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Plastics sorting – Indorama Ventures has permanently closed its PET and PTA production plant in Rotterdam, the Netherlands, after announcing this decision in April and negotiating with unions 27-07-2024

Plastics sorting

Svolt’s Million-Kilometer Batteries or 5-Minute Charging

The company presents three revolutionary products utilizing short blade prismatic cells, breaking records in range and charging times.

From BYD to others, more and more battery manufacturers are adopting the extended prismatic cell “blade” formula. Following Geely, Svolt has introduced “short blade” prismatic cells with lithium iron phosphate chemistry that can charge from 10% to 80% in 10 minutes and have a lifespan of 3,500 cycles. Plastics sorting

A Million-Kilometer Battery

The prismatic cell mentioned above has an energy density of 188 Wh/kg and can charge with powers up to 250 kW. It is nearing production, with the first units expected to roll out in December of this year. Svolt claims that in an electric vehicle with a 60 kWh battery and an average consumption of 20 kWh/100 km, these LFP chemistry cells could guarantee over 1 million kilometers before performance declines to levels unsuitable for automotive use.

5-Minute Charging

Another innovation from Svolt is a “short blade” cell with traditional nickel manganese cobalt chemistry that supports ultra-fast charging. It can charge from 10% to 80% in just 5 minutes, as it can handle charging powers up to 600 kWh. Plastics sorting

With an energy density of 240 Wh/kg, it enables the creation of high-capacity battery packs, even up to 120 kWh, which could provide modern, efficient cars with a range of up to 1,000 km between charges.

800-Volt for Plug-Ins

The final innovation from Svolt is the “800 Volt 4C PHEV Dragon Armor” battery. As the name suggests, it’s a battery for plug-in hybrid vehicles compatible with 800-volt architectures. It also features a “short blade” shape, NMC chemistry, and a density of 250 Wh/kg. This battery will allow a PHEV to travel up to 300 km in all-electric mode, a significant leap forward considering that today, few can achieve 100 km with zero emissions. Production is set to begin in mid-2025. Plastics sorting

Svolt's Million-Kilometer Batteries or 5-Minute Charging

Indorama Ventures has permanently closed its PET and PTA production plant in Rotterdam, the Netherlands, after announcing this decision in April and negotiating with unions

The plant, purchased by Eastman in 2008, had a capacity of 700,000 tonnes per year of PTA and more than 400,000 tonnes per year of PET split across two lines. Plastics sorting
The closure was motivated by excess production capacity, particularly from China, and the structural imbalance in regional refinery capacities, which increased raw material costs. This decision is part of Indorama Ventures’ IVL 2.0 strategic plan, which aims to reduce costs, scale production capabilities and improve company profitability.
Along with the Rotterdam plant, the production site for ethylene oxide (EO) and derivatives in Australia was also closed. Plastics sorting
The company communicated the closure to the Thai stock exchange authorities, stressing that such measures are necessary to address market challenges and align production with global demand, while improving the group’s operational efficiency and economic sustainability.
Plastics sorting

Wyllie Recycling chooses TOMRA as technology partner for upgrade

Recycling – Berry Partners with Abel & Cole to Introduce Innovative Club Zero Refillable Milk Bottles 26-07-2024

Recycling

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Companies miss or modify recycling-related goals

In recent weeks and months, disclosures by consumer goods giant PepsiCo and resin producer Shell have indicated the companies will either miss targets or adjust timelines to meet plastics recycling-related goals. Meanwhile, Nestle has received media scrutiny for changing how it describes its goals, even as it continues to make progress toward those targets.

The revelations join a growing chorus of major brand owners and other plastics industry stakeholders who have forecast that they are likely to miss some of the pledges they made for 2025. Recycling

PepsiCo projects it will be ‘short of our 100% goal’

PepsiCo will fall short of its 2025 goal to make 100% of its plastic packaging recoverable or reusable, citing a number of challenges it has yet to fully overcome. Packaging Europe first noted the shift.

In its latest sustainability report covering 2023, PepsiCo reported that achieving its packaging goals presents “a unique set of challenges,” and that those challenges mean the company will miss its 2025 design goal slightly. Recycling

By next year, the company estimates 98% of its plastic packaging will be recyclable, compostable, biodegradable or reusable, up from 89% in 2023.

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Recycling

Nexam Chemical Announces Broad Initial International Commercial Traction for IV Enhancers in rPET Sheets

Nexam Chemical, a leader in high-performance additives for plastics, reports significant international commercial traction for its Intrinsic Viscosity (IV) enhancers in recycled PET (rPET) sheets. Initial orders have come from key markets including Pakistan, the USA, Australia, Mexico, and various regions in South America. Recycling

As sustainability efforts intensify globally, demand for recycled materials is rising. Nexam Chemical’s advanced IV enhancers improve intrinsic viscosity (IV), enhancing the performance and quality of rPET sheets for diverse applications, from packaging to industrial use. These additives ensure superior mechanical properties, durability, and clarity, meeting stringent industry requirements. Recycling

Key Highlights:

  • Pakistan: Significant interest from the packaging industry, leading to a new local partner agreement to improve rPET sheet quality and other recycling applications.
  • USA: Sales of IV enhancers for PET foamed sheets used in sustainable food packaging solutions. Recycling
  • Australia: Companies committed to sustainability are expected to place first commercial scale orders soon, enhancing recycled materials quality.
  • Mexico and South America: Rapidly expanding recycling sectors are seeking advanced solutions to meet international standards, supported by a new channel sales agreement expected to generate increasing volumes. Recycling

Recycling

LDPE Market Sees Varied Trends: US and Asia Prices Rise Amid Supply Challenges, While Europe Remains Stable

This week, the global Low-Density Polyethylene (LDPE) market demonstrated varied trends, with prices increasing in the US and Asia while remaining stable in Europe. In the United States, the rise in LDPE prices was driven by robust domestic trading activity and the effects of Hurricane Beryl. European and Asian LDPE markets experienced supply challenges amid moderate to low demand from downstream sectors such as construction, packaging, and automotive. Additionally, the price of Ethylene feedstock decreased in Europe and Asia but increased in the US. As a result, LDPE prices in the US rose by 2% for Film grade FOB Texas, while China’s LDPE Adhesive Film grade CFR Shanghai saw a 1% increase by July 12, 2024. Recycling

The US LDPE market continued to rise this week, supported by strong downstream demand and active trading activities. A significant volume of LDPE transactions occurred as processors and resellers acquired additional materials in anticipation of Hurricane Beryl, which unexpectedly struck the Houston area. The storm caused severe winds and over a foot of rain, resulting in widespread flooding and logistical disruptions that complicated recovery efforts. Major polyethylene producers such as Ineos, Formosa, LyondellBasell, Baystar, and Dow proactively shut down operations or implemented weather-related plans to mitigate the impact. Recycling

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LDPE Market Sees Varied Trends: US and Asia Prices Rise Amid Supply Challenges, While Europe Remains Stable

Borouge, ADNOC, Borealis Plan Specialty Polyolefins Complex in China

A consortium including UAE’s Borouge Plc, ADNOC, and Austria’s Borealis is conducting a feasibility study for a proposed specialty polyolefins complex in Fujian Province, China. The project is expected to produce 1.6 million tonnes per annum (MTPA) of specialty polyolefins. The consortium has signed a project collaboration agreement with China’s Wanhua Chemical and its subsidiary, Wanrong New Materials (Fujian), according to a statement by Borouge on the Abu Dhabi Securities Exchange. Recycling

The complex, located in Fuzhou, will be developed as an equally owned Sino-foreign joint venture with Wanrong New Materials, pending regulatory approvals. The final project structure and financial commitments will be determined post-feasibility study. The consortium is also exploring the integration of artificial intelligence (AI) to enhance automated plant operations.

A key feature of the planned complex is its commitment to sustainability, as it will be powered entirely by zero-carbon electricity. Asia, particularly China, is a significant market for polyolefins, with China alone accounting for 40% of global consumption. Borouge’s revenue from China constitutes nearly 30% of its total earnings, highlighting the strategic importance of this project. Recycling

This initiative marks a significant step in addressing the growing demand for polyolefins in Asia and aligns with global sustainability goals.

Borouge, ADNOC, Borealis Plan Specialty Polyolefins Complex in China

Govt Mulls QR System to Collect PET Plastic Bottles

The Sectoral Oversight Committee on Environment, Natural Resources, and Sustainable Development is discussing a QR code-based system for collecting PET plastic bottles for recycling. This was highlighted in a recent Parliamentary Committee meeting chaired by MP Ajith Mannapperuma. Recycling

During the meeting, Mannapperuma noted that while the country imports 450,000 tons of plastic annually, only 50,000 tons are recycled, with much of the remainder burned openly. Focusing on PET plastic, he stated that of the 1,200 tons used monthly, only 400 tons are recycled, leaving 900 tons improperly disposed of, contaminating rivers, canals, and soil.

The primary issue is the public’s lack of interest in collecting PET bottles due to their low value. To address this, newspaper ads called for technical and financial proposals on a QR code-based deposit return system by July 18. Recycling

However, industrialists and relevant parties argued that this timeframe was too short and advocated for an extension and the mandatory implementation of the Extended Producer Responsibility (EPR) system.

After thorough discussion, the Committee recommended extending the proposal submission deadline to August 27 and making the EPR system mandatory.

Govt Mulls QR System to Collect PET Plastic Bottles

Berry Partners with Abel & Cole to Introduce Innovative Club Zero Refillable Milk Bottles

New, refillable milk bottles offer lightweight alternative to glass and support up to 16 uses

Global sustainable packaging leader, Berry Global Group, Inc., partnered with Abel & Cole, a pioneer in sustainable food delivery, to supply bottles for its Club Zero Refillable Milk delivery service. The new polypropylene (PP) bottles can be refilled up to 16 times before being recycled.  Recycling

Made with widely recyclable PP, the new bottles produce fewer transport and processing greenhouse gas (GHG) emissions compared to heavier glass bottles,* challenging the conventional use of glass bottles for home milk delivery.

Research conducted by Abel & Cole suggests that reusing the Club Zero Refillable Milk bottles just four times reduces the carbon footprint of their single-use milk bottles by half compared to heavier glass bottles, which would take over 15 returns to reach similar emissions savings. Recycling

At the same time, the concept saves 450,000 single-use plastic milk bottles from landfills or incineration per year, equivalent to 23 tonnes of plastic.

“When it comes to packaging materials, plastic is often seen as the enemy,” explained Hugo Lynch, Sustainability Lead at Abel & Cole. “But we challenged ourselves to ask if it was better to use glass, which is heavier and more energy-intensive to make, or to go against the grain.”  Recycling

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Berry Partners with Abel & Cole to Introduce Innovative Club Zero Refillable Milk Bottles

Single-Use Plastics – Living in a plastic world: tackling the plastic pollution problem 25-07-2024

Recycling

Single-Use Plastics – Living in a plastic world: tackling the plastic pollution problem 25-07-2024

Single-Use Plastics

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How Moldova’s Beermaster Increased Efficiency with PET Bottle Blowing Machine

In Moldova, the brewing company Beermaster, located among vineyards and hills, sought innovative packaging solutions for their beverages. They turned to PET Technologies and their advanced APF-Max series blow molding machine.

Previously, Beermaster used two semi-automatic machines with seven blow molds, resulting in frequent production halts. Mold changes were time-consuming, and the older equipment’s inconsistent operation bottlenecked production, hindering their goal of 4,000 bottles per hour. Single-Use Plastics

This inefficiency often led to delays in meeting demand.

PET Technologies introduced the APF-Max 4L blow molder, producing PET bottles from 0.2 to 3 liters, with an output of 7,000 bottles per hour and 8,000 bottles per hour for 500 ml bottles. The APF-Max 4L ensures a seamless production flow and quick bottle format changes, taking just 20 minutes to switch molds. Beermaster now produces five bottle sizes, including a 3-liter format, thanks to the machine’s capability to handle larger volumes. Single-Use Plastics

Energy efficiency is central to the APF-Max 4L, aligning with Beermaster’s sustainable practices. The machine accommodates heavy preforms, crucial for maintaining bottle integrity, resembling traditional beer kegs after filling. PET Technologies also tailored bottle designs to incorporate Beermaster’s branding, enhancing product visual appeal and brand recognition.

The collaboration with PET Technologies has transformed Beermaster’s production capabilities. With minimal downtime and maximized energy efficiency, Beermaster significantly increased productivity, ensuring every bottle is filled with quality and consistency. Single-Use Plastics

How Moldova’s Beermaster Increased Efficiency with PET Bottle Blowing Machine

Italian textile machinery orders still declining in Q2 2024

 

INSIGHTS

  • In Q2 2024, Italian textile machinery orders fell by 17 per cent compared to 2023.
  • Despite this, domestic orders in Italy saw a 25 per cent increase.
  • The order backlog reached 4.3 months, with production capacity utilisation at 61 per cent.
  • ACIMIT President Marco Salvadè attributed the decline to geopolitical uncertainties, reflected in reduced demand.

In the second quarter of 2024, the order index for Italian textile machinery, as reported by the Economics Department of ACIMIT – the Association of Italian Textile Machinery Manufacturers, showed a decline compared to the period 2023 April-June (-17%). In value terms, the index stood at 49.8 points (base 2021=100). Single-Use Plastics

This result is completely due to the decrease recorded in foreign markets (-22%), where orders represent 86% of the total. Conversely, in Italy, there was a 25% recovery compared to the second quarter of 2023. The absolute value of the index in foreign markets was 48.8 points, while in Italy it was 57.3 points. In the second quarter, the order backlog reached 4.3 months of assured production. Additionally, ACIMIT’s survey shows that in the first six months of 2024 the utilization rate of production capacity by Italian manufacturers was 61%. This percentage is expected to rise to 64% in the second half of the year.  Single-Use Plastics

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Single-Use Plastics

Investindustrial Acquires Majority Stake in Piovan Group

Investindustrial, through its subsidiary Automation Systems, has taken over the majority of Piovan Group, a prominent Italian supplier of automation systems for polymers, plastic, and food powders. The acquisition involves purchasing 58.35% of Piovan’s share capital from Pentafin for approximately €438 million.

Additionally, Investindustrial bought 6.78% from 7-Industries Holding for €49 million, bringing its total stake to 67.96%.  Single-Use Plastics

Pentafin, previously the main shareholder, will reinvest by acquiring a 25% stake in Automation Systems. Following the completion of the acquisition, a mandatory takeover bid will be launched for the remaining Piovan shares at €14 each, aiming to delist the company from Euronext Star of Milan.

This price values Piovan at around €716 million, reflecting a 13.4% premium on the pre-announcement share price. Single-Use Plastics

Nicola Piovan will remain as Executive President, and Filippo Zuppichin as CEO.

The transaction, pending antitrust approval, is expected to conclude by mid-October.

Founded in 1934 and headquartered in Santa Maria di Sala, Italy, Piovan operates globally with 14 manufacturing plants and over 40 subsidiaries in more than 70 countries. The group, employing around 1,800 people, achieved a turnover of €570.5 million in 2023, marking a 7.4% increase from the previous year. Single-Use Plastics

Single-Use Plastics

Living in a plastic world: tackling the plastic pollution problem

Plastic pollution has emerged as one of our most pressing environmental issues with the increasing use of disposable plastics.

As they are non-biodegradable, plastics accumulate in the environment, altering habitats and natural processes. Millions of wildlife are also trapped by plastic waste every year.

When plastics break down, they release toxic compounds that contaminate the environment. They also disintegrate into small pieces of plastic called microplastics. Microplastics are now found all over the globe and are linked to severe health effects such as metabolic disorders and organ damage.  Single-Use Plastics

Recycling plastics reduces the amount of plastic waste that would otherwise be discarded and conserves natural resources. However, only about 10 per cent of plastic is currently recycled around the world. The figure is low in part because recycling some types of plastic, such as e-waste and marine plastic litter, is difficult. Chemical reactions that break down plastics into simpler components to be reused are also energy intensive.

From using e-waste plastics to culture cells to developing a greener method that breaks down plastics, researchers at NTU Singapore are solving some of the greatest challenges that stand in the way of recycling plastics. They are also making strides in reducing plastic pollution. Single-Use Plastics

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Living in a plastic world: tackling the plastic pollution problem

Biden Administration to Phase Out Single-Use Plastics in Federal Government

The Biden administration announced plans to phase out single-use plastics from all federal operations by 2035 as part of a broader strategy to combat plastic pollution. This initiative will commence with a goal to cease federal procurement of single-use plastics in food service operations, events, and packaging by 2027.  Single-Use Plastics

The announcement precedes the final round of negotiations for a global treaty to end plastic pollution, starting on November 25 in Busan, Korea. While countries remain divided on whether the treaty should include production caps, the U.S. supports ending plastic pollution by 2040, advocating for individual country plans rather than global targets.

This phase-out is part of several domestic efforts to address plastic pollution. The White House highlighted policies targeting fossil-fuel-intensive polymer production, recycling, and ocean plastic cleanup. Notably, the Environmental Protection Agency has issued rules to limit emissions from plastic production and plans to invest $275 million in recycling infrastructure.  Single-Use Plastics

Given the purchasing power of the U.S. government, environmental groups recognize the significance of this move. Christy Leavitt, Plastics Campaign Director at Oceana, emphasized the global impact of the U.S. government’s procurement decisions, as it is the world’s largest purchaser of goods and services.

Key Points

  • Target Year: Phase out single-use plastics by 2035; end procurement by 2027.
  • Global Treaty: U.S. supports ending plastic pollution by 2040, preferring national plans over global targets.
  • Domestic Efforts: New policies to limit emissions and enhance recycling infrastructure.  Single-Use Plastics
  • Environmental Impact: Significant due to the U.S. government’s extensive purchasing power.

Biden Administration to Phase Out Single-Use Plastics in Federal Government

The Japanese way of recycling waste

Firms seek to harness comprehensive trash-sorting system for chemical production

Garbage sorting is a well established ritual in Japan that few question, despite the time and effort involved. A typical resident of a major city has Mondays and Thursdays as options to take combustible garbage to a designated collection site. Tuesdays are for metal cans and polyester bottles, Wednesdays for newsprint and other recyclable paper, and Saturdays for other plastic containers. On Sundays, all trash stays home.  Single-Use Plastics

Japanese citizens are generally accepting of these rigid trash-sorting guidelines. Their willing participation has inspired planners to think about innovative ways to mine this waste. As early as 2003, Japan was converting used plastics into ammonia. Now, despite setbacks in the US and elsewhere, more and more Japanese companies are aiming to use household waste to produce basic chemicals like hydrogen, ethanol, and ethylene.

Sekisui Chemical is leaving no stone unturned in its effort to develop the most efficient way to turn household waste into ethanol. Single-Use Plastics

“Our process uses microorganisms that exist in the stomachs of rabbits,” says Satoshi Koma, head of corporate new business development in Sekisui’s biorefinery group.

The company has formed a technical alliance with the US firm LanzaTech, which supplies the microbe, and is in the final stages of building a demonstration project. In their process, combustible garbage such as food leftovers and plastic film is gasified into carbon monoxide and hydrogen and purified using Sekisui technology. LanzaTech’s microorganisms consume the gases and excrete ethanol as waste. Single-Use Plastics

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The Japanese way of recycling waste

Automotive – EU and Serbia sign strategic partnership on sustainable raw materials, battery value chains and electric vehicles 24-07-2024

Single-Use Plastics

Automotive – EU and Serbia sign strategic partnership on sustainable raw materials, battery value chains and electric vehicles 24-07-2024

Automotive

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Composite materials balance high  potential with high costs

Composite materials are gaining significant momentum across various industries, particularly in aerospace, automotive, and offshore wind energy sectors. Renowned for their high strength, lightweight properties, and corrosion resistance, these materials offer compelling advantages.

However, experts caution that their development faces obstacles such as high production costs and complex recycling and reuse technologies. While market prospects are promising, Taiwan’s regulatory framework needs to evolve to support a viable commercial model. Automotive

According to Market Data Forecast, the composite materials market is poised for substantial growth. Valued at US$97.06 billion in 2023, it is projected to reach US$154.82 billion by 2028, with a compound annual growth rate (CAGR) of 9.6%.

The Materials and Chemical Research Laboratories at the Industrial Technology Research Institute identify aerospace, automotive, and wind energy as the primary markets for composite materials. Automotive

The automotive sector, in particular, is experiencing a shift towards electric vehicles (EVs), where lightweight and rapid hardening are becoming key trends. Innovations in this space include fast-curing resins, automated production lines, and low-cost carbon fiber materials.

Major automakers like Tesla, BMW, and Audi are incorporating composite materials into their electric and hybrid vehicles to enhance performance and range.

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Automotive

Credit: AFP

Defossilising the chemical industry: Role of chemical recycling

Sreeparna Das reports on the Renewable Materials Conference 2024 organised by nova-institute  Automotive

At the Renewable Materials Conference 2024 organised by nova-institute, the overarching theme this year was the defossilisation of the chemicals and materials industry. The industry is one that is heavily dependent on fossil fuels, with currently 88% of the carbon being sourced from fossil resources – in other words, defossilisation has the potential to make real impact.

Getting there, however, is easier said than done.  Sreeparna Das provided reporting from the conference.  Automotive

Finding alternative carbon sources

Sources of alternative carbon are the recycling of waste plastic, biomass and CO2.

All three are needed to successfully transition away from fossil-based carbon. Of these three, one that has generated particular interest in the plastics industry is recycling. And while mechanical recycling is well established, it is the newcomer called advanced recycling that is currently emerging as a potentially interesting new source.  Automotive

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Automotive

Invista: Chinese Engineer Admits to Information Theft

The textile group behind Lycra and Cordura has resolved a lawsuit against a Chinese engineer who misappropriated technical production methods during an Invista Chinese license project. The stolen information pertained to the use of purified terephthalic acid (PTA) in producing polyester-incorporated fabrics. Automotive

Following his dismissal by his Chinese employer, the engineer has acknowledged his wrongdoing and agreed to all conditions set by Invista. This includes a pledge never to work in any field where he could utilize the knowledge gained from Invista.

Mike Pickens, general manager of Invista Performance Technologies, stated, “Invista is dedicated to protecting our customers’ interests and their investments in our technology licenses. Automotive

We will continue to take necessary legal action—whether in China or elsewhere—to safeguard our intellectual property and the value it brings to our customers.”

This resolution underscores Invista’s commitment to maintaining the integrity and security of its proprietary technologies, ensuring that the investments of their customers are protected globally.

 

EU and Serbia sign strategic partnership on sustainable raw materials, battery value chains and electric vehicles

 

Today, the EU and the Republic of Serbia have signed a Memorandum of Understanding (MoU) launching a Strategic Partnership on sustainable raw materials, battery value chains and electric vehicles. Automotive

The Partnership aims to support the development of new local industries and high-quality jobs along the electric vehicle value chain in full respect of high environmental and social standards while addressing the concerns of local communities with full transparency.

The Partnership also provides the framework for a strong public-private multi-level engagement between the EU institutions and bodies, industrial actors, business associations, social partners, representatives of civil society, relevant ministries of interested Member States and Serbia, public organisations, financial institutions, and investors. Automotive

Executive Vice-President for the European Green Deal, Interinstitutional Relations and Foresight of the European Commission, Maroš Šefčovič, signed the MoU with the Minister of Mining and Energy of the Republic of Serbia, Dubravka Đedovič Handanović. The signing ceremony took place during the High-Level Summit on critical raw materials in Belgrade.

The Partnership builds on the Stabilisation and Association Agreement (‘SAA’) entered into force on 1 September 2013 and is in line with EU’s New Growth plan for the Western Balkans. It represents a building bloc in advancing Serbia’s integration within the EU’s single market, and further boosting its economic, social and environmental convergence with the EU. Automotive

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EU and Serbia sign strategic partnership on sustainable raw materials, battery value chains and electric vehicles

European PET Market Enters July with Bold Bullish Trend Amidst Market Volatility

In the first half of July 2024, the European Polyethylene Terephthalate (PET) market saw mixed price movements. These weekly fluctuations were primarily driven by changes in purchasing sentiments and seasonal variations in downstream industries amidst supply disruptions coupled with logistical challenges. Additionally, feedstock market conditions played significant roles in influencing prices. Automotive

However, PET prices underwent a notable 4% surge from late June to early July, reflecting a complex interplay of factors reshaping market dynamics across the region. Central to this increase were heightened production costs, constrained availability, and resilient demand conditions. The rise in PET prices was directly influenced by a 2.6% increase in the cost of PTA (Purified Terephthalic Acid), a crucial feedstock for PET production. This uptick in PTA prices exerted upward pressure on overall PET production expenses. Adding to this, the maintenance shutdown at Indorama Ventures Plant in Rotterdam—operating at reduced capacity (50%) for 15 days starting July 1, 2024—further restricted PET supply, exacerbating market tightness. Automotive

Demand for PET remained robust throughout the region during this period. There was a clear preference for virgin PET over recycled PET, driven largely by the price disparity favoring virgin material.

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European PET Market Enters July with Bold Bullish Trend Amidst Market Volatility

Mass Market Shift in India’s Energy Drink Sector with Affordable PET Bottles

PepsiCo and Coca-Cola are reshaping India’s energy drink sector with affordable PET bottles, enhancing market accessibility, especially in rural areas. Automotive

Historically, energy drinks in India were considered premium, dominated by Red Bull since 2009. Metal cans were the preferred packaging for premium brands. In 2017, PepsiCo entered the market with Sting, priced at INR 50 per 250ml can, while Red Bull cost nearly double. Recognizing the need for affordability, PepsiCo introduced Sting in a 250ml PET bottle at INR 20 in 2020, making it more accessible.

Coca-Cola followed in 2022 with Thums Up Charged Berry Bolt, later rebranded as Charged, leveraging its Thums Up brand. Automotive

Both companies utilized extensive distribution networks to reach urban and rural consumers, contributing to a 97% CAGR growth in the off-trade energy drinks volume market from 2018-2023. Sting’s success was driven by strategic pricing and the use of PET bottles, which extended its reach and affordability. A partnership with Varun Beverages for bottling allowed cost control and mitigated price hikes during inflation, further enhancing Sting’s market penetration. Automotive

Macroeconomic factors emphasize affordability, with small pack sizes like 250ml PET bottles driving the market. India’s off-trade energy drink consumption is 0.4 litres per capita, compared to 2.1 litres globally, indicating growth potential. As PepsiCo and Coca-Cola focus on economies of scale, Monster Energy is also set to introduce a budget-friendly option. PET bottle usage is expected to grow, supported by circular economy initiatives. Varun Beverages, PepsiCo’s bottler, and Coca-Cola have launched PET recycling programs, reinforcing PET’s significance in the Indian soft drinks industry. Automotive

Mass Market Shift in India’s Energy Drink Sector with Affordable PET Bottles

PLA – GreenDot Group and Shell Chemicals Europe B.V. have partnered to promote circularity in Europe’s chemicals and polymers market 23-07-2024

Automotive

PLA – GreenDot Group and Shell Chemicals Europe B.V. have partnered to promote circularity in Europe’s chemicals and polymers market 23-07-2024

PLA

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New PLA venture aims to kindle bioplastics industry in MENA region

Production to be launched in Abu Dhabi

From left to right: Dr. Shadi Jabari, Marc Verbruggen – CEO of Emirates Biotech, Shaikh Suhail Ali Saeed
Rashed Al-Maktoum and Hasan Hadi Saad Khalaf at Emirates Biotech headquarters in Dubai, UAE.

SS Royal Kit Emirates Investment and Global Biopolymers Industries have partnered to form a new company called Emirates Biotech, headquartered in Dubai, in the United Arab Emirates. The initiative will focus on the production and marketing of PLA biopolymers across the Middle East, Africa, and India.

The partnership agreement was signed by Theodorus Everwijn on behalf of Global Biopolymers Industries, and by Shaikh Suhail Ali Saeed Rashed Al-Maktoum and Dr. Shadi Jabari, on behalf of SS Royal Kit Emirates Investment, and investment company in the MENA region with interests in a range of different sectors, including biotech.

Emirates Biotech, which has emerged from the former Gulf Biopolyers Industries, plans to build a PLA production facility in the United Arab Emirates. The facility will be located in Abu Dhabi’s KEZAD Free Zone

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PLA

Eunomia Report: Advanced Sorting for Circularity

A new report by Eunomia Research and Consulting, commissioned by Amcor and Tomra, examines how marker and object recognition sorting technology can enhance circularity and traceability in European plastic packaging recycling.

The report, “Advanced Sorting for Circularity,” concludes that existing sorting technologies can be optimized to improve circularity for many plastic packaging formats. However, for more challenging sorting tasks, object recognition technology is identified as the most cost-effective solution, even surpassing marker technology.

Focusing on the EU, Norway, Switzerland, and the UK, the report identifies polymers and packaging materials that current technologies fail to sort adequately for circularity. It evaluates advanced sorting technologies, including object recognition, chemical markers, and digital watermarks, through detailed cost and performance modeling.

The study emphasizes sorting solutions that provide suitable feedstock for mechanical recycling, producing material for packaging manufacturers.

This is based on the premise that mechanical recycling should be prioritized before considering chemical processes.

Key findings highlight the need for advanced sorting in specific cases affecting circularity. For rigid plastics, advanced sorting is necessary for HDPE and PP applications where current solutions are insufficient. For flexible plastics, advanced sorting might be required for contact-sensitive grades, pending further evidence.

PLA

GreenDot Group and Shell Chemicals Europe B.V. have partnered to promote circularity in Europe’s chemicals and polymers market

Starting March 2024, GreenDot has been supplying Shell with pyrolysis oil derived from household plastic waste, a collaboration that follows six months of intensive work. 

Shell Chemicals Europe B.V. plans to use this pyrolysis oil in its Market Development Upgrader (MDU) unit, currently being constructed at the Shell Chemicals Park in Moerdijk, Netherlands. This state-of-the-art facility, set to begin operations later this year, will process the oil as part of Shell’s strategy to use more sustainable feedstocks in chemical production.

Vester emphasized that GreenDot’s provision of feedstock and Shell’s upgrading capabilities represent significant progress towards delivering large-scale circular polymers.

Shell Chemicals Europe B.V. will refine the pyrolysis oil to remove impurities, transforming it into cleaner feedstock for circular chemical production. These chemicals will be further processed into polymers suitable for plastic packaging applications, meeting strict standards for animal nutrition, food contact, medical devices, and cosmetics.

Both GreenDot and Shell are exploring future opportunities to supply additional circular chemicals and polymers.

Collaborating with downstream partners and brand owners will highlight the significant role of advanced recycling technologies in meeting the growing demand for recycled materials in food contact products, supporting the EU’s goal of achieving 10% recycled content in contact-sensitive plastic packaging by 2030.

GreenDot Group and Shell Chemicals Europe B.V. have partnered to promote circularity in Europe's chemicals and polymers market

Avantium partners with leading textile innovators to create PEF fabrics for Auping mattresses

Avantium N.V., a leading company in renewable and circular polymer materials, announces a strategic collaboration with leading textile innovators Auping, Monosuisse and Antex. This partnership aims to  develop PEF-based yarns, to be used in mattresses for Auping. This collaboration demonstrates the broad potential of fibers and yarns made from Avantium’s PEF across different application areas, supporting the introduction of PEF to the everyday life of consumers.  

This strategic collaboration brings together the unique strength of each partner. Avantium will spearhead the development, production, supply and recycling of PEF. The textile innovators Monosuisse and Antex will focus on creating PEF-based yarns. Monosuisse will specialize in monofilament PEF yarns, while Antex will supply multifilament PEF yarns. Their expertise ensures high-quality, versatile materials for various textile applications. Auping, renowned for its commitment to quality sleeping solutions, will test the design and manufacturing of mattresses utilizing the PEF-based fabric. These mattresses will combine sustainability with superior comfort.

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Avantium partners with leading textile innovators to create PEF fabrics for Auping mattresses

Recycling Plastics – Protecting Ecosystems

The Hansgrohe Group puts a technical world first into operation: an individually developed recycling process for galvanized plastics

The Hansgrohe Group is using an individually developed recycling process for galvanized plastics at its production site in Offenburg/Elgersweier. The facility, which was developed in cooperation with the plant manufacturer ImpulsTec GmbH, allows the production waste from chrome-plated components to be processed in such a way that the decoated ABS plastic can be used again directly on site to produce new parts.

“With this technical world first, we are closing the material cycle at the site,” says Frank Semling, Deputy Chairman of the Executive Board and Chief Operating Officer of Hansgrohe SE. “Every resource that no longer needs to be extracted, but can be recycled, protects our ecosystems. With this innovative process, we are taking a further step on our path to green transformation.”

On June 14, Frank Semling and Stefan Eisert, Managing Director of ImpulsTec GmbH, ceremoniously opened the new plastic recycling machine in the presence of media representatives, project participants and employees of the plastic injection molding department.

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Recycling Plastics - Protecting Ecosystems

As key environmental developments go unnoticed, the media fixates on Just Stop Oil, prioritizing sensationalist headlines over significant environmental stories

While headlines focus on record jail terms for Just Stop Oil protesters—a move criticized as a “low point for British justice” yet praised by some as a decision by a “judge who spoke for all of us,” per the Daily Mail—an important environmental story has slipped under the radar.  PLA

Shell has quietly abandoned its commitment to increasing the ‘advanced recycling’ of plastics, a decision with potentially substantial environmental repercussions.

The energy giant had pledged to enhance its use of “advanced recycling,” promoted by oil and petrol producers as a solution to plastic pollution. This process breaks down plastic polymers into molecules that can be turned into new plastics or synthetic fuels. Since 2019, Shell invested in pyrolysis, the most common advanced recycling method, even producing oil via pyrolysis in a US chemical plant.  PLA

“Our ambition is to use 1m tonnes of plastic waste annually in our global chemicals plants by 2025,” Shell announced.

However, by 2023, Shell deemed this goal “unfeasible.”

As key environmental developments go unnoticed, the media fixates on Just Stop Oil, prioritizing sensationalist headlines over significant environmental stories

rPET – Global PET Price Trends in Early July: Stability in US and Asia, Rises in European Market 22-07-2024

PLA

rPET – Global PET Price Trends in Early July: Stability in US and Asia, Rises in European Market 22-07-2024

rPET

PET Bottle – Hyosung TNC has announced a significant investment of $1 billion to establish multiple Bio-BDO production plants in Vietnam, with a combined annual capacity of 200,000 tons 

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Global PET Price Trends in Early July: Stability in US and Asia, Rises in European Market

In early July, PET prices maintained their previous trends in the Americas and APAC, while it experienced an upward shift in European countries.

In Germany, PET prices rose by 1.5% in the week ending July 5th, driven by higher feedstock prices and supply disruptions. Raw materials MEG prices remained stable, while PTA prices increased by 1% due to a strong crude oil market. rPET

Domestic demand surged unexpectedly due to insufficient material supply, creating pressure on existing inventory. Early in the month, consumer confidence in Germany remained stable, supporting consistent PET demand from the downstream industry.

Additionally, the Federal Statistical Office reported a slight decline in German inflation to 2.2% year-on-year for June, down from 2.4% in May, driven by lower goods inflation and reduced energy costs. rPET

The strong labor market, with a 6.4% unemployment rate in May, bolstered household purchasing power and consumption, further supporting economic activity. Meanwhile, PET supply in Germany remained restricted due to low port inventory and domestic supply disruptions.

Strikes by the trade union ver.di at the Wilhemshaven terminal, part of wage negotiations, impacted operations and logistics. Logistics firms managed potential disruptions, advising customers to expect delays. rPET

The outcome of ongoing negotiations, including demands for higher wages and bonuses, influenced shipping schedules and logistics planning.

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rPET

Starting From Hydrolysis & Finishing With Hydrogen

The re.solution team received the 2024 ACHEMA 2024 Start-up Award in Frankfurt this June.

Textile supply chain practices in Germany are poised to be positively impacted by the country’s precarious energy supply situation.

It’s notable that major developments in the textile manufacturing supply chain are at present to be found at either side of the basic yarn spinning and fabric formation stages of production.  rPET
Software advances for all technologies aside, one major focus is currently on the development of more sustainable new feedstocks, fibers and chemicals — both natural and synthetic — while another is on dyeing and finishing processes, which for a long time have been the most resource draining stage in the manufacturing chain in terms of energy, water usage and waste.

ACHEMA 2024

Fittingly — given the current major interest in the recycling of synthetic fibers — re.solution, a spin-off from RWTH Aachen University, has just claimed the ACHEMA 2024 Start-up Award.  rPET

ACHEMA, held every three years, is a trade fair for the processing industries, and the latest edition recently took place in Frankfurt attracting 2,842 exhibitors from 56 nations and 106,000 visitors from 141 countries.

The event showcased the latest developments in the chemical, pharmaceutical and food processing industries — including the production of synthetic fibers — and also featured a total of more than 900 lectures, discussion panels and workshops.  rPET

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rPET

Caprolactam Market in China Showcases Bearish Trend as Demand Weakens

In July, the Chinese market for Caprolactam is experiencing a decline for the last fortnight due to a combination of sufficient supply and weakened demand, particularly in the downstream textile and automotive sectors. These sectors are pivotal to the consumption of Caprolactam, and their ongoing struggles are exerting downward pressure on prices.

As July begins, the textile industry in China continues to face a seasonal downturn. Historically, this period sees a reduction in orders, but this year the impact is more pronounced.  rPET

The industry is grappling with declining orders and accumulating losses on finished products, which have led to a continuous decline in operating rates among downstream producers. This contraction in activity has significantly impacted the demand for Caprolactam, a key raw material in nylon production. The reduced demand for Caprolactam is reflective of a broader malaise in the sector, exacerbated by global economic uncertainties and shifting consumer behaviors.  rPET

The reduced operating rates in the textile industry translate directly into lower demand for Caprolactam, a key raw material used in the production of nylon. The weakened demand from this sector has been a significant factor in the overall market dynamics, contributing to a buildup of inventory and creating a buyer’s market where sellers are pressured to reduce prices to stimulate purchases.

Simultaneously, the automotive sector in China is also facing a downturn.

According to the China Passenger Car Association, car sales in June fell by 6.9% from a year earlier.  rPET

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Caprolactam Market in China Showcases Bearish Trend as Demand Weakens

PureCycle Technologies, Inc.  has announced the successful production of multiple recycled compounds using its resin

These compounds incorporate varying levels of PureCycle resin blended with either post-industrial recycled material or virgin polypropylene (PP). This development enables the creation of a broader range of consumer products, simplifies customer approval processes, increases the market availability of products with higher recycled content, and adds value to PureCycle.  rPET

CEO Dustin Olson expressed his satisfaction with the recent compound trials, highlighting their significance for the company’s future. He stated, “Our success in compound trialing opens new avenues for reaching more customers. There is high demand for our resin, and compounding will reduce adoption barriers and approval timelines for companies seeking recycled content.”

PureCycle is expanding its compounding efforts in collaboration with partners who specialize in developing and producing recyclate-based polymers with performance properties and consistency similar to virgin resins. rPET

Olson noted, “Legislation is increasingly mandating recycled content requirements both domestically and globally. Our ability to blend resin with post-industrial recycled material or virgin PP allows us to offer brand owners consistent products tailored to their specific needs.”

The properties of these compounds, such as melt flow, flexibility, clarity, and strength, can be customized through the compounding process, enhancing their applicability for various consumer products. rPET

PureCycle Technologies, Inc. (Nasdaq: PCT) has announced the successful production of multiple recycled compounds using its resin

StarLITE®-R Nitro – Sidel’s latest distinctive high-resistance bottle base for still nitrogen-dosed products in 100% rPET bottles

StarLITE®-R Nitro bottle base offers manufacturers of nitrogen-dosed still beverages and edible oils increased creative scope, greater sustainable manufacturing, and proven performance.
StarLITE®-R Nitro has a distinctive ‘wave’ bottle base design for still beverages and edible oils in contrast with traditional petaloid shapes and is 100 percent compatible with recycled PET.  rPET

It has also undergone testing within industrial conditions to guarantee top bottle resilience and quality.Laurent Naveau, Packaging Innovator Leader at Sidel, comments: “StarLITE®-R Nitro is the perfect choice to create stand-out shelf appeal. We believe it is the most aesthetically appealing bottle base for liquid nitrogen-dosed products with a mainstream or affordable market positioning. Equally this design is both compatible with any existing bottle shape and is easy to blow and shape, even at high production speeds with 100 percent rPET.”Sidel is widening its existing StarLITE®-R range, a dedicated portfolio of bottle bases designed for recycled PET (rPET).  rPET“Nitrogen dosing adds a small quantity of liquid nitrogen to beverage and food products which enables an increase in pressure inside the bottle ultimately aiding the pack’s resistance as it travels through the supply chain.

StarLITE®-R Nitro - Sidel’s latest distinctive high-resistance bottle base for still nitrogen-dosed products in 100% rPET bottles

Pyrolysis – Germany’s Puma Makes Millions of Jerseys from Recycled Textile Waste 20-07-2024

rPET

Pyrolysis – Germany’s Puma Makes Millions of Jerseys from Recycled Textile Waste 20-07-2024

Pyrolysis

Renewi and Freepoint Eco-Systems announce intention to collaborate on building new waste plastic sorting and treatment infrastructure

New sorting line required to produce feedstock for advanced plastic recycling

Renewi and Freepoint Eco-Systems International Ltd. (Freepoint Eco-Systems) announce their intention to enter into a long-term and strategic cooperation to produce feedstock for the advanced recycling of waste plastics. Pyrolysis

This collaboration aims to divert end-of-life plastics from incineration by developing the sorting and treatment infrastructure. The goal is to supply 80,000 tonnes of feedstock for Freepoint Eco-Systems’ first European advanced recycling facility to be located at the Kluizendok site in Ghent, Belgium. By joining forces, these two industry leaders in waste management and recycling are addressing both the growing demand for sustainable solutions for end-of-life plastics and the use of pyrolysis oil to create recycled products.

A pioneering collaboration between the chemical and waste industries  Pyrolysis

Earlier this year, Freepoint announced the development of its flagship advanced plastics recycling facility in Ghent. In the coming months, Renewi and Freepoint Eco-Systems will work together to establish the pre-processing infrastructure, which will allow for the supply of 80,000 tonnes of feedstock for that plant. Pyrolysis in advanced recycling is a thermal decomposition process in which existing plastic materials are heated without oxygen to break them down into smaller molecules for use as raw material.  Pyrolysis
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Pyrolysis

RadiciGroup : Geogreen Inaugurates New Photovoltaic Park: Over 5,000 Panels to Produce 5.5 Million kWh/Year of Clean Energy

Geogreen has launched a €10 million investment plan to further enhance the sustainability of RadiciGroup companies. Together, Geogreen and RadiciGroup have inaugurated a new photovoltaic park in Isola Dovarese, Cremona. The ribbon-cutting ceremony was attended by Geogreen shareholders, led by President Angelo Radici, along with the Mayor of Isola Dovarese and other local authorities. Pyrolysis

RadiciGroup : Geogreen Inaugurates New Photovoltaic Park: Over 5,000 Panels to Produce 5.5 Million kWh/Year of Clean Energy

The photovoltaic park is located on a former RadiciGroup production site inactive since 2005. After demolition and redevelopment, the land was transferred to Geogreen, the sole renewable energy supplier for RadiciGroup. The plant, environmentally friendly and without new land consumption, covers 40,000 square meters and includes over 5,000 photovoltaic panels. With an installed capacity of approximately 4 MW, it is expected to produce about 5.5 million kWh annually, equivalent to the consumption of around 2,000 families. This clean energy will be used exclusively by RadiciGroup, preventing the emission of over 2,500 tons of CO2 per year compared to non-renewable sources.

Geogreen, traditionally focused on hydroelectric renewable energy with six owned plants, is now diversifying into solar energy with this new park. This initiative aligns with their €10 million three-year investment plan approved by the Board. Pyrolysis

Angelo Radici stated, “The inauguration of this photovoltaic park marks a significant step in our commitment to sustainability and the energy transition. Investing in renewable energy is crucial for reducing environmental impact and ensuring a sustainable future for businesses, the territory, and local communities.”

The new plant features bifacial panels with solar tracking technology, increasing productivity by 20% compared to traditional systems. Pyrolysis

Geogreen’s €4 million investment in the park includes community benefits such as donating part of the former industrial site to the municipality, installing an electric vehicle charging station, and building a 16 kW photovoltaic system on the municipal warehouse to cover part of its energy needs. Additionally, a 25,000 square meter area adjacent to the park will remain green, providing an extra “green lung” for the local community.

The energy produced by Geogreen’s Isola Dovarese plant will be used by a RadiciGroup company in Bergamo under a Power Purchase Agreement (PPA), supporting the Group’s decarbonization plan. Angelo Radici, as President of RadiciGroup, concluded that this initiative aligns with the United Nations’ 2030 Agenda goals for affordable clean energy and climate action. Pyrolysis

RadiciGroup currently uses 59% renewable sources and aims for a 20% growth and diversification in renewable energy sources through the “From Earth to Earth” plan.

Pyrolysis

Mr. Angelo Radici Chairman of RadiciGroup

Germany’s Puma Makes Millions of Jerseys from Recycled Textile Waste

Global sports company PUMA has significantly expanded its RE:FIBRE

recycling innovation, producing millions of football jerseys from at least 75% recycled textile waste.

Starting with the 24/25 season, these eco-friendly jerseys, which include those for Euro and Copa América tournaments, will be made from RE:FIBRE. Pyrolysis

This move builds on the 46,000 RE:FIBRE jerseys produced in 2023, aiming to reduce textile waste and lessen reliance on plastic bottles for recycled polyester products.

To achieve this, PUMA is exploring various polyester recycling methods, such as thermo-mechanical and chemical recycling, enhancing its capacity to recycle textile waste.

Anne-Laure Descours, PUMA’s Chief Sourcing Officer, highlighted the initiative’s importance: “RE:FIBRE gives football fans a tangible example of how PUMA is working towards creating a Forever Better. Our goal is to have 100% of our polyester products made from textile waste.” Pyrolysis

In celebration of this milestone, PUMA will host a weekend of activities at its New York flagship store, coinciding with the launch of the AC Milan and Manchester City kits. Fans can join in-store celebrations, including the chance to obtain one of 100 limited edition badges upcycled from match-worn jerseys by Jack Grealish and Christian Pulisic, designed by US upcycler Andrew Burgess.

Germany's Puma Makes Millions of Jerseys from Recycled Textile Waste

Black Swan touts graphene enhanced masterbatch product

Black Swan Graphene launches its fifth graphene enhanced masterbatch product: HDPE for packaging sustainability

Black Swan Graphene Inc. is proud to unveil its new graphene enhanced masterbatch (GEM), GEM S27M, the latest innovation in the company’s Graphcore-01 product line. This new offering is a 10 per cent graphene nanoplatelet (GNP) masterbatch in high-density polyethylene (HDPE), designed to deliver transformative benefits. Pyrolysis

HDPE is renowned for its high strength-to-density ratio, making it ideal for packaging applications. When enhanced with graphene, HDPE exhibits improved mechanical properties, including increased strength and durability, ensuring better performance in demanding applications, notably in packaging and films, such as plastics bottles and garbage bags.

The introduction of GEM S27M marks a significant advancement in sustainable packaging. By blending this new HDPE masterbatch with recycled polyethylene, Black Swan allows its customers to enhance material performance while demonstrating a commitment to sustainability. Pyrolysis

Chris Herron, vice-president of research and product development of Black Swan, commented: “When polymers are recycled, some of the original properties are often reduced. The addition of small amounts of graphene, typically less than 1 per cent loading, reinforces and enhances the original mechanical performance parameters.”

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Black Swan touts graphene enhanced masterbatch productBioplastics specialist builds PHA pilot plant in the Netherlands / Construction of commercial extraction plant planned

In Emmen, Netherlands, Paques Biomaterials (El Balk, Netherlands; www.paquesbiomaterials.nl) has started the construction of a polyhydroxyalkanoate (PHA) pilot plant. The spin-off of the water treatment specialist, Paques, intends to use the biodegradable biopolymer, which is marketed under the Caleyda brand name, using a process developed in-house. For the production process, waste and wastewater with a high proportion of organic substances are decomposed using microbes. Pyrolysis

The company plans to start the pilot plant with the extraction of 50 kg of PHA per cycle. A commercial extraction plant with a capacity of 6,000 t/y of PHA has also been planned. The final investment decision for the plant, which is scheduled to go into operation in the course of 2026, is to be made this year, according to reports.

At the beginning of 2024, Paques Biomaterials announced that the two founders, Rene Rozendal and Joost Paques, had raised around EUR 14 mn for the construction of the commercial plant. Pyrolysis

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Bioplastics specialist builds PHA pilot plant in the Netherlands / Construction of commercial extraction plant planned

FORTIS X has launched Africa’s first biodegradable and recyclable plant-based packaging in Cape Town

Plastic waste seen along the beach and coastline. Source: Sustainable Seas Trust Image for illustrative purpose

Plastic litter is blamed for killing more than 100,000 sea mammals and turtles and 1 million birds annually worldwide, and causing substantial health risks because of plastic polluted water bodies Pyrolysis

An estimated 122 million tons of waste is produced annually in South Africa, however only 10% of it is recycled, with the other 90% discarded in landfills; and a mere 12,9% of all metropolitan households in South Africa claim to recycle their waste. This is the bleak reality we face this Plastic Free July®, a month where millions of people worldwide are inspired by this year’s theme to take “small steps and make a big difference’”, as part of the global solution to halt the use of single-use plastic. Pyrolysis

The combination of Africa’s growing population and rapid urbanisation is attributed to the rise of single-use plastic and sadly, the plastic tap isn’t close to running dry. Not only is plastic litter blamed for killing more than 100,000 sea mammals and turtles and 1 million birds annually worldwide, but it is also linked to causing substantial health risks because of polluted rivers, dams, oceans and contaminated food chains.

In fact, microplastic pollution has been detected in human blood for the first time, with scientists finding the tiny particles in almost 80% of the people tested. Pyrolysis

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FORTIS X has launched Africa’s first biodegradable and recyclable plant-based packaging in Cape Town

rPET Polymer – The Australian government has committed A$20 million ($13.48 million) to establish a new plastic recycling centre in Kilburn, aimed at processing hard-to-recycle materials such as shopping bags, crisp packets, and food wrappers 19-07-2024

Pyrolysis

rPET Polymer – The Australian government has committed A$20 million ($13.48 million) to establish a new plastic recycling centre in Kilburn, aimed at processing hard-to-recycle materials such as shopping bags, crisp packets, and food wrappers 19-07-2024

rPET Polymer

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Global PET Bottles Industry to Grow from USD 26.6 Billion to USD 35.7 Billion by 2032

The global PET bottles market (페트병 시장) was valued at US$ 26.6 billion in 2023. It is estimated to grow at a compound annual growth rate (CAGR) of 3.3% from 2024 to 2032, reaching US$ 35.7 billion by the end of 2032. rPET Polymer

Analyst Viewpoint

The increase in preference for packaged water and the rise in demand for single-serve beverages are key drivers of the PET bottles market. PET bottles are utilized in various end-use industries such as food & beverage, healthcare, personal care, and domestic cleaning due to their superior stiffness, which enhances longer shelf life and provides robust protection during storage and transportation. PET Polymer

Manufacturers are focusing on offering a wide portfolio of bio-based bottles to cater to environmentally conscious customers. They are also expanding their production capacities to include innovative and technologically advanced options by utilizing cutting-edge technologies.

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Global PET Bottles Industry to Grow from USD 26.6 Billion to USD 35.7 Billion by 2032

The Australian government has committed A$20 million ($13.48 million) to establish a new plastic recycling centre in Kilburn, aimed at processing hard-to-recycle materials such as shopping bags, crisp packets, and food wrappers

This facility, developed by Recycling Plastics Australia, is expected to divert 14,000 tonnes of soft plastics from South Australian landfills each year.

The centre will transform these soft plastics into feedstock for new packaging, enhancing Australia’s recycling capabilities and contributing to a more sustainable supply chain.

This initiative marks a significant step towards returning soft plastic waste back into the packaging industry, reducing landfill waste and promoting circular economy practices.

Peter Gregg, chair of Recycling Plastics Australia, expressed pride in the company’s role in leading the circular economy by recycling challenging plastics. rPET Polymer

The new facility will further this mission by handling materials that are typically difficult to recycle, thereby supporting national efforts to improve environmental sustainability.

The investment from the national government underscores its commitment to advancing recycling infrastructure and reducing plastic waste. By processing and repurposing materials that would otherwise end up in landfills, the Kilburn facility represents a crucial advancement in Australia’s approach to managing soft plastic waste. rPET Polymer

This development is set to significantly boost the country’s recycling capacity and environmental stewardship.

The Australian government has committed A$20 million ($13.48 million) to establish a new plastic recycling centre in Kilburn, aimed at processing hard-to-recycle materials such as shopping bags, crisp packets, and food wrappersThe Australian government has committed A$20 million ($13.48 million) to establish a new plastic recycling centre in Kilburn, aimed at processing hard-to-recycle materials such as shopping bags, crisp packets, and food wrappersrPET Polymer

Tray2Tray Receives RecyClass Certification in Closed-Loop Recycling

Klöckner Pentaplast has achieved the RecyClass Traceability certification for its tray-to-tray recycled PET (rPET) produced at its Spanish facility.

On July 16, 2024, Klöckner Pentaplast launched the first food packaging trays made from closed-loop recycled rPET, a milestone of their Tray2Tray program initiated four years ago. The company also received the first closed-loop RecyClass Traceability certification for rPET trays manufactured at their Pravia plant in Spain. rPET Polymer

“Achieving the RecyClass closed-loop traceability certification is a significant milestone for Klöckner Pentaplast and the Tray2Tray program,” said Samuel Pardo, Senior Innovation Manager at kp. “When we launched this initiative in 2020, only 3% of our post-consumer recycled material came from Tray2Tray. By 2022, this figure rose to 9.1%, and in 2023, it further increased to 11.4%, translating to over 900 million post-consumer containers recovered and reused.”  rPET Polymer

Owned by the private equity firm Strategic Value Partners (SVP), Klöckner Pentaplast specializes in manufacturing rigid and flexible packaging and specialty films. The group operates 30 facilities across 18 countries and employs approximately 5,600 people in 60 different locations.

This certification underscores Klöckner Pentaplast’s commitment to sustainability and innovation, highlighting the success and growth of the Tray2Tray program in advancing closed-loop recycling practices. rPET Polymer

rPET Polymer

Kentucky Governor Andy Beshear met with officials from South Korea’s top electric vehicle (EV) battery and materials companies to attract further investment to his state, according to industry sources

Arriving in Korea on Sunday, Beshear’s agenda included meetings on Monday with executives from SK On Co., a leading car battery manufacturer, and Lotte Chemical Corp., which produces EV battery materials.

During his visit, Governor Beshear also planned to engage with officials from LG Chem Ltd., which holds an approximately 80 percent stake in LG Energy Solution Ltd., Korea’s premier car battery maker, among other Korean companies. rPET Polymer

Highlighting the purpose of his trip, Beshear posted on X, formerly known as Twitter, saying, “The journey to South Korea is our opportunity to connect with our current business partners and develop new relationships that will bring good jobs to our new Kentucky home.”

In late 2022, SK On commenced the construction of an EV battery plant in Kentucky through a joint venture with Ford Motor Co., targeting operational status by 2025. Additionally, Lotte Chemical established a joint venture with a local Kentucky firm the same year, aiming to build an aluminum foil plant by the first half of 2025.

Governor Beshear’s meetings underscore Kentucky’s ongoing efforts to strengthen its position in the EV battery industry and create job opportunities through strategic international partnerships. rPET Polymer

Kentucky Governor Andy Beshear met with officials from South Korea's top electric vehicle (EV) battery and materials companies to attract further investment to his state, according to industry sources

Investindustrial Focuses on Masterbatches

Agreement Signed to Acquire Catalan Company Delta Tecnic, Active in Formulating Additive and Color Concentrates.

Delta Tecnic Private equity firm Investindustrial has signed an agreement to acquire Delta Tecnic, based in Barcelona, Spain, which specializes in the formulation of color and additive masterbatches, particularly for the cable sector. rPET Polymer

Delta Tecnic is currently owned by its founders, Salvador Torras and Martí Baqués, along with other minority shareholders. Upon completion of the transaction, Investindustrial will acquire 100% of the company.

Delta Tecnic Headquarters With a turnover of around 60 million euros, Delta Tecnic operates three production sites—two near Barcelona and a third in Querétaro, Mexico—employing a total of 200 people. Eighty percent of its revenue comes from the production of masterbatches, while the remaining 20% is from the distribution of pigments and industrial chemicals. More than 70% of its revenue is generated outside of Spain, thanks to a commercial presence in 60 countries. rPET Polymer

According to a statement, Investindustrial intends to significantly accelerate the international expansion of Delta Tecnic through this acquisition, both organically and through acquisitions in Europe, North America, and Asia. This follows the successful strategy pursued in previous investments in the chemical sectors, such as Benvic, Polynt, and Bakelite Synthetics.

“We are excited about Delta Tecnic’s development potential,” commented Andrea C. Bonomi, founder and Chairman of Investindustrial’s Advisory Board, “and we look forward to supporting the company in the next phase of its growth. rPET Polymer

Investindustrial Focuses on Masterbatches

ADM, LG Chem Announce That Lactic Acid, Polylactic Acid Projects Will Not Move Forward

ADM and LG Chem announced today that their previously announced projects for the production of lactic and polylactic acid will not move forward.

“Since we originally announced our two joint ventures with LG Chem for lactic and polylactic acid in 2022, construction costs have skyrocketed,” said Chris Cuddy, president of ADM’s Carbohydrate Solutions business. rPET Polymer

“We looked at a variety of options, but when the time came to make final investment decisions, it had become clear that these projects no longer represented a prudent use of our investors’ capital that would meet our returns objectives. ADM remains committed to leading in the decarbonization of the industries in which we participate, and we continue to expand our biosolutions portfolio to meet growing demand for sustainably sourced solutions. rPET Polymer

We also are continuing to advance multiple projects and facilities in support of innovation, jobs and economic growth for the Decatur region, the home of our North American headquarters and our largest manufacturing and employee location.”

The two joint ventures include GreenWise Lactic, of which ADM is a majority owner, and LG Chem Illinois Biochem, which is majority-owned by LG Chem. rPET Polymer

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https://investors.adm.com/news/news-details/2024/ADM-LG-Chem-Announce-That-Lactic-Acid-Polylactic-Acid-Projects-Will-Not-Move-Forward/default.aspx

rPET Polymer

Bioplastic – Lummus, MOL Group begin engineering execution on Hungary advanced waste plastic recycling plant 18-07-2024

Bioplastic – Lummus, MOL Group begin engineering execution on Hungary advanced waste plastic recycling plant 18-07-2024

Bioplastic

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China PET bottle chip plants to intensively shut down ?

This morning, a piece of news went viral on social media. The message stated: “PET bottle chip plants are starting to reduce production, YS-25%, Wankai and China Resources-600,000 tons, Yizheng-250,000 tons. Starting from July.” Bioplastic

Upon initial glance, we pondered if PET bottle chip factories are finally starting to shut down for price stabilization. However, upon further investigation, it became apparent that while there is some truth to this message, there are also some misunderstandings.

1. The news about Yisheng reducing production by 25% might primarily stem from a notification sent by the factory to contract customers, indicating “In July and August, the Hainan plant contract will reduce by 25%.”

Therefore, fundamentally speaking, Yisheng factory is not reducing production by 25%, but rather decreasing the contracted quantity for the Hainan factory. Additionally, according to CCFGroup understanding, there is a maintenance plan of 750,000 tons for Yisheng’s Hainan factory in the later period. Bioplastic

2. Wankai’s 650,000-ton PET bottle chip unit in Zhejiang is set to undergo maintenance starting in mid-July, with an anticipated duration of around one and a half months.

3. Sinopec Yizheng’s PET bottle chip unit has currently converted 150,000 tons to produce PET fiber chip, and there is no final decision yet on whether the 250,000-ton unit will be shut down. Given that the performance of the other non-converted units is still acceptable, the most ideal scenario may not be to consider shutdown but rather to convert to PET fiber chip production. Bioplastic

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China PET bottle chip plants to intensively shut down ?

Essentra accelerates trials of bioplastic alternatives

Essentra PLC, the global manufacturer of essential industrial components, is accelerating the development of new bioplastic materials to create more sustainable product ranges following a series of successful trials since opening its new global Centre of Excellence at the start of the year.  Bioplastic

In the first six months of operation, teams within the Centre of Excellence at its UK headquarters in Kidlington have completed 19 trials from 14 different materials, resulting in 52 individual product samples (i.e a different part with a different material) and nine individual SKUs.

A particularly exciting innovation is the ongoing trials utilizing seaweed, in collaboration with business start-up FlexSea, to create flexible, seaweed-derived bioplastics that can in turn be the source of a new range of products, rather than being used to substitute existing raw materials.  Bioplastic

This novel material, is 100% bio-based and truly home compostable, raising standards within the bioplastics industry.

Other materials being tested are different types of bio-woods, Polylactic Acids (PLA) and nylons, including post-industrial recycled (PIR) nylons and a variety of different Low Density Polyethylene (LDPE) from both PIR and post-consumer recycled (PCR) sources. It is also trialing industrial and consumer products that have already been recycled once, thus completing the full circularity of a product material. Bioplastic

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Bioplastic

Alchemie Technology Launches New Taiwan Office And Expands Executive Team

Alchemie Technology, a clean-tech digital textile dyeing company headquartered in the UK, has today announced the opening of a new Taiwan office. This strategic expansion allows Alchemie to better serve its customer base in Taiwan by providing local support for servicing and commissioning. Taiwan is a major textile hub in the Asia-Pacific region, with its industry placing a strong emphasis on R&D to foster innovation in new materials and textile technologies.  Bioplastic

In addition to the new Alchemie Taiwan operations, the company has ambitious plans to establish operations in Bangladesh and Turkey for cotton dyeing, as well as in Central America and Portugal for both polyester and cotton. These expansions will further enhance Alchemie’s global footprint and its ability to deliver sustainable textile solutions worldwide in the fight to significantly reduce the environmental impact of textile dyeing and finishing processes.

Despite significant strides, the fashion industry still faces substantial challenges in meeting its environmental, social and governance (ESG) targets. Upstream production accounts for over two-thirds of the industry’s carbon emissions, and the fashion sector is responsible for an estimated 10% of global carbon emissions.  Bioplastic

The world’s most influential fashion companies continue to rely heavily on fossil fuels for manufacturing, with a troubling lack of progress and action toward decarbonising their supply chains.

Earlier this year, Alchemie launched its Endeavour low-carbon digital textile dyeing production and officially opened its first in-market production and demonstration facility in Taiwan, dedicated to dyeing woven polyester. Both initiatives represented significant milestones in Alchemie’s scaling-up journey.  Bioplastic

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Bioplastic

Flexible packaging manufacturers are optimistic for the future

Düsseldorf, July 2024 – The members of Flexible Packaging Europe (FPE) met for their annual summer conference in June, this time in Copenhagen. After an economically challenging 2023, the industry is cautiously optimistic about the future and is forecasting moderate growth for 2024.

The meeting provided a valuable platform for the exchange of information which included an update on developments in the North American market, presented by the Flexible Packaging Association (FPA).  Bioplastic

A key topic of the conference was the upcoming implementation of the EU’s Packaging and Packaging Waste Regulation (PPWR). The members are preparing intensively to fulfil the new requirements and ensure their competitiveness at the same time. The industry is willing to engage in the upcoming processes which will define the details of the legislation.

“We are proud of the strong commitment and strong support of our member companies in the association to the benefit of the entire sector,” emphasises Jakob A. Mosser, Chairman of the FPE. “Together, we will master the challenges ahead and continue to develop innovative and sustainable solutions for flexible packaging.”  Bioplastic

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Bioplastic

Novolex Releases Sixth Annual Sustainability Report

Report highlights a firm commitment to sustainability goals, including greenhouse gas reduction, certifications, enhanced data capturing, and new innovative products

Novolex® released its sixth annual sustainability report today, demonstrating a firm commitment to ambitious environmental, social, and governance (ESG) goals.

“Across our facilities, we continue to elevate our efforts to be a best-in-class company in sustainability, and I’m proud of the progress we made in 2023,” said Stan Bikulege, Novolex Chairman and CEO.  Bioplastic

“Our plants continued to expand their safety programs to reduce risk, and teams worked closely with customers to provide packaging solutions that meet their sustainability goals. Novolex also played key roles in policy discussions shaping our industry’s future and enabling us to continue to develop innovative and sustainable packaging solutions.”

The report, published in accordance with the global reporting initiative, details several notable advancements, including:

  • Expanding the Circularity of Products: In 2023, applicable Novolex revenues from products that were recyclable, compostable, or reusable grew to an 84% share compared to 78% in 2022.  Bioplastic
  • The increase reflects ongoing efforts across the Novolex portfolio to develop products that can be diverted from landfill after use.

More…

Bioplastic

Lummus, MOL Group begin engineering execution on Hungary advanced waste plastic recycling plant

Lummus Technology, a global provider of process technologies and value-driven energy solutions, and MOL Group, the leading integrated Central Eastern European oil and gas corporation, have commenced the design phase for the first Lummus advanced waste plastic recycling unit.  Bioplastic

The first plant, which will be located at MOL Petrochemicals Co. Ltd. in Tiszaújváro, Hungary, will have a processing capacity of 40,000 tpy of mixed waste plastics and will produce circular petrochemical building blocks which MOL will process in its petrochemical facility. The plant will also feature advanced greenhouse gas (GHG) reduction design elements, including a fully electric pyrolysis reactor which will result in zero direct Scope 1 emissions from the unit during normal operation.  Bioplastic

“This is another milestone for Lummus and MOL Group, and a significant step towards increasing the circularity of our industry,” said Leon de Bruyn, President and CEO of Lummus Technology. “We are leveraging Lummus’ innovative technology and MOL’s operational excellence to further our joint commitment of providing sustainable solutions that address global plastic waste challenges.”  Bioplastic

Chemical recycling of plastics is part of MOL’s commitment to collect close to 5 metric MMt of municipal solid waste, which includes the treatment and related investments.

Lummus, MOL Group begin engineering execution on Hungary advanced waste plastic recycling plant

Green hydrogen – In Europe industrial production is hot. Second to the recent data from Eurostat, industrial production has increased by -0.8% in April and -2.5% in this month of 2023 in the EU27 area 17-07-2024

Green hydrogen – In Europe industrial production is hot. Second to the recent data from Eurostat, industrial production has increased by -0.8% in April and -2.5% in this month of 2023 in the EU27 area 17-07-2024

Green hydrogen

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Tecnimont Private Limited and NEXTCHEM have launched India’s inaugural green hydrogen plant for GAIL, producing 4.3 tons daily

This aligns with India’s Hydrogen Mission to generate 5 million tons of green hydrogen annually by 2030, supporting India’s energy independence by 2047 and Net Zero by 2070 goals.

The plant, located in Vijaipur, Madhya Pradesh, is a significant stride towards low carbon energy solutions in India. The facility, awarded in May 2022 and implemented by Tecnimont Private Limited in collaboration with NEXTCHEM, will produce green hydrogen via 10 megawatt-based electrolysers, making GAIL the first to start megawatt-scale operations for green hydrogen production. Green hydrogen

Green hydrogen, a strategic enabler of the energy transition, can be used for long-duration storage of renewable energy, replacing fossil fuels in industry, clean transportation, and potentially for decentralized power generation, aviation, and marine transport.

Vijaipur Green Hydrogen will serve as NEXTCHEM’s benchmark plant for pursuing additional energy transition opportunities in India. MAIRE Group CEO, Alessandro Bernini, expressed pride in this achievement, which positions MAIRE favorably in India for prospects in the energy transition space, having contributed to the implementation of the country’s largest green hydrogen plant. Green hydrogen

He highlighted the Group’s strong presence in India, with over 3,000 people, as a key factor in proposing sustainable solutions for the national industry.

Green hydrogen

In Europe industrial production is hot. Second to the recent data from Eurostat, industrial production has increased by -0.8% in April and -2.5% in this month of 2023 in the EU27 area

The euro area has registered a decrease of -0.6% compared to the previous month.
Saving annual data, the temperature is below the mark: in the European area industrial production is -2.9% until May 2023, while within the EU27 the temperature is -2.5%. This negative trend is evident in various European countries, with the largest number of trends registered in Romania (-6.9%), Germania (-6.6%) and Bulgaria (-6.3%).
Nonostante il quadro complessivo negative, ci sono stati alcuni incrementi significativi in ​​alcuni paesi.  Green hydrogen
Danimarca has seen an increase in industrial production of +9.6%, followed by Ireland (+8.7%) and Greece (+6.8%). Tuttavia, the general trend of contrasts.
In Italy, industrial production has risen by -3.3% over the previous month. This negative sign persists for six months, indicating a continuing difficulty in the Italian industrial sector.
In conclusion, industrial production in Europe continues to show serious signs, with significant variations across countries. Alcuni paesi registero crescite, but the general trend remains negative. Green hydrogen
Green hydrogen

Nestle’s packing goal shift reveals mass-scale plastic problem, infrastructure concerns remain: Report

At a time when less than 10% of all plastic waste is recycled globally, companies are cutting their targets. About 400 million tons of plastic waste are produced globally every year, as focus on profitability and rising input costs remain.

When Nestle SA tweaked its plastic packaging goals in 2022, few noticed. The shift in language on the website of the world’s largest food maker pledged to mostly use plastic “designed for” recycling by 2025 rather than only use “recyclable” or reusable packaging by next year — its original commitment. Green hydrogen

The subtle rewording, highlighted publicly here for the first time, might seem like semantics. But the difference amounts to 280,000 metric tons of additional non-recyclable plastic waste a year, according to the latest available data for 2022. Piled up, it would weigh the same as 30 Eiffel towers or 1,400 Statues of Liberty.

It’s also a fresh indication that the efforts to curb the use of virgin plastics — including a key pledge made by dozens of companies since 2018 to make all such packaging recyclable, reusable or compostable — are failing. Green hydrogen

The rolling back of some commitments coincides with companies facing pressure from two years of rising raw material costs and investor calls to focus on profitability over saving the planet.

More…

Nestle’s packing goal shift reveals mass-scale plastic problem, infrastructure concerns remain: Report

BRICS expresses concern over unilateral sanctions

The member states of BRICS have voiced concern over the negative impact of unilateral coercive measures inconsistent with the UN Charter. Green hydrogen

According to a Friday report by the TASS News Agency, BRICS lawmakers have issued a statement at the plenary session of the X BRICS Parliamentary Forum, expressing concern over the negative impact of unilateral coercive measures inconsistent with the UN Charter.

We recognize the negative impact of unilateral approaches that violate international law on the global economy and sustainable development, the statement read. Green hydrogen

We express our concern about the use of unilateral coercive measures that are inconsistent with the principles of the UN Charter and have a negative impact on economic growth, trade, energy, health, and food security, especially in developing countries, the document said.

The participants of the Forum expressed their support for an open, transparent, fair, inclusive, equitable, non-discriminatory, and rules-based multilateral trading system, in which the World Trade Organization (WTO) plays a central role. Green hydrogen

BRICS lawmakers also called for the importance of strengthening economic and financial security, achieving the national development goals of the member states and the BRICS Economic Partnership Strategy by 2025.

The parties also reaffirmed their commitment to multilateralism and respect for international law, including the purposes and principles enshrined in the UN Charter.

On Thursday, the Iranian speaker headed a parliamentary delegation to the Russian city in a bid to use BRICS capacities for financial and trade interactions amid Western-imposed sanctions on the Islamic Republic. Green hydrogen

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BRICS expresses concern over unilateral sanctions

The First PEF World Congress

Polyethylene furanoate (PEF) is a cutting-edge polyester made entirely from plant-based raw materials. It is recyclable and heralded as the future of packaging, especially for food, beverages, textiles, and more. Green hydrogen

To spotlight this innovation, the trade magazine Renewable Carbon Plastics, formerly known as bioplastics Magazine, in collaboration with PEFerence, is organizing the 1st PEF World Congress. This global event will take place on 30-31 October 2024 in Düsseldorf, Germany, with options for online participation. The hybrid conference promises high-quality presentations from industry leaders across the value chain, covering topics such as HMF, FDCA, PEF applications, and end-of-life solutions. Attendees can also expect excellent networking opportunities and a table-top exhibition. Green hydrogen

PEF is often compared to PET due to their similar chemical structures, both being polyesters derived from ethylene glycol (MEG) and an aromatic diacid—furandicarboxylic acid (FDCA) for PEF and terephthalic acid for PET. However, PEF’s unique molecular composition results in several distinct advantages.

It boasts a 50% lower carbon footprint compared to PET and superior barrier properties against oxygen, carbon dioxide, and water, leading to longer shelf life for packaged products. Additionally, PEF has a lower melting temperature, higher glass transition temperature, and greater mechanical strength than PET. It can be processed using existing PET equipment and methods, with identical recycling processes.

PEF’s versatility extends to stretch blow molding of bottles and the production of fibers, films, and biaxially oriented (BOPEF) film. Green hydrogen

PETplanet Insider is a media partner for the PEF World Congress.

The First PEF World Congress

MEG Market: Bullish Outlook for H2 2024

The monoethylene glycol (MEG) prices firmed this week along with the rises in futures prices. Here are the key factors driving this performance and provides a forward-looking assessment for H2 2024. Green hydrogen

  1. Inventory Trends:

MEG tank inventory in East China port continues to decline, with total stocks at approximately 749kt on Monday, down 12kt week-over-week. Notably, Ningbo port saw a significant decrease of 16kt.

  1. Near-Term Supply Constraints:

Incoming shipments over the next two weeks are projected to be limited, with major ports expecting only around 110kt. This suggests a potential for further inventory drawdowns in the short term. Green hydrogen

  1. H2 2024 Supply-Demand Balance:

MEG supply-demand structure is expected to improve in H2 2024. Factoring in planned maintenance shutdowns and the current status of idle capacity, we anticipate a sustained de-stocking trend, particularly pronounced in Q4.

Key operational updates include:

**ZPC expected to resume normal operations from July**-Zhenhai Refining & Chemical to normalize operations from September Green hydrogen

**Hubei Sanning to switch to ammonia production from August

**Gulei Petrochemical scheduled for one-month maintenance in November

**Fujian Refining & Petrochemical to undergo 52-day maintenance starting early November

**Satellite Petrochemical to increase output in July

  1. Polyester Operating Rates:

Polyester plant operating rates are conservatively estimated, factoring in PFY production cut in July-August, and potential cutbacks in Q4 due to compressed bottle-grade chip margins. Green hydrogen

More…

https://www.chinatexnet.com/textile-news/2024-07-15/992193.html

Green hydrogen – Chemical recycling, a novel approach to managing plastic waste, deconstructs the chemical composition of plastics, transforming them into fresh raw materials 16-07-2024

Green hydrogen

Green hydrogen – Chemical recycling, a novel approach to managing plastic waste, deconstructs the chemical composition of plastics, transforming them into fresh raw materials 16-07-2024

Green hydrogen

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Plastics recycling specialist Pekutherm sets course for expansion in Europe

  • Pekutherm CEO Heiko Pfister: “As the global use of acrylic glass continues to grow, so must our recycling efforts. This is why we aim to double our recycling volume.”
  • The target group is manufacturers and processors throughout Europe who are committed to the development of a circular economy.

Pekutherm Kunststoffe GmbH of Geisenheim near Frankfurt am Main, Germany, a specialist in recycling thermoplastics such as acrylic glass (polymethylmethacrylate, PMMA) and polycarbonate (PC), plans to accelerate its European expansion.

Heiko Pfister, Managing Partner of Pekutherm, identifies Italy, Spain, France, and the Baltic States as key target markets for expansion.  Green hydrogen

Additionally, the company plans to broaden its operations in Northern Europe, building on its existing presence in Denmark and Finland.

Pekutherm’s expansion is driven by environmental and climate concerns rather than purely economic considerations, assures Managing Partner Heiko Pfister. According to his research, Europe generates approximately 30,000 tonnes of PMMA waste annually. Of this, 5,000 tonnes are recycled in Geisenheim for reuse, while the rest is processed elsewhere, often ending in incineration.  Green hydrogen

“A significant portion is collected in Europe and shipped to Asia, where the recycling rate is likely very low,” Pfister warns. His plan for Pekutherm is to double the PMMA recycling volume to 10,000 tonnes within the next three years. This effort will also include an additional 1,000 tonnes of polycarbonate (PC) and 1,000 tonnes of other plastics already being recycled in Geisenheim. “For every 100 tonnes of recycled material used, nearly 500 tonnes of carbon dioxide can be saved,” explains Pfister, highlighting the climate protection benefits of the circular economy.  Green hydrogen

More…

Green hydrogen

Report questions circularity of chemical recycling

Journalist group ProPublica finds advanced recycling techniques are not matching mechanical recycling’s rate of converting discarded plastic into new plastic.

Analyses of chemical recycling, some of them critical, previously have focused on whether or not plants have been able to reach scale or, in some cases, whether they can handle mixed plastic feedstock as well as some initial advocates of the technology claimed.

An article published in late June on the investigative journalism website ProPublica.org adds one more element of criticism in asserting that at least one process categorized as chemical recycling, also termed advanced recycling by some of its backers, do not convert much of their inbound feedstock back into plastic. Green hydrogen

The report by ProPublica reporter Lisa Song cites several sources and portrays an attempt to gather data from numerous companies and organizations in part to determine what happens to a discarded piece of plastic when it enters either a mechanical recycling process or a chemical recycling process.

Song’s conclusion: While anywhere from 55 percent to 85 percent of discarded plastic directed to a material recovery facility (MRF) and next-stage mechanical recycling step becomes plastic again, pyrolysis-based chemical recycling processes convert just 15 to 20 percent of inbound material back into plastic.  Green hydrogen

The consensus of sources interviewed by Song was that via pyrolysis, from 80 to 85 of plastic scrap heading to a pyrolysis facility instead becomes diesel fuel, hydrogen, methane and other chemicals.

That result may be unsurprising to professionals within the recycling and polymers industries, but Song says the low-double-digit result may not be well received by people who construe the chasing arrows symbol on plastic objects as meaning the item can be turned back into plastic.  Green hydrogen

She also looked into dilution practices undertaken by users of mechanically recycled and chemically recycled materials, again finding the pyrolysis process came up short.

More…

Green hydrogen

Extreme Alcantara for BMW XM hybrid

Alcantara completely covers both the exterior and interior surfaces of a one-off BMW XM hybrid vehicle as a result of the latest design collaboration between BMW Italia and the luxury materials manufacturer. Green hydrogen

Unveiled at the House of BMW in Milan on July 10th and the result of a project called The Sky is the Limit, the use of meticulously conforming matt black Alcantara on the exterior, contrasting with glossy black inserts, enhances the striking geometric shapes of the XM.

In the interior, the cockpit is upholstered in black Alcantara, which covers the seats and left-hand door panel, creating a highly enveloping effect and style details include Greek cross stitching embroidered in the red, blue and light blue colors of the BMW M trim, with stitching in the same colour on the steering wheel and gear stick on which the M logo is paperbacked. The use of Alcantara here goes beyond aesthetics to provide both comfort and effective grip in sports driving. Green hydrogen

The rear passenger seats are upholstered in ice white Alcantara to create an ambience reminiscent of an elegant lounge. The centre armrest of the rear seats conceals a compartment to hold a bottle and two glasses. Two small extra cushions in ice coloured Alcantara with the same pattern as the doors and headliner have been designed to provide maximum comfort for passengers on the rear seat.

The headliner is also in ice white with a faded effect digital print creating an asymmetrical, contrasting colour scheme. Green hydrogen

More…

Extreme Alcantara for BMW XM hybrid

BASF Environmental Catalyst and Metal Solutions breaks ground on new green hydrogen investment in Budenheim, Germany

  • New facility will produce electrolysis and fuel cell components to support the global energy transition
  • Production is planned to commence in the summer of 2025
  • Joint investment with other partners

BASF Environmental Catalyst and Metal Solutions (ECMS) commenced construction of its first state-of-the-art production facility for green hydrogen and fuel cell components in Budenheim, Germany, near Frankfurt. Green hydrogen

The products produced at this site will include newly developed low-iridium-loaded catalyst coated membranes (CCMs), a key functional part for proton exchange membrane (PEM) water electrolysis. This will complement the Celtec® membrane electrode assemblies (MEAs) for high-temperature fuel cells, which will also be produced at the facility. MEAs are critical components in fuel cells that enable hydrogen together with oxygen from the air to be converted efficiently into electricity.

The ECMS hydrogen business operates globally, with activities in Europe, North America and Asia. Green hydrogen

As the renewable energy ecosystem develops rapidly, the production of green hydrogen from water electrolysis will become a crucial pillar in supporting the global energy transition. The new facility will enable the commercial launch of newly developed CCMs for PEM electrolyzers with multi-gigawatt capacity to serve the global market. This investment allows ECMS to expand its capabilities in precious metals, catalysts and recycling, positioning itself as an integrated, full-loop, end-to-end solution provider across a range of product lines in the green hydrogen space. Green hydrogen

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BASF Environmental Catalyst and Metal Solutions breaks ground on new green hydrogen investment in Budenheim, Germany

Chemical recycling, a novel approach to managing plastic waste, deconstructs the chemical composition of plastics, transforming them into fresh raw materials

This method supplements mechanical recycling by handling mixed or tainted plastic materials that are typically challenging to recycle.
The technologies employed in chemical recycling encompass pyrolysis, gasification, hydro-cracking, and depolymerisation, each offering unique benefits and posing distinct challenges. By reducing greenhouse gas emissions, conserving fossil resources, and promoting a circular economy for plastics, chemical recycling contributes to environmental sustainability. Green hydrogen
Despite its potential, chemical recycling confronts several hurdles, including environmental, regulatory, and economic obstacles. These include the high energy requirements, potential pollution risks, and the absence of standardised regulations.
As an emerging and rapidly evolving sector, chemical recycling is the focus of continuous research, innovation, and collaboration among industry stakeholders, academic institutions, and policymakers. This collective effort aims to overcome the existing barriers and unlock the full potential of chemical recycling in addressing the global plastic waste challenge.  Green hydrogen
Chemical recycling, a novel approach to managing plastic waste, deconstructs the chemical composition of plastics, transforming them into fresh raw materials

Microplastics: Big problem, but real solutions are coming to Akron 

Positive environmental news is undoubtedly hard to come by.

But after an exemplary showing by public and private sectors alike, residents of Akron last week received a piece of good environmental news coming right from our backyards.

The federal government earmarking $51 million in funding for the Akron Sustainable Polymers Tech Hub to develop and produce more sustainable rubber and plastics is a significant feat. Green hydrogen

It not only will bring jobs and economic benefit to our region, but also has potential to contribute real solutions to problems that are both global and unprecedented in scope.

The implications for this funding are profound.

First, it demonstrates what successful bipartisan collaboration looks like. The effort was championed by U.S. Rep. Emilia Sykes, D-Akron, who specifically chose to serve on the House Committee on Science, Space, and Technology to bring this opportunity to the region.  Green hydrogen

She, along with U.S. Sen. Sherrod Brown, D-Ohio, and a bipartisan group of Congress members, have shown what can be achieved when politicians put their egos and the spotlight aside to best support their districts.

This funding also signals a revitalization of Akron’s manufacturing sector, creating or retaining more than 4,000 jobs and spurring innovative vocational and educational opportunities.  Green hydrogen

More…

Microplastics: Big problem, but real solutions are coming to Akron 

Recycled polymers – In June, China reduced its oil purchases from abroad by 11% compared to the previous year, amounting to 56.45 million tons, or approximately 11.3 million barrels per day 15-07-2024

Green hydrogen

Polymers – From Waste to Resource: Leveraging Mono-Material Innovation for Sustainable Packaging 15-07-2024

Polymers

Polymers

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Polymers

Polymers

Polyestertime
ITEM 08/07/2024 15/07/2024 +/-
Bottle grade PET chips domestic market 7,150 yuan/ton 7,200 yuan/ton +50
Bottle grade PET chips export market 910 $/ton 910 $/ton
Filament grade Semidull chips domestic market 7,100 yuan/ton 7,200 yuan/ton +100
Filament grade Bright chips domestic market 7,120 yuan/ton 7,200 yuan/ton +80
Pure Terephthalic Acid PTA domestic market

Polymers

6,020 yuan/ton 5,930 yuan/ton
-90
Pure Terephthalic Acid PTA export market 730 $/ton 725 $/ton -5
Monoethyleneglycol MEG domestic market 4,700 yuan/ton 4,815 yuan/ton
+115
Monoethyleneglycol MEG export market 545 $/ton 560 $/ton +15
Paraxylene PX FOB  Taiwan market 1,049 $/ton 1,037 $/ton
-12
Paraxylene PX FOB  Korea market 1,027 $/ton 1,015 $/ton -12
Paraxylene PX FOB EU market 1,125 $/7on 1,140 $/ton +15
Polyester filament POY 150D/48F domestic market 8,000  yuan/ton 8,030 yuan/ton
+30
Recycled Polyester filament POY  domestic market 7,700 yuan/ton 7,560 yuan/ton -140
Polyester filament DTY 150D/48 F domestic market 9,400 yuan/ton 9,450 yuan/ton +50
Polyester filament FDY 68D24F 9,200 yuan/ton 9,250 yuan/ton +50
Polyester filament FDY 150D/96F domestic market

Polymers

8,500 yuan/ton 8,550 yuan/ton +50
Polyester staple fiber 1.4D 38mm domestic market 7,870 yuan/ton 7,830 yuan/ton -40
Caprolactam CPL domestic market 12,700 yuan/ton 12,500 yuan/ton
-200
Caprolactam CPL overseas  market 1,650 $/ton 1,600 $/ton -50
Nylon 6 chips overseas  market 1,920 $/ton 1,920 $/ton
Nylon 6 chips conventional spinning domestic  market 13,750 yuan/ton 13,500 yuan/ton -250
Nylon 6 chips  high speed spinning domestic  market 14,400 yuan/ton 14,000 yuan/ton -400
Nylon 6.6 chips domestic  market

Polymers

20,000 yuan/ton 20,000 yuan/ton
Nylon6 Filament POY 86D/24F domestic  market 16,500 yuan/ton 16,300 yuan/ton -200
Nylon6 Filament DTY 70D/24F domestic  market 18,950 yuan/ton 18,600 yuan/ton -350
Nylon6 Filament FDY  70D/24F  17,800 yuan/ton 17,500 yuan/ton -300
Spandex 20D  domestic  marke 32,000 yuan/ton 31,500 yuan/ton -500
Spandex 30D  domestic  market 30,500 yuan/ton 30,000 yuan/ton -500
Spandex 40D  domestic  market  27,500 yuan/ton 27,000 yuan/ton -500
Adipic Acid domestic market

Polymers

9,700 yuan/ton 9,400 yuan/ton -300
Benzene domestic market9, 8,825 yuan/ton  8,670 yuan/ton -155
Benzene overseas  market 1,040 $/ton 1,021 $/ton -19
Ethylene South East market 930 $/ton 925 $/ton -5
Ethylene NWE market CIF 780 $/ton 800 $/ton +20
Acrylonitrile ACN  domestic market 9,700 yuan/ton 9,400 yuan/ton -300
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton
Acrylic staple fiber ASF  domestic market

Polymers

14,600 yuan/ton 14,600 yuan/ton
Viscose Staple Fiber VSF  domestic market 13,400 yuan/ton 13,400 yuan/ton
PP Powder domestic market 7,550 yuan/ton 7,480 yuan/ton -70
Naphtha overseas market  719 $/ton 702 $/ton -17
Phenol domestic market 8,155 yuan/ton 8,175 yuan/ton +20

r-PET high end eco-friendly chips =8,300 yuan/ton 8,300 yuan/ton   –

Polymers

From Waste to Resource: Leveraging Mono-Material Innovation for Sustainable Packaging

The decorative packaging industry is undergoing a significant transformation due to increasing environmental awareness and consumer demand for sustainable solutions. While materials such as paper, cardboard, glass, and plant-based alternatives are gaining traction, plastic remains dominant.

Labels and films, though smaller in size, contribute significantly to packaging waste. Essential for branding and information, these components pose recycling challenges due to their diverse materials and adhesive backings. Films used for wrapping and sealing add complexity to the recycling process. Polymers

Enhancing Plastic Recyclability

Plastic’s environmental impact can be mitigated by improving its recyclability. Strategies include lightweighting and reducing plastic usage without compromising functionality. By enhancing recyclability, more post-consumer recycled (PCR) plastic can be utilized in new packaging, reducing the need for virgin plastic and closing the recycling loop.

As the shift towards recyclable materials gains momentum, the industry is exploring mono-material packaging solutions that are easily processed in recycling facilities.

A notable example is the dairy industry’s TINE 300g Dairy Cup Sleeve, made by Masterpress for Berry Superfos Lidköping. Polymers

This innovation reflects RecyClass’ “designed-for-recycling” standards and uses a low-density polyolefin shrink sleeve, creating a “mono-material-like” solution for polypropylene cups.

Innovation in Material Choice

Previously, dairy cups were primarily made from polystyrene, a material lacking effective recycling streams. The rejection of non-recyclable polystyrene packaging by major retail chains prompted a shift to polypropylene for dairy cups. This change required a compatible shrink sleeve material to ensure the recyclability of the entire package. Polymers

The solution was a polyolefin shrink sleeve, identified as PP in recycling processes, allowing it to be sorted and recycled alongside polypropylene. Masterpress’ development was validated by Tomra’s testing and RecyClass certification, confirming the polyolefin shrink sleeves’ recyclability on PP containers.

Conclusion

The future of sustainable packaging lies in embracing diverse materials and technologies to reduce environmental impact. Balancing innovation with practicality, the industry must ensure that new solutions are both environmentally friendly and effective in real-world applications. Polymers

This involves technological advancements, strategic material choices, consumer engagement, and industry-wide collaboration, leading the charge in ecological responsibility and setting a sustainable course for packaging’s future.

From Waste to Resource: Leveraging Mono-Material Innovation for Sustainable Packaging

Waste Recycling – Hyosung Presents New Regen™ Certified Sustainable Textile Solutions At Functional Fabric Fair And Kingpins NYC Markets 13-07-2024

Waste Recycling

Lummus Technology and MOL Group Begin Engineering Advanced Waste Plastic Recycling Plant in Hungary

Lummus Technology, a global leader in process technologies and energy solutions, and MOL Group, a major Central Eastern European oil and gas corporation, have initiated the design phase for the first Lummus Advanced Waste Plastic Recycling unit. Located at MOL Petrochemicals Co. Ltd. in Tiszaújváros, Hungary, the plant will process 40,000 tons of mixed waste plastics annually, producing circular petrochemical building blocks for MOL’s petrochemical facility.  Waste Recycling

The plant incorporates advanced GHG reduction elements, including an electric pyrolysis reactor for zero direct scope 1 emissions during normal operations.

“This milestone underscores our commitment to increasing industry circularity,” said Leon de Bruyn, President and CEO of Lummus Technology. “We are leveraging our innovative technology and MOL’s operational excellence to provide sustainable solutions addressing global plastic waste challenges.” Waste Recycling

MOL’s commitment to chemical recycling includes collecting and treating nearly 5 million tonnes of municipal solid waste. This initiative will enable MOL to offer sustainable compounds for industries such as automotive, construction, and packaging. Gabriel Szabó, Executive Vice President of Downstream at MOL Group, emphasized the role of the chemical industry in promoting a circular economy. “The construction of a 40,000-ton capacity pyrolysis plant marks a significant step in plastics recycling. Lummus’ pyrolysis technology will transform plastic waste into valuable chemicals, demonstrating our industrial competitiveness and commitment to sustainability.” Waste Recycling

The project is part of a 2023 partnership to deploy chemical recycling of plastics at MOL’s facilities in Hungary and Slovakia. Lummus’ Green Circle business unit provides advanced waste plastic pyrolysis technology, converting plastic waste into high-value chemicals and feedstocks, thus promoting circularity. This technology reduces the carbon footprint and eliminates char production, offering a reliable and economically attractive solution to the global plastic waste problem.

Waste Recycling

MIT Study: Nationwide Bottle Deposit Program Could Boost US PET Recycling Rates

Recycling systems and bottle deposits are increasingly common in the U.S., but actual PET recycling rates remain low, according to MIT researchers. Their study indicates that the current national PET bottle recycling rate is about 24 percent and has stagnated for a decade. However, implementing a nationwide bottle deposit program could potentially increase this rate to 82 percent, with nearly two-thirds of PET bottles being recycled into new bottles, at a net cost of just a penny per bottle during high demand periods. Policies ensuring sufficient demand for recycled material would be necessary. Waste Recycling

The research, published in the Journal of Industrial Ecology, was conducted by MIT’s Professor Elsa Olivetti, graduate students Basuhi Ravi and Karan Bhuwalka, and research scientist Richard Roth. They examined PET bottle collection and recycling rates in various states and countries with different policies and recycling methods. This study is the first to comprehensively analyze the interaction between public policies and the entire recycling market.

The team found that bottle deposit programs are highly effective where implemented, but current collection efforts are insufficient to meet industry targets. Their analysis suggests that a nationwide bottle deposit policy could achieve the recycling levels mandated by proposed legislation and corporate commitments. Waste Recycling

Waste Recycling

Hyosung Presents New Regen™ Certified Sustainable Textile Solutions At Functional Fabric Fair And Kingpins NYC Markets

Expanding its dedication to ongoing innovation and delivering sustainable solutions for a wide range of needs throughout the value chain, Hyosung will introduce a comprehensive range of certified sustainable materials at forthcoming New York City based shows this summer.

At Functional Fabric Fair NYC

Creating a more powerful sustainable story, Hyosung has expanded its offering of regen™ BIO Spandex, replacing nearly all the fiber’s raw materials previously made with petroleum-based resources with renewable resources to include new regen BIO, regen BIO+ and regen BIO Max Spandex. Waste Recycling

Hyosung was the first company to commercialize at scale USDA and SGS certified bio-based elastane partly made with renewable resources in 2022. Brand adoptions with the fiber include activewear from Pangaia that combines a bio-nylon with Hyosung regen™ BIO Spandex, and Icebreaker who has introduced a blend of regen BIO spandex with their signature merino wool. Others have combined regen™ BIO Spandex with luxurious silk, lyocell, and organic cotton.

As part of its corporate ESG commitment to achieving net zero by 2050 and supporting the wider textile industry to meet evolving sustainability goals, Hyosung has partnered with sustainable materials leader, Geno, to start construction at its plant in Vietnam to produce Bio BDO derived from sugarcane, commencing Q2 2026. Hyosung’s partnership with Geno establishes the world’s first fully integrated manufacturing site for bio-based elastane from renewable raw material to fiber. Waste Recycling

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Hyosung Presents New Regen™ Certified Sustainable Textile Solutions At Functional Fabric Fair And Kingpins NYC Markets

Colorifix x Grupo Impetus x OceanSafe

Multiple benefits with sustainable new fabrics launched during Berlin Fashion Week.
Dyeing at the vertically-integrated plant of Grupo Impetus.
Grupo Impetus Group, headquartered in Barqueiros, Portugal, is launching a range of fabrics made from OceanSafe’s naNea next-gen biodegradable polyester and coloured with the entirely biological dyeing process of Colorifix.The collaboration between the three companies was announced at during Berlin Fashion Week from July 1-4, when the new Impetus fabrics were unveiled. Waste Recycling
They contain no harmful substances, are made entirely from biodegradable materials and do not shed any microplastics while being fully recyclable.Berne, Switzerland-headquartered OceanSafe’s naNea serves as a replacement for conventional PET and biodegrades in marine environments by over 93% after 99 days. It is the world’s first synthetic fibre with Cradle to Cradle Gold certification and is already market-ready and scalable. 
The unique fabric-dyeing process developed by Norwich, UK-based Colorifix exploits the DNA codes for colours found in nature and teaches microbes to recreate them as natural dyes. Waste RecyclingMore…Colorifix x Grupo Impetus x OceanSafe

Sustainable Solutions for EV Battery Recycling: An Advanced Optimization Framework

Researchers from MIT propose a two-stage stochastic optimization model for EV battery recycling, demonstrating significant cost reductions and environmental benefits through strategic investment and advanced optimization techniques. This model enhances recycling efficiency, addressing critical supply chain challenges for lithium-ion batteries.

The electric vehicle (EV) battery supply chain faces significant challenges related to sourcing scarce, expensive minerals required for battery manufacturing and disposing of hazardous retired batteries. Waste Recycling

Integrating recycling technology into the supply chain can mitigate these issues, but it necessitates strategic investment planning for recycling facilities. Researchers from the Massachusetts Institute of Technology (MIT) propose a two-stage stochastic optimization model for minimizing the cost of recycling capacity decisions, wherein retired batteries are recycled and recovered materials are reused in new battery production. The model employs a separable concave minimization approach with linear constraints and introduces a new global optimization algorithm based on piecewise linear approximation, which solves problems up to ten times faster than existing algorithms. Waste Recycling

Additionally, a reformulation of the model reduces the number of variables by integrating integrality constraints, leading to significant reductions in solve times. The study also explores a cut grouping strategy for Benders’ decomposition in the second stage, enhancing convergence compared to traditional methods.

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Sustainable Solutions for EV Battery Recycling: An Advanced Optimization Framework

ZymoChem Unveils World’s First Scalable, 100% Bio-Based, and Biodegradable Super Absorbent Polymer: BAYSE™

BAYSE™ is the world’s first scalable, 100% bio-based, and biodegradable Super Absorbent Polymer (SAP).

Groundbreaking innovation is set to revolutionize the $145 billion global hygiene industry and pave the way for a more sustainable future. Waste Recycling

ZymoChem, a leading biotech company dedicated to creating sustainable materials for everyday products, is proud to announce the launch of BAYSE™, the world’s first scalable, 100% bio-based, and biodegradable Super Absorbent Polymer (SAP). This groundbreaking innovation is set to revolutionize the $145 billion global hygiene industry and pave the way for a more sustainable future.

BAYSE™ is a drop-in replacement for traditional, fossil fuel-based SAPs, which are a key component in disposable, absorbent hygiene products such as infant diapers.

Unlike petroleum-derived, polyacrylate counterparts, BAYSE™ is made from renewable resources, maintains a lower carbon footprint, and is readily biodegradable, addressing the environmental concerns associated with the 300,000 diapers that enter landfills or are incinerated every minute. Waste Recycling

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ZymoChem Unveils World's First Scalable, 100% Bio-Based, and Biodegradable Super Absorbent Polymer: BAYSE™

Recycling Solutions – Ford plans to shift to smaller and more affordable EVs by 2027 12-07-2024

Waste Recycling

Recycling Solutions – Ford plans to shift to smaller and more affordable EVs by 2027 12-07-2024

Recycling Solutions

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Mid-Year Balance Sheet for German Chemistry: Mixed Results

The German chemical-pharmaceutical industry’s mid-year performance showed better-than-expected outcomes despite ongoing structural challenges. VCI, the industry federation, reported a slight recovery in production, which rose by 3% compared to the same period last year. However, turnover declined by 1% to 112 billion euros, influenced by a 4% drop in prices. Domestic sales decreased by 5%, while exports grew by 1.5%.

Despite these gains, production remains 11% below 2021 levels, indicating underutilized plant capacity. Recycling Solutions

From January to June 2024, inorganic basic chemistry production increased by 12%, organic chemistry by 8.5%, consumer chemicals by 2%, and polymers by 1.5%. However, specialty chemicals production decreased by 2%.

VCI, led by Covestro CEO Markus Steilemann, maintains growth estimates of 3.5% in production and 1.5% in turnover for the year, anticipating improved order situations in the second half. Steilemann emphasized that while there are positive signs, the industry is not experiencing a stable upward trend. He highlighted concerns over localization issues, energy prices, and bureaucracy. Recycling Solutions

A VCI survey revealed that only 30% of members feel an economic recovery, with half expecting improvement by late 2024 or 2025. Steilemann warned of structural disadvantages, noting that plants are not operating profitably. He stressed the need for reforms to address high energy costs, increasing bureaucracy, and deterred investments.

