Tag: Nylon66

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Origin Materials, a leader in sustainable materials, has successfully completed the Factory Acceptance Test for its Origin CapFormer System, the first commercial-scale system for manufacturing PET caps and closures

This innovative system utilizes thermoforming, slit-and-fold technology, and proprietary design features to produce PET caps efficiently at scale.

With over 98% manufacturing efficiency, the test confirmed the system’s robust performance, meeting key industry specifications. Automotive

According to John Bissell, Co-CEO and Co-Founder of Origin, the CapFormer System meets the growing demand for PET caps, providing a commercially viable solution for PET-based packaging. It supports closed-loop recycling by enabling 100% container-to-container recycling with PET.

Designed for industries such as beverages, food, and medical packaging, the system aims to revolutionize sustainable packaging practices. The PCO 1881-compatible caps, made from both virgin and recycled PET, are set to launch in Q4 2024, with tethered caps and additional varieties to follow. Automotive

LyondellBasell Invests in New Recycling Center in Germany

Truetzschler’s installed BCF and IDY systems entrusted to Oerlikon Neumag

TopicalTruetzschler’s installed BCF and IDY systems entrusted to Oerlikon Neumag

The Oerlikon Polymer Processing Solutions Division of the Swiss Oerlikon Group is expanding its customer services and spare parts business in the area of machines and systems for the production of carpet yarns (BCF) and industrial yarns (IDY). To this end, the company concluded an agreement with the Truetzschler Group, based in Moenchengladbach, Germany, in August. Automotive

Technology experts and service staff from Oerlikon Neumag are now the new contacts for customer services and the spare parts business for Truetzschler’s BCF and IDY technologies installed in the market. The textile machinery manufacturer Trützschler Group announced that they are withdrawing from this business segment in order to concentrate on the spinning, card clothing and nonwovens businesses in future.

“Our range of customer services and spare parts for existing BCF and IDY systems from Truetzschler fits perfectly into our existing Oerlikon Polymer Processing Solutions business model,” explained Georg Stausberg, CEO of the Oerlikon Polymer Processing Solutions Division. Automotive

erlikon Polymer Processing Solutions is expanding its service and spare parts business Image Source: Oerlikon

Truetzschler Group stated that Oerlikon Neumag is the best partner to offer its former clients customer services and spare parts for the Truetzschler BCF and IDY systems installed in the market in the future.

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ADNOC is expected to submit a formal offer to acquire Covestro for approximately €14.4 billion ($15.9 billion), including debt, according to the Financial Times

The Abu Dhabi National Oil Company has been pursuing the German chemicals manufacturer for over a year. In June, ADNOC gained Covestro’s willingness to share more information and engage in deeper discussions, following an improved indicative bid of €11.7 billion, or €62 per share. Automotive

Covestro, known for producing plastics and chemicals used in construction and engineering, agreed to open its financial books to ADNOC in the hope of reaching an agreement on key aspects, such as the company’s growth strategy.

While Covestro acknowledged the report from the Financial Times, a spokesperson declined to comment further. ADNOC has also not issued any statements regarding the potential acquisition. Automotive

Mercedes, in partnership with American company Factorial Energy, has announced its upcoming solid-state batteries, named Solstice

These batteries are expected to revolutionize electric vehicles (EVs) by the end of the decade, offering greater range and lower costs. Promising to increase EV autonomy by 80%, Solstice boasts a 40% higher energy density, reaching 450 watt hours per kilogram (Wh/kg).

The higher energy density will reduce battery size, leading to lighter, more efficient, and cheaper EVs. Additionally, the new design will improve production sustainability and efficiency, lowering overall costs. Automotive

Solid-state batteries also offer increased safety, with a reduced risk of fire compared to traditional lithium-ion batteries. However, they currently face challenges with cold temperatures and expansion during development.

Factorial has already delivered near-solid electrolyte accumulators to Mercedes, achieving an energy density of 391 Wh/kg. Automotive

Other automotive giants like Hyundai-Kia and Stellantis are also involved, with the latter helping finance production. Mercedes and Stellantis jointly invested 200 million euros in the factory and production lines. While the Solstice batteries are in development, the full impact of this collaboration is expected to be realized by the end of the decade.

Why Car Manufacturers Should Go “All-In” on Electric Cars

A flexible approach to transitioning from internal combustion to electric vehicles (EVs) may seem wise, but it could be dangerous long-term. As the auto industry faces fluctuating demand, many manufacturers are hedging their bets by producing hybrids and traditional fuel vehicles alongside EVs. However, this strategy can backfire. Automotive

Current production is already below optimal levels, with factories operating at 70% capacity. If manufacturers continue this “multi-fuel” strategy, production efficiency could drop further, potentially falling below 60% by 2030. This could lead to factory closures and job losses.

Moreover, delaying full investment in EVs risks missing market opportunities. As consumers await more affordable electric options, manufacturers focusing on hybrids may find themselves left behind. Companies that prioritize electric vehicles now could gain a significant market advantage when demand shifts. Automotive

While some, like Toyota and Stellantis, are cautious about going fully electric, others, such as Volkswagen and Hyundai, are more committed to zero-emission vehicles. The race to EV dominance is uncertain, but those who hesitate could face greater challenges. A clear focus on electric vehicles is essential to avoid the pitfalls of a fragmented strategy and ensure future success.

