods of waste disposal – cannot solve the worsening crisis of plastic pollution. The process of recycling actually continuously degrades the properties of plastic, making ‘infinite’ recycling impossible. In fact, only 9% of plastic ever made has been recycled, and production of new plastic is now expected to triple by 2060.

These claims about recycling also fail to account for all the parts of a plastic water bottle, such as lids and labels, which are not made from fully – if at all – recycled plastic and are much less likely to be effectively recycled.

The reality is that single-use plastic is neither circular nor sustainable. Recycling can never catch up with the sheer volume of plastic produced on our planet.

Rosa Pritchard, ClientEarth lawyer

Quite simply, we are producing too much plastic, and people and planet are drowning in it. Recycling is not a satisfactory solution, and companies shouldn’t be implying to consumers that plastic bottles are ever a sustainable choice.  Flake sorting

What’s the legal action?

We’ve supported BEUC in raising an ‘external alert’ to the European Commission and the Consumer Protection Cooperation Network against Coca-Cola, Nestlé and Danone for suspected widespread infringement of consumer protection law.

An ‘external alert’ is an important tool that allows designated entities – such as BEUC – to submit complaints to the Consumer Protection Cooperation network and the European Commission, meaning they can submit evidence of business practices they suspect infringe consumer protection law directly to the enforcement authorities.

The external alert submitted here argues that the recycling statements on plastic water bottles, which are often reinforced by ‘green’ imagery and generic environmental catchphrases, may mislead consumers into viewing single-use bottles as a ‘sustainable’ choice, when this simply isn’t the case. The most sustainable way to consume water is using a refillable bottle and drinking tap water.  Flake sorting

The evidence is clear – plastic water bottles are simply not recycled again and again to become new bottles in Europe. A ‘100%’ recycling rate for bottles is technically not possible and, just because bottles are made with recycled plastic, does not mean they don’t harm people and the planet. Where waste can be recycled, consumers should keep up their good work. Recycling is less harmful than other disposal methods, like incineration or landfill. But it’s important companies don’t portray recycling as a silver bullet to the plastic crisis. Instead they need to focus efforts on reducing plastic at source. Companies are in a unique position to change how we consume but currently these claims – which we consider to be misleading – are making it hard for consumers to make good environmental choices.

Is recycling worthwhile?

Recycling is less harmful than plastic being incinerated or going into landfill. And consumers should still recycle wherever possible.  Flake sorting

But, the ‘recyclability’ of a plastic water bottle depends on lots of different external factors, such as local infrastructure when it enters the recycling system. In the EU, the recycling rate for plastic bottles is approximately 50%, with only 30% used to make new bottles. The remainder goes towards products like textiles, which are generally unrecyclable and more likely to end up in landfill, or an incinerator, causing pollution and contributing to climate change.

The combined effect of the claims on these bottles about recyclability risks persuading consumers across Europe that single-use plastic packaging does not harm the environment, while distracting attention from the urgent need to hugely reduce plastic production across the globe.  Flake sorting

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We’re supporting legal action against Coca-Cola, Nestlé and Danone for their misleading claims about recycling

The escalating plastic pollution crisis and inefficiencies in the plastic recycling system have turned many against single-use plastics and led to national and state bans on some plastic packaging. Now, the fossil fuel and petrochemical industries have launched a category of plastic processing technology called chemical recycling or advanced recycling. The plastic industry describes it as a potential panacea that can clean up millions of tons of plastic waste produced annually. Is it everything claimed?

The Ocean Conservancy recently hosted a forum to discuss their findings after examining chemical recycling. The implications of this technology are intricate, and the technology is still evolving. However, the early evidence is that chemical recycling still requires immense energy, generating large amounts of planet-warming CO2. At the same time, it does not significantly reduce the volume of plastic toxins. Flake sorting

“Chemical recycling is an umbrella term that captures a suite of disparate technologies,” said Dr. Anja Brandon, Associate Director of U.S. Plastics Policy at the Ocean Conservancy. She suggested that fossil fuel and plastic companies fudge these terms to confuse consumers and policymakers. “These terms are constantly changing. Its ‘chemical recycling,’ ‘advanced recycling,’ ‘molecular recycling,’ and ‘renewable technologies.’ Different companies all use different terms.”