Investment in Germany’s chemical sector fell by 2% to 9.2 billion euros in 2023, while foreign investments increased by over 8%, nearing 12 billion euros. Recycling Solutions

The industry calls for measures to reduce energy costs and taxation, invest in education and infrastructure, and reduce bureaucracy. Steilemann concluded with a call for a proactive national transformation agenda.

VCI represents 2,300 companies in the chemical-pharmaceutical industry, with a turnover of around 245 billion euros and over 560,000 employees. Recycling Solutions

Recycling Solutions

Sidel Launches Qual-IS: The Intelligent Aseptic Quality Supervisor

Sidel has introduced Qual-IS, an advanced digital solution designed to revolutionize quality control in aseptic production. Qual-IS integrates all quality-related activities—laboratory management, traceability, and sampling—into a cohesive, intelligent system aimed at driving quality rather than merely monitoring it. Recycling Solutions

The significance of this innovation is underscored by the fact that over 80% of grocery companies regard product recalls as a major financial risk, with nearly 60% experiencing recalls in the last five years. Ensuring food safety and quality control is paramount for all grocery brands.

Accessible via mobile, desktop, or HMI on production lines, Qual-IS combines six key components: sampling plans, laboratory management, traceability, hazard analysis and critical control points (HACCP), calibration certificates, and overall quality status.

Integrated Quality Management

Each bottle in the production process receives a unique code, capturing comprehensive data throughout its lifecycle. Recycling Solutions

This includes details about the preform, cap, product recipe, and production parameters. Sampling, a critical quality control component, benefits from Sidel’s extensive industry experience and is enhanced by intelligent data-driven adjustments.

Qual-IS ensures a seamless integration of quality control from preform blowing to laboratory management. Recycling Solutions

Previously segregated data from production and lab tests are now unified, allowing lab microbiologists to access complete bottle histories via a unique code.

Enhanced Quality Control

Hazard analysis and critical control points (HACCP) are vital for aseptic production. Qual-IS provides real-time access to CCP statuses and historical trends, facilitating accurate forecasting. It also features a calibration map for equipment, with a color-coded system indicating the status of calibration certificates.

A real-time dashboard displays the quality status across the production line, enabling visualization of trends, setting KPIs, and generating customizable reports.

Recycling Solutions

Ford plans to shift to smaller and more affordable EVs by 2027

Ford had an astounding second quarter in the US electric vehicle (EV) market, with sales increasing by 61% compared to last year. Now, the American giant is planning to shift to smaller EVs with a price tag of around $30,000 by 2027 in an attempt to widen its customer range.  Recycling Solutions

Ford’s EV sales reached 23,957 units in the second quarter, while hybrid sales surged by 55% and internal combustion engine (ICE) vehicle sales dropped by 5%. The best-selling models in the Q2 2024 were Mustang Mach-E (12,645), F-150 Lightning (7,902) and E-transit (3,410). With these figures, Ford managed to best General Motors, sold 21,930 EVs in the second quarter and strengthened its footing in an increasingly competitive market where Tesla continued to lose ground, witnessing a 16% drop in Q2.

Ford plans to continue its growing success in EVs by shifting from large SUVs and trucks to smaller, low-budget vehicles. Recycling Solutions

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Ford plans to shift to smaller and more affordable EVs by 2027

Ingevity partners with Ultrapolymers Group for European sales of Capa® caprolactone Bioplastics

Ingevity Corporation today announced the expansion of its Capa® caprolactone distribution network by establishing Ultrapolymers Group as its distributor for Capa Bioplastics in Europe. Ultrapolymers Group will leverage the company’s experienced sales and technical teams across Europe to maximize the sales of Ingevity’s Capa Bioplastics products. Recycling Solutions

“Adding a new distribution partner within Europe who is dedicated to our line of Capa biodegradable thermoplastics enables us to better serve our customers in the region,” said Ingevity senior vice president and president, Advanced Polymer Technologies, Steve Hulme. “Ultrapolymers’ network of compounders and converters, as well as their technical expertise and customer service, aligns with Ingevity’s strategic plan for growth in Europe.”

“We are excited to add Ingevity to our portfolio of suppliers for the thermoplastics market,” said David Viehoff, management team at Ultrapolymers Group. “Ingevity’s portfolio of Capa caprolactone bioplastics aligns with our goal of offering the most advanced, innovative and sustainable materials to our customers.” Recycling Solutions

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Ingevity partners with Ultrapolymers Group for European sales of Capa® caprolactone Bioplastics

Specialty Thermoset Resins for Carbon-Carbon Composites

At CAMX 2024, Kaneka Aerospace is showcasing its innovative diamine-based bis-benzoxazine resins, known for their high char yield, designed for use in CFRP thermal protection. Kaneka Aerospace specializes in producing high-performance prepregs, resins, and adhesives for aerospace and industrial applications. Among the highlights are the diamine-based bis-benzoxazine resins with aldehyde end-terminated groups, ideal for high-temperature carbon fiber-reinforced plastics (CFRPs). These resins boast impressive thermal and mechanical properties, such as: Recycling Solutions

  • Melt flowability below 150°C, allowing uncured resins to be processed and converted into fully cross-linked structures via hot press molding at 220°C.
  • Cured resins featuring a high glass transition temperature (Tg) above 230°C with minimal storage modulus reduction.
  • Optimal elongation at break (>4%).
  • Weight retention around 70% when heated to 1000°C in an inert atmosphere.
  • Enhanced residual weight after pyrolysis up to 1800°C.

Kaneka has successfully fabricated carbon fiber prepregs using these resins, which were stacked and cured to produce CFRPs. Recycling Solutions

Hideki Yamamoto’s presentation, “Aldehyde Groups Terminated Bis-Benzoxazine Resins With High Char Yield for Carbon-Carbon Composite Applications,” discusses preliminary studies on prepreg processing and the subsequent pyrolysis and thermal treatment of CFRPs. The high weight retention of the cured resin has been effectively maintained at the CFRP level, demonstrating excellent weight and dimensional retention.

Specialty Thermoset Resins for Carbon-Carbon Composites

General Industries expands into Spain

The Germany-based recycler is partnering with Birkle Recycling Solutions to process plastic waste from the automotive industry in Tarragona, Spain Recycling Solutions

General Industries Polymer (GIP), a sister company of Germany-based General Industries, announced its expansion into Spain.

The recycler of non-foam plastics is partnering with Birkle Recycling Solutions, a Spanish recycler specialising on expanded polystyrene.

GIP has placed shredding machines at Birkle’s headquarters in Tarragona, Spain, where the Spanish recycler will process material flows from Portugal and Spain.

The plastic waste will mostly come from the automotive industry, the companies said in a statement. Recycling Solutions

“We are looking forward to a joint, sustainable cooperation with the Spanish Birkle Recycling Solutions and to the growth of GIP plastics recycling in Europe,” said Isabel Gerwig, new member of the Executive Board at GIP.

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Recycling Solutions

Biobased polymer – Investment in polyester DTY machine rebounds, more difficult for independent DTY plants 11-07-2024

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Biobased polymer – Investment in polyester DTY machine rebounds, more difficult for independent DTY plants 11-07-2024

Biobased polymer

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Syensqo, a global leader in Advanced Performance Materials and Chemical Solutions, has introduced five new high-performance ECHO grades within its Omnix® ECHO portfolio of circular polymers

These new sustainable products, featuring mass-balanced (MB) allocated recycled content between 33% and 98% from post-consumer and/or post-industrial sources, offer significantly reduced product carbon footprint potential while maintaining the mechanical performance and superior flowability of PA6 and PA66 all-virgin base materials.

The Omnix® 1000 ECHO series boasts up to 98% MB allocated recycled content, delivering up to 56% reduction in product carbon footprint (PCF), making it an ideal drop-in replacement for conventional polyamide resins. Biobased polymer

The Omnix® FC 6000 ECHO HPPA series, approved for food contact, surpasses the performance of PA virgin incumbents and includes the first food-contact approved HPPA compound with 33% recycled content, achieving a 34% lower PCF. The Omnix® 6000 ECHO HPPA series (non-food-contact) offers a superior balance of performance and lower PCF than engineered polyamides PA6 or PA66, with up to 83% MB allocated recycled content and a 45% lower PCF. Biobased polymer

“Our Omnix® ECHO series provides outstanding sustainability with no compromises on processability, dimensional stability, stiffness, impact strength, or surface aspect,” said Ricardo Calumby, Global Marketing Manager Sustainability at Syensqo. “The extended ECHO portfolio confirms our role as industry leaders in sustainability innovation.”

The Omnix® ECHO series targets household appliances and consumer goods such as coffee makers, food processors, ovens, air fryers, kitchen utensils, and razor brackets.

The PCF data was calculated according to ISO 14040-44 standards using SimaPro® 9.5 LCA software and ecoinvent database V3.9, with results referring to 1 kg of product as a functional unit, excluding packaging. Syensqo provides this information in good faith, with no liability for the accuracy of the data. Biobased polymer

Biobased polymer

The EU-funded Polymeer research project, with a grant of 4.8 million euros, is spearheaded by the University of Perugia

The initiative aims to transform waste from beer production, specifically brewer’s grains, into new polymers, co-polymers, and biobased polymer blends. Brewer’s grains, a major by-product of the beer industry, consist of barley grain husks, pericarps, and seed coatings leftover from the mashing phase. These grains are composed primarily of fibers (70%), proteins (20%), and phenolic compounds. Europe produces approximately 8 million of the 40 million tonnes of brewer’s grains generated globally each year. Managing this waste is challenging due to its high volume, moisture content, and microbial load, which significantly shortens its shelf life. Biobased polymer

The project aims to convert these wastes into recyclable and biodegradable materials tailored for specific technical applications in various sectors. These include agriculture, where UV resistance, soil biodegradability, and barrier properties are needed; packaging, including within the beer supply chain; and the textile sector, particularly for automotive uses, where flame retardancy, antimicrobial properties, UV resistance, hydrophobicity, and oleophobicity are essential. Biobased polymer

The four-year project is led by Prof. Assunta Marrocchi from the Department of Chemistry, Biology, and Biotechnology and Prof. Ombretta Marconi from the Department of Agricultural, Food, and Environmental Sciences. The funding is part of the Horizon call “Development of novel, high-performance bio-based polymers and co-polymers,” promoted by Circular Bio-based Europe Joint Undertaking. Starting in September, the project involves 13 partners, including universities, research organizations, and companies across Europe, coordinated by the University of Perugia. Biobased polymer

Biobased polymer

Global PP Market Shows Stability in Early July 2024 post June Surge

In the first week of July 2024, the price of Polypropylene (PP) in the US market remained stable, reflecting a balanced demand-supply dynamic. However, on a monthly basis, the price surged by approximately 17.5%, driven by increased production costs due to higher feedstock propylene prices. A regional plant shutdown created a short-term material shortage, further influencing the US PP market. Additionally, rising freight rates impacted the price of PP this month. Biobased polymer

Throughout June 2024, the supply of PP in the US fluctuated from moderate to low levels due to a series of unplanned plant shutdowns. Major manufacturers of PP, such as Phillips 66, faced operational disruptions, leading to material shortages. Concurrently, the price of feedstock Propylene increased by approximately 6%, elevating production costs and contributing to a bullish trend in PP prices. These supply challenges were compounded by a significant surge in global freight rates. Container freight rates on key north-south and east-west Brazilian routes soared due to strong demand and capacity shortages for shipments to and from South America. Biobased polymer

Brazilian forwarders reported that rates from Brazil to North America reached their highest level in a year, while rates on the Asia-East Coast South America trade were at a near two-year high.

Global PP Market Shows Stability in Early July 2024 post June Surge

AkzoNobel has significantly upgraded its Suzhou facility in China, launching an automated production line as part of a €14 million ($15.12 million) investment aimed at doubling its marine and protective coatings capacity by 2025

This upgrade will immediately boost daily production by over 40%, with plans for further enhancements to three additional lines, ensuring the facility’s capacity doubles by next year. Biobased polymer

These upgrades come in response to the growing demand in China’s shipbuilding market, where high-performance antifoulings and wind power solutions are in increasing demand. AkzoNobel’s Suzhou site, operational since 2008, has been crucial in meeting this demand, supplying products like International, Intersleek, RELEST, and Chartek.

Simon Parker, director of AkzoNobel’s Marine and Protective Coatings business, emphasizes the company’s commitment to delivering superior solutions and adapting swiftly to the dynamic Chinese market. Biobased polymer

Similarly, Karen-Marie Katholm, AkzoNobel’s chief integrated supply chain officer, highlights the efficiency and capacity improvements, which enhance local production and supply chain capabilities.

The recent upgrades include automation of waste gas treatment, filling, and grinding systems. Future improvements will focus on transitioning Suzhou to 100% renewable electricity by 2025, contributing to AkzoNobel’s goal of halving carbon emissions across its value chain by 2030. Biobased polymer

AkzoNobel has significantly upgraded its Suzhou facility in China, launching an automated production line as part of a €14 million ($15.12 million) investment aimed at doubling its marine and protective coatings capacity by 2025

Investment in polyester DTY machine rebounds, more difficult for independent DTY plants

In 2023, the increase of polyester DTY machine decelerated compared with 2021-2022, with growth rate dropping from nearly 10% to around 4%. It was earlier thought that under the fierce competition among retail investors in DTY machines, the growth in 2024 would still not be very optimistic, however, according to the investigation, the increase of polyester DTY machines in 2024 is expected to pick up compared with 2023, with growth rate expected to rebound to around 6% in 2024. Biobased polymer

The growth of polyester DTY machine in 2024 has several remarkable characteristics:

  1. More manufacturers emerge

The established DTY machine manufacturers are mainly Barmag, TMT, Jingwei, Rongteng, Jinggong, Yuejian, etc. And in 2024, there emerge other manufacturers with large supply quantity, such as Taitan and Jinyi (Hongyi). Biobased polymer

  1. The demand for small machines breaks out

From the perspective of orders for machines, some mainstream suppliers receive orders for large machines until the end of the third quarter, while orders for small machines will last until next year. This year’s mainstream models of large machines remain the same, but small machines see upgrade from 800 and 868 type to 900 type. It is reported that the 900 type is cheaper and more cost-effective. Biobased polymer

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Investment in polyester DTY machine rebounds, more difficult for independent DTY plants

Nylon 66 chip suppliers determine to hold prices steady

In the second week of June, the price of nylon 66 chips started to stabilize, ending the previous downward trend. This round of downward adjustments started in April and lasted for about two and a half months. Taking the general-plastic-grade nylon 66 chip as an example, the price dropped from a peak of 22,500yuan/mt to around 20,000yuan/mt currently, representing a decrease of over 10%. This almost offset the previous increase since Invista announced the maintenance plan. Biobased polymer

During recent decline, most downstream manufacturers anticipated the bottom to be around the previous low of 19,000yuan/mt. Despite downstream inventories being close to depletion and expecting replenishment in June, the market sentiment remained somewhat pessimistic due to the anticipation of over 200,000 tons of new capacities by enterprises like Invista, Shanghai Shenma, China Resources, and Haoyuan. However, after the price fell just below the 20,000yuan/mt, prices began to stabilize and even saw a slight rebound, defying market expectations.

This was mainly due to cost pressures. Biobased polymer

As shown in the chart above, butadiene, a primary raw material for C4 process ADN/HMDA, has been consistently rising since the beginning of the year. It stabilized around 11,500yuan/mt before accelerating to 13,500yuan/mt by mid-May. This significant cost pressure for C4 process ADN, with butadiene alone seeing a cost increase of 3,500-4,000yuan/mt since the beginning of the year. The strength of butadiene stems not only from the restart of the Tianchen’s ADN plant but also from strong demand in the rubber market this year, which shows potential for the entire year. Biobased polymer

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Nylon 66 chip suppliers determine to hold prices steady

Biobased polymer

Plastic recycling -Plast Nordic and Norner work towards advanced PET recycling at scale in Nordic region 10-07-2024

Plastic recycling -Plast Nordic and Norner work towards advanced PET recycling at scale in Nordic region 10-07-2024

Plastic recycling

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Biotrend and Freepoint Eco-Systems to Develop Plastic Recycling Projects

Freepoint Eco-Systems, a U.S.-based plastic waste solutions provider, is partnering with Turkish waste management company Biotrend to develop advanced recycling projects. These initiatives aim to divert end-of-life plastic waste from landfills and incineration, transforming it through chemical recycling into pyrolysis oil, which is used in the production of petrochemical products, including resins for new plastics.

Biotrend is setting up a cutting-edge plastic recycling facility in Aliağa, İzmir, Turkey, with a processing capacity of 60,000 tons per year.  Plastic recycling

This strategic partnership plans to extend its efforts beyond Turkey, targeting projects in the Balkans and Central Asia. Collectively, they aim for a total recycling capacity of 250,000 tons of waste plastic annually.

Upon successful completion of due diligence, Freepoint Eco-Systems intends to purchase approximately 10% of Biotrend’s shares.

This acquisition will be executed through a private placement, involving an investment by Freepoint in newly issued shares.  Plastic recycling

This investment not only solidifies the partnership but also demonstrates Freepoint’s commitment to supporting and expanding advanced recycling infrastructure in the region.

Through this collaboration, Biotrend and Freepoint Eco-Systems are set to make a substantial impact on reducing plastic waste and promoting circular economy practices in Turkey and beyond. Plastic recycling

Biotrend and Freepoint Eco-Systems to Develop Plastic Recycling Projects

First feedback on the Newcycling process

The material obtained from the physical recycling of post-consumer multilayer films was tested on a Polifilm pilot line.
The German recycler APK has carried out blown film tests using regenerated material with the Newcycling process, which allows the recovery of waste from post-consumer multilayer flexible packaging through selective dissolution with solvent.  Plastic recycling
Pilot-scale tests, conducted in collaboration with German film maker Polifilm Extrusion, confirmed the workability and quality of the material, with surface defects and odor that – according to APK – are close to what is obtained by extruding virgin material.

Despite coming from post-consumer, claims the German company, the quality is comparable to that of the best recycled material available on the market today, however obtained from packaging waste from the commercial channel, which is more homogeneous and less contaminated. Plastic recycling
“In the film blowing process, the post-consumer recycled material from the Newcycling process proved to be highly processable – confirms Gottfried Weyhe, Senior Manager Research & Development at Polifilm -. We managed to produce a very thin film, with a thickness of ten microns In terms of quality parameters, such as specks and odors, the recycled performed optimally and is close to virgin.”
“It is a big step forward in our journey – says Robert Marx, Chief Technology Officer of APK -. We are implementing interventions to further optimize Newcycling products and the first quantities of even higher quality material are already available”.
The Newcycling process combines mechanical pre-treatment steps with solvent purification and separation to eliminate additives and printing inks. This allows you to efficiently recycle waste from complex and flexible packaging, such as multilayer films, and obtain pure, high-quality materials at the end of the line.

Plastic recycling

Chemical Recycling: A Closer Look

The Plastic Problem

Plastic waste is a global concern. Every year, over 380 million tonnes of plastic are produced worldwide, equivalent to more than 100 times the weight of the entire blue whale population. Unfortunately, only 16% of plastic waste is recycled into new plastics, while the rest ends up in landfills, incineration, or the ocean.

The Promise of Chemical Recycling

Chemical recycling, also known as “advanced recycling,” offers an alternative approach. Unlike traditional mechanical recycling, which involves melting and reshaping plastics, chemical recycling aims to break down plastics into their raw materials.

The goal is to transform hard-to-recycle plastics back into reusable materials, reducing waste and environmental impact. Plastic recycling

How It Works

  1. Breaking Down Plastics: Chemical recycling involves various processes, such as pyrolysis, depolymerization, and solvolysis. These methods break down plastics into smaller molecules, including monomers and other useful compounds.
  2. Turning Plastic into Oil: One exciting development is the ability to convert plastic waste back into oil. By mimicking the natural processes that created fossil fuels, chemical recycling can produce a type of “infinite” plastic. This oil can then be used as a feedstock for new plastic production. Plastic recycling
  3. All Types of Plastic: Unlike traditional recycling, which often rejects certain plastics due to color or composition, chemical recycling can handle all types of plastic. This inclusivity makes it a promising solution for tackling plastic waste.

Challenges and Criticisms

  1. Energy Intensive: Chemical recycling requires significant energy input, which has been a stumbling block. Sometimes, it’s more cost-effective to produce new plastic products directly from crude oil rather than recycling existing plastic.
  2. Lack of Transparency: Critics argue that chemical recycling lacks transparency. Understanding the environmental impact and safety of these processes is essential for responsible implementation. Plastic recycling
  3. Fuel vs. New Plastic: Some chemical recycling facilities end up producing fuel (such as diesel or gasoline) rather than new plastic products. Balancing these outcomes is crucial for achieving sustainability goals.

Regenyx and Beyond

Regenyx, based in Oregon, exemplifies the challenges faced by chemical recycling facilities. While they aim to transform plastics, operational hurdles and energy demands hinder their full potential.

However, it’s essential to recognize that chemical recycling is still an evolving field, and ongoing research and innovation can address these limitations.  Plastic recycling

The Bigger Picture

As we strive for a circular economy, chemical recycling remains a valuable tool. It complements mechanical recycling and offers hope for a more sustainable future. However, we must balance its benefits with environmental considerations and ensure transparency throughout the process.

In conclusion, chemical recycling holds promise but requires careful navigation. By addressing energy efficiency, transparency, and product outcomes, we can unlock its full potential and contribute to a cleaner planet. Plastic recycling

Plastic recycling

Review Packaging Reuse Quotas

Approximately twenty German industrial associations have expressed concerns regarding the Packaging and Packaging Waste Regulation (PPWR) and its impact on supply chains. They have appealed to the Presidency of the European Commission to amend the current regulation, which mandates a 100% reuse quota for certain industrial and commercial packaging, such as pallet wrapping film and straps, to be achieved within the same application.  Plastic recycling

The associations argue that these stringent rules could disrupt supply chains across the European Union. They have proposed publishing an errata corrige (‘corrigendum’) to the approved regulatory text to eliminate the current reuse requirements for industrial, commercial, and horticultural packaging specified in Article 29, paragraphs 1 to 3. They suggest that the Commission should develop a new proposal based on scientific analysis and impact assessment, introducing special quotas for business-to-business trade within Member States.

While Commissioner Sinkevicius has expressed an intention to consider exempting wrapping film and straps from the 100% recycling obligation with the new Commission, the associations argue that this intention alone is insufficient due to potentially lengthy timelines. Additionally, they highlight confusion over the 40% reuse rate required for these packaging formats. Plastic recycling

Review Packaging Reuse Quotas

Plast Nordic and Norner work towards advanced PET recycling at scale in Nordic region

A partnership between Plast Nordic and Norner aims to use alkaline hydrolysis to recycle 97% of PET waste generated in the Nordics back into their raw materials, targeting the packaging and textile industries with their ‘virgin-quality’ rPET resin.  Plastic recycling

Over 400,000 tons of PET waste is currently thought to exist in the Nordic region, while exports are thought to result in ‘significant’ energy loss and ‘irrational management of substantial value’.

Now the partners intend to recycle approximately 97% of the waste back into their raw materials, with advanced recycling thought to be the ‘only’ technology to achieve circularity without sacrificing the quality of the recyclate.

In turn, it is set to increase access to recycled materials, reduce transportation, and create new jobs. Plastic recycling

Plast Nordic will utilize alkaline hydrolysis technology, alongside patented microwave technology from Switzerland, to recycle both plastic and textiles. It is said to offer resilience against waste impurities (up to 30% impurities without affecting quality).

The process is reportedly chemical-free, instead making use of microwaves, and Plast Nordic explains that the process takes under 10 minutes to complete. The reactor is set to run continuously rather than in batches, handling both plastic and polyester textiles; this is expected to result in virgin-quality recycled PET resin. Plastic recycling

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Plast Nordic and Norner work towards advanced PET recycling at scale in Nordic region

Mechanical Recycling: A Sustainable Approach

The Plastic Waste Challenge

Plastic waste poses a significant environmental challenge. With millions of tons of plastic produced annually, finding effective ways to recycle and reuse plastics is crucial. Mechanical recycling offers a practical solution by utilizing physical processes to recover plastic materials. Plastic recycling

How Mechanical Recycling Works

  1. Sorting: The process begins with sorting plastic waste. Different types of plastics are separated based on their resin codes (such as PET, HDPE, or PVC). Automated systems and manual labor help categorize the plastics.
  2. Washing and Cleaning: Once sorted, the plastics undergo thorough washing and cleaning. This step removes contaminants, dirt, and labels.
  3. Grinding: The cleaned plastics are then ground into smaller pieces. This process increases surface area and prepares the plastic for further processing.
  4. Re-Granulation: The ground plastic is re-granulated, meaning it is melted and formed into pellets or granules. These granules serve as the raw material for new plastic products. Plastic recycling
  5. Compounding: In some cases, additives or reinforcing agents are mixed with the re-granulated plastic to enhance its properties. Compounding ensures that the recycled plastic meets specific requirements for various applications.

Advantages of Mechanical Recycling

  1. Energy Efficiency: Mechanical recycling consumes less energy compared to producing virgin plastic from fossil fuels. It reduces the need for oil extraction and refining. Plastic recycling
  2. Closed-Loop System: By reusing plastic materials, mechanical recycling contributes to a circular economy. It minimizes waste and conserves resources.
  3. Reduced Environmental Impact: Properly recycled plastics reduce greenhouse gas emissions, landfill usage, and ocean pollution.

Challenges and Considerations

  1. Contamination: Contaminants (such as food residue or incompatible plastics) can affect the quality of recycled plastic. Plastic recycling
  2. Proper sorting and cleaning are essential.
  3. Degradation: Each recycling cycle can lead to some degradation of plastic properties. Balancing recycling rates with material quality is crucial.
  4. Design for Recycling: Manufacturers must design products with recyclability in mind. Choosing compatible plastics and avoiding complex blends helps improve recycling efficiency. Plastic recycling

Conclusion

Mechanical recycling plays a vital role in our efforts to create a more sustainable future. By embracing this process, we can reduce plastic waste, conserve resources, and minimize our impact on the environment.

Plastic recycling

PET Trays – Virginia Tech researchers work to create biodegradable bioplastics from food waste 09-07-2024

Plastic recycling

PET Trays – Virginia Tech researchers work to create biodegradable bioplastics from food waste 09-07-2024

PET Tray

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Foundation Stone Laid for PET Tray Recycling Plant in Belgium

A new state-of-the-art recycling facility is set to be established in Neufchâteau, Belgium, focusing on the closed-loop recycling of PET trays and bottles. The foundation stone for the Mopet plant was laid on July 8, 2024, marking a significant step in handling opaque plastic packaging waste in Europe.

This initiative is a collaborative effort between Morssinkhof Rymoplast, Idelux, and Fost Plus. PET Tray

The plant will have the capacity to process 40,000 tonnes of PET annually, including 10,500 tonnes of trays and 17,500 tonnes of bottles, even those opaque like milk bottles. The recycled material will be suitable for producing new food-contact packaging.

Morssinkhof Rymoplast, a Dutch company, has invested 68.5 million euros in the project’s first phase, creating 90 full-time jobs. A second phase, involving an additional 45 million euros, will introduce a ‘semi-chemical’ recycling plant in the area. This facility will utilize the CuRe process for partial depolymerization of polyester waste, enabling the removal of most impurities with lower energy consumption than conventional chemical recycling methods. PET Tray

With these advancements, it is projected that by 2025, 75% of plastic packaging materials collected in Belgium will be recycled domestically. This project underscores Belgium’s commitment to sustainable waste management and the circular economy, setting a benchmark for other European countries to follow in the efficient recycling of PET packaging.

PET Tray

Virginia Tech researchers work to create biodegradable bioplastics from food waste

Researchers in the College of Agriculture and Life Sciences are making affordable bioplastics. PET Tray

Extraordinary amounts of energy, water, and capital are put into food systems. However, anywhere from 30 to 40 percent of the food that is produced ends up in landfills in the United States.

What if there was a way to convert it into something we use every day?

Researchers in Virginia Tech’s College of Agriculture and Life Sciences are doing just that by developing biodegradable bioplastics from food waste to give those materials a new – and useful – life. PET Tray

“By creating cost-effective bioplastics that naturally decompose, we can reduce plastic pollution on land and in oceans and address significant issues such as greenhouse gas emissions and economic losses associated with food waste,” said lead researcher Zhiwu “Drew” Wang, associate professor in the Department of Biological Systems Engineering and director of the Center for Applied Water Research and Innovation.

The project tackles the challenge of oceanic plastic pollution that is becoming even more prevalent with microplastics affecting nearly 88 percent of all marine species, according to the World Wildlife Fund. Because they can quickly biodegrade in sea water, the Virginia Tech bioplastics have the potential to reduce the effect of pollution on marine life across the globe. PET Tray

The first-of-its kind pilot project will develop and demonstrate an affordable modular bioprocessing system to produce biodegradable bioplastics from food waste.

Researchers will harness microorganisms to convert food waste into fats, which are then processed into bioplastics.

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PET Tray

SIGNUS Concludes the FIBER2FIBER Textile Project

The FIBER2FIBER project, launched in 2022 in collaboration with the GAIKER technology centre, aimed to develop a new way to take advantage of the textile fraction from tyre recycling through chemical recycling  PET Tray

The management of tyres, which are mainly composed of rubber, steel and textile fibres, requires constantly investigating new ways to recycle them in different applications, since today it is not possible to incorporate all of their components in the manufacturing chain of new tyres. Thus, this project emerged with the aim of achieving the circularity of textile fibres by incorporating them back into the production chain.

Despite this great advance, the recycling of the textile fraction continues to be, today, a pending issue due to its great complexity since it is a mixture of textile fibres of different composition, such as polyesters, polyamides or rayon, and also contaminated to a greater or lesser extent by rubber particles from the process of separating the tyre components through mechanical recycling.  PET Tray

In this context, chemical recycling is presented as a complementary technological solution. Due to the great complexity of the textile fibre fraction of NFVU, it is necessary to approach chemical recycling selectively, that is, focusing only on one type of textile fibre. Therefore, this project focuses on the fraction corresponding to PET-type polyester fibres.

SIGNUS Concludes the FIBER2FIBER Textile Project

In 2023, composite decking company Trex used around 328 million pounds of recycled polyethylene (PE), a decline from previous years

According to Trex’s 2023 Sustainability Report, “Seeing More Value in Sustainability,” the company used 421 million pounds of PE in 2021 and 409 million pounds in 2022. The Q1 2024 investor presentation revealed that residential adjusted sales peaked in 2021 at just over $1.14 billion, then dropped to $1.06 billion in 2022 and $1.1 billion in 2023.

Bryan Fairbanks, Trex president and CEO, mentioned in the Q1 2024 earnings call that 2023 ended with “historically low inventories.”  Flexible film

He noted that Trex is reclaiming shelf space in stores previously occupied by smaller brands during the COVID-19 pandemic due to supply chain issues. “Accounts that took in excess products because of their suppliers’ limited capacity are now returning to trusted brands like Trex,” Fairbanks stated.

Trex, a major recycler of PE film bags, wraps, and packaging in North America, recycles nearly 100% of its production scrap. Since its inception, Trex has recycled over 5 billion pounds of plastic film. Fairbanks emphasized the brand’s commitment to sustainability, quality, and innovation, highlighting accomplishments in the latest report and the ongoing use of recycled materials.  Flexible film

The company’s PE sourcing program, NexTrex, focuses on community sources, collecting over 3 million pounds of PE from municipalities, nonprofits, small businesses, and schools in 2023. Trex is also developing strategies to recover end-of-life decking materials from various locations. Based in Virginia, Trex operates a manufacturing facility in Nevada and is constructing another in Arkansas, expected to open in 2026.

In 2023, composite decking company Trex used around 328 million pounds of recycled polyethylene (PE), a decline from previous years

China’s BYD is set to acquire a 20% stake in Rever Automotive, its local distributor in Thailand, which stands as BYD’s largest market outside China

As a leading player in the electric vehicle (EV) market, BYD aims to strengthen its position through this acquisition, the companies announced on Saturday.

The Shenzhen-based automaker recently inaugurated its first factory in Southeast Asia, located in Thailand. This US$490 million (RM2.31 billion) facility boasts an annual manufacturing capacity of 150,000 vehicles and will provide employment for 10,000 workers.  PET Tray

Rever Automotive, which operates over 100 showrooms across Thailand, began selling BYD vehicles in 2022. BYD quickly rose to become the top-selling EV brand in the country.

Liu Xueliang, BYD’s Asia-Pacific auto sales general manager, expressed enthusiasm about the deepened partnership, stating, “We are thrilled to deepen our partnership to accelerate the adoption of EVs and contribute to Thailand’s transition towards a more sustainable future.”  PET Tray

Thailand, a key regional hub for auto assembly and export, has traditionally been dominated by Japanese automakers such as Toyota Motor, Honda Motor Co, and Isuzu Motors. In the first quarter of 2024, BYD captured a 46% share of Thailand’s EV market and ranked as the third-largest player in the passenger car segment, according to research firm Counterpoint.

China's BYD is set to acquire a 20% stake in Rever Automotive, its local distributor in Thailand, which stands as BYD's largest market outside China

EU chemical industry is making slow strides forward

The overall chemicals business climate appears to be more stable: Managers’ opinion on order books is slightly up, but still reflects limited demand, and while uncertainty about their future business situation decreased in retail trade and services, it remained stable in industry and construction. PET Tray

It also seems the EU27 chemical industry has moved beyond its ultimate low in terms of output and capacity utilisation, and is finally showing a positive trend: Output in Q1-2024 was 1.8% higher than in Q4-2023, and there was a small increase of capacity utilisation in the EU27 chemical industry from 74.4% in Q3-2023 to 75.5% in Q1-2024, staying well below the long-term average of 81.4%. PET Tray

In Q1 2024, the EU27 chemicals trade surplus reached the highest value since Q1 2022 (€14.8 bn). The EU27 chemicals exports to non-EU27 area increased by €5.6 bn from Q4-2023 to Q1-2024. The country analysis shows that USA and UK contributed largely to this positive development.

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EU chemical industry is making slow strides forward

Flexible film – A new process separates mixed textile waste for recycling 08-07-2024

PET Tray

Flexible film – A new process separates mixed textile waste for recycling 08-07-2024

Flexible film

r-PET – Using Crop Waste to Develop Biobased Plastics 

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Flexible film

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Strong oil and petrochemical demand likely to 2030: GlobalData (Report)

Growing global demand for energy and petrochemicals, coupled with ongoing energy security concerns, could prompt rising demand for oil into 2030, despite the rapid deployment of green energy, according to a GlobalData response to the IEA’s recent Oil 2024 report. Flexible film

The IEA found that oil markets face challenges as medium-term structural shifts are expected to cause excess supply in six years’ time, with green and energy-saving technologies helping to gradually slow the pace of oil demand growth.It added that weaker macroeconomic expectations and unprecedented investment in alternatives will also push current oil users towards greener technology. Flexible film

However, GlobalData analysts pointed out that overall energy demand continues to grow, and if carbon capture, utilization and storage technology becomes more cost-effective, it could lessen the trade-off between oil production and climate goals.

In fact, oil and gas companies are still bearish about the widespread adoption of clean energy alternatives across various sectorsFlexible film

The analysts also pointed out that the oil market is highly dynamic, with forecasts often influenced by short to medium-term dynamics that may not persist in the long run.

For example, 20 years ago, the primary concern was oil supply limitations rather than demand. This is why forecasts are updated annually, as unexpected events and trends can significantly impact projections. Flexible film

The analysts also emphasize that energy security concerns will prevent many nations from completely phasing out oil, as it remains a readily available source of energy.The IEA also suggested that over the next few years, the supply and demand growth will mostly come from natural gas liquids and condensate. The energy body also argued that, along with declining demand for gasoline, refineries will have to adapt to these market changes.

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Strong oil and petrochemical demand likely to 2030: GlobalData (Report)

A new process separates mixed textile waste for recycling

Two-step process breaks polyester and spandex down to their monomers and then separates cotton and nylon  Flexible film

A new process skips the separation step of recycling textiles, making it easier to recover the components of mixed fibers for reuse.

After their lifetime of use, most discarded clothes languish in landfills or are incinerated. “Less than 1% of old clothing is recycled back to clothes right now,” says Erha Andini, a doctoral candidate in chemical engineering at the University of Delaware. The most commonly used recycling process shreds textiles, shortening their fiber length such that the materials may not match stringent clothing industry requirements. And sorting mixed fibers for recycling is very expensive, Andini says.

Andini, Sunitha Sadula, Dionisios G. Vlachos, and other colleagues from the University of Delaware created a process that separates mixed textiles containing cotton, polyester, spandex, and nylon. First, the fiber mix is placed in ethylene glycol and heated in a microwave with a zinc oxide catalyst.  Flexible film

This breaks the polyester and spandex into their monomers, allowing recovery of two base components: bis(2-hydroxyethyl) terephthalate—or BHET—from polyester and 4,4-methylenedianiline—or MDA—from spandex. The remaining formic acid dissolves the nylon, so it can be recovered by evaporation, and separates it from the remaining cotton.

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Flexible film

Plast Nordic and Norner Collaborate to Scale Advanced PET Recycling in the Nordic Region

  • The Challenge: Over 400,000 tons of PET waste currently exist in the Nordics, with exports resulting in significant energy loss and inefficient management of valuable resources.
  • The Solution: Plast Nordic and Norner are using alkaline hydrolysis to recycle a remarkable 97% of PET waste back into raw materials. Their focus is on creating ‘virgin-quality’ rPET resin for the packaging and textile industries.
  • Cutting-Edge Technology: Plast Nordic employs patented microwave technology from Switzerland alongside alkaline hydrolysis.Flexible film
  • This process is chemical-free and takes less than 10 minutes to complete. The reactor runs continuously, handling both plastic and polyester textiles.
  • Quality Assurance: The technology ensures resilience against impurities (up to 30% impurities without affecting quality), making it a game-changer for sustainable recycling.
  • Industrial Collaboration: Norner, with its expertise in business strategy, polymer science, and production assessments, partners with Plast Nordic. Dr. Marianna Sarkissova also contributes her international project execution skills and access to capital. Flexible film
  • Strategic Vision: The companies aim for scalable industrial projects that balance sustainability and business models. Rune Byremo, project manager at Plast Nordic, emphasizes the importance of the right industrial partners.
  • Facility Expansion: Plast Nordic plans to open its first factory in Norway or Denmark by 2028, considering renewable energy, scalability, surplus heat, and logistics. Meanwhile, a demonstration plant exists in Italy, and a full-scale factory is set to open in Spain in 2027.  Flexible film

Plast Nordic and Norner Collaborate to Scale Advanced PET Recycling in the Nordic Region

STADLER Enhances Operations for VAERSA with New Light Packaging Plant in Spain

On July 3rd, STADLER Anlagenbau GmbH unveiled a cutting-edge light packaging sorting plant in Alzira, Spain, designed and built for public enterprise Vaersa. This state-of-the-art facility replaces an existing plant, significantly boosting capacity from 3 t/h to 8 t/h. Let’s delve into the details:  Flexible film

  • Inauguration and Dignitaries: The opening ceremony was a momentous occasion, attended by prominent local government representatives and key figures. Salomé Pradas (Councillor of Environment, Water, Infrastructure, and Territory), Francisco Javier Sendra (Regional Secretary of Environment and Territory), and Jorge Blanco (Director General of Quality and Environmental Education) graced the event. Vaersa’s top management, including José Alberto Comos (General Manager) and Raúl Esteban (Deputy Manager), joined Ismael Avilés Ortega (Operations Manager Spain at STADLER), Vicent Estruch (President of the V4 Ribera-Valdigna Consortium), and Alfons Dominguez (Mayor of Alzira) in celebrating this milestone.  Flexible film
  • Noelia Almiñana Lledó’s Remarks: Noelia Almiñana Lledó, Head of Vaersa’s Waste Department, reminisced about the Alzira site’s humble beginnings with a manual sorting plant back in 2000. She emphasized the remarkable progress achieved through STADLER’s automation, ensuring precise recovery of light packaging materials. José David Castillo Cáceres, Alzira Light Packaging Sorting Plant Manager, then presented the new plant, showcasing its advanced features.
  • Vaersa’s Vision: Vaersa, a public enterprise under the Department of Agriculture, Rural Development, Ecological Transition, and Climate Emergency of the Valencian Autonomous Community, plays a crucial role in environmental management. Flexible film
  • Since 2000, it has managed the light packaging sorting infrastructure for the Valencian Community. In 2023, recognizing the need for increased capacity and improved recycling quality, Vaersa invested in upgrading the Alzira plant. The project aimed to align with circular economy principles while adhering to stringent tender criteria.
  • Tender Criteria and STADLER’s Solution: The project required designing a sorting line that maximized recovery, facilitated operation, and ensured safety for plant personnel.  Flexible film
  • STADLER’s highly detailed preliminary project stood out, securing the contract. Noelia Almiñana Lledó highlighted the challenge: transforming the least automated of the VAERSA Plants into an efficient, automated processing line that would double capacity.

STADLER Enhances Operations for VAERSA with New Light Packaging Plant in Spain

Introducing FlexiBag Reinforced – Mondi’s Innovative Recyclable Packaging Solution

Mondi, a global leader in sustainable packaging and paper, proudly unveils FlexiBag Reinforced, the latest addition to its esteemed line of pre-made plastic bags. This cutting-edge product is crafted from mono-PE, ensuring it is fully recyclable wherever PE film collection and recycling facilities are available. Flexible film

FlexiBag Reinforced is designed in-house by leveraging Mondi’s comprehensive value chain, enabling the creation of highly customizable and cost-effective packaging solutions tailored to meet diverse customer needs. The bags boast enhanced mechanical properties, including superior puncture resistance, stiffness, and sealability. Additionally, the barrier protection levels can be adjusted, offering medium to high protection against fat, oxygen, and moisture, making these bags ideal for the pet food industry.  Flexible film

A key feature of FlexiBag Reinforced is its contribution to a circular economy. The bags can incorporate a customized percentage of post-consumer recycled (PCR) content, based on a mass-balance approach. This significantly reduces reliance on virgin plastics and promotes material efficiency by keeping materials in circulation.

FlexiBag Reinforced not only meets but anticipates future regulatory requirements, positioning Mondi as a proactive leader in sustainable packaging.  Flexible film

Introducing FlexiBag Reinforced – Mondi’s Innovative Recyclable Packaging Solution

Flexible film

Plastics Recycling – Dow has announced an agreement to acquire Circulus, a leading North American polyethylene recycler specializing in converting plastic waste into post-consumer resin (PCR) 06-07-2024

r-PET – Using Crop Waste to Develop Biobased Plastics 08-07-2024

r-PET

r-PET

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

r-PET

r-PET

Polyestertime
ITEM 01/07/2024 08/07/2024 +/-
Bottle grade PET chips domestic market 7,080 yuan/ton 7,150 yuan/ton +70
Bottle grade PET chips export market 900 $/ton 910 $/ton +10
Filament grade Semidull chips domestic market 7,100 yuan/ton 7,100 yuan/ton
Filament grade Bright chips domestic market 7,120 yuan/ton 7,120 yuan/ton
Pure Terephthalic Acid PTA domestic market

r-PET

6,020 yuan/ton 6,020 yuan/ton

Pure Terephthalic Acid PTA export market 730 $/ton 730 $/ton
Monoethyleneglycol MEG domestic market 4,655 yuan/ton 4,700 yuan/ton
+45
Monoethyleneglycol MEG export market 545 $/ton 545 $/ton
Paraxylene PX FOB  Taiwan market 1,049 $/ton 1,049 $/ton
Paraxylene PX FOB  Korea market 1,027 $/ton 1,027 $/ton
Paraxylene PX FOB EU market 1,125 $/7on 1,125 $/ton
Polyester filament POY 150D/48F domestic market 8,000  yuan/ton 8,000 yuan/ton
Recycled Polyester filament POY  domestic market 7,700 yuan/ton 7,700 yuan/ton
Polyester filament DTY 150D/48 F domestic market 9,400 yuan/ton 9,400 yuan/ton
Polyester filament FDY 68D24F 9,200 yuan/ton 9,200 yuan/ton
Polyester filament FDY 150D/96F domestic market

r-PET

8,500 yuan/ton 8,500 yuan/ton
Polyester staple fiber 1.4D 38mm domestic market 7,870 yuan/ton 7,870 yuan/ton
Caprolactam CPL domestic market 12,900 yuan/ton 12,700 yuan/ton
-200
Caprolactam CPL overseas  market 1,650 $/ton 1,650 $/ton
Nylon 6 chips overseas  market 1,920 $/ton 1,920 $/ton
Nylon 6 chips conventional spinning domestic  market 14,050 yuan/ton 13,750 yuan/ton -300
Nylon 6 chips  high speed spinning domestic  market 14,400 yuan/ton 14,250 yuan/ton -150
Nylon 6.6 chips domestic  market

r-PET

20,200 yuan/ton 20,000 yuan/ton -200
Nylon6 Filament POY 86D/24F domestic  market 16,600 yuan/ton 16,500 yuan/ton -100
Nylon6 Filament DTY 70D/24F domestic  market 19,000 yuan/ton 18,800 yuan/ton -200
Nylon6 Filament FDY  70D/24F  17,850 yuan/ton 17,800 yuan/ton -50
Spandex 20D  domestic  marke 32,000 yuan/ton 31,500 yuan/ton -500
Spandex 30D  domestic  market 30,500 yuan/ton 30,000 yuan/ton -500
Spandex 40D  domestic  market  27,500 yuan/ton 27,000 yuan/ton -500
Adipic Acid domestic market

r-PET

9,700 yuan/ton 9,550 yuan/ton
Benzene domestic market9, 9,250 yuan/ton  8,825 yuan/ton -425
Benzene overseas  market 1,040 $/ton 1,013 $/ton -27
Ethylene South East market 930 $/ton 930 $/ton
Ethylene NWE market CIF 765 $/ton 780 $/ton +15
Acrylonitrile ACN  domestic market 9,400 yuan/ton 9,700 yuan/ton +300
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton
Acrylic staple fiber ASF  domestic market

r-PET

14,600 yuan/ton 14,600 yuan/ton
Viscose Staple Fiber VSF  domestic market 13,300 yuan/ton 13,400 yuan/ton +100
PP Powder domestic market 7,530 yuan/ton 7,550 yuan/ton +20
Naphtha overseas market  719 $/ton 719 $/ton
Phenol domestic market 8,262 yuan/ton 8,155 yuan/ton -107

r-PET high end eco-friendly chips =8,300 yuan/ton 8,300 yuan/ton   –

r-PET

Neveon and Brantner have launched a joint venture to mechanically recycle foam materials from end-of-life mattresses in Austria

Neveon, part of the Greiner Group specializing in foam production, has partnered with Austrian recycler Brantner to address the disposal of used mattresses voluntarily. The new venture, pending antitrust approval, will be headquartered in Krems, near the Danube. It will manage the collection, separation, and mechanical recycling of mattress components, particularly focusing on polyurethane foams. r-PET   r-PET 

The recycled foam will be repurposed by Neveon and other manufacturers to produce new composite foam products, such as stable flooring and acoustic insulation. Annually, over one million mattresses are discarded in Austria, leading to around 150,000 tonnes of CO2 emissions, with 25,000 tonnes resulting from waste-to-energy incineration alone. Despite the absence of an Extended Producer Responsibility (EPR) system for mattress waste in Austria, Neveon and Brantner’s initiative will proceed without financial contributions from such a system. r-PETr-PET

Neveon, established in 2021 as part of the Austrian Greiner Group, consolidates the flexible and composite polyurethane foam businesses of the group. Operating in 17 countries with 57 locations, Neveon aims to enhance the sustainability of foam production through innovative recycling practices. This venture with Brantner represents a significant step towards reducing environmental impact and promoting circular economy principles within the foam manufacturing industry.

Neveon and Brantner have launched a joint venture to mechanically recycle foam materials from end-of-life mattresses in Austria

 

Using Crop Waste to Develop Biobased Plastics

A bioplastics company in southwest Indiana, AgroRenew, is pioneering the use of local food waste to create fully biodegradable plastics. Founder and CEO Brian Southern emphasizes that their bioplastics contain no chemicals or petroleum-based elements. “It’s truly a 100% biodegradable product,” Southern states. “It can dissolve and degrade in soil or other environments.”  r-PET

AgroRenew’s bioplastics are designed to break down in soil within six months. The company plans to source waste from local watermelon, cantaloupe, and pumpkin crops that don’t make it to market. Southern explains, “We’re making a biobased PLA and a starch-based plastic. The rinds have a good starch content, pectin, and cellulose, which are valuable for our formula.”

Produce farmers often experience up to 50 percent crop waste. AgroRenew offers a sustainable solution by purchasing this waste from farmers, converting it into biodegradable plastics.  r-PET

“We’re providing an opportunity for farmers to handle their food crop waste sustainably,” Southern says. “We pay them for the waste, use it to produce plastics, and the resulting product can return to the soil and fully degrade.”

The initial focus is on watermelon, cantaloupe, and pumpkin waste, amounting to over 100 million pounds each season. AgroRenew began constructing their facility in Knox County, Indiana, in June and aims to start testing production lines by early 2025. This initiative not only supports local agriculture but also promotes environmental sustainability through innovative waste management. r-PET

Using Crop Waste to Develop Biobased Plastics

Plastics Recycling – Dow has announced an agreement to acquire Circulus, a leading North American polyethylene recycler specializing in converting plastic waste into post-consumer resin (PCR) 06-07-2024

Plastics Recycling

Lindner establishes subsidiary in India

European shredding equipment maker announces creation of subsidiary in Delhi to serve India’s recycling and waste sectors.

Austria-based shredding and recycling equipment maker Lindner Recyclingtech GmbH has announced the establishment of Lindner Recyclingtech Bharat (India) LLP, based in Delhi. “Together with Chirag Verma, co-owner of Lindner Bharat, and Ganesh Karankal, sales director of plastics recycling, the aim in this dynamic environment is to develop sustainable recycling solutions for the waste and plastics industry,” states the European firm. Plastics Recycling

With its 1.4 billion people, Lindner calls India the second most highly populated country in the world and the fifth largest economic power. While about 62 million metric tons of discarded materials are produced each year in India, and rising, Lindner says the recycling rate has growth potential.

The equipment maker says a range of initiatives by the Indian government are intended to raise the population’s awareness of recycling. “However, as well as regulation, recycling requires appropriate technologies so that the wide range of reusable materials – including plastics, electronic scrap, and commercial, industrial and domestic waste – can be fed back into the circular economy,” states Lindner. Plastics Recycling

“By founding Lindner Recyclingtech Bharat we want to contribute to returning greater quantities of reusable materials back into the loop or the circular economy,” says Manual Lindner, CEO and owner of Lindner Recyclingtech.

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Plastics Recycling

How to increase the rate of plastics recycling

A national bottle deposit fee could make a dramatic difference in reducing plastic waste, MIT researchers report.

While recycling systems and bottle deposits have become increasingly widespread in the U.S., actual rates of recycling are “abysmal,” according to a team of MIT researchers who studied the rates for recycling of PET, the plastic commonly used in beverage bottles. However, their findings suggest some ways to change this. Plastics Recycling

The present rate of recycling for PET, or polyethylene terephthalate, bottles nationwide is about 24 percent and has remained stagnant for a decade, the researchers say. But their study indicates that with a nationwide bottle deposit program, the rates could increase to 82 percent, with nearly two-thirds of all PET bottles being recycled into new bottles, at a net cost of just a penny a bottle when demand is robust. At the same time, they say, policies would be needed to ensure a sufficient demand for the recycled material.

The findings are being published today in the Journal of Industrial Ecology, in a paper by MIT professor of materials science and engineering Elsa Olivetti, graduate students Basuhi Ravi and Karan Bhuwalka, and research scientist Richard Roth. Plastics Recycling

The team looked at PET bottle collection and recycling rates in different states as well as other nations with and without bottle deposit policies, and with or without curbside recycling programs, as well as the inputs and outputs of various recycling companies and methods. The researchers say this study is the first to look in detail at the interplay between public policies and the end-to-end realities of the packaging production and recycling market.

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Plastics Recycling

New Structure for Agilyx

Agilyx ASA, previously known for its expertise in chemical recycling processes such as pyrolysis and depolymerization, has transitioned from an engineering and technological development company to a financial holding entity. This transformation aligns with its focus on plastic waste management and the circular economy. Plastics Recycling

As part of this strategic reorganization, Ranjeet Bhatia, the principal shareholder through Saffron Hill Ventures, has been appointed as the new Chief Executive Officer (CEO). Bertrand Laroche will take over as Chief Financial Officer (CFO) starting July 11. Additionally, Peter Norris, who also serves in a similar capacity with Virgin Group, has been named president of the Board of Directors. Russell Main, the current CFO and interim CEO, will depart over the summer to explore other professional opportunities.

Ranjeet Bhatia, a long-time investor and board member of Agilyx, also holds the presidency at Cyclyx International, Agilyx’s joint venture with ExxonMobil and LyondellBasell. This venture focuses on managing post-consumer waste that is difficult to recycle mechanically. Plastics Recycling

New Structure for Agilyx

Dow has announced an agreement to acquire Circulus, a leading North American polyethylene recycler specializing in converting plastic waste into post-consumer resin (PCR)

The acquisition includes two facilities located in Ardmore, Oklahoma, and Arab, Alabama, with a combined capacity of 50,000 metric tons per year. Dow anticipates completing the transaction in the third quarter of 2024, pending customary regulatory approval.

“This acquisition enables Dow to merge our industry-leading materials science technology with Circulus’ expertise in film recycling, accelerating our 2030 Transform the Waste goal,” said Karen S. Carter, President of Packaging & Specialty Plastics at Dow. “It expands our industry participation, allowing us to produce higher-performing circular products that meet the demands of brands and consumers.” Plastics Recycling

Combining Dow’s proficiency in materials science and high-performance resins with Circulus’ mechanical film recycling capabilities will enhance Dow’s offerings in collation shrink packaging, stretch film, liners, and select food packaging. This merger extends Dow’s reach into the industrial, consumer, and transportation markets.

Mike Dulin, CEO of Circulus, expressed enthusiasm about the partnership, stating, “The Circulus team is excited to advance a circular economy with Dow. We utilize the best available technology to recycle plastic packaging waste. Our leadership team, with over 65 years of combined experience in recycling and plastics, produces high-quality, sustainably made resins for upcycled applications.” Plastics Recycling

This acquisition aligns with Dow’s broader initiative to transform plastic waste and other alternative feedstocks into 3 million metric tons of circular and renewable solutions annually by 2030. Dow is committed to building industrial ecosystems for waste collection, reuse, and recycling to meet the growing demand for sustainable solutions.

Dow has announced an agreement to acquire Circulus, a leading North American polyethylene recycler specializing in converting plastic waste into post-consumer resin (PCR)

World’s First Sustainable Polyester Fiber Supply Chain Established with CO2-Derived and Renewable Materials

A groundbreaking consortium of seven companies across five countries has established the world’s first supply chain for more sustainable polyester fiber. Plastics Recycling

This initiative utilizes renewable, bio-based materials and carbon capture and utilization (CCU) instead of fossil materials. The polyester fibers will be manufactured for The North Face brand in Japan.

The consortium includes Goldwin (project owner), Mitsubishi Corporation, and Chiyoda Corporation (all from Japan), SK geo centric (South Korea), Indorama Ventures (Thailand), India Glycols (India), and Neste. Neste will supply renewable Neste RE™ as a key ingredient for polyester production. Plastics Recycling

The initial polyester fiber produced will be used by Goldwin for The North Face products, including sports uniforms, starting in July 2024. Future expansion to other Goldwin products and brands is also being considered.

To ensure credible traceability of material streams throughout the supply chain, the consortium employs a mass balancing approach. They aim to proactively promote defossilization of materials, contributing to a more sustainable society.

An infographic detailing the value chain can be downloaded from the press release attachments. Plastics Recycling

Additional Information

A NEDO project granted in 2020 involves the production of para-xylene derived from CO2 as a raw material.

World’s First Sustainable Polyester Fiber Supply Chain Established with CO2-Derived and Renewable Materials

The Maire group company will conduct a feasibility study for applying Duetto catalysis technology in the Middle East. NextChem, a Maire group subsidiary specializing in green chemistry plants, has secured two new contracts worth around 30 million euros

These include a feasibility study for Conser’s NX Duetto catalysis technology in the Middle East, aimed at producing biodegradable monomers as alternatives to fossil-based ones.

Duetto’s proprietary technology, licensed in China last year, allows the production of butanediol (BDO) and dimethyl succinate (DMS) from maleic anhydride derived from butane gas through esterification and hydrogenation. Plastics Recycling

BDO is a low-viscosity glycol used as an intermediate in synthesizing other chemicals and polymers. As a monomer, it contributes to the production of biodegradable polyesters like PBS and PBAT, which are used in packaging, disposable tableware, and mulching sheets.

The second contract involves fertilizer technologies through NextChem Stamicarbon. Alessandro Bernini, CEO of Maire, commented on these achievements: “We are proud of these significant results, which confirm our ability to enhance traditional infrastructures with our technologies as part of the energy transition plan. These modernizations improve energy efficiency, minimize environmental impact, and ensure the highest safety standards thanks to our cutting-edge proprietary equipment.” Plastics Recycling

The Maire group company will conduct a feasibility study for applying Duetto catalysis technology in the Middle East. NextChem, a Maire group subsidiary specializing in green chemistry plants, has secured two new contracts worth around 30 million euros

Polyester polyamide – Autoneum has introduced a new trunk side trim made entirely from polyester, expanding its range of sustainable monomaterial products 05-07-2024

Plastics Recycling

Polyester polyamide – Autoneum has introduced a new trunk side trim made entirely from polyester, expanding its range of sustainable monomaterial products 05-07-2024

Polyester polyamide

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Impact absorber made of BASF polyamide particle foam Ultramid® Expand receives the 2nd prize of the prestigious SPE Automotive Award

 

  • Cooperation project between Mercedes-Benz and BASF wins 2nd prize of the prestigious innovation award for plastics technology in the “Enabler Technology” category
  • Ultramid® Expand reduces the vehicle component’s weight and production costs
  • The polyamide particle foam is ideal for demanding requirements in the automotive sector  Polyester polyamide

An impact absorber made of the polyamide particle foam Ultramid® Expand jointly developed by BASF and Mercedes-Benz for the Mercedes-Benz VISION EQXX technology program has won 2nd place in the “Enabler Technology” category at the SPE Automotive Awards 2024. SPE stands for Society of Plastics Engineers (Internationale Gesellschaft für Kunststofftechnik e.V.), which honors outstanding developments in plastic parts for vehicle engineering every year.

Component with weight benefits

The purpose of an impact absorber is to absorb and distribute the forces arising in a crash and transfer them to the vehicle body. Metal structures, complex and expensive to process, are often used for this. Polyester polyamide

Ultramid® Expand offers several advantages here: Using the polyamide particle foam reduces weight and improves energy absorption in the event of an impact. The production process is also more cost-effective than for metal structures.

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Polyester polyamide

Indorama Ventures, a leading sustainable chemical production company, has secured a $200 million loan from the International Finance Corporation (IFC)

This seven-year loan will significantly boost the company’s strategic sustainability initiatives across India, Thailand, and Indonesia. Polyester polyamide

The funding will primarily focus on enhancing Indorama Ventures’ polyethylene terephthalate (PET) recycling capabilities. The company aims to improve its recycling footprint and efficiency through various upgrades and new developments. In Thailand, existing recycling facilities in Nakhon Pathom and Rayong will receive significant enhancements. These upgrades are expected to optimize operations and increase recycling capacity, contributing to the company’s sustainability goals.

Moreover, the loan will facilitate the launch of an advanced recycling plant in Karawang, Indonesia. This new facility is poised to set a benchmark in the region with state-of-the-art technology designed to improve recycling processes. Polyester polyamide

In India, Indorama Ventures plans to develop new recycling plants, expanding its presence and capabilities in the region.

The company’s efforts to enhance its PET recycling infrastructure underscore its dedication to creating a more sustainable future through innovative solutions and strategic investments.

Polyester polyamide

DOMO Chemicals polyamides decarbonise chemical and plastics industry

r-PET Bottles – RadiciGroup’s innovative intake manifold, made entirely from 100% recycled polyamide, has garnered recognition for sustainable innovation in the Power Train Auto segment 04-07-2024

r-PET Bottles

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RadiciGroup’s innovative intake manifold, made entirely from 100% recycled polyamide, has garnered recognition for sustainable innovation in the Power Train Auto segment

This accolade was awarded by the Society of Plastics Engineers (SPE) on June 28 during the 22nd SPE Automotive Award ceremony.

Branded as Renycle, this intake manifold signifies a major advancement in the automotive sector where glass-fibre filled nylon has largely replaced metals. r-PET Bottles

RadiciGroup’s challenge was to create a component from 100% mechanically recycled polyamide, ensuring high-quality consistency through a meticulous process of selection, cleaning, and control.

The intake manifold, designed and manufactured by Marelli, meets stringent performance standards, including high burst pressure, resistance to pulsating pressure cycles, and prolonged vibration tests under thermal conditions. r-PET Bottles

Emphasis was placed on NVH (Noise Vibration Harshness) analysis to ensure acoustic performance comparable to existing materials. RadiciGroup optimized Renycle for this application, balancing mechanical and thermal performance while maximizing environmental benefits. Notably, this innovation achieved a more than 70% reduction in CO2 emissions compared to fossil-based materials, as measured by the Life Cycle Assessment (LCA) methodology.

Among fifty evaluated projects aimed at enhancing the sustainability of cars and motorcycles, RadiciGroup’s focus on recycling and renewable raw materials aligns with their broader ESG principles. r-PET Bottles

“We are proud to be recognized by the Society of Plastics Engineers,” stated Erico Spini, Global Marketing Director of RadiciGroup High Performance Polymers. He emphasized the importance of quality, reliability, and durability in their collaboration with Marelli and expressed hope that this project would inspire further sustainable mobility initiatives.

RadiciGroup's innovative intake manifold, made entirely from 100% recycled polyamide, has garnered recognition for sustainable innovation in the Power Train Auto segment

Sidel has enhanced its StarLITE-R Nitro range, a series of bottle bases crafted specifically for 100% recycled PET (rPET) bottles

These upgrades cater to still beverages and nitrogen-dosed food products, where nitrogen dosing involves adding a small amount of liquid nitrogen to increase internal pressure, enhancing the bottle’s durability throughout the supply chain.

The StarLITE-R Nitro features an innovative “wave” bottle base design, offering a unique alternative to the conventional petaloid shapes typically seen.

This design is versatile, supporting a variety of bottle shapes and sizes ranging from 0.2 to 2.5 litres. r-PET Bottles

A key aspect of the StarLITE-R Nitro bottle base is its optimized mould base geometry, which includes a sophisticated venting system for precise shaping. Leveraging Sidel’s patented mould technology, this design incorporates 8 to 10 waves, providing superior resistance to internal pressures between 0.5 to 0.8 bar, even in lightweight bottles.

The StarLITE-R Nitro range represents a significant step forward in the development of eco-friendly packaging solutions, balancing functionality with sustainability. r-PET Bottles

Sidel has enhanced its StarLITE-R Nitro range, a series of bottle bases crafted specifically for 100% recycled PET (rPET) bottles

A new €65 million TriPlast sorting plant has officially opened in Ennshafen, Austria

This joint venture between ARA, Bernegger, and Der Grüne Punkt significantly enhances Austria’s recycling capacity. The country aims to double its plastic packaging recycling rate by 2025, and TriPlast plays a crucial role by sorting 100,000 tonnes of plastic and metal packaging annually. These materials are transformed into valuable secondary raw materials for further recycling, used in products ranging from shampoo bottles to automotive parts. r-PET Bottles

The TriPlast plant boasts an impressive sorting capacity of 20 tonnes per hour—three times greater than existing Austrian plants—thanks to advanced technology, including 2.5 kilometers of conveyor belts and near-infrared sorting systems. Its strategic location in Ennshafen provides trimodal connectivity via truck, rail, and ship, while its self-sufficient, sustainable energy supply minimizes environmental impact.

Beyond environmental benefits, TriPlast contributes to the local economy by creating green jobs and reinforcing Upper Austria’s position as a European leader in sustainable practices. Its arrival marks a significant step toward a more sustainable future for Austria’s recycling infrastructure. r-PET Bottles

r-PET Bottles

Another chemical recycling plant closure offers ‘flashing red light’ to nascent industry

For the second time this year, a chemical recycling plant built to turn waste into usable products has closed, casting further doubt on the viability of an upstart industry that has been plagued by financial and technical challenges in its effort to scale up.

Fulcrum BioFuels launched its Sierra plant outside Reno, Nevada, in 2022 with the goal of converting municipal solid waste into “sustainable aviation fuel.” But in May of this year the company suddenly laid off its roughly 100 employees and shuttered its website, as Bloomberg first reported. r-PET Bottles

The decision came just as the plant was ready to reopen after a series of technical challenges had forced it offline, continuing a trend of delays and setbacks for a facility that had initially been slated to open in 2010.

Fulcrum representatives did not respond to emails and phone calls and little is yet clear about the company’s future, while its plans to build a larger plant in Gary, Indiana, appear to be hanging on by a thread following bond defaults. r-PET Bottles

Carolyn McCrady, a co-founder of Gary Advocates for Responsible Development, which formed in 2021 to oppose Fulcrum’s plans, said her organization is still challenging Fulcrum’s air permit to build a plant in the city as it waits to learn more about the company’s next steps.

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r-PET Bottles

etween virgin PSF and recycled PSF significantly weakens

In the past, when virgin PSF prices rose by 200-300yuan/mt, recycled PSF prices normally followed up to rise by 100yuan/mt, and when virgin PSF prices declined, recycled PSF prices would go downward. However, nowadays, the markets for virgin and recycled fibers are becoming increasingly independent. Often, when virgin PSF prices rise, recycled PSF prices do not move; and when virgin PSF prices drop, recycled PSF prices do not necessarily follow suit.  r-PET Bottles

The reasons for this are twofold. On one hand, after substantial capacity expansion of virgin and recycled PSF, the market is oversupplied, leading to intense competition and narrower price fluctuations. For instance, the fluctuation range for HC re-PSF last year was only 500yuan/mt. The price difference between virgin and recycled PSF has been significantly compressed, frequently resulting in minimal price difference of 500yuan/mt or even recycled PSF prices higher than virgin PSF.

On the other hand, the supply of quality recycled feedstock market is tight and prices are hard to decline. r-PET Bottles

The support from cost side to recycled PSF is strong. Without significant external forces causing sharp increases or decreases, recycled PSF prices tend to fluctuate mildly based on their own fundamentals.

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Correlation between virgin PSF and recycled PSF significantly weakens

European Trio Targets Tires-to-Polymer Recycling

Borealis, Covestro, and Neste have launched an initiative to recycle discarded tires into high-quality plastics for the automotive industry. This collaboration focuses on enhancing circularity within the plastics value chains and automotive sector.

Previously, Covestro introduced Makrolon RP polycarbonate, the company’s first product derived from chemically recycled feedstock, though details of the feedstock’s source materials were undisclosed. r-PET Bottles

In this process, tires are chemically recycled, liquefied, and transformed into base chemicals, which are then refined into high-purity polycarbonates (PCs). These PCs are suitable for various automotive applications, including headlamp parts and radiator grilles.

“This cooperation with Neste and Borealis exemplifies our potential to recycle old tires into new car parts, supporting our automotive customers and addressing the critical issue of combining high-performance materials with recycled content.”

Neste plays a key role by converting liquefied discarded tires into high-quality raw materials for polymers and chemicals.  r-PET Bottles

Borealis processes this raw material into base chemicals phenol and acetone, which Covestro then uses to produce polycarbonates. The recycled content is tracked via mass balancing using ISCC Plus certification.

Thomas Van De Velde, senior vice president of Base Chemicals at Borealis, stressed the importance of value-chain cooperation in adding value to waste. Jeroen Verhoeven, vice president of Value Chain Development at Neste, added that this project could serve as a model for establishing circularity in automotive plastics, demonstrating the potential to transform low-quality waste into high-quality plastics, benefiting both industries and the environment.  r-PET Bottles

European Trio Targets Tires-to-Polymer Recycling

r-PET Bottles

Biodegradable Plastics – Pryme has successfully delivered its first batches of pyrolysis oil, produced at its new plant in the Port of Rotterdam, which was launched earlier this year 03-07-2024

Biodegradable Plastics – Pryme has successfully delivered its first batches of pyrolysis oil, produced at its new plant in the Port of Rotterdam, which was launched earlier this year 03-07-2024

Biodegradable Plastics

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Symphony CEO Urges New Government to Adopt Biodegradable Plastics

Michael Laurier, CEO of Symphony Environmental Technologies, has criticized government party manifestos for neglecting plastic waste management.

Laurier emphasized the importance of addressing this issue, noting that none of the parties have developed comprehensive strategies for plastic management. While the Conservatives detailed various environmental initiatives, Laurier criticized their lack of a clear plan to prevent plastic waste from accumulating in oceans.

He also noted that Labour is no better and that Reform would prioritize nuclear energy over Net Zero commitments. Biodegradable Plastics

Laurier acknowledged the Liberal Democrats’ pledge to tackle plastic pollution and improve recycling. However, he argued that their proposal to eliminate non-recyclable single-use plastics could lead to the adoption of materials with worse life-cycle assessments.

Laurier urged political parties to embrace biodegradable plastic technology. He explained that if biodegradable plastics escape into the environment, they would quickly decompose and be removed from the ecosystem. Biodegradable Plastics

He criticized the EU for being worse, citing the Environment Committee of the European Parliament’s ban on “oxo-degradable” plastic, which has caused confusion and delayed the adoption of d2w technology in Europe.

Biodegradable Plastics

-Life Car Recycling

The US chemical giant Dow and Italian recycler Fiori have signed a memorandum of understanding to enhance the recovery of demolition materials from end-of-life vehicles (ELVs). This agreement highlights the growing industry interest in recycling materials from decommissioned cars, especially in light of impending European regulations.

Fiori Group, with three recycling platforms in Italy (two in Bologna and one in Rome), employs 200 people and boasts a turnover of €450 million. Biodegradable Plastics

The group specializes in recovering and storing ferrous and non-ferrous materials from various waste sources, including mechanical processing scraps, car demolitions, and civil and industrial demolitions.

The partnership aims to jointly develop a new ecosystem for recovering and recycling components and materials from ELVs. The memorandum outlines a collaborative approach to analyze the vehicle dismantling process and its impact on the quality of waste fractions for recycling, utilizing a ‘test and learn’ methodology. Biodegradable Plastics

As part of its sustainability strategy, Dow is advancing technologies for the mechanical and chemical recycling of materials traditionally deemed waste. The collaboration with Fiori Group will also involve Dow’s Renuva materials, which are derived from the closed-loop recovery of polyurethane upholstery at the end of its life.

Biodegradable Plastics

Pryme has successfully delivered its first batches of pyrolysis oil, produced at its new plant in the Port of Rotterdam, which was launched earlier this year

The company announced that in recent days it has dispatched 36 tonnes of pyrolysis oil from the 120 tonnes produced during the second quarter at the Pryme One facility. This initial batch, considered a less pure start-up product, was sold at a reduced price, generating revenue of approximately 30,000 euros.  Biodegradable Plastics

Looking ahead, Pryme anticipates that future shipments will command higher prices due to improved quality of the pyrolysis oil. Despite the production volumes falling 500 tonnes short of expectations in the second quarter, the remaining stock and continued production will be delivered in the third quarter.

The Pryme One plant, when fully operational, boasts a nominal capacity of around 30,000 tonnes per year. This chemical recycling facility for plastic waste, which began operations in January, represents a significant step forward in sustainable waste management and recycling efforts. Biodegradable Plastics

The company is optimistic about scaling up production and enhancing the quality of its pyrolysis oil, positioning itself for stronger financial performance in the coming quarters.

Biodegradable Plastics

Japan to obligate manufacturers to use recycled plastics

Currently in Japan, the majority of plastic waste is “recycled” through burning, a method called thermal recycling, through which generated heat is used for power generation or other purposes.Fine modulo

The government of Japan has indicated that the country is set to obligate major manufacturers to utilise recycled plastics as part of efforts to cut plastic pollution and promote decarbonisation, according to a Kyodo News report. Biodegradable Plastics

The government aims to revise the law on the promotion of effective utilisation of resources as early as at next year’s regular Diet session, with the revision expected to request manufacturers to set specific targets and report their achievements on a regular basis.

The Ministry of Economy, Trade and Industry presented the plan at a meeting of experts, in which ways to effectively utilise limited resources were also discussed.

Currently in Japan, the majority of plastic waste is “recycled” through burning, a method called thermal recycling, through which generated heat is used for power generation or other purposes. Biodegradable Plastics

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Japan to obligate manufacturers to use recycled plastics

True or false: Bio-based synthetic fabrics can’t be recycled

The answer? False. Yes they can – but we still need to wait to see it actually happen.

Nearly all textile materials are technically suitable for mainstream mechanical recycling, except for maybe those that contain elastane.

Another question is: Are they being recycled? Currently, this is not really the case, but nor is it for fossil-based textiles. Of the 5 million tons of clothing that is discarded each year in the EU, for example, only 1 percent is being recycled into new clothes. Biodegradable Plastics

Starting from year 2025, EU countries are obliged to collect textiles separately. In Europe, currently 22 percent of disposed textiles are collected. Majority is landfilled or incinerated to energy. Of the collected textiles, half are exported to developing countries and half are downcycled to products that have lower value.

The future prospects for recycling can be enhanced by adhering to well-established materials with existing waste streams. Their ingredients can still be substituted with bio-based alternatives. Biodegradable Plastics

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True or false: Bio-based synthetic fabrics can’t be recycled

Indonesia pushes microalgal biotechnology for high-value products     

Industry Minister Agus Gumiwang Kartasasmita has championed the development of microalgal biotechnology in Indonesia to create high-value products.

“Microalgae hold tremendous potential for development in Indonesia thanks to our favorable environmental conditions,” he noted in a statement on Saturday.

As an example of this potential, Kartasasmita highlighted the work of Evergen Resources, a Central Java-based company producing Haematococcus pluvialis microalgae.

The algae produces astaxanthin, a valuable substance for protecting against the oxidation of polyunsaturated fatty acids, boosting the immune response, and guarding against the negative effects of ultraviolet light. Biodegradable Plastics

According to Kartasasmita, the astaxanthin derived from microalgae is rich in antioxidants and can be used in various products, including health supplements, medicines, cosmetics, food and beverages, and even animal feed.

However, he acknowledged significant challenges in developing microalgal biotechnology. High production and research costs limit consumer affordability and hinder market expansion. Biodegradable Plastics

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Indonesia pushes microalgal biotechnology for high-value products 

Tethered Cap – UPM Raflatac’s RafCycle recycling service has earned a new certificate of validity from Dekra, a leading international assurance service provider 02-07-2024

Biodegradable Plastics

Tethered Cap – UPM Raflatac’s RafCycle recycling service has earned a new certificate of validity from Dekra, a leading international assurance service provider 02-07-2024

Tethered Cap

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UPM Raflatac’s RafCycle recycling service has earned a new certificate of validity from Dekra, a leading international assurance service provider

This certification affirms the credibility of RafCycle’s CO2 impact assessments in Europe and the US, enabling customers to better communicate their environmental contributions within the labeling value chain.

“With Dekra’s validated CO2 calculation method, RafCycle partners now have access to reliable information on the potential benefits of the RafCycle service.

This data assists companies in making informed decisions and effectively conveying their sustainability efforts to stakeholders,” says Juha Virmavirta, RafCycle Director at UPM Raflatac.  Tethered Cap

The global waste issue is critical, with the linear use of materials exacerbating climate change. Stricter sustainability regulations and evolving consumer preferences are driving the need for improved waste management solutions. However, there is still a significant opportunity to enhance label release liner recycling rates globally.

RafCycle by UPM Raflatac is the pioneering label release liner recycling service, aimed at optimizing label waste management and promoting a circular economy. Tethered Cap

Tethered Cap

The World Bank has approved an additional $1.5 billion loan to bolster India’s green hydrogen market and expand renewable energy penetration

This second round of funding is aimed at promoting low-carbon energy development in India, which is essential for decoupling economic growth from emissions growth. The funding will support the creation of a robust market for green hydrogen, enhance renewable energy efforts, and stimulate financing for low-carbon energy investments.

As the fastest-growing large economy, India needs to scale up renewable energy, particularly in hard-to-abate industrial sectors.  Tethered Cap

The World Bank’s Second Low-Carbon Energy Programmatic Development Policy Operation will support reforms to boost green hydrogen and electrolyzer production, crucial for green hydrogen production. It will also promote renewable energy by incentivizing battery energy storage and amending the Indian Electricity Grid Code for better renewable energy integration.

In June 2023, the World Bank approved the first $1.5 billion for the First Low-Carbon Energy Programmatic Development Policy Operation, which supported the waiver of transmission charges for renewable energy in green hydrogen projects, issued a clear path for 50 GW of annual renewable energy tenders, and created a legal framework for a national carbon credit market.  Tethered Cap

The reforms are expected to produce at least 450,000 metric tons of green hydrogen and 1.5 GW of electrolyzers annually from FY25/26, significantly increasing renewable energy capacity and reducing emissions by 50 million tons per year.

The financing includes a $1.46 billion loan from the International Bank for Reconstruction and Development and a $31.5 million credit from the International Development Association.

Tethered Cap

Zero Waste Europe urges comprehensive inclusion of waste incineration in EU ETS

Municipal waste incineration must immediately and comprehensively be included in the EU’s Emission Trading System, says the environmental network Zero Waste Europe in a new report.

Comprehensive, meaning electricity and heat incineration, as well as biogenic CO2, to ensure these facilities are included properly.  Tethered Cap

Developed by Equnimator, the report entitled, “Incineration in the EU-ETS: A set of suggestions for its inclusion” highlights the urgency to adopt this recommendation to achieve the EU’s climate goals.

After the European Parliament approved reforms to the ETS in 2022, a path opened to consider municipal waste incineration under its scope, but as of 1 January 2024, these facilities have only been included for monitoring, reporting, and verification purposes. They are not yet required to surrender allowances for their emissions.  Tethered Cap

The Commission is required to study the feasibility of including these facilities in the EU-ETS in July 2026, with a potential inclusion by 2028.

Janek Vahk, Zero Pollution Policy Manager at Zero Waste Europe, states: “The inclusion of incineration within the EU-ETS is long overdue.  Tethered Cap

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Tethered Cap

Coca-Cola Europacific Partners Completes Conversion to Tethered Cap Bottles in GB

Coca-Cola Europacific Partners (CCEP) GB has successfully completed the transition to attached cap plastic bottles at all its manufacturing sites, with the final switch occurring at its Morpeth site in Northumberland. The attached cap innovation involves a tether added to the ring around the bottle’s neck, ensuring the cap stays firmly attached for easier collection and recycling. Bottles feature a message on the cap, stating: “I am attached to recycle together.” Tethered Cap

Morpeth’s site can now produce 17.5 million unit cases of attached cap plastic bottles of Glaceau Smartwater annually, serving customers throughout Great Britain.

The conversion process began two years ago and involved all five of CCEP’s GB manufacturing sites: East Kilbride, Morpeth, Wakefield, Sidcup, and Edmonton. Morpeth’s Smartwater production line and Edmonton’s Oasis packaging line were the last to make the switch this spring. This initiative is part of a £7.5 million (US $9.5 million) investment aimed at reconfiguring existing production lines to manufacture plastic bottles with attached caps. Tethered Cap

Additionally, this investment has facilitated the acceleration of using 100% recycled PET (rPET) in 500ml bottles and the replacement of plastic shrink wrap with sustainable cardboard for all multi-pack cans, a transition that concluded this year.

Coca-Cola Europacific Partners Completes Conversion to Tethered Cap Bottles in GB

Technip Energies Acquires Technology from Shell to Boost Bio-Polyester Production

Technip Energies and Shell Catalysts & Technologies have announced a technology transfer agreement aimed at accelerating the commercialization of Technip Energies’ Bio-2-Glycols™ technology. This innovative technology enables the production of bio-based Mono Ethylene Glycol (MEG) from glucose, offering a sustainable alternative to fossil-based feedstocks. Tethered Cap

Traditionally, MEG is derived from fossil fuels and is used to produce various polyesters found in packaging materials, like plastic bottles, and clothing.

Through this acquisition, Technip Energies aims to offer a bio-based polyester solution, significantly reducing the carbon footprint and environmental impact by using a bio-sourced monomer. Tethered Cap

The agreement combines Shell’s research and development advancements with Technip Energies’ bio-MEG technology, enhancing efficiency and sustainability. The integrated technology will be marketed under the Bio-2-Glycols™ trademark, representing a significant step towards eco-friendly industrial processes.

Wei Cai, Chief Technology Officer of Technip Energies, expressed satisfaction with the agreement: “We are excited to propose an optimized, combined solution for producing bio-MEG, essential for various everyday applications. We anticipate rapid commercialization of our Bio-2-Glycols™ technology by 2025, contributing significantly to the net-zero challenge.” Tethered Cap

Technip Energies Acquires Technology from Shell to Boost Bio-Polyester Production

Eletrobras and Suzano, the world’s largest cellulose producer, have announced a partnership to explore the production of e-methanol from green hydrogen and biogenic CO2

This innovative fuel would be produced using green hydrogen, generated through water electrolysis, and CO2 from biomass at Suzano’s facilities.

Ítalo Freitas, Eletrobras’ VP of Commercialization and Energy Solutions, emphasized the partnership’s goal to advance sustainable energy by developing e-methanol, an essential component of future energy solutions. The research will determine the technical and economic viability of constructing a synthetic fuel production unit, known as e-fuels.

The company has signed agreements to provide renewable energy for electrolysis in Ceará, Piauí, and Maranhão. Tethered Cap

Eletrobras sees green hydrogen as a potential energy storage solution, complementing hydroelectric plants.

The companies believe that producing synthetic fuels from biogenic CO2 and renewable hydrogen has significant demand and scalability potential.

Suzano, one of Brazil’s largest biomass energy producers, plans to capture CO2 from its biomass combustion processes and combine it with green hydrogen to create clean fuel. The cellulose company’s power generation capacity is expected to increase from 1.3 GW to 1.7 GW with a new factory in Ribas do Rio Pardo.  Tethered Cap

Brazil’s paper and cellulose sector, the second-largest global cellulose producer and leading exporter, is well-positioned to excel in e-methanol production. In 2022, the sector achieved R$260 billion in revenue and produced 25 million tons of cellulose, contributing 1.3% to Brazil’s GDP and 4.3% to national exports.

Eletrobras and Suzano, the world's largest cellulose producer, have announced a partnership to explore the production of e-methanol from green hydrogen and biogenic CO2

Polymer resin – CARBIOS and Zhink Group enter official discussions for long-term partnership to build PET biorecycling industrial capacities in China 01-07-2024

Tethered Cap

Polymer resin – CARBIOS and Zhink Group enter official discussions for long-term partnership to build PET biorecycling industrial capacities in China 01-07-2024

Polymer resin

PET Prices – Trinseo has recently launched a chemical recycling demonstration plant in Rho, just outside Milan Italy 

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Supply Disruption Drives US PET Resin Prices High in June 2024 Amid High Demand

Polyethylene Terephthalate (PET) resin prices continued to surge in the US market during the first three weeks of June.

This increase is attributed to supply disturbances amid firm demand from the downstream PET bottle and beverages industry. Consequently, in the early part of the month, PET resin prices rose by approximately 1.1% due to these factors.  Polymer resin

However, PET feedstock prices exhibited an opposite trend. PTA prices remained stable, while MEG prices declined by about 2.3% due to high inventory levels.

This decline in MEG prices is also linked to demand softness and high inventory in the US crude oil market.

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Supply Disruption Drives US PET Resin Prices High in June 2024 Amid High Demand

Aimplas studies the quality of recycled plastics from automotive waste

The SURFTOP Project develops the technologies required for recycled plastic material to maintain the surface properties and vehicle interior air quality (VIAQ) levels required by manufacturers.

In the automotive industry, the use of plastic materials for the exterior and interior of vehicles is gradually increasing with the replacement of traditional materials such as metal.  Polymer resin

Plastic parts help reduce vehicle weight and, therefore, CO2 emissions. Moreover, as one of the world’s greatest consumers of plastics, the automotive industry is steadily increasing the percentage of recycled plastic to produce more sustainable vehicles and reduce their environmental impact.

With the aim of facilitating the use of recycled and renewable materials in the automotive sector, AIMPLAS, the Plastics Technology Centre, has launched the SURFTOP Project, with funding from the Valencian Institute of Competitiveness and Innovation (IVACE+i) and the ERDF.

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Polymer resin

Samsara Eco, an Australia environmental tech startup, has secured a substantial $65 million in funding to advance its sustainable polymer resin solutions

This recent investment brings the company’s total funding to $73 million since its founding in 2020. Samsara Eco is known for producing fossil-free polymer resins, offering a sustainable alternative to traditional plastic packaging and textiles.

Samsara Eco has expanded its enzyme library, enabling the recycling of challenging materials such as nylon 6,6, polyester, and nylon 6. Polymer resin

A notable collaboration with Lululemon has led to the introduction of the first product made from enzymatically recycled polyester, marking a major milestone in sustainable fashion and circularity.

Samsara Eco is also scaling its operations, with new facilities in Jerrabomberra, New South Wales, and plans to expand its team in North America. The company is pursuing global commercialization, with Southeast Asia being a potential future location for its commercial facilities. Polymer resin

The company’s patented recycling technology, EosEco™, significantly reduces recycling time and cuts down on energy, heat, and carbon emissions. Samsara Eco aims to recycle 1.5 million tonnes of plastic annually by 2030, significantly mitigating carbon emissions. Currently, the company employs 60 staff members across Australia and North America, with plans to grow to 90 by the end of 2025.

Polymer resin

Mixed Global Trends in Paraxylene Prices Amid Upward Pressure from Upstream Market

The global prices for Paraxylene have exhibited a mixed trend. In the APAC region, prices mostly trended upward except in China, where they remained stable. The EU region also showed stability across the board, with moderate demand and supply with no major disruptions. Polymer resin

This stability is attributed to consistent downstream demand, while upstream prices of naphtha and crude oil continued their upward trajectory.

In the APAC region, Paraxylene prices have shown a mixed trend. In the South Korean market, prices rose by 1.5%, moving from USD 1004/MT to USD 1018/MT, supported by the increase in crude oil prices. The prices for Paraxylene have generally been on an upward trend, with aromatics production potentially increasing as producers aim to capitalize on higher margins. Polymer resin

This could result in more supplies entering the market, as the demand remains in uptrend. Market players have indicated that while physical demand is acceptable, it is not particularly strong. Conversely, in the Chinese market, Paraxylene prices have remained stable due to low demand.

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Mixed Global Trends in Paraxylene Prices Amid Upward Pressure from Upstream Market

CARBIOS and Zhink Group enter official discussions for long-term partnership to build PET biorecycling industrial capacities in China

This partnership would allow Zhink Group to meet its leadership ambitions through increased recycled PET capacities and sustainable competitiveness by offering recycled PET from enzymatic recycling Polymer resin

Based in China, the future plant will depolymerize minimum 50k tons of PET waste per year, with potential to expand capacities, to serve regional and global packaging and textile markets

CARBIOS and Zhink Group enter official discussions for long-term partnership to build PET biorecycling industrial capacities in China  Polymer resin

CARBIOS, a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastic and textiles, and Zhink Group, one of China’s Top 500 Private Enterprises, specializing in two global industries, PET and textiles, announce today the signing of a joint Letter of Intent to build a biorecycling plant in China using CARBIOS’ revolutionary enzymatic depolymerization technology to serve the global market.

China: the world’s largest PET producer

With 67 million tons of PET produced annually, representing 61% of global production[1], China is the world’s largest PET producer. Polymer resin

With regional and global demand for recycled PET growing, China also has the potential to take the lead in recycled PET (r-PET) production.  In 2021, 58% of the world’s r-PET was consumed in Asia (with 38% in China[2]) underscoring this region’s importance both as a major producer and consumer.

CARBIOS and Zhink Group enter official discussions for long-term partnership to build PET biorecycling industrial capacities in China

APK successfully scales Newcycling® for post-consumer waste

APK AG has successfully scaled its proprietary Newcycling® technology for the recycling of post-consumer plastic waste. Flexible, multi-material packaging waste is the focus as a material stream. “We were able to increase the laboratory scale by 200 times and have reached an industrial scale,” explains Dr Robert Marx, Chief Technology Officer of APK AG. “The development of Newcycling® is progressing continuously, even during the provisional self-administration procedure in which APK AG is currently engaged. Polymer resin

Our post-consumer process runs smoothly day after day and the quality of the corresponding Newcycling® recyclates is impressive. Sensitive applications such as packaging in the personal care sector will represent an important market for our LDPE recyclate.”

Newcycling® combines mechanical pre-treatment steps with solvent-based purification and separation processes. Polymer resin

This enables the physical technology to efficiently recycle complex, flexible packaging waste – such as multilayer films – and to obtain high-quality, pure recyclates. After first being scaled up based on waste from multilayer film production and tested up to commercial LDPE and PA products, Newcycling® is now dedicated to post-consumer waste.

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APK successfully scales Newcycling® for post-consumer waste

Polymer resin

Bio-polyester – Ambercycle and Hyosung TNC Join Forces to Scale Decarbonized, Circular Polyester 29-06-2024

 

Bio-polyester – Ambercycle and Hyosung TNC Join Forces to Scale Decarbonized, Circular Polyester 29-06-2024

Bio-polyester

New study finds hydrolysis prevents formation of PLA microplastics

The polylactide biopolymer is used to make a wide range of products such as cups, cutlery, bin liners or flexible food packaging.

According to a new meta-study report commissioned by Holland Bioplastics on the hydrolysis process and polylactic acid (PLA), the biobased polymer does not produce persistent microplastics. Bio-polyester

PLA is a biopolymer made entirely from fermented plant sugars and widely used in packaging products.

Hydrolysis is an abiotic [not associated with or derived from living organisms] process that occurs in the presence of moisture or humidity. Bio-polyester

Unlike non-biodegradable polymers such as HDPE (high-density polyethylene), which persist and permanently accumulate as nano or microplastics in the environment, PLA was shown to hydrolyse into molecules of ever-smaller size, becoming soluble in water and eventually biodegrading fully.

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Bio-polyester

Impact of one unexpected incident in PSF market

Recently, there have been widespread rumors in the PSF market about one trader (who faced forced liquidation on futures market and could not conduct the business normally). Setting aside the reasons behind the incident itself, let’s examine the impact of this incident on the current PSF market. Bio-polyester

It is understood that currently, 60-70% of the PSF traders have direct or indirect business dealings with this trader. Those directly involved in trade relationships are more significantly affected, while the impact on indirect persons is relatively smaller.

Impact 1: Disappearance of low-priced sources, boosting market sentiment

Previously, this trader had been consistently selling PSF at extremely low prices in the market. After this incident, the low-priced sources in the market will disappear in the short term, contributing to boosting market sentiment. The competition pressure among traders will also decrease, leading to a healthier market environment. Bio-polyester

Impact 2: Physical inventory reduces, strengthening the basis

Due to recent concentrated liquidation by traders, some factories have experienced a rapid decline in physical inventory, leading to a tight market supply situation and strengthening the basis.

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Bio-polyester

Bericap opens new production facilities in Africa, South America and South East Asia

  • Kenya: Bericap has opened a new 3,500 m² facility in Nairobi, allowing localized production for the lubricant industry and food/beverage manufacturers. The Nairobi plant also exports closures to ten other African countries.
  • South Africa: Bericap acquired a closure business division from Nampak, establishing operations in Durban.  Bio-polyester
  • Bericap South Africa (PTY) LTD now markets the company’s entire closure portfolio in South Africa and neighboring countries.
  • Peru: Bericap’s fourth production site in Latin America, the Lima facility, serves around 60 million consumers and supports major companies in the region.
  • Vietnam: Bericap set up a production site in Ho Chi Minh City, focusing on tamper-evident closure solutions for beverages, dairy products, food, and chemicals. The plant has passed all mandatory external audits and aims to meet market demand in Vietnam.

This strategic expansion positions Bericap closer to its customers, enhancing project support, logistics, and services.

Bericap opens new production facilities in Africa, South America and South East Asia

Duy Tan innovates packaging for sustainable production

By reducing plastic and incorporating recycled plastics in packaging products forvarious customers, Duy Tan is actively contributing to the implementation of ESG objectives:producing green products, promoting sustainable consumption, and driving a circular economy.  Bio-polyester

Trend of sustainable production and consumption

Plastic and plastic products are currently useful and convenient items in daily life. However, the production and consumption of plastic globally are not sustainable or reasonable, leading to global pollution.

Currently, developing a circular economy model focused on the responsible use of natural resources and effective management of plastic waste is a matter of concern for many businesses pursuing long-term sustainable development strategies. Bio-polyester

In particular, sustainable production will promote the economical and efficient exploitation of resources, reducing waste released into the environment. On the other hand, consumer demand for sustainable and environmentally friendly products is increasing. Therefore, companies that adopt green practices can gain a competitive advantage. This also helps raise public and social awareness about sustainable plastic use and consumption, contributing to environmental and community protection. Bio-polyester

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Duy Tan innovates packaging for sustainable production

Ambercycle and Hyosung TNC Join Forces to Scale Decarbonized, Circular Polyester

Hyosung TNC, one of the world’s leading sustainable textile solutions providers, has partnered with Ambercycle, a leading material science company, to become the first manufacturer in South Korea to introduce a textile-to-textile, circular polyester into supply chains.

The collaboration advances the partners’ shared vision of a circular textile ecosystem that repurposes end-of-life products into high-performing fibers for brands looking to curb their environmental impact. Bio-polyester

The partnership will tap Hyosung’s 58 years of advanced fiber manufacturing capabilities and nearly two decades of experience producing high-quality, sustainable textiles to support the integration of Ambercycle’s circular polyester material, cycora®, into brand supply chains.

“Our collaboration with Ambercycle is another important step we are taking to help our customers meet their sustainability goals and scale solutions that both present and future generations can enjoy,” said Chi Hyung Kim, CEO, Hyosung TNC. “We’re impressed with cycora® for its quality but also for its potential to divert tons of textile waste from landfills and incinerators and reduce the extraction of raw materials used in the production of virgin polyester.” Bio-polyester

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 Ambercycle and Hyosung TNC

EO/EG spread narrows, rate adjustments show regional differences

At the beginning of June, ethylene oxide (EO) prices further declined to around 6,700yuan/mt. The downstream demand for water reducers continues to weaken as it enters the off-season. Meanwhile, MEG prices remain firm, narrowing the EO-MEG price spread to 1,000-1,100yuan/mt. Some producers are adjusting their product mix, though regional differences are evident. Bio-polyester

Since the end of May, Zhongke and FREP have resumed production and stabilized operations, leading to a significant increase in EO production in South China. However, downstream demand remains weak, with recent EO prices hovering around 6,650-6,700yuan/mt. The sluggish EO market has prompted adjustments at Gulei and Sinochem Quanzhou, increasing daily MEG output by approximately 250-300 tons. Overall, the MEG operating rate in South China (including Fujian) has risen to around 85%.

In this region, co-production units include Sinopec-SK Wuhan and PetroChina Sichuan Petrochemical, with a combined MEG capacity of 640kt/year. Both units previously operated at low rates, primarily producing EO. Bio-polyester

Currently, Sinopec-SK Wuhan is making minor adjustments to balance downstream EO demand, maintaining low overall rate levels. Sichuan Petrochemical has gradually increased its rate since mid-May, with MEG operating rates now around 70%, up from a previous low of 30%.

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EO/EG spread narrows, rate adjustments show regional differences

Bio-polyester

Bio-Polymers – Avantium N.V., a prominent company specializing in renewable and circular polymer materials, has announced the official opening ceremony for its FDCA Flagship Plant on October 22, 2024, in Delfzijl 28-06-2024

Bio-Polymers – Avantium N.V., a prominent company specializing in renewable and circular polymer materials, has announced the official opening ceremony for its FDCA Flagship Plant on October 22, 2024, in Delfzijl 28-06-2024

Bio-Polymers

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Fulgar Launches Q-GEO Biobased Polyamide Yarn

Fulgar, an innovative Italian company dedicated to environmental sustainability, has unveiled Q-GEO, a new biobased polyamide yarn poised to transform the textile industry. This yarn aligns with the rising demand for eco-friendly, advanced fabrics, making it ideal for large-scale ecological production.

The textiles and clothing industries are increasingly adopting next-generation materials—manmade polymers that are recyclable and derived from renewable sources. These materials aim to reduce reliance on fossil fuels, supporting the fashion industry’s shift towards sustainable practices with minimal environmental impact. Bio-Polymers

Q-GEO represents a significant advancement in Fulgar’s pursuit of combining natural fibre benefits with high-tech yarn performance. Unlike traditional polyamides, Q-GEO is 46% biobased, produced from non-edible corn deemed unfit for nutritional use. This corn is grown on land unsuitable for food crops, reducing environmental impact by minimizing water usage and greenhouse gas emissions compared to traditional cotton and standard polyamide production.

This innovative yarn offers several technical advantages. It provides the comfort of traditional polyamides while featuring superior body humidity management with 50% greater absorbency and enhanced breathability. Bio-Polymers

Q-GEO maintains the durability and toughness expected of polyamides, with additional benefits like ultra-rapid drying and flame-retardant properties without additives.

Q-GEO is certified under Oeko-Tex Std 100 Class I appendix 6 and Din Certco, following the ASTM D 6866:2022 R.N 8C376 method. An LCA (Life Cycle Assessment) study confirms Fulgar’s commitment to a transparent and sustainable supply chain, reinforcing its leadership in eco-friendly textile innovation. Bio-Polymers

Bio-Polymers

Avantium N.V., a prominent company specializing in renewable and circular polymer materials, has announced the official opening ceremony for its FDCA Flagship Plant on October 22, 2024, in Delfzijl

Invited guests will receive invitations for this significant event. Additionally, Avantium will host an Avantium Retail Investor Day on October 23, 2024, allowing interested shareholders to tour the FDCA Flagship Plant.

Avantium focuses on innovative technologies for producing materials from sustainable carbon feedstocks, including biomass and CO2. Bio-Polymers

Their YXY® Technology converts plant-based sugars into furandicarboxylic acid (FDCA), a crucial component of the sustainable plastic PEF (polyethylene furanoate).

Avantium has successfully demonstrated this technology at its pilot plant in Geleen, the Netherlands, and is currently constructing the world’s first commercial FDCA plant in Delfzijl.

The company also provides R&D solutions in sustainable chemistry and offers advanced catalyst testing services.

Avantium collaborates with like-minded companies globally to advance renewable chemistry solutions. Bio-Polymers

Avantium’s shares are listed on Euronext Amsterdam and Euronext Brussels (symbol: AVTX), and the company is part of the Euronext Amsterdam SmallCap Index (AScX). Its headquarters are in Amsterdam, the Netherlands

Bio-Polymers

The Internet of Things Revolutionises Packaging

The Internet of Things (IoT) has and is transforming very different industries, and packaging is no exception. Connected packaging, empowered by IoT technology, is reshaping how brands interact with consumers and manage their supply chains. This innovative approach bridges the gap between physical products and the digital realm, offering unprecedented opportunities for engagement, traceability, and sustainability.

Enhanced Consumer Engagement

Connected packaging leverages IoT sensors and smart labels to create interactive experiences for consumers.  Bio-Polymers

By scanning a QR code or tapping an NFC tag, customers can access product information, authenticity verification, usage instructions, etc. This direct line of communication allows brands to forge stronger connections with their audience, providing value beyond the physical product.