Batteries

PET Bottle – StarLITE®-R Premium: Sidel’s New rPET Bottle Base Elevates High-End Packaging

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Cyclohexanone Prices Rise in Europe Amid Steady Demand and Production Hurdles

Cyclohexanone prices saw notable increases in both Germany and the Netherlands due to a combination of moderate demand, fluctuating raw material costs, and supply constraints in early September. This price trend of Cyclohexanone was influenced by various factors in the downstream and upstream markets, alongside seasonal and geopolitical developments. Batteries

In early September 2024, Cyclohexanone prices saw a notable increase in both the Netherlands and Germany. In the Netherlands and similarly in Germany, prices rose, reflecting a weekly increase of 1.4%. This upward trend was driven by moderate demand from downstream sectors such as nylon, adipic acid, and caprolactam production, alongside seasonal fluctuations that boosted consumption. Despite the decline in benzene costs, which typically affects production expenses, ongoing high production costs continued to support elevated prices of Cyclohexanone in both regions.

The crude oil market experienced significant turbulence as U.S. crude oil prices fell to their lowest level since June 2023, marking an 8% weekly decline, the steepest drop since October. Brent crude prices also dropped by 9.8%. Batteries

This downturn was compounded by OPEC+ delaying its planned production increase of 180,000 barrels per day until December, introducing uncertainties about global supply and demand. These developments had a ripple effect, affecting related markets and sectors, including construction, where the EU’s forecast for the year was revised to a 1.5% decrease from an initial 0.5% decline, though positive signs such as rising house prices and increased building permit issuance indicated a potential rebound in building material production.

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Aquafil has unveiled its 2024-2026 Industrial Plan, including €100 million in investments and a focus on mergers and acquisitions (M&A)

The company anticipates a 15-20% volume growth in 2025 compared to 2024, and a further 2-4% rise in 2026. By the end of 2025, Net Financial Position (NFP) is expected to decrease to €185-195 million, reaching €157-167 million in 2026. CEO Giulio Bonazzi highlights the strategy’s focus on unlocking growth through increased volumes, innovative technologies, and industrial efficiency. Batteries

A planned €40 million capital increase will strengthen Aquafil’s financial flexibility and support key investment initiatives, helping consolidate its market leadership and seize strategic opportunities. Aquafin Holding, the controlling shareholder, has committed to subscribing to its share of the increase, confident in the Plan’s success.

The Plan targets growth in European, North American, and Asia Pacific markets, driving revenue expansion across all business areas. It emphasizes technological improvements, process efficiency, automation, and cost rationalization, which are expected to positively impact margins.  Batteries

Solid-State Batteries: The Key to Electric Vehicle Efficiency

The future of electric vehicles hinges on more efficient, reliable batteries. To achieve maximum efficiency, we need batteries with extended mileage, fast recharging capabilities, and enhanced durability against impacts and fires. Solid-state batteries, often considered the “Holy Grail,” may be the solution.

What Are Solid-State Batteries?
Unlike traditional lithium-ion batteries, which use liquid electrolytes to transfer ions between electrodes, solid-state batteries use a solid electrolyte. This allows them to store more energy in the same size casing. Additionally, they eliminate the flammable liquid electrolytes, improving vehicle safety and enabling faster recharges—potentially within 15 minutes for a range of over 480 km.

Current Challenges
Despite their promise, solid-state batteries are not yet ready for mass production. They offer higher energy density but face technical hurdles. Commonly used graphite anodes can develop dendrites—needle-like structures that can cause short circuits. The solid electrolyte material also tends to crack and degrade over multiple charge cycles.

Looking Ahead
Many companies, including Toyota, are racing to commercialize this technology, with potential breakthroughs by 2027. However, scaling up solid-state batteries for automotive use remains a challenge, requiring significant investment to lower costs and secure a reliable supply chain.

Massless Batteries: A Game-Changing Innovation

A Swedish startup, Sinonus, is rethinking battery design to revolutionize portable devices like notebooks. Originating from Chalmers University of Technology, the company has developed a new type of carbon fiber to create massless batteries, potentially reshaping the future of technology.

Challenges in Battery Technology

Innovating battery technology is crucial due to its direct impact on daily life and tech progress. New-generation batteries with higher energy density and longer lifespans can minimize electronic waste by reducing replacements. Additionally, using less toxic and more abundant materials than lithium and cobalt lessens environmental harm.

Higher energy density allows for lighter, more efficient devices such as smartphones, laptops, and electric vehicles (EVs), significantly enhancing portability and user experience.

In EVs, advanced batteries could mean greater range, faster charging, and lower costs, encouraging more sustainable mobility. Improved batteries also promise advancements in medical devices, robotics, and energy security.

How Massless Carbon Fiber Batteries Work

Sinonus has developed carbon fiber that serves both as a structural material and an energy storage medium. Their prototype replaces traditional AAA batteries with carbon fiber, though scaling up for larger devices remains a challenge. While the energy density is still low compared to lithium-ion batteries, the material’s dual function could free up space in devices for other uses.

The Future of Massless Batteries

Despite current limitations, Sinonus’ innovation could reduce the weight and size of devices without sacrificing battery life, offering a glimpse into a lighter, more efficient tech future.

PET Bottle – StarLITE®-R Premium: Sidel’s New rPET Bottle Base Elevates High-End Packaging 16-09-202416-09-2024

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Chinese passenger vehicle sales dropped for the fifth consecutive month in August, according to data from the China Passenger Car Association

Sales declined 1.1% year-on-year to 1.92 million units, improving slightly from a 3.1% fall in July. Despite the overall decline, sales of new energy vehicles (NEVs), including electric and plug-in hybrid models, surged 43.2%, making up 53.5% of total car sales. BYD and Tesla led the NEV market, setting sales records.