One clear message from the event was the importance of reducing the use of plastic. As much as 40% of plastic becomes single-use packaging, which accounts for much of the plastic pollution in the oceans and landfills. Flake sorting

“Recycling mitigates the harm of waste and extraction, but not as much, of course, as reuse and certainly reduction is our primary strategy,” said Lynn Hoffman, Co-President of Eureka Recycling in Minneapolis and National Coordinator for the Alliance for Mission-Based Recyclers.

Hoffman noted that mechanical recycling is not without its environmental flaws but suggests that most plastics, especially single-use plastic packaging, are not recycled because of the broken economics of today’s system.

It’s often cheaper to use virgin plastic because of the complexity and cost of sorting and processing plastic. Flake sorting

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 Demystifying Chemical Recycling: An Emerging Solution or a New Set of Challenges?

Creating a Plastics Circular Economy in the Food Industry

Recently, there has been a push for the food industry to trade plastics for new packaging alternatives. However, as industry leaders work together to lower the carbon footprint of food packaging, it’s imperative to take a fact-based approach to the sometimes polarizing topic of plastic.

The concept of simply eliminating so-called problematic materials sounds like a quick and easy solution; however, these reflex reactions to misguided findings and policies just further complicate the problem. In most cases, this shifts the issue to a new material, which has its own challenges.  Flake sorting

The design of plastic materials and recycling technologies has continued to advance, making plastics, such as polystyrene (PS), far more eco-friendly than many people realize.

What makes a material sustainable?

One way to understand the full impact and environmental costs of a product is by using a lifecycle assessment, or LCA. A full LCA examines each step of the product’s entire cycle. It accounts for all energy, raw materials, and emissions involved at each stage of a product’s life. Only when we understand a product’s full life cycle can we accurately compare our options.

However, once a product is produced, that’s not the end of its existence. Additional inputs often add to its life cycle impact at other stages along the way to fulfilling its purpose. For example – shipping and distribution. The impact of shipping lighter materials, such as plastic, will be significantly lower as opposed to heavier materials, like metal or glass, due to the reduced fuel use.  Flake sorting

While an LCA is all-inclusive, there are methods to break down the assessment into separate, trackable portions. The product’s carbon footprint (PCF), for example, is specifically the equivalent amount of CO2 that is released into the earth’s atmosphere as a result of a product’s production, use, and afterlife. Product carbon footprint can be a very useful metric for estimating a product’s environmental impact since CO2 is a major contributor to climate change.

After use, the final resting place for the material contributes to the footprint, too. This can help demonstrate the benefits of circularity. If materials end up in landfills, each step of its life and all the inputs used to make that product need to be repeated and made again. However, if it can be recycled, the original inputs used to create the product stay in the value chain, reducing the need for that environmental impact to be repeated. Closing the loop with waste prevention and recycling allow for the life cycle of this valuable material to be infinite. To be repurposed and reused, again, and again. Flake sorting

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Creating a Plastics Circular Economy in the Food Industry

Lenzing Advances Circularity Through Strategic Industry Partnerships and Value Chain Innovation

A strong commitment to achieving textile circularity, forging industry partnerships, and realizing value chain innovation are infused in Lenzing and the TENCEL™ brand’s strategic DNA. This year, the company continued to introduce exciting collaborations and initiatives, launching innovative products and creating added value for supply chain partners.

Incorporating TENCEL™ branded fibers, Japanese denim mill Kaihara and Lenzing have elevated their long-standing partnership this year, developing several innovative denim garments with finishing technology by Jeanologia. The capsule collection showcases Kaihara’s craftsmanship and the versatility of TENCEL™ fibers in high-end denim fashion worldwide.  Flake sorting

Lenzing and Kentaur also launched a collection of uniforms for culinary professions. These innovative uniforms are made from a blend of 50% TENCEL™ branded lyocell fibers with REFIBRA™ technology and 50% recycled polyester, to give textile waste a second life while maintaining a high level of quality and comfort.