For instance, a wine bottle scan might offer food pairing suggestions, exclusive discounts, or even a description of vineyard history. A pharmaceutical package could provide dosage reminders or side effect information. These interactions inform and engage consumers and generate valuable data for brands to refine their marketing strategies and product offerings.  Bio-Polymers

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The Internet of Things Revolutionises Packaging

ORNL nanofibers research strengthens bridge between fiber, matrix

A novel technique of depositing thermoplastic nanofibers enhancing their strength, toughness and ability to withstand stress, removing the need for traditional methods like coatings.

Scientists at the Department of Energy’s (DOE) Oak Ridge National Laboratory (ORNL, Oak Ridge, Tenn., U.S.) have developed a method that demonstrates how fiber-reinforced polymer composite materials used in the automotive, aerospace and renewable energy industries can be made stronger and tougher to better withstand mechanical or structural stresses over time.  Bio-Polymers

While composites already have many advantages, they are vulnerable to damage from strain because two diverse materials — rigid fibers and a soft matrix, or a binder substance — are combined to make them. According to ORNL, the interphase between the two materials needs to be improved because of its influence on the overall mechanical properties of composites.

ORNL’s Sumit Gupta says the research team deposited thermoplastic nanofibers like cobwebs to chemically create a supportive network that toughens the interphase. Their technique differs from conventional methods of coating the fiber surfaces with polymers, or providing a rigid scaffolding to improve bonding between the fiber and the matrix, which have been shown to be inefficient and expensive.  Bio-Polymers

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ORNL nanofibers research strengthens bridge between fiber, matrix

Germany’s ColorDigital launches DMIx SamplR for material digitisation

INSIGHTS

  • DMIx by ColorDigital GmbH introduces the DMIx SamplR, a revolutionary hardware device for creating digital material twins with one-touch simplicity.
  • Utilising advanced Apple iPhone technology, it provides high-quality scans and instant 3D previews.
  • Integrated into the DMIx platform, it streamlines remote texture development and comprehensive texture mapping.

DMIx by ColorDigital GmbH announces the launch of DMIx SamplR, a cutting-edge hardware device designed to simplify and enhance the process of creating digital material twins.  Bio-Polymers

Designed to meet the needs of professionals in the fashion, footwear, automotive, and architecture industries, the DMIx SamplR promises to revolutionize the way materials are digitized, communicated and managed.

This innovative scanner represents a significant advancement in the field of digital product creation (DPC), offering unparalleled accuracy, functionality and interaction for professionals in product sourcing and development.  Bio-Polymers

“One Touch – Digital Twin Collaboration”

At the heart of the DMIx SamplR is its remarkable ease of use. With just one button, users can create precise digital replicas of flat physical materials. This device integrates advanced Apple iPhone technology and unique lighting, offering high-quality scans at 300 PPI. The result is an effortless, accurate color scan that seamlessly integrates into the DMIx platform.

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Germany's ColorDigital launches DMIx SamplR for material digitisation

Solid Economy Provides Boost to Chemical Production

  • Recession risks have moderated; consumer spending and investment continue to propel the U.S. economy
  • Demand for chemicals is recovering; inventories in a more balanced position across the supply chain
  • S. production remains competitively advantaged due to shale and new investments in chemistry-containing clean technologies, but strong regulatory headwinds remain a threat.  Bio-Polymers

Looking ahead the U.S. economy will drive up demand across many key chemistry end-use industries, which should tee up a healthy increase in chemical output. This promising outlook is dampened by the rising regulatory impact on the chemical industry, which threatens to undermine America’s competitive advantages in energy and the potential growth generated by the rebound in U.S. manufacturing.

Economy Maintains Momentum

Moving into mid-year, the U.S. economy is on solid footing. While Q1 GDP came in weaker than expected, it was softer net exports and inventory investment that offset stronger activity in the domestic economy. Inflation unexpectedly accelerated in Q1 before resuming its downward trend and expectations for interest rate cuts have likely been pushed back toward the latter part of the year. We expect U.S. GDP to rise 2.4% in 2024, before slowing to a 1.7% gain in 2025.  Bio-Polymers

Consumer spending has remained relatively resilient thus far in 2024 on rising real wages and confidence in the labor market.

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Solid Economy Provides Boost to Chemical Production

Plastic Recycling – Japanese refiner Eneos is launching a chemical recycling demonstration project for waste household plastics 27-06-2024

Bio-Polymers

Plastic Recycling – Japanese refiner Eneos is launching a chemical recycling demonstration project for waste household plastics 27-06-2024

Plastic Recycling

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Japanese refiner Eneos is launching a chemical recycling demonstration project for waste household plastics

The initiative begins with collecting 1.6 tons of waste plastics, primarily polypropylene, polyethylene, and polystyrene, in south Japan’s Oita prefecture. Eneos aims to recycle these materials into raw oil and assess whether it can be used to create new petroleum or plastic products. Plastic Recycling

The company has set up a recycling facility for the demonstration but hasn’t disclosed further details, including raw oil output capacity or post-March plans.

Additionally, fellow domestic refiner Idemitsu plans to start commercial operations at its chemical recycling plant in east Japan’s Chiba prefecture. The facility will process 20,000 tons of used plastics annually between April 2025 and March 2026. Idemitsu will collaborate with recycling companies Ichikawa Kankyo and Maeda Sangyo to collect plastic waste. Plastic Recycling

Plastic Recycling

INEOS Olefins & Polymers Europe has taken a significant step forward in sustainable materials management by inaugurating the world’s first advanced multilayer, blown film line equipped with Machine Direction Orientation (MDO) technology at their Research and Development Center in Brussels

This pioneering technology, developed in collaboration with Hosokawa Alpine, allows INEOS and its partners to create recyclable flexible films designed to replace the currently used multi-material films that are challenging to recycle.  Plastic Recycling

The introduction of this new pilot line represents a substantial investment and is poised to prevent approximately one million tonnes of waste from ending up in landfills annually. By enabling the development of single-material films that maintain the necessary performance attributes, these innovations support the goals outlined in the EU Packaging and Waste Regulation, promoting a transition towards a more circular economy.

Rob Ingram, CEO of INEOS Olefins & Polymers Europe, emphasized the critical role of flexible packaging films in both the marketplace and environmental sustainability. He acknowledged the public’s concerns regarding plastic waste and stressed the ongoing commitment to collaborating with stakeholders to forge sustainable packaging solutions. Ingram expressed enthusiasm about the potential impacts of this investment, particularly the advancements in fully recyclable films. Plastic Recycling

Plastic Recycling

Teijin Carbon Europe has achieved ISCC PLUS certification for its Tenax carbon fibre produced at the Heinsberg-Oberbruch plant in Germany

Following a similar accreditation for its Mishima plant in Shizuoka Prefecture, Japan, announced in June last year, the production and sale of Tenax carbon fibre made with sustainable acrylonitrile began in December. This sustainable production is now being expanded to Europe. Plastic Recycling

The sustainable acrylonitrile used in Tenax carbon fibre is derived from waste and residues of biomass-based products or recycled raw materials, certified through the mass balance approach. The ISCC method ensures verifiable tracking of materials through complex value chains, mixing biomass-derived raw materials with petroleum-derived ones.

ISCC, an independent organization, leads in certification for this field. Materials from sustainable sources, whether recycled or bio-based, are labeled with a sustainability declaration. Plastic Recycling

The production process for sustainable carbon fibres is identical to conventional methods, ensuring the mechanical and chemical properties of the fibres remain unchanged. A clear mass balance is utilized to distinguish between sustainable and conventional products, based on the sustainability declaration.

Plastic Recycling

Barley-based plastic promises 100% biodegradability

A new material made from modified barley starch can fully biodegrade in nature within two months, offering a sustainable alternative to traditional plastics.

The material is made using natural plant material from crops and could be used for food packaging, among many other things.
Enormous islands of plastic float in our oceans and microscopic particles of it are in our bodies. The durability, malleability, and low cost of plastics have made them ubiquitous, from packaging to clothing to aircraft parts. Plastic Recycling
But plastics have a downside. Plastics contaminate nature, are tough to recycle, and their production emits more CO2 than all air traffic combined.
“We have an enormous problem with our plastic waste that recycling seems incapable of solving.

Therefore, we’ve developed a new type of bioplastic that is stronger and can better withstand water than current bioplastics,” says Andreas Blennow, Professor in the plant and environmental sciences department at the University of Copenhagen.
“At the same time, our material is one hundred percent biodegradable and can be converted into compost by microorganisms if it ends up somewhere other than a bin.”
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Barley-based plastic promises 100% biodegradability

The delusion of advanced plastic recycling using pyrolysis

The world is drowning in plastic. But the plastics industry is peddling a “solution” that works like magic  Plastic Recycling

Last year, I became obsessed with a plastic cup.

It was a small container that held diced fruit, the type thrown into lunch boxes. And it was the first product I’d seen born of what’s being touted as a cure for a crisis.

Plastic doesn’t break down in nature. If you turned all of what’s been made into cling wrap, it would cover every inch of the globe. It’s piling up, leaching into our water and poisoning our bodies.

Scientists say the key to fixing this is to make less of it; the world churns out 430 million metric tons each year.  Plastic Recycling

But businesses that rely on plastic production, like fossil fuel and chemical companies, have worked since the 1980s to spin the pollution as a failure of waste management — one that can be solved with recycling.

Industry leaders knew then what we know now: Traditional recycling would barely put a dent in the trash heap.

It’s hard to transform flimsy candy wrappers into sandwich bags, or to make containers that once held motor oil clean enough for milk.  Plastic Recycling

Now, the industry is heralding nothing short of a miracle: an “advanced”type of recycling known as pyrolysis — “pyro” means fire and “lysis” means separation. It uses heat to break plastic all the way down to its molecular building blocks.

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The delusion of advanced plastic recycling using pyrolysis

Plastic recycling ‘the only way’ of introducing circularity to oil and gas industry

A new report cites plastics as “the most relevant to the circular economy” among products commonly found in the oil and gas industry.

Establishing a circular economy would have a transformative impact on the oil and gas industry – but the only way of doing so to any extent would be through ramping up plastic recycling, according to a new report. Plastic Recycling

GlobalData’s new Circular Economy in Oil and Gas report analyses the growth of plastic waste and the crucial role of oil and gas industry in enabling the circular plastic economy.

It states that “incorporating product circularity in the context of the oil and gas industry is extremely difficult” but cites plastics as “the most relevant to the circular economy” among the industry’s conventional products. Plastic Recycling

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Plastic recycling ‘the only way’ of introducing circularity to oil and gas industry

Biobased – New Developments in the Chemistry of Advanced Flame Retardant Materials 26-06-2024

Plastic Recycling

Biobased – New Developments in the Chemistry of Advanced Flame Retardant Materials 26-06-2024

Biobased

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ExxonMobil has partnered with Air Liquide in a significant move to support the production and distribution of low-carbon hydrogen and ammonia

This collaboration is central to a pioneering project at ExxonMobil’s facility in Baytown, Texas, which is poised to become the world’s largest producer of low-carbon hydrogen. The project’s ambitious scope includes the generation of 1 billion cubic feet of low-carbon hydrogen per day and the annual production of over 1 million tons of ammonia, capturing more than 98% of CO2 emissions in the process. Biobased

Air Liquide will play a critical role by integrating ExxonMobil’s production with its established pipeline network, facilitating efficient hydrogen distribution. Furthermore, Air Liquide is set to construct and operate four Large Modular Air separation units at the site. These units will deliver 9,000 metric tons of oxygen and up to 6,500 metric tons of nitrogen daily, using predominantly low-carbon electricity to minimize environmental impact.

Through this venture, ExxonMobil and Air Liquide aim to catalyze the development of the low-carbon hydrogen market in the U.S. Gulf Coast region, offering industrial clients viable solutions to reduce their carbon footprint. Biobased

Biobased

Automotive Temperature Sensors Provide Multichannel Thermal Control

Mouser now stocks Microchip Technology’s MCP998x automotive temperature sensors, a family of AEC-Q100 grade 1 qualified multichannel sensors. These sensors measure temperatures with 1°C accuracy up to 85°C and 2.5°C up to 125°C, ensuring precise heat control in automotive applications like infotainment systems, engine controls, diagnostics, and side-view mirrors. Biobased

The MCP998x sensors support accurate thermal monitoring across up to five channels, featuring integrated resistance error correction and beta compensation for reliable measurements without additional configuration. This product family can monitor multiple thermal elements, providing several alert and shutdown options for security. The integration of remote sensors with resistance error correction and beta compensation eliminates the need for extra configuration, enhancing accuracy. By monitoring temperatures at multiple locations with a single sensor, the design is simplified, reducing board complexity and size, and lowering the BOM.

These sensors are among the industry’s largest portfolios of automotive-grade multichannel temperature sensors, offering superior accuracy at high temperatures required in demanding automotive environments. Biobased

Automotive Temperature Sensors ProBiobasedvide Multichannel Thermal Control

Green Light for Biobased PE in Asia

The Thai Government has approved the new plant project of the joint venture between Braskem and SCG Chemicals. Through the Thailand Board of Investment (BOI), the project for producing biobased polyethylene in Thailand has received the green light. This production will use ethylene derived from bioethanol, centering on Braskem Siam, the joint venture established last year by Braskem and SCG Chemicals. Biobased

The project entails an investment of approximately $520 million for constructing a plant in Map Ta Phut, Rayong province. This plant will have the capacity to produce up to 200,000 tonnes per year of biobased ethylene from bioethanol, which is obtained from agricultural products such as sugar cane, cassava, and corn. The bioethylene will be used for polyolefin production.

Biobased

‘You are the compass for a sustainable future’

Recyclers in Europe have been assured of a key role as the EU looks for greater circularity when it develops its industrial strategy over the next five years.

The commissioner responsible for the circular economy (CE), Aurel Ciobanu-Dordea, stressed the importance of both a CE and recyclers when speaking at the International Automobile Recycling Convention in Antwerp on 20 June. He also suggested the Waste Directive could be re-framed as a ‘resource’ directive when it is next reviewed.

Ciobanu-Dordea’s wide-ranging address also floated the idea of lower taxes for recycled content in new products; embraced chemical recycling (CR) as a complement technology to mechanical recycling; and suggested more would be done to retain critical raw materials and other vital resources within the EU. Biobased

‘Tsunami’ of regulations

He began by apologising for the previous ‘hectic four-to-five years’ when the European Commission had prepared a ‘tsunami’ of regulations in the wake of the Green Deal, saying he had listened to calls for greater predictability in future.

‘We will act in a more integrated way. We will try to make new proposals as a package because this will improve the conception. Biobased

‘In practice, CE models are still reserved to the pioneers and on the fringes of the economy. We need to make the fringes the mainstream.

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‘You are the compass for a sustainable future’

New Developments in the Chemistry of Advanced Flame Retardant Materials

With the rapid advancement of flame retardant chemistry, an increasing number of both intrinsic and additive flame retardant materials (e.g., polymers, woods, composites) are being developed for various applications, ranging from the electrical and electronics (E&E) sector and transportation to energy materials and aerospace. Over the past decade, the environmental and health properties of specific flame retardants, coupled with the ensuing international and national laws and regulations, have created a demand for effective and safer alternatives. Biobased

The primary objective of contemporary research and development in flame retardant chemistry is to integrate fire retardancy into materials without causing significant alterations in their properties and processing parameters, while also considering environmental and health impacts. This challenging goal necessitates comprehensive studies and innovative approaches to create advanced flame retardant solutions that meet stringent safety and sustainability standards.

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New Developments in the Chemistry of Advanced Flame Retardant Materials

Germany’s PLA Prices Maintain Stability Driven by Consistent Demand and Sustainable Initiatives

Germany’s Polylactic Acid (PLA) market experienced a period of stability. PLA prices were recorded at USD 2,430 per metric ton (MT) on a CFR (Cost and Freight) Hamburg basis, marking a marginal increase of USD 10/MT, or 0.4%, from the previous week. This stability was supported by a balance between supply and demand, driven by consistent requirements from key industries and steady domestic production. Biobased

Demand for PLA remained robust, fueled by continuous consumption in packaging, 3D printing, and textiles. Seasonal variations, such as increased demand for cold beverage packaging during summer, had minimal impact on overall demand stability. On the supply side, domestic production facilities in Germany operated regularly, ensuring a steady flow of PLA. This was complemented by stable import volumes from neighboring countries such as the Netherlands, Belgium, and the USA, preventing any oversupply issues.

Balanced inventory levels at manufacturers and distributors further contributed to price stability. Biobased

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Germany's PLA Prices Maintain Stability Driven by Consistent Demand and Sustainable Initiatives

Covestro Adnoc – Saudi Arabia cuts crude oil prices 25-06-2024

Biobased

Circular economy – Borealis has introduced its Borcycle GD3600SY compound for use in car interiors, marking a significant step towards sustainable automotive manufacturing 24-06-2024

Circular economy

Bottle-Grade PET – Partnership for Advancing Plastic Recycling Solutions 

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Circular economy

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Borealis has introduced its Borcycle GD3600SY compound for use in car interiors, marking a significant step towards sustainable automotive manufacturing

This new compound is based on polypropylene reinforced with 30% glass fiber and includes 65% post-consumer recycled material. It addresses the increasing demand for circular materials with a reduced environmental footprint in the automotive sector.

First applied in the center console support of the new Peugeot 3008, this compound represents a collaboration between Borealis, the Stellantis group, and French printer Plastivaloire. Circular economy

Borealis claims this is the first use of a polyolefin with such a high content of regenerated material in car interiors, aligning with upcoming EU regulations. These regulations will require at least 25% recycled plastic in new vehicles.

Polypropylene makes up about one-third of the plastic used in cars. Thus, compounds like Borcycle GD3600SY are essential for meeting new circularity goals. The Borcycle GD3600SY compound is part of the Borcycle M family, which consists of polyolefins derived from the mechanical recycling of plastic waste. These compounds are designed for demanding applications, thanks to an upcycling process that includes selection, cleaning, extrusion, and additive phases. Circular economy

This process transforms domestic waste streams into high-quality regenerated polymers that meet automotive industry standards. Borealis’ initiative is a significant step in achieving the automotive industry’s sustainability objectives.

Circular economy

Arkema innovates towards circularity with recycled content in powder coating resins

Arkema, a leader in specialty materials, has announced a significant innovation in manufacturing processes, integrating up to 40% post-consumer recycled content from end-of-life packaging products into its powder coating resins. This development will enable various markets to better meet growing societal demands to preserve resources and mitigate climate impact. Circular economy

Advancing a circular economy

Powder coating resins are known for being a solvent-free, low-waste technology. With Arkema’s latest innovation, these resins can now be made even more circular by incorporating recycled content. The new technology utilizes post-consumer PET (Polyethylene terephthalate) from end-of-life packaging as a substitute for traditional fossil-based raw materials. This allows the creation of products with up to 40% recycled PET, significantly reducing the Product Carbon Footprint (PCF) by up to 20%.

Ensuring high performance and sustainability

Richard Jenkins, SVP and Member of the Executive Committee, stated, “In addition to our Bio-based and Mass Balance offerings, the increased incorporation of recycled feedstocks is a crucial step towards providing more circular, high-performance solutions and promoting a sustainable lifestyle. Circular economy

Arkema’s new recycled-based powder coating resins enhance the range of sustainable solutions for our partners, enabling end markets to boost the percentage of recycled content in their finished products.”

Arkema’s commitment to innovation and sustainability is driving the industry towards more eco-friendly practices, ensuring both high performance and a reduced environmental footprint. Circular economy

Circular economy

Eni: Greenpeace and ReCommon Request Suspension of Climate Change Lawsuit

Eni acknowledges that Greenpeace and ReCommon, who filed an unfounded climate lawsuit against Eni last year, have requested a suspension of the legal proceedings. This request follows their filing of a jurisdictional review of the Italian contest, despite the jurisdiction already being excluded from the “Giudizio Universale” case brought by several associations against the Italian State concerning climate issues.

Eni disputes the rationale behind this request, seeing it as a tactic to delay a lawsuit initiated by Greenpeace and ReCommon. The presiding judge had already scheduled a hearing for the decision on September 13, 2024. Circular economy

Greenpeace and ReCommon’s request threatens to cause a prolonged suspension of the decision, which would otherwise be expected soon. This delay allows Greenpeace and ReCommon to continue their disinformation campaign, prioritizing media attention over rigorous research, analysis, and evaluation. The crucial fact-checking process, which should occur in court, is now postponed at the instigation of the parties who filed the lawsuit.

Eni emphasizes that despite the unfounded nature of the lawsuit, it has always provided the Court with all necessary evidence proving its proper conduct and its transformation and decarbonization strategy. Circular economy

Eni has also published all related documents on its website.

Eni: Greenpeace and ReCommon Request Suspension of Climate Change Lawsuit

Vynova announces R&D programme on PVC recycling technologies

Vynova today announced the launch of a research & development programme to further advance PVC recycling and help the PVC value chain accelerate towards circularity. Vynova’s innovation efforts focus on technologies to remove heavy metals from dissolved rigid post-consumer PVC waste such as used window profiles or pipes. Circular economy

PVC is widely used in numerous long-lasting and durable applications and can be repeatedly mechanically recycled without any significant loss of key properties

Over the past 20 years, the European Vinyls value chain has been successful in the large-scale implementation of mechanical recycling processes, with more than 700,000 tonnes of PVC recycled in Europe every year. However, due to the long lifespan of PVC applications such as windows or pipes, PVC waste often still contains additives that were used in production decades ago, but have since been proactively phased out by the European Vinyls industry. Circular economy

In order to ensure full compliance with existing and potential future restrictions related to such legacy additives, innovative solutions are required.

To help realize this goal, Vynova has launched an R&D programme comprising both internal research efforts and collaborations with academic institutions.

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PVC is widely used in numerous long-lasting and durable applications and can be repeatedly mechanically recycled without any significant loss of key properties

Nylon semi-dull HS chip price surges on strong fundamentals

Recently, there has been a particularly tight supply of semi-dull HS (high-speed spinning) chips. Circular economy

High-end chip is still mainly traded by contract, and mainstream manufacturers have no spot supply available, and even in cases where there is some spot availability, the amount depends on their relationships with the supplier. Finding any quantity is considered good, with sellers setting the prices and buyers having minimal room for negotiation. The lower-end HS chip market primarily relies on spot trading, and due to the overall shortage in the semi-dull HS chip market, spot prices have been increasing continuously, leading to an independent market trend.

Historically, low-end HS chip spot prices have generally been around 300-500yuan/mt lower than high-end HS chip contract prices. During periods of relatively abundant supply, the difference can expand to 800-1000yuan/mt or more. Circular economy

In tighter supply situations, the price difference narrows or becomes nearly equivalent. It’s rare to see spot prices in the lower-end market surpassing those in the high-end market. However, in April 2024, there was a surge in lower-end HS chip spot prices, exceeding high-end contract chip prices by 400-600yuan/mt. Since May 13, lower-end spot prices have consistently risen, with price rising from 14500-14600yuan/mt to the current highest 15900-16000yuan/mt, 6 months payment delivered. Meanwhile, the high-end chip contract price in May is around 14665-14765yuan/mt, resulting in a nearly 1,200yuan/mt difference, clearly indicating an inversion in high and low-end prices. Circular economy

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Nylon semi-dull HS chip price surges on strong fundamentals

Bottle-to-bottle – Bollegraaf is constructing an innovative LDPE sorting plant for Broeckx Plastic Recycling in Esbeek, Netherlands 22-06-2024

Circular economy

Bottle-to-bottle – Bollegraaf is constructing an innovative LDPE sorting plant for Broeckx Plastic Recycling in Esbeek, Netherlands 22-06-2024

Bottle-to-bottle

Nylon 66 chip market outlook for Q3 2024

In terms of mainstream factory quotations, in June, Invista’s HMDA contract price was released at 25,000yuan/mt, a decrease of 1,500yuan/mt from the previous month. The deep decline in HMDA prices during end-Apr to early May was mainly due to the eased supply tension, as Tianchen Qixiang has restarted its HMDA production and formed effective supply to the market, with mainstream transactions around 23,000yuan/mt, and some low-priced orders appeared. With weak downstream chip demand, HMDA prices lack sufficient support. Bottle-to-bottle

In terms of mainstream factory quotations, in June, Invista’s HMDA contract price was released at 25,000yuan/mt, a decrease of 1,500yuan/mt from the previous month. The deep decline in HMDA prices during end-Apr to early May was mainly due to the eased supply tension, as Tianchen Qixiang has restarted its HMDA production and formed effective supply to the market, with mainstream transactions around 23,000yuan/mt, and some low-priced orders appeared. With weak downstream chip demand, HMDA prices lack sufficient support. Bottle-to-bottle

Looking back to the beginning of the year, HMDA prices have been rising up significantly, with Invista’s contract price rising from 22,000yuan/mt to a highest at 26,500yuan/mt in end Apr, and spot prices rising from 22,000yuan/mt to as high as 26,000yuan/mt, up around 4,000-4,500yuan/mt. But its downstream nylon 66 chip only rose from 19,700yuan/mt to 22,600yuan/mt, up around 2,900yuan/mt.

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Bottle-to-bottle

Encina and BASF Forge Long-Term Partnership for Circular Raw Materials Supply

Encina Development Group, LLC (Encina), a producer of ISCC PLUS certified circular chemicals, and BASF have announced a long-term supply agreement for chemically recycled circular benzene derived from post-consumer end-of-life plastics. This agreement marks a significant step in sustainable sourcing, reinforcing BASF’s commitment to the circular economy by integrating more chemically recycled, circular-based raw materials into its production processes. BASF plans to utilize the chemically recycled benzene within its extensive Ccycled® product portfolio. Bottle-to-bottle

Thomas Ohlinger, Vice President Traded Products at BASF, emphasized the importance of this partnership: “Using benzene derived from post-consumer plastics in BASF’s value chains highlights our ongoing commitment to transitioning towards non-fossil and circular alternatives. Our collaboration with Encina enhances BASF’s transformation by increasing recycling-based feedstocks, enabling us to offer more Ccycled products to our customers in industries such as packaging, textiles, and automotive.”

Encina’s proprietary catalytic technology produces high-yield circular feedstocks essential for manufacturing everyday and innovative plastics. Bottle-to-bottle

Bottle-to-bottle

Coperion and Herbold Meckesheim deliver bottle-to-bottle recycling plant to Magpet

For Indian preform and plastic packaging manufacturer Magpet Polymer Pvt Ltd, Coperion and Herbold Meckesheim are collaborating technologies in construction of an entire plant for bottle-to-bottle recycling from a single source.

In addition to mechanical processing of used PET bottles, the recycling system encompasses all process steps leading up to extrusion with a ZSK twin screw extruder including pelletizing and an SSP (Solid State Polycondensation) reactor.

This PET bottle recycling system is designed for a throughput of 5,500 kg/h.

It will deliver PET recyclate that is approved by the European Food Safety Administration (EFSA) and the U.S. Food and Drug Administration (FDA) for direct contact with food. Moreover, the PET pellets manufactured on this bottle-to-bottle line are brand owner approved. Bottle-to-bottle

“Magpet has always pursued the goal to be a first mover when it comes to embracing new technology,” said Devendra Surana, Managing Director of Magpet, a part of Magnum Group.

“This PET recycling unit is a big step in that direction. And it goes hand in hand with our efforts to take over business responsibly for a bigger eco purpose.

We are excited to partner with Herbold and Coperion to set up this state-of-the-art PET bottle recycling line in India.” Bottle-to-bottle

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Bottle-to-bottle

Bollegraaf is constructing an innovative LDPE sorting plant for Broeckx Plastic Recycling in Esbeek, Netherlands

This collaboration has led to the development of a new, high-quality LDPE recycling method. Low-Density PolyEthylene (LDPE), commonly used in plastic bags and shrink wrap, is typically collected in mixed batches after use. The challenge lies in its non-homogeneous nature, requiring different processing techniques. Consequently, LDPE has traditionally been recycled into low-value products like garbage bags, which are incinerated after use. Bottle-to-bottle

To address this, Bollegraaf is building a sorting plant with a capacity of 13.5 tonnes per hour. This new facility will significantly increase the proportion of reusable LDPE from 10% to an impressive 70%-80%. The plant employs a novel sorting method based on chemical properties, a first for LDPE recycling, and unprecedented at this scale.

For those interested in learning more, Bollegraaf and Broeckx will officially launch this breakthrough at the PRSE event in RAI Amsterdam on June 19 and 20. Visitors can find them at booths A4 and B6.  Bottle-to-bottle

For those unable to attend, Sales Director Arjen Molenaar is available to provide further information. This advancement promises to revolutionize LDPE recycling, transforming it from low-value reuse to a high-quality, sustainable process.

Bollegraaf is constructing an innovative LDPE sorting plant for Broeckx Plastic Recycling in Esbeek, Netherlands

Transform Materials and Johnson Matthey collaborate on more sustainable routes for PVC manufacturing

Transform Materials has joined forces with Johnson Matthey plc in a new partnership that will see scientists and engineers at both companies apply their combined expertise with the aim of revolutionizing vinyl chloride monomer (VCM) production through a novel, lower-carbon-emission, mercury-free process. Bottle-to-bottle

The collaboration brings together Transform Materials’ advanced technology for producing acetylene from a range of short-chain hydrocarbons and Johnson Matthey’s unique, mercury-free technology and catalyst offering for converting acetylene to VCM. Acetylene is typically produced by hydrolysis of calcium carbide and is a critical building block in many chemical processes. Last year, Transform Materials announced a supply agreement for low-carbon acetylene with global manufacturing firm Denka.

Calcium carbide is produced via an energy-intensive process that uses coal and limestone as feedstocks, while VCM is converted to PVC via a polymerization reaction. Traditionally, mercury has been the catalyst of choice to hydrochlorinate acetylene to monomer VCM. However, with the ratification of the worldwide Minimata treaty, the use of mercury catalysts in new VCM plants is now banned. JM’s proprietary catalyst offers a solution for new and existing VCM plants. Bottle-to-bottle

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Transform Materials and Johnson Matthey collaborate on more sustainable routes for PVC manufacturing

Dow Enhances Mechanical Recycling Capabilities with Circulus Acquisition

Dow has signed an agreement to acquire Circulus, a prominent North American recycler specializing in converting plastic waste into post-consumer resin (PCR). The acquisition includes Circulus’ facilities in Ardmore, Oklahoma, and Arab, Alabama, which together provide an annual recycling capacity of 50,000 metric tons. The deal is expected to close in the third quarter of 2024, pending customary regulatory approvals.

“This acquisition combines Dow’s leading materials science technology with Circulus’ expertise in film recycling, advancing our 2030 Transform the Waste goal,” stated Karen S. Carter, President, Packaging & Specialty Plastics. Bottle-to-bottle

“It enhances our ability to produce higher-performing circular products, meeting the growing demands of brands and consumers.”

Dow’s expertise in high-performance resins and materials science, paired with Circulus’ mechanical film recycling capabilities, will broaden Dow’s offerings. Bottle-to-bottle

This includes applications such as collation shrink packaging, stretch film, liners, and select food packaging, extending to industrial, consumer, and transportation markets.

This acquisition aligns with Dow’s commitment to transform plastic waste and alternative feedstocks into 3 million metric tons of circular and renewable solutions annually by 2030.

Dow Enhances Mechanical Recycling Capabilities with Circulus Acquisition

Bottle-to-bottle

Chemical recycling – Advanced Composites Solutions (ACS), based in Abruzzo Italy, is set to invest 4 million euros in a new factory in Tortoreto (TE), aimed at quadrupling its carbon fiber component production capacity 21-06-2024

Chemical recycling – Advanced Composites Solutions (ACS), based in Abruzzo Italy, is set to invest 4 million euros in a new factory in Tortoreto (TE), aimed at quadrupling its carbon fiber component production capacity 21-06-2024

Chemical recycling

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Advanced Composites Solutions (ACS), based in Abruzzo Italy, is set to invest 4 million euros in a new factory in Tortoreto (TE), aimed at quadrupling its carbon fiber component production capacity

The new facility, opening in the coming months, will address the increasing demand from renowned international automotive brands and new aerospace projects, facilitated by ACS’s recent EN 9100 certification.

To accommodate this expansion, ACS has signed a lease with Pedicone Holding for a 14,000 square meter industrial property, located near its current headquarters. This facility will undergo renovations and will be equipped with a photovoltaic system to align with ACS’s sustainability goals. Chemical recycling

Over the next twelve months, ACS plans to hire 50 specialized operators, including laminators and finishers, who are currently being trained in preparation for the plant’s start-up between the end of this year and early 2025.

The existing Tortoreto plant, operational since 2015, will continue focusing on motorsport, racing sectors, and small series projects. It will also host the ACS Academy and see an enhancement in research and development activities. Chemical recycling

“This is a significant challenge, engaging all our energies towards serial production,” commented Roberto Catenaro, founder and CEO of ACS. “We believe strongly in this project and are confident in our skills and ability to offer our customers availability, experience, and technological versatility. We’re also proud to revitalize a historic factory, providing continuity and employment opportunities to a dynamic production sector.”

Chemical recycling

Grace Licenses Additional UNIPOL® Polypropylene Process Technology to BPCL

BPCL has expanded its licensing agreements with Grace, incorporating the renowned non-phthalate CONSISTA® catalysts to boost production capacity by 950 kilotons at its Kochi and Bina refineries.

W. R. Grace & Co. (Grace), the world’s leading independent supplier of polypropylene (PP) process technology and polyolefin catalyst technology, announced that Bharat Petroleum Corporation Limited (BPCL), India’s second-largest oil marketing company, has extended its licenses for Grace’s UNIPOL® PP process technology.  Chemical recycling

BPCL plans to deploy this technology using CONSISTA® catalysts in a new 400 kilotons per annum (KTA) reactor unit in Kochi, Kerala, and a 550 KTA reactor unit in Bina, Madhya Pradesh.

Thomas Deman, President, Specialty Catalysts, Supply Chain and Procurement at Grace, commented: “The expansion of these licenses highlights the benefits BPCL gains from collaborating with Grace. Our process technology and catalysts will enable the production of a broad range of high-quality polypropylene resins. Additionally, our expertise will help optimize BPCL’s reactors to meet India’s increasing demand. Grace is honored to support BPCL in this endeavor.”  Chemical recycling

Chemical recycling

De Nora has commenced construction on Italy’s largest electrolyzer production facility, set to become one of Europe’s largest with a capacity of up to 2GW by 2030

De Nora Italy Hydrogen Technologies S.r.l. (DNIHT), a subsidiary of Industrie De Nora S.p.A., is spearheading this initiative. The groundbreaking ceremony, attended by top executives from De Nora and Snam, as well as various government officials, marked the start of this ambitious project in Cernusco sul Naviglio. Chemical recycling

The new Gigafactory, spanning 25,000 square meters, is part of De Nora Group’s multi-year expansion plan. It will serve as Italy’s primary hub for electrolyzers used in green hydrogen production, alongside systems for water electrolysis and fuel cells. This facility emphasizes sustainability and innovation, incorporating low environmental impact criteria into its design.

The project, recognized as a significant industrial asset for De Nora, aligns with the European Green Deal’s sustainability goals. DNIHT has secured approximately EUR 32 million through a concession decree to support this initiative, with potential additional funding up to EUR 63 million from the IPCEI Hydrogen1. Chemical recycling

This Gigafactory aims to reduce electrolyzer production costs, contributing significantly to Europe’s energy transition targets. Located near Milan, it will boost local economic and employment growth, expecting to create around 200 direct jobs and approximately 2,000 induced employment opportunities. The construction is anticipated to be completed between late 2025 and early 2026.

Chemical recycling

Polymer prices: Downward price trend continues as monomer costs fall

The downward trend in polymer prices is influenced by falling monomer costs.

For instance, L/LDPE and HDPE prices have decreased by €10/tonne by mid-June, following a €30/tonne drop in ethylene prices.

Similarly, polypropylene prices have fallen in line with propylene costs over the last two months  Chemical recycling

Polymer prices: Downward price trend continues as monomer costs fall

‘Vast majority’ of states in favour of mass balance, says EU Commission member

Plastics Recycling Show Europe kicks off in Amsterdam

Werner Bosmans, Team Leader on Plastics, DG Environment, at the European Commission keynotes at PRSE 2024

The Plastics Recycling Show Europe (PRSE) has kicked off in Amsterdam. The world’s largest recycling show is taking place on 19-20 June, for the first time across four halls (Halls 9-12) at the RAI in Amsterdam. Chemical recycling

During the conference opening session, Werner Bosmans, Team Leader on Plastics, DG Environment, at the European Commission discussed the ‘burning issues’ around EU plastic policy.

The potential adoption of the mass balance fuel-exempt method for recycled content allocation in single-use plastic beverage bottles is one of them.

This February, the European Comission discussed a draft document that recognises mass balance accounting as a way to calculate the weight of recycled plastic. Chemical recycling

If approved, it could prove transformational for the chemical recycling industry.

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‘Vast majority’ of states in favour of mass balance, says EU Commission member

EU funds for chemical recycling in Italy

NextChem has secured €4 million from the European Innovation Fund to accelerate the industrial development of NXRe PMMA technology. This funding is intended for the Boost project, which aims to develop the NXRe PMMA technology of MyRemono, a subsidiary of NextChem (Maire), on an industrial scale. The technology is based on the catalytic depolymerization of PMMA-based plastic scraps. Chemical recycling
The funds will be used to start the first industrial plant based on NXRe PMMA technology, currently in the final design phase. This plant, scheduled for completion in 2026, will be able to process approximately 5,000 tons per year of sorted PMMA-based plastic waste, producing approximately 4,350 tons of r-MMA monomer per year.
The total value of the project is 6.6 million euros, with approximately 4 million covered by EU funding.
The Boost project was selected in the third call for small-scale projects of the European Innovation Fund, based on five criteria: reduction of greenhouse gas (GHG) emissions, degree of innovation, project maturity, scalability and cost efficiency.
Developed together with Biorenova, the continuous depolymerization process combines thermal energy with a specific catalyst to break polymer bonds and return the polymethyl methacrylate to the starting monomer (MMA). The technology was successfully tested in a pilot plant in Montorio al Vomano (TE). Chemical recycling
EU funds for chemical recycling in Italy

Mechanical Recycling – CARBIOS and TOMRA Textiles are collaborating to advance the circularity of polyester textiles by bridging the gap between textile waste collection and innovative recycling technologies 20-06-2024

Chemical recycling

Mechanical Recycling – CARBIOS and TOMRA Textiles are collaborating to advance the circularity of polyester textiles by bridging the gap between textile waste collection and innovative recycling technologies 20-06-2024

Mechanical Recycling

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NOVA Chemicals Receives FDA LNO for Plastic Films Mechanical Recycling Process at Indiana Facility

NOVA Chemicals Corporation (“NOVA Chemicals”) announced today it has received a Letter of Non Objection (LNO) from the U.S. Food and Drug Administration (FDA) confirming the capability of its mechanical recycling process in Connersville, Ind., to produce post-consumer recycled linear, low-density polyethylene (rLLDPE) material that is suitable for broad food-contact applications.
The rLLDPE will be sold under the brand name SYNDIGO™ and will become NOVA’s second food-compliant recycled polyethylene (rPE).
rPE enables converters and brand owners to incorporate recycled materials into food and non-food packaging products. Mechanical Recycling“This is a significant milestone on our journey to circularity and lays the foundation for NOVA Circular Solutions to be the first to market with broad food-contact compliant rLLDPE made from consumer and retail plastic film in 2025,” said Greg DeKunder, vice president, NOVA Circular Solutions. “We are committed to building a state-of-the-art mechanical recycling business. We have the product development and engineering skills to produce recycled plastic resins for the most demanding and premium food contact applications.” Mechanical RecyclingMore…Mechanical Recycling

CARBIOS and TOMRA Textiles are collaborating to advance the circularity of polyester textiles by bridging the gap between textile waste collection and innovative recycling technologies

CARBIOS (Euronext Growth Paris: ALCRB), a leader in biological technologies for plastic and textile life cycle reinvention, and TOMRA Textiles, a tech venture from sorting technology leader TOMRA (Oslo Stock Exchange: TOM.OL), have signed an agreement to create an efficient system in Northern Europe. This system will encompass textile waste collection, sorting, and preparation for recycling using CARBIOS’ enzymatic depolymerization technology at its upcoming commercial plant in Longlaville, France.

The collaboration aims to produce recycled polyester (r-PET) fiber from the monomers obtained through CARBIOS’ technology, effectively closing the loop for polyester textile circularity. Mechanical Recycling

Innovations from both companies address critical gaps in the value chain, significantly boosting textile-to-textile recycling from the current rate of one percent.

Under the partnership, TOMRA Textiles will explore measures to prepare post-consumer polyester waste for biorecycling according to CARBIOS’ specifications. Mechanical Recycling

CARBIOS’ biorecycling technology uses enzymes to break down polyester fibers into basic components, which are then used to produce high-quality recycled PET materials.

Mechanical Recycling Mechanical Recycling

Control of the Circularity of Plastic

The European Environment Agency (EEA) has developed a new tool to monitor the level of plastic circularity in Europe, also useful for communicating progress to policy makers, stakeholders and the general public.
This tool, which can be consulted HERE, is part of the larger Circularity Metrics Lab (CML) and will be constantly updated, offering insights and technical information. The topics analyzed include import-export, consumption and uses, environmental dispersion (including microplastics), capacity and average prices. While the data is not always up to date, it still provides an overview of key industry metrics. Mechanical Recycling
The Circularity Metrics Lab uses a range of sources, including European datasets, national statistics and surveys, to provide information on progress towards developing a circular economy. This tool complements other monitoring methods by presenting additional information on circularity, including metrics related to the implementation of circular principles and practices.
In addition to the new monitoring tool, the updated report “The role of plastics in Europe’s circular economy” has also been published, providing a detailed analysis of the role of plastics in the European circular economy. Mechanical Recycling
Control of the Circularity of Plastic

Balanced Supply Keeps Adipic Acid Prices Unchanged in Europe Despite Weak Demand

At the start of June 2024, the Adipic Acid market in Europe displayed a notable steadiness in prices despite a backdrop of weak demand and rising freight rates. The adequate supply of Adipic Acid ensured that market prices remained unchanged, providing some relief to manufacturers and buyers amidst a challenging economic environment.

One of the key factors influencing the Adipic Acid market has been the low prices of Benzene, a primary feedstock for Adipic Acid production. Mechanical Recycling

The depressed demand for Benzene has kept its prices at lower levels, which in turn has had a stabilizing effect on Adipic Acid prices. Despite the stability in raw material costs, the overall market conditions remain unfavorable due to subdued demand across various sectors.

The downstream automotive sector, a significant consumer of Adipic Acid, has faced considerable challenges. According to the Federal Motor Transport Authority (KBA), Germany registered a total of 236,425 cars in May, marking a 4.3% decrease compared to May 2023.

This decline in the automotive market has had a direct impact on the consumption of Adipic Acid, which is used in the production of various automotive components, including nylon fibers for tire reinforcements and other engineering plastics. Mechanical Recycling

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Balanced Supply Keeps Adipic Acid Prices Unchanged in Europe Despite Weak Demand

Coveris and Interzero Collaborate on Post-Consumer Plastic Recycling

Coveris is partnering with waste management expert Interzero to enhance its recycling technology with post-consumer plastic feedstock, advancing the circular plastics economy. Interzero specializes in waste management, closed-loop solutions, and plastic recycling. “We are excited about this partnership with Interzero as it aligns perfectly with our No Waste vision. By integrating well-sorted post-consumer waste into our recycling processes, we are taking a significant step toward completely closing the loop,” says Christian Kolarik, CEO at Coveris. Mechanical Recycling

Jan Kroker, CEO at Interzero, states: “Collaborating with Coveris allows us to leverage our expertise in waste collection and sorting to support the creation of high-quality recycled resins. Together, we can significantly reduce waste. The circular economy is a joint project that benefits everyone.”

Value Chain Advantages

Coveris has actively engaged in waste recycling through its ReCover business segment, focusing on material circularity. Interzero’s collected and sorted materials will now be processed by Coveris’ ReCover entities, producing high-quality recycled resins through mechanical recycling, unmatched in the market. These resins will be used in Coveris’ high-performance packaging products, such as Duralite R collation films. Mechanical Recycling

Coveris and Interzero Collaborate on Post-Consumer Plastic Recycling

A report by nova-Institute examines China’s bioplastics sector, emphasizing potential structural overcapacity in the future

Despite its nascent stage compared to the vast conventional plastics market, China’s bioplastics industry has experienced rapid growth, bolstered by strong government support.

Projections indicate that the Chinese market will expand from over 765,000 tonnes last year to 2.53 million tonnes annually by 2026, with an average annual growth rate of approximately 49%.

The study, titled “Bio-based and Biodegradable Plastics Industries in China,” prepared by the German consultancy nova-Institute, reveals these trends. Mechanical Recycling

In 2023, the global production capacity for PLA and PBAT is estimated at 1.5 million tonnes, with actual production at 260,000 tonnes. By 2025, the combined capacity for these biopolymers is expected to rise to 3.6 million tonnes, growing annually by 65%. However, market size is projected to reach only 2.5 million tonnes, indicating a potential supply-demand imbalance and structural overcapacity.

The Chinese government is driving the biobased industry to meet Paris Agreement carbon reduction targets and reduce oil dependency for national security. Incentive policies have been introduced, supporting this sector’s growth. Additionally, China’s well-established chemical industry and robust financial system, particularly in private equity and venture capital, provide a conducive environment for bioplastics. Mechanical Recycling

The 71-page nova-Institute report, featuring 14 tables, covers key biobased and biodegradable plastics like PLA, PA, PHA, and PBAT.

A report by nova-Institute examines China's bioplastics sector, emphasizing potential structural overcapacity in the future

Stretch film – The outlook for electric cars is becoming increasingly precarious. In many countries, including ours, the sector faces a slowdown 19-06-2024

Mechanical Recycling

Stretch film – The outlook for electric cars is becoming increasingly precarious. In many countries, including ours, the sector faces a slowdown 19-06-2024

Stretch film

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Presented at the latest edition of NPE by Colines and ExxonMobil, a new stretch film combines technical performance and environmental sustainability

Colines, a Novara-based manufacturer of extrusion systems, together with the chemical group ExxonMobil, has unveiled a high-tenacity, low-thickness stretch film, containing 35% recycled material, extruded on ALLrollEX high-speed lines.
The High Tenacity Hand Wrap (HTHW) film, only 8 microns thick, is suitable for both manual use and automatic machines, with a pre-stretch ranging from 50% to 100%. These characteristics were achieved thanks to the formulation of the material, developed by ExxonMobil in collaboration with the Colines R&D department, using Enable 1617 polyethylene, also presented for the first time at the American fair. Stretch film
The ALLrollEX lines, dedicated to this application, are equipped with an in-line edge folding system, ideal for the production of films with a high recycled content for automatic machines. Additionally, they have AI technology implemented in the Virtual Production Assistant Mastermind, which automates complex operations without the need for human intervention.
To ensure continuous operation, they can be equipped with a continuous filter which eliminates the need to stop the line for component replacement. The ALLrollEX 3-up plant, used to produce this film, has 5 extruders for 7-layer films (ABCDCBE), reaching a maximum speed of 700 meters per minute for a production of up to 1,000 kg/h, with thicknesses varying from 6 to 50 microns. Stretch film
Stretch film

The outlook for electric cars is becoming increasingly precarious. In many countries, including ours, the sector faces a slowdown

The anticipated swift transition to electric vehicles (EVs) is at risk, potentially forcing a reassessment of the push towards sustainability. Why this pessimism? Evidence suggests that many EV owners are nostalgic for traditional internal combustion engine (ICE) vehicles.

A recent study by McKinsey highlights ongoing challenges with battery electric vehicles (BEVs). Some industry giants, like Volkswagen, are reconsidering their focus on combustion engines, indicating that the issue extends beyond Italy. Europe as a whole is struggling, with only Norway having a majority of BEVs, a result of three decades of commitment. While hybrid vehicles have become mainstream, zero-emission cars are lagging behind. Stretch film

The research, conducted in 15 countries with 30,000 participants, revealed that 29% of BEV owners would switch back to ICE vehicles if given the chance. In the United States, the situation is more pronounced, with 46% of full-electric vehicle owners expressing a desire to return to combustion engines.

This sentiment could influence U.S. politics, where candidate Trump aims to make opposition to EVs a key issue. Trump has even proposed banning their sale, a move driven by political strategy and a reactionary voter base. Additionally, the global economic threat posed by China complicates matters, suggesting that abandoning EV technology might be the right-wing solution to competing on the global stage. Stretch film

Stretch film

Solenis and PhaBuilder have entered a global agreement to advance PHA-based materials for sustainable paper packaging

This collaboration aims to address the growing demand for eco-friendly packaging solutions.

Solenis, a leading global producer of specialty chemicals for water-intensive industries, has partnered with Beijing PhaBuilder Biotechnology Co., Ltd. (PhaBuilder), an innovative synthetic biology enterprise.

Their joint effort will focus on developing and enhancing Polyhydroxyalkanoate (PHA) technology for the paper packaging market. Stretch film

William (Bill) Kuecker, Senior Director of Global Strategic Marketing at Solenis, stated, “The global agreement with PhaBuilder will bring unique technology to the paper packaging market, addressing the increasing need for sustainable solutions.”

Ms. Sherry Xu, President of PhaBuilder, expressed enthusiasm about the partnership, noting, “This strategic cooperation will enhance the application of PHA-based materials. The newly developed technology will ultimately reduce environmental impact, fostering a greener, more sustainable future.” Stretch film

Stretch film

PET Resin Bottle Caps

Alpek Polyester’s CaPETall™ PET Resin is a patented technology that creates 100% PET Resin for cap closures for beverage containers, including water and CSD bottles.

Alpek Polyester, a global producer of PET Resins, has unveiled a new sustainable solution for 100% PET Resin bottle caps. CaPETall™ PET Cap Resin is a patented technology that allows PET to be used in caps and closures to achieve a 100% PET packaging Solution, which simplifies and improves post-consumer PET bottle recycling and the PET Circular Economy. 

Alpek Polyester’s CaPETall™ technology enhances and provides a fully recyclable PET polymer package while maintaining the advantages of mechanical and performance properties of PET’s crystallizable polymer. Stretch film

More..

PET Resin Bottle Caps

Duties on PVC are coming from Egypt and the United States

. This decision follows an inquiry initiated in November of the previous year. The duties target imports of suspended polyvinyl chloride (PVC) that are not compounded with other substances.

The proposed surcharges, which accuse producers of selling at prices below the cost in the EU market, vary between 58% and 100%. The Egyptian Petrochemical Company, along with other Egyptian firms, faces the steepest duty, except for TCI Sanmar SAE, which is subject to a 74.2% tariff. Stretch film

Formosa Plastics Corporation will be affected by a 71.1% duty, and other American producers will see a 78.5% duty. However, Oxy Vinyls, Shintech Incorporated, and Westlake Chemicals will encounter somewhat lower surcharges of 63.7% and 58%, respectively, for their exports to the EU.

These measures are a direct consequence of a complaint lodged in October of the prior year by a group of European PVC manufacturers, united under the Polyvinyl Chloride Trade Committee. The period under investigation for dumping spans from October 2022 to September 2023. Stretch film

The imposition of these duties aims to level the playing field for EU producers by addressing the unfair pricing strategies of their international counterparts.

Duties on PVC are coming from Egypt and the United States

LyondellBasell has recently launched a new polypropylene (PP) compounding production line at its Dalian facility in China, marking a significant expansion of its Advanced Polymer Solutions (APS) division

This addition is set to bolster the company’s capacity by 20,000 tonnes annually, effectively doubling the site’s output to cater to the burgeoning demand, particularly from the automotive sector.

Torkel Rhenman, the Executive Vice President of APS at LyondellBasell, highlighted the rapid evolution and growth of the global automotive industry, with China playing a pivotal role, especially in the new energy vehicle segment.

The company aims to leverage this growth by delivering high-quality, innovative products swiftly to the market. Stretch film

Rolf van Beeck, Vice President of APS for the Asia Pacific and Africa/Middle East/India regions, emphasized the new line as a testament to LyondellBasell’s ongoing dedication to the Chinese market. The firm anticipates accelerated business growth and continues to invest, promising top-tier products and services while fostering sustainability through its Circulen portfolio.

Since its establishment in 2015, the Dalian site’s potential production capacity stands at 80,000 tonnes with four lines, supplying various automotive applications. LyondellBasell’s APS division operates five sites across China, offering a diverse range of PP compounds, engineered plastics, and masterbatch products. Stretch film

LyondellBasell has recently launched a new polypropylene (PP) compounding production line at its Dalian facility in China, marking a significant expansion of its Advanced Polymer Solutions (APS) division

Recycled PET – Reheating leftovers in a microwave using plastic containers may endanger your health 18-06-2024

Stretch film

Recycled PET – Reheating leftovers in a microwave using plastic containers may endanger your health 18-06-2024

Recycled PET

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Heinlein Plastik-Technik joins Alpla Group

The ALPLA Group is enhancing its pharma division, ALPLApharma, by acquiring Heinlein Plastik-Technik GmbH. Heinlein, a renowned German packaging specialist, excels in developing and manufacturing closure systems, dosing systems, and application aids for the pharma and medical industries. The company employs around 175 people at its Ansbach, Bavaria site. Recycled PET

Heinlein’s extensive expertise will enable us to expand our product portfolio with high-quality primary packaging solutions for the pharma industry, benefiting our mutual customers who will now have access to comprehensive system solutions from one source.”

Walter Knes, Managing Director of ALPLApharma, added, “With Heinlein Plastik-Technik, we significantly boost our injection moulding capacities.

We also plan to transform the Ansbach site into a technology center for injection moulding and automation for the entire ALPLApharma group.”  Recycled PET

Saskia Wellhöfer-Meyer, owner and CEO of Heinlein Plastik-Technik, views the acquisition as a strategic opportunity for growth. “We are excited to leverage our expertise in precision closure and dosing systems development and production.

Operating as a ‘Member of ALPLApharma,’ we will better meet market demands for high-quality, competitively priced system solutions while maintaining our independence.”

Recycled PET

Eastman Combines Molecular Recycling with Clean Energy Innovation

Eastman is set to advance its leadership in the circular economy by constructing a second molecular recycling facility in Longview, Texas, using cutting-edge thermal battery technology. This move is part of a broader strategy supported by a potential $375 million award from the U.S. Department of Energy’s Office of Clean Energy Demonstrations (OCED). Recycled PET

The Longview project will utilize thermal batteries for zero-carbon process heat, integrating them with high-yield molecular recycling technology. Sandeep Bangaru, vice president of Eastman’s circular platform, highlights the dual benefit of tackling both plastic waste and the climate crisis. The Longview facility will process approximately 110,000 metric tons of hard-to-recycle plastic waste annually, contributing to Eastman’s goal of recycling 250 million pounds of plastic by 2025 and doubling this by 2030.

Collaborating with Rondo Energy, Eastman will deploy Rondo Heat Batteries (RHBs) at the Longview site. These batteries, which can store heat at over 1,000°C for up to 24 hours with minimal loss, will enable the facility to recycle polyester waste and produce new materials with up to 90% fewer greenhouse gas emissions.  Recycled PET

The Longview project also promises significant community benefits, with Eastman committing $20 million to a comprehensive community plan. The initiative will create 1,000 temporary construction jobs and 200 full-time positions by the project’s completion in 2027.

Recycled PET

The Thailand Board of Investment (BOI) has approved investment promotion applications for eight large-scale projects, totaling 56.95 billion baht (USD 1.54 billion)

These projects include a bio-ethylene plant by the local joint venture of Brazil’s Braskem, data centers, power plants, and a significant new hospital. The meeting, chaired by Deputy Prime Minister, Minister of Finance, and BOI Chairman Mr. Pichai Chunhavajira, also introduced new investment promotion categories. Recycled PET

One new category supports service centers for the repair, repack, and reuse of used electric vehicle (EV) batteries and energy storage systems. This initiative aligns with the BOI’s comprehensive EV supply chain policy and incentives. Another category aims to bolster the data hosting business, addressing the increasing demand for such services and complementing existing incentives for digital industry development.

Recycled PET

Engineers have developed a groundbreaking method for recycling polystyrene, potentially making it both economically and energy efficient for the first time

This innovative technique, devised by chemical engineers at the University of Bath in the UK and Worcester Polytechnic Institute in Massachusetts, USA, utilizes pyrolysis to break down polystyrene into reusable components.

In a study published in the Chemical Engineering Journal, the researchers describe how pyrolysis—heating polystyrene to high temperatures in an oxygen-free environment—converts it into monomers. These monomers can then be purified and reformed into new polystyrene.  Recycled PET

Dr. Bernardo Castro-Dominguez from the University of Bath highlights the urgent need for cost-effective and energy-efficient recycling methods, noting that currently, less than 5% of polystyrene is recycled. Their research suggests that up to 60% of today’s polystyrene could be replaced with chemically recycled styrene.

The process has the potential to significantly reduce emissions, similar to simple energy conservation measures. Recycled PET

The recycling process involves a pyrolysis reactor, heat exchanger, and distillation columns to separate the polystyrene into monomer-grade styrene and petroleum-like by-products. This method yields 60% pure styrene from used polystyrene, reducing fossil fuel usage and carbon emissions at a cost of about $1.5 per ton of CO2.

Engineers have developed a groundbreaking method for recycling polystyrene, potentially making it both economically and energy efficient for the first time

How about the reverse charge invoice scheme in recycled PET industry?

In Apr 2024, China’s State Taxation Administration issued the “Notice on Matters Related to Reverse Charge Invoice by Resource Recycling Companies to Individuals Selling Scrap Products”, specifying the specific measures and operational methods for resource recycling companies to issue reverse charge invoices to individuals selling scrap products. Starting from Apr 29th, resource recycling companies willing to reverse charge invoice can submit relevant materials to the tax authorities.

Upon meeting the conditions and completing the prescribed procedures, they can promptly and conveniently implement “reverse charge.”  Recycled PET

In accordance with the “People’s Republic of China Invoice Management Measures,” it is stipulated that units and individuals engaged in selling goods, providing services, and conducting other business activities, when receiving payments from external business transactions, the recipient should issue an invoice to the payer; in special cases, invoices can be issued by the payers to the recipients. This “invoices issued by the payers to the recipients” is referred to as “reverse charge invoice.”

Currently, resource recycling companies purchase scrap products from general taxpayers and small-scale taxpayers, and they are allowed to obtain invoices issued by the sellers according to regulations.  Recycled PET

More…

How about the reverse charge invoice scheme in recycled PET industry?

Reheating leftovers in a microwave using plastic containers may endanger your health

Researchers from the University of Nebraska-Lincoln discovered that microwaving certain plastic containers releases billions of nanoplastic particles.

This poses a risk of ingesting these particles, potentially leading to health concerns.

The study focused on plastic baby food containers made from polypropylene and polyethylene, both FDA-approved materials. When heated in a microwave for three minutes, these containers released over 2 billion nanoplastic and 4 million microplastic particles per square centimeter. Recycled PET

Furthermore, the extracted particles proved harmful in lab tests, killing about 75% of human embryonic kidney cells in vitro. This raises significant concerns about the safety of using plastic containers for microwaving food.

The National Institutes of Health have linked exposure to BPA, a chemical in many plastics, to cardiovascular disease, reproductive disorders, and breast cancer. The World Health Organization also advises limiting contact with plastic particles to minimize potential health risks. Recycled PET

These findings underscore the importance of reevaluating the use of plastic containers in microwaves. Opting for glass or ceramic alternatives might be a safer choice to avoid the release of harmful microplastics and nanoplastics into your food.

Reheating leftovers in a microwave using plastic containers may endanger your health

Turkey’s Bold Move: Aligning with BRICS Amidst Western Tensions

The recent BRICS session in Russia showcased the bloc’s rising influence as a multipolar alternative to Western power structures. Turkey, expressing interest in joining this expanded group, sent its Foreign Minister, Hakan Fidan, to the meeting. This session marked the first gathering of the expanded BRICS, which now includes Iran, Saudi Arabia, and Egypt.  Recycled PET

Turkey’s potential move to join BRICS signals its growing frustration with Western allies, especially given its longstanding and stalled EU membership bid. President Erdogan, who attended the 10th BRICS Summit in Johannesburg in 2018, seems more inclined now than ever to explore this new alliance. The diverse BRICS group includes major global players like China, India, Russia, and now key Middle Eastern countries, offering Turkey a strategic pivot away from the West.

If Turkey joins, it would become the first NATO country in BRICS, challenging the post-World War II Western-dominated power structures. This shift highlights Turkey’s disillusionment with what it perceives as a racist and Islamophobic attitude from Europe, compounded by decades of stalled EU membership talks. Despite being recognized as an EU candidate in 1999, Turkey’s progress has been hindered by concerns over human rights and the rule of law.  Recycled PET

Turkey’s move towards BRICS, home to the world’s second and third-largest economies, offers a significant economic and strategic alternative. Over 40 countries, including Thailand, are also interested in joining BRICS, underscoring its growing appeal.

For the United States and its allies, Turkey’s pivot to BRICS raises critical questions. How will this affect NATO? Can BRICS truly challenge Western dominance? As BRICS continues to attract new members, the global power landscape is poised for significant changes.

BRICS, initially coined in 2001 by a Goldman Sachs report, officially formed in 2009 with Brazil, Russia, India, and China. South Africa joined in 2010, enhancing its geopolitical weight. Seen as an alternative to the G7, BRICS represents a shift in global power dynamics.  Recycled PET

Turkey's Bold Move: Aligning with BRICS Amidst Western Tensions

Recycling Sustainability -The packaging market is dominated by low-density polyethylene (LDPE), a petroleum-based plastic that is non-biodegradable and can only be mechanically recycled, often with significant loss of quality 17-06-2024

Recycled PET

Recycling Sustainability -The packaging market is dominated by low-density polyethylene (LDPE), a petroleum-based plastic that is non-biodegradable and can only be mechanically recycled, often with significant loss of quality 17-06-2024

Recycling Sustainability

r-PET Bottles – The Huazhaolin Textile integrated project, an ambitious endeavor by Jiangsu Hualian Group, has officially begun construction at Longgan Lake in Huanggang, Hubei Province

More…

Recycling Sustainability

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Slowing demand growth and increasing supply are setting the global oil markets on a path to a significant surplus this decade

The IEA’s new medium-term outlook forecasts well-supplied oil markets through 2030, although energy security will remain critical due to transformative sector forces. Oil demand growth is expected to decelerate as energy transitions progress, while global oil production will rise, reducing market pressures and increasing spare capacity to unprecedented levels, excluding the Covid crisis period. Recycling Sustainability

The IEA’s latest report, Oil 2024, explores these dynamics’ impacts on oil supply security, refining, trade, and investment. Despite robust demand from fast-growing Asian economies and sectors like aviation and petrochemicals, the report notes that rising electric car sales, improved fuel efficiency, reduced oil use for electricity in the Middle East, and structural economic changes will offset these gains. Consequently, global oil demand is projected to level off at around 106 million barrels per day by the decade’s end, from an average of just over 102 million barrels per day in 2023.

Simultaneously, global oil production, led by the United States and other Americas producers, is expected to outpace demand growth. Supply capacity could reach nearly 114 million barrels a day by 2030, surpassing demand by 8 million barrels per day. This would lead to unprecedented spare capacity levels, impacting oil markets and producer economies, including OPEC and the US shale industry. Recycling Sustainability

Fatih Birol, IEA Executive Director, highlighted the report’s projections, indicating a major supply surplus and the need for oil companies to adjust their strategies. Although growth is slowing, global oil demand in 2030 is still expected to be 3.2 million barrels per day higher than in 2023, driven by emerging Asian economies and increased jet fuel and petrochemical feedstock use. Meanwhile, demand in advanced economies is predicted to decline, falling below 43 million barrels per day by 2030.

Non-OPEC+ producers, especially the United States, Argentina, Brazil, Canada, and Guyana, are leading the expansion to meet anticipated demand. However, capacity growth may slow and stall if new projects are not approved. Recycling Sustainability

The report also predicts that global refining capacity will expand by 3.3 million barrels per day between 2023 and 2030, sufficient to meet refined product demand due to increased non-refined fuel supply. This could lead to refinery closures and a slowdown in Asian capacity growth post-2027.

Recycling Sustainability

Eco-friendly Packaging and the Rise of Biodegradable Plastics

As the world grapples with the devastating consequences of plastic pollution, the search for sustainable alternatives has become a pressing concern. Biodegradable plastics, a type of plastic that break down naturally in the environment, are emerging as a promising solution to the plastic crisis. This article will delve into the world of bioplastics, exploring their benefits, challenges, and potential to revolutionize the way one thinks about plastic waste. Recycling Sustainability

The Plastic Pollution Crisis

It is estimated that approximately two million tons of plastic waste currently contaminates oceans across the globe. According to a recent study, if no measures are taken to address this issue, the amount of plastic pollution is projected to increase by a factor of three by 2040.

What are Biodegradable Plastics?

Biodegradable plastics, also known as bioplastics, are made from renewable resources such as corn starchsugarcane, or potato starch. These bioplastics are designed to break down naturally in the environment, unlike traditional plastics which takes hundreds of years to decompose. Recycling Sustainability

Biodegradable plastics are composted, reducing the amount of waste sent to landfills and minimizing the risk of plastic pollution.

Benefits of Biodegradable Plastics

Reduced Plastic Waste: Biodegradable plastics are significantly reducing the amount of plastic waste sent to landfills and oceans, helping to mitigate the plastic pollution crisis.
Compostable: Bioplastics are composted, reducing the need for synthetic fertilizers and pesticides in agriculture.
Renewable Resources: Bioplastics are made from renewable resources, reducing dependence on fossil fuels and decreasing greenhouse gas emissions.
Improved Public Perception: Biodegradable plastics help change public perception of plastics, promoting a culture of sustainability and waste reduct. Recycling Sustainability

More…

Recycling Sustainability

The packaging market is dominated by low-density polyethylene (LDPE), a petroleum-based plastic that is non-biodegradable and can only be mechanically recycled, often with significant loss of quality

In contrast, polylactide (PLA), a biopolyester, is bio-based, biodegradable, and can be chemically recycled into new products with minimal energy use. However, conventional PLA is too brittle for flexible disposable packaging, such as shopping and garbage bags, which contribute significantly to single-use plastic waste. Furthermore, PLA production has been limited to large-scale operations, excluding smaller companies from manufacturing.

Researchers André Gomoll, Dr. Benjamín Rodríguez, and Dr. Antje Lieske from the Fraunhofer Institute for Applied Polymer Research IAP have developed a flexible, recyclable PLA-based material suitable for film applications. Recycling Sustainability

This innovation allows medium-sized companies to enter the market, providing a sustainable alternative to traditional plastics. The research team’s achievement has been recognized for replicating the properties of polyethylene through the development of block copolymers. They have demonstrated the material’s feasibility in a pilot plant in collaboration with an industrial partner, indicating significant commercial potential.

The packaging market is dominated by low-density polyethylene (LDPE), a petroleum-based plastic that is non-biodegradable and can only be mechanically recycled, often with significant loss of quality

Clarios highlights recycling efforts in 2023 sustainability report

The low-voltage battery manufacturer says it recycles around 8,000 batteries per hour in its closed-loop system.  Recycling Sustainability

Clarios, a low-voltage battery developer based in Glendale, Wisconsin, has made circularity a focus in its 2023 sustainability report.

The company, which develops battery solutions or nearly every type of vehicle, says end-of-life batteries are a critical resource, and claims to operate one of the world’s “most successful examples of a circular economy,” recycling around 8,000 used batteries every hour of every day across its network. The company says it starts with raw materials selected during the battery design stage and ends the production cycle with the reuse of recyclable battery material to create a new battery.  Recycling Sustainability

Additionally, when new batteries are delivered to customers, Clarios says it takes back used batteries in return.

“We believe that our efforts to exceed industry-leading environmental and safety standards globally are a key driver of our success,” Clarios CEO Mark Wallace says. “Through our business practices, we aim to demonstrate a dedication to sustainability by seeking continued improvement to lower our greenhouse gas emissions.” Recycling Sustainability

In the report, Clarios highlights its selection as the winner of the 2023 Circular Economy award at the World Sustainability Awards, which were held in Amsterdam in October 2023.

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Clarios highlights recycling efforts in 2023 sustainability report

A public meeting took place on Wednesday in Petarch, near Sofia, at a facility dedicated to the reuse and recycling of used mattresses

This initiative, led by Bulgarian company Biocom, is part of the Rematrak demonstration project, funded by the EU’s Environment Operational Program 2014-2020, with support from the European Regional Development Fund and the EU Cohesion Fund.

Gena Sabeva, Biocom’s manager, explained the process of collecting and preparing used mattresses for recycling. The event showcased the materials extracted from old mattresses and the new products that can be created as part of the circular economy. The project emphasizes three key steps: changing consumer behavior, involving municipalities in the separate collection and disposal of mattresses, and engaging mattress retailers and accommodation facilities in the process. Recycling Sustainability

Through research and visits to several European sites, the company identified best practices for mattress recycling. For successful recycling, mattresses must be dry and free from heavy chemical contamination, stored and transported properly to maintain their condition.

In an interview with BTA, Sabeva noted that approximately 150,000 mattresses are discarded annually in Bulgaria, representing 15% of the mattresses produced. She highlighted the importance of replacing mattresses every seven to ten years for hygiene reasons, though some people replace them every five years, while others seek warranties of up to 40 years.  Recycling Sustainability

A public meeting took place on Wednesday in Petarch, near Sofia, at a facility dedicated to the reuse and recycling of used mattresses

Recycled Plastics – SELENIS PRODUCES HIGH-QUALITY RPET FROM CIRC’S RECOVERED TEREPHTHALIC ACID 15-06-2024

Recycling Sustainability

r-PET Bottles – The Huazhaolin Textile integrated project, an ambitious endeavor by Jiangsu Hualian Group, has officially begun construction at Longgan Lake in Huanggang, Hubei Province 17-06-2024

r-PET Bottles

r-PET Bottles

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

r-PET Bottles

r-PET Bottles

Polyestertime
ITEM 10/06/2024 17/06/2024 +/-
Bottle grade PET chips domestic market 7,000 yuan/ton 6,980 yuan/ton -20
Bottle grade PET chips export market 895 $/ton 895 $/ton
Filament grade Semidull chips domestic market 6,870 yuan/ton 6,920 yuan/ton +50
Filament grade Bright chips domestic market 6,900 yuan/ton 6,950 yuan/ton +50
Pure Terephthalic Acid PTA domestic market

r-PET Bottles

5,920 yuan/ton 5,910 yuan/ton
-10
Pure Terephthalic Acid PTA export market 730 $/ton 730 $/ton
Monoethyleneglycol MEG domestic market 4,520 yuan/ton 4,450 yuan/ton
-70
Monoethyleneglycol MEG export market 525 $/ton 518 $/ton -7
Paraxylene PX FOB  Taiwan market 1,026 $/ton 1,040 $/ton
+14
Paraxylene PX FOB  Korea market 1,004 $/ton 1,018 $/ton +14
Paraxylene PX FOB EU market 1,120 $/7on 1,120 $/ton
Polyester filament POY 150D/48F domestic market 7,800  yuan/ton 7,850 yuan/ton
+50
Recycled Polyester filament POY  domestic market 7,450 yuan/ton 7,550 yuan/ton +100
Polyester filament DTY 150D/48 F domestic market 9,175 yuan/ton 9,325 yuan/ton +150
Polyester filament FDY 68D24F 8,925 yuan/ton 9,025 yuan/ton +100
Polyester filament FDY 150D/96F domestic market

r-PET Bottles

8,225 yuan/ton 8,325 yuan/ton +100
Polyester staple fiber 1.4D 38mm domestic market 7,430 yuan/ton 7,500 yuan/ton +70
Caprolactam CPL domestic market 13,250 yuan/ton 13,075 yuan/ton
-175
Caprolactam CPL overseas  market 1,650 $/ton 1,650 $/ton
Nylon 6 chips overseas  market 1,920 $/ton 1,920 $/ton
Nylon 6 chips conventional spinning domestic  market 14,600 yuan/ton 14,400  yuan/ton -200
Nylon 6 chips  high speed spinning domestic  market 15,400 yuan/ton 14,850 yuan/ton -550
Nylon 6.6 chips domestic  market

r-PET Bottles

20,400 yuan/ton 20,400 yuan/ton
Nylon6 Filament POY 86D/24F domestic  market 17,400 yuan/ton 17,000 yuan/ton -400
Nylon6 Filament DTY 70D/24F domestic  market 19,800 yuan/ton 19,350 yuan/ton -450
Nylon6 Filament FDY  70D/24F  18,400 yuan/ton 18,150 yuan/ton -250
Spandex 20D  domestic  marke 32,500 yuan/ton 32,500 yuan/ton
Spandex 30D  domestic  market 31,000 yuan/ton 31,000 yuan/ton
Spandex 40D  domestic  market  28,000 yuan/ton 28,000 yuan/ton
Adipic Acid domestic market

r-PET Bottles

9,850 yuan/ton 9,850 yuan/ton
Benzene domestic market9, 9,330 yuan/ton 9,430 yuan/ton +100
Benzene overseas  market 1,035 $/ton 1,044 $/ton +11
Ethylene South East market 950 $/ton 945 $/ton -5
Ethylene NWE market CIF 770 $/ton 765 $/ton -5
Acrylonitrile ACN  domestic market 9,600 yuan/ton 9,500 yuan/ton -100
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton
Acrylic staple fiber ASF  domestic market

r-PET Bottles

14,600 yuan/ton 14,600 yuan/ton
Viscose Staple Fiber VSF  domestic market 13,100 yuan/ton 13,200 yuan/ton +100
PP Powder domestic market 7,420 yuan/ton 7,420 yuan/ton
Naphtha overseas market  648 $/ton 676 $/ton +28
Phenol domestic market 7,875 yuan/ton 8,077 yuan/ton +202

r-PET high end eco-friendly chips =8,250 yuan/ton 8,250 yuan/ton   –

r-PET Bottles

The Huazhaolin Textile integrated project, an ambitious endeavor by Jiangsu Hualian Group, has officially begun construction at Longgan Lake in Huanggang, Hubei Province

This project stands out as the largest single-investment textile enterprise in the region since the establishment of Longgan Lake, symbolizing a significant advancement for the local textile industry. Jiangsu Hualian Group, a veteran in the textile sector with 35 years of experience, is spearheading this monumental project. r-PET Bottles

General Manager Xu Shaoliang of Jiangsu Hualian Group provided insights into the project’s scope and ambitions. The total investment for the Huazhaolin Textile project amounts to 1.5 billion yuan, encompassing an expansive area of 256 mu. The project blueprint includes the construction of six state-of-the-art factory buildings and the acquisition and installation of 3,888 advanced water-jet looms. Additionally, the project will feature supporting equipment such as high-speed warping machines, automatic drawing-in machines, and post-dyeing finishing apparatus.

The anticipated annual production capacity is 600 million meters of textiles, with a projected output value of 1.2 billion yuan. r-PET Bottles

A central focus of the project is the integration of “green” and “technology” principles. Jiangsu Hualian Group aims to leverage its resources strategically to ensure the project’s success. The timeline for the project is ambitious: within three months, the construction of several factory buildings and the installation of key equipment are expected to be completed. Within five months, the full construction of the factory buildings and commencement of trial production should be achieved. The entire project is slated to be fully operational within eight months.

This project aligns with Longgan Management Zone’s broader strategy to cultivate a 10 billion yuan textile industry cluster. r-PET Bottles

In the first quarter of this year, the zone secured agreements for eight modern textile projects, spanning high-end woolen sweater weaving to differential fabric production, with a collective investment of 3.204 billion yuan. This strategic push has yielded tangible results; the zone saw the addition of four new industrial textile enterprises above the designated size and five provincial-level specialized and innovative textile enterprises. These developments collectively contributed to an impressive 704 million yuan in output value for industrial textile enterprises, marking a 30% increase from the previous year.

The significance of the Huazhaolin Textile integrated project extends beyond its sheer scale. It represents a milestone in Longgan Lake’s industrial evolution, fostering technological advancement and economic growth. r-PET Bottles

The introduction of cutting-edge machinery and equipment underscores the project’s commitment to innovation. The use of advanced water-jet looms, for instance, is expected to enhance production efficiency and product quality, setting new benchmarks for the industry.

Moreover, the project’s focus on green technology is poised to set a precedent in sustainable manufacturing practices within the textile industry. By integrating environmentally friendly processes and machinery, Jiangsu Hualian Group aims to minimize the environmental footprint of its operations.  r-PET Bottles

This commitment to sustainability is increasingly critical in an industry often scrutinized for its environmental impact.

The project also promises substantial economic benefits for the local community. The construction phase alone is expected to generate numerous job opportunities, providing a significant boost to local employment. Once operational, the project will not only create permanent jobs but also stimulate the local economy through ancillary industries and services.  r-PET Bottles

The successful completion and operation of the Huazhaolin Textile project will likely attract further investments and projects to the Longgan Management Zone, reinforcing its status as a burgeoning hub for the textile industry. The project’s scale and ambition exemplify the dynamic growth potential within the region’s industrial landscape.

In summary, the Huazhaolin Textile integrated project is a landmark initiative by Jiangsu Hualian Group, set to transform the textile industry in Hubei Province. r-PET Bottles

With its significant investment, advanced technological integration, and commitment to sustainability, the project is poised to achieve impressive production capabilities and economic contributions. It not only marks a major milestone for Longgan Lake but also sets the stage for future advancements and investments in the region’s textile sector.

The Huazhaolin Textile integrated project, an ambitious endeavor by Jiangsu Hualian Group, has officially begun construction at Longgan Lake in Huanggang, Hubei Province

Recycled Plastics – SELENIS PRODUCES HIGH-QUALITY RPET FROM CIRC’S RECOVERED TEREPHTHALIC ACID 15-06-2024

Selenis has successfully produced recycled PET chips from terephthalic acid provided by Circ®, a Virginia-based textile-to-textile recycler. The chip was produced via a multiple-batch campaign at Selenis’ pilot plant in San-Giorgio, Italy. Using inputs recovered from polycotton textile waste, the high-quality PET chip has been transformed into DTY yarn and will be used in product development as Circ builds additional capsule launches. Selenis is building on the success of this initial phase of collaboration by committing to work toward an offtake partnership in support of Circ’s first industrial facility. Recycled Plastics

“The monomer synthesis performed similarly to virgin terephthalic acid,” said Eduardo Santos, Head of Corporate Strategy at Selenis. “These results are a promising indication of the consistent quality of Circ’s monomer output and future commercial success. As this partnership with Circ aligns with our mission and sustainability goals in the textile world, we look forward to building upon this work and supporting Circ’s commercial production trials in the future.”

Selenis, a global supplier of high-quality, innovative, and sustainable specialty polyester solutions for diverse applications, is a subsidiary of the IMG Group, a multinational with sixty-five years of experience in the industry.  Recycled Plastics

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Recycled Plastics

Dow announces the launch of two new REVOLOOP™ Recycled Plastics Resins with up to 100% PCR for shrink films

Dow and RKW Group join forces to develop a shrink film containing household waste recycled plastics

Dow  announces the development and launch of its innovative family of REVOLOOP™ Recycled Plastics Resins. This launch marks a milestone in Dow’s commitment to advancing circularity and Transforming the Waste.

By 2030, Dow aims to Transform the Waste and commercialize three million metric tons of circular and renewable solutions annually. To achieve this, Dow is expanding its efforts to advance circular and sustainable packaging. Aligned with these sustainability goals, the launch of REVOLOOP™ Plastics Resins comes with a new promise to unlock even more value in plastic waste for customers and partners. Recycled Plastics

Two new grades of REVOLOOP™ Plastics Resins are launched and are approved for non-food contact packaging applications. One contains 100% post-consumer recycled (PCR) and the second one is a formulated grade which contains up to 85% PCR derived from household waste.

“With the launch of our new grades of REVOLOOP™ Recycled Plastics Resins, we continue to expand our sustainability portfolio, working with brands, converters and recyclers to design new ways to use less plastic in packaging and to help that what is used is fully recyclable,” said Fabrice Digonnet, Plastics Mechanical Recycling Strategy Leader EMEA, Dow Packaging & Specialty Plastics. Recycled Plastics

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Recycled Plastics

Ensinger Expands Production Capacity for Thermoplastic Composites

Ensinger is investing in expanding its Composites division by installing a high-performance double belt press at its Rottenburg-Ergenzingen site.

The new facility will mass-produce fiber-reinforced composites in a continuous process at temperatures up to 400°C, expanding Ensinger’s material range for high-temperature applications. The Composites product portfolio includes continuous fiber-reinforced semipregs and prepregs, as well as multi-layer organosheets. The double belt press can process unidirectional (UD) materials, UD cross ply materials, laminates, and sandwich components with core materials like foam or honeycomb. It supports combinations of textile and polymer matrix materials such as carbon, glass, aramid, and natural fibers, with powder coating and film impregnation options. Recycled Plastics

Ensinger’s engineering composite solutions, including flame-retardant materials, are ideal for automotive and aerospace industries, where lightweight, functional components are crucial. These sustainable polymer solutions are particularly suitable for passenger aircraft, drones, and UAVs, replacing traditional thermosetting or metal structural parts.

Recycled Plastics

At its plant in Castellón, Spain, UBE Corporation Europe (UCE) has begun producing and selling caprolactam derived from bio-circular raw materials

This production process is ISCC Plus certified and employs a mass balance approach to attribute these bio-circular raw materials, effectively replacing traditional fossil feedstocks.

Caprolactam serves as an essential intermediate in the production of polyamide 6, widely used in plastic manufacturing and synthetic fibers for both textile and industrial applications. The caprolactam produced with mass balance attribution utilizes biobased, chemically recycled, or biocircular raw materials. Recycled Plastics

This initiative is part of UBE Group’s U-BE-Infinity product line, designed to contribute to carbon neutrality. The U-BE-Infinity family encompasses a range of products, including biobased and mechanically recycled nylon, as well as bio-composites formulated by the Japanese conglomerate.

The move by UBE Corporation Europe to produce caprolactam from sustainable sources marks a significant step towards reducing the carbon footprint of its products and supporting the global shift towards more sustainable manufacturing practices. By integrating bio-circular raw materials into its production processes, UCE aims to meet the increasing demand for environmentally friendly materials while maintaining high-quality standards for its products. Recycled Plastics

At its plant in Castellón, Spain, UBE Corporation Europe (UCE) has begun producing and selling caprolactam derived from bio-circular raw materials

Sika has inaugurated a state-of-the-art plant in Liaoning, the largest province in northeastern China

This new facility will produce a comprehensive range of products, including mortars, tile adhesives, and waterproofing solutions, enhancing Sika’s ability to meet market demands while significantly reducing logistical distances.

The Liaoning plant will serve customers across three provinces in northeastern China, home to over 98 million people, as well as east-central Mongolia. Besides advanced production lines, the plant includes office spaces, laboratories, warehousing, and logistics facilities. With 34 manufacturing sites in China and over three decades of market presence, Sika continues to expand its footprint. Recycled Plastics

The new plant will manufacture mortar products incorporating up to 20% recycled raw materials, such as waste dust and mineral residues. Sika has also initiated a transition from natural to alternative sands. In 2023, Sika China achieved a 13% alternative sand ratio in its mortar production, with half of its plants contributing. By 2028, Sika China aims to replace 50% of its overall sand consumption with alternative options.

China’s construction market is projected to reach CHF 4.2 trillion in 2024, growing at a CAGR of 3.9% until 2028. As part of its current five-year plan, the Chinese government has allocated over half a trillion Swiss Francs for infrastructure bonds and CHF 12 trillion for green initiatives to achieve net-zero emissions by 2060, driving demand for sustainable solutions. Recycled Plastics

Sika has inaugurated a state-of-the-art plant in Liaoning, the largest province in northeastern China

Iconic red crates in the Netherlands now made from 97% recycled plastic

Coca-Cola Europacific Partners Netherlands has announced that that its iconic red crates will now be made with 97% recycled plastic. 1

This innovative move is a collaboration between CCEP, local recycler Healix, and crate producer Schoeller Allibert, using 85% old red crates and 15% recycled tulip nets, which are usually difficult to recycle. Recycled Plastics

Circular crates and refillable glass bottles

The red crates are specifically designed for the company’s returnable glass bottles, which in turn are designed to be reused at least 25 times. The glass bottles are cleaned and refilled in the Coca-Cola factory in Dongen, Brabant, before returning to the Dutch wholesale and hospitality. This goes for all the company’s brands in returnable glass, amongst which Fanta, Sprite and Fuze Tea.

Reducing virgin plastic

The introduction of these recycled crates is expected to have a significant impact on the Dutch market. This year alone, 150,000 recycled crates will be introduced, with the goal of gradually replacing the entire fleet of crates in the country as the current crates naturally reach the end of their useful lives. Recycled Plastics

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Iconic red crates in the Netherlands now made from 97% recycled plastic

Recycled Plastics

Bisphenol-A BPA – Röhm has significantly expanded its production capacity at the Wallingford plant in Connecticut, USA, to strengthen its market position in specialty moulding compounds globally 14-06-2024

Bisphenol-A BPA – Röhm has significantly expanded its production capacity at the Wallingford plant in Connecticut, USA, to strengthen its market position in specialty moulding compounds globally 14-06-2024

Bisphenol-A BPA

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National representatives have officially adopted a regulation to ban the use of bisphenol-A (BPA) in food contact materials (FCMs), which is set to take effect from 2026

This decision follows extensive scientific evaluations and public consultations, highlighting the significant health risks associated with BPA exposure.

The European Food Safety Authority (EFSA) played a crucial role in this decision by significantly lowering the tolerable daily intake (TDI) for BPA due to findings that even minimal exposure can pose serious health risks. The new TDI is set at 0.2 nanograms per kilogram of body weight per day, a drastic reduction from the previous level​ (PackagingLaw)​​ (PackagingLaw)​.  Bisphenol-A BPA

The ban covers a broad range of food contact materials including plastics, varnishes, coatings, printing inks, adhesives, ion-exchange resins, and rubber. Notably, the regulation includes specific transition periods: an 18-month period for most applications and a 36-month period for particular uses, such as certain single-use articles and professional food production equipment​ (PackagingLaw)​​ (CHEM Trust)​.

Moreover, the proposal extends beyond BPA to address other bisphenols that are often used as substitutes but may carry similar health risks. This holistic approach aims to prevent regrettable substitutions where harmful chemicals are replaced with equally harmful ones​ (CHEM Trust)​​ (Packaging Gateway)​. Bisphenol-A BPA

There are exemptions under strict conditions, such as the use of the disodium salt of BPA in polysulfone resins for filtration membranes, provided its migration to food is undetectable​ (PackagingLaw)​.

Bisphenol-A BPA

Röhm has significantly expanded its production capacity at the Wallingford plant in Connecticut, USA, to strengthen its market position in specialty moulding compounds globally

This expansion, achieved by modifying and redeploying an existing production line, enables faster delivery and meets increasing global demand.

“Röhm is committed to providing the highest quality products and service offerings to the automotive, medical, and other specialty markets, both in America and globally,” said Thomas Spagnuolo, vice president of the Molding Compounds business unit at Röhm America. Röhm’s Polymethyl methacrylate (PMMA) products are sold under the trademark PLEXIGLAS in Europe, Asia, Africa, and Australia, and ACRYLITE in the Americas. The Wallingford facility employs over 50 workers and operates several production lines manufacturing specialty PMMA moulding compounds.  Bisphenol-A BPA

The Wallingford site is also a key production site for CYROLITE, a high-quality, transparent, acrylic-based plastic for medical applications.

PMMA from Röhm, established in the market for 90 years, is known for its durability, weather and UV resistance, color fastness, high luminosity, transparency, hardness, and scratch resistance. Bisphenol-A BPA

Bisphenol-A BPA

Fiber prices continue to inch upward, plastics vary by grade

The early summer weather accompanied mostly sunny news for MRF operators in June, as curbside material values remained steady or saw slight increases this month. But a key exception was color HDPE, which plummeted 10% from its May value.

The national average price for corrugated containers, PS 11, is up marginally by $2 per ton compared to last month, now at an average $108 per ton. This marks the 18th straight month of either stable or increasing OCC prices. OCC was trading at $48 per ton this time last year.  Bisphenol-A BPA

Mixed paper, PS 54, is also up $2, now at $70 per ton. This compares to $14 per ton this time last year.

The national average price of post-consumer PET beverage bottles and jars moved up marginally again this month, now averaging 15.91 cents per pound, compared to 15.09 cents per pound this time last month. Regional contracts are still yielding 16-18 cents per pound. One year ago this grade was trading at 12.63 cents per pound.

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Bisphenol-A BPA

trinamiX expands handheld solution to identify multi- and monomaterial films for improved recycling – first presentation at PRSE 2024

 

  • Accessible, fast, and on-the spot identification of over 30 plastic and textile types based on Near-Infrared (NIR) Spectroscopy
  • Identification of multimaterial and monomaterial films for improved recycling
  • Convenient quality control along the production and recycling value chain

trinamiX GmbH, a leading provider of mobile spectroscopy and a wholly-owned subsidiary of BASF, announces their presentation of Mobile NIR Spectroscopy Solutions at the upcoming Plastics Recycling and Sustainability Conference Europe (PRSE) 2024 taking place from June 19-20 at RAI Amsterdam. Bisphenol-A BPA

At booth G3 in hall 12, trinamiX will be showcasing a new application specifically designed to identify multimaterial and monomaterial films. Furthermore, Adrian Vogel, Segment Lead Circular Economy at trinamiX will talk about “How Mobile NIR Spectroscopy enables an efficient recycling value chain” on June 19, at 14:45 in theatre 1 in hall 12. As part of the polyolefin films recycling focus session, he is sharing insights about the growing demand for mobile analytics and how accessible identification technology can help to ensure highest quality in production and recycling. Bisphenol-A BPA

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trinamiX expands handheld solution to identify multi- and monomaterial films for improved recycling – first presentation at PRSE 2024

Investment firm details 10 years of plastics impact

Closed Loop Partners has provided funding to more than 80 companies and municipalities over its decade in existence, a period of significant turbulence in the U.S. recycling sector.

The investment organization this month published a report outlining its activity and impact over the past 10 years. Closed Loop Partners launched in 2014 with its inaugural investment vehicle, the Closed Loop Fund. Funded by some of the largest consumer goods and retail companies in the country, the fund vowed to invest an unprecedented $100 million into the recycling industry. Bisphenol-A BPA

The organization kicked off its first round of funding in 2015, providing capital to a joint-venture plastic recovery facility, or PRF, operated by QRS and Canusa Hershman in Boston, and to two municipalities switching from dual- to single-stream recycling systems.

Since then, the organization has grown dramatically to include a variety of types of financing activities, adding a venture capital arm in 2016 and private equity acquisitions in 2019. Bisphenol-A BPA

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Investment firm details 10 years of plastics impact

Egypt urges BRICS to promote trade in local currenc

Egyptian Prime Minister Mostafa Madbouly has called for increased utilization of local currencies

Egyptian Prime Minister Mostafa Madbouly has called for increased utilization of local currencies among BRICS member countries during his address at the BRICS Development Bank Forum held in Cairo on June 11th. Bisphenol-A BPA

The call comes as part of Egypt’s broader engagement with the BRICS group, following its recent invitation, along with Saudi Arabia, the UAE, Iran, and Ethiopia, to join the bloc.

This expansion, the first since South Africa joined in 2010, has bolstered BRICS into an economic bloc controlling a significant portion of the global economy.

Madbouly emphasized Egypt’s commitment to an inclusive approach towards global cooperation, emphasizing that its strategic alignment with BRICS and the New Development Bank (NDB) is not intended to antagonize any party but rather to foster collaboration and address systemic challenges. Bisphenol-A BPA

Previous data by the International Monetary Fund (IMF) showed that Egypt’s exports to BRICS nations surged by 5.3% in 2022, reaching $4.9 billion, while imports increased by 11.5% to $26.4 billion during the same period.

Egypt urges BRICS to promote trade in local currenc

Plastics recycling – From old tires to new car parts: Neste, Borealis and Covestro aim at closing the loop for automotive industry 13-06-2024

Bisphenol-A BPA

Plastics recycling – From old tires to new car parts: Neste, Borealis and Covestro aim at closing the loop for automotive industry 13-06-2024

Plastics recycling

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The world’s largest event dedicated to plastics recycling, the Plastics Recycling Show Europe (PRS Europe), is set to take place at RAI Amsterdam, Netherlands, from 19-20 June 2024

Attracting thousands of professionals from the entire plastics recycling value chain, PRS Europe will occupy four halls at the RAI and feature a record 480 exhibiting companies and organizations. The two-day conference boasts over 65 expert speakers who will delve into the latest political, legislative, market, and technological developments in plastics recycling. Werner Bosmans, Team Leader on Plastics at DG Environment, European Commission, will deliver the keynote address. Additionally, experts from leading brands such as Colgate-Palmolive, Henkel Consumer Brands, IKEA, Mars, P&G, and Reckitt will participate in discussions.  Plastics recycling

Matt Barber, Global Events Director at Crain Communications, highlighted the event’s significance: “A record number of visitors have already registered, and over 155 companies are exhibiting for the first time. The global importance of this event makes it the prime venue to discover the latest in plastics recycling and network with key industry players.”

Ton Emans, President of Plastics Recyclers Europe, emphasized PRS Europe’s role in the industry: “It’s the ideal platform to explore cutting-edge technical innovations, track commercial developments, and stay informed on the legislative landscape for plastics circularity.”  Plastics recycling

Plastics recycling

Vecoplan has entered a strategic partnership with Pla.to Technology, emphasizing the significance of chemical recycling in the circular economy

Efficient shredding and cleaning of used plastics are crucial steps in this process. Chemical recycling allows for the reuse of complex plastic waste that cannot be processed through mechanical recycling, transforming it into raw materials for new plastics. This method helps reduce the consumption of fossil resources and minimizes environmental pollution from plastic waste. Plastics recycling

At IFAT, Vecoplan shared its long-term plans to enhance its expertise in chemical recycling. Pla.to Technology, based in Görlitz, is renowned for its durable and wear-resistant cleaning processes for economical plastic recycling and boasts 20 years of experience with established systems. This expertise forms the foundation of Vecoplan’s new strategic partnership in the cleaning sector.

Combining Vecoplan’s advanced knowledge in recyclable material processing with Pla.to’s extensive experience in cleaning processes, the partnership aims to provide customers with comprehensive processing solutions. Plastics recycling

The two companies have successfully coordinated their proven technologies through various tests over the past few years.

Vecoplan has entered a strategic partnership with Pla.to Technology, emphasizing the significance of chemical recycling in the circular economy

From old tires to new car parts: Neste, Borealis and Covestro aim at closing the loop for automotive industry

Automotive IndustryValue chainchemical recyclingdiscarded tires

Neste, Borealis and Covestro have signed a project agreement to enable the recycling of discarded tires into high-quality plastics for automotive applications. The collaboration aims at driving circularity in plastics value chains and the automotive industry. When no longer fit for use, tires are liquefied by means of chemical recycling and then processed into base chemicals and further into polycarbonates of high purity.

These can then be used in various automotive applications, from parts of headlamps to radiator grilles. Plastics recycling

“Circularity requires cooperation, and this cooperation with our partners Neste and Borealis is testament to the possibilities at our disposal,” says Guido Naberfeld, Senior Vice President, Head of Sales and Market Development Mobility at Covestro. “We are creating options to turn discarded materials from cars into new car parts again. With that, we are supporting our automotive customers and addressing an increasingly prominent question discussed across the value chain: How to match high-performance materials with recycled content? Projects like this can be the answer.” Plastics recycling

As part of the collaboration, Neste turns liquefied discarded tires into a high-quality raw material for polymers and chemicals manufacturing and supplies it to Borealis.

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Plastics recycling

Fraunhofer to investigate use of recycled plastics in demanding applications

The Fraunhofer Institute for Structural Durability and System Reliability is looking for project partners to study the properties of recycled plastics under high-stress applications

The Fraunhofer Institute for Structural Durability and System Reliability (LBF) wants to widen the applications of recycled plastic to technical, high-value applications. Such applications include plastic components for the automotive, commercial vehicle, or white goods industries, for example. Plastics recycling

Whilst the use of recycled plastic is already established in some applications, e.g. in the PET bottle sector, its use in demanding applications is still very limited. According to Plastics Europe, only 2% of recyclates currently end up in electrical and electronic equipment (EEE).

To change that, the Germany-based research institute is starting a new project called Design for Reliability and is looking for industrial partners to join its efforts from Aug. 1, 2024. Plastics recycling

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Plastics recycling

CIDER project highlights rCF automotive door using Elium resin

European consortium develops novel processes, sustainable designs through three demonstrators to increase recycled carbon fiber use in transportation applications.

Arkema (Colombes, France), along with project partners (see below), have revealed a 100% recyclable and recycled composite door panel made using Elium resin under the flagship project CIDER (“Circular product Design for automotive components made from Recycled and sustainable composite material”). Plastics recycling

CIDER is combining applied research from various European companies and research institutes (see more below). Begun in August 2022, partners aim to substitute heavy steel-designed automotive parts for recycled carbon fiber (rCF) alternatives. This involves novel approaches into the design of semi-structural parts, in addition to improving their recyclability and better understanding their life cycle assessment.

The overall objective is the development of sustainable, recyclable and recycled composite materials for the transport sector. This will be achieved in developing three demonstrators over multiple life cycles of the fiber and polymer material. Plastics recycling

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CIDER project highlights rCF automotive door using Elium resin

Gualapack’s ‘Less is More’ campaign, launched at Interpack 2023, has been honored with the 2024 Mediastars Award in the Press & Poster category, along with a Special Star for Graphic Design

The campaign emphasizes the lightness and essential features of flexible packaging, promoting reduced material use and lower environmental impact regarding waste and transportation.

The slogan “Less is More,” inspired by German architect Ludwig Mies van der Rohe, reflects the campaign’s core message. Plastics recycling

The visuals creatively exaggerate the packaging’s minimalism, portraying it as so lightweight it almost “disappears,” leaving the focus solely on the product itself. This highlights the importance of content over the container.

Designed by the communication agency Eclettica-Akura, the campaign debuted at the Interpack 2023 fair and has since been featured across various platforms, including the company’s website and in advertising pages. Plastics recycling

Olivia Erfurth, Global Marketing Manager of Gualapack, explains, “This campaign fully expresses our commitment to sustainable and lightweight packaging solutions. It was a bold choice to make our product ‘disappear’ in the visual, but it underscores the value of content over the container, aligning with the minimalist philosophy.”

Gualapack's 'Less is More' campaign, launched at Interpack 2023, has been honored with the 2024 Mediastars Award in the Press & Poster category, along with a Special Star for Graphic Design

Sinonus Unveils Energy-Storing Carbon Fiber

Swedish deep-tech startup Sinonus is launching an innovative energy-storing composite material to produce efficient structural batteries for IoT devices, drones, computers, larger vehicles, and airplanes.

Based in Borås, Sinonus has developed carbon fibers that serve as battery electrodes. CEO Markus Zetterström is spearheading the commercialization of this technology. Currently, Sinonus is replacing AAA batteries in low-power products within its lab, aiming to expand to larger applications. Plastics recycling

Carbon fiber can store energy electrochemically, enabling Sinonus to create carbon fiber-based structural batteries that not only store energy but also integrate into the product’s structure. This technology originated from Oxeon, another Chalmers Ventures portfolio company, whose carbon fiber was used in the propeller blades of NASA’s Ingenuity helicopter on Mars due to its lightweight and thinness.

Weight reduction is also crucial for road vehicles, as most electric vehicles weigh nearly 50% more than regular cars due to lithium-ion batteries. Plastics recycling

Research at Chalmers University of Technology has shown that carbon fiber-based structural batteries could increase the driving range for lightweight EVs by 70%. Additionally, these batteries are safer than standard batteries, as they lack volatile substances.