Car exports also rose, up 24% following a 20% increase in July. However, consumer confidence continues to wane, with more trade-ins than first-time purchases. EV cars

Subsidies are available for drivers switching from petrol-powered vehicles, offering up to 20,000 yuan ($2,823) for those buying NEVs and up to 15,000 yuan for smaller-engine alternatives.

Local EV makers Nio and Xpeng introduced lower-priced brands to address shifting demand. Despite rising NEV sales, dealerships face challenges due to falling car prices. Over half of dealerships reported losses in the first half of the year, up 7.3 percentage points from 2023. China Grand Automotive Services, the second-largest dealership, was delisted from the Shanghai Stock Exchange in August after its stock traded below par value for 20 days straight. EV cars

Schneider Electric and GR3N have joined forces to develop the first open automation system for advanced plastic recycling

GR3N’s innovative technology, MADE (Microwave Assisted Depolymerisation), breaks down PET plastics into their chemical components, allowing for the production of new, high-quality PET pellets used in packaging and textiles. This process, based on alkaline hydrolysis, is more efficient at handling impurities than existing methods. EV cars

In March 2024, GR3N demonstrated MADE alongside Schneider’s EcoStruxure Automation Expert at their site in Italy. The plant’s modular design is built for scaling, with the first industrial facility planned in Spain, expected to process over 40,000 tons of PET waste annually. GR3N’s system, based on the IEC 61499 standard, allows seamless hardware-software integration, enabling flexible and scalable operations.

The collaboration offers several benefits, including reduced engineering costs, faster time-to-market, and the ability to scale without vendor constraints. The open automation system simplifies control, enhances data analytics, and integrates operational and IT functions, providing new optimization opportunities. Furthermore, it attracts a next-gen workforce with its modern, IT-aligned approach. EV cars

This partnership aims to scale to new sites rapidly, with the first large-scale plant set for 2027, positioning GR3N and Schneider Electric at the forefront of sustainable plastic recycling.

In August, prices for PVC and PET bottle resin declined after two consecutive months of increases

The drop in PET bottle resin prices was largely due to fluctuations in raw material costs. PVC saw a similar decline, reflecting shifts in supply and demand dynamics. Both materials had experienced a summer price surge, but August brought a reversal as the market adjusted to changing conditions.

Key factors contributing to the price drops included lower feedstock costs and reduced demand in certain sectors. PET, commonly used in beverage bottles, was particularly affected by decreasing prices of raw materials like paraxylene and PTA. Meanwhile, PVC, essential in construction and piping, faced a softening market as production stabilized and demand dipped. EV cars

The price decreases came after a period of volatility, highlighting the sensitivity of these materials to global economic trends and the supply chain. Manufacturers and buyers are now watching for signs of further adjustments in the coming months, especially with ongoing uncertainties in energy markets and raw material availability.

In summary, August saw a notable reduction in PVC and PET bottle resin prices, driven by lower raw material costs and market recalibrations after previous increases. This development may signal further price adjustments in the near future. EV cars

The BRICS (Brazil, Russia, India, China, and South Africa) represent a new global power shift, with Russia and China at the forefront

From Yalta in 1945 to the upcoming October summit in Kazan, Russia, 29,108 days have passed, yet the rules governing the world remain unsettled. The BRICS, once dismissed as “emerging economies,” now represent nearly half the global population and a quarter of its GDP, challenging both the G7 and the United Nations.

Key players, Russia and China, are using their influence in Africa, Asia, and beyond to reshape global dynamics. Russia has ousted former French colonial powers in Africa, controlling crucial resources like uranium. Through “proxy” politics, they wield power as the U.S. once did. Meanwhile, China secures mineral resources and strategic access in Africa by investing heavily in infrastructure projects. EV cars

In Asia, Xi Jinping controls North Korea and asserts dominance over Taiwan, while Iran, aligned with BRICS powers, strengthens its regional influence. This alliance presents a stark challenge to Western powers, including the U.S., EU, and a weakened United Nations. The Kazan summit, held just before the U.S. presidential elections, marks a pivotal moment in this evolving geopolitical landscape, where new alliances are shaping the future.

How much worse are coloured plastics for the environment?

Studies are finding more reason to boycott coloured plastic products.

In 2020, Clover Milk released their new blue milk bottles, in an effort to differentiate themselves from other white milk cartons on supermarket shelves. But as those on social media at the time will remember, this marketing ploy prompted a negative response from the public, including the #BoycottTheBlueBottle campaign. This was motivated largely by the fact that blue plastic is much less valuable at recycling plants and is therefore less likely to be recycled at all. EV cars

Now, four years later in 2024, studies are finding more reason to boycott coloured plastics.

A study done by the University of Cape Town and University of Leicester has shown that coloured plastics have a higher susceptibility to degradation when compared to plain plastics.

Faster rates of deterioration means more plastics breaking down into microplastics – which are harder to manage and can persist in ecosystems for decades.