Regarding fibers, Lenzing has extended the REFIBRA™ technology to LENZING™ ECOVERO™ branded viscose fibers with 20% of recycled content, and announced the expansion of the production of their EU Ecolabel certified[1] responsible viscose fibers at Lenzing’s Purwakarta site in Indonesia. The site will also produce LENZING™ ECOVERO™ black specialty fibers by the end of 2023.  Flake sorting

To address the industry’s increasing supply chain complexities, Lenzing partnered with supply chain solutions company project44™ to pioneer a real-time ocean shipment tracker that aims to enhance the transparency of the global fiber supply chain through greater carbon emission visibility. The tracker empowers Lenzing’s customers with accurate real-time insights on fiber orders, supporting Lenzing’s commitment to digital transformation and supply chain transparency in textiles and nonwovens.

The launch of the pilot “Start with the Original” campaign in China strives to enhance awareness of the correct usage of trademarks to safeguard industry partners and consumers. Harold Weghorst, Global Vice President of Marketing & Branding, Lenzing AG reaffirmed the education and training initiatives of the campaign that will help sustain a healthy business environment in the domestic ecosystem.  Flake sorting

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Lenzing Advances Circularity Through Strategic Industry Partnerships and Value Chain Innovation

PCR packaging – Mura Technology’s flagship advanced plastics recycling plant opens in Teesside 08-11-2023

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Plastic Pollution – EU launches trade attack against China in a war it can’t win  10-10-2023

Plastic Pollution

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Plastic Recycling Technology: A Solution for the Plastic Pollution Crisis

Plastic is one of the most widely used materials in the world, but it also poses a serious threat to the environment and human health. Every year, more than 380 million tonnes of plastic are produced globally, but only 9% of it is recycled into new plastics. The rest ends up in landfills, incinerators, or the oceans, where it can harm wildlife, ecosystems, and human health.

To tackle this problem, scientists and engineers are developing new ways to recycle plastic waste more efficiently and sustainably. One of these methods is chemical recycling, which involves breaking down plastic molecules into smaller units that can be used as raw materials for new products.  Plastic Pollution

Q   How does chemical recycling work?

A.  Unlike mechanical recycling, which melts and reshapes plastic waste into new products without changing its chemical structure, chemical recycling transforms plastic waste into different substances. There are several types of chemical recycling technologies, such as pyrolysis, gasification, hydro-cracking, and depolymerisation.

Pyrolysis is a process that heats plastic waste in the absence of oxygen, producing a mixture of gases, liquids, and solids. The gases and liquids can be used as fuels or feedstocks for making new plastics or other chemicals. The solids can be used as carbon black, a material used in tyres, rubber products, and ink.

Gasification is a process that converts plastic waste into a mixture of hydrogen and carbon monoxide, known as syngas. Syngas can be used to generate electricity or to produce synthetic fuels or chemicals.  Plastic Pollution

Hydro-cracking is a process that uses hydrogen and a catalyst to break down plastic waste into smaller hydrocarbon molecules, such as propane or ethane. These molecules can be used as fuels or feedstocks for making new plastics or other chemicals.

Depolymerisation is a process that reverses the polymerisation reaction that forms plastics from monomers. Monomers are the building blocks of plastics, such as ethylene or terephthalate. By using heat, pressure, or catalysts, depolymerisation breaks down plastic waste into its original monomers, which can be purified and reused to make new plastics.

Q    What are the benefits of chemical recycling?