Sinonus Unveils Energy-Storing Carbon Fiber

Battery technology – The Advanced Packaging Association (APA) is championing polyamide in flexible packaging as a recyclable and sustainable option 12-06-2024

Plastics recycling

Battery technology – The Advanced Packaging Association (APA) is championing polyamide in flexible packaging as a recyclable and sustainable option 12-06-2024

Battery technology

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Sulzer is set to unveil MellapakEvo™, the latest addition to its structured packing family, at ACHEMA 2024 in Frankfurt, Germany, from June 10-14, 2024

This innovative design significantly enhances distillation column efficiency by up to 40%, promising both cost savings and environmental benefits due to its reduced pressure drop and lower energy consumption.

MellapakEvo has been engineered to maximize distillation column efficiency and capacity. Its cutting-edge design offers up to 40% greater efficiency or a 20% increase in capacity compared to standard structured packing. This performance boost is attributed to several structural innovations, including optimized packing geometry that enhances liquid spreading and improves liquid surface renewal. Battery technology

These enhancements are crucial for effective mass transfer, ensuring better interaction between liquid and gas phases.

The versatility of MellapakEvo makes it suitable for a wide range of distillation processes, particularly in the chemical processing industry where high efficiency and low pressure drop are essential.

As ACHEMA 2024’s official innovation partner, Sulzer will also showcase various interactive mass transfer components and a holographic display of its latest innovations.

Virtual environments at Sulzer’s stand will guide attendees through solutions for chemical processing, including falling-film crystallization, distillation, purification, and EPS and PLA production. Battery technology

Battery technology

Unraveling the recycling challenge in fashion

Clothing has become increasingly disposable in today’s fast fashion culture. Only a small percentage is collected and made into reusable material, in part because so much new clothing combines synthetic and natural fibers, which is hard to recycle. That’s a big problem for the environment and wastes precious resources. GEA offers industrial scale solutions that support circularity in the textile value chain.

As living standards rise in many countries, so too has demand for “fast fashion” – inexpensive clothing that can be ordered with a click of a button and sent to your home in a matter of days.  Battery technology

According to the UN Alliance for Sustainable Fashion, prior to the covid pandemic, the average consumer bought 60 percent more pieces of clothing than 15 years ago and kept each item for half as long. The fast-fashion phenomenon underscores and heightens – literally – a decades-long challenge: the need to reduce the environmental impact of textiles and textile production.

The industry, as reported in the UN Environment Programme 2023 report, “Sustainability and Circularity in the Textile Value Chain”, uses trillions of liters of water, contributes around nine percent of annual microplastic losses to oceans and is responsible for up to eight percent of global carbon emissions. Battery technology

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Battery technology

Sumitomo Chemical to Participate in PIAE 2024, One of the World’s Largest Conferences on Plastics for Automotive Applications 

The Sumitomo Chemical Group is set to participate in the PIAE–International Professional Congress for Plastics in Cars, one of the largest global conferences for plastics experts in the automotive industry. The event will take place in Mannheim, Germany, from Wednesday, June 19 to Thursday, June 20, 2024. Sumitomo Chemical Europe, the company’s European subsidiary, will showcase advanced engineering plastics designed for the next-generation electric vehicle (EV) market, which is projected to experience significant growth. Their exhibit will highlight innovative automotive solutions, including lightweight materials specifically developed for EV applications. Battery technology

Additionally, Sumika Polymer Compounds (UK), another subsidiary of Sumitomo Chemical, will be present at the event. They will exhibit and deliver a presentation on their latest technology focused on reducing carbon footprints using glass fiber-reinforced polypropylene (PP) compounds for automotive applications.

Battery technology

Altris, a Swedish innovator in sodium-ion battery technology, has joined forces with Stora Enso, a leader in renewable materials, to advance the use of Lignode®, a hard carbon anode material, in Altris’ battery cells

This collaboration aims to integrate Stora Enso’s Lignode® into Altris’ sodium-ion batteries, which are distinguished by their use of widely available materials and absence of conflict minerals, offering enhanced longevity, temperature flexibility, and safety.

The partnership is set to bolster the development of eco-friendly batteries that maintain high energy density, contributing to a sustainable European battery supply chain. Lignode®, derived from lignin—a renewable by-product of pulp production—offers a greener alternative to traditional anode materials, supported by a consistent supply of raw materials from regenerative tree sources. Battery technology

Björn Mårlid, CEO of Altris, expresses enthusiasm for the collaboration, which aligns with Altris’ goal to create a local supply chain using clean materials, aiming to commercialize the world’s most sustainable battery. Juuso Konttinen, Senior Vice President & Head of Biomaterials Growth at Stora Enso, highlights the importance of bio-based materials in enhancing battery sustainability, with Lignode® poised to become the most sustainable anode material globally.

This partnership marks a significant step in Altris’ ongoing product development, following the 2023 unveiling of a commercial-sized sodium-ion battery cell boasting an energy density of 160 Wh/kg.  Battery technology

Altris, a Swedish innovator in sodium-ion battery technology, has joined forces with Stora Enso, a leader in renewable materials, to advance the use of Lignode®, a hard carbon anode material, in Altris’ battery cells

China’s BOPP Film Market Faces Price Fluctuations Due to Rising Raw Material Costs

The Biaxially Oriented Polypropylene (BOPP Film) market in China is currently facing a complex set of dynamics shaped by a mix of supply stability and fluctuating demand. As of now, manufacturers are maintaining a steady inventory, ensuring that supply remains consistent and uninterrupted. However, the market is experiencing a weak willingness to restock BOPP Film materials, which is a crucial factor affecting overall market performance.  Battery technology

At the beginning of the month, there was a noticeable increase in upstream propane prices. This rise in propane prices, a critical component in the production of propylene, has had a ripple effect across the supply chain. Consequently, propylene prices have also surged in various parts of Asia. Since propylene is a key feedstock for producing BOPP Film, these increased costs have led to higher BOPP Film values in the Chinese market. The price of raw material Polypropylene increased by approximately 1% over the past week.  Battery technology

Despite the rise in costs, the response from downstream demand enterprises has been markedly cautious. Enterprises involved in sectors that utilize BOPP Film are hesitant to procure large quantities of material. Their approach is primarily centered on restocking rather than aggressive purchasing, reflecting a conservative stance toward inventory management.

China's BOPP Film Market Faces Price Fluctuations Due to Rising Raw Material Costs

The Advanced Packaging Association (APA) is championing polyamide in flexible packaging as a recyclable and sustainable option

Established in Brussels, APA comprises leading polyamide producers like BASF, UBE, Envalior, DOMO Chemicals, and Grupa Azoty ATT Polymers. Their goal is to have polyamide-based packaging recognized for its recyclability and sustainability by 2027, backed by scientific evidence. Battery technology

This initiative aims to curb food waste and minimize raw material usage.

Polyamide is essential for high-performance packaging, adhering to the “reduce, reuse, recycle” principles. It ensures optimal performance with minimal raw material, helping to cut down on food waste and providing a cost-effective packaging solution.

APA is calling on all supply chain stakeholders, including film producers, converters, machinery manufacturers, recyclers, industry initiatives, brand owners, food manufacturers, retailers, and individuals, to support polyamide packaging. This support will promote sustainability and circularity in flexible packaging, as stated by APA President Nicola Bucchioni. Battery technology

Vice President Paul Neumann emphasizes that while single-material packaging designs may seem ideal for recyclability, they overlook the primary purpose of packaging: to protect contents effectively with the least raw material. Advanced packaging, according to Neumann, strikes a balance between functionality, material efficiency, and recyclability. APA invites everyone to partake in this significant endeavor to enhance packaging sustainability.

The Advanced Packaging Association (APA) is championing polyamide in flexible packaging as a recyclable and sustainable option

Asahi Kasei, a Japanese technology leader, will showcase innovative high-performance materials for the automotive sector at DKT 2024 in Nuremberg, Germany

Their cutting-edge hydrogenated solution styrene butadiene rubber (HSBR) retains SBR’s favorable traits while offering enhanced resistance to heat, aging, and chemicals through selective hydrogenation. Battery technology

This breakthrough HSBR also aims to reduce the use of 6PPD, an antioxidant linked to environmental toxicity, by breaking down into 6PPD-quinone. The hydrogenation process not only improves the material’s properties but also increases its hardness, potentially diminishing the reliance on fillers like silica or carbon black.

Asahi Kasei’s HSBR paves the way for diverse applications, from performance tires to non-tire products requiring superior durability. Battery technology

Additionally, the company will introduce a specially designed thermoplastic styrene block copolymer (SEBS) for automotive interiors, demanding excellent haptics and soft touch.

Their novel SEBS material can be used for both skin and foam layers, molded together using a core back injection molding process.

Asahi Kasei continues to expand its portfolio with various SEBS/SBBS materials, catering to a broad spectrum of industrial applications.  Battery technology

Asahi Kasei, a Japanese technology leader, will showcase innovative high-performance materials for the automotive sector at DKT 2024 in Nuremberg, Germany

Plastics Recycling – Kraft Heinz has made a significant stride in sustainability by transitioning its KRAFT® Real Mayo and MIRACLE WHIP® products to 100% recycled PET (rPET) containers 11-06-2024

Battery technology

Plastics Recycling – Kraft Heinz has made a significant stride in sustainability by transitioning its KRAFT® Real Mayo and MIRACLE WHIP® products to 100% recycled PET (rPET) containers 11-06-2024

Plastics Recycling

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BEWI Enhances EPS Recycling with New Facility in Sweden

BEWI, a leader in sustainable packaging and insulation solutions, has inaugurated a new circular hub in Norrköping, Sweden, marking a significant leap in its recycling capabilities. This strategic move is in response to the growing global demand for recycled content products and underscores BEWI’s dedication to the circular economy.

The Norrköping facility, equipped with cutting-edge recycling extrusion technology, is set to enhance the integration of recycled materials into BEWI’s product line.

This development is a pivotal step in BEWI’s journey to become a fully circular enterprise.

With the new factory, BEWI’s expanded polystyrene (EPS) recycling capacity will surge by 40%, reinforcing its commitment to sustainability. Plastics Recycling

The hub’s strategic location optimizes logistics and contributes to a reduction in carbon dioxide emissions by utilizing recycled materials.

Aljosa Krizman, head of BEWI Circular, expressed confidence in meeting the escalating demand for recycled content, spurred by market trends and legislative requirements. BEWI is poised to elevate the collection and utilization of recycled EPS, catering to the call for circular solutions. Plastics Recycling

Plastics Recycling

Lux Research sees lack of plastic pyrolysis accomplishments

An analyst with the Boston-based research firm says tonnage outputs at installed plastic pyrolysis systems largely are disappointing.

Several high-profile plastic chemical recycling installations with pyrolysis technology are not yet producing at a high volume despite the middle of this decade having been pegged as a tipping point for the technique. Plastics Recycling

An early June blog post by Anthony Schiavo, senior director and principal analyst of Boston-based Lux Research, says data collected by his colleague Marcian Lee provides insight into the projected and actual scale up of chemical recycling this decade.

Schiavo says Lux identified a global total of more than 725,000 metric tons of pyrolysis capacity announced by the end of 2023. By the end of last year, about half of that was considered to be online and ready for production.

Going forward, “Between 2024 and 2025, pyrolysis capacity is expected to more than double to 2.1 million metric tons per year,” writes Schiavo.  Plastics Recycling

Plastics Recycling

Kraft Heinz has made a significant stride in sustainability by transitioning its KRAFT® Real Mayo and MIRACLE WHIP® products to 100% recycled PET (rPET) containers

This change, in partnership with Plastipak Packaging, Inc., is set to eliminate millions of pounds of virgin plastic usage. Plastipak, a leader in plastic container design, manufacture, and recycling, is aiding Kraft Heinz in its environmental goal to cut virgin plastic use by 20% by 2030.

In the U.S., the switch to 100% food-grade rPET for these condiment containers will remove approximately 14 million pounds of virgin plastic, aligning with consumer demands for more eco-friendly packaging. Rashida La Lande, Kraft Heinz’s General Counsel, highlights the company’s investment in technologies and partnerships to redesign packaging, reduce plastic waste, and promote recycling. Plastics Recycling

Jack Pacente of Plastipak underscores their long-standing environmental commitment, which has made them a recycling industry leader and innovator in sustainable packaging. In 2023, Plastipak’s Bottle-to-Bottle program recycled over 11 billion bottles, boosting their recycling capacity by 15% to 495 million lbs. The company’s dedication to expanding recycling capabilities is evident in their investments and operation of five global recycling centers located in the U.S., Spain, the UK, Luxembourg, and France. Plastics Recycling

This initiative represents a significant step towards a more sustainable future in packaging.

Plastics Recycling

Sociedade Ponto Verde, Tetra Pak and Valorsul invest in the first AI sorting robot in Portugal

Valorsul, the company responsible for the treatment and recovery of municipal waste in the Lisbon area and the Western Region, today announced an investment in an unprecedented robotic sorting technology in Portugal.  In collaboration with Sociedade Ponto Verde and Tetra Pak, the world leader in process solutions and food packaging, Recycleye’s automated digital sorting technology will be installed at Valorsul’s facilities in Lisbon, enabling greater sorting capacity and an increase in the volume of beverage cartons sorted and sent for recycling. Plastics Recycling

The Recycleye solution uses computer vision and robotics to automatically detect and separate waste and will be installed to improve the recovery of beverage cartons. Sociedade Ponto Verde, whose mission is intrinsically linked to the Environment, Sustainability and Circular Economy agenda, given its responsibility for organising, managing the take-back and recovery of packaging waste in Portugal, is co-financing and supporting the project through its open innovation programme re_source, together with Tetra Pak. This enables Valorsul to increase the number of beverage cartons separated for recycling, providing a greater volume of recyclables from the plant and ensuring that more packaging waste from the Lisbon area is recycled. Plastics Recycling

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Sociedade Ponto Verde, Tetra Pak and Valorsul invest in the first AI sorting robot in Portugal

Impact of Sanctions on Belarus: A Global Food Security Concern

Санкцыі супраць Беларусі прывялі да недахопу прадуктаў харчавання ў свеце, лічыць эксперт ЗША

Michael Cunningham, director of the “Geography of Genocide” project, highlighted at an international conference that sanctions against Belarus have led to significant global food shortages. As a major producer and exporter of potash fertilizers, Belarus plays a crucial role in agriculture. The sanctions have caused a drastic reduction in potash production and export, leading to decreased agricultural yields, increased food prices, and disrupted supply chains. This has exacerbated food insecurity, particularly in countries dependent on Belarusian potash. The economic repercussions extend to job losses in the potash industry, increasing poverty and hunger. Plastics Recycling

Cunningham warns that these issues are intensifying against a backdrop of a growing population and heightened food demand, urging consideration of the environmental impact as farmers resort to less effective yield-boosting methods.

This summary encapsulates the key points made by Cunningham regarding the unintended consequences of the sanctions on Belarus, emphasizing the broader implications for food security and sustainability. Plastics Recycling

Impact of Sanctions on Belarus: A Global Food Security Concern

Minister of Industry: Turkish Entrepreneurs Interested in Manufacturing Investment in Indonesia

A number of Turkish companies are interested in investing in Indonesia, ranging from textiles, electronics to green energy.

A number of companies Turkey are interested in investing in Indonesia, ranging from textiles, electronics, to new and renewable energy. The visit of the Minister of Industry, Agus Gumiwang Kartasasmita, to Turkey on June 4-5 carried a mission to attract Turkish investors in the manufacturing sector to Indonesia. Plastics Recycling

“In a meeting with industrial players in Istanbul, Turkey on June 4-5, 2024, we brought a mission to increase investment from that country in Indonesia, especially for the manufacturing sector,” said Minister of Industry Agus Gumiwang Kartasasmita in a press release received on Sunday (9/6/2024).

He explained that there are a number of Turkish businessmen from various sectors who are interested in investing in Indonesia. One of the companies that Menperin met was SANKO Holding, Turkey’s largest manufacturing conglomerate known globally as a producer of textiles and renewable energy. In the field of textiles, SANKO Textile is one of the global leaders in yarn and fabric production. Plastics Recycling

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Minister of Industry: Turkish Entrepreneurs Interested in Manufacturing Investment in Indonesia

Xinxiang Chemical Fiber becomes the only Chinese textile enterprise using recycled textile pulp

Recently, Xinxiang Chemical Fiber has reached a strategic cooperation agreement on the application of OnceMore®dissolving pulp with the largest forest owner association in Sweden and the international forest industry group Södra, which has become the only Chinese textile enterprise that uses recycled textile pulp. Previously, Xinxiang Chemical Fiber had nearly 5 years of cooperation with Södra. The new type of OnceMore®dissolving pulp supplied by Södra will be used in the production of BaiLu-ECO regenerated cellulose fiber products, achieving the world’s first industrial production of regenerated cellulose filament from recycled textile pulp by chemical methods.  Plastics Recycling

It will greatly promote the industry’s transformation towards green recycling of regenerated fibers.

The OnceMore®dissolving pulp technology is the world’s first industrial-scale process technology to achieve recycling of blended fabrics. The raw materials come from post-consumer waste textiles and industrial waste, extracting cellulose fibers from discarded fabrics to produce dissolving pulp. Through closed-loop production processes, the fibers are spun into regenerated cellulose fiber products, creating endless possibilities for the full life cycle of regenerated cellulose fiber products. Plastics Recycling

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Xinxiang Chemical Fiber becomes the only Chinese textile enterprise using recycled textile pulp

Plastic recycling -An industry-first: BASF is expanding its Biopolymers portfolio by introducing biomass-balanced ecoflex® (PBAT) 10-06-2024

Plastics Recycling

Plastic recycling -An industry-first: BASF is expanding its Biopolymers portfolio by introducing biomass-balanced ecoflex® (PBAT) 10-06-2024

Plastic recycling

PET Bottles – Trillium Renewable Chemicals, based in Knoxville, Tennessee, has partnered with INEOS Nitriles to launch a pioneering demonstration plant at the Green Lake facility in Texas 

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Plastic recycling

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An industry-first: BASF is expanding its Biopolymers portfolio by introducing biomass-balanced ecoflex® (PBAT)

 

  • New ecoflex® F Blend C1200 BMB has 60% lower Product Carbon Footprint than the standard ecoflex® grade
  • Fossil-based feedstocks are replaced with renewable alternatives from waste-based feedstocks and attributed to the product via certified biomass balance (BMB) approach
  • Drop-in solution: ecoflex® BMB has the same properties, performance, machine processability and biodegradation certificates as the standard ecoflex® grade
  • Biomass-balanced ecoflex® helps the packaging industry increase the use of renewable feedstock  Plastic recycling

BASF is now offering the packaging industry a way to increase the use of renewable feedstocks: It is expanding its portfolio of certified compostable biopolymers to include a biomass-balanced (BMB) ecoflex®, a polybutylene adipate terephthalate (PBAT) that is frequently used in the compounding of biopolymers. For the new ecoflex® F Blend C1200 BMB, the fossil raw materials that are usually used in the production process are replaced with renewable feedstock at the beginning of the value chain. The renewable feedstock comes from waste and residual biomass and is attributed to the ecoflex® grade via a mass balance approach which is certified according to REDcert2 and ISCC PLUS (1). The biomass-balanced ecoflex® not only contributes to reducing the use of fossil resources, but it also offers a 60% lower Product Carbon Footprint (PCF) (2) than the standard ecoflex® F Blend C1200.  Plastic recycling

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Plastic recycling

Canon Inc. is revolutionizing the recycling industry with the debut of its TR Series plastic sorting equipment, featuring the TR-S1510

This cutting-edge technology utilizes Raman spectroscopy to accurately identify various types of plastics, including the traditionally challenging black plastic waste. The TR Series is designed to enhance the circular economy by boosting the efficiency of material recycling processes. Plastic recycling

The innovative tracking Raman spectroscopic method allows for high-speed sorting of plastics at a conveyor speed of 1.5 meters per second, processing up to 1 ton of plastic per hour. This technology shines a laser on the plastic pieces, gathering molecular data to determine the material composition, even for black plastics that do not reflect visible light well.

Canon’s entry into the recycling system market aims to increase the current 20% material recycling rate of daily plastic waste. The TR-S1510 promises to maintain purity levels in recycled plastics, crucial for materials like ABS and polypropylene (PP). By overcoming the limitations of near-infrared spectroscopy, Canon’s system can sort all colors of plastic with unprecedented precision, propelling productivity in recycling plants. Plastic recycling

The TR Series is not only a technological breakthrough but also a customizable solution, adaptable to various customer needs regarding throughput and installation space. Canon’s commitment to building a sustainable future is evident in this initiative to maximize material recycling and foster a circular economy.

Plastic recycling

Announces Asia Manufacturing and Availability of Cesa™ Non-PFAS Process Aid

Avient Corporation, a premier provider of specialized and sustainable materials solutions and services, is expanding the recent launch of its Cesa™ Non-PFAS Process Aid to Asia. This new solution is formulated without fluoropolymers, which may be classifiable as per- and polyfluorinated substances (PFAS), for use in polyolefin extrusion and film applications without compromising performance or efficiency.  Plastic recycling

“Certain PFAS are widely used in various polymer formulations to deliver desirable properties such as durable resistance to heat, oil, stain, and water. However, environmental concerns about PFAS are growing as studies have indicated many PFAS break down very slowly over time and can persist in water and soil,” said Pal Shi, Asia Marketing Director, Color and Additives at Avient. “As a result, some countries are restricting PFAS, and there is growing pressure to ban all PFAS. This is causing processors to search for non-PFAS alternatives.

Our Cesa Non-PFAS Process Aid can help customers anticipate any regulatory changes, support sustainability goals, and maintain a competitive edge in important markets, such as flexible food and beverage packaging.” Plastic recycling

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Plastic recycling

Lenzing, Exponent Envirotech apply waterless dye to cellulose fibres

Wood-based specialty fibre company Lenzing Group has partnered with technology start-up Exponent Envirotech on “scientific breakthrough” of adding recyclable non-aqueous solvent to wood-based cellulosic fibres.

Lenzing explained its TENCEL branded lyocell and modal fibres, and Lenzing ECOVERO branded viscose fibres are the first wood-based cellulosic fibres to be dyed using Exponent Envirotech’s ECOHUES waterless dyeing technology. Plastic recycling

Lenzing and Exponent Envirotech chose knitwear as the application to bring the results of the collaboration to life. The duo have joined forces with Hong Kong-based innovative knitwear manufacturer Cobalt Fashion to provide the industry with alternative yarn options that claim to be as colourful and functional as conventionally dyed yarns.

The key difference to the technology being that it is said to reduce water usage and dye usage respectively by 95% and 40% to mitigate the textile industry’s carbon footprint and environmental impact.

For this reason Lenzing believes the trio are bringing a “scientific breakthrough to the mainstream textile market”.  Plastic recycling

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Lenzing, Exponent Envirotech apply waterless dye to cellulose fibres

Why does Spain lead plastic recycling in the EU?

Spain is positioned as a benchmark in plastic waste management at the European level, holding the title of the country with the greatest plastic recycling capacity per capita. This achievement is the result of a convergence of factors that include sound public policies, a strong industrial sector and growing citizen awareness of the importance of sustainability.

A favorable regulatory framework:

The National Waste Plan (PNR) has been fundamental in promoting plastic recycling in Spain. By setting ambitious targets and creating a strong legal framework, the PNR has incentivized investment in recycling infrastructure and promoted the adoption of sustainable practices by businesses and consumers.  Plastic recycling

A robust industrial sector:

Spain has an extensive network of highly efficient and technologically advanced plastic recycling plants. These facilities process a large amount of plastic waste, turning it into valuable raw materials for the manufacture of new products.

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Why does Spain lead plastic recycling in the EU?

Tecnorama: Revolutionizing Textile Dyeing Automation in Bangladesh

Amidst the ever-evolving landscape of textile dyeing automation, Tecnorama, the esteemed Italian company, has stood as a steadfast ally to Bangladesh’s textile sector for numerous years. Our conversation with Mr. Alessandro Giugni, CEO of Tecnorama, provided valuable insights into the company’s trajectory, its innovative solutions, and its forward-looking aspirations. Plastic recycling

“Tecnorama has firmly established its presence and garnered appreciation from clients in Bangladesh for several years now,” shares Mr. Alessandro. The company boasts an impressive clientele, including industry giants like M.N. Dyeing (Mosharaf Group), A&E – American & Efird Bangladesh, Color City (DBL Group), Fakhruddin Textile Mills (Urmi Group), Masco Exports and Hamid Fabrics (Yarn Dyeing Unit) among others.

Tecnorama offers a comprehensive range of products tailored to meet the diverse needs of textile dyeing automation.

Among its flagship offerings is the DOS&DYE® system, a patented innovation combining automatic dispensing with robotized dyeing modules.  Plastic recycling

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Tecnorama: Revolutionizing Textile Dyeing Automation in Bangladesh

Microplastics – Lummus Technology, a leader in process technologies and energy solutions, has made a strategic investment in RWDC Industries, reinforcing its commitment to the commercialization of biopolymer PHA 08-06-2024

Plastic recycling

Microplastics – Lummus Technology, a leader in process technologies and energy solutions, has made a strategic investment in RWDC Industries, reinforcing its commitment to the commercialization of biopolymer PHA 08-06-2024

Microplastics

China PET bottle chip export delivery volume declines MOM

Since May, the delivery speed of PET bottle chip in the domestic and international markets has significantly slowed down compared to the previous month. As of last weekend, the average inventory of domestic PET bottle chip factories has increased by approximately 4-5 days, nearly doubling compared to the same period last year. Normally, large downstream factories tend to reduce production after intensive production in March and April, leading to a slowdown in delivery speeds. Microplastics

Furthermore, since many small and medium-sized customers purchased downgraded products this year, traders are facing increased contractual inventory pressure, contributing to the rise in factory-side inventory. The short-term weakening of domestic demand may be related to seasonal factors, the unexpected inventory pressure has been brought to PET bottle chip manufacturers due to sudden export shipment disruptions (some inventory may need to be redirected for domestic consumption).

Recent observations suggest that PET bottle chip factories have been facing delivery obstacles for export orders since late April, with some factories reporting about 20% delays in April orders. Microplastics

Most factories anticipate a further reduction in shipments in May, estimated to reach around 30%. Currently, these factories are gradually considering increasing the proportion of bulk cargo shipments to minimize contract execution issues caused by delays in shipping schedules.

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Microplastics

Chemours Enhances EVOLVE 2030 for Sustainable Development

Chemours  introduces EVOLVE 2030 Version 2.0, advancing its sustainability assessment to include product and packaging circularity. This methodology aligns with the UN Sustainable Development Goals (UN SDGs), aiding Chemours in achieving its goal of deriving over 50% revenue from sustainable offerings by 2030.

The EVOLVE 2030 framework guides Chemours in evaluating its products and innovations, ensuring a balance between societal benefits and environmental footprint. The update reflects four years of application insights, emphasizing continuous improvement and data-driven decisions. Microplastics

Dr. Amber Wellman, Chief Sustainability Officer, highlights the methodology’s role in quantifying product impacts and shaping business strategies towards sustainability. EVOLVE 2030, established in 2019, is rooted in the WBCSD’s PSA guidelines and employs a Product—Application Combination (PAC) approach for life cycle assessment.

Chemours’ commitment to sustainability is further evidenced by its collaboration with Anthesis Group and validation by Lloyd’s Register Quality Assurance. The methodology’s evolution signifies Chemours’ dedication to a sustainable future, where products meet market demands while fostering planetary well-being. Microplastics

Microplastics

SABIC Concludes Investment Decision for Fujian Petrochemical Complex in China

Saudi Basic Industries Corporation (SABIC), a global leader in diversified chemicals, announced on Sunday its final investment decision for the SABIC Fujian Petrochemical Complex Project (Saudi-Chinese Gulei Ethylene Complex Project) in Fujian Province, China.

SABIC Fujian Petrochemical Company Limited, formed through a 51% to 49% joint venture between SABIC Industrial Investments (wholly owned by SABIC) and Fujian Petrochemical Company Limited (FPCL), will establish this industrial complex in Fujian’s Gulei area, as reported by SPA. Microplastics

The project’s investment totals 44.8 billion Chinese yuan ($6.4 billion), marking the largest foreign investment in Fujian Province and significantly expanding SABIC’s core investments in China. The complex will annually produce 1.8 million tons of ethylene and will house advanced manufacturing facilities for ethylene glycol, polyethylene, polypropylene, polycarbonate, among other units. Microplastics

Construction of the project is slated for completion by 2026.

Microplastics

Lummus Technology, a leader in process technologies and energy solutions, has made a strategic investment in RWDC Industries, reinforcing its commitment to the commercialization of biopolymer PHA

This move accelerates the development of the world’s first commercial-scale PHA facility, promoting the global shift towards eco-friendly plastics. PHA, a biodegradable alternative to traditional plastics, addresses environmental and health concerns by reducing persistent plastics and microplastics pollution.

Since their agreement in September 2023, Lummus and RWDC have advanced their mission to foster PHA adoption and prepare for global licensing. The engineering phase of RWDC’s inaugural PHA facility is nearing completion, with detailed engineering and preconstruction efforts expected to conclude soon. Microplastics

Lummus’ investment in RWDC’s convertible bond round is pivotal for the project’s final stages, aiming for a groundbreaking ceremony in early 2025. This collaboration exemplifies a significant step towards a sustainable, circular economy.

Lummus Technology, a leader in process technologies and energy solutions, has made a strategic investment in RWDC Industries, reinforcing its commitment to the commercialization of biopolymer PHA

Eastman’s Naia™ Renew is revolutionizing the denim industry with its sustainable and circular solution

This innovative fiber is designed to meet the high sustainability demands of fashion, particularly in denim, one of the most popular and versatile fabrics.

Naia™ Renew is crafted from 60% sustainably sourced wood pulp and 40% certified recycled content, creating a biodegradable and traceable fiber that reduces the carbon footprint and reliance on virgin materials. Its integration into denim signifies Eastman’s commitment to making sustainable style universally accessible.

The fiber’s hypoallergenic and skin-friendly properties ensure comfort in any season, while its compatibility with various fibers allows for authentic denim textures. Eastman’s collaboration with global brands showcases Naia™ Renew’s fashion-forward and eco-conscious appeal. Microplastics

With certifications like Global Recycled Standard (GRS) and OEKO-TEX class 1, Eastman’s transparent sustainability narrative empowers brands and consumers to make informed choices. The company’s patented molecular recycling technology transforms waste into valuable resources, furthering the circular fashion movement.

Eastman’s Naia™ Renew is revolutionizing the denim industry with its sustainable and circular solutionEastman’s Naia™ Renew is revolutionizing the denim industry with its sustainable and circular solution

New Research Has Found That Almost 90% Of Protein Sources Contain Microplastics, Including Vegan Alternatives

Anew study has raised health concerns after finding that almost 90% of protein sources contain microplastics, including plant-based options.

This discovery was part of research published in Environmental Pollution, in which researchers examined 16 different protein varieties– such as beef, chicken, pork, seafood, tofu, and three vegan alternatives– for microplastic content.

The proteins tested were bought from two supermarkets and one grocer in Portland, Oregon, in April 2022. The items were all produced in the United States, as indicated on their packaging. Microplastics

The research team was made up of scientists from the University of Toronto and Ocean Conservancy, and they discovered plastic particles in 88% of these samples. This suggests that regardless of dietary choices, people are still probably ingesting microplastics.

Dr. Britta Baechler, Ocean Conservancy’s associate director of plastics science, called this discovery a “startling reminder” of just how widespread plastic pollution is.

“Humans live on land, and yet seafood samples are just as likely to be contaminated with plastics as are terrestrial-derived proteins,” Dr. Baechler said. Microplastics

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New Research Has Found That Almost 90% Of Protein Sources Contain Microplastics, Including Vegan Alternatives

EREMA Group produces 25 million tonnes of recycled pellets annually

Plastic Sustainability – Agilyx, a pioneer in chemical recycling, has made significant strides with its depolymerisation technology in Japan 07-06-2024

Plastic Sustainability

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Agilyx, a pioneer in chemical recycling, has made significant strides with its depolymerisation technology in Japan

Partnering with Toyo Styrene, Agilyx has installed this groundbreaking technology at a facility capable of processing ten tons of post-use polystyrene daily. This collaboration aims to transform polystyrene waste into styrene monomer, a move that promises to revolutionize the production of polystyrene products by significantly reducing their carbon footprint.

The Toyo Styrene plant, completed in March 2024, has already marked a milestone by producing on-specification product, showcasing the efficacy of Agilyx’s technology. Russ Main, Agilyx’s interim CEO, expressed confidence in the technology following its successful demonstration during the plant’s commissioning. Plastic Sustainability

As Agilyx continues to optimize the facility’s performance in collaboration with Toyo Styrene, it stands as a testament to the company’s commitment to addressing the complex challenge of recycling post-use plastics. With 20 patents to its name, Agilyx is not only leading the way in chemical recycling but also paving the path for sustainable plastic production through its first commercial-scale waste polystyrene recycling facility via pyrolysis.

Plastic Sustainability

Borealis to establish recyclate-based polyolefins compounding line in Belgium

  • Borealis is set to install a semi-commercial demonstration recyclate-based polyolefins (rPO) compounding line in Beringen, Belgium
  • The state-of-the-art line will use Borcycle™ M technology to transform mechanically recycled post-consumer waste into high-quality rigid polypropylene and polyethylene materials  Plastic Sustainability
  • EverMinds™ in action: The investment will provide valuable operational experience and technological insight, supporting Borealis to further scale up its mechanical recycling capacity

Borealis is pleased to announce the installation of a semi-commercial demonstration recyclate-based polyolefins (rPO) compounding line in Beringen, Belgium.

Set for construction during 2024, it is expected to be fully operational in the first half of 2025. Plastic Sustainability

The state-of-the-art line will use Borealis’ proprietary Borcycle™ M technology to transform mechanically recycled post-consumer waste into high-quality rigid polypropylene (PP) and polyethylene (PE) materials. Capable of processing a broad range of recyclate flakes from both PP and high-density polyethylene (HDPE) waste sources, the new line will offer exceptional versatility and flexibility.

As a semi-commercial demonstration line, it will showcase the power of Borcycle M technology to produce mechanically recycled solutions that meet the rigorous and varied demands of high-performance applications in industries including mobility, consumer products, appliances, and energy. In doing so, the line will support Borealis’ customers to integrate value-added recycled plastics into their product lines without compromising performance. Plastic Sustainability

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Plastic Sustainability

Crocco and Versalis Collaborate on Innovative Food Packaging from Recycled Plastics

Crocco , a leading flexible packaging company, has partnered with Versalis, Eni’s chemical subsidiary, to produce food packaging film using raw materials partially sourced from chemically recycled post-consumer plastics. This collaboration aims at large-scale production for the retail market.  Plastic Sustainability

The packaging, crafted from Balance® supplied by Versalis, enables the creation of recycled film suitable for food contact, maintaining necessary technical performance and health properties. This initiative supports more efficient resource management, significantly reducing reliance on virgin materials, and aligns with Versalis’ sustainability and circular economy objectives.

Chemical recycling regenerates plastics to a virgin state, meeting high purity and safety standards required for food contact materials. Plastic Sustainability

Adriano Alfani, CEO of Versalis, commented, “Circularity is a cornerstone of our strategy. We are dedicated to advancing both mechanical and chemical polymer recycling technologies. Diversifying raw materials allows us to offer the market low-carbon solutions, ensuring sustainable resource use through collaborations like our innovative partnership with Crocco.”

Plastic Sustainability

EXPO PACK México 2024: Latin America’s Largest Packaging and Processing Trade Show Opens Today

Record market growth fuels optimism as show focuses on sustainability and industry collaboration.

The largest packaging and processing trade show in Latin America, EXPO PACK México (June 4–7, 2024; EXPO Santa Fe México) opens today with more than more than 700 world-class exhibitors displaying the latest materials and technologies over 20,000 net square meters of exhibit floor space. Plastic Sustainability

This year’s show opens as the packaging machinery market in Mexico is at a record high, based on the newly released Mexico’s Packaging Machinery Market – Trends and Opportunities report produced by show organizer, PMMI, The Association for Packaging and Processing Technologies. The research indicates the packaging machinery market value in 2023 reached US $1.13 billion, growing 25% in a single year and breaking the US$1 billion mark for the first time. Plastic Sustainability

With more than two-thirds of the market planning to invest in new processing equipment in 2024, the timing for this year’s EXPO PACK México could not be better.

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EXPO PACK México 2024: Latin America's Largest Packaging and Processing Trade Show Opens Today

The Future of Fashion: Sustainability, Traceability, and Style with RadiciGroup Advanced Textile Solutions

RadiciGroup showcased its innovations at the Phygital Sustainability Expo, a premier fashion event focused on ecological transition through technological innovation. Held in Rome on June 4-5, the Expo brought together leaders from various sectors to promote positive environmental change in fashion. Plastic Sustainability

For the third consecutive year, RadiciGroup highlighted its commitment to sustainable fashion, presenting a versatile and stylish outfit during a narrated fashion show at the Imperial Forum Museum. The outfit, a jumpsuit made of Radilon Chill-fit, demonstrates RadiciGroup’s dedication to merging style with sustainability. Radilon Chill-fit is an innovative nylon yarn produced with low environmental impact, offering excellent thermal regulation and comfort.

This jumpsuit exemplifies versatility, transforming from daywear to an elegant evening ensemble with the addition of a nylon kimono-dress, emphasizing complete recyclability. This creation results from RadiciGroup’s collaboration with Anita Bertini, a young designer at POLI.Design, part of the Politecnico di Milano. Their goal is to create a wardrobe of essential, durable, and recyclable garments that support personal style and environmental responsibility. Plastic Sustainability

Technical partners Calzificio Argopi and Erco Pizzi contributed to the creation of the jumpsuit and kimono-dress fabric, respectively. RadiciGroup’s participation in the Phygital Sustainability Expo underscores its ongoing efforts to lead the fashion industry towards a more sustainable future through innovative textile solutions.

The Future of Fashion: Sustainability, Traceability, and Style with RadiciGroup Advanced Textile Solutions

BASF Sells Bioenergy Enzymes Business to Lallemand

BASF has sold its bioenergy enzymes business in San Diego to Lallemand’s subsidiaries, Danstar Ferment AG and Lallemand Specialties Inc. This sale includes the Spartec® product portfolio and related developmental technologies. Lallemand will integrate this business and its employees into the Lallemand Biofuels & Distilled Spirits (LBDS) business unit. Plastic Sustainability

All business activities were taken over by Lallemand as of June 1.

LBDS, a leading global supplier of fermentation ingredients and technical solutions, has shown its commitment to the fuel ethanol and alcohol industries through this acquisition. Since 2017, LBDS has partnered with BASF’s bioenergy business, co-developing gluco and alpha amylase enzymes in bioengineered yeast for the North American ethanol market.

Angus Ballard, President and General Manager of LBDS, stated, “The capabilities of BASF’s bioenergy team and its Spartec® products complement ours. By combining resources and R&D programs, we can better meet our global customers’ needs.” Plastic Sustainability

Daniel Wilms, Vice President Strategy, Innovation & Sustainability at BASF’s Nutrition & Health division, said, “Lallemand is the best owner for this business. Their dedication to the biofuel industry and complementary portfolio will create new growth opportunities.”

BASF will remain focused on enzyme activities in the animal feed and detergents markets and will continue providing solutions for low-carbon intensity crop production in the bioenergy industry. Plastic Sustainability

BASF Sells Bioenergy Enzymes Business to Lallemand

Smart Textiles: The Future of the Textile Industry

Smart textiles are revolutionizing the textile industry, according to Assoc. Prof. Desislava Grabčeva from the University of Chemical Technology and Metallurgy (UCTM). In a recent interview, Grabčeva highlighted UCTM’s innovative work on smart textiles, including the development of healing bandages that precisely control drug release to wounds. These advancements were discussed during a business event at the Bulgarian Chamber of Commerce and Industry.

UCTM scientists have focused on medical textiles, aiming to market advanced wound dressings that monitor and treat wounds. Additionally, they have created environmentally friendly textiles that absorb pollutants like oil spills and petroleum products. Their work also addresses dye absorption in textile materials, reducing dye waste that typically pollutes wastewater. Plastic Sustainability

Smart textiles have applications beyond medicine, extending to sports, entertainment, interior design, and agriculture. Grabčeva emphasized that the global market for smart textiles is growing as health-conscious consumers increasingly seek these innovative products. Among the most popular innovations are healing bandages that not only release biologically active substances but also change color to indicate healing processes.

Smart Textiles: The Future of the Textile Industry

R-PET Bottles – Pyrolysis for high-quality recycled plastics 06-06-2024

Plastic Sustainability

R-PET Bottles – Pyrolysis for high-quality recycled plastics 06-06-2024

R-PET Bottles

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Gerdau Graphene Launches Certification of Authenticity for Exclusive G2D Technology

First-of-its-Kind Certification Ensures Proper Incorporation Of Carbon Nanomaterials In The Production Of Industrial Additives

Gerdau Graphene, the nanotechnology company pioneering advanced graphene-enhanced materials for industrial applications, today announced its industry-first G2D technology authenticity certification. Developed exclusively by the company, G2D is a technology for incorporating carbon nanomaterials such as graphene into various matrices for the production of industrial additives. The certification will be a form of identification for all industrial and commercial products that contain chemical additives that utilize Gerdau Graphene’s proprietary G2D technology. G2D is currently being used in additives for the plastics, concrete, and paints and coatings industries. R-PET Bottles

Graphene, a carbon nanomaterial widely studied for its remarkable physical properties including high mechanical strength, lightness, malleability, and high thermal and electrical conductivity, has attracted global attention for its ability to enhance the material properties of common products like paint, cement and concrete, packaging, plastics, lubricants, and more.

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R-PET Bottles

PE market in consolidation amid anemic supply and demand

Since April, China domestic PE market has been fluctuating upwards, with overall market sentiment remaining relatively positive. There has been some improvement in overall transactions. However, after entering May, the upward trend in the market has slowed down, indicating a potential return to a period of volatility. R-PET Bottles

In the early period, the main driving force of the market was the relatively tight supply of LDPE, which had a significant impact on the market. LDPE saw price increases that were notably higher compared to other varieties, with price spread also widening significantly. However, at present, the support for LDPE is insufficient. Additionally, the biggest issue currently lies in the overall imbalance between supply and demand, with both sides leaning towards scarcity. The market’s initial expectation is a return to a period of volatility.

Firstly, the supply is relatively tight. Currently, domestic PE plants are still undergoing intensively spring maintenance. In mid-May, the operating rate of domestic PE plants has dropped below 75%, reaching the lowest level in 2024. There are a significant number of planned maintenance shutdowns, while there are also several unplanned shutdowns, with the most notable being FREP. R-PET Bottles

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R-PET Bottles

PLASTICS Launches Flexible Film Recycling Alliance

The Plastics Industry Association (PLASTICS) has introduced the Flexible Film Recycling Alliance (FFRA) to enhance the sustainability and recyclability of flexible plastic film products in the U.S. The FFRA aims to improve recycling rates, accessibility, and education regarding flexible film products. R-PET Bottles

With many Americans unsure about how and where to recycle flexible films, the FFRA will bring together industry representatives from the flexible film supply chain to address these challenges. The alliance’s key initiatives include:

  • Operating a premier plastic film recycling directory for consumers and industry.
  • Providing consumer education on effective recycling methods for flexible plastic films.
  • Promoting responsible uses and recycling techniques for these products.
  • Expanding programs to inform consumers and policymakers about the sustainability benefits of flexible plastic films. R-PET Bottles

“FFRA includes collaborators from across the plastics supply chain and builds on PLASTICS’ successes, such as Recycling is Real and Operation Clean Sweep,” said PLASTICS president and CEO, Matt Seaholm. R-PET Bottles

TOMRA Achieves Industry First With Food-Grade Plastics Sorting Solution

Global sorting solutions provider, TOMRA Recycling, has introduced three groundbreaking applications to separate food-grade from non-food-grade plastics for PET, PP, and HDPE. This advancement results from the company’s intensive research and development in deep learning, a subset of artificial intelligence (AI). R-PET Bottles

TOMRA’s continued investment in GAIN – the company’s deep learning-based sorting add-on for its AUTOSORT™ units – has enabled the efficient and large-scale separation of food-grade from non-food-grade plastics. The rebranded GAINnext™ technology significantly enhances the sorting performance of TOMRA’s AUTOSORT™ units, enabling the identification of objects previously difficult or impossible to classify with traditional optical waste sensors.

By integrating traditional near-infrared, visual spectrometry, and other sensors with deep learning technology, TOMRA has developed the most accurate sorting solution available. This solution achieves purity levels exceeding 95 percent for packaging applications, opening new revenue opportunities for TOMRA’s customers. R-PET Bottles

TOMRA Achieves Industry First With Food-Grade Plastics Sorting Solution

Pyrolysis for high-quality recycled plastics

A step toward the circular economy: Pyrolysis enables chemical recycling

plastics made of polycarbonate are sought-after materials in industrial applications thanks to their versatility and high quality. However, recycling of plastic waste is still running up against limits these days, as mechanical recycling methods do not produce adequate qualities of recycled material for all applications. Together with chemical company Covestro Deutschland AG, Fraunhofer researchers have now developed a method that makes it possible to reclaim the substances originally used to make the polycarbonates. In catalytic pyrolysis, a controlled process of heating in an oxygen-free environment, plastic waste breaks down into its components. Manufacturers can then use the raw materials to produce new plastics. R-PET Bottles

For anyone looking for a high-quality plastic, polycarbonate (PC) is an obvious choice. This material withstands temperature extremes, is flame retardant and resistant to scratching, abrasion, and even diluted acids. It is also highly transparent. All of these properties make plastics that contain PC a sought-after and versatile material in industrial applications. As a result, many manufacturers are looking for ways to reclaim the valuable material by recycling plastic waste. But conventional technologies such as mechanical recycling produce inadequate qualities of recycled material, which can no longer be used to manufacture high-quality products. R-PET Bottles

Pyrolysis enables chemical recycling

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Pyrolysis for high-quality recycled plastics

L’OCCITANE en Provence and CARBIOS Present a PET Bottle Made From Enzymatic Recycling, the Result of a European Circular Economy

CARBIOS, a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastic and textiles, and L’OCCITANE en Provence, an international cosmetics brand using natural and organic ingredients, a long-term partner of CARBIOS, present a bottle in transparent PET made entirely from enzymatic recycling for a shower oil from the Amande range.  In collaboration with converter Pinard Beauty Pack, this bottle exemplifies a shared desire to build en efficient European recycling sector to accelerate the transition to a circular economy for plastic, and meet brands’ commitments for more sustainable packaging solutions. R-PET Bottles

A Sustainable European Recycling Sector Set in Motion

The 100% recycled PET bottle from CARBIOS’ enzymatic depolymerization process was made with a European value chain committed to responsible consumption of sustainable materials. The bottle’s production began with the local supply of PET waste (already collected, sorted and prepared) to the CARBIOS industrial demonstrator in Clermont-Ferrand, France.  The waste used consisted of colored bottles, multilayer trays and mechanical recycling residues, none of which are currently recycled using conventional technologies. CARBIOS deconstructed the PET waste into its original monomers, PTA and MEG, using its biorecycling technology. The resulting monomers were then repolymerized into new, fully recycled PET resins within Europe. R-PET Bottles

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L’OCCITANE en Provence and CARBIOS Present a PET Bottle Made From Enzymatic Recycling, the Result of a European Circular Economy

PFY producers hike prices to combat the losses

China PFY market sees some changes after keeping relatively stable for much of May.

In the beginning of May, two large PFY plants were shut due to environmental protection requirements. However, PFY inventory still remained high, despites that another two plants implemented production cuts in mid-May. Then, with feedstock pricing rebounding, PFY prices were at loss levels, and sales picked up. R-PET Bottles

Afterwards, the market expected that the suppliers could cut production to combat the loss and high inventory, but instead, large plants decided to hike prices.

It is reported that major plants would hike prices gradually beginning from May 23 to ensure positive processing spread. PFY plants could either hike prices or cut production to alleviate the losses. Large producers did not reach agreement on production cuts, but turned to increasing the prices jointly.

On May 23, the market is quite mixed. Some large plants have raised the prices but the extent of increase is different, while some other plants keep the prices stable or even lower prices.  R-PET Bottles

As crude oil price is volatile, it is difficult for suppliers to make decisions.

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PFY producers hike prices to combat the losses

Textile Recycling – From the Netherlands comes exciting news: BioBTX, a pioneering developer of renewable aromatics technology, has secured over €80 million to launch its first commercial-scale plant 05-06-2024

R-PET Bottles

Textile Recycling – From the Netherlands comes exciting news: BioBTX, a pioneering developer of renewable aromatics technology, has secured over €80 million to launch its first commercial-scale plant 05-06-2024

Textile Recycling

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Textile recycling plant acquired out of bankruptcy

The former Renewcell facility in Sweden is now operating as Circulose under new ownership.

Sweden-based investment firm Altor has acquired the assets of Renewcell, a Swedish cotton textiles recycling company that had declared bankruptcy last February.

“This acquisition marks a new chapter for Renewcell, now renamed Circulose,” states Renewcell on its website. “With Altor’s ownership, there is secure financing for the future of Circulose, ensuring that the company’s pioneering cotton recycling technology continues to thrive on a global scale.” Textile Recycling

“We extend our deepest gratitude to our customers, partners and stakeholders for their unwavering support and collaboration during this journey,” says Magnus Lundmark, CEO of Circulose.

“Together, we will continue to drive positive change, leveraging Altor’s expertise and resources to enhance our capabilities and secure a confident future for Circulose and the broader textile community,” adds Lundmark. Textile Recycling

A statement from Altor describes Renewcell as “a Swedish textile recycling company that was founded by innovators from Stockholm’s KTH Royal Institute of Technology in 2012.”

Textile Recycling

Freepoint Eco-Systems, a US-based recycler, is expanding its global footprint by establishing its first chemical recycling plant in Europe

The new facility, which will be located in Ghent, Belgium, is set to have an initial capacity of 80,000 tonnes/year for recycling plastic waste through pyrolysis. This venture is a collaboration with North Sea Port, where the plant will be constructed at the Kluizendok site. Textile Recycling

The project is not only a significant step for Freepoint but also a strategic move for the European waste management sector, offering a solution for recycling challenging plastic waste. The Ghent location was chosen for its strategic advantages, including superior logistics that align with Freepoint’s business model of creating large-scale circular economy infrastructure. In addition to the Ghent plant, Freepoint is actively developing other projects, including a 90,000 tonnes/year plant in Ohio, USA, set to commence operations this year, and a planned 180,000 tonnes/year facility in Eloy, Arizona.

Textile Recycling

Trinseo Launches Recycled-Containing Resins

Trinseo , a global leader in material solutions and manufacturer of plastics and latex binders, today announced the introduction of innovative recycled-containing acrylonitrile-butadiene-styrene (ABS) and styrene-acrylonitrile (SAN) resins. These new products, branded as MAGNUM™ ECO+MAGNUM™ CR, and TYRIL™ CR, are set to revolutionize the automotive, industrial, and consumer goods sectors.

The MAGNUM™ ECO+ ABS resins, designed for the mobility industry, will debut at the 2024 Plastics in Automotive Engineering Conference in Mannheim, Germany. Utilizing post-consumer recycled (PCR) styrene from household waste, these resins support vibrant coloration through color concentrates and maintain the trusted performance of their fossil-based equivalents.  Textile Recycling

MAGNUM™ CR and TYRIL™ CR grades cater to industrial and consumer goods, enhancing products like edge bands, coffee machine water tanks, and toothbrushes. Trinseo’s commitment to sustainability is evident in their portfolio, which includes the PULSE™ GX ECO PC/ABS and MAGNUM™ BIO ABS, and now expands with MAGNUM™ ECO+ ABS.

These sustainably advantaged resins incorporate up to 60% chemically recycled styrene, aligning with the ISCC+ Mass Balance principle. The innovative process ensures the recycled styrene is chemically identical to virgin styrene, eliminating the need for segregation during manufacturing. Textile Recycling

They promise a significant reduction in carbon footprint—up to 18%—compared to standard ABS and SAN grades, based on preliminary estimates from a cradle-to-gate study.

Textile Recycling

Reifenhäuser exhibits ‘fully recyclable’, 18-micrometre MDO-PE film

Reifenhäuser Blown Film is displaying the ‘world’s first’ 18-micrometre MDO-PE film at drupa 2024; it is said to reduce thickness by 25% compared to previous films and unlock the use of fully recyclable, low-carbon mono-material flexibles.

The solution is produced on Reifenhäuser’s EVO blown film lines using the patented EVO Ultra Stretch technology – this time combining it with suitable raw materials. The Ultra Stretch unit is positioned directly in the system’s haul-off, meaning the film is stretched from the first heat; this is believed to result in a stable, reliable process that can be reproduced over many hours. Textile Recycling

LG Chem and BOBST worked alongside Reifenhäuser to develop and test the film for practical suitability. Reportedly, it performs ‘excellently’ in the converting process.

It is said to adhere to the current market standard for stretched PE films, demonstrating a modulus of elasticity MD exceeding 1,400 MPa and a modulus of elasticity TD exceeding 1,100 MPa. Moreover, it claims to beat the market standard for optical properties, achieving a haze of less than 5% compared to a more widely-achieved 6-7%.

Reifenhäuser believes that, thanks to downgauging, manufacturers can now use the MDO-PE film to achieve fully recyclable packaging at a lower cost. Textile Recycling

Printed samples are being displayed at drupa, located in Hall 10 at Stand B30-1. MDO process and applications expert Mohamed Timol is acting as Reifenhäuser’s contact person at the stand

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Reifenhäuser exhibits ‘fully recyclable’, 18-micrometre MDO-PE film

Floreon secures GBP 250 million to scale up bioplastics technology

The Centre for Process Innovation has invested half a million British pounds into the University of Sheffield spin-off

The Centre for Process Innovation (CPI), a UK-based tech and sustainable materials accelerator, has announced a GBP 250 million investment into the bioplastics developer Floreon, a spin-out technology from the University of Sheffield. Textile Recycling

Floreon makes proprietary compounds based on polylactic acid bioresin (PLA) containing 70% to 90% renewable, plant-based raw materials, including corn and sugar cane. The company says the materials are tougher than traditional PLA and can deliver significant energy savings in processing.

Floreon has also developed an alternative to flame retardant oil-based Acrylonitrile Butadiene Styrene (ABS). Its halogen-free bioplastic, the world’s first bioplastic to achieve UL94V-0 flammability certification, offers a safe and sustainable option for electrical goods. Derived from plants, it is suitable for chemical and mechanical recycling and has an up to seven times lower carbon footprint than oil-based plastic. Textile Recycling

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Floreon secures GBP 250 million to scale up bioplastics technology

From the Netherlands comes exciting news: BioBTX, a pioneering developer of renewable aromatics technology, has secured over €80 million to launch its first commercial-scale plant

This investment will fund the world’s first renewable chemicals plant utilizing BioBTX’s innovative ICCP Technology to produce sustainable aromatics — benzene, toluene and xylene — from plastic waste and biomass.

By converting plastic waste and biomass into renewable aromatics, BioBTX is spearheading the creation of a circular chemical industry, significantly reducing carbon emissions and reliance on fossil fuels. Aromatics, essential for producing every-day products like insulating foams, coatings, PET bottles, batteries, and pharmaceuticals, will now have a sustainable alternative to fossil-based sources, presenting a major opportunity for circular business models. Textile Recycling

The BioBTX backstory

The BioBTX project will be located at the PETRA Circular Chemicals Plant in Delfzijl. The PETRA plant will convert 20,000 tons of mixed plastic waste annually into renewable aromatics, replacing fossil resources and recycling low-value plastic waste into high-value chemicals.

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From the Netherlands comes exciting news: BioBTX, a pioneering developer of renewable aromatics technology, has secured over €80 million to launch its first commercial-scale plant

Nippon Shokubai Indonesia Achieves ISCC PLUS Certification

PT. NIPPON SHOKUBAI INDONESIA (NSI), a subsidiary of NIPPON SHOKUBAI CO., LTD., headquartered in Osaka, Japan, has acquired ISCC PLUS certification for Acrylic Acid, Acrylates, and Superabsorbent Polymers. This certification establishes a global supply system in Belgium, Japan, and Indonesia, using biomass-derived raw materials allocated by the mass balance method. Textile Recycling

Acrylic acid and acrylates are used in paints and adhesives, while superabsorbent polymers are used in disposable diapers. The ISCC PLUS-certified products aim to reduce environmental impact and promote a circular economy. These products are also certified by the Indonesian Halal certification authority.

Halal certification is also expanding in regions with large Muslim populations. Nippon Shokubai Group will meet these demands globally by manufacturing and selling Halal-certified and biomass-derived products at NSI. The group aims for carbon neutrality by 2050, implementing its long-term vision and mid-term management plan to enhance customer value and realize a sustainable society. Textile Recycling

ISCC PLUS and Halal Certified Products

  1. Acrylic Acid
  2. Acrylates: Ethyl Acrylate, Butyl Acrylate, 2-Ethylhexyl Acrylate
  3. Superabsorbent Polymers: AQUALIC (TM) CA

Nippon Shokubai Indonesia Achieves ISCC PLUS Certification

Plastic sorting – Mura Inks Feedstock Partnership with Elite Recycling for Hydro-PRT Site 04-06-2024

Textile Recycling

Plastic sorting – Mura Inks Feedstock Partnership with Elite Recycling for Hydro-PRT Site 04-06-2024

Plastic sorting

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Mura Inks Feedstock Partnership with Elite Recycling for Hydro-PRT Site

Mura Technology has signed a feedstock supply contract with Elite Recycling Solutions. Elite will provide post-use plastic packaging to Mura’s pioneering hydrothermal advanced recycling facility at Wilton International science park in Teesside, UK. This facility, in its final commissioning phase, is set to start operations in mid-2024. Mura’s unique Hydro-PRT process will transform the plastic waste into valuable hydrocarbon products for new plastic manufacturing.  Plastic sorting

This agreement builds on Mura’s existing deal with Geminor, the primary feedstock supplier for the Wilton site. Dr. Steve Mahon, CEO of Mura Technology, expressed enthusiasm about partnering with another leading company in the waste management sector. He highlighted the importance of cross-sector collaboration in converting post-use plastic waste into valuable commodities for new plastic products.

Plastic sorting

ReSource plastic sorting facility opens in Denmark

The Nordic’s largest plastic sorting facility officially started operations on May 29.

The Nordic’s largest plastic sorting facility officially started operations on May 29. Located in the seaport city of Esbjerg, Resource Denmark has a capacity to process 160,000 tonnes of plastic waste annually, significantly boosting Denmark’s recycling capacity.

When announced in 2022, the construction project was heralded as a game-changer. In Denmark, some 85% of plastic waste is either incinerated or exported.

Meanwhile, the Danish government announced its ambition to recycle 55% of plastic by 2030. Plastic sorting

German manufacturer Eggersmann supplied the equipment used to sort the plastic at ReSource Denmark. The process involves removing impurities and sorting lightweight packaging waste from Denmark and other parts of Scandinavia into different types that meet the requirements for both chemical and mechanical recycling. Food and beverage cartons and metals are also sorted out and sent for recycling.

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Plastic sorting

PTA Market in China Registers Decline Despite Turnaround Season Optimism

The Chinese PTA (Purified Terephthalic Acid) market has been dealing with an oversupply situation which pushed the prices down during early May 2024. This has led to a bleak overall trend, with producers struggling to sell their products despite production slowdowns. This downtrend was attributed to the overabundance and high supply inventory storage of PTA during this timeframe. Plastic sorting

While scheduled maintenance turnarounds and reduced import bids from traditional suppliers like the US and the Middle East did contribute to some production drops, they weren’t enough to make a significant dent in the existing surplus. Despite production cuts, the existing inventory continues to outpace demand. This indicates that the market was likely oversupplied even before the recent slowdowns.

As per the recent assessment, the poor market performance for PTA has been witnessed in China since early April 2024 which continued till the first half of May 2024 to settle the PTA Ex-Qingdao prices dropped by 15% in just one month. Plastic sorting

The shift in downstream plastic and textile prioritization added another layer of negative sentiments. The downstream plastic makers seem to be prioritizing production of essential commodities resulting in buying less PTA for non-essential applications.

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Plastic sorting

GHC partners with A.Celli Nonwovens and Reicofil, recognizing the impressive performance of A.Celli’s solutions installed in the new Reicofil RF5 in Jinjiang, Quanzhou City

The RF5 line, designed to manage both spunbond nonwoven and high loft products, offers exceptional flexibility with A.Celli’s innovative technical solutions, enabling the processing of various products and basis weights.

A.Celli’s scope of supply for the 3.2 RF5 line included the E-WIND® WAVE master roll winder, the E-WIND® SUPER SONIC slitter rewinder with SLITTOMATIC automatic knives positioning system and COREMATIC automatic shaft handling and core cutting system, and the fully automated R-WAY® SLITTOPACK packaging system. These systems streamline operations, minimize operator intervention, and ensure seamless data tracking and integration with customer ERP. Plastic sorting

With the new production line, GHC has positioned itself as a leading supplier of hygienic spunlaid materials, underscoring its commitment to industry standards and high-quality product supply. Mr. Zemin Wu, Supply Chain Director of GHC, praised A.Celli’s work and acknowledged the excellent support from their Shanghai and Foshan offices in sales, project management, and on-site service. This partnership enhances GHC’s market presence and operational capabilities in the hygiene sector.

GHC partners with A.Celli Nonwovens and Reicofil, recognizing the impressive performance of A.Celli's solutions installed in the new Reicofil RF5 in Jinjiang, Quanzhou City

Industrial Partnership Announcement: RETAL and Orzuplast

Multinational plastic packaging producer RETAL is pleased to announce a new industrial partner in Central Asia. A Polymer Industries LLC, trading as Orzuplast, in Uzbekistan, joins RETAL’s network to enhance service to the global food and beverage packaging industries.  Plastic sorting

Orzuplast is a renowned provider of packaging solutions for local and neighboring markets, now officially partnering with RETAL. The company is committed to investment and development, showcasing a recently updated factory equipped with two capping machines and two preform machines. These enhancements complement Orzuplast’s longstanding shipment capabilities.

Sherzod Tursunov, General Manager of Orzuplast, states, “The Orzuplast site has a rich history, and we are proud to leverage the expertise of our long-serving employees. Their knowledge is crucial as we focus on preforms and closures, ensuring our local and global customers receive the highest standards of service. We see significant opportunities for growth in this dynamic market.”  Plastic sorting

With Uzbekistan’s young population and ancient culture, the region represents a promising growth market. Orzuplast is excited to serve customers across this rapidly developing Central Asia territory, contributing to RETAL’s global mission of delivering top-tier packaging solutions.

Industrial Partnership Announcement: RETAL and Orzuplast

Terrot Joins The Textile Revolution At ITM

ITM 2024 is the meeting place for leading companies and experts from the textile technology industry. The fair will take place at the Istanbul Tuyap Fair and Congress Center from 4 to 8 June 2024. At ITM we will present our la- test innovations and technologies in the field of circular knitting machines. With over 64,500 visitors from 102 countries and 1,280 exhibitors from 65 countries, ITM 2022 has already been a great success.

Don’t miss your chance to be part of the next success story, discover our latest developments and connect with our sales team and management. You are cordially invited to visit the TERROT TEXTILMASCHINEN STAND 315A IN HALL 3. Plastic sorting

A highlight at our stand will be live demonstrations of our Interlock blockbuster I3P 196 open width frame (dia- meter 34“, gauge E32, number of feeders: 108) with Smartex system. Terrot and ERKO team will be available for your inquiries and consultations.

Martin Vorsatz, Managing Director of Terrot Textilmaschinen GmbH, emphasizes: “We are excited to announce Terrot’s participation at the ITM, which is expected to provide new impulses and insights. We are looking forward to meeting our valued customers and partners, industry experts and interested parties. Our extensive experience and technical know-how will help strengthen Terrot‘s position in the global market. We are confident that our circular knitting machines will continue to meet the highest stan- dards and exceed our customers‘ expectations.“ Plastic sorting

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Terrot Joins The Textile Revolution At ITM

Lotte Biologics and Merck Sign Strategic Manufacturing Agreement

Lotte Biologics, a contract manufacturing and development organization, has signed a strategic collaboration agreement with Merck, the German chemical and technology giant, to enhance biomanufacturing capabilities. The agreement, formalized through a letter of intent (LOI), involves Lotte Biologics and Merck’s Process Solution division working together on biopharmaceutical manufacturing and process development.

The collaboration aims to streamline the procurement of raw materials and technologies, establish a stable supply chain, and develop a support system for Lotte’s upcoming Bio-Venture Initiative at their new production plant in Incheon. Plastic sorting

This initiative is designed to support biotech startups and will be integrated into the Incheon complex, where construction began in March, with operations expected to start in 2027.

This agreement follows Lotte Biologics’ previous memorandum of understanding with MilliporeSigma, Merck’s North American life science operation, in July 2022. That agreement focused on expanding Lotte’s Syracuse plant in the United States, with a subsequent LOI signed in April last year. Plastic sorting

Lotte Biologics and Merck Sign Strategic Manufacturing Agreement

PET Resin – Bioplastics as toxic as regular plastics; both need regulation, say researchers 03-06-2024

Plastic sorting

Chemical Recycling – Plastics Recycling Faces Change And Innovation 03-06-2024

Chemical Recycling

PET Resin – Bioplastics as toxic as regular plastics; both need regulation, say researchers 

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Chemical Recycling

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Europeans throw away 7 million tonnes of clothes a year: Czechia is making recycling compulsory

EU countries generated an estimated 6.95 million tonnes of textile waste in 2020 or around 16kg annually per person.

We’ve all seen the mountains of old clothes that end up as giant landfill sites in low income countries. Now, Czechia is leading Europe in tackling rather than contributing to the problem. Chemical Recycling

Around 180,000 tonnes of textiles are discarded in Czechia each year with just 3 to 4 per cent making its way into mixed waste bins. 39,000 tonnes are sorted for recycling whereas non-recyclable contaminated in mixed bins amounts to 75,000 tonnes.

The country has a plan, however, to revamp its current waste management practices. In December last year the Ministry of the Environment announced plans to enforce compulsory textile waste collection from 2025. At the moment, separate textile waste collection isn’t mandatory meaning a lot of discarded clothes which could be reused or recycled end up in landfill. Chemical Recycling

It aims to align the country with the European directive on waste management, according to Minister Petr Hladík. He emphasised that the goal is to ensure more textiles are recycled and increase the efficiency of recycling efforts.

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Chemical Recycling

French companies develop PET bottle made from enzymatic recycling

L’Occitane en Provence, Carbios and Pinard Beauty Pack partnered to create a 100 percent biorecycled transparent bottle.

Carbios, a France-based company that uses biological technologies to recycle plastic and textiles, and international cosmetics brand L’Occitane en Provence, also based in France, have partnered to develop a transparent polyethylene terephthalate (PET) bottle made entirely from enzymatic recycling for a shower oil from the Amande range.

In collaboration with converter Pinard Beauty Pack, the companies say the bottle exemplifies a shared desire to build an efficient European recycling sector to accelerate the transition to a circular economy for plastic and meet brands’ commitments for more sustainable packaging solutions. Chemical Recycling

The bottle will be on display at Carbios’ Stand D02 at “Edition Spéciale” by LuxePack, the trade show dedicated to sustainable premium packaging, taking place June 4-5 at the Carreau du Temple in Paris.

According to Carbios, the PET bottle was made via its enzymatic depolymerization process and with a European value chain committed to responsible consumption of sustainable materials. The bottle’s production began with the local supply of PET scrap that had already been collected, sorted and prepared and was sent to Carbios’ industrial demonstrator in Clermont-Ferrand, France. The material consisted of colored bottles, multilayer trays and mechanical recycling residues. Chemical Recycling

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Chemical Recycling

SK Chemicals’ Breakthrough Circular Recycling Technology Gains Recognition in Europe

SK Chemicals’ groundbreaking circular recycling technology has gained significant recognition in Europe. The company, led by CEO Ahn Jae-hyun, presented at the Plastic Industry & Environment Congress 2024 in Douai, France, from May 22-23.

Organized by the French Society of Plastics Engineers (SFIP), this annual congress gathers plastic material producers, manufacturers, recycling companies, and brand owners to discuss circular economy solutions. Leading chemical companies like EASTMAN, SABIC, and SK Chemicals showcased their technologies.  Chemical Recycling

Although SK Chemicals established its European subsidiary in 2008, this was its first official presentation at a plastic association event, highlighting its recent focus on the recycling business amid growing EU regulatory interest.

On the first day, SK Chemicals, alongside European client Albis, showcased its superior circular recycling technology. Unlike physical recycling, which degrades quality, SK Chemicals’ chemical recycling breaks down plastic at the molecular level, allowing infinite reuse without quality loss. Chemical Recycling

In March, SK Chemicals acquired chemical recycling assets from Chinese green materials specialist Shuye for approximately 130 billion won, forming SK Shantou. This acquisition included the world’s first commercialized polyester chemical recycling facilities.

SK Chemicals' Breakthrough Circular Recycling Technology Gains Recognition in Europe

New microreactors and flow loops improve asphaltene management

Asphaltenes are an ultra-complex fraction of crude petroleum that comprise a diverse population of molecules that vary in size, solubilities, aggregation states and hetero-atom contents. Asphaltene buildup and deposits create many operational and safety issues, and can occur anywhere in crude-oil production systems where favorable conditions exist. Despite their prevalence in the oil-and-gas industry, much is still misunderstood about asphaltene chemistry and control. Chemical Recycling

A new research initiative launched by ChampionX (The Woodlands, Tex.; www.championx.com) is designing new testing and evaluation methods to create more effective chemical formulations for asphaltene control that can be easily transferred from the laboratory to the field. “We are developing better methods that narrow the gap between asphaltene-control chemical performance in the laboratory and performance in field applications. By adopting better crude-oil storage and handling for asphaltene-control testing, the chemical development and qualification process can be improved substantially,” says Chris Russell, corporate scientist at ChampionX.

To tackle these concerns, the team developed a high-pressure, high-temperature flow loop where asphaltenic crude oil is subjected to field-relevant temperature and pressure conditions in the presence of heptane or propane. Chemical Recycling

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New microreactors and flow loops improve asphaltene management

Sabic’s versatile Ultem™ resins, on display at aix 2024, support recycling and sustainability goals

•    At AIX 2024, SABIC is showcasing its diverse portfolio of ULTEM materials that can replace traditional thermosets and promote design freedom, processing ease and sustainability.
•    ULTEM resins are adaptable for use in many different formats, processing methods and applications.
•    These resins enhance sustainability by offering opportunities for mono-material designs and replacing fossil-based grades with equivalent certified renewable grades.

SABIC, a global leader in the chemical industry, is highlighting its broad and diverse portfolio of ULTEM™ materials at the 2024 Aircraft Interiors Expo (AIX). ULTEM resin, a polyetherimide (PEI), is adaptable to a wide range of formats, including foam, sheet, fiber, powder, and composite and honeycomb structures. Chemical Recycling

Due to their versatility and desirable attributes, these resins offer the industry a smooth transition path from traditional thermosets to lighter, more environmentally cautious and more easily processed thermoplastics.

At its exhibit (Stand #6C51B), the company is displaying aircraft applications that benefit from a variety of ULTEM materials, including interior parts, seating, lighting, structural elements, electrical components and composites. Chemical Recycling

To address the industry’s sustainability goals, SABIC is showing how these different ULTEM material formats support mono-material designs that may simplify recycling.

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SABIC’S VERSATILE ULTEM™ RESINS, ON DISPLAY AT AIX 2024, SUPPORT RECYCLING AND SUSTAINABILITY GOALS

Plastics Recycling Faces Change And Innovation

From chemical processing of recycling plastics to eliminating single-use plastics to developing biodegradable polymers, the plastic recycling industry is facing continuous change and innovation. While progress is being made, the recycling rate of post-consumer plastic (or lack thereof) is startling. The Department of Energy released a study in 2022 that analyzed plastic recycling data and it found that only five percent of plastics are recycled, which matched a report by Beyond Plastics and the Last Beach Cleanup that indicated the recycling rate for post-consumer plastic was just five to six percent in 2021. While plastics recycling is on the decline, the per capita generation of plastic waste has increased by 263 percent since 1980. Chemical Recycling

The scale and impact of plastic pollution on the environment and human well-being has now been widely recognized. “‘Recycling’ as sub-category to the broader theme of ‘sustainable polymer engineering’ has become the topic of national academic center-scale research efforts and focus of industrial efforts,” said Michael Bockstaller professor, Materials Science and Engineering, Carnegie Mellon University College of Engineering. “The vision of a circular polymer economy has become more realistic. Chemical Recycling

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Plastics Recycling Faces Change And Innovation

Bio-degradable Plastics – Bio-based and Biodegradable Plastics Industries in China Policy framework, market trends, technologies and outlook for PLA, PA, PHA and PBAT Hürth, 28 May 2024: The new report by nova-Institute presents a timely market analysis of China’s bio[1]based and biodegradable plastics industries and markets in 2024 01-06-2024

Chemical Recycling

Bio-degradable Plastics – Bio-based and Biodegradable Plastics Industries in China Policy framework, market trends, technologies and outlook for PLA, PA, PHA and PBAT Hürth, 28 May 2024: The new report by nova-Institute presents a timely market analysis of China’s bio[1]based and biodegradable plastics industries and markets in 2024 01-06-2024

Bio-degradable Plastics

LyondellBasell Expands Core PP Business with 35% Stake in NATPET

LyondellBasell (LYB) and Alujain Corporation (Alujain) announced the acquisition of a 35% interest in the National Petrochemical Industrial Company (NATPET) by LYB from Alujain. This venture utilizes LYB’s Spheripol polypropylene (PP) technology, enhancing LYB’s core PP business with access to advantaged feedstocks and increased product marketing volumes. Bio-degradable Plastics

LYB CEO Peter Vanacker stated, “This investment underscores our dedication to growing and upgrading our core businesses, fortifying our presence in Saudi Arabia with a long-term partnership. Together with Alujain, we will leverage LYB’s leading technology and global market positions, providing customers with enhanced supply reliability through a more extensive global operations and marketing network.”

Alujain’s Chairman, Mohammed Bin Saleh AlKhalil, expressed satisfaction with the strengthened partnership, noting its alignment with Saudi Arabia’s Vision 2030 and strategies of the Ministry of Energy and Ministry of Industry. This collaboration aims to produce high-end materials to meet both local and global customer demands and boost the propylene downstream sector in the Kingdom. Bio-degradable Plastics

NATPET has an annual PP production capacity of approximately 400,000 tons. LYB will market the majority of this production through its global network. Additionally, LYB and Alujain are exploring the construction of a new propylene via propane dehydrogenation (PDH) and PP facility at the NATPET site, targeting high-end products and supporting Saudi Arabia’s 2060 Carbon reduction strategy.

Bio-degradable Plastics

Liberty Coca-Cola Beverages Unveils Sustainable Packaging Technology

Liberty Coca-Cola Beverages, serving Philadelphia, New Jersey, and New York City, has partnered with WestRock to introduce recyclable paperboard carriers for multipack bottled beverages, replacing 200,000 pounds of plastic rings annually. Bio-degradable Plastics

The new packaging, featuring PETCollarTM Shield Plus, is now in use at Liberty’s Philadelphia production facility.

This innovative solution, designed by WestRock, makes Liberty Coca-Cola the first beverage distributor globally to adopt this paperboard technology. The durable, easy-to-hold carriers are utilized for Coca-Cola’s 12-ounce and 16.9-ounce multipacks.

Fran McGorry, co-owner of Liberty Coca-Cola Beverages, emphasized the significant environmental impact, stating, “We expect to replace 200,000 pounds of plastic a year from our multi-state territory.” Sam Shoemaker, president of Consumer Packaging at WestRock, praised Liberty Coca-Cola’s dedication to sustainability. Bio-degradable Plastics

Local officials and stakeholders celebrated the new technology’s unveiling. Councilmember Quetcy Lozada highlighted the positive community impact, noting, “This is an opportunity for Philadelphia to showcase Liberty’s efforts and demonstrate our city’s commitment to a better environment.”

Liberty Coca-Cola’s sustainability initiatives include producing bottles from 100% recycled plastic and installing a sustainable compactor for recycling plastic and aluminum containers.

Bio-degradable Plastics

Anchor Packaging Joins Cyclyx Consortium for Plastic Recycling Innovation

Anchor Packaging, a leading North American manufacturer of thermoformers, has joined the Cyclyx consortium to enhance recycling pathways and transform food-grade plastic recycling. Bio-degradable Plastics

In 2021, Anchor launched the Drive for 5 initiative to develop new pathways for collecting polypropylene (PP). Joining Cyclyx, a post-use plastic innovation company, will support Anchor’s efforts to expand its audience across the value chain and increase volumes of PP material. Cyclyx will also support Anchor’s participation in the 10to90 landfill-diversion programs and new pilot projects.

Richard Daniels, Anchor Packaging’s EVP of Marketing and Custom Products, stated, “Partnering with Cyclyx was an easy decision because their mission and extensive experience enable us to accelerate our work in advancing foodservice sustainability. While packaging’s carbon footprint is just a small fraction of the meal itself, in many cases less than 1%, it is uniquely positioned to provide an outsized benefit by protecting food quality to prevent food waste.  Bio-degradable Plastics

Anchor Packaging aims to reduce waste by recapturing nearly all materials used in production, resulting in less than 0.5% waste. This collaboration marks a significant step in advancing the sustainability of food packaging and recycling.

Bio-degradable Plastics

Mura Technology Confirms Elite for UK Advanced Recycling Facility

Mura Technology, a leader in advanced plastic recycling, has partnered with Elite Recycling Solutions through a new feedstock supply contract. Elite will provide post-use plastic packaging to Mura’s pioneering hydrothermal recycling facility at Wilton International science park in Teesside, UK. The facility, in its final commissioning phase, is set to begin operations in mid-2024. Mura’s Hydro-PRT process converts waste into hydrocarbons, which can be reused to manufacture new plastics. Bio-degradable Plastics

Mura’s Hydro-PRT uses supercritical water to efficiently recycle a wide range of plastics, offering high yields of recycled hydrocarbons. The process allows unlimited recycling cycles, significantly reducing the need for fossil resources in plastic production and increasing material circularity.

A 2023 LCA by Warwick Manufacturing Group showed Hydro-PRT saves 1.8t CO2 eq. per tonne of waste plastic processed, an 80% reduction compared to incineration.

A forthcoming 2024 study indicates a 42% carbon emissions saving by combining advanced and mechanical recycling, challenging incineration as a waste management method. Bio-degradable Plastics

Mura Technology Confirms Elite for UK Advanced Recycling Facility

Bio-based and Biodegradable Plastics Industries in China Policy framework, market trends, technologies and outlook for PLA, PA, PHA and PBAT Hürth, 28 May 2024: The new report by nova-Institute presents a timely market analysis of China’s bio[1]based and biodegradable plastics industries and markets in 2024

On 71 pages, 14 tables, and illustrated by 13 graphics, the report provides an in-depth overview of the key products that dominate the Chinese market.

It examines key market trends, policy dynamics, technological advances, key market players and growth opportunities.

The aim is to provide chemical companies with actionable insights to navigate the Chinese market effectively and make informed decisions about market expansion or potential partnerships in China. Bio-degradable Plastics

In particular, the report highlights all relevant critical policies in the bio-based and biodegradable plastics markets since 2021 and in the future.

It also provides first-hand market insights from Chinese entrepreneurs through in-depth face-to-face interviews with eight Chinese companies.

China: The world’s biggest plastics producer In 2022, global plastics production reached 400.3 million tonnes, with a market value of 712 billion US$, an increase of about 1.6% since 2021.

Asia is the world’s largest region for plastics production with a share of around 55%, of which China accounts for 32% with 128 million tonnes plastics in 2022.

Projected 49% CAGR growth of China’s bio-based plastics market until 2026 China’s bio-based plastics industry is experiencing rapid growth despite being in its early stages. This is largely driven by policy incentives. Bio-degradable Plastics

The industry is expected to expand significantly from 765,631 tonnes in 2023 to 2.53 million tonnes in 2026, representing a significant CAGR of approximately 49%.

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Bio-based and Biodegradable Plastics Industries in China Policy framework, market trends, technologies and outlook for PLA, PA, PHA and PBAT Hürth, 28 May 2024: The new report by nova-Institute presents a timely market analysis of China’s bio[1]based and biodegradable plastics industries and markets in 2024

Spanish Packaging Scrap Stats Boosted by ‘Fake Data’

The company responsible for managing packaging waste from the Spanish beverage industry, Ecoembes, is accused of manipulating data. Ecoembes, funded by the industry, claims a 71% separate collection rate for small PET bottles in 2021. However, a new report reveals the actual rate was only 36%, far below the 70% target mandated by the Spanish government for 2023. Failure to meet this target legally necessitates the implementation of a deposit return system (DRS). Bio-degradable Plastics

Campaign groups Zero Waste Europe and Zero Waste Alliance, behind the study, argue that DRS, effective in over 50 regions globally, ensures the recovery of 90% of beverage containers.

A Zero Waste Alliance spokesperson highlights this “dismal 36%” as a wake-up call for the Spanish government to enforce DRS for beverage containers as required by Spanish waste law.

Joan Marc Simon, founder of Zero Waste Europe, expresses concern over the “alarming lack of data” on packaging recycling. He emphasizes the transformative potential of accurate recycling rates but condemns the industry’s ongoing data manipulation, which hinders zero waste policy adoption. Simon urges Eurostat to reject these fabricated figures and support progress. Bio-degradable Plastics

Spanish Packaging Scrap Stats Boosted by 'Fake Data'

Tecnimont to build low-carbon ammonia plant in UAE

INSIGHTS

  • Tecnimont, part of MAIRE, will commence construction of a low-carbon ammonia plant for Fertiglobe in Abu Dhabi’s TA’ZIZ Derivatives Park.
  • The plant, set to operate in 2027, will produce 1 million tons of ammonia annually and support local industry supply chains.
  • It aims to decarbonise the maritime industry and reduce coal power station emissions. Bio-degradable Plastics

Further to the announcement made on 7 July 2022, MAIRE (MAIRE.MI) informs that Tecnimont (Integrated E&C Solutions) has received from Fertiglobe the notice to proceed with the construction activities related to the low-carbon ammonia plant under development in TA’ZIZ Derivatives Park, in the Ruwais region (Abu Dhabi, UAE).

Fertiglobe, the largest nitrogen fertilizer producer in the MENA region, is developing the low carbon ammonia plant with its project partners TA’ZIZ (a JV between ADNOC and Abu Dhabi sovereign wealth fund ADQ), Mitsui & Co. Ltd and GS Energy Corporation.

Once in operation in 2027, the ammonia facility, covering 10.8 hectares, will produce 3,000 tons per day (approximately 1 million tons per annum) of ammonia. The plant will be one of a series of global-scale chemical and industrial facilities that TA’ZIZ is developing in the area which will boost local industry supply chains and enhance the In-Country Value requirements. Bio-degradable Plastics

Tecnimont to build low-carbon ammonia plant in UAE

Plastic waste – Polyester filament losses widen, raising concerns about further production cuts 31-05-2024

Bio-degradable Plastics

Plastic waste – Polyester filament losses widen, raising concerns about further production cuts 31-05-2024

Plastic waste

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

More plastic means more waste – but also attractive business prospects in recycling

Used in all walks of life, plastic is inexpensive and possesses superior functional properties that make it difficult to substitute. A growing global population and ever wider use of plastics will drive demand for plastic even higher in the years ahead. The downside, however, is that the existing mountains of plastic waste will grow with this demand – from 372 Megatons in 2023 to 510 Megatons by mid-century. To tackle the issue of rising demand and corresponding plastic waste, chemical recycling will need to play a pivotal role.

One of the few effective levers to mitigate the serious sustainability issue of plastic waste is to recycle.  Plastic waste

1. Drivers of plastic waste recycling and outlook

One of the few effective levers to mitigate this serious sustainability issue is to recycle plastic. Recycling diminishes the burden on the environment, but also gradually reduces the need for new virgin materials. Yet although recycling has been around for a long time, it is still the case that only about 12 % of global plastic waste actually gets recycled.

To combat the alarming pace of global warming and accommodate growing consumer awareness, governments are tightening up their regulation, even as players in some key industries (such as FCMG) voluntarily self-regulate. As a result of these measures, the global recycling share is expected to almost double to 20 % by 2030 and rise as high as 45 % by 2050.  Plastic waste

Since more plastic will be in circulation going forward, plastic waste fed into the recycling chain is projected to increase from 44 MT in 2023 to 85 MT in 2030 and 230 MT in 2050 – a compound annual growth rate of almost 6% between 2023 and 2050. Volume growth will be faster in APAC and North America than in Europe, though developing economies will also see dynamic growth, with African countries leading the way.  Plastic waste

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Plastic waste

Bioplastics Production Capacity in China

The new report by nova-Institute presents a timely market analysis of China’s bio-based and biodegradable plastics industries and markets in 2024. On 71 pages, 14 tables, and illustrated by 13 graphics, the report provides an in-depth overview of the key products that dominate the Chinese market. It examines key market trends, policy dynamics, technological advances, key market players and growth opportunities. Plastic waste

The aim is to provide chemical companies with actionable insights to navigate the Chinese market effectively and make informed decisions about market expansion or potential partnerships in China. In particular, the report highlights all relevant critical policies in the bio-based and biodegradable plastics markets since 2021 and in the future. It also provides first-hand market insights from Chinese entrepreneurs through in-depth face-to-face interviews with eight Chinese companies. Plastic waste

China: The world’s biggest plastics producer

In 2022, global plastics production reached 400.3 million tonnes, with a market value of 712 billion US$, an increase of about 1.6% since 2021. Asia is the world’s largest region for plastics production with a share of around 55%, of which China accounts for 32% with 128 million tonnes plastics in 2022.

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Plastic waste

REDWAVE Launches Innovative REDWAVE TEX for the Future of Textile Recycling

As the EU implements new regulations for the separate collection of textile waste, the Austrian company REDWAVE proudly introduces a revolutionary advancement in textile recycling at IFAT 2024 in Munich: REDWAVE TEX. This state-of-the-art sorting machine is designed to meet the increasing demands of textile recycling, paving the way for a more sustainable future. Plastic waste

With the EU mandating separate textile collection starting in 2025, there is a clear need for efficient, precise, and scalable recycling solutions. Textile recycling is still in its early stages, making REDWAVE’s support crucial for the industry.

The company collaborates closely with clients to develop innovative solutions that promote sustainability. Plastic waste

REDWAVE TEX represents a significant achievement, offering a fully automated, sensor-based solution that uses advanced technologies to sort textiles with precision. It can accurately sort a wide range of textile products, from delicate silk blouses to sturdy jeans, based on material composition, color, shape, and the detection of foreign objects. The machine efficiently sorts either whole garments or shredded textiles, including used clothing, production waste, returns, hospital garments, and unsold stock.

Plastic waste

Polyester filament losses widen, raising concerns about further production cuts

Over the weekend, some large polyester filament factories intensified their promotional discounts, with discounts reaching up to 800yuan/mt. For example, the transaction price of POY150D/48F dropped to 7250yuan/mt, close to last year’s lowest price level of 7200yuan/mt. Based on last Friday’s prices, the POY150D on average was already losing nearly 200yuan/mt, and with the increased weekend discounts, the loss expanded to nearly 300yuan/mt, reaching the lowest point in profitability this year. Plastic waste

Meanwhile, since May, downstream mainly purchased on essential demand, leading to a decrease in overall raw material stocking. As of last Thursday, downstream stocking were mostly towards late-month, indicating a new round of procurement. Stimulated by the sales promotions, weekend polyester filament sales in Jiangsu and Zhejiang partially increased, estimated to be around 130-140% on average over two days.

Since March, polyester filament enterprises have continuously promoted sales, leading to multiple refreshes of the year’s lowest prices and declining profitability. Currently, filament prices have fallen to the lowest point of the year, particularly POY. Plastic waste

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Polyester filament losses widen, raising concerns about further production cuts

Caprolactam Supply in Germany Remains Stable, Demand Lags Behind

The Caprolactam market in Germany is navigating through a phase of sufficient supply but significantly subdued demand, posing challenges for the industry. Caprolactam, a key raw material in the production of Nylon 6, is crucial for various sectors including textiles, automotive, and plastics.

Germany currently maintains a steady supply of Caprolactam, supported by its strong production capacities and highly efficient manufacturing processes. Plastic waste

Germany’s supply of Caprolactam is reported to be sufficient to meet domestic demand. The production capacities within the country, supported by efficient manufacturing processes, ensure that there is no shortage of this essential chemical. Major producers have maintained steady output levels, and there have been no significant disruptions in the production chain. This stable supply is a positive aspect of the market, as it indicates reliability and consistency in meeting the needs of downstream industries.

Buying sentiments in the market have been only within the average range. There is no significant surge in purchasing activity, and buyers are cautious with their procurement strategies. Plastic waste

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Caprolactam Supply in Germany Remains Stable, Demand Lags Behind

The BRICS New Development Bank (NDB) has made a significant advancement by signing its first non-sovereign loan agreement in China

This milestone event took place in east China’s Zhejiang Province, where the NDB committed to providing around 358 million yuan (approximately 50 million U.S. dollars) to the Bank of Huzhou. This funding is earmarked for a series of sustainable infrastructure projects throughout the province. The key focus of these initiatives includes the enhancement of clean energy, energy efficiency, transportation, logistics, water, and sanitation infrastructure. Plastic waste

This strategic loan enables the on-lending of funds to private sector entities, facilitating their involvement in critical infrastructure projects. It represents a shift in the NDB’s approach, emphasizing support for the private sector’s role in infrastructure development, which aligns with the broader developmental goals of BRICS member countries.

The NDB, established by Brazil, Russia, India, China, and South Africa, aims to mobilize resources for infrastructure and sustainable development in emerging economies and developing countries, thus complementing the efforts of other global multilateral and regional financial institutions. Plastic waste

The BRICS New Development Bank (NDB) has made a significant advancement by signing its first non-sovereign loan agreement in China

Innovation Award finalists announced

Showcasing progress in nonwoven substrates, cleaning solutions and raw materials

Showcasing progress in nonwoven substrates, cleaning solutions and raw materials
INDA, the association of the nonwoven fabrics industry, has announced the three finalists for its World of Wipes Innovation Award to be announced at the annual World of Wipes (WOW) international conference taking place from June 17-20 in Minneapolis, Minnesota.
The three products competing for the award are multi-purpose cleaning wipes from Kimberly-Clark Professional, a bio-binder technology from OrganoClick, and facial care wipes from Rockline Industries. Plastic waste
The winner will be announced on Thursday June 20th.Kimberly-Clark Professional’s Scott Xtreme multi-purpose cleaning wipes are engineered for removing difficult stains such as oil, grease, paint and adhesives, but are said to be gentle enough to clean hands. The dual-action cleaning fabrics incorporate a patented citrus cleaning solution and have a textured side to increase scrubbing action and a smooth side for wiping surfaces clean.
More…WOW Innovation Award finalists announced

Bottles Recycling – The Thai Industrial Standards Institute (TISI), under the Industry Ministry, has established new standards for food-grade plastic bags used for hot storage, cold storage, and microwaving 30-05-2024

Plastic waste

Bottles Recycling – The Thai Industrial Standards Institute (TISI), under the Industry Ministry, has established new standards for food-grade plastic bags used for hot storage, cold storage, and microwaving 30-05-2024

Bottles Recycling

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

The recycling industry is urging a ban on coloured plastic bottles, like those from L&P, due to recycling challenges

Despite the New Zealand government’s new recycling rules, many councils are forced to send these PET bottles to landfills or stockpile them. No local facilities can recycle coloured PET, and while larger councils like Auckland can export them, smaller councils struggle.

At a Richmond facility, 80 tonnes of coloured bottles await overseas buyers. Councils like Queenstown Lakes and Waikato face similar issues, with bottles often ending up in landfills due to limited market demand and high handling costs. Clear PET is easier to recycle locally, unlike coloured PET, which is less versatile and turns brown or grey when reprocessed.  Bottles Recycling

Ministry for the Environment waste manager Shaun Lewis defended the inclusion of coloured PET in recycling rules, citing uniformity and low volumes of these bottles. However, internal concerns about the lack of onshore processing facilities were raised. The Ministry admits local recycling solutions are years away.

Industry experts, like Barney Irvine, argue for producer responsibility, suggesting a government ban if companies do not voluntarily switch to clear plastics. Some companies are already transitioning to more recyclable materials.  Bottles Recycling

Bottles Recycling

Gerresheimer, through its subsidiary Gerresheimer Glas, has signed an agreement with Triton to acquire Blitz LuxCo, the holding company of Bormioli Pharma, for 800 million euros

Bormioli Pharma, part of Triton’s portfolio since 2017, specializes in plastic and glass packaging for the pharmaceutical sector. It operates nine factories in Italy, France, and Germany, employing around 1,500 people, and has a turnover of approximately 370 million euros. In 2023, the company sold over 8 billion pieces.  Bottles Recycling

Andrea Lodetti, CEO of Bormioli Pharma, remarked on Triton’s support in strengthening their position in pharmaceutical packaging and expressed optimism for future development with Gerresheimer. This acquisition will enhance Gerresheimer’s production capacity in Europe, especially southern Europe, and bolster its role as a supplier for the pharmaceutical and biotechnology industries.

The deal is subject to customary closing conditions and approvals, with finalization expected in the fourth quarter of the year. Gerresheimer provides containment and delivery systems for drugs and medical devices for the pharmaceutical, biotechnology, and cosmetics industries. It operates 35 production sites across 16 countries in Europe, America, and Asia, and employs around 12,000 people. In 2023, Gerresheimer generated nearly 2 billion euros in sales. Bottles Recycling

Bottles Recycling

The research on discriminating plastic waste pyrolysis oil feedstocks using supercritical fluid chromatography (SFC)

Plastic waste is a significant environmental challenge, with most plastic bottles ending up in landfills despite recycling efforts. Traditional recycling methods are limited to specific plastic types, such as type-1 and type-2 plastics (soda bottles, water bottles, and milk jugs). However, global plastic production continues to rise, resulting in substantial waste.

To address this issue, Kevin Schug and his team at The University of Texas at Arlington explored chemical recycling through pyrolysis.  Bottles Recycling

In pyrolysis, plastics are heated in an oxygen-free environment, breaking down into pyrolysis oils. These oils share characteristics with crude oil and can be further refined into fuels or chemical feedstocks for new plastics.

Unlike traditional recycling, pyrolysis can handle all plastic types. However, it generates complex mixtures that require careful examination. Contaminants like sulfur and nitrogen can impact downstream processing. To address this, Schug’s team developed a new supercritical fluid chromatography method. This technique allows clear differentiation between oils produced from polyethylene and polypropylene feedstocks.

The goal is to enhance plastic recycling, reduce reliance on fossil fuels, and contribute to climate change mitigation.  Bottles Recycling

Bottles Recycling

Green Hydrogen: TE H2 and VERBUND’s Major Project in Tunisia

TE H2, a joint venture between TotalEnergies and EREN Groupe, alongside Austria’s leading electricity company VERBUND, has signed a Memorandum of Understanding with the Republic of Tunisia to explore a substantial green hydrogen project, “H2 Notos.” This initiative aims to export green hydrogen to Central Europe via pipelines.

H2 Notos plans to produce green hydrogen using electrolysers powered by large onshore wind and solar projects, utilizing desalinated seawater. Bottles Recycling

Initially, the project targets an annual production of 200,000 tons of green hydrogen, with potential to scale up to one million tons per year in South Tunisia.

The hydrogen will be transported to Europe through the “SoutH2 Corridor,” a pipeline network connecting North Africa to Italy, Austria, and Germany, expected to be operational around 2030.

TE H2 and VERBUND will lead the development, financing, construction, and operation of the project, from green electricity production to hydrogen generation. VERBUND will also coordinate hydrogen transport to Central Europe. Bottles Recycling

Michael Strugl, CEO of VERBUND AG, emphasized Tunisia’s strategic importance for scalable and competitive hydrogen production, crucial for supplying the European industry. He looks forward to collaborating with Tunisian authorities and the local population to develop this GW-scale project.

Green Hydrogen: TE H2 and VERBUND's Major Project in Tunisia

Why does China PET bottle chip industry run decline continuosly in the peak season ?

Recently, PET bottle chip prices have shown a tendency towards weakness. On one hand, the support from upstream raw material costs is not strong enough. On the other hand, sea freight rates continue to rise, coupled with a shortage of shipping containers. Post the May Day holiday, some PET bottle chip factories have experienced partial hindrances in export shipments, and the pickup speed by some downstream customers has slightly decreased. Bottles Recycling

However, after prices fell below the 7000yuan/mt mark, downstream major factories have started replenishing stocks one after another. It is reported that many downstream major factories have already made purchases until August. Though current processing spread of PET bottle chip is still around 550yuan/mt, in terms of bulk deals since May, the actual processing spread is around 450yuan/mt. Will the O/R of PET bottle chip factories continue to decrease in the future?

According to CCFGroup statistics, Chongqing Wankai, Sichuan Hanjiang, and CRC Jiangyin have taken actions to reduce or halt production, involving a total capacity of 1.5 million tons. Combined with previous long term shutdown and capacity conversions of about 1 million tons, the current idle capacity totals around 2.5 million tons, affecting the operating rate by approximately 13.8%. Bottles Recycling

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Why does China PET bottle chip industry run decline continuosly in the peak season ?

The Thai Industrial Standards Institute (TISI), under the Industry Ministry, has established new standards for food-grade plastic bags used for hot storage, cold storage, and microwaving

Industry Minister Pimphattra Wichaikul announced these updates on Tuesday, highlighting the TISI board’s decision on May 21 to enhance consumer safety by replacing old standards.

Minister Pimphattra emphasized the urgency of issuing an official announcement to classify these plastic bags as controlled goods to ensure consumer protection. She noted that Thai consumers frequently use plastic bags for hot foods, cold foods, and drinks, which can lead to contamination with toxic heavy metals when used improperly. Bottles Recycling

To further safeguard consumers, the minister instructed TISI to expedite the regulation of other food-contact containers, such as plastic and stainless steel lunch boxes.

Deputy Permanent Secretary Banchong Sukrita, chairing the TISI board, mentioned the approval of 97 additional standards, including those for student chairs, plastic chairs, and rubberwood products.

TISI Secretary General Wanchai Phanomchai detailed the new standards, which set contamination limits for toxic heavy metals like lead, aluminium, and mercury. Bags for hot foods must withstand up to 100°C, those for frozen foods must endure -18°C, and microwaveable bags must tolerate at least 80°C. Bottles Recycling

The Thai Industrial Standards Institute (TISI), under the Industry Ministry, has established new standards for food-grade plastic bags used for hot storage, cold storage, and microwaving

Turkish company scales up PET bottle recycling line

The company, PAAG, installed a Starlinger RecoStar bottle-to-bottle recycling line in March.

Istanbul-based PCR Ambalaj Atıkları Geri Kazanım A.Ş. (PAAG), a member of Bell Holding A.Ş., has installed a Starlinger Recycling Technology RecoStar PET (polyethylene terephthalate) 165 HC iV+ PET bottle-to-bottle recycling line with a production capacity of up to 1,800 kilograms per hour in its Gebze facility in Kocaeli, near Istanbul. The line began operating in mid-March.  Bottles Recycling

By investing in bottle-to-bottle recycling, PAAG aims to reduce the demand for virgin plastic, minimize its carbon footprint and promote a more sustainable approach to packaging.