Plastics consist of polymers which break down over time – a process accelerated by exposure to various elements. EV cars

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Mario Draghi urges Europe to develop a comprehensive plan for electric vehicles, focusing on batteries, charging infrastructure, and raw materials

In his report, “The Future of European Competitiveness,” presented with Ursula von der Leyen, Draghi emphasizes the need for urgent action to revive the struggling EV sector. He warns that without a solid industrial policy, Europe risks losing production to foreign competitors. EV cars

Key steps include increased financial support for businesses and a clear roadmap for electrification, battery development, and resource management. Draghi highlights the importance of utilizing Europe’s resources through recycling and raw material extraction, suggesting the EU could meet over half its metal needs for clean technologies by 2050.

Criticizing Europe’s delayed response, Draghi points out that while China has been building its EV supply chain since 2012, the EU only launched the European Battery Alliance in 2017. EV cars

This delay has left Europe behind in both technology and charging infrastructure, with Chinese manufacturers now dominating the market at lower costs. As a result, European market share has shrunk from 80% to 60%, while China’s has grown from 5% to 15%. Europe, Draghi concludes, must accelerate its efforts to stay competitive.

Green hydrogen – Australia has committed €9.5 million (AUD 15.6 million) to advance soft plastics recycling, aiming to divert 43,000 tonnes from landfills annually 11-09-2024

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Why China Tariffs Could Reshape the Global Economy

Tariffs, especially between the U.S. and China, have become a central issue in global economic policy. Initially embraced by Trump, they have now gained traction within both major U.S. political parties. President Biden has not only maintained the tariffs but has also raised them on Chinese products, signaling a long-term strategy that’s likely to persist regardless of future administrations. Given this reality, it’s important to consider how these tariffs might reshape the global economy, U.S.-China trade relations, and potential investment strategies. Biomass

Tariffs and U.S.-China Trade Relations

The Biden administration plans further tax increases on Chinese goods, including electric vehicles, semiconductors, and critical minerals. These measures follow delays in reviewing tariffs originally imposed under Trump. In response, China has repeatedly urged the U.S. to remove all tariffs, arguing they harm not just China but the global economy as a whole.

The Complex Effects of Tariffs

While tariffs aim to make imports more expensive, encouraging consumers to buy domestic products, the reality is more nuanced for three key reasons:

1. Currency Depreciation: When the U.S. imposes tariffs, China’s currency often depreciates. For example, after Trump’s tariffs, the Chinese yuan weakened, offsetting some of the anticipated effects. This depreciation makes Chinese exports cheaper, diminishing the impact of the tariffs. Biomass
2. Corporate Evasion: Many Chinese firms have found ways to bypass tariffs by moving production to countries like Vietnam or Mexico. These products are then rebranded or assembled elsewhere, making it difficult to restrict Chinese imports effectively.
3. Impact on U.S. Manufacturers: Tariffs can raise costs for U.S. companies that rely on Chinese materials. For example, steel and aluminum tariffs increase expenses for U.S. automakers and appliance manufacturers, undermining their global competitiveness. Biomass

Can Tariffs Prompt Economic Reform in China?

China’s economic strategy is heavily dependent on overproduction and exports, leading to a glut of low-cost goods on the global market. This model has contributed to significant debt and unsold inventory within China, while also suppressing wages and domestic consumption. Tariffs could push China to rethink this unsustainable approach, much like Japan did in the late 20th century. By making it harder to flood global markets, tariffs might encourage China to focus on domestic growth and more balanced economic policies.

Global Manufacturing Shifts and Investment Opportunities

One unintended but positive consequence of tariffs is the potential for economic growth in other regions. Biomass

To avoid U.S. tariffs, Chinese companies have shifted production to countries like Vietnam, Indonesia, and Mexico, spurring economic development there. Investors might see opportunities in these emerging markets, where manufacturing capacity and infrastructure are improving due to this relocation.

A New Era of Globalization?

Tariffs could be the catalyst for a more balanced global economy. As China diversifies its production, countries like Mexico and Morocco are poised to become new manufacturing hubs. Biomass

Investors who position themselves in these regions could benefit from the next phase of globalization, where production is more evenly distributed across the world.

In summary, while tariffs are often seen as blunt economic tools, they could play a crucial role in reshaping global trade and investment landscapes.

The HolyGrail 2.0 Initiative has validated the use of digital watermarking combined with Near-Infrared (NIR) technology for advanced sorting of flexible packaging

This technology, provided by Digimarc and Pellenc ST, was tested in an industrial setting at Hündgen Entsorgung’s material recovery facility. The trials, conducted from December 2023 to February 2024, focused on separating hygiene-grade LDPE films from food-grade PP films.

Results from the December 2023 trials showed detection efficiencies over 95%, sorting efficiencies above 85%, and purity levels exceeding 70% in single-pass sorting. These figures are expected to improve with two-pass sorting, commonly used in recycling facilities. In February 2024, despite harsher conditions, including mixed waste streams and higher throughput, the technology maintained high detection (89.9%) and sorting (75.1%) efficiencies, with purity at 88.1%. Biomass

The results demonstrated the technology’s potential to create high-quality recycling streams, surpassing current capabilities. The consistent performance across varied conditions suggests that the technology is ready for industrial application, potentially reaching Technology Readiness Level (TRL) 9.

A subsequent three-month trial will focus on sorting digitally watermarked rigid packaging in Denmark and Germany.

If successful, this will further validate the system’s robustness in an operational environment, paving the way for large-scale industrial adoption. Biomass

Audi begins mass production of radiator grilles with recycled content

For the first time, Audi is mass-producing painted radiator grilles made from a blend of polycarbonate (PC) and polyethylene terephthalate (PET) recyclates for the new Audi A3 Sportback and Audi A3 Sedan. This groundbreaking achievement is the result of a collaboration between Mocom, a specialist in compounding and recycling, Winning Plastics, a leading plastics processor, and Audi.