A.  Chemical recycling offers several advantages over mechanical recycling. First, it can recycle plastics that are difficult or impossible to recycle mechanically, such as mixed or contaminated plastics, multilayer plastics, or plastics with additives or colours. Second, it can produce high-quality recycled materials that have similar properties to virgin materials, avoiding the loss of quality or performance that often occurs with mechanical recycling.  Plastic Pollution

Third, it can reduce greenhouse gas emissions by saving energy and resources that would otherwise be used to produce new plastics from fossil fuels.Q

Q    What are the challenges of chemical recycling?

A.  Chemical recycling also faces some challenges that need to be overcome before it can be widely adopted. One of them is the high cost and energy consumption of the processes, which depend on the type and quality of the plastic waste and the desired output. Another challenge is the availability and accessibility of suitable plastic waste streams that can be collected and sorted for chemical recycling. A third challenge is the regulation and standardisation of chemical recycling processes and products, which vary across different countries and regions.  Plastic Pollution

Q    How can chemical recycling help solve the plastic pollution crisis?

A.  Chemical recycling is not a silver bullet that can solve the plastic pollution crisis alone. It needs to be combined with other strategies, such as reducing plastic production and consumption, improving plastic design and quality, enhancing mechanical recycling systems and infrastructure, promoting circular economy principles and practices, and raising awareness and education among consumers and stakeholders.

However, chemical recycling can play an important role in closing the loop of plastic waste management and creating a more sustainable future for plastics.

By transforming plastic waste into valuable resources that can be reused again and again, chemical recycling can help reduce environmental impacts, conserve natural resources, create new economic opportunities, and support innovation and development in the plastics industry.  Plastic Pollution

References:

1 Recycling technologies • Plastics Europe

2 The world’s first ‘infinite’ plastic – BBC Future

3 Plastic Recycling Technology: What are the Environmental Benefits …

4 Plastic pollution: how chemical recycling technology could help fix it

5 New process could enable more efficient plastics recycling

Plastic Pollution

EU launches trade attack against China in a war it can’t win

The European Union is preparing new anti-China measures. BYD is sticking Tesla to the crown, but sales are also increasing at other Chinese EV builders. The large state-owned enterprises are investing heavily in emerging high-tech sectors. Human-like robots are in the spotlight, but the gaming sector is also catching up on the AI road. We end with a chips section.  Plastic Pollution

As part of its economic security strategy, the EU Commission has unveiled 4 technologies in which it seeks to de-crist: advanced semiconductors, artificial intelligence, quantum technologies and biotechnology. Although China is not mentioned in particular, it is clear who is targeted. The Commission is now going to flea by the end of the year to what extent the 27 Member States are exposed to risks. Ultimately, restrictions could be placed on the export or investment of European companies in high-tech sub-sectors that are classified as high risk. By next spring, four other technologies would be eligible. It involves advanced connectivity, navigation and digital technology-including IoT and blockchain-advanced sensor technology, space and propulsion technology, energy technology, robotics and advanced materials. of SCMP    Plastic Pollution

EU Commissioner for Justice Reynders has revealed on the French BFM TV that the Commission is considering a similar investigation of the windmills by analogy with the investigation into government support for electric vehicles. Interest association WindEurope has been complaining stone and leg over Chinese competition FT for some time

The European Parliament, for its part, has approved an ‘anti-compulsive’ instrument that would allow Brussels to impose tariffs, quotas, export controls or market frostbites on countries that are believed to engage in economic harassment.

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Plastic Pollution

Toray Expanding European Carbon Fiber Production Facilities

Toray Industries, Inc., announced that it has decided to expand French subsidiary Toray Carbon Fibers Europe S.A.’s production facilities for regular tow* medium- and high-modulus carbon fibers. This move will increase annual capacity at the Abidos plant (South-West France) from 5,000 metric tons annually, to 6,000 metric tons. Production is expected to start in 2025.  Plastic Pollution
Demand for medium- and high-modulus carbon fibers is rising in Europe, driven by a push to move towards a net-zero society. This growth is mainly due to higher build rates for commercial aircrafts (secondary structures and engines), as well as centrifuge for energy production, satellites, and high-end automobiles. By boosting carbon fiber production capacity in Europe, Toray is responding to its customers’ demand for medium and high-modulus carbon fibers, as befits the market leader.