“We entered the bottle-to-bottle recycling market with a firm commitment to advancing sustainability and making a positive impact on the environment,” PAAG Vice Chairman Bekir Öktenoğlu says. “Recognizing the urgent global issue of climate change, we saw an opportunity to contribute to a circular economy by transforming used plastic bottles into new, high-quality bottles.”  Bottles Recycling

Turkish company scales up PET bottle recycling line

PCR Plastics – Zeolyst International, a joint venture between Ecovyst and Shell Catalyst & Technologies, has launched a new laboratory reactor in Pennsylvania to enhance catalytic pyrolysis for chemical recycling of plastic waste 29-05-2024

Bottles Recycling

PCR Plastics – Zeolyst International, a joint venture between Ecovyst and Shell Catalyst & Technologies, has launched a new laboratory reactor in Pennsylvania to enhance catalytic pyrolysis for chemical recycling of plastic waste 29-05-2024

PCR Plastics

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FORVIA’S innovative and eco-responsible technologies to equip the future Renault 5 E-Tech

Sustainable products for eco-friendly mobility

With Sustainability becoming ever more crucial to consumers, Renault has made the choice to respond to this demand by packing its new all-electric car with low-CO2 materials supplied by FORVIA, such as NAFILean-R and Ecorium, which include recycled content and bio composites. MATERI’ACT, FORVIA’s sustainable materials division, supplies the Renault 5 E-Tech with NAFILean-R, a multi-awarded bio composite incorporating 20% natural hemp fibers with a matrix of fully recycled polypropylene coming from post-consumer waste.  PCR Plastics

It is used for the first time on board a vehicle, for the complete structural part of the instrument panel. Developed and supplied by MATERI’ACT, together with Veolia and APM, this material offers 73% CO2 emissions reduction together with 20% weight saving without compromising on stringent specifications for resistance, crash safety and cabin air quality.

Ecorium, a premium trimming material for seats representing an alternative to animal leather, will also be available in certain models of the new E-Tech. This material, also made from recycled plastic and hemp, offers a 90% reduction in CO2 emissions compared to traditional leather.  PCR Plastics

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PCR Plastics

Zeolyst International, a joint venture between Ecovyst and Shell Catalyst & Technologies, has launched a new laboratory reactor in Pennsylvania to enhance catalytic pyrolysis for chemical recycling of plastic waste

This project, based at Ecovyst’s technology center in Conshohocken, involves 45 scientists and technicians working on advanced zeolitic catalysts and materials.

The key to this initiative is Ecovyst’s Opal Infinity zeolitic catalysts, introduced last year. These catalysts increase the thermal efficiency of pyrolysis, a process that breaks down polymer chains in the absence of oxygen to produce pyrolysis oil and syngas. These products can replace fossil feedstocks in new plastic production, promoting a circular economy.  PCR Plastics

The technology center already had facilities for polymerization tests on AlphaPol polyethylene catalysts, and the new reactor further enhances its capabilities. The center’s existing laboratories and pilot units are now complemented by this advanced reactor, facilitating the development of efficient chemical recycling processes.

Lucy Innes, General Manager of Zeolyst International, emphasizes the importance of collaboration with customers to develop advanced zeolite-based materials and catalysts. “Our goal is to transition from laboratory scale to pilot and large-scale production, ensuring quality, value, and speed. The Opal Infinity zeolites enhance the efficiency of thermal processes and optimize product distribution, crucial for improving the cost-effectiveness of chemical plastic recycling.”  PCR Plastics

This initiative represents a significant step towards sustainable plastic waste management and the creation of valuable products from recycled materials.

PCR Plastics

PepsiCo has announced financial support for the expansion of GreenDot’s plastic recycling capacities. GreenDot, a German waste management and recycling group, is constructing a sorting plant in Ennshafen, Austria, with a capacity to sort 100,000 tonnes of lightweight packaging annually

Last year, GreenDot acquired Synextra, an Italian material recovery facility, to prepare feedstock for chemical recycling.

This new collaboration aims to expand GreenDot’s network of mechanical and chemical recycling facilities in Europe. PepsiCo will gain access to more recycled plastics for its snack packaging, aiming to eliminate virgin fossil-based plastic in all its European crisp and chip bags by 2030.  PCR Plastics

While the investment amount remains undisclosed, the companies stated that the long-term collaboration establishes a new business model, closing the loop between waste plastic and recycled content in packaging. Laurent Auguste, CEO of GreenDot, highlighted that this agreement is a significant milestone for the industry, promoting a circular economy for plastic packaging. GreenDot plans to invest in developing packaging recycling capacities, including chemical recycling of polyolefins, offering scalable solutions for the food industry.

PCR Plastics

Dow recently celebrated its commitment to sustainable automotive progress with the “New Era, New Mobility” forum in Shanghai

Coinciding with the Shanghai E-Prix of the ABB FIA Formula E World Championship, the event showcased Dow’s partnership with Jaguar TCS Racing and highlighted its dedication to innovation in electric vehicles (EVs).

The forum featured discussions on the future of sustainable mobility, focusing on the consumer experience in EVs, emphasizing comfort and safety, and exploring the electrification landscape.  PCR Plastics

Industry experts gathered to share insights and strategies for advancing sustainable transportation in China, a key market for Dow.

Marking Dow China’s 45th anniversary, the forum also celebrated Dow’s significant expansion in Greater China, including state-of-the-art facilities in Shanghai and Zhangjiagang. These developments reflect Dow’s role in supporting China’s shift towards sustainable mobility solutions.

Dow MobilityScience™, leveraging over 100 years of transportation expertise, continues to innovate with materials like resins, adhesives, elastomers, and foams aimed at decarbonization and boosting EV performance. Jon Penrice and Cherry Zhu, presidents of Dow MobilityScience™ and Dow Greater China respectively, stressed the importance of global collaboration for a sustainable automotive future.  PCR Plastics

Dow recently celebrated its commitment to sustainable automotive progress with the “New Era, New Mobility” forum in Shanghai

Marubeni Corporation, Neste, and Resonac Corporation have joined forces to advance the production of renewable chemicals in Japan

This partnership centers around Neste RE™, a renewable raw material supplied by Neste, which will be utilized at Resonac’s Oita Complex to produce renewable olefins and derivatives. Marubeni will handle the logistics and supply chain from Neste to Resonac.

Neste RE™ is a bio-based feedstock derived entirely from renewable materials like waste and residue oils and fats. Used in steam crackers, Neste RE™ replaces conventional fossil-based feedstocks such as naphtha, aiding in the reduction of greenhouse gas emissions.

Carrie Song, Senior Vice President, Commercial, Renewable Products at Neste, highlighted the significance of this collaboration: “Replacing fossil resources in plastics production is a major industry challenge. Partnering with Marubeni and Resonac exemplifies our commitment to sustainability.”  PCR Plastics

Yoshiaki Yokota, Chief Executive Officer, Energy & Infrastructure Solution Group at Marubeni, expressed enthusiasm for the initiative: “We aim to contribute to the petrochemical industry’s carbon neutrality by establishing a trade flow of renewable feedstocks alongside conventional materials.”

Marubeni Corporation, Neste, and Resonac Corporation have joined forces to advance the production of renewable chemicals in Japan

Alpla and Re-Purpose Partner to Enhance Plastics Recycling in South Africa

Plastic packaging manufacturer ALPLA Group and waste repurposing company Re-Purpose have formed a strategic partnership to boost sustainable packaging and fortify the feedstock value chain for ALPLA’s first PET recycling facility in Africa. ALPLA is investing €60 million to construct a recycling plant in Ballito, KwaZulu-Natal, with completion expected by early 2025. This facility will produce over 35,000 tons of recycled PET annually.  PCR Plastics

Re-Purpose, based in Durban, specializes in reverse logistics for post-consumer plastic waste through source-oriented collection programs. With four material recovery facilities in KwaZulu-Natal, Re-Purpose aims to empower local communities and buy-back centers to collect and divert substantial plastic waste, creating jobs and income for previously disadvantaged individuals.

This partnership is projected to generate numerous jobs in KwaZulu-Natal and potentially across South Africa. Re-Purpose will optimize its existing baling centers and establish new ones to enhance PET bottle collection. Additionally, Re-Purpose will support ALPLA in building a strategic supplier base for PET bottle bales and work with key stakeholders to expand community outreach and source-separation programs.  PCR Plastics

The goal is to collect 5,000 tons of PET monthly, a volume necessary for ALPLA’s plant to operate at full capacity by 2026.

ALPLA and Re-Purpose Partner to Enhance Plastics Recycling in South Africa

Mocom Launches Carbon Fiber Compounding Department in Germany

The Otto Krahn group has inaugurated a new thermoplastic composites production department in Germany. Mocom, a German company, opened this new facility at its Gardelegen factory, dedicated to compounding technopolymers reinforced with carbon fibers, with an annual capacity of 3,000 tonnes. This project, announced last October, is part of a nearly 10 million euro investment in the German site.

The new department initially launched an extrusion line and equipment for carbon fiber processing, but the building is designed to accommodate additional production lines in the future.  PCR Plastics

To enhance energy efficiency and reduce environmental impact, the facility features a photovoltaic system on the roof and utilizes heat generated by machinery for heating purposes.

Mocom, part of the Otto Krahn group, employs 900 people across five factories: three in Germany (Hamburg, Zuelpich, and Gardelegen) and two abroad (Changshu, China, and Duncan, USA). Its main target sectors include automotive, electrical and electronics, home and garden, and sports and leisure.  PCR Plastics

Mocom Launches Carbon Fiber Compounding Department in Germany

Post-consumer plastic – Fiber-to-Fiber Recycling: Transforming Textile Waste into New Fibers 28-05-2024

PCR Plastics

Post-consumer plastic – Fiber-to-Fiber Recycling: Transforming Textile Waste into New Fibers 28-05-2024

Post-consumer plastic

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In the first five months of the year, PlasticFinder, an e-commerce platform for the plastics industry, saw a 30% growth in recycled products, with over 100 new users registered

This trend, explained by PlasticFinder’s president Stefano Chiaramondia, is driven by new European regulations, consumer demand, and brand owners’ interest in quality recycled plastic.

Chiaramondia highlights the need for qualified partners to guide companies and the supply chain through the complex transition to a circular economy. The challenge is compounded by the insufficient quantity of recycled plastic in Europe, necessitating imports from outside the EU, which must meet strict conformity standards. Post-consumer plastic

European converters, accustomed to importing virgin materials, may also turn to imported recycled plastics. However, market dynamics differ due to European regulations ensuring material quality and traceability. To meet growing demand, Europe must import compliant non-EU recycled products, adhering to current regulations.

Non-compliant materials are deemed waste under these regulations, posing significant risks to processing companies, including criminal liabilities. PlasticFinder offers tools to ensure the conformity of recycled plastics, such as the end-of-waste certification and REACH compliance for major polymers like PET, HDPE, and LDPE. Post-consumer plastic

To support companies, PlasticFinder will launch a new recycled plastic assessment service, debuting on June 19-20 in Amsterdam at the Plastics Recycling Show Europe 2024. This free service for registered companies will help verify if their products can be marketed in Europe and provide solutions if needed.

Post-consumer plastic

At IFAT in Munich, the Erema Group and Lindner Washtech unveiled how intelligent energy management and efficient data communication enhance recycled pellet quality in plastics recycling

This collaboration marked the first results of their joint venture.

The key to innovative plastics recycling lies in optimizing every step of the value chain. From material collection to final recycling, fine-tuning each process is crucial. Lindner and Erema’s cooperation, formalized under the BLUEONE Solutions holding, leverages their combined expertise. Erema, a leader in extruders and filtration for plastics recycling, and Lindner Washtech, known for shredding, sorting, and washing solutions, are driving this initiative.  Post-consumer plastic

Data transfer between the extruder and washing system is central to their strategy. “We developed a platform for data exchange,” said Manfred Hackl, CEO of the Erema Group. This enables precise data analysis, facilitating process improvements. For instance, the throughput data from Erema’s Pre Conditioning Unit can optimize the washing process, compensating for capacity fluctuations and boosting output. This step forwards digitalization significantly enhances recycling efficiency.

Efficient energy management is also vital. “We use heat from the extrusion process to power washing and drying,” explained Michael Lackner, Managing Director of Lindner.

Using synergies along the value chain is essential to meet quality standards for end applications. Collaboration between industry leaders like Lindner and Erema improves recycling processes, moving away from downcycling.  Post-consumer plastic

They have already demonstrated success with the HDPE recycling loop, producing high-quality, food-safe rHDPE pellets.

Post-consumer plastic

How to Reduce Textile Waste in the Fashion Industry

The myopic approach of the fast fashion industry has become a major cause for concern. “Cheap clothing” which attracts millions of buyers in all parts of the world, is not so “cheap” after all. The earth pays the cost when 92 million tonnes of textile waste are dumped annually into landfills, and 42 million tonnes of plastic waste are created each year. These shocking textile waste statistics should be enough to jolt us into action.

“Shop less, think more.” – Vivienne Westwood, the fashion designer said it best.

Change needs to come from within.  Post-consumer plastic

There is so much that can be done. Many businesses are adopting sustainable methods to help counter the crisis.

Let us take a look at the steps that can and are being taken to help reduce textile waste in the fashion industry.

Choosing Eco-friendly Innovative Fabrics 

Our landfill sites are brimming to the top. This is not only because excessive amounts of waste are generated during the various stages of a fabric’s life cycle, but also because this waste does not biodegrade. Replacing synthetic fibres such as polyester and nylon with sustainable ones will be a step in the right direction.  Post-consumer plastic

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Post-consumer plastic

Sustainable Textiles for Innovative Interiors

The increasing demand for sustainable textile is driven by the urgent need to reduce environmental impact and introduce innovative solutions across various industries, including marine, automotive, hospitality, healthcare, and cruise lines. Our comprehensive range of eco-friendly materials, such as eco-friendly sustainable faux leathervegan faux leatherlightweight marine-grade faux leather, and recyclable fiber, is designed to meet these demands while promoting sustainability.

Innovative Sustainable Materials

The portfolio of sustainable textiles includes pioneering materials such as:

Seaweed Bioplastics: This innovative bioplastic, derived from abundant marine seaweed, captures carbon from the atmosphere and supports continuous recycling. Post-consumer plastic

Cork: Biodegradable and recyclable, cork is harvested sustainably from the outer bark of trees, allowing the trees to continue sequestering carbon.

Bacterial Nanocellulose: Made from renewable marine seaweed, this material captures atmospheric carbon, contributing to the eco-friendly credentials of sustainable textiles.

Soy Extract: Enhances carbon-14 bio-content through plant-based solvents extracted from soybeans.  Post-consumer plastic

Food Waste: Innovative alternatives to traditional leather, such as those made from potato peels and coffee grounds, reduce waste and promote sustainability.

Mycelium Leather: This fungal leather emits fewer greenhouse gases and consumes fewer resources than traditional plastic leather or livestock production, highlighting its role in the realm of sustainable textile.

Biobased Materials: These materials are derived from renewable sources, such as plants and agricultural waste, and are designed to be biodegradable and sustainable, reducing reliance on fossil fuels and lowering carbon footprints.  Post-consumer plastic

Explore Innovative Sustainable Materials – Contact Us for More Information!

Recyclable Fibers in Sustainable Textiles

In addition to eco-friendly materials, recyclable fibers play a crucial role in sustainable textiles.

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Sustainable Textiles for Innovative Interiors

Fiber-to-Fiber Recycling: Transforming Textile Waste into New Fibers

Fiber-to-fiber recycling is an innovative process that converts textile waste into new fibers, which are then used to create new clothing and other textile products. This sustainable method addresses the growing concern of textile waste by repurposing discarded fabrics into valuable resources.

The process begins with sorting the fabric by color and type, including synthetic materials like polyester and rayon. This initial step ensures that the fibers are compatible for recycling and helps maintain the quality of the final product. Once sorted, the fabric is stripped down to its raw fiber form. These raw fibers are thoroughly cleaned to remove any impurities that could affect the quality of the new textiles.  Post-consumer plastic

After cleaning, the fibers can be dyed to achieve the desired color and then spun into yarn. This yarn is used to create new textiles, ranging from garments to insulation materials. The re-spinning process is crucial as it gives the fibers a new life, transforming them into versatile and high-quality products.

Fiber-to-fiber recycling not only helps reduce the environmental impact of textile waste but also promotes a circular economy. By reusing materials that would otherwise end up in landfills, this process supports sustainable fashion and reduces the need for virgin materials. Post-consumer plastic

Fiber-to-Fiber Recycling: Transforming Textile Waste into New Fibers

Has recycling failed as a solution to the plastic pollution crisis?

For many years, criticisms of plastic recycling – as a concept and as a solution to our plastic pollution crisis – have been offered. With the possibility of a global plastics treaty arriving by the end of this year, these arguments warrant consideration, especially with Greenpeace among their proponents. For its critics, plastic recycling remains, despite decades of effort, an unproven intervention because the toxicity and variety of contemporary plastics makes them inherently unsuitable for recycling.

In this year’s Big Plastic Count, Greenpeace claim that of the 1.7bn plastics binned each week (90bn annually), 58% was incinerated, 11% landfilled, 14% exported and just 17% recycled. So, will plastic recycling always be a dead-end – or does it have some part to play in a circular future?  Post-consumer plastic

Recycling plastics preserves, creates and releases toxins

Funded by the Norwegian Research Council and run by a group of Norwegian and Swiss research organisations, the PlastChem project created a database of over 16,000 chemicals and polymers used in the production of plastics around the world, concluding that more than 4,200 were ‘of concern because they are persistent, bioaccumulative, mobile and/or toxic.’ Post-consumer plastic

 More…

Has recycling failed as a solution to the plastic pollution crisis?

The Two Types of Molecular Recycling at Eastman

At Eastman, we utilize two pioneering molecular recycling technologies: Polyester Renewal Technology (PRT) and Carbon Renewal Technology (CRT). These innovative methods play a crucial role in addressing the growing issue of plastic waste and advancing the circular economy.

Polyester Renewal Technology (PRT) focuses on recycling polyester plastics. Items such as soft drink bottles, carpets, and polyester-based clothing are prime candidates for this process. PRT works by breaking down these polyester products into their fundamental monomers through a process often referred to as “unzipping.”  Post-consumer plastic

This method not only ensures the effective recycling of polyester but also maintains the quality of the original material, enabling it to be reused in the production of new polyester items.

Carbon Renewal Technology (CRT), on the other hand, offers a broader approach to recycling various types of waste plastics. This technology converts complex plastic waste, which is often hard to recycle through traditional means, into basic molecular building blocks. These molecules can then be used to produce a wide range of materials and products. CRT is particularly valuable for its ability to handle mixed and contaminated plastics, which are typically challenging to recycle. Post-consumer plastic

The Two Types of Molecular Recycling at Eastman

Post-consumer plastic

Plastics recycling – Teijin Frontier Co., Ltd., the Teijin Group’s fibers and products converting company, has developed a new multifunctional polyester material with high breathability and UV protection 27-05-2024

Fiber Recycling – Global Naphtha Prices Plunge Amid Weaker Oil Demand and Geopolitical Shifts25-05-2024

Fiber Recycling

Even Faster and More Effective: KHS Enhances Innofill PET DRV Filler

KHS has made significant improvements to its modular Innofill PET DRV filler, enhancing its speed and efficiency for filling still and carbonated beverages into PET bottles.

The Innofill PET DRV, typically used with a stretch blow molder in a duo block or with an additional labeler in a TriBlock, now features three major upgrades. Firstly, it offers higher speeds for large containers without sacrificing flexibility, redefining high speed with an output of up to 90,000 PET bottles per hour. Fiber Recycling

High Capacity for Large Containers

The new Innofill PET DRV HC (high capacity) filler option boosts machine output by up to 15% for containers holding 1.5 liters or more. This is achieved by raising the product bowl for a higher filling speed and introducing a three-step pneumatic switching valve for full flexibility. Beverage producers can now choose between three different filling speeds, ensuring optimal quality for both small and large containers.

Speed Further Increased

To meet the demands of markets like Asia, KHS has increased the DRV filler’s speed to up to 90,000 containers per hour for carbonated soft drinks. Advanced simulation technology ensures gentle and safe conveyance of beverage containers, preventing damage and spillage. Fiber Recycling

Fiber Recycling

BASF bolsters investment in its Performance Materials capacity and competencies in India

  • Polyurethane Technical Development Center India to be inaugurated in May and will support market development of polyurethane applications 
  • BASF will increase the capacity of Ultramid® PA and Ultradur® PBT in Panoli and Thane to capitalize on growing market demand in India 

Mumbai, India – May 23, 2024 – BASF India Limited will increase the production capacity of its Ultramid® polyamide (PA) and Ultradur® polybutylene terephthalate (PBT) compounding plant in Panoli, Gujarat and Thane, Maharashtra. Fiber Recycling

Its Polyurethane Technical Development Center India, to be inaugurated on 28 May in Mumbai, will support market development of polyurethane applications in industries such as transportation, construction, footwear, appliances and furniture.

“The capacity expansion of Ultramid and Ultradur in Panoli and Thane, as well as the inauguration of the Center shows our commitment to enhancing local production and capabilities. With this Made-in-India-for-India strategy, we increase our speed-to-market and stay close to our customers, enabling us to shorten our delivery time in terms of products, solutions and technical service,” said Andy Postlethwaite, Senior Vice President, Performance Materials Asia Pacific, BASF. Fiber Recycling

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Fiber Recycling

Double Acquisition for Maire Group

The Maire group, an Italian company, has signed an agreement to acquire APS Designing Energy and KTI Poland, enhancing its expertise in rubbers and bioplastics. This acquisition includes APS Evolution, the holding company controlling these entities.

APS Designing Energy and KTI Poland are engineering firms specializing in downstream projects in the petrochemical sector, focusing on tires and green chemistry, particularly biofuels and bioplastics. They offer comprehensive design services, ranging from feasibility studies to engineering, project management, procurement, plant construction, and training.  Fiber Recycling

The agreement stipulates a purchase price of approximately 7.7 million euros. An initial payment of 1.2 million euros is due upon completion, with the remaining 6.5 million euros paid in four installments over five years. The transaction is expected to close within three months, pending customary conditions.

Fiber Recycling

Loop Industries Collaborates With On and Unveils Launch of the Cloudeasy Cyclon, a Shoe Manufactured With the Infinite Loop(TM) Fiber-To-Fiber Recycling Technology

Loop Industries, Inc., a clean technology company whose mission is to accelerate a circular plastics economy by manufacturing 100% recycled polyethylene terephthalate (“PET”) plastic and polyester fiber, today announced its collaboration with On, the Swiss sportswear brand, and unveiled the launch of the Cloudeasy Cyclon shoe.

This innovative shoe, part of On’s Circular Cyclon™ program, is a groundbreaking achievement in sustainable footwear, featuring an upper crafted from yarn made with Loop’s 100% recycled polyester fiber using the Infinite Loop™ fiber-to-fiber recycling technology. Fiber Recycling

This collaboration combines On’s commitment to performance and sustainability with Loop’s disruptive technology to manufacture a shoe that is not only manufactured with recycled polyester fiber but can also be recycled into new shoes endlessly. This closed-loop system minimizes waste and maximizes sustainability, setting a new standard for environmentally responsible footwear manufacturing.

Coloured, multi-material textile waste that was destined to be incinerated was diverted and upcycled into recycled polyester fiber and used in the upper of the Cloudeasy Cyclon shoe. Fiber Recycling

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Fiber Recycling

Scientists have demonstrated that polystyrene (PS) pyrolysis, when combined with distillation, can achieve a 60% yield of 99% pure styrene

This process, however, comes with a significant cost of $2.09 ± $0.21 per kilogram. PS pyrolysis involves heating polystyrene in the absence of oxygen to break it down into smaller molecules.

When followed by distillation, this method can effectively produce high-purity styrene, a valuable chemical used in the manufacturing of various plastic products and synthetic rubbers.

Despite the promising yield and purity levels, the cost of the process remains a major challenge. Fiber Recycling

The high expense is attributed to the energy-intensive nature of pyrolysis and the subsequent distillation steps required to achieve the desired purity.

This cost factor could limit the commercial viability of PS pyrolysis for styrene production, especially when compared to traditional methods of producing styrene from petroleum-based feedstocks, which are generally more cost-effective.

Nevertheless, the ability to recycle polystyrene waste into high-purity styrene through pyrolysis offers a potential environmental benefit, reducing plastic waste and reliance on fossil fuels. Fiber Recycling

Further research and technological advancements are needed to optimize the process and reduce costs, making it a more competitive and sustainable alternative for styrene production.

Scientists have demonstrated that polystyrene (PS) pyrolysis, when combined with distillation, can achieve a 60% yield of 99% pure styrene

Global Naphtha Prices Plunge Amid Weaker Oil Demand and Geopolitical Shifts

Recently, the global naphtha market saw a price drop. For the week ending May 17, 2024, U.S. naphtha prices fell by nearly 3%, from USD 590/MT to USD 573/MT. This decline was attributed to weaker oil demand and reduced geopolitical risk premiums. Oil futures markets turned bearish, with increased short selling. Despite demand concerns, major energy agencies made only minor adjustments to their estimates.

The U.S. Energy Information Administration (EIA) reported slower growth in U.S. crude oil supply, contributing to the naphtha price decline. Lower demand and a price drop in the downstream naphtha market also played a role. Fiber Recycling

Decreased borrowing costs due to lower interest rates potentially increased oil demand and economic growth. Globally, weaker refinery demand and abundant supply weakened physical crude oil markets, further lowering naphtha prices.

In Brazil, naphtha prices also fell due to decreased domestic demand and reduced geopolitical risks in the Middle East. This easing of tensions removed uncertainties that typically inflated prices, creating a more favorable pricing environment.

In Asia, oil prices fell, leading to lower naphtha prices. Investors anticipated that high U.S. inflation and interest rates would reduce consumer and industrial demand. Additionally, shutdowns at various crackers in Vietnam, Malaysia, and Japan contributed to the price decline. Japan’s crude oil import strategy shift, reducing imports from Saudi Arabia and increasing U.S. shipments, also influenced prices. Fiber Recycling

Global Naphtha Prices Plunge Amid Weaker Oil Demand and Geopolitical Shifts

INEOS Inovyn has launched two new PVC pilot plants at its Jemeppe-sur-Sambre site in Belgium

This initiative is part of the strategic ‘Project Circle,’ aiming to commission an industrial unit with a 40KT recyclable capacity by 2030. These plants will accelerate technologies for recycling non-mechanically recyclable PVC, enhancing Europe’s PVC recycling capabilities.

INEOS Inovyn has joined two value chain consortiums, supported by Walloon and Flemish authorities, to strengthen technical and commercial development. Geir Tuft, CEO of INEOS Inovyn, highlighted the complexity of achieving full circularity for PVC and described Project Circle as a significant step towards developing advanced recycling solutions and supporting Europe’s green transition. Fiber Recycling

Currently, around 30% of PVC waste in Europe is mechanically recycled. Project Circle targets the remaining non-mechanically recyclable waste using new technologies such as dissolution, pyrolysis, and gasification. The goal is to make all PVC waste recyclable, with the first industrial unit expected by 2030.

INEOS Inovyn has launched two new PVC pilot plants at its Jemeppe-sur-Sambre site in Belgium

Tire Recycling – LyondellBasell, a global leader in the chemical industry, has introduced Polybatch Effects Frost masterbatches, designed to transform PET packaging with a matte frost effect 24-05-2024

Fiber Recycling

Plastics recycling – Teijin Frontier Co., Ltd., the Teijin Group’s fibers and products converting company, has developed a new multifunctional polyester material with high breathability and UV protection 27-05-2024

Plastics recycling

PET Bottles – Group Partners with HYDS to Boost Green Hydrogen Use in Europe 

Plastics recycling

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German R-PET Prices Continue Upward Trend Amid Supply Constraints

Germany’s Recycled Polyethylene terephthalate (R-PET) market has been experiencing a wave of rising prices in recent months. A perfect cluster of supply constraints, higher production costs, and robust demand across multiple sectors has been putting upward pressure on R-PET prices.

From April through early May 2024, R-PET prices climbed steadily higher, mirroring the broader market trends. By May 24th, the price of R-PET flakes on an FD Hamburg basis had reached approximately $1,275 per metric ton – a notable increase from just weeks prior.  Plastics recycling

The key factor behind the price surge was the shortage of post-consumer bales – the crucial raw material needed to produce R-PET. With supplies running tight, scarcity set in, leaving suppliers with little choice but to raise their rates to make up for the shortfall.

In addition, there were the fluctuating costs of upstream materials like crude oil and Ethylene. As the prices of these key feedstocks ebbed and flowed, R-PET manufacturers were forced to adjust their pricing accordingly to maintain profitability margins.

The situation was further exacerbated by new EU regulations on packaging and packaging waste. Plastics recycling

These stringent rules, which set rigorous recycled content requirements for imports into the EU, have significantly impacted R-PET exports from Asia to Europe.

Asian exporters now face the challenge of meeting these strict standards to retain access to the European market, where customers must adhere to minimum recycled content criteria.

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Plastics recycling

Chemical and Physical Recycling are Essential for the Realisation of the Green Deal and the Circular Economy

The Renewable Carbon Initiative has published a position paper outlining the importance of chemical and physical recycling and what is needed to realise its huge potential  Plastics recycling

Chemical and physical recycling play essential roles in realising the objectives of the Green Deal and advancing the circular economy. These technologies are indispensable for the green transition. A wider range of different chemical and physical recycling processes are needed to keep as much of the carbon embedded in plastics as possible in the cycle. Through this, the required volumes and scalability of the circular economy can be achieved. Chemical and physical recycling enable the utilisation of waste streams that cannot be mechanically recycled and are currently sent to incineration or landfill. They are the only ways to ensure these materials remain in a cycle, reducing reliance on disposal methods like incineration and landfill.  Plastics recycling

Mechanical, physical, and chemical recycling complement each other due to differences in available waste stream composition, sorting needs, target products and economics. Each technology has distinct strengths and weaknesses in terms of input, output quality and quantity. Chemical and physical recycling are fundamental for a comprehensive carbon management that creates sustainable carbon cycles and enables the defossilisation of the chemical industry. While they hold considerable high-volume potential, significant investment is needed to fully leverage these technologies.

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Plastics recycling

The APR Design® Guide for Plastics Recyclability

The APR Design® Guide for Plastics Recyclability is the most comprehensive resource outlining the plastics recycling industry’s recommendations in the marketplace today. The content is regularly updated to ensure APR’s Recyclability Categories represent today’s North American plastics recycling infrastructure. Although it is designed as an online resource, with links to all relevant information, a PDF of the complete document can be downloaded as well.  Plastics recycling

The APR Design® Guide specifically addresses plastic packaging, but the principles can be applied to all potentially recycled plastic items. APR encourages package designers to utilize The APR Critical Guidance and Responsible Innovation programs, as well as the APR Design® Guide to create the most recyclable packaging. Assistance is available through APR or one of the APR member, independent laboratories found in the member directory. The intended audience for the APR Design® Guide for Plastics Recyclability is the package design engineer for use in designing packaging that complies with the capabilities of the recycling infrastructure.  Plastics recycling

Before accessing the APR Design® Guide for Plastics Recyclability the user should thoroughly understand the fundamentals of its concept as described in the scope, definition of recyclability and recyclability categories outlined below.

SCOPE This guide covers plastic items entering the postconsumer collection and recycling systems most widely used in industry today. Collection methods include single stream and dual stream MRF’s, deposit container systems, mixed waste facilities, and grocery store rigid plastic and film collection systems.  Plastics recycling

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The APR Design® Guide for Plastics Recyclability

New polystyrene recycling process could be world’s first to be both economical and energy-efficient

Chemical method identified to tackle hard-to-recycle packaging material, cutting landfill waste

Engineers have modelled a new way to recycle polystyrene that could become the first viable way of making the material reusable.

Explained in a new research paper published in the Chemical Engineering Journal, the technique uses a chemical process called pyrolysis to break down polystyrene into parts which can be reformed into new pieces of the material.  Plastics recycling

Dr Bernardo Castro-Dominguez, a Senior Lecturer in Chemical Engineering at the University of Bath and a Co-Director of the Centre for Digital, Manufacturing & Design (dMaDe), says: “Chemical recycling techniques are a major focus within chemical engineering right now, and cost- and energy-efficient ways to breakdown plastics to their primary building blocks such as polystyrene are urgently needed.

“Less than 5% of polystyrene is recycled at present — our work shows that as much as 60% of all polystyrene used today could be replaced by chemically recycled styrene.”

Michael Timko, PhD, Professor of Chemical Engineering at Worcester Polytechnic Institute, adds: “Our analysis finds polystyrene to be an ideal candidate for a chemical recycling process. Surprisingly, the process is energetically efficient and potentially economically competitive.  Plastics recycling

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New polystyrene recycling process could be world's first to be both economical and energy-efficient

Teijin Frontier Co., Ltd., the Teijin Group’s fibers and products converting company, has developed a new multifunctional polyester material with high breathability and UV protection

This innovative fabric replicates the structure of traditional Japanese “Sudare” blinds, which allow air to pass through while blocking sunlight.

In response to rising summer temperatures, Teijin Frontier designed this polyester to offer enhanced heat protection, combining breathability, UV resistance, and anti-stickiness. Traditionally, breathability and UV protection were seen as mutually exclusive due to the need for gaps between fibers. Plastics recycling

The fabric is also sustainable, incorporating recycled polyester. Its structure and elastic fibers offer stretch, while an uneven surface due to thread shrinkage prevents stickiness. Special high-shrinkage technology and dyeing techniques ensure the combination of these functions.

Teijin Frontier plans to promote this material for the 2025 spring and summer fashion collections in Japan. They aim to achieve sales of 250,000 meters in fiscal 2024 and 750,000 meters in fiscal 2027.

The material’s potential applications span both fashion and casual clothing, making it a versatile addition to their product lineup.  Plastics recycling

Teijin Frontier Co., Ltd., the Teijin Group’s fibers and products converting company, has developed a new multifunctional polyester material with high breathability and UV protection

Cooperation between Lindner Washtech and EREMA delivers consistent quality in post consumer recycling

How to achieve consistent recycled pellet quality in plastics recycling by exchanging data between the extruder and washing system, and how intelligent energy management reduces costs, was revealed at IFAT in Munich by the EREMA Group and Lindner. This presentation saw the two Austrian companies show the first results of their joint venture.

Breaking new ground in plastics recycling means assessing the value chain from end to end. The big opportunities for the future are in finetuning the individual process steps; from the collection of recyclable materials to the recycling process and the end product. This is exactly where the cooperation of Lindner and the EREMA Group comes in, officially launched following the 50/50 founding of the holding BLUEONE Solutions in August last year to which shares of Lindner Washtech were contributed. Plastics recycling

The expertise and experience of EREMA, a manufacturer of extruders and filtration solutions for plastics recycling and the largest company within the EREMA Group, has now been combined with the expert know-how from Lindner Washtech, a leading provider of all-in-one solutions for shredding, sorting and washing plastic feed materials.

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Cooperation between Lindner Washtech and EREMA delivers consistent quality in post consumer recycling

Fiber Recycling – Global Naphtha Prices Plunge Amid Weaker Oil Demand and Geopolitical Shifts25-05-2024

Plastics recycling

Tire Recycling – LyondellBasell, a global leader in the chemical industry, has introduced Polybatch Effects Frost masterbatches, designed to transform PET packaging with a matte frost effect 24-05-2024

Tire Recycling

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Circtec Receives $160 Million for Tire Recycling Facility

Circtec, a UK-based company, has secured over $160 million from investors to build a pyrolysis-based tire recycling plant in Delfzijl, Netherlands. This facility aims to be Europe’s largest, capable of processing about 180,000 tons of end-of-life tires annually, approximately 5% of the 3.6 million tons generated in Europe each year.

The funding, led by Denmark’s Novo Holdings and A.P. Moller Holding, includes over $23.8 million in grants from the Dutch government.  Tire Recycling

Circtec’s pyrolysis process will produce sustainable marine fuel, circular naphtha for plastics and chemicals, and high-quality recovered carbon black for use in tire, rubber, and plastics manufacturing.

Circtec has pre-sold the plant’s entire output through agreements with BP for marine fuel and naphtha, and with Birla Carbon for recovered carbon black. CEO Allen Timpany stated, “The success of this investment round gives us the partners that will enable us to take Circtec to the next level in scaling sustainability.”  Tire Recycling

Anders Spohr of Novo Holdings highlighted the shared belief in circularity as crucial for planetary health, while Chetan Mehta of A.P. Moller Holding noted the significant investment needed for societal green transitions, expressing excitement in partnering with Circtec.

Hilde van der Meer of the Netherlands Foreign Investment Agency expressed satisfaction with the support from the Dutch government and Groningen province, emphasizing the plant’s role in producing circular chemical products from tire waste.  Tire Recycling

Tire Recycling

Adipic Acid Prices in Europe decline Amid Weak Demand and Competitive Imports

The European Adipic Acid market has experienced a bearish pricing trend over the past week, driven by a confluence of factors affecting both supply and demand dynamics. Despite a sufficient supply of Adipic Acid in the region, prices have continued to decline due to weak demand from key downstream sectors, including textiles and automotive industries.

As a ripple effect, the cost of Adipic Acid depreciated by 6.5% in the European market on an FD Hamburg basis during the week ending 17th May 2024. Tire Recycling

Asian suppliers have been particularly aggressive in the European market, offering Adipic Acid at discounted rates. This competitive pricing strategy is largely a response to weak local demand in Asia, prompting suppliers to seek more favourable export opportunities in Europe. Despite the rise in freight rates, these suppliers have been able to offer significant discounts, undercutting local European manufacturers.

The heightened competition from these Adipic Acid imports has put additional pressure on local manufacturers to adjust their pricing strategies.

To retain market share, European producers have had to lower their prices, contributing to the overall bearish trend. Tire Recycling

On the supply side, the European market remains well-stocked with Adipic Acid. Local manufacturers have maintained steady production rates, ensuring that there is no shortage of chemicals. However, this sufficient supply has not been matched by an equivalent demand, leading to an oversupplied market.

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Tire Recycling

LyondellBasell, a global leader in the chemical industry, has introduced Polybatch Effects Frost masterbatches, designed to transform PET packaging with a matte frost effect

Available in two styles, these masterbatches can be seamlessly integrated with various colors to achieve a high-end, sophisticated look.

Polybatch Effects Frost masterbatches offer numerous benefits for PET packaging, including enhancing brand image with a high-end appearance and reducing the visibility of recycled PET (rPET) for a more uniform look.

They are compatible with Near-Infrared (NIR) sorting systems, ensuring recyclability and maintaining environmental sustainability. Tire Recycling

Compliant with FDA regulations, these masterbatches are suitable for use in food and cosmetic packaging. They can be integrated into existing injection stretch blow molding (ISBM) processes without requiring additional tool changes, providing a cost-effective solution. The ability to combine these masterbatches with various colors allows for a frosted, matte effect, offering design flexibility.

Beyond food and cosmetic packaging, Polybatch Effects Frost masterbatches are also suitable for personal and home care product packaging, providing a broad range of possibilities for enhancing product presentation and brand differentiation. With these features, LyondellBasell’s new masterbatches offer a versatile and sustainable solution for improving the aesthetics and functionality of PET packaging. Tire Recycling

Tire Recycling

Reliance Industries Ltd has partnered with Norway’s Nel ASA to source technology for green hydrogen production, securing an exclusive license to manufacture Nel’s alkaline electrolysers in India

This strategic move aligns with Reliance’s ambitious plan to achieve net-zero carbon emissions by 2035 and supports India’s renewable energy targets.

The agreement, signed with Nel Hydrogen Electrolyser AS, a subsidiary of Nel ASA, allows Reliance to manufacture these electrolysers globally for its own use. Mukesh Ambani, chairman of Reliance, aims to invest $75 billion in renewable infrastructure, including generation plants, solar panels, and electrolyzers.

Green hydrogen, produced by splitting water with clean electricity in an electrolyser, is vital for reducing emissions. Tire Recycling

Reliance’s new green energy business will supply the necessary equipment for India’s green energy revolution, with a commitment to generating 100 gigawatts of renewable energy. This is a significant portion of India’s target of 500GW of installed renewable energy by 2030, with solar expected to contribute 280GW.

Håkon Volldal, President and CEO of Nel, expressed pride in the partnership, highlighting Reliance’s capacity for large-scale projects and innovation. The collaboration will enable both companies to enhance performance and reduce costs through research, development, and standardization. Tire Recycling

Reliance Industries Ltd has partnered with Norway's Nel ASA to source technology for green hydrogen production, securing an exclusive license to manufacture Nel's alkaline electrolysers in India

China PET bottle chip downstream roundup in Q1 2024

According to the CCFGroup statistics and subsequent data revisions, China domestic demand for PET bottle chip in the first quarter of 2024 is around 2.16 million tons, a 20% increase year-on-year.

This growth is attributed to a relatively low base in the same period of 2023 and a significant short-term demand increase due to intensive capacity expansion plans and favorable performance of most beverage companies in 2023. Some large enterprises were reportedly maintaining O/R during the Chinese New Year. Tire Recycling

Additionally, China’s overall price advantage in exports has led to strong replenishment demand in overseas markets, especially with a record high shipment volume in March. The total export volume of PET bottle chip in China in the first quarter of 2024 is estimated to be around 1.4 million tons (combine two HS code volume), showing a 10% year-on-year increase.

By the end of March, the total inventory of PET bottle chip in China was around 1.66 million tons, down 40kt compared to the end of the previous year.

In terms of specific sectors, the demand for PET in the bottled water and beverage industry reached around 1.5 million tons in the first quarter, with a 25% year-on-year increase, accounting for approximately 69.4% of domestic demand. Tire Recycling

China PET bottle chip downstream roundup in Q1 2024

Tire Technology Expo 2024 exhibitor interview: Kordsa

Can you describe your company?

After graduating from Istanbul Technical University with a degree from the department of mechanical engineering, I pursued my master’s degree in computational mechanics at the Technical University of Munich. In 2009 I began my career in the industry as a project leader at Kordsa’s global R&D center. Over the years I have held various positions within Kordsa; since 2022 I have been the deputy general manager, overseeing sales and marketing.

What have been the biggest changes and trends since you joined the company?

In the automotive industry, CASE – Connected, Autonomous, Shared and Electric – highlights the transformative trends toward smarter, more sustainable mobility. ‘Connected’ vehicles leverage in-tire sensors for enhanced safety and efficiency, enabling real-time data exchange about tire status. Tire Recycling

‘Autonomous’ driving technologies are advancing, requiring sophisticated AI and sensor integration for safer, driverless navigation. The ‘shared’ mobility model promotes vehicle sharing, reducing environmental impact and supporting sustainable transportation. Finally, ‘electric’ vehicles are at the forefront, driving demand for tires that accommodate the additional weight of batteries while optimizing energy efficiency.

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Tire Technology Expo 2024 exhibitor interview: Kordsa

Lenzing knows no limits in sustainability 

Lenzing Group, producing environmentally friendly cellulosic fibres from renewable wood raw materials, plays an important role in the sustainable transformation of the sector with its products and activities supporting the circular textile economy. Tire Recycling

The Austrian-based company, whose roots go back 85 years, focuses on the UN Development Goals within the framework of criteria such as responsible use of water, decarbonisation and sustainable innovations in all business processes throughout the value chain. We talked to Head of Business Development, Lenzing Türkiye, İlkşen Dedeoğlu Demiray, about the recent works, projects and innovations of the company, which makes a significant contribution to reducing the environmental footprint of the sector day by day with the technologies it develops. Tire Recycling

The industry has left behind an economically challenging year. What kind of a year has 2023 been for Lenzing, both globally and specifically in the Turkish market? How many of your goals were you able to achieve?

As Lenzing, we produce globally in different regions of the world and work with a wide sales and marketing network.

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Lenzing knows no limits in sustainability 

Tire Recycling

Circular economy – In beverage bottling plants, the closure process is crucial for product quality 23-05-2024

Circular economy – In beverage bottling plants, the closure process is crucial for product quality 23-05-2024

Circular economy

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Lummus and Sumitomo Chemical Announce Collaboration for Circular and Polyolefins Technologies

Agreements bolster circular economy efforts and enhance polyolefins offerings

Lummus Technology, a global leader in process technologies and energy solutions, and Sumitomo Chemical have signed two collaboration agreements to license and commercialize proprietary technologies:

  • Sumitomo Chemical’s low-density polyethylene/ethylene vinyl acetate (LDPE/EVA) production technology
  • Sumitomo Chemical’s efficient poly methyl methacrylate recycling (rPMMA) technology  Circular economy

Lummus will serve as the exclusive worldwide licensor of these technologies, utilizing its global marketing reach and engineering expertise to deliver Sumitomo Chemical’s innovations to a global audience. The companies will further develop the rPMMA technology, building on progress from Sumitomo Chemical’s pilot plant in Japan, to achieve early commercialization and support a more carbon-neutral society.

“Lummus is honored to partner with Sumitomo Chemical, combining their polyolefin technology leadership with our global marketing and design expertise,” said Leon de Bruyn, President and CEO of Lummus Technology.  Circular economy

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Circular economy

Polypropylene Gains Bearish Momentum in the USA, Stability Persist in Asia and Europe

In the third week of May 2024, concluding on May 17, the price of polypropylene (PP) in the U.S. market decreased by approximately 1%, driven by low demand from overseas markets and ample global supply. On the resin front, few fresh polyethylene and PP railcar offers were available in the spot market. However, there was a notable number of urgent truckloads needs that a short-staffed trading desk managed to fulfil, primarily from market-making inventory.

The average price for PP copolymer grade delivered to Houston was USD 1,011/MT over the week. This trend reflects the dynamic interplay of supply and demand, impacting the market prices and availability of PP in the U.S. market. Circular economy

Following two weeks of stability, the price of PP in the European market remained stable this week due to a balanced gap between demand and supply. The price of feedstock propylene also remained unchanged, contributing to the PP price stability. The market demonstrated resilience in demand, while industry load remained average during this period. Additionally, new overseas queries related to PP were muted, further contributing to the stable trend in the region.  Circular economy

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Circular economy

In beverage bottling plants, the closure process is crucial for product quality

Krones has developed a 360° closure inspection unit to meet high standards and accommodate innovations like tethered caps and lightweighting

This unit combines precise lighting with high-resolution cameras to measure the bottle’s closure and neck finish in 3D space, achieving ultra-precise measurements down to 20 micrometres. Its high accuracy ensures leakproof integrity, reducing the need for manual lab testing.  Circular economy

The unit performs a comprehensive inspection of closures, checking for presence, color, correct placement, damage, and defects. Unlike previous models, it handles water beads effectively, allowing the use of a modular, hygienic, and economical blower. Stefan Piana, Head of Inspection and Monitoring Technology at Krones, highlights its high selectivity, ensuring minimal false positives. Despite reduced dimensions, the inspector includes the TopCheck feature for inspecting closure logos.

The technology also inspects tethered caps, mandatory in the EU from July 2024, for correct placement and integrity of the twist-and-clip mechanism. It ensures the perforation at the breakaway band is intact, regardless of cap orientation.  Circular economy

The unit is suitable for inspecting plastic closures and crowns, detecting skewed crowns, drawn-in skirts, and measuring each crown’s diameter precisely. This eliminates the need for manual lab tests every shift.

Circular economy

M&S takes the lead in Polytag’s UV tag plastic recycling initiative

Polytag has named M&S as a founding member of its Polytag Ecotrace Programme, which seeks to trace and recycle single-use plastic packaging using Invisible UV Tag detection – and encourages other businesses to get involved.

In an effort to meet demand for recycled PET from FMCG brand owners, Polytag applies Invisible UV Tags to labels during the production process. These can be identified by Polytag UV Tag Readers once the packaging enters the recycling stream at a recycling centre. Circular economy

In turn, this process is expected to unlock accurate sorting and cleaner feedstock for recycled PET packaging materials, improve recycling rates, and give companies clearer insights into recycling rates for their plastic packaging.

Polytag’s Invisible UV Tag detection equipment will be installed in ‘strategically chosen’ recycling centres that process high volumes of waste. FMCG brands, retailers, and waste management businesses are encouraged to participate in the programme and, in doing so, receive granular data on over 50% of the UK’s household waste recycling stream.

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M&S takes the lead in Polytag’s UV tag plastic recycling initiative

Taiwan Polyamide 66 Prices Steady Despite Bearish Trends in Key Industries

The Polyamide 66 market is currently experiencing stability, with prices remaining steady due to sufficient supply and low demand. The downstream textile, automotive, and electrical sectors have remained bearish since April 2024, contributing to the overall subdued demand for Polyamide 66.  Circular economy

Despite the challenging market conditions, there have been no supply disruptions in the domestic market. Manufacturers have been able to meet demand without any significant issues, ensuring a consistent supply of Polyamide 66 to customers. However, export orders have declined in April compared to March 2024, indicating a slowdown in international demand for this versatile material. In April 2024, Taiwan’s exports fell to $37,480.04 million from $41,815.44 million in March 2024.

According to the Research Centre for Taiwan Economic Development (RCTED), Taiwan’s consumer confidence index fell sharply to 63.37 in April 2024 from a 14-month high of 73.51 in the previous period. Circular economy

The textile industry, which is one of the key consumers of Polyamide 66, has been facing challenges due to changing consumer preferences and economic uncertainties.

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Taiwan Polyamide 66 Prices Steady Despite Bearish Trends in Key Industries

thyssenkrupp Uhde and Johnson Matthey sign MOU to offer blue ammonia solution

thyssenkrupp Uhde and Johnson Matthey have announced that they have signed a Memorandum of Understanding to jointly offer a fully integrated low carbon (blue) ammonia solution, building on a nearly 25-year ammonia relationship between the companies. Circular economy

In the drive to reduce CO2 emissions, the role of ammonia has expanded from a vital ingredient used to produce fertilizer for the agricultural sector, to a decarbonised carrier and supplier of hydrogen energy that’s easier to store and transport than pure hydrogen. The movement of low carbon ammonia can utilise existing infrastructure making it a leading energy transition solution that is ready to capture, store, and ship vast quantities of hydrogen for use in the power and shipping sector, and industrial value chains globally.

By joining forces, thyssenkrupp Uhde and JM can access the blue ammonia market together offering technologies combining the uhde® ammonia process and JM’s hydrogen expertise through its LCHTM technology, which will enable the production of blue ammonia with up to 99% CO2 capture. Circular economy

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thyssenkrupp Uhde and Johnson Matthey sign MOU to offer blue ammonia solution

BASF, a global leader in chemicals, is committed to a sustainable future

The company aims to reduce its Scope 3.1 emissions by 15% by 2030 and achieve net zero by 2050. A key strategy is sourcing raw materials with a lower Product Carbon Footprint (PCF).

In its Ultramid® A & B portfolio, BASF is now using glass fibers from 3B Fibreglass, produced with green electricity. 3B, a leading glass fiber supplier, has implemented renewable energy solutions, including solar panels and green energy agreements at its Battice site in Belgium, significantly cutting its carbon emissions.  Circular economy

Ludovic Piraux, CEO of 3B, highlights their commitment to carbon neutrality through technical innovations and increased renewable energy use. From January 1, 2024, 3B will produce glass fibers exclusively with green electricity, aligning with the glass fiber industry’s goal of climate neutrality by 2050. This sustainable production approach allows BASF to attribute the green electricity used to its glass fiber products, reducing the PCF of its reinforced products by about 10%, equating to savings of approximately 5000 metric tons of carbon annually. This reduction is comparable to the yearly emissions of 200 average German households.  Circular economy

BASF, a global leader in chemicals, is committed to a sustainable future. The company aims to reduce its Scope 3.1 emissions by 15% by 2030 and achieve net zero by 2050. A key strategy is sourcing raw materials with a lower Product Carbon Footprint (PCF). In its Ultramid® A & B portfolio, BASF is now using glass fibers from 3B Fibreglass, produced with green electricity. 3B, a leading glass fiber supplier, has implemented renewable energy solutions, including solar panels and green energy agreements at its Battice site in Belgium, significantly cutting its carbon emissions. Ludovic Piraux, CEO of 3B, highlights their commitment to carbon neutrality through technical innovations and increased renewable energy use. From January 1, 2024, 3B will produce glass fibers exclusively with green electricity, aligning with the glass fiber industry's goal of climate neutrality by 2050. This sustainable production approach allows BASF to attribute the green electricity used to its glass fiber products, reducing the PCF of its reinforced products by about 10%, equating to savings of approximately 5000 metric tons of carbon annually. This reduction is comparable to the yearly emissions of 200 average German households. BASF's partnership with 3B strengthens the European industry's long-term sustainability. By incorporating these glass fibers, BASF is not only cutting its environmental impact but also enhancing the sustainability of its supply chain. Maximilian Lehenmeier, Sustainability Expert at BASF, notes that this initiative supports BASF's goal to mitigate climate change and marks a significant milestone in their sustainable plastics journey.

Microbes Eat Biodegradable – The North American car market is off to a rough start with significant declines in deliveries of key plastics and rubber processing technologies 22-05-2024

Circular economy

Microbes Eat Biodegradable – The North American car market is off to a rough start with significant declines in deliveries of key plastics and rubber processing technologies 22-05-2024

Microbes Eat Biodegradable

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

The North American car market is off to a rough start with significant declines in deliveries of key plastics and rubber processing technologies

According to the Committee on Equipment Statistics (CES) of the Plastics Industry Association, deliveries of crucial plastics processing technologies stalled in the first quarter. Even considering seasonality, there was an overall decrease of 8.5%, with injection molding machines and extruders experiencing steeper declines. The combined value of these technologies totaled $261.9 million, marking a 24.2% drop compared to the same period last year.  Microbes Eat Biodegradable

Specifically, single-screw extruders saw a 23.4% decrease in value, twin-screw extruders fell by 17%, and injection molding machines dropped by 24.9%, all compared to the first quarter of 2023. Additionally, U.S. exports of plastic machinery and systems decreased by 7.4% in the first three months, while imports rose by 7% from the previous quarter.

These trends mirror the broader slowdown in the U.S. economy, where GDP contracted by 1.6% in the first quarter, following robust growth of 3.4% and 4.9% in the third and fourth quarters of the previous year. Perc Pineda, head of economics at Plastics, noted that the manufacturing sector has substantial growth potential but is currently constrained by prolonged inventory adjustments and the rebalancing of consumption between goods and services.  Microbes Eat Biodegradable

Microbes Eat Biodegradable

Bosch Ventures Amplifies Commitment to Cleantech With Two Battery Recycling Investments

Revolutionizing Battery Recycling on both sides of the Atlantic.

  • Aachen based cylib raised €55 million round, the largest investment round ever raised by a European battery recycling company.
  • US based Li Industries raised $36 million round, led by Bosch Ventures
  • Dr. Ingo Ramesohl, Managing Director of Bosch Ventures: “We are investing in Sustainability and pave the way in transformative battery recycling technologies.”

Bosch Ventures, the corporate venture capital unit of the Bosch Group, announces two significant investments in the battery recycling sector within a week, marking a significant step towards sustainable technology development.  Microbes Eat Biodegradable

“In an electrified world, battery recycling makes a significant contribution to conserving natural resources,” explains Dr. Ingo Ramesohl, Managing Director of Bosch Ventures. “With our investments, we can help Cylib and Li Industries to scale their production.”

German cylib raised €55 million round less than 24 months after start of operations

Founded in 2022, the company offers market-leading proprietary technology for end-to-end recycling of lithium-ion batteries and has already delivered a successful pilot line and completed projects with major automotive OEMs as well as battery manufacturers. cylib’s process is characterized by an efficient, resource- and climate-friendly recovery of raw materials, including lithium, graphite, nickel, cobalt and manganese from battery packs, black mass or production scraps.  Microbes Eat Biodegradable

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Microbes Eat Biodegradable

Assobioplastiche, Consorzio Biorepack, and TÜV Austria have united to tackle illegal practices in the distribution of shopping bags and packaging

Despite ongoing checks and seizures, the sale of non-compostable plastic packaging and bioshoppers persists where compostable materials are required by law. To address this, the three organizations have signed a memorandum of understanding to share data and information, enhancing control activities against “compostable fakes.” These fakes harm legitimate companies, complicate compostable bioplastics’ separate collection, and hinder organic recycling.

Under the agreement, TÜV Austria will provide lists of certified products and document misuse of trademarks. “Violations of regulations prohibiting traditional plastic bags for shopping and produce cause economic harm to honest operators and result in illegal dumping with higher environmental impacts,” explains Luca Bianconi, president of Assobioplastiche.  Microbes Eat Biodegradable

“Non-compostable products mislead citizens into improper disposal with organic waste,” highlights Marco Versari, president of Biorepack Consortium. This contamination burdens anaerobic digestion and composting facilities, reducing the efficiency of organic waste treatment.

The partnership with Assobioplastiche and Biorepack will protect environmentally responsible companies and combat illegal practices, ensuring compliance with compostable standards.  Microbes Eat Biodegradable

Microbes Eat Biodegradable

Eckart’s pigment has been formulated and integrated into Lifocolor’s polyolefin masterbatches

These Lifocolor masterbatches are NIR (Near Infrared) detectable. It’s not only black packaging that poses challenges for NIR detectors in waste sorting plants. Containers with metallic pigments, though less common, are also difficult for sensors to recognize. Black pigments with carbon pack absorb the wavelengths emitted by detectors, while metallic effect colors can diffuse and reflect the NIR signal, making detection harder.

To address this, Eckart developed silver effect pigments with high NIR detectability. These pigments have been adopted by Lifocolor for their LifoCycle masterbatches, designed for coloring HDPE and PP articles.  Microbes Eat Biodegradable

These pigments have undergone successful testing at a major recycler’s sorting plant, demonstrating their effectiveness in enhancing NIR detection of packaging.

The innovation ensures that packaging containing these silver pigments can be more easily identified and sorted by NIR detectors, improving the efficiency and accuracy of recycling processes.

By implementing these detectable pigments, Lifocolor’s masterbatches enhance the recyclability of products, supporting the industry’s move towards more sustainable practices. This solution addresses a key challenge in waste management, promoting the development of eco-friendly packaging options.  Microbes Eat Biodegradable

Microbes Eat Biodegradable

ATA Industrial Group’s report evaluates the global carbon fiber market, focusing on 2023 demand in China and worldwide

Authored by Lin Gang, vice president of ATA CFT Guangzhou Co. Ltd., the “2023 Global Carbon Fiber Composites Market Report” provides comprehensive insights into the global and Chinese carbon fiber markets. The 70-page report covers:

  • The Chinese market by year, application, province, and origin, including theoretical capacities and new developments.
  • The global market by year, application, region, process, and matrix.
  • Trends and prospects in composite applications.
  • Insights into carbon fiber recycling, carbon peaking, carbon neutrality, and ESG.

Lin Gang highlights that global demand for carbon fiber in 2023 was 115,000 tons, marking a 14.8% decrease from 135,000 tons in 2022. Microbes Eat Biodegradable

This decline is the first since 1995, posing a unique challenge for Chinese enterprises. Lin questions the future direction of the global carbon fiber market.

“According to our statistics and comprehensive evaluation of multiple sources, the global demand for carbon fiber in 2023 was 115,000 tons, a decrease of 14.8% compared to 135,000 tons in 2022,” Lin prefaces with in the report. “This is the first time since 1995 that there has been negative demand growth globally.  Microbes Eat Biodegradable

ATA Industrial Group's report evaluates the global carbon fiber market, focusing on 2023 demand in China and worldwide

Microbes Eat Biodegradable Polyurethane: Eco-Plastic Material Breakthrough

In our relentless pursuit of convenience and utility, plastic has become ubiquitous. From packaging to the interiors of our cars, versatile plastic material is deeply woven into the fabric of modern life. However, this widespread use comes at a significant environmental cost. Plastic waste accumulates at alarming rates in landfills and natural habitats, choking wildlife and leaching toxic chemicals into the environment.  Microbes Eat Biodegradable

Traditional plastics are notoriously resistant to biodegradation, leading to severe pollution issues. Microplastics—the tiny fragments resulting from the breakdown of larger pieces—permeate our air, oceans, soil, and even our food and bloodstreams. The problem is compounded by the fact that most conventional plastics take hundreds of years to decompose, generating a persistent and growing ecological threat. As society grapples with these repercussions, the need for innovative and sustainable solutions has never been more urgent.  Microbes Eat Biodegradable

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Microbes Eat Biodegradable Polyurethane: Eco-Plastic Material Breakthrough

PETValue Philippines recycles 1 billion PET bottles, seeks to forge more partnerships to build on sustainability milestone

PETValue, a 2.28-billion-peso multi-phased joint venture in General Trias, Cavite, utilizes the country’s most advanced bottle-to-bottle PET recycling technology. The facility recently celebrated a significant milestone-recycling 1 billion PET bottles.

PETValue Philippines, the country’s first bottle-to-bottle, food-grade recycling facility, celebrates a landmark achievement of 1 billion PET bottles recycled—underscoring the impact of strong collective action toward a fully circular economy.

A joint venture between Coca-Cola Beverages Philippines, Inc. (CCBPI) and Indorama Ventures, a global sustainable chemical company, PETValue gives limitless life to clear PET plastic bottles.  Microbes Eat Biodegradable

The facility turns used post-consumer clear PET bottles—fully recyclable packaging—into new food-grade recycled PET (rPET) bottles, thus closing the “make-use-recycle” loop for plastic packaging.

“We are immensely proud of PETValue’s journey in the country, because it plays a valuable part in a much bigger system that enables a ripple of collective action and sustainable solutions against plastic pollution.  Microbes Eat Biodegradable

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PETValue Philippines recycles 1 billion PET bottles, seeks to forge more partnerships to build on sustainability milestone

Microbes Eat Biodegradable

Plastics sustainable – The global Alpla Group is steering towards significant growth in injection moulding by launching the ALPLAinject division 21-05-2024

Plastics sustainable – The global Alpla Group is steering towards significant growth in injection moulding by launching the ALPLAinject division 21-05-2024

Plastics sustainable

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The global Alpla Group is steering towards significant growth in injection moulding by launching the ALPLAinject division

ALPLAinject specializes in high-quality injection-moulded parts like closures, caps, jars, and multi-part packaging components such as pumps and deodorant sticks. It centralizes human and technical resources in a unified organizational structure, encompassing three core technologies: injection blow moulding, compression moulding, and injection moulding.  Plastics sustainable

“With ALPLAinject, we address the dynamic injection moulding market’s specific needs. By combining technological expertise with regional market knowledge, we promote innovative processes globally and help our customers bring products to market faster,” emphasizes Michael Feltes, the new ALPLAinject Managing Director, formerly the Business Development Director in the injection moulding sector since October 2022.

The global headquarters of the new division are located at Alpla’s headquarters in Hard, with global teams across all nine Alpla Group regions.

ALPLAinject produces approximately 60 billion injection-moulded parts annually at 43 plants worldwide, utilizing over 600 state-of-the-art machines and systems. “The injection moulding sector is a strategic growth driver with enormous potential. ALPLAinject, as a dedicated division, will continue to secure our competitiveness,” asserts Alpla CEO Philipp Lehner. The new division reports directly to the CEO.  Plastics sustainable

Plastics sustainable

LDPE Prices Experience a Downshift in first half of May, Globally

The global Low-density Polyethylene (LDPE) market experienced a decline in the first half of May 2024. This downturn in LDPE prices was noted across major markets including the US, Europe, and Asia.

The primary causes for this decline were weakened demand and an oversupply of LDPE worldwide. Additionally, production costs were reduced due to lower prices of feedstock ethylene, naphtha, and crude oil.  Plastics sustainable

Geopolitical tensions causing disruptions in supply chains further compounded the pressure on the market.

Consequently, European prices for film-grade FD Hamburg (Germany) decreased by 2%, US LDPE film-grade FOB Texas dropped by 1%, and Chinese LDPE adhesive film-grade CFR Shanghai prices saw a slight decrease of 0.7% during this timeframe.

In May 2024, the European market saw a second consecutive month of declining LDPE prices, with initial offers showing significant reductions rather than minor adjustments in some cases.  Plastics sustainable

This bearish trend is mainly due to abundant supply, weak demand, and competitive offers from overseas traders, rather than a decrease in monomer contract prices. Market participants are now considering whether these recent price reductions will boost sales, especially given the shorter month due to holidays.

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Plastics sustainable

Coca-Cola has achieved a significant milestone in Canada by shifting all its 500ml sparkling beverage bottles to 100% recycled plastic

This eco-friendly move, first announced in the previous year, is now in full swing, with the exclusion of caps and labels from the initiative. The bottles, which are now entirely made from recycled materials, are produced by Coke Canada Bottling at their facilities located in Brampton, Calgary, Lachine, and Richmond.  Plastics sustainable

This transition is not only a win for sustainability but also a substantial step towards reducing plastic waste. It is projected to save about 7.6 million pounds of virgin plastic for the year 2024. Moreover, it’s expected to significantly reduce the carbon footprint by cutting down nearly 7,000 tonnes of carbon dioxide emissions each year. This effort aligns with global environmental goals and sets a precedent for the beverage industry in terms of responsible packaging and waste management. Coca-Cola’s commitment to using recycled plastic bottles in Canada reflects its dedication to environmental stewardship and sustainable business practices. Plastics sustainable

Plastics sustainable

Sweden-based Nexam Chemical has achieved scientific validation for its Reactive Recycling additives, marking a breakthrough in polypropylene (PP) recycling

This patented technology repairs polymers degraded during recycling, enabling sustainable and efficient processes. The Reactive Recycling additives address the limitations of mechanical recycling, which often results in downcycling. Extensive research confirms these additives restore molecular weight and enhance the processability of recycled PP (rPP), benefiting high-demand engineering sectors.  Plastics sustainable

A recent study by the Department of Applied Science and Technology at Politecnico di Torino, published in Polymer Degradation and Stability, demonstrated the additive’s effectiveness. The study focused on the thermomechanical degradation of PP microstructure over multiple extrusion cycles, finding that Nexam Chemical’s additive not only maintained molecular weight but also improved melt structuring.This advancement supports the circular economy, promoting sustainable practices and resource efficiency.”

Marketed under the brand name Reactive Recycling, these additives are suitable for both post-industrial and post-consumer mechanical recycling.  Plastics sustainable

Sweden-based Nexam Chemical has achieved scientific validation for its Reactive Recycling additives, marking a breakthrough in polypropylene (PP) recycling

Alternative materials to plastics for packaging are not always more sustainable

The increasing sense of environmental responsibility of both consumers and companies has triggered a transition towards alternative materials which are perceived as more sustainable than plastics.

A new study conducted by the AWARE (Assessment on WAste and REsources) research group of Politecnico di Milano, recently published in Waste Management & Research: The Journal for a Sustainable Circular Economy, examines the real sustainability of these materials. The research analyzed 53 peer-reviewed life cycle assessment (LCA) studies published in 2019-2023. The aim was to gain in-depth understanding of the environmental impacts of packaging, focusing on the comparison between plastics and alternative materials.  Plastics sustainable

In the contemporary business landscape, plastic packaging continues to play a crucial role in several sectors, especially in the food industry, where it accounts for more than half of total sales.

Contrary to common perceptions, the study revealed that conventional plastics are not always the least environmentally friendly choice. Bioplastics, in particular, have emerged as a viable alternative in terms of climate change and depletion of fossil resources. However, other environmental impact categories show some disadvantages, indicating that there is no one-size-fits-all solution.  Plastics sustainable

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Aduro Clean Technologies Provides Results on Testing of Hard to Recycle Crosslinked Polymers

Aduro Clean Technologies Inc. , a Canadian technology company using the power of chemistry to transform lower value feedstocks, like waste plastics, heavy bitumen, and renewable oils, into resources for the 21st century, is pleased to share exciting results from preliminary tests achieved with deconstructing crosslinked polymers, using the Company’s Hydrochemolytic™ Technology.  Plastics sustainable

Crosslinked polymers are pivotal to numerous industries, thanks to their exceptional durability, chemical resistance, and mechanical strength. They are integral to many products ranging from automotive tires to household adhesives, protective coatings, and medical devices. Their critical applications span sectors such as aerospace, automotive, construction, and electronics, where their unique properties are indispensable. Roughly 2.5 million metric tons of XLPE is produced annually representing a $6.4 billion industry growing at 6.5% CAGR to $8.7 billion by 2028.

However, the same characteristics that make crosslinked polymers so valuable also create significant recycling challenges. Unlike thermoplastics, these materials do not melt under heat, making them difficult to recycle by traditional technologies. High-temperature technology processes typically result in char and fuel gas, which are unsuitable for repurposing into new materials. This challenge underscores the pressing need for innovation in chemical recycling technologies.  Plastics sustainable

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Aduro Clean Technologies Provides Results on Testing of Hard to Recycle Crosslinked Polymers

NEXTCHEM completes acquisition of GasConTec

MAIRE has announced that NEXTCHEM has finalised the acquisition of 100% of GasConTec GmbH (GCT), a company specialised in technology development and process engineering.

GCT has over 80 patents and extensive expertise in the synthesis of low-carbon products such as hydrogen, methanol, olefins, gasoline and integrated methanol-ammonia processes. The company’s portfolio includes the autothermal reforming, a well-established technology, that can generate low-carbon hydrogen with very high carbon capture rates. This process achieves high hydrogen yields while reducing external energy needs, ensuring efficiency and cost-effectiveness, especially for large-scale plants. Also known for its expertise in process engineering, the company has access to a German-based industrial-scale demonstration plant for high-pressure partial oxidation, which is a global standard for the industry.  Plastics sustainable

GCT’s distinctive technologies will complement and significantly strengthen NEXTCHEM’s commercial offering in the low-carbon, green and circular solutions.

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NEXTCHEM completes acquisition of GasConTec

rPET Flakes – Scientists invent method to transform near-unbreakable plastic into biodegradable polyester 20-05-2024

Plastics sustainable

rPET Flakes – Scientists invent method to transform near-unbreakable plastic into biodegradable polyester 20-05-2024

rPET Flakes

PET Chips market – Unifi announces Repreve Champions of Sustainability Award winners 

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rPET Flakes

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FixDye To Produce Recycled Dope-Dyed Filament Yarn With rPET Flakes On Systems Of Oerlikon Barmag Huitong Engineering

The recycled polyester yarn manufacturer FixDye has opted for the polycondensation system manufacturer Oerlikon Barmag Huitong Engineering (OBHE) to increase its production capacities.

Oerlikon Barmag Huitong Engineering’s polycondensation systems stand for the best downstream performance and a reduced environmental footprint. rPET Flakes

The company, based in Huai’an, China, is thus expanding its production capacities in melt preparation, the production stage upstream of the spinning mill. This will not only allow FixDye to better influence yarn quality, but also to keep an eye on the supply chain of its products, regardless of external influences. This is an unbeatable advantage when it comes to the ambitious goals of the circular economy.

The plant with a capacity of 3 x 180 tons per day of recycled bottle flakes for textile filament yarn is a clear commitment to the sustainable textile industry.

From mid-2025, it will mainly produce FDY and POY/DTY for the European and US markets. rPET Flakes

The yarns produced are spun-dyed for ecological reasons, zero water dyeing method.

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rPET Flakes

Rejlers has signed a 3-year framework agreement with Borealis in Stenungsund, covering a wide range of engineering, procurement, and project management services to support Borealis’ transformation projects

Borealis, a leading provider of innovative solutions in polyolefins and base chemicals, has ambitious sustainability goals and a long-standing collaboration with Rejlers. The agreement includes services such as maintenance, studies, basic engineering, and EPCM (Engineering, Procurement, and Construction Management) for Borealis’ facilities in Stenungsund, Sweden.  rPET Flakes

“We have been working with Borealis for several years and are now intensifying our partnership to create value for a sustainable transformation. With our comprehensive offering, we can meet Borealis’ needs, lead development forward, and assist the company in achieving its sustainability goals,” says Irvin Muskic, Head of Chemical Industry and Refineries at Rejlers Sweden.

“As our products play an increasingly important role in society’s transition, it is a priority for us to accelerate our own transition. This includes developing our production capacity for renewable materials and staying at the forefront of the move towards a more sustainable and circular economy.  rPET Flakes

We are also exploring new ways to increase efficiency and sustainability in our operations. Partnerships with organizations like Rejlers are crucial, as they contribute their expertise to promote this development,” says Louise Andersson, Technical Development & Engineering Manager at Borealis in Stenungsund.

rPET Flakes

Asahi Kasei to Build Battery Component Plant in Ontario

Canada leads globally in the electric vehicle (EV) market. With increasing EV demand, the aim is to assemble more EVs within the country. Over the past four years, investments exceeding $46 billion have poured into Canada from auto, EV battery, and battery component manufacturers, with more expected. These global companies seek a reliable partner with top-tier talent, which Canada provides. rPET Flakes

Prime Minister Justin Trudeau and Ontario Premier Doug Ford announced Asahi Kasei Corporation’s $1.6 billion investment to construct an EV battery separator plant in Port Colborne, Ontario. With projected medium-to long-term growth in the North American EV market, Asahi Kasei anticipates additional multi-billion-dollar investments through multiple phases. Details on the direct jobs created by this investment will be disclosed later.

Asahi Kasei’s decision underscores the competitive business environment, skilled workforce, and reliable supply chains in Canada and Ontario. The project will benefit from federal support through the Clean Technology Manufacturing investment tax credit, with Ontario offering both direct and indirect incentives. rPET Flakes

Asahi Kasei to Build Battery Component Plant in Ontario

Trützschler Nonwovens will showcase its sustainable nonwoven solutions at the ANEX 2024 exhibition from May 22-24

Attendees can explore high-quality products tailored for flushable wipes with the pulp-based CP and WLS lines, along with the needle-punched line T-SUPREMA for technical nonwovens.

“We are excited to be part of ANEX 2024, the leading conference in Southeast Asia,” said Oliver Döring, Director Sales & Marketing of Trützschler Nonwovens. “This event allows us to engage with customers and industry experts from the region to understand their unique needs and deliver optimal solutions.”  rPET Flakes

Visitors are invited to discover Trützschler Nonwovens’ solutions for biodegradable nonwovens from renewable resources at booth J121.

Trützschler Nonwovens is a leading supplier of machinery and expertise for efficient fibre-based nonwoven production. Their product range includes complete production lines and machines for hydroentangled, mechanical, thermally, and chemically bonded nonwovens. The range covers the entire process chain, from fibre preparation, web formation, and bonding to drying and winding.  rPET Flakes

Trützschler Nonwovens will showcase its sustainable nonwoven solutions at the ANEX 2024 exhibition from May 22-24 

Scientists invent method to transform near-unbreakable plastic into biodegradable polyester

Polyethylene, PE, is a very important and widely used plastic and it is also incredibly difficult to break down in nature. A new project will enable the recycling and upcycling of PE by converting it into biodegradable polyester via a 3-stage process.

Plastic is hard to break down in nature. Polyethylene (PE) is particularly tough because its strong molecular structure is highly resistant to oxygen, sunlight and biodegradation. PE is also the most important and widely used plastic, accounting for approximately 34 per cent of all plastic produced. Today, only 12 per cent of PE is recycled and only one per cent is converted into high-value products.  rPET Flakes

But PE can actually be broken down, transformed and recycled. Though it requires a combination of chemical and biological technologies including highly specific catalysts, recombinant microbial systems and the right enzymes.

An international team of researchers, led by Aarhus University, has now been granted € 4.8 million (DKK 35.5 million) from the EU Framework Programme for Research and Innovation, Horizon Europe, to develop an industrially viable method to convert PE into biodegradable polyester and other high-value products. rPET Flakes

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Scientists invent method to transform near-unbreakable plastic into biodegradable polyester

AkzoNobel’s Como Site Achieves Top Automotive Industry Quality Certification

AkzoNobel’s commitment to maintaining high standards and satisfying customers has earned recognition for its powder coatings site in Como, Italy. The site, which recently underwent a major capacity expansion, has achieved the prestigious International Automotive Task Force (IATF) 16949 certification. This certification, awarded after an extensive third-party audit, signifies the highest levels of product quality and customer satisfaction.

IATF 16949 is the global technical specification and quality management standard for the automotive industry, focusing on continuous improvement, defect prevention, and waste reduction within the supply chain.  rPET Flakes

“We’re very proud that our Como site has received this certification,” says Jeff Jirak, Director of AkzoNobel’s Powder Coatings business. “With this achievement, we now have three certified powder sites in Europe, including Arnsberg in Germany and Izmir in Türkiye. This demonstrates our unwavering commitment to excellence and customer satisfaction.”

“Our pursuit of improvement never stops,” continues Jirak. “Receiving IATF 16949 accreditation acknowledges our relentless efforts to continuously meet the stringent requirements of the automotive industry.”  rPET Flakes

AkzoNobel’s Como Site Achieves Top Automotive Industry Quality Certification

Flexible Film – Dow and SCG Chemicals have signed a groundbreaking memorandum of understanding  for a partnership aimed at transforming 200KTA of plastic waste into circular products by 2030, marking a first in the Asia Pacific market 18-05-2024

rPET Flakes

Flexible Film – Dow and SCG Chemicals have signed a groundbreaking memorandum of understanding  for a partnership aimed at transforming 200KTA of plastic waste into circular products by 2030, marking a first in the Asia Pacific market 18-05-2024

Flexible Film

Dow and SCG Chemicals have signed a groundbreaking memorandum of understanding  for a partnership aimed at transforming 200KTA of plastic waste into circular products by 2030, marking a first in the Asia Pacific market

This initiative will process plastic waste through both mechanical recycling (MR) and advanced recycling (AR).

Building on a successful 37-year joint venture in Thailand, the partnership seeks to develop comprehensive solutions for circular plastic, starting with post-consumer recycled materials (PCR) and advancing technology in waste sorting, MR, and AR.

Future phases will explore sourcing plastic waste feedstocks throughout Southeast Asia, including potential expansions into China, Korea, Japan, Taiwan, Australia, and New Zealand.  Flexible Film

Chatchai Luanpolcharoenchai, Dow Thailand president, noted that this partnership marks a significant chapter in Dow’s 57-year journey in Thailand, enhancing customer value and contributing to regional sustainability. The partnership supports Dow’s goal of transforming plastic waste into 3 million metric tons of circular and renewable solutions annually by 2030 and aligns with SCGC’s sustainability targets, including achieving carbon neutrality by 2050.

Flexible Film

The Global Market for Mono-material Packaging 2024-2035

In many food-packaging applications, including stand-up pouches and flow wrappers, films are typically made using mixed materials in the structure. When different types of plastics are combined in a single package, it can be challenging to separate and recycle them effectively, leading to contamination and reduced quality of recycled materials. The widely used multi-material packaging film cannot be practically delaminated and recycled at scale.  Flexible Film

Mono-material packaging involves using a single type of recyclable plastic to avoid the issues associated with mixed recycling. By designing packaging using only one type of recyclable plastic, such as polyethylene terephthalate (PET) or high-density polyethylene (HDPE), the recycling process becomes more streamlined and efficient. Mono-material packaging eliminates the need for complex sorting and separation processes, increasing the likelihood of the material being recycled and reducing the chances of contamination. The use of mono-materials packaging films increases recycling rates and creates higher quality recyclate, reducing waste and strengthening the post-consumer recycled (PCR) supply chain.  Flexible Film

Flexible Film

A Detroit-based startup, Heartland, has received an investment from Chemovator, a German business incubator associated with BASF, to advance its development of hemp-based materials for use in plastics

Heartland specializes in natural fiber additives that can replace some chemical components in plastic compounds, emphasizing sustainability in the chemical industry.

Heartland’s innovative materials are designed to function seamlessly within traditional recycling systems, depending largely on the type of polymer they are mixed with. The company primarily blends these hemp fibers with olefins, ensuring that the specific gravity remains under 1.0.  Flexible Film

This careful formulation allows the use of standard float tanks in the recycling process, maintaining the efficiency of conventional methods.

Moreover, the fibers are processed into a micronized form, small enough to be entirely encapsulated by the resin. This meticulous process ensures that the enhanced polymer maintains its original strength, impact resistance, and moisture absorption capabilities. Predominantly, these hemp fibers are utilized in the production of HDPE-based reusable items such as containers, pallets, and trays, showcasing their versatility and environmental benefits.  Flexible Film

Flexible Film

European BOPP Film Market Faces Challenges as Demand Remains Subdued

In recent weeks, the European market for Biaxially Oriented Polypropylene (BOPP) has encountered significant challenges, primarily driven by low demand from downstream packaging industries. The region has seen a surplus in BOPP Film supply, with market conditions characterized by sufficient stock levels. This surplus has been exacerbated by persistently weak demand, particularly from the packaging sector, a key consumer of BOPP Film. As a result, the cost of BOPP in Germany decreased by approximately 2% on a week-on-week basis, ending the last week.  Flexible Film

The price of BOPP Film in Europe has been influenced by the pricing trends of its feedstock, Polypropylene (PP). PP prices have remained bleak, reflecting the overall subdued market conditions. This trend persisted as the European PP market faced a 4% price decline, reflecting the prevailing weak demand sentiment.

The demand for BOPP Film from the packaging sector has been notably low, with reports indicating a lack of new orders.  Flexible Film

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Flexible Film

INEOS Inovyn is enhancing Europe’s PVC recycling with two new pilot plants at its Jemeppe-sur-Sambre site in Belgium

This initiative is part of the strategic ‘Project Circle,’ aiming to commission an industrial unit with a 40KT recycling capacity by 2030. INEOS Inovyn has also joined two consortiums supported by Walloon and Flemish authorities to strengthen technical and commercial development.

Currently, only 30% of PVC waste in Europe is mechanically recycled. Project Circle targets the remaining waste by developing new technologies such as dissolution, pyrolysis, and gasification. INEOS Inovyn aims to make all PVC waste recyclable and plans to have its first industrial unit ready by 2030. Flexible Film

The two pilot plants at Jemeppe-sur-Sambre will advance PVC dissolution technology to recycle complex PVC waste, including legacy additives, drawing on Vinyloop’s technology experience from 2002 to 2018.

Collaboration is key to Project Circle’s success. INEOS Inovyn has joined two Belgian consortiums.  Flexible Film

The first, ‘CIRC-PVC,’ covers the entire chain from collecting PVC waste at construction-demolition sites to producing rejuvenated PVC without legacy additives.

INEOS Inovyn is enhancing Europe's PVC recycling with two new pilot plants at its Jemeppe-sur-Sambre site in Belgium

Recycled Polyethylene Terephthalate (R-PET) Market Riding the Wave to a Projected US$ 4.9 Billion by 2033

Recycled Polyethylene Terephthalate (R-PET) Market

The Recycled Polyethylene Terephthalate (R-PET) Market (再生ポリエチレンテレフタレート市場) is anticipated to grow at a compound annual growth rate (CAGR) of 7.8% during the forecast period, reaching a value of US $ 4.9 billion by 2033. R-PET is a transparent, robust, recyclable plastic that can be used to create new goods. In essence, this substance is a polymer made by mixing pure terephthalic acid with modified ethylene glycol.

Regularly melted and turned into fibres for carpets or fiberfill are PET bottles and container waste.  Flexible Film

Polyethylene terephthalate can also be recycled back into its original use if it is recovered in a suitably pure state. Polyethylene terephthalate can now be reassembled using a variety of methods for dissolving polymers into their chemical components.
Key Driving Forces Accelerating the Market Growth:
Growing concerns about plastic pollution and environmental sustainability have heightened the demand for recycled materials. Consumers, governments, and industries are actively seeking more sustainable packaging solutions, leading to a surge in the adoption of R-PET. Moreover, demand for R-PET in the United States is expected to witness a CAGR of 7.7% during the forecast period.  Flexible Film
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Recycled Polyethylene Terephthalate (R-PET) Market Riding the Wave to a Projected US$ 4.9 Billion by 2033

UPM Raflatac launches RecyClass-certified New Wave paper label material

Primarily designed for home and personal care products like soap bottles and washing detergent containers, New Wave provides functional utility throughout the product lifecycle

Labelling solutions provider UPM Raflatac has introduced New Wave, a new paper label material for plastic packaging that has received RecyClass certification.

New Wave is said to be the first of its kind to be officially recognised for compatibility with recycling processes for rigid high-density polyethylene (HDPE) and polypropylene (PP) containers.  Flexible Film

The RecyClass certification includes a Letter of Compatibility, confirming that New Wave can be used on natural and white material streams without compromising the purity required by recyclers.

The New Wave label material is specifically designed to support the recycling of rigid plastic packaging.

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UPM Raflatac launches RecyClass-certified New Wave paper label material

Flexible Film

Circular Recycling – Cepsa selects Siemens Energy’s PEM technology for 100 MW of electrolysis capacity for the Andalusian Green Hydrogen Valley 17-05-2024

Circular Recycling – Cepsa selects Siemens Energy’s PEM technology for 100 MW of electrolysis capacity for the Andalusian Green Hydrogen Valley 17-05-2024

Circular Recycling

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Alpek’s PET caps offer single-material solution for bottles

Global Commercial Vice President Alfredo Carrasco said the new material, marketed under the CaPETall brand name, “meets all the needs” of bottle cap production and now is being sampled by customers. The material is expected to be commercially available in 2025.

Officials added CaPETall is a 100 percent PET product that improves post-consumer PET bottle recycling and the PET circular economy. Circular Recycling

CaPETall also maintains the advantages of PET’s mechanical and performance properties and retains the desirable optical properties of PET. Additionally, it passes drop impact for both room-temperature and cold-temperature testing protocols.

“PET has a strong effect on sustainability,” Carrasco said. “We want to differentiate PET vs. other plastics.”

Alpek’s Octal sheet unit also has developed DPET, a process that allows PET sheet to be made directly from PET melt resin.

Officials said the process removes five energy-intensive stages from sheet production. DPET sheet also is available with recycled content. Circular Recycling

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Circular Recycling

NatureWorks’ Ingeo PLA Manufacturing Expansion Attracts Record Financing from Krungthai Bank PCL of Thailand

NatureWorks, a leading manufacturer of polylactic acid (PLA) biopolymers made from renewable resources, today announced the historic financial support from Krungthai Bank PCL to optimize the capital structure for the new fully-integrated Ingeo™️ PLA manufacturing facility in Thailand. The financing from Krungthai Bank, Thailand’s third largest bank, amounting to $350M USD (12,600M Baht Equivalent), is one of the singular largest loans in the bank’s decades-long history and shows confidence in NatureWorks’ market leadership and global economic impact. Today, the companies participated in a signing ceremony to celebrate this milestone.  Circular Recycling

In alignment with its ESG values and sustainable finance solutions, Krungthai Bank funded NatureWorks’ newest manufacturing facility for Ingeo PLA biopolymer, a biobased material used in plastic and fiber applications. The funding will support the construction of the plant and its ongoing operations. NatureWorks was chosen because of its market leadership in defining bioplastic technologies and how those solutions will move Thailand’s Bio-Circular-Green (BCG) economy forward.

BCG leverages technology and Thailand’s biological diversity to enable a more sustainable, innovation-driven, and values-based economy. Circular Recycling

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Circular Recycling

Mondi takes another slice of sustainable packaging by teaming up with Scan Sverige

Mondi, a global leader in sustainable packaging and paper, has collaborated with Scan Sverige to create a polypropylene (PP) based mono-material packaging, that is designed for recycling.

HKScan Sweden, having over a century experience in responsible Swedish food production, uses Mondi’s WalletPack for its Pärsons brand’s range of sliced ham, salami, and plant-based products, starting from March 2024. Circular Recycling

Mondi’s WalletPack is a PP based solution which is designed for recyclability.

This packaging is purposefully developed with recycling in mind, aligning with our customer’s goals, and NPA’s missions as an approved producer responsibility organisation dedicated to advancing circular and traceable material recycling. WalletPack can be effectively sorted by Site Zero, Europe’s largest and most advanced plastic recycling facility located in Sweden and is thereby contributing to a circular economy. It replaces the previous solution, which was an unrecyclable multi-material pack that consisted of PET-PE and PA-PE laminates. Circular Recycling

Featuring a top and bottom film, Mondi’s WalletPack has an easy peel mechanism ensuring consumer convenience. Created with a protective high oxygen barrier for a longer shelf-life in combination with inside print, it also offers good printability to communicate the brand and product messages.

Circular Recycling

NPE ’24: INSIGHT: Big themes at NPE include sustainability, EVs, toxicity rules

The biggest plastics trade show in the Western Hemisphere returned last week after a six-year hiatus. Delegates returned to consider an industry that is increasingly being shaped by government policy which is favoring sustainability and electric vehicles (EVs) while restricting the use of some classes of chemicals that are used in processing aids.

SUSTAINABLE CONTENT
The regulatory outlook is influencing companies’ sustainability goals, and that is influencing which plastics they buy and which ones are made by producers.

Sustainability was the most prominent theme at the show. The title of the keynote address given by BASF Corp CEO Mike Heinz was “Our Plastics Journey: The Road to Shaping a Sustainable Future”. Circular Recycling

Other examples of sustainability at the show include the following:

  • Executives from SABIC and NOVA Chemicals talked at lengths about what their companies are doing to incorporate more recycled content into their materials.
  • Renewable plastics producers CJ CheilJedang and Danimer Scientific had booths showcasing their grades of polyhydroxyalkanoate (PHA), a renewable polyester.

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NPE ’24: INSIGHT: Big themes at NPE include sustainability, EVs, toxicity rules

SK Chemicals Advances Circular Recycling in North America

This article is included in these additional categories:

Following the prominent Chinaplas last month, SK Chemicals is poised to broaden its influence in the global market by pioneering circular recycling technologies in North America. Circular Recycling

The North American Plastics Exhibition (NPE), organized by the American Plastics Association, is a pivotal event that spans all industries, from automotive to construction and medical. Recognized as the largest plastics trade fair in the Americas, NPE is held triennially and is esteemed as one of the top three global plastic exhibitions, alongside Chinaplas and Germany’s K Trade Fair. This event is dedicated to fostering innovation and sustainability in the plastics sector.

Recent initiatives in North America mirror a worldwide movement towards more robust plastic recycling policies. The United States Environmental Protection Agency has rolled out the country’s inaugural National Recycling Strategy, aiming for a 50% recycling rate by 2030.  Circular Recycling

States like Illinois and California are also advancing significant legislation, such as the Plastic Recycling Modernization Act and the Producer Responsibility Plastic Recycling, to bolster recycling efforts.

SK Chemicals’ Innovations in Recycled Materials

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SK Chemicals Advances Circular Recycling in North America

Global PET Market Enters May 2024 with Balanced Market Situation

In the early week of May 2024, Polyethylene terephthalate (PET) prices exhibited a similar trend across various regions, including the US, Germany, and the Asian Pacific nations.

In the US, PET prices remained stable at USD 1232/MT during this period. This stability can be attributed to the low cost of feedstock, despite the volatile nature of crude oil prices. Circular Recycling

Although PET feedstock PTA remained steady, MEG prices in the US market experienced a 2.2% decline. According to the EIA report, West Texas Intermediate crude oil prices were reported at USD 79.65 per barrel on May 3rd, 2024, showing a weekly decrease of USD 5.73/bbl but a yearly increase of USD 8.33/bbl. The recent uptick in US crude inventory ultimately influenced PET prices.

Similarly, PET prices in Germany remained stable, largely due to reduced demand from the downstream bottle and packaging industry and continued low-cost support from feedstock. While PET feedstock PTA remained consistent, MEG prices surged by approximately 4% due to higher feedstock costs. Circular Recycling

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Global PET Market Enters May 2024 with Balanced Market Situation

Cepsa selects Siemens Energy’s PEM technology for 100 MW of electrolysis capacity for the Andalusian Green Hydrogen Valley

    • Siemens Energy’s PEM electrolysis technology to make up 25% of the first 400 MW tranche of Cepsa’s large-scale green hydrogen project in Huelva, southern Spain
    • The PEM electrolysis will complement the use of alkaline water technology that Cepsa plans to implement for the remaining 300 MW of the first phase of the Huelva project, which it is developing in partnership with Fertiberia. The total 400 MW electrolyzer order is the largest in southern Europe  Circular Recycling
    • The combination of technologies is a decisive step for the Cepsa-led Andalusian Green Hydrogen Valley, one of largest projects of its kind in Europe, aimed at creating a European green hydrogen value chain and delivering decarbonization solutions for industry and heavy transport

Cepsa has selected Siemens Energy, one of the world’s leading energy technology companies, for the supply of 100 megawatts (MW) of Proton Exchange Membrane (PEM) electrolysis technology for green hydrogen production at its La Rábida Energy Park in Palos de la Frontera (Huelva), southern Spain.  Circular Recycling

Cepsa selects Siemens Energy’s PEM technology for 100 MW of electrolysis capacity for the Andalusian Green Hydrogen Valley
Circular Recycling

Recycled polybutylene terephthalate – Cabot Corporation today announced the launch of its innovative REPLASBLAK® universal circular black masterbatches containing certified sustainable materials 16-05-2024

Recycled polybutylene terephthalate

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In the first quarter of 2024, the Veneto-based Piovan Group maintained stable margins despite a marginal decline in revenues, chiefly within the Technical Polymers sector

The company witnessed a notable increase in net profit, climbing from 9.6 to 15.1 million euros, coupled with a 34% rise in adjusted Ebitda to 16.3 million euros. However, sales dipped slightly to 136 million euros, a 3.6% decrease compared to the previous year, primarily due to an 8% revenue reduction in the Technical Polymers area. This sector, critical as it accounts for 78% of the total revenues, faced challenges from high interest rates and uncertainties in the recycling sector, influenced by changes in European regulations.  Recycled polybutylene terephthalate

Despite these hurdles, the Food & Industrial Applications and services sectors showed growth of 33.4% and 2.4%, respectively. The medical and pharmaceutical sectors also saw increasing applications, showcasing the group’s resilience in a tough market environment.

The company remains optimistic about future performance, bolstered by a stable order backlog as of March 31, 2024, and expectations of regulatory shifts favoring recycled plastics use in the EU.

In the first quarter of 2024, the Veneto-based Piovan Group maintained stable margins despite a marginal decline in revenues, chiefly within the Technical Polymers sector

Yazaki Corporation, in collaboration with Toray Industries, has developed a new grade of recycled polybutylene terephthalate (PBT) resin, designed for manufacturing connectors in automotive wire harnesses

This initiative utilizes scrap from manufacturing processes, aiming to reduce carbon dioxide emissions associated with connector production while maintaining the performance level of virgin materials. Toray has introduced Ecouse Toraycon, a PBT resin produced through chemical recycling, which involves depolymerizing and repolymerizing manufacturing scrap. This method addresses common recycling challenges such as contamination and material degradation, ensuring the recycled PBT resin matches the quality of virgin materials through strict quality control measures from depolymerization to compounding.  Recycled polybutylene terephthalate

A significant challenge for Yazaki has been ensuring the consistent quality of recycled materials for critical components like automotive wire harness connectors. To overcome this, Yazaki has optimized the properties and mouldability of the chemically recycled PBT resin. In partnership with Toray, Yazaki has successfully developed a recycled PBT resin grade that maintains the quality stability of conventional PBT resin grades, demonstrating that eco-friendly materials can be effectively integrated into high-performance automotive parts.  Recycled polybutylene terephthalate

Recycled polybutylene terephthalate

Prices for curbside recyclables continue to climb

Natural and color HDPE prices rose higher this month, continuing an upward trend that began last fall. Paper grades increased marginally as well.

The national average price of post-consumer natural HDPE is up to an average 32.44 cents per pound. This compares to 30.63 cents for high-density polyethylene last month and 74.59 cents this time last year.

The national average price of color HDPE is up this month, now at an average 23.94 cents per pound. This compares to 20.50 cents last month and 16.09 cents one year ago.

The national average price of post-consumer PET beverage bottles and jars moved up again this month, now averaging 15.09 cents per pound compared to 14.22 cents per pound this time last month. Some regional contracts are yielding 16-18 cents per pound. One year ago the grade was trading at 14.20 cents per pound.

The national average price for corrugated containers, PS 11, is up marginally, now at an average $106 per ton compared with $105 last month. At this time last year, OCC was trading for $44 per ton.

Mixed paper, PS 54, is also up $5, now at $68 per ton. This compares to $8 per ton this time last year.

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Prices for curbside recyclables continue to climb

Cabot Corporation today announced the launch of its innovative REPLASBLAK® universal circular black masterbatches containing certified sustainable materials

These masterbatches are the first in the industry to be recognized with the International Sustainability & Carbon Certification (ISCC) for their sustainable content. Manufactured under the EVOLVE® Sustainable Solutions initiative, these products maintain the high standards of performance, quality, and reliability that the plastics industry demands, specifically catering to large-scale certified circular solutions.

In response to the global shift towards a lower carbon future, the demand for sustainable solutions that support a circular economy and reduce greenhouse gas emissions is increasing.  Recycled polybutylene terephthalate

Automotive plastic compounders and converters are now prioritizing third-party certified products that incorporate circular value chains and recycled feedstocks. Cabot’s new masterbatch products, made from mechanically recycled polymer, are designed to cater to this demand, offering ISCC PLUS certified solutions that can be used in a variety of automotive applications including the coloring of polyolefins and engineering plastics.

The product range includes REPLASBLAK® reUN5285 and REPLASBLAK® reUN5290, both enhanced by EVOLVE Sustainable Solutions. These masterbatches combine sustainability with versatility, allowing for low addition rates that improve material management efficiency. They also support high gloss and jetness, providing superior color quality and mechanical properties akin to standard masterbatches, suitable for diverse automotive uses.  Recycled polybutylene terephthalate

Recycled polybutylene terephthalate

Bright plastic colourants speed up microplastic leakage, universities caution

Brightly coloured plastics break down into microplastics at a faster rate than those in plainer colours, according to researchers from the University of Leicester and the University of Cape Town.

Published in the journal Environmental Pollutionthe findings used two complementary studies to demonstrate that, depending on the colourant used to formulate them, plastics of the same composition could degrade at different rates.  Recycled polybutylene terephthalate

In one study, bottle lids of various colours were placed on the roof of a university building, where they were exposed to the sun and the elements for three years. A second utilized plastic items of different colours from a remote beach in South Africa.

In both cases, samples were only used if a date stamp was embossed into the plastic, revealing its date of manufacture. Recycled polybutylene terephthalate

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P&G And Dow Working Together On Recycling Technology

The Procter & Gamble and Dow, two top suppliers of diaper [https://www.newclears.com/products/] industry [https://www.newclears.com/products/], are working together on creating a new recycling technology that will transfer hard to recycle plastic packaging material into a recyclable PE (polyethylene) with near virgin quality and a low greenhouse gas emissions footprint. Recycled polybutylene terephthalate

In order to create the new technology, the two companies will combine their patented technologies and professional knowledge in the dissolution process.

This development project will concentrate on recycling various plastic materials with a focus on polyethylene and targeting post-household plastic waste (especially rigidity, flexible and multi-layer packaging, which are harder to recycle) through the use of dissolving technology.
This technology aims to provide high quality post-consumer recycled (PCR) polymer with a lower greenhouse gas emissions footprint comparing to traditional fossil -based polyethylene. Recycled polybutylene terephthalate

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P&G And Dow Working Together On Recycling Technology

ExxonMobil Sold on Sustainable Solutions at Chinaplas

Monomaterial packaging structures, chemical recycling, recyclate-incorporating grades, and lightweighting for automotive applications took center stage at the mega-show.

At a Glance

  • All-polyethylene solution an alternative to PET-based structures.
  • Capacity at ExxonMobil’s Exxtend unit in Baytown, TX, projected to be 500,000 tonnes/year by the end of 2026.
  • ExxonMobil building multi-billion-dollar chemical complex in China to meet continued demand for virgin polymers. Recycled polybutylene terephthalate

There was something for — almost — everyone from ExxonMobil at Chinaplas in Shanghai last month. One highlight was a high-density polyethylene (HDPE) solution for machine-direction-oriented (MDO) blown film. Grade 7165L is a core component of pouches designed for recyclability, imparting stiffness to the structure.

“7165L was designed specifically with MDO in mind, and we also bring our Exceed mLLDPE [linear-low-density PE with metallocene catalysts] material into the structure. They combine to deliver an all-PE solution that can replace PET-based structures,” noted Matt Loach, PE global marketing manager, at an offsite interview with PlasticsToday during the show. “Collaboration across the entire value chain was also important for successful project execution.” Recycled polybutylene terephthalate

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Biodegradable plastic – Orion S.A., a global leader in specialty chemicals, has announced a significant investment in Alpha Carbone, a French tire recycling company 15-05-2024

Recycled polybutylene terephthalate

Biodegradable plastic – Orion S.A., a global leader in specialty chemicals, has announced a significant investment in Alpha Carbone, a French tire recycling company 15-05-2024

Biodegradable plastic

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Orion S.A., a global leader in specialty chemicals, has announced a significant investment in Alpha Carbone, a French tire recycling company

This partnership will enhance Alpha Carbone’s capacity to produce commercial quantities of tire pyrolysis oil and recovered carbon black. A long-term supply agreement makes Orion the exclusive buyer of the tire pyrolysis oil, which it will use to manufacture sustainable carbon black for tire and rubber product manufacturers.