“Our objective is to systematically increase the use of recycled materials in Audi vehicles. With the A3 model update, the painted radiator grille ontains a significant portion of secondary raw materials for the first time. Biomass

As a key design element of Audi models, the grille must meet high standards in design, appearance, and quality, in addition to specific mechanical requirements,” explains Frank Fischer from Audi’s Materials Engineering department.

The project team encountered challenges due to the stringent technical requirements for mechanical properties in safety-critical components and the high purity needed for the material to be reused in painted parts. “Developing and producing radiator grilles with recycled content was an exciting process”, says Werner Meschitz, Head of Innovations at Winning Plastics. “Suitable recyclates were not available off-the-shelf, so together with our partner Mocom, we developed a recycled compound that partially incorporates painted scrap components from our own production. Biomass

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What’s the weakness in spandex compared to polyester and nylon?

Since the beginning of the year, the trends of the main raw materials for synthetic fibers-polyester, nylon, and spandex-have shown significant discrepancies. The prices of polyester and nylon have experienced wide fluctuations influenced by supply and demand, seasonal changes, and cost variations. However, spandex market continues to experience severe competition, with prices consistently falling. Biomass

Since the beginning of the year, the price trends of polyester, nylon, and spandex have shown clear differences, though some similarities exist. All three materials have experienced price declines, with spandex prices decreasing more sharply than those of polyester and nylon (see above chart). The price declines for polyester, nylon, and spandex since the beginning of the year are approximately 1.8%, 5.0%, and 10.3%, respectively. Notably, the price performance has diverged among these materials; while polyester and nylon saw two phases of price spikes followed by corrections, spandex has shown a consistent downward trend.

Early in the year, polyester prices experienced a slight spike, and by late February and early March, prices were at a seasonal high. In March, due to downstream inventory digestion and insufficient new order follow-ups, the average monthly price of polyester saw a slight decline. From April to mid-May, polyester prices continued to soften; however, by late May, major polyester manufacturers began to limit production to maintain prices, leading to a noticeable increase in June’s average monthly price. Biomass

Meanwhile, nylon prices rebounded slightly in April and May due to demand from sun protection, sports, leisure, and outdoor sectors. However, despite a reduction in new orders for circular knitting machines and warp knitting in early June, strong cost support from rising benzene prices led to a slight increase in nylon prices.

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Nonwoven – Volkswagen has partnered with Germany’s Revoltech to develop a sustainable leather alternative called LOVR, made from industrial hemp waste 05-09-2024

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PET Bottle – Mitsubishi Chemical Group (MCG) has initiated research on chemically recycling end-of-life tires (ELT) at its Kagawa Works facility, targeting the production of sustainable carbon black by March 2026 

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Zhengzhou Exchange Launches Bottle-Grade PET Resin Futures

The Zhengzhou Commodity Exchange (ZCE) in China has launched futures trading for bottle-grade Polyethylene Terephthalate (PET) resin to better address the risk management needs of businesses. PET resin, primarily used for making mineral water bottles, plays a crucial role in daily life.

On the first day of trading, the bottle-grade PET resin futures saw a trading volume of 133,444 contracts, amounting to 13.17 billion yuan (approximately $1.86 billion USD). Six contracts were listed initially, with a benchmark price set at 6,850 yuan ($966 USD) per ton. Sustainability

Niu Yike, a manager at ZCE, highlighted that the introduction of these futures will complement existing polyester-related products, enabling better hedging and inventory management for enterprises, ultimately supporting the industry’s high-quality growth.

Since crude oil is the primary raw material for producing bottle-grade PET resin, its price volatility significantly impacts PET resin prices. Over the past three years, crude oil price fluctuations have exceeded 60%, severely affecting production and operations for companies like Zhejiang’s new material firm, as noted by senior executive Chen Canzhong. The seasonal variability in PET resin sales further complicates production, making the need for financial tools to manage market risks essential. Sustainability

In 2023, China produced 13.1 million tons of bottle-grade PET resin, consuming 7.56 million tons, which is 24% of global consumption. China is currently the world’s largest exporter of bottle-grade PET resin, with products reaching over 100 countries.

Lummus Wins Contract for Kazakhstan’s First Polyethylene Plant

Lummus Technology, a leader in process technologies and energy solutions, has secured a contract from Silleno LLP to provide an ethylene unit for Kazakhstan’s inaugural polyethylene plant. This plant, situated in the National Industrial Petrochemical Technopark in the Atyrau Region, is expected to significantly boost Kazakhstan’s economy by enhancing GDP, creating jobs, and stimulating local businesses. Sustainability

Leon de Bruyn, CEO of Lummus Technology, expressed pride in contributing to such a vital project, highlighting the company’s extensive experience in Kazakhstan. Lummus’ ethylene technology, essential for producing polyethylene, involves converting ethane from the Tengiz oil field into 1.3 million tons of ethylene annually. The technology also includes their Short Residence Time (SRT®) heaters and an olefins recovery system, which together enhance energy efficiency, lower costs, and reduce CO2 emissions by optimizing product yield and cutting equipment needs by 25% compared to traditional methods.