Toray has made sustainable growth pivotal to Project AP-G 2025, its medium-term management program. Accordingly, the company has developed solutions to tackle climate change with its carbon fiber composite materials. Toray will fully leverage its resources to help achieve a carbon-neutral economy by 2050, in keeping with its corporate philosophy of contributing to society by creating new value.  Plastic Pollution

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Plastic Pollution

 World plastic production and consumption per capita

Plastic recycling is the process of recovering plastic waste and transforming it into new products.    Plastic Pollution

There are different methods of plastic recycling, such as mechanical, chemical and direct recycling1. Here is a brief overview of each method:

The plastic recycling metric ton by 2022 is not easy to estimate, as there are different sources and methods of measuring plastic waste and recycling.

We can resume so :

As you can see, these estimates vary widely depending on the data source and methodology used. Therefore, it is important to be cautious and critical when interpreting these numbers, and to consider the uncertainties and limitations involved in measuring plastic waste and recycling.  Plastic Pollution

World plastic production and consumption per capita

Saudi Arabia, Russia to continue voluntary oil cuts

Saudi Arabia and Russia said they were continuing voluntary oil cuts to year end as tightening supply and rising demand support oil prices,said Reuters.

The Saudi and Russian statements come hours before a ministerial monitoring panel of the OPEC+ group of leading oil producers convenes online later on Wednesday. The panel, called the Joint Ministerial Monitoring Committee, can call for a full OPEC+ meeting if warranted but sources have told Reuters it is unlikely to tweak current oil output policy.

Oil prices continued a downward trend directly following the news with Brent futures falling $1 to $89.92 a barrel but they were trading at $90.40 a barrel by 0854 GMT. OPEC+, which comprises the countries of the Organization of the Petroleum Exporting Countries (OPEC) and leading allies including Russia, has been cutting output since last year in what it says is preemptive action to maintain market stability.  Plastic Pollution

The U.S. and Western allies have argued that the world needs lower prices to support economic growth and the global economy. Saudi Arabia, the OPEC de facto leader, said it would continue with its voluntary oil output cut of one million barrels per day (bpd) for the month of November and until the end of the year and that it would review the decision again next month.

The kingdom’s production for November and December will be approximately 9 million bpd, the energy ministry said in a statement. “This voluntary cut decision will be reviewed next month to consider deepening the cut or increasing production,” the statement said.

Saudi Arabia first implemented the additional voluntary cut in July and has been renewing it monthly. It said in September the cut would last until year end but would be reviewed on a monthly basis. Russia in August said it would reduce exports by 300,000 bpd until the end of this year.  Plastic Pollution

The Saudi and Russian additional voluntary cuts come on top of April cuts agreed by them and several OPEC+ producers, which extend to the end of 2024.

Saudi Arabia, Russia to continue voluntary oil cuts

Borouge and Tadweer sign partnership to explore recycling opportunities in Abu Dhabi