Each year, France sees approximately 500,000 metric tons of tires discarded. Orion has been collaborating with major tire companies to develop a circular version of carbon black, which is pivotal as tire pyrolysis remains the sole proven method to produce it for use in new tires.  Biodegradable plastic

The process at Alpha Carbone involves heating end-of-life tires to high temperatures to decompose them into synthetic gas, recovered carbon black, and tire pyrolysis oil. Orion is unique in using 100% tire pyrolysis oil to create circular carbon black, demonstrating its capability to substitute virgin carbon black in various applications.

Biodegradable plastic

Aquafil, the economic results for the 1st quarter of 2024

In the first quarter of 2024, Aquafil, a STAR-listed nylon producer, reported revenues of €147.5 million, a 11.6% decrease from the previous year’s €166.82 million. This decline is largely due to lower sales prices influenced by raw material trends and a varied sales mix. The gross operating margin dropped by 29.3% to €15.24 million, leading to a reduced margin of 10.3%. Net profit for the quarter was €3.1 million, slightly less than the €3.29 million in early 2023. Biodegradable plastic

Net debt stood at €250.3 million at quarter’s end, a slight increase from €248.5 million at the year’s start. Operating activities generated €14.2 million in cash.

Despite these figures, Aquafil’s management reaffirms its commitment to the 2024-2025 goals, indicating stability and adherence to their strategic plans. The company’s focus remains on achieving these objectives, reflecting confidence in their business strategy and future performance. Biodegradable plastic

Aquafil, the economic results for the 1st quarter of 2024

SKC to build world’s top biodegradable plastic plant in Vietnam

SKC Ltd., a subsidiary of South Korea’s SK Group, has initiated construction of a biodegradable plastic plant in Hai Phong, Vietnam, slated to be the largest single factory for polybutylene adipate terephthalate (PBAT) globally. The plant, under SK Leaveo, the biodegradable material unit of SKC, involves an investment of $100 million. It aims to begin producing 70,000 tons of PBAT annually by the third quarter of 2025, marking it as the world’s largest production capacity from a single facility. Biodegradable plastic

Located in Hai Phong’s economic zone, the plant will cover 22,389 square meters. SKC plans future expansions at an additional secured site. PBAT, known for its flexible and durable properties, is primarily used in food packaging films and shopping bags. SK Leaveo intends to enhance PBAT’s strength using nanocellulose, broadening its applications to include textiles and nonwovens.

The facility will exclusively use renewable energy sources as part of Vietnam’s RE 100 clean energy initiative. SK Leaveo will collaborate with An Phat Holdings, a leading Vietnamese plastic manufacturer, which will acquire a stake in SK Leaveo’s Vietnamese affiliate and sign a long-term contract for PBAT purchase and export. Biodegradable plastic

Biodegradable plastic

SRF Limited, a prominent player in India’s chemicals industry, anticipates ongoing challenges in the BOPET sector due to demand-supply imbalances and margin pressures for the near to medium future

Efforts to optimize inventory levels in the agrochemicals segment throughout FY24 have shown signs of increasing demand, with sustained interest from customers, especially in the development of Active Ingredients (AIs).

Ashish Bharat Ram, the Chairman and Managing Director, highlighted a noticeable recovery in the chemicals business in the fourth quarter of FY24 and expects further improvements in the latter half of FY25. Biodegradable plastic

According to a report by ManufacturingToday, the chemicals division experienced a 14% reduction in segment revenue and a 33% decrease in operating profit during the fourth quarter of FY24 compared to the same period last year.

These downturns were mainly due to the impact of inventory adjustments and pricing pressures.

These pressures were exacerbated by increased production capacities in China, which particularly affected the specialty chemicals market. Biodegradable plastic

This situation underscores the ongoing competitive and operational challenges faced by SRF Limited in maintaining its market position and profitability in a volatile global market environment.

Biodegradable plastic

High Melt Strength PP Foam Reduces Vehicle Emissions, Increases Recyclability

Sabic is exhibiting two transportation applications at NPE that demonstrate the lightweighting, processing, and sustainability features of its PP-UMS foam resin.

Sabic is spotlighting two diverse transportation applications that demonstrate the potential benefits of Sabic PP-UMS (Polypropylene – Ultra Melt Strength) foam resin at NPE2024 (Booth S19005). The material features high melt strength for high levels of foamability and enables the extrusion of PP foams with very low density, good impact resistance, and compliance with VDA 278 emission regulations.  Biodegradable plastic

Sabic PP-UMS foam resin’s processing versatility allows PP foams, subject to user testing, to be used in structural cores for sandwich panels in delivery vans, trucks, and recreational vehicles (RVs), and to provide structural and insulative properties in blow-molded air ducts. Examples of these applications, on display at the Sabic booth, illustrate the suitability of this foam resin for broad use in transportation components that can benefit from significant weight reduction and potential cost optimization.  Biodegradable plastic

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High Melt Strength PP Foam

European MEG Prices Stand in Contrast to US and Asian Markets in First Week of May

During the first week of May 2024, Mono Ethylene Glycol (MEG) prices exhibited varying trajectories across different regions, declining in the US and Asian Pacific markets while increasing in Europe.

The price trend for MEG prices in each region is influenced by both upstream and downstream factors.

In the first week, the European MEG market witnessed a bullish trend, like in Germany, domestic MEG prices surged by approximately 4% compared to the previous week, driven by increased feedstock costs.

Ethylene oxide, a key component of MEG production, saw a modest increase of around 0.7% during the same period.  Biodegradable plastic

Despite moderate demand from downstream sectors such as PET resin and Polyester Staple Fiber, the overall market remained buoyant.

However, oil prices experienced a sharp decline globally, attributed to geopolitical easing in the Middle East and overall weakness in fuel markets.

European Brent crude traded near USD 84 a barrel, marking a weekly loss of over 6%, while US West Texas Intermediate (WTI) crude hovered just above USD 79/barrel.

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European MEG Prices Stand in Contrast to US and Asian Markets in First Week of May

PET Technologies at ProPack Asia: 25 years of blow moulding

Key Highlights:

  • PET Technologies celebrates its 25th anniversary this year and will be exhibiting its blow moulding equipment at ProPack Asia, June 12-15 in Bangkok, Thailand.
  • The company will showcase its 4th generation of machines, APF-Max series, with productivity of up to 14,000 bottles per hour.
  • The company’s high-quality blow moulds, crafted from durable duralumin alloys with a hardness level of up to 100HB, along with customisable bottle designs will be on display to visitors.  Biodegradable plastic

PET Technologies, a manufacturer of blow moulding equipment for PET bottle production, will be exhibiting at ProPack Asia, taking place June 12-15 in Bangkok, Thailand. This appearance marks another stop on its “PetTour2024,” a series of international exhibitions throughout the year, including Europe, Asia, North and South America.

History

This year, PET Technologies celebrates its 25th anniversary. Having been in the market since 1999, the company has developed alongside it, always incorporating the latest industry trends and innovations. Biodegradable plastic

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PET Technologies at ProPack Asia: 25 years of blow moulding

Altilium announces technological advancements in recycling of LFP and NMC batteries

Altilium, a UK-based clean technology group focused on supporting the transition to net zero, has today announced details of the latest advances in its innovative EcoCathode™ hydrometallurgical recycling technology, with breakthroughs in the recovery of lithium from new battery chemistries and the production of cathode active materials (CAM) from a mixed feed of lithium scrap. Biodegradable plastic

Altilium is the only company in the UK recycling and upcycling old EV batteries to high nickel P-CAM and CAM for direct reuse in new EV batteries. With the growing demand for lithium-ion batteries, the company is developing a domestic, sustainable source of battery raw materials for the UK, reducing reliance on imported materials from China and helping to decarbonise the UK transport sector.

Leveraging its proprietary EcoCathode™ process, Altilium has successfully processed LFP batteries, recovering over 97% of the lithium, marking a significant step towards for sustainable battery production and recycling.

Recovering lithium at high efficiency is a significant breakthrough, as it improves the economics of recycling LFP batteries, which are expected to make up over 40% of the global market by 2030. Biodegradable plastic

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Altilium announces technological advancements in recycling of LFP and NMC batteries

Bionylon66 – Fulgar, an Italian company specializing in synthetic fibers, has obtained the Recycled Claim Standard (RCS) certification from Textile Exchange for its Q-Cycle yarn 14-05-2024

Biodegradable plastic

Bionylon66 -Chroma adds compostability to improve recycling of complex parts 14-05-2024

Bionylon66

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Bionylon6.6

Fulgar, an Italian company specializing in synthetic fibers, has obtained the Recycled Claim Standard (RCS) certification from Textile Exchange for its Q-Cycle yarn

This certification, endorsed by a significant non-profit organization focused on sustainable practices in the textile industry, emphasizes recycling’s role in sustainable production and consumption. It aims to reduce the use of virgin raw materials, water, and energy.

Q-Cycle is crafted from polyamide 6.6, utilizing pyrolysis oil derived from end-of-life tires, aligning with mass balance principles. Despite being a recycled product, this yarn retains the desirable properties of virgin polyamide 6.6, such as lightness, strength, and durability. It is versatile across various textile applications, easily integrates with other yarns, and is sustainable. Bionylon66

Additionally, Q-Cycle has secured the ISCC PLUS certification, ensuring global sustainability, traceability, and mass balance across its production. It also adheres to the Oeko-Tex STD Class I STD 100 Appendix 6 standards and features an LCA (Life Cycle Assessment) that evaluates its environmental impact within the supply chain.

The RCS certification includes a third-party verified environmental declaration that confirms the use of recycled materials and the traceability of these materials throughout the production process, from manufacturing to final product labeling. This standard corresponds to the ISO 14021, defining recycled content criteria. Bionylon66

Bionylon66

A recent study, “100 Years Lifetime of Plastic Pipes,” suggests that plastic pipes could last over a century

The research, led by Austria’s Polymer Competence Center and backed by the European Plastic Pipes and Fittings Association (TEPPFA), reviewed existing studies to estimate these materials’ durability. TEPPFA’s Ludo Debever highlights that following EN and ISO standards in design, production, and installation is key to longevity. This finding offers assurance to those investing in plastic pipe systems for utilities, suggesting a lifespan of at least 100 years. Bionylon66

The study examined polyethylene, polypropylene, and unplasticized polyvinyl chloride pipes, commonly used for water, gas, and waste systems, considering both smooth and structured types. It accounted for typical operational conditions, such as temperatures below 20°C and adherence to current EN, ISO, and ASTM standards, while excluding pipes used for industrial, underfloor heating, or made from recycled materials.

Results, derived from pipe examinations up to 50 years old and scientific literature, showed few failures, mainly due to non-compliant manufacturing or installation. TEPPFA’s report underscores the pipes’ dependability, projecting a service life well beyond 100 years under normal conditions. Bionylon66

The full report is accessible via TEPPFA’s website.

A recent study, “100 Years Lifetime of Plastic Pipes,” suggests that plastic pipes could last over a century

Nextchem has partnered with Johnson Matthey (JM) for the global marketing of their Circular Methanol technology package, a sustainable technology initiative, as announced on May 13 in Rome by Maire Tecnimont’s subsidiary, Nextchem

Operating under its MyRechemical division, which specializes in waste-to-chemical technologies, Nextchem utilizes its unique waste-to-syngas technology to support this collaboration.

The partnership, built on a July 2021 cooperation agreement, integrates MyRechemical’s waste conversion technology with JM’s syngas-methanol production capabilities. This integration facilitates the joint marketing of the technology alongside the Circular Methanol brand owned by MyRechemical. Bionylon66

This new agreement grants JM the right to use the Circular Methanol brand, enhancing the market presence of this combined technological offering. Both companies aim to lead in the sustainable technology sector, leveraging their respective expertise in chemical processing and environmental sustainability to commercialize this innovative technology globally.

Nextchem has partnered with Johnson Matthey (JM) for the global marketing of their Circular Methanol technology package, a sustainable technology initiative, as announced on May 13 in Rome by Maire Tecnimont's subsidiary, Nextchem

Dairen joins The LYCRA Company & Qore to develop renewable LYCRA fibre

  • The LYCRA Company partners with Dairen Chemical Corporation to produce low-impact bio-PTMEG from QIRA, enabling the creation of renewable LYCRA fiber.
  • DCC’s innovative process reduces carbon footprint, earning them The LYCRA Company’s Green Partner Award.
  • This collaboration signifies a shift towards sustainable production in the apparel industry.

The LYCRA Company, a global leader in developing innovative, sustainable solutions for the apparel and personal care industries, has announced that it has signed a letter of intent with Dairen Chemical Corporation (DCC) to convert QIRA—a brand of BDO (1,4-butanediol)—into low-impact PTMEG, the main ingredient in patented bio-derived LYCRA fiber. Dairen will be the first company in the world to mass produce this low-impact bio-PTMEG at scale. Bionylon66

In September 2022, The LYCRA Company and Qore announced they were joining forces to enable the production of bio-derived LYCRA fiber made with QIRA. Now, DCC joins this distinctive collaboration, converting QIRA into bio-PTMEG. This unique PTMEG will make up the renewable portion of LYCRA fiber, accounting for 70% of the fiber’s content. It is being made exclusively for The LYCRA Company to its stringent specifications. With its low-impact allyl alcohol process, DCC has pioneered a technology that creates the lowest-impact PTMEG available, which is cleaner and has a lower carbon footprint than product produced with natural gas or coal. Bionylon66

Bionylon66

Honeywell has introduced a new naphtha to ethane and propane (NEP) technology, which promises to revolutionize the production of light olefins like ethylene and propylene by enhancing energy efficiency and reducing carbon emissions

This innovative process allows for the conversion of naphtha and/or LPG into ethane and propane, which are subsequently utilized as feedstocks in ethylene and propylene production. These chemicals are vital in the manufacture of various products including plastics, chemicals, and fibers.

The NEP technology not only supports the transition to cleaner energy but also aligns with Honeywell’s strategic focus on addressing global megatrends. Bionylon66

By optimizing the production process, the technology facilitates a significant reduction in the production of lower-value byproducts, traditionally associated with mixed-feed steam cracking units. This optimized method enables a net cash margin improvement ranging from 15% to 50%. Bionylon66

Moreover, adopting NEP technology in olefin production complexes can reduce CO2 intensity by 5% to 50% per metric ton of product, compared to traditional methods. This enhancement is part of Honeywell’s broader initiative within its Integrated Olefin Suite technology portfolio, marking a pioneering advancement in the industry.

Matt Spalding, vice president and general manager at Honeywell Energy and Sustainability Solutions in MENA, emphasized that this technology not only meets the high demand for ethylene and propylene but also helps in reducing carbon emissions, addressing both competitive pressures and raw material acquisition challenges in the global petrochemical industry.Bionylon66

Bionylon66

Is Recycling Plastic Even Worth It?

As a country, we’re decent about some of our recycling. We successfully process about two-thirds of our aluminum and paper and about one-third of our glass back into new products.

But when it comes to the more than 200 pounds of plastic waste each of us generates per year, we only put about 15 percent of it into recycle bins. And only about five percent actually gets recycled. Bionylon66

Recycling of paper, cardboard, metal and glass is definitely worth it,” says Judith Enck, president of Beyond Plastics and a former regional administrator for the Environmental Protection Agency (EPA). “But the plastics waste stream is very complex and is not easy to recycle.”

So when presented with packaging choices, it’s best to veer away from plastic. (Spoiler alert: Aluminum is the best.) But ditching plastic altogether isn’t practical. So here’s how to make better choices with the plastic we do use to help get more of it recycled.

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Is Recycling Plastic Even Worth It?

Chroma adds compostability to improve recycling of complex parts

Chroma Color Corp. has launched its new biocompostable color master batch for difficult-to-recycle parts made up of combinations of different polymers or those used for in-mould labelling applications.Bionylon66

“Most consumers are not going to take the time to rip apart the paper and the plastic component,” James Walsh, vice president of technology at Chroma Color, told Plastics News at NPE2024.

“There are a lot of converters that have put a lot of technology and capital resources into their product,” Walsh said. “They just can’t completely change the whole technology they’ve invested in.”

Chroma Color worked with its suppliers to create a PHA polyester that complies with ASTM-6400 and DIN EN13432 biocomposting standards, which specify requirements for the biodegradation of solid materials through composting plastics intended for aerobic composting in municipal or industrial settings and procedures for determining the compostability and aerobic treatability of packaging, respectively.  Bionylon66

PHAs are a group of bio-based and biodegradable polyesters made by bacterial fermentation.

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Chroma adds compostability to improve recycling of complex parts

Algae-based plastic – Study reveals nearly 60 companies to be responsible for half of world’s plastic pollution: ‘The industry likes to put the responsibility on the individual’13-05-2024

Bionylon66

Algae-based plastic – Study reveals nearly 60 companies to be responsible for half of world’s plastic pollution: ‘The industry likes to put the responsibility on the individual’13-05-2024

algae-based plastic

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R-PET Bottles Prices – Michael Heinz, CEO of BASF Corp, addressed the need for a more sustainable plastics industry during his keynote at NPE2024 

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algae-based plastic

A review by the Chinese Academy of Sciences has spotlighted advanced recycling techniques for Polyethylene terephthalate (PET) plastic, a material known for its durability and resistance to natural degradation

With oer 82 million metric tons produced annually for items like bottles and packaging, PET is a major environmental concern due to its contribution to global plastic waste.

The study highlights innovative biotic and abiotic methods to recycle and upcycle PET, turning waste into valuable materials. PET plastic, used extensively in packaging due to its clarity, strength, and barrier properties, is now at the center of environmental issues. It can persist for centuries if not properly disposed of, leading to pollution and potential health risks due to chemical leaching.  algae-based plastic

The groundbreaking review proposes a dual strategy for PET recycling, combining microbial and chemical catalysis to decompose PET into monomers such as terephthalic acid and ethylene glycol. These can be repurposed to create new PET or converted into high-value products like muconic acid, vanillin, and adipic acid. Techniques like enzymatic breakdown with engineered microbes and advanced catalysis are not only enhancing recycling efficiency but also promoting the upcycling of PET into economically beneficial products, marking a significant step towards sustainable industrial practices.

This approach could lead to substantial reductions in energy consumption and greenhouse gas emissions.  algae-based plastic

algae-based plastic

Global PP Market Turns Bearish in April with Cheap Raw Materials and High Supply

In the month of April 2024, the United States Polypropylene (PP) market experienced a period of stability, maintaining consistent prices. However, the first week of May marked a shift in this trajectory as prices began to decline. This downward trend was primarily driven by sluggish demand from key downstream industries, notably the automobile and construction sectors. Reduced car sales and decreased activity levels in commercial and civil engineering projects contributed to weakening demand for PP. Over the course of April, the price of PP decreased by approximately 2.2%, influenced by factors such as lower production costs due to cheaper feedstock Propylene, subdued demand from downstream industries, destocking activities, and ample material availability within the country.  algae-based plastic

Furthermore, the decrease in freight rates between Asia to North America and other routes during the month further supported the declining price trend for PP in the US market.

Similarly, the Brazilian PP market also witnessed a downward trajectory in the first week of May, influenced by ample product availability within the country, largely attributed to the influx of cheaper imports from the USA.

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algae-based plastic

Nordson’s New Melt Filter and Automated Die Lip Adjustment Make U.S. Debut at NPE 2024

Nordson Corp.’s Polymer Processing Systems (PPS) division, a leading global supplier of polymer and fluid coating die systems, pelletizers, and melt delivery systems will showcase its latest innovations at the NPE 2024 exhibition May 6-10 at the Orange County Convention Center in Orlando, Fla. (Booths #W8189, W8289). Making their U.S. debut at NPE are the BKG® HiCon™ K-SWE-HD/RS melt filter which helps film and sheet producers use more recycled materials, and the EDI® Prodigi™ automated lip adjustment system for EDI® extrusion and fluid coating dies.  algae-based plastic

“These newest technology innovations are emblematic of our focus on delivering the most efficient, productive, and environmentally sustainable solutions to help OEMs and manufacturers meet today’s most demanding production requirements,” said Andreas Wenzel, Nordson’s PPS division vice president.

Nordson’s PPS division is optimistic about the U.S. economy and is well positioned for a solid 2024, leveraging its innovation and technology in key market segments.

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Nordson's New Melt Filter and Automated Die Lip Adjustment Make U.S. Debut at NPE 2024

Innovative Bottles, a California-based company, has launched a new line of bioplastic medicine bottles branded as ECO Vials, made using Luminy PLA (polylactic acid) sourced from TotalEnergies Corbion

These bottles are FDA-approved and are designed to offer a sustainable alternative in pharmaceutical packaging with significant environmental advantages. The PLA-based bottles not only have a lower carbon footprint but also boast features such as reusability, industrial compostability, and mechanical recyclability, provided the necessary infrastructure is available.  algae-based plastic

The use of PLA in these bottles meets the stringent safety and durability standards required in the medical sector. This includes the ability to undergo sterilization by accelerated electrons (E-Beam), ensuring they are safe for medical use. The manufacturer also highlights that the physical and mechanical properties of Luminy PLA are on par with traditional plastics like polystyrene, polyolefins, and PET, which are commonly used in the industry.

This innovation comes at a critical time, as medical waste management is a significant concern. In the United States alone, over 5.9 million tons of medical waste are generated annually, with more than half deriving from single-use plastics. By introducing biodegradable alternatives like PLA, Innovative Bottles aims to reduce the environmental impact of medical waste significantly.  algae-based plastic

Innovative Bottles, a California-based company, has launched a new line of bioplastic medicine bottles branded as ECO Vials, made using Luminy PLA (polylactic acid) sourced from TotalEnergies Corbion

Study reveals nearly 60 companies to be responsible for half of world’s plastic pollution: ‘The industry likes to put the responsibility on the individual’

A new study has highlighted the considerable role that major brands are playing in a plastic-polluted world after researchers traced the bulk of the waste to nearly 60 companies.

What’s happening?

Analysis published in the journal Science Advances revealed that 56 companies caused more than 50% of global plastic waste in 84 countries over a five-year span from 2018 to 2022.

The rest of the plastic had no discernable branding, raising potential questions about company reporting practices.  algae-based plastic

“This shows very, very, very well the need for transparency and traceability,” Stockholm Resilience Centre plastic pollution researcher Patricia Villarrubia-Gómez, one of the study’s authors, told The Guardian.

The study notes that five brands accounted for 24% of branded waste, with 11% of that total being connected back to the Coca-Cola Company. PepsiCo, Nestlé, Danone, and Altria rounded out the top five.  algae-based plastic

Study reveals nearly 60 companies to be responsible for half of world's plastic pollution: 'The industry likes to put the responsibility on the individual'

Scientists at the University of California, San Diego, in collaboration with Algenesis Materials, have developed a groundbreaking algae-based plastic

This new material, composed of a bio-based polyurethane polymer, is fully biodegradable and decomposes completely within seven months without forming harmful microplastics. Traditional plastics, derived from petroleum, can take centuries to degrade and often fragment into microplastics, which persist in the environment.

The research, published in Scientific Reports, illustrates that this innovative polymer can be broken down by microbes naturally present in compost.

This discovery confirms the potential of using single-strain bacteria to facilitate complete biodegradation.  algae-based plastic

Researchers conducted tests where they observed a significant reduction in material mass over time. After 90 days of aerobic composting, there was a 68% decrease, and by 200 days, the reduction reached 97%. Such findings underscore the feasibility of replacing conventional plastics with more sustainable, bio-based alternatives.

Despite these promising results, the adoption of algae-based plastics faces economic hurdles. The costs associated with establishing sufficient algae farming infrastructure are currently high compared to the extraction of petroleum.  algae-based plastic

Scientists at the University of California, San Diego, in collaboration with Algenesis Materials, have developed a groundbreaking algae-based plastic

algae-based plastic

Spandex capacity growth – Recupero Etico Sostenibile (RES) has partnered with Dutch company BlueAlp to establish a chemical recycling plant in Pettoranello del Molise, Italy, targeting operations by 2026 11-05-2024

Sustainable Preforms – CJ Biomaterials, Inc., a division of South Korea’s CJ CheilJedang and a leading producer of polyhydroxyalkanoate (PHA) biopolymers, unveiled a new semi-crystalline PHA (scPHA) biopolymer, the PHACT S1000P, at NPE 2024 in Orlando, Florida 10-05-2024

Sustainable Preforms

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

With the acquisition of Netstal Maschinen AG earlier this year, Krones has enhanced its capabilities, now offering an integrated solution for every stage of the plastics cycle

This addition enables Krones to deliver a complete system spanning from injection molding, involving MHT tools for PET production, to stretch blow molding with the Krones Contiform series. The suite also encompasses preform and container design, the MetaPure plastics recycling systems, and extensive digitalization solutions.

The launch of Prefero by Krones marks a significant development in its comprehensive system for producing, filling, and packaging PET containers, making Krones the sole provider covering the entire PET beverage industry’s value chain with its products.

Jochen Hirdina, Head of Plastics Technology at Krones, emphasizes the importance of integrated line concepts over mere assembly of machines.  Sustainable Preforms

“Prefero aligns our line strategy with the plastics cycle, enhancing the synergy of our solutions,” he states, highlighting that this integration is crucial for leveraging digitalization opportunities.

Netstal will maintain its independence and continue offering its range of products for preforms, closures, packaging, and medical technology. While Krones focuses on complete PET systems through Prefero, Netstal specializes in production systems that combine injection molding machines with molds and peripherals. Hirdina notes that Netstal will also utilize the global Krones network to better serve its customers, aiming to maximize existing synergies.  Sustainable Preforms

Sustainable Preforms

LyondellBasell has initiated a strategic review of its European operations, specifically focusing on its Olefins & Polyolefins and Intermediates & Derivatives divisions

The review will assess these sectors’ alignment with corporate strategies, which include growing and upgrading core operations, developing profitable circular and low carbon solutions, and enhancing performance and culture. This analysis aims to ensure that the European assets are optimized to support the company’s long-term goals.

Despite this reevaluation, LyondellBasell has confirmed the continuation of its recent investment projects. Notably, these include the construction of an industrial-scale chemical recycling plant using MoReTec technology in Wesseling, Germany, and the establishment of an integrated hub for plastic waste selection and recycling in Knapsack, Germany. These projects underline the company’s commitment to innovation and sustainability in its operations.  Sustainable Preforms

Moreover, LyondellBasell maintains significant operations in Italy, with major petrochemical hubs in Brindisi and Ferrara. While the Brindisi hub saw the closure of a polypropylene plant last September, the Ferrara hub is slated for further investment in catalysis systems, highlighting ongoing development and adaptation in response to both market and environmental demands. Peter Vanacker, CEO of LyondellBasell, affirms that the strategic criteria guiding these decisions remain consistent, aiming for robust growth and sustainability.  Sustainable Preforms

Sustainable Preforms

Sustainable Preform Injection Molding System

Husky Technologies’ HyPET®6e optimizes rPET processing, minimizes energy use, and simplifies operation for lower costs and a greener footprint.

Husky Technologies, a technology provider enabling the delivery of essential needs to the global community, announced the launch of its next-generation HyPET®6e platform. Building upon the technology of the company’s flagship PET preform injection molding system, HyPET®6e is the ideal combination of proven technology and innovation engineered to work together to deliver new standards in sustainable molding.

“The plastics industry is at a pivotal moment, and as industry leaders we must deliver by proactively developing circular solutions to address plastic waste management,” said Robert Domodossola, Husky’s President of Systems and Tooling. Sustainable Preforms

“Our new HyPET®6e platform meets this need as it’s designed so that all system components are integrated to work together to deliver on the unique requirements of sustainable molding, including superior rPET capability, enhanced energy efficiency, and closed-loop quality control, while simplifying operation and still delivering the lowest total production cost.”

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NPE2024: Sabic showcasing progress in plastic innovation for a more sustainable future

  • Under the theme of “Collaborating to Create the Future,” SABIC’s presence at NPE2024 showcases plastic innovations and work across the value chain in multiple industries.
  • SABIC emphasizing value of its plastics as enablers for transformation – to a circular, electric and more sustainable future.
  • Booth reinforces company’s strong commitment to local supply and application development support to power innovation.

SABIC, a global leader in the chemical industry, is highlighting at NPE2024 (Booth #S19005; May 6-10 at the Orange County Convention Center in Orlando, Florida) a wide range of solutions that demonstrate the value of plastics for a more sustainable future. Under the theme “Collaborating to Create the Future,” the company is presenting innovative solutions that are available today and others that are on their way to broader adoption.  Sustainable Preforms

This includes examples of the company’s work with manufacturers and others across the value chain on circular plastic solutions available under its TRUCIRCLE™ program and new approaches with plastics under its BLUEHERO™ initiative that can help in the shift to electrification.

“Since the last NPE in 2018, SABIC has taken giant strides forward in creating pathways for plastics to make valued contributions toward resolving critical global challenges and driving circularity,” Sami Al-Osaimi, executive vice president, Polymers, SABIC, said.

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NPE2024: Sabic showcasing progress in plastic innovation for a more sustainable future

PURE LOOP, a member of the EREMA Group, is celebrating its success in the US market at NPE 2024

The company, which launched its ISEC repelletizing system at NPE 2015, is showcasing the ISEC evo 302 E at stand W4471 with live demonstrations of its recycling capabilities.

Manfred Dobersberger, Managing Director, highlights the importance of NPE and the ISEC system’s global success in repelletizing various polymers. Sustainable Preforms

The ISEC evo’s design benefits from years of experience in handling complex recycling requirements, including challenging materials like PVC and glass-fiber reinforced plastics.

The ISEC evo features a patented double feed ram system and a single drive shaft for the shredder and extruder, ensuring gentle material treatment and minimal contamination risk. The technology has led to significant sales growth in the US, with the ISEC evo 702 being a notable sale, boasting a throughput capacity of up to 3,300 pounds per hour.

PURE LOOP’s success in North America is attributed to strong partnerships with local sales networks and close collaboration with EREMA North America. The company’s service hub in Ipswich offers customer trials and support. Sustainable Preforms

Dobersberger also points out the potential in textile recycling, with PURE LOOP’s FibrePro:IV technology focusing on PET fiber-to-fiber recycling. At NPE, visitors can experience the ISEC evo 302 E’s performance firsthand, reflecting PURE LOOP’s commitment to showcasing efficient recycling solutions. Dobersberger expresses enthusiasm for demonstrating the technology’s broad application range alongside the Austrian and US teams.

PURE LOOP, a member of the EREMA Group, is celebrating its success in the US market at NPE 2024

CJ Biomaterials, Inc., a division of South Korea’s CJ CheilJedang and a leading producer of polyhydroxyalkanoate (PHA) biopolymers, unveiled a new semi-crystalline PHA (scPHA) biopolymer, the PHACT S1000P, at NPE 2024 in Orlando, Florida

This product is certified by TUV OK for home and industrial composting and by the US FDA for food contact, demonstrating its suitability for a broad range of environmentally sensitive applications. Sustainable Preforms

The PHACT S1000P represents an advancement in the PHA market, expanding the applications where CJ Biomaterials can provide solutions, especially where biodegradation is essential. It offers superior rigidity and high-heat stability, ideal for processes like injection molding, thermoforming, and other conversion technologies. The biopolymer is also certified as marine and soil biodegradable, enhancing its appeal in sustainable packaging and other eco-friendly products.

Max Senechal, Chief Commercial Officer at CJ Biomaterials, emphasized the product’s versatility and biodegradability across various environments, including anaerobic, aquatic, and compost settings. He noted that this launch follows the company’s introduction of its amorphous PHA (aPHA) in 2022, which differs by being softer and more rubbery. The addition of PHACT S1000P to their portfolio allows the company to meet diverse technical needs by blending their main PHA types. Sustainable Preforms

CJ Biomaterials is also scaling up its production capacity in Pasuruan, Indonesia, to meet growing market demand, reflecting its commitment to advancing sustainable biopolymer technology globally.

CJ Biomaterials, Inc., a division of South Korea's CJ CheilJedang and a leading producer of polyhydroxyalkanoate (PHA) biopolymers, unveiled a new semi-crystalline PHA (scPHA) biopolymer, the PHACT S1000P, at NPE 2024 in Orlando, Florida

KARL MAYER GROUP Presents Solutions At ITM 2024

— For KARL MAYER GROUP, Turkey is an extremely important market with numerous longstanding business connections and promising growth potentials. Accordingly prepared, the global player travels as an exhibitor to ITM at Tüyap Fair and Congress Center in Istanbul. Sustainable Preforms

“In response to the economic challenges in the Turkish textile industry, we are intensifying our commitment to our local customers. We have founded a subsidiary in Bursa to provide even better support for our services. Our proximity to the market also helps us to optimise our production solutions to meet the needs of our customers. Our focus remains on providing advanced, efficient, high-performance machines that use digital solutions to increase productivity and reduce operating costs. We are here at ITM to assist our customers through the current difficult times and help them emerge stronger. This is also a personal concern of mine. I have built up close relationships with many customers over the years. Their success is very near and dear to my heart,” says Arno Gärtner, CEO of the KARL MAYER GROUP. Sustainable Preforms

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KARL MAYER GROUP Presents Solutions At ITM 2024

PET bottle packaging – DOMO Chemicals responds to surging demand in China with new TECHNYL® polyamide production plant 09-05-2024

Sustainable Preforms

PET bottle packaging – DOMO Chemicals responds to surging demand in China with new TECHNYL® polyamide production plant 09-05-2024

PET bottle packaging

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

U.S. R-PET Shows Mixed Price Trends for Different Grades Amid Changing Market Situation

Recycled Polyethylene Terephthalate (R-PET) market in the U.S. has recently shown a mixture of constant and varying prices across different product segments, according to market analyses by ChemAnalyst.

As of the first week of May 2024, prices for R-PET food grade pellets have remained stable, regularly priced at USD 1,600 per metric ton on FOB basis in Los Angeles. This steadiness indicates a balanced market, where the supply and demand for these pellets are well-matched, ensuring no significant disruptions in the pricing structure. PET bottle packaging

However, the broader R-PET market has experienced notable price shifts over the past month, highlighting the dynamic nature of supply and demand for different R-PET products. R-PET clear flakes, vital for certain recycling processes, have seen a 4% increase in price from the beginning of April to May, now exceeding $1,200 per ton. This rise signals a surge in demand coupled with a potential shortage, inducing buyers to obtain additional supplies and explore alternative sources.

Further, the prices for R-PET clear flakes for delivery in Los Angeles have seen a considerable increase, climbing by approximately 17% during the same period, with prices varying from about $1,200 to $1,400 per ton. This deviation between FOB and delivery prices, averaging around $200 per ton, underscores the additional costs associated with distribution within the market. PET bottle packaging

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PET bottle packaging

Sacmi Group has announced the sale of its Beverage Business Unit to Omnia Technologies, a global automation technology provider with Italian roots specializing in the food, beverage, and pharmaceutical industries

This strategic transaction is expected to conclude by the end of summer and is part of Omnia’s broader goal to become one of the world’s foremost operators in beverage packaging systems.

This sale marks a pivotal shift for Sacmi, allowing it to leverage over two decades of industry experience to explore new growth avenues under Omnia’s expansive strategy. The acquisition will incorporate Sacmi Beverage’s extensive expertise in key beverage processes such as stretch-blowing, filling, and labeling, which are essential for handling products like mineral water, soft drinks, and alcoholic beverages. Sacmi Beverage’s proven track record of steady revenue growth and solid market reputation makes it a valuable addition to Omnia Technologies. PET bottle packaging

Sacmi has been a significant presence in the beverage industry since 2000, pioneering innovations and expanding its product range through strategic acquisitions and technological advancements. This divestiture is seen as a strategic move to simplify Sacmi’s business structure, enabling it to concentrate on expanding its other business sectors.

PET bottle packaging

The Future Of Stretch: Introducing Under Armour’s First Product Made With High-Performing Elastane Alternative NEOLAST™

In 1996, Under Armour proved a single shirt can change the game forever. The brand’s original performance stretch, compression technology wicked away sweat faster than anything else out there and kept athletes cool, dry and light.

Ever since, Under Armour has continued to change the game with innovative performance gear. PET bottle packaging

Now, it honors its innovation heritage as it looks to the future of stretch.

On May 13, Under Armour will premiere the first product to feature its latest material innovation, a high-performing elastane alternative called NEOLAST™, on UA.com Part of its Vanish training franchise, Vanish Pro tees made with NEOLAST™ fiber are built to withstand the demands of all types of athletic training and feature a classic design to help athletes stay focused during workouts.

NEOLAST™ fibers at work in the fabric translate to a high-powered garment with exceptional durability and fit. PET bottle packaging

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PET bottle packaging

DOMO Chemicals responds to surging demand in China with new TECHNYL® polyamide production plant

  • Opening of new Jiaxing plant bolsters commitment to stay close to customers
  • Potential capacity up to 50,000 tons to serve growing demand for automotive, electronics, energy, and industrial and consumer goods sectors
  • TECHNYL® polyamides provide intelligent solutions for China’s growth markets in the green energy and mobility sectors

DOMO Chemicals, a global leader in engineered technical materials, proudly inaugurates its newest plant in Haiyan, Jiaxing, Zhejiang, China. This significant milestone reinforces DOMO’s determination to meet rising demand in the Chinese market for its TECHNYL® polyamide-based intelligent solutions.  PET bottle packaging

The €14 million (RMB 100 million) investment represents a potential doubling of DOMO’s commitment to the Chinese market, with the new plant capable of increasing the current capacity of 25,000 tons of TECHNYL® polyamides to 35,000 tons and eventually 50,000 tons in the long term. Covering an area of 40,000 square meters, the state-of-the-art facility underscores DOMO’s unwavering commitment to providing high quality products and services to its customers in key sectors such as automotive, electronics, energy, industrial and consumer goods.  PET bottle packaging

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DOMO Chemicals responds to surging demand in China with new TECHNYL® polyamide production plant

ALPLA, a plastic packaging specialist, has introduced a new recyclable PET wine bottle, which notably reduces carbon emissions by up to 50%

This innovative bottle is significantly lighter than traditional glass, weighing just an eighth of its counterpart and offering cost savings of up to 30%. Available in 0.75-litre and 1-litre sizes, the bottle can be produced entirely from recycled PET (rPET), enhancing its sustainability. It’s already in use in Austria by Wegenstein, a pilot customer and development partner.

This bottle is part of a broader movement towards sustainable packaging in the wine industry. It weighs only 50 grams for the 0.75-litre version, drastically lowering the carbon footprint by 38% compared to glass bottles—even without rPET. Now also available in a 1-litre size, ALPLA aims to produce millions of these bottles annually by 2025, moving towards solutions made entirely from rPET.  PET bottle packaging

The material’s benefits include being light, unbreakable, and recyclable, with low energy requirements for molding. This translates to a significantly reduced environmental and financial cost for winemakers. Additionally, the PET bottles are compatible with conventional metal screw caps and can be filled on standard bottling lines, ensuring ease of integration for producers like Wegenstein.

Herbert Toifl, managing director at Wegenstein, attests to the PET bottle’s performance, noting its aesthetic appeal, practicality, and compliance with quality standards, making it an attractive choice for environmentally conscious consumers.  PET bottle packaging

ALPLA, a plastic packaging specialist, has introduced a new recyclable PET wine bottle, which notably reduces carbon emissions by up to 50%

 

Tronox’s Strong Performance in Q1 2024, Strengthen Market Fundamentals of Titanium Dioxide

Texas, USA: The prices of Titanium Dioxide have been demonstrating a contrasting trend across regional markets. With the rise in new sales volumes coupled with an increase in manufacturing costs, the Titanium Dioxide price trend has been progressing northwards in Asian markets. PET bottle packaging

On the other hand, downstream demand from the construction sector has taken a toll on the demand dynamics of Titanium Dioxide in European markets.

According to market sources, one of the leading manufacturers of Titanium Dioxide, Tronox Holding, has released its financial results for the first quarter of 2024.

Tronox’s first-quarter performance exceeded expectations, driven by lower production costs, the completion of destocking in the supply chain, and higher Titanium Dioxide demand levels, especially in comparison to typical seasonal patterns.

Revenue rose by 13% from the previous quarter, with a 20% increase in revenue from Titanium Dioxide and zircon alone, excluding other product sales which declined due to non-repeating sales. PET bottle packaging

Titanium Dioxide volumes surged by 18% from the fourth quarter, surpassing typical seasonal growth rates. Demand growth was strong across all regions, particularly in Europe, the Middle East, Africa, and Latin America, which had seen significant volume declines over the past six quarters.

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Tronox's Strong Performance in Q1 2024, Strengthen Market Fundamentals of Titanium Dioxide

5 questions for Thomas Gangl, CEO Borealis

In this new series, Sustainable Plastics asks 5 questions to notable figures in the plastics circularity industry. Thomas Gangl, CEO of Borealis, discusses the company’s transition to sustainable materials in its 30 year history

1. Borealis is turning 30 this year. In that time, it has become one of the world’s top ten polyolefins players. By 2030, Borealis wants to become a global leader in sustainable chemicals and material solutions. How do you reconcile those two aspects?  PET bottle packaging

Borealis’ journey over the past 30 years has been remarkable. From its Nordic roots, the company has grown into a global force in polyolefins. Balancing growth with environmental sustainability is a priority. Borealis achieves this by investing in innovative technologies such as Borstar and Borcycle. These enable resource-efficient production, circularity, and value creation. The Borealis Strategy 2030 confirms that sustainability is at the core of all current and future Borealis operations. By 2030, Borealis aims to be a global leader in advanced and sustainable chemicals and materials solutions, balancing growth with environmental responsibility.  PET bottle packaging

2. What is Borealis’ single greatest achievement in the past 30 years? And what will the company look like 30 years from now?

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5 questions for Thomas Gangl, CEO Borealis

PET bottle packaging

Polyester caps NPE2024 – Kraiburg TPE has developed specialized compounds with superior adhesion to EPDM, tailored for automotive sealing and external components 08-05-2024

Polyester caps NPE2024 – Kraiburg TPE has developed specialized compounds with superior adhesion to EPDM, tailored for automotive sealing and external components 08-05-2024

Polyester caps NPE2024

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Origin Materials, a Californian biotech firm, unveiled the first polyester caps designed for carbonated drink bottles (CSD) at the NPE 2024 fair in Orlando, Florida

These new PET closures, named Origin CSD 1881, are compatible with the PCO 1881 neck finish, a common standard in the CSD industry. These caps can be manufactured from either virgin or recycled PET, aligning with the industry’s shift towards sustainable packaging solutions.

John Bissell, co-founder and co-CEO of Origin Materials, highlighted the significance of this innovation, noting that until now, PET had been widely used in packaging but not in caps and closures. He stated that this development opens the possibility of using any type of PET—virgin, recycled, or biobased—for producing closures. Polyester caps NPE2024

Polyester caps NPE2024

This advancement allows for the creation of entirely single-material containers, enhancing recyclability by excluding different types of plastics except for the labels. Origin Materials asserts that these PET closures will be commercially available by the end of this year.

Additionally, Origin Materials has been active in producing chemical intermediates from biomass. Last summer, it launched its first commercial-scale facility to produce chloromethyl furfural (CMF) from second-generation cellulosic biomass, like wood processing residues. CMF is a precursor to paraxylene, used to make PET, and FDCA, which is necessary for producing PEF—a recyclable, biobased polyester alternative to PET. Plans for a new production unit in Geismar, Louisiana, are underway. Polyester caps NPE2024

Polyester caps NPE2024

PETValue Philippines, the nation’s inaugural bottle-to-bottle, food-grade recycling hub located in General Trias City, Cavite, proudly announced the successful recycling of its inaugural 1 billion PET bottles

This significant achievement, as emphasized by PETValue Philippines, highlights the profound impact of unified efforts towards achieving a fully circular economy.

A collaboration between Coca-Cola Beverages Philippines Inc. (CCBPI) and Indorama Ventures, a globally renowned sustainable chemical company, PETValue epitomizes the transformation of post-consumer clear PET bottles into new food-grade recycled PET (rPET) bottles. This process effectively closes the loop of “make-use-recycle” for plastic packaging, contributing significantly to sustainability endeavors. Polyester caps NPE2024

With a multi-phased joint venture investment totaling P2.28 billion, PETValue’s state-of-the-art facility in General Trias stands as a beacon of innovation, creating approximately 200 direct job opportunities for Filipinos. Leveraging cutting-edge bottle-to-bottle PET recycling technology, this venture underscores Indorama Ventures’ position as a world leader in PET recycling, catering to the global demand for recycled resin utilized in plastic beverage bottles.

Polyester caps NPE2024

Kraiburg TPE has developed specialized compounds with superior adhesion to EPDM, tailored for automotive sealing and external components

These new thermoplastic elastomer (TPE) compounds, designed primarily for automotive applications but versatile beyond, offer consistent adhesion to EPDM rubber even under heat aging conditions at 23°C and 90°C. Their smooth melt facilitates a wide processing range and design flexibility.  PETValue Philippines, the nation’s inaugural bottle-to-bottle, food-grade recycling hub located in General Trias City, Cavite, proudly announced the successful recycling of its inaugural 1 billion PET bottles  Polyester caps NPE2024

Manufactured with durability in mind, these compounds resist atmospheric agents, maintain color stability, and boast optimized abrasion and scratch resistance alongside low surface friction. Kraiburg TPE emphasizes their surface quality, ensuring both functionality and aesthetics meet the rigorous standards of automotive applications. Compared to pure EPDM seals, TPE-EPDM hybrid technology enhances process efficiency while reducing weight and carbon footprint.

The UV-resistant nature of these TPEs expands their utility, making them suitable for corner and end moldings of window tracks and various sealing profiles. Extensive testing conducted by a prominent automotive seal supplier validates their efficacy. Kraiburg TPE’s innovative compounds promise reliability and performance across diverse automotive sealing and exterior needs.  Polyester caps NPE2024

Kraiburg TPE has developed specialized compounds with superior adhesion to EPDM, tailored for automotive sealing and external components

Cyclohexane Prices Stabilize Entering May 2024 as Cost Support from Benzene Wanes

The beginning of May 2024 leads prices of Cyclohexane to stabilize across the European and Asian markets. Previously, prices of Cyclohexane were recorded to have witnessed an increment of approximately 4% across Europe and 10% across Asia during the month of April 2024.

The continued increments in the prices of Cyclohexane were attributed to the inflation in the prices of feedstock Benzene and upstream Naphtha observed during March 2024, which were recorded to have inflated by approximately 12% and 8% respectively during this timeframe, leading to heightened costs to manufacture Cyclohexane. Moreover, several plants across China were put on maintenance turnarounds during the early weeks of April 2024, for example, Zhejiang Petroleum & Chemical Co Ltd. Polyester caps NPE2024

The most prominent being the plant owned by SINOPEC in Shanghai, Shandong, and Beijing which had reduced operations for 12, 7, and 9 days, respectively, and operating at an average rate of 60%. Which caused a situation of shortage for Benzene during this timeframe, consequently prompting the prices of Cyclohexane to rise.

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Cyclohexane Prices Stabilize Entering May 2024 as Cost Support from Benzene Wanes

Clariant introduces new solutions to reduce the environmental impact of plastics at NPE 2024

  • Clariant is launching AddWorks®PPA, a perfluoralkyl substances (PFAS)-free polymer processing aid product line, and AddWorks PKG 158, a highly efficient antioxidant solution with outstanding color protection, especially designed for polyolefins containing recycled material
  • Licolub®PED 1316 – a wax for easier processing and better surface properties in building and construction
  • A range of next generation products to improve plastics recycling, reduce environmental impacts, and increase performance are being featured at the event  Polyester caps NPE2024

Clariant is excited to present the company’s latest solutions to support the plastics industry to improve safety and efficiency, increase circularity, and reduce waste at NPE2024, happening now in Orlando, Florida.

“Since K 2022 our experts have been developing industry-leading products that minimize the impact on human health and the environment while maintaining or exceeding performance expectations,” commented Miao Zhigang, Head of Clariant’s Polymer Solutions business.

“We are very pleased to be unveiling our new AddWorks PPA, our PFAS-free Additives line at NPE2024.”  Polyester caps NPE2024

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Clariant introduces new solutions to reduce the environmental impact of plastics at NPE 2024

Closed-Loop Recycling In The EV Market

As consumers’ attention is turned toward the latest electric vehicle technology gracing the automotive industry, interest has been piqued about closed-loop recycling in the EV market – specifically as it relates to the materials used in manufacturing EV batteries being recycled and reintroduced into the production cycle, creating a sustainable loop.

Connie Prostko-Bell is the ESG and sustainability practice director at ALL4, a nationally recognized consulting company focused on helping shape environmental responsibility.

She said that significant incentives from sources such as the Department of Energy and the Inflation Reduction Act have driven capital investment in the establishment of domestic EV battery recycling infrastructure. OEMs have also invested in partnerships and in-house capacity.  Polyester caps NPE2024

“However, current projections assume recycling capacity will outpace availability of recyclable material supply, at least in the near term,” Prostko-Bell said.

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Closed-Loop Recycling In The EV Market

Benvic debuts ProVinyl Infinite, a PVC line derived from bioethylene

This innovation complements their existing recycled PVC range, aiming to slash carbon footprints while maintaining performance and aesthetics akin to virgin resins.

ProVinyl Infinite is attributed by mass balance, ensuring seamless integration into applications without the need for requalification, like window profiles or pressure fittings. Benvic recommends its use for surface coatings to address aesthetic concerns associated with recycled materials, suggesting their use as internal substrates. While ProVinyl Infinite may come at a higher cost compared to virgin PVC, the final benefits and added value outweigh this disparity.  Polyester caps NPE2024

Benvic debuts ProVinyl Infinite, a PVC line derived from bioethylene

Recyclable polymers cellulose – Pact Collective and Eastman have achieved a significant milestone: the approval of colored PET waste from Pact members and consumers for use in Eastman’s methanolysis process 07-05-2024

Polyester caps NPE2024

Recyclable polymers cellulose – Pact Collective and Eastman have achieved a significant milestone: the approval of colored PET waste from Pact members and consumers for use in Eastman’s methanolysis process 07-05-2024

Recyclable polymers cellulose

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Researchers have innovated a method to create recyclable polymers from plant cellulose, addressing the urgent need to mitigate plastic pollution

Published in ACS Macro Letters, this breakthrough utilizes cellulose, a plentiful plant biomass component, ensuring no interference with food production land. The Hokkaido team transformed two cellulose-derived molecules, levoglucosenone (LGO) and dihydrolevoglucosenone (Cyrene), into diverse polysaccharide polymers through novel chemical processes, paving the way for various applications.

The project’s main hurdles involved mastering the polymerization reaction and achieving material stability for practical use while maintaining recyclability. Recyclable polymers cellulose

The resultant polymer films exhibited unexpected high transparency, suggesting suitability for specialized uses in optics, electronics, and biomedicine, rather than flexible products like plastic bags.

This development adds to the growing field of ‘bioplastics,’ with some already on the market. However, the team’s contribution opens new avenues, particularly given the vast potential structural variations. Collaborations with experts in computational chemistry, AI, and automated synthesis are sought to further explore these possibilities.

The overarching goal is to foster a sustainable cycle of polymer production from biomass, complete with efficient recycling, contributing to a greener future. Recyclable polymers cellulose

This initiative represents a significant stride in creating alternative materials that align with environmental conservation efforts and the global shift towards renewable resources.

Recyclable polymers cellulose

At the upcoming NPE 2024 event, Sirmax North America is set to exhibit its extensive collection of flame-retardant polypropylene (PP) compounds

These halogen-free materials, which boast UL Yellow Card certification, are gaining traction as a greener substitute for polyvinyl chloride (PVC), especially in electrical and electronics applications. The showcase, scheduled for May 6-10 in Orlando, Florida, will feature the Dafnelen and Dafneglass families—unfilled and glass-reinforced FR PP compounds, respectively. These products offer robust mechanical, electrical, and thermal properties, meeting stringent industry standards.  Recyclable polymers cellulose

The demand for Sirmax’s FR PP compounds is on the rise in the U.S., as the market shifts away from halogenated alternatives. This trend is further fueled by the withdrawal of a key competitor from the FR PP compound market. Sirmax’s offerings include a variety of colors and grades, such as the Dafnelen line with a UL V0 flame retardant rating and the Dafneglass line, suitable for automotive and household appliances, with glass loadings ranging from 10% to 30%.

Sirmax’s U.S. country manager, Lorenzo Ferro, emphasizes the company’s readiness to cater to market demands with these versatile and high-performance FR PP options. Sirmax also collaborates with clients to tailor FR products for specific applications, including meter sockets, sensor housings, and power tools, among others. Recyclable polymers cellulose

This commitment to customization and environmental sustainability positions Sirmax as a leader in the industry, poised to meet the evolving needs of a market moving towards non-halogenated, eco-friendly materials.

Recyclable polymers cellulose

China Polyamide Prices remain Weak due to the Ease in Feedstocks Coupled with Low Demand

The pricing pressure from low-cost feedstocks, Caprolactam and Adipic Acid, has kept the prices of Polyamide 6 and 66 low in the Chinese market in recent weeks. The Polyamide market in China is encountering difficulties due to ample supply and declining demand from downstream industries, creating a challenging environment for producers and traders. There has been no noticeable increase in stocking activity before the holiday period. Traders are maintaining stable prices, with moderate demand supporting average levels for PA66. As a result, the cost of Polyamide 6 (Medium Viscosity) decreased by 1.3% on a FOB Dalian basis, and Polyamide 66 remained stable, reflecting the broader market conditions.

Supply of Polyamide in China remains abundant, with production levels exceeding current demand. This oversupply situation is partly a result of increased production capacities in the region, driven by early-stage maintenance companies that have progressively resumed operations, weekly production is on the upswing, leading to mounting supply pressure. Despite efforts to align production with demand, the market remains flooded with Polyamide, putting pressure on prices.

Demand for Polyamide from downstream industries such as textiles, electrical, and others has been weakening.

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China Polyamide Prices remain Weak due to the Ease in Feedstocks Coupled with Low Demand

Versalis, Technip Energies to integrate technologies for plastic waste recycling

Italian company Versalis has announced signing an agreement with Technip Energies, a France-based engineering and technology company for energy transition.

Through this collaboration, the companies intend to develop a “theoretically endless plastic recycling loop”.

The joint project will support the production of new virgin polymers that can be used for a wide range of applications.  Recyclable polymers cellulose

Both the companies will integrate their technologies for developing a technological platform for advanced chemical recycling of plastic waste.

Versalis, a chemical company of Italy’s oil supermajor Eni, will provide its ‘Hoop’ technology.

The company describes its Hoop technology as a pyrolysis process that helps in recovering mixed plastic waste with high performance.

This Hoop technology will be integrated with Technip Energies’ ‘Pure.rOil’ and ‘Pure.rGas’ purification technologies.  Recyclable polymers cellulose

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Recyclable polymers cellulose

Morocco has emerged as the European Union’s (EU) top automotive supplier, surpassing giants like China, Japan, and India

The nation’s success is attributed to its modern manufacturing facilities, skilled workforce, and competitive production costs. In the previous year, Morocco produced over 535,000 vehicles, primarily from its northern region, contributing $13.7 billion to its economy—a 30% increase from 2023.

Strategically located just 14 kilometers from Spain, Morocco serves as a gateway between Europe and Africa.  Recyclable polymers cellulose

This advantageous position, coupled with robust trade connections, has propelled Morocco to the forefront of the African automotive industry. The city of Tangier, in particular, has become a significant Mediterranean business hub, bolstered by the dynamic Tangier Med port and its trade agreements.

The Moroccan government’s regulatory measures, including the Investment Charter and the Industrial Acceleration Plan 2014-2020, have attracted numerous companies, fostering an environment ripe for investment. Major brands like Neo Motors, Snop, Renault, Dacia, and Stellantis account for 88% of the country’s vehicle production, underscoring Morocco’s integration into the global economy through free trade.  Recyclable polymers cellulose

Committed to development and inclusivity, Morocco is addressing the gender gap, with the automotive sector achieving 63% integration, aiming for 80% by 2030. Additionally, aligning with environmental goals, Morocco is increasing its electric car production, targeting a 40% share of its total automotive output, as part of its strategy to reduce reliance on hydrocarbons.

Morocco has emerged as the European Union’s (EU) top automotive supplier, surpassing giants like China, Japan, and India

Pact Collective and Eastman have achieved a significant milestone: the approval of colored PET waste from Pact members and consumers for use in Eastman’s methanolysis process

This breakthrough addresses the challenge posed by multicolored PET received at material recovery facilities (MRF), which often cannot be mechanically recycled due to color discrepancies. Eastman’s innovative methanolysis technology transforms this waste into high-quality copolyesters and PET, known as Eastman Renew materials, ideal for the beauty industry and comparable in quality to virgin materials.  Recyclable polymers cellulose

Tara Cary, Eastman’s cosmetics packaging segment manager, expressed enthusiasm about the collaboration: “Our partnership with Pact Collective represents a shared commitment to a sustainable future for the beauty industry. Through methanolysis, we’re not just overcoming challenges but transforming them into opportunities, paving the way for beauty packaging waste to become a valuable resource.”

As a nonprofit organization, Pact Collective leads beauty packaging take-back initiatives at retail and consumer levels, ensuring responsible waste management. Pact’s Executive Director, Carly Snider, highlighted the significance of Eastman’s technology: “Eastman’s methanolysis offers a promising alternative for our collected materials, diverting them from waste-to-energy routes and potentially increasing post-consumer recycled content for future beauty packaging.”  Recyclable polymers cellulose

Through this collaboration, Pact Collective and Eastman are driving positive change, transforming waste into valuable resources and advancing sustainability in the beauty industry.

Pact Collective and Eastman have achieved a significant milestone: the approval of colored PET waste from Pact members and consumers for use in Eastman's methanolysis process

CARBIOS secures feedstock for PET biorecycling plant with Hündgen

French biotech company CARBIOS has signed a key agreement with German waste management specialist Hündgen Entsorgungs to supply CARBIOS’ upcoming polyethylene terephthalate (PET) biorecycling plant.

This marks a significant step towards CARBIOS’ first commercial plant in Longlaville, France, which is currently under construction and expected to be operational by the end of 2026.  Recyclable polymers cellulose

The agreement outlines Hündgen’s commitment to supply 15,000 tonnes (t) per year of post-consumer PET flakes, sourced and processed from household light packaging waste in Germany.

This PET waste will be transformed into usable biorecycled materials through CARBIOS’ innovative enzymatic depolymerisation technology.

CARBIOS’ technology offers an advancement in PET recycling.

Unlike traditional methods, CARBIOS said it can process a wider range of PET waste, including coloured, opaque packaging, and even polyester textiles.

This translates to greater flexibility and cost-effectiveness for CARBIOS, as it is not limited to high-demand clear plastic bottles.  Recyclable polymers cellulose

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CARBIOS secures feedstock for PET biorecycling plant with Hündgen

Sustainable textile – Chemovator, BASF’s business incubator, has invested in Heartland, a Detroit-based startup revolutionizing plastics with natural fiber reinforcements 06-05-2024

Recyclable polymers cellulose

Sustainable textile – Chemovator, BASF’s business incubator, has invested in Heartland, a Detroit-based startup revolutionizing plastics with natural fiber reinforcements 06-05-2024

Sustainable textile

Polymer PET Resin – CARBIOS and Hündgen enter supply agreement for world’s first PET biorecycling plant 

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Sustainable textile

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Will gasification play a role in advanced recycling of plastics?

Gasification is a sophisticated thermochemical process that offers an innovative route for the recycling of plastic waste into virgin plastic feedstock. This process involves the conversion of carbonaceous materials into syngas, a mixture of carbon monoxide (CO) and hydrogen (H2), through the reaction of these materials at high temperatures in a controlled oxygen and/or steam environment. Here, we will delve into the technical specifics of gasification, particularly focusing on its application in converting plastic waste into virgin feedstock for new plastics, facilitating a circular economy approach in plastic manufacturing.  Sustainable textile

Gasification processes involve several critical phases: drying, pyrolysis, combustion, and reduction. Initially, plastic waste is dried to eliminate moisture, which optimizes the efficiency of subsequent thermal reactions. During pyrolysis, plastics are thermally decomposed in a low-oxygen environment, leading to the generation of volatile compounds and a residual solid char. These volatiles are partially oxidized in the combustion step, which generates heat and converts the remaining material into CO2 and a small amount of ash, with the char undergoing further reduction to form syngas.

The configuration of the gasifier (e.g., fixed bed, fluidized bed, entrained flow) directly influences the operational dynamics and thus the efficiency of the gasification process. The syngas output—primarily composed of CO and H2—is subsequently processed to form monomers that serve as feedstocks for producing new plastics.  Sustainable textile

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Styrenics Circular Solutions (SCS), in collaboration with Krones and Tomra, has successfully demonstrated the mechanical recycling of XPS food trays, a process that ensures industrial efficiency and high-quality recyclate

This initiative, announced in Brussels on May 3, 2024, leverages a process akin to that used for yoghurt pots, emphasizing the sortability of polystyrene (PS) for recycling. Tomra’s ‘deep sorting’ technology yielded a pure XPS feedstock from mixed PS, which Krones then processed through shredding, hot washing, dewatering, and drying. The pilot confirmed the technical and industrial viability of the process, highlighting its competitive edge, energy, and water efficiency.  Sustainable textile

The recycling process enhances the circularity of XPS trays, known for their role in food safety and favorable life cycle assessment. To boost recycling yields and quality, SCS has introduced a design for recycling (DfR) guideline, aligning most XPS trays with these standards.

Dr. Michael Gotsche of Krones expressed satisfaction with the trials, confirming the adaptability of their washing technology for XPS trays. Dr. Volker Rehrmann of Tomra emphasized the importance of effective sorting for a circular economy, noting the impressive sortability of PS. Claudio Bilotti of Versalis (Eni) highlighted the value of XPS trays in food safety and their potential for multiple life cycles post-use. Jens Kathmann of SCS pointed out the significance of XPS trays in the circular economy, with potential applications in various general-purpose PS products.  Sustainable textile

Sustainable textile

Eastman introduced Naia™ Renew ES, a sustainable textile innovation, at the Intertextile Shanghai Apparel Fabrics exhibition

This new fiber, containing 60% recycled content, marks a significant step in sustainable fashion. Carolina Sister Cohn, Eastman’s global marketing leader, expressed excitement about the potential for Naia™ Renew ES to transform the industry.

The exhibition showcased over 400 fabric and garment types made with Naia™ Renew, demonstrating its versatility. Students from the Beijing Institute of Fashion Technology also participated, creating garments with Naia™ fabrics, emphasizing the push towards sustainable fashion among the next generation. Sustainable textile

Claudia de Witte, Eastman’s sustainability leader, stressed the importance of trust in making sustainable textiles widely available. Eastman collaborates with industry leaders and the China National Textile and Apparel Council to promote molecular recycling and sustainable materials.

Naia™ Renew ES combines 60% recycled waste with 40% sustainably sourced wood pulp, certified by the Global Recycled Standard (GRS). Eastman’s molecular recycling technology is pivotal, transforming mixed waste into high-quality materials. The GRS certification of Naia™ Renew in December 2023 highlights Eastman’s dedication to sustainability. Sustainable textile

Eastman introduced Naia™ Renew ES, a sustainable textile innovation, at the Intertextile Shanghai Apparel Fabrics exhibition

RadiciGroup is set to showcase its commitment to innovation, sustainability, and eco-design at the NPE fair in Orlando, Florida, from May 6-10, 2024

This event is a strategic platform for the Group to strengthen and expand collaborations in North America’s polymeric materials value chain, especially in the automotive sector, and increasingly in the electrical/electronic, appliances, and power-tools sectors.

With a strong industrial presence in the United States and Mexico, RadiciGroup is a key player in the North American automotive market, which contributes significantly to its turnover.  Sustainable textile

As one of the few integrated producers in the polyamide chain, RadiciGroup has bolstered its sales network, marketing team, and technical and quality assistance in recent years, aiming to enhance not just product offerings but also service efficiency.

Edi Degasperi, North America Country Manager for RadiciGroup High Performance Polymers, highlights the positive start to 2024 in the USA and the initiation of significant projects that promise a satisfying year ahead. Despite a slower start in Mexico, upcoming projects are expected to lead to a substantial recovery in the second half of the year.

RadiciGroup’s commitment to environmental sustainability is evident in its decision to purchase renewable electricity for its Wadsworth site, starting in 2024, through Renewable Energy Certificates. This move aligns with the Group’s long-standing tradition of producing environmentally friendly products, including bio-based materials with superior technical performance and the Renycle® range of technopolymers made from pre and post-consumer polyamide recycling.  Sustainable textile

Degasperi emphasizes RadiciGroup’s integrated approach to sustainability, promoting eco-design among clients and supporting a circular economy model. The Group’s Engineering Service enables the prediction of product behaviors early in development, optimizing design and environmental performance.

RadiciGroup is also actively involved in North America’s electrification of vehicles, participating in projects to drive change and offer products developed for e-mobility applications. This includes a range of orange-colored products for high-voltage components, UL-certified flame retardant materials for battery systems, and metal replacement solutions for lighter vehicles and extended battery life.

Two meetings are scheduled at the RadiciGroup booth: “Sustainable and High Performance Solutions” on May 7 at 2 pm, and “Sustainable by design” on May 9 at 10 am. RadiciGroup’s presence at NPE 2024 underscores its dedication to leading the industry towards a sustainable future.  Sustainable textile

RadiciGroup is set to showcase its commitment to innovation, sustainability, and eco-design at the NPE fair in Orlando, Florida, from May 6-10, 2024

In 2023, Vecoplan AG, a leader in machinery for material and thermal recycling, celebrated its fourth consecutive record year, despite global market challenges

CEO Werner Berens announced a revenue peak, attributing success to the company’s resilience amidst geopolitical and market uncertainties that led many customers to defer investments. CFO Ina Hannen reported a slight increase in revenue and profit over 2022.

Looking ahead to 2024 with caution, Berens remains optimistic due to sustained product demand, prompting workforce expansion by nearly 100 in the past two years. Vecoplan invested significantly in development, with plans to allocate another €13 million, primarily to enhance production capacity at its Bad Marienberg site.  Sustainable textile

Vecoplan AG specializes in equipment for processing various raw materials and waste, supporting customers from single-machine purchases to large-scale projects. With 580 employees across international locations, the company anticipates continued success and growth.

In 2023, Vecoplan AG, a leader in machinery for material and thermal recycling, celebrated its fourth consecutive record year, despite global market challenges

Chemovator, BASF’s business incubator, has invested in Heartland, a Detroit-based startup revolutionizing plastics with natural fiber reinforcements

This move strengthens the partnership with BASF’s North America Open Research Alliance (NORA) and marks Heartland’s entry into Chemovator’s Elevate program, which propels early-stage chemical startups.

Heartland collaborates with local farmers to harness natural fibers, aiding manufacturers in crafting eco-friendlier products. The startup’s hemp-based materials serve as sustainable additives in plastics, enhancing properties like flammability and bonding while reducing the carbon footprint of plastic and rubber products.  Sustainable textile

Jesse Henry, Heartland’s CEO, notes the significant industrial impact on reducing plastics’ carbon footprint. Gati Kalim, Chemovator’s Head of Portfolio Management, echoes this sentiment, highlighting Heartland’s commitment to the chemical industry’s future.

The investment positions Heartland as Chemovator’s first North American portfolio company, benefiting from financial support, BASF’s expertise, and a network of seasoned entrepreneurs. Thomas Holcombe, Head of NORA at BASF Corporation, emphasizes the strengthened collaboration, contributing to sustainable solutions and reduced emissions.

Bacteria biodegradability – End April Exhibits Varying Price Trend for LDPE, Rises in Asia but not in Europe and US 04-05-2024

Sustainable textile

BOPET Film – DOMO Chemicals responds to surging demand in China with new TECHNYL® polyamide production plant 03-05-2024

BOPET Film

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Crude Oil Prices Trend by Polyestertime

BOPET Film Market in China Rebounded Amidst Upward Costs Pressure

In a surprising turn of events, the BOPET Film market in China experienced a decent rebound during the first half of April 2024 on the back of higher production costs that tightened supply and intensified buying pressure. This resulted in a significant cost increase for producers and downstream industries that rely on BOPET Film for their operations.

Following a drone attack on a major Russian oil refinery and simmering geopolitical tensions in the Middle East, Crude oil prices experienced a sharp rise during the middle of April 2024.  BOPET Film

This, in turn, triggered a domino effect that impacted the cost of downstream petrochemicals, including PET, a key raw material for BOPET Film production. Even before the oil price hike, the BOPET Film market in China was grappling with a supply crunch. The primary port inventories in East China decreased by 7.3% to approximately 778k tons before the national holiday on April 5th April 2025. Meanwhile, the rise in PET feedstock costs translated into higher production costs for BOPET Film manufacturers. Faced with this financial squeeze, manufacturers had a minimum choice but to raise their final product prices to maintain profitability.  BOPET Film

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BOPET Film

BASF Venture Capital increased investment in Phomera Metamaterials Inc.

  • BASF Venture Capital (BVC) announced today that it has invested in Phomera Metamaterials Inc. during its Series A financing round
  • This investment will mainly be used for capacity expansion, downstream market development, and product upgrades at Phomera

BASF Venture Capital (BVC) announced today that it has invested in Phomera Metamaterials Inc. (Phomera) during its Series A financing round, to further promote the development of the photonic crystal metamaterial industry. This investment will be mainly used for capacity expansion, downstream market development, and product upgrades at Phomera.  BOPET Film

Established in 2015, Phomera Metamaterials Inc. is a leading research and manufacturing company in the field of photonic crystal metamaterials. Photonics crystal metamaterial is an artificially synthesized material formed by arranging polystyrene (PS), polymethyl methacrylate (PMMA), or silica microspheres into periodic structures. By constructing a pre-designed three-dimensional structure through multiple layers of microspheres, it can generate various functions such as material tuning, conductivity & magnetic control, and color change by modulating electromagnetic waves. With its outstanding performance, environmental friendliness, and cost-effectiveness, photonic crystal metamaterials can replace many traditional materials and be applied in various commercial scenarios, with broad development prospects.  BOPET Film

BOPET Film

Net-zero emissions by 2040: Krones has defined more stringent sustainability targets

Following a resolution taken by the Executive Board, Krones aims to reduce its greenhouse gas emissions to net zero by 2040 – along the entire value chain.

“In view of the latest forecasts issued by climate researchers, each and every one of us needs to know that our planet has reached a dangerous turning point,” explains Krones’ CEO Christoph Klenk. “As far as climate change is concerned, all of us – businesses, politicians, individuals – are in this together. Even now, it is still possible to protect the conditions necessary to ensure humankind’s continued existence, and we must therefore take the chance while we still can.”

Following the standard of the Science Based Targets initiative (SBTi), the Krones Group intends to cut its greenhouse gas emissions by 90 per cent along the entire value chain (Scopes 1 to 3) and neutralise the remaining ten per cent by 2040. 2019 is the base year for that and also for the near-term targets already validated by the SBTi. Krones submitted its net-zero target to the Science Based Targets initiative in early April, and the Krones sustainability team expects final validation to be issued by autumn this year.

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Net-zero emissions by 2040: Krones has defined more stringent sustainability targets

DOMO Chemicals responds to surging demand in China with new TECHNYL® polyamide production plant

  • Opening of new Jiaxing plant bolsters commitment to stay close to customers
  • Potential capacity up to 50,000 tons to serve growing demand for automotive, electronics, energy, and industrial and consumer goods sectors
  • TECHNYL® polyamides provide intelligent solutions for China’s growth markets in the green energy and mobility sectors

Jiaxing, [29.04.2024] – DOMO Chemicals, a global leader in engineered technical materials, proudly inaugurates its newest plant in Haiyan, Jiaxing, Zhejiang, China. This significant milestone reinforces DOMO’s determination to meet rising demand in the Chinese market for its TECHNYL® polyamide-based intelligent solutions.

The €14 million (RMB 100 million) investment represents a potential doubling of DOMO’s commitment to the Chinese market, with the new plant capable of increasing the current capacity of 25,000 tons of TECHNYL® polyamides to 35,000 tons and eventually 50,000 tons in the long term.  BOPET Film

Covering an area of 40,000 square meters, the state-of-the-art facility underscores DOMO’s unwavering commitment to providing high quality products and services to its customers in key sectors such as automotive, electronics, energy, industrial and consumer goods.

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BOPET Film

US Caprolactam Market Faces Challenges with Moderate Supply and Low Demand

The US Caprolactam market experienced a marginal increase in April, with raw material benzene prices remaining steady, providing limited support to the downstream Caprolactam sector. Despite this, the overall market conditions remain challenging, with supply levels categorized as moderate and demand staying relatively low. As a ripple effect, the cost of Caprolactam in the US market rose by approximately 1% in April compared to the preceding month’s data.  BOPET Film

One of the key factors contributing to the market’s stability has been the steady prices of benzene, a crucial raw material in Caprolactam production. The steady benzene prices have helped to keep production costs in check for Caprolactam manufacturers, preventing any significant upward pressure on prices.

However, despite the modest cost environment, new orders for Caprolactam have declined in the US market this month. Manufacturers have reported a drawdown of their stock of purchases in April, indicating a cautious approach to inventory management amidst uncertain market conditions.  BOPET Film

This decline in new orders reflects the subdued demand for Caprolactam in the US, which has been a persistent trend in recent months.

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US Caprolactam Market Faces Challenges with Moderate Supply and Low Demand

LYB to build integrated plastic waste recycling hub in Knapsack

LyondellBasell (LYB) has secured a location for an integrated plastic waste recycling hub south of an existing industrial park in Knapsack, Germany, signing a land lease agreement with YNCORIS GmbH & Co. KG. The hub is planned to combine various advanced sorting and recycling operations, helping to address the plastic waste challenge and grow the circular economy. The project will be developed in phases; the initial phase will see the construction of an advanced sorting facility that will process mixed plastic waste to produce feedstock for mechanical and advanced recycling. BOPET Film

This mixed plastic waste is not recycled today and mostly sent to incineration for energy recovery.

In total, the integrated recycling hub will cover an area equivalent to 20 soccer fields. It is expected that the hub’s initial advanced sorting facility will start operations in the first quarter of 2026. These new investments support the company’s ambition to produce and market at least 2 million metric tons of recycled and renewable‑based polymers annually by 2030.  BOPET Film

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In total, the integrated recycling hub will cover an area equivalent to 20 soccer fields

Namibia recycling facility doubles capacity

Launch of cutting-edge recycling facility in Namibia

A N$24 million (over US$1.2million) investment through a partnership between Coca-Cola Beverages Africa (CCBA) (www.CCBAgroup.com) in Namibia and Plastic Packaging has culminated in the opening of a new polyethylene terephthalate (PET) flaking plant in Okahandja which will double the capacity of the only mechanical recycler of plastic waste in the country. The plant was officially […]  BOPET Film

A N$24 million (over US$1.2million) investment through a partnership between Coca-Cola Beverages Africa (CCBA) (www.CCBAgroup.com) in Namibia and Plastic Packaging has culminated in the opening of a new polyethylene terephthalate (PET) flaking plant in Okahandja which will double the capacity of the only mechanical recycler of plastic waste in the country.

The plant was officially inaugurated by the Minister of Environment, Forestry and Tourism, Pohamba Shifeta.

“The Coca-Cola system aims to drive systemic change through a circular economy for packaging. We are leading the industry to help collect and recycle a bottle or can for every one we sell by 2030.  BOPET Film

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Namibia recycling facility doubles capacity

BOPET Film

Plastic pyrolysis – Chinaplas 2024, the premier international fair for the plastics and rubber industry, celebrated a remarkable return to Shanghai after a six-year hiatus, setting new attendance records 02-05-2024

Plastic pyrolysis – Chinaplas 2024, the premier international fair for the plastics and rubber industry, celebrated a remarkable return to Shanghai after a six-year hiatus, setting new attendance records 02-05-2024

Plastic pyrolysis

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Crude Oil Prices Trend by Polyestertime

The Bulgarian company Plastchim-T has fully acquired the Italian firm Manucor

The acquisition from Milan-based financial company Pillarstone and minor stakeholders gives Plastchim-T ownership of Manucor’s facilities in Sessa Aurunca, Caserta. This site is noted for producing bi-oriented polypropylene (BOPP) films used in flexible food packaging, tapes, and various labels, generating approximately €150 million in annual revenue. Plastic pyrolysis

Plastchim-T, a direct competitor in the BOPP film market, operates three production sites in Bulgaria—Aksakovo, Dvnya, and Tervel—employing around 1,000 people.

The company boasts production capabilities of 115,000 tonnes per annum (t/a) of BOPP films, 12,000 t/a of cast polypropylene (CPP), 2,500 t/a of polyethylene (PE) film, and 10,000 t/a of flexible packaging. It also includes a 26,000 t/a hybrid BOPE/BOPP line.

In 2018, Pillarstone took a majority stake in Manucor, which increased to 95% in 2023, after the Russian company Biaxplen exited the venture. The remaining 5% was held by Manucor’s management. Plastic pyrolysis

The union of these two entities in the flexible film and packaging sector significantly enhances their production capacity to over 200,000 tonnes annually, positioning the newly formed group as one of Europe’s top BOPP film producers.

Plastic pyrolysis

Investing in a plastic pyrolysis plant offers a multifaceted opportunity with numerous benefits

Let’s delve into the economic and environmental advantages of this innovative technology:

  1. Environmental Impact:
    • Plastic Pollution Mitigation: With millions of tons of plastic waste generated globally each year, traditional disposal methods like landfilling and incineration are no longer sustainable. Plastic pyrolysis provides an alternative by converting plastic waste into valuable resources, reducing the burden on landfills and minimizing environmental pollution.
    • Resource Conservation: Instead of relying solely on finite fossil fuels, pyrolysis allows for the production of fuel oil from plastic waste. This not only reduces the extraction pressure on natural resources but also contributes to energy diversification and security. Plastic pyrolysis
    • Cleaner Fuel: The fuel oil derived from plastic pyrolysis has low sulfur content, leading to reduced emissions of harmful pollutants such as sulfur dioxide and particulate matter. It is highly versatile and can be used in power generation, heating, and industrial processes.
  2. Economic Opportunities:
    • Job Creation: As governments worldwide implement stricter regulations on plastic waste management, there is a growing demand for sustainable solutions. Pyrolysis plants create employment opportunities in research, development, engineering, and manufacturing.
    • Market Demand: The market for recycled products generated by plastic pyrolysis plants, including fuel oils and carbon black, continues to grow. These products find applications in various industries, making the investment economically promising. Plastic pyrolysis
  3. Circular Economy Principles:
    • By converting plastic waste into valuable products, plastic pyrolysis enables closed-loop recycling, reducing the need for virgin resources and minimizing environmental degradation. This aligns with sustainable development goals.
  4. Technological Advancement:
    • Companies continually strive to optimize the pyrolysis process, enhance product quality, and innovate in areas like catalysis and reactor design. This drives efficiency improvements and effectiveness in pyrolysis plants.
  5. Social Benefits:
    • Investing in pyrolysis infrastructure in communities disproportionately affected by plastic pollution improves their quality of life and addresses environmental justice issues. Plastic pyrolysis

In summary, plastic pyrolysis technology offers a pathway to a more sustainable future, benefiting both the environment and the economy1234.

Plastic pyrolysis

PET bottle recycling factory kicks off ‘trial’ operations in Al-Muwaqqar area

Econest Recycling, an Amman-headquartered leading recycler of PET bottles in the Middle East and North Africa region, announced start of trial operations for its factory specialized in recycling used plastic water bottles, with an investment amounting to $15 million.

Established in 2022, the factory, which is located in Al-Muwaqqar area, works to convert used plastic water bottles into polyethylene terephthalate, after recycling it with “high quality to become suitable for food use.”

In remarks to “Petra,” the company’s chairman, Mohammad Abu Sufa, said the factory, which is the first in the Middle East region, was established according to the “highest” international standards and “modern” European technologies, which ensure efficiency and excellence in all steps of the production processes, which would make its products “green and clean.”  Plastic pyrolysis

Abu Sufa added that the factory’s mission aims to provide environmentally friendly solutions, revolutionize the recycling process, secure production inputs for multiple industries, achieve circular economy, protect the environment, and realize resource sustainability.

Plastic pyrolysis

In the first quarter of the year, Versalis, a chemical subsidiary of the ENI group, reported a 12% increase in sales volume, reaching 900,000 tonnes

Despite this growth, the company experienced an adjusted operating loss of 168 million euros, marking an improvement over the previous quarter’s loss of 237 million euros due to cost optimizations, yet a 54% increase from the same period last year (109 million euros). This loss reflects weaker demand across all business segments, heightened production costs in Europe, and a less competitive stance against North American and Asian counterparts amidst an oversupplied market, according to the ENI quarterly report.

During the period between January and March, the plant utilization rate improved slightly from 52% to 57%. Plastic pyrolysis

However, the cracker margin has deteriorated compared to the same period in 2023. Furthermore, Versalis noted a decrease in margins on polyethylene and styrenics from last year, attributed to lower commodity prices and aggressive competitive pressures.

In mid-April, following these challenges, Versalis expanded its operations by acquiring Tecnofilm, a Marche-based company specializing in the development and production of functionalized polyolefins and thermoplastic compounds with elastomer properties. This acquisition is part of Versalis’ strategic efforts to enhance its product portfolio and market presence amidst fluctuating market conditions.  Plastic pyrolysis

In the first quarter of the year, Versalis, a chemical subsidiary of the ENI group, reported a 12% increase in sales volume, reaching 900,000 tonnes

ENI – Versalis

Sinopec, Kazakh firm KazMunayGas to co-develop polyethylene project

China Petrochemical Corp, or Sinopec, together with KazMunayGas, a state-owned oil and gas company in Kazakhstan, will develop the biggest polyethylene project in Kazakhstan, the Chinese company said on Thursday.

Polyethylene is the most commonly produced plastic. A polymer, polyethylene is primarily used for packaging.

Sinopec signed an agreement with KazMunayGas in Xi’an, Shaanxi province, on Thursday for the joint implementation of the project in the Atyrau region of Kazakhstan, during the state visit to China of Kazakh President Kassym-Jomart Tokayev.

With a capacity of 1.25 million metric tons per year, the plant will be built on the territory of the special economic zone in Karabatan, close to the Tengiz field of the Atyrau region, Sinopec said.  Plastic pyrolysis

To confirm Sinopec’s future involvement in the project, the two sides will sign a share purchase agreement and other legally binding documents. The final investment decision, called the FID, of the project participants is expected in 2024, it said.

More…

Sinopec, Kazakh firm KazMunayGas to co-develop polyethylene project

Techtextil & Texprocess 2024 highlight future of textile processing

INSIGHTS

  • Techtextil and Texprocess 2024 saw record attendance, with 38,000 visitors from 102 countries and 1,700 exhibitors.
  • The fairs showcased innovative solutions driving cross-industry transformations in high-tech textiles.
  • Texprocess highlighted advancements in digitalisation, automation, and AI, offering solutions for industry challenges and future growth.

High-tech textiles in twelve application areas, the global innovative power of technical textiles and nonwovens as well as the digitalisation of the textile-processing industry: with 38,000 visitors from 102 countries and 1,700 exhibitors from 53 countries, Techtextil and Texprocess have grown in terms of exhibitor numbers and recorded a 29 percent increase in visitor numbers.  Plastic pyrolysis

At the leading trade fairs, the density of forward-looking textile solutions that are transforming entire industries was particularly noticeable.

Techtextil and Texprocess 2024 ended with 1,700 exhibitors from 53 countries, 38,000 visitors from 102 countries and a 29 percent increase in visitor numbers. The top visitor nations were Germany, Italy, France, Turkey and the Netherlands. The top exhibitor nations were Germany, Italy, China, France and Turkey. Countries such as Egypt, China, Indonesia, Kosovo, Luxembourg, Moldova and Thailand contributed to the expansion of exhibitors, among others.  Plastic pyrolysis

More…

Techtextil & Texprocess 2024 highlight future of textile processing

Chinaplas 2024, the premier international fair for the plastics and rubber industry, celebrated a remarkable return to Shanghai after a six-year hiatus, setting new attendance records

From April 23 to 26, the event attracted an impressive 321,879 visitors, a 30% increase from last year’s edition in Shenzhen, which had 248,222 attendees. This surge in participation surpassed organizer expectations, who had anticipated 270,000 visitors based on the 180,000 from Shanghai’s last 2018 hosting.

Foreign attendance was notably strong, with 73,200 international visitors making up 23% of the total. The event’s peak came on its second day, seeing 118,687 entries. The fair’s venue, the National Exhibition and Convention Center (NECC) in Shanghai, sprawled over 380,000 square meters across 15 pavilions—an expansion of 12% from 2018. This space accommodated 4,420 exhibitors, also up by 12%.  Plastic pyrolysis

Significantly, around forty Italian companies participated, grouped in a collective stand managed by Amaplast, the association representing Italian manufacturers of machinery and systems for processing plastics and rubber. This strong international presence underscores Chinaplas’s role as a crucial global platform for industry advancements and networking.

Chinaplas 2024, the premier international fair for the plastics and rubber industry, celebrated a remarkable return to Shanghai after a six-year hiatus, setting new attendance records

CHINAPLAS 2024

Room temperature superconductors – Carbios and Partners Celebrate Groundbreaking for PET Biorecycling Plant 30-04-2024

Plastic pyrolysis

Room temperature superconductors – Carbios and Partners Celebrate Groundbreaking for PET Biorecycling Plant 30-04-2024

Room temperature superconductors

Crude Oil Prices Trend

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Carbios and Partners Celebrate Groundbreaking for PET Biorecycling Plant

New plant will use enzymatic process to depolymerize PET

Carbios held a groundbreaking ceremony for its project to construct a PET recycling plant. The plant will use a unique process involving the depolymerization of PET using enzymes. Participants included local authorities, partner brands and industrial partners. Located in Longlaville, in the Grand-Est region of France, the site will be Carbios’ first commercial plant. The plant will have a processing capacity of 50,000 ton/yr of prepared waste when operating at full capacity. According to the company, work is progressing on schedule with significant quantities set to be delivered to customers in 2026. Room temperature superconductors

The technology opens up new recycling streams for multilayered, colored and opaque trays made from packaging waste and polyester textile waste, which until now have been little or not recycled at all, giving them value and providing an alternative to fossil-based monomers.

“Our revolutionary enzymatic depolymerization technology marks the beginning of a new era in plastic recycling, moving away from dependence on oil to a circular economy fueled by PET waste itself. Room temperature superconductors

Room temperature superconductors

Amcor unveils 100% recycled PET bottle for soft drinks

The stock bottle empowers beverage brands to meet growing sustainability demands and regulations while accelerating their time to market.

Hyatt said each Mr & Mrs Smith property is known for its distinct character, with highlights including treehouse accommodations in Finland. Credit: Hyatt Hotels Corporation.

Amcor, a world leader in packaging solutions, has announced the launch of a one-litre polyethylene terephthalate (PET) carbonated soft drink (CSD) bottle made entirely from post-consumer recycled (PCR) material. Room temperature superconductors

The company said this innovative stock bottle empowers beverage brands to meet growing sustainability demands and regulations while accelerating their time to market. It also claims the product is the first-of-its-kind stock option.

The new bottle represents a significant advancement in Amcor Rigid Packaging’s (ARP) commitment to responsible packaging.

More…

Room temperature superconductors

BIR publishes position paper on chemical recycling

The organization says mechanical recycling must take priority and be incentivized.

In its latest position paper, the Brussels-based Bureau of International Recycling (BIR) says chemical recycling needs careful consideration and well-informed, market-based policies to ensure that it complements rather than competes with traditional recycling methods.

Additionally, BIR writes that mechanical recycling must remain the preferred method on a large scale, whereas chemical recycling should be used only for hard-to-recycle plastics at their end-of-life. Room temperature superconductors

This position paper on chemical recycling follows shortly after one on extended producer responsibility (EPR), which BIR published in November 2023. Describing chemical recycling as “a nascent technology,” BIR urges caution in its development and calls for the introduction of a harmonized definition of chemical recycling that excludes fuel production.

BIR says chemical recycling processes are extremely energy-intensive and some that are currently available produce more greenhouse gas emissions than primary production using fossil fuels during the production process. Room temperature superconductors

More…

Room temperature superconductors

Suzano Ventures, the investment branch of Brazilian pulp producer Suzano, has invested $5 million in Bioform Technologies

This Canadian startup, originating from research at the University of British Columbia, focuses on developing sustainable alternatives to conventional single-use plastics using bio-based materials.

This financial injection forms part of Bioform’s initial funding round, aimed at enhancing the production of these eco-friendly plastics. These materials can be produced using existing industrial methods from the pulp and paper industry, incorporating wood pulp fiber from Suzano as a primary component.  Room temperature superconductors

Bioform’s innovative hydrogels, reinforced with wood pulp, promise to be home compostable or recyclable through standard paper recycling routes without relying on fossil fuel-derived resources.

The applications for this technology are broad, including recyclable thermoformable films for packaging and compostable films for various uses such as agricultural and trash bags. Bioform’s products are designed to significantly reduce carbon emissions, offering an 80% lower footprint than traditional plastics while maintaining or improving on performance metrics like strength and barrier properties.  Room temperature superconductors

Suzano Ventures, the investment branch of Brazilian pulp producer Suzano, has invested $5 million in Bioform Technologies

Room temperature superconductors, once envisioned as transformative for energy production and transport, have faced scrutiny

Initially highlighted by physicist Ranga Dias in 2020, these superconductors promised a future of efficient energy systems, ultra-fast computing chips, and magnetic levitation transport. Despite periodic announcements signaling breakthroughs, persistent technical limitations and setbacks often followed.

Dias, a University of Rochester physicist, maintained his course despite growing criticism, publishing successive studies claiming room temperature superconductivity. His resilience against skepticism suggested potential in his research. However, a damning report detailed in Nature revealed significant data manipulation. This discovery, made during an internal investigation by the University of Rochester, not only undermines Dias’s credibility but also threatens his career, as dismissal looms.  Room temperature superconductors

Room temperature superconductivity, a Nobel-worthy achievement if validated, would revolutionize multiple technological domains. Traditional conductors lose energy as heat due to electrical resistance, a problem superconductors don’t have. Ideally, they could transport electricity without energy loss, impacting both technology and economy significantly. This phenomenon, explained by the BCS theory proposed in 1957 and Nobel-recognized in 1972, suggests that ambient temperature superconductors are possible but highly unlikely. Room temperature superconductors

The saga of Dias’s research, now tainted by allegations of falsification, serves as a cautionary tale for future claims in this high-stakes field of physics.

Room temperature superconductors, once envisioned as transformative for energy production and transport, have faced scrutiny

Kazakhstan’s Atyrau is set to open a terephthalic acid and polyethylene terephthalate (TPA/PET) production complex in 2029, according to Interfax citing Kazakh Deputy Energy Minister Askhat Khasenov

This announcement was made during a briefing in Astana, where Khasenov revealed ongoing pre-feasibility studies in collaboration with China’s Sinopec. Khasenov also highlighted the Atyrau Refinery’s plans to modernize by 2027 to ensure an uninterrupted supply of paraxylene, a key raw material for PET production, without compromising gasoline and diesel output.  Room temperature superconductors

Additionally, it was confirmed that there would be no limitations on paraxylene production upon the PET project’s initiation. This development was further underscored during a meeting between Kazakh President Kassym-Jomart Tokayev and Sinopec Chairman Ma Yongsheng in China, where they discussed the construction of the TPA/PET facility. Furthermore, Magzum Mirzagaliev, Chairman of KazMunayGas (KMG), and Ma Yongsheng signed an agreement to jointly develop a preliminary feasibility study for the project. The Atyrau TPA/PET complex is expected to produce up to 735,000 tonnes of PET annually, using paraxylene sourced from the Atyrau Oil Refinery.  Room temperature superconductors

Kazakhstan's Atyrau is set to open a terephthalic acid and polyethylene terephthalate (TPA/PET) production complex in 2029, according to Interfax citing Kazakh Deputy Energy Minister Askhat Khasenov

ORNL researchers use thermoplastic nanofibers to toughen composites

Researchers at the Department of Energy’s Oak Ridge National Laboratory have developed a method that demonstrates how fiber-reinforced polymer composite materials used in the automotive, aerospace and renewable energy industries can be made stronger and tougher to better withstand mechanical or structural stresses over time.

Composites are strong and lightweight relative to their metallic counterparts. They are also corrosion and fatigue resistant and can be tailored to meet specific industrial performance requirements. However, they are vulnerable to damage from strain because two diverse materials—rigid fibers and a soft matrix, or a binder substance—are combined to make them.  Room temperature superconductors

The interphase between the two materials needs to be improved because of its influence on the overall mechanical properties of the composites.

The research team deposited thermoplastic nanofibers to create chemically a supportive network that toughens the interphase. Their technique differs from conventional methods of coating the fiber surfaces with polymers or providing a rigid scaffolding to improve bonding between the fiber and the matrix, which have been shown to be inefficient and expensive.  Room temperature superconductors

ORNL researchers use thermoplastic nanofibers to toughen composites

PET Bottles Recycling – China’s Ministry of Commerce declared the imposition of anti-dumping duties on Taiwanese polycarbonate imports, effective from April 20 for five years 29-04-2024

 

r-PET Packaging – Polymer prices: Upward trend continues due to higher feedstock costs 29-04-2024

r-PET Packaging

r-PET Packaging

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

r-PET Packaging

r-PET Packaging

Polyestertime
ITEM 22/04/2024 29/04/2024 +/-
Bottle grade PET chips domestic market 7,150 yuan/ton 7,075 yuan/ton -75
Bottle grade PET chips export market 905 $/ton 900 $/ton -5
Filament grade Semidull chips domestic market 6,900 yuan/ton 6,850 yuan/ton -50
Filament grade Bright chips domestic market 6,905 yuan/ton 6,870 yuan/ton -35
Pure Terephthalic Acid PTA domestic market

r-PET Packaging

5,935 yuan/ton 5,925 yuan/ton
-10
Pure Terephthalic Acid PTA export market 735 $/ton 735 $/ton
Monoethyleneglycol MEG domestic market 4,445 yuan/ton 4,335 yuan/ton
-110
Monoethyleneglycol MEG export market 518 $/ton 508 $/ton -10
Paraxylene PX FOB  Taiwan market 1,057 $/ton 1,040 $/ton
-17
Paraxylene PX FOB  Korea market 1,035 $/ton 1,018 $/ton -17
Paraxylene PX FOB EU market 1,160 $/7on 1,140 $/ton -20
Polyester filament POY 150D/48F domestic market 7,625  yuan/ton 7,525 yuan/ton
-100
Recycled Polyester filament POY  domestic market 7,500 yuan/ton 7,550 yuan/ton +50
Polyester filament DTY 150D/48 F domestic market 9,075 yuan/ton 9,025 yuan/ton -50
Polyester filament FDY 68D24F 8,900 yuan/ton 8,850 yuan/ton -50
Polyester filament FDY 150D/96F domestic market

r-PET Packaging

8,200 yuan/ton 8,125 yuan/ton -75
Polyester staple fiber 1.4D 38mm domestic market 7,470 yuan/ton 7,470 yuan/ton
Caprolactam CPL domestic market 12,900 yuan/ton 12,700 yuan/ton
-200
Caprolactam CPL overseas  market 1,620 $/ton 1,620 $/ton
Nylon 6 chips overseas  market 1,910 $/ton 1,890 $/ton -20
Nylon 6 chips conventional spinning domestic  market 14,375 yuan/ton 14,150  yuan/ton -225
Nylon 6 chips  high speed spinning domestic  market 14,700 yuan/ton 14,350 yuan/ton -350
Nylon 6.6 chips domestic  market

r-PET Packaging

21,900 yuan/ton 21,800 yuan/ton -100
Nylon6 Filament POY 86D/24F domestic  market 16,850 yuan/ton 16,600 yuan/ton -250
Nylon6 Filament DTY 70D/24F domestic  market 19,150 yuan/ton 18,900 yuan/ton- -250
Nylon6 Filament FDY  70D/24F  17,900 yuan/ton 17,900 yuan/ton
Spandex 20D  domestic  marke 33,500 yuan/ton 33,500 yuan/ton
Spandex 30D  domestic  market 32,000 yuan/ton 32,000 yuan/ton
Spandex 40D  domestic  market  29,000 yuan/ton 29,000 yuan/ton
Adipic Acid domestic market

r-PET Packaging

9,600 yuan/ton 9,600 yuan/ton
Benzene domestic market 8,920 yuan/ton 8,760 yuan/ton -160
Benzene overseas  market 1,066 $/ton 1,062 $/ton -4
Ethylene South East market 1,010 $/ton 1,010 $/ton
Ethylene NWE market CIF 827 $/ton 841 $/ton +14
Acrylonitrile ACN  domestic market 10,600 yuan/ton 10,600 yuan/ton
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton
Acrylic staple fiber ASF  domestic market

r-PET Packaging

14,600 yuan/ton 14,600 yuan/ton
Viscose Staple Fiber VSF  domestic market 13,000 yuan/ton 13,000 yuan/ton
PP Powder domestic market 7,250 yuan/ton 7,230 yuan/ton -20
Naphtha overseas market  698 $/ton 710 $/ton +12
Phenol domestic market 7,800 yuan/ton 8,177 yuan/ton +377

r-PET high end eco-friendly chips =8,300 yuan/ton 8,300 yuan/ton   –

r-PET Packaging

Russian polymer and rubber producer Sibur supports the extended producer responsibility (EPR) mechanism, which aims to enhance circular economy efforts, according to Chinadaily

This initiative will structure waste management better and increase the use of recycled materials in Sibur’s manufacturing processes.

Sibur’s PolyLab Research and Development Center has been instrumental in creating sustainable polymers, integrating up to 90% recycled materials. r-PET Packaging

Already, the center has introduced over 10 products and is developing an additional 50.

In collaboration with China’s Sinopec, Sibur is also constructing the Amur Gas Chemical Complex, which will focus on polypropylene and polyethylene production. r-PET Packaging

Both China and Russia, as part of the Global Coalition for Plastics Sustainability, are proactive in addressing plastic waste via recycling and proper disposal methods.

They are sending delegates to the upcoming session of the Intergovernmental Negotiating Committee (INC) in Ottawa, which aims to formulate a globally binding treaty on plastic pollution.  r-PET Packaging

In Russia, a new law enacted in January enhances the EPR mechanism, mandating manufacturers to gradually increase their recycling rates, achieving 100% by 2027. Alternatively, companies may opt to pay an environmental levy. This legislation intends to decrease non-recyclable plastic usage, reduce landfill volumes, and fund new recycling facilities.

r-PET Packaging

Polymer prices: Upward trend continues due to higher feedstock costs

Over the past two months, thermoplastic prices in Western Europe have experienced a steady increase, largely influenced by rising feedstock costs.

Specifically, in March, the prices for L/LDPE (Linear Low-Density Polyethylene) saw an increase ranging from €70 to €80 per tonne. Concurrently, HDPE (High-Density Polyethylene) prices also went up by €50 to €60 per tonne.

These increments in thermoplastic prices have more than compensated for the €30 per tonne increase in the ethylene reference price.

Polymer prices: Upward trend continues due to higher feedstock costs

PET Bottles Recycling – China’s Ministry of Commerce declared the imposition of anti-dumping duties on Taiwanese polycarbonate imports, effective from April 20 for five years 29-04-2024

PET Bottles Recycling

r-PET Packaging – Polymer prices: Upward trend continues due to higher feedstock costs 

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PET Bottles Recycling

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Axpo and electric utility Rhiienergie have inaugurated Switzerland’s largest green hydrogen production facility in Graubünden canton

Situated alongside the Reichenau hydropower plant in Domat/Ems, this 2.5-megawatt facility can generate up to 350 tonnes of green hydrogen annually. This venture marks a significant step in integrating hydrogen into the national energy landscape to enhance future supply security.