Lummus has been a dominant force in light olefins technologies, securing nearly half of the new projects since 2000 and licensing over 200 ethylene plants globally, representing around 45% of the world’s ethylene capacity. Sustainability

This project reinforces Lummus’ role in advancing Kazakhstan’s petrochemical and energy sectors.

Oerlikon Celebrates 20 Years Of E-Save — The Sustainability Program Of Oerlikon Polymer Processing Solutions Division

Over 15 million tons of CO2 savings in 20 years – that is the balance sheet of e-save – the sustainability program of today’s Oerlikon Polymer Processing Solutions Division. As one of the world’s leading suppliers of manmade fiber plant technologies, the company has been developing, producing and launching its products and services with sustainability in mind since 2004: ‘Energy’ savings and ‘Efficiency’ of systems, machines and components, ‘Environment’ relief and improved ‘Ergonomics’ for optimal machine operation are the four e-save topics that have provided fiber and yarn manufacturers with significant added value in terms of economy, safety and process handling right from the start. Sustainability

The pioneers of today’s brands Oerlikon Barmag, Oerlikon Neumag and Oerlikon Nonwoven were already true pioneers in terms of sustainability.

The e-save logo is awarded to components and machines from Oerlikon Barmag, Oerlikon Neumag and Oerlikon Nonwoven that are significantly more sustainable than the market standard or predecessor models. Sustainability

Rising energy prices, scarce resources, an ageing society, a shortage of skilled workers and lower profit margins in many industries prove Oerlikon’s e-save mission right. For 20 years, the technology leader in manmade fiber production has been scoring points with significantly lower energy consump-tion compared to the market standard, the competition or its own predecessor models. Fiber and yarn manufacturers around the world appreciate this, as investments in new systems developed according to e-save criteria pay for themselves in a much shorter time.

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Chile has inaugurated its first plant dedicated to producing beverage bottles from recycled plastic

Named Re-Ciclar, the facility is a $35 million joint venture between Coca-Cola Andina and Coca-Cola Embonor.

The plant aims to recycle over 350 million bottles annually, incorporating food-grade recycled material into Coca-Cola’s packaging in Chile.

Equipped with advanced technology from Italy, Japan, and Austria, Re-Ciclar uses sustainable methods such as solar power and electric cranes. The facility is expected to generate 25,000 indirect jobs nationwide. It plays a key role in Coca-Cola’s initiative to increase recycled content in its bottles, targeting 15% recycled PET by 2025, with aspirations for 100% in the future. Sustainability

Economy Minister Nicolás Grau emphasized the plant’s significance in advancing Chile’s sustainable development and circular economy. Re-Ciclar collaborates with various stakeholders, including local governments and grassroots recyclers, making it one of Latin America’s most advanced recycling facilities.

The plant partners with the National Association of Recyclers of Chile, Latitud R, La Ciudad Posible, and citizens to collect around 10,000 tons of PET in 2024. The recycling process begins with individuals depositing bottles at recycling points, followed by collection, storage, and delivery to Re-Ciclar. There, bottles are cleaned, shredded, and processed into recycled resin pellets, which are then transformed into new beverage bottles, ready for consumers. Sustainability

Netstal Earns Silver in Ecovadis Sustainability Ranking

Netstal has achieved a silver rating in the Ecovadis sustainability assessment, placing it among the top 15% of companies evaluated globally over the past year. This recognition highlights Netstal’s commitment to improving environmental impact, labor and human rights, ethics, and sustainable procurement. Sustainability

“We are proud of our silver medal, reflecting the strong emphasis we place on sustainability in our vision and corporate policies,” said Renzo Davatz, CEO of Netstal Group. He emphasized the company’s dedication to environmental and climate protection as well as safeguarding human rights.

Netstal has made significant strides, reducing Scope 1 and Scope 2 CO2 emissions by 17% and cutting water consumption compared to previous assessments. The company also optimized the tracking of Scope 3 emissions from downstream processes. “Understanding the CO2 emissions of our injection molding machines used by customers is crucial for enhancing energy efficiency and further reducing Scope 3 emissions,” noted Michael Rocholl, Head of Quality and Process Management. Sustainability

The Ecovadis ranking offers measurable insights into Netstal’s sustainability for both internal and external stakeholders. Rocholl added, “Ecovadis’s annual review deepens our understanding of our ESG framework and guides future focus areas. We have outlined additional measures to ensure even greater sustainability.”

Ecovadis is a globally recognized organization, providing trusted corporate sustainability ratings for over 130,000 companies worldwide.

Hydrogen – A team of researchers in Korea has made a significant breakthrough in microbial plastic production, presenting a novel way to create biodegradable plastics with enhanced properties 31-08-2024

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Sustainability

r-PET – Post-consumer recycled (PCR) carbon fiber is rapidly emerging as a game-changer in the automotive industry, driven by growing environmental concerns and the push for more sustainable materials 

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Sweden’s Trelleborg Acquires PA-based Magee Plastics

The acquisition will strengthen its position in the soaring aerospace sector through the addition of thermoforming and vacuum-forming expertise.

Trelleborg Group reports that it has signed an agreement to acquire Magee Plastics, a supplier of thermoplastic and composite products for the transportation and aerospace sectors based in Warrendale, PA. Sweden-based Trelleborg made the transaction through its Sealing Solutions business area. Sustainability

Fifity-six-year-old Magee Plastics applies industry-leading design skills, quality, and performance to develop interior solutions to meet complex specifications, said Trelleborg in the announcement. Sustainability

The company reported sales of approximately $22.5 million in 2023.