Borouge, a leading petrochemical company that provides innovative and differentiated polyolefin solutions and Tadweer signed a Memorandum of Understanding (MoU) to explore opportunities in the management and adoption of best practices in waste management, sorting and mechanical recycling of polymers, said the company.
Tadweer, part of ADQ, is the sole custodian of waste management for the Emirate of Abu Dhabi and is committed to developing an integrated waste management sector and becoming a leader in extracting value from waste to contribute to national sustainability ambitions.  Plastic Pollution
Borouge and Tadweer will explore further opportunities in polymers waste sorting for mechanical recycling and the development of a sustainable ecosystem, to secure the generation of high-quality polymer recyclates using different technologies. Furthermore, the partners will join forces to establish business development and benchmarking frameworks which unlock value added business opportunities through potential joint investments in brown and greenfield assets. The agreement reinforces Borouge and Tadweer’s leading industry positions and supports their circular economy ambitions.
Both companies will be collaborating in supporting local regulatory frameworks related to the sustainable and efficient management of polymer waste. This includes the launch of public initiatives and campaigns to boost awareness about best practices in polymer waste management and recycling.  Plastic Pollution
Committed to driving circularity for a zero-waste environment, Borouge has increased the number of strategic partnerships with recycling companies and expanded its product portfolio of sustainable solutions. Today, Borouge has 18 partnerships across eight countries serving its key territories in the Middle East and Asia-Pacific, marking an important milestone in its ambitions towards realising its 2030 strategy.
Borouge is a responsible petrochemical company with a portfolio of sustainable solutions. The Company works with customers, suppliers and value chain partners to address global challenges, with a comprehensive roadmap to reduce emissions. In addition, Borouge collaborates with the Environment Agency – Abu Dhabi to combat a multitude of environmental issues related to waste management.  Plastic Pollution
As part of its commitment to sustainability, Tadweer has built partnerships with leading global entities in Greece, Spain, Jordan, and more. These partnerships, which are focused on the exchange of knowledge and experience, contribute to driving a circular economy and achieving a sustainable future. Tadweer’s partners play a pivotal role in supporting the company to develop an integrated waste management system, in line with the UAE’s sustainability objectives.

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Borouge and Tadweer sign partnership to explore recycling opportunities in Abu Dhabi

UK implements new restrictions on single-use plastics

Commencing on 1 October 2023, the sweeping ban marks a watershed moment in the global fight against plastic waste.

On 1 October 2023, England took a significant step in its fight against plastic pollution with the introduction of new regulations banning several single-use plastic items.

In a bid to address the escalating problem of plastic pollution and litter, the UK government has implemented a series of bans and restrictions on single-use plastic items, taking effect on Sunday 1 October 2023.  Plastic Pollution

These measures, announced in January, will prohibit the sale of single-use plastic cutlery, balloon sticks, polystyrene cups and food containers across various sectors, including retailers, takeaways, food vendors and the hospitality industry.

Restrictions will also be placed on the supply of single-use plastic plates, trays and bowls.

Environmental impact and public support

Single-use plastics are known for their long-lasting environmental impact, taking hundreds of years to decompose and causing harm to oceans, rivers and land.

Furthermore, the production and disposal of plastic items contribute to greenhouse gas emissions. Research indicates that in England alone, approximately 2.7 billion single-use plastic cutlery items and 721 million single-use plates are used annually, with only a meagre 10% being recycled.  Plastic Pollution

These items, if lined up, would circle the globe more than eight-and-a-half times.

The public has overwhelmingly supported these measures, with 95% of respondents in favour of the prohibitions following a government consultation. This broad support reflects a shared commitment to reducing plastic waste and littering, particularly as plastic cutlery ranked among the top 15 most littered items in the country in 2020.

Collaboration and future initiatives

The government has worked closely with industry stakeholders to facilitate their transition to compliance with the new regulations. Businesses were provided with nine months from the publication of the consultation response to prepare and deplete existing stock.

Collaboration with trade bodies and local authorities has also played a crucial role in ensuring businesses and Trading Standards officers are well-prepared for the implementation of the new rules.  Plastic Pollution

The ban does not extend to single-use plastic plates, trays and bowls used as packaging in shelf-ready pre-packaged food items. These items will be addressed within the government’s plans for an extended producer responsibility scheme, designed to incentivise producers to minimise packaging and meet higher recycling targets.

These new measures are part of the UK government’s broader commitment to combat plastic pollution and eliminate avoidable plastic waste by 2042.

Prior actions included banning microbeads in personal care products in 2018, restricting the supply of plastic straws, stirrers and cotton buds in 2020 and introducing the Plastic Packaging Tax in April 2022.  Plastic Pollution

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UK implements new restrictions on single-use plastics

Recycling Technology – Petrochemicals Polymers – German industrial orders rebound in August but outlook uncertain  09-10-2023

Plastic Pollution

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