Constructed over approximately a year, this plant employs water electrolysis powered by adjacent hydroelectricity, thus producing hydrogen without CO2 emissions. The resulting hydrogen, which can offset up to 1.5 million liters of diesel each year, is compressed for easy transportation to refueling stations and industrial clients. PET Bottles Recycling

The project’s opening ceremony drew political and business leaders, including local council members, Graubünden Cantonal Councillor and Energy Minister Dr. Carmelia Maissen, and National Councillor Martin Candinas. Dr. Maissen praised the plant’s alignment with regional green hydrogen ambitions and broader climate objectives.

Both Axpo CEO Christoph Brand and Rhiienergie CEO Christian Capaul underscored the critical role of green hydrogen in sustainable energy transition. Capaul highlighted the facility’s status as a flagship project for the region. Brand acknowledged existing challenges but remained optimistic about the potential of this renewable energy resource, emphasizing its sustainability credentials. PET Bottles Recycling

PET Bottles Recycling

TOMRA has secured long-term agreements with OMV and Borealis to supply high-quality raw materials for their recycling operations, enhancing the circular economy for plastics

Under these agreements, TOMRA Feedstock will deliver consistent feedstock to OMV’s ReOil® plants in Austria and to Borealis’ mechanical recycling facilities across Europe. Volker Rehrmann, Executive Vice President and Head of TOMRA Recycling, highlighted the significance of this collaboration in leveraging technology to reclaim post-consumer plastics, preventing their incineration and promoting reuse.

The feedstock will originate from a new, pioneering sorting facility in Germany, set to open at the end of 2025 with an annual input capacity of 80,000 metric tonnes. This facility will specialize in transforming mixed post-consumer plastic waste into clean, specific polymer types for further processing.  PET Bottles Recycling

Daniela Vlad, OMV Executive Vice President Chemicals & Materials, emphasized that the agreement supports their ReOil® technology in producing sustainable materials, contributing significantly to a circular plastics economy. Meanwhile, Borealis will utilize the feedstock in its Borcycle™ M technology, creating high-performance polymers from polyolefin-based waste for diverse industries such as automotive and healthcare.

Craig Arnold, Borealis Executive Vice President, reaffirmed their commitment to increasing recycled content in products, enabling customers to enhance their use of recycled plastics. This partnership marks a substantial advancement in sustainable plastic production and recycling, signifying a major stride towards closing the loop in plastic utilization.

More…

PET Bottles Recycling

PET Bottles Recycling

China’s Ministry of Commerce declared the imposition of anti-dumping duties on Taiwanese polycarbonate imports, effective from April 20 for five years

The ministry’s final determination followed an investigation which confirmed that dumping by Taiwan was harming China’s polycarbonate industry. Taiwan’s exports of this material to China last year were valued at around US$830 million, constituting 78.5 percent of its total polycarbonate exports, as per Taiwan’s Customs Administration.

Polycarbonate, used in electronics, automotive, optics, packaging, medical devices, and safety equipment, was listed in the 2010 Economic Cooperation Framework Agreement between Taiwan and China. The decision to apply these duties is seen as part of China’s strategy amidst broader geopolitical tensions.  PET Bottles Recycling

The anti-dumping investigation began in November 2022, with preliminary results in August indicating significant harm to the Chinese industry. Initial duties were set at up to 22.4 percent. Specific duties announced include 9 percent for Taiwan Chemical Fiber Corp and Idemitsu Chemicals Taiwan Corp, 12.2 percent for Chimei Corp and Chi Lin Technology Co., Ltd, and 22.4 percent for other firms.

Yesterday, China's Ministry of Commerce declared the imposition of anti-dumping duties on Taiwanese polycarbonate imports, effective from April 20 for five years

Weichai, a Chinese manufacturer, has launched a diesel engine that boasts a groundbreaking energy efficiency, marking a world record

This engine achieves an intrinsic thermal efficiency of 53.09%, a significant leap from the usual 45-46%. Such efficiency has been validated by esteemed international testing organizations including TÜV SÜD and the China Automotive Research and Technology Center.  PET Bottles Recycling

The improvements in thermal efficiency could potentially lower diesel engine operational costs by 14% across China, equating to an annual fuel saving of approximately 31 million tonnes and a carbon emission reduction of around 97 million tonnes. Despite these advancements, the engine’s impact on the automotive sector might be limited. Various auto manufacturers have reduced or ceased the production of diesel vehicles in response to emission scandals and environmental concerns. Additionally, the shift towards electric vehicles is gaining momentum, driven by stricter governmental regulations on diesel emissions and the enhanced capabilities and cost-efficiency of electric technologies.

These developments indicate a decreasing demand for diesel options as the automotive industry moves towards more sustainable electric alternatives, which offer better performance, greater autonomy, and reduced operational costs. PET Bottles Recycling

Weichai, a Chinese manufacturer, has launched a diesel engine that boasts a groundbreaking energy efficiency, marking a world record

In early April, global prices for polyester staple fiber (PSF) experienced a significant increase, even though the costs of feedstock materials, which are essential for producing PSF, showed a decline

This price surge has been observed across major markets worldwide, challenging the usual expectations that fiber prices should align with raw material costs.

Various factors contribute to this anomaly. Firstly, disruptions in supply chains have played a crucial role. These disruptions are partly due to geopolitical tensions and logistical challenges, which have hindered the smooth flow of raw materials and finished products, leading to shortages in certain regions. Secondly, there has been a marked increase in demand for PSF, fueled by its growing use in diverse applications from clothing and upholstery to automotive interiors. This heightened demand tends to push prices up, independent of the raw material cost fluctuations. PET Bottles Recycling

Moreover, energy prices and currency exchange rates have also influenced PSF pricing. In some countries, the weakening of the local currency against the dollar has made imports more expensive, contributing to higher domestic prices for polyester fibers. Additionally, energy costs, which are critical for manufacturing, have been volatile and generally trending upwards, further complicating the cost structure for producers.

These factors combined have led to the current situation where PSF prices are rising despite a fall in feedstock costs, reflecting a complex interplay of global economic and market dynamics. PET Bottles Recycling

In early April, global prices for polyester staple fiber (PSF) experienced a significant increase, even though the costs of feedstock materials, which are essential for producing PSF, showed a decline

Alpla has recently completed a significant upgrade and expansion at its Vlotho-Exter plant in Germany, with an investment of approximately 30 million euros

This project introduced two new facilities: a warehouse and a production area, enhancing the plant’s capacity to manufacture preforms and PET bottles. These bottles are primarily used for packaging mineral water sourced locally.

The Vlotho-Exter site employs 185 workers and utilizes recycled PET from Alpla’s nearby Bad Salzuflen facility, underscoring the company’s commitment to sustainability. Additionally, the plant manufactures reusable containers for beverages and cosmetics, aligning with growing environmental consciousness in the industry.

During the opening ceremony, Alpla CEO Philipp Lehner emphasized the company’s dedication to sustainable practices.  PET Bottles Recycling

He stated, “Plastic packaging has a future, but it hinges on our serious commitment to addressing current issues. We are dedicated to setting higher standards in reducing, reusing, and recycling packaging materials.” This initiative reflects Alpla’s proactive approach to overcoming challenges in the packaging sector and its drive towards more sustainable production methodologies.

Automotive plastic recycling – TotalEnergies Corbion is set to showcase its Luminy PLA bioplastics at Chinaplas 2024 in Shanghai, highlighting the product’s environmental benefits during Asia’s leading plastics and rubber trade fair from April 23-26 27-04-2024

Automotive plastic recycling

Polyamide in Europe witness Sharp Increase Despite Average Demand

In the European region, the price of Polyamide has increased in the latter part of April following a period of stability in the preceding weeks. This price increase comes despite the demand for Polyamide being in the average range in the European market. As a ripple effect, the cost of Polyamide 6 and 6.6 rose by 2.5% during the week ending 19th April 2024 on a FOB Hamburg basis.

The Polyamide market in Europe is currently experiencing moderate supply levels, with overseas trade facing challenges due to disruptions in ocean routes. These disruptions have led to uncertainties in the supply chain, impacting the availability of Polyamide in the market.  Automotive plastic recycling

The demand for Polyamide in Europe is described as average, with purchases being carried out on a needy basis, particularly in the downstream textile and automotive sectors.

In addition to fewer shipping delays, the pressure on supply chains was alleviated by a significant reduction in the purchasing of inputs by eurozone manufacturers. This reduction in input purchases indicates a slowdown in production or a more cautious approach to inventory management by manufacturers in the eurozone. Automotive plastic recycling

Europe manufacturers of Polyamide grades 6 and 66 globally have seen a rise in activity in the second half of April after a period of stability over the past few weeks.

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Automotive plastic recycling

Covestro collaborates with automotive partners on car-to-car plastic recycling

New joint program aiming for efficient, sustainable automotive plastic recycling

At the CHINAPLAS trade fair in Shanghai, Covestro and partners from the automotive value chain agree on a cooperation for the car-to-car recycling of plastics (from left to right). ): Lutz Frankholz (TÜV Rheinland Shanghai & Suzhou), Danilo Teobaldi (Principal Chief Engineer and Head of Advanced Technologies, NIO), Guido Naberfeld (Mobility Global Sales & Marketing Head, Engineering Plastics business entity, Covestro), Martin Hofmann (Head of the Cluster “Climate, Energy, Environment and Biodiversity” at GIZ), Simon Krämer (Head of Sustainability Product in R&D, Volkswagen China) and Qing Guo (Assistant to the President of GEM Green Industry, Wuhan, Innovation Research Institute). © Covestro Automotive plastic recycling

With increasing global environmental awareness and stricter regulatory requirements, the automotive industry is realizing the necessity of plastic recycling for sustainable development. In response, materials manufacturer Covestro, along with partners from the automotive value chain, is spearheading the concept of car-to-car closed-loop plastics recycling, which is emerging as a promising solution to tackle the challenges of plastic waste management in the sector.

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Automotive plastic recycling

TotalEnergies Corbion is set to showcase its Luminy PLA bioplastics at Chinaplas 2024 in Shanghai, highlighting the product’s environmental benefits during Asia’s leading plastics and rubber trade fair from April 23-26

PLA bioplastics are increasingly favored in China, driven by the country’s commitment to sustainability and eco-friendly initiatives. These bioplastics are renewable, industrially compostable, and offer a substantial reduction in carbon emissions—up to 75% less compared to traditional plastics.  Automotive plastic recycling

The adoption of PLA bioplastics in China is supported by regulatory measures and a growing consumer awareness towards sustainable products. Industries such as packaging and automotive are actively incorporating PLA into their processes, attracted by its low environmental impact and alignment with China’s sustainability objectives. Hao Ding, the global marketing director at TotalEnergies Corbion, noted, “The growing relevance of PLA bioplastics in China reflects a broader shift towards sustainable consumption and production practices.”

Key drivers for PLA’s increasing market presence include governmental backing, consumer preference for eco-friendly products, and collaborative efforts among government bodies, research institutions, and commercial enterprises.  Automotive plastic recycling

Automotive plastic recycling

Global mLLDPE Market Faces excess supply, Price Decline, Industry faces Challenges in April 2024

In the initial half of April 2024, there was an oversupply of Metallocene Linear Low-Density Polyethylene (mLLDPE) in the market, leading to a global decline in prices. Despite the rise in mLLDPE contracts in Europe throughout April, the overall market sentiment remained stable as demand tapered off following three consecutive months of growth. Similarly, the Asian market saw stable prices due to ample supplies. Several Middle Eastern producers adjusted their prices in April to accommodate shorter working hours during Ramadan and Eid-ul-Fitr holidays, resulting in price reductions in both Asia and Europe.

In the initial part of April, mLLDPE prices in Europe declined mainly due to weak domestic demand and an oversupply situation.  Automotive plastic recycling

Manufacturers encountered challenges in matching prices with production expenses in a sluggish market, leading to cost pressures. Despite the rising costs of feedstock Ethylene, some suppliers opted to decrease prices due to better availability. Additionally, ExxonMobil and SABIC declare shutdown of European ethylene cracking plants due to climbing energy expenses and expansion of global capacities. ExxonMobil plans to close its 400,000 tons/year steam cracker together with downstream PP and PE units at the Gravenchon site in France within 2024.

Further, despite the increase in Crude oil prices prompted by supply worries, the global mLLDPE markets continue to face subdued demand from downstream sectors like construction, automotive, and packaging.  Automotive plastic recycling

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Global mLLDPE Market Faces excess supply, Price Decline, Industry faces Challenges in April 2024

Chinese Spandex Market Sees Sharp Decline in April

In a significant development, the Chinese spandex market has experienced a dramatic downturn in April. The material has shed approximately 65% of its peak value since late 2021. This decline comes after a period of highs in early 2022.

Reasons for the Decline:

Global Demand Slowdown: The global demand for garments has weakened, impacting the spandex market. Economic uncertainties have also played a role in driving down prices.  Automotive plastic recycling

Optimism Fades: Despite previous robust demand and optimism about spandex’s use in stretchable garments, the persistent decline in costs has been challenging.

Implications:

Industry Impact: This sharp drop in spandex prices has implications for the textile and apparel industry. Manufacturers and retailers may need to reassess their supply chains and pricing strategies.

Supply Chain Resilience: Companies should focus on building resilient supply chains to navigate market fluctuations effectively.

While the situation remains challenging, industry players must adapt to the changing landscape.  Automotive plastic recycling

The decline in spandex prices serves as a reminder of the need for agility and strategic planning in the ever-evolving textile market.

Chinese Spandex Market Sees Sharp Decline in April

Asahi Kasei to Build EV Battery Component Plant in Canada to Supply Honda, Nikkei Reports

Japanese chemical company Asahi Kasei is set to invest approximately 200 billion yen (equivalent to $1.3 billion) in constructing a battery component factory in Canada, according to a report by the Nikkei newspaper. The project aims to bolster the supply chain for electric vehicle (EV) production.

The new plant will play a crucial role in supporting Honda Motor’s electric vehicle manufacturing operations in Canada. By establishing local production capabilities, Asahi Kasei aims to enhance efficiency and reduce logistical complexities associated with importing battery components.  Automotive plastic recycling

The decision to build the factory in Canada underscores the growing importance of the Canadian market for EVs. As the automotive industry shifts toward electrification, securing a reliable supply of battery components becomes paramount. Asahi Kasei’s investment demonstrates its commitment to supporting sustainable mobility solutions and meeting the rising demand for electric vehicles.

Asahi Kasei to Build EV Battery Component Plant in Canada to Supply Honda, Nikkei Reports

Vecoplan shredder boosts plastic recycling at Ys Reclamation site

UK-based plastic reprocessor YS Reclamation has installed a new Vecoplan shredder (model VAZ1700 L6) at their plastic recycling operation in Warrington, UK.

Each day, YS Reclamation processes 27 tonnes of post-consumer LDPE plastic film, turning it into 25 tonnes of high-quality plastic pellets for use in the manufacture of a wide range of plastic products. Shredding is a key part of this process.  Automotive plastic recycling

The Vecoplan VAZ1700 plastic shredder installed at YS Reclamation. Photo credit: Vecoplan AG.

In 2022, YS Reclamation was experiencing issues with the primary shredder at its Warrington plant. The shredder was reportedly unreliable and failed to produce the required quality of shred. During the first 8,000 hours of operation, YS Reclamation had experienced over 1,400 hours of downtime due to mechanical failures and other issues.Vecoplan – a producer and supplier of recycling technology – assessed the installation and recommended replacing it with a new VAZ1700 shredder.

After YS Reclamation had viewed the VAZ1700 in action at the 2022 K Fair – a major trade fair for plastics and rubber, held in Düsseldorf, Germany – the shredder was shipped to the Warrington site.  Automotive plastic recycling

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Vecoplan shredder boosts plastic recycling at Ys Reclamation site

Chinaplas 2024 – Scientists Have Found A Way To Turn Plastic Waste Into High-Quality Materials For New Plastic 26-04-2024

Automotive plastic recycling

Chinaplas 2024 – Scientists Have Found A Way To Turn Plastic Waste Into High-Quality Materials For New Plastic 26-04-2024

Chinaplas 2024

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Neste is set to introduce its Neste RE™ feedstock at Chinaplas 2024 in Shanghai, showcasing the potential of bio-based and chemically recycled materials in the plastics industry

Neste RE™ helps replace traditional fossil resources, enabling the production of plastics with a significantly reduced carbon footprint and promoting the utilization of hard-to-recycle plastic waste.

This innovative material will be featured at the exhibition booths of Neste’s partners from April 22 to 26. As the world’s leading producer of renewable diesel, sustainable aviation fuel, and renewable polymers and chemicals, Neste aims to drive the industry’s shift toward sustainability. “We are excited about our debut at Chinaplas, the world’s largest plastics market, to catalyze a shift towards more sustainable solutions,” stated Carrie Song, Senior Vice President Commercial, Renewable Products at Neste.

Neste RE™ is derived from waste and residue oils, fats, and chemically recycled plastic waste.  Chinaplas 2024

It boasts an over 85% lower lifecycle carbon footprint than conventional fossil feedstocks and supports a circular economy. Chemically akin to fossil raw materials, Neste RE™ seamlessly integrates into existing manufacturing setups without needing extra investments, covering a broad spectrum of polymer and chemical products used in packaging, automotive, electronics, medical, construction, and personal care industries. Products made from Neste RE™ include diapers, medical catheters, beverage cups, coffee capsules, various food packaging, pacifiers, and baby strollers.  Chinaplas 2024

Chinaplas 2024

CHINAPLAS 2024, a landmark event in the plastics and rubber industries, has launched at the National Exhibition and Convention Center in Hongqiao, Shanghai, PR China, running from April 23-26

This edition showcases an unprecedented scale with 4,420 exhibitors from around the globe—an increase of 12% from its 2018 edition. The exhibition spans 380,000 sqm and features over 3,800 machinery displays, more than 1,500 raw material suppliers, and 200 projects making their debut on the world or Asian stage.

Ada Leung, General Manager of Adsale Exhibition Services Ltd., remarked on the exhibition’s return to Shanghai after six years, highlighting a renewed vision and high expectations for the industry. This year’s theme, “A Brighter and Shared Future, Powered by Innovation,” aims to propel high-quality industry development and advance manufacturing transformations through innovative technologies.  Chinaplas 2024

The focus on new productivity trends is reflected in the wide international attendance, drawn by the latest in new energy vehicles, hydrogen energy, innovative materials and medicines, biomanufacturing, commercial aerospace, and other emerging sectors. These fields are experiencing explosive growth and innovation, significantly impacting global markets.

Chinaplas 2024

TRUECYCLED is revolutionizing textile recycling with their state-of-the-art installations, tailored by Trützschler experts to meet specific client needs

This innovation was highlighted with the launch of the new TRUECYCLED line, developed in collaboration with Balkan Textile Machinery INC.CO., a top machinery maker in Türkiye, at ITMA 2023 in Milan. This move positions Trützschler as the first company to offer a comprehensive solution for textile waste processing, from mechanical recycling to spinning preparation of secondary fibers. Chinaplas 2024

The TRUECYCLED system efficiently handles the entire recycling process—cutting, tearing, carding, and drawing of textile waste. This holistic approach ensures optimal fiber length and quality, giving manufacturers a significant competitive edge by minimizing fiber damage.

Technological challenges persist in recycling, as torn fibers are typically shorter than virgin fibers, and unopened yarn and fabric particles complicate processing. Dr. Georg Stegschuster, a leading researcher at the Recycling atelier in Augsburg, Germany, emphasizes the importance of expertly coordinated tearing and spinning processes to maximize fiber quality and length. Chinaplas 2024

Chinaplas 2024

European Adipic Acid Market Witness Stable Prices on Account of Sufficient Availability

The price of Adipic Acid in the German market has remained stable over the past week, attributed to the ample availability of the product in the market. In the previous month, manufacturers increased Adipic Acid prices due to rises in feedstock costs, which impacted the market. However, following this initial increase, prices have maintained a steady trend. This stability in prices can be attributed to the balanced demand-supply dynamics in the region, as well as efforts by Adipic Acid manufacturers to maintain competitive pricing amidst market uncertainties. Chinaplas 2024

Furthermore, upstream Benzene prices in the European market exhibited a continuous decline, falling by 4% on a week-on-week basis in the previous week. This decline has contributed to stabilizing the downstream sectors, including the Adipic Acid market. For the week ending April 19th, the price of Adipic Acid LAB grade was fixed at USD 3405 per metric ton on a FOB Hamburg basis.

On the supply side, the situation remains relatively stable, with moderate availability of Adipic Acid in Europe. However, recent supply disruptions in the Red Sea region have impacted trading activities, leading to some uncertainties in the market. The Red Sea region, a critical hub for the transportation of various commodities, including Adipic Acid, has faced disruptions due to geopolitical tensions, affecting the supply chain and trading dynamics in Europe. Chinaplas 2024

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European Adipic Acid Market Witness Stable Prices on Account of Sufficient Availability

Scientists Have Found A Way To Turn Plastic Waste Into High-Quality Materials For New Plastic

Plastic waste is definitely one of the biggest issues our planet is facing today.

According to Statista, humans currently produce more than 350 million metric tons of plastic waste per year and if no radical changes are made, global plastic waste generation is projected to triple by 2060. Yet advanced recycling might bring the long-awaited solution. Chinaplas 2024

Advanced recycling provides a solution for plastic waste to be recycled over and over again

Since the 1950s, humans have produced over 10 billion tons of plastics and more than 8 billion tons of that has ended up as waste. Sadly, only less than 10 percent of the plastic we use is recycled, and there’s currently an estimated 100 million tons of plastic in our oceans around the world that sometimes end up as huge floating plastic islands like the Great Pacific Garbage Patch.

“We all knew there was a rapid and extreme increase in plastic production from 1950 until now, but actually quantifying the cumulative number for all plastic ever made was quite shocking,” says Jenna Jambeck, environmental engineer from the University of Georgia, who’s studying plastic waste in the oceans. Chinaplas 2024

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Scientists Have Found A Way To Turn Plastic Waste Into High-Quality Materials For New Plastic

South Korea’s LOTTE Chemical Corp. is considering shutting down a Polyethylene Terephthalate (PET) production line at its Yeosu Plant 2 to streamline operations amidst an oversupply largely driven by Chinese competitors

This potential halt could significantly reduce LOTTE’s PET output, which currently stands at 260,000 tons annually, down from a previous capacity of 400,000 tons. Concurrently, LOTTE plans workforce reductions at its Ulsan plant, which surpasses Yeosu in PET production. The company’s restructuring strategy includes relocating some of the 486 employees from Ulsan to other positions within LOTTE Fine Chemical Co., LOTTE INEOS Chemicals Co., or at the Yeosu and Daesan plants, aiming to decrease the workforce to 400.  Chinaplas 2024

Amid aggressive competition from low-priced Chinese PET products, LOTTE has seen a sharp drop in its PET production operating rate, falling 22.7 percentage points from 92.4% in 2022 to 69.7% a year later. In response, LOTTE Chemical plans to reduce its focus on basic petrochemicals like PET. CEO Lee Hun-ki outlined a strategy at the 2024 shareholders’ meeting to aggressively refine the company’s business portfolio and decrease reliance on general-purpose petrochemicals. The cessation of the Yeosu PET line is part of these restructuring efforts, although decisions on the suspension and its timing remain pending. Chinaplas 2024

South Korea's LOTTE Chemical Corp. is considering shutting down a Polyethylene Terephthalate (PET) production line at its Yeosu Plant 2 to streamline operations amidst an oversupply largely driven by Chinese competitors

BASF now offers RCS-certified polyamides for the textile industry, featuring their sustainable Ultramid® Ccycled® range, comprising PA6 and PA6.6

This certification from the Recycled Claim Standard allows the marketing of textiles made with recycled raw materials. Ultramid Ccycled is produced through the chemical recycling of hard-to-recycle plastic waste, such as used tires, integrated into BASF’s production via a mass balance approach. This range also holds certifications from ISCC PLUS and REDcert2, demonstrating BASF’s commitment to promoting chemical recycling in textiles.

Since 2020, BASF has collaborated with Textile Exchange, a leading organization in recycled materials certification, to facilitate the adoption of RCS standards.

“We are proud to expand our textile portfolio with RCS-certified Ultramid Ccycled,” commented Dr. Dominik Winter, Head of Business Management Polyamides Europe at BASF.  Chinaplas 2024

The company’s portfolio further includes the “choose to reduce” option, allowing customers to select products that reduce carbon footprints by utilizing recycled materials without compromising quality or performance.

BASF now offers RCS-certified polyamides for the textile industry, featuring their sustainable Ultramid® Ccycled® range, comprising PA6 and PA6.6

Chinaplas 2024

Post-consumer Polymers – At CHINAPLAS 2024, BASF showcases its dedication to sustainability with a range of circular solutions and recycled materials 25-04-2024

Post-consumer Polymers – At CHINAPLAS 2024, BASF showcases its dedication to sustainability with a range of circular solutions and recycled materials 25-04-2024

Post-consumer Polymers

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Paag, a subsidiary of Bell Holding A.Ş., has launched a new PET bottle-to-bottle recycling line at its Gebze facility in Kocaeli, near Istanbul

This advanced recycling line, developed by Starlinger, features a recoSTAR PET 165 HC iV+ system and began operations in March 2024. With a capacity to process up to 1,800 kg/h, Paag’s installation aims to bolster sustainability by reducing the reliance on virgin plastics, minimizing carbon emissions, and supporting circular economy principles.

The facility plans to recycle about 1,200 tons of PET bottles monthly, primarily supplying recycled PET to Senapa Stampa, a fellow Bell Holding company, and selling to external customers.  Post-consumer Polymers

This initiative is part of a broader strategy to integrate recycled materials into their products, thereby lessening their overall environmental impact.

Vice Chairman Bekir Öktenoğlu emphasized that this move reflects Paag’s commitment to environmental stewardship and high-quality, food-safe production, compliant with EFSA and FDA standards for food-grade recycled PET (rPET).

Additionally, Paag has introduced ‘To-Ka’, a door-to-door collection system to enhance PET bottle recycling. This initiative, which stands for ‘collect – win’, encourages participation through a rewards system accessible via an app, facilitating easy collection and recycling of PET bottles.  Post-consumer Polymers

Post-consumer Polymers

At CHINAPLAS 2024, BASF showcases its dedication to sustainability with a range of circular solutions and recycled materials

Featured products include the Ultramid® Ccycled® polyamide, which incorporates pyrolysis oil derived from post-consumer plastic waste collected in Asia. This initiative is part of BASF’s mass balance approach, aimed at transforming feedstock within its integrated value chains.

BASF also introduces its innovative ‘Design-for-Recycling’ polyurethane foam technology, which simplifies the recycling process, enhancing the scalability of recycled polyurethane foam. The company continues to advance in sustainable plastics by offering a comprehensive portfolio of recycled grades, aligning with its commitment to environmental stewardship.  Post-consumer Polymers

The event also highlights BASF’s latest plastic additives, which improve the sustainability of various applications. These innovations are crucial for the mechanical and chemical recycling processes that support the circular economy by enabling the reuse of plastic waste.

Additionally, BASF’s IrgaCycle® additive technology enhances recycled content in products, while maintaining quality and performance. New technologies like Irgastab® PUR 71 and Tinuvin® 2730 will also be displayed, demonstrating advancements in durability and stability for automotive and marine applications.  Post-consumer Polymers

Post-consumer Polymers

Heubach GmbH required to file for insolvency

Heubach GmbH applied to the Braunschweig insolvency court for the initiation of regular insolvency proceedings concerning its assets. This application included a request to designate the Braunschweig court as the overseeing court for the German subsidiaries within the Heubach Group.

The court is expected to soon appoint an insolvency administrator who will explore potential business continuity, restructuring, or sale options. Post-consumer Polymers

This move comes as a response to the imminent risk of excessive debt exacerbated by volatile financial markets over the past two years, coupled with unsuccessful efforts to achieve financial restructuring involving all shareholders and creditors.

Despite these challenges, Heubach is striving to fulfill its commitments to employees, customers, and suppliers, operating within the limits of its financial capabilities and under the constraints of legal regulations.  Post-consumer Polymers

Post-consumer Polymers

NEXTCHEM (MAIRE) is reinforcing its dedication to plastic upcycling through its subsidiary, NextChem Tech, by increasing its shares from 51% to 85% in MyReplast Industries S.r.l. and MyReplast S.r.l

These companies are known for their innovative NX Replast technology and a production facility in Bedizzole, Northern Italy, that specializes in high-purity recycled polymers. The transaction involves an overall payment of approximately €8.9 million, with €5.1 million payable at closing and the remainder to be paid in increments by the end of 2027.

MyReplast Industries, a key player in the NextChem portfolio since 2019, has a production capacity of 40,000 tons annually. It focuses on mechanical upcycling processes to produce polymers that can substitute for virgin materials in various industries, including automotive and construction. The NX Replast technology was recently chosen by Aliplast for a new project in Modena.  Post-consumer Polymers

This strategic expansion enhances NEXTCHEM’s position in the circular polymers market, driven by increased regulatory demands and the voluntary commitments of purchasers. The company’s efforts are part of a broader movement towards sustainable practices in response to the global rise in plastic use and the pressing need for circular economic solutions.

NEXTCHEM (MAIRE) is reinforcing its dedication to plastic upcycling through its subsidiary, NextChem Tech, by increasing its shares from 51% to 85% in MyReplast Industries S.r.l. and MyReplast S.r.l

Research Project on PHA for Packaging

Coordinated by the Spanish company Cetec, the ViSS project aims to demonstrate the effectiveness of PHBV as an alternative to fossil-based plastics in food packaging. Initiated in September of the previous year and funded by the EU through the Horizon program, ViSS is set to conclude in 2027.  Post-consumer Polymers

The project, led by the Spanish technology center Cetec, focuses on developing a biopolymer made from the copolymer poly(3-hydroxybutyrate-co-3-hydroxyvalerate), commonly known as PHBV. This material is intended for use in food packaging applications. PHBV belongs to the polyhydroxyalkanoates (PHA) family, which are biobased and biodegradable materials. They can degrade in soil and water and are recyclable and compostable in both domestic and industrial settings. Its flexibility, workability, recyclability, and biodegradability make PHBV particularly suitable for packaging applications.

In the course of the research, PHBV will be produced through the fermentation of industrial food waste.  Post-consumer Polymers

Research Project on PHA for Packaging

At the Chinaplas 2024 trade fair in Shanghai, Covestro debuted its new range of polycarbonates, Makrolon® RP, derived from chemically recycled material sourced from post-consumer waste via mass balance

This initiative is part of Covestro’s commitment to the circular economy, involving collaborations with Neste and Borealis for raw material supplies. The introduction of Makrolon® RP, particularly targeted for high-purity applications in the automotive sector, is a significant step towards using sustainable materials that meet stringent purity standards.

Lily Wang, the Global Head of Engineering Plastics at Covestro, expressed enthusiasm about the expansion of their sustainable product line, emphasizing the role of partnerships in conserving fossil resources and enhancing waste management. Post-consumer Polymers

The company aims to support its customers’ sustainability objectives by offering high-quality materials that align with emerging regulatory demands and voluntary environmental standards, such as the European End-of-Life Vehicle Directive and the U.S. EPEAT for electronics.

Makrolon® RP, which matches the quality of traditional fossil-based polycarbonates, is part of Covestro’s CQ family, signifying a minimum of 25% alternative raw materials content. Production at certain facilities, like Krefeld-Uerdingen in Germany, is powered exclusively by renewable energy. Neste and Borealis contribute by providing high-quality recycled feedstock, which Borealis converts into phenol and acetone for Covestro’s use.

Jeroen Verhoeven from Neste and Thomas Van De Velde from Borealis highlighted the importance of chemical recycling and collaboration across the value chain in achieving recycling targets and advancing sustainable practices. Post-consumer Polymers

At the Chinaplas 2024 trade fair in Shanghai, Covestro debuted its new range of polycarbonates, Makrolon® RP, derived from chemically recycled material sourced from post-consumer waste via mass balance

Far Eastern New Century Corp. (FENC) has initiated the expansion of its FE Green PET facility in Malacca, Malaysia, which focuses on producing green polyethylene terephthalate (PET)

The expansion will include a new production line that uses waste PET bottles from local sources to manufacture 50,000 tons per year of food-grade recycled PET. The operation of this new line is slated to start by mid-2025.

This expansion aligns with FENC’s commitment to addressing global climate change. The company plans to implement energy-efficient technology, utilize carbon capture solutions, and introduce other innovative practices to cut carbon emissions.

The targeted reductions are 20% by 2025, 40% by 2030, with a goal of achieving net zero emissions by 2050.  Post-consumer Polymers

Additionally, it was reported earlier that FENC, along with Alpek and Indorama Ventures, had put on hold the construction of another PET plant in Corpus Christi, Texas. This plant was intended to have a production capacity of 1.1 million tons of PET annually. The site was also expected to house a facility capable of producing 1.3 million tons of purified terephthalic acid (PTA) each year, further expanding FENC’s manufacturing capabilities.

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Far Eastern New Century Corp. (FENC) has initiated the expansion of its FE Green PET facility in Malacca, Malaysia, which focuses on producing green polyethylene terephthalate (PET)

Antimicrobial textile technologies – French technology company Technip Energies has partnered with New York-based Anellotech to advance an innovative plastic recycling method 24-04-2024

Post-consumer Polymers

Antimicrobial textile technologies – French technology company Technip Energies has partnered with New York-based Anellotech to advance an innovative plastic recycling method 24-04-2024

Antimicrobial textile technologies

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French technology company Technip Energies has partnered with New York-based Anellotech to advance an innovative plastic recycling method

Together, they will focus on the Plas-TCat system, which transforms mixed-polymer waste into chemicals usable in the production of new materials. The collaboration will feature extensive performance trials at Anellotech’s demonstration facility in Texas to refine the technology. Technip Energies will utilize its downstream processing units and will also become the global licensor for the Plas-TCat technology. Antimicrobial textile technologies

This technology has the potential to cut carbon emissions by half when compared to the production of virgin monomers using traditional naphtha crackers. Bhaskar Patel, Technip Energies’ Senior Vice President for Sustainable Fuels, Chemicals, and Circularity, expressed enthusiasm about the project, highlighting its role in addressing the plastic waste dilemma by converting mixed plastic wastes into valuable end products.

David Sudolsky, founder and CEO of Anellotech, emphasized that the partnership aims to deliver a scalable and cost-effective solution crucial for tackling issues related to plastic sustainability. Antimicrobial textile technologies

Antimicrobial textile technologies

Neste has successfully completed its inaugural processing trial using pyrolysis oil derived from discarded tires, marking a significant advance in chemical recycling at its Porvoo refinery in Finland

This raw material, supplied by Scandinavian Enviro Systems, a Swedish firm specializing in material recovery from end-of-life products, has proven suitable for producing high-quality inputs for chemicals and plastics manufacturing.

This trial underscores the versatility of chemical recycling in handling waste materials beyond just plastics. Tires, composed of various materials, typically end up in landfills or are incinerated due to difficulties in mechanical recycling. The utilization of chemical recycling can thus help maintain valuable materials within the economic cycle by converting them into useful raw materials. Antimicrobial textile technologies

Andreas Teir, leading Neste’s raw materials supply for chemical recycling, highlighted the dual potential of this technology to process both hard-to-recycle plastics and tire waste, aiming to transform their linear life cycles into circular ones.

Antimicrobial textile technologies

iFabric Corp. has announced that its subsidiary, Intelligent Fabric Technologies (North America) Inc. (IFTNA), has achieved United States Environmental Protection Agency (EPA) registration for two innovative antimicrobial textile technologies

This achievement highlights iFabric’s dedication to leading-edge solutions that address the increasing demand for antimicrobial protection and adapt to the changing needs of the market.

The newly registered bioFRESH technology is a bio-based antimicrobial solution that supports environmental sustainability while delivering high performance. “With the evolving sustainability landscape, bioFRESH represents a significant step forward in combining ecological responsibility with robust antimicrobial properties,” explained Giancarlo Beevis, President and CEO of IFTNA.

“This technology is versatile, suitable for a wide array of applications from textiles to healthcare settings,” he added. Antimicrobial textile technologies

Furthermore, iFabric introduced PROTX2 S, a hydrothermal mineral-based antimicrobial technology. This addition broadens the company’s antimicrobial product line, allowing customers more options tailored to their specific requirements. “The registration of bioFRESH and PROTX2 S by the US EPA not only reinforces our commitment to innovation and excellence but also enhances our portfolio, providing our clients with additional resources to safeguard their environments,” Mr. Beevis remarked.

These advancements secure IFTNA’s position as a leader in antimicrobial technology, enabling the provision of products that effectively combat microbial threats across various industries. Antimicrobial textile technologies

iFabric Corp. has announced that its subsidiary, Intelligent Fabric Technologies (North America) Inc. (IFTNA), has achieved United States Environmental Protection Agency (EPA) registration for two innovative antimicrobial textile technologies

Global Plastics Treaty negotiations – focus on the value of plastic waste as a circular feedstock

In the pursuit of concluding the Global Plastics Treaty negotiations successfully and on time, a collaborative call to action, by Virginia Janssens, Managing Director of Plastics Europe, is made to industry stakeholders and governments alike, urging a concerted effort towards identifying common solutions in Ottawa:

“To ensure the Global Plastics Treaty negotiations can be concluded successfully, and on time, we urge everyone, including our industry and Governments, to work more closely together and stay focussed on identifying common solutions in Ottawa.

We believe that transitioning from a linear to a circular plastic system, in which all plastic applications are reused, recycled, and responsibly managed, is key to tackling the problem of plastic waste. Antimicrobial textile technologies

And the most effective way to accelerate this transition while maintaining the utility that plastics offer society is for the Treaty to make plastic waste a commodity with real value.

The greater the economic value of plastic waste, the greater the incentive to not litter, landfill or incinerate, but to reuse and recycle instead. This will create a massive additional incentive to increase investment in waste management infrastructure and innovation, and drive growth and employment. Antimicrobial textile technologies

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Global Plastics Treaty negotiations – focus on the value of plastic waste as a circular feedstock

Topsoe Announces Plans For New State-of-the-art US Electrolyzer Factory For Clean Hydrogen

Topsoe Announces Plans For New State-of-the-art US Electrolyzer Factory For Clean Hydrogen.

Topsoe, a global leader in carbon emission reduction technologies, announced plans to build a cutting-edge factory in Chesterfield, Virginia. The factory will manufacture advanced, energy efficient Solid Oxide Electrolyzer Cells (SOEC) that are essential to the efficient production of clean hydrogen and derivatives like eAmmonia and eMethanol.

The decision by Topsoe to announce its plan for its largest investment in the US to date comes after the company received an allocation for nearly $136 million in federal Section 48C tax credits from the Inflation Reduction Act. Antimicrobial textile technologies

Subject to Final Investment Decision, this more than $400M investment is expected to create at least 150 direct jobs in Virginia and more than 1,000 indirect jobs through the value chain.

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Topsoe Announces Plans For New State-of-the-art US Electrolyzer Factory For Clean Hydrogen

EU committee votes against ‘mass balance’ for chemical recycling

European recyclers have backed an EU committee’s proposal to prevent the ‘mass balance’ method for chemical recycling, over concerns mechanical recyclers would face unfair competition.

The European Parliament’s Committee on the Environment, Public Health and Food Safety (ENVI) voted through German MEP Jutta Paulus’s proposal to prevent mass balance being used under the Single Use Plastics Directive.

The committee’s rationale was to promote mechanical recycling over technologies such as pyrolysis. Recycling trade bodies fear the mass balance approach would give plastics-to-oil firms an unfair advantage in accessing feedstock. Antimicrobial textile technologies

Mass balance allows the volume of certified material entering chemical recycling to be counted towards a product’s recycled content. After lobbying from Chemical Recycling Europe, the EU drafted legislation to allow the method.

The ENVI vote now threatens this legislation but a further round of voting will take place next week.

Paulus’s motion argued the “unstated rationale” for mass balance was to promote chemical recycling over energy recovery. It added that mechanical recycling “is indeed preferable to chemical recycling, in particular when compared to pyrolysis and gasification, as it requires less energy and therefore creates significantly less CO2”.  Antimicrobial textile technologies

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EU committee votes against ‘mass balance’ for chemical recycling

Ford patents airbags for autonomous vehicles

The US car giant appears to be developing safety systems to work with autonomous vehicles fitted with rotating seats.

Ford has filed a patent for overhead and knee airbags which appear to be specifically designed for autonomous vehicles with swivelling seats.

Spotted by Ford Authority, the patents published on 16 April 2024 show large airbags which appear to extend from overhead, and one side of a seat to protect the upper body and lower limbs of a passenger. Antimicrobial textile technologies

A new design for airbags in autonomous cars is needed because these vehicles are proposed to feature seats which can move freely within the car – including rotating 180 degrees to face backwards, or reclining to allow a passenger to sleep.

The effectiveness of current airbag designs relies on passengers being in a known position, and at the correct distance from the airbag.

In October 2023, Mercedes-Benz revealed it was working on airbags for reclining seats as another possibility of where an occupant is positioned in an autonomous car during a collision. Antimicrobial textile technologies

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Ford patents airbags for autonomous vehicles

Pyrolysis technology – The European textile recycling sector is nearing collapse, with urgent warnings emerging from industry leaders across the Netherlands, Germany, and the UK 23-04-2024

Antimicrobial textile technologies

Pyrolysis technology – The European textile recycling sector is nearing collapse, with urgent warnings emerging from industry leaders across the Netherlands, Germany, and the UK 23-04-2024

Pyrolysis technology

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Investment firm Taranis has invested €10 million in Pryme, a cleantech company that specializes in converting plastic waste into valuable products using advanced pyrolysis technology

Pryme has developed a cost-effective pyrolysis process that recycles plastic with a high conversion rate and reduced carbon emissions on an industrial scale. The company is in the early production phase of its first large-scale facility, Pryme One, in Rotterdam.

This funding from Taranis, provided through its Taranis Carbon Ventures fund, will help Pryme speed up the deployment of its technology. This is aimed at minimizing the volume of difficult-to-recycle plastic that is either incinerated or discarded in the environment. The investment reflects the fund’s goal to support innovative technologies that promote carbon circularity.  Pyrolysis technology

Emmanuel Colombel, CEO of Taranis Investment, highlighted that supporting emerging companies in plastic recycling aligns with their investment strategy. He noted Pryme’s progress in enhancing pyrolysis processes and its potential to significantly mitigate issues associated with recycling stubborn plastic waste.

Christopher Hervé, CEO of Pryme, expressed enthusiasm about the partnership with Taranis and its parent company, Perenco Group.  Pyrolysis technology

Pyrolysis technology

RadiciGroup, a pioneer in physical and digital nylon traceability

RadiciGroup, the global leader in advanced textile solutions, proudly unveiled the first integrated physical and digital nylon traceability project at Techtextil, a major European textile fair held in Frankfurt from April 23-26.

This groundbreaking initiative, exhibited at Hall 9.1, Stand D28, marks a significant advancement in transparency for the textile industry.

The project’s first application is a gilet crafted from nylon yarn produced at one of RadiciGroup’s European factories.  Pyrolysis technology

This garment features a QR code that reveals its origins and details about its production process, emphasizing the project’s focus on full traceability through every stage of the supply chain, from spinning to retail.

This traceability is enhanced by a partnership with FibreTrace, which allows the physical and digital tracking of nylon yarns.

Pyrolysis technology

A unique tracer—an inorganic additive—does not compromise the yarn’s aesthetic or functional quality and is detectable in both fabric and finished garments. Digitally, scanners during production detect this tracer and upload the data to a dedicated platform, accessible to consumers via QR code to learn about the product’s provenance and journey.

Filippo Bona, R&D Manager at RadiciGroup, highlighted that this nearly two-year project is set to expand to other fibers produced by the company.  Pyrolysis technology

He emphasized the initiative’s role in promoting sustainable consumer choices and combating counterfeits, aligning with EU Digital Product Passport Regulations.

Additionally, RadiciGroup’s commitment to sustainability extends to education, partnering with POLI.Design at Politecnico di Milano to showcase garments designed by students at the fair, fostering the next generation of textile professionals.

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Pyrolysis technology

Linde announced today that its subsidiary White Martins is set to build, own, and operate a second green hydrogen electrolyzer in Brazil’s southeast, specifically next to their existing air separation unit in Jacareí, São Paulo

This new five-megawatt pressurized alkaline electrolyzer will utilize local solar and wind energy sources to produce green hydrogen that is independently certified. The plant, scheduled to start in 2025, aims to support the glass manufacturer Cebrace in reducing emissions from their glass melting furnaces in Jacareí. Additionally, it will cater to the growing demand for competitively priced green hydrogen across various industrial sectors such as metals, food, and chemicals.  Pyrolysis technology

White Martins previously pioneered the production of green hydrogen with international certification in South America at its Pernambuco plant in 2022. Gilney Bastos, President of South Latin America at Linde, emphasized that this project underscores Linde’s commitment to Brazil’s energy transition. He stated, “We are eager to assist Cebrace with their decarbonization efforts and support our other customers in transitioning to lower-carbon solutions.”

Linde continues to be a pivotal player in the clean energy shift, assisting clients in decarbonizing through advanced carbon capture and hydrogen technologies. Leveraging its extensive experience, infrastructure, and strategic partnerships, Linde is expanding its presence in clean energy projects across various applications and industries, enhancing its role in the global energy value chain. Pyrolysis technology

Linde announced today that its subsidiary White Martins is set to build, own, and operate a second green hydrogen electrolyzer in Brazil's southeast, specifically next to their existing air separation unit in Jacareí, São Paulo

3D printing is revolutionizing the electric car industry by speeding up development processes and producing lighter components, enhancing vehicle autonomy

According to IDTechEx, a market analysis firm, the electric car market could be valued at €3.3 trillion by 2044, attracting numerous companies to this burgeoning sector. Among them are 3D printing enterprises which are rapidly evolving and offering substantial benefits in manufacturing battery-powered vehicles and their parts.

Lorenzo Migliarini, a territory manager at Massivit, highlights that 3D printing is invaluable for prototyping and small-scale production, especially beneficial for limited-edition vehicles where creating industrial molds is less economical. Pyrolysis technology

It’s also increasingly adopted in motorsport, where rapid production and customization are crucial.

In the broader automotive market, 3D printing facilitates the creation of lighter, more complex components that streamline assembly processes, reducing the need for welding and fixing. This not only cuts down weight—critical for extending the range of electric vehicles—but also speeds up production, mirroring benefits seen in Tesla’s giga casting technique, albeit via different methodologies.

Despite these advantages, 3D printing faces challenges, particularly with materials like carbon fiber and certain metal alloys, where traditional manufacturing still prevails. Additionally, Migliarini notes that for mass production, conventional methods remain more cost-effective, making 3D printing less competitive for high-volume manufacturing—at least for now. Pyrolysis technology

3D printing is revolutionizing the electric car industry by speeding up development processes and producing lighter components, enhancing vehicle autonomy

Sustainably Developing The Circular Economy At ITMA 2023

industry move towards circularity as well as meet European Commission sustainability standards.

Excessive consumption and waste brought about by the overproduction of textile and apparel goods has produced the need for sustainability standards imposed by the European Union (EU) in order to facilitate the circular transition. The ITMA 2023 trade show in Milan showcased many of the steps businesses and organizations have taken towards circularity. This article highlights new developments in ecodesign, sustainability information requirements, verification of green claims, and how education and training drives circular innovation.  Pyrolysis technology

The Issue

The EU’s announcement of the Strategy for Sustainable and Circular Textiles in the spring of 2022 highlighted a range of industry measures that will be enforced in the near future to greatly reduce textile overproduction, consumption and waste to protect environmental and human health. The impacts of the strategy were evident at the ITMA 2023 trade show in Milan, where businesses and organizations from across the industry showcased their contributions to developing the circular economy in Europe.  Pyrolysis technology

Sustainably Developing The Circular Economy At ITMA 2023

The European textile recycling sector is nearing collapse, with urgent warnings emerging from industry leaders across the Netherlands, Germany, and the UK

EuRIC, the overarching organization for secondary sectors, highlights that without swift action, the industry faces severe economic and environmental repercussions. The sector, vital for the circular economy, is suffering from increased costs, reduced sales due to high competition, and legislative shortcomings, which jeopardize the future of reusable textiles.

Moreover, an excess of unsold second-hand clothing combined with inefficient recycling business models threatens the reuse and recycling of discarded textiles.

Mariska Boer, president of EuRIC’s textiles branch, expresses deep concern over the potential reliance on incineration if textile sorting becomes economically unsustainable. The inability to supply second-hand clothing to reliant countries could significantly impact local and EU economies.  Pyrolysis technology

To avert this crisis, EuRIC is advocating for immediate EU-wide measures. It calls for the implementation of supportive Extended Producer Responsibility (EPR) schemes as part of the revised Waste Framework Directive. Additionally, the adoption of green public procurement, mandatory recycled content quotas in textile products, and improved design standards are critical to boost demand for recycled materials, promote sustainability, and secure the future of the textile recycling industry.  Pyrolysis technology

The European textile recycling sector is nearing collapse, with urgent warnings emerging from industry leaders across the Netherlands, Germany, and the UK

Volvo Cars and the Chinese battery manufacturer CATL have launched a recycling initiative in China to repurpose electric vehicle (EV) battery materials

The partnership involves dismantling end-of-life batteries from Volvo vehicles to reclaim over 90% of valuable metals like nickel, cobalt, and lithium. These metals will then be recycled by CATL to create new battery cells for Volvo’s electric vehicles.

A letter of intent formalizing this collaboration was signed recently, aiming to enhance battery material recycling and diminish the environmental impact of EVs throughout their lifecycle. This initiative is crucial given the increasing quantity of EV batteries reaching the end of their utility due to the booming EV market in China. Improper disposal of these batteries could severely harm the environment.  Pyrolysis technology

Tan Libin, Co-President of Marketing at CATL, described the agreement as a significant step toward establishing a sustainable battery recycling and closed-loop business model in China. This marks a new phase in managing battery cycles more sustainably.

Volvo has been producing combustion engine cars in China through a partnership with Geely and has introduced the EM90 van, exclusive to the Chinese market. The production of Volvo’s EX90 electric SUV will also commence in China, complementing the U.S. manufacturing in South Carolina.  Pyrolysis technology

Volvo Cars and the Chinese battery manufacturer CATL have launched a recycling initiative in China to repurpose electric vehicle (EV) battery materials

Food packaging – Does Compostable Packaging Actually Break Down? 22-04-2024

Pyrolysis technology

Food packaging – Does Compostable Packaging Actually Break Down? 22-04-2024

Food packaging

PET Resin Bottle – European BOPP Film Market Prices Witness Stability Amid Demand Shortfall

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Food packaging

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Yesterday marked a pivotal moment for Faerch Group with the Grand Opening of its Cirrec plant in Duiven, a significant step towards transforming the rigid food packaging sector

“This event is not merely a celebration; it represents our pledge to evolve from linear to circular business models,” stated CEO Lars Gade Hansen. He emphasized the need for collaboration in redefining industry standards and invited stakeholders to join in shaping a sustainable future.

The establishment of the Cirrec plant follows a five-year developmental period where Faerch perfected its innovative technology aimed at reutilizing recyclable plastic packaging materials. These materials are intended to be used repeatedly, thus avoiding waste in landfills or incineration.  Food packaging

Hansen expressed his gratitude towards the Cirrec team, recycling partners, and national waste management bodies for their steadfast support.

The opening ceremony included speeches from several key figures, including sustainability advocate Paul Polman, who highlighted the importance of adopting a Net Positive approach. This strategy demands that companies contribute more to society and the environment than they extract, challenging traditional business practices and promoting leadership in sustainability. Food packaging

For Faerch, striving for Net Positive is a strategic goal as the company aims to make circular tray materials a standard commodity in the industry.

Food packaging

Gaia Biomaterials’ Biodolomer now BPI certified compostable as well

Gaia Biomaterials’ product Biodolomer has recently earned BPI certification for compostability, indicating its adherence to ASTM standards as verified by the Biodegradable Products Institute (BPI). BPI, a leading authority in North America on compostable products and packaging for over twenty years, ensures that compostability claims are supported by scientific evidence as required by the FTC. Food packaging

Biodolomer, distinct from many bioplastics, does not rely on farmland-grown materials but is made from limestone, a widely available natural resource. This innovative material avoids microplastic production and can reduce CO2 emissions by up to 80% compared to traditional fossil plastics when incinerated. The certification currently applies to film applications, with additional certifications pending.

Developed over nine years ago by Gaia Biomaterials, headquartered in Helsingborg, Sweden, Biodolomer is versatile in its applications. It is used for producing items like grocery bags, aprons, and agricultural films, and its granules are suitable for processes including thermoforming and 3D printing. Food packaging

This adaptability allows Biodolomer to replace conventional plastics in many single-use products such as straws, cups, bottles, and food containers on existing production lines with minimal changes.

Compostable materials like Biodolomer represent a crucial strategy in addressing the global plastic waste crisis, particularly in food packaging.

Food packaging

LyondellBasell  and Genox Recycling announced the inauguration of their joint venture (JV) plastics recycling facility in Zhaoqing, Guangdong Province, China

Named Guangdong Genox LyondellBasell New Material Co., Ltd., the plant utilizes mechanical recycling technology to transform plastic waste into new polymers, enhancing LyondellBasell’s CirculenRecover product line.

Yvonne van der Laan, LyondellBasell’s Executive Vice President of Circular and Low Carbon Solutions, highlighted the JV’s alignment with the company’s goals to advance a circular economy for plastics and broaden its circular polymer range in China. “This partnership allows us to provide localized recycling solutions to meet the ambitious sustainability goals of our customers and brand owners in the region,” she stated.  Food packaging

Allen Yu, LyondellBasell’s Senior Vice President for Asia Pacific, expressed pride in the collaborative efforts marking the facility’s launch, which aims to bolster customer growth in Asia through sustainable initiatives. Limin Fu, Vice President of LyondellBasell China’s JV Management and Polyolefins, emphasized the strategic intent to strengthen their Circular and Low Carbon Solutions business in Asia, noting the JV’s role in enhancing local recycling infrastructure and contributing to a circular economy.

Jingfa Jiang, Chairman of Genox Recycling, also affirmed the joint endeavor’s potential to pioneer advances in the plastics recycling sector.  Food packaging

On the day of the JV’s opening, LyondellBasell made charitable contributions to local schools, donating cash and recycled plastic stationery, reinforcing its commitment to community engagement and leadership in sustainability.

LyondellBasell  and Genox Recycling announced the inauguration of their joint venture (JV) plastics recycling facility in Zhaoqing, Guangdong Province, China

Reliance Industries Limited (RIL) has indeed increased the prices of Purified Terephthalic Acid (PTA) in the domestic market of India

According to recent reports, RIL set the price of PTA at ₹87.20 per kg, which is an increase of ₹2.30This adjustment in pricing is attributed to the rise in PTA and MELT prices in the Chinese market, which has influenced the Indian market as wellAdditionally, RIL has decreased the price of monoethylene glycol (MEG) to ₹53.20 per kg, a decrease of ₹3.30, while MELT prices have been raised to ₹93.08 per kg, an increase of ₹0.86.

The fluctuation in prices is a common occurrence in the industry and is often influenced by various factors including market demand, supply constraints, and changes in raw material costs.  Food packaging

It’s worth noting that RIL is a major player in India’s polyester value chain, and its pricing decisions can have a significant impact on the market.

Reliance Industries Limited (RIL) has been active in expanding its production of Purified Terephthalic Acid (PTA), which is a key raw material used in the production of polyester. Here are some key points from the latest updates:

Reliance Industries Limited (RIL) has indeed increased the prices of Purified Terephthalic Acid (PTA) in the domestic market of India

Does Compostable Packaging Actually Break Down?

The Composting Consortium, an industry collaboration led by the Center for the Circular Economy at Closed Loop Partners, released a report that examines how well certified, food-contact compostable packaging breaks down in composting facilities.

The Composting Consortium, an industry collaboration led by the Center for the Circular Economy at Closed Loop Partners, released a report that fills a data gap for the U.S. composting industry: how well does certified, food-contact compostable packaging actually break down in real-world composting facilities?  Food packaging

The report, Breaking It Down: The Realities of Compostable Packaging Disintegration in Composting Systems, shares findings from an 18-month study — the largest known field test of certified, food-contact compostable packaging conducted in North America — revealing the realities of compostable plastic and fiber disintegration in diverse in-field composting conditions.

In total, the study tested over 23,000 units of certified food-contact compostable packaging within large-scale industrial composting environments.

This encompassed 31 types of fiber packaging and products and compostable plastic packaging and products — such as PLA and PHA — across 10 diverse composting facilities across the U.S.  Food packaging

The data is released at a critical time, as compostable packaging grows as an alternative to conventional plastics amidst an urgent waste crisis. Roughly one-third of the world’s food is wasted each year — a loss estimated at $230 billion.

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Does Compostable Packaging Actually Break Down?

Miassite Mineral Exhibits Unprecedented Superconducting Properties

Ames National Laboratory scientists have discovered the first unconventional superconductor, with a chemical makeup that is also present in nature

Miassite is one of the four naturally occurring minerals that exhibit superconductivity when cultured in a lab. The team’s study of miassite unveiled its status as an unconventional superconductor, exhibiting properties akin to those found in high-temperature superconductors. Food packaging

These findings deepen scientists’ comprehension of this form of superconductivity, holding potential for the development of more sustainable and cost-effective superconductor-based technologies in the future.

The ability of a material to conduct electricity without losing energy is known as superconductivity. Applications for superconductors include quantum computers, power cables, and medical MRI machines. Food packaging

Although their critical temperatures are low, conventional superconductors are well understood. The greatest temperature at which a substance exhibits superconductivity is known as the critical temperature.

Unconventional superconductors were discovered in the 1980s, many of which have critical temperatures much higher than others.

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Miassite Mineral Exhibits Unprecedented Superconducting Properties

PET Resin Bottle – Shropshire Council is initiating a partnership with an unnamed company to establish a pyrolysis facility near Welshpool for biochar production, aimed at offsetting carbon emissions 22-04-2024

Food packaging

PET Resin Bottle – European BOPP Film Market Prices Witness Stability Amid Demand Shortfall 22-04-2024

 PET Resin Bottle

 PET Resin Bottle

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

 PET Resin Bottle

 PET Resin Bottle

Polyestertime
ITEM 15/04/2024 22/04/2024 +/-
Bottle grade PET chips domestic market 7,100 yuan/ton 7,150 yuan/ton +50
Bottle grade PET chips export market 905 $/ton 905 $/ton
Filament grade Semidull chips domestic market 6,900 yuan/ton 6,900 yuan/ton
Filament grade Bright chips domestic market 6,910 yuan/ton 6,905 yuan/ton -5
Pure Terephthalic Acid PTA domestic market

 PET Resin Bottle

5,950 yuan/ton 5,935 yuan/ton
-15
Pure Terephthalic Acid PTA export market 740 $/ton 735 $/ton -5
Monoethyleneglycol MEG domestic market 4,460 yuan/ton 4,445 yuan/ton
-15
Monoethyleneglycol MEG export market 522 $/ton 518 $/ton -4
Paraxylene PX FOB  Taiwan market 1,048 $/ton 1,057 $/ton
+9
Paraxylene PX FOB  Korea market 1,026 $/ton 1,035 $/ton +9
Paraxylene PX FOB EU market 1,140 $/7on 1,160 $/ton +20
Polyester filament POY 150D/48F domestic market 7,680  yuan/ton 7,625 yuan/ton
-55
Recycled Polyester filament POY  domestic market 7,450 yuan/ton 7,500 yuan/ton +50
Polyester filament DTY 150D/48 F domestic market 9,100 yuan/ton 9,075 yuan/ton -25
Polyester filament FDY 68D24F 8,900 yuan/ton 8,900 yuan/ton
Polyester filament FDY 150D/96F domestic market

 PET Resin Bottle

8,250 yuan/ton 8,200 yuan/ton -50
Polyester staple fiber 1.4D 38mm domestic market 7,420 yuan/ton 7,470 yuan/ton +50
Caprolactam CPL domestic market 13,200 yuan/ton 12,900 yuan/ton
-.300
Caprolactam CPL overseas  market 1,620 $/ton 1,620 $/ton
Nylon 6 chips overseas  market 1,910 $/ton 1,910 $/ton
Nylon 6 chips conventional spinning domestic  market 14,600 yuan/ton 14,375  yuan/ton -225
Nylon 6 chips  high speed spinning domestic  market 14,850 yuan/ton 14,700 yuan/ton -150
Nylon 6.6 chips domestic  market

 PET Resin Bottle

22,200 yuan/ton 21,900 yuan/ton -300
Nylon6 Filament POY 86D/24F domestic  market 16,800 yuan/ton 16,850 yuan/ton +50
Nylon6 Filament DTY 70D/24F domestic  market 19,150 yuan/ton 19,150 yuan/ton-
Nylon6 Filament FDY  70D/24F  17,850 yuan/ton 17,900 yuan/ton +50
Spandex 20D  domestic  marke 33,500 yuan/ton 33,500 yuan/ton
Spandex 30D  domestic  market 32,000 yuan/ton 32,000 yuan/ton
Spandex 40D  domestic  market  29,000 yuan/ton 29,000 yuan/ton
Adipic Acid domestic market

 PET Resin Bottle

9,650 yuan/ton 9,600 yuan/ton -50
Benzene domestic market 8,770 yuan/ton 8,920 yuan/ton +150
Benzene overseas  market 1,063 $/ton 1,066 $/ton +3
Ethylene South East market 1,010 $/ton 1,010 $/ton
Ethylene NWE market CIF 848 $/ton 827 $/ton -21
Acrylonitrile ACN  domestic market 10,200 yuan/ton 10,600 yuan/ton +400
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton
Acrylic staple fiber ASF  domestic market

 PET Resin Bottle

14,600 yuan/ton 14,600 yuan/ton
Viscose Staple Fiber VSF  domestic market 13,000 yuan/ton 13,000 yuan/ton
PP Powder domestic market 7,220 yuan/ton 7,250 yuan/ton +30
Naphtha overseas market  705 $/ton 698 $/ton -7
Phenol domestic market 7,512 yuan/ton 7,800 yuan/ton +288

r-PET high end eco-friendly chips =8,300 yuan/ton 8,300 yuan/ton   –

 PET Resin Bottle

Shropshire Council is initiating a partnership with an unnamed company to establish a pyrolysis facility near Welshpool for biochar production, aimed at offsetting carbon emissions

This venture, named Biodynamic Carbon, in which the council will own a 50% stake, seeks to generate approximately £133,333 in annual profits.

Ian Nellins, the council’s cabinet member for climate change, environment, and transport, highlighted the project’s innovative approach to reducing carbon emissions and transforming waste into valuable products.

Shropshire could become the UK’s first council to adopt this model, which is both scalable and replicable, drawing interest from other local councils and international firms.

The pyrolysis plant will utilize advanced technology to convert various feedstocks like wood waste, straw, and manure into biochar.  PET Resin Bottle

This product can improve soil quality, act as a carbon-negative component in materials such as asphalt and concrete, and serve as a filtration medium for air and water. Additionally, the operation will produce Carbon Offset Removal Certificates to verify the reduction of carbon dioxide levels, which will be traded on the global Puro.earth platform. This project not only aims at environmental sustainability but also at creating economic value through innovative waste management solutions.  PET Resin Bottle

 PET Resin Bottle

European BOPP Film Market Prices Witness Stability Amid Demand Shortfall

During the initial two weeks of April, BOPP Film prices in Europe sustained their stable trajectory, although they have remained at elevated levels since the beginning of the year. Similarly, the cost of the feedstock Polypropylene has also shown stability within this timeframe. However, in March 2024, Polypropylene prices experienced a sharp increase of approximately 9%, significantly affecting several downstream sectors, notably the BOPP Film market.  PET Resin Bottle

This notable increase in Polypropylene prices exerted considerable influence on the BOPP Film market, as higher input costs inevitably translated into elevated prices for BOPP Film products. Consequently, stakeholders within the BOPP Film industry faced heightened challenges in managing production costs and maintaining competitive pricing strategies.

The interconnected nature of the supply chain meant that fluctuations in the price of Polypropylene reverberated throughout downstream sectors, amplifying the impact on BOPP Film producers and consumers alike. As such, the sustained high-cost environment underscored the importance of effective cost-management strategies and the necessity for stakeholders to adapt swiftly to evolving market conditions to mitigate adverse effects on profitability and market competitiveness.  PET Resin Bottle

Throughout the first quarter of 2024, European Polypropylene (PP) prices exhibited a consistent upward trajectory, primarily fueled by the persistent scarcity in supply. Additionally, logistical challenges and material constraints have further strained the supply chain, ultimately amplifying the upward pressure on prices.

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European BOPP Film Market Prices Witness Stability Amid Demand Shortfall

 PET Resin Bottle

Automotive components – Klean Industries Inc., a leader in tire pyrolysis equipment and project design, is pleased to expand its collaboration with Reoil Ltd. 20-04-2024

Automotive components

Clash in Brussels over chemical recycling

Today, the European Parliament’s Environment Committee (ENVI) rejected a proposal by the European Commission to use the mass balance approach for calculating recycled content in PET bottles as per the Single-Use Plastics (SUP) Directive’s targets. The committee voted on this resolution, which is set for a full parliamentary vote next week, with a narrow outcome of 25 in favor, 24 against, and 3 abstentions.

ENVI argued that chemical recycling technologies, which include methods like pyrolysis and gasification, do not effectively contribute to the SUP Directive’s 2025 targets and are only minimally relevant for the 2030 goals.  Automotive components

However, the relevance of these technologies is acknowledged in the ongoing legislative process concerning the regulation of packaging and packaging waste.

In its resolution, ENVI urged the Commission to abandon its current project and to avoid making a binding decision on the methods for calculating and verifying the recycled content in beverage bottles, particularly concerning pyrolysis and gasification. The committee did not extend this recommendation to depolymerization methods, provided they are not associated with the mass balance approach. Automotive components

Automotive components

Luran S XA SPF60, developed for challenging outdoor applications, provides superior UV resistance and high gloss finishes, particularly suitable for automotive components like exterior trims and front grilles

Laura Nübling, Product Manager at Luran S, EMEA, expressed her enthusiasm about the material’s performance in automotive settings, anticipating seeing it in use on the road.

Luran S is an ASA polymer known for its excellent surface quality, impact strength, and color fastness.  Automotive components

It offers outstanding long-term durability against UV light and heat, alongside remarkable chemical resistance, making it ideal for various outdoor applications.

To maintain its status as the leading styrenic polymer for weather resistance, Luran S has introduced enhanced versions, SPF30 and SPF60, featuring advanced UV stabilization. This upgrade reinforces its benchmark position by significantly improving its resistance to harsh environmental conditions.

The Luran S product line caters to a wide array of industries such as automotive, construction, toys, sports and leisure, electronics, healthcare, household, and packaging. Among these, Luran S 778T stands out as a variant particularly tailored for high heat and chemical resistance, prevalent in numerous automotive applications. Automotive components

Automotive components

Technonikol is set to enhance its production of recyclable materials by doubling the capacity in Tosnensky district, Leningrad region in the latter half of 2024, according to Vedomosti

The firm will invest 480 million rubles to add two more granulation lines and inaugurate a washing complex with a water treatment system, revealed Anna Dautova, Deputy Operating Director of the Polymer Insulation division.

Half of the produced recycled granules will be marketed to other Russian businesses, marking Technonikol’s entry into the secondary pellet market.  Automotive components

The facility, which started operating fully at the start of 2024, processes waste polystyrene, high-density polyethylene, low-density polyethylene, and polypropylene into secondary pellets. These are used to manufacture building materials such as film, bitumen, and thermal insulation products. With the new installations, the plant’s output will reach 12,000 tonnes of granules annually, contributing to a total recycling capacity of 13,400 tonnes of plastic waste per year.

Technonikol also upgraded the TechnoNIKOL-Ulyanovsk Plant recently, increasing labor productivity by 20% and product volume by 25%.

This upgrade enabled the production of thicker extruded polystyrene foam, with investments totaling 262 million rubles.  Automotive components

Automotive components

NILIT Announces Strategic Expansions, Including a Joint Venture with Shenma in China

NILIT, the global leader in high-performance Nylon 6.6 fibers for the apparel industry and leader in sustainability, that owns the broadest line of sustainable Nylon 6.6 products, is announcing a new joint venture with Shenma Industry Co., Ltd. (hereinafter referred to as Shenma), a subsidiary of China Pingmei Shenma Group, a global leader in the industrial Nylon 6.6 market and a leading supplier to the automotive industry around the world. This new partnership represents a significant expansion of production capacity within China, also demonstrating NILIT’s ongoing commitment to support the growth of global customers and brands.  Automotive components

This expansion is highlighted by multiple investments and cooperation designed to enhance production capabilities and deliver more innovative solutions to the textile industry.

“We are pleased to unveil this new greenfield joint venture in China with Shenma to introduce differentiated state-of-the-art technologies to support the local market,” says Ilan Melamed, NILIT Global General Manager. “This collaboration is set to produce premium specialized products in Fully Drawn Yarns (FDY), known for their outstanding strength and smoothness, and Air Textured Yarns (ATY), known for providing unparalleled softness for the textile market, providing quality and performance, all within a highly competitive cost structure. This partnership will open new opportunities in end uses such as home textiles and the automotive industry where strength, smoothness, and durability are essential.” The joint venture will include a new production site in Pingdingshan, the China Nylon City.  Automotive components

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NILIT Announces Strategic Expansions, Including a Joint Venture with Shenma in China

Klean Industries Inc., a leader in tire pyrolysis equipment and project design, is pleased to expand its collaboration with Reoil Ltd.

They are enhancing their long-term partnership by co-developing additional projects. Their latest endeavor involves implementing the Klean Loop™ technology, an AI-driven tracking and identification system, at a reference plant in Bukowno, Poland. This integration aims to enhance the transparency and efficiency of recycling end-of-life tires (ELT), simplifying ESG reporting and improving CO2 impact measurements throughout the recycling chain. This marks a significant advancement in achieving closed-loop circularity and adding value to recovered products.  Automotive components

Reoil is recognized for creating some of the most sustainable and cost-effective solutions for ELT through its robust R&D and commercial efforts. The company leverages patented pyrolysis technology, distinguishing itself in profitability within the market. Since 2005, Klean Industries has specialized in tire pyrolysis, supported by a team with decades of experience in thermal processing equipment.

Michal Mikuśkiewicz, founder of Reoil, highlighted the scalability and proven profitability of their processes, now poised for tripling production capacity with Klean Loop™. Anders Bergman, head of Klean Loop™ at Klean Industries, emphasized the platform’s role in enhancing product lifecycle circularity.  Automotive components

Jesse Klinkhamer, CEO of Klean Industries, underscored their commitment to leading the industry towards complete circularity in tire management, building on their pioneering efforts in producing high-quality recovered carbon blacks.

Klean Industries Inc., a leader in tire pyrolysis equipment and project design, is pleased to expand its collaboration with Reoil Ltd.

Coca-Cola makes bottles lighter

Coca-Cola is launching lighter bottles across North America, reducing the PET or rPET content by 2.5 grams each. Over the past decade, the weight of Coca-Cola, Sprite, and Fanta bottles in 12, 16.9, and 20-ounce sizes has dropped from 27 grams to just 18.5 grams. This change is part of the company’s effort to meet demands for reduced plastic in packaging.  Automotive components

Alejandro Santamaria, Sr. Director for Global Packaging Development and Innovation at Coca-Cola, explains that achieving lighter packaging without sacrificing functionality involves meticulous design of the preform and final bottle shape. This is crucial for carbonated beverages, which need to maintain specific carbonation levels to ensure taste quality upon opening. The redesign applies to both virgin PET and fully recycled rPET bottles, excluding caps and labels.

The new bottles will be phased into the U.S. and Canadian markets throughout the year. Coca-Cola anticipates this initiative will cut down the use of about 800 million units, or roughly 15,000 tonnes of plastic, from 2024 to 2025. Additionally, the company is experimenting with lighter designs for 2-liter and 24-ounce multi-serve bottles, extending its commitment to sustainability.  Automotive components

Coca-Cola makes bottles lighter

Global LDPE Market Faces Downturn Amid Oversupply and Weak Demand in April 2024

In the first half of April 2024, oversupply conditions led to a downturn in the global Low-Density Polyethylene (LDPE) market. Despite higher April contracts for LDPE in Europe, sentiment remained steady as demand tapered off following a three-month uptrend. Similarly, the Asian market saw a moderate to declining trend due to ample supplies. To account for the shorter working days during Ramadan and Eid-ul-Fitr holidays, many Middle Eastern producers decreased their April offers, resulting in price reductions in both Asia and Europe. Automotive components

The European LDPE prices declined by about 1% during H1 of April, mainly due to weak domestic demand and surplus supply. Manufacturers encountered challenges in adjusting prices to match production costs amidst a slow market, leading to cost pressures. Despite feedstock Ethylene costs on the rise, many suppliers opted to lower prices due to better availability. The drop in LDPE prices in April was driven by increased availability and a shift in the supply-demand balance, which favored buyers. While some suppliers initially aimed to maintain stable prices, they ultimately had to decrease them due to consumer resistance and reduced shipping expenses. Automotive components

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Global LDPE Market Faces Downturn Amid Oversupply and Weak Demand in April 2024

Goldene for Hydrogen – Growth Of Technical Textiles Industry Increased Interest In HIGHTEX 2024 19-04-2024

Automotive components

Goldene for Hydrogen – Growth Of Technical Textiles Industry Increased Interest In HIGHTEX 2024 19-04-2024

Goldene for Hydrogen

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Middle East tensions worsen business outlook amid Chinese oversupply

Lotte Chemical is considering redeploying some of its 500 workers from its polyethylene terephthalate (PET) factory in Ulsan to other plants, following a decline in the Ulsan factory’s output due to the oversupply of petrochemical products from China, according to industry officials, Wednesday.

This came after the petrochemical unit of Lotte Group began to restructure its operations here and overseas to cope with the industry downturn.  Goldene for Hydrogen

Although the chemical firm said nothing has been decided regarding the redeployment, Lotte Chemical CEO Lee Hun-ki has indicated the company’s intention to downsize investments in conventional petrochemical products.

“Considering the deteriorating competitiveness in our petrochemical business, we are considering various strategic options,” he told reporters after the annual general meeting of shareholders last month.

In December, Lotte Chemical decided to complete its 77 billion won ($56 million) investment in a PET recycling facility in Ulsan by the end of 2027, three years later than initially planned, citing growing economic uncertainties.  Goldene for Hydrogen

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Goldene for Hydrogen

Obtained goldene, the 2D gold useful for producing hydrogen

Scientists at Linköping University have achieved a breakthrough by creating the first-ever sheets of gold that are only a single atom in thickness.

Dubbed ‘goldene,’ this innovative material was synthesized using a technique inspired by a centuries-old method originally employed by Japanese smiths.

This historic technique, repurposed for modern scientific achievement, has allowed for the production of gold sheets that could revolutionize several industries due to their unique properties. Goldene for Hydrogen

These atomically thin sheets of gold could play a crucial role in various applications, including hydrogen production, the conversion of carbon dioxide, and the synthesis of high-value chemicals.

The significance of this development lies in overcoming previous challenges where gold atoms would typically clump together, thwarting efforts to create such thin materials.

The success of this venture was detailed in a study published on April 16 in the journal Nature Synthesis, which underscores the potential of ‘goldene’ in scientific and industrial applications moving forward.  Goldene for Hydrogen

Goldene for Hydrogen

Global MEG Prices Fall Entering April 2024, High Inventories to Blame

In the first half of April 2024, Mono Ethylene Glycol (MEG) prices witnessed a diminishing trend on the global stage, influenced by several factors.

In the US market, MEG prices declined notably by 2.3% during the first week of April, primarily due to lacklustre demand from domestic downstream sectors. Despite stabilized MEG upstream, Ethylene Oxide prices, subdued demand in industries like PET and Antifreeze further exacerbated the situation. Similarly, the German market saw a 1.5% decrease in MEG prices, driven by lower production costs and feedstock prices. Despite this, MEG demand remained robust in the PET manufacturing sector, particularly during the Ester festival. Goldene for Hydrogen

In the Asia-Pacific region, particularly in the Chinese market, the cost of mono ethylene glycol (MEG) experienced a slight decline of 0.9%. This decrease in MEG prices can be attributed to ample inventory levels resulting from swift production rates and reduced feedstock prices, leading to decreased overall production costs. Despite an increase in demand from downstream sectors like the PET industry and a rise in feedstock prices, MEG prices remained subdued due to heightened production rates.

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Goldene for Hydrogen

Growth Of Technical Textiles Industry Increased Interest In HIGHTEX 2024

HIGHTEX 2024 Exhibition, which will bring together the world’s leading technical textile and nonwoven manufacturers and technology leaders with global buyers, will open its doors to visitors on 4-8 June 2024. HIGHTEX 2024, which attracts great interest from domestic and foreign companies, will host thousands of industry representatives and visitors from all over the world.  Goldene for Hydrogen

International Technical Textiles and Nonwovens Exhibition-HIGHTEX 2024, the first and only exhibition of its field in Turkey, will be held at Tüyap Fair and Congress Centrebetween 4-8 June next year. Preparations are underway for the HIGHTEX 2024, where nonwoven products, raw materials used in production and the latest technologies will be exhibited. HIGHTEX 2024, which has become more important as technical textiles take up more space in all areas of our lives, attracts great interest from companies.

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Growth Of Technical Textiles Industry Increased Interest In HIGHTEX 2024

LyondellBasell reduced pellet loss, invested in expansion

LyondellBasell worked to expand its line of recycled polymers and reduced the amount of plastic pellets lost into the environment slightly in 2023, its latest sustainability report noted. 

The Netherlands-based global company produced and marketed 123,000 metric tons of recycled and renewable-based polymers in 2023, its sustainability report noted. Its goal is to produce and market 2 million metric tons annually by 2023.  Goldene for Hydrogen

It also has a goal of zero plastic pellet loss to the environment from its 77 facilities that handle such material. In 2023, it lost about 10 kilograms in one incident, compared to four incidents in 2022 that lost 11 kilograms and four incidents in 2022 that lost 43 kilograms. 

CEO Peter Vanacker said in the report that the company understands “the critical role plastics play in society” and that “plastic pollution is a critical issue, and we recognize the need for our industry to move faster.” 

In response, LyondellBasell is strengthening its Circular and Low Carbon Solutions business by making investments to secure feedstock supply, expanding its recycling capacity and developing scalable technologies to grow its Circulen family of polymers: CirculenRecover, which uses mechanical recycling; CirculenRevive, which uses chemical recycling; and CirculenRenew, which uses renewable materials.  Goldene for Hydrogen

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LyondellBasell reduced pellet loss, invested in expansion

CJ Biomaterials launches two PHA-based compounds for film packaging

CJ Biomaterials, Inc., a subsidiary of South Korea-based CJ CheilJedang, has launched two innovative PHA-based compounds, PHACT™ CA1270P (clear) and PHACT™ CA1240PF (opaque), for various film packaging applications. These biopolymers are suitable for food packaging, shopping bags, agricultural mulch films, and other uses. Developed in partnership with NatureWorks, LLC., these compounds integrate Ingeo™ PLA with PHACT PHA, providing a competitive and high-performance sustainable packaging solution.

These 100% biobased compounds are a step forward in tackling plastic waste and reducing methane emissions from landfilled food waste, which the US Environmental Protection Agency identifies as a significant source of fugitive methane.

The environmental impact of CA1270P and CA1240PF is significantly lower than traditional plastic solutions, with a carbon footprint more than 50% less than LDPE, LLDPE, PP, and PET.  Goldene for Hydrogen

The new products have proven superior in terms of stiffness, strength, and puncture resistance, making them viable for both industrial and potentially home composting (tests ongoing). They represent a leap in sustainable packaging, meeting consumer demand for eco-friendly options and providing an alternative to conventional plastics.

CJ Biomaterials launches two PHA-based compounds for film packaging

Mura Technology and Ghent University to test challenging polymer recycling

Mura Technology has signed a five-year research partnership with Ghent University’s Laboratory for Chemical Technology (LCT) to build a continuous flow, pilot scale testing facility for hard-to-recycle polymers – aspiring to gauge the potential of products from circular feedstocks and aid future technology expansions.  Goldene for Hydrogen

Hydro-PRT is an advanced plastics recycling process developed by Mura Technology. Unlike other recycling technologies (e.g. pyrolysis), it utilizes supercritical water, or water under elevated pressure and temperature, to convert plastic waste into hydrocarbons.

As such, it is described as an efficient and scalable process that enables a range of plastics, including post-consumer packaging, to be recycled. It is also said to produce high yields of recycled hydrocarbons, which can then be used to produce ‘virgin-quality’ recycled plastics.

Mura Technology adds that the process allows for the same material to be recycled indefinitely, unlocking the potential for reduced dependence on fossil resources and a step forward in circularity for plastics.  Goldene for Hydrogen

Mura Technology and Ghent University to test challenging polymer recycling

Bottle Tethered Cap – Sinopec recently inaugurated the world’s largest single-unit production capacity PTA project at its Yizheng Chemical Fiber Co., Ltd., located in Jiangsu Province 18-04-2024

Goldene for Hydrogen

Bottle Tethered Cap – Sinopec recently inaugurated the world’s largest single-unit production capacity PTA project at its Yizheng Chemical Fiber Co., Ltd., located in Jiangsu Province 18-04-2024

Bottle Tethered Cap

RadiciGroup is set to make a significant impact at Chinaplas 2024, held from April 23-26 at the National Exhibition and Conference Center in Shanghai, China

This event marks another year of RadiciGroup showcasing its innovations at this premier meeting platform for the Chinese plastic and rubber industries, a sector it has accompanied for over three decades. This year, RadiciGroup will occupy stand D38 in Hall 7.2, where it will highlight advancements across various industries including automotive, electrical/electronic, appliances, and consumer goods.

The automotive industry remains a crucial market for RadiciGroup in China, reflecting substantial volume and growth. Despite economic challenges, 2023 was a landmark year as Chinese automotive manufacturers surpassed global competitors. This achievement underscores the importance of RadiciGroup maintaining strong relationships with both local and international OEMs and TIERs, aiming to meet their evolving technical and environmental needs.

Alberto Sessolo, Country Manager China for RadiciGroup High Performance Polymers, expressed the company’s commitment to enhancing partnerships within the automotive sector. He emphasized their focus on innovative, sustainable solutions that uphold product quality and reliability. The shift towards electric vehicles highlights the need to lighten vehicle components by substituting metal with advanced plastic materials, an area where RadiciGroup is actively innovating.

RadiciGroup also continues to pioneer with its digital tool, RadiciGroup AutoInsight. This application allows users to explore automobile components in 3D, easily accessing information about the sustainable materials used. Designed for accessibility on various devices, it facilitates in-depth analysis tailored to diverse user expertise.

In 2023, RadiciGroup inaugurated a new production facility in Suzhou, China, now fully operational. This expansion, particularly in R&D and Marketing, reflects the company’s commitment to capturing emerging market trends and transforming them into innovative offerings.

Another growing sector in China is the solar and photovoltaic panel industry, which mandates new constructions to incorporate these technologies. RadiciGroup meets these needs with materials like Radiflam® from its product line, which are designed to endure harsh conditions and are optimized for connectors.

Environmental sustainability continues to be a priority for RadiciGroup, evidenced by its promotion of Renycle®, a line of recycled polyamides. The environmental impact of these products is measured using the Life Cycle Assessment (LCA) method, considering all stages from raw material sourcing to final production, all conducted locally to reduce CO2 emissions. This is part of RadiciGroup’s broader strategy to minimize ecological footprints, facilitated by their LEED Gold certified production plant equipped with a photovoltaic system.

Throughout Chinaplas 2024, RadiciGroup’s team will be available at their stand to discuss these innovations and explore new collaborative opportunities. A special event will also highlight the latest additions to their product portfolio, particularly focusing on Renycle® and sustainability initiatives, signaling RadiciGroup’s ongoing dedication to environmental responsibility and innovation in the industry.

RadiciGroup is set to make a significant impact at Chinaplas 2024, held from April 23-26 at the National Exhibition and Conference Center in Shanghai, China

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Sinopec recently inaugurated the world’s largest single-unit production capacity PTA project at its Yizheng Chemical Fiber Co., Ltd., located in Jiangsu Province

PTA, an essential intermediate and key raw material for PET resin, is integral to manufacturing plastic bottles, fibers, films, and packaging materials, thus playing a vital role in everyday life.

The new PTA facility stands out as one of the most complex in the petrochemical sector. Embracing advanced technologies, Sinopec has implemented short-process, intelligent manufacturing, and eco-friendly production methods, positioning itself as a leader in the industry.  Bottle Tethered Cap

The plant has an impressive annual production capacity of 3 million tonnes.

This scale aims to meet the growing demands across various sectors, including apparel, food, housing, transportation, and environmental health, reflecting Sinopec’s commitment to innovation and sustainability. Bottle Tethered Cap

The conversion of Corvaglia Closures Eschlikon’s product line to 90% tethered caps is nearly complete, aligning with a 2019 EU directive mandating such designs for beverage bottles by July 3, 2024

Tethered closures, which remain attached to the bottle after opening, aim to reduce litter and environmental impact.

Based in Thurgau, Switzerland, Corvaglia has been at the forefront of designing and manufacturing these innovative caps, starting development before the directive was even announced.

As an early adopter in the European market, Corvaglia has established a strong presence in the tethered cap segment, attracting major brand owners with its effective solutions. The company’s Eschlikon facility has progressively shifted towards producing these caps, with over 80% of its output now complying with the EU requirements as of March 1, 2024. Approximately 10% of its production is destined for non-EU countries and remains untethered, while the balance is expected to transition by July. Bottle Tethered Cap

Corvaglia has a longstanding commitment to minimizing plastic waste, a principle embedded in its operations long before the tethered cap initiative.

The latest cap designs continue this tradition by cutting down on material use and energy consumption, thereby reducing CO2 emissions associated with beverage packaging.

This transition not only complies with regulatory demands but also underscores Corvaglia’s dedication to environmental sustainability.  Bottle Tethered Cap

Bottle Tethered Cap

Avantium and TNO partner to manufacture electrolyser test stations for green hydrogen production

Avantium N.V., a leader in renewable and circular polymer materials, announced its partnership with The Netherlands Organisation for Applied Scientific Research (TNO) to manufacture Proton Exchange Membrane (PEM) electrolyser test stations, crucial for green hydrogen production.  Bottle Tethered Cap

This collaboration grants Avantium access to TNO’s advanced technical knowledge and software for single-cell and multi-cell lab-scale electrolysis test stations.

Avantium will leverage this expertise to manufacture, develop, and globally distribute these test stations, enhancing its green hydrogen technology offerings.

Avantium R&D Solutions is known for its innovative R&D products and services in sustainable chemistry, particularly electrolysis for green hydrogen.

TNO, recognized for its research in energy, sustainability, and technology, has significantly advanced the efficiency and cost-effectiveness of electrolysis processes through ongoing development of PEM electrolysis test stations. Bottle Tethered Cap

Both organizations aim to advance these test stations further, combining Avantium’s innovative manufacturing and commercial strategies with TNO’s technical prowess. Richard Braal from TNO highlighted the partnership as a step towards intensified collaboration in accelerating the chemical industry’s energy transition.

Bottle Tethered Cap

KBR has entered into an exclusive alliance with GeoLith SAS to globally distribute GeoLith’s pioneering Direct Lithium Extraction (DLE) technology, Li-Capt®

This innovative technology facilitates zero-emission lithium production from previously untapped sources such as geothermal and oil well brines. As the exclusive global licensor, KBR will integrate this technology with its battery material solutions, including the high purity lithium production technology, PureLiSM.

This collaboration will provide customers with comprehensive solutions to produce battery-grade lithium carbonate or lithium hydroxide monohydrate, crucial for advanced electric vehicle batteries.  Bottle Tethered Cap

Jay Ibrahim, KBR President of Sustainable Technology Solutions, expressed enthusiasm about partnering with GeoLith to enhance lithium availability for the booming lithium-ion battery market, supporting the shift towards electrification and a net-zero carbon future. He highlighted KBR’s expertise in evaporation and crystallization technologies as vital for developing sustainable mobility.

Jean-Philippe Gibaud, CEO of GeoLith SAS, also emphasized the importance of robust partnerships in promoting electrification. He praised the Li-Capt® technology for its zero-emission process and exceptional efficiency and selectivity in lithium extraction.

KBR’s technical proficiency in mineral recovery and purification is built on over seventy years of experience in developing technologies that adhere to strict environmental standards.  Bottle Tethered Cap

KBR has entered into an exclusive alliance with GeoLith SAS to globally distribute GeoLith’s pioneering Direct Lithium Extraction (DLE) technology, Li-Capt®

Germany’s Recycled Polypropylene Industry: A Model of Resilience

In the dynamic world of recycling, Germany’s recycled polypropylene industry stands as a testament to resilience and adaptability. Despite market volatility and logistical challenges, the industry has maintained a steady course, showcasing its robustness.

March 2024 began with an unexpected rise in recycled polypropylene prices, despite a decrease in the cost of propylene, its raw material. This anomaly was attributed to farmers’ protests, which disrupted trade routes and logistics. However, the industry’s response was swift and measured, with only minor price adjustments reflecting the market’s ability to navigate disruptions.  Bottle Tethered Cap

As the month progressed, the market remained stable, thanks to a well-balanced supply and demand equation. The packaging sector, in particular, continued to receive ample supplies from full warehouses, underscoring the industry’s strong foundation.

Mid-March saw a surge in demand from the packaging and other industries, leading to a brisk trading pace and a slight uptick in prices.

This reflected the market’s sensitivity to the interplay between available supply and consumer needs. Bottle Tethered Cap

By the end of March, the market had achieved a stable stride, with demand from the packaging and textile sectors being met by increased production. This equilibrium ensured that companies dependent on recycled polypropylene could operate without interruptions.

Entering April, the market’s stability persisted, with prices remaining unchanged from March’s end. The price for recycled polypropylene natural pellets in Hamburg was USD 1760/MT as of April 12th, indicating a market that had weathered challenges and emerged stronger.

Germany’s recycled polypropylene market is a clear indicator of the industry’s capacity to withstand upheaval and swiftly adjust to its customers’ evolving demands.

The stable prices as April progresses underscore the resilience and efficiency of market participants1. Bottle Tethered Cap

Germany’s Recycled Polypropylene Industry: A Model of Resilience

Versalis, Eni’s chemical division, has successfully completed the acquisition of Tecnofilm S.p.A., securing full ownership following regulatory approval

Tecnofilm, a family-operated entity based in the Le Marche region, specializes in manufacturing functionalized polyolefins and thermoplastic compounds, which are primarily used in the footwear and technical goods industries. Established in 1972, Tecnofilm has diversified its offerings over the years, providing a variety of compounds and functional polymers for multiple industrial uses. The company’s commitment to innovation is evident in its continuous investment in research and development, leading to several patents. In 2015, Tecnofilm was recognized as an “Innovative SME” by the Italian Business Register, and in 2016, it joined ELITE, a Borsa Italiana platform aimed at supporting outstanding companies’ growth.  Bottle Tethered Cap

Adriano Alfani, CEO of Versalis, stated that this acquisition enhances the company’s strategic focus on specialization within its business segments. By incorporating Tecnofilm, Versalis aims to broaden and refine its product portfolio by integrating additional processes in elastomer-based compounding, specifically targeting industrial applications and the footwear market. Alfani highlighted the synergy between Tecnofilm and Finproject, another company within Versalis’s portfolio, emphasizing the complementary nature of their operations in the compounding supply chain.

Versalis, Eni's chemical division, has successfully completed the acquisition of Tecnofilm S.p.A., securing full ownership following regulatory approval

Cyclohexane Market Sees Price Surge Amidst Unfavorable Demand

In the first half of April 2024, the chemical industry observed a surprising trend: the price of Cyclohexane, a key solvent and intermediate in the production of nylon, increased by approximately 3%.  Bottle Tethered Cap

This price hike comes at a time when production costs have escalated, yet demand from the downstream paints and coatings industry remains markedly low.

Industry experts attribute the rise in Cyclohexane prices to several factors. Primarily, the cost of benzene, a major feedstock for Cyclohexane, has seen an uptick due to tightened supply chains and increased crude oil prices. Additionally, operational costs have soared with energy prices reaching new heights, further compounding the financial pressure on Cyclohexane producers.

Contrastingly, the paints and coatings industry, which significantly relies on Cyclohexane, is experiencing a slump. Bottle Tethered Cap

The sector has been hit by a decrease in construction activities and a shift in consumer preferences towards eco-friendly alternatives. This has led to an inventory build-up, causing a mismatch between supply and demand dynamics.

The current situation poses a challenge for Cyclohexane manufacturers. They are caught in a bind between recovering increased production costs and maintaining competitive pricing to stimulate demand. Some producers are considering scaling back production to prevent further price inflation and balance the market. Bottle Tethered Cap

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Cyclohexane Market Sees Price Surge Amidst Unfavorable Demand

Textile-to-textile – In the latest Chemical Trends Report from CEFIC, the European Chemical Industry Council highlights that the EU chemical sector is grappling with greater impacts from the energy crisis compared to other regions 17-04-2024

Bottle Tethered Cap

PET bottle duty – EU ADD against Chinese PET bottle chip generally digested, pay attention to whether RPET can be removed 16-04-2024

PET bottle duty

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Technopolymers with recycled carbon fibres

On April 11, 2024, UBE Corporation, under the leadership of President Masato Izumihara, announced the introduction of innovative composite products incorporating recycled carbon fiber, aimed at mitigating greenhouse gas (GHG) emissions and lessening environmental impact. These products integrate traceable recycled carbon fiber, capitalizing on UBE’s extensive experience in engineering plastics. In collaboration with Shinryo Corporation, led by President and CEO Masaaki Tsuchiyama, UBE has harnessed a method to reclaim high-quality carbon fiber from used components, addressing the growing accumulation of carbon fiber waste and the challenges it presents.  PET bottle duty

The newly developed composites blend recycled carbon fiber with various nylons, enhancing functionality for use in the automotive and sports industries. These advancements not only reduce component weight, thereby conserving energy, but also diminish GHG emissions produced during the original carbon fiber manufacturing process. The UBE Group is actively working towards a sustainable future by focusing on the reduction of GHG emissions and the promotion of eco-friendly products and technologies. Through these efforts, UBE aims to supply more customers with sustainable solutions, aligning with their 2030 vision to become a specialty chemicals leader that supports global environmental sustainability, human health, and a prosperous future society. PET bottle dutyPET bottle duty

Re-PET feedstock price trend analysis

Since recycled plants resume operation since the Chinese Lunar New Year holiday, recycled PSF prices have experienced a round of slight rise before the Lantern Festival, and then prices maintained for about half a month. Later, as sales continued to be sluggish and inventory accumulated, market prices started to decline apparently around Mar 10. Close virgin PSF prices in Hebei market declined the most, and prices have lowered by 400yuan/mt compared to the level around Chinese Lunar New Year. For other products, prices of close virgin PSF in Zhejiang and Jiangsu and HC re-PSF decreased by around 200-300yuan/mt. As some plants continued to cut prices, market confidence lacked obviously, and downstream buyers were more cautious to purchase with weak demand, mainly buying for pressing demand. PET bottle duty

With the weak demand for recycled chemical fibers and low processing spread, many plants adjusted lower the procurement prices of feedstock. In Hebei, rough bottle bales prices kept downward after the holiday, down by 400yuan/mt. The price decline moved from North China to South China. Bottle bales and PET flakes trading prices went downward generally in Jiangsu, Zhejiang, Fujian and Guangdong, down by 200-300yuan/mt. During this round of decline, imported PET flakes prices in Zhejiang slipped obviously. Some traders were active to sell amid the panic mood and currently, some blue and white flakes prices declined below 6,000yuan/mt, down by nearly 500yuan/mt compared to some transactions of 6,400-6,450yuan/mt before. Part of orders is still on afloat and some losses may be seen for traders. PET bottle duty

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PET bottle duty

Renewed Efforts to Tackle Plastic Pollution Gain Momentum

In recent years, there has been a growing recognition of the urgent need to address plastic pollution, as mounting environmental concerns and public outcry prompt renewed efforts to tackle this global crisis. From bans on single-use plastics to innovative recycling technologies and community-led clean-up initiatives, momentum is building towards a more sustainable and plastic-free future.

Plastic pollution poses a significant threat to ecosystems, marine life, and human health, as plastic waste accumulates in landfills, waterways, and oceans, contaminating habitats and endangering wildlife.  PET bottle duty

Plastic debris, such as microplastics and macroplastics, can persist in the environment for hundreds of years, leaching harmful chemicals and disrupting ecosystems, with far-reaching consequences for biodiversity and ecosystem health.

In response to these environmental challenges, governments, businesses, and civil society organizations are taking decisive action to reduce plastic waste and promote alternatives to single-use plastics. This includes implementing policies and regulations to restrict the production, sale, and distribution of plastic bags, straws, and other disposable items, as well as incentivizing the use of eco-friendly alternatives, such as biodegradable packaging and reusable containers.  PET bottle duty

PET bottle duty

Axpo has entered a partnership with French energy investor ENEGO to explore establishing a 100 MW green hydrogen plant in Sicily, focusing on the Priolo-Augusta industrial zone along the east coast

This collaboration aims to form part of a broader “hydrogen valley” spanning from Catania to Siracusa, aimed at supplying green hydrogen to local industries, thereby supporting regional decarbonization efforts.

The proposed facility would mark a significant stride in both Axpo’s and Europe’s green hydrogen initiatives, potentially expanding to 300 MW based on demand. This plant, which would integrate into the European Hydrogen Backbone, signifies a major step towards replacing grey hydrogen—currently produced using natural gas—with CO2-free hydrogen in local refineries and transportation.  PET bottle duty

Guy Bühler, Axpo’s Head of Hydrogen, emphasized the project’s importance for reducing carbon footprints in Sicily, particularly within the industrially crucial Priolo-Augusta district. Concurrently, ENEGO Holding’s CEO, Alfonso Morriello, highlighted the project’s inception through collaborations, including the University of Catania’s engineering expertise, aiming to leverage green hydrogen for Sicily’s economic benefit.

This initiative complements Axpo’s other hydrogen projects across Europe, including a significant venture in Italy’s Peligna Valley and a hydrogen-powered passenger vessel on Switzerland’s Lake Lucerne. Axpo’s engagement in the “Arve Hydrogène Mobilité” project in France further demonstrates its commitment to advancing hydrogen as a sustainable energy carrier, underscored by its recent publication of a white paper on hydrogen’s potential in Switzerland.    PET bottle duty

Axpo has entered a partnership with French energy investor ENEGO to explore establishing a 100 MW green hydrogen plant in Sicily, focusing on the Priolo-Augusta industrial zone along the east coast

Recycling of plastic ‘a deception’

The global plastic industry’s long-standing narrative of recycling as the panacea for plastic pollution has been debunked in a new report by Planet Tracker (PT). 

In ‘The Plastic Recycling Deception’, PT sets out practices it claims are deceptive employed by the plastic industry. It urges stakeholders to re-evaluate their approach to plastic waste management.

For years, it insists, the plastic industry has promoted recycling as the solution to the world’s plastic pollution crisis. However, the report highlights that 91% of plastic is not recycled. The use of resin identification codes, often mistaken for recycling symbols, has further misled policymakers, regulators and consumers into believing in the circularity of plastic, it alleges.  PET bottle duty

‘Advanced recycling‘

PT is a non-profit think tank focused on sustainable finance. It quotes a report by the Center for Climate Integrity (CCI) saying the plastics industry was initially focused on disposability (1950s and 1960s), then moved to incineration and landfilling as ‘solutions’ (late 1960s and 1970s), then followed with the promise of recycling (mid 1980s to mid-1990s).