Portfolio of design, production tools

Magee has extensive product development tools and software along with vacuum and pressure forming, compression molding, and injection molding equipment. Materials processed include ABS, PVC, PC, PPS, PEI, PA, and composites. In-house toolmaking and part prototyping and fabrication is supported by 3-, 4-, and 5-axis milling machines.

“The acquisition strengthens Trelleborg’s position in the aerospace industry by adding cutting-edge expertise in thermoforming and vacuum forming,” said Jürgen Bosch, business area president of Trelleborg Sealing Solutions. “The acquisition also broadens Trelleborg’s interior fittings offering for the aerospace industry, which is expected to generate favorable sales synergies.

The business also includes an FAA145-certified service workshop that will increase Trelleborg´s share of aftermarket services and further strengthen customer relationships,” said Bosch.

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Brazil’s PET recycling industry struggles with low margins, insufficient supply

Low scrap availability concerns market participants

Brazilian recyclers’ margins among lowest in Americas

Brazil rPET volume growth outpaces virgin resin: Abipet

As Brazil’s recycled polyethylene terephthalate market grapples with insufficient feedstock supply, prices for post-consumer PET bales are rising against a backdrop of competitively priced Southeast Asian virgin resin imports, constraining the spread between flakes and bales and posing a major challenge for the financial viability of recyclers.

Platts last assessed post-consumer PET clear bottle bales at Real 5.20/kg DDP São Paulo on Aug. 22, up Real 0.70/kg since Aug. 12, when the assessment was launched. Recycled PET clear flakes were assessed at Real 7.50/kg DDP São Paulo, up Real 0.50/kg since Aug. 12, reflecting the high pressure on recyclers’ margins.

Low scrap availability hurts recyclers’ margins

As increasing consumer awareness and evolving regulations push brand owners and fast-moving consumer goods companies to increase the post-consumer content in their packaging, scrap collection is still not matching recyclers’ demand. Additionally, other applications for post-consumer resin is also supporting steady demand and higher scrap prices. Sustainability

Increased competition for buying post-consumer PET bottles bales has been raising prices since the beginning of 2024. Low supply has been so notable that even green-colored material, which used to sell at about a 20% discount, is now trading at parity with clear material.

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Lotte Fine Chemical Co., a subsidiary of South Korea’s Lotte Chemical Corp., has entered into a Clean Ammonia Value Chain Agreement (JCA) with Japan’s largest power generation company, JERA Co.

This partnership aims to optimize the overseas supply chain for clean ammonia and establish low-carbon fuel standards for both South Korea and Japan.

The collaboration is part of a broader initiative launched in June, when the Korean Ministry of Trade, Industry, and Energy, along with Japan’s Ministry of Economy, Trade, and Industry, created a working group to develop a clean hydrogen and ammonia supply chain. The goal is to enhance private sector cooperation in advancing clean hydrogen technologies. Sustainability

Lotte Fine Chemical, known for its leading ammonia distribution infrastructure in Asia, will use its extensive global network to support this collaboration. By working together, the two companies aim to expand the clean ammonia value chain, contributing to the development of sustainable and low-carbon energy solutions in both countries. This partnership reflects a growing commitment to environmental sustainability and the transition to cleaner energy sources in the region.

ReZorce awarded for sustainability

The monomaterial polyethylene alternative to multilayer cartons has received the German Packaging Award.
Zotefoam’s ReZorce packaging solution, a monomaterial HDPE alternative to multilayer beverage cartons, has won the German Packaging Award in the sustainability category.
The motivation reads: “The packaging is made of monomaterial HDPE. A patented technology creates a barrier layer during extrusion, and between 30% and 70% mechanically recycled material can be used.

ReZorce has been shown to reduce environmental impacts such as water and energy consumption by around 50% compared to conventional composite beverage cartons. This makes this new packaging worthy of an award in the area of ​​sustainability.”

ReZorce has also been selected in the Product Innovation Award category to compete in the Reuters Sustainability Awards 2024, the winners of which will be announced in London next October.

Developed in collaboration with Biffa Polymers, ReZorce Circular Packaging is made from a single polymer, polyethylene (expanded), and can therefore be disposed of in the separate plastic collection.

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PLASTICS strongly opposes White House position change on plastic production caps

Tesla Unveils Stylish Textile Interior For Model 3 RWD In Mexico

Tesla has just launched a brand-new interior option for its Model 3 RWD exclusively in the Mexican market. This inventive approach integrates grey textile seats and standard features, setting a precedent in vehicle customization driven by unique market demands.

A Fresh Take On Interior Design

In the ever-evolving world of automobile interiors, Tesla’s decision to introduce a textile interior for the Model 3 represents a significant shift. While leather and synthetic materials often dominate the scene, Tesla is pushing the boundaries of car interior aesthetics with the introduction of a premium textile option. Nuclear

The new grey textile seats offer a modern and minimalist look, perfectly aligned with Tesla’s futuristic design philosophy. The choice of a textile material also provides a comfortable and breathable seating experience, a stark contrast to traditional interiors that can often become uncomfortably hot in warmer climates.

Interestingly, Mexico is the first country to have exclusive access to this unique interior option. This move underscores Tesla’s strategy to tailor its offerings to meet the particular preferences and needs of its diverse customer base across different regions. By embracing market-specific customization, Tesla demonstrates its willingness to innovate and adapt, a trait that has long set the company apart in the automotive industry. Nuclear

Moreover, this exclusive interior option for the Mexican market may set a precedent for similar initiatives in other regions, potentially influencing auto manufacturers to consider more localized innovations in their vehicle designs.