‘With recycling failing to deliver meaningful results, by 2015, and public pressure to find a solution re-emerging, most lately the plastics industry has started to promote an old technology as a new “solution” to plastic waste – “advanced recycling”,’ according to CCI.

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IISc Scientists Develop Sustainable Hydrogel to Remove Microplastics from Water

Scientists at the Indian Institute of Science (IISc) have developed a sustainable hydrogel to remove microplastics from water, addressing the global issue of plastic pollution.

Microplastics, particles less than 5 millimetres in size, are pervasive in oceans, soil, and even the air we breathe, posing a threat to human health.  PET bottle duty

The hydrogel, made up of a unique polymer network, can bind and degrade microplastics using UV light irradiation.

Previous methods like filtering membranes have been unsuccessful due to clogging, making them unsustainable.

How it was Developed?

The IISc hydrogel, composed of three polymer layers and nanoclusters of a material called copper substitute polyoxometalate, has shown high efficiency in removing polyvinyl chloride and polypropylene microplastics from water.  PET bottle duty

As per IISc, the hydrogel consists of three different polymer layers – chitosan, polyvinyl alcohol and polyaniline – intertwined together, making an Interpenetrating Polymer Network (IPN) architecture. The team infused this matrix with nanoclusters of a material called copper substitute polyoxometalate (Cu-POM). These nanoclusters are catalysts that can use UV light to degrade the microplastics.

IISc Scientists Develop Sustainable Hydrogel to Remove Microplastics from Water

EU ADD against Chinese PET bottle chip generally digested, pay attention to whether RPET can be removed

Early April 2024, the European Commission announced the final ruling on the anti-dumping investigation of Polyethylene Terephthalate (PET) originating from China, imposing anti-dumping duties ranging from 6.6% to 24.2% on the products involved, with specific rates detailed in the attached table. The products in question are Polyethylene Terephthalate with a viscosity equal to or greater than 78 milliliters/gram. The EU CN (Combined Nomenclature) code for the products is 3907 61 00 (TARIC code 3907 61 00 10). The announced rates were actually preliminarily indicated in the announcement on November 28, 2023, with rates set at 6.6% for Sanfame, 10.7% for Wankai, 17.2% for China Resources, and 11.1-24.2% for other companies (specific rates can be found in the final table).  PET bottle duty

Since the initiation of the  investigation on PET bottle chip from China by the EU early March in 2023, the export volume from mainland China to EU has significantly decreased.

Taking Italy as one of the main destination markets, Chinese customs data shows that Italy imports from China were at 10,267 tons in January 2023, while dropped to 1.1 tons by December. Similarly, imports from China to countries like France and Belgium have notably declined.

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EU ADD against Chinese PET bottle chip generally digested, pay attention to whether RPET can be removed

PET bottle duty

Sustainability Recycling – Ineos Styrolution, based in Frankfurt, is set to increase polystyrene (PS) prices this April 15-04-2024

Sustainability Recycling – Ineos Styrolution, based in Frankfurt, is set to increase polystyrene (PS) prices this April 15-04-2024

Sustainability Recycling

r-PET Bottles – Japanese researchers have unveiled a groundbreaking bioplastic that combines durability with rapid seawater degradation, offering hope for ocean cleanup efforts

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Sustainability Recycling

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At Techtextil 2024 in Frankfurt, from April 23-26, Germany’s ITA will exhibit Biotexfuture projects emphasizing sustainability and recycling

The Biobase project, in collaboration with Krall+Roth, has yielded interior textiles from biopolymers. These polymers were transformed into yarns and fabrics, with processes tailored to their properties, resulting in four partially bio-based polyamides for interiors.

The Bioturf project aims to create bio-polyethylene turf identical to conventional turf in performance but better for recycling and free of microplastics. CO2TEX is developing an elastane-free compression stocking using TPU yarns with up to 600% elongation, made from polymers with 18% renewable content.  Sustainability Recycling

Degratex focuses on bio-based, degradable geotextiles for temporary earth stabilization or vegetation protection, designed to be replaced by natural elements eventually. ITA’s other innovations include a durable polishing disc from hemp and insulation textiles from cellulose aerogels.

These advancements will be featured at Elmatex’s stand D63 in Hall 12, alongside Recycling Atelier’s display, showcasing efforts to hasten textile recycling.

Sustainability Recycling

Exel Composites, Fairmat sign carbon fiber scrap repurpose deal

Exel material waste will go through Fairmat’s reconstitution process to produce second-generation CFRP chips, enabling a closed-loop ecosystem.  Sustainability Recycling

Exel Composites (Vantaa, Finland) and Fairmat (Paris, France) have announced a partnership to close the loop of carbon fiber waste. Fairmat will recycle Exel Composites’ carbon fiber composite scrap at its Nantes, France, manufacturing facility to produce second-generation carbon fiber-reinforced polymer (CFRP) chips, high-performance composite units. Beginning in Q2 2024, the carbon fiber composite scrap will be transferred to Bouguenais from Exel’s two plants in Finland.

Traditional waste management techniques involving pyrolysis or solvolysis use significant amounts of energy, mitigating the environmental benefits of recycling used carbon fiber (read “Recycling end-of-life composite parts: New methods, markets”). In contrast, Fairmat’s reconstitution process uses proprietary cutting technologies — aided by robotic tools equipped with machine learning — to dissemble carbon fiber components and convert the pieces into CFRP building blocks. Sustainability Recycling

“Fairmat’s innovative recycling methodology enables its products to retain the high strength and stiffness of the original embedded fibers,” explains Kim Sjödahl, senior VP of technology and sustainability at Exel Composites. “This is often compromised by other recycling methods that involve chopping and milling carbon fiber. Combined with its minimal energy input, Fairmat’s process is game-changing for sustainability in the composites industry. What’s more, the successful recycling of process waste also opens possibilities to recycle the end-of-life waste from our customers.”

More…

Sustainability Recycling

Bühler launches fully automatic bagging station with Premier Tech

Swiss technology group Bühler, in partnership with leading Canadian packaging equipment manufacturer Premier Tech, announce the launch of the CHRONOS OMP-2090 B, a fully automatic bagging station. The new bagging station was developed for a wide range of powdery and other non-free-flowing products. It delivers maximum productivity through reliable, fully automatic operation, outstanding bagging accuracy and high product and operational safety.  Sustainability Recycling

As the need for advanced and efficient packaging solutions grows, this new system for powdery products is designed to increase productivity, ensure safety, and accommodate a wide range of bags, representing a significant advancement over traditional solutions. With decades of combined experience in the industry, Bühler and Premier Tech have once again demonstrated their commitment to innovation by expanding their portfolio to meet the increasing demand for higher packaging capacities in mills.

“The performance and reliability of the fully automatic bagging station CHRONOS OMP-2090 B lifts open mouth bag packaging to the next level. Operational safety and precision increase overall mill efficiency, maximize raw material yield, and ensure safe distribution of the valuable products of our customers and partners,” says Marco Chialina, Head of Business Unit Digital Sense at Bühler.  Sustainability Recycling

Bühler launches fully automatic bagging station with Premier Tech

AIMPLAS to Host Fourth Edition of EcoFRam

AIMPLAS, the Plastics Technology Centre, is proud to host the fourth edition of the EcoFRam conference, an initiative of the French Chemical Society (SCF). Scheduled for 22nd and 23rd May, the event is set to convene experts and stakeholders in the field of eco-friendly flame retardants and additives.

The conference aims to shed light on the current state of eco-friendly flame retardants, exploring the latest advancements and research. With environmental concerns at the forefront, the development of sustainable materials that meet safety standards without compromising ecological integrity is more crucial than ever.  Sustainability Recycling

EcoFRam serves as a platform for scientists, researchers, and industry professionals to exchange knowledge and foster collaborations. The two-day event will feature presentations on innovative solutions that align with global sustainability goals.

As the world grapples with the challenges of climate change and environmental degradation, the role of eco-friendly flame retardants becomes increasingly significant. These substances are essential in reducing the flammability of materials, thereby enhancing safety. However, traditional flame retardants have raised environmental and health concerns, prompting the search for greener alternatives.

The fourth edition of EcoFRam is expected to highlight breakthroughs in non-toxic, effective flame retardants that can be integrated into various products, from electronics to construction materials. The discussions will also delve into regulatory frameworks, market trends, and future directions for this vital industry.  Sustainability Recycling

AIMPLAS to Host Fourth Edition of EcoFRam

China’s textile industry profits top 18 bln yuan in first two months   

In the initial two months of the current year, China’s principal textile firms witnessed a substantial profit surge, reaching 18.2 billion yuan (approximately 2.56 billion U.S. dollars).

This marks a significant increase in the industry’s financial performance. The total operational revenue of these companies was reported at 675 billion yuan, indicating a 13.7 percent growth compared to the previous year. Sustainability Recycling

This data was released by the Ministry of Industry and Information Technology. Furthermore, the industrial output of these key textile enterprises showed a 7.7 percent year-on-year increase.

Additionally, the period saw China’s textile and garment exports climb to 45.1 billion U.S. dollars, registering a 14.3 percent rise from the same timeframe last year.

These figures underscore the robust expansion and economic health of China’s textile sector.  Sustainability Recycling

China's textile industry profits top 18 bln yuan in first two months  

Ineos Styrolution, based in Frankfurt, is set to increase polystyrene (PS) prices this April

The company announced a hike in the gross market price for general-purpose polystyrene (PS-GP) by €60 per tonne, as reported by Kunststoffweb.

Similarly, high-impact polystyrene (PS-HI) will see an equivalent price rise, maintaining its premium at €100 per tonne over PS-GP.

This follows significant price surges in February and March, where increases were in the triple-digit range.  Sustainability Recycling

Additionally, the reference price for styrene monomer—a key PS component—went up by €44 per tonne in April.

Concurrently, the cost for butadiene, an essential additive, escalated by €70 per tonne.

These adjustments reflect ongoing market trends and input cost fluctuations, impacting the overall pricing structure for PS products.

Ineos Styrolution, based in Frankfurt, is set to increase polystyrene (PS) prices this April

Sustainability Recycling

Nylon fibers – The Challenge of PMMA Recycling: A Shift Towards Chemical Solutions 13-04-2024

r-PET Bottles – Japanese researchers have unveiled a groundbreaking bioplastic that combines durability with rapid seawater degradation, offering hope for ocean cleanup efforts 15-04-2024

r-PET Bottles

r-PET Bottles

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

r-PET Bottles

r-PET Bottles

Polyestertime
ITEM 08/04/2024 15/04/2024 +/-
Bottle grade PET chips domestic market 7,130 yuan/ton 7,100 yuan/ton -30
Bottle grade PET chips export market 910 $/ton 905 $/ton -5
Filament grade Semidull chips domestic market 6,970 yuan/ton 6,900 yuan/ton -70
Filament grade Bright chips domestic market 6,990 yuan/ton 6,910 yuan/ton -80
Pure Terephthalic Acid PTA domestic market

r-PET Bottles

5,985 yuan/ton 5,950 yuan/ton
-35
Pure Terephthalic Acid PTA export market 740 $/ton 740 $/ton
Monoethyleneglycol MEG domestic market 4,450 yuan/ton 4,460 yuan/ton
+10
Monoethyleneglycol MEG export market 517 $/ton 522 $/ton +5
Paraxylene PX FOB  Taiwan market 1,059 $/ton 1,048 $/ton
-11
Paraxylene PX FOB  Korea market 1,037 $/ton 1,026 $/ton -11
Paraxylene PX FOB EU market 1,150 $/7on 1,140 $/ton -10
Polyester filament POY 150D/48F domestic market 7,725  yuan/ton 7,680 yuan/ton
-45
Recycled Polyester filament POY  domestic market 7,400 yuan/ton 7,450 yuan/ton +50
Polyester filament DTY 150D/48 F domestic market 9,100 yuan/ton 9,100 yuan/ton
Polyester filament FDY 68D24F 8,900 yuan/ton 8,900 yuan/ton
Polyester filament FDY 150D/96F domestic market

r-PET Bottles

8,250 yuan/ton 8,250 yuan/ton
Polyester staple fiber 1.4D 38mm domestic market 7,500 yuan/ton 7,420 yuan/ton -80
Caprolactam CPL domestic market 12,725 yuan/ton 13,200 yuan/ton
+475
Caprolactam CPL overseas  market 1,620 $/ton 1,620 $/ton
Nylon 6 chips overseas  market 1,910 $/ton 1,910 $/ton
Nylon 6 chips conventional spinning domestic  market 14,200 yuan/ton 14,600  yuan/ton +400
Nylon 6 chips  high speed spinning domestic  market 14,300 yuan/ton 14,850 yuan/ton +550
Nylon 6.6 chips domestic  market

r-PET Bottles

22,200 yuan/ton 22,200 yuan/ton
Nylon6 Filament POY 86D/24F domestic  market 16,400 yuan/ton 16,800 yuan/ton +400
Nylon6 Filament DTY 70D/24F domestic  market 18,750 yuan/ton 19,150 yuan/ton- +400
Nylon6 Filament FDY  70D/24F  17,600 yuan/ton 17,850 yuan/ton +250
Spandex 20D  domestic  marke 33,700 yuan/ton 33,500 yuan/ton -200
Spandex 30D  domestic  market 32,200 yuan/ton 32,000 yuan/ton -200
Spandex 40D  domestic  market  29,200 yuan/ton 29,000 yuan/ton -200
Adipic Acid domestic market

r-PET Bottles

9,450 yuan/ton 9,650 yuan/ton +200
Benzene domestic market 8,800 yuan/ton 8,770 yuan/ton -30
Benzene overseas  market 1,068 $/ton 1,063 $/ton -5
Ethylene South East market 1,010 $/ton 1,010 $/ton
Ethylene NWE market CIF 873 $/ton 848 $/ton -25
Acrylonitrile ACN  domestic market 10,000 yuan/ton 10,200 yuan/ton +200
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton
Acrylic staple fiber ASF  domestic market

r-PET Bottles

14,600 yuan/ton 14,600 yuan/ton
Viscose Staple Fiber VSF  domestic market 13,250 yuan/ton 13,000 yuan/ton -250
PP Powder domestic market 7,250 yuan/ton 7,220 yuan/ton -30
Naphtha overseas market  710 $/ton 705 $/ton -5
Phenol domestic market 7,425 yuan/ton 7,512 yuan/ton +87

r-PET high end eco-friendly chips =8,300 yuan/ton 8,300 yuan/ton   –

r-PET Bottles

Japanese researchers have unveiled a groundbreaking bioplastic that combines durability with rapid seawater degradation, offering hope for ocean cleanup efforts

Made from polylactic acid derived from starches like sugarcane and corn, the material represents a significant step in combating the 30 million tons of plastic waste polluting oceans worldwide.

While traditional polylactic acid suffers from brittleness and production challenges, the team overcame these limitations by leveraging a bacteria’s plastic-producing capabilities. Through genetic modification, they achieved mass production of an enhanced degradable polylactide known as LAHB.

By blending LAHB with conventional polylactic acid, they achieved transparency, enhancing its versatility.

The Japanese government aims to boost bioplastic usage to 2 million tons by 2030, viewing this innovation as a pivotal step in their biomanufacturing initiative.

Seiichi Taguchi, a key figure in the project, believes this development will not only aid in mitigating global warming but also marks the industrialization of bioplastics.

With this advancement, the prospect of cleaner oceans and reduced reliance on petroleum-based plastics becomes increasingly attainable.

Japanese researchers have unveiled a groundbreaking bioplastic that combines durability with rapid seawater degradation, offering hope for ocean cleanup efforts

Microplastics are contaminating our water; IISc has now found a solution to the problem

Microplastics, a global water contamination crisis, faces a promising solution from researchers at the Indian Institute of Science (IISc). Their innovative hydrogel, boasting a unique polymer network, effectively removes and degrades these minuscule plastic particles.

Microplastics, omnipresent in water bodies worldwide, threaten ecosystems and human health. Despite efforts using filtering membranes, these solutions often falter due to clogging. Led by Professor Suryasarathi Bose, the IISc team engineered a sustainable hydrogel with an Interpenetrating Polymer Network (IPN) architecture. Infused with nanoclusters of a copper substitute polyoxometalate (Cu-POM), this hydrogel efficiently binds and degrades microplastics under UV light.

The hydrogel, comprising chitosan, polyvinyl alcohol, and polyaniline layers, exhibits remarkable adsorption and degradation capabilities. Mimicking real-world scenarios, the team crushed plastic products to generate common microplastics. Tracking their removal and degradation, they found the hydrogel excelled, especially at near-neutral pH levels.

Additionally, the hydrogel proves durable under varying temperatures, hinting at its potential for large-scale deployment. Once its lifespan concludes, it can transform into carbon nanomaterials for heavy metal removal.

Future endeavors involve collaborating to develop scalable devices for widespread microplastic cleanup. The IISc’s breakthrough heralds a sustainable remedy to combat waterborne microplastic pollution, safeguarding ecosystems and human well-being alike.

Microplastics are contaminating our water; IISc has now found a solution to the problem

Nylon fibers – The Challenge of PMMA Recycling: A Shift Towards Chemical Solutions 13-04-2024

Nylon fibers

INVISTA, a key player in the nylon 6,6 and polypropylene sectors, has announced plans to explore strategic options for its nylon fibers division

This encompasses INVISTA’s fiber-centric portfolio, including airbag and industrial fibers, CORDURA® businesses, and five global manufacturing sites in Seaford, Delaware; Martinsville, Virginia; Kingston, Ontario, Canada; Gloucester, UK; and Qingpu, China.

Francis Murphy, President and CEO of INVISTA, stated, “As part of our Principle Based Management™ approach, we regularly evaluate asset value to ensure optimal ownership for growth. While nylon fibers are valuable, we believe other companies may unlock greater potential. However, if not, we’ll maintain operations.”  Nylon fibers

Regardless of any potential divestment, INVISTA commits to serving its global nylon and propylene customers with intermediates, polymers, and specialty chemicals. Proceeding with the exploration would streamline operations, reinforcing focus on core upstream businesses.

The nylon fiber division forms a significant part of INVISTA’s operations, and specifics of any potential deal remain confidential. Barclays has been enlisted as Exclusive Financial Advisor for this process. Nylon fibers

Nylon fibers

The Challenge of PMMA Recycling: A Shift Towards Chemical Solutions

In the realm of plastics recycling, Poly(methyl methacrylate) (PMMA), commonly known as acrylic or plexiglass, presents a unique challenge. PMMA is widely used for its clarity, strength, and resistance to UV light and weathering, making it a popular material in various industries, from construction to advertising. However, its recycling process is not as straightforward as other plastics.

Mechanical Recycling Limitations

Mechanical recycling, the process of grinding, melting, and remolding plastic waste, is limited when it comes to PMMA. Nylon fibers

This is due to PMMA’s properties, which can degrade when exposed to high temperatures during the recycling process. Additionally, PMMA waste streams often contain additives, colors, and other types of plastics, which can contaminate the recycled product. As a result, only PMMA waste that is clean, clear, and free from contaminants is suitable for mechanical recycling. This represents a small fraction of PMMA waste, leaving the majority either landfilled or incinerated.

Landfill and Incineration Issues

Landfilling PMMA waste is not a sustainable solution. It consumes valuable land resources and can lead to environmental contamination. Incineration, while recovering some energy, releases carbon dioxide and potentially harmful compounds into the atmosphere, contributing to air pollution and climate change.  Nylon fibers

Chemical Recycling: A Promising Alternative

Faced with these challenges, the plastic industry is increasingly turning to chemical recycling. This process involves breaking down PMMA waste into its molecular components using chemicals or heat. The resulting monomers can then be purified and repolymerized into new PMMA, effectively closing the loop on the plastic lifecycle.

Advantages of Chemical Recycling

Chemical recycling offers several advantages over mechanical methods. It can handle a broader range of PMMA waste, including contaminated or colored material. It also has the potential to produce PMMA with properties equivalent to virgin material, which is crucial for high-value applications.

Furthermore, chemical recycling reduces the reliance on fossil fuels for new PMMA production, aligning with the principles of a circular economy. Nylon fibers

Challenges and Future Outlook

Despite its benefits, chemical recycling is not without challenges. It requires significant energy input and the use of potentially hazardous chemicals. The infrastructure for chemical recycling is still in development, and the process must be optimized to be cost-effective and environmentally friendly.

As the industry progresses, advancements in catalysts and process design are making chemical recycling more viable. Companies are investing in research and pilot projects to scale up this technology.

With continued innovation and support from policies that encourage recycling and sustainability, chemical recycling could play a pivotal role in managing PMMA waste and reducing the environmental impact of plastics. Nylon fibers

Nylon fibers

PE prices decreased at domestic trades in Uzbekistan

In the first quarter of 2024, Uzbekistan’s domestic polyethylene (PE) market saw a slight 1% decrease in sales volume year-on-year, with approximately 39,600 tonnes traded through the Uzbek Republican Commodity and Raw Materials Exchange (UZEX). The primary sellers were the Shurtan Gas-Chemical Complex and the UZ-KOR GAS CHEMICAL JV. Film and injection molded PE types dominated the market, holding 35% and 22% shares, respectively, followed by blown PE brands at 17% and pipe PE at 16%.

Price trends for all PE types on the stock exchange from January to March 2024 indicated a general decline. Nylon fibers

January prices started at 16.9 million soums per ton, which then fell to 16.5 million in February, and further dipped to 16 million soums per ton in March.

Geographically, Tashkent and its surrounding region accounted for nearly half of the PE purchases, with a 49% share. Notably, the Fergana region’s share rose from 11% to 18% compared to the previous year, while the Samarkand region also saw an increase from 12% to 15%. Additionally, the Namangan region contributed to 6% of the total sales. These figures reflect a shifting landscape in regional demand within the country’s PE market. Nylon fibers

Nylon fibers

Toray Industries has indeed made a significant advancement by developing a biodegradable spherical polyamide 4 fine particle

This innovation is particularly important as it addresses the environmental concerns associated with microplastics in the oceans. The company’s efforts to replace conventional non-biodegradable particles used in cosmetics with these new biodegradable particles align with global regulatory moves to limit and eventually ban microplastics.

The development of these particles also showcases Toray’s commitment to overcoming technical challenges, such as finding suitable solvents for polyamide 4 and managing its high melting point and thermal properties. Nylon fibers

Their success in producing these particles using proprietary technology is a testament to their extensive R&D efforts.

With the safety verification process completed and cosmetic ingredient labeling obtained, Toray is now collaborating with cosmetics manufacturers to assess the particles and establish a mass production structure. This step is crucial for the commercialization of the product, which is targeted by the end of March 2025.

Furthermore, Toray’s ongoing R&D into biomass-based biodegradable polymer particles reflects its dedication to sustainability and its vision for 2050, aiming to contribute to a world where resources are sustainably managedNylon fibers

Toray Industries has indeed made a significant advancement by developing a biodegradable spherical polyamide 4 fine particle

Sabic is downsizing its operations in Europe, particularly at the Chemelot Industrial Park in Geleen, the Netherlands

As part of a scheduled maintenance shutdown, one of the cracking units, Olefins 3, will be halted for three months. This move is part of Sabic’s strategy to optimize its operations, improve efficiency, and invest in sustainability at the Geleen site.

Olefins 3, which started in 1973 and has a production capacity of 550,000 tonnes per year of ethylene and 260,000 tonnes per year of propylene, will not be restarted after the maintenance works. Instead, it will be dismantled. Meanwhile, Olefins 4, with a nominal capacity of 675,000 tonnes per year of ethylene and 485,000 tonnes per year of propylene, will continue operating as usual.  Nylon fibers

The company’s future plans for the Geleen site involve portfolio optimization and the ongoing construction of the Sabic and Plastic Energy chemical recycling plant, aligning with its sustainability goals.

Sabic’s financial performance in 2023 saw a significant decline, with sales dropping by 23% compared to the previous year, totaling 141.5 billion riyals (approximately $37.7 billion).  Nylon fibers

Sabic is downsizing its operations in Europe, particularly at the Chemelot Industrial Park in Geleen, the Netherlands

Swedish Tyre Recycling, or SDAB, has inked a deal to supply tyre raw materials for the forthcoming tyre pyrolysis plant in Uddevalla, Sweden

This plant, being constructed by a joint venture between Antin Infrastructure Partners and Scandinavian Enviro Systems, will employ Enviro’s pioneering technology. This technology facilitates the production of sought-after recovered Carbon Black (rCB) and Pyrolysis Oil from sorted and processed End-of-Life Tyres (ELTs), thus establishing a fully circular supply chain. Under the strategic agreement, SDAB will deliver a substantial volume of ELTs collected annually in Sweden, with shipments starting in 2025.

Fredrik Ardefors, CEO of Swedish Tyre Recycling, expressed satisfaction in being chosen to supply this innovative plant, emphasizing their commitment to quality and reliable delivery. Nylon fibers

Stefano Madeddu, General Manager of the joint venture’s Swedish operations, highlighted their significant investment in building this flagship ELT recycling plant. He sees it as a model for future endeavors across Europe, aiming to set the highest standards for a fully circular economy in tyre recycling.

Fredrik Ardefors emphasized their ongoing quest for better tyre recycling solutions and hailed Enviro’s pyrolysis technology as a milestone. He sees the agreement as validation of their sorting and customization efforts. Nylon fibers

Swedish Tyre Recycling, or SDAB, has inked a deal to supply tyre raw materials for the forthcoming tyre pyrolysis plant in Uddevalla, Sweden

Kobe University engineers bacteria to manufacture green plastic

Experts at Kobe University in Japan have pioneered an innovative method to produce green plastic.

The team of bioengineers are leveraging bacteria to create a plastic modifier that yields renewably sourced, more processable, green plastic.

The novel sustainable plastic process has industrial-scale production potential, a development that could make the industry more environmentally friendly.

A paradigm shift in plastic production

Plastic, an indispensable component of modern civilisation, has long been associated with environmental degradation due to its persistence and reliance on non-renewable resources like crude oil. Nylon fibers

Seeking a sustainable plastic alternative, researchers have turned to polylactic acid (PLA) derived from plants. However, PLA’s inherent brittleness and poor degradability have hindered its widespread adoption.

To surmount these challenges, Kobe University’s bioengineers and Kaneka Corporation ventured have collaborated.

Kobe University engineers bacteria to manufacture green plastic

Electric cars – Introducing Winter Proof: the solution to the cold weather dilemma faced by electric car batteries 12-04-2024

Nylon fibers

Electric cars – Introducing Winter Proof: the solution to the cold weather dilemma faced by electric car batteries 12-04-2024

Electric cars

Crude Oil Prices Tren

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Borealis invests €4.5M in Porvoo cracker to increase production of circular materials

Borealis is injecting a hefty €4.5 million into enhancing the cracker furnaces at its olefins unit in Porvoo, Finland, aiming to ramp up production of Base Chemicals (ethylene and propylene) using more renewable and recycled materials.

This move aligns with Borealis Strategy 2030, advancing towards a circular economy. The investment, set for completion by 2025, follows a similar upgrade last year at the Stenungsund facility in Sweden. Electric cars

Porvoo’s steam cracker, with an annual capacity of 430 kilotons of ethylene and 263 kilotons of propylene, is central to a petrochemical complex, cracking feedstock like naphtha and propane into smaller molecules. The investment focuses on modifying three out of ten cracker furnaces, increasing annual production by 120 kilotons from renewable and recycled sources, certified by ISCC Plus for sustainability.

Wolfram Krenn, Borealis Executive Vice President Operations and Base Chemicals, emphasizes the investment’s role in driving sustainability and circularity.

Borealis, a leader in polyolefin solutions, caters to various industries globally, boasting 6,000 employees and a €216 million net profit in 2023.

OMV, based in Vienna, owns 75% of Borealis, with the remaining 25% held by the Abu Dhabi National Oil Company. Electric cars

Borealis invests €4.5M in Porvoo cracker to increase production of circular materials

Klöckner Pentaplast launches 100% recycled PET trays

Klöckner Pentaplast debuts 100% recycled PET trays, offering businesses a cost-effective solution amidst eco-tax and plastic legislation challenges.

Representing a milestone in food packaging, the Luxembourg-based company introduces trays crafted entirely from post-consumer tray-derived recycled PET (rPET).

While current trays integrate reclaimed PET, Klöckner Pentaplast’s Tray2Tray initiative elevates sustainability by exclusively using recycled tray material for new tray production. Thomas Kure Jakobsen, kp’s food packaging president, hails this innovation as a testament to their pioneering spirit and technological prowess. Electric cars

He emphasizes the significance of blending expertise with technology to achieve such milestones.

Presently, a mere 30% of recycled PET serves food tray production, with a considerable portion lost in the linear system, resulting in the wastage of valuable rPET material annually.

Klöckner Pentaplast’s 100% rPET trays signal a transformative shift in the packaging landscape, showcasing the potential unleashed through innovation and sustainable practices. Electric cars

Klöckner Pentaplast launches 100% recycled PET trays

Veolia has announced it has successfully commissioned a recycled PET plant in Tsuyama, Japan

This innovative facility, a joint venture between Veolia, Mitsui & Co., Ltd., and Seven & i Holdings Co., Ltd., represents a significant leap forward in the global movement towards a circular economy.

Commissioned by Veolia, a French multinational with a legacy in waste management, the plant is poised to transform the landscape of PET (polyethylene terephthalate) recycling. With an annual production capacity of 25,000 tonnes of food-grade recycled PET resin, the Tsuyama plant is not just a marvel of modern recycling technology; it’s a testament to the collaborative spirit of international sustainability efforts. Electric car

The ‘Circular PET’ plant stands on the premise of recycling low-grade used PET bottles, which account for over half of Japan’s PET bottle waste volume. These are the bottles often discarded with caps, labels, or residual liquids still intact. The facility’s cutting-edge processes will convert these bottles into high-quality, food-grade resin, suitable for creating new PET bottles.

This initiative is not only a triumph for environmental stewardship but also for economic pragmatism. By recycling PET, the plant will reduce CO2 emissions by an estimated 27,500 tons annually compared to virgin production. This is equivalent to taking thousands of cars off the road each year, a milestone in the fight against climate change.

The strategic location of Tsuyama, in Okayama Prefecture, was chosen for its proximity to sources of post-consumer PET bottles and its accessibility to major markets where the recycled resin will be sold. The plant’s operation aligns with Japan’s ambitious goals to reduce plastic waste and increase recycling rates, serving as a model for other nations to follow. Electric car

More…

Electric cars

Introducing Winter Proof: the solution to the cold weather dilemma faced by electric car batteries

SK On and Samsung are leading the charge in this field, aiming to revolutionize the market with advanced, cold-resistant models in the coming years.

Efficiency is key – these Korean companies are pushing boundaries to ensure batteries maintain peak performance even in freezing temperatures. Winter Proof batteries are designed to defy the challenges of cold weather, ensuring consistent efficiency during the toughest months.Electric cars

Renowned globally, SK On supplies batteries to industry giants like Volkswagen Ford Group and Hyundai, while Samsung is gearing up for solid-state battery production by 2027. The need for improved performance is evident; traditional lithium-iron-phosphate batteries can lose up to 70% of their range in sub-zero conditions.

The new Winter Proof models boast a 16% increase in charging capacity and a 19% energy boost, with rapid charging capabilities. Samsung’s solid-state battery, expected in 2027, promises even faster charging, greater energy retention, and compact size.

With plans to achieve 80% battery recharge in just 15 minutes by 2026 and a 20-year lifespan by 2029, the industry is driving towards a future dominated by electric vehicles. While challenges persist, investments in alternative battery technologies signal a promising shift away from traditional fuel reliance. Electric cars

The transition to electric vehicles is complex, but advancements like Winter Proof and solid-state batteries represent significant steps towards a sustainable automotive future.

Introducing Winter Proof: the solution to the cold weather dilemma faced by electric car batteries

In the early 2030s, Eni is set to pioneer the first industrial-scale fusion nuclear power plant

This announcement was made by Francesca Ferrazza, who leads Eni’s fusion group, during a Senate Environment Committee hearing.

Eni is a key player in the Commonwealth Fusion System (CFS) project, a United States initiative born from MIT’s spinoff, which utilizes magnetic confinement for fusion.

The Italian energy company is contributing to the construction of the inaugural Cfs-Sparc pilot plant, anticipated to be operational by the mid-2020s. Electric cars

Following this, the Cfs-Arc, Eni’s first industrial plant to be integrated into the power grid, is scheduled for the early 2030s.

The company also has plans to establish additional power plants later in the decade.

In the early 2030s, Eni is set to pioneer the first industrial-scale fusion nuclear power plant

BMW has struck a significant deal with Rimac Technology to advance battery technology for its future electric vehicles post-2025

This collaboration marks a substantial milestone for both companies, with Mate Rimac, founder of Rimac Technology, describing it as their largest and most ambitious project to date.

While specific details of the partnership remain undisclosed, the focus will be on co-developing and co-producing innovative high-voltage battery solutions for BMW’s upcoming electric models. Mate Rimac has hinted at their prior involvement with BMW, noting that Rimac has been developing battery systems for the German company for the past two years.  Electric cars

The agreement signals Rimac’s evolution from a niche supplier to a key player in high-volume manufacturing for the automotive industry. Notably, a significant portion of Rimac’s Croatian campus is now dedicated to producing batteries exclusively for BMW.

However, the implications of this partnership on BMW’s existing battery supply framework remain uncertain. It’s unclear whether Rimac will refine the chemistry and production processes of BMW’s new cylindrical cell batteries or if BMW plans to incorporate additional battery types.  Electric cars

As Mate Rimac reflects on his journey from converting a 1984 BMW 3 Series into an electric car to collaborating with BMW today, he sees it as a perfect symmetry. This partnership signifies Rimac’s readiness to undertake large-scale projects for leading automotive brands, marking a pivotal moment in Rimac Technology’s growth.

BMW has struck a significant deal with Rimac Technology to advance battery technology for its future electric vehicles post-2025

Stellantis CEO Carlos Tavares, speaking at the annual Freedom of Mobility Forum, emphasized hydrogen’s potential as a sustainable alternative to electric vehicles (EVs), citing advantages in economy, charging speed, and vehicle integration

However, he flagged a major hurdle: the steep cost of hydrogen technology, currently twice that of EVs.  Electric cars

Tavares expressed concerns over the affordability of hydrogen vehicles, suggesting they might be viable for corporate fleets but not yet for the average consumer. He stressed the urgency of addressing cost barriers to broaden access to hydrogen mobility.

Meanwhile, Stellantis Italia’s Davide Mele warned about the competitive landscape, particularly with the emergence of Chinese automotive firms enjoying a 30% cost advantage over European counterparts. This poses a threat to the sustainability of Italy’s automotive supply chain, impacting projects like the electric Fiat 500 and Italy’s global market competitiveness. Electric cars

Though hydrogen offers promise for a greener future, cost and competitiveness hurdles loom large. Overcoming these challenges is crucial to realizing the potential of hydrogen mobility.

Stellantis CEO Carlos Tavares, speaking at the annual Freedom of Mobility Forum, emphasized hydrogen's potential as a sustainable alternative to electric vehicles (EVs), citing advantages in economy, charging speed, and vehicle integration

Sustainable Chemicals – De Nora, a historic Italian company established in Milan in the 1920s, is forging ahead in the production of electrolysers, key components for zero-emission energy 11-04-2024

Electric cars

Sustainable Chemicals – De Nora, a historic Italian company established in Milan in the 1920s, is forging ahead in the production of electrolysers, key components for zero-emission energy 11-04-2024

Sustainable Chemicals

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Neste and Lotte Chemical Forge Alliance for Sustainable Chemicals and Plastics

Neste and Lotte Chemical are joining forces to revolutionize the chemicals and plastics industry. Their strategic partnership aims to supplant fossil resources with renewable materials in chemical and plastic production, promising greener solutions across various sectors.

Neste will supply Lotte Chemical with its renewable raw material, Neste RE™, derived entirely from renewable sources.

Lotte Chemical will utilize Neste RE at its Korean facilities to manufacture a variety of plastics and chemicals from its extensive product range. Sustainable Chemicals

These eco-friendly alternatives will find application in diverse sectors including packaging, construction, textiles, and electronics, maintaining the quality and performance of conventional products.

Recognizing the imperative to transition from fossil fuels, both companies are committed to driving sustainability in their operations.

Jeroen Verhoeven, Vice President of Value Chain Development for renewable polymers and chemicals at Neste, expresses anticipation for the collaboration: “We eagerly anticipate advancing renewable solutions with Lotte Chemical. Sustainable Chemicals

Together, we can pioneer sustainable supply chains, reducing emissions across multiple sectors and applications.”

Sustainable Chemicals

BioPowder replaces synthetic components with bio-composites

R-PET market – Revolutionizing Waste: The Plastic Recycling Machine  10-04-2024

R-PET market

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U.S. R-PET Market Exhibits Remarkable Stability Amid Global and Domestic Shifts

Throughout March 2024, the U.S. R-PET (Recycled – Polyethylene Terephthalate) market has proven to be a bastion of stability in the fluctuating global economy. With its cornerstone product, the Clear Flakes, steadfastly priced, the sector has navigated through varying degrees of demand with a calm that belies the undercurrents shaping its trajectory.

As the month commenced, industry players were bracing for potential shifts in consumption patterns. Downstream sectors, notably textiles and bottle manufacturing, were adjusting to a softer demand environment. R-PET market

Yet, the R-PET market held its ground, maintaining a steady price point that was reflective of a finely tuned balance between supply and the demands of the market. Manufacturers found themselves in a cautious stance with the spot market, where the pace of trade was subdued, and the pulse of transactions was measured.

The domestic stability in the R-PET market was juxtaposed with a global backdrop where external demand pressures and international market sentiments exerted their influence. The U.S. Manufacturing PMI indicated an uptick in activity, suggesting a recovery in the industrial sector that could potentially ripple into increased demand for R-PET. Export orders, too, showed signs of vigour, marking a reversal from previous trends, and injecting a dose of optimism into market outlooks. R-PET market

More…

R-PET market

Lombardy (Italy) offers substantial incentives for eco-friendly plastics

Lombardy Region is dedicating 5 million euros towards fostering sustainability in the plastics and textile industries. Eligible businesses can receive non-repayable contributions of up to 300,000 euros, covering half of their sustainable expenses.

Open to small and medium-sized enterprises in Lombardy, the application window for accessing these incentives runs from May 7 to June 18, 2024.

Giorgio Maione, the Councilor for Environment and Climate, applauds Lombard companies’ progress over the past decade in balancing environmental and economic sustainability through strategic investments. R-PET market

These funds will further enhance waste management in plastics and textile supply chains through circular economy initiatives.

Eligible expenses encompass various stages of the supply chain lifecycle, including procurement, design, production, distribution, use, collection, and end-of-life management:

  • Repurposing production residues for material use, promoting industrial symbiosis and by-product integration.
  • Implementing measures for packaging reuse, including the establishment of returnable systems.
  • Initiating product reuse or extending their lifespan.
  • Adapting production lines to minimize raw material usage.
  • Modifying production processes to reduce waste.
  • Incorporating “end of waste” materials into production lines.
  • Adjusting production lines for product redesign to enhance durability and recyclability.  R-PET market
  • Supporting innovative waste collection projects for efficient reuse or recycling preparation.
  • Backing innovative projects for plastic, compostable bioplastic, and textile waste reuse or recycling preparation, with scalability and transferability.

Lombardy’s incentives signal a commitment to sustainable development, fostering greener practices in key industries.

R-PET market

Revolutionizing Waste: The Plastic Recycling Machine 

  1. Introduction

Plastic pollution has become an ever-growing threat to our planet’s ecosystems. With landfills overflowing and marine life suffering, the need for effective waste management solutions has never been more urgent. Recycling stands as a beacon of hope in this crisis, offering a way to reduce the environmental impact of plastic consumption. Among the innovations leading the charge is the Plastic Recycling Machine (PRM), a revolutionary technology designed to streamline the recycling process and maximize efficiency.

  1. Understanding the Plastic Recycling Machine

The Plastic Recycling Machine represents a paradigm shift in waste management. Unlike traditional recycling methods, which often rely on manual sorting and processing, the PRM automates much of the recycling process. R-PET market

At its core, the machine consists of several key components: a shredder, a washer, a dryer, and an extruder. These components work in tandem to transform discarded plastic waste into reusable material.

The process begins with the shredder, which breaks down plastic items into smaller pieces, facilitating the recycling process. These shredded pieces then pass through the washer, where they are cleaned to remove any contaminants or impurities. Once cleaned, the plastic undergoes drying to prepare it for the next stage.

Finally, the dried plastic is fed into the extruder, where it is melted down and formed into pellets or other reusable forms.  R-PET market

More…

R-PET market

China’s spunlace nonwovens export experiences robust growth amidst intense price rivalry

Customs data reveal a 15% year-on-year surge in Jan-Feb 2024, totaling 59.514kt—nearly rivaling 2021’s annual volume. However, the average price plummeted by 7% to $2,264/mt, indicative of stiff competition among fabric mills despite ample orders.

During the same period, exports to key destinations—Republic of Korea, United States, Japan, Vietnam, and Brazil—reached 33.851kt, marking a 10% uptick and constituting 57% of total exports. While shipments to the US and Brazil flourished, those to Republic of Korea and Japan saw marginal declines.  R-PET market

Originating mainly from Zhejiang, Shandong, Jiangsu, Guangdong, and Fujian, Jan-Feb exports hit 51.53kt, escalating by 15% year-on-year and accounting for 87% of total exports.

Although Jan-Feb exports slightly surpassed expectations, fierce pricing competition persists, with many mills hovering near break-even levels. The surge in export volume is chiefly propelled by the US, Brazil, Indonesia, Mexico, and Russia, while exports to Republic of Korea and Japan saw declines. Zhejiang remains China’s primary source of spunlace nonwovens.  R-PET market

China's spunlace nonwovens export experiences robust growth amidst intense price rivalry

Stellantis CEO Carlos Tavares aims to halve the weight of EV batteries within a decade, addressing environmental concerns and lithium scarcity

Current electric vehicles, with a 250-mile range, carry around 1,000 lbs more in raw materials than traditional ICE models. Tavares envisions slashing this weight by 50%, reducing environmental impact and raw material usage significantly.

Speaking at Stellantis’ Freedom of Mobility Forum, Tavares emphasized the need for lighter battery packs, hinting at breakthroughs to achieve this goal. Although specifics on how Stellantis plans to achieve this weren’t provided, the company is heavily investing in electrification. It targets 100% of European sales being electric by the decade’s end and aims for BEVs to constitute 50% of its U.S. sales.  R-PET market

Moreover, Stellantis plans to sell 5 million BEVs annually by 2030 and will introduce over 75 BEVs by then.

Stellantis’ electric lineup will rest on four platforms: STLA Small, Medium, Large, and Frame, the latter embracing a body-on-frame design. Additionally, the company is developing three electric drive modules, multiple battery chemistries, and various drivetrain configurations, offering ranges from 300 to 500 miles.

Despite the buzz around hydrogen, Tavares remains skeptical about its viability due to high costs, suggesting it may only be practical for large company fleets in the foreseeable future, not for average consumers.  R-PET market

Stellantis CEO Carlos Tavares aims to halve the weight of EV batteries within a decade, addressing environmental concerns and lithium scarcity

UPM Raflatac’s BOPP labels recognized for HDPE, PP recycling

UPM Raflatac’s BOPP Labels Acknowledged by APR for HDPE & PP Packaging Recyclability Supporting Circular Economy with Certified Sustainable Labeling Solutions UPM Raflatac, a global provider of eco-friendly self-adhesive paper and film products, has received formal recognition from the Association of Plastic Recyclers (APR) for three variants of biaxially-oriented polypropylene (BOPP) labels suitable for recycling in HDPE and PP packaging. These variants encompass Undecorated BOPP with hotmelt adhesive, Undecorated BOPP with RW85C, and Metalized undecorated BOPP with general purpose acrylic adhesive.

Kyle Strenski, Business Director of UPM Raflatac Americas, expressed gratitude for the acknowledgment, highlighting their dedication to fostering a circular economy.

He stated, “This validation enables us to offer even more sustainable solutions to our clientele and brand proprietors.” R-PET market

APR Design® for Recyclability Recognition serves as third-party validation, confirming a package or its components’ compatibility with North American recycling systems.

UPM Raflatac’s BOPP products have successfully met the stringent recyclability criteria outlined in the APR Design® Guide, specifically tailored for HDPE and PP recycling.

Steve Alexander, President & CEO of APR, commended UPM Raflatac’s efforts, emphasizing the importance of recyclable packaging in minimizing waste and maximizing resource efficiency.  R-PET market

He remarked, “Recyclable packaging translates to reduced waste, optimized use of scarce resources, and a greater supply of high-quality post-consumer resin for manufacturing new goods.” UPM Raflatac's BOPP labels recognized for HDPE, PP recycling

 

Utilizing modular battery configurations, manufacturers such as Tesla, GM, and Porsche have capitalized on the efficiency of 800-volt electric vehicles

Unlike cell-to-pack structures, which directly integrate cells into the battery pack, modular designs divide the battery into separate units. Examples include the Tesla Cybertruck and GMC Hummer EV, both employing a “split” battery approach.

In the case of the Hummer EV, its dual modules, when connected in series, achieve an 800-volt capacity, enabling rapid charging of up to 350 kW. Similarly, the Cybertruck utilizes four 200-volt modules, enabling it to reach 800 volts during charging, offering similar rapid charging capabilities.  R-PET market

Notably, the Cybertruck, besides its 800-volt platform, supports vehicle-to-load functionality. When connected to a Supercharger V3, it seamlessly switches to 400 volts, optimizing performance. The absence of a DC-DC converter simplifies the architecture, reducing costs and space requirements.

This modular approach also facilitates future upgrades. Tesla has hinted at a potential 1,000-volt Cybertruck variant, achieved by adding another module. Other manufacturers, such as Porsche with the Macan EV and Audi with the Q6 e-tron, are adopting similar 800-volt architectures. R-PET market

Ford has even patented designs for 800-volt electric vehicles, further indicating the industry’s shift towards modular battery configurations.

Utilizing modular battery configurations, manufacturers such as Tesla, GM, and Porsche have capitalized on the efficiency of 800-volt electric vehicles

Circular Plastic – NILIT, a global leader in Nylon 6.6 production for apparel and the owner of the SENSIL® brand, introduces SENSIL® Flow, an innovative approach to Nylon 6.6 circularity 09-04-2024

R-PET market

Circular Plastic – NILIT, a global leader in Nylon 6.6 production for apparel and the owner of the SENSIL® brand, introduces SENSIL® Flow, an innovative approach to Nylon 6.6 circularity 09-04-2024

Circular Plastic

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Indorama Ventures is reassessing the future of its Rotterdam PET and PTA plants amidst industry challenges

The move aligns with its strategic goals for sustainable solutions amid competitive pressures.

The evaluation involves discussions with site employees to determine the plants’ future activities.

Rising costs and industry shifts are driving the need for asset optimization to boost resilience.

Despite challenges, Indorama Ventures assures seamless operations globally, minimizing customer impact. Mr. DK Agarwal highlights the importance of prudent decision-making amidst economic uncertainties.  Circular Plastic

The company emphasizes its global reach as a strength to ensure continued customer service excellence.

Mitigation measures will be implemented to support affected individuals. This decision coincides with the launch of ‘IVL 2.0,’ emphasizing financial optimization and customer value.

Strategic actions include maximizing asset efficiency, operational excellence, and market leadership maintenance.  Circular Plastic

Indorama Ventures, a PET industry leader, operates across Asia, Europe, and the Americas.

Indorama Ventures is reassessing the future of its Rotterdam PET and PTA plants amidst industry challenges

EU imposes anti-dumping duties on Chinese PET imports

The European Commission has enforced definitive anti-dumping duties on specific polyethylene terephthalate (PET) imports from China, safeguarding EU companies and over 1,500 jobs while protecting the €5.5 billion PET market. These duties, ranging from 6.6% to 24.2%, were finalized following a comprehensive investigation exposing dumping practices that undercut EU industry prices. Lasting five years, these measures aim to uphold market stability.

The imposition of definitive anti-dumping duties on certain PET imports from China by the European Commission aims to protect EU companies and preserve more than 1,500 jobs while securing the €5.5 billion PET market.  Circular Plastic

The duties, which range from 6.6% to 24.2%, were confirmed after an extensive investigation revealed dumping practices undermining EU industry prices. Set for a duration of five years, these measures seek to maintain market integrity.

The European Commission has instituted lasting anti-dumping duties on particular PET imports from China, aiming to shield EU companies and sustain over 1,500 jobs, thus safeguarding the €5.5 billion PET market.

Ranging from 6.6% to 24.2%, these duties were affirmed post a thorough investigation exposing dumping practices eroding EU industry prices. Implemented for five years, these actions are intended to ensure market stability. Circular Plastic

EU imposes anti-dumping duties on Chinese PET imports

NILIT, a global leader in Nylon 6.6 production for apparel and the owner of the SENSIL® brand, introduces SENSIL® Flow, an innovative approach to Nylon 6.6 circularity

SENSIL® Flow facilitates yarn, fabric, and apparel recycling, aiming to eliminate waste and reduce environmental impact. It engages the entire supply chain, emphasizing product design and partnerships to achieve true circularity.

Ilan Melamed, NILIT General Manager, emphasizes the necessity of a sustainable textile industry mindset shift. SENSIL® Flow enables yarn and fabric recycling, setting the stage for apparel recycling. Collaboration is key to this transformation.

Michelle Lea, NILIT’s Chief Marketing and Sustainability Officer, highlights the massive apparel waste issue. SENSIL® Flow reduces waste throughout production, enabling brands to design longer-lasting apparel that is easier to recycle. Circular Plastic

Current apparel recycling challenges include material sorting complexities, especially with blended fibers. SENSIL® Flow addresses these obstacles by providing mono-component fabrics, suitable for various end uses. These fabrics offer comfort stretch and are easily recyclable post-consumption, promoting circularity.

NILIT partners with recycling experts to efficiently recover and recycle fabric waste. High-quality recycled Nylon chips are reintroduced into the manufacturing process, promoting circularity. Certificates ensure transparency and accountability among partners committed to a circular textile economy. Circular Plastic

NILIT celebrates 50 years of excellence, offering premium Nylons like SENSIL® ByNature, BioCare, EcoCare, and WaterCare, all promoting sustainability. These responsible yarns provide designers with environmentally considerate performance fabrics to meet consumer demands.

Circular Plastic

Is natural hydrogen the key to a green revolution?

Burning it for electricity produces only water, paving the way for eco-friendly cities. In Mali’s Bourakebougou village, a plant has been running successfully for twelve years, setting a precedent for hydrogen extraction and management. Surprisingly, there’s been no pressure drop in 11 years of operation, unlike traditional gas and oil plants. Shallow basins are proving most promising, with hydrogen replenishing as it’s used.

This success sparks a global race for hydrogen, with investments pouring in from the US, Brazil, Morocco, France, and Australia. Circular Plastic

Estimates suggest vast untapped reserves underground, offering a potential solution to climate change and geopolitical energy concerns.

At the recent CERAWeek conference, hydrogen demand was a hot topic. The Biden administration is planning subsidies to boost its use, especially in energy-intensive industries where electricity falls short.

Natural hydrogen eliminates costly production processes, offering a cheaper, carbon-free, and renewable alternative. Projects like Neom in Saudi Arabia and European investments in green hydrogen are already underway. France may harbor the world’s largest natural hydrogen deposit. Circular Plastic

Italy too is exploring natural hydrogen, reflecting a global rush towards this promising energy source. With demand expected to skyrocket, the race for hydrogen supremacy has officially begun.

Circular Plastic

Talent New Energy, a Beijing-based company founded in 2018, has unveiled a breakthrough in solid-state batteries crucial for electric vehicles (EVs)

Solid-state batteries represent a significant advancement in energy density and charging capacity for EV batteries. Talent’s latest development boasts an impressive energy density of 720 Wh/kg, surpassing existing technologies.  Circular Plastic

Compared to WeLion’s cells for NIO’s semi-solid-state battery, which offer 360 Wh/kg, Talent’s innovation demonstrates a substantial leap. This breakthrough holds promise for enhancing EV performance, particularly in extending their range. Current EV batteries, including those utilized by WeLion, offer even lower energy densities.

The potential of Talent’s solid-state cells lies in their ability to significantly enhance EV autonomy while enabling the creation of lighter and smaller battery packs. This advancement could revolutionize EV efficiency and mileage.

However, it’s important to note that Talent’s announcement is still in the realm of laboratory results, with no immediate plans for mass production or collaboration with automakers. Nevertheless, it underscores the potential of solid-state battery technology, signaling a promising future for electric mobility.  Circular Plastic

Circular Plastic

The inauguration of the new Iren “Circular Plastic” plant marks a significant step towards addressing the challenges posed by plastic waste

Recognizing the pivotal role of plastics in Italy’s industrial landscape, efforts to align its use with long-term climate goals are imperative. In response, the Iren Group has unveiled Circular Plastic, a cutting-edge facility dedicated to the sorting and storage of plastic waste.

Representing an investment of 45 million euros, Circular Plastic boasts state-of-the-art technology capable of processing up to 100 thousand tons of plastics annually. Situated in Borgaro Torinese, the plant covers 77 thousand square meters and handles loose waste from separate collection systems or pre-selected operations. Its construction involved a three-year effort with 150 workers.  Circular Plastic

Operational efficiency lies at the core of Circular Plastic’s design. With 130 conveyor belts and 22 optical readers, the plant meticulously sorts incoming materials. Following size-based selection, further separation occurs based on rigidity, flexibility, and color, with PET bottles receiving additional scrutiny. Recyclable plastics are stored for processing by authorized consortia, while non-recyclables are prepared for energy recovery.

Luca Dal Fabbro, President of the Iren Group, emphasizes the project’s contribution to waste management and energy production. Moreover, Circular Plastic‘s advanced capabilities extend to artificial intelligence, as it participates in the ReBioCycle project to enhance bioplastic selection using robotic systems and AI algorithms.

Circular Plastic represents a beacon of innovation, promoting significant circularity in material reuse and advancing Italy’s position in sustainable waste management practices. Circular Plastic

The inauguration of the new Iren "Circular Plastic" plant marks a significant step towards addressing the challenges posed by plastic waste

StoreDot’s latest testing reveals a significant breakthrough with its XFC battery, maintaining over 80% of its initial capacity after 2,000 charge and discharge cycles

This achievement guarantees a remarkable 600,000 km of travel, marking a historic milestone according to the Israeli company.

“We have demonstrated that drivers of electric vehicles can quickly recharge their cars, allowing for worry-free travel with just a few minutes of charging at the station,” stated StoreDot.  Circular Plastic

Let’s crunch the numbers. With an estimated total mileage surpassing 600,000 km, even factoring in battery degradation and partial recharges, this advancement is substantial. Laboratory evaluations indicate over 400 miles (approximately 650,000 km), surpassing typical market standards.

Furthermore, StoreDot’s XFC battery complies with the upcoming Euro 7 regulations, ensuring durability and maintaining at least 80% performance over 5 years or 100,000 km, meeting stringent industry requirements.

“The results obtained provide ample margins even against external aging factors encountered in real-world scenarios,” affirmed the company. Circular Plastic

Named 100×5 for its ability to gain 100 miles (160 km) in just 5 minutes of charging, this battery has undergone independent testing by 15 automakers and is slated for market release later this year. StoreDot’s roadmap outlines plans for even faster charging, with a battery set to gain 160 km in 4 minutes by 2026 and 160 km in just 3 minutes by 2028.

More…

StoreDot's latest testing reveals a significant breakthrough with its XFC battery, maintaining over 80% of its initial capacity after 2,000 charge and discharge cycles

Circular Plastic

Bottle Environmental Impact – Origin Materials has achieved a significant milestone in the production of biobased intermediates at its Origin 1 commercial plant in Sarnia, Canada 08-04-2024

Bottle Environmental Impact

Bottle Environmental Impact

  • Polymers : PET – r-PET – Filament grade semidull chips -Filament grade bright chips – Ny6 – Ny66 – PP
  • Feedstocks  PX – PTA – MEG – CPL – Adipic Acid – Benzene – ACN – Ethylene – Phenol – Naphtha
  • Textile : Polyester POY – DTY – FDY – PSF – Recycled Polyester POY – Nylon POY – DTY – FDY Spandex 20-30-40 -Viscose Staple Fiber VSF  Acrylic Staple Fiber 

Bottle Environmental Impact

Bottle Environmental Impact

Polyestertime
ITEM 25/03/2024 08/04/2024 +/-
Bottle grade PET chips domestic market 7,150 yuan/ton 7,130 yuan/ton -20
Bottle grade PET chips export market 910 $/ton 910 $/ton
Filament grade Semidull chips domestic market 6,890 yuan/ton 6,970 yuan/ton +80
Filament grade Bright chips domestic market 6,900 yuan/ton 6,990 yuan/ton +90
Pure Terephthalic Acid PTA domestic market

Bottle Environmental Impact

5,985 yuan/ton 5,985 yuan/ton

Pure Terephthalic Acid PTA export market 750 $/ton 740 $/ton -10
Monoethyleneglycol MEG domestic market 4,490 yuan/ton 4,450 yuan/ton
-40
Monoethyleneglycol MEG export market 525 $/ton 517 $/ton -8
Paraxylene PX FOB  Taiwan market 1,052 $/ton 1,059 $/ton
+7
Paraxylene PX FOB  Korea market 1,030 $/ton 1,037 $/ton +7
Paraxylene PX FOB EU market 1,175 $/7on 1,150 $/ton -25
Polyester filament POY 150D/48F domestic market 7,625  yuan/ton 7,725 yuan/ton
+100
Recycled Polyester filament POY  domestic market 7,400 yuan/ton 7,400 yuan/ton
Polyester filament DTY 150D/48 F domestic market 9,000 yuan/ton 9,100 yuan/ton +100
Polyester filament FDY 68D24F 8,850 yuan/ton 8,900 yuan/ton +50
Polyester filament FDY 150D/96F domestic market

Bottle Environmental Impact

8,175 yuan/ton 8,250 yuan/ton +75
Polyester staple fiber 1.4D 38mm domestic market 7,470 yuan/ton 7,500 yuan/ton +30
Caprolactam CPL domestic market 12,450 yuan/ton 12,725 yuan/ton
+275
Caprolactam CPL overseas  market 1,650 $/ton 1,620 $/ton -30
Nylon 6 chips overseas  market 1,910 $/ton 1,910 $/ton
Nylon 6 chips conventional spinning domestic  market 13,950 yuan/ton 14,200  yuan/ton +250
Nylon 6 chips  high speed spinning domestic  market 14,300 yuan/ton 14,300 yuan/ton
Nylon 6.6 chips domestic  market

Bottle Environmental Impact

22,200 yuan/ton 22,200 yuan/ton
Nylon6 Filament POY 86D/24F domestic  market 16,450 yuan/ton 16,400 yuan/ton -50
Nylon6 Filament DTY 70D/24F domestic  market 18,800 yuan/ton 18,750 yuan/ton- -50
Nylon6 Filament FDY  70D/24F  17,600 yuan/ton 17,600 yuan/ton
Spandex 20D  domestic  marke 33,800 yuan/ton 33,700 yuan/ton -100
Spandex 30D  domestic  market 32,300 yuan/ton 32,200 yuan/ton -100
Spandex 40D  domestic  market  29,300 yuan/ton 29,200 yuan/ton -100
Adipic Acid domestic market

Bottle Environmental Impact

9,350 yuan/ton 9,450 yuan/ton +100
Benzene domestic market 8,650 yuan/ton 8,800 yuan/ton +150
Benzene overseas  market 1,037 $/ton 1,068 $/ton +31
Ethylene South East market 1,010 $/ton 1,010 $/ton
Ethylene NWE market CIF 855 $/ton 873 $/ton +18
Acrylonitrile ACN  domestic market 9,800 yuan/ton 10,000 yuan/ton +200
Acrylonitrile ACN  overseas market 1,200 $/ton 1,200 $/ton
Acrylic staple fiber ASF  domestic market

Bottle Environmental Impact

14,600 yuan/ton 14,600 yuan/ton
Viscose Staple Fiber VSF  domestic market 13,250 yuan/ton 13,250 yuan/ton
PP Powder domestic market 7,150 yuan/ton 7,250 yuan/ton +100
Naphtha overseas market  712 $/ton 710 $/ton -2
Phenol domestic market 7,320 yuan/ton 7,425 yuan/ton +105

r-PET high end eco-friendly chips =8,300 yuan/ton 8,300 yuan/ton   –

Bottle Environmental Impact

Recycled polymer prices have been steadily rising across various material types

Recycled polymer prices have seen a consistent uptick across various materials. Let’s explore further:

  1. R-PET (Recycled Polyethylene Terephthalate): Demand for R-PET has nearly returned to pre-pandemic levels. Beverage bottle converters are restocking their inventory, driven by concerns over potential future price hikes. This surge in demand marks a significant rebound after a prolonged period of subdued activity.
  2. Standard Recycled Plastic Prices: In February, prices for standard recycled plastics witnessed an upward trend, with R-PET experiencing the most notable increase. Producers upped the price for clear food-grade pellets and clear flakes by €70-80 per tonne, while colored flakes saw a hike of €40-50 per tonne.

Despite these positive shifts, overall demand for most material types still lags behind pre-pandemic levels. Nonetheless, the recent improvements hint at a promising trajectory for the recycled polymer market.

Recycled polymer prices have been steadily rising across various material types

Origin Materials has achieved a significant milestone in the production of biobased intermediates at its Origin 1 commercial plant in Sarnia, Canada

By transitioning from corn starch-based feedstocks to wood processing residues, such as sawmill waste, the company has made strides in sustainability. Utilizing Forest Stewardship Council (FSC) verified wood waste, lumber by-products, and wood floors from local sawmills, Origin Materials has successfully generated sustainable intermediates. These intermediates, derived from wood chips and sawdust, serve as alternatives to petroleum-based counterparts, catering to a wide array of product applications. Bottle Environmental Impact

John Bissell, Origin Materials’ co-founder and co-CEO, highlights the versatility of these intermediates, emphasizing their potential to replace traditional petroleum-derived materials. Initial production batches are earmarked for process refinement, aiming to enhance efficiency and yield optimization.

Employing biomass feedstocks, Origin Materials commenced production of chloromethyl furfural (CMF) and hydrothermal carbon (HTC). CMF serves as a precursor for paraxylene, pivotal in the production of polyethylene terephthalate (PET) and FDCA, an intermediate for producing polyethylene furanoate (PEF). Bottle Environmental Impact

PEF, a biobased and recyclable polyester, presents a sustainable alternative to PET in various applications including films, bottles, and textile fibers. Meanwhile, HTC facilitates the production of sustainable carbon-black for tires.

Origin Materials has achieved a significant milestone in the production of biobased intermediates at its Origin 1 commercial plant in Sarnia, Canada

KazMunayGas cuts its share in Silleno, a company that develops a multi-billion polyethylene project

KazMunayGas (KMG, a subsidiary of Samruk Kazyna) has sold a 20% share in Silleno, a joint venture developing a $7.7 billion polyethylene project.

As KMG reported, the move happened on March 29. Now, the national oil company controls a 29.9$ stake in the company. No details of the deal were provided.

At the same time, according to eGov there are several shareholders in Silleno: KMG, KMG PetroChem, Russian Sibur Holding and Chinese Sinopec Overseas Investment Holding (Singapore) PTE LTD. Bottle Environmental Impact

In October 2023, while on an official visit to China, President Kassym-Jomart Tokayev met with Ma Yongsheng, chairman of the board of Sinopec Corp. The two sides agreed to launch the construction of a polyethylene production facility in the Atyrau region in the second half of 2024. The total cost of the projects was evaluated at $7.7 billion.

President Tokayev emphasized that Sinopec has significantly contributed to bilateral relations between Kazakhstan and China and described the Chinese company as a strategic partner for Kazakhstan’s oil and gas industry. Bottle Environmental Impact

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KazMunayGas cuts its share in Silleno, a company that develops a multi-billion polyethylene project

Enzymatically recycled polyester – Plant-based plastic releases nine times less microplastics than conventional plastic 08-04-2024

Enzymatically recycled polyester

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Bottle Environmental Impact – Origin Materials has achieved a significant milestone in the production of biobased intermediates at its Origin 1 commercial plant in Sarnia, Canada

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Enzymatically recycled polyester

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Samsara Eco and lululemon introduce first product made from enzymatically recycled polyester

Australian enviro-tech startup Samsara Eco and its partner, athletic apparel, accessories and footwear brand lululemon, have today launched the first product made from enzymatically recycled polyester. The lululemon limited edition Packable Anorak jacket is made from a variety of inputs, including mixed plastic waste, lululemon apparel at the end-of-life stage, and converted carbon emissions. The jacket is available for purchase online in Australia, the US and Canada beginning today.  Enzymatically recycled polyester

Polyester is the most widely used fibre worldwide, accounting for around 80% of the synthetic fibre market and equating to over 63 million tonnes made each year. It is lightweight, durable, versatile and resistant to fading, crinkling and stains making it a prime choice for apparel, yet the vast majority of discarded polyester items end up in landfills, incinerated or are leaked into the environment.

Samsara Eco’s patent pending recycling technology, EosEco™ uses a combination of biophysics, chemistry, biology and computer science (including AI) to create plastic-eating enzymes.  Enzymatically recycled polyester

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Enzymatically recycled polyester

Nio, the Chinese automaker, has achieved a major milestone with the commencement of mass production for its revolutionary 1,000 km semi-solid state battery, developed in partnership with WeLion New Energy Technology

This cutting-edge battery technology promises outstanding performance and convenience for electric vehicle (EV) owners.

Key Highlights:

  • Battery Specifications: The Nio semi-solid state battery boasts a remarkable 150 kWh capacity with cells achieving an internal density of 360 Wh/kg and the entire battery pack reaching 260 Wh/kg density, all while weighing only 676 kg.
  • Record-Breaking Range: In a recent real-world road test, the Nio ET7 sedan equipped with the 150 kWh battery achieved an incredible 1,044 km (650 miles) on a single charge, with Founder and CEO William Li personally testing the battery under real conditions.  Enzymatically recycled polyester
  • Universal Compatibility: Nio’s semi-solid state battery is universally compatible, easily swapped at any of China’s battery swap stations, offering existing customers significant range extensions.
  • WeLion’s Technological Advancements: WeLion’s battery technology includes a highly efficient cooling system, ensuring stable performance even under demanding conditions.
  • Future Prospects: Nio plans to integrate this battery into its flagship model, the NIO ET9, by 2025.

In conclusion, Nio’s semi-solid state battery signifies a significant advancement in EV technology, offering extended range, universal compatibility, and impressive energy density, all contributing to a more sustainable future. Enzymatically recycled polyester

Enzymatically recycled polyester

Plant-based plastic releases nine times less microplastics than conventional plastic

A newly developed plant-based plastic material releases nine times less microplastics than conventional plastic when exposed to sunlight and seawater, a new study has found.

The research, led by the University of Portsmouth and the Flanders Marine Institute (VLIZ), in Belgium, looked at how two different types of plastic break down when tested in extreme conditions. Enzymatically recycled polyester

A bio-based plastic material made from natural feedstocks held up better when exposed to intense UV light and seawater for 76 days – the equivalent of 24 months of sun exposure in central Europe – than a conventional plastic made from petroleum derivatives.

Professor of Mechanical Engineering, Hom Dhakal, from the University’s School of Mechanical and Design Engineering, and member of Revolution Plastics said: “Bio-based plastics are gaining interest as alternatives to conventional plastics, but little is known about their potential source of microplastics pollution in the marine environment.

“It’s important to understand how these materials behave when they’re exposed to extreme environments, so we can predict how they’ll work when they’re used in marine applications, like building a boat hull, and what impact they might have on ocean life.

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Plant-based plastic releases nine times less microplastics than conventional plastic

It will be used i CATL presents the 1.5 million km battery (guaranteed for 15 years)

CATL unveils a groundbreaking 15-year, 1.5 million km battery, initially targeted for buses and commercial vehicles.  Enzymatically recycled polyester

Yutong Bus, known for unfortunate incidents in Italy, eagerly adopts it. CATL asserts 1,000 cycles without degradation.

Since 2012, CATL and Yutong have collaborated, developing batteries for urban transport. Now, leveraging the new battery, they aim to venture into untapped markets abroad, expanding their reach from 40 countries.

Next up: solid-state batteries, seen as ideal for certain commercial vehicles due to their high energy density and fast charging.

China spearheads collaboration among battery giants like CATL and car manufacturers to accelerate solid electrolyte battery development.  Enzymatically recycled polyester

This move aims to solidify China’s dominance in the battery sector, where CATL and BYD alone hold over 50%. In 2023, CATL doubled its sales in the USA and Europe, cementing China’s position as a global leader.

It will be used i CATL presents the 1.5 million km battery (guaranteed for 15 years)

Amandina Bumi Nusantara, an Indonesian plastics recycler, provides rPET for Coca-Cola, Fanta, Sprite, and Sprite Waterlymon bottles using two Starlinger recoSTAR PET 165 HC iV+ bottle-to-bottle recycling systems

Operating on the outskirts of Jakarta, Amandina’s PET recycling plant processes 3,000 tons of PET bottles monthly, producing clear bottle-grade rPET pellets for carbonated beverages and spring water, along with hot-washed flakes in clear and light-blue colors.

Installed in autumn 2022 by local technicians from Starlinger’s Indonesian branch office, these recycling systems enable Amandina to support companies in meeting sustainability goals. Collaborating with the Mahija Parahita Nusantara Foundation for post-consumer PET bottle collection, Amandina champions waste pickers as essential contributors to recycling efforts.  Enzymatically recycled polyester

CCEP Indonesia aims for 100% recyclable packaging by 2025, with at least 50% of plastic bottles made from rPET. By 2030, they plan to collect all plastic bottles for recycling and eliminate virgin plastic from their products.

PT Amandina Bumi Nusantara is the first PET recycler in Indonesia to receive the SNI Marking Product Certificate, ensuring compliance with the Indonesian National Standard for recycled PET resin quality. This standard, established in 2017, emphasizes safety and sustainability, supported by certifications from BPOM, Halal, and FSSC 22000, allowing rPET use in food and beverage packaging. Enzymatically recycled polyester

Amandina Bumi Nusantara, an Indonesian plastics recycler, provides rPET for Coca-Cola, Fanta, Sprite, and Sprite Waterlymon bottles using two Starlinger recoSTAR PET 165 HC iV+ bottle-to-bottle recycling systems

Formerra and Evonik have formed a strategic alliance, expanding Formerra’s reach with Evonik’s high-performance polyamides, including sustainable solutions

This partnership enables Formerra to distribute Evonik’s polyamides and sustainable materials in the U.S., Canada, Puerto Rico, and Mexico. PA12 and polyamides from Evonik are now part of Formerra’s lineup for automotive, aerospace, and industrial applications.

Doug Zupan, Formerra’s VP of Operations, is excited about this new partnership, stating that it allows them to provide top-tier materials for critical applications.

Craig Schmidter, Evonik’s Americas Director of Granules and Compounds, sees Formerra as the ideal distributor for their polyamide products due to their vast network and technical support.  Enzymatically recycled polyester

Evonik’s products enable Formerra to enter new markets like aerospace and oil & gas, while Formerra will support customers with logistics, warehousing, and technical service. The collaboration aims to fuel customer innovation in multiple markets.

Formerra will showcase their offerings at NPE2024: The Plastics Show in booth S39025 at the Orange County Convention Center in Orlando, Florida.

Formerra and Evonik have formed a strategic alliance, expanding Formerra's reach with Evonik's high-performance polyamides, including sustainable solutions

Enzymatically recycled polyester

Renewable plastic solutions – Jiangsu Weiming New Materials invests 10.8 billion yuan to build nylon 6, 66 project 06-04-2024

Renewable plastic solutions – Jiangsu Weiming New Materials invests 10.8 billion yuan to build nylon 6, 66 project 06-04-2024

Renewable plastic solutions

Bioplastics manufacturer Gaia Biomaterials secure $5 million rights issue

Gaia Biomaterials, a Swedish bioplastics manufacturer, recently concluded a successful $5 million rights issue, supported by the Swedish state-owned greentech venture capital fund Almi Invest Greentech and various private investors. The funds will facilitate the expansion of market reach into the United States, India, and other selected markets. Gaia’s flagship product, Biodolomer, crafted from limestone, offers a home-compostable alternative to fossil-based plastics, promising minimal carbon footprint and no micro-plastics post-composting.  Renewable plastic solutions

CEO Peter Stenström highlights their revolutionary technology and production capacity, emphasizing the need for market expansion. The investment will be directed towards bolstering the global network of commercial agents and providing them with necessary training and support.

Almi Invest Greentech, a significant investor, underscores Gaia’s potential for both commercial success and environmental impact.

Gaia’s materials have already found applications in various sectors, including Formula 1 events in Abu Dhabi and everyday disposable products such as health-care items, food containers, and planting pots. Renewable plastic solutions

Stenström notes the versatility of their material across different production techniques without requiring machinery alterations, enabling significant reductions in CO2 emissions. Gaia currently boasts a production capacity scalable up to 50,000 tons/year, aiming to meet the surging demand for sustainable alternatives globally. The company is actively expanding its network of commercial agents to cater to the growing market demand for plastic replacements. Stenström notes the versatility of their material across different production techniques without requiring machinery alterations, enabling significant reductions in CO2 emissions. Gaia currently boasts a production capacity scalable up to 50,000 tons/year, aiming to meet the surging demand for sustainable alternatives globally. The company is actively expanding its network of commercial agents to cater to the growing market demand for plastic replacements.

Renewable plastic solutions

Introducing the batteries of the future: highly durable and environmentally friendly

Cobalt, a significant cost and environmental concern in battery production, poses challenges for electric vehicles. Yet, MIT researchers have developed a solution: a lithium-ion battery with an organic cathode, sidestepping the need for cobalt or nickel.

Mircea Dincă, an energy professor at MIT, believes this innovation holds immense promise. Not only does it perform exceptionally well, but it also addresses cost, extraction difficulties, and environmental issues associated with current battery metals.

In a recent study, researchers demonstrated that this organic cathode material rivals cobalt-containing batteries in conductivity and storage capacity. Moreover, it boasts faster recharging capabilities, all at a significantly reduced cost. Renewable plastic solutions

This breakthrough heralds a new era for electric vehicles, offering a sustainable alternative to traditional batteries. With superior performance and reduced environmental impact, these batteries pave the way for a cleaner, greener future on the roads.

Renewable plastic solutions

UFlex, an Indian leader in flexible packaging, embarks on a journey of expansion and innovation

Commencing commercial production of poly-condensed polyester chips in Panipat, India, and CPP packaging film in Russia, marks significant milestones.

The company’s Panipat facility, with an annual capacity of 168,000 metric tons, focuses on poly-condensed polyester chips production, essential for BOPET packaging films. Besides meeting in-house demands, it serves third-party clients, fostering India’s packaging film industry. Renewable plastic solutions

This expansion supplements UFlex’s existing facilities in Noida, NCR, and Dharwad, Karnataka, enhancing its nationwide service capabilities.

Simultaneously, in Russia, UFlex’s subsidiary, Flex Films Rus, inaugurates a 6.5-meter-wide CPP film line with an 18,000 MTPA capacity. This addition complements the existing BOPET film and metallizer lines, strengthening UFlex’s global presence.

Ashok Chaturvedi, UFlex’s Chairman and Managing Director, expressed enthusiasm, emphasizing the company’s commitment to meeting industry demands for reliability, speed, and quality. Renewable plastic solutions

Leveraging vertical integration, advanced technology, and sustainable practices, UFlex aims to deliver innovative solutions, tailored to evolving market needs.

In conclusion, UFlex’s expansion signifies its dedication to serving customers worldwide with superior packaging solutions, reflecting its ethos of quality, innovation, and sustainability. Stenström notes the versatility of their material across different production techniques without requiring machinery alterations, enabling significant reductions in CO2 emissions. Gaia currently boasts a production capacity scalable up to 50,000 tons/year, aiming to meet the surging demand for sustainable alternatives globally. The company is actively expanding its network of commercial agents to cater to the growing market demand for plastic replacements.

Renewable plastic solutions

Jiangsu Weiming New Materials invests 10.8 billion yuan to build nylon 6, 66 project

Jiangsu Weiming New Materials is investing 10.8 billion yuan into a nylon project.

The project, located in Rudong, Jiangsu, includes an annual production capacity of 200,000 tons of nylon 6, 60,000 tons of nylon 66, and 10,000 tons of nylon 666, along with supporting facilities. Renewable plastic solutions

Divided into two phases, the project aims to produce 340,000 tons/year of caprolactam, 360,000 tons/year of hydrogen peroxide, 320,000 tons/year of cyclohexanone, 25,000 Nm³/h of natural gas hydrogen, 30,000 tons/year of hexanediamine, and 0.4 million tons/year of para-tert-butylphenol.

Of these, 200,000 tons/year of nylon 6, 60,000 tons/year of nylon 66, 10,000 tons/year of nylon 666, and 0.4 million tons/year of para-tert-butylphenol are designated for external sales. Renewable plastic solutions

The company, founded in May 2013, is a subsidiary of Taiwan China Petrochemical Corporation and Hong Kong Union Chemicals Limited.

Jiangsu Weiming New Materials invests 10.8 billion yuan to build nylon 6, 66 project

Haitian’s trajectory in 2023 shows signs of improvement, though it falls short of its peak performance in 2021

The Chinese press manufacturer witnessed a 6.2% rise in turnover to 13 billion RMB, approximately $1.84 billion, with exports totaling $726 million, up 17% from the previous year. Despite this rebound, it lags behind the record-breaking sales of 2021 when turnover reached 16 billion RMB, and deliveries amounted to 56 thousand units, compared to 38 thousand in 2023. Renewable plastic solutions

The previous year saw a 5.7% growth in press turnover to 12.4 billion RMB, accompanied by a 15.7% surge in spare parts and services sales, reaching 622.5 million. This performance is commendable amid a global economic landscape characterized by uncertainty and inflationary pressures.

In the domestic market, Haitian faced challenges such as slowed export growth and decreased investments, although conditions improved in the latter half of the year. Reduced raw material costs positively impacted margins, leading to a 10% increase in net profit to RMB 2.49 billion. Renewable plastic solutions

Looking ahead to 2024, Haitian aims to prioritize its fifth-generation machines introduced in August 2023 and enhance its service offerings. It has designated 2024 as the “Year of Quality and Service,” intending to elevate quality control, standardize procedures, and provide proactive pre-sales and post-sales services to enhance customer satisfaction.

Haitian's trajectory in 2023 shows signs of improvement, though it falls short of its peak performance in 2021

Monforts coaTTex debut at Techtextil 2024

End-use applications range from window blinds to abrasive cloths and from airbags to sails.
At the upcoming Techtextil show for technical textiles which will take place in Frankfurt from April 23-25, Monforts will launch its new coaTTex coating unit exclusively dedicated to air knife and knife-over-roller coating.For single-sided application with paste or foam, the versatile coaTTex is suitable for both incorporation into existing finishing ranges as well as installation with new Monforts lines, notably the industry-leading Montex stenter systems.A wide range of coatings can be applied to fabrics for providing functions such as waterproofing, liquid and gas protection and breathability, in addition to foam lamination and coating, including black-out coating. Renewable plastic solutionsThe considerable technical textile end-use applications envisaged for the coaTTex range from window blinds to abrasive cloths and from airbags to sails.More…Monforts coaTTex debut at Techtextil 2024

NPE 2024 – Otto Hofstetter AG: Discover Swiss excellence in PET preform production

Experience Swiss excellence in PET preform production at NPE 2024 with Otto Hofstetter AG! For the first time, our renowned Swiss craftsmanship will be on display at our booth, showcasing our wide array of high-performance injection molds. From 2 to 192 cavities, our molds cater to both top-entry and side-entry systems. Explore precision molds for medical applications, thin-wall packaging, cartridges, and in-mold labeling solutions.

As pioneers in the field, Otto Hofstetter AG has been setting industry standards for over four decades. Our expertise spans every stage of PET preform processes, from conception to final product quality assurance. Renewable plastic solutions

Our dedicated team of mold specialists ensures an efficient project workflow, delivering high-quality, cost-effective PET preforms. Join us in Orlando and discover why our Swiss-engineered molds are trusted by industry professionals worldwide.

Don’t miss this opportunity to witness Swiss innovation firsthand at NPE 2024. Visit Otto Hofstetter AG’s booth and unlock the potential for significant savings in high-volume production. Experience excellence, experience Otto Hofstetter AG.

NPE 2024 - Otto Hofstetter AG: Discover Swiss excellence in PET preform production

Price Volatility in European Polyamide 6 Market Linked to Raw Material Shortages and Automotive Sector Growth

The price of Polyamide 6 in the European market witnessed an initial rise during the first half of March, followed by stabilization in the latter half of the month. This price movement was primarily driven by a combination of factors, including a shortage of feedstock Caprolactam, which is a key raw material for Polyamide 6 production. Additionally, there were increases in raw material prices across the industry, further influencing the cost of Polyamide 6. Another contributing factor was the improvement observed in the downstream automotive market, which led to an uptick in demand for Polyamide 6. As a ripple effect, the price of Polyamide GF 6 settled at USD 3928/MT on a DDP Hamburg basis at the end of the first quarter.  Renewable plastic solutions

In Germany, the market for Benzene has experienced a notable upswing in prices, primarily attributed to heightened demand from industries reliant on styrene, phenol, and other solvent applications. Concurrently, rising domestic production costs have further contributed to the price surge. The effects of these developments have reverberated across the European market, notably influencing the Polyamide 6 sector.

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Price Volatility in European Polyamide 6 Market Linked to Raw Material Shortages and Automotive Sector Growth

Renewable plastic solutions

Recycling technologies – PET Flakes Manufacturing Plant Project Report 2024: Cost Analysis, Machinery Requirements and Profit Margin 05-04-2024

Sustainable Packaging – Recyclers Recovered Five Billion Pounds Of Post-Consumer Plastic For Recycling 04-04-2024

Sustainable Packaging

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Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

Specialty and Sustainable Materials for Packaging to Be Showcased by Avient at Propak Vietnam 2024

Avient Corporation, a premier provider of specialty and sustainable materials solutions and services, will showcase its extensive range of sustainable and specialty colorants and additives for both rigid and flexible packaging at Propak Vietnam 2024, one of Vietnam’s premier trade fairs for the packaging industry. The exhibition runs from today through April 5th.

At the event, Avient will feature its latest polymer additive innovations for post-consumer recycled (PCR) resins, such as recycled polyethylene terephthalate (rPET) and polyolefins. These innovations include Avient’s PCR Color Prediction Service, ColorForward™ 2025, and new grades of polymer additives for flexible film. Avient is dedicated to helping customers enhance the quality and functionality of their packaging while simultaneously improving its sustainability.  Sustainable Packaging

“Manufactures and consumers are increasingly demanding better recyclability efforts from the packaging industry,” said Say-Eng Lee, Vice President and General Manager, Color & Additives Asia for Avient. “As a packaging materials specialist, we strive to improve production efficiency, provide sustainability support, and offer innovative materials and technologies that benefit our customers globally.”

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Sustainable Packaging

Iranian Nanotechnology Firm Produces Antibacterial Yarn with Constant Color Spectrum

Specialists at an Iranian knowledge-based company succeeded in producing antibacterial fibers and thread by using nanotechnology.

“The knowledge-based product of our company is fancy yarn which is often used in the fashion and clothes industry,” Haman Shahbakhti, the managing director of the knowledge-based company, told ANA.

“We managed to produce four different types of fibers with nanotechnology that are antibacterial,” he added. Sustainable Packaging

“We were able to equip various fibers, including cellulose and viscose yarns, with permanent color stability by using nanotechnology after obtaining the necessary licenses,” Shahbakhti said.

Noting that antibacterial fibers enjoy self-cleaning properties, he said, “When these fibers are exposed to sunlight, they are disinfected and self-cleaned.”

Iranian technologists in textile industry had also earlier succeeded in production of antibacterial nano polyester yarn. Sustainable Packaging

Polyester fibers enjoy high strength, low water absorption and minimal water loss compared to other industrial fibers and are widely used in the clothing industry.

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Sustainable Packaging

In the European market, ethylene prices have recently softened despite previous firm pricing

This trend is notable even in the face of high upstream and energy prices. Let’s delve into the details:

  • Market Situation:
    • Subdued Fundamentals: Persistent market fundamentals remain subdued due to geopolitical risks and dwindling end-sales.
    • Discounts Applied: Price hikes have been kept in check as discounts were applied to deals.  Sustainable Packaging
    • Weak Demand Outlook: Market participants anticipate softer ethylene prices in the upcoming weeks, citing a weak demand outlook.
    • Potential Supply Relief: There is hope for potential relief in supply.
  • German Market Insights:
    • Declining Ethylene Prices: In the German market, ethylene prices have significantly declined. Buyers are cautious, and muted derivative orders persist.
    • Polyethylene Industry Demand: Demand for ethylene from the downstream polyethylene industry has been average within the domestic market.
    • Consumption Slowdown: Consumption from end-user packaging and the plastic industry has slowed down toward the end of March 2024.
    • Import Cargo Expectations: Consumers are ready to wait for the arrival of import cargoes in April 2024.  Sustainable Packaging

Sustainable Packaging

Plastics Recycling Conference 2024: The more things change …

Reclaimers discuss their successes and the ongoing challenges they face.

The plastics recycling industry has changed considerably in the last 40 years. Despite that, it remains a difficult industry that has claimed many companies over time, according to panelists at the Plastics Recycling Conference session Reality Check with Reclaimers.

Scott Saunders, general manager of high-density polytheleyene (HDPE) and polypropylene (PP) KW Plastics, Troy, Alabama, said when his company first began recycling plastics in 1981, equipment wasn’t commercially available. “You had to design it yourself or adapt equipment designed for another industry.” Sustainable Packaging

He added that customers had KW sign nondisclosure agreements (NDAs) because they didn’t want people to know they used recycled content. “Now, we sign NDAs because they don’t want people to know who they are getting their PCR [postconsumer resin] from.”

Brian King, executive vice president of marketing at HDPE and PP recycler Advanced Drainage Systems (ADS), Hilliard, Ohio, said that company began recycling in the 1970s as a competitive advantage from a pricing perspective. He said ADS was quiet about its use of recycled content “because we didn’t think anyone would want a recycled product.”

Now the company is vocal about its use of recycled content and its recycling operations because it is a great story, he said. “It’s amazing the number of jobs we create and bottles we keep out of landfill.” Sustainable Packaging

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Plastics Recycling Conference 2024: The more things change …

Recyclers Recovered Five Billion Pounds Of Post-Consumer Plastic For Recycling

Recyclers recovered just over five billion pounds of post-consumer plastic for recycling in the U.S. in 2022 with the vast majority staying in North America to be processed and remanufactured into new products, according to new data released by the Association of Plastic Recyclers (APR), ISRI, and the U.S. Plastics Pact. Prepared by Stina Inc., and based on surveys conducted by Stina Inc. and the National Association for PET Container Resources (NAPCOR), the 2022 U.S. Post-consumer Plastic Recycling Data Dashboard details U.S. sourced post-consumer plastic recovered for recycling.

North American reclaimers acquired 93.7 percent of plastic recovered for recycling in the U.S. while export overseas fell to 6.3 percent. Sustainable Packaging

Although total volumes recovered were down by 1.4 percent (71.2 million pounds), U.S. reclaimers acquired 21.4 million pounds more U.S. sourced post-consumer plastic over 2021, for a total of 4,307.8 million pounds or 85.9 percent of the total.

The 2022 data shows that the five billion pounds of plastic recovered in 2022 include Bottles (2,784 million pounds, 55.5 percent of total); Non-Bottle Rigids (1,111.8 million pounds, 22.2 percent of total), Film (1,110.3 million pounds, 22.1 percent of total) and “Other Plastics” (11 million pounds, 0.2 percent of total).

While the volumes reported as recovered for recycling in Non-bottle Rigids and Film categories held steady or increased in 2022, as compared to 2021, the volumes in Bottle and Other Plastics categories decreased. Sustainable Packaging

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Recyclers Recovered Five Billion Pounds Of Post-Consumer Plastic For Recycling

Borealis has expanded its advanced mechanical recycling capacity with the acquisition of Integra Plastics AD, a Bulgarian player in the field

This acquisition adds over 20,000 tons per year to Borealis’ recycling capacity, meeting rising demand for sustainable solutions. It’s a testament to Borealis’ commitment to a circular economy.

The transaction, announced on November 29, 2023, has now successfully closed, with Borealis acquiring 100% of Integra Plastics AD. The Bulgarian company runs a modern recycling plant established in 2019, capable of producing high-quality polyolefin recyclates from post-consumer waste. Sustainable Packaging

This move enhances Borealis’ portfolio, enabling it to better cater to customers seeking sustainability. By combining Integra Plastics’ expertise with Borealis’ innovation, the company is advancing circularity in the industry, aligning with its EverMinds™ commitment.

Craig Arnold, Borealis Executive Vice President, expresses excitement about the progress in their circularity journey and the ability to meet sustainability targets. Julian Stefanov, CEO of Integra Plastics AD, sees this as a step towards growth and innovation, ensuring a broader range of advanced recyclates for customers. Sustainable Packaging

Borealis has expanded its advanced mechanical recycling capacity with the acquisition of Integra Plastics AD, a Bulgarian player in the field

Shell and Verdagy are set to collaborate on renewable hydrogen projects, marking a significant milestone in the advancement of sustainable energy solutions

Verdagy, a seasoned player in renewable hydrogen electrolysis, announced Shell’s endorsement of their eDynamic® electrolyzers after a thorough year-long evaluation process encompassing technology, design, and safety reviews.

Based in Moss Landing, Calif., Verdagy brings over a decade of expertise in technology and product development to the table. Shell’s technical endorsement positions Verdagy as a supplier for its forthcoming green hydrogen initiatives. This endorsement follows the successful completion of a meticulous safety review (HAZOP) and comprehensive Design and Technology Development Review conducted by Shell. Sustainable Packaging

Andrew Beard, Shell’s Vice President of Hydrogen, expressed excitement about the outcomes of the evaluations, underlining Verdagy’s prowess in developing dynamic and cost-competitive electrolyzers for large-scale projects. The collaboration entailed detailed assessments of Verdagy’s 20 MW eDynamic Electrolysis system, crucial for infrastructure-scale renewable hydrogen installations exceeding 100 MW.

Marty Neese, Verdagy’s CEO, highlighted the successful culmination of the year-long collaboration, anticipating widespread adoption of Verdagy’s advanced electrolyzers within the industry post-Shell’s technology endorsement. Verdagy’s electrolyzers boast the lowest levelized cost of hydrogen (LCOH), achieved through high current densities, broad operating ranges, and rapid response capabilities, facilitating seamless integration with renewable power sources. Sustainable Packaging

Shell and Verdagy are set to collaborate on renewable hydrogen projects, marking a significant milestone in the advancement of sustainable energy solutions

Life Cycle Assessment – GM has developed an innovative cooling system for electric car batteries, inspired by the famous game Tetris 03-04-2024

Sustainable Packaging

Life Cycle Assessment – GM has developed an innovative cooling system for electric car batteries, inspired by the famous game Tetris 03-04-2024

Life Cycle Assessment

Crude Oil Prices Trend 

Crude Oil Prices Trend by Polyestertime

Crude Oil Prices Trend by Polyestertime

ArabPlast 2023 – A Transformative Showcase of Innovation and Sustainability in the Plastics and Petrochemical Industry

ArabPlast, the premier trade fair for the plastics, recycling, petrochemical, packaging & rubber industry, unfolded its grandeur on the 13th of December 2023. The three-day spectacle not only celebrated the latest advancements, and innovations, but also delved into sustainable solutions, positioning itself as a pivotal player in shaping the future of the global plastics, petrochemical and allied industries. The inauguration ceremony on the 13th was graced by the esteemed presence of His Highness Sheikh Hasher bin Maktoum bin Juma Al Maktoum, Member of the Ruling Family & Chairman of Dubai Media Incorporated, further emphasizing ArabPlast’s unparalleled significance.  Life Cycle Assessment

The promise of an exceptional experience for industry professionals, enthusiasts, and stakeholders was not a mere declaration; it became a tangible reality. As the curtains were drawn on the 15th of December 2023, the resounding success of ArabPlast firmly endorsed its unrivaled position in the Middle East’s industrial landscape and extended its influence beyond regional boundaries.

A defining feature of ArabPlast 2023 was the participation of more than 750 exhibitors, representing 35 countries across the globe.  Life Cycle Assessment

This impressive gathering of industry leaders, innovators, and visionaries created a dynamic environment under a single roof.

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Life Cycle Assessment

PE market is in the extended downcycle of low operating rates and margins

The polyethylene (PE) and polypropylene (PP) markets are both in the midst of an extended downcycle of low operating rates and margins sparked by massive overbuilding and delayed rationalization, according to industry experts who spoke at the World Petrochemical Conference by S&P Global, as per Chemweek.

“By our estimation, [the polyethylene] industry went into a downcycle in the second half of 2022, and the conditions that drove us there persist,” said Jesse Tijerina, head of global polyolefins at S&P Global Commodity Insights. “It’s this oversupply that we’ve been talking about … and then also [the] somewhat weaker global economic demand that we experienced in ‘23 and expect it to go into ‘24 as well. Life Cycle Assessment

Much like in ethylene, there is additional excess capacity still planned in the next three years, which complicates the matter from a recovery perspective. Without action, these conditions will continue to put pressure on profitability, and we think this could go into 2027 or beyond.”

PE capacity additions outpaced demand growth by 13.5 million metric tons (MMt) over the last four years, Tijerina noted, pulling the global operating rate down from 87% in 2020 to 79% in 2023. Under current demand projections, this excess capacity will not be absorbed for another two or three years; meanwhile, more new capacity is slated for start-up, so the operating rate will remain mired near 80% through 2027. Life Cycle Assessment

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Life Cycle Assessment

Life Cycle Assessment (LCA) is increasingly adopted in various industries to gauge a product’s environmental impact

Essentially, LCAs evaluate the environmental footprint from raw material extraction to disposal. For manufacturers striving to reduce carbon emissions and environmental harm, LCAs are pivotal. These assessments inform decisions on sustainable materials and processes. Consequently, manufacturers are pressuring Tier suppliers to disclose carbon footprint and environmental data. But what exactly is an LCA?

An LCA analyzes a product’s environmental impact across various categories like resource depletion, water usage, and global warming potential. Typically, there are two types: cradle-to-gate, evaluating from raw materials to product readiness, and cradle-to-grave, covering a product’s entire lifecycle including its disposal. Both aim to quantify carbon emissions along the supply chain. Life Cycle Assessment

These emissions are categorized into scopes: Scope 1 refers to direct emissions like those from fuel-burning equipment, while Scope 2 pertains to indirect emissions like those from electricity usage.

In summary, LCAs are pivotal in understanding a product’s environmental impact. They guide decisions towards sustainability, driving ripple effects throughout the supply chain. Manufacturers, alongside Tier suppliers, must adapt to this shift towards environmental accountability by embracing LCAs and taking proactive measures to mitigate their carbon footprint. Life Cycle Assessment

More…Life Cycle Assessment

GM has developed an innovative cooling system for electric car batteries, inspired by the famous game Tetris

This system involves the use of interlocking blocks, similar to game pieces, designed to accommodate more efficient cooling channels. This concept was revealed through a recent patent filed by General Motors.
Current technology used to cool batteries, as in the case of the Hummer EV, often leads to inconsistent results and premature battery deterioration. However, GM offers an innovative solution by introducing “L” or “C” shaped cells that allow cooling channels to be integrated more efficiently.  Life Cycle Assessment
This new cell shape could increase the overall efficiency of the cooling system. However, producing thes alternative cells would require additional industrial effort. To overcome this, GM proposed an alternative: to use traditional prismatic cells, but combine them in a different way.
In the proposed alternative, two of the four cells would be shorter and thicker, while the other two would be longer and thinner. This would allow the same results to be achieved without having to revolutionize existing production lines. In both cases, the goal remains to improve the efficiency of battery cooling for electric cars.  Life Cycle Assessment
GM has developed an innovative cooling system for electric car batteries, inspired by the famous game Tetris

CARBIOS joins Paris Good Fashion to accelerate textile circularity and contribute to more sustainable fashion

CARBIOS (Euronext Growth Paris: ALCRB), a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastic and textiles, announces its membership to Paris Good Fashion, the association that unites over 100 French players in the sector – brands, designers and experts – around their commitment to sustainable fashion. CARBIOS is the first recycling technology supplier to join, demonstrating the importance given to recycling to achieve textile circularity. By contributing its revolutionary solution for the biorecycling of polyester, the world’s most widely used and fastest-growing textile fiber, CARBIOS aims to contribute Paris Good Fashion’s mission, which focuses on concrete actions, best practice sharing and collective intelligence to accelerate change in the fashion industry.  Life Cycle Assessment

Developing the “fiber-to-fiber” industry

CARBIOS will be particularly involved in the association’s project to set up a working group dedicated to the development of a “fiber-to-fiber” industry, one of Paris Good Fashion’s top priorities over the next five years. While only 1% of textiles are currently recycled fiber-to-fiber (circular), this working group will identify levers for significantly increasing the share of recycled fibers in the industry.

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CARBIOS joins Paris Good Fashion to accelerate textile circularity and contribute to more sustainable fashion

Coke’s ‘First in Decades’ PET Lightweighting Project Sends Supply Chain Ripples

A new lightweighting project reduces the weight of 12-, 16.9-, and 20-oz PET bottles from 21 to 18.5 g. That’ll help reduce PET by 3 million metric tons by 2025, but how will the supply chain react? We asked Alejandro Santamaria, Coke’s senior director.

All small PET bottles in 12 oz, 16.9 oz and 20 oz will be lightweighted from 21 g to 18.5 g for all The Coca-Cola Company’s sparkling brands, Minute Maid Refreshments, and Minute Maid Aguas Frescas in the U.S. and Canada.  Life Cycle Assessment

The Coca-Cola Company has completely redesigned its range of small PET bottles with its latest lightweighting initiative, reducing the weight of these bottles and in many cases, changing the shape. Starting now and through 2024, all small PET bottles in 12 oz, 16.9 oz and 20 oz will be lightweighted from 21 g to 18.5 g for all The Coca-Cola Company’s sparkling brands, Minute Maid Refreshments, and Minute Maid Aguas Frescas in the U.S. and Canada.  Life Cycle Assessment

Coca-Cola Trademark’s 20-oz 100% recycled PET (rPET, excluding caps and labels) bottles will soon be available in the new lightweighted bottle, as well.

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Coke's ‘First in Decades’ PET Lightweighting Project Sends Supply Chain Ripples

TOMRA’s deep learning solutions sort and separate food- from non-food plastics

TOMRA seeks to separate food-grade PET, PP, and HDPE from their non-food-grade counterparts with a new sorting technology utilizing deep learning, as well as purify plastic and paper waste streams with deinking and cleaning machinery.

Deep learning is a subset of AI. TOMRA’s continued investment in GAIN, its deep learning-based sorting add-on for its AUTOSORT units, has allowed the company to develop a solution claiming to ‘quickly and efficiently’ separate food-grade and non-food-grade plastics on a large scale.  Life Cycle Assessment

Now rebranded as GAINnext, the technology is reportedly capable of identifying objects that are difficult or even impossible to classify with optical waste sensors. TOMRA explains that these traditional solutions can struggle to separate food- and non-food packaging by sight alone, as they often look similar and/or are made of the same materials.

By bringing deep learning technology to conventional near-infrared, visual spectrometry, and other sensors, TOMRA claims to exceed purity levels of 95% for packaging plants and open up new revenue streams for its customers. It also intends to overcome the challenges posed by hygiene concerns and stringent industry regulations in the recycling processes for food packaging.  Life Cycle Assessment

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TOMRA’s deep learning solutions sort and separate food- from non-food plastics

Polyamide6,6 Automotive – Escalating trend of virgin PSF replacing recycled PSF 02-04-2024

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