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A New Era for Nuclear Power in the U.S.

Plastic bottles

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Few small plastic bottles are recycled, 90% target still far off

Consumers are still reluctant to recycle small plastic bottles and they account for just 25% of bottles handed in via supermarket and railway station recycling points, according to collection agency Verpact.

Some 74% of all plastic bottles were collected for recycling last year, Verpact said on Tuesday.  This includes a small percentage of juice and dairy bottles which currently don’t carry a deposit and have been fished out of regular waste. Plastic bottles

Every year, one billion small and 700 large plastic bottles end up in circulation and by law 90% should be recycled.

Verpact says that more automated recycling points would help consumers return more small bottles but is struggling to find more outlets to accept the machinery. There are currently around 5,000 nationwide.

Campaigners also say shops should be required by law to take in empty bottles, as is the situation in Germany, but the government has already rejected this idea. Plastic bottles

There are also some 23,000 places where people can donate their plastic bottles and raise money for charity.

Deposits were introduced on cans last April but as yet Verpact has not published an annual report about progress in recycling them.

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Lithium: Essential Element for Electric Vehicles

Lithium became a crucial component of batteries following the invention of the rechargeable lithium-ion battery by John B. Goodenough in 1980. Initially powering electronic devices, lithium is now vital for electric vehicles (EVs) and energy storage systems. Plastic bottles

Why Lithium Is Key for Batteries Lithium is favored in battery production due to its high charge-to-weight ratio, electrochemical potential, and rapid charging capabilities. It’s also the lightest among commonly used battery metals and offers superior cycle life, making it ideal for EV batteries.

Lithium Production and Mining Lithium is primarily sourced from hard rocks and brines. Hard rock mining, which accounts for about 60% of production, involves crushing rock to extract lithium, while brine extraction involves evaporating mineral-rich water. Major lithium-producing countries include Australia, Chile, and China, with the U.S. expected to increase production significantly. Plastic bottles

Global Lithium Production Lithium production has surged from 9,500 metric tons in 1995 to 180,000 metric tons in 2023. The majority of lithium (74%) is used in batteries, with the rest used in glass, ceramics, and other applications. Despite its abundance, the complex extraction and refinement processes contribute to high costs, with prices expected to rise to $20,000 per metric ton by 2025.

Future Supply and Demand Current estimates suggest sufficient lithium resources for billions of EVs. Technological advancements and improved recycling methods are expected to enhance supply, ensuring lithium’s availability for the ongoing transition to electric vehicles. Plastic bottles

Topsoe chosen as technology provider for Holborn’s Hamburg renewable fuels refinery

•  Located in Hamburg, Germany, HOLBORN’s renewable fuels complex is expected to be operational in early 2027 and aims to produce 220,000 tons of renewable diesel and sustainable aviation fuel (SAF) per year.
• Topsoe will deliver its HydroFlex™ technology, which enables the production of SAF and renewable diesel from waste and residue materials.
• The licensing agreement represents continued momentum in the global market for Topsoe’s technology to produce renewable fuels. Plastic bottles

Topsoe, a global leader in carbon emission reduction technologies, has signed an agreement with HOLBORN Europa Raffinerie GmbH (HOLBORN), to provide its HydroFlex™ technology for the production of SAF and renewable diesel at its plant in Hamburg. HOLBORN is a successful oil refinery that supplies Hamburg and northern Germany with fuels and heating oil.

The production will serve to address the rapidly growing demand for SAF. As cited by the International Energy Agency’s Net Zero Scenario, over 10% of fuel consumption in aviation needs to be SAF by 2030 to stay on course for net zero CO2 emissions by 2050.

In 2022, the International Air Transport Association estimated global SAF production to make up only around 0.1% to 0.15% of total jet fuel demand. Plastic bottles

Elena Scaltritti, Chief Commercial Officer at Topsoe, said:
“We are pleased to sign this agreement with HOLBORN. To support the energy transition, we need a cleaner long-distance transportation sector. A key step in securing this is by increasing production of SAF and renewable diesel. Plastic bottles

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Low density polyethylene (LDPE) prices journey southward in Asia

This week, Low density polyethylene prices dropped in Asia.
An industry source in Asia wishing to remain unidentified informed a Polymerupdate team member, “Signs of de-escalation in Middle Eastern tensions has led to a perceived lowering of oil supply disruption risks from the region. Meanwhile, global oil prices have also trended lower with the International Energy Agency (IEA) down revising its oil demand growth forecast for 2024 and 2025.”  Plastic bottles
In Far East Asia, LDPE film grade prices were assessed at the USD 1100-1150/mt CFR levels, a fall of USD (-10/-20/mt) from the previous week.
In China, Middle Eastern producers have offered their LDPE film grades in the range of USD 1100-1150/mt CFR levels for shipment in August 2024.
In China, the LDPE market experienced a protracted weakness with many downstream buyers exercising caution while making import purchases as they anticipated a rise in supplies in the domestic market. Plastic bottles
In Southeast Asia, LDPE film grade prices were assessed at the USD 1190-1250/mt CFR levels, a week on week decline of USD (-20/mt).
In Vietnam, Middle eastern producers have offered their LDPE film grades in the range of USD 1190-1250/mt CFR levels for shipment in August 2024.